Tanaka AST-210 Trimmer User Manual
Contents
1. WARNING Y y Wear protective gloves when handling or performing maintenance on the blade Fig 3 6 e Use a sharp blade A dull blade is more likely to snag and thrust Replace the fastening nut if it is damaged and hard to tighten e When replacing blade purchase one recommended by TANAKA with a 25 4mm one inch mounting hole e When installing a saw blade 2 always face the stamped side up In the case of a 4 tooth blade 1 it can be used on either side e Use correct blade for the type of work e When replacing a blade use appropriate tools e When cutting edges become dull re sharpen or file as shown in figure Incorrect sharpening may cause excessive vibration e Discard blades that are bent warped cracked broken or damaged in any way NOTE When sharpening blade it is important to maintain an original shape of radius at the base of the tooth to avoid cracking www tanakapowerequipment com 14 custsvc tanaka ism com lanalta____ esteiwastso00 Owner sManual Flg 3 7 Flg 3 8 Fig 3 9 Fig 3 10 Battery Removal AST 5000 1 Separate drive shaft from engine and throttle wire 1 from throttle trigger Disconnect couplers 2 Fig 3 7 2 Remove four screws 4 which are retaining fan case cover 3 Fig 3 8 us AS Me coupler with long nose pliers and push it to separate the coupler from fan case cover 3 Fig 3 4 After2. and insert it into the square hole in the clutch shaft Insert the shaft tube into the rubber damper on the clutch case until the location hole lines up on the shaft tube 5 and on the clutch case If it will not go in far enough turn the shaft at the gear case end until the shaft tube drops into place install location bolts tighten location bolts and shaft tightening bolt Throttle control Fig 1 1 B 1C e Remove throttle trigger screw 1 and slide the throttle trigger assembly away from the shaft grip temporarily Connect the throttle wire in the hole of the throttle trigger Locate throttle trigger in its original position by squeezing the trigger then slide the throttle trigger assembly back against the shaft grip then install and tighten the throttle trigger screw 1 Drive shaft to engine AST 210 Fig 1 1D Loosen tube locking bolt 1 Insert the drive shaft into the clutch case of the engine properly until the marked position 2 on the drive shaft tube meets the clutch case NOTE When it is hard to insert drive shaft up to the marked position on the drive shaft tube turn drive shaft by the cutter mounting end clockwise or counterclockwise Tighten tube locking bolt lining up the hole in the shaft tube www tanakapowerequipment com 5 custsvc tanaka ism com lanalta____ ssteiwastso00 owner s Manual M y Flg 1 2 Fig 1 2B Fig 1 3 Installation of handle F
3. Verantwortung daB das Produkt rasenmaher modell Declaramos dajo nuestra 6nica responsabilidad que el producto corta cespedes modelo F 6rklarar harmed pd eget ansvar att denna produkt grsaklippare modell to which this declaration relates is in conformity with the essential safety requirements of directives laquelle se rapporte la pr6sente ddclaration est conforme aux directives concernant les conditions de s6curit6 essentielles al quale questa dichiarazione si riferisce conforme ai requisiti di sicurezza essenziali delle direttive fijr das these Erklar ung gilt den wesentlichen Sicherheitsanforderungen der Directive entspricht que corresponde a esta declaracl n satisface la s siguiente s exigencia s de seguridad esencial es de las directivas till vilken denna deklaration tillh6r uppfyller samtliga vasentilga sakerhetskrav f6reskrivna i ber6rda direktiv 89 392 EEC 91 368 EEC 93 44 EEC 93 68 EEC EMC89 336 EEC The following standards have been taken into consideration ISO 7112 7113 7916 7917 7918 8380 11682 EN 292 2 EN ISO 11806 Les normes suivantes ont 6t6 prises en consid6ration Sono stati presi in considerazione i seguenti standard Die nachfolgenden Standards wurden in Betracht gezogen Se han tenido en consideraci n las siguientes normas Vi har tagit hansyn till f ljande standards Serial No up from v001001 UN at Chiba Japan No de s ric A partir de Luogo Num di serie da Erstellt in Scrie
