Snapper 19EO5 HI-VAC Series Lawn Mower User Manual
Contents
1. 5 Avoid starting stopping or turning on a slope If tires lose traction i e machine stops forward motion on a slope disengage the blade s PTO and drive slow off the slope 6 Keep all movement on slopes slow and gradual Do not make sudden changes in speed or direction which could cause the machine to rollover 7 Use extra care while operating machines with grass catchers or other attachments they can affect the stability of the unit Do not use on steeps slopes 8 Do not try to stabilize the machine by putting your foot on the ground ride on units 9 Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in 10 Do not use grass catchers on steep slopes 11 Do not mow slopes if you cannot back up them 12 See your authorized dealer retailer for recommendations of wheel weights or counterweights to improve stability 13 Remove obstacles such as rocks tree limbs etc 14 Use slow speed Tires may lose traction on slopes even though the brakes are functioning properly 15 Do not turn on slopes unless necessary and then turn slowly and gradually uphill if possible Never mow down slopes Udi EQUIPMENT RIDE ON UNITS Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point 2 Follow the manufacturer s recommendations for weight limit for to2. 3 Drain excess oil Engine exhaust is black 1 Dirty air filter 1 Replace air filter See engine manual 2 Engine choke control 2 Open choke control is in closed position 22 Troubleshooting Adjustments amp Service Rider Troubleshooting Continued PROBLEM CAUSE REMEDY Engine runs but rider will 1 Hydraulic release valve s 1 Turn valve s clockwise to close not drive in open position 2 Belt is broken 2 See Drive Belt Replacement 3 Drive belt slips 3 See problem and cause below 4 Brake is not fully released 4 See authorized service dealer Rider drive belt slips 1 Pulleys or belt greasy or oily 1 Clean as required 2 Belt stretched or worn 2 Replace belt Brake will not hold 1 Brake is incorrectly adjusted 1 See Brake Adjustment 2 Brake caliper pads worn 2 See your dealer Rider steers or handles poorly 1 Steering linkage is loose 1 Check and tighten any loose connections 2 Improper tire inflation 2 See Regular Maintenance Section TROUBLESHOOTING THE MOWER CAUSE PROBLEM Mower will not raise 1 Lift linkage not properly attached or damaged REMEDY See authorized service dealer for repair Mower cut is uneven 1 Mower not leveled properly 1 See Mower Adjustment 2 Rider tires not inflated 2 See Regular Maintenance Section equally or properly Mower cut is rough looking 1 Engine speed too slow 1 Set throttle to full
3. A warm engine may not require position the faster the drive wheel will turn choking Move the lever forward to close the choke o Move the lever back to open the choke See the OPERATION section for steering instructions Ignition Switch The ignition switch starts and stops the engine it has three positions E o E un START Cranks the engine for starting NOTE Never leave the ignition switch in the RUN position with the engine stopped this drains the battery H Hour Meter The hour meter measures the number of hours the key has been in the RUN position Stops the engine and shuts off the electrical system Allows the engine to run and powers the electrical system Note The hour meter will register the passage of time when the key is in the RUN position even if the engine is not running The hour meter has a self contained power source so the total hours are always visible w PTO Switch The PTO Power Take Off switch engages and disengages attachments that use the PTO To engage the PTO pull UP on the switch Push DOWN to disengage Note that the operator must be seated firmly in the rider seat for the PTO to function O Transmission Oil Fill Transmission oil is added through the transmission oil expansion chamber It also serves as extra holding capacity for oil as the transmission heats up and the oil expands See CHECK TRANSMISSION OIL LEVEL for oil level check and fill procedures Transmissio
4. e roller straps deck lift pivots Use grease fittings when present Disassemble parts to apply grease to moving parts when grease fittings are not installed Not all greases are compatible Use automotive type lithium grease Lube Rear Suspension Pivot Lube Idler Figure 13 Lubrication Regular Maintenance AWARNING For your personal safety do not handle the sharp mower blades with bare hands Careless or improper handling of blades may result in serious injury AWARNING For your personal safety blade mounting capscrews must each be installed with a hex spline washer and spring washer then securely tightened Torque blade mounting capscrew to 45 55 ft Ibs 61 75 N m SERVICING THE MOWER BLADES Service Interval Every 10 Hours or As Required 1 Remove mower deck see Mower Deck Removal 2 See Figure 14 To remove blade for sharpening use a block of wood to prevent blade rotation while loosening the capscrew 3 Remove the capscrew D Figure 16 spring washer C hex washer B and blade 4 Use a file to sharpen blade to a fine edge If blade is damaged it must be replaced 5 Balance the blade as shown in Figure 15 Center the blade s hole on a nail lubricated with a drop of oil A balanced blade will remain level 6 Reinstall the blade Figure 16 with the tabs pointing up toward the mower deck as shown 7 Reinstall the hex washer B Figure 1
5. gasoline additives premium gasoline or white gas because engine fuel system damage could result Figure 18 Maintenance Fuel Tank Cap Transmission Oil Cap Fuel Filter Locking Tab Locking Screw moov Regular Maintenance 4 Reinstall the reservoir cap move the locking tab between two notches and tighten the locking capscrew TRANSMISSION OIL FILTER CHANGE Change Interval Every 250 Hours Filter Part Number 1719168 1 Locate the transmission oil filter C Figure 19 at the rear of the battery compartment under the seat 2 Lubricate the new filter base with a few drops of transmission oil Fill the filter half full of oil 3 Clean the area around the filter base and remove the filter Do NOT drain the hydraulic system oil 4 Thread the new filter onto the filter base until the gasket makes contact then tighten 3 4 of a turn more NOTE The oil will drain from the reservoir tank if the new filter is not quickly reinstalled 5 Run the unit for several minutes and check the transmission oil level See previous page IMPORTANT NOTE Use caution after changing the filter air in the hydraulic system may affect the responsiveness of the control levers Repeat step 5 until the air is out of the system Aj C Figure 19 Battery Compartment A Positive Cable amp Terminal B Negative Cable amp Terminal C Transmission F
6. plenty of room to maneuver Clear the area of objects people and animals before you begin Operate the unit at mid throttle during this practice session ALWAYS operate at full throttle when mowing and turn slowly to prevent tire slippage and damage to your lawn We suggest you begin with the Smooth Travel procedure to the right and then advance through the forward reverse and turning maneuvers You must release the parking brake prior to moving the control levers inward BASIC DRIVING Forward Travel Practice Gradually move both ground speed control levers evenly FORWARD from neutral Slow down and repeat NOTE Straight forward travel takes practice If necessary top speed can be balance adjusted see the Speed Balancing Adjustment in the Adjustments section near the back of this manual Forward Travel Figure 4 Forward Travel Smooth Travel The lever controls of the zero turn rider are responsive The BEST method of handling the ground speed control levers is in three steps as shown in Figure 3 FIRST place your hands onto the levers as shown SECOND to go forward gradually push the levers forward with your palms THIRD to speed up move the levers farther forward To slow down smoothly slowly move the levers toward neutral Figure 3 Move Control Levers Gradually Reverse Travel Practice LOOK DOWN amp BEHIND then gradually move both grou
