Snapper FB13250BS, GM2515KAW, GM2513H Lawn Mower User Manual
Contents
1. Features amp Controls Please take a moment and familiarize yourself with the name location and function of these controls so that you will better understand the safety and operat ing instructions provided in this manual CONTROL FUNCTIONS The information below briefly describes the function of individual controls Starting stopping driving and mow ing require the combined use of several controls applied in specific sequences To learn what combination and sequence of controls to use for various tasks see the OPERATION section fy Fuel Tank To remove cap turn counterclockwise CCW To open the fuel valve located at the botton of the tank turn knob CCW was PTO Engagement Lever The PTO Engagement Lever engages and disengages the mower blade To engage the mower blade push the lever forward to the fully engaged and locked position To disengage the mower blade push the lever out of the locked position slightly to the left and pull backwards to the disengaged position When the PTO engagement lever is in the Engaged position the Engine Kill system is activated Engine Kill Bar This control deactivates the engine kill system With the PTO Engagement Lever in the Engaged position the Engine Kill system will shut the engine off if the opera tors hands leave the handle bar releasing the Engine Kill Bar Traction Drive Engagement Bar Two hand grips Forward Travel and Reverse Travel are within easy r2. SERVICE e Use extra care when handling gasoline and other fuels They are flammable and vapors are explosive a Use only an approved container b Never remove fuel cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke c Never refuel the machine indoors d Never store the machine or fuel container inside where there is an open flame such as a water heater e Never run an engine inside a closed area e Never make adjustments or repairs with the engine motor running Disconnect the spark plug wire and keep the wire away from the plug to prevent acciden tal starting e Keep all nuts and bolts especially blade attachment bolts tight and keep equipment in good condition e Never tamper with safety devices Check their prop er operation regularly e Keep mower free of grass leaves or other debris build up Clean up oil or fuel spillage Allow mower to cool before storing e Stop and inspect the equipment if you strike an object Repair if necessary before restarting e Never attempt to make wheel height adjustments while the engine motor is running e Always disconnect electric mowers live operated before cleaning repairing or adjusting e Grass catcher components are subject to wear dam age and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s re
3. Simplicity GIANT VAC amp SNAPPER 7085922 7085923 7085924 OPERATOR S MANUAL Field and Brush Mower Mfg No Model No Description FB13250BS 13 hp Briggs Hydro Drive GM2515KAW 15 hp Kawasaki Hydro Drive GM2513H 13 hp Honda Hydro Drive Manual No 7078128 I R 10 1 04 Identification NUMDEeLS ccccesseeeeeeeeeeeeeeeens 1 Safety Rules amp Information cccsseeseeeeees 2 Safety Decal S saciscscicienc cesheacctcccssscncerteasttepeeincdetecens 4 Features amp Controls ccccccccsssssseseeeeeeeecesesnensnees 6 Control FUNCTIONS cccccccccceceeeeeeeeeeeeneeeeeneeaaeees 6 Operating the MOWeC ccssssecceesseeeeeeeeeeeets 7 Starting the Engine cccccsscccesssseeeesssneeeeeseeees 7 Engaging the Transmission 2 ccseeeeeeeees 7 Engaging Disengaging the Cutting Blade 9 To Adjust Cutting Height c ceeesseeeeeesneeees 10 Storage er 10 Regular Maintenance sccceeessseeeeeeeeeeees 11 Lubrication een 11 Tire Pressure ccccccesseeeceeceeeeesseceeserseeeeeeeeeeeeenes 12 Battery ServiCe ccccccccceceeeeeeeeeeeseneeeeeeeeeneeeee 12 Servicing the Mower Blades n 13 identification Numbers When contacting your authorized dealer for replace ment parts service or information you MUST have these numbers Record your model name number manufacturer s identi fication numbers and engine s
4. Do not remove the fuel filter when the engine is hot as spilled gasoline may ignite Do not spread fuel line clamps further than necessary Ensure clamps grip hoses firmly over the filter after installation Do not use gasoline containing METHANOL gasohol containing more than 10 ETHANOL gasoline addi tives or white gas because engine fuel system dam age could result Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Check blade brake operation frequently Adjust and service as required Use only factory authorized replacement parts when making repairs Always comply with factory specifications on all set tings and adjustments Only authorized service locations should be utilized for major service and repair requirements Never attempt to make major repairs on this unit unless you have been properly trained Improper ser vice procedures can result in hazardous operation equipment damage and voiding of manufacturer s warranty Do not change engine governor settings or over speed the engine Operating the engine at excessive speed can increase the hazard of personal injury Disengage drive attachments stop the engine remove the key and disconnect the spark plug wire s before clearing attachment blockages and chutes performing service work striking an object or if the unit vibrates abnormally After striking an object inspect the machine for damage and make
