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Sterling SFC-K 50 Marine Safety Devices User Manual

1. Install a maintenance unit pressure reducer with water separator and oiler if re quired Connect the unit to the plant s supply network by means of a hose O Depressurize compressed air supply lines which must be opened Compressed air must be dewatered and oiled Adjust pressure to a max value of 6 bar 87 PSI system overpressure Installation instructions 12 SM3 635b SFC K 2 4 Electrical connection The electrical connection may only be carried out by trained personnel The regulations of the local Electricity Board must be ob served All work must be carried out with the unit disconnected from voltage and pressure supply Itis not permitted for other persons to undertake the electrical connection Install a cable with three wires 3 x 1 mm from the safety filter to the conveying control Installation instructions 13 SM3 635b Connect the cable to the plug of the SFC K s cleaning valve Observe the connection diagram SFC K A B terminal board terminal SG5 46 6 SG 10 102 104 CS VF 8 16 X2 6 110 CS VF 16 32 X106 11 1 CS PF 5 X2 20 21 CS PF 10 20 X2 29 30 Connection diagram SFC K Connect the plug to the cleaning valve of the safetv filter and fasten the safetv screw Installation instructions 14 SM3 635b SFC K 3 Maintenance This chapter is intended for persons with skills in electric
2. Technical data 24 SM3 635b 5 Appendix SFC K Appendix 25 SM3 635b SFC K 5 1 Spare parts list This spare parts list is intended to be used only by trained personnel Other persons are not permitted to modify or repair the equip ment Appendix 26 SM3 635b SFC K SFC K 40 50 NR ID D x eooo D Appendix 27 SM3 635b Pos oOo N O0 A 14 16 17 18 19 20 27 28 29 31 40 46 SFC K Orderno Designation 28622 valve housing 28624 collecting bin 23093 outlet flap with magnet 23098 sealing ring 13428 nonreturn valve 28623 cylinder 23092 sealing 09646 sealing ring 28420 sealing ring 28619 sealing ring 85612 filter cartridge 96383 sealing 85486 lock nut 85533 profile tension ring 85497 toggle type fastener 85610 sealing ring 98171 filter cartridge 29297 sealing ring Appendix 28
3. case that the operating personnel are familiar with the operating instructions and the function of the equip ment Observe the safety instructions of the connected conveying system Safety instructions 5 SM3 635b SFC K 1 1 Warnings and symbols The following warnings and symbols are used in these operating instructions This symbol indicates danger to life Fatal or serious injury is possible if the corresponding instructions regulations or warnings are not observed This symbol indicates that serious injury is possible if the cor responding instructions regulations or warnings are not ob served This symbol indicates that extensive damage to equipment is Se possible if the corresponding instructions regulations or warnings are not observed LU This svmbol indicates information important for becoming fa miliar with the equipment i e technical correlations GH This symbol indicates that a technical term is explained at this point Safety instructions 6 SM3 635b SFC K 1 2 Explanations and information Various terms and designations are used frequently in these operating instruc tions to ensure clarity Therefore please note that the terms used in the text stand for the corresponding explanations listed below e Equipment Equipment can mean an individual unit a machine or an installation e Operating personnel The operating personnel are persons operating the equipment on their ow
4. for the name of the sales representative nearest you Let us install your system The Contract Department offers any or all of these services project planning system packages including drawings equipment labor and construction materials and union or non union installations For assistance with your sales or system contracting needs please Call North Central and South America 1 262 641 8600 or 1 847 273 7700 Monday Friday 8am 5pm CST Europe Middle East Africa 48 22 390 9720 India 91 21 35329112 Asia Australia 86 512 8717 1919 Facilities ACS offers facilities around the world to service you no matter where you are located For more information please visit us at www acscorporate com United States Asia Australia India ACS India ACS Schaumburg Corporate Offices ACS Suzhou Gat No 191 1 Sandbhor Complex 1100 E Woodfield Road 109 Xingpu Road SIP Mhalunge Chakan Tal Khed Suite 588 Suzhou China 215126 Dist Pune 410501 India Schaumburg IL 60173 Phone 86 8717 1919 Phone 91 21 35329112 Phone 1 847 273 7700 Fax 86 512 8717 1916 Fax 91 20 40147576 Fax 1 847 273 7804 l l Europe Middle East Africa ACS New Berlin Manufacturing Facility 2900 S 160 Street ACS Warsaw New Berlin WI 53151 UI Dziatkowa 115 Phone 41 262 641 8600 eee a eae bal Phone 48 22 390 9720 Fax 48 22 390 9724 SM3 635b SFC K TABLE OF CONTENTS T Safety INSWUCTIONS 5 53 ii a sacgee ss vunna nin VEEE E