7. PROBLEM Engine will not turnover or start A Parking brake not engaged REMEDY 1 Engage parking brake 2 PTO electric clutch switch 2 Place in OFF position in ON position 3 Out of fuel 3 If engine is hot allow it to cool then refill the fuel tank 4 Engine flooded 4 Open the choke 5 Gas is old or stale 5 Drain fuel amp replace with fresh fuel 6 Battery terminals require 6 Clean the battery terminals cleaning 7 Battery discharged or dead 7 Recharge or replace 8 Wiring loose or broken 8 Visually check wiring amp replace broken or frayed wires Tighten loose connections 9 Solenoid or starter motor faulty 9 Repair or replace See authorized dealer 10 Safety interlock switch 10 Replace as needed See authorized faulty service dealer 11 Spark plug s faulty fouled 11 Clean and gap or replace or incorrectly gapped See engine manual 12 Water in fuel 12 Drain fuel amp refill with fresh fuel Engine starts hard or runs poorly 1 Fuel mixture too rich 1 Clean air filter Check the choke 2 Spark plug faulty fouled or 2 Clean and gap or replace incorrectly gapped See engine manual Engine knocks 1 Low oil level 1 Check add oil as required 2 Using wrong grade oil 2 See engine manual Excessive oil consumption 1 Engine running too hot 1 Clean engine fins blower screen and air cleaner 2 Using wrong weight oil 2 See engine manual 3 Too much oil in crankcase
8. can cause hearing loss through extended periods of exposure Wear hearing protection when operating this machine 4 Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods 5 Always follow the engine manual instructions for proper start up procedures when returning the unit to service 6 Never store the unit or fuel container inside where there is an open flame or pilot light such as in a water heater Allow unit to cool before storing SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you cannot back up the slope or if you feel uneasy on it do not operate on it Control of a walk behind or ride on machine sliding on a slope will not be regained by the application of the brake The main reasons for loss of control are insufficient tire grip on the ground speed too fast inadequate braking the type of machine is unsuitable for its task lack of awareness of the ground conditions incorrect hitching and load distribution 1 Mow across slopes not up and down 2 Watch for holes ruts or bumps Uneven terrain could overturn the unit Tall grass can hide obstacles 3 Choose a slow speed so that you will not have to stop or change speeds while on the slope 4 Do not mow on wet grass Tires may loose traction
9. can cause other blades to rotate Do not change engine governor settings or over speed the engine Operating the engine at excessive speed can increase the hazard of personal injury Disengage drive attachments stop the engine remove the key and disconnect the spark plug wire s before clearing attachment blockages and chutes performing service work striking an object or if the unit vibrates abnormally After striking an object inspect the machine for damage and make repairs before restarting and operating the equipment Never place hands near the moving parts such as a hydro pump cooling fan when the tractor is running Hydro pump cooling fans are typically located on top of the transaxle Units with hydraulic pumps hoses or motors WARNING Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause serious injury If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure Use paper or cardboard and not hands to search for leaks Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system If leaks occur have the unit serviced immediately by your authorized dealer WARNING Stored energy device Improp
10. lt gt Simplicity vy MASSEY FERGUSON SNAPPER LAWN amp GARDEN EQUIPMENT USER S MANUAL 18HP Zero Turn Riders Mfg No Description 2690487 Massey Ferguson ZT 1844 5900608 Snapper ZT18441KHC 19HP Zero Turn Riders Mfg No Description 5900609 Snapper ZT19441KWV 20HP Zero Turn Riders Mfg No Description 2690449 Simplicity 20HP Kohler Champion Zero Turn Rider with 44 Mower 2690483 Simplicity 20HP Kohler Champion Zero Turn Rider with 44 Mower AU NZ 2690451 Simplicity 20HP Briggs Champion Zero Turn Rider with 50 Mower 2690452 Simplicity 20HP Briggs Champion Zero Turn Rider with 50 Mower CE 2690484 Simplicity 20HP Briggs Champion Zero Turn Rider with 50 Mower AU NZ 2690477 Massey Ferguson ZT 2050 2690485 Massey Ferguson ZT 2050 CE 5900610 Snapper ZT20501BV 5901166 Snapper EZT20501BV CE Form No 5100278 Revision 02 Rev Date 9 2005 TP 100 7238 02 CH SMN Safety Rules amp Information cccsseseeeeeees 2 Identification NUMDELS cecceseeeeeeeeeeeeeenees 5 SELATA DI or Lae T 6 Safety Icons amp Interlock System ssseee 7 Features amp Controls cccssseeseeseeeeeesseceeeeeeees 8 Control FUNCTIONS ceeeeeeeeeeeeeeeeeteeeeeeeeeteeeee 8 OSTROW sirinin esinin aniar isinisi 10 General Operating Safety eeeeeeeeeeee 10 Checks Before Starting cccceeeeeeeeeeeneeeeeees 10 Starting the Engine ccccceeeseeeeseeeteeeeee
11. this important information while you are operating your unit NORTH AMERICAN MODELS A DANGER OPERATING ON STEEP SLOPES CAN CAUSE SLIDING AND LOSS OF STEERING CONTROL AND ROLLOVE OPERATING ON WET OR SLIPPERY SLOPES CAN CAUSE SLIDING AND LOSS OF STEERING AND CONTROL De AMPUTATION HAZARD ROPING OVER EDGES DITCHES OR EMBANKMENTS CAN CAUSE ROLLOVERS WHICH MAY RESULT IN AVOID CARBON MONOXIDE POISONING Do NOT operate the er lated area Decal Main Part No 5100252 ALL MODELS Belts amp Blades Tractor ump Drive Bel 5022931 l 5023256 1704100 Decal Ignition Switch Part No 5048970 5023255 1708229 _ Decal Belt amp Blade Part No 5048907 CE MODELS Decal Warning Main Part No 5061108 Decal Danger Decal Throttle Control Part No 5100280 All DANGER WARNING CAUTION and instructional messages on your rider and mower should be carefully read and obeyed Personal bodily injury can result when these instructions are not followed The information is for your safety and it is important The safety decals below are on your rider and mower If any of these decals are lost or damaged replace them at once See your local dealer for replacements These labels are easily applied and will act as a constant visual reminder to you and others who may use the equipment to follow the safety instructions necessary for safe effective operation A DANGER A
12. 2 Ground speed too fast 2 Decrease Ground Speed 3 Blades are dull 3 Sharpen or replace blades See Mower Blade Service 4 Mower drive belt slipping 4 Clean or replace belt as necessary because it is oily or worn 5 Blades not properly fastened 5 See Servicing the Mower Blades to arbors Engine stalls easily with 1 Engine speed too slow 1 Set to full throttle mower engaged 2 Ground speed too fast 2 Decrease Ground Speed 3 Cutting height set too low 3 Cut tall grass at maximum cutting height during first pass 4 Discharge chute jamming 4 Cut grass with discharge pointing toward with cut grass previously cut area Excessive mower vibration 1 Blade mounting bolts are loose 1 Tighten to 45 55 ft lbs 61 75 N m 2 Mower blades arbors 2 Check and replace as necessary or pulleys are bent 3 Mower blades are out 3 Remove sharpen and balance blades of balance See Maintenance Section 4 Belt installed incorrectly 4 Reinstall Correctly Excessive belt wear or breakage 1 Bent or rough pulleys 1 Repair or replace 2 Using incorrect belt 2 Replace with correct belt Mower drive belt slips 1 Idler pulley spring broken or not 1 Repair or replace as needed or fails to drive properly attached 2 Mower drive belt broken 2 Replace drive belt 23 Troubleshooting Adjustments amp Service SEAT ADJUSTMENT The seat and ground speed control levers should be adjusted so that operator s elbows are supp