4. engine starts Warm the engine by running at idle speed for 2 to 3 minutes Fig 2 2B CAUTION Do not depress the Start Button for more than 10 seconds continuously as this may cause premature power drainage of the batteries www tanakapowerequipment com 9 custsvc tanaka ism com lanalta____ ssteiwastso00 Owner s Manual AST 210 Fig 2 2D Fig 2 3 If the engine does not start 1 If the engine starts but does not continue to run repeat steps 1 to 5 2 If the starter does not make any noise repeat the charging procedures Optional AST 250 3 To start the unit with the recoil starter if so equipped follow starting procedures number 1 and turn the switch to the On position then pull the recoil starter handle briskly Fig 2 2D Stopping Fig 2 2B Decrease engine speed set ignition switch to OFF position A WARNING A blade can injure while it continues to spin after the engine is stopped or power control is released When the unit is turned off make sure the cutting attachment has stopped before the unit is set down Battery charging procedure The unit has a self charging system however it may require charging if the unit is stored and the battery output becomes low e Plug the battery charger 2 into a household electrical outlet and connect the electrical coupling 3 to the coupling on the top of the throttle lever assembly or battery coupling 4 Fig 2 3 CAUTIO
5. removing the fan case cover pull out the battery with the waterproof cover 1 Fig 3 10 5 Disconnect battery couplers 2 pull out circuit plate 3 and then separate the battery 4 with the waterproof cover from the engine main unit Fig 3 11 6 Remove vinyl tape 6 which fixes battery 5 on the waterproof cover 1 then push out the battery from the cover 1 Fig 3 12 www tanakapowerequipment com 15 custsvc tanaka ism com lanalta____ esteiwastso00 Owner sManual Maintenance schedule Below you will find some general maintenance instructions For further information please contact your Tanaka service dealer Daily maintenance e Clean the exterior of the unit e Check that the harness is undamaged e Check the blade guard for damage or cracks Change the guard in case of impacts or cracks e Make sure the cutting attachment is properly centered sharp and without cracks An off centered cutting attachment induces heavy vibrations that may damage the unit e Make sure the cutting attachment nut is sufficiently tightened e Make sure that the blade transport guard is undamaged and that it can be securely fitted e Make sure fasteners are tightened Weekly maintenance e Check the starter especially cord and return spring e Clean the exterior of the spark plug e Remove it and check the electrode gap Adjust it to 0 6 mm or change the spark plug e Clean the cooling fins on the cylinder and check that the air inta
6. rinse element in warm water with detergent Rinse thoroughly until all traces of detergent are eliminated Squeeze do not wring away excess water and allow element to air dry NOTE If element is hard due to excessive dirt buildup replace it Fig 3 2C Fig 3 3 Spark plug Fig 3 3 The spark plug condition is influenced by e An incorrect carburetor setting e Wrong fuel mixture too much oil in the gasoline e A dirty air filter e Hard running conditions such as cold weather These factors cause deposits on the spark plug electrodes which may result in malfunction and starting difficulties If the engine is low on power difficult to start or runs poorly at idling speed always check the spark plug first If the spark plug is dirty clean it and check the electrode gap Readjust if necessary The correct gap is 0 6 mm The spark plug should be replaced after about 100 operation hours or earlier if the electrodes are badly eroded NOTE In some areas local law requires using a resistor spark plug to suppress ignition signals If this machine was originally equipped with resistor spark plug use same type of spark plug for replacement Muffler Fig 3 4 Remove the muffler and remove excess carbon from the exhaust port or muffler inlet every 100 hours of operation Cylinder Engine cooling Fig 3 4B The engine is air cooled and air must circulate freely around engine and over c
