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Sterling 882.00379.00 Marine Battery User Manual

1. mifi rs solenon DISC 3 PHASE 4 WIRE SERVICE x 1 s E To BE PROVIDED BY CUSTOMER M rs ul FU eet 12 N FU an 5HP PUMP D E ju J050LA T To soL e s 13 SERE j n dotum 2 lel lel le POWER WIRING WITH DISCONNECT SWITCH OVERLOAD OL i FROM DISC 2 p DISC LI m L1 12 13 osa To moror on MOTOR STARTER M TO CONTROLLER INPUT p rj FOR PUMP HIGH VACUUM za NEUTRAL To CORACH VACUUM pee oL FROM CONTROLLER OUTPUT AY VACUUM PUMP FOR PUMP MOTOR STARTER 95 MOTOR STARTER DISC 3 FROM CONTROLLER OUTPUT VACUUM S FOR PUMP VACUUM SOLENOID ON PUMP SUB PANEL LAYOUT AND CONNECTION DIAGRAM 00 psc SAI FROM CONTROLLER OUTPUT Nya BLOWBACK SOLENOID FOR PUMP BLOWBACK ON PUMP CONTROL WIRING J UNCTION BOX ON VACUUM PUMP 115V AC CONTROL VOLTAGE soL a Fus LOCATED ON FROM CONTROLLER OUTPUT VACUUM d TO CONTROLLER INPU
2. xs S a ux LBB LESS BLOW BACK OPTION WBB WITH BLOW BACK OPTION DIO DIGITAL 1 0 OPTION EB EIST A B B D Back 1 7 4 H H READS FROM LEFT TO RIGHT IN PANEL UMP HP 24V DC nr Hg xSOL VENT BYPASS o XPDS a o SEE TB LIST Blow ABB orse G3 AB INC NC NONO NO eje eje O 5011 lil JUNCTION BOX ON VACUUM PUMP Om 24V DC CONTROL VOLTAGE M L qp raoaaa FUSED DISCONNECT ust SUPPLIED SEE CONTROL SCHENATIC FOR WIRE DEMCE DETAILS H NOTE
3. NEUTRAL 424VDC FOR VACUUM SOLENOID 4 K j i TO TERMINAL A1 NEUTRAL 24VDC C T COMMON ON MOTOR STARTER NH To S ETN FROMCONTROLLER OUTPUT Hd FOR BLOWBACK SOLENOID pisc 3 PHASE 4 WIRE SERVICE AND FUSED DISCONNECT SWITCH TO TO UPPER VALUE B Mm BE PROVIDED BY CUSTOMER EN u Pe N PROCESS AIR L1 C T CONNECTION FU 12 Poem 12 n m 5 H P pu 7 FROM CONTROLLER OUTPUT FOR PUMP MOTOR STARTER gl TomoToR r NN MTR uisvacy ovoc TO CONTROLLER INPUT FOR vs PUMP HIGH VACUUM TO CONTROLLER INPUT FOR PUMP HIGH VACUUM NEUTRAL x 1 FROM CONTROLLER OUTPUT VACUUM PUMP FOR MOTOR STARTER 2 1 MOTOR STARTER SOLA 2 FROM CONTROLLER OUTPUT gt AG VACUUM FOR VACUUM PUMP SOLENOID SOLENOID ON PUMP SUB PANEL LAYOUT AND CONNECTION DIAGRAM 15 AC AND 24V DC FROM CONTROLLER OUTPUT m di PUMP FOR PUMP BLOWBACK SOLENOID CONTROL WIRING LEGEND JUNCTION BOX ON VACUUM PUMP 115V AC CONTROL VOLTAGE FIELD WIRING INTERNAL WIRING CONTROLLER INPUT FOR AN DOE Lr PUMP HIGH VACUUM WIRE LUG 3250 a oL n FROM CONTROLLER OUTPUT em VACUUM PUMP FOR MOTOR STARTER 96 95 2 MOTOR STARTER SOLA FROM CONTROLLER OUTPUT e VACUUM FOR VACUUM PUMP
4. PHASE 4 WIRE SERVICE psc BE PROVIDED BY CUSTOMER M oL 2 UTE Gs S TO TERMINAL AL NEUTRAL L2 FU 12 _ gt 2 ON MOTOR STARTER 4 il ee um BHP PUMP FU o FROMCONTROLLEROUTPUT FROMDEC3 13 pc B FORBI FROM L1 L2 AND L3 NEUTRAL SOLEHOD FROM CONTROLLER OUTPUT iL NM T FOR MOTOR STARTER 050 VACUUM POWER WIRING WITH DISCONNECT SWITCH as AIL C pm EHE D un B 15 Disc PER asoa D DISC 1 To sore SHOW vs TO CONTROLLER INPUT FOR 5 ax PUMP HIGH VACUUM i lo 5 E 15 dire ot 112 PHA f FROMDISC 2 a de Psc lt NEUTRAL vacuum DISC 2 oL SWITCH 13 1 Ws IS FROM CONTROLLER OUTPUT N MY VACUUM PUMP Te ON MOTOR STARTER FOR PUMP MOTOR STARTER 96 95 2 M MOTOR STARTER n DISC 3 SOLA I FROMCONTROLLEROUTPUT AN VACUUMNENT FROMDISC A FOR PUMP VACUUM VENT SOLENOID ON PUMP SOLENOID TO CONTROLLER INPUT SOL C FOR HIGH VACUUM SUN OPTIONAL ATMOSPHERIC M VALVE ON FILTER CHAMBER DISC 4 SOLB FROM CONTROLLER OUTPUT _ oN BLOWBACK SOLENOID S FOR FILTER CHAMBER E Y ON FILTER CHAMBER BLOWBACK SOLENOID SUB PANEL LAYOUT AND CONNECTION DIAGRAM 115V AC JUNCTION BOX ON VA
5. PHASE 4 WIRE SERVICE AND FUSED DISCONNECT SWITCH TO BE PROVIDED BY CUSTOMER DISC GRD L1 ry u M 9 X 12 FU L2 pn wre 5HP PUMP NA 13 FU oo B y uve POWER WIRING is GRD E A 2 B 3 T TO CONTROLLER INPI LISVAC 21 PUMP HIGH 7 lt NEUTRAL oL FROM CONTROLLER OUTPUT M VACUUM PUMP FOR PUMP MOTOR STARTER 9 795 aA MOTOR STARTER SOLA FROM CONTROLLER OUTPUT o VACUUMVENT FOR PUMP VACUUM VENT SOLENOID ON PUMP SOLENOID vs SOLB FROM CONTROLLER OUTPUT o BLOWBACK SOLENO E FOR FILTER CHAMBER y ON FILTER CHAMBER lt BLOWBACK SOLENOID 115V AC CONTROL VOLTAGE TO aos MTR vs TO CONTROLLER INPUT FOR PUMP HIGH VACUUM lt 24 0 oL 3 11 lan LEGEND FROM CONTROLLER OUTPUT Np VACUUM PUMP FOR PUMP MOTOR STARTER 96 95 a2 MOTOR STARTER SOLA FROM CONTROLLER OUTPUT A V INTERNAL FOR PUMP VACUUM VENT SOLENOID ON PUMP WIRING SOLENOID SOLB WIRE LUG FROM
6. Typical air piping Note The 2 5 OD upper air inlet can be sized to vacuum system requirements using available transitions Filter Tank Overall Dimensions ACA91 93 Ail 133 LOUER 253 Conveying System Mechanical Components Chapter 2 Functional Description 38 of 138 SFC S Series Filters Figure 15 SFC S Filter Compressed Air Blowback WALL MOUNT FLOOR MOUNT SPC PUMP MOUNT Model SFC S Filter Voltage 24V DC also available in 115V AC Compressed air supply 60 80 PSI 4 1 5 5 Bar e SPC pump mount Wall mount or Floor mount e See through plexiglass collection bin with quick disconnects Specifications and Dimensions Filter surface sq ft n 50 4 64 Filter cleaning method Compressed air or implosion blowback Approx weight lbs kg 70 26 Line sizes available 1 5 2 0 2 5 3 0 3 5 2 Sch 55 4 0 Note 1 Implosion style filter cleaning option may be available but requires a special control system Consult factory 2 The SFC SC cyclonic pre filter is also available Consult factory for more information Conveying System Mechanical Components Chapter 2 Functional Description 39 of 138 Figure 16 ACA Series Model 51 and 53 Low Boy Filter Assembly
7. approx po RN N i vA TU Jj a 92 00 OD zd il Dc 5 2258 2 5 CX N 2 f ee 10 95 7 84 15 50 ID Note The air inlet can be sized to vacuum system requirements using available transitions Take Off Compartments and Pickup Tubes Take Off Compartment Models Grinder Takeoff Attachment style e Filtered Expandable Vacuum Takeoff FEVTO style e Expandable Vacuum Takeoff EVTO style Cleanout style Box style e Fast Cleanout Vacuum style e e MDT e FCO Conveying System Mechanical Components Chapter 2 Functional Description 40 of 138 Figure 17 Typical Grinder Take Off Attachment cm 1 4 1 4 dia holes 6 mm 4 places 51mm a Ne 21 2 B 3934 6cm le 14 43 8 1 2 13mm 12 9 10cm 13 23 Figure 18 Typical Take Off Compartment 6 7 15 18 Conveying System Mechanical Components Chapter 2 Functional Description 41 of 138 Figure 19 Typical Fast Take Off Compartments not to scale FCO 1 5M A0546365 FCO 1 5MD TOP VIEW 5 7 8 15cm A0546368 3 5 Sch 10 pipe 89 mm SIDE VIEW Conveying System Mechanical Components Chapter 2 Functional Description 42 of 138 Pickup Tube Models Single and dual tube pickup tubes available Figure 20 Typical Pickup Probe
8. 77 Adjusting Time Between Air Pulses ACA 77 Adjusting the Number of Air Pulses eee 77 Starting ACA Series Filter Chamber Units 78 Adjusting Proximity Sensor Sensitivity 78 CHAPTER 4 79 PMs ee eee 79 Starting ACA Series Filter Chamber Units s 79 4 2 Operation Procedu Snir 79 Vacuum Switch VS 79 High Vacuum Relief Regulator Operation essen 80 97 Shut OW Nae docta qoot es 80 CHAPTER 5 MAINTENANCE eere 81 5 1 Preventative Maintenance Schedule 81 5 2 Preventative Maintenance 82 Maintaining Pump Packages sss iterat giaede 82 Maintaining Filter Chambre oe a n e RU tte a REI ie tou irat 84 Inspecting ACA Series Filter Chamber Filter 5 84 Maintaining SPDB Series Vacuum Power Unit Non Heversing Valves 85 Servicing and Reassembling Lower Valves 90 Maintaining Vacuum R
9. Conveying System Mechanical Components Chapter 7 Appendix 121 of 138 Figure 59 Vacuum Power Units 25 to 30 hp 18 65 22 38 kW Spare Parts List Part number W00018616 W00018617 W00017919 W00017918 W00018625 W00018626 00016022 W00533012 100054462 W00052238 W00016019 W00001466 W00001142 Connector 90 deg elbow for 1 4 OD poly tube W00001135 Connector straight for 1 4 OD copper tube W00013971 Connector 90 deg for 1 4 OD copper tube W00012767 Connector straight for 1 4 OD copper tube W00012218 W00001043 W00018017 W00018018 W00003246 W00051283 00002353 W00003231 O ring 47210 x 494 OD x thick W00018016 O ring 8 ID x 8 OD x 14 thick W00018112 W00013961 W00016288 W00002929 W00014988 W00014987 W00014659 W00014658 W00054463 W00533127 W00054461 W00533128 W00001174 Tubing polyethylene 1 4 OD per foot W00005592 Tubing copper 1 4 OD per foot 0547953 W00018080 W00018081 Note Refer to the Bill of Materials report included in the Customer Information Packet for a complete listing of parts Conveying System Mechanical Components Chapter 7 Appendix 122 of 138 Figure 60 SFC S Filter 2224 60900016202 9 NOTE TO 9 ATMOSPHEREIC VALVE PUMP v m 1 5 4
10. 39 Take Off Compartments and Pickup Tubes sse 40 2 4 Safety Devices and Interlocks eeeesssssssseeeeeeeenenennnneenennnnnnnn 43 CHAPTER 3 INSTALLATION eee 45 3 1 Uncrating the Equipment s sce Se teer naves 45 3 2 Rigging and Placing Mechanical 45 Installing the Pump Package 45 Installing the Control Panel 48 Installing Material Vacuum Tubing 48 Installing SFC or FC Filter Chamb rs tre ttt 53 Installing ACA Series Filter essent 54 Installing Vacuum Receivers and Inventory Vacuum HReceivers 55 Installing the Safety Filler eti 55 Conveying System Mechanical Components Charts and Figures v of 138 3 3 Compressed Air Blowback eese 57 3 4 Implosion Blowback 57 Installing the Pickup PIODO Eodem EG 59 Installing the Grinder Take off 60 Installing and Adjusting the Take off 60 Adjusting Fast Take off FCO 61 Installing the Powder Ch
11. FRONT VIEW Note Replacement filter element part number 0571252 Conveying System Mechanical Components Chapter 7 Appendix 123 of 138 Figure 61 SFC S Filter Spare Parts List Note Implosion blowback and compressed air blowback assemblies shown together Actual configuration depends on blowback method Description SUBASSY AV 1 50 SUBASSY AV 2 00 SUBASSY AV 2 50 SUBASSY AV 3 00 IN OUT SR008 16 AL 1 50 IN OUT SR008 16 AL 2 00 IN OUT SR008 16 AL 2 50 IN OUT SR008 16 AL 3 00 TUBE 1 5 OD 4 LONG ALUM TUBE 2 0 OD 4 LONG ALUM TUBE 2 5 OD 4 LONG ALUM TUBE 3 OD 4 LONG ALUM TBG TRSN AL 3 00 OD 3 50 OD TBG TRSN AL 3 00 OD 4 00 OD SOLV 3 WAY 110v AC 1 8 NPT SOLV 3 WAY 24 V DC 1 8 NPT 17 VLV SOL 1 2 5 8 GP 300 120V VLV SOL 1 2 5 8 GP 300 24VDC BOX GANG PLUG 1 2 NPT A0069230 SCR HHG PLD 3 8 16X2 1 2 FT 6 8 0 9 14 O Conveying System Mechanical Components Chapter 7 Appendix 124 of 138 Figure 62 SPD Spare Parts Drawing j IN oco P y WA y y of 4 ay 125 of 138 Chapter 7 Appendix Conveying System Mechanical Components Figure 63 SPD Spare Parts List See previous pages for spare parts drawings Model No Qty PartNo Descripion A0571182 BLOWER 00000145 O RING
12. P c ia VACUUM LINE BLOWER sX NON MACHINE HOPPER MATERIAL V 2nd MATERIAL MATERIAL CONTROLLER BLOWBACK LINE FILTER CHAMBER BLOWER MACHINE HOPPER MACHINE HOPPER MATERIAL pd 42nd MATERIAL lt MATERIAL o WIRE TO S Ds ASAE PROGRAMMABLE CONTROLLER BLO CYCLE Conveying System Mechanical Components Chapter 7 Appendix 106 of 138 Notes Conveying System Mechanical Components Chapter 7 Appendix 107 of 138 7 4 Spare Parts List Figure 44 Typical SSR Series Vacuum Receiver Exploded View G 0 0 m 9 9 o 4 Conveying System Mechanical Components Chapter 7 Ap
13. n n A0547043 PUMP BELT 50 HZ SPD 15 A0571183 BLOWER SPD 15 W00001738 O RING SPD 15 W00001958 VALVE GASKET SPD 15 W00017812 VALVE PLUNGER SPD 15 W00016466 MOTOR 15 HP 208 230 460 V SPD 15 W00052803 MOTOR 15 HP 575 V SPD 15 3 0 LINES A0573834 MOTOR SHEAVE 60 HZ SPD 15 3 0 LINES W00016479 MOTOR BUSHING 60 HZ SPD 15 3 0 LINES A0534550 BLOWER SHEAVE 60 HZ SPD 15 3 0 LINES 00052178 BLOWER BUSHING 60 HZ SPD 15 3 0 LINES A0547043 PUMP BELT 60 HZ SPD 15 3 0 LINES A0573829 MOTOR SHEAVE 60 HZ SPD 15 3 0 LINES W00011495 MOTOR BUSHING 60 HZ SPD 15 3 0 LINES A0534549 BLOWER SHEAVE 60 HZ SPD 15 3 0 LINES 00052178 BLOWER BUSHING 60 HZ SPD 15 3 0 LINES A0547043 PUMP BELT 60 HZ SPD 15 3 0 LINES A0555870 MOTOR 15 HP 208 230 460 V 50 HZ ONLY SPD 15 3 0 LINES A0555875 MOTOR 15 HP 575 V 50 HZ ONLY SPD 15 3 5 LINES A0573834 MOTOR SHEAVE 60 HZ SPD 15 3 5 LINES W00016479 MOTOR BUSHING 60 HZ SPD 15 3 5 LINES A0573829 BLOWER SHEAVE 60 HZ SPD 15 3 5 LINES 00052178 BLOWER BUSHING 60 HZ SPD 15 3 5 LINES A0547043 PUMP BELT 60 HZ SPD 15 3 5 LINES A0534550 MOTOR SHEAVE 60 HZ SPD 15 3 5 LINES W00011495 MOTOR BUSHING 60 HZ SPD 15 3
14. A common black contact and e A closed white contact The demand switch sends a signal to the central controller when the material discharge flapper is closed and the unit calls for material Most controllers utilize a closed contact to signal the conveying system controller that a material demand condition exists using the black and white wires Conveying System Mechanical Components Chapter 3 Installation 58 of 138 Note The Demand Level sensor is not designed to be connected to a load Do not connect external devices to the sensor wires This switch is designed for signal load only Connecting the sensor to a load VOIDS YOUR WARRANTY If the switch is not providing a signal to the controller check the following 1 2 3 Check that the proper wire connections are made e Secure the connections Make sure that the switch is not connected to any external load device Disconnect the load device connect wiring to the system controller only Consult with ACS Service Engineers for proper switch magnet spacing Once the vacuum receiver and Demand Switch have been properly oriented complete the installation by performing the following 1 Run a bead of silicone sealant around the mounting flange before seating the vacuum receiver This makes a better seal Use nuts and screws to mount the hopper Nuts and bolts can loosen fall off and damage process equipment Check across the mounting flange with a
15. All A0553718 SCR SHC SS 1 4 20 X 3 4 55103 A0556529 SCR RTRCT 1 4 20 SCO 471162210 103 A0553741 CONE WELD 6 ID SSTL SRX01 106 A0553742 CONE WELD 9 ID SSTL SRX02 SSI11 A0553743 CONE WELD 9 ID SSTL SRX04 103 A0556531 FLTR FLAT WIRE 6 OD SSR I01 55106 11 A0556532 FLTR FLAT WIRE 9 OD SSR I02 04 103 A0556506 CVR WELD 6 ID SSTL SSI H01 55106 11 A0556507 CVR WELD 9 ID SSTL SSI H02 04 55103 A0553712 BASE MACH BODY ALU SSI ILO1 103 A0553728 ORNG SIL 2 234 ID X 0 139 THK 103 A0553710 BASE MACH MOUNT THRT SSI ILO1 55106 11 A0553720 BASE MACH BODY ALU SSI ILO2 04 103 A0556503 FLAP DISCHARGE SS SRX01 106 11 A0553731 FLAP DISCHARGE SS SRXX02 04 55106 11 A0553728 ORNG SIL 2 234 ID X 0 139 55106 11 A0556504 TUBE IN OUT 1 5 SRX02 04 55106 11 A0556505 TUBE IN OUT 2 0 SRX02 04 55106 11 A0555796 TUBE IN OUT 2 5 SRX02 04 All A0556822 SCR CAP HEX SOC HD 10 32X 1 2 55103 A0553713 BRKT JBOX PROX ALU SSI ILO1 55106 11 A0553721 BRKT JBOX PROX ALU SSI ILO2 04 All A0541036 BOX GANG SNGLE 4X2X2 UL WETLOC A0541037 BOX GANG SNGLE COVER BLNK GSKT A0541039 CORD GRIP 1 2 270 48
16. 0536903 Safety Devices and Interlocks This section includes information on safety devices and procedures that are inherent to the mechanical components of the conveying system This manual is not intended to supersede or alter safety standards established by the user of this equipment Instead the material contained in this section is recommended to supplement these procedures in order to provide safer working environment At the completion of this section the operator and maintenance personnel will be able to do the following e Identify and locate specific safety devices e Understand the proper use of the safety devices provided e Describe the function of the safety device Safety Circuit Standards Safety circuits used in industrial systems protect the operator and maintenance personnel from dangerous energy They also provide a means of locking out or isolating the energy for servicing equipment Various agencies have contributed to the establishment of safety standards that apply to the design and manufacture of automated equipment The Occupational Safety and Health Administration OSHA and the Joint Industrial council JIC are just a few of the organizations that have joined with the plastics industry to develop safety standards Every effort has been made to incorporate these standards into the design of the mechanical components of the conveying system however it is the responsibility of the personnel operatin
17. 5 75 Mounting Flange 10 Diameter Cut Out i Dimensi Model Cu ft A B Dj E jr c Ho ro J K Cif EA o o as Css os 20 pourras 1667 Metric Standards Dimensions in cm c r e 5 140 56 EN 2 5 14 0 55845 453 8 9 670 60 0 461 346 0 3125 8 00 mm diameter holes two 2 places equally spaced Q 1 4 0 2500 6 35 mm diameter holes six 6 places equally spaced I is standard mounting hole location Conveying System Mechanical Components Chapter 2 Functional Description 3 of 138 Figure 10 SSR 85 170 Stainless Steel Vacuum Receiver Dimensions Note SSR170 Vacuum Receiver shown 22 000 2 gt PLACES 5 16 DIA THRU 15 DIA 12 HOLES EQUALLY SPACED la al 16 OD Mounting Flange 14 Diameter Cut Out aaa Dimensions inches Model Cu f B c Dp E F G Ho J j K AM SsRI70 60 63 55 Metric Standards Dimensions in cm Model Liters A B c p E F G H J3 K wa L a 15 38 19 346 0 3125 8 00 diameter holes two 2 places equally spaced 1 47 0 2500 6 35 mm diameter holes six 6 places equally spaced I is standard mounting hole location Conveying System Mechan
18. Model Dimensions inches hp FG HS9yJ rI j SJ SPDB25 25 80 6 39 74 425 46 65 9 35135 32 SPDB30 30 so j 60 39 74 425 46 65 9 35135 32 Model Dimensions cm j A m D EF e Hr K SPDB25 1875 203 152 101 188 108 117 166 23 80 89 81 SPDB30 2250 203 152 101 188 108 117 166 23 80 89 81 Conveying System Mechanical Components Chapter 2 Functional Description 26 of 138 SPC Centrifugal Pumps Models 3 5 6 5 amp 11 Hp e Centrifugal blower e Cartridge filter e Vent valve e Junction box with starter mounted on unit Figure 6 Centrifugal Pump Dimensions Unit size Dimensions inches H D F c H 1 Ges 3 s DC 15 12 res size Pienso c Ap _ oc 65 484 44 ae SPC 11 0 i At 460 3 60 13 17 4 17 75 86 Conveying System Mechanical Components Chapter 2 Functional Description 27 of 138 Figure 7 SPD SPDB and SPC Pump Specifications Positive Displacement and Centrifugal pumps Model Amp draw full load amps i Line size Ship weight 230V 460 575V cfm Ibs Pumps Positive Displacement Models Vacuum SPD 5 5 e 120 2 0 1 1
19. the problem receiver s off line with the control panel e Remove the material demand by filling the bin below the vacuum receiver Conveying System Mechanical Components Chapter 6 Troubleshooting 97 of 138 Problem Possible Cause Possible Remedy Optional audible alarm is not functioning Refer to enclosed Control Panel Manual for specific instructions Vacuum conveying rate is declining due to a vacuum loss in the system The alarm package is wired incorrectly Correct wiring Consult wiring diagram Alarm package component failure Pump package blower problem Use a cfm cfh monitoring device to ensure that blower cfm cfh is to the manufacturer s specifications Consult Service Engineer if problem persists Troubleshoot and repair replace problem Blower is dead headed Check for obstruction Vent valve is not operating Check for proper signal voltage and 80 to 90 psi 552 to 621 kPa compressed air Worn seals in blower Rebuild replace blower Worn bearings in blower Rebuild or replace Loose drive belt s Tighten or replace if worn Follow the vacuum path from the blower through the filter piping valves and material receivers to isolate where the loss occurs Filter chamber problem The vacuum at the filter chamber should be the same as the blower generates If the vacuum at the filter chamber is adequate the problem is down
20. 2 3 1 1 2 gt 3 SPD 7 5 10 3 155 2 5 200 2 5 300 3 0 300 3 0 3 2 2 3 360 5 2 2 3 1 SPD 10 oo SPD 10 1 1 SPD 15 1 3 a SPD 20 SPD 30 SPDB 5 SPDB 7 5 SPDB 10 475 4 0 1 600 665 5 0 1 700 120 2 0 155 2 5 5 P 7 7 99 oo 4 2 200 2 5 300 3 0 300 3 0 360 3 5 570 __ 4 5 Sch 10 pipe 1 600 711 5 Sch 10 pipe 1 700 Vacuum 3 106 2 0 175 SPC 6 5 12 9 65 4 152 2 0 300 SPC 11 5 225 2 5 350 Model kW Amp draw full load amps Air flow Line size Ship weight 230 V 460 V 575 V cmh mm Pumps Positive Displacement Models SPD 5 6 7 204 SPD 7 5 10 3 155 SPD 10 14 2 SPD 10 14 6 381 SPD 15 19 2 508 SPD 15 19 6 610 SPD 20 24 8 805 727 5 6 7 5 7 5 10 284 142 SPDBIO 10 292 146 17 SPDBI5 15 384 192 153 SPDBI5 15 392 196 157 SPDB25 25 496 248 198 SPDB30 30 763 381 304 Pumps Centrifugal Models SPC 3 5 400 400 400 420 420 400 400 400 420 420 5 T 0 0 5 5 0 0 5 7 0 0 5 5 5 30 ON 5 8 10 1 IRE NE 5 SPDIS 15 392 196 15 20 30 E 5 75 8 3 0 ga 5 4 11 4 11 7 15 3 15 7 19 8 30 4 5 4 8 2 11 4 11 7 15 3 15 7 19 8 30 4 SPD 30 38 1 1 127 789 SPDB 5 6 7 SPDB 7 5 10 3 204 56 SPDB10 75
21. Conveying System Mechanical Components Part Number 882 00379 00 Bulletin Number SM2 605A 1 Effective 7 25 06 Write Down Your Serial Numbers Here For Future Reference Sterling Sterlco is committed to a continuing program of product improvement Specifications appearance and dimensions described in this manual are subject to change without notice Copyright 2006 DCN No All rights reserved Shipping Info Unpacking and Inspection You should inspect the mechanical components of your conveying system for possible shipping damage Thoroughly check the equipment for any damage that might have occurred in transit such as broken or loose wiring and components loose hardware and mounting screws etc In the Event of Shipping Damage According to the contract terms and conditions of the Carrier the responsibility of the Shipper ends at the time and place of shipment Notify the transportation company s local agent if you discover damage Hold the damaged goods and packing material for the examining agent s inspection Do not return any goods before the transportation company s inspection and authorization File a claim with the transportation company Substantiate the claim by referring to the agent s report A certified copy of our invoice is available upon request The original Bill of Lading is attached to our original invoice If the shipment was prepaid write us for a receipted transp
22. To controller input for Ls Bin Full switch Vacuum Receiver Time Fill 24 VDC Sa J From controller output for seq valve EN vacuum sequence valve solenoid Brown 424 VDC TI Blue 0 VDC Swich Black To controller input for 15 Bin Full switch Vacuum Receiver Time Fill when using proximity switch as a Bin Full switch Turning off this bypass switch simulates a full machine bin cancels a No Convey alarm and takes the receiver out of the loading sequence until the switch is closed This allows on the fly processing changes and cancels No Convey alarms If the bypass switch is turned off while a hopper is filling the switch simulates a full vacuum hopper and stops the conveying of material to that hopper immediately Conveying System Mechanical Components Chapter 3 Installation 69 of 138 Figure 35 Recommended Field Installed Optional Station Bypass Switch Wiring without Station Bypass Switch Bin Full switch LS A B o Wiring with Station Bypass Switch Station Bypass switch Bin Full switch A T9 Off Al ES B 0 40 N normally open held closed Connecting the Control Panel to the Pump Package Note Consult the specific schematics and Operation amp Instruction manual supplied with your controller for your specific application e Wire the pump package motor starter coil M to the te