13. 6 spring washer C and capscrew D Use a wooden block A to prevent blade rotation while tightening the capscrew D to 45 55 ft Ibs 61 75 N m 18 Figure 16 Blade Installation A 4x4 Wood Block B Hex Washer C Spring Washer D Blade Capscrew CHECK TIRE PRESSURES Tire pressure should be checked periodically and maintained at the levels shown in the chart Note that these pressures may differ slightly from the Max Inflation stamped on the side wall of the tires The pressures shown provide proper traction improve cut quality and extend tire life CHECKING ADDING FUEL To add fuel 1 Remove the fuel cap see A Figure 18 2 Fill the tank to the bottom of the filler neck This will allow for fuel expansion NOTE Do not overfill Refer to your engine manual for specific fuel recommendations 3 Install and hand tighten the fuel cap FUEL FILTER The fuel filter is located in the fuel line between fuel tank and fuel pump If the filter is dirty or clogged replace as follows 1 Disconnect the negative battery cable 2 3 Using a pliers open and slide hose clamps from fuel filter C Figure 18 Remove hoses from filter Install new filter in proper flow direction in fuel line 4 5 6 Secure with hose clamps T Reconnect the negative battery cable when finished ENGINE MAINTENANCE Refer to engine owner s manua
14. Electrical System Oil Capacity Kawasaki FH580V 19 3600 rpm 35 7 Cu in 585 cc 12 Volt 13 amp Alternator Battery 340 CCA 3 8 US pt 1 8L w Filter Kohler Courage 20 20 3400 rpm 36 4 Cu in 597 cc 12 Volt 15 amp Alternator Battery 340 CCA 1 6 qt 1 5L w Filter 20 HP Briggs amp Stratton Make Model Horsepower Displacement Electrical System Oil Capacity Briggs amp Stratton Vanguard 20 3400 rpm 34 75 Cu in 570 cc 12 Volt 16 amp Alternator Battery 340 CCA 56 Oz 1 7 L w Filter 32 CHASSIS Fuel Tank Rear Wheels Front Wheels Capacity 6 5 Gallons 24 6 L Tire Size 20 x 8 00 10 Inflation Pressure 15 psi 1 03 bar Tire Size 11 x 4 00 5 Inflation Pressure 40 psi 2 76 bar TRANSMISSIONS HydroGear BDP 10A HGM 12P Type Hydraulic Fluid Speeds 3400 rpm Continuous Torque Output Maximum Weight on Axle Pump and Wheel Motor 20W 50 conventional detergent motor oil Forward 0 7 MPH 0 11 27 km h Reverse 0 5 MPH 0 8 05 km h 266 ft Ibs 359 N m 2000 Ibs 907 Kg per Axle DIMENSIONS Overall Length Overall Width Height Weight apx With 50 Mower Deck With 44 Mower Deck 78 190 5 cm 41 5 105 cm 42 107 cm 723 Ibs 328 kg 712 Ibs 322 kg Lawn Care amp Mowing Information HOW AND WHEN TO WATER FERTILIZE amp AERATE HOW TO WATER YOUR LAWN The best method of watering a lawn i
15. MPUTATION HAZARD c To avoid injury from rotating blades stay clear of deck edge Decal Danger Mower Part No 5100136 Mower Discharge Part No 5100137 Decal CZT H jaro Rieldace Part No 172594 Decal Cut Height Part No 1725703 Decal Warning Mower Deck Part No 1720389 Decal Danger Fire Carbon Monoxide Part No 5061217 Decal Warning Mower Deck Part No 5061042 SAFETY ICONS Warning Read Operator s Manual Read and understand the Operator s Manual before using this machine Danger Thrown Objects This machine is capable of throwing objects and debris Keep bystanders away Warning Remove Key Before Servicing Remove the key and consult technical literature before performing repairs or maintenance Danger Machine Rollover Operating on steep slopes can cause sliding and loss of steering control and rollover Do not use this machine on slopes greater than 10 Danger Machine Rollover Do not operate on any slopes when wet or slippery Do not operate near drop offs or near water Danger Dismemberment This machine can amputate limbs Keep bystanders and children away when engine is running Danger Dismemberment This mower deck can amputate limbs Keep hands and feet away from blades Danger Dismemberment This machine can crush and cut Keep hands away from belts and pulleys Danger Carbon Monoxide Poisoning Do not operat
16. d seek and obtain professional and practical instruction 22 Always wear substantial footwear and trousers Never operate when barefoot or wearing sandals 23 Before using always visually check that the blades and blade hardware are present intact and secure Replace worn or damaged parts 24 Disengage attachments before refueling removing an attachment making adjustments unless the adjustment can be made from the operator s osition 25 When the machine is parked stored or left unattended lower the cutting means unless a positive mechanical lock is used 26 Before leaving the operator s position for any reason engage the To 3 brake if equipped disengage n blades stop the engine and remove the ey 27 To reduce fire hazard keep the unit free of grass leaves amp excess oil Do not stop or park over dry leaves grass or combustible materials 28 It is a violation of California Public Resource Code Section 4442 to use or operate the engine on or near any forest covered brush covered or grass covered land unless the exhaust system is equipped with a spark arrester maeng any applicable local or state a Other states or federal areas may have similar 29 OSNA regulations may require the use of hearing protection when exposed to sound levels greater than 85 dBA for an 8 hour time period A CAUTION 3 This machine produces sound levels in excess of 85 dBA at the operator s ear WY and
17. djustment Bolt B Control Lever Base C Reverse Top Speed Adjustment Bolt A Cutting Height Adjustment Pin B Deck Lift Cutting Height Lever C Transport Release Lever 25 Troubleshooting Adjustments amp Service PARKING BRAKE ADJUSTMENT 1 Disengage the PTO stop the engine block the front wheels remove the ignition key and engage the parking brake 2 Elevate the rear end of the unit and remove the rear wheels 3 Check the brake spring A Figure 24 length both wheels With the brake engaged the compressed spring length should be 2 5 cm If not adjust the locknut C Figure 24 to achieve the compressed spring length of 2 5 cm 4 After achieving the correct spring compression check the set collar gap B Figure 24 With the parking brake engaged the set collar gap should be 3 16 5 mm If not loosen the set collar screw and move the collar to the correct position 3 16 5 mm Figure 24 Parking Brake Adjustment A Brake Spring B Set Collar C Locknut 26 SUSPENSION ADJUSTMENT SELECT MODELS The shock assembly can be adjusted to vary the amount of pre load applied to the springs This allows the operator to customize the ride according to operator s weight and operating conditions LESS PRE LOAD e Light operator weight e Softer more cushioned ride e Best for relatively flat terrain MORE PRE LOAD e Heavy operator weight e Stiffer mo
18. e the engine in an unventilated area Danger Fire Hazard Keep unit free of grass leaves and excess oil Do not add fuel while engine is hot or running Stop engine and allow to cool for 5 minutes prior to adding fuel Do not add fuel indoors in an enclosed trailer garage or other enclosed areas Clean up spilled fuel Do not smoke while operating this machine Safety Icons amp Interlock System SAFETY INTERLOCK SYSTEM This unit is equipped with safety interlock switches These safety systems are present for your safety do not attempt to bypass safety switches and never tamper with safety devices Check their operation regularly Operational SAFETY Checks TEST 1 ENGINE SHOULD NOT CRANK IF e PTO switch is engaged OR e Parking brake is not engaged OR e Motion control handles are not in the NEUTRAL position TEST 2 ENGINE SHOULD CRANK IF e PTO switch is NOT engaged AND e Parking brake is engaged AND e Motion control handles are locked in the NEUTRAL position TEST 3 ENGINE SHOULD SHUT OFF IF e Operator rises off seat with PTO engaged OR e Operator rises off seat with parking brake disengaged e Operator moves motion control handles out of their neutral positions before disengaging parking brake TEST 4 BLADE BRAKE CHECK Mower blades and mower drive belt should come to a complete stop within five 5 seconds after electric PTO switch is turned off or operator rises off seat If mower dr
