Star Trac 620-7920 Treadmill User Manual
Contents
1. 620 7920 Rev A Step 16 Connect the I O interface cable e to J1 connec tor on the translator board located on the top of the embedded display If Equipped connect the user detect cable from the neck to J5 connector on the translator board Step 18 Attach ground strap of the display assembly to the frame with a screw and washer 23 Step 17 Mount the assembly to the frame and note the screw locations see picture above Secure top assembly with 4 M4 screws and 4 flat 5 16 washers Step 19 Secure the lower left and lower right of the as sembly with 1 M4 screw and 1 flat 5 16 washer on each side 620 7920 Rev A Leveling p Step 20 Step 21 Install the lower display back cover onto display If not done already position the treadmill where using 6 M4 screws Next install upper display you plan to use it If necessary level the tread back cover onto display with 8 of the same mill using the two adjustable feet under the tail screws tighten all screws roller Loosen the lock nuts rotate the feet until the treadmill is stabilized and retighten the lock Caution Do not use power tools or over torque the quts screws s to LZ t y Ur eer TE Tee e 31 Cer SE L dir s CS N fizik ti Ui Se i E A Select A Create A Workout Workout Quick Start E e Step 22 Turn power on Perform a visual inspection2. Step 10 Connect the headphone cable coming from Hot Bar rail to the headphone connector on the MYE center console Step 11 Step 12 uu Plug the center console s keypad cable into J7 Plug the center console s 7 pin interface cable connector on the display board into J11 connector on the display board 35 620 7920 Rev A Rl TES HEN d UE T c E K TTER Z Am A ag oe vue D LO Oed ee P O C S SH s D G rt co UU EN JJ 4 s Step 13 Step 14 Plug the DC power cable from the treadmill neck Plug the center console s ground cable into the into either one of the DC connectors on the cen ground cable tab on the back display bracket ter console board Step 15 Step 16 Secure the MYE center console in place using Turn power on Perform a visual inspection previously retained screws then replace and and test the features and functions of the unit secure the display s back covers prior to use Note Hefer to the User s Manual for calibration in structions and other settings YOU HAVE NOW COMPLETED THE MYE amp CENTER CONSOLE INSTALLATION 36 620 7920 Rev A L1 E UOLCLLCCCI o JO Ob WN Use the checklist below to ensure the proper installation of the Treadmill All parts tools and hardware in the package are accounted for Center console assembly is properly mounted and secured All screws are tightened down to their specified values The front and back
3. connector on the display board 29 620 7920 Rev A kees Ka B 4 e e WE HMM e w af LE HECTEHEEEETLETEEEETEI D E Step 13 Step 14 Plug the DC power cable from the treadmill Plug the center console s ground cable into the neck into either one of the DC connectors on ground cable tab on the back display bracket the center console board Step 15 Step 16 Secure the iPod center console in place using store denied iio iid ad the screws you saved earlier p a visual inspection and tes the features and functions of the unit prior to use Note Hefer to the User s Manual for calibration in structions and other settings YOU HAVE NOW COMPLETED THE iPod CENTER CONSOLE INSTALLATION 30 620 7920 Rev A IL LLCLICICI Use the checklist below to ensure the proper installation of the Treadmill All parts tools and hardware in the package are accounted for Center console assembly is properly mounted and secured All screws are tightened down to their specified values The front and back display plastics are properly installed and secured All cables and harnesses are properly plugged to their respective connectors Verify iPod control on center console is functioning and user can browse and listen to music Headphone jack the Hot Bar produces clear audio on both sides of earphone NOOR D ATTENTION e Star Trac recommends that the treadmill be spaced a minimu
4. expect different STAR TRAC 14410 Myford Road Irvine California 92606 Telephone 800 228 6635 714 669 1660 Fax 714 508 3303 http www startrac com 46 620 7920 Rev A STAR RAC FITNESS E TR Treadmill OwNER s MANUAL expect different f CHAPTER SETTINGS AND TESTING 6 After having used your STAR TRAC E SERIES TREADMILL for many workouts you may wish to change some of its settings MANAGER MODE The Manager Mode allows you to query and modify the basic settings of your treadmill To enter Manager Mode 1 Press and hold the and keys together 2 Abeep will sound and MANAGER MODE will display momentarily in the Information Window 3 Release the keys MCI VX XX CKSM XXXX will display in the Information Window NOTE The system will automatically exit Manager Mode if no key is pressed for 30 seconds The following keys are available in MANAGER MODE T Incline Keys Displays the next A and previous LI parameter respectively Keys will repeat if held E Speed Keys Adjust the value of the displayed parameter up and down respectively in increments of 1 unit or 0 01 unit as appropriate for the parameter These keys do not save the new value see Key below OK Key Updates saves the value of the displayed parameter in Flash memory Alternatively the START key may be used see above 000 Number Program Select Keys Enter new data item values for numeric parameters STOP Stop Key Ex