5. support flange A is used Install the safety filter by means of four screws which guaran 87 tee a carrying capacity of at least 50 kg 110 3 Ibs Install the safetv filter in such a wav that all components remain freelv accessible for facilitating maintenance and repair work Install the safety filter in the suction tube directly before the vacuum generator Connect the line to the vacuum generator to the tube of the compressed air valve B by means of a flexible hose Screw both parts together by means of a hose clamp Connect the line to the conveyor units to the tube of the hopper loader C by means of a flexible hose Screw both parts together by means of a hose clamp LI o 9 SFC K Installation instructions 11 SM3 635b SFC K 2 3 Compressed air supply For operation of the valve a com pressed air supply 1 4 is needed Check compressed air piping for correct installation and assembly Check fittings length and quality of l the hose connections for agree ERP ment with requirements ii The operating pressure is 5 6 bar See XLA 72 87 PSI system overpressure Check the compressed air supplied by the plant s supply network Maintenance unit Adjust compressed air pressure to 5 6 bar 72 87 PSI system overpressure Compressed air must be dewatered and oiled
6. EVEE UE es ee est 5 1 1 Warnings and SYMONS lt 5 2 25624 x534e635 kera RE OER 6 1 2 Explanations and informauion 65424454 0n524054005240 5425 7 2 Installation INGIIUCTIONS six 0s en awed esr n ww ke hed nee ewe eee ewes 8 21s Transp ON ss ds da ia i as m ia a sone dese ee eee eke he ee ee ew l 10 2 2 Installation n n aana aaa Ti 2 3 Compressed air SUpplV Lee 12 2 4 Electrical connection sad ecb Sad eek bed eek ata ba 13 3 MAINTENANCE 06 460 28 0545450569 5450000 0448S RE RL ORES RARE DES 15 3 1 Maintenance intervals 000 e eee eee eee 17 3 2 Cleaning the collecting DIN nk oe ih ek ee ek 18 3 3 Replacing cleaning the filter cartridge in the hopper loader 19 3 4 Replacing the sealing rings L ee 21 3 5 Replacing cleaning the filter cartridge of the outlet container 23 4 Technical Gata vus deca dean dewede ee den esos eeesl Sees caer ENERE 24 sae 0 1 GMO 25 5 1 Spare parts IS cnc iv ei e tieu ie eb es eee eee ee ee 26 SM3 635b SFC K 1 Safety instructions These safety instructions apply to all persons within the range of action of the equipment Please inform all persons within the range of action of the equipment of the direct and indirect hazards connected with the equipment These operating instructions are to be used by all persons as signed activities connected with the equipment Knowledge of the English language is prerequisite Ensure in each
7. ID 23098 Installation of sealing ring Maintenance 22 SM3 635b SFC K 3 5 Replacing cleaning the filter cartridge of the outlet container The filter cartridge can also be replaced cleaned during oper To ation Because of accumulation of dust Sterling recom mends that you switch off the safety filter Slide the filter cartridge off the nozzle of the outlet container Blow compressed air through the clogged filter cartridge from the inside out or replace the filter cartridge Install the cleaned new filter cartridge SFC K LU Purchase order number filter cartridge ID 98171 Maintenance 23 SM3 635b 4 Technical data Versions Weight Compressed air supply SFC K 40 SFC K 50 approx 10 kg 22 lbs 4 6 bar 72 87 PSI system overpressure SFC K 180 mm 4 Eat gt E op E OAA le G ji N All dimensions are in mm Subject to alteration E E5 eg C0 BSF oS i 262 MM 10 3 Ea s N E 1LI OZ og o gt 09 T S Q ol ol an gt o o Omm UI fl eee aN 04 a 290 mm 11 4 f A i l Y l
8. SM3 635b Stering Sterling Operating Instructions Safety Filters SFC K 40 SFC K 50 Sterling Material Processing SM3 635b Sterling Material Processing 5200 West Clinton Ave Milwaukee WI 53223 Telephone 414 354 0970 Fax 414 354 6421 www sterlco com Parts 8 Service Telephone 800 423 3183 Edition 06 99 SFC K Please fill in personally Serial number These operating instructions are for Built in Date of delivery Number of delivery Date of commissioning Location Group of machines SM3 635b SFC K Sterling Material Processing retains all rights to change the information in these operating instructions at any time without notice We assume no liability for any errors or direct or indirect damage resulting in con text with these operating instructions Copying translation or publication in any form except for personal use of pur chaser requires approval from Sterling Material Processing All rights reserved Please note that our address and phone information has changed Please reference this page for updated contact information These manuals are obsolete and are provided only for their technical information data and capacities AXCAUTION Portions of these manuals detailing procedures or precautions in the operation inspection maintenance and repair of the products may be inadequate inaccurate and or incomplete and