23. xFUI 3 x0L Li L1 1L1 2L1 3L1 Vt 12 12 12 212 32 T2 MIR CONVEY PUMP suh se L3 L3 4 103 213 3L3 T3 MOTOR O1 0 PUMP DISC SW FUSES PUMP PUMP OVERLOAD BB OB CONTACTOR 5 8 9 CLA aS BiA EARTH GROUND RE xs LJ GROUND E E INPUT OUTPUT xPDS PUMP CORTE CUR n o PUMP CONTACTOR E 1 E lt PUMP DISC SW PUMP OVERLOAD HIGH VAC B PRESS Sw XVS s xPDS P xSOL LEGEND PUMP DISC SW VENT BYPASS SOL PUMP JUNCTION pg udi p Soli 1 Blow Back Option ODER PUMP DISC SV BLOW BACK SOL _____ Note This information is shown for reference only Refer to the electrical Schematics that were supplied with your equipment and controls for specific wiring information Conveying System Mechanical Components Chapter 3 Installation 73 f 138 Figure 39 Typical SPDB 25 30 Series Junction Box Wiring Diagram FROM CONTROLLER OUTPUT KAY VALVE LOCATED ON PUMP as vacuum
24. SPC 3 5 6 5 W00013524 VALVE PLUNGER 3 SPC 3 5 6 5 1 W00017811 VALVE GASKET 4 SPC 3 5 6 5 11 1 0069307 AIR TUBING 5 SPC 3 5 6 5 11 1 0547079 VACUUM GAUGE 6 SPC 3 5 6 5 11 1 35086K TUBING ELBOW 7 SPC 3 5 6 5 11 1 W00013961 AIR REGULATOR 8 SPC 3 5 6 5 11 1 W00017552 CYLINDER SEAL KIT 9 SPC 3 5 6 5 11 1 W00017688 AIR CYLINDER 10 SPC 3 5 6 5 11 1 0535380 BRASS NIPPLE 25NPT X 1 5 LG 11 SPC 3 5 6 5 11 1 A0571250 SOLENOID VALVE 3WAY 115 VAC 1 8NPT 11 SPC 3 5 6 5 11 1 A0571252 SOLENOID VALVE 3WAY 24 VDC 1 8NPT 12 SPC 3 5 6 5 11 1 W00000334 HOSE CLAMP 13 SPC 3 5 6 5 11 1 A0015492 NIPPLE FITTING 14 SPC 3 5 6 5 11 1 A0562421 CONDUIT FITTING STRAIGHT 15 SPC 3 5 6 5 11 1 A0562419 CONDUIT FITTING ELBOW 16 SPC 3 5 6 5 11 0562430 CONDUIT FLEXIBLE 17 SPC 3 5 6 5 11 1 35193 BRASS ELBOW 4 NPT 18 SPC 3 5 6 5 11 1 A0570035 FILTER MOUNTING ADAPTER 19 SPC 3 5 1 0570037 BLOWER 3 5 208 460 V 19 SPC 3 5 1 A0570030 BLOWER 3 5 HP 575 V 19 SPC 6 5 1 A0570038 BLOWER 5 HP 208 460 V 19 SPC 6 5 1 A0570033 BLOWER 5 HP 575 V 19 SPC 11 1 A0570039 BLOWER 11 5 HP 208 460 V 19 SPC 11 1 A0570040 BLOWER 11 5 HP 575 V 1 SPC 11 1 W00001045 O RING 2 SPC 11 1 W00001958 VALVE PLUNGER 3 SPC 11 1 W00017812 VALVE GASKET Conveying System Mechanical Components Chapter 7 Appendix 136 of 138 Notes Conveying System Mechanical Components Chapter 7 Appendix 137 of 138 7 5 Technical Assistance Parts Department Call toll free 7am 5pm CST
25. W00013524 VALVE PLUNGER W00017811 VALVE GASKET WO00052176 MOTOR 5 HP 208 230 460 V 00052800 MOTOR 5 HP 575 V A0538247 MOTOR SHEAVE 60 HZ A0547083 MOTOR BUSHING 60 HZ A0538259 BLOWER SHEAVE 60 HZ A0573828 BLOWER BUSHING 60 HZ WO0001 1500 PUMP BELT 60 HZ A0573834 MOTOR SHEAVE 50 HZ A0547083 MOTOR BUSHING 50 HZ A0538252 BLOWER SHEAVE 50 HZ W00052174 BLOWER BUSHING 50 HZ 00 a 0573868 PUMP BELT 50 HZ A0571183 BLOWER W00017812 VALVE GASKET W00001958 VALVE PLUNGER W00001045 O RING 00052179 MOTOR 7 5 208 230 460 V 00052801 MOTOR 7 5 575 V A0573829 MOTOR SHEAVE 60 HZ W00011491 MOTOR BUSHING 60 HZ A0534549 BLOWER SHEAVE 60 HZ W00052178 BLOWER BUSHING 60 HZ W00011500 PUMP BELT 60 HZ A0538247 MOTOR SHEAVE 50 HZ W00054462 MOTOR BUSHING 50 HZ A0573945 BLOWER SHEAVE 50 HZ A0538249 BLOWER BUSHING 50 HZ N 00 NIDA A W Po po a po Conveying System Mechanical Components W00011770 Chapter 7 Appendix PUMP BELT 50 HZ 126 of 138 Figure 63 SPD Spare Parts List Cont d Model No Qty PartNo Description SPD 10 A0571183
26. WARRANTY FOR PARTS The Company s obligation is limited to repair or replace FOB the factory any parts that are returned prepaid within one year of equipment shipment to the original purchaser and which in the Company s opinion are defective Any replacement part assumes the unused portion of this warranty Warranty Restrictions This parts warranty does not cover any labor charges for replacement of parts adjustment repairs or any other work This warranty does not apply to any equipment which in the Company s opinion has been subjected to misuse negligence or operation in excess of recommended limits including freezing or which has been repaired or altered without the Company s express authorization If the serial number has been defaced or removed from the component the warranty on that component is void Defective parts become the property of the warrantor and are to be returned immediately without any further use or handling Conveying System Mechanical Components Chapter 7 Appendix 102 of 138 Warranty Liabilities THE COMPANY EXPRESSLY DISCLAIMS ANY AND ALL LIABILITY FOR ANY SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES OR EXPENSES THAT RESULT FROM THE USE OF THIS PRODUCT Some states do not allow the exclusion or limitation of special consequential or incidental damages so the above limitation may not apply to you The Company s obligation for parts not furnished as components of its manufactured equipment is limi
27. WHITE 4 STD TEMP FDA 109 of 138 Figure 46 Typical SSR Series Vacuum Receiver Exploded View SSR06 45 shown Pre May 2003 Conveying System Mechanical Components Chapter 7 Appendix 110 of 138 Figure 47 SSR Series Vacuum Receiver Parts List 2003 __ Quantity BDescription SSR06 A0563504 CONE WELD 9 DIA SSR06 A0563505 CONE WELD 9 DIA SSR23 A0563507 CONE WELD 14 DIA SSR23 A0563508 CONE WELD 14 DIA SSRO6 11 A0556507 COVER WELD 9 DIA SSR23 A0556508 COVER WELD 14 DIA SSRO6 11 A0556504 TUBE INLET OUTLET 1 1 2 SSR23 45 A0556520 TUBE INLET OUTLET 3 SSR06 45 A0563510 FLANGE MTG MLD THRT 12 DIA SSRO6 11 A0553728 ORING SILICONE AS568 228 SSR23 A0556546 ORING SILICONE 3 234 ID X 0 139 THK SSR06 45 A0563516 BRACKET J BOX SSR06 11 A0559419 CHECK VALVE 1 5 URETHANE SSR23 A0559422 CHECK VALVE 3 0 URETHANE ALL A0541036 BOX SINGLE GANG 4 X2 X2 ALL A0541037 COVER BOX SINGLE GANG 4 X2 SSRO6 11 A0556532 SCREEN SSTL 10 MESH SSR23 A0556533 SCREEN SSTL 10 MESH SSR06 45 A0541039 CORD GRIP 1 0 270 0 480 ALL A0541038 PLUG BOX GANG 1 NPT SSR06 45 A0003254 WASHER REDUCER 0 75 X 0 5 ALL W00002373 FLAT PS 10 ALL W00016426 NUT STOP PS 14 20 SSR06 45 A0003217 NIPPLE CONDUIT 77 NPT SSR06 45 A0548359 PLUG NYLON 5 8 SSR06 45 A0567620 ASSEMBLY 4 ANGLED THROAT S S SS
28. You can have several different size tubes for several different sized pump packages conveying a material from a central supply to several destinations Take off compartments are typically pre drilled for mounting and their outlets are sized to fit the pump package material and distance specified at the time of purchase To optimize the use of your take off compartment provide for the following Make sure that a three foot 1 m horizontal run is present prior to installing elbows Install the TOC so the outlet tubes can head out unobstructed in the direction of the material destination Use long radius bends on TOC outlets Provide access for removing and cleaning TOC inlet air filters Provide access for cleanout doors on TOCs Most have adjustable material inlet tubes to fine tune the material to air ratio for optimal conveying rates To adjust 1 Loosen the set screw on the adjusting dial and turn the tube clockwise one third of the way from the 0 zero mark 2 Turn ON the conveying system and start loading from the takeoff Conveying System Mechanical Components Chapter 3 Installation 60 of 138 3 Rotate the dial until the material flows at a steady rate then throttle it back a bit when surging or flooding occurs System vacuum should be between 8 Hg 271 millibars to 12 Hg 339 millibars for best rates 4 Lock the dial in place with the set screw when you have determined the best setting for a pa
29. gt 100 60 p p S EN d NEP p _ lt 50 J ae 80 40 30 AE 40 E 50 ay gt 0 5 10 AN 0 A 70 n Eo Mey 55 EM 40 ed Ner lan e e 4 KCN 10 0 1907 Conveying System Mechanical Components Chapter 7 Appendix 114 of 138 Figure 51 SSR85 170 Series Vacuum Receiver Parts List See Figure 50 on the previous page for parts location SSR85 1 70 A0567619 ASSEMBLY 6 SLANTED THROAT SS tem Model Quantity Description O SSR85 170 A0566923 GASKET SEAL 6 THROAT SSR85 A0069227 BOLT HEX 3 8 16 SS W PATCH SSR85 A00069203 WASHER 3 8 LOCK SS SSR85 170 A0566910 WELDMENT CONE 20 DIAMETER SS SSR85 170 A0566925 CLAMP BAND T BOLT 20 SS SSR85 A0540240 GASKET U CHANNEL NPRN 0 56 X 0 19 X 0 6 W SSR85 A0566912 WELDMENT CYLINDER 20 DIAMETER SS SSR85 170 A056697 1 FILTER DISC 20 POLYGLAZED SSR85 170 0566906 COVER 20 DIAMETER SS SSR85 170 A0566927 TUBE STRAIGHT OUTLET 2 OD SSR85 170 A0566928 TUBE STRAIGHT OUTLET 2 50 OD SSR85 170 A0566929 TUBE STRAIGHT OUTLET 3 OD SSR85 170 A0566930 TUBE STRAIGHT OUTL
30. or any other safety information will not keep you from being injured while operating your equipment Learn and always use safe operation Cooperate with co workers to promote safe practices Immediately report any potentially dangerous situation to your supervisor or appropriate person REMEMBER NEVER place your hands or any part of your body in any dangerous location NEVER operate service or adjust the conveying system without appropriate training and first reading and understanding this manual NEVER try to pull material out of the conveying system with your hands while it is running Before you start the conveying system check the following e Remove all tools from the conveying system Be sure no objects tools nuts bolts clamps bars are lying in the area If your conveying system has been inoperative or unattended check all settings before starting the unit e At the beginning of your shift and after breaks verify that the controls and other auxiliary equipment are functioning properly Keep all safety guards in place and in good repair NEVER attempt to bypass modify or remove safety guards Such alteration is not only unsafe but will void the warranty on your equipment When changing control settings to perform a different mode of operation be sure selector switches are correctly positioned Locking selector switches should only be adjusted by authorized personnel and the keys removed after se
31. restocking charge ALL returns are to be shipped prepaid The invoice number and date or purchase order number and date must be supplied No credit will be issued for material that is not within the manufacturer s warranty period and or in new and unused condition suitable for resale Warranty Returns Prior to the return of any material authorization must be given by the manufacturer A RMA number will be assigned for the equipment to be returned Reason for requesting the return must be given All returns are to be shipped prepaid The invoice number and date or purchase order number and date must be supplied After inspecting the material a replacement or credit will be given at the manufacturer s discretion If the item is found to be defective in materials or workmanship and it was manufactured by our company purchased components are covered under their specific warranty terms Conveying System Mechanical Components Charts and Figures iv of 138 Table of Contents CHARTS AND FIGURES eee rrr eerte eee nies VIII CHAPTER 1 ode Ee eec tote eee 10 1 1 How to Use This MariBal ie tete Bonae e oreet potato eruat 10 Safety Symbols Used in this 10 1 2 Warnings and Precaultions aeree m Rein nee ex ad cernes eee Ra cep rn 11 125 JBespohsibIliiy Sat dc tels 12 General HesponsibDilily 2 xod tours
32. 1 8 NPT X 1 4 TBG A0015081 NIP CS 2 50 NPT X 5 0 OAL A0573986 GRP XPD 15 BB VLV MECH PITS 35157 MUFFLER 1 8 NPT 15HP 3 0 LINE BLOWER BUSHING 50HZ 15 3 0 LINE BLOWER BUSHING 60HZ 15 3 5 LINE BLOWER BUSHING 50HZ 15HP 3 5 LINE BLOWER BUSHING 60HZ 15HP 3 0 LINE BLOWER SHEAVE 50HZ 15HP 3 0 LINE BLOWER SHEAVE 60HZ 15HP 3 5 LINE BLOWER SHEAVE 50HZ 15HP 3 5 LINE BLOWER SHEAVE 60HZ 15HP 3 0 MOTOR BUSHING 50HZ 22012M 15HP 3 0 MOTOR BUSHING 60HZ W011495 15HP 3 5 MOTOR BUSHING 50HZ 22012M 15HP 3 5 MOTOR BUSHING 60HZ A0573829 15HP 3 0 MOTOR SHEAVE 50HZ 23012M 15HP 3 0 MOTOR SHEAVE 60HZ A0534549 15HP 3 5 MOTOR SHEAVE 50HZ 23012M 15 3 5 MOTOR SHEAVE 60HZ 15HP 3 0 LINE PUMP BELT 50 HZ NOT SHOWN 15HP 3 0 LINE PUMP BELT 60HZ NOT SHOWN 15 3 5 LINE PUMP BELT 50 HZ NOT SHOWN 15 3 5 LINE PUMP BELT 60HZ NOT SHOWN 00052178 A0534549 A0534550 A0573829 W0011495 A0547043 A0571252 SOLENOID VALVE 24 VDC SEDES 0571250 SOLENOID VALVE 120 VAC Conveying System Mechanical Components Chapter 7 Appendix 135 of 138 Figure 68 SPC Spare Parts Drawing dius 69 Centrifugal Vacuum Pump Spare Parts List SPC 3 5 6 5 W00000145 O RING
33. BLOWER SPD 10 W00017812 VALVE GASKET SPD 10 WO00001 958 VALVE PLUNGER SPD 10 00001045 O RING SPD 10 W00016464 MOTOR 10 HP 208 230 460 V SPD 10 00052802 MOTOR 10 575 V SPD 10 2 5 LINES A0534550 MOTOR SHEAVE 60 HZ SPD 10 2 5 LINES W00011491 MOTOR BUSHING 60 HZ SPD 10 2 5 LINES A0538248 BLOWER SHEAVE 60 HZ SPD 10 2 5 LINES A0538249 BLOWER BUSHING 60 HZ SPD 10 2 5 LINES W00011500 PUMP BELT 60 HZ SPD 10 2 5 LINES A0573834 MOTOR SHEAVE 50 HZ SPD 10 2 5 LINES W00054462 MOTOR BUSHING 50 HZ SPD 10 2 5 LINES A0538247 BLOWER SHEAVE 50 HZ SPD 10 2 5 LINES A0547933 BLOWER BUSHING 50 HZ SPD 10 2 5 LINES A0547043 PUMP BELT 50 HZ SPD 10 3 0 LINES A0538247 MOTOR SHEAVE 60 HZ SPD 10 3 0 LINES W00054462 MOTOR BUSHING 60 HZ SPD 10 3 0 LINES A0538248 BLOWER SHEAVE 60 HZ SPD 10 3 0 LINES A0538249 BLOWER BUSHING 60 HZ SPD 10 3 0 LINES W00011500 PUMP BELT 60 HZ SPD 10 3 0 LINES A0538258 MOTOR SHEAVE 50 HZ SPD 10 3 0 LINES W00054462 MOTOR BUSHING 50 HZ SPD 10 3 0 LINES A0538259 BLOWER SHEAVE 50 HZ SPD 10 3 0 LINES 00052178 BLOWER BUSHING 50 HZ CO NJ CO CO NJ S CO NO On BY Co Po SPD 10 3 0 LINES MI p
34. CONTROLLER OUTPUT _ gt FOR FILTER CHAMBER BLOWBACK SOLENOID 24 VDC CONTROL VOLTAGE Note This information is shown for reference only Refer to the electrical Schematics that were supplied with your equipment and controls for specific wiring information Conveying System Mechanical Components Chapter 3 Installation 71 of 138 Figure 37 Typical SPD Series Junction Box with Fused Disconnect Wiring Diagram
35. Refer to enclosed Control Panel Manual Maximum conveying times are too long Volume Fill only and the Receiver Full proximity switch es are not being recognized by the PLC Poor take off adjustment Vacuum receivers are being under filled Conveying times are too short Time Fill only See control panel s O amp I Check proximity sensors for proper operation and proper wiring to PLC Repair Re set the conveying times to reasonable times Re adjust if needed see Page 76 Observe and time the hopper s when loading Note the time needed to fill a hopper Set the conveying time to a few seconds more Vacuum line leak Find and repair leak No material to convey Make sure pickup probe is buried in material source Conveying System Mechanical Components Vacuum filter is plugged Chapter 6 Troubleshooting Clean and or replace filter 96 of 138 Problem Possible Cause Possible Remedy Filter chamber filter cartridge is becoming obstructed too frequently by fines and dust Pumps and receivers are on line but the pumps are not conveying material Refer to enclosed Control Panel Manual for specific instructions Optional audible visual alarm continues to signal after the Press To Silence button is pressed Refer to enclosed Control Panel Manual for specific instructions To cancel No Convey alarm s Dump Delay time set to zero or
36. SOLENOID SOLENOID ON PUMP SOLB FROM CONTROLLER SOLENOID FOR PUMP BLOWBACK SOLENOID CONTROL WIRING JUNCTION BOX ON VACUUM PUMP 24V DC CONTROL VOLTAGE Note This information is shown for reference only Refer to the electrical Schematics that were supplied with your equipment and controls for specific wiring information Conveying System Mechanical Components Chapter 3 Installation 74 of 138 Figure 40 Typical SPDB 25 30 Series Junction with Fused Disconnect Wiring Diagram 501 AB KAY VALVE LOCATED ON PUMP FROM DISC 3 AL NEUTRAL on MOTOR STARTER GRD FROM DISC 4 ie FROM CONTROLLER FROM LI L2 AND L3 AT BOTTOM OF DISCONNECT SWITCH 050 BLOWBACK SOLENOID CONTROLLER OUTPUT FROM CONTROLLER FOR PUMP MOTOR STARTER OUTPUT FOR VACUUM rH CA em iu OUTPUT FOR H BLowsack hex M
37. bubble level A level installation is important for proper operation Properly ground all vacuum receivers Installing the Pickup Probe Pickup probes See Figure 20 on page 43 for an example are used to empty gaylords or bulk material containers located beside the processing machine A conveying system can use horizontal take offs or vertical pickup probes or a combination of the two to supply material to the vacuum receivers To ensure maximum conveying rates by your system take the following into consideration Locate the supply container near the vacuum receiver Connect the pickup probe to a vacuum hopper material inlet tube with a minimum amount of tubing bends and flex hose Secure the flex hose at the probe and the material inlet with hose clamps Be sure to avoid loops and kinks and install grounding wire around the outside of flex hose to prevent static built up Make sure you ground both ends of the grounding wire Put the pickup probe in the material supply The burrowing action of the probe provides a steady flow of material To vary the convey rate cover or open the vent holes on the pickup probe as needed with the inlet tube If your material bridges frequently and triggers No Convey alarm conditions you should consider using a gaylord tilter or tilter jogger to supply a steady stream of material to your conveying system Container tilters are recommended for complete cleanout of gaylords Conveying System M
38. clamp that secures the cover assembly Lift off the cover Unscrew the retaining cover and remove the filter cartridge Use compressed air to clean the filter cartridge Blow from the inside to the outside of the filter cartridge Make sure that the compressed air pressure is less than 100 PSI 6 9 Bar to keep from damaging the filter Replace the filter cartridge if it shows signs of wear 5 Wipe down the gasket and filter retainer cover mating surfaces to ensure a good seal 6 Re install the filter cartridge Make sure the filter cartridge is properly seated in the housing 7 Re install the retaining cover A snug fit is required for a proper fit Do not over tighten the retaining cover Place the cover on top of the filter assembly 9 Latch the clamp that secures the cover assembly Bw 9o Spare Parts XFC 225 Filter Cartridge A0547008 XFC 1000 Filter Cartridge A0547007 Conveying System Mechanical Components Chapter 5 Maintenance 92 of 138 5 6 Corrective Maintenance Dealing with Shortened ACA Series Filter Bag Life If ACA filter bags wear our rapidly refer to the following list to diagnose certain difficulties Chemical Attack Filter bag material may degrade from certain chemicals in the dust of the air stream Moisture Filter bag material may shrink or degrade from excessive moisture in the filter chamber Abrasion If filter bags are improperly installed bags can rub together or against filter chamb
39. for most applications The sensor is factory installed to the frame however you should install the sensor at the material level height you want When adjusting fill the glass and verify that the sensor detects your material The LED on the switch goes out when it detects material For increased sensitivity turn the potentiometer clockwise For decreased sensitivity turn the potentiometer counterclockwise Consult proximity switch instructions if necessary or call Service Department Conveying System Mechanical Components Chapter 3 Installation 76 of 138 Adjusting Air Pulse Duration Models Locate the on time potentiometer inside the control enclosure on the circuit board With the unit operating turn the potentiometer counterclockwise to shorten the air pulse duration turn clockwise to lengthen the air pulse ACA Series Filter Chamber Pre Operation Checklist Check the following before you operate ACA Series filter chambers 1 Make sure all mechanical installations are complete 2 Make sure all electrical and compressed air connections are complete and correct 3 Make sure that no leaks are present in the filter chamber housing Check stretcher clamps for tightness Adjusting Time Between Air Pulses on ACA Filters Models 91 93 151 153 and 251 253 The time between cleaning air pulses requires adjusting to match up with dusting characteristics of the material being conveyed If more dusting occurs then more f
40. in floor mount floor stand with manual dump or floor stand with flapper dump configurations e Spare filter bag rack with bags available Options e Filter media available Enclosed floor stand ACA Series Filter Chambers Models ACA51 Low Boy ACA53 Low Boy ACA91 ACA93 ACA131 ACA 133 ACA251 ACA253 e Self cleaning design e Available construction in mild steel 1 models or mild steel with epoxy coated interior 3 models e Filter chamber section shipped completely assembled separate from the hopper section mounting on hopper section required Conveying System Mechanical Components Chapter 2 Functional Description 37 of 138 Figure 14 Typical ACA Series Filter Chamber Cover p 2 Sy f 9 00 22 9 cm 5 2 00 5 1 cm Exhaust i ll CAES Upper i Y tank C H 9 ri N H 10 00 25 4 cm N H mo A E E p C m x Fur E 0 38 9 5 Electrical typical gasket me enclosure ND B N Filter AY tank N SS S e B N b N A PR Filter sock ES 15 50 ID Accumulator 39 4 cm 0534516
41. inlet for obstruction Conveying System Mechanical Components Chapter 6 Troubleshooting 100 of 138 Problem Possible Cause Possible Remedy Material is sucked from the filter chamber and through the blower Filters in the filter chamber are dislodged worn or not seated properly on the gasket Replace or repair immediately If the exhaust silencer has material in it replace it to prevent fire hazard The material conveyed is not what the system was designed to convey Very dusty materials have different conveying needs Consult manufacturer for advice on hardware requirements Other service problems or questions can be answered by contacting the Service Department Conveying System Mechanical Components Chapter 6 Troubleshooting 101 of 138 Chapter 7 Appendix 7 1 Warranty Unless otherwise specified this product includes a Standard ONE YEAR PARTS AND LABOR WARRANTY Warranty Specifications The manufacturer hereby expressly warrants all equipment manufactured by it to be free from defects in workmanship and material when used under recommended conditions as set forth in the operating manuals for such equipment THE FOREGOING EXPRESS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES GUARANTIEES AGREEMENTS AND SIMILAR OBLIGATIONS OF THE COMPANY AND OR MANUFACTURER UNLESS OTHERWISE SPECIFIED IN THE SPECIFIC PRICE PAGE OR LIMITED BY THE MANUFACTURERS