5. 44 620 7920 Rev A Use the checklist below to ensure the proper installation of the Treadmill All parts and hardware in the package are accounted for Personal Viewing Screen assembly is properly mounted and secured Center console assembly is properly mounted and secured All screws are tightened down to their specified values Display s mounting bracket and back cover are properly mounted and secured All cables and harnesses are properly plugged to their respective connectors The front and back display plastics are properly installed and secured Cable feed and power adaptor are plugged into the front base of the unit Verify iPod menu is functioning and user can browse and listen to music and videos 10 TV is setup properly per the owner s manual signal is clear and audio is coming from both earphones I LIEI LI EI ET LILILILI 0o01RO0ON ATTENTION e Star Trac recommends that treadmills be spaced a minimum of 20 0 inches 0 5 m apart to allow safe and easy ingress and egress Even more importantly there must be at least 48 inches 1 25 m of free space behind the treadmills e As with any motorized equipment the area where treadmills are located must be free of obstructions and fixtures with sharp edges to prevent injury in the event that a user trips or loses balance and falls For technical assistance call Star Trac Customer Service 1 800 503 1221 45 620 7920 Rev A STAR TRAC
6. E kw cg n La lt 4 95 AP x di zad z ER nc pa v t Ber ee mn mn pe z S f M8 screw am DAE s Ma Step 3 Mount the PVS bracket on the treadmill Using the 5mm hex key screw in the 2 M8 Button head screws at the base of the PVS first do not tighten yet Install 1 M8 Button head screw into the hole on the PVS neck then install 1 M8 hex nut on the back side do not tighten 39 Step 2 Verify following items included in hardware kit 1 1 Silicon wrap 3 M8 nut 4 5MM Hex Allen key 5 1 Headphone jack label 6 5 Screw M4x 7 19mm Pan Head 7 M8 x 20mm Button head screws 8 Alcohol wipe 9 E TRx Hot Bar headphone jack assembly 1 E TR headphone jack assembly 0 Step 4 Tighten the hex nut on the back of the neck 620 7920 Rev A Step 5 Connect the coax cable coming the treadmill neck to the coax cable coming from the PVS neck secure tightly Now take the 5 silicon wrap from the kit and peel off its protective tape then wrap the two connectors so that all of the metal surface is covered Step 6 Plug in the coax cable coming from your cable service provider onto the coax connector lo cated at the base of the treadmill s frame Step 7 Hemove the screws to release the standard console and remove wires or harnesses at tached to the display Save screws for later use 40 Step 8 Hemove the standard center console from th
7. and test the features and functions of the unit prior to use Note Hefer to the User s Manual for calibration in structions and other settings YOU HAVE NOW COMPLETED THE EMBEDDED DISPLAY INSTALLATION 24 620 7920 Rev A 0 OO LIDIEIEIEIEILILILI Use the checklist below to ensure the proper installation of the Treadmill All parts and hardware in the package are accounted for Embedded display assembly is clear of any scratches or damage All screws are tightened down to their specified values Display frame is properly mounted and secured to the neck and handrails Embedded display assembly is properly mounted and secured to the display frame The front and back display plastics are properly installed and secured Cable feed and power adaptor are plugged into the front base of the unit Unit is leveled to the floor Touch screen responds to commands as specified in the User s Manual section regard ing the Calibration and Setup 10 Verify iPod menu is functioning and user can browse and listen to music and videos 11 TV is setup properly per the owner s manual signal is clear and audio is coming from both earphones 12 Using a chest strap or wireless heart rate simulator verify heart rate is recording prop erly O OO JO O1 SS D gt ATTENTION e Star Trac recommends that the treadmill be spaced a minimum of 20 0 inches 0 5 m apart to 25 allow safe and easy ingress and egress Even more i
8. ELEV RANGE and ELEV LOST These errors generally occur when the elevation incline potentiometer is faulty or out of limits or the elevation motor is disconnected or receiving low power They may also occur if the Motor Control Board MCB is faulty or the motor gears are stripped They are usually accompanied by failure of the treadmill to rise from an elevation other than maximum or descend from an elevation other than minimum with attendant beep indication 42 STAR TRAC E SERIES TREADMILL Owner s MANUAL
9. Keys will repeat if held Speed Keys Adjust the value of the displayed parameter up and down respectively in increments of 1 unit or 0 01 A AH unit as appropriate for the parameter These keys do not save the new value see Start Key and Key below 38 STAR TRAC E SERIES TREADMILL OwNER s MANUAL OK Enter Key Updates saves the value of the displayed parameter in Flash memory Alternatively the key may be used see above OXO Number Program Select Keys Enter new data item values for numeric parameters Stop Key Exits Maintenance Settings Mode and restarts the treadmill greeting The items that you may display and change with the previous keys are Lowest Default Highest Item Value Value Value Meaning MC1 V X XX Display s primary processor software version and checksum MC2 V X XX Display s secondary processor software version and checksum SERIAL NO 65 535 Treadmill serial number OPER HOURS 65 535 Total operating hours DISTANCE 65 535 Total treadmill miles UNITS English or km UNITS Metric UNITS English English units of pounds miles hours minutes seconds feet inches Metric units of kilograms kilometers hours minutes seconds centimeters TIME 99 99 Maximum time in minutes allowed for program including warm up WEIGHT 155 70 500 226 Default to user typical weight in Ib UNITS English or kg UNITS Metric LANGUAGE English Language in English Dutch French German
