Sterling SM3-615a Webcam User Manual
Contents
1. 87 02 PSI system overpressure T Check the compressed air supplied by the plant s supply network Adjust compressed air pressure to 5 6 bar 72 52 87 02 PSI system overpressure Connect the unit to the plant s supply net Maintenance unit work by means of a hose A Depressurize compressed air supply lines which must be opened Compressed air must be dewatered dust free and oil free Install a maintenance unit if required Adjust pressure to a max value of 6 bar 87 02 PSI system overpressure Installation instructions 11 SM3 615a SSK 5 DURO 2 4 Electrical connection The electrical connection may only be carried out by trained personnel Other persons are not permitted to carry out the electrical connection The rules of the local electricity board must be observed Before beginning the electrical connection make sure that the mains voltage and the power frequency are in accordance with the data on the name plate of the device All work may only be carried out when the unit is at zero voltage and at zero pressure Installation instructions 12 SM3 615a SSK 5 DURO ID HEZ f 4 H SV ARH BS AV V H H CTU P l si 7 T T AV cleaning valve U N TT KS flap switch NA Ne i SV diaphragm valve 1 flap switch KS 2 cleaning valve AV 3 diaphragm valve SV 4 KS 5 AV 62. and or incomplete and shouldn t be relied upon Please contact the ACS Group for more current information about these manuals and their warnings and precautions Parts and Service Department The ACS Customer Service Group will provide your company with genuine OEM quality parts manufactured to engineering design specifications which will maximize your equipment s performance and efficiency To assist in expediting your phone or fax order please have the model and serial number of your unit when you contact us A customer replacement parts list is included in this manual for your convenience ACS welcomes inquiries on all your parts needs and is dedicated to providing excellent customer service For immediate assistance please contact North Central and South America 8am 5pm CST 1 800 483 3919 for drying conveying heating and cooling and automation For size reduction 1 800 229 2919 North America emergencies after 5pm CST 847 439 5855 North America email acsuscanadacustserv corpemail com e Mexico Central amp South America Email acslatinamericacustserv corpemail com e Europe Middle East amp Africa 48 22 390 9720 Email acseuropecustserv corpemail com India 91 21 35329112 Email acsindiacustserv corpemail com e Asia Australia 86 512 8717 1919 Email acsasiacustserv corpemail com Sales and Contracting Department Our products are sold by a worldwide network of independent sales representatives Con
3. 5 Spare parts list This parts list is only for the use of trained personnel only All other persons are not permitted to repair or to change the equipment Wear Code A Wearing part fast used up B Wearing part C Spare part storekeeping for 1 year D Spare part storekeeping for 2 years E Spare part storekeeping for more than 2 years Spare parts list 23 SM3 615a V 66412 SSK 5 DURO complete SSK 5 DURO Spare parts list 24 SM3 615a Pos 40 41 44 74 75 78 79 Order no 26487 26491 23066 09646 85489 02128 85612 03141 96093 13021 85610 85533 26451 28420 Designation compressed air valve complete diaphragm valve complete cylinder with valve sealing ring sieve hose filter cartridge vibrator locking pin sealing sealing tension ring fastener sealing ring SSK 5 DURO Wear Code E oOmmuomuuocOoluooonso Spare parts list 25 SM3 615a SSK 5 DURO 78 79 IN l N N 93 94 89 88 Pos Order no Designation Wear Code 78 85533 tension ring E 26451 fastener E 79 28420 sealing ring B 86 23091 wire cloth C 87 28626 filter cloth C 88 28625 sealing B 89 28839 flap switch with plug and cable D 26462 cover D 93 23098 sealing ring B 94 23093 outlet flap with magnet E Spare parts list 26 SM3 615a SSK 5 DURO 6 Technical
4. SV o1 o2 3 4 5 6 SV AV Installation instructions 13 SM3 615a SSK 5 DURO 3 Functional description The conveyor hopper is used for the automatic conveyance of thermoset duroplast material as well as thermoplastic powder The hopper can only function in connection with a vacuum conveyor plant The hopper works with a filter cartridge The shut off valve of the vacuum line is operated with compressed air compressed air valve The automatic filter cleaning is achieved by intense vibration Functional description 14 SM3 615a SSK 5 DURO 4 Maintenance This chapter is intended for persons with skills in electrical and mechanical areas due to their training experience and received instructions Personnel using the instructions in this chapter must be instructed of the reg ulations for the prevention of accidents the operating conditions and safety regulations and their implementation Ensure in each case that the personnel are informed accordingly For maintenance work taking place at heights of over approx 1828 8 mm 6 ft use only ladders or similar equipment and working platforms intended for this purpose At greater heights the proper equipment for protection against falling must be worn Use only suitable lifting gear which is in proper working order and load sus pension devices with sufficient carrying capacity Do not stand or work under suspended loads Ensure that the electric motors swi