7. N e Do not leave the charger plugged in for more than 24 hours e Do not charge battery where temperatures are below 32 F 0 C or above 113 F 45 C If this is done the battery may not accept a full charge NOTE When completely discharged the battery will take approximately 15 hours to charge www tanakapowerequipment com 10 custsvc tanaka ism com Tanaka AST 210 AST 5000 Owner s Manual Fig 2 4 Fig 2 4B Flg 2 4C Cutting Fig 2 4 4B 4C 4D e When cutting operate engine at over 6500 rpm Extended use at a slow speeds may wear the clutch prematurely e Cut grass from right to left e Blade thrust may occur when the spinning blade contacts a solid object in the critical area A dangerous reaction may occur causing the entire unit and operator to be thrust violently This reaction is called BLADE THRUST As a result the operator may lose control of the unit which may cause serious or fatal injury Blade thrust is more likely to occur in areas where it is difficult to see the material to be cut Wear the harness as shown in the figure if so equipped The blade turns counterclockwise therefore be advised to operate the unit from right to left for efficient cutting Keep onlookers out of working area at least 15 m 50 ft NOTE Press the quick release button or pull emergency release flap If so equipped in the event of emergency Fig 2 4C Stopping Fig 2 5 Decrease en
8. blades and do not install without the use of the blade securing cotter pin included in the conversion kit Proper installation of all blade mounting hardware is required when converting a grass trimmer to a blade capable brush cutter Consult your Tanaka dealer if you are uncertain about any aspect of blade use on your Tanaka unit Bicycle Style Handle Kit 748502 This kit converts models TBC 2510 and TBC 3010 from D style handle to dual handled style brushcutters Cutting Attachments for Tanaka Trimmers and Brushcutters 1 Fixed line commercial cutting heads offer excellent durability and light weight Great for commercial use 2 Tanaka Brain fully automatic heads The Brain senses when more line is needed and utilizes centrifugal force to always feed the perfect length of line 3 Copolymer nylon cutting line Easy to load into any trimmer head Resilient flexible and melt resistant 4 Bump feed semi automatic heads For use on curved and straight shaft trimmers Simple construction provides for dependable performance 5 Cutting blades Various sizes and configuration of steel brushcutter blades to accomodate any brushcutting application 6 Cultivator attachment Ideal for quick garden flower bed weeding and cultivation Simple and easy installation www tanakapowerequipment com 20 custsvc tanaka ism com
9. drugs or medication e Never let a child or inexperienced person operate the machine e Wear hearing protection Never start or run the engine inside a closed room or building Breathing exhaust fumes can kill Keep handles free of oil and fuel Keep hands away from cutting equipment Do not grab or hold the unit by the cutting equipment When the unit is turned off make sure the engine has stopped before the unit is set down e When operation is prolonged take a break from time to time so that you may avoid possible white finger disease which is caused by vibration Tool Safety e Inspect the entire tool before each use Replace damaged parts Check for fuel leaks and make sure all fasteners are in place and securely fastened e Replace parts that are cracked chipped or damaged in any way before using the tool e Make sure the safety guard is properly attached e Keep others away when making carburetor adjustments e Use only accessories as recommended for this tools by the manufacturer ANWARNING Never modify the tool in any way Do not use the tool for any job except that for which it is intended Fuel Safety e Mix and pour fuel outdoors and where there are no sparks or flames e Use a container approved for fuel e Do not smoke or allow smoking near fuel or the tool or while using the tool e Wipe up all fuel spills before starting engine e Move at least 3 m 10 ft away from fueling site before startin
