Sub-Zero 542 Refrigerator User Manual
Contents
1. MODELS 511 532 542 550 AND 561 Remove center grille screw and cut the red nylon shipping strap Tilt the grille forward and release the spring s from behind the grille See Figure 7 Figure 8 MODEL 590 To remove Model 590 grille assembly the inner grille panel assembly must first be removed Lift up 1 then pull out at the bottom 2 then pull top section down and out of the top key slot 3 as in Figure 9 Next remove the 5 mounting screws that hold the outer grille panel assembly to the top compartment See Figure 10 vas SAA AN INNER GRILLE PANEL ASSEMBLY f Figure 10 BLOCKING ALL MODELS Step 8 WARNING To help prevent the unit from tipping forward under certain load conditions and provide a more stable installation the unit must be secured in place with a solid soffit or wood block If there is a solid soffit above the unit with clearance between the unit and the soffit of one inch or less as illustrated in Figure 3 you do not need to block the unit If this is not the case YOU MUST BLOCK THE UNIT Figure 11 To block the unit using the wood block and hardware provided follow these steps 1 Locate and mark two wall studs against the wall where the refrigerator is to be located 2 Locate the proper height to clear the unit The space along the top of the Sub Zero between the unit and the bottom ofthe wood block must not be greater than 1 42. See Figure 11 3 Position the wood block over the unit and secure it using the screws and L brackets provided Make sure screws extend a minimum of 71 into each of the two wall studs The wood block must extend a minimum c three inches over the unit See Figure 11 4 Using the front and rear levelers the unit must be raised until it contacts the wood block See Figure 12 i Figure 12 A WARNING To reduce possibility of cabinet tipping forward front levellers must be in contact with floor See Figure 12 STALLATION a TRUCTIONS NSTALLATION A WARNING shut off power to the wall utlet step 9 Jnit is equipped with rollers Jug into 15 amp grounded utlet and roll unit into desired Osition under the wood block yr soffit and connect icemaker vater line to unit Remove yarden hose fitting from slastic bag and attach the ja compression nut and sleeve on copper tubing efore attaching the hose itting to the solenoid valve urge line before final rvookup to valve See Figure 13 For Model 590 see 1 0214 m on water supply and sheck all fittings for leaks Make certain electrical harness is attached to solenoid NOTE icemaker will not immediately fill with water when supplied to valve Allow 24 hours for proper ice production MODELS 511 532 542 550 561 AND 501F SOLENOID VALVE MODEL 590 EE 1 4 COMPRESSION NUT Figure 14 Step 10 Level th
3. x 317 32 reezer Trim Panel 29 16 x 6711 32 iW When units are installed side by side a separating filler strip is recommended The filler strip width should be added to the finished rough opening dimension A filler strip must also be used when units are inst d hinge to hinge Routing or Recessing may be required on raised panels for finger clearance under handle Refer to Figures 28 and 29 Handie Recess Specs and Recommendations for Raised Panels INSTALLATION TRUCTIONS AREA PREPARATION step 2 Nhen units are installed side ay side a separating filler strip s recommended The filler strip width should be added to he finished rough opening dimension A filler strip must also be used when units are nstalled hinge to hinge IMPORTANT For proper operation and use the door must open a minimum of 90 A minimum 2 filler must be used in corner installations to assure a 90 door opening Remember to allow enough clearance ELECTRICAL in front of unit for full door INSTRUCTIONS swing Minimum door Ste z h kal p3 _fance listed in Figure 2 po op in the electrical outlet IMPORTANT NOTE We also following the Pre Installation require the floor under Specifications See Figure 1 the refrigerator to be at A 115 volt 60 Hz 15 amp the same evel the fused electrical supply is Senne PNSDEGIROR required It is recommended ACAUTION a a separate circuit serving Any finished floorin