10. STAR TRAC STAR TRAC ve 14410 Myford Road Irvine CA 926060 USA expect different WORK INSTRUCTIONS E TRx E TRxe INSTALLATION GENERAL Before using this product it is essential to read ALL installation Instructions and this ENTIRE operations manual the manual describes equipment setup and instructs members on how to use it correctly and safely TOOLS REQUIRED 1 Hex Allen key 1 4 Included 2 Hex Allen key 5 32 Included 3 Screwdriver blade tip 3 32 Included 4 Screwdriver Philips 2 Included 5 Torque wrench not included FACTORY CERTIFIED INSTALLER If you are a Factory Certified Installer you must e Adhere to all torque and assembly specifications e Use a CALIBRATED TORQUE WRENCH with the necessary hex key sockets e NOT USE a powered drill powered driver or powered impact tool for any part of the assembly e Complete the assembly checklist is completed on each Star Trac product e Complete the final programming functional and cosmetic checklists for each Star Trac product Copyright 2008 Star Trac by Unisen Inc Star Trac Fitness Star Trac and the Star Trac Logo are registered trademarks of Unisen Inc All rights reserved including those to reproduce this book or parts thereof in any form without first obtaining written permission from Star Trac iPode is a registered trademark of Apple Inc MYEg is a registered trademark of MYE Entertainment LLC Every effort has be
11. be removed GAR V P d a TA SN LM 2 SS Step 3 Step 4 If the display console is already installed on the Remove the standard center console from the frame and the back enclosures are off remove display the screws to release the standard console and remove wires or harnesses attached to the dis Note You will no longer need the center console play and if desired you can store it away for any possible future use 33 620 7920 Rev A Step 5 Using a Phillips head screw driver remove the screw that holds in the headphone jack cap at the lower front of the hot bar Retain the SCrew E TR Headphone Hot Bar Headphone jack mount jack assembly Step 7 Identify the two headphone board mounts that came with the kit a E TR headphone jack mount b E TRx Hot Bar headphone jack assembly Note You will not need the E TR headphone jack if desired you can store it for any possible future use 34 Step 6 Hemove the headphone jack blank cover Note You will no longer need the cover and if de sired you can store it away for any possible future use Step 8 Select the E TRx headphone mount from the kit and attach it to the available cut out at the lower front of the hot bar then secure with previously retained screw 620 7920 Rev A PROGRAMS C mama 3 7 7 7 Step 9 Install the new MYE entertainment console in place Don t secure console with screws yet
12. center console s keypad cable into J7 connector on the display board 620 7920 Rev A Step 17 Plug the center console s 7 pin interface cable into J11 connector on the display board Step 18 Plug the DC power cable from the treadmill neck into either one of the DC connectors on the cen ter console board Step 19 Plug the center console s ground cable into the ground cable tab on the back display bracket 43 Step 20 Identify and verify these connectors coming from the PVS neck left to right TV control Audio Video Headphone connected to headphone jack in Step 15 DC power jack popa m 620 7920 Rev A gu e m Ai CH Step 21 Step 22 Plug identified PVS connectors into the high Secure the PVS center console in place using lighted locations on the center console board the screws you saved earlier Note The DC power connectors on the center con sole board are interchangeable Step 23 Step 24 Install the lower display back cover onto display Turn power on Perform a visual inspection and using 6 M4 screws Next install upper display test the features and functions of the unit prior to back cover with 8 M4 screws tighten all use SCrews Note Refer to the User s Manual for calibration in Caution Do not use power tools or over torque the structions and other settings Screws YOU HAVE NOW COMPLETED THE PERSONAL VIEWING SCREEN INSTALLATION
13. display plastics are properly installed and secured All cables and harnesses are properly plugged to their respective connectors Verify iPod control on center console is functioning and user can browse and listen to music All features of the MYE center console work as specified in the User s Manual Headphone jack at the front of display produces clear audio on both sides of earphone ATTENTION e Star Trac recommends that the treadmill be spaced a minimum of 20 0 inches 0 5 m apart to 37 allow safe and easy ingress and egress Even more importantly there must be at least 48 inches 1 25 m of free space behind the treadmill As with any motorized equipment the area where treadmills are located must be free of obstruc tions and fixtures with sharp edges to prevent injury in the event that a user trips or loses bal ance and falls For technical assistance call Star Trac Customer Service 1 800 503 1221 620 7920 Rev A 38 THIS PAGE INTENTIONALLY LEFT BLANK 620 7920 Rev A PERSONAL VIEWING SCREEN PVS INSTALLATION INSTRUCTIONS Step 1 Remove all contents from the packaging and verify that you have the following parts 1 1 PVS assembly with mounting 2 PVS center console assembly 3 1 hardware kit 4 1 Owner s Manual Note If the center console is being installed on a new unit then perform this installation prior to mount ing the display assembly onto the frame d 1249 we DB Uu