42. insufficient dump delay time Set dump delay time to the time it takes the largest vacuum hopper in the system to dump Dusty material Optional cyclone separator or low head separator may be needed Consult sales rep Consult sales representative Dusty material Optional compressed air filter cleaning may be needed on filter chamber No material demand at receivers if none of the amber lights on the optional light board are lit Consult sales representative Normal operation Pump packages shut off thirty 30 seconds after no demand is detected for the time programmed The on line receivers are not assigned to the pumps that are on line The alarm is triggered every time an alarm message displays Reconfigure the control panel assigning the pumps to the desired hopper In cases where numerous alarm conditions occur alarm messages build up in the display buffer Each time one is released from the buffer the alarm sounds The operator may e Press the silence button after each message e Disable the alarm using the control panel keypad Cancel No Convey alarm s Correct the problem causing the alarm Alarm will not trigger again until another high vacuum condition occurs If multiple alarm messages are in the buffer the button may need to be pressed a few times e the problem receiver s off line with field installed station bypass switches e
43. leaks as described in previous steps Conveying System Mechanical Components Chapter 6 Troubleshooting 99 of 138 Problem Possible Cause Possible Remedy Vacuum conveying rate is declining due to a vacuum loss in the system Cont d Vacuum leak s in vacuum hoppers Replace or re install worn or misaligned gaskets Hopper discharge flapper not sealing under vacuum 1 Replace worn or missing gasket 2 Clean fouled flapper 3 Check counterweight for proper operation Repair or adjust as needed e Internal check valves missing or damaged On single line Y systems internal check valves must be installed in the vacuum hoppers to seal all hoppers not being conveyed to If the check valves are present and undamaged they may be pushed too far onto the tube stub to permit a proper seal Also if the hopper is over filled the check valve may not seal properly Vacuum leaks in material lines Check for leaks as described in previous steps Material take offs not properly adjusted Too much air and not enough material or too much material and not enough air Close takeoff compartment material inlet slowly open until you hear material surging and slugging Close material inlet until surging disappears On most systems a proper adjustment generates a 6 to 10 Hg 203 to 339 millibars vacuum The blower is dead headed Check the blower
44. line Conveying System Mechanical Components Chapter 6 Troubleshooting 98 of 138 Problem Possible Cause Possible Remedy Vacuum conveying rate is declining due to a vacuum loss in the system Cont d Pump package blower problem Use a cfm cfh monitoring device to ensure that blower cfm cfh is to the manufacturer s specifications Cont d Consult Service Engineer if problem persists Dirty filter Clean or replace filter Loose clamps gaskets couplers Tighten or replace e Filter chamber discharge flapper not sealing under vacuum Check for proper operation clean or repair as needed Check for faulty compressed air blowback solenoid Check for voltage signal during cleaning cycle proper solenoid operation incorrect wiring proper compressed air connection and for worn plunger in valve Vacuum line problem Disconnect the vacuum line at the first vacuum hopper and block it off The vacuum here should equal the vacuum at the blower Allow few seconds for vacuum to build If the vacuum here is low disconnect the piping halfway to the first vacuum hopper and check the vacuum there If proper vacuum exists the problem is upstream If not work backward to isolate the vacuum loss e Tighten loose pipe couplers replace worn gaskets as needed Replace any damaged piping found Leaks in vacuum lines between valves Check for
45. mechanical components are equipped with a line cord plug This allows the operator or maintenance personnel to unplug the system from its power source and tag it out The plug can then be tagged with any number of approved electrical lockout tags available at most electrical supply stores WARNING Always disconnect and lockout all electrical power and pneumatic i e compressed air sources prior to servicing or cleaning the conveying system Failure to do so may result in serious injury No one but the person who installed the lockout may remove it Conveying System Mechanical Components Chapter 2 Functional Description 44 of 138 Chapter 3 Installation 3 1 Uncrating the Equipment The mechanical components of the conveying system are shipped mounted on a skid enclosed in a plastic wrapper and contained in a cardboard box 1 Pry the crating away from the skid Note Remove the nails holding the box to the skid and lift the box off carefully avoiding staples in the I x 4 wood supports Cut the steel banding 2 Usea pry bar to remove the blocks securing the unit to the skid 3 Lift unit from sides inserting forklift under the base The forks must be equidistant from the centerline of the unit and the unit must be balanced on the forks Lift slowly and only high enough to clear the skid Use a pry bar if necessary to carefully remove the skid from the unit 4 Lower slowly Temporary hardware has been installed to prevent
46. ot dle aset iata es eaaet ub ilte a Patel ied 12 Operator Responsibility x oi ete tir EDI Phara tole 13 Maintenance Responsibility 14 Reporting a Safety 14 CHAPTER 2 FUNCTIONAL DESCRIPTION 15 2 1 Models Covered in This ete Pi ue eit 15 2 2 General Description ee ea RR exe teak nente BERE RE npe Hn 15 Basic System COMPONCMIS 15 Basic VUES uia d do te e temere Lu 16 Conveying Distances essa i Mesa a At ERE 16 EQUIDIDOHE OVOIO ione te c tn dete DM Ou 16 2 3 Standard Features amp edite pedi eaa 17 SSI Series Inventory Vacuum Receivers 17 R 19 Beene Nr tea MUS 21 Blowback amp dase 23 BIOWDaGIoIPUImpS sees e cubi co x a ae 25 Gentritugal PUMPS ere Lr RH 27 Atmospheric Valves e rete RE ru EXER oe reb eere lenibus 33 Sequence Uc 34 Cartridge Style Vortex Filter 35 Series Bag Style I Ilere o o DH tenia e REED 37 ACA Series Filter Chambels eoe o terea 37 SFC S SOMOS Filters e tr
47. side panels from shifting in transit Remove hardware 6 Retain the crating material for reshipping the components in case hidden shipping damage is found 3 2 Rigging and Placing Mechanical Components Conveying system installations vary depending on the application in plant distribution or rail car unloading single or multiple material line systems pellets or powders The sections on the following pages are general installation guidelines Installing the Pump Package Place the vacuum pump where you can have easy access to the mechanical components Choose a clean dry place where debris won t be drawn into the vent valve on top of the blower If you install the unit outside you must provide a weather shed to shelter the unit 1 Levelthe vacuum pump package Use shims as needed 2 Secure the vacuum pump package with appropriately sized bolts to the floor or mounting platform 3 Do not twist or warp the pump package base This can misalign the blower housing and damage the blower Vacuum Pump Vent Piping Considerations Most vacuum pumps are installed with no exhaust venting of the vacuum pump discharge If your installation requires vacuum pump exhaust venting follow these guidelines e Venting exhaust air from vacuum pumps requires the installation of metal pipe or ducting Make sure that no more than two inches water column 2 WC or about 0 5 kPa backpressure is present at the discharge of the vacuum pump silencer No
48. solenoid vacuum line Note Make sure you have all tubing supported at ten 10 foot 3 meter intervals Conveying System Mechanical Components Chapter 3 Installation 47 of 138 Installing the Control Panel Select a flat vertical area for mounting the panel It should be in an area that gives your operator access to the control Consider how you are running wiring to the vacuum hoppers the filter chamber and pump motor starter s vacuum switch s and vent valve s The panel requires low voltage grounded power drop as listed on the serial tag Note Avoid mounting control panel near material lines Installing Material Vacuum Tubing Well designed material vacuum piping systems provide the best conveying rates Vacuum material piping may be a single material line Y system or a multiple material line or a combination of the two systems depending on the processing floor layout All systems utilize a common vacuum header line for all stations connected to a pump package material flow is controlled by sequence T or atmospheric valves operated by the control panel When installing material vacuum tubing take the following into consideration e Vacuum leaks anywhere in the system reduce system capacity Keep the number of material tube bends elbows Y tubes and vacuum T tubes to a minimum for maximum system capacity Use long radius tube bends on material lines Keep the total length of material conveyin
49. specification sheet in your Customer Information Packet e Keep the control panel and pump package junction boxes securely closed to prevent component contamination nspect air cylinders and plugers for proper operation Verify that all safety components circuits are in full operational conditions Conveying System Mechanical Components Chapter 5 Maintenance 82 of 138 Oil Capacities SPD Only me oomen _ GE OZ DE OZ GE OZ 4 6 5 URAI J 33 A0571182 3 DSL 8 5 16 URAI J 45 A0571183 4 DSL 12 7 5 5 22 8 10 8 GEAR END DE DRIVE END Suggested Lubricants Synthetic Oil Size of container Part Quart 214 00002 00 Gallon A0573982 Case 214 00004 00 SPD style vacuum blowers require a synthetic blend of lubricant for proper operation Using other types of lubricant may void all warranties Note For more information refer to the blower manufacturers instruction manual Conveying System Mechanical Components Chapter 5 Maintenance 83 of 138 Maintaining Filter Chambers SFC Filter Chambers SFC filter chamber maintenance is much easier if you use vinyl flex hose for making the final connection to the cover See Figure 55 on page 118 for a complete parts list To check the filter element 1 Unlatch the clamp that secures the cover assembly 2 Lift off the cover and look for element fouling or wear If the filter is worn replace with P
50. that connect the valve to the T Y tube and slide the hose back Remove discharge silencers Unscrew the vertical silencer and unbolt the bracket holding the silencer under the unit Pull the silencer out of the valve body Loosen the set screws holding the lower valve to the blower outlet and remove the valve from the power unit Disassembling Lower Valves 1 2 3 4 Remove the pipe nipple and pipe coupler from the lower cap Remove the two 2 socket cap screws from the lower cap Remove the lower cap from the machined body Remove the six 6 socket cap screws from the end plate Separate the end plate from the machined body Remove the cotter pin from the plunger Unscrew the plunger from the air cylinder shaft Remove the four 4 socket cap screws holding the air cylinder to the end plate Conveying System Mechanical Components Chapter 5 Maintenance 89 of 138 Servicing and Reassembling Lower Valves 1 cA obe OX od Clamp the air cylinder in a vise and unscrew the end cap Using parts from the valve service kit replace the seals in the air cylinder Screw the end cap back on Secure the air cylinder to the end plate using the four 4 socket cap screws Screw the two 2 plunger support disks and a new plunger on the air cylinder shaft Thread the locknut back on the air cylinder shaft Place a new gasket on the end plate secure the end plate and valve body using six 6 socket cap screws Reconnect the
51. valve Vacuum gauge Vacuum switch for high vacuum protection Junction box with motor starter including overload protection Discharge silencer Fused disconnect in the junction box Distributed I O capability Sound enclosure Premium efficiency motors Re sheave for elevation 24VDC or 120 AC controls Conveying System Mechanical Components Chapter 2 Functional Description 19 of 138 Figure 2 Positive Displacement Pump Dimensions Model Unit size Dimensions inches h p gt NE ONE SPD SPD 73 SPD 10 33 27 5 85 82 29 22 21 75 31 75 SPD 15 Model Dimensions cm Conveying System Mechanical Components Chapter 2 Functional Description 20 of 138 Pumps SPD Series Models SPD20 SPD30 Options Support base Positive displacement blower 3 phase high efficiency TEFC electric motor 20 or 30 horsepower 15 or 22 5 kW Standard voltage is 230 460 3 60 380 415 3 50 and 575 3 60 are optional Adjustable motor base Compressed air operated mechanical high vacuum relief valve Vacuum gauge Vacuum switch for high vacuum protection Junction box with motor starter including overload protection Discharge silencer Fused disconnect in the junction box Distributed I O capability Sound enclosure Premium efficiency mo
52. 0 3231 A0541038 BOX GANG PLUG 1 2 NPT UL A0542138 SW PROX CAP 110 VAC 30 MM C A0556548 SW PROX 30 MM 24 V NO NC KI5208 A0548191 SW PROX AC DC 18 MM NC 2 WIRE A0548190 SW PROX DC 18 MM NC NPN 3 WIRE A0556537 SW PROX MM EC3025NPAPL A0003217 CDUT NIPPLE 1 2 CN 50 A0003254 RDUC WSHR 75 50 STEEL A0548359 PLUG HEYCO BLK 5 8 2663 55106 11 W00002373 WASH FLAT WI 3 16 100 PCS 55106 11 A0556529 SCR RTRCT 1 4 20 SCO 471162210 103 A0556820 GSKT U CHNL NPRN 38X 20X 06W 55106 11 A0556821 GSKT U CHNL NPRN 50X 20X 06W 55106 11 W00000990 VLV CHECK INT 1 5 TUBE POLY 55106 11 A0559420 VLV CHECK URETHANE 2 0 All A0536966 CONN WIRE NUT IDEAL A0 A1 SSIO6 11 NIN lo lp a a po Ala l pol W00532685 Conveying System Mechanical Components GSKT O RING PARKER 2 017 Chapter 7 Appendix 117 of 138 Figure 54 SFC Filter Chamber Spare Parts List Models SFC225 SFC1000 Quantity Part description 1 SFC 225 A0547008 Filter cart wire mesh polyester media SFC 1000 A0547007 Filter cart wire mesh polyester media SFC 225 A0539
53. 0 SPDB 7 5 1 J BOX 7 5HP 24 VDC or DIST I O 230 3 60 V J BOX 7 5HP 24 VDC or DIST I O 400 3 50 V A0571619 J BOX 7 5HP 24 VDC or DIST I O 460 3 60 V A0571620 J BOX 7 24 VDC or DIST I O 220 3 50 V 11 19 1 SPDB 10 1 2 SPDB 10 1 3 SPDB 10 1 4 5 7 A0538306 NIP BR 0 18 NPT X 0 75 LG CLOSE A0543268 FIG BR BU 1 AM X 1 8F 35086K 0015081 0573985 35157 MUFFLER 1 8 A0571252 SOLENOID VALVE 24 VDC A0571250 SOLENOID VALVE 120 VAC 7 5HP BLOWER BUSHING 50HZ 0000052178 7 5HP BLOWER BUSHING 60HZ 0573829 7 5HP BLOWER SHEAVE 50HZ 0534549 7 5HP BLOWER SHEAVE 60HZ W00054462 7 5HP MOTOR BUSHING 50HZ W00011491 7 5HP MOTOR BUSHING 60HZ A0538247 7 5HP MOTOR SHEAVE 50HZ A0573829 7 5HP MOTOR SHEAVE 60HZ W00011770 7 5HP PUMP BELT 50 HZ NOT SHOWN W00011500 7 5HP PUMP BELT 60HZ NOT SHOWN A0544752 PLUG HOLE DOME BLK 0 875 DIA A0543269 FTG BR TE 1 4 x 1 4 x 1 4 A0547079 GAUG VAC 2 50 0 30 LM GF LWR MNT SS 228 00018 00 WELD FRM XPD 7 5 15 HP A0571183 BLO PD 45URAIJ HORT 2 5 NPT LHD A0504633 MOTOR 10HP 2 5 208 460 V 50 HZ W00016464 MOTOR 10HP 2 5 208 460 V 60 HZ W00052802 MOTOR 10HP 2 5 575 V MOTOR 10HP 3 0 208 460 0000016464 F MOTOR 10Hp 3 0 208 460 V 60 HZ W00052802 MOTOR 10HP 3 0 575 V A0573315 TOE 2 5 NPT X 3 0 05
54. 284 142 75 155 339 381 508 610 968 727 1 208 789 38 mm 50 mm 63 SPDB 10 14 6 SPDB 15 11 2 19 2 SPDB 15 19 6 SPDB 25 24 8 SPDB 30 38 1 Pumps Centrifugal Models SPC 3 5 SPC 6 5 SPC 11 5 16 2 Air flow measured in cubic feet per minute cfm and cubic meters per hour cmh gt ON oo ROO oo N w N oo _ jw CO CO 1 CO CO 1 amp i Note Rated performance is at standard atmosphere sea level conditions High elevation affects system performance Conveying System Mechanical Components Chapter 2 Functional Description 28 of 138 SSR Vacuum Receivers Models SSR03 SSR06 SSR11 SSR23 SSR45 SSR85 SSR170 Options Receiver capacities of 0 1 0 2 0 4 0 8 1 6 3 0 and 6 0 cu ft 2 8 5 6 11 3 22 6 45 3 84 9 and 169 9 liters Brushed stainless steel construction with stainless steel product contact surfaces Material demand level sensor with Normally Open std or Normally Closed version available contacts Perforated stainless steel pellet deflectors SSR85 170 Models Ten 10 mesh stainless steel pellet deflector screen SSRO6 45 models only Removable side inlets and outlets up to 3 O D except on 0 1 cu ft 2 8 liter models Internal check valve on material inlets up to 3 line size Not on 58560
55. 3 LN n i2 TD i2 w pi 32 T aun i 13 1 C1 ERI 1 Orso i De EARTH 8 8 Y yyy vvv y as mu ew YF WHT WHT WHT i BRN 24V BLK ov BL ov BU ms corr M em a r E T ICI PUMP DISC SW PUMP OVERLOAD m moo X PP DSC PUMP JUNCTION L TENA NE ates SUB PANEL LAYOUT AND CONNECTION DIAGRAM ae 115 B B D p g x50L VENT BYPASS OF XPDS F o v SEE TB LIST Blow Back Option kj BBCODE GU 055 24 DC CONTROL VOLTAGE H ii ce eje ejele H xSOL READS FROM LEFT TO Q O RIGHT IN PANEL ii FUSED DISCONNECT xFUI 3 USER SUPPLIED SEE CONTROL SCHEMATIC FOR WIRE DEVICE DETAILS ats Luc bs
56. 4 1 2 3 4 ON ON ON ON ON ON ON ON ON ON OFFOFF OFF OFF OPEN OPEN OPEN OPEN A0542161 Conveying System Mechanical Components Chapter 3 Installation 77 of 138 Starting ACA Series Filter Chamber Units With all adjustments complete turn on clean dry oil free compressed air and regulate to 60 psi to 80 psi 414 kPa to 552 kPa Turn the power on off switch to ON the unit then automatically self cleans the filter bags An indicator light on the control box for Model 91 93 151 153 and 251 253 ACA filter chambers illuminates each time a compressed air pulse is directed into a filter bag Note If for any reason the power is turned off wait at least three 3 seconds to reset During initial startup you ll note some dusting occurring at the clean air exhaust This condition is normal with new filter bags until the exterior surfaces of the bags become evenly coated with dust particles which prevents fine material from passing through the filter bag pores This dusting condition should stop after the first several hours of operation Adjusting Proximity Sensor Sensitivity Models Equipped with Volume Fill Switch Only A proximity switch mounted in VF SSR and SSR vacuum receivers detects when the vacuum receiver has been filled during a conveying sequence telling the conveying system control to move on to the next on line vacuum receiver in the sequence This speeds the conveying cycle and shuts the pump down promptly to conser
57. 5 LINES A0534549 BLOWER SHEAVE 60 HZ SPD 15 3 5 LINES 00052178 BLOWER BUSHING 60 HZ SPD 15 3 5 LINES A0547043 PUMP BELT 60 HZ SPD 15 3 5 LINES A0555870 MOTOR 15 HP 208 230 460 V 50 HZ ONLY CO NJ NIDA Oo NJ gt 00 H O O1 Go PO Conveying System Mechanical Components SPD 15 3 5 LINES N I i i in A0555875 Chapter 7 Appendix MOTOR 15 HP 575 V 50 HZ ONLY 127 of 138 ses 63 SPD Spare Parts List Cont d Oy NM SPD 5 7 5 10 15 A0069307 POLY TUBING SPD 5 7 5 10 15 A0547079 VACUUM GAUGE SPD 5 7 5 10 15 35085K STRAIGHT FITTING SPD 5 7 5 10 15 35086K ELBOW FITTING SPD 5 7 5 10 15 A0543268 FTG BR BU 0 25 NPT X 1 8 NPT SPD 5 7 5 10 15 A0543269 FTG BR TE 0 25 NPT SPD 5 7 5 10 15 A0532231 NIP BR 0 25 NPT X 0 88 LG CL SPD 5 7 5 10 15 W00013961 AIR REGULATOR SPD 5 7 5 10 15 W00017552 CYLINDER GASKET SEAL KIT SPD 5 7 5 10 15 W00017688 AIR CYLINDER SPD 5 7 5 10 15 A0571250 SOLENOID VALVE 3 WAY 115 VAC 1 8 NPT SPD 5 7 5 10 15 A0571252 SOLENOID VALVE 3 WAY 24VDC 1 8 NPT SPD 5 7 5 10 15 A0573982 SYNTHETIC OIL GALLON ISO V 320 SPD 5 7 5 10 15 214 00002 00 SYNTHETIC OIL QUA
58. 6 models Volume fill sensor Optiview sensor Spun aluminum riser Filters polyester and nylon Throat gaskets high temp amp food grade Consult assembly drawings for optional materials Note SSR85 170 models can be vented or non vented or equipped with a silo mount riser with an access door Conveying System Mechanical Components Chapter 2 Functional Description 29 of 138 Figure 8 SSR Series Stainless Steel Vacuum Receiver Dimensions m HOPSRH DWG C N x _ Si 2 ry 7 Dimensions inches Model Cu ft A B C D E F G j HO JO K 675 Dimensions cm Liters A B C D E F G HO JO K 5 16 0 3125 8 00 mm diameter holes two 2 places equally spaced 1 47 0 2500 6 35 mm diameter holes six 6 places equally spaced H is standard mounting hole location Conveying System Mechanical Components Chapter 2 Functional Description 30 of 138 Figure 9 SSR 6 45 Stainless Steel Vacuum Receiver Dimensions Note SSR45 Vacuum Receiver shown 14 14 Im 23 63 90 312 HOLE 12 PLACES EQUALLY SPACED AS SHOWN 911 00 BC SEE NOTES
59. 73944 W00000239 A0573316 W00050866 W00013961 Conveying System Mechanical Components Chapter 7 Appendix 133 of 138 Figure 67 SPDB Spare Parts List Cont d A0573826 A0573824 A057 1620 A0571619 A0544752 SPDB 10 SPDB 10 SPDB 10 SPDB 10 SPDB 10 SPDB 10 SPDB 10 SPDB 10 SPDB 10 SPDB 10 SPDB 10 A0538306 0543268 0543269 0547079 35086 0015081 0573985 35157 MUFFLER 1 8 A0571252 SOLENOID VALVE 24 VDC A0571250 SOLENOID VALVE 120 VAC A0547933 10HP 2 5 LINE BLOWER BUSHING 50HZ A0538249 10HP 2 5 LINE BLOWER BUSHING 60HZ W00052178 10HP 3 0 LINE BLOWER BUSHING 50HZ A0538294 10HP 3 0 LINE BLOWER BUSHING 60HZ A0538247 10HP 2 5 LINE BLOWER SHEAVE 50HZ A0538248 10HP 2 5 LINE BLOWER SHEAVE 60HZ A0538259 10HP 3 0 LINE BLOWER SHEAVE 50HZ A0538248 10HP 3 0 LINE BLOWER SHEAVE 60HZ 10HP 2 5 MOTOR BUSHING 50HZ 10HP 2 5 MOTOR BUSHING 60HZ 10HP 3 0 MOTOR BUSHING 50HZ 10HP 3 0 MOTOR BUSHING 60HZ A0573829 10HP 2 5 MOTOR SHEAVE 50HZ A0534550 10HP 2 5 MOTOR SHEAVE 60HZ A0538258 10HP 3 0 MOTOR SHEAVE 50HZ A0538247 10HP 3 0 MOTOR SHEAVE 60HZ W00011770 10HP 2 5 LINE PUMP BELT 50 HZ NOT SHOWN W00011500 10HP 2 5 LINE PUMP BELT 60HZ NOT SHOWN A0547043 10HP 3 0 LINE PUMP BELT 50 HZ NOT SHOWN W00011500 10HP 3 0 LINE PUMP B
60. 800 423 3183 or call 262 641 8600 Fax 262 641 8653 The ACS Customer Service Group will provide your company with genuine OEM quality parts manufactured to engineering design specifications which will maximize your equipment s performance and efficiency To assist in expediting your phone or fax order please have the model and serial number of your unit when you contact us A customer replacement parts list is included in this manual for your convenience ACS welcomes inquiries on all your parts needs and is dedicated to providing excellent customer service Service Department Call toll free 8am 5pm CST 800 423 3183 or call 262 641 8600 Emergencies after 5pm CST call 800 423 3183 We have a qualified service department ready to help Service contracts are available for most products Sales Department Call 262 641 8600 Monday Friday 8am 5pm CST Our products are sold by a world wide network of independent sales representatives Contact our Sales Department for the name of the sales representative nearest you Contract Department Call 262 641 8600 Monday Friday 8am 5pm CST Let us install your system The Contract Department offers any or all of these services project planning system packages including drawings equipment labor and construction materials and union or non union installations Conveying System Mechanical Components Chapter 7 Appendix 138 of 138