19. eeaees 11 Stopping the Rider amp Engine 11 MOWING iiisivsttecesevscchersevid neste adivenssciebeeivneneeneect 11 Pushing the Rider by Hand sss 11 Zero Turn Driving PractiCe ceeeeeeeeeeeeeeneeees 12 Attaching a Wallets iss cccsastuctssnylediiveesin dame ieesee 14 Mower Removal amp Installation 15 Regular Maintenance sccceeeessseeeeneeernees 16 SCNGOUNG iisisti aara diseases 16 LUBICATOMN asui a 17 Servicing the Mower Blades n 18 Checking Tire Pressures ccceeceeeeteteteeeteeeees 19 Checking Adding Fuel 19 Fuel Fie cnoo 19 Engine Maintenance seseina 19 Check Fill Transmission Oil ccceeeeeeeeeeeeeees 19 Transmission Oil Filter Change cceeeeeee 20 Battery Maintenance eceeeeeeeneeeeeeeenteeeeeeeaes 21 Stora C viii ennai ated 21 AWARNING You must read understand and comply with all safety and operating instructions in this manual before attempting to set up and operate your machine Failure to comply with all safety and operating instructions can result in loss of machine control serious personal injury to you and or bystanders and risk of equipment and property damage The triangle A in the text signifies important cautions or warnings which must be followed Table of Contents Troubleshooting Adjustments amp Service 22 Troubleshooting the Rider ceee 22 Troubleshooting the Mowe s sseeeeeeeeeees 23 Seat Adjustmen
20. els Vibration at the Steering Wheel Vibration at the Seat kkk xe IQn moov This unit complies with European Harmonized Lawn Mower Standard EN 836 European Machinery Directive 98 37 EC and European EMC Directive 89 336 EC Tested according to EN 836 1997 A2 2001 EN 1032 1996 EN 1033 1995 Tested according to EN836 1997 A2 2001 Tested according to 2000 14 EC Identification Numbers PRODUCT RE Model Description Name Number FERENCE DATA Unit MFG Number Unit SERIAL Number Mower Deck MFG Number Mower Deck SERIAL Number Dealer Name Date Purchased ENGINE REFERENCE DATA Engine Make Engine Model Engine Type Spec Engine Code Serial Number o Mfg No kW Engine RPM XXXX LpA Vibration Seat We Simplicity Mfg Inc Port Washington WI USA 269XXXX XXX XXX dB A Vibration Wheel XXX m s XXX m s 2005 53074 0997 ms CE Models Place copy of Identification Tag here Safety Decals SAFETY DECALS This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively we have placed several safety labels on the unit to remind you of
21. emoving the grass catcher or unclogging the discharge guard 13 Dperate the machine only in daylight or good artificial ight 14 Do not operate the unit while under the influence of alcohol or drugs 15 Watch for traffic when operating near or crossing roadways 16 Use extra care when loading or unloading the unit into a trailer or truck 17 Always wear eye protection when operating this unit 18 Data indicates that operators age 60 years and above are involved in a large percentage of power equipment related injuries These operators should evaluate their cain to operate the equipment safely enough to protect themselves and others from injury oo AND STORAGE When transporting the unit on an open trailer make sure it is facing forward in the direction of travel If the unit is facing backwards wind lift could damage the unit 2 Always observe safe refueling and fuel handling practices when refueling the unit after transportation or storage 3 Never store the unit with fuel in an enclosed poorly ventilated structure Fuel vapors can travel to an ignition source such as a furnace water heater etc and cause an explosion Fuel vapor is also toxic to humans and animals NO k k O TP 600 4103 01 ZT UV 19 Follow the manufacturers recommendations for wheel weights or counterweights 20 Keep in mind the operator is responsible for accidents occurring to other people or property 21 All drivers shoul
22. ently and replace with manufacturer s recommended parts when necessary Mower blades are sharp Wrap the blade or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Maintain or replace safety and instructions labels as necessary Do not remove the fuel filter when the engine is hot as spilled gasoline may ignite Do not spread fuel line clamps further than necessary Ensure clamps grip hoses firmly over the filter after installation 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Do not use gasoline containing METHANOL gasohol containing more than 10 ETHANOL gasoline additives or white gas because engine fuel system damage could result If the fuel tank must be drained it should be drained outdoors Replace faulty silencers mufflers Maintain or replace safety and instruction labels as necessary Use only factory authorized replacement parts when making repairs Always comply with factory specifications on all settings and adjustments Only authorized service locations should be utilized for major service and repair requirements Never attempt to make major repairs on this unit unless you have been properly trained Improper service procedures can result in hazardous operation equipment damage and voiding of manufacturer s warranty On multiple blade mowers take care as rotating one blade
23. er release of springs can result in serious personal injury Springs should be removed by an authorized technician Models equipped with an engine radiator WARNING Stored energy device To prevent serious bodily injury from hot coolant or steam blow out never attempt to remove the radiator cap while the engine is running Stop the engine and wait until it is cool Even then use extreme care when removing the cap Identification Numbers lisity Manufacturing Inc ef Angton WI 53074 0997 USA North American CE Models Mfg Y 269XXXX a7 SE tal CE Models TA a XXX Vibration wh Ze Only cee nae When contacting your authorized dealer for replacement parts service or information you MUST have these numbers Record your model name number manufacturer s identification numbers and engine serial numbers in the space provided for easy access These numbers can be found in the locations shown NOTE For location of engine identification numbers refer to the engine owner s manual CE Models Place the extra copy of the identification tag in the manual CE IDENTIFICATION TAG MARKINGS Manufacturer s Identification Number Power Rating in Kilowatts Maximum Engine Speed in Rotations per Minute Sound Pressure at Operator s Position in Decibels Manufacturer s Address Year of Manufacture CE Compliance Logo Mass of Unit in Kilograms Sound Power in Decib
24. evening often provide these ideal mowing conditions Avoid mowing after rain or even heavy dew and never mulch when the grass is wet moist grass does not mulch well and clumps beneath the mower deck Note Always operate the engine at full throttle when mowing PROPER MOWING SPEED ENGINE SPEED amp GROUND SPEED Always operate the engine at full throttle when mowing If you hear the engine slowing down you are mowing too fast maintaining a slower ground speed will improve the cutting efficiency of the blades and prevents many common cutting problems Select an appropriate ground speed for the thickness and height of the grass you are cutting 8rd gear or slower for manual gear models or mid range or slower for hydro models If you hear the engine slowing down you are mowing too fast use a slower ground speed HOW MUCH GRASS TO CUT OFF Mow when the grass is 3 4 inches 7 5 10cm long Do not cut off more that 1 2 5cm of grass in a single pass LC 2 gt SNAPPER PRODUCTS INC McDonough GA 30253 www snapper com Simplicity MANUFACTURING INC 500 N Spring Street PO Box 997 Port Washington WI 53074 0997 www simplicitymfg com Copyright 2005 Simplicity Manufacturing Inc All Rights Reserved Printed in USA