10. e designed to work only if connected together e The charger is designed for standard household electrical power Do not attempt to use any other voltage e Do not expose the charger and battery to rain or snow e Do not store the unit or its charger where temperatures reach 125 F 51 C or below 25 F 32 C e Do not short circuit or in any way alter the charging system since it would result in damage to the battery and or the unit e Do not store or operate near open flames since it might cause the battery to burst and or release toxic material Pay special attention to statements preceded by the following words ANWARNING Indicates a strong possibility of severe personal injury or loss of life if instructions are not followed CAUTION Indicates a possibility of personal injury or equipment damage if instructions are not followed NOTE Helpful information for correct function and use www tanakapowerequipment com custsvc tanaka ism com lanalta____ ssteiwastso00 Owner sManual Fae Fig 1 1B Fig 1 1C 3 Assembly procedures Drive shaft to engine Fig 1 1 Fig 1 1D AREY gt small amount of oil or grease to insert part of shaft tube loosen shaft tightening bolt 1 and remove location olts 4 e Insert the throttle wire 3 through the hole of the shaft grip and connect the electrical coupling 2 e Pull flexible inner shaft out of shaft tube about 3
11. eT eee eee ee eT eee ees 20 1 2 cu in Spark Plug werseecesnosoeaecse hsaocsenaeeeocobpesovosceveeseceoosecesecco NGK BPM 6A or BPMR 6A Fuel Tank Capacity I 0 33 11 2 fl oz 0 54 18 3 fl oz 5 4 11 8 Ibs 5 3 11 7 ibs 93 6 Sound power level dB A mH SDH e Vibration level m s Idling Front handle mmm Idling Rear handle MM Racing Front handle meme Racing Rear handle mnm Idling Left handle mm T idling Right handle eerte errereen 2 Racing Left handle i4 Racing Right handle n 29 Note Sound levels are calculated as the time weighted energy total under various working conditions with the following time distribution 12 idling Y2 racing All data subject to change without notice www tanakapowerequipment com 18 custsvc tanaka ism com Tanaka steiwastso00 owner s Manual Declaration of conformity D claration de conformit Dichiarazione di conformita Konformitiitserkliirung Declaraci n de conformidad Konformitetsdeklaration We Tanaka Kogyo Co Ltd 3 4 29 Tsudanuma Narashino Chiba Japan Nous soussignds Noi Der unterzelchnete Nosotros Vi AST 210 AST 5000 Declare under our sole responsibility that the product grass trimmer model D6clarons sous notre scule responsabilit6 que le produit en question tondeuse de gazon mod le Dichiariamo sotto la nostra unica responsabilita che il prodotto il bordatore modello Erklart unter eigener
12. follow the indication NOTE J 48mm 1 8in To remove the guard extension refer to the drawings Wear gloves as the extension has a sharp line limiter then push the Fig 1 7B Fig 1 7 four square tabs on the guard one by one in order Fig 1 7C I 3 4in d CH 100 Fig 1 8 Fig 1 8B Fig 1 9 Fig 1 10 Other blade guards When using a trimmer head locate the guard 20 mm 1 4 in or 120mm 5 in above the gear case When using a blade mount the guard against the gear case Fig 1 8 8B Installation of cutting equipment Fig 1 9 When installing a cutting blade make sure that there is no cracks or any damage in it and that the cutting edges are facing the correct direction NOTE When installing cutter holder cap 1 be sure to set concave side upward Insert the allen wrench 2 into the hole of the angle transmission in order to lock the cutler holder 3 Please note that the cutter fixing bolt 4 has left handed threads clockwise to loosen counter clockwise to tighten Tighten the fixing bolt with the box wrench CAUTION Before operation make sure the blade has been properly installed CAUTION If your unit is equipped with protection cover under a cutting blade check it for weariness or cracks before operation If any damage or weariness is found replace it as it is an article of consumption Installation of the cutting head NOTE For insta
13. g engine e Stop engine before removing fuel cap e Empty the fuel tank before storing the tool It is recommended that the fuel be emptied after each use If fuel is left in the tank store so fuel will not leak e Store tool and fuel in area where fuel vapors cannot reach sparks or open flames from water heaters electric motors or switches furnaces etc ANWARNING Anti vibration systems do not guarantee that you will not sustain white finger disease or carpal tunnel syndrome Therefore continual and regular users should monitor closely the condition of their hands and fingers If any of the above symptoms appear seek medical advice immediately Cutting Safety e Do not cut