9. al and mechanical areas due to their training experience and received instructions Personnel using the instructions in this chapter must be in structed of the regulations for the prevention of accidents the operating conditions and safety regulations and their imple mentation Ensure in each case that the personnel are informed accord ingly For maintenance work taking place at heights of over approx 6 feet use only ladders or similar equipment and working platforms intended for this purpose At greater heights the proper equipmentfor protection against falling must be worn Use only suitable lifting gear which is in proper working order and load suspension devices with sufficient carrying capac ity Do not stand or work under suspended loads Ensure that the electric motors switch cabinets are suffi ciently protected against moisture Use only suitable workshop equipment Before starting maintenance work appoint a supervisor Inform the responsible personnel before maintenance work on the system is started Never operate the equipment when partially dismantled All maintenance and repair work not described in this chapter may only be carried out by Sterling service personnel or au thorized personnel appointed by Sterling Maintenance 15 SM3 635b SFC K Disconnect the equipment from mains supply before starting maintenance procedures to ensure that it cannot be switched on unintentionally Depressu
10. he locking pin Place the hopper lid with the filter cartridge on the hopper loader Close the toggle type fasteners Purchase order number B filter cartridge ID 85612 lock nut ID 85486 Maintenance 20 SM3 635b SFC K 3 4 Replacing the sealing rings Stop the conveying procedure Switch off the conveying system at the main switch Interrupt the mains supply Set all compressed air lines at zero pressure Nonreturn valve Open the toggle tvpe fasteners A be tween the hopper lid and the hopper afi RT loader Remove the hopper lid with the filter car tridge from the hopper loader rati B ___ fp Draw the old sealing ring off the nozzle B ee n Install the new sealing ring EA Place the hopper lid with the filter cartridge on the hopper loader ly Close the toggle type fasteners A SFC K LU Purchase order number sealing ring ID 85610 Maintenance 21 SM3 635b SFC K Outlet flap Open the toggle type fasteners A Remove the collecting bin B from the support Remove the old sealing ring C from the nozzle of the material outlet Install the new sealing ring C Observe the direction of installation D G Place the collecting bin B back in the support Close the toggle tvpe fasteners A B Purchase order number sealing ring
11. llecting bin For cleaning of the collecting bin the plant should be switched off Open the toggle type fasteners A Remove the collecting bin B from the sup port Clean the collecting bin B Place the collecting bin B back in the sup port Close the toggle type fasteners A Check the collecting bin B for proper fit SFC K Maintenance 18 SM3 635b SFC K 3 3 Replacing cleaning the filter cartridge in the hopper loader Stop the conveying procedure Switch off the conveying system at the main switch Interrupt the mains supply Set all compressed air lines at zero pressure LLI The conveving capacitv is diminished bv a clogged filter car tridge Open the toggle tvpe fasteners A between the hopper lid and the hopper loader Remove the hopper lid with the fil ter cartridge B from the hopper loader Remove the locking pin and open the lock nut on the filter cartridge B Remove the filter cartridge B from the hopper lid Blow compressed air through the clogged filter cartridge from the in side out or replace the filter car tridge B SFC K Maintenance 19 SM3 635b SFC K Install the new filter cartridge on the hopper lid Use a new lock nut Tighten the lock nut with 20 Nm Mount t
12. n re sponsibilitv or according to instructions minimum age 16 e Operator The operator of the equipment production manager foreman etc is the per son responsible for all production sequences The operator instructs the operat ing personnel of what is to be done e Operating instructions The plant operating instructions describe the interaction of the equipment pro duction sequences or methods The plant operating instructions must be com piled by the operator of the equipment e Equipment foreman When several operating personnel work on one machine the equipment fore man coordinates the sequences The equipment foreman must be appointed by the operator e Trained personnel Trained personnel are persons who due to their training are authorized to carry out the required work in good practice Safety instructions 7 SM3 635b SFC K 2 Installation instructions These installation instructions are intended for persons with skills in electrical and mechanical areas due to their training experience and received instructions Personnel using these installation instructions must be in structed in the regulations for the prevention of accidents the operating conditions and safety regulations and their imple mentation Ensure in each case that the personnel are informed The installation instructions provided in the corresponding operating instructions apply for all connected equipment Observe