61. 933 Gasket fltr element MVH SFC SFC 1000 A0561801 Gasket fltr element MVH SFC All A0555790 Gasket U channel neoprene SFC 225 A0540241 Gasket U channel FDA SFC 225 A0540242 Gasket U channel high temperature SFC 1000 A0540240 Gasket U channel neoprene SFC 225 W00012559 Gasket throat neoprene 4 SFC 225 W00016136 Gasket throat FDA 4 SFC 225 W00018024 Gasket throat high temperature 4 SFC 1000 W00016928 Gasket throat neoprene 6 W00001868 Shroud filter 50 hopper W00533542 Shroud drawstring 16 ID x 13 long Figure 55 FC Filter Chamber Spare Parts List Models FC15 FC30 FC35 Filter sock poly 48 FC30 55 Gasket channel neoprene FC55 Clamp Vee FC55 Refer to the Bill of Materials report included in the Customer Information Packet for a complete listing of parts Part number W00012878 W00533541 W00015675 W00015140 W00053602 A0534113 Note Conveying System Mechanical Components Chapter 7 Appendix 118 of 138 Figure 56 Vacuum Power Units 5 to 15 hp 3 73 11 19 kW Models Exploded View 40535303 Conveying System Mechanical Components Chapter 7 Appendix 119 of 138 Figure 57 Vacuum Power Units 5 to 15 hp 3 73 11 19 kW Models Spare Parts List P
62. CUUM PUMP l CONTROL WIRING 115V AC CONTROL VOLTAGE TO TERMINAL A1 24VDC GRD Q MOTOR STARTER M H FROM CONTROLLER OUTPUT FOR VACUUMNENT SOLENOID P FROM LL L2 AND L3 FROM DISCONNECT SWITCH j 2avoc DEC Try F1 11 12 13 jS T TO CONTROLLER INPUT FOR vs PUMP HIGH VACUUM g g 1 C DISC 1 V DC PR D oL Ferre are 1 tawoon gt 0 ie N s VACUUM PUMP MOTOR STARTER M 96 95 A2 Al MOTOR STARTER n lcs HEI SOLA TORPOMPMOTORSTARTER i disc Are JACUUMNENT Wo us SOLENOID ON PUMP Tornam _ SOL c m T3 MOTOR STARTER M E V WX OPTIONAL ATMOSPHERIC wwe 2 h VALVE ON FILTER CHAMBER Ec SOLB wo BLOWBACK SOLENOID TO CONTROLLER INT FOR amp ON FILTER CHAMBER HIGH VACUUM MY CONTROL WIRING o SUB PANEL LAYOUT AND CONNECTION DIAGRAM 24V DC Note JUNCTION BOX ON VACUUM PUMP 24V DC CONTROL VOLTAGE This information is shown for reference only Refer to the electrical Schematics that were supplied with your equipment and controls for specific wiring information Conveying System Mechanical Components Chapter 3 Installation 72 of 138 Figure 38 Typical SPDB 5 15 Series Junction Box Wiring Diagram SUB PANEL LAYOUT AND CONNECTION DIAGRAM
63. Check Adapter 62 Solenoid Valve Location on Atmospheric Valve amp Compressed Air 31 Connections 64 Solenoid Valve Location on Sequence T Valve amp Compressed Air 32 Connections 65 Volume Fill Time Fill Vacuum Receiver Wiring Connections 115 VAC Control 33 Unit 68 Volume Fill Time Fill Vacuum Receiver Wiring Connections 24 VDC Control 34 Unit 69 35 Hecommended Field Installed Optional Station Bypass Switch 70 36 Typical SPD Series Junction Box Wiring Diagram 71 37 Typical SPD Series Junction Box with Fused Disconnect Wiring Diagram 72 38 Typical SPDB 5 15 Series Junction Box Wiring Diagram 73 39 Typical SPDB 25 30 Series Junction Box Wiring Diagram 74 Conveying System Mechanical Components Charts and Figures viii of 138 Typical SPDB 25 30 Series Junction Box with Fused Disconnect Wiring 40 Diagram 75 41 ACA Series Model 50 Blowback DIP Switch Settings 77 42 Non Reversing Valve Cycle of Operation SPDB Pumps 105 43 Equipment Cycles 106 44 Typical SSR Series Vacuum Receiver Exploded View 108 45 SSH Series Vacuum Receiver Parts List 109 46 Typical SSR Series Vacuum Receiver Exploded View 110 47 SSH Series Vacuum Receiver Parts List Pre May 2003 111 48 Typical SSR06 45 Series Vacuum Receiver Exploded View Post May 2003 112 49 SSR06 45 Series Vacuum Receiver Parts List Post May 2003 113 50 Typical SSR Series Vacuum Receiver Exploded View 114 51 SSH 85 170 Series Vacuum Receiver Parts List 115 52 Typical SSI Series Inve
64. ELT 60HZ NOT SHOWN SPDB 10 SPDB 10 SPDB 10 AR SPDB 10 SPDB 10 45 3 NN SPDB 15 1 SPDB 15 1 228 00018 00 KIT WELD FRM XPD 7 5 15 A0571183 BLO PD 45URAIJ HORT 2 5 NPT LHD A0555870 MOTOR 15HP 3 0 208 460 V 50 HZ W00016466 MOTOR 15HP 3 0 208 460 v 60 HZ W00052803 MOTOR 15 3 0 575 V A0555870 MOTOR 15HP 3 5 208 460 V 50 HZ W00016466 MOTOR 15HP 3 5 208 460 V 60 HZ W00052803 MOTOR 15HP 3 5 575 V A0573315 NIP TOE 2 5 NPT X 3 0 A0573944 HOSE FLEX 3 0 ID X3 LG SPDB 15 SPDB 15 SPDB 15 SPDB 15 SPDB 15 SPDB 15 SPDB 15 W00000239 A0573317 W00050867 wo00013961 Conveying System Mechanical Components Chapter 7 Appendix 134 of 138 Figure 67 SPDB Spare Parts List Cont d J BOX 15HP 115 VAC 208 3 60 V SPDB 15 A0573827 A0573826 J BOX 15HP 24 VDC or DIST I O 208 3 60 V A0571621 J BOX 15HP 24 VDC or DIST I O 220 3 50 V J BOX 15HP 24 VDC or DIST I O 230 3 60 V J BOX 15HP 24 VDC or DIST I O 400 3 50 V A0571620 J BOX 15HP 24 VDC or DIST I O 460 3 60 V J BOX 15 24 VDC or DIST I O 575 3 60 V A0544752 PLUG HOLE DOME BLK 0 875 DIA A0538306 NIP BR 0 18 NPT X 0 75 LG CLOSE A0543268 FIG BR BU 1 AM X 1 8F A0543269 FTG BR TE 1 4 x 1 4 x 1 4 A0547079 GAUG VAC 2 50 0 30 LM GF LWR MNT SS 35086K FTG TBG 90
65. ET 3 50 OD SSR85 170 A0566931 TUBE STRAIGHT OUTLET 4 OD SSR85 170 A0566932 TUBE ELBOW OUTLET 2 OD SSR85 170 A0566933 TUBE ELBOW OUTLET 2 50 OD SSR85 170 A0566934 TUBE ELBOW OUTLET 3 OD SSR85 170 A0566935 TUBE ELBOW OUTLET 3 50 OD SSR85 170 A0566936 TUBE ELBOW OUTLET 4 OD SSR85 A0566926 ORING INLET OUTLET SEAL SSR85 170 A0566927 TUBE STRAIGHT INLET 2 OD SSR85 170 A0566928 TUBE STRAIGHT INLET 2 50 OD SSR85 170 A0566929 TUBE STRAIGHT INLET 3 OD SSR85 170 A0566930 TUBE STRAIGHT INLET 3 50 OD SSR85 170 A0566931 TUBE STRAIGHT INLET 4 OD SSR85 170 A0566932 TUBE ELBOW INLET 2 OD SSR85 170 A0566933 TUBE ELBOW INLET 2 50 OD SSR85 170 A0566934 TUBE ELBOW INLET 3 OD SSR85 170 A0566935 TUBE ELBOW INLET 3 50 OD SSR85 170 A0566936 TUBE ELBOW INLET 4 OD SSR85 170 A0541036 BOX SINGLE GANG 4 X 2 X 2 SSR85 170 A0563516 BRACKET J BOX SSR85 170 A0541038 PLUG BOX GANG 2 NPT SSR85 170 A0566915 FLANGE MOUNTING 16 SS SSR85 170 A0541037 COVER BOX SINGLE GANG 4 X2 SSR85 170 W00016928 GSKT THRT EPT BLACK 6 STD TEMP SSR85 170 A0540363 GSKT THRT SILICONE ORANGE 6 HI TEMP SSR85 170 W00018281 GSKT THRT NEOPRENE WH
66. HROAT S S A0533925 SWITCH REED SPST NO A0567628 ALL W00000890 SCREW BTNHD PHILLIPS 6 32 X 1216 SS HOSE RUBBER BLK X 1 16 ALL A0533924 MAGNET CERAMIC 2FT 23 ALL 24 SSR OPT A0567627 A0563533 SCREW FLTHD PHILLIPS 46 32 X gt LG SS VENT LOUVER 1 DIA CHECK VALVE 2 0 URETHANE A0559420 A0556505 SSR06 04 OPT TUBE INLET OUTLET 2 OPT SWITCH PROX DC NC NPN OP OPT OP SSR _ A0548190 A0548191 W00017692 SWITCH PROX AC NC SSR SHC 14 20 X 5 8 W PATCH SSR06 45 W00012559 GSKT THRT EPT BLACK 4 STD TEMP SSR06 45 W00018024 GSKT THRT SILICONE ORANGE 4 HI TEMP 1 1 2 2 1 2 1 1 1 1 1 1 1 3 1 1 1 1 1 2 FT 1 1 1 1 1 1 1 2 3 SSR06 45 W00016136 Conveying System Mechanical Components Chapter 7 Appendix GSKT THRT NEOPRENE WHITE 4 STD TEMP FDA 113 of 138 Figure 50 Typical SSR Series Vacuum Receiver Exploded View SSR85 Left amp SSR170 Right shown Post May 2003 FUN 10 Key Be ni 100 5 0 90 p a E P E 7 P d 7 m 80 I 7 _ T P ne lan 70 ae u ERE lan
67. INGLE GANG 4x2 SSR06 11 A0565925 FLTR FLAT 10 0000 WIRE 10 MESH SSR23 45 A0565926 FLTR FLAT 15 190D WIRE 10 MESH SSR06 11 A0556821 GASKET U CHANNEL 10 DIA SSR06 11 SSR23 45 A0555790 GASKET U CHANNEL 13 DIA SSR23 45 SSR06 45 A0541039 GASKET U CHANNEL 13 DIA SSR23 45 SSR06 45 A0541038 PLUG BOX GANG 2 SSR06 45 A0003254 WASHER REDUCER 75 x 5 SSR06 45 A0003217 NIPPLE CONDUIT 7 SSR06 45 A0548359 PLUG NYLON 5 8 SSR06 45 A0567620 ASSEMBLY 4 ANGLED THROAT S S SSR06 45 SSR06 45 A0533925 SWITCH PROX SSR06 45 A0567628 SCREW BTNHD PHILLIPS 26 32 x 1 2 LG S S SSR06 45 W00000890 HOSE RUBBER BLK x 1 16 SSR06 45 A0533924 MAGNET CERAMIC SSR06 45 A0567627 SCREW FLTHD PHILLIPS 6 32 x 1 2 LG S S SSR06 45 A0563533 VENT LOUVER 1 DIA SSR SSR06 45 A0548190 SWITCH PROX DC NC NPN SSR06 45 Ad A0548191 SWITCH PROX AC NC SSR06 45 W00017692 SCR SCH 1 4 20 x 5 8 W PATCH SSR06 45 W00012559 GSKT THRT EPT BLACK 4 STD TEMP SSR06 45 W00018021 GSKT THRT SILICONE ORANGE 4 HI TEMP SSR06 45 Conveying System Mechanical Components w gt fro mA W00016136 Chapter 7 Appendix GSKT THRT NEOPRENE
68. ITE 6 STD TEMP FDA SSR85 170 A0567627 SCREW FLTHD PHILLIPS 6 32 X 1 LG SS SSR85 170 A0567628 SCREW BTNHD PHILLIPS 6 32 X 1216 SS SSR85 170 A0533924 MAGNET CERAMIC SSR85 A0533925 SWITCH REED SPST NO SSR85 170 m W00000890 HOSE RUBBER BLK X 1 16 OPT A0548190 SWITCH PROX DC NC NPN OPT A0548191 Conveying System Mechanical Components SWITCH PROX AC NC Chapter 7 Appendix 115 of 138 Figure 52 Typical SSI Series Inventory Vacuum Receiver Exploded View Pan UL A0559206 Conveying System Mechanical Components Chapter 7 Appendix 116 of 138 Figure 53 SSI Series Inventory Vacuum Receiver Parts List See Figure 52 on the previous page for parts location 103 A0553714 GSKT BODY SIL SSI IL 01 Item Quantity Partno Descripion 55106 11 A0553722 GSKT BODY SIL SSI IL02 04 103 A0553727 GLASS SIGHT PYREX SSI ILO1 55106 11 A0553726 GLASS SIGHT PYREX SSI ILO2 04 55103 A0553715 ROD SUPT BODY ALU SSI ILO1 55106 11 A0553723 ROD SUPT BODY ALU 55 1 02 04 103 A0553717 PL MACH TOP ALU SSI ILO1 55106 11 A0553725 PL MACH TOP ALU SSI ILO2 04
69. N A0571262 SFC S P N A0547008 SFC225 or P N A0547007 SFC1000 e f the filter is lightly soiled remove the filter and clean with compressed air Blow it out from the inside 3 remove the filter a Note the orientation of the components b Unscrew the retaining cover 4 Wipe down the gasket and filter retainer SFC cover mating surfaces to ensure a good seal Blow out the cartridge filter with compressed air Blow from the inside out Re install the filter and filter retainer Do not over tighten the retainer A snug fit is required for a proper seal 7 Secure the cover assembly with the clamp Periodically inspect the flapper assembly gasket and disk for signs of wear A good vacuum seal is important for proper operation e Periodically inspect the flapper dump assembly for proper operation The flapper should swing freely Note The counterbalance should be adjusted so the flapper remains open from 3 1 4 mm to 6 mm when not under vacuum Inspecting ACA Series Filter Chamber Filter Bags Schedule regular filter bag inspections to maintain the operational efficiency of the filter chamber Make sure that schedules coincide with materials that are being conveyed Dusty materials require more frequent filter bag examinations 1 Turn off compressed air and disconnect the electrical power supply 2 Remove the stretcher clamp just below the externally mounted solenoid valves Be careful to avoid damag
70. R SSLO6 45 A0563543 INSR THRT 4 SS SSR SSLO6 45 A0563536 ASSY FLAP SPRT SSR06 45 A0563517 SILC 4 0 DIA SSR SLC02 16 A0563512 CTWT FLAP ALL A0567628 SCREW BTNHD PHILLIPS 6 32 X 1 LG SS ALL A0567627 SCREW FLTHD PHILLIPS 6 32 X v LG SS ALL W00000890 HOSE RUBBER BLK 4 X 1 16 ALL A0533924 MAGNET CERAMIC ALL A0563514 SW REED MAG SPDT SSR SSL A0563515 MAG ACTUATOR REED SW SSR A0563533 VENT LOUVER 1 DIA ALUM NATURAL OPT A0559420 CHECK VALVE 2 0 URETHANE OPT A0559421 CHECK VALVE 2 5 URETHANE OPT A0548190 SWITCH PROX DC NC NPN OPT A0548191 SWITCH PROX AC NC ALL A0533925 SWITCH PROX SSR W00017692 SSR SHC 14 20 X 5 8 W PATCH SSRO6 11 A0556505 TUBE INLET OUTLET 2 OPT SSR23 45 A0556518 TUBE INLET OUTLET 2 OPT SSR23 45 A0556519 TUBE INLET OUTLET 2 5 OPT SSR23 45 A0559438 TUBE INLET OUTLET 3 5 OPT SSR06 45 W00012559 GSKT EPT BLACK 4 STD TEMP SSR06 45 W00018024 GSKT THRT SILICONE ORANGE 4 HI TEMP SSR06 45 W00016136 GSKT THRT NEOPRENE WHITE 4 STD TEMP FDA SSR06 11 A0556821 GASKET U CHANNEL 10 DIA SSR23 45 A0555790 GASKET U CHANNEL 13 DIA ALL A0563513 GASKET THROAT SEAL SSR06 11 A0563520 RING THROAT 4 SS a m 2 2 2 2 Aalm mimm oo d0 D po a a a mo
71. RT ISO VG 320 SPD 5 7 5 10 15 214 00004 00 SYNTHETIC OIL CASE ISO VG 320 SPD 5 7 5 10 15 A0015492 NIPPLE FITTING SPD 5 7 5 10 15 A0562421 CONDUIT FITTING STRAIGHT SPD 5 7 5 10 15 A0562419 CONDUIT FITTING ELBOW SPD 5 7 5 10 15 Conveying System Mechanical Components A0562430 CONDUIT FLEXIBLE Chapter 7 Appendix 128 of 138 Figure 64 Reversing Valve Assembly Spare Parts Drawing Conveying System Mechanical Components Chapter 7 Appendix 129 of 138 Figure 65 SPD Reversing Valve Option Spare Parts List Hem No fay SPD5 ADPTR CS 2 00 OD XPD 5 W BB ADPTR CS 2 50 OD XPD 7 5 10 W BB SPD15 sd 15 ADPTR CS 3 00 OD XPD 15 W BB 8 PIPE DSCHLUPRLXED S 18 WB 6 SPD5 15 6 A0069206 NUT HEX PS 1 420 8 SPD5 15 1 A0573983 VLV ASSY REV XPD 5 15 3 9 SPD515 3 35086 _ 90 1 8 1 4 PIPE DSCH LWR XPD 5 W BB 892 00373 00 00373 00 PIPE DSCH LWR XPD 75 15 W BB INL VAC 2 0 OD XPD 5 W BB SPD7 5 10 INL VAC 2 0 OD XPD 5 W BB 15 INC VAC 3 00 OD XPD 10 3 15 W BB Conveying System Mechanical Components Chapter 7 Appendix 130 of 138 Figure 66 SPDB Spare Parts Drawing Conveying System Mechanical Components Chapter 7 Appendix 131 of 138 Figure 67 SPDB Spare Parts List See previous page for spare parts dra
72. T V vs FOR PUMP HIGH VACUUM To TERMINAL E il 4 3 coms ov DC MOTOR STARTER 3 g V CN nod Teu toms ii ES box M Ha oe SWITCH 1 24vDC OL os i aas u FROM CONTROLLER OUTPUT NS VACUUM PUMP IL Tit FOR PUMP MOTOR STARTER 95 MOTOR STARTER d SOLA Fin O FROM CONTROLLER OUTPUT w Ao VACUUM FOR PUMP VACUUM SOLENOID ON PUMP 59ER BLOWBACK SOLENOID poe umaa FROM CONTROLLER OUTPUT Ae cu PUMP 9 MOTOR STARTER 9 FOR PUMP BLOWBACK n s le le SOLENOID CONTROL WIRING FOR PUMP MOTOR STARTER i TW LIE EET TENDS LA J UNCTION BOX ON VACUUM PUMP d 24V DC CONTROL VOLTAGE viet TOLL L2 ANDUS L ON MOTOR STARTER MOTOR MTR voc vs TOCONTROLLER INPUT w aN FOR HIGH VACUUM S9 SUB PANEL LAYOUT AND CONNECTION DIAGRAM 24V DC Note This information is shown for reference only Refer to the electrical Schematics that were supplied with your equipment and controls for specific wiring information Conveying System Mechanical Components Chapter 3 Installation 75 of 138 3 7 Initial Start up Making Startup Checks Before operating the conveying system check these details 1 All components in the system must be installed securely and prepared for oper
73. Tube Systems Check valves are a critical feature on single line Y systems You must have a check valve installed on the material inlet inside the receiver on all vacuum hoppers in single line Y installations Check valves must open when the receiver is being loaded and seal to prevent a vacuum leak when other hoppers are being loaded Vacuum receivers for these systems have a special factory installed extended material inlet tube to hold the check valve e The check valve must not be pressed too far onto the inlet stub to prevent proper sealing The hinge of the check valve should be up to prevent material from being deflected up into the vacuum hopper filter Do not allow vacuum receivers with check valves to be over filled to a point above the bottom of the check valve Over filling prevents the check valve from sealing and creates a vacuum loss Adjust the conveying time on Time Fill systems to prevent this from happening nspect periodically for erosion or wear Replace as required Conveying System Mechanical Components Chapter 3 Installation 52 of 138 Figure 27 Typical Material Check Valve Installing SFC or FC Filter Chambers The filter chamber protects the vacuum pump from damage caused by material carry over Primary system filtration occurs in the filter chamber not in the vacuum receivers This reduces maintenance of vacuum receiver filters atop processing machines A vo
74. X 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 No modifications are allowed to this equipment that could alter the CE compliance Ambient temperature 40 degrees Celsius Maximum 104 degrees Fahrenheit Humidity range 50 relative humidity Altitude Sea level Environment Clean dust free and non explosive Radiation None Vibration Minimal i e machine mounting Allowable voltage fluctuation 10 Allowable frequency fluctuation Continuous 1 Intermittent 2 Nominal supply voltage 460 3 60 Verify on serial number tag Earth ground type TN system has one point directly earthed through a protective conductor Power supply should include a ground connection Over current protection is supplied in the conveying system but additional protection should be supplied by the user The door mounted disconnect serves as the electrical disconnect device Conveying system is not equipped with local lighting Functional identification Conveying system is equipped with a CE mark Conveying system is supplied with an operating manual in the language of the destination country Cable support may be required for power cord depending on final installation No one is required to be in the interior of the electrical enclosure during the normal operation of the unit Only skilled electricians should be inside the enclosure for maintenance Doors can be opened with
75. a screwdriver but no keys are required Two hand control is not required or provided components should be moved around and set in a place with a lift truck or equivalent There no frequent repetitive cycles that require manual control Trepetitive functions are automatic while the conveying system is operating An inspection report detailing the functional test is included with the conveying system The machine is not equipped with cableless controls Color coded harmonized power cord is sufficient for proper installation Conveying System Mechanical Components Chapter 7 Appendix 104 of 138 7 3 Drawings and Diagrams Figure 42 Non Reversing Valve Cycle of Operation SPDB Pumps ENERGIZED wv XPD SPD MUFFLER N 1 CC CONNECTION DE ENERGIZED W N M FILTER AND D NM TD LL ATOR REQUIRED VACUUM DE ENERGIZED EXHAUST DERE PUMP IOLE LOW AR PRESSURE UN N JE ENERGIZED W A0535302 Conveying System Mechanical Components Chapter 7 Appendix 105 of 138 Figure 43 Equipment Cycles FILTER CHAMBER
76. a system without an approved filter system installed on the vacuum air inlet voids the blower warranty Installing the Filter Chamber Shroud The cloth filter shroud is mounted to a ring on the underside of the filter chamber stand It reduces housekeeping duties around the filter chamber by preventing dust from becoming airborne when the dust and fines are discharged from the SFC filter chamber The dust container below the shroud is customer supplied the standard 24 61 cm clearance stand is designed for use with a 5 gallon 19 liter pail and the optional 38 96 cm clearance stand is designed for use with a 55 gallon 208 liter drum 1 Insert the filter shroud support wire into the slotted hole in the middle of the cloth filter shroud Use supplied hardware to secure 2 Slip the filter shroud over the retaining ring located on the bottom side of the filter stand mounting plate Secure it with the worm clamp provided 3 Place the dust container you supplied below the filter chamber stand and insert the filter shroud 4 On standard 5 gallon 19 liter pails the filter shroud should be trimmed and fastened to the top lip of the can with a band clamp Don t trim the filter shroud on 55 gallon 208 liter drums Secure the drawstring on the shroud around the drum making sure the open end of the shroud hangs freely inside the drum 5 Make sure the operation of the counterweighted flapper dump valve is not obstructed i
77. ailable Re sheave for elevation e 24VDC or 120VAC controls Conveying System Mechanical Components Chapter 2 Functional Description 23 of 138 Figure 4 SPDB 5 15 Series Blowback Pump Dimensions hp A B C j bD EW A Ho D Conveying System Mechanical Components Chapter 2 Functional Description 24 of 138 Blowback Pumps SPDB Series Models SPDB 25 SPDB 30 Compressed air operated blowback and vacuum valves with high vacuum relief Mechanical high vacuum relief valve Support base Positive displacement blower Three 3 phase high efficiency TEFC electric motor 25 or 30 horsepower 18 75 or 22 5 kW Standard 230 460 3 60 380 415 3 50 575 3 60 is optional Adjustable motor base e Vacuum gauge Vacuum switch for high vacuum protection Junction box with motor starter including overload protection Discharge silencer Options Fused disconnect in the junction box Distributed I O capability Sound enclosure Efficiency motors available Re sheave for elevation 24VDC 120VAC controls Conveying System Mechanical Components Chapter 2 Functional Description 25 of 138 Figure 5 SPDB 25 30 Series Blowback Pump Dimensions
78. ailable options A spare parts list with part numbers specific to your machine is provided with your shipping paperwork package Refer to this section for a listing of spare parts for purchase Have your serial number and model number ready when ordering Safety Symbols Used in this Manual The following safety alert symbols are used to alert you to potential personal injury hazards Obey all safety messages that follow these symbols to avoid possible injury or death DANGER DANGER indicates an imminently hazardous situation that if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation or practice that if not avoided could result in death or serious injury Caution CAUTION indicates a potentially hazardous situation or practice that if not avoided may result in minor or moderate injury or in property damage Conveying System Mechanical Components Chapter 1 Safety 10 of 138 Conveying System Safety Tags g Description Tag Description Ta Read Operation amp High Voltage Inside Installation Manual Enclosure Protected Earth Earth Ground Ground Lifting Point Spraying Hazard 1 2 Warnings and Precautions Our equipment is designed to provide safe and reliable operation when installed and operated within design specifications following national and local safety codes This may include but is not limited to OSHA NEC CSA SPI and an
79. aneous cleaning action of air pulses are directed to each individual filter bag in sequence and at a specified duration You can adjust the time between air pulses different conveying rates and materials require different air pulse times Air pulses must occur more Conveying System Mechanical Components Chapter 3 Installation 54 of 138 frequently with increased dusting conditions Since filter cleaning action is directed to an individual filter bag remaining filter bags are on stream continually filtering conveying air ACA Series filter chambers are shipped completely assembled to reduce customer installation time Several mounting arrangements are available depending on the mounting adapter supplied with the unit ACA filter chambers are used with several different sizes of vacuum hoppers depending on the mounting adapter supplied with the unit Typical hopper sizes range from 0 8 cu ft to 6 0 cu ft 22 7 liters to 169 9 liters smaller hopper installations are also possible You must install a bottom flange adapter when mounting the filter chamber to the vacuum hopper The adapter increases overall height of the filter chamber unit this may affect where you install the unit Installing Vacuum Receivers and Inventory Vacuum Receivers Vacuum uses one of three mounting systems flange suspension or silo mounting Vacuum receivers and inventory vacuum receivers use flange mountings only e Remove all rubber banding and any other pa