any material other than grass and brush e Inspect the area to be cut before each use Remove objects which can be thrown or become entangled For respiratory protection wear an aerosol protection mask when cutting the grass after insecticide is scattered AST 210 AST 5000 Owner s Manual e Keep others including children animals bystanders and helpers outside the 15 m 50ft hazard zone Stop the engine immediately if you are approached Always keep the engine on the right side of your body Hold the tool firmly with both hands Keep firm footing and balance Do not over reach Keep all parts of your body away from the muffler and cutting attachment when the engine is running e Keep the cutting attachment below waist level Maintenance Safet
14. g shaft rom attachment immediately www tanakapowerequipment com 1 custsvc tanaka ism com lanalta____ ssteiwastso00 Owner sManual A D Gloves should be worn when necessary e g when assembling cutting equipment A y ES M Use anti slip and sturdy footwear Be careful of thrown obiects Ni Cd Blade thrust may occur when the spinning blade contacts a solid object in the critical area A Contains Nickel Cadmuim Explains choke position dangerous reaction may occur causing the entire unit battery Must be recycled or Upper sigh indicates chose and operator to be thrust violently This reaction is disposed of properly closed and the lower fully called BLADE THRUST As a result the operator may open lose control of the unit which may cause serious or fatal injury Blade thrust is more likely to occur in areas where it is difficult to see the material to be cut PLACE GUARD BRACKET BETWEEN ARROWS Do not attach handle above this point Indicates blade guard location for trimmer Indicates handle location Do not head or Brain Head attach handle above this point A WARNING Read the Operator s Manual and follow all warnings and safety instructions Failure to do so can result in serious injury to the operator and or bystanders e Objects may be thrown or ricochet in all directions ALWAYS WEAR EYE PROTECTION e Keep bystanders at least 50 fee
15. gine speed and run at an idle for a few minutes then turn off ignition switch Fig 2 4D Fig 2 5 ASWARNING If the cutting attachment should strike against stones or other debris stop the engine and make sure the attachment and related parts are undamaged When grass or vines wrap around attachment stop engine and attachment and remove them www tanakapowerequipment com 11 custsvc tanaka ism com lanalta____ esteiwastso00 owner s Manual 5 Maintenance MAINTENANCE REPLACEMENT OR REPAIR OF THE EMISSION CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY NONROAD ENGINE REPAIR ESTABLISHMENT OR INDIVIDUAL Carburetor adjustment Fig 3 1 1B As WARNING The cutting attachment may be spinning during carburetor adjustments AST 210 AST 210 Fig 3 1B Fig 3 2 Flg 3 2B S WARNING Never start the engine without the complete clutch cover and tube assembled Otherwise the clutch can come loose and cause personal injuries In the carburetor fuel is mixed with air When the engine is test run at the factory the carburetor is basically adjusted A further adjustment may be required according to climate and altitude The carburetor has one adjustment possibility T Idle speed adjustment screw Idle speed adjustment T Check that the air filter is clean When the idle speed is correct the cutting attachment will not rotate If adjustment is required c
16. ig 1 2 2B Attach the handle to the drive shaft tube with the angle towards the engine Adjust the location to the most comfortable position before operation Flg 1 4 2 Remove the handle bracket 1 from the assembly Fig 1 3 Place the handles and attach the handle bracket with four bolts lightly Adjust to appropriate position Then fix it firmly with the bolts Throttle wire stop cord AST 210 Connect stop cord connectors Fig 1 4 Connect throttle wire end to carburetor Fig 1 5 E on Al oif 3 4in j Fig 1 8 Fig 1 8B Fig 1 9 Installation of blade guard Fig 1 6 6B 6C Install the blade guard on the drive shaft tube against the gear case Tighten the guard bracket firmly so that the blade guard does not swing or move down during operation CAUTION Some blade guards are equipped with sharp line limiters Be careful when handling it CAUTION Do not attempt to install metal blade on AST 5000 curved shaft trimmer It is very dangerous www tanakapowerequipment com 6 custsvc tanaka ism com lanalta____ essteiwastso00 owner s Manual A 80mm TH 96 97 3 15 in Fig 1 7 When using a trimmer head 2 with two piece type blade guard attach the guard extension to the blade guard Fig 1 7 Then locate the guard above the angle transmission Fig 1 7B NOTE If your unit has guard location label on drive shaft tube