5. cairn S ch ep See can he a EEEE ANNE ERR RR E E ER REN RUE TNR IR NDA 27 SM3 615a SSK 5 DURO 1 Safety instructions These safety instructions apply to all persons within the range of action of the equipment Please inform all persons within the range of action of the equipment of the direct and indirect hazards connected with the equipment These operating instructions are to be used by all persons assigned activi ties connected with the equipment Knowledge of the English language is prerequisite Ensure in each case that the operating personnel are familiar with the operat ing instructions and the function of the equipment Observe the safety instructions of the connected conveying system Safety instructions 5 SM3 615a SSK 5 DURO 1 1 Warnings and symbols The following warnings and symbols are used in these operating instructions This symbol indicates danger to life Fatal or serious injury is possible if the corresponding instructions regulations or warnings are not observed A This symbol indicates that serious injury is possible if the corresponding instructions regulations or warnings are not observed This symbol indicates that extensive damage to equipment is possible if oe the corresponding instructions regulations or warnings are not observed LI This symbol indicates information important for becoming familiar with the equipment i e technical correlations eu This symbol ind
6. overpressure Every six months check all electrical and mechanical connections for proper fit check the settings of the level probes if available check the sealing rings on the locking flaps Yearly replace the sealing rings on the locking flaps replace filter cartridge depending on amount of dust The given maintenance intervals are average values Check whether in your individual case the maintenance intervals must be shortened 4 2 Servicing the hopper loader LI Individual hoppers can also be maintained during operation However Sterling recommends that you switch off the conveying plant for all types of work on the hopper Wait until the conveying procedure has stopped Disassemble the vacuum line on the hopper Close the disassembled vacuum line so that the vacuum for the active hopper loaders does not break down Depressurize the compressed air line to the hopper only with compressed air valve Disassemble the material line on the lateral inlet of the hopper Disassemble the hopper Maintenance 17 SM3 615a 4 2 1 Replace the sealing rings Nonreturn valve SSK 5 DURO Loosen the tightening strap at the hopper lid Remove the hopper lid Draw the old sealing ring off the nozzle A Install the new sealing ring Observe the direc tion of installation B Mount the hopper lid Mount the tightening strap Install the hopper LH Order number se
7. sec ce ta hgh tra Rie eng Beene See ange gai See angen ears E eid Bere ete oe ae 5 1 1 Warnings and symbols sssseesee n 6 1 2 Explanations and information eee 7 1 9 Eor your safety cue db ies hau Gi i GRE RR RR RR Rea RE dh c a t 8 1 4 For the safety of the equipment 8 2 Installation instructions ea a HQ HH HH HH HH nh ki Km Ra 9 2 1 Transpor i 222316225 Ew EIE en LR 34 wee alk DAC Ree ce Pa bed la eh Bae 422 ng ca 10 2 2 SCCUDY sedes ope ERE pha eer qae P perpe An kth dedaaba AA 10 2 3 Compressed air supply only with compressed air valves 11 2 4 Electrical connecftion eee 12 3 Functional description eee 14 A MALTON mIRC CMT 00 040808 Tai BM Het aa Kha hoat 42 Sobre Moko AV whe 15 4 1 Maintenance intervals tees 17 4 2 Servicing the hopper loader 17 4 2 1 Replace the sealing rings 18 4 2 2 Adjust the flap switch 0 0 0 eee 20 4 2 3 Replacing the filter cartridge 21 4 2 4 Cleaning the hopper 22 5 Spare Darts WS Css cee 6727050100176 80x85 caren t ch yep ones cen he area carer RUN EE ERR EE EE ER RUN RUE TNR UR 23 8 23 6 Technical data a2 72152100 17678087
8. SM3 615a Operating Instructions Conveyor Hopper SSK 5 DURO Sterling Material Processing Sterling Sterling SM3 615a Sterling Material Processing 5200 West Clinton Ave Milwaukee WI 53223 Telephone 414 354 0970 Fax 414 354 6421 www sterlco com Technical service Service department Telephone 800 423 3183 Edition 10 01 SSK 5 DURO These operating instructions are for Please fill in personally Serial number Built in Date of delivery Number of delivery Date of commissioning Location Group of machines SM3 615a SSK 5 DURO Sterling Material Processing retains all rights to change the information in these operating instructions at any time without notice We assume no liability for any errors or direct or indirect damage resulting in con text with these operating instructions Copying translation or publication in any form except for personal use of purcha ser requires approval from Sterling Material Processing All rights reserved Please note that our address and phone information has changed Please reference this page for updated contact information These manuals are obsolete and are provided only for their technical information data and capacities AXCAUTION Portions of these manuals detailing procedures or precautions in the operation inspection maintenance and repair of the products may be inadequate inaccurate