5. Infinite 01 6 Infinite 01 6 Weight Ibs 287 298 299 N A Overall Length in 84 84 84 84 Width in 32 32 32 32 Cut Width in 25 25 25 25 Height in 39 39 39 39 Parts amp Accessories REPLACEMENT PARTS TECHNICAL MANUALS Replacement parts are available from your authorized dealer Always use genuine Service Parts MAINTENANCE ITEMS Many convenient and helpful service and maintenance items are available from you authorized dealer Some of these items include Additional copies of this manual are available as well as fully illustrated parts lists For applicable manuals currently available for your model contact your authorized dealer or the manuafac turer for information Have the information listed in the box below available when phoning in your request Touch Up Paint Grease Gun Kit 8 oz Grease Tube Tire Sealant Degrimer Degreaser Gas Stabilizer 21 Model Mfg No Your Name Address City State Zip Visa Mastercard No Card Expiration Date Notes 22 amp SNAPPER A Division of Simplicity Manufacturing Inc 535 Macon Street PO Box 777 McDonough GA 30253 Copyright 2004 All Rights Reserved Printed in USA
6. Oil e traction drive control linkage e blade engagement lever e axle shafts Lubricate Rear Axle Shafts Service Interval Yearly We recommend removing the rear wheel hubs and lubri cating the axle shafts yearly This prevents the wheel hubs from seizing onto the axle shaft and makes future service easier 1 Turn off the ignition disengage the PTO 2 Using a jack or chain hoist positioned at the center of the rear frame carefully lift the unit up until the rear tires are approximately 1 2 2 5 5 cm off the ground Note For overall unit stability during service do not jack rear end higher than required for wheel removal 3 Support the rear of the unit on jack stands positioned under the rear frame 4 Remove the hardware retaining the wheel assembly to the axle Figure 11 and lubricate the axle shaft using anti seize compound or lithium grease 5 Reinstall the components in reverse order of disas sembly and lower the unit Be sure the key A Figure 11 is in place in the axle keyway Regular Maintenance Figure 10 Lubrication Points Figure 11 Axle Shaft A Key B Retaining Ring C Wheel amp Hub Regular Maintenance TIRE PRESSURE Tire pressure is 20 psi 1 4 bar BATTERY SERVICE WARNING When removing or installing battery cables disconnect the negative cable FIRST and reconnect it LAST If not done in this order the positive terminal can
7. vapor is also toxic to humans and animals Before you store your unit for the off season read the Maintenance and Storage instructions in the Safety Rules section and then perform the following steps e Disengage the PTO and remove the key e Perform engine maintenance and storage measures listed in the engine owner s manual This includes draining the fuel system or adding stabilizer to the fuel do not store a fueled unit in an enclosed struc ture see above 10 Figure 9 Adjusting Height A Skid B Capscrew C Washer D Nut e Battery life will be increased if it is removed put in a cool dry place and fully charged about once a month If the battery is left in the unit disconnect the nega tive cable Before starting the unit after it has been stored e Check all fluid levels Check all maintenance items e Perform all recommended engine checks and proce dures found in the engine owner s manual e Allow the engine to warm up for several minutes before using mower LUBRICATION Service Interval Every 25 Hours Lubricate the unit at the locations shown in Figure 10 as well as the lubrication points listed Generally all moving parts should be oiled where contact is made with other parts Keep oil and grease off belts and pulleys Wipe surfaces clean before and after lubrication Grease e blade arbor Note This grease point is located under the blade deck on the arbor
8. Be sure all fasteners and fuel line connections are tight before starting the unit 12 Figure 13a Battery A Battery B Hold Down Clamp C Negative Battery Cable D Rubber Sheet Figure 13b Battery A 5 16 18 x 3 4 Hex Bolts B Fuel Tank Assembly C Battery SERVICING THE MOWER BLADES A WARNING For your personal safety do not handle the sharp mower blades with bare hands Careless or improper handling of blades may result in serious injury Service Interval Every 100 Hours or As Required 1 Raise the front end of the brush mower and securely support in the raised position Blades should be sharp and free of nicks and dents If worn or damaged replace the blades as described in following steps To remove the blade use a wood block to hold blade while removing the blade mounting capscrew Figure 14 Note Hex head bolt shown Your mower may be equiped with a socket head capscrew Remove and set aside the cutting blade reinforce ment channel Install the new blade into the reinforcement channel with the lift tabs pointing up toward deck Figure 15 Secure with the capscrew and lockwasher Use a wooden block to prevent blade rotation and torque capscrew C Figure 15 to 233 ft Ibs 815 N m WARNING For your personal safety the blade mounting capscrew must be installed with a lockwasher then securely tightened Torque blade