17. ke at the starter is not clogged e Make sure the gear case is filled with grease up to 34 full e Clean the air filter Monthly maintenance e Rinse the fuel tank with gasoline e Clean the exterior of the carburetor and the space around it e Clean the fan and the space around it www tanakapowerequipment com 16 custsvc tanaka ism com Tanaka ssteiwastso00 owner s Manual Fig 4 1 Fig 4 1B 6 Optional Installation of free disk set optional Fig 4 1 1 B 1 Disassemble free disk 7 from the free disk set by loosening three bolts 8 2 Place blade 3 as shown in drawing Disk fixing bolt 4 is left hand threaded Use special care to fix blade firmly Use alien wrench 1 to hold cutter holder 2 so that you may easily tighten up disk fixing bolt 4 with wrench 6 3 Make sure cutting blade is fixed securely attach free disk 7 to disk fixing metal 5 with three bolts 8 Spark arrestor If your unit comes with a spark arrestor screen and your local regulation requires use of spark arrestor screens for fire prevention please attach it to the muffler by removing muffler protector and other related parts The spark arrestor meets the regulation of SAE J335 SEP90 and CSA CAN3 Z62 1 M77 www tanakapowerequipment com 17 custsvc tanaka ism com lanalta____ esteiwastso00 Owner sManual 7 Specifications E MODEL AST 210 AST 5000 Engine Size ml Tere Teer eer Tere ee ee ere ee
18. lanak Owner s Manual Model Numbers PIN 27344 AST 210 AST 5000 Date 04 19 01 AUTO START TRIMMERS AST 210 Supplier To The Outdoor Power Equipment Industry ISM Inc 1028 4 Street SW Auburn WA 98001 Phone 253 333 1200 Fax 253 333 1212 www tanakapowerequipment com custsvc tanaka ism com Tanaka ssteiwastso00 Owner s Manual Before using this unit Read the operator s manual carefully Check that the cutting equipment is correctly assembled and adjusted Start the unit and check the carburetor adjustment See Maintenance A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects and other reproductive harm Always wear eye head and ear Read understand and follow all It is important that you read fully understand and protectors when using this unit warnings and instructions in this observe the following safety precautions and manual and on the unit warnings Careless or improper use of the unit may cause serious or fatal injury Max 9 900rpm Chow Keep all children bystanders and helpers 15m 50 ft away from Shows maximum shaft speed Do Do not use metal rigid P y not use the cutting attachment blades when this sign is unit If anyone approaches you E q whose max rpm rating is below the shown on the unit stop the engine and cuttin
19. llation see your cutting head Owner s manual provided with the cutting head WARNING For TANAKA heads or TANAKA alloy head use only flexible non metallic line recommended by the manufacturer Never use wire or wire ropes They can break off and become a dangerous projectile Es ia using TANAKA alloy head CH 100 initial cuffing line length should be about 13cm each Fig 1 10 www tanakapowerequipment com 7 custsvc tanaka ism com Tanaka esteiwastso00 owner s Manual Flg 2 1 4 Operating procedures Fuel Fig 2 1 NWARNING The trimmer is equipped with a two stroke engine Always run the engine on fuel which is mixed with oil Provide good ventilation when fueling or handling fuel Fuel e Always use branded 89 octane unleaded gasoline e Use Tanaka two cycle oil or a quality two cycle oil at mixing ratio of 25 50 1 Gasoline A Oil B only for the state of California at 50 1 e Never use multi grade oil 10 W 30 or waste oil e Always mix fuel and oil in a separate clean container Always start by filling half the amount of fuel which is to be used Then add the whole amount of oil Mix shake the fuel mixture Add the remaining amount of fuel Mix shake the fuel mix thoroughly before filling the fuel tank Fueling GS WARNING e Always shut off the engine before refueling e Slowly open the fuel tank when filling up with fuel so that possible over pressure disappears e Tigh