80. apper of obstructions Power to vacuum pump off Inspect power Bad level sensor Replace level sensor Plugged material line Find and remove obstruction Vacuum line leak Find and repair leak Sequence T valve problem where used Chapter 6 Troubleshooting Check for signal sufficient compressed air proper wiring and operation 95 of 138 Problem Possible Cause Possible Remedy Material or vacuum line plugged Find and remove the obstruction such as a coupling gasket and gaylord bags Filter chamber filter dirty Clean filter Vacuum hopper filter dirty Clean filter Bad atmospheric sequence T valve Check for signal sufficient compressed air proper wiring and operation High Vacuum alarm Vent valve on pump package not operating correctly Check for signal sufficient compressed air proper wiring and operation Improper piping Locate and correct Convey time set too long Reduce convey time Collapsing hoses Inspect hoses Faulty vacuum switch Test ON replace switch Take off compartment closed Conveying times are too long Time Fill only Vacuum receivers are being overfilled Special convey enabled Adjust take off box Observe and time the hopper s when loading Note the time needed to fill a hopper Set the conveying time to a few seconds less
81. art number Air cylinder assembly upper valve includes 1 17688 air cylinder 1 1958 plunger 1 17812 W00018087 gasket 1 3237 cotter 1 17957 end plate with seat 4 2337 socket head screws 1 13749 pipe nipple Air cylinder assembly lower valve includes 1 17529 air cylinder 1 1958 plunger 1 17812 W00018088 gasket 1 3237 cotter pin 1 17639 end plate with seat 4 2337 socket head screws 1 13749 pipe nipple and 1 17650 O ring W00017529 Air cylinder lower valve W00017688 W00017552 Air cylinder seal replacement kit W00052175 W00011770 W00052546 W00052181 W00052178 W0001 1490 WO001 1494 WO001 1491 W00011495 W00001596 W00000334 W00001 142 W00013971 W00001135 W00001 781 Gasket 1 32 W00001043 W00003816 Hose rubber 2 ID x 377 long W00052089 Silencer discharge horizontal W00052014 Silencer discharge vertical W00017733 Silencer discharge used with W00052089 on S E units Part number W00011484 W00052545 W00052183 Tubing polyethylene 4 OD Tubing copper 4 OD Vacuum switch 14 Hg Note Refer to the Bill of Materials report included in the Customer Information Packet for a complete listing of parts Conveying System Mechanical Components Chapter 7 Appendix 120 of 138 Figure 58 Vacuum Power Units 25 to 30 hp 18 65 22 38 kW Models Exploded View 0535304
82. at po af foo a a pol po po po a a a a af a Conveying System Mechanical Components Chapter 7 Appendix 111 of 138 Figure 48 Typical SSR06 45 Series Vacuum Receiver Exploded View Post 2003 Conveying System Mechanical Components Chapter 7 Appendix 112 of 138 Figure 49 55806 16 Series Vacuum Receiver Parts List Post May 2003 See Figure 48 on the previous page for parts location Model no SSRO6 Partno A0563504 A0556507 A0556504 gt CONE WELD 9 DIA COVER WELD 9 DIA TUBE INLET OUTLET 1 1 2 GASKET THROAT SEAL 55806 45 SSRO6 11 SSR06 45 A0563513 A0567621 A0553728 FLANGE MTG 12 DIA ORING SILICONE AS568 228 BRACKET J BOX A0563516 A0559419 SSRO6 11 ALL CHECK VALVE 1 5 URETHANE BOX SINGLE GANG 4 X 2 X 2 ALL SSRO6 11 A0556532 COVER BOX SINGLE GANG 4 X2 SCREEN SSTL 10 MESH 12 SSR06 11 13 SSR0645 14 ALL A0556821 A0541039 A0541038 GASKET U CHANNEL 10 DIA CORD GRIP 77 0 270 0 480 PLUG BOX GANG 2 SSR06 45 A0003254 WASHER REDUCER 0 75 X 0 5 EE i e E A0541036 A0541037 55806 45 0003217 55906 45 0548359 NIPPLE CONDUIT 7 PLUG NYLON 5 8 A0567620 ASSEMBLY 4 ANGLED T
83. ation Refer to the instructions supplied with auxiliary equipment for specific checks 2 Couplers fittings attachments and flexible lines must be attached securely and be vacuum tight 3 Electrical and compressed air connections to the pump package vacuum hoppers and filter chambers must be complete safe and conform to code 4 The pump package blower gearbox must be filled with oil as specified in the manufacturer s instructions included in the customer information package Caution Do not overfill the blower gearbox with oil too much oil damages the blower 5 Ifnot done already remove the plastic plug from the silencer air outlet WARNING Keep hands away from the open air inlet to avoid injury Do not allow any loose parts tools or foreign materials in or near the unit and other system components Check for proper motor rotation as indicated by an arrow on the pump package motor Bump start the pump package with the compressed air disconnected just long enough to verify proper rotation direction Note change motor rotation 8 a Disconnect power at the external disconnect b Switch any two incoming power leads on the main power supply Make sure that filter chamber housings have no leaks check stretcher clamps for tightness Adjusting Sight Glass Proximity Sensor Sensitivity You can adjust the sensitivity of the material level proximity sensor in the sight glass The factory setting usually is correct
84. ator light is off Normal operation When hopper level drops material begins conveying to it The receiver is off line Put it on line via menus Static convey time was set to Zero Put in a reasonable convey time via menus Field installed station by pass switch is simulating a bin full condition Normal operation Throw field installed switch to put hopper back in the loading sequence The field installed station bypass switch is bad or miswired Repair replace or rewire Insufficient compressed air to shift valves Supply 80 psi 552 kPa compressed air to all compressed air operated valves The Bin Full switch sensor fails to close Standard switch is normally open held closed by the magnet Check for the presence of the magnet and for proper switch operation The Receiver Full proximity sensor is fouled creating a false reading Volume Fill systems only Wipe off the proximity sensor Re adjust if needed see Page 76 The Receiver Full proximity sensor has failed closed Volume Fill systems only Improper pump rotation Replace Switch any two wires at the incoming power Blowback solenoid failed open Material supply empty Check filter chamber or pump Refill the supply Material supply bridging Agitate material supply Pick up device not in supply Re insert the probe Flapper stuck in open position Clear fl
85. ckaging materials from around the flapper dump valve before installation for proper operation Complete the vacuum and material tubing to the vacuum receivers Final connections are usually made with flexible hose Note On single line Y systems you must install a check valve on the material inlet of each hopper Installing the Safety Filter Use the following procedure to install the safety filter 1 Place the safety filter in the conveying system directly before the vacuum pump 2 Using 7 16 Grade 5 or better hardware secure the filter in place Wall Mount Use the mounting flange to secure the filter to the wall Floor Mount Bolt the floor stand to the ground Pump Mount Bolt the pump and stand to the ground Pump mount is only available with SPC pumps WARNING Make sure all screws are strong enough to hold the weight of the filter e Connect the vacuum line to the filter chamber s inlet tube A Use a hose clamp to secure the flexible hose e Connect the vacuum pump line to the outlet tube B Use a hose clamp to secure the flexible hose Conveying System Mechanical Components Chapter 3 Installation 55 of 138 Figure 28 SFC S Filter Installation Conveying System Mechanical Components Chapter 3 Installation 56 of 138 3 3 Compressed Air Blowback Connection To provide proper filter element cleaning the compressed air supply must be regulated to 80 PSI 5 5 bars Low air pressure will cause poor filter ele
86. ckout tagout or failure to maintain a clean and safe working environment Conveying System Mechanical Components Chapter 1 Safety 14 of 138 Chapter 2 Functional Description 2 1 Models Covered in This Manual This manual provides operation installation and maintenance instructions for the mechanical components of the conveying system Model numbers are listed on the serial tag Make sure you know the model and serial number of your equipment before contacting the manufacturer for parts or service Our mechanical components are designed to create vacuum for conveying pelletized granular or powder material in a central material handling system A typical use is as an in plant distribution system for plastic processing plants Conveying system mechanical components are sized to meet the specific requirements stated by the Customer at the time of purchase 2 2 General Description Our central vacuum systems are as varied as the applications that they service Tubing and equipment furnished in a specially designed system is intended to convey the material s specified at the time of purchase at specific rates and distances We can advise you on your system capabilities based on system makeup distance material and desired conveying rates Pressure drops in the overall system directly affect system capacity such as number of material line bends footage of pipe Y tubes T tubes etc The less distance flexible hose and bends you u
87. clude a shut off valve for on off control an air filter pressure regulator with a gauge for pressure control and mini lubricators located at each vacuum receiver Install a quick disconnect fitting or a shut off valve in the compressed air piping leading to the vacuum receiver s clearing valve to speed receiver cover removal for cleanout or service Port 3 Shop Air In Port 2 common Attach to Clearing 7 zu Port 1 Exhaust Valve N T Figure 29 Clearing Valve Compressed Air Connections Conveying System Mechanical Components Chapter 3 Installation 57 of 138 Flange Mount Vacuum Receiver Mounting These units are designed to fit in existing equipment with standard 10 mounting holes that will accept our vacuum receivers For new installations the recommended cut out is a 10 25 4 mm diameter round hole with six 6 mounting holes equally spaced on an 11 0 279 4 mm OD bolt circle The factory provides 5 16 holes on the mounting flange to allow proper bolt clearance Orienting the Unit The factory provides 12 mounting holes locations on the 11 0 279 4 mm OD mounting bolt circle Under most conditions using six 6 of the mounting holes with the proper hardware is sufficient to secure the unit to other equipment Make sure that mounting hardware is equally spaced along the bolt circle The twelve holes on the mounting bolt circle
88. e Do not use SSR03 or SSR06 vacuum receivers on single line Y systems You can install a long or short radius bend on the last station where a Y tube is not needed Figure 23 Recommended Single Line Y Tube Installation Conveying System Mechanical Components Chapter 3 Installation 50 of 138 Figure 24 Modified Single Line Y Tube Installation Figure 25 Manifold Y Tube Installation Conveying System Mechanical Components Chapter 3 Installation 51 of 138 Figure 26 Typical Single Line Y Tube System Installation LONG RADIUS BEND THE REQD TYPICAL END OF EACH Y SYSTEM SHORT RADIUS BEND MUST BE INSTALLED y x BRANCH ZA v Lone RADIUS Y ASISHOWN 2 BEND TYPICAL EACH Y BRANCH NELMOR GRINDER GRINDER TAKE OFF L ATTACHMENT COMPRESSED AIR LINE J SINGLE LINE 2 Y TUBE m d p Re MATERIAL LINE 2 y J Y BOLTED COUPLER P VACUUM LINE f 4 SERIES HOPPER LOADER ff REMOTE 2 K L gt M PROPORTIONING CH VEZIE e01 VALVE DDITI SILO MOUNT uy VFC SERIES M 7 gt STORAGE BIN NA f x 2 219 uy 4 DW af NY ax EP VP 1 amp Ca MATERIAL TAKE OFF N PROBE GAYLORD COMPARTMENT VACUUM CUSTOMER S MACHINES Material Check Valves in Single Line Y
89. e service kit replace the seals in the air cylinder and screw the end cap back on Fasten the air cylinder to the end plate using the four 4 socket cap screws Place the plunger support discs and a new plunger on the air cylinder shaft Thread the locknut back on the air cylinder shaft Reconnect the end plate to the valve body using six 6 socket cap screws and a new gasket Reconnect the upper cap to the air cylinder using two 2 socket cap screws Reconnect the pipe coupler and pipe nipple to the valve Conveying System Mechanical Components Chapter 5 Maintenance 88 of 138 Reinstalling Upper Valves 1 2 4 5 Replace the O ring in the valve body Position the valve on the power unit making sure the valve seats properly Tighten the set screws that secure the valve to the blower inlet Reconnect the valve inlet to the incoming vacuum line using the radiator hose Tighten the clamps Reconnect the compressed air line to the vacuum relief regulator Secure the inlet filter to the valve and tighten the set screws Maintaining Lower Valves 25 and 30 HP 18 65 22 38 kW SPDB Units Removing Lower Valves 1 Turn off and lock out the power switch for the vacuum power unit Disconnect and lock out the power main to the unit make sure to follow applicable safety regulations Turn off compressed air Disconnect the copper compressed air line to the lower valve at the lower valve body Loosen the hose clamps
90. e 43 on page 106 The programmable controller automatically shifts the appropriate sequence and starts the loading cycle at the next station in the cycle The cycle continues until the programmable controller senses through level sensors at each station that all stations are filled Conveying System Mechanical Components Chapter 2 Functional Description 16 of 138 Material characteristics determine the type of equipment needed to properly convey the material See Figures 22 and 26 on pages 49 and 52 for typical system configurations 2 3 Standard Features amp Options SSI Series Inventory Vacuum Receivers Models SSI03 SSI06 SSI11 Brushed stainless steel construction with stainless steel product contact surfaces Pyrex sight glass Receiver capacities of 0 1 0 2 and 0 4 cu ft 2 8 5 6 and 11 3 liters Ten 10 mesh stainless steel pellet deflector screen Designed for minimum inventory on molding machine Four inch 101 6 mm sq flange on 0 1 cu ft 2 8 liter model Seven inch 177 8 mm sq flange on 0 2 and 0 4 cu ft 5 6 and 11 3 liter models Side inlet outlet design Removable inlets and outlets up to 2 O D on 0 2 and 0 4 cu ft 5 6 and 11 3 liter models material inlet is check valve ready Check valve for single line Y applications Adjustable proximity type material level sensor mounted on sight glass 24 VDC or 115 VAC Conveying System Mechanical Co
91. eceivers and Filter Receiver Combinations 90 5 3 Cleaning the Collection Bin All Models Except SFC 225 and SFC 1000 91 5 4 Cleaning the Filter Shroud SFC 225 and SFC 1000 91 Conveying System Mechanical Components Charts and Figures vi of 138 5 5 Cleaning Replacing the Filter Cartridge 92 5 6 Corfective MailntenaliGe 93 Dealing with Shortened ACA Series Filter Bag 93 CHAPTER 6 TROUBLESHOOTING 94 6 1 e a Le b tte 94 CHAPTEH 7 APPENDIX erecto eee ritenere 102 ge SS o eoo 102 Warranty 5 iles depone 102 Warranty Restrictions 102 Warranty Liabilities senecon abe E E ERE Ra 103 Customer Hesponsibililies etit terruit nd ra er Sexo ERR Yarn ieu 103 7 2 Technical Specifications stone ries 104 7 Brawings and Diagrams re SE ere pO exi lise a ade 105 T A Spare Parts LIS E 108 7 5 Technical ASSISIANCG teo eres d a a e e 138 Parts Department iua o o EU Ud PES E RR 138 Service 1 RN E 138 Sales Br Tai ursi or BEER 138 Contract Deparimoalil ioo deste te edocet aede bdo Pe danse
92. echanical Components Chapter 3 Installation 59 of 138 Installing the Grinder Take off Attachment A grinder take off attachment See Figure 17 on page 41 for an example is typically mounted horizontally through the side of a grinder or granulator bin or any other straight sided supply bin 1 The take off attachment is mounted through a hole cut close to the bottom of the bin to allow emptying as much material as possible 2 Cuta hole smaller than the mounting plate Mount the take off attachment with the mitered air inlet tube on top and the straight material outlet on the bottom 4 Mark and drill holes to match the mounting plate holes Fasten tightly with sheet metal screws bolts or rivets 5 Secure the mounting hardware with a removable thread locking adhesive cotter pins aircraft fasteners etc to prevent the hardware from vibrating loose and being conveyed into the processing machine 6 You should attach grounded flex hose to the material outlet and the vacuum receiver with hose clamps The other tube is the air inlet to supply make up air to the bin Avoid loops or kinks in the flex hose Installing and Adjusting the Take off Compartment Take off compartments TOCs are installed under surge bins silos or other storage devices TOCs are available in a single position complete cleanout style with a V shaped bottom or a box type with one or more material takeoff positions See Figure 18 on page 41 for an example
93. eck Adapter Box Style EVTO FEVTO only 61 3 5 Compressed Air 63 Making ACA Series Filter Chamber Compressed Air Connections 63 Making Pump Compressed Air 5 63 Connecting Vacuum Receivers with Atmospheric Valve Compressed Air Lines 63 Connecting Vacuum Receivers with Sequence T Valve Compressed Air Lines 64 Running Remote Proportioning Valve or Proportioning Vacuum Receiver 5 EU M E INPS 65 c E cre 66 Making ACA Series Filter Chamber Electrical Connections 66 Making Pump Power Drop Wiring Connections 66 Making Control Panel Power Drop Wiring Connections 66 Connecting the Control Panel to Vacuum 67 Installing Station Bypass SWIlChes reete tratte enne anat 69 Connecting the Control Panel to the Pump Package 70 3 7 Intal Start up e det d m e 76 Making Startup 76 Adjusting Sight Glass Proximity Sensor Sensitivity 76 Adjusting Air Pulse Duration All 77 ACA Series Filter Chamber Pre Operation
94. ed from beside the processing machine from gaylords grinder takeoffs and storage bin takeoffs Figure 22 Typical Multiple Line System Installation ATMOSPHERIC VALVE ATMOSPHERIC VALVE VF TF SERIES COMPRESSED VACUUM AIR LINE HOPPER ATMOSPHERIC VALVE VF TF SERIES VACUUM HOPPERS VFC SERIES FILTER VF TF 601 S VACUUM R CHAMBER HOPPER WITH SILO MOUNT REMOTE PROPORTIONING VALVE STORAGE BIN CUSTOMER S GAYLORD TAKE OFF COMPARTMENT Conveying System Mechanical Components Chapter 3 Installation 49 of 138 Single Line Y Tube System Considerations Single line Y piping systems use a common material line for all vacuum receivers connected to a pump and are typically used to convey material from a central supply to several stations If you are installing a single line Y system use Y tubes on the material lines A Y tube is installed with the branch arm leading to the next station on top and the straight portion that supplies material to the station underneath Connect a short radius bend to the straight portion as close to the Y as possible You must connect a minimum 2 foot 61 cm straight length of tube to this short radius bend on the horizontal before the material tubing drops to the receiving point If possible incline this tube approximately per foot 1 cm per meter On single line Y systems you must install check valves on material inlet tubes inside vacuum receivers Not
95. em Mechanical Components Chapter 3 Installation 48 of 138 You can attach a quick change or standard tube coupler to vinyl flex hose by inserting a stub of hard tube into the hose and securing it with a hose clamp Be sure enough tube extends from the hose to properly install the quick change or coupler Make sure that you put clear silicone caulk around adjoining tube seams for exterior bolted couplers If you use stainless flexible material hose the material flow must be in the direction as indicated by the arrows on the hose Material direction is not critical with vinyl flex hose Bring all truck fill lines to a central location such as a silo unless otherwise specified All rail car manifold Y tubes must be installed with a ten degree 10 downward slant from horizontal on the leg section Make sure that space between rail car manifold Y tubes are fifteen feet 15 4 5 meters on center to allow proper alignment between rail car discharge ports and the manifold Y tubes A plug must be put in the last sequence T valve on the vacuum header to prevent vacuum loss If atmospheric valves are used you must terminate the vacuum line at the last atmospheric valve Multiple Line System Piping Considerations Multiple line systems have separate material lines for each material to allow different types of materials to be conveyed Multiple line systems have separate pickup devices for each vacuum hopper Materials are often load
96. er Valves 25 and 30 18 65 22 38 kW SPDB Units See Valve Assembly Drawings and Spare Parts Lists in Figures 50 51 on Pages 112 113 Removing Upper Valves 1 5 6 Turn off and lock out the power switch for the vacuum power unit Disconnect and lock out the power main to the unit make sure to follow applicable safety regulations Turn off compressed air Disconnect the compressed air line running to the pressure relief regulator on the upper valve Loosen the set screws securing the inlet filter and remove the filter Loosen the hose clamps that connect the upper valve to the T Y tube and slide the hose back Loosen the set screws that secure the valve to the blower inlet Remove the valve from the power unit Disassembling Upper Valves 1 2 Remove the pipe coupler and the pipe nipple from the valve Remove the two 2 socket cap screws from the upper cap and remove the upper cap from the valve body Remove the six 6 socket cap screws from the end plate Separate the end plate from the valve body Remove the locknut from the air cylinder shaft Remove the two 2 plunger support discs and the plunger from the air cylinder shaft Remove the four 4 socket cap screws holding the air cylinder to the end plate Separate the cylinder and the end plate Servicing and Reassembling Upper Valves 1 Us 09 19 Clamp the air cylinder in a vise and unscrew the cap Using parts from valv
97. er walls resulting in excessive wear Abrasion on the filter bags near the air inlet area indicates that a dust impingement baffle may be required High Temperature If operating temperatures are above the recommended limit for filter bag material damage may result Consult the Service Department for assistance if difficulties occur Conveying System Mechanical Components Chapter 5 Maintenance 93 of 138 Chapter 6 Troubleshooting 6 1 Introduction The utmost in safety precautions should be observed at all times when working on or around the machine and the electrical components All normal trouble shooting must be accomplished with the power off line fuses removed and with the machine tagged as out of service The use of good quality test equipment cannot be over emphasized when troubleshooting is indicated Use a good ammeter that can measure at least twice the AC and DC current that can be encountered for the machine Be sure that the voltmeter has at least minimum impedance of 5 000 OHMS per volt on AC and 20 000 OHMS per volt on DC scales Popular combination meters VOM and VTVM can be selected to provide the necessary functions Before making haphazard substitutions and repairs when defective electrical components are malfunctioning we recommend that you check the associated circuitry and assemblies for other defective devices It is common to replace the obviously damaged component without actually locating the real cause o