9. Discharge chute jamming with Cut grass with discharge pointing toward cut grass previously cut area 6 Engine not up to operating Run engine for several minutes to warm up temperature 7 Starting mower in tall grass 14 Start the mower in a cleared area Troubleshooting Cont Troubleshooting Adjustment amp Service Blade will not engage 1 Blade clutch rod too loose See Blade Clutch Adjustment Section 2 Blade belt worn or broken Turn off engine and inspect belt Adjust or replace as required 3 Over stretched or broken spring Turn off engine and inspect spring Replace on blade clutch rod as needed 4 Worn blade clutch Replace clutch Blade will not disengage or 1 Blade clutch rod adjustment See Blade Clutch Adjustment Section Blade stop time over 5 seconds too tight or brake worn 2 Broken or jammed blade clutch Replace clutch Mower drive belt slips 1 Clutch is out of adjustment See Adjustments Section 2 Pulleys or belt greasy or oily Clean as required 3 Belt stretched or worn Replace with new belt 4 Idler pulley out of adjustment See Adjustments Section Mower cut is uneven 1 Mower not leveled properly See Mower Adjustment 2 Mower tires not inflated equally See Maintenance Section or properly Mower cut is rough looking 1 Engine speed too slow Set to full throttle 2 Ground speed too fast Slow down 3 Blades are dull Replace blade See Mower Blade Service 4 Mower dri
10. PARK MACHINE ON SLOPES DO NOT OPERATE BLADE WITH MACHINE IN REVERSE srr un few CUTTING BLADE IGNITION SWITCH n Decal Blade Control Engine Key Switch 7028349 Models All mowers Decal Warning 7028490 Important Safety Operating Instructions Read and understand before operating machine Decal Traction Drive Freewheel Lever 1725229 Models All mowers gt an lt a 7 Decal Engine Throttle Control 7029167 Models All mowers A CAUTION OPEN BELT DRIVE Stop engine before reaching underneath A Decal Caution Open Belt Drive 707359 Rotating blades and other parts can cause serious injury Keep hands and feet away DANGER KEEP HANDS and FEET AWAY W Decal Danger Dismemberment 7013010 This mower deck can amputate limbs Keep hands and feet away from blades KEEP HANDS AND FEET AWAY DO NOT OPERATE MOWER UNLESS GUARDS OR THE ENTIRE GRASS CATCHER IS IN ITS PROPER PLACE ASSEMBLE CHUTE DEFLECTOR TO THIS UNIT BEFORE OPERATING J EAR EYE BREATHING PROTECTION Decal Danger Flying Objects 7073647 This machine is capable of throwing objects and debris Keep bystanders away SPEED ADJUST RITE F Decal Personal Protection 7075893 Make sure to wear Hearing Eye and Breathing protec tion Decal Speed Adjustn 1725230 Models All mowers
11. mounting capscrew to 233 ft Ibs 315 N m 13 Regular Maintenance Figure 15 Installing The Blade A 4x4 Wood Block B Lockwasher C Capscrew Troubleshooting Adjustment amp Service TROUBLESHOOTING PROBLEM CAUSE REMEDY Engine will not turnover or start 1 PTO lever in the engaged position 2 Out of fuel NOOR om Engine flooded Battery terminals require cleaning Clogged fuel filter Battery discharged or dead Wiring loose or broken Solenoid or starter motor faulty Safety interlock switch faulty 0 Spark plug s faulty fouled or incorrectly gapped 11 Water in fuel 12 Gas is old or stale Place in disengaged position If the engine is hot allow it to cool then refill the fuel tank Disengage choke See Battery Maintenance Section Turn off fuel and replace filter Recharge or replace Visually check wiring amp replace broken or frayed wires Tighten loose connections See your dealer See your dealer Clean and gap or replace See engine manual Drain fuel amp refill with fresh fuel Replace fuel filter Drain fuel amp refill with fresh fuel Replace fuel filter Engine will not stay running while 1 operating machine Safety bar on handlebar assembly released with blade clutch engaged 2 Safety bar not fully depressing safety switch Press and hold safety bar wile operating unit
12. See your dealer 3 Choke staying on Throttle down slightly after starting to disengage automatic choke 4 Low or no fuel Add fuel 5 Fuel valve shut off Turn fuel valve on Engine starts hard or runs poorly 1 Fuel mixture too rich Clean air filter Check choke adjustment 2 Spark plug s faulty fouled Clean and gap or replace See engine manual or incorrectly gapped 3 Choke engaged Throttle down slightly after starting to disengage automatic choke 4 Fuel filter dirty Replace fuel filter 5 Air filter dirty Replace air filter Engine knocks 1 Low oil level Check add oil as required 2 Using wrong grade oil See engine manual Excessive oil consumption 1 Engine running too hot Clean engine fins blower screen and air cleaner 2 Using wrong weight oil See engine manual 3 Too much oil in crankcase Drain excess oil Engine exhaust is black 1 Dirty air filter Replace air filter See engine manual 2 Choke closed Open choke Engine runs but mower will 1 Traction drive control not engaged Engage traction drive control not drive 2 Drive belt is broken See Drive Belt Replacement 3 Drive belt slips See cause and remedy below Engine stalls easily with 1 Engine speed too slow Set to full throttle mower engaged 2 Ground speed too fast Slow down 3 Carburetor improperly adjusted See Engine Manual 4 Cutting height set too low Cut tall grass at maximum cutting height during first pass 5