20. lose clockwise the T screw with the engine running until the cutting attachment starts to rotate Open counter clockwise the screw until the cutting attachment stops You have reached the correct idle speed when the engine runs smoothly in all positions well below the rpm when the cutting attachment starts to rotate If the cutting attachment still rotates after idle speed adjustment contact your service workshop NOTE Standard Idle rpm is 2500 3000 rpm AS WARNING When the engine is idling the cutting attachment must under no circumstances rotate Air filter Fig 3 2 2B The air filter must be cleaned from dust and dirt in order to avoid e Carburetor malfunctions e Starting problems Engine power reduction Unnecessary wear on the engine parts e Abnormal fuel consumption Clean the air filter daily or more often if working in exceptionally dusty areas Cleaning the air filter Remove the air filter cover and the filter 1 Rinse it in warm soap suds Check that the filter is dry before reassembly An air filter that has been used for some time cannot be cleaned completely Therefore it must regularly be replaced with a new one A damaged filter must always be replaced www tanakapowerequipment com 12 custsvc tanaka ism com Tanaka esteiwastso00 Owner sManual Fuel Filter Fig 3 2B Drain all fuel from fuel tank and pull fuel filter line from tank Pull filter element out of holder assembly and
21. n Nr ab Fabricado en No de Serie de en adelante Tillverkad av Serienr fr o m Signature x Signature y Firma sae Unterschrift Seiji Tanaka Fimado Signatur Position Vice president Function Vice pr sident Incarico Vicepresidente Titel Stellvertretender Vorsitzender Cargo Vicepresidente Befattning Vice President www tanakapowerequipment com 19 custsvc tanaka ism com lanalta____ ssteiwastso00 owner s Manual IMPORTANT NOTICE THIS INFORMATION IS FOR THE US AND CANADIAN MARKETS ONLY e To reduce the risk of injury from loss of control never use a metal blade on a curved shaft grass trimmer e Never use a metal blade on any brushcutter without barrier bar or bicycle handle configuration and safety strap and approve guard e Use only attachments or accessories designed for your unit Although some unauthorized parts may be adaptable their use may be extremely dangerous and could cause serious injury or death Tanaka offers the following kits and accessories for use on Tanaka trimmers and brushcutters Blade conversion Kit 748501 Tanaka straight shaft models AST 210 TBC 2211 TBC 2510 TBC 270PF and TBC 270PN this kit to be converted to metal blade capable brush cutters It contains a safety barrier bar safety shoulder harness and the necessary blade mounting hardware See your Tanaka dealer for more details AS WARNING The blade conversion kit MUST be used when operating these models with
22. ooling fins on cylinder head to prevent overheating Every 100 Operating hours or once a year more often if conditions require clean fins and external surfaces of engine of dust dirt and oil deposits which can contribute to improper cooling NOTE Do not operate engine with engine shroud or muffler guard removed as this will cause overheating and engine damage www tanakapowerequipment com 13 custsvc tanaka ism com Tanaka ssteiwastso00 Owner s Manual Flexible drive shaft Fig 3 5 Flexible drive shaft should be removed and lubricated i Q with a good quality lithium grease every 20 hours To remove the flexible shaft first remove screw 1 loosen 1 bolt 2 and remove the gear case then pull the shaft out EN of the drive shaft pipe Clean the shaft off and apply a generous coat of lithium grease to it and insert if back into the drive shaft pipe turn it until it drops into place then install the gear case and install amp tighten screw 1 and screw 2 Flg 3 5 i Fig 3 5B Angle transmission Fig 3 5B Check angle transmission or angle gear for grease level about every 50 hours of operation by removing the grease filler plug on the side of angle transmission If no grease can be seen on the flanks of the gears fill the transmission with a quality lithium based multipurpose grease up to 34 full Do not completely fill the transmission Ri rsin Blade Fig 3 6 y 1 i ANA NN eee a