25. f the rider veers to the right or left when the ground speed control levers are in the maximum forward or reverse position the top speed of each of these levers can be balanced by turning the adjustment bolt s A amp C Figure 22 Only adjust the speed of the wheel that is traveling faster TO REDUCE THE SPEED OF THE FASTER WHEEL 1 Loosen the jam nut securing the top speed adjustment bolt A 2 Turn the top speed adjustment bolt COUNTER CLOCKWISE to reduce the speed 3 Retighten the securing nut when adjustment is complete CUTTING HEIGHT ADJUSTMENT The cutting height adjustment pin A Figure 23 controls the mower cutting height The cutting height is adjustable between 1 1 2 3 8 cm and 4 1 2 11 4cm Pulling the lever back fully locks the control in transport position To adjust cutting height 1 Pull the adjustment lever B Figure 23 back fully until it locks in transport position 2 Remove the cutting height adjustment pin A and insert it into the desired hole 3 Pull back on the adjustment lever B squeeze the smaller transport release lever C and allow the lever to move forward until it is supported by the cutting height adjustment pin A NEUTRAL ADJUSTMENT If the unit creeps forward or backward with the control levers in their neutral positions see your dealer Troubleshooting Adjustments amp Service Figure 22 Top Speed Adjustment A Forward Top Speed A
26. ht and never more than 1 inch at a time that it will release into the lawn through the summer AERATING YOUR LAWN Consider aerating your lawn in spring Using an aerator to remove cores of soil from the lawn increases the speed of clipping decomposition and encourages deeper root growth by opening up the soil and permitting greater movement of water fertilizer and air Cut less than Optimal cutting point at less than 1 3 from top of grass blade Cutting down to this area contributes to thatch problems Cut Here On Cut First Pass Here On Second Pass TV i Tall Grass Requires Incremental Cutting For extremely tall grass set the cutting height at maximum for the first pass and then reset it to the desired height and mow a second or third time Don t cover the grass surface with a heavy layer of clippings LC 1 Lawn Care amp Mowing information o O o gt WHEN AND HOW OFTEN TO MOW The time of day and condition of the grass greatly affect the results you ll get when mowing For the best results follow these guidelines Mow when the grass is between 3 4 7 5 10 cm high Mow with sharp blades Short clippings of grass one inch or shorter decompose more quickly than longer blades Sharp mower blades cut grass cleanly and efficiently preventing frayed edges which harm the grass Mow at time of day when the grass is cool and dry Late afternoon or early
27. ies important cautions or warnings which must be followed GENERAL OPERATION 1 Read understand and follow all instructions in the manual and on the unit before starting 2 Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times 3 Only allow responsible adults who are familiar with the instructions to operate the unit local regulations can restrict operator age 4 Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade s 5 Be sure the area is clear of other people before mowing Stop the unit if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while travelling in reverse 8 Never direct discharge material toward anyone Avoid discharging material against a wall or obstruction Material may ricochet back toward the operator Stop the blade s when crossing gravel surfaces 9 Do not operate the machine without the entire grass catcher discharge guard deflector or other safety devices in place and operational Slow down before turning Never leave a running unit unattended Always disengage the en PTO set parking brake stop engine and remove ki Sy before dismounting 12 Disengage blades PTO when not mowing Shut off engine and wait cr all re to come to a complete stop before cleaning the machine r
28. ilter D Transmission Fill Level Mark 20 BATTERY MAINTENANCE Cleaning the Battery and Cables 1 Disconnect the cables from the battery negative cable first B Figure 19 2 Clean the battery terminals and cable ends with a wire brush until shiny 3 Reinstall the battery and reattach the battery cables positive cable first see A Figure 19 4 Coat the cable ends and battery terminals with petroleum jelly or non conducting grease A WARNING Be careful when handling the battery Avoid spilling electrolyte Keep flames and sparks away from the battery When removing or installing battery cables disconnect the negative cable FIRST and reconnect it LAST If not done in this order the positive terminal can be shorted to the frame by a tool 21 Regular Maintenance STORAGE Before you store your unit for the off season read the Maintenance and Storage instructions in the Safety Rules section then perform the following steps e Disengage the PTO set the parking brake amp remove the key e Perform engine maintenance and storage measures listed in the engine owner s manual This includes draining the fuel system or adding stabilizer to the fuel do not store a fueled unit in an enclosed structure see warning e Battery life will be increased if it is removed put in a cool dry place and fully charged about once a month If the battery is left in the unit disconnect the negative cable Before sta
29. ished shut off the PTO Stop the engine see STOPPING THE TRACTOR AND ENGINE PUSHING THE RIDER BY HAND DO NOT TOW RIDER Towing the unit will cause hydraulic pump and wheel motor damage Do not use another vehicle to push or pull this unit Disengage the PTO engage the parking brake turn the ignition OFF and remove the key Lift the seat plate to gain access to the hydraulic pumps To disengage the pumps free wheel position turn the hydraulic release valves A Figure 2 located on the pumps COUNTER CLOCKWISE a maximum of 2 full turns Disengage the parking brake The tractor can now be pushed by hand After moving the tractor re engage the pumps drive position by turning the release valves CLOCKWISE and tighten to 80 120 in Ibs of torque eee amp J Figure 2 Transmission Release Valves A Hydraulic Release Valve On Each Pump Operation ZERO TURN DRIVING PRACTICE The lever controls of the zero turn rider are responsive and learning to gain a smooth and efficient control of the rider s forward reverse and turning movements will take some practice Spending some time going through the maneuvers shown and becoming familiar with how the unit accelerates travels and steers before you begin mowing is absolutely essential to getting the most out of the zero turn rider Locate a smooth flat area of your lawn one with