13. aded safety bar located above the handle which will allow the engine to run only when safety bar is depressed against the handle Releasing the safety bar will automatically shut engine off This Safety Engine Kill feature is active only when cutting blade is engaged DO NOT ATTEMPT TO DEFEAT THIS SAFETY FEATURE SERIOUS INJURY OR DEATH MAY OCCUR LJO OFF START gt Figure 7 PTO Engaged A Blade Engagement Lever in engaged position To Disengage Cutting Blade Push the Blade Engagement Lever forwards slightly to clear the LOCK position Pull Blade Engagement Lever back against control panel Figure 8 START Figure 8 PTO Disengaged A Blade Engagement Lever in the disengaged posi tion Operating the Mower TO ADJUST CUTTING HEIGHT The front skids on the brush cutter have 3 sets of holes Figure 9 for height adjustment Top holes 3 14 cutting depth Center holes 4 cutting depth Bottom holes 4 cutting depth e Shut off engine e Loosen bolts holding skids e Move skid to desired location e Reinstall bolts STORAGE A WARNING Never store the unit with fuel in an enclosed poorly ventilated structure Fuel vapors can travel to an ignition source such as a furnace water heater etc and cause an explosion Fuel
14. anual for recommended oil and gasoline specifications Never check the engine while it is running or while you are smoking Check only when engine is cold All machines are shipped without oil or gasoline unless otherwise noted To Start Engine Recoil Start e Open fuel valve located at bottom of fuel tank by turning knob counterclockwise e Set throttle control past the START position fully Right to the double lines to engage choke e Turn key on dash panel to RUN position e Grasp recoil handle and pull cord briskly You may have to pull several times before engine starts If engine fails to start within a reasonable number of attempts discontinue and check engine manual for further instructions NOTE Be sure recoil cord retracts fully into recoil unit A slack recoil cord can cause serious personal injury and or damage to unit Electric Start Optional e Open fuel valve located at bottom of fuel tank by turning knob counterclockwise e Set throttle control past the START position fully Right to the double lines to engage choke e Turn ignition key on dash panel past RUN position to START to engage starter If engine fails to start within a reasonable period of time generally 2 3 attempts of 5 6 seconds cranking time each discon tinue and check engine manual for further instruc tions Operating the Mower To Shut Engine Down e Allow engine to idle for 2 3 minu
15. aped end of the control rod C into one of the four speed adjustment holes in the engagement bar side plate The rearmost hole will provide the most forward speed and the least reverse speed and vice versa Finer adjustment can be obtained by loosening the jam nut D and turning the rod in or out 3 Secure the in the desired position by replacing the hair pin clip B 16 Figure 16a Travel Controls Adjustment A Engagement Bars B Upper Handle C Control Rod D Wing Nut Locknut Figure 16b Travel Controls Adjustment A Engagement Bars B Hair Pin Clip C Control Rod D Jam Nut BLADE CLUTCH ADJUSTMENT A WARNING Shut off engine before attempting this adjustment procedure If the mower blade does not stop running when the blade clutch lever is in the DISENGAGED position does not run at full speed adjust the Blade Clutch tension 1 Remove clutch cover plate A Figure 19 2 Loosen nut D Figure 17 3 Remove hairpin clip E 4 Slide clutch rod fitting C out of blade clutch lever B 5 Move clutch rod lever B to fully disengaged position 6 Push forward on the blade clutch engagement lever Figure 18 7 Adjust nut D and clutch rod fitting C until there is no tension on the spring and minimal slack approxi mately 1 16 when the fitting is placed into hole in the blade clutch lever 8 Attach clutch rod fitting to the blade clutch lever