9. aling ring ID 85610 SSK 5 DURO Maintenance 18 SM3 615a Outlet flap Draw the old sealing ring off the nozzle of the material outlet Install the new sealing ring Observe the direction of installation Se Install the hopper LH Order number sealing ring ID 23098 SSK 5 DURO Outlet flap Maintenance 19 SM3 615a SSK 5 DURO 4 2 2 Adjust the flap switch Remove the connecting plug flap switch from the connection housing of the hopper Connect an ohmmeter to PINS 1 and 4 of the connecting plug flap switch Release the nuts A of the flap switch B 7 until the support can be displaced Sr 2s Open the outlet flap C so far that the front A i tip of the outlet flap is approx 35 40 mm FH 1 48 1 67 in away from the sealing sur E V4 face gt Displace the flap switch B until the con tact of the magnet switch is closed Tighten the nuts A of the flap switch Check the adjustment In case of free hanging outlet flap empty hopper loader the contact of the magnet Switch must be closed Flap switch If the outlet flap cannot be properly adjusted replace the flap switch or the outlet flap with magnet Install the hopper LO Order numbers flap switch ID 28839 outlet flap with magnet ID 23093 Maintenance 20 SM3 615a 4 2 3 Replacing the filter cartridge SSK 5 DURO Loosen the
10. data Dimension Sheet d Q C 1028 3 47 955 3 13 776 2 55 _50 0 26 476 1 66 246 0 81 253 0 83 64 10 0215GB01 10 01 Dimensions and data without obligation Dimensions in mm in Specifications may be subject to alterations Technical data 27 SM3 615a SSK 5 DURO Electrical manual This electrical manual is intended to be used only by Sterling service person nel and trained personnel authorized by Sterling Other persons are not permitted to modify or repair the equipment Technical data 28
11. icates that a technical term is explained at this point Safety instructions 6 SM3 615a SSK 5 DURO 1 2 Explanations and information Various terms and designations are used frequently in these operating instructions to ensure clar ity Therefore please note that the terms used in the text stand for the corresponding explanations listed below Equipment Equipment can mean an individual unit a machine or an installation Operating personnel The operating personnel are persons operating the equipment on their own responsibility or ac cording to instructions minimum age 16 Operator The operator of the equipment production manager foreman etc is the person responsible for all production sequences The operator instructs the operating personnel of what is to be done Operating instructions The plant operating instructions describe the interaction of the equipment production se quences or methods The plant operating instructions must be compiled by the operator of the equipment Equipment foreman When several operating personnel work on one machine the equipment foreman coordinates the sequences The equipment foreman must be appointed by the operator Trained personnel Trained personnel are persons who due to their training are authorized to carry out the required work in good practice Safety instructions 7 SM3 615a SSK 5 DURO 1 3 For your safety tis absol
12. material used Fastening onto fixed machine throats is provided by means of strap re tainers However additional support of the hopper loader is necessary if the devices are not suffi ciently capable of bearing the load Mount the hopper loader in such a way that the outlet flap swings in a right hand angle to the direc tion of machine movement Please check during assembly that the admissible bearing loads are not exceeded Please check that all connecting points are tight to ensure that the conveying performance is not impaired It should moreover be observed particularly if custom produced connecting parts are used that the material discharged from the hopper loader must neither get into the open nor must it clog the filter surfaces observe angle of repose Do not excessively load inlet nozzle of hopper loader remove hose sepa ce rately if necessary 3 Assembly Installation instructions 10 SM3 615a SSK 5 DURO 2 3 Compressed air supply only with compressed air valves For operating the control valves a com pressed air supply is necessary Check compressed air piping for correct installation and assembly Check fittings length and quality of the hose connections for agreement with re quirements The operating pressure is 5 6 bar 72 52 i
13. tact our Sales Department for the name of the sales representative nearest you Let us install your system The Contract Department offers any or all of these services project planning system packages including drawings equipment labor and construction materials and union or non union installations For assistance with your sales or system contracting needs please Call North Central and South America 1 262 641 8600 or 1 847 273 7700 Monday Friday 8am 5pm CST Europe Middle East Africa 48 22 390 9720 India 91 21 35329112 Asia Australia 86 512 8717 1919 Facilities ACS offers facilities around the world to service you no matter where you are located For more information please visit us at www acscorporate com United States Asia Australia India ACS India ACS Schaumburg Corporate Offices ACS Suzhou Gat No 191 1 Sandbhor Complex 1100 E Woodfield Road 109 Xingpu Road SIP Mhalunge Chakan Tal Khed Suite 588 Suzhou China 215126 Dist Pune 410501 India Schaumburg IL 60173 Phone 86 8717 1919 Phone 91 21 35329112 Phone 1 847 273 7700 Fax 86 512 8717 1916 Fax 91 20 40147576 Fax 1 847 273 7804 i Europe Middle East Africa ACS New Berlin Manufacturing Facility 2900 S 160 Street ACS Warsaw New Berlin WI 53151 Ul Dzialkowa 115 Phone 1 262 641 8600 eee kuxts 0060 CALDBES Phone 48 22 390 9720 Fax 48 22 390 9724 SM3 615a SSK 5 DURO Table of contents 1 Safety Instructions