14. serviced or replaced Number of miles UNITS English or km UNITS Metric since the running belt was last replaced Provides access to programs usages and counters See Sub Menu LED Testing function Press OK to begin LED Testing function Press OK to begin HEART RATE Test function TEST SERIAL PORTS TEST ERROR STATS LAST ERROR LIST CALIBRATION VALUES MOTOR CALIBRATION ELEV CALIBRATION BURN IN MODE RS 232 Ports test Manufacture Test Only Provides Access to Error List Last Error List Menu Press OK to View Provides Access to View Calibration Data Motor Calibration Function Press OK to begin Elevation Calibration Function Press OK to begin Burn In Mode Function Manufacture Only When the MINIMUM SPEED or MAXIMUM SPEED parameters are changed the Treadmill will perform an auto calibration To termi nate the auto calibration and return the parameter to its default setting press the STOP key MOTOR CALIBRATION The Motor Calibration function allows for calibration of the treadmill s speed function CAUTION Changing Max Speed setting may expose users to increase risk Any changes to the treadmills maximum speed settings should be clearly communicated to all users of the treadmill To enter the Motor Calibration function 1 While in the Maintenance Mode press the key or navigate to the Motor Calibration by the next A or the previous Als parameter buttons 2 While in the Mot
15. CKOUT ID Treadmill lockout ID MINIMUM 5 0 5 0 0 3 Minimum speed in mph UNITS English or km hr UNITS Metric SPEED MAXIMUM 0 5 10 0 16 0 12 5 20 0 Maximum speed in mph UNITS English or km hr UNITS Metric SPEED Caution See Motor Calabration before making any changes ACCELERA Time in seconds to reach maxmium speed from 0 mph 0 km hr TION TIME DECELERA Time in seconds to reach 0 mph 0 km hr from maximum speed TION TIME When the MINIMUM SPEED or MAXIMUM SPEED parameters are changed the Treadmill will perform an auto calibration To termi nate the auto calibration and return the parameter to its default setting press the STOP key MAINTENANCE MODE Your Service Representative may need to check accumulated data about the past usage of your treadmill test its motor and display con trols or investigate error messages For these reasons your treadmill is equipped with Maintenance Mode Maintenance Mode includes all of the items available through Manager Mode plus additional items for Service and Diagnostic use To enter Maintenance Mode 1 Press and hold the and keys together 2 Abeep will sound and MAINTENANCE MODE will display momentarily in the Information Window 3 Release the remaining keys MCI VX XX CKSM XXXX will display in the Information Window The following keys are available in MAINTENANCE MODE pA Incline Keys Displays the next and previous parameter respectively
16. Portuguese Spanish Swedish Italian or Katakana METS OFF ON METS display enabled OFF METS display disabled PAUSE Pause duration during a program in seconds either 30 45 60 90 or 120 AUTO FAN Turns on the fan 1 minute into program ELEVATION ON Elevation function enabled OFF Elevation function disabled AUTO STOP ON Auto stop feature enabled OFF Auto stop feature disabled CSAFE ON CSAFE communication enabled OFF CSAFE communication disabled PVS PVS type ATSC NTSC OR PAL SECAM LOCK OUT ON Treadmill lock out enabled OFF Treadmill lock out disabled LOCKOUT ID Treadmill lockout ID MINIMUM 5 0 5 0 0 3 Minimum speed in mph UNITS English or km hr UNITS Metric SPEED MAXIMUM 0 5 10 0 16 0 12 5 20 0 Maximum speed in mph UNITS English or km hr UNITS Metric SPEED Caution See Motor Calabration before making any changes ACCELERA Time in seconds to reach maxmium speed from 0 mph 0 km hr TION TIME DECELERA Time in seconds to reach 0 mph 0 km hr from maximum speed TION TIME MODEL Treadmill Model STAR TRAC E SERIES TREADMILL Owner s MANUAL 39 Default Value Lowest Value Highest Value DATE STOP SWITCH LAST DECK 65 535 LAST BELT 65 535 PROGRAM STATS LED TEST KEYPAD TEST HEART RATE Meaning Treadmill manufacture date Either E Stop or Lanyard Number of miles UNITS English or km UNITS Metric since the running deck was last
17. e display Note You will no longer need the center console and if desired you can store it away for any possi ble future use 620 7920 Rev A Step 9 Install the new PVS center console in place Don t secure console with screws yet Step 11 Hemove the headphone jack blank cover Note You will no longer need the cover and if de sired it can be stored away for any possible future use 41 Step 10 Using a Phillips head screw driver remove the screw that holds in the headphone jack cap at the lower front of the hot bar Retain the Screw E TR Headphone Hot Bar Headphone jack assembly jack assembly Step 12 Identify the two headphone board mounts that came with the kit a E TR headphone jack assembly b E TRx Hot Bar headphone jack assembly 620 7920 Rev A Step 13 Select the E TRx headphone mount from the kit and attach it to the available cut out at the lower front of the hot bar then secure with previously retained screw Step 15 Take the headphone jack cable from the PVS neck and connect it to one end of the head phone jack then take the headphone jack cable from the Hot bar and connect it to the other end of the headphone jack Note The headphone jacks on the audio board are interchangeable 42 Step 14 Take the E TR headphone jack assembly from the kit and install it onto the back of the center console mount then secure with 1 M4 screw Step 16 Plug the