23. t 15m away e To reduce the chance of hearing loss always wear ear protection e To reduce the risk of injury from loss of control never use a metal blade on a curved shaft grass trimmer Never use a metal blade on any brushcutter without barrier bar or bicycle handle configuration and safety strap Use of a blade may cause a sudden sideways forward or backward motion of the brushcutter when the blade contacts a solid object See Owner s manual for model specific details www tanakapowerequipment com 2 custsvc tanaka ism com lanalta____ esteiwastso00 Owner sManual 1 What is what Since this manual covers several models there may be some difference between pictures and your unit Use the instructions that apply to your unit Fuel cap Throttle trigger Blade guard Cutting attachment Drive shaft tube Handle bar Suspension eyelet Ignition switch Harness Throttle lock Engine Start button Angle transmission 8 e 11 ONDAN i UN O AST 5000 AST 210 www tanakapowerequipment com 3 custsvc tanaka ism com Tanaka 2 Warnings and safety instructions Operator Safety e Always wear a safety face shield or goggles e Always wear heavy long pants boots and gloves Do not wear loose clothing jewelry short pants sandals or go barefoot Secure hair so it is above shoulder length Do not operate that tool when you are tired ll or under the influence of alcohol
24. ten the fuel cap carefully after fueling e Always move the trimmer at least 3 m 10 ft from the fueling area before starting Before fueling clean the tank cap area carefully to ensure that no dirt falls into the tank Make sure that the fuel is well mixed by shaking the container before fueling www tanakapowerequipment com 8 custsvc tanaka ism com Tanaka AST 210 AST 5000 Owner s Manual AST 210 N Flg 2 2 Starting Fig 2 2 2B CAUTION Before starting make sure the cutting attachment does not touch anything The battery is not fully charged at the factory It is necessary to charge it fully before operation Please follow Charging Procedures 1 Depress the priming bulb 3 several times until fuel flows through the bulb or return pipe 2 Depress the fuel injection button 4 once which transfers fuel from the carburetor to the combustion chamber AST 250 Fig 2 2 NOTE Fig 2 2B Fig 2 2C When the engine is warm it is not necessary to depress the priming bulb or the fuel injection button when starting If this is done the engine may become flooded and hard to start 3 Make sure throttle trigger is not locked Do not use throttle lock 3 4 Lift up start control lever 1 to vertical or start position Do not push it further or the lever may break AST 210 Fig 2 2C 5 Turn the switch to the ON 1 position and depress the start button 2 until the
25. y e Maintain the tool according to recommended procedures e Disconnect the spark plug before performing maintenance except for carburetor adjustments e Keep others away when making carburetor adjustments e Use only genuine replacement parts as recommended by the manufacturer Transport and storage e Carry the tool by hand with the engine stopped and the muffler away from your body e Allow the engine to cool empty the fuel tank and secure the tool before storing or transporting in a vehicle e Empty the fuel tank before storing the tool It is recommended that the fuel be emptied after each use If fuel is left in the tank store so fuel will not leak Store tool out of the reach of children Clean the unit carefully and store it in a dry place Make sure engine switch is off when transporting or storing When transporting in a vehicle cover blade with blade cover If situations occur which are not covered in this manual take care and use good judgment Contact your dealer if you need assistance Safety Instructions for auto start e Donot press the Start Button while recharging the battery If pressed it would result in damage to the battery charger The batter charger must be disconnected from the unit before starting e Do not attempt to charge the battery with other than the Tanaka charger Do not attempt to charge other batteries with the Tanaka charger The charger and the battery have specific voltage requirements and ar
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