16. be shorted to the frame by a tool Cleaning the Battery and Cables 9HP Models Service Interval Every 100 Hours 1 Disconnect the cables from the battery negative cable first C Figure 13a Remove the battery hold down B rubber protective sheet D and battery A Clean the battery compartment with a solution of bak ing soda and water Clean the battery terminals and cable ends with a wire brush and battery terminal cleaner until shiny Reinstall the battery in the battery compartment place rubber sheet D on top of battery and secure with the battery hold down B 6 Reattach the battery cables positive cable first C 7 Coat the cable ends and battery terminals with petro leum jelly or non conducting grease Cleaning the Battery and Cables All Models Except 9HP Service Interval Every 100 Hours 1 Turn the fuel valve OFF the fuel valve is located under the fuel tank Remove the two 5 16 18 x 3 4 hex bolts A Figure 13b securing the fuel tank assembly B to the unit 2 Place a container under the fuel valve to catch spilled fuel and remove the clamp securing the fuel line to the fuel valve Lift the fuel tank assembly off the unit and set it aside Be careful to avoid spilling fuel Perform the battery C removal cleaning and instal lation procedures found above in CLEANING THE BATTERY AND CABLES 9HP MODELS Reverse steps 1 4 to reinstall the fuel tank
17. com mended parts when necessary e Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them e Do not change the engine governor setting or over speed the engine Asterisked items do not apply to electric mowers EMISSIONS e Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm e Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label Safety Rules amp Information SERVICE AND MAINTENANCE e Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive a Use only an approved container b Never remove gas cap or add fuel with the engine running Allow engine to cool before refu eling Do not smoke c Never refuel the unit indoors If fuel is spilled do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated Replace all fuel tank caps and fuel container caps securely Never fill containers inside a vehicle or on a truck bed with a plastic bed liner Always place containers on the ground away from your vehicle before filling Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possi ble then refuel such equipment on a trai
18. each of the main handle bar The traction drive engagement bar to the front of the main handle engages reverse travel The traction drive engagement bar below the main handle engages forward travel am as AS i gt yw y Figure 3 Brush Mower Controls Engine On Starter Rotate this key switch to the ON position before pulling on the starter rope If the mower is equipped with the optional electric start ing system rotate the key past the ON position to engage the starter When the engine starts release the key Ead Throttle Control The throttle controls engine speed Move the throttle to the right to increase engine speed and to the left to lower engine speed When mowing always operate the engine at FULL throttle To set the choke for starting a cold engine move the throttle lever past the FULL speed position As soon as the engine starts move the control to the FULL position STARTING THE ENGINE NOTE The procedures outlined within this section are general guidelines and are in no way meant to replace or supercede engine manufacturer s operating instruc tions In order to obtain optimum performance from your engine refer to your engine manual Before Starting Engine e Be sure that the unit is completely assembled all fas teners are tightened securely and all safety guards and components are in place Be sure to check engine s oil and gasoline See engine m
19. erial numbers in the space provided for easy access This information is con tained in the Machine Identification Label attached to the machine NOTE For location of engine identification numbers refer to the engine owner s manual Table of Contents Troubleshooting Adjustment and Service 14 Chant eiernes aa ae aeaa aa aa Ear AAR 14 Travel Control Adjustment ceceeeeeeeeeeees 16 Blade Clutch Adjustment c cccceeeeteeeeteeeees 17 Blade Brake Adjustment ececeeeeesseeeeeeeees 18 Mower Belt Adjustment seenen 18 Traction Drive Belt Adjustment cee 19 Mower Belt Replacement cceeecsseeeeeeenees 20 Specifications issce fetesccectt eect ends 21 Parts amp ACCESSOMICS cccccsssseeeeeseeeeseeesnnnnneeees 21 Replacement Parts ccccceeeeeseeeeeesesneeeeeenaees 21 Maintenance IteMS cccceeeeseeeeeeeesteeeeetenaees 21 Technical Manuals ccceeeeeeeeeeeeeeeeetneeeeeeeeaees 21 NOTE In this manual left and right are referred to as seen from the operating position PRODUCT REFERENCE DATA Model Description Name Number Unit MFG Number Unit SERIAL Number Mower Deck MFG Number Mower Deck SERIAL Number Dealer Name Date Purchased ENGINE REFERENCE DATA Model Serial Engine Make Engine Model Figure 1 Serial Number Tag Engine Type Spec Engine Code Serial Number Safety Rule