98. essed air to the normally open port on top of the sequence T valve solenoid valve with s approx 3 mm pipe nipple Connect the common port to the sequence T valve using 144 6 mm poly tube and connectors See the following for more information Conveying System Mechanical Components Chapter 3 Installation 64 of 138 Figure 32 Solenoid Valve Location on Sequence T Valve amp Compressed Air Connections Solenoid Valve co 1 Normally Closed Port Exhaust Port 2 Common Connect to Valve 3 Normally Open Connect to Air Supply Your amp 9 mm branch supply line should include 1 Ashutoff valve for ON OFF control 2 An air filter pressure regulator with a gauge for pressure control 3 Mini lubricators located at each vacuum receiver Running Remote Proportioning Valve or Proportioning Vacuum Receiver Compressed Air Lines You must run compressed air to any proportioning valves in the system Refer to the Proportioning Valve operating manual for detailed installation and operation information Conveying System Mechanical Components Chapter 3 Installation 65 of 138 3 6 Electrical Connections Refer to local electrical codes the schematic and connection diagrams supplied with this unit and the serial tag for wiring considerations Run all wiring in conduit if codes require it Label all wiring to make any future troubleshooting easier Make all electrical connections tight Making ACA Series Filter C
99. ety 11 of 138 Do not restore power until you remove all tools test equipment etc and the equipment and related components are fully reassembled Only PROPERLY TRAINED personnel familiar with the information in this manual should work on this equipment We have long recognized the importance of safety and have designed and manufactured our equipment with operator safety as a prime consideration We expect you as a user to abide by the foregoing recommendations in order to make operator safety a reality 1 3 Responsibility These machines are constructed for maximum operator safety when used under standard operating conditions and when recommended instructions are followed in the maintenance and operation of the machine personnel engaged in the use of the machines should become familiar with their operation as described in this manual Proper operation of the machine promotes safety for the operator and all workers in its vicinity Each individual must take responsibility for observing the prescribed safety rules as outlined warning and danger signs must be observed and obeyed actual or potential danger areas must be reported to your immediate supervisor General Responsibility No matter who you are safety is important Owners operators and maintenance personnel must realize that every day safety is a vital part of their jobs If your main concern is loss of productivity remember that production is alway
100. f the trouble Such hasty substitutions will only destroy the new component Refer to wiring diagrams and schematics Locating mechanical problems should they occur is relatively straightforward When necessary refer to the parts catalog section Note Refer to specific control panel operation and instruction manual for additional details and Troubleshooting information Problem Possible Cause Possible Remedy Reset the overload and check the motor for the proper amp draw as listed on the serial tag The motor overload tripped No demand signal stations The pump doesn t run even offline though it is on line Check control panel Verify wire connections Control panel problem luspect output cards Refer to enclosed Control Panel Manual Main fuse in power drop or Replace the fuse optional fused disconnect has blown Check for 3 phase voltage Repair or replace as Motor contactor is faulty required Conveying System Mechanical Components Chapter 6 Troubleshooting 94 of 138 Problem Possible Cause Possible Remedy A vacuum receiver bypasses in the Loading cycle Refer to enclosed Control Panel Manual Pressure is present at the vacuum inlet No Convey alarm Part of vacuum control panel Refer to enclosed Control Panel Manual Conveying System Mechanical Components The bin below the vacuum receiver is full if the amber receiver indic
101. g and maintaining the equipment to familiarize themselves with the safety procedures and the proper use of any safety devices Fail Safe Operation If a safety device or circuit should fail the design must be such that the failure causes a Safe condition As an example a safety switch must be a normally open switch The switch must be held closed with the device it is to protect If the switch fails it will go to the open condition tripping out the safety circuit Conveying System Mechanical Components Chapter 2 Functional Description 43 of 138 At no time should the safety device fail and allow the operation to continue For example if a safety switch is guarding a motor and the safety switch fails the motor should not be able to run Safety Device Lock Outs Some safety devices disconnect electrical energy from a circuit The safety devices that are used on the mechanical components of the conveying system are primarily concerned with electrical power disconnection and the disabling of moving parts that may need to be accessed during the normal operation of the machines Some of the safety devices utilize a manual activator This is the method of initiating the safety lock out This may be in the form of a plug lever or a handle Within this lockable handle there may be a location for a padlock Personnel servicing the equipment should place a padlock in the lockout handle In addition to the safety devices listed above these
102. g flex hose to a minimum Long flex hose material runs reduce system capacity e Vertical material tubing runs should be straight up Inclined runs can reduce capacity e Support tubing about every ten feet with straps pipe hangers or brackets Tube joints must be rigid to prevent vacuum or material leaks Cut tube ends square and chamfer edges smooth Use a fixed band saw or power miter saw when making cuts You can use a tubing cutter on aluminum tubing but you need to use a saw with a carbide or diamond impregnated saw blade when cutting stainless steel Chamfer outer and inner edge cuts with a die grinder or a hardened rasp file Clean all tubing after cutting and before assembly Dampen a rag in a non volatile cleaning solvent and run it through all tubing and couplers to remove sediment from shipping or cutting Run a quantity of low grade material through new lines to remove any remaining sediment and then discard the material immediately e Tube ends must butt together inside couplers Tighten tube coupler nuts from the center outward to ensure a tight seal and allow proper contact of the internal grounding strip Each material tubing run must maintain an electrical continuity through the tubing and couplers from pickup point to vacuum hopper Grounded flexible hose is recommended e If you must cut bends cut the straight section leaving enough straight length for complete insertion into a coupler Conveying Syst
103. h high temperature ball bearing grease and change the oil to the manufacturer s recommendations e V belts are sized for maximum life with the pump package blower motor combination Inspect periodically for proper tension and replace when worn Note V belts stretch when new Check belt tension after you have run them in At proper tension the belt should deflect downward 1 64 for every one inch span 1 mm every 6 4 cm from sheave to sheave Keep the pump package area clear of any debris that could be drawn through the vent valve and into the blower while the pump package is idling Torque the motor and blower sheave bolts to 72 ft Ibs 98 Nem e Check the moisture traps in the compressed air lines Drain as needed Check the compressed air lubricator s for flow rate and level Use only 1 or 2 drops of oil per day when lubricating Adjust and fill as necessary Inspect the silencer periodically for contamination Silencer fouling indicates poor filter maintenance at the vacuum hopper or filter chamber Fines may also be drawn into the silencer through the pump package vent valve during the dump cycle from poor housekeeping near the pump package Caution Make sure you replace a contaminated silencer immediately to avoid blower damage and possible fire hazard e Standard pump package TEFC motors do not require lubrication or oiling Optional motors may have different requirements Refer to the motor manufacturer s
104. hamber Electrical Connections WARNING safety conscious High or low voltage can cause serious or fatal injury Installation must be performed by qualified personnel only Always disconnect power source before attempting installation or repair Mount the control box in any convenient location free from excessive vibration where the temperature does not exceed 120 F 49 C Power supply and solenoids are 115 1 60 for Models 91 93 131 133 and 251 253 ACA filter chambers choice of 115 VAC 230 VAC or 24 VDC on 51 53 models Locate the power supply terminal inside the control enclosure Provide a hole as needed for the power supply cord and connect to L1 L2 and ground See the electrical schematic wiring diagram supplied in your Customer Information Packet for more information Provide another hole in the control enclosure for wiring the solenoid valves on the filter chamber Locate the terminal strip inside the control enclosure and connect the solenoid valve wiring in the order shown in the electrical schematic wiring diagram supplied in your Customer Information Packet The order of wiring determines the sequence of the filter bag cleaning air pulses Making Pump Power Drop Wiring Connections Pump packages are connected to a three phase power supply Bring properly sized power leads in conduit to the contacts in the junction box of each pump package in the system Complete the pump wiring connections by performing the following e I
105. ical Components Chapter 2 Functional Description 32 of 138 Atmospheric Valves Models AV1 5 AV2 AV2 25 AV2 5 AV3 Mount on cover of vacuum hopper to direct vacuum into hoppers Relieves vacuum by allowing an in rush of atmospheric air into the system Compressed air operated Selection of black or white neoprene plungers or available high temperature plungers 24 VDC or 115 VAC control voltage solenoid Adds only six inches 15 cm to the height of vacuum hoppers and filter chambers Figure 11 Typical Atmospheric Valve Conveying System Mechanical Components Chapter 2 Functional Description 33 of 138 Sequence T Valves Models SV1 5 SV2 SV2 25 SV2 5 SV3 SV4 SV4 5 SV5 Mount in vacuum header piping above vacuum hoppers to direct vacuum into hoppers Used with pumps that have blowback feature and critical dried resins because no atmospheric air is introduced when vacuum is relieved Compressed air operation e Selection of black or white neoprene plungers or high temperature silicone plungers e 24 VDC or 115 VAC control voltage solenoid e Distributed I O capability Figure 12 Typical Sequence T Valve Conveying System Mechanical Components Chapter 2 Functional Description 34 of 138 Cartridge Style Vortex Filter Chamber Models SFC225 SFC1000 Options For use with standard pumps Two stage cyclone cartridge filter design T
106. ing the gasket between tank sections Lift off the upper tank section with accumulator blowpipes and filter bag rack 4 Inspect the filter bags for dust caking dampness or oil deposits Any or all of these symptoms are indications of moisture or condensed oil in the compressed air supply Conveying System Mechanical Components Chapter 5 Maintenance 84 of 138 5 Check compressed air supply in line filters and clean or replace as needed If moisture is condensing inside the filter chamber you may need to insulate the chamber and the piping leading to the filter This action should keep the surface moisture above the dew point and prevent condensation on filter bags 6 Do not attempt to wash or reuse soiled ACA filter bags If they are clogged replace them with new filter bags Contact the Parts Department for more information on replacement filter bags 7 Inspect the filter bags for wear Thinning bags may not stop fine dust when flexed with compressed air or dust can escape into the clean air tank section and contaminate conveying air Replace with new filter bags as needed Note When re installing ACA Series filter bags make sure that the bag is turned inside out with the glazed surface facing outward 8 Carefully slip the bag over the bag cage Position the filter bag all the way onto the bag cage and place a clamp around the bag near the top of the bag rack plate Tighten the clamp Note Improperly installed clamps cau
107. let you rotate the unit in 30 degree increments to match the orientation of piping and wiring of the equipment Note If you need a finer orientation or if you need to adjust the mounting position locate the six holes on the inside of the mounting flange ring To allow for better orientation of equipment installations the junction box bracket located on the mounting flange has been designed to mount during installation by utilizing two of the mounting locations along the bolt circle To mount the junction box assembly 1 Mount the vacuum receiver using four 4 of the six 6 bolts 2 Cut the temporary straps securing the junction box assembly to the mounting flange 3 Orient the junction box assembly along the mounting bolt circle location Stop when the location most closely matches the preferred installation orientation The mounting holes for the junction box bracket must line up with two of the holes on the mounting bolt circle flange Be careful of wiring on or around the unit 4 Secure the junction box assembly with hardware through the remaining two 2 mounting flange holes Properly tighten to secure the assembly to the flange Positioning and Spacing on the Demand Switch The factory has pre set the demand switch position for proper operation and under most operating conditions does not require adjustment The demand switch has two wires to provide for a normally open signal to the central controller close to the load
108. linder shaft Remove the four 4 socket cap screws holding the air cylinder to the end plate Servicing and Reassembling Lower Valves 1 6 Clamp the air cylinder in a vise and unscrew the end cap Using parts from the valve service kit replace the seals in the air cylinder Screw the end cap back on Secure the air cylinder to the end plate using the four 4 socket cap screws Screw a new plunger on the air cylinder shaft secure it with the cotter pin Place a new gasket on the end plate secure the end plate to the machined body using six 6 socket cap screws Fasten the lower cap to the air cylinder using two 2 socket cap screws a new gasket and a new O ring Screw the pipe nipple and coupler back into place Reinstalling Lower Valves 1 2 Replace the O rings in the machined body Position the valve on the vacuum power unit Tighten the set screws that secure the valve to the blower outlet Reconnect the valve to the T Y tube by sliding the radiator hose back into place Tighten the hose clamps Reconnect the copper compressed air tube to the fitting on the lower valve Push the discharge silencer into the valve body and secure it with the screws On units with optional sound enclosures push the short silencer into the valve body reinstall the U bend and secure both ends with the radiator hose and hose clamps Conveying System Mechanical Components Chapter 5 Maintenance 87 of 138 Maintaining Upp
109. lower cap to the air cylinder using two 2 socket cap screws and a new O ring Reinstalling Lower Valves 1 2 Replace the O ring in the valve body Position the valve back on the vacuum power unit Tighten the set screws that secure the valve to the blower outlet Insert the silencer into the valve body and bolt it to the base at the bracket Screw the vertical silencer back on Reconnect the compressed air line to the valve Reconnect the valve to the T Y tube using the radiator hose and hose clamps Tighten the hose clamps Maintaining Vacuum Receivers and Filter Receiver Combinations Clean the vacuum receiver filter cartridges as needed Blow clean with compressed air Blow out from the inside for best results If the screen becomes bent or warped or the gasket becomes worn replace it to prevent material carry over to the SFC filter chamber Clean and inspect the gasket Replace it if it is worn Invert SSR Series vacuum hoppers onto their flat covers for easier maintenance If the optional SSR Series vented internal sequencing valve is installed make sure you remove compressed air prior to servicing If optional supplemental cloth filter bags are being used periodically inspect for wear and fouling Clean or replace as necessary Conveying System Mechanical Components Chapter 5 Maintenance 90 of 138 5 3 Cleaning the Collection All Models Except SFC 225 and SFC 1000 Use the following procedure to clea
110. lve Location on Atmospheric Valve amp Compressed Air Connections Solenoid Valve 1 Normally Closed Port Connect to Air Supply 2 Common Connect to Valve 3 Normally Open Exhaust Port Your 9 mm branch supply line should include 1 shutoff valve for ON OFF control 2 air filter pressure regulator with a gauge for pressure control 3 Mini lubricators located at each vacuum receiver Install a quick disconnect fitting or a shutoff valve in the compressed air piping leading to the vacuum receiver atmospheric valve to speed receiver cover removal for cleanout or service Connecting Vacuum Receivers with Sequence T Valve Compressed Air Lines See Figure 32 on the following page for an illustration of a typical sequence T valve Critical dried resin systems sometimes require sequence T valves to prevent drawing humid atmo spheric air into the material supply Sequence T valves are usually installed in the vacuum header above the vacuum hoppers Note The sequencing valve is located in the cover on SR Series vacuum receivers if you selected the internal sequencing valve option If mounted in the vacuum line connect the sequence T valve to a 60 psi to 80 psi 414 kPa to 552 kPa source of clean dry lubricated compressed air Run a 4 9 mm branch line off the plant air main to the sequence T valves in your system Install a 5 9 mm x amp 3 mm tee in the up position near each receiver Connect compr
111. ment cleaning Air consumption depends on the frequency and length of cleaning air pulses into the filter element Connect a minimum of 3 8 9 mm air line to the top of the solenoid valve air block Compressed air must be clean dry and free of oil A filter regulator and shut off are recommended components of your in plant air supply In line filters can handle small amounts of moisture in line desiccant filters or packed beds of granular absorbing polymer can remove oil mist and condensed oil You may need to install an accumulator in your air supply system to enhance blowback effectiveness if your system cannot consistently meet these requirements Make sure you use full sized 3 8 or larger diameter pipe or tubing when making the connection 3 4 Implosion Blowback Connection The clearing valve implosion blowback valve is located on the outlet of the vacuum filter Connect the clearing valve to a 60 80 PSI 4 1 5 5 Bar compressed air supply Compressed air must be clean dry and free of oil Run a 3 8 9 mm branch line to supply the vacuum hoppers in your system Install a 3 8 9 mm x 1 8 3 mm tee valve in the up position near the filter chamber Connect shop compressed air to port number 3 on the clearing valve solenoid with 1 4 approx 6 mm poly tubing Connect port number 2 to the clearing valve Port 1 is to be exhausted to the atmosphere See Figure 29 below The 3 8 9 mm branch supply line should in
112. mponents Chapter 2 Functional Description 17 of 138 Figure 1 SSI Series Stainless Steel Inventory Vacuum Receiver Dimensions SSIO3 Vacuum Receiver _ d Lu it 7 e e I B is C a E 6 SRIO1 DWG e Q Y l H P 111 i F HOPSRI DWG Dimensions in inches Modei cuf A B C D E F sq G sq H sq I sq O J3 23 7 190 254 Unit size Dimensions in cm 10 2 cm 99 2 0 28125 7 14 mm diameter holes in four 4 places equally spaced p Model A B C D E I q O J Conveying System Mechanical Components Chapter 2 Functional Description 18 of 138 Pumps SPD Series Models SPD5 SPD7 5 SPD10 SPD15 Options Support base Positive displacement blower 3 phase high efficiency TEFC electric motor 5 7 5 10 or 15 horsepower 3 75 5 63 7 5 or 11 25 kW Standard voltage is 230 460 3 60 380 415 3 50 and 575 3 60 are optional Adjustable motor base Compressed air operated mechanical high vacuum relief
113. n any way by the filter shroud See Figure 21 on page 47 for a typical example of a filter chamber shroud Caution Do not obstruct the filter shroud in any way Empty the dust container before the dust level obstructs the end of the filter shroud Failure to observe these directives may result in reduced filtering efficiency and contaminants entering the conveying system Installing ACA Series Filter Chambers Powders or granular materials with fines can cling to filters and contaminate operating components The ACA Series filter chamber is a self cleaning filtration unit that enables such materials to be conveyed During material conveying fines accumulate on the outside of the filter media as the air passes through a filter bag These fines must be periodically removed to prevent performance losses in the conveying system The ACA Series filter utilizes a plant based compressed air supply to clean filter bags with intermittent air pulses At preset time intervals a solenoid valve activates interrupting continuous compressed air flow to the unit This interruption causes an exhaust valve to open allowing stored compressed air from an accumulator to be released down inside the filter bag This momentary burst of air stops the flow of dust laden air through the filter bag and flexes the filter fabric This along with the reverse flow of air causes the accumulated dust to fall off the bag and back into the hopper for discharge This instant
114. n the collection bin 1 2 3 4 Open the toggle fasteners on the bottom of the filter Remove the collection bin Empty contents of the collection bin and completely clean it SFC A SFC K Only Adjust the counterbalance so that the dump valve remains open from 3 16 to 1 4 4 mm to 6 mm when not under vacuum Wipe down the gasket and collection bin mating surfaces to ensure a good seal A good vacuum seal is important for proper operation Replace gasket if necessary Check the filter element for excessive wear or damage If the filter element is damaged replace it immediately See Section 5 5 Cleaning replacing the filter cartridge Return the collection bin to the bottom of the filter Close the toggle fasteners 5 4 Cleaning the Filter Shroud SFC 225 and SFC 1000 Only Use the following procedure to clean the filter shroud 1 Remove the dust container from the filter shroud by unclamping the band clamp or loosening the drawstring Filters that have been trimmed for 5 gallon pails do not have a drawstring Empty the contents of the collection bin and completely clean it Remove the worm clamp from the bottom of the filter stand mounting plate and remove the filter shroud Clean the filter shroud by blowing compressed air through it Slip the filter shroud over the retaining ring located on the bottom side of the filter stand mounting plate Secure it with the worm clamp provided Place the dust containe