14. tch cabinets are sufficiently protected against moisture Use only suitable workshop equipment Before starting maintenance work appoint a supervisor Inform the responsible personnel before maintenance work on the system is started Never operate the equipment when partially dismantled All maintenance and repair work not described in this chapter may only be carried out by Sterling service personnel or authorized personnel appointed by Sterling A Disconnect the equipment from mains supply before starting mainte nance procedures to ensure that it cannot be switched on unintentionally Depressurize all compressed air piping of the equipment before starting maintenance work Maintenance 15 SM3 615a SSK 5 DURO Please observe the maintenance intervals Before starting maintenance work clean the equipment of oil fuel or lubri cants Ensure that materials and incidentals required for operation as well as spare parts are disposed of properly and in an environmentally sound manner Use only original Sterling spare parts Keep record of all maintenance and repair procedures Maintenance 16 SM3 615a SSK 5 DURO 4 1 Maintenance intervals Daily check warning signs on equipment for good legibility and completeness with compressed air valve check the oil level in the oiler empty the water separator check the operating pressure in the factory ductwork system max 6 bar 87 02 PSI system
15. the prevention of accidents the operating conditions and safety regulations and their implementation Ensure in each case that the personnel are informed The installation instructions provided in the corresponding operating instruc tions apply for all connected equipment Observe safety regulations with regard to lifting gear handling All installation work must be carried out with the equipment disconnected from electrical power and compressed air supply A For installation work taking place at heights of over approx 6 feet use only ladders or similar equipment and working platforms intended for this purpose At greater heights the proper equipment for protection against falling must be worn Use only suitable lifting gear which is in proper working order and load suspension devices with sufficient carrying capacity Do not stand or work under suspended loads Use suitable workshop equipment Install the equipment such that all parts are easily accessible this facili LE tates maintenance and repair work Installation instructions 9 SM3 615a SSK 5 DURO 2 1 Transport For transport only the appropriate lifting gear should be used e g fork lift or workshop crane Observe the carrying capacity of the lifting gear Observe the safety instructions for the handling of lifting gear 2 2 Set up The arrangement of the hopper loaders may vary depending on the type of device to be conveyed on and the
16. tightening strap A Remove the hopper lid B B Remove the locking pin from the threaded rod C AN Cete Loosen the 2 flat nuts D and remove the safety plate E Remove the washer F Pull the filter cartridge G from the threa ded rod Use compressed air to blow through the filter cartridge from inside out or replace the old filter cartridge Put the new filter cartridge cleaned filter cartridge G onto the threaded rod Mount the washer F and a flat nut D Put back the safety plate E Mount the second flat nut D Put a new locking pin in the threaded rod C Mount the hopper lid B Mount the tightening strap A Install the hopper LU Order numbers filter cartridge ID 85612 locking pin ID 96093 SSK 5 DURO Maintenance 21 SM3 615a 4 2 4 Cleaning the hopper Loosen the tightening strap Remove the hopper lid Clean the hopper loader by means of a vacuum cleaner Mount the hopper lid Mount the tightening strap Open the toggle type fasteners A on the flap of the hopper loader Check the filter cloth B and the wire cloth C for material residue Clean the filters by means of compressed air Close the toggle type fasteners A on the flap of the hopper loader Install the hopper SSK 5 DURO SSK 5 DURO Maintenance 22 SM3 615a SSK 5 DURO
17. utely necessary that you observe the operating instructions for the corresponding con veying system The device is intended exclusively for conveying plastic granules and regrind Any other usage is not permitted This device is not suitable for processing foods Before beginning maintenance work set all compressed air piping on the device at zero pressure Danger of accidents The device may only be operated if all corresponding components have been properly connected and are in accordance with the relevant regulations 1 4 For the safety of the equipment tis absolutely necessary that you observe the operating instructions for the corresponding con veying system For the operation of the hoppers a compressed air supply is necessary Never set the operating pressure of the hoppers at more than 6 bar 87 02 PSI system overpressure Install the hoppers in such a way that the outlet flap is hinged in a right angle to the direction of movement of the machine Make sure that all plugs are connected properly Observe the carrying capacity of the machine flange Safety instructions 8 SM3 615a SSK 5 DURO 2 Installation instructions These installation instructions are intended for persons with skills in electri cal and mechanical areas due to their training experience and received in structions Personnel using these installation instructions must be instructed in the reg ulations for
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