13. rize all compressed air piping of the equipment be fore starting maintenance work Please observe the maintenance intervals Before starting maintenance work clean the equipment of oil fuel or lubricants Ensure that materials and incidentals required for operation as well as spare parts are disposed of properly and in an envi ronmentally sound manner Use only original Sterling spare parts Keep record of all maintenance and repair procedures Maintenance 16 SM3 635b SFC K 3 1 Maintenance intervals Daily Check warning signs on equipment for good legibility and completeness Check the oil level in the oiler Empty the water separator Check operating pressure of the plant s supply network 5 6 bar system overpressure Check waste level in the collecting bin Monthly Clean the fiter cartridges depending on accumulation of dust earlier Every six months Check all electrical and mechanical connections for secure fit Replace the filter cartridges depending on accumulation of dust earlier Check the sealing rings of the nonreturn valve and the outlet flap Yearly Replace the sealing rings of the nonreturn valve and the outlet flap LLI The service intervals refer to a 3 shift operation The given maintenance intervals are average values Check whether in your individual case the maintenance inter vals must be shortened Maintenance 17 SM3 635b SFC K 3 2 Cleaning the co
14. safety regulations with regard to lifting gear han dling All installation work must be carried out with the equipment disconnected from electrical power and compressed air sup ply For installation work taking place at heights of over approx 6 feet use only ladders or similar equipment and working plat forms intended for this purpose At greater heights the proper equipmentfor protection against falling must be worn Use only suitable lifting gear which is in proper working order and load suspension devices with sufficient carrying capac ity Do not stand or work under suspended loads Use suitable workshop equipment Installation instructions 8 SM3 635b SFC K Install the equipment such that all parts are easily accessible this facilitates maintenance and repair work Installation instructions 9 SM3 635b SFC K 2 1 Transport The unit is delivered as a complete sub assembly Transport the unit on a pallet Lift the unit only by the wall support flange B or by the hopper loader A Use only suitable lifting gear e g hoisting crane or forklift Observe the carrying capacity of the lifting gear Observe the safety instructions for the handling of lifting gear Never lift the unit by the valve ooj oo SFC K Installation instructions 10 SM3 635b SFC K 2 2 Installation For installation the wall
15. shouldn t be relied upon Please contact the ACS Group for more current information about these manuals and their warnings and precautions Parts and Service Department The ACS Customer Service Group will provide your company with genuine OEM quality parts manufactured to engineering design specifications which will maximize your equipment s performance and efficiency To assist in expediting your phone or fax order please have the model and serial number of your unit when you contact us A customer replacement parts list is included in this manual for your convenience ACS welcomes inquiries on all your parts needs and is dedicated to providing excellent customer service For immediate assistance please contact e North Central and South America 8am 5pm CST 1 800 483 3919 for drying conveying heating and cooling and automation For size reduction 1 800 229 2919 North America emergencies after 59m CST 847 439 5855 North America email acsuscanadacustserv corpemail com e Mexico Central amp South America Email acslatinamericacustserv corpemail com e Europe Middle East amp Africa 48 22 390 9720 Email acseuropecustserv corpemail com e India 91 21 35329112 Email acsindiacustserv corpemail com e Asia Australia 86 512 8717 1919 Email acsasiacustserv corpemail com Sales and Contracting Department Our products are sold by a worldwide network of independent sales representatives Contact our Sales Department

Sterling SFC-K 50 Marine Safety Devices User Manual

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