30. itch and turn it to START After the engine starts gradually open the choke push knob down fully Warm up the engine by running it for at least a minute b efore engaging the PTO switch or driving the rider 5 After warming the engine ALWAYS operate the unit at FULL THROTTLE when mowing In the event of an emergency the engine can be sS topped by simply turning the ignition switch to STOP Use this method only in emergency situations For normal engine shut down follow the procedure given in STOPPING THE RIDER STOPPING THE RIDER AND ENGINE iP Returning the ground speed control levers to the middle position will stop tractor movement Pivot the levers outward and lock them in NEUTRAL Disengage the PTO by pushing down on the PTO switch Engage the parking brake by pulling the handle up until it locks into position Move the throttle control to mid throttle position and turn the ignition key to OFF Remove the key 11 Operation MOWING 1 oak WwW PY N Engage the parking brake Make sure the PTO switch is disengaged the motion control handles are locked in the NEUTRAL position and the operator is on the seat Start the engine see STARTING THE ENGINE Set the mower cutting height Set the throttle to FULL Engage the PTO by pulling up on the PTO switch Begin mowing See Section LC for tips on mowing patterns lawn care and trouble shooting information When fin
31. ive belt does not stop within five 5 seconds see your dealer NOTE Once the engine has stopped PTO switch must be turned off parking brake must be engaged and the motion control handles must be locked in the NEUTRAL position after the operator returns to the seat in order to start the engine A WARNING If the unit does not pass a safety test do not operate it See your authorized dealer Under no circumstance should you attempt to defeat the purpose of the safety interlock system Features amp Controls CONTROL FUNCTIONS The information below briefly describes the function of individual controls Starting stopping driving and mowing require the combined use of several controls applied in specific sequences To learn what combination and sequence of controls to use for various tasks see the OPERATION section H Ground Speed Levers ols Throttle Control These levers control the ground speed of the rider The The throttle controls engine speed Move the throttle left lever controls the left rear drive wheel and the right forward to increase engine speed and back to decrease controls the right rear drive wheel engine speed Always operate at FULL throttle Moving a lever forward increases the FORWARD speed of the associated wheel and pulling back on a lever Choke increases the REVERSE speed Close the choke for cold starting Open the choke once The further a lever is moved away from the neutral the engine starts
32. l for all engine maintenance procedures and recommendations CHECK FILL TRANSMISSION OIL Oil Type 20W 50 conventional detergent motor oil 1 Check the oil level when the unit is cold The inspection port is located on the inside of the right tank cover The oil level should be within 1 2 1 3 cm of the horizontal level mark D Figure 19 If the oil is below this level proceed to step 2 Before removing the reservoir cap make sure the area around the reservoir cap and fill neck of the reservoir is free of dust dirt or other debris Loosen the locking capscrew E Figure 18 securing the locking tab D slide the lock tab back and remove the cap B Add oil up to the full mark D Figure 19 Place a container below the filter to catch spilled fuel 19 Regular Maintenance Tire Pressure Front 40 psi 2 76 bar Rear 15 psi 1 03 bar Figure 17 Checking Tire Pressure A WARNING Gasoline is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent operation Do not allow open flame smoking or matches in the area Avoid over filling and wipe up any spills Do not remove fuel filter when engine is hot as spilled gasoline may ignite DO NOT spread hose clamps further than necessary Ensure clamps grip hoses firmly over filter after installation Do not use gasoline containing METHANOL gasohol containing more than 10 ethanol
33. n Release Valves The transmission release valves deactivate the transmissions so that the unit can be pushed by hand See PUSHING THE UNIT BY HAND for operational information Seat Adjustment Lever The seat can be adjusted forward and backward Move the adjustment lever towards the left slide the seat to the desired position and release the lever Features amp Controls Ey Fuel Tank R Fuel Level Gauge To remove the cap turn counterclockwise The fuel gauge is mounted in the fuel tank and indicates the amount of fuel in the tank Mower Height of Cut Adjustment amp Attachment Lift Control Lever To adjust cutting height pull the large lever back fully to lock the control in the attachment raised transport position Position the cutting height selector pin on the appropriate hole to achieve the desired cutting height Pull back on the small lift latch lever and large lever simultaneously and lower the mower into cutting position For attachment transport lift pull the large lift lever back fully to lock the control in the attachment raised transport position Parking Brake DISENGAGE ENGAGE Pull the parking brake lever back to engage the parking brake Move the lever fully forward to disengage the parking brake NOTE To start the unit the parking brake must be engaged Releases the parking brake Locks the parking brake Operation GENERAL OPERATING SAFETY Before first time operation e Be sure t
34. n the side of the brake plate and the nylock adjustment nuts B 3 Insert a 016 018 0 40 0 45mm feeler gauge C through each window positioning the gauge between the rotor face and the armature face as shown in Figure 27 4 Alternately tighten the adjustment nuts B Figure 26 until the rotor face and armature face just contacts the gauge 5 Check the windows for an equal amount of tension when the gauge is inserted and removed and make any necessary adjustments by tightening or loosening the adjustment nuts NOTE The actual air gap between the rotor and armature may vary even after performing the adjustment procedure This is due to dimensional variations on component parts and is an acceptable condition 6 Check the mower blade stopping time The mower blades and mower drive belt should come to a complete stop within five 5 seconds after the electric PTO switch is turned off Figure 27 Adjust PTO Clutch A Window B Adjustment Nut C 016 018 0 40 0 45mm Feeler Gauge AWARNING To avoid serious injury perform adjustments only with engine stopped key removed and rider on level ground BLADE BRAKE CHECK Mower blades and mower drive belt should come to a complete stop within five 5 seconds after electric PTO switch is turned off 1 With parking brake engaged PTO disengaged and an operator in the seat start the engine engine 2 Have an assistant observe the mower drive belt thr
35. nd speed control levers evenly BACK from neutral Slow down and repeat NOTE Practice backing up for several minutes before attempting to do so near objects The rider turns as sharply in reverse as when going forward and backing up straight takes practice Reverse Travel Figure 5 Reverse Travel 12 Practice Turning Around a Corner While traveling forward allow one handle to gradually return back toward neutral Repeat several times NOTE To prevent pivoting directly on the tire tread it is best to keep both wheels going at least slightly forward Operation Practice Turning In Place To turn in place zero turn gradually move one ground speed control lever forward from neutral and one lever back from neutral simultaneously Repeat several times NOTE Changing the amount each lever is pulled forward or back changes the pivot point you turn on Executing Turns Turning In Place Figure 6 Turning Around a Corner ADVANCED DRIVING Executing an End Of Row Zero Turn Your zero turn rider s unique ability to turn in place allows you to turn around at the end of a cutting row rather than having to stop and Y turn before starting a new row For example to execute a right end of row zero turn 1 Slow down at the end of the row 2 Move the LEFT ground speed control lever forward slightly while moving the RIGHT ground speed control lever back t