115. ndard features and safety features Additional sections within the manual provide instructions for installation pre operational procedures operation preventive maintenance and corrective maintenance The Installation chapter includes required data for receiving unpacking inspecting and setup of the mechanical components of your conveying system We can also provide the assistance of a factory trained technician to help train your operator s for a nominal charge This section includes instructions checks and adjustments that should be followed before commencing with operation of the conveying system These instructions are intended to supplement standard shop procedures performed at shift daily and weekly intervals The Operation chapter includes a description of electrical and mechanical controls in addition to information for operating the conveying system safely and efficiently The Maintenance chapter is intended to serve as a source of detailed assembly and disassembly instructions for those areas of the equipment requiring service Preventive maintenance sections are included to ensure that the mechanical components of your conveying system provide excellent long service The Troubleshooting chapter serves as a guide for identification of most common problems Potential problems are listed along with possible causes and related solutions The Appendix contains technical specifications drawings schematics parts lists and av
116. nstall a properly sized fused disconnect switch with lockout on the main lines to each vacuum pump package This is recommended even for pumps with optional fused disconnects Check the serial tag for voltage and amperage requirements On 60 Hz units voltage supplied to the unit must be within plus or minus ten percent 10 of the serial tag value on 50 Hz units within plus or minus five percent 5 of the serial tag value Phase imbalance must be less than 2 in accordance with NEMA MG1 14 32 Ground the unit for operator safety and equipment protection Making Control Panel Power Drop Wiring Connections Plug the controllers power cord into a properly grounded 3 slot 115 1 60 VAC or 230 1 60 VAC receptacle as specified on the control panel serial tag and the enclosed controller Operation and Instruction manual The control enclosure draws less than 5 amps during normal operation at 115 1 60 VAC Conveying System Mechanical Components Chapter 3 Installation 66 of 138 Caution The manufacturer recommends that you protect PLC memory by providing the control panel with a dedicated circuit a true earth ground and a spike surge protector Connecting the Control Panel to Vacuum Receivers Refer to the wiring connection drawings shown on the next page and to your conveying control panel s diagrams for general connections Note Each control panel is supplied with specific control schematics and a separate Operation and In
117. ntory Vacuum Receiver Exploded View 116 53 SSI Series Inventory Vacuum Receiver Parts List 117 54 SFC Filter Chamber Spare Parts List Models SFC 225 amp SFC 1000 118 55 FC Filter Chamber Spare Parts List Models FC15 FC30 amp FC35 118 56 Vacuum Power Units 5 to 15hp 3 73 11 19kW Models Exploded View 119 57 Vacuum Power Units 5 to 15hp 3 73 11 19kW Models Spare Parts List 120 58 Vacuum Power Units 25 to 30hp 18 65 22 38kW Models Exploded View 121 59 Vacuum Power Units 25 to 30hp 18 65 22 38kW Models Spare Parts List 122 60 SFC SFilter 123 61 SFC S Spare Parts List 124 62 SPD Spare Parts Drawing 125 63 SPD Spare Parts List 126 28 64 SPD Reversing Valve Option Spare Parts Drawing 129 65 SPD Reversing Valve Option Spare Parts List 130 66 SPDB Spare Parts Drawing 131 67 SPDB Spare Parts List 132 35 68 SPC Spare Parts Drawing 136 69 Centrifugal Vacuum Pump Spare Parts List 136 Conveying System Mechanical Components Charts and Figures ix of 138 Chapter 1 Safety 1 1 How to Use This Manual Use this manual as a guide and reference for installing operating and maintaining the mechanical components of your conveying system The purpose is to assist you in applying efficient proven techniques that enhance equipment productivity This manual covers only light corrective maintenance No other maintenance should be undertaken without first contacting a service engineer The Functional Description section outlines models covered sta
118. onnections Connect the vacuum pump to a minimum of 60 psi to 80 psi 414 kPa to 552 kPa source of clean dry lightly lubricated compressed air Make the NPT 3 mm connection at the solenoid valve on the pump package Your compressed air supply piping should include 1 Ashutoff valve for ON OFF control 2 A pressure regulator with gauge 3 Anair filter lubricator Connecting Vacuum Receivers with Atmospheric Valve Compressed Air Lines See Figure 31 on the following page for an illustration of a typical atmospheric valve Most conveying systems use atmospheric valves to direct system vacuum into the vacuum hoppers You should be able to locate the atmospheric valve in one of three places nstalled on top of TF or VF Series vacuum receivers Installed in the vacuum header on SR Series vacuum receivers Connect the atmospheric valve to 60 psi to 80 psi 414 kPa to 552 kPa source of clean dry lightly lubricated compressed air Run a 3 9 mm branch line off the plant air main to supply the vacuum hoppers in your system Install a 3 8 9 mm x 4 3 mm tee in the UP position near each hopper Connect compressed air to the normally closed port on the atmospheric valve solenoid valve with a s approx 3 mm pipe nipple Connect the common port to the atmospheric valve using 4 6 mm poly tube and connectors Conveying System Mechanical Components Chapter 3 Installation 63 of 138 Figure 31 Solenoid Va
119. or tools and parts DO NOT climb on the conveying system machines or work from ladders If you need to repair a large component use appropriate handling equipment Before you use handling equipment portable frames electric boom trucks fork trucks overhead cranes be sure the load does not exceed the capacity of the handling equipment or cause it to become unstable Carefully test the condition of lifting cables chains ropes slings and hooks before using them to lift a load Be sure that all non current carrying parts are correctly connected to earth ground with an electrical conductor that complies with current codes Install in accordance with national and local codes When you have completed the repair or maintenance procedure check your work and remove your tools rigging and handling equipment Do not restore power to the conveying system until all persons are clear of the area DO NOT start and run the conveying system until you are sure all parts are functioning correctly BEFORE you turn the conveying system over to the operator for production verify all enclosure panels guards and safety devices are in place and functioning properly Reporting a Safety Defect If you believe that your equipment has a defect that could cause injury you should immediately discontinue its use and inform the manufacturer The principle factors that can result in injury are failure to follow proper operating procedures i e lo
120. ortation bill Advise customer service regarding your wish for assistance and to obtain an RMA return material authorization number If the Shipment is Not Complete Check the packing list as back ordered items are noted on the packing list You should have Mechanical Components of Conveying System Bill of lading Packing list Operating and Installation packet A ARA Electrical schematic and panel layout drawings Component instruction manuals Re inspect the container and packing material to see if you missed any smaller items during unpacking If the Shipment is Not Correct If the shipment is not what you ordered contact the shipping department immediately For shipments in the United States and Canada call 1 800 423 3183 for all other countries call our international desk at 262 641 8600 Have the order number and item number available Hold the items until you receive shipping instructions Returned Material Policy Do not return any damaged or incorrect items until you receive shipping instructions from the shipping department Conveying System Mechanical Components Charts and Figures of 138 Credit Returns Prior to the return of any material authorization must be given by the manufacturer A RMA number will be assigned for the equipment to be returned Reason for requesting the return must be given ALL returned material purchased from the manufacturer returned is subject to 15 75 00 minimum
121. ove the valve from the power unit Conveying System Mechanical Components Chapter 5 Maintenance 85 of 138 Disassembling Upper Valves 1 2 Remove the two 2 socket cap screws from the upper cap and remove the upper cap Remove the six 6 socket cap screws from the end plate Separate the end plate and air cylinder from the machined body Remove the cotter pin from the plunger Unscrew the plunger from the air cylinder shaft Remove the four 4 socket cap screws holding the air cylinder to the end plate Separate the cylinder and the end plate Servicing and Reassembling Upper Valves 1 2 3 4 5 Clamp the air cylinder in a vise and unscrew the end cap Using parts from the valve service kit replace the seals in the air cylinder Screw the end cap back on Secure the air cylinder to the end plate using the four 4 socket cap screws Screw a new plunger on the air cylinder shaft secure it with the cotter pin Place a new gasket on the end plate secure the end plate Reattach the upper cap to the air cylinder using two 2 socket cap screws Reinstalling Upper Valves 1 2 4 Replace the O rings in the machined body Position the valve on the blower inlet making sure the valve seats properly Tighten the set screws that secure the valve to the blower inlet Reconnect the valve inlet to the incoming vacuum line and the lower valve with the hose Tighten the clamps Reconnect the compressed air line
122. pendix 108 of 138 Figure 45 Series Vacuum Receiver Parts List See Figure 44 for parts location Quantity Partno Description SSRO6 A0563504 CONE WELD 9 DIA SSRO6 SSR11 A0563505 CONE WELD 9 DIA SSR11 SSR23 A0563506 CONE WELD 14 DIA SSR23 SSR45 A0563507 CONE WELD 14 DIA SSR45 SSR06 11 A0556507 COVER WELD 9 DIA SSR06 11 SSR23 45 A0556508 COVER WELD 14 DIA SSR23 45 SSR06 11 A0556504 TUBE INLET OUTLET 1 12 SSRO6 11 55806 11 0556505 TUBE INLET OUTLET 2 0 55806 11 SSR23 45 A0556518 TUBE INLET OUTLET 2 0 SSR23 45 SSR23 45 A0556519 TUBE INLET OUTLET 2 5 SSR23 45 SSR23 45 A0556520 TUBE INLET OUTLET 3 0 SSR23 45 SSR23 45 A0559438 TUBE INLET OUTLET 3 5 SSR23 45 SSR06 45 A0563513 GASKET THROAT SEAL SSR SSR06 45 A0567621 FLANGE MTG 12 DIA SSR06 45 SSR06 45 A0556546 ORING SILICONE 3 234 IDx0 139 THK SSR06 45 A0563516 BRACKET J BOX SSR06 45 SSRO6 11 A0559419 CHECK VALVE 1 5 URETHANE SSR06 45 A0559420 CHECK VALVE 2 0 URETHANE SSR23 45 A0559421 CHECK VALVE 2 5 URETHANE SSR23 45 A0559422 CHECK VALVE 3 0 URETHANE SSR06 45 A0559422 CHECK VALVE 3 0 URETHANE SSR06 45 A0541037 COVER BOX S
123. power is turned off wait at least three 3 seconds to reset Operation Procedures When you activate the controller the system energizes and initiates the conveying cycle The following components energize The vacuum pump motor starter The vacuum pump vent valve The sequencing valve above the first on line vacuum receiver that requires material The vacuum pump draws vacuum to that receiver When the receiver is full or the time interval elapses the controller then signals the atmospheric valve above the next on line receiver requiring material to energize allowing material to convey to that receiver The conveying sequence continues to the last on line vacuum receiver requiring material When the time interval for the last receiver elapses or the receiver is full a new conveying cycle begins at the first on line vacuum receiver requiring material Note The sequence of events listed above is a generalized description of what occurs when a controller is activated Consult your specific controller manual for an accurate depiction of these events Vacuum Switch VS Operation A high vacuum switch is mounted inside a pump package junction box It is preset to close at 14 Hg 475 millibars and is not adjustable The vacuum switch protects the pump package from motor damage caused by high amperage draw and strain on the blower Pumps typically draw a vacuum of less than 5 Hg 170 millibars only when air is pulled into the s
124. r below the filter chamber stand and insert the filter shroud Fasten the filter shroud to the dust container using either a band clamp or the drawstring Filters that have been trimmed for 5 gallon pails do not have a drawstring Conveying System Mechanical Components Chapter 5 Maintenance 91 of 138 5 5 Cleaning Replacing the Filter Cartridge SFC S Use the following procedure to clean or replace the filter cartridge Unlatch the four 4 clamps that hold the collection bin to the filter assembly Discard contents of the collection bin if needed Loosen and remove the wing bolt that holds the filter cartridge in place Remove the filter cartridge from the assembly Use compressed air to clean the filter cartridge Blow from the inside to the outside of the filter cartridge Make sure that the compressed air pressure is less than 100 PSI 6 9 Bar to keep from damaging the filter Replace the filter cartridge if it shows signs of wear 6 Wipe down the gaskets on the filter cartridge and on the filter assembly where the collection bin will meet 7 Re install the filter cartridge Make sure the filter cartridge is properly seated in the housing and bolt it into the assembly 8 Replace the collection bin and re latch the clamps that hold it into place Spare Parts Filter Cartridge A0571262 SFC 225 and SFC 1000 Use the following procedure to clean or replace the filter cartridge Unlatch the
125. r to reduce static build up generated by material conveying Conveying System Mechanical Components Chapter 3 Installation 67 of 138 Figure 33 Volume Fill Time Fill Vacuum 115 VAC Control Circuit ceiver Wiring Connections SOL Neutral SOL a Neutral Vacuum vacu m SENS From controller output for MESES From controller output for vacuum sequence vae solenoid vacuum sequence valve solenoid og Brown 115 VAC Hopper Full switch PRS cu Blue u I 115 VAC Bin Full j swith L To controller input for switch e To controller input for LS Hopper Full B in Full switches Ls Bin Full switch Vacuum Receiver Volume fill Vacuum Receiver Time Fill SOL 4 Neutral Vacuum seq valve From controller output for vacuum sequence valve solenoid Brown 4 115VAC Bin Full Blue Switch To controller input for Ls Bin Full switch Vacuum Receiver Time Fill when using a proximity switch as a Bin Full Demand switch 68 of 138 Conveying System Mechanical Components Chapter 3 Installation Figure 34 Volume Fill Time Fill Vacuum Receiver Wiring Connections 24 VDC Control Ci
126. rcuit SOL m 424 VDC Vacuum seq valve From controller output for vacuum sequence valve solenoid Brown 424 VDC Hopper Full Blue switch PRS _ Black Bin Full switch LS To controller input for Hopper Full Bin Full switches Vacuum Receiver Volume Fill GOL n poo 24 VDC Vacuum seq valve From controller output for vacuum sequence valve solenoid 424 VDC Hopper Full Blue 0 VDC Switch PRS _ Black ES Blue Brown a 424 VDC Bin Full switch LS k L gt To controller input for Hopper Full B in Full switches Vacuum Receiver Volume Fill when using proximity switch as a Bin Full switch Installing Station Bypass Switches The manufacturer recommends field installing a station bypass switch shown below in a convenient location at each vacuum hopper in series with the flapper dump Bin Full LS switch Check local codes So Vacuum seq valve 24 VDC a SOL Vacuum From controller output for vacuum sequence valve solenoid 0 0 Swich L
127. requent compressed air pulses are required to clean filter bags Locate the off time control potentiometer inside the control enclosure and adjust from 0 to 30 second intervals between air pulses to match material conveying characteristics Adjusting the Number of Air Pulses Model 51 53 Low Boy Locate the DIP switch inside the blowback control box Set the DIP switch to the number of pulses you want from 1 to 16 using the DIP switch settings shown in the following figure The diagram is also shown on the blowback control box electrical schematic located in your Customer Service Packet Figure 41 ACA Series Model 50 Blowback DIP Switch Settings 16 PULSES 15 PULSES 14 PULSES 13 PULSES 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 ON ON OFFOFFOFF OFFOFF OFFOFF OPEN OPEN OPEN OPEN 12 PULSES 11 PULSES 10 PULSES 9 PULSES 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 ON ON JON ON ON ON ON ON DFFOFF OFF OFF OFF OFF OFF OFF OPEN OPEN OPEN OPEN 8 PULSES 7 PULSES 6 PULSES 5 PULSES 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 ON ON ON JON ON ON JON OFFOFFOFF OFFOFF OFF __ OFF OPEN OPEN OPEN OPEN 4 PULSES 3 PULSES 2 PULSES 1PULSE 1 2 3 4 1 2 3 4 1 2 3
128. rminal provided in the conveying system control panel enclosure e Wire the pump package vacuum relief valve solenoid SOL A to the terminal provided in the conveying system control panel enclosure e Wire the pump package high vacuum switch VS to the terminal located in the conveying system control panel enclosure On SPDB pumps wire the pump package blowback solenoid SOL to the terminal located in the conveying system control panel enclosure On 115 VAC control voltage systems run a common hot 115 VAC wire and a common neutral wire from the controller to the pump package in the conveying system On 24 VDC control voltage systems run a common 24 VDC wire and a common 0 zero VDC wire from the controller to the pump package in the conveying system Note Make sure that the pump motor starter the vacuum relief valve solenoid and the blowback solenoid if supplied are the same voltage 24 VDC or 115 VAC as the conveying system control panel control voltage Consult the control panel serial tag and the pump package serial tag Wire size depends on control voltage distance number of vacuum hoppers and the number of wires in each raceway Consult a qualified electrician Conveying System Mechanical Components Chapter 3 Installation 70 of 138 Figure 36 Typical SPD Series Junction Box Wiring Diagram
129. rtex created in the filter chamber separates carry over from the air stream and a cartridge type filter catches any dust and fines drawn into the upper chamber At the end of the conveying cycle to all on line vacuum receivers the dump delay cycle occurs Atmospheric air from the vacuum line is introduced to the filter chamber equalizing the pressure inside the filter chamber The material discharge flapper valve falls open and dumps the fines and dust collected during the conveying cycle A compressed air filter cleaning blow back option is available for systems conveying very dusty materials See Figure 32 on page 65 for example Consult the Sales Department for more information To install the unit perform the steps listed below 1 Level and secure the filter chamber near the pump package Use 3 8 9 mm bolts to anchor the filter chamber 2 Connect the piping between the vacuum inlet valve on the pump package and the tube stub on the filter chamber lid For easy filter maintenance install at least three feet 3 1 m of vinyl flex hose at the end of the run to the filter chamber The rest may be hard piping as long as it is properly supported 3 Run vacuum tubing from the tangential inlet tube to the vacuum header line servicing the vacuum hoppers Turn the inlet tube toward the header Support the tubing properly and make it vacuum tight Conveying System Mechanical Components Chapter 3 Installation 53 of 138 Note Use of
130. rticular material Make note of the setting and vacuum level for future reference Adjusting Fast Take off FCO Compartments When adjusting fast clean out take off compartments make adjustments in small increments especially in systems with long runs to allow air flow to equalize throughout the system FCO 1 5M In some applications material flow characteristics may require a more defined air to material ratio You can do this easily by covering one or more of the aeration holes located at the top of the inlet tube in FCO 1 5M fast clean out take off compartment models FCO 1 5MD The FCO 1 5MD model fast take off compartment has adjustable inner tubes fitted to the fixed outer tube These adjustable inner tubes are locked down by a hold down screw on the outer tube Loosen this screw to adjust the inner tube When the adjustable inner tube is completely inside the material compartment and the indicator knob is in a vertical position no material can be conveyed in the system Adjust the tube by pulling it away and keeping the indicator knob vertical The maximum amount of material can convey when the reference hole on the adjustable inner tube is outside the edge of the outer tube Vary the amount of material conveyed by rotating the inner adjustable tube To clean out material in the FCO 1 5MD model fast take off compartment unscrew the plug at the bottom Installing the Powder Check Adapter Box Style EVTO FEVTO only The po
131. s affected in a negative way following an accident The following are some of the ways that accidents can affect your production Loss of a skilled operator temporarily or permanently Breakdown of shop morale Costly damage to equipment Downtime An effective safety program is responsible and economically sound Organize a safety committee or group and hold regular meetings Promote this group from the management level Through this group the safety program can be continually reviewed maintained and improved Keep minutes or a record of the meetings Hold daily equipment inspections in addition to regular maintenance checks You will keep your equipment safe for production and exhibit your commitment to safety Please read and use this manual as a guide to equipment safety This manual contains safety warnings throughout specific to each function and point of operation Conveying System Mechanical Components Chapter 1 Safety 12 of 138 Operator Responsibility The operator s responsibility does not end with efficient production The operator usually has the most daily contact with the equipment and intimately knows its capabilities and limitations Plant and personnel safety is sometimes forgotten in the desire to meet incentive rates or through a casual attitude toward machinery formed over a period of months or years Your employer probably has established a set of safety rules in your workplace Those rules this manual