4. using 1 4 or less a filler is necessary Figure 22 D Reattach the top frame by reinstalling the two top corner SCrews E instal inner grille panel assembly back onto product refer to step 7 INSTALLATION INSTRUCTIONS SIDE PANEL INSTALLATION If side panels are being utilized please check with your installer for installation methods or you may use one of the side panel installation methods shown in Figure Drill 3 holes equal distance apart in vertical section of aluminum frame and install _ pan head screws NOTE Figure 23 is viewed from top edge of panel 6 x 3 8 PAN HEAD SCREW 11 3 h H 27 2 6 x 3 3 PAN HEAD SCREW 7 2 SIDE PANEL MATERIAL dy Oe ve e e tw FRAME 23 BACK OF SUB ZERO UNIT 8 x 11 4 FLAT HEAD SCREW METAL SIDE PANEL ered SIDE O SUB ZERO UNIT SIDE PANEL 8 x 11 4 FLAT HEAD SCREW Figure 23 Anchor the side panel with decorative headed screws as shown or finishing nails can be used The screws nails must be obtained from your local hardware supply store NOTE We do not recommend the use of adhesives Dimensions given for typical wood side panel installation NOTE If 1 4 or less panel is used and inserted into return channel extrusion then a 241 4 size is necessary for width Sheet must also be notched for grille and other brackets or screws that are in the return channel This is only necess
5. 511 53 542 550 or 561 follow these instructions EA GRILLE PANEL SIZE Grille Size Panel Size 10 x 30 83 15 x 283 16 11 x 30 93 16 x 283 16 12 x 30 103 16 x 283 16 13 x 30 113 16 x 283 16 14 x 30 123 16 x 283 16 15 x 30 133 16 x 283 16 10 x 36 83 16 X 343 16 11 x 36 93 16 x 343 16 12 x 36 103 16 x 343 16 13 x 36 113 16 x 345 16 14 x 36 123 16 X 343 16 15x36 1336x Vie 10 x 42 83 16 X u 16 11 x 42 93 16 X 403 16 12 x 42 103 16 x 403 16 13 x 42 113 16 x 403 16 14 x 42 123 16 x 403 16 15 x 42 133 16 x 403 16 10 x 48 83 16 x 463 16 11 x 48 93 16 x 463 16 12 x 48 103 16 x 463 16 13 x 48 113 16 x 463 16 14x 48 123 16 x 463 16 15 x 48 133 16 x 463 16 The frame molding is de signed to hold 1 4 thick panel Raised wood panels must be routed to 1 4 thickness on amp ll tour sides to provide a 1 4 lip 15 Ibs maximum panel weight NSTALLATION NSTRUCTIONS FOR 532 FOR 11 THRU 15 GRILLES USE EXISTING GRILLE SCREW FOR GUIDE FOR 10 GRILLES PILOT H cone A Remove louvered grille Refer to step 7 B Open the door s and attach template provided with panel grille installation kit The template center hold must be aligned with the grille screw hole and you must fasten from the top down with the screw you removed in step A See Figure 20 C With template in place drill 1 3 pilot holes in the end holes otthe template See Figure 20 Enlarge pilot hole
6. STRUCTION INSTRUCTIONS eeoa ZH SUSUR URAL ARE atten HN GEA RESO ato Sh TR I in OR A a TR A 4 PRE INSTALLATION INSTRUCTIONS PREPARATION FOR INSTALLATION Step 1 Prepare the finished rough opening to accept the installation of the Sub Zero NOTE Carefully read the Pre installation Specifications chart below PRE INSTALLATION SPECIFICATIONS LOCATE ELECTRICAL OUTLET WITHIN TOP SHADED AREA gn LOCATE ELECTRICAL OUTLET WITHIN TOP SHADED AREA grn 7512 LOCATE WATER SUPPLY WITHIN BOTTOM LOCATE WATER SUPPLY WITHIN BOTTOM 4 SHADED AREA yy 3 18 TT Figure 1 MODELS 511 532 542 550 561 AND 590 MINIMUM DOOR CLEARANCE REGUIRED AT 90 FINISHED ROUGH OPENING DIMENSIONS MINIMUM HEIGHT REQUIRED with levelers in DOOR PANEL DIMENSIONS WIDTH x HEIGHT C 501F 3512 723 34 8 x 5815 16 x i 727 16 SOIR 3512 72 341 8 x 5815 16 727he 291 2 833 4 281 8 x 481 16 301 16 827 8 281 8 x 183 3 471 2 833 4 1715 15 x 6711 16 291 4 827 3 271 15 x 6711 16 4112 833 4 155 3 x 67 15 259 16 827 8 24 x 67 15 341 8 x 183 8 191 8 x 67 16 151 8 x 67 16 827 8 209 16 x 67 16 Grille Panel 93 15 x 467 16 Handle Trim Panels not to exceed 050 thickness Refrigerator Upper Trim Panel 67 8 x 257 32 Refrigerator Lower Trim Panel 67 a
7. ary on this application ANCHORING PRODUCT Step 15 It is recommended after going through the previous proce dures front and side panel installation leveling and align ment and door adjustment proper anchoring of the unit to the opening be done as this will insure a proper installation Sub Zero Anchoring Kit 4 20 090 0 is available through your Product Distributor Part 4 20 090 0 Contents 6 11 4 Sems 3 3 16 x 1 Chicago Screw Posts 1 6 19 023 0 Loctite Figures 24 and 25 are examples NOTE Product s must be leveled and squared before attempting this procedure Instructions for product being tied together see Figure 24 g2 7 A eel Figure 24 1 Drill three 3 13 64 holes through the middle trim of both units Do not drill through model and serial number tag SISTALLATION YSTRUCTIONS 2 Using the Loctite on the screws install all 3 Chicago Screw Posts 3 Inspect the units for level again 4 Drill three 3 3 16 holes per specs in Figure 24 through both outer trims 5 Using a e drill bit drill into the cabinetry for a pilot hole 6 Install all six 6 Sems to the cabinetry instructions for fastening Models 501R 501F 550 511 561 532 542 and 590 to cabinetry see Figure 25 Figure 25 1 Drill three 3 3 16 holes per specs in Figure 25 through both outer trims 2 Drill a 1 4 pilot hole into t