18. ed rails covers Push down and ro tate the grommet slightly to seat the tabs into the plastic covers Note Make sure the grommet is tightly secured in place Step 27 Secure the power cable to the frame with the tie Strap and cut excess strap Caution Make sure not to damage the power cord 13 Insert the power cord through the tie wrap loop below motor compartment and connect it to the power receptacle Note Don t turn on the power switch yet Leveling y Feet Step 28 Position the treadmill in its place If leveling the treadmill is necessary loosen the lock nuts of the leveling feet rotate the feet until the tread mill is stabilized then re tighten the lock nuts 620 7920 Rev A LED DISFEAY CONSOLE INSTALLATION INSTRUCTIONS Step 1 Hemove electronic display console from pack aging materials Note If you are installing an iPod Kit a MYE Entertain ment kit or a Personal Viewing Screen kit along with this display it is recommended that you install the kit s center console before you mount the display onto the frame Step 3 Position the display assembly near the top rail while a helper makes the necessary connec tions 14 Step 2 If the back display covers are attached to display console then remove and save them for later use otherwise proceed to the next step Step 4 Identify the cables coming from neck and rails a DC power cable f Rail stop cable g E Stop cab
19. en made to keep this information current however periodically changes are made to the information herein and these changes will be incorporated into new editions of this publication All product names and logos are trademarks of their respective owners Printed in the USA 620 7920 Rev A UNPACKING INSTRUCTIONS J Step 1 Step 2 Lay the unit in the area where it is going to be Remove the top cover assembled and remove the straps Step 3 Step 4 Remove the side box Lay all boxes on the floor and verify that all components are included see next page for details 4 620 7920 Rev A Step 5 Verify the following components are included in box one e Left handrail p n 020 7179 e Right handrail p n 020 7181 e Front neck assembly U TAR TRAC WARRANTY tENVICIE Vt n ga V cate comen ccm flam cvm gn n be o c one _ te o n Step 7 Verify components in box two continued 1 Neck cover 2 Display console s top back cover p n 020 7074 3 Neck grommet 4 Power cable 5 Owner s manual with warranty registration card 6 Hardware kit Step 6 Verify the following components are included in box two Top rail with electronic display assembly Step 8 Verify components in box two continued e Display console s upper back cover p n 020 7069 e Display console s lower back cover p n 020 7070 620 7920 RevA Step 9 Verify the following tools are included in t
20. he hardware kit Item Description QTY 1 Hex Allen key 1 4 ER 2 Hex Allen key 5 32 ta EN 3 Screwdriver blade tip 3 32 4 Screwdriver Phillips 2 Step 11 Remove the packaging materials from the frame assembly with motor shroud Step 10 Verify hardware included in the hardware kit Description 1 Screw 5 16 18x3 0 Socket Head Cap 2 Screw 5 16 18x1 0 Socket Head Cap Screw 1 4 28 3 8 Button Head Socket Cap Screw 1110 24 x 3 4 Truss Head Screw M4x 7 19mm Pan Head mo Flat 5 16 I D x 1 2 O D 7 W Washer Split Lock 5 16 Step 12 With a helper lift the treadmill frame assembly from the shipping crate platform and place it in the location where it will be used Make sure the unit is placed near a power outlet Caution The motor shroud end of the frame assem bly is very heavy It may require two people to lift this end when moving the frame assembly 620 7920 Rev A INSTALLATION INSTRUCTIONS Step 1 Lift the front motor shroud off of the frame as sembly Note Make sure the shroud is properly stored to prevent damage Step 2 Remove the neck form shipping box and verify the cables are properly fed through attached protective tube in the base of the neck Note The tube will protect cables from getting pinched during installation and will make it easier to route them through service opening Step 3 Position neck close to
21. its Manager Mode and restarts the treadmill greeting The items that you may display and change with the previous keys are Lowest Default Highest Item Value Value Value Meaning MC1 V X XX Display s primary processor software version and checksum MC2 V X XX Display s secondary processor software version and checksum SERIAL NO 65 535 Treadmill serial number UNITS English English units of pounds miles hours minutes seconds feet inches Metric units of kilograms kilometers hours minutes seconds centimeters TIME 99 99 Maximum time in minutes allowed for program including warm up WEIGHT 155 70 500 226 Default to user typical weight in Ib UNITS English or kg UNITS Metric LANGUAGE English Language in English Dutch French German Portuguese Spanish Swedish Italian or Katakana METS OFF ON ON METS display enabled OFF METS display disabled PAUSE 45 Pause duration during a program in seconds either 30 45 60 90 or 120 AUTO FAN ON Turns ON the fan 1 minute into the program ELEVATION ON ON Elevation function enabled OFF Elevation function disabled STAR TRAC E SERIES TREADMILL Owner s MANUAL 37 Lowest Default Highest Item Value Value Value Meaning AUTO STOP ON Auto stop feature enabled OFFz Auto stop feature disabled ON CSAFE communication enabled OFF CSAFE communication disabled LOCK OUT ON Treadmill lock out enabled OFF Treadmill lock out disabled LO