36. o center and then slightly back from center 3 Begin mowing forward again This technique turns the rider RIGHT and slightly overlaps the row just cut eliminating the need to back up and re cut missed grass As you become more familiar and experienced with operating the zero turn rider you will learn more maneuvers that will make your mowing time easier and more enjoyable Remember the more you practice the better your control of the rider will be Figure 8 Executing an End Of Row Turn 13 Operation ATTACHING A TRAILER The maximum weight of a towed trailer should be less than 200 Ibs 91kg Secure the trailer with an appropriately sized clevis pin A Figure 9 and clip B Excessive towed loads can cause loss of traction and loss of control on slopes Reduce towed weight when operating on slopes The surface being driven on greatly impacts traction and stability Wet or slippery surfaces can greatly reduce traction and the ability to stop or turn Carefully evaluate the surface conditions before operating the unit and trailer and never operate on slopes greater that 10 degrees See SLOPE OPERATION and TOWED EQUIPMENT in the safety section of this manual for additional safety information 14 3 4 1m 20 6m Figure 9 Trailer Weight Recommendations A Clevis Pin B Clip Operation Figure 10 Mower Belt Routing A Arbor Pulley
37. o read all information in the Safety and Operation sections before attempting to operate this tractor and mower e Become familiar with all of the controls and how to stop the unit e Drive in an open area without mowing to become accustomed to the unit brake lever or set the parking brake AWARNING Never operate on slopes greater than 17 6 percent 10 which is a rise of 3 1 2 feet 106 cm vertically in 20 feet 607 cm horizontally Select slow ground speed before driving onto a slope Use extra caution when operating on slopes with a rear mounted grass catcher Mow across the face of slopes not up and down use caution when changing directions and DO NOT START OR STOP ON SLOPE AWARNING Never allow passengers to ride on the unit Before leaving the operator s position for any reason engage the parking brake disengage the PTO stop the engine and remove the key To reduce fire hazard keep the engine tractor and mower free of grass leaves and excess grease Do not stop or park tractor over dry leaves grass or combustible materials Gasoline is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent operation Do not allow open flame smoking or matches in the area Avoid over filling and wipe up any spills 10 CHECKS BEFORE STARTING e Check that crankcase is filled to full mark on dipstick See the engine Operator s Manual for instructions and oil
38. orted by the arm rests when his her hands are on the controls and the ground speed control levers can be moved through their full range of motion without contacting the operator s legs Seat Position Adjustment The seat can be adjusted forward and back Move the adjustment lever A Figure 20 towards the left hand side of the machine slide the seat to the desired position and release the lever GROUND SPEED CONTROL LEVER ADJUSTMENT The control levers can be adjusted in three ways The alignment of the control levers the placement of the levers how close the ends are to one another and the height of the levers can be adjusted To Adjust the Handle Alignment Loosen the mount bolts A Figure 21 and pivot the lever s C to align with each other To Adjust the Handle Placement Loosen the jam nuts and adjust the placement bolt B Figure 21 in or out to properly adjust the lever end spacing To Adjust the Handle Height Remove the mounting hardware and reposition the handle either up or down from its original position You will need to readjust the handle alignment as described above Figure 20 Seat Adjustment A Adjustment Lever Figure 21 Control Lever Adjustment A Alignment Hardware B Placement Hardware C Ground Speed Control Lever 24 SPEED BALANCING ADJUSTMENT AWARNING DO NOT adjust the rider for a faster overall speed forward or reverse than it was designed for I
39. ough the opening between the frame and top of mower deck Engage the PTO and wait several seconds Disengage the PTO and check the amount of time it takes for the mower drive belt to stop 3 If the mower drive belt does not stop within five 5 seconds perform the PTO Clutch Adjustment If the belt still does not stop within five 5 seconds see your dealer MOWER DECK LEVELING Perform these adjustments on a flat level surface SIDE TO SIDE LEVELING 1 With the mower installed place the rider ona smooth level surface such as a concrete floor Turn the front wheels so they are straight 2 Check for bent blades and replace if necessary 3 Place the mower cutting height pin in the 4th hole from the bottom see insert Figure 30 Arrange the outside mower blades so that they are pointing from side to side Figure 28 Measure the distance between the outside tips of each blade and the ground Figures 28 amp 29 If there is more than 1 8 8mm difference between the measurements on each side proceed to step 5 If the difference is 1 8 3mm or less proceed to step 6 Use the rear leveling links B Figure 30 to adjust the side to side leveling of the deck Repeat step 4 if necessary FRONT TO BACK LEVELING 6 10 11 12 Arrange the blades so they face front to back Figure 31 Measure the distance from the ground to the front tip of the center blade and from the ground to rear
40. re rigid ride e Better handling and greater stability on hilly terrain TO ADJUST THE SPRING PRE LOAD 1 Park machine on a flat level surface Disengage the PTO stop the engine and engage the parking brake See Figure 25 Turn the pre load adjustment collar A CLOCKWISE to increase the pre load turn COUNTER CLOCKWISE to decrease the pre load Make sure both front shocks are set to the same amount of pre load Make sure both rear shocks are set to the same amount of pre load NOTE After adjusting the front shock assembly move the o ring against the adjustment collar to prevent the collar from loosening during operation Troubleshooting Adjustments amp Service 27 Figure 25 Suspension Adjustment A Front Shock Adjustment Collar B Rear Shock Adjustment Collar Troubleshooting Adjustments amp Service Figure 26 PTO Clutch Adjustment A Adjustment Window Qty 3 one shown B Adjustment Nut PTO CLUTCH ADJUSTMENT Check the PTO clutch adjustment after the initial 25 hour break in period and then after every 100 hours of operation Also perform the following procedure if the clutch is slipping or will not engage or if a new clutch has been installed 1 Remove key from ignition switch and disconnect spark plug wires to prevent the possibility of accidental starting while the PTO is being adjusted 2 See Figure 26 Note the position of the 3 adjustment windows A i
41. rea for another ride and be run over or backed over by the machine 5 Never allow children to operate the unit 6 Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision EMISSIONS 1 Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm 2 Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label IGNITION SYSTEM 1 This spark ignition system complies with Canadian ICES 002 Safety Rules and Information SERVICE AND MAINTENANCE Safe Handling of Gasoline 1 ak WP 10 1 12 13 Extinguish all cigarettes cigars pipes and other sources of ignition Use only approved gasoline containers Never remove the gas cap or add fuel with the engine running Allow the engine to cool before refueling Never fuel the machine indoors Never store the machine or fuel container where there is an open flame spark or pilot light such as near a water heater or other appliance Never fill containers inside a vehicle or on a truck bed with a plastic bed liner Always place containers on the ground away from your vehicle before filling Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a portable container rather