20. ing backwards Do not operate the mower without proper guards plates grass catcher or other safety protective devices in place See manufacturer s instructions for proper operation and installation of accessories Use only accessories approved by the manufacturer Stop the blade s when crossing gravel drives walks or roads Shut off the engine motor whenever you leave the equipment before cleaning the mower or unclogging the chute Shut the engine motor off and wait until the blade comes to a complete stop before removing grass catcher Mow only in daylight or good artificial light Do not operate the mower while under the influence of alcohol or drugs Never operate mower in wet grass Always be sure of your footing keep a firm hold on the handle and walk never run Disengage the self propelled mechanism or drive clutch on mowers so equipped before starting the engine motor If the equipment should start to vibrate abnormally stop the engine motor and check immediately for the cause Vibration is generally a warning of trou ble Always wear safety goggles or safety glasses with side shields when operating mower SLOPE OPERATION WARNING Never operate on slopes greater than 17 6 percent 10 which is a rise of 3 1 2 feet 106 cm vertically in 20 feet 607 cm horizontally Select slow ground speed before driving onto slope In addition to front and rear weights use extra caution when
21. it to remove traction drive belt from lower engine pulley F Figure 24 5 Loosen mower belt idle pulley lock nut B Figure 23 6 Loosen idler pulley adjustment by rotating adjustment nut C Figure 23 7 Reach through rear of unit to remove mower blade drive belt B Figure 24 from engine pulley 8 Remove mower blade drive belt through blade clutch access opening 9 Reverse above steps 1 8 to install new belts 20 Figure 23 Belt Adjustments moop Clutch Cover Plate Mower Blade Idler Pulley Lock Nut Mower Blade Idler Pulley Adjustment Nut Traction Drive Idler Pulley Lock Nut Traction Drive Idler Pulley Adjustment Nut Figure 24 Belt Alignment QOmMmmoowy Blade Drive Pulley Mower Belt Mower Tension Idler Transmission Pulley Transmission Belt Engine Pulley Transmission Tension Idler Specifications NOTE Specifications are correct at time of printing and are subject to change without notice Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors ENGINEI BRIGGS HONDA KAWASAKI BRIGGS Engine 13 HP B amp S 13 HP Honda 15 HP V twin 16 HP B amp S Transmission Hydro Variable Hydro Variable Hydro Variable Hydro Variable Ground Speed mph Infinite 01 6 Infinite 01 6
22. ler with a portable container rather than from a gasoline dis penser nozzle Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is com plete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing immedi ately Maintain or replace safety and instruction labels as necessary Never run a unit in an enclosed area Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Never tamper with safety devices Check their proper operation regularly and make necessary repairs if they are not functioning properly Keep unit free of grass leaves or other debris build up Clean up oil or fuel spillage Stop and inspect the equipment if you strike an object Repair if necessary before restarting SAFETY DECALS This unit has been designed and manufactured to pro vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effec tively we have placed several safety labels on the unit to remind you of this important information while you are operating your unit Never make adjustments or repairs with the engine running unless specified otherwise in the engine man ufacturer s manual
23. nd idler pulley D with 10 lbs of pressure on the belt 3 4 Test mower and repeat adjustment as required For S N 071601076 up The traction drive belt tension is adjusted through spring tension To adjust spring tension Tighten idler pulley lock nut 1 Tighten or loosen nut A Figure 22 to achieve prop er belt tension Belt deflection should be approxi mately 1 8 halfway between the engine pulley C Figure 21 and idler pulley D Tighten adjustment nut of the tension spring until expanded spring length is 6 3 8 maximum For mea surement purposes the spring can be reached through the access pan beneath the engine 19 Troubleshooting Adjustment amp Service 1 8 Max Figure 21 Traction Drive Belt Adjustment A Transmission Pulley B Drive Belt C Engine Pulley D Idler Pulley Figure 22 Traction Drive Belt Adjustment A Adjustment Nut Troubleshooting Adjustment amp Service MOWER BELT REPLACEMENT To replace the mower blade drive belt NOTE The traction drive belt will have to be removed before the mower blade belt can be removed 1 Remove clutch cover plate A Figure 23 2 On early models only loosen traction drive belt idler pulley lock nut D Figure 23 for the traction drive 3 Loosen idler pulley adjustment by rotating adjustment nut late models A Figure 22 or early models E Figure 23 4 Reach through rear of un
24. operating on slopes with rear mounted grass catcher Mow across the slope never up and down use cau tion when changing directions and DO NOT START OR STOP ON SLOPE Slopes are a major factor related to slip and fall acci dents which can result in severe injury All slopes require extra caution If you feel uneasy on a slope do not mow it Do e Mow across the face of slopes never up and down Exercise extreme caution when changing direction on slopes e Remove obstacles such as rocks tree limbs etc e Watch for holes ruts or bumps Tall grass can hide obstacles Do Not Do not mow near drop offs ditches or embank ments The operator could lose footing or balance e Do not mow excessively steep slopes e Do not mow on wet grass Reduced footing could cause slipping CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the unit and the mowing activity Never assume that chil dren will remain where you last saw them Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn mower off if children enter the area Before and while moving backwards look behind and down for small children Never allow children to operate the mower Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision Safety Rules and Information