22. l Align the rail s mounting holes with the neck holes Note If the electronic display console was assembled to the rail remove the screws holding it to the rail and store the display for later use Hint If one person is assembling the unit insert two 5 16 screws into top rail holes and use them to align and temporary hold the rail while you secure it from the back Step 11 Once the display frame is in place fasten it to the neck using the 1 4 Hex key with 2 5 16 18 x 1 0 socket head screws 2 5 16 washers and 2 lock washers DO NOT fully tighten yet Step 12 Identify left and right handrails by the part number affixed on the bottom of rails left rails part number is 020 7179 and right rail s part number is 020 7181 Assemble handrail joint as shown DO NOT fasten the 2 10 button head socket screws in the upper handrail joints until both handrails are in place 620 7920 Rev A Step 13 Install left handrail to the frame as shown using 3 5 16 18 x 1 0 socket head screws and 3 5 16 washers Partially lift up the side bed cov ers if necessary Note the orientation of the mounting plate DO NOT tighten screws fully yet Repeat install for right handrail Step 15 Now tighten the 2 front neck screws 5 16 18 x 3 0 socket head to a torque value of 200 in Ibs 22 5 Nm 10 Step 14 Make sure the gap between the rails is closed and using the 5 32 Hex key fasten the 2 10 butt
23. lay Note You will no longer need the center console and if desired you can store it away for any possi ble future use 620 7920 Rev A Step 5 Using a Phillips head screw driver remove the screw that holds in the headphone jack cap at the lower front of the hot bar Retain the screw E TR Headphone Hot Bar Headphone jack mount jack assembly Step 6 Hemove the headphone jack blank cover Note You will no longer need the cover and it can be stored away for any possible future use Step 7 Identify the two headphone board mounts that came with the kit a E TR headphone jack mount b E TRx Hot Bar headphone jack assembly Note You will not need the E TR headphone jack if desired you can store it for any possible future use 28 Step 8 Select the E TRx headphone mount from the kit and attach it to the available cut out at the lower front of the hot bar then secure with previously retained screw 620 7920 Rev A We E i fies f WWW T s va reg oe oR PU M E ke 9 S ANA P 70 59 sa LW H Emer Tre e e cs TT X D x Carcas MI Step 9 Step 10 Install the new iPod center console Connect headphone cable coming from Hot Bar rail to the headphone jack on the center con sole board Step 11 Step 12 Plug the center console s 7 pin interface cable Plug the center console keypad cable into J7 into J11 connector on the display board
24. le b Fan power cable d Headphone jack cable i hot Bar keypad cable e Main I O cable j User Detect E TRxe only Note 1 If the unit is not equipped with a PVS or iPod kit then the PVS power cable and coax cable should be tucked down the neck Note 2 The User Detect cable is only available on the E THxe model C Contact heart rate cable h Coax cable 620 7920 Rev A Step 5 Step 6 Connect the E Stop cable g to J25 connector Connect the Hot Bar cable i to J15 connector on the display board then connect the rail stop on the display board cable f to J5 connector on the display board Step 7 Step 8 Connect the fan power cable b to J20 connec Connect the contact heart rate cable c to heart tor on the display board rate board connector on the display board 15 620 7920 Rev A Step 9 Connect the main I O cable e to J1 connector on the display board Step 10 Mount the display assembly to the frame and note the screw locations see figure above Secure top assembly with 4 M4 screws and 4 flat 5 16 washers Step 11 Attach ground strap of the display assembly to the frame with a screw and washer 16 Step 12 Secure the lower left and lower right of the dis play assembly with 1 M4 screw and 1 flat 5 16 washer on each side 620 7920 Rev A Step 13 Install the top back cover piece p n 020 7074 onto the upper display back cover p n 020 7069 Ste
25. m of 20 0 inches 0 5 m apart to 3l allow safe and easy ingress and egress Even more importantly there must be at least 48 inches 1 25 m of free space behind the treadmill As with any motorized equipment the area where treadmills are located must be free of obstruc tions and fixtures with sharp edges to prevent injury in the event that a user trips or loses bal ance and falls For technical assistance call Star Trac Customer Service 1 800 503 1221 620 7920 Rev A 32 THIS PAGE INTENTIONALLY LEFT BLANK 620 7920 Rev A MYE ENTERTAINMENT CENTER CONSOLE INSTALLATION INSTRUCTIONS STAR TRAC FITNESS iPod CENTER CONSOLE OwNER s MANUAL sa ig s a FM e Om j b L i H CURES grs S teja Lr a gt J MIEN Iza S i Hm Step 1 Step 2 Remove all contents from the packaging and Remove all contents from the hardware kit and M that you have the following parts verify that you have the following parts 1 MYE center console assembly k 1 iPod Owner s Manual 3 1 MYE Operation Manual 4 1 Hardware kit 1 Male to mail headphone cable 1 Headphone icon sticker 1 Alcohol wipe E TRx headphone jack assembly E TR headphone jack mount ms Mt Note If the center console is being installed on a new unit then perform this installation prior to mounting the display assembly onto the frame AANA av VW 7 dE e HAR l 3 3 s i I Screws to