8. e iocated on top frame of unit inside door Call your nearest Sub Zero Factory Authorized Service Center in your area contact your dealer or Sub Zero Freezer Co Inc Service Department P O Box 44130 Madison WI 53744 4130 Telephone 1 800 222 7820 PRODUCT INFORMATION Telephone 1 800 222 7820 a a Eee MSTALLATION STRUCTIONS RECOMMENDATIONS OR RAISED PANELS secause of different door panel lesigns routing recessing Or ise of optional extended handles nay be necessary for finger learance when using raised 1 Panel anels greater than 1 4 total Optional hickness 50 per door panel D Style Standard AT TK AO A 1 Panel naximum weight limit Handle Full Length 21141 1 1 7 see Figure 28 for location of Handle Panel offset when using specific Te ee EEA V Panel outing for grip area only AES igure 29 is actual size top Panel tiew of standard full length handle and panel We recommend that you use the grid Figure 29 to lay out rour panel design for finger clearance when standard full gth handles are used VO TE Handle profile does not apply to Model 590 however panel weight limit does Figure 29 4 Actual size topview kd Standard full length handle DUE TO OUR CONTINUOUS IMPROVEMENT PROGRAM MODELS AND SPECIFICA TIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE 11 THINK SAFETY If you are storing or disposing of your old refri
9. e unit To adjust height turn front leveling legs counterclockwise to raise or clockwise to lower Rear levellers rollers are adjusted from front of base Turn 5 16 hex bolt clockwise to raise cabinet counterclockwise to lower cabinet See Figure 12 Step 11 Install toe plate as shown in Figure 15 Before attaching toe plate check to ensure drain pan is installed properly AACAUTION Toe plate must be removable for servicing so any flooring must allow for this removal Refer to label mounted on kickplate support for height clearance Figure 15 Step 12 Install grille step 7 IMPORTANT For Models 511 532 542 550 561 and 590 reverse step 7 procedure NOTE If using panelized grille refer to Grille Panel Installation Step 13 Restore power to the wall outlet PANEL INSTALLATION Step 14 Apply decorative front panels and side panels if applicable All Sub Zero units are manufactured in a manner to achieve a total built in appearance This allows you to choose the decorative material and color application for the front and sides if exposed for your refrigerator freezer FRONT PANEL INSTALLATION See Pre Installation Specifications for panel dimensions If a metal or other thin material is used a filler must be in serted behind your panel to insure a proper fit All frames are designed to accept up to 1 4 material Ifa raised wood front panel is being u
10. ets MODEL 590 A To install panels on the Model 590 the door handle and door handie trim must first be removed The screws are hidden by a magnet backed trim molding Remove the molding using a piece of tape to pull it away from the handle and expose the handle Screws NOTE The trim molding will bend out at the center allowing removal as shown in Figure 16 B With standard Phillips screwdriver remove door handles on freezer and refrig erator doors door handles also act as a door trim see Figure 17 C Remove the handle trim panels by sliding them out of the door s See Figure 18 NOTE Different colored handle trim panels and glasswells are available through your product distributor D Next remove the water and ice glasswell by removing the mounting screw Then slide the glasswell up and pull out as in Figure 18 E Remove the top and bottom trim fillers heid on by the mounting screw s See Figure 19 F Remove the screws holding in vertical trim strip See Figure 19 TRIM FILLER SCREWS ite ware AAA G Install door panels by sliding into frame on door as shown in Figure 17 H With door panels in place reverse the steps for proper reassembly NOTE If replacing standard handle insert panels and glasswell with original or custom handle insert panel or glasswell refer to step H GRILLE PANEL INSTALLATION If optional EA panel grille is purchased for Models