25. r handle safety bar A Figure 5 and lower portion of traction drive engagement bar B with both hands slowly begin squeezing engage ment bar up toward handle The unit should begin moving forward Figure 5 Forward Travel A Safety Bar B Forward Traction Drive Bar 4 DANGER Do not pass by or stand on the discharge side of brush mower with its engine running and blade engaged To Propel Unit In Reverse e Grasping both upper handle safety bar A Figure 6 and upper portion of traction drive engagement bar B slowly squeeze bar back toward handle The unit should begin moving backwards The further the engagement bar is moved toward the handle the more the unit will accelerate Likewise slowly releasing pressure on the bar will slowly decelerate the unit Releasing engagement bar altogether will disen gage transmission completely Figure 6 Reverse Travel A Safety Bar B Reverse Traction Drive Bar in front of handle ENGAGING DISENGAGING THE CUTTING BLADE Operating the Mower A DANGER Do not pass by or stand on the discharge side of brush mower with its engine running and blade engaged To Engage Cutting Blade e Push Blade Engagement Lever forward and then to the right until lever locks into place Figure 7 A WARNING Engaging cutting blade will activate engine safety kill feature This feature uses the spring lo
26. repairs before restarting and operating the equipment All DANGER WARNING CAUTION and instructional messages on your mower should be carefully read and obeyed Personal bodily injury can result when these instructions are not followed The information is for your safety and it is important All of the safety decals below are on your mower If any of these decals are lost or damaged replace them at once See your local dealer for replacements These labels are easily applied and will act as a constant visual reminder to you and others who may use the equipment to follow the safety instructions necessary for safe effective operation Safety and Instructional Decals AVOID SERIOUS INJURY OR DEATH READ UNDERSTAND AND FOLLOW ALL INSTRUCTIONS AND WARNINGS IN OPERATOR S MANUAL AND ON MACHINE DO NOT OPERATE UNTIL THOROUGHLY TRAINED AND FAMILIAR WITH ALL CONTROLS AND PROPER USE OF THIS MACHINE PRACTICE OPERATION WITH BLADE OFF IN AN OPEN AREA DO NOT OPERATE WITHOUT GUARDS IN PLACE DO NOT BYPASS OR DISABLE ANY SAFETY DEVICES OPERATOR PROTECTIVE EQUIPMENT REQUIRED SAFETY GLASSES LONG PANTS AND SUBSTANTIAL FOOTWEAR DO NOT LEAVE OPERATOR S POSITION WITH ENGINE RUNNING STOP BLADE STOP ENGINE REMOVE KEY DO NOT REFUEL WITH ENGINE RUNNING OR HOT ADD FUEL ONLY WHEN ENGINE IS COOL AND WITH MACHINE IN AN OPEN AREA DO NOT ALLOW CHILDREN OR OTHERS IN MOWING AREA WHEN MACHINE IS OPERATED EVEN WITH BLADES OFF DO NOT
27. s amp Information Read these safety rules and follow them closely Failure to obey these rules could result in loss of control of unit severe personal injury or death to you or bystanders or damage to property or equipment This mowing deck is capable of amputating hands and feet and throwing objects The triangle in text signi fies important cautions or warnings which must be followed SAFE OPERATION PRACTICES FOR WALK BEHIND MOWERS This cutting machine is capable of amputating hands and feet and throwing objects Failure to observe the follow ing safety instructions could result in serious injury or death GENERAL OPERATION Read understand and follow all instructions on the machine and in the manual s Be thoroughly familiar with the controls and the proper use of the mower before starting Do not put hand or feet near or under rotating parts Keep clear of the discharge opening at all times Only allow responsible individuals who are familiar with the instructions to operate the mower Clear the area of objects such as rocks toys wire bones sticks etc which could be picked up and thrown by the blade Be sure the area is clear of other people before mow ing Stop mower if anyone enters the area Do not operate the mower when barefoot or wearing open sandals Always wear substantial foot wear Do not pull mower backwards unless absolutely nec essary Look down and behind before and while mov