26. mportantly there must be at least 48 inches 1 25 m of free space behind the treadmill As with any motorized equipment the area where treadmills are located must be free of obstruc tions and fixtures with sharp edges to prevent injury in the event that a user trips or loses bal ance and falls For technical assistance call Star Trac Customer Service 1 800 503 1221 620 7920 Rev A 26 THIS PAGE INTENTIONALLY LEFT BLANK 620 7920 Rev A iPod CENTER CONSOLE INSTALLATION INSTRUCTIONS STAR TRAC FITNESS iPod CENTER CONSOLE OwNER s MANUAL Step 1 Remove all contents from the packaging and verify that you have the following parts 1 1 iPod center console assembly 2 1 Owner s Manual 3 1 Hardware kit Note If the center console is being installed on a new unit then perform this installation prior to mounting the display assembly onto the frame ws to be removed Step 3 If the display console is already installed on the frame and the back enclosures are off remove the screws to release the standard console and remove wires or harnesses attached to the dis play 21 Step 2 Remove all contents from the hardware kit and verify that you have the following parts 1 1 Male to mail headphone cable 2 1 Headphone icon sticker 3 1 Alcohol wipe 4 E TRx headphone jack assembly 5 E TR headphone jack mount Step 4 Hemove the standard center console from the disp
27. on head socket screws Tighten the screws to a a torque value of 45 in lbs 5 0 Nm Repeat for the other side Step 16 Tighten the 2 upper neck screws 5 16 18 x 3 0 socket head to a torque value of 200 in lbs 22 5 Nm 620 7920 Rev A Step 17 Step 18 Now tighten the 4 display rail fasteners where Tighten handrail fasteners where handrails are neck is joined with display rail to a torque joined with treadmill frame Tighten the screws value of 200 in lbs 22 5 Nm to a torque value of 200 in lbs 22 5 Nm Re peat for the other side Step 19 Step 20 Verify that the side bed covers join properly to Fasten the side bed covers left and right with the end caps and that there is no gap between 1 10 24 x 3 4 Truss head screw on each the two parts side 11 620 7920 Rev A Step 21 Step 22 Re install the shroud over motor compartment Secure the front of the motor shroud with 2 olide the back end of shroud in place where 10 Truss head screws shroud meets rails then align the screw holes on the front of shroud with the holes on the frame Step 23 Step 24 Now secure the sides of the motor shroud and Snap the front motor shroud cap in place then the bed covers to the frame with 4 10 Truss slide and install the neck grommet over the cap head screws 12 620 7920 Rev A Step 25 Install left and right handrail grommets Slide the grommet down the rail and snap it in place over the b
28. or Calibration press the key to begin the calibration The information window will display PWM XXXXXX SPEED XX X where the X s are data the that test will generate When the test is finished the information window will display one of the 2 messages Passed Calibration or Failed Calibration If Failed Calibration is displayed run test again if it continues call for maintenance 3 Press the STOP key to exit the Motor Calibration function 40 STAR TRAC E SERIES TREADMILL OwNER s MANUAL ELEVATION CALIBRATION The Elevation Calibration function allows for calibration of the treadmill s elevation function To enter the Elevation Calibration function 1 While in the Maintenance Mode navigate to the Elevation Calibration by the next A or the previous Y parameter buttons Press the key the Information Window will display the message USE INCLINE TO MOVE ELEVATION 2 Press the AU key as necessary until the treadmill is at its lowest elevation When desired minimum elevation is obtained press the key 3 Next press the EA key as necessary until the treadmill is at its highest elevation When desired maximum elevation is obtained press the key 8 Press the STOP key to exit the Elevation Calibration function STAR TRAC E SERIES TREADMILL Owner s MANUAL 41 CHAPTER TROUBLESHOOTING 7 Star Trac recommends that you refer your questions about your STAR TRAC E SERIES TREADMILL operation and suspected mal f
29. or later use 20 620 7920 Rev A Step 8 Position the display assembly near the top rail while a helper makes the necessary connec tions E 4 J PN 718 5156BX03 STAR TRAC METTI DI E 4 en E 3 D E Di a Step 10 Connect headphone cable d coming from Hot Bar rail to audio jack on the center console board 21 Step 9 Identify the cables coming from neck and rails Note The fan power cable b in not needed on the em bedded display it can be tucked down the neck for possi ble future use di f MET E me ma E bai E bai E Led E ma EN EI sa E D bad Lad o Step 11 Connect the rail stop cable f to JP9 connector on the center console board 620 7920 Rev A ER heart rate E id e 94 H e Pi cus as d ER tU ud wa a Kal rd Mi a d off uad T na 2 m STAR TRAC PN 718 5156BX03 L HILL ELE EE LI Step 12 Step 13 Connect the Hot Bar cable i to JP7 connector Connect the E Stop cable g and the Contact on the center console board Heart Rate cable c to respective connectors on the FitCpu board located on the back of embed ded display Step 14 Step 15 plug and secure the coax cable h into the Now plug the DC power cable a from the base coax adapter on the tuner card of the embed neck into DC connectors on the embedded dis ded display assembly play assembly 27