11. g Only this appliance be should be protected with provided appropriate material to avoid damage from very heavy appliance Follow any other local codes or ordinances that may also apply If unit fits under soffit with clearance between top of unit and soffit of 1 or less as in Figure 3 unit does not require blocking otherwise biocking is required Refer to step 8 OA UTE ED piraten EEL LU Cf LL LEC Figure 4 Do not use an extension cord or two prong adapter Electrical ground is required on this appliance Do not under any circumstances remove the power supply cord ground prong This appliance is factory equipped with a power supply cord with a 3 prong grounding plug It must be plugged into a mating 3 prong grounding type wall receptacle grounded in accordance with the National Electrical Code and local codes and ordinances See Figure 4 PLUMBING INSTRUCTIONS Step 4 For units with automatic icemaker rough in the water supply line Connect a 2 4 copper line to the house supply being sure to use an easily accessible shut off valve between the supply and your refrigerator approximately 6 from the compression fitting The icemaker operates on water pressure of 20 to 100 PSI NOTE A line filter is required when water conditions have a high sediment content Do not use self piercing valves Saddle valve kit part 4 20 088 0 available from your distribu
12. gerator please do it safely Read the enclosed safety booklet from the Association of Home Appliance Manufacturers CHILD ENTRAPMENT ACCIDENTS CAN BE TRAGIC SUB ZERO FREEZER CO INC FORM NO 3 75 216 16 SURE KRESS LOR Shoe yea VA P O BOX 44130 MADISON WI 53744 4130 608 271 2233 PRINTED IN U S A 9 96
13. he Cabinetry 2 Install all six 6 Sems HINGE ADJUSTMENT Step 16 If the doors are out of adjustment the top or bottom hinge may be adjusted by removing and discarding the two small shipping screws See Figure 26 The top door hinges can be adjusted left to right and in or out by loosen ing the three allen head screws The bottom door hinge is equipped with two adjustment allen head screws See Figure 27 For adjustment use a 1 8 allen wrench to loosen screws models 550 and 511 ex cluded This allows the door to move left to right or in and out NOTE On Models 532 542 561 501R 501F and 590 the doors open to 130 An optional door stop kit 4 20 089 0 which allows a door opening of approxi mately 90 is available Contact your distributor CABINET HINGE NO ADJUSTMENT Figure 26 SHIPPING Alli sae Se SES ALENI READ AN AN i SOON WH WW MN lies CH ae 27 INSTALLATION CHECK LIST The importance of the installa tion of your Sub Zero cannot be overemphasized The proper installation of your unit is the responsibility of the selling dealer or instal ler The following check list should be completed by the installer to insure no part of the installation has been over looked Any questions or problems pertaining to the installation should be directed to the selling dealer C Is unit operating If not is unit plugged in Is refrigerator freezer control
14. on LJ Is packing material removed Step 6 LI Is water supply line con nected to compression fitting Step 8 Disconnect power to unit before checking wiring connections O Is blocking completed Step 8 O Is unit leveled properly ona solid floor Step 10 J Is blocking necessary Step 8 J Is drain pan installed properly Step 11 J Is toe plate installed Step 11 J Is grille screw back in position Step 12 J Are panels installed correctly Step 14 C Are doors adjusted Step 16 J Does the customer under stand the unit s operation Is the icemaker switch turned on Models 590 532 542 and 561 Give the customer the warranty packet MAO MMTTT TTT AAS INSTALLATION INSTRUCTIONS STANDARD HANDLE RECESS SPECIFICATIONS C HEIGHT MODELS 501F AND 501R MODELS 532 542 AND 561 Figure 28 ossa 1755n6 B76 Ze saa 15 0247 oro set naer 19 enne BB sm eae LSB O e 024440 Ahe sso ae aB 01848 0242 1776 soe ae dC Ne son save O T oser eee ge Handle Recess Not Required 0090000 10 PRODUCT SERVICE if If you need service Take necessary steps to preserve food in unit Door s should be left closed as much as possible until unit is back in service Please have model and serial number available for model and serial numbers refer to plat