28. tch Blade should stop turning within 5 seconds If the blade does not stop within 5 seconds see Blade Clutch Adjustment Section Figure 19 Belt Adjustments A Clutch Cover Plate B Mower Blade Idler Pulley Lock Nut C Mower Blade Idler Pulley Adjustment Nut D Traction Drive Idler Pulley Lock Nut E Traction Drive Idler Pulley Adjustment Nut MOWER BELT ADJUSTMENT If the mower blade drive belt needs adjustment 1 Loosen mower blade idler pulley lock nut B Figure 19 2 Loosen or tighten mower blade idler pulley adjust ment nut C Figure 19 as required 18 3 8 Max i Figure 20 Mower Belt Deflection A Belt Clutch Pulley B Belt C Idler Pulley Belt deflection should be approximately 3 8 halfway between the belt clutch A Figure 20 pulley and the idler pulley C 3 Tighten idler pulley lock nut 4 Test mower and repeat adjustment as required TRACTION DRIVE BELT ADJUSTMENT If the mower drive is not functioning properly the drive belt may need to be adjusted For S N 0 071601075 The traction drive belt tension is adjusted by a bolt and screw system To adjust belt tension 1 Loosen traction drive idler pulley lock nut D Figure 19 Loosen or tighten traction drive idler pulley adjust ment nut E Figure 19 as required Belt deflection should be approximately 1 8 halfway between the engine pulley C Figure 21 a
29. tes before shutting down e Set throttle control down to SLOW position e Turn key to OFF position NOTE If you experience problems with your engine that cannot be satisfactorily resolved by following the instruc tions contained within the engine manual contact your local engine dealer All engine service warranty or oth erwise is required to be performed by a manufacturer authorized service center ENGAGING THE TRANSMISSION Your Field amp Brush mower is equipped with a rugged hydrostatic transmission The mower can be operated at variable speeds in both forward and reverse directions Please read the following instructions in order to acquaint yourself with the mowers controls for safe oper ation The traction drive system is engaged or disengaged through the Traction Drive control lever Figure 4 locat ed on the right side of the machine when standing at the Operator s Controls e Engage the traction drive by moving the control lever to the DRIVE position The brush mower can now be moved using the Traction Drive Controls Figure 4 Traction Drive Freewheel Control Operating the Mower To Propel Unit Forward IMPORTANT NOTE IN CASE OF EMERGENCY SUCH AS LOSS OF CONTROL OR POTENTIAL COLLISION RELEASE TRACTION DRIVE ENGAGEMENT BAR THIS WILL IMMEDI ATELY DISENGAGE THE TRANSMISSION AND STOP MOWER MOVEMENT THE ENGINE WILL CONTINUE TO RUN e Grasping both uppe
30. using washer and hairpin clip Tighten nut 9 Start engine Blade should not rotate 10 Engage blade Blade should come up to full speed 11 Disengage blade Blade should stop in 5 seconds or less Stop engine 12 Install clutch cover plate Troubleshooting Adjustment amp Service 17 Figure 17 Blade Clutch Adjustment Clutch Rod Clutch Rod Lever Clutch Rod Fitting Locknut Hairpin Clip mOoOOWDY gt Troubleshooting Adjustment amp Service BLADE BRAKE ADJUSTMENT WARNING e DO NOT place hands or feet under mower deck and away from blade e This machine is capable of throwing objects and debris Keep bystanders away DO NOT touch any rotating parts pulleys belts etc Loose clothing gloves etc can become entangled The mower blade should stop within 5 seconds after the Blade Engagement Lever is moved to the DISEN GAGED position This adjustment is checked by 1 Remove blade clutch cover plate A Figure 19 2 Start engine 3 With mower blade engagement lever in the DISEN GAGED position note spindle bolt A Figure 18 in center of pulley bolt is fastened to blade spindle and indicates blade rotation If clutch rod is adjusted properly spindle should not turn Figure 18 Blade Spindle Brake A Spindle Bolt 4 Move mower blade engagement lever into the ENGAGED position Spindle should begin turning 5 Disengage clu
31. ve belt slipping Clean or replace belt as necessary because it is oily or worn 5 Check PTO Adjustment See Adjustments Section 6 Blade not properly fastened See Servicing the Mower Blades to arbor 7 Blade screw is loose Turn off engine and tighten blade screw Excessive mower vibration 1 Blade mounting screw is loose Tighten to 233 ft lbs 315 N m 2 Mower blade arbor or pulleys Check and replace as necessary are bent 3 Mower blade is out of balance Remove and balance blade See Servicing the Mower Blades 4 Belt installed incorrectly Reinstall Correctly 5 Foreign objects caught on or Turn off engine and remove foreign materials wrapped around blade from around blade Excessive belt wear or breakage 1 Bent or rough pulleys Repair or replace 2 Using incorrect belt Replace with correct belt 15 Troubleshooting Adjustment amp Service TRAVEL CONTROL ADJUSTMENT Serial Number 0 011903999 1 The Travel Control engagement bars A Figure 16a should be an equal distance from the Upper Handle Bar If they are not adjust their position 2 Loosen the wing nut locknut D and rotate control rod C until engagement bars are properly adjusted 3 Tighten locknut to secure adjustment Serial Number 012003001 Up The Travel Control engagement bars A Figure 16b can be adjusted to provide the optimum ratio of forward reverse travel speed 1 Remove the hair pin clip B Figure 16b 2 Relocate the L sh
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