30. p 14 Install the lower display back cover onto dis play using 6 M4 screws Next install upper display back cover onto display with 8 of the same screws tighten all screws Caution Do not use power tools or over torque the screws Leveling p Step 15 If not performed previously position the tread mill where you plan to use it If necessary level the treadmill using the two adjustable feet under the tail roller Loosen the lock nuts rotate the feet until the treadmill is stabilized and re tighten the lock nuts Step 16 Turn the power switch on Perform a visual in spection and test the features and functions of the unit prior to use Note Refer to the User s Manual for calibration in structions and other settings YOU HAVE NOW COMPLETED THE E TRx TREADMILL INSTALLATION 17 620 7920 Rev A Use the checklist below to ensure the proper installation of the E Series Treadmill O 1 All parts and hardware in the package are accounted for O 2 All screws are tightened down to their specified values O 3 Neck is properly mounted and secured to the base frame O 4 Left and right handrails are properly mounted and secured to the based frame O 5 Display frame is properly mounted and secured to the neck and handrails O 6 Electronic display console is properly mounted and secured to the display frame O 7 All cables and harnesses are properly plugged to their respective connectors Ll 8 All cables in
31. side the motor compartment are routed away from all moving parts O 9 Motor shroud and side bed covers are properly installed and secured O 10 Unit is leveled to the floor 11 Using a chest strap or wireless heart rate simulator verify heart rate is recording properly O 12 Once powered up all features of the unit function properly ATTENTION e Star Trac recommends that the treadmill be spaced a minimum of 20 0 inches 0 5 m apart to allow safe and easy ingress and egress Even more importantly there must be at least 48 inches 1 25 m of free space behind the treadmill e As with any motorized equipment the area where treadmills are located must be free of obstruc tions and fixtures with sharp edges to prevent injury in the event that a user trips or loses bal ance and falls 18 620 7920 Rev A THIS PAGE INTENTIONALLY LEFT BLANK 620 7920 Rev A EMBEDDED DISPLAY CONSOLE INSTALLATION INSTRUCTIONS Step 1 Step 2 Hemove all contents from the packaging and Take out the embedded display console out of verify that you have the following parts the box and remove all packing material Verify 1 Embedded display console no visual damage is present on the assembly 2 E TRe tool kit 3 E TRxe tool kit 4 Owner s manual 5 Warranty registration card Step 3 Peel off yellow tape that holds the back covers to the embedded display assembly then remove the back covers to expose the display assembly Save the covers f
32. the service opening in the front of treadmill so the cables go into the opening first Step 4 Route all cables from neck into motor compart ment through lower neck service opening Caution Make sure not to pinch any cables 620 7920 Rev A Step 5 Insert neck into place then align the top holes Using the 1 4 Hex key fasten the neck to the frame with 2 5 16 18 x 1 0 socket head screws 2 5 16 washers and 2 lock washers DO NOT fully tighten yet Step 7 Route the main I O cable p n 715 3781 behind the elevation motor and connect it to I O inter face J2 Connector on the Motor Control Board Note Make sure the main l O cable is routed away from all moving parts including the flywheel Step 6 Align the front holes and fasten with 2 5 16 18 x 3 0 2 5 16 washers and 2 lock washers DO NOT fully tighten yet Step 8 Route the fan power cable p n 715 3678 be hind the elevation motor and connect it to fan power supply board Note Make sure the fan power cable is routed away from all moving parts including the RPM disk 620 7920 Rev A Step 9 for E TRxe model only Route the user detect cable behind the eleva tion motor and plug it into the user detect con nector on the left side of frame Note This user detect cable is only available on the E THxe model lf your unit is not equipped with an embedded display then skip this step Step 10 Now install the top display rai
33. unctions to Star Trac s Customer Service Hotline at 800 503 1221 or USA 1 714 669 1660 However you may wish to investigate error messages that appear in the Information Window You may do so by reviewing the information in this section KEY DOWN This error generally occurs when a key is held pressed while the ON OFF switch is moved to ON It may also happen if a key becomes stuck When you see KEY DOWN B Set the ON OFF switch to OFF wait 2 seconds B Set the ON OFF switch to ON The treadmill should be operational again Notify Star Trac if additional assistance is needed NO STOP This error generally occurs when the Stop Switch is not connected tightly to the circuit board of the Display Control Panel It may also happen if the circuitry associated with the switch develops a fault When you see NO STOP B Set the ON OFF switch to OFF wait 2 seconds B Set the ON OFF switch to ON Notify Star Trac if additional assistance is needed CHECK SPEED SYS and SPEED CHANGE These errors generally occur when the running belt speed sensor is disconnected faulty or misaligned relative to the revolutions per minute RPM sensor of the motor They may also occur if the speed sensor cable is dam aged or if the Motor Control Board MCB is misadjusted or faulty When you see CHECK SPEED SYS or SPEED CHANGE B Set the ON OFF switch to OFF wait 2 seconds B Set the ON OFF switch to ON Notify Star Trac if additional assistance is needed ELEV STALL
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