15. s by drilling 3 16 finished holes After drilling holes remove template and discard Keep screw for later installation 12 THRU 15 GRILLES 14 GRILLE ONLY 532 amp 580 11 THRU 15 GAILLE ALL OTHER MODELS ADO SCREW GROMMET TO PROPER HOLE DRILL WITH 1 8 DRILL BIT D Install screw grommets in properly labeled holes in Figure 20 in the shroud assembly E Attach the outer grille frame to the shroud assembly by inserting the two upper grille screws into their proper holes and with door s open instali the lower three grille screws as shown in Figure 20 and Figure 10 F Refer to Model 590 grille installation steps B through E on this page for the remainder of the assembly 9 SCREW G Part 96 22 011 0 ROMMET UPPER GRILLE SCREW Part 6 20 013 0 i i LOWER GRILLE SCREW Part 6 20 077 0 Figure 20 MODEL 590 STANDARD FEATURE EA GRILLE PANEL SIZE Grille Size Panel Size 10 x 48 83 16 x 463 16 11x48 93 16 X 463 16 12 x 48 103 16 x 463 16 13 x 48 115 16 x 4636 14 x 48 125 16 x 463 16 15 x 48 13316 x 465 16 A Remove the inner grille panel assembly refer to step 7 B Remove the top two corner screws and pull away the top frame See Figure 21 4 ye 4 nm i8 at A 4 A 2 4 Ye ta i a N y Figure 21 C Slide panel into position in grille frame as shown in Figure 22 NOTE When
16. sed the edges must be routed to the necessary 1 4 border specifi cations 50 per door panel maximum weight limit NOTE ROUTING RECESSING OR OP TIONAL EXTENDED HANDLES MAY BE REQUIRED ON RAISED PANELS FOR FINGER CLEARANCE UNDER HANDLE Refer to Figures 28 and 29 Handle Recess Specifications and Recommendation for Raised Panels NOTE does not apply to Model 590 MODELS 501F 501R 511 532 542 550 AND 561 A To install front panels on your Sub Zero the door handles must be removed The handle screws are hidden by a magnet backed trim molidng Remove the molding using a piece of tape to pull it away from the handle and expose the handle screws NOTE the molding will bend at center allowing removal as in Figure 16 INSTALLATION INSTRUCTIONS B With standard Phillips screwdriver remove door handle on freezer and refrigerator door the door handles also act as a door trim The Models 511 and 550 freezer door handle isw on the top of the door and removed in the same manner described above C Slide panel into frame on door as shown in Figure 17 Lis GTA f Pt ae lt ld e ale tt oy eee i t 63 704 Ci TA na e a a etg Dei N CO OSS 4 7 SAN e D With panel in position replace handle and screws Replace the trim molding s by inserting the top ard then the bottom into the handle channel Release the middle and set the magn
17. tor Route the water line up thru the floor within 1 2 from wall no higher than 3 from floor when routed under unit See Figure 5 A Eten Figure 5 Route the water line thru the wall no more than 3 from floor when routed under unit See Figure 6 NOTE Regardless of the routing allow for at least 3 feet of excess copper tub ing to remain outside wall or floor for easy connection to the unit Figure 6 UNPACKING Step 5 Uncrate unit remove wood base and diecard the shipping bolts which secure the wood base to the bottom of the unit Do not discard wood block and hardware to be used for blocking your unit In addition retract front leveler legs to ensure easier movement of the unit for installation INSTALLATION INSTRUCTIONS MODELS 501F AND 501R To remove the 501 grille remove two black screws located in the lowest louver in To reduce the possibility of the unit tipping forward you must reposition the the grille Tilt the bottom of the front levelers to make grille out and away it will contact with the floor You release from the top of the will have to extend these grille There is no grille spring legs when the unit is finally positioned on 501 Series See Figure 8 Step 6 Remove all packing materials and tape GRILLE REMOVAL Step 7 Grille removal is necessary to access power cord hook up water line and is recommended for trans porting through doorways
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