132. s ded 138 Conveying System Mechanical Components Charts and Figures vii of 138 Charts and Figures 1 SSI Stainless Steel Inventory Vacuum Receiver Dimensions 18 2 Positive Displacement Pump Dimensions 20 3 SPD 20 30 Series Pump Dimensions 22 4 SPDB 5 15 Series Blowback Pump Dimensions 24 5 SPDB 25 30 Series Blowback Pump Dimensions 26 6 Centrifugal Pump Dimensions 27 7 Pump Specifications Positive Displacement and Centrifugal models 28 8 SSR Series Stainless Steel Vacuum Receiver Dimensions 30 9 SSR 6 45 Stainless Steel Vacuum Receiver Dimensions 31 10 SSR 85 170 Stainless Steel Vacuum Receiver Dimensions 32 11 Typical Atmospheric Valve 33 12 Typical Sequence T Valve 34 13 SFC Vortex Filter Chamber Specifications and Dimensions 36 14 Typical ACA Series Filter Chamber 38 15 Compressed Air Blowback 39 16 ACA Series Model 51 and 53 Low Boy Filter Assembly 40 17 Typical Grinder Take Off Attachment 41 18 Typical Take Off Compartment 41 19 Typical Fast Take Off Compartments 42 20 Typical Pickup Probe 43 21 Filter Chamber Installation Optional Blowback Controller shown 47 22 Typical Multiple Line System Installation 49 23 Recommended Single Line Y Tube Installation 50 24 Modified Single Line Y Tube Installation 51 25 Manifold Y Tube Installation 51 26 Typical Single Line Y Tube System Installation 52 27 Typical Material Check Valve 53 28 SFC SFilter Installation 56 29 Clearing Valve Compressed Air Connections 57 30 Typical Powder
133. se a poor dust seal Dusting in the clean air exhaust is a normal condition after installing new filter bags and should stop after the first several hours of operation 9 Replace the upper tank section with the gasket properly seated between upper and lower sections Make sure the filter bags are hanging straight down and that the bags do not touch each other or the inside walls of the filter chamber This action prevents excessive bag wear when compressed air pulses enter the bags 10 Replace and tighten the stretch clamp Maintaining SPDB Series Vacuum Power Unit Non Reversing Valves Upper and lower non reversing valves require periodic service to keep SPDB Series vacuum power units operating at peak efficiency Contact the Parts Department for information on valve service kits and customer recommended parts Maintaining Upper Valves 5 to 15 HP 3 73 11 19 kW SPDB Units See Valve Assembly Drawings and Spare Parts Lists in Figures 47 48 Removing Upper Valves 1 Turn off and lock out the power switch for the vacuum power unit Disconnect and lock out the power main to the unit make sure to follow applicable safety regulations 2 Turn off compressed air Disconnect the compressed air line running to the pressure relief regulator 3 Loosen the hose clamps that connect the upper valve to the incoming vacuum line and lower valve and slide the hose back 4 Loosen the set screws that secure the valve to the blower inlet Rem
134. se on material lines the better Keep material lines as straight as possible Note Vacuum leaks occurring anywhere in your system reduce capacity Basic System Components A typical conveying system contains the following components Vacuum receiver s Vacuum pump e Filter chamber e Sequence or atmospheric valves Controller Take off compartments e Pickup tubes wands Vacuum and material tubing Combinations of these components will help you build your system for the application you need Conveying System Mechanical Components Chapter 2 Functional Description 15 of 138 Basic System Types Time Fill Systems A time fill system conveys material to an on line vacuum receiver for a pre set time period When this interval elapses the controller conveys material to the next on line vacuum receiver Volume Fill Systems A volume fill system conveys material to an on line vacuum receiver until the material level activates the proximity switch in the vacuum receiver or a preset time elapses When either of these conditions occur the controller conveys material to the next on line vacuum receiver Conveying Distance Vacuum hoppers and Low Head Separators are installed over the material delivery point The Vacuum Power Unit and material pick up device however can be installed some distance from the delivery point This distance is dependent upon the power unit chosen and the total equivalent feet required to convey
135. struction manual To ensure proper conveying system operation install the equipment according to the enclosed instructions e Wire the Atmospheric Sequence T solenoid SOL valve to the terminal provided in the conveying system control panel enclosure e Wire the Bin Full Hopper Full switch LS PRS to the terminal provided in the conveying system control panel enclosure On 115 VAC control voltage systems run a common hot 115 VAC wire and common neutral wire from the controller to each vacuum receiver in the conveying system On 24 VDC control voltage systems run a common 24 VDC wire and a common 0 zero VDC wire from the controller to each vacuum receiver in the conveying system e On all systems run two wires to each vacuum hopper one each from the controller to the Bin Full switch LS and to the Atmospheric Sequence T solenoid SOL valve Note The conveying system control panel is supplied with a terminal strip at the upper right corner for positive and negative wire connections Be sure the solenoid and proximity switch s if supplied on vacuum receivers are the same voltage 24 VDC or 115 VAC as the conveying system control panel control voltage Consult the control panel serial tag and the solenoid valve nameplates Wire size depends on control voltage distance number of vacuum receivers and the number of wires in each raceway Consult a qualified electrician Properly ground each receive
136. struction manual for specific shut down information for your conveying system Conveying System Mechanical Components Chapter 4 Operation 80 of 138 Chapter 5 Maintenance 5 1 Preventative Maintenance Schedule The checklist below contains a list of items which should be inspected and or replaced to keep the mechanical components of your conveying system operating at peak efficiency Perform each inspection at the regular intervals listed below System model Date Date Date Date Date Date Date Date Date Date Date Date Date Every week Inspect all filters for wear replace clean if dirty or worn Check to make sure that all hose connections are air tight Lock out electrical power and inspect electrical wiring for integrity Check demand sensor Inspect gaskets at hoppers Inspect belt s Oil amp grease lubricate components Photocopy this page for your maintenance records Conveying System Mechanical Components Chapter 5 Maintenance 81 of 138 5 2 Preventative Maintenance Maintaining Pump Packages Pump packages need periodic maintenance to provide long dependable service Check these elements regularly Maintain a proper oil level in the blower gearbox The manufacturer s brochure packed with the pump package recommends oils and lists instructions for checking the oil level See Oil Capacities chart on following page Pack blower bearings wit
137. te Improper sizing or ducting of exhaust air voids your warranty Conveying System Mechanical Components Chapter 3 Installation 45 of 138 e Use piping or ducting at least two 2 diameter sizes larger than the vacuum connection Overall vent pipe length horizontal plus vertical should not exceed 100 feet about 30 m and should not include more than three 3 elbows If you use pipe for venting make sure that you use Sch 5 or Sch 10 pipe with long radius elbows to provide minimum airflow resistance If you use ducting make sure you use high pressure ducting with mitered bends with a minimum of three 3 breaks for minimum airflow resistance Make sure all piping connections are properly supported e If you are venting pump discharge outdoors make sure you properly terminate vent piping to prevent pump damage You can either a Install a rain cap or b Install the piping so the exhaust faces down and terminates with a screened opening Note If the pump becomes contaminated from rain or airborne particulates or is damaged by birds insects or small animals your warranty becomes void Any variance from these guidelines can cause excessive pump backpressure Such a condition can drastically affect equipment performance possibly leading to equipment damage Conveying System Mechanical Components Chapter 3 Installation 46 of 138 Figure 21 Filter Chamber Installation Optional Blowback Controller Shown Blowback
138. ted to the warranty of the manufacturers of said parts The company neither assumes nor authorizes any other persons to assume for it any liability in connection with the sale of its equipment not expressed in this warranty No person agent manufacturer distributor dealer installer or company is authorized to change modify or extend the terms of this warranty in any manner whatsoever The time within which an action must be commenced to enforce any obligation of the Company s arising under this warranty or under any statute or law of the United States or any state thereof is hereby limited to the duration of this warranty Some states do not permit this limitation so the above may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state For transactions involving the potential applicability of international law or that of a foreign country this warranty policy and the procedures hereunder shall be governed by applicable federal and state law but not by the United Nations Convention on Contracts for the Sale of Goods Customer Responsibilities Any sales use or other tax incident to the replacement of parts under this warranty is the responsibility of the purchaser Conveying System Mechanical Components Chapter 7 Appendix 103 of 138 7 2 Technical Specifications The following design information is provided for your reference 1 1090 ON dE O
139. the material The manufacturer s Engineering Department can advise you on your system s capabilities given the system make up distance material and desired conveying rates Equipment Cycle Our bulk material conveying systems are used for automatic pneumatic handling of most free flowing dry pelletized powder granular materials Add a Low Head Separator and fine powders can be conveyed Most systems are custom designed using standard components A positive displacement blower draws air through the non reversing valves on the Vacuum Power Unit See Figure 42 on page 105 The vacuum is drawn through a filter chamber to prevent material from reaching the blower Signals from the programmable controller shift Sequence T Valves to direct the vacuum through the station being filled to a material pick up device Material is sucked into a pick up device and through the material tubing to the vacuum hopper or Low Head Separator mounted or suspended over a storage bin or processing equipment When the vacuum hopper is filled or the convey cycle times out the convey cycle ends The Vacuum Power Unit immediately shifts into blowback dumping the material in the vacuum hopper The blowback cycle backflushes air through the vacuum tubing to clean the filter chamber The blowback feature cleans the filter chamber after each loading cycle and speeds emptying of the vacuum hopper This operation is continuous and automatic See Figur
140. to the vacuum relief regulator Maintaining Lower Valves 5 to 15 HP 3 73 11 19 kW SPDB Units Removing Lower Valves 1 Turn off and lock out the power switch for the vacuum power unit Disconnect and lock out the power main to the unit make sure to follow applicable safety regulations Turn off compressed air Disconnect the copper compressed air line to the lower valve at the lower valve body Loosen the hose clamps that connect the valve to the T Y tube and slide the hose back On units with optional sound enclosures loosen the hose clamps between the discharge silencer and the U bend Remove the screws holding the discharge silencer to the base of the vacuum power unit and take off the discharge silencer On units with optional sound enclosures remove the screws securing the U bend to the base and pull the silencer out of the body of the lower valve Loosen the set screws holding the lower valve to the blower outlet and remove the valve from the power unit Conveying System Mechanical Components Chapter 5 Maintenance 86 of 138 Disassembling Lower Valves 1 2 3 4 6 Remove the pipe nipple and pipe coupler from the lower cap Remove the two 2 socket cap screws from the lower cap Remove the lower cap from the machined body Remove the six 6 socket cap screws from the end plate Separate the end plate from the machined body Remove the cotter pin from the plunger Unscrew the plunger from the air cy
141. tors Re sheave for elevation 24VDC or 120 AC controls Conveying System Mechanical Components Chapter 2 Functional Description 21 of 138 Figure 3 SPD 20 30 Series Pump Dimensions C P E F 7 B Dimensions inches IURI 139 ff SPD30 30 38 4 50 85 3725 4825 3575 693 Unit size size Dimensions cm KW A B C D E F G Conveying System Mechanical Components Chapter 2 Functional Description 22 of 138 Blowback Pumps SPDB Series Models SPDB5 SPDB7 5 SPDB10 SPDB15 Compressed air operated blowback and vacuum valves with high vacuum relief Mechanical high vacuum relief valve Support base Positive displacement blower Three 3 phase high efficiency TEFC electric motor 5 7 5 10 or 15 horsepower 3 75 5 63 7 5 or 11 25 kW Standard 230 460 3 60 380 415 3 50 575 3 60 is optional Adjustable motor base e Vacuum gauge Vacuum switch for high vacuum protection Junction box with motor starter including overload protection e Discharge silencer Options Fused disconnect in the junction box Distributed I O capability e Sound enclosure Efficiency motors av
142. tting Report the following occurrences IMMEDIATELY unsafe operation or condition unusual conveying system action leakage e improper maintenance e NEVER stand or sit where you could slip or stumble into the conveying system while working on it Conveying System Mechanical Components Chapter 1 Safety 13 of 138 DO wear loose clothing or jewelry which can be caught while working on the conveying system In addition cover or tie back long hair Clean the conveying system and surrounding area DAILY and inspect the machine for loose missing or broken parts e Shut off power to the conveying system when it is not in use Turn the switch to the OFF position or unplug it from the power source Maintenance Responsibility Proper maintenance is essential to safety If you are a maintenance worker you must make safety a priority to effectively repair and maintain equipment Before removing adjusting or replacing parts on a machine remember to turn off all electric supplies and all accessory equipment at the machine and disconnect and lockout electrical and pneumatic power Attach warning tags to the disconnect switch and air shutoff valve When you need to perform maintenance or repair work on a conveying system above floor level use a solid platform or a hydraulic elevator If there is a permanently installed catwalk on your conveying system use it The work platform should have secure footing and a place f
143. ve electricity if all the bins being loaded are full The sensitivity of the vacuum receiver material level sensor can be adjusted The factory setting is correct for most applications The sensor is mounted through the wall of the vacuum receiver Note The adjusting potentiometer is located beneath a plastic cover screw near the sensor LED indicator Remove the protective cover screw before making adjustments and replace it when finished Note Before adjusting the Receiver Full sensor make sure that the Bin Full sensor is in the closed position When adjusting fill a vacuum hopper to see if the switch detects your material The LED on the switch goes out when it detects material For increased sensitivity turn the potentiometer clockwise For decreased sensitivity turn the potentiometer counterclockwise Consult proximity switch instructions if necessary or call Service Department Conveying System Mechanical Components Chapter 3 Installation 78 of 138 Chapter 4 Operation 4 1 Start up Starting ACA Series Filter Chamber Units Turn on clean dry oil free compressed air and regulate to 60 psi to 80 psi 414 kPa to 552 kPa Turn the power on off switch to ON the unit then automatically self cleans the filter bags An indicator light on the control box for Model 91 93 151 153 and 251 253 ACA filter chambers illuminates each time a compressed air pulse is directed into a filter bag Note If for any reason the
144. wder check adapter is usually factory installed When installing the powder check adapter make sure you install it on the tube stub as shown below Remove the filter on the take off compartment and install the adapter using the four screws provided then replace the filter No other adjustments are required Conveying System Mechanical Components Chapter 3 Installation 61 of 138 Figure 30 Typical Powder Check Adapter Customer horizontal _ take off compartment 1 2 X 3 16 13 mm x 4mm gasket 25 Internal check valve Conveying System Mechanical Components Chapter 3 Installation 62 of 138 3 5 Compressed Air Connections Making ACA Series Filter Chamber Compressed Air Connections To provide proper filter bag cleaning make sure that you regulate the compressed air supply to 80 psig 551 6 kPa 5 52 bars Air consumption depends on frequency and length of cleaning air pulses into the filter bags Higher pressures can shorten the life of filter bags lower pressures cause poor filter bag cleaning Connect 4 approx 6 3 mm air line to the bottom of the solenoid valve air block Make sure that the compressed air you use is clean dry and free of oil In line filters can handle small amounts of moisture in line desiccant filters or packed beds of granular absorbing polymer can remove oil mist and condensed oil Making Pump Compressed Air C
145. wenty nine inch 29 74 cm high floor stand for drum discharge Reverse pulse filter element Flapper dump valve and filter shroud Available in mild 51 or stainless steel 52 construction Compressed air filter cleaning 24VDC or 120VAC 45 114 cm floor stand with 38 97 cm clearance for 55 gallon 208 liter drum Removable dust can on 29 74 cm floor stand Compressed air blowback with 115VAC 24VDC solenoid controller available separately Conveying System Mechanical Components Chapter 2 Functional Description 35 of 138 Figure 13 SFC Vortex Filter Chamber Specifications and Dimensions Optional Blowback solenoid Optional integral dust can Optional 45 114 5s sq 72 93 50 212 61 38 156 24 50 62 45 114 cm stand with drum Floor TR Bt e n Wo stand SFC 225 Optional 14 34 50 98 38 250 6638 169 3050 77 45 14 cm stand with drum Floor M lncA gt uo uc ol pe stand SFC 1000 Note Dimensions are approximate and subject to change without notice Conveying System Mechanical Components Chapter 2 Functional Description 36 of 138 FC Series Bag Style Filters Models FC15 FC30 FC55 For use with power units equipped with blowback feature e Polyester felt bags are standard Forty five inch 45 114 cm floor stand with 38 97 cm clearance for 55 gallon 208 liter drum e Available
146. wing Item No Model No Qty 1 HOSE FLEX 2 5 ID X 3 LG 6 SPDB5 2 00000239 44 8 SPDB5 1 00018378 SUBASSY AV2 00 gt 1 1 SPDB 5 3 SPDB 5 A0573824 A0571619 35157 MUFFLER 1 8 NPT A0571252 SOLENOID VALVE 24 VDC A0571250 SOLENOID VALVE 120 VAC A0573828 5HP BLOWER BUSHING 50HZ 5HP BLOWER BUSHING 60HZ 5HP BLOWER SHEAVE 50HZ 5HP BLOWER SHEAVE 60HZ 5HP MOTOR BUSHING 50HZ 5HP MOTOR BUSHING 60HZ 5HP MOTOR SHEAVE 50HZ 5HP MOTOR SHEAVE 60HZ 5HP PUMP BELT 50 HZ NOT SHOWN 5HP PUMP BELT 60HZ NOT SHOWN A0571662 A0538247 W00011500 228 00018 00 A0571183 EX A0538252 WELD FRM XPD 7 5 15 HP BLO PD 45URAIJ HORT 2 5 NPT LHD MOTOR 7 5HP 208 460 V 50 HZ MOTOR 7 5HP 208 460 V 60HZ 1 SPDB 7 5 1 2 SPDB 7 5 1 3 SPDB 7 5 4 SPDB 7 5 5 SPDB 7 5 ee 1 00052179 00052801 A0573315 A0573944 MOTOR 7 5HP 575V NIP TOE 2 5 NPT X 3 0 HOSE FLEX 3 0 ID X 3 LG SPDB 7 5 W00000239 44 HOSE CLAMP 7 SPDB 7 5 0573316 CS 2 5 NPT X 2 5 W 1 8 7 5 00050866 SUBASSY AV 2 50 9 SPDB7 5 W00013961 REG AIR MINT 127111000 HPR LD 132 of 138 Conveying System Mechanical Components Chapter 7 Appendix Figure 67 SPDB Spare Parts List Cont d A0573826 A0573824 1
147. y other local national and international regulations To avoid possible personal injury or equipment damage when installing operating or maintaining this equipment use good judgment and follow these safe practices M Read and follow these operation and installation instructions when installing operating and maintaining this equipment If these instructions become damaged or unreadable additional copies are available from the manufacturer Follow all SAFETY CODES Wear SAFETY GLASSES and WORK GLOVES Work only with approved tools and devices Disconnect and or lock out power before servicing or maintaining the equipment Use care when LOADING UNLOADING RIGGING or MOVING this equipment A RA RAR g Operate this equipment within design specifications OPEN TAG and LOCK ALL DISCONNECTS before working on equipment You should remove the fuses and carry them with you I Make sure the equipment and components are properly GROUNDED before you switch on power M Use extreme caution when working with your conveying system HIGH VACUUM can be dangerous Keep body parts tools clothing and debris away from vacuum inlets When welding or brazing in or around this equipment make sure VENTILATION is ADEQUATE PROTECT adjacent materials from flame or sparks by shielding with sheet metal An approved FIRE EXTINGUISHER should be nearby and ready for use if needed Conveying System Mechanical Components Chapter 1 Saf
148. ystem and 8 to 12 Hg 271 to 339 millibars while conveying If system vacuum should reach 14 Hg 475 millibars the high vacuum switch closes The pump package tries to clear the line for three seconds then moves to the next on line vacuum receiver The normal conveying cycle continues If high vacuum keeps occurring the pump continues with attempts to clear the line See your specific controller manual for additional operation information Conveying System Mechanical Components Chapter 4 Operation 79 of 138 High Vacuum Relief Regulator Operation A factory set pressure regulator is installed on the pump package vent valve as a mechanical back up safety feature It protects the pump motor from damage during high vacuum conditions if an undetected failure of the vacuum switch should occur The regulator is set to limit system vacuum to 15 Hg 475 millibars by allowing the vent valve plunger to shift and vent the pump SPC vacuum relief is set at lower levels based on vacuum pump performance curves Note Do not adjust the pressure regulator Adjusting the pressure regulator voids your warranty See Figure 36 on page 71 for additional operation information 4 3 Shut down To deactivate the conveying system 1 Turn the disconnect switch at each pump or component to OFF This will take each pump or component offline 2 Turn off the compressed air supply to the system Note Consult your specific controller operation and in

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