42. recommendations e Make sure all nuts bolts screws and pins are in place and tight e Adjust the seat position and make certain you can reach all controls from operator s position e Fill the fuel tank with fresh fuel Refer to engine manual for fuel recommendations Sal y Figure 1 Pre Start Checks A Fuel Tank Cap B Crankcase Oil Fill C Seat Adjustment Lever AWARNING Do not load this zero turn rider on a trailer or truck using two separate ramps Only use a single ramp that is at least one foot wider than the width of the rear wheels of this rider This rider has a zero turning radius and the rear wheels could fall off the ramps or the rider could tip over injuring the operator or bystanders A WARNING If you do not understand how a specific control functions or have not yet thoroughly read the FEATURES amp CONTROLS section do so now Do NOT attempt to operate the tractor without first becoming familiar with the location and function of ALL controls STARTING THE ENGINE 1 3 4 While sitting in the operator s seat engage the parking brake and make sure the PTO switch is disengaged and the motion control handles are locked in the NEUTRAL position NOTE A warm engine may not require choking Set the engine throttle control to FAST throttle position Then fully close the choke by pulling the knob OUT fully Insert the key into the ignition sw
43. rting the unit after it has been stored e Check all fluid levels Check all maintenance items e Perform all recommended checks and procedures found in the engine owner s manual e Allow the engine to warm up for several minutes before use AWARNING Never store the unit with fuel in an enclosed poorly ventilated structure Fuel vapors can travel to an ignition source such as a furnace water heater etc and cause an explosion Fuel vapor is also toxic to humans and animals Troubleshooting Adjustments amp Service TROUBLESHOOTING While normal care and regular maintenance will extend the life of your equipment prolonged or constant use may eventually require that service be performed to allow it to continue operating properly The troubleshooting guide below lists the most common problems their causes and remedies AWARNING To avoid serious injury perform maintenance on the rider or mower only when the engine is stopped and the parking brake engaged Always remove the ignition key disconnect the spark plug wire and fasten it away from the plug before beginning the maintenance to prevent accidental starting of the engine See the information on the following pages for instructions on how to perform most of these minor adjustments and service repairs yourself If you prefer all of these procedures can be performed for you by your local authorized dealer TROUBLESHOOTING THE RIDER CAUSE
44. s B Back Side Idlers C PTO Pulley D Belt Tension Release Lever MOWER REMOVAL AND INSTALLATION NOTE Perform mower installation and removal on a hard flat surface such as a concrete floor Removal 1 Disengage the PTO engage the parking brake turn off the ignition remove the key and wait for all moving parts to stop Remove the cutting height pin and lower the attachment lift to its lowest position Pull the lever A Figure 11 towards the rear of the machine to release tension on the mower belt Secure the lever in the guard notch B and remove the mower belt from the PTO pulley C Figure 10 Pull the hair pins C amp D Figure 12 and disconnect the deck leveling links I amp J Pull the hair pin and disconnect the roller bar connecting rod M Pull and turn the rod locks A B E amp F to release the rod ends Lift to front of the deck using a 2 x 4 as a lever pull the handle G forward to release the front hangers rod ends H then push rearward to release the rear rod ends Pivot the front wheels out of the way and slide the mower deck out from under right side of the unit Installation 1 Disengage the PTO engage the parking brake turn off the ignition remove the key and wait for all moving parts to stop Remove the cutting height pin and lower the attachment lift to its lowest position Pivot the front wheels out of the way and slide the mower under the unit Ins
45. s to imitate a slow soaking rain applying about 1 inch of water Most lawns are watered too often but with too little water However too much water can allow development of diseases with your lawn It is best to water the lawn only when necessary and then to water it slowly evenly and HOW TO FERTILIZE YOUR LAWN Fertilizing with a slow release fertilizer provides missing nutrients which help create slow even growth Remember that over fertilizing can cause harm and that most fertilizing should be applied in the spring so deeply imitating a slow soaking rain WHEN TO WATER YOUR LAWN When the lawn begins to wilt the grass s color dulls or footprints stay compressed for more than a few seconds the lawn is beginning to dry out and needs additional moisture The best time to water is early morning to allow the water to soak deeply into the lawn and reduce the amount that evaporates in the hot afternoon sun HOW HIGH TO MOW THE GRASS Cutting the grass too short causes weak thin grass plants which are easily damaged by dry periods and pests Letting grass grow a bit longer especially when it is hot and dry reduces heat build up preserves needed moisture and protects the grass from heat damage and other problems Cutting off too much at one time shocks the plant s growth system and weakens the grass plants A good rule of thumb is the 1 3 rule to cut no more than one third of the grass heig
46. see your dealer If you need to replace the battery follow the steps under Cleaning the Battery amp Cables in the Regular Maintenance Section To charge the battery follow the instructions provided by the battery charger manufacturer as well as all warnings included in the safety rules sections of this book Charge the battery until fully charged Do not charge at a rate higher than 10 amps Troubleshooting Adjustments amp Service 31 Figure 35 Hydraulic Pump Drive Belt Replacement Shown from Below Pump Drive Belt Crankshaft Pulley Pump Pulley Idler Pulley stationary Idler Pulley Idler Arm Spring Spring Anchor Hook LCOMmMoOOWDYD AWARNING Keep open flames and sparks away from the battery the gasses coming from it are highly explosive Ventilate the battery well during charging Specifications NOTE Specifications are correct at time of printing and are subject to change without notice Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors ENGINE 18 HP Kohler Make Model Horsepower Displacement Electrical System Oil Capacity Kohler Courage 18 18 3400 rpm 32 6 Cu in 535 cc 12 Volt 15 amp Alternator Battery 340 CCA 1 6 qt 1 5L w Filter 19 HP Kawasaki Make Model Horsepower Displacement Electrical System Oil Capacity 20 HP Kohler Make Model Horsepower Displacement
47. t 1 First level the mower deck using the procedure found in MOWER DECK LEVELING With the mower installed place the rider on a smooth level surface such as a concrete floor Turn the front wheels so they are straight Place the mower cutting height pin in the 4th hole from the bottom C Figure 30 Measure the distance between the outside ends of the roller bar and the ground If there is more than 1 8 3mm difference between the measurements on each side proceed to step 5 Locate the roller bar leveling eccentric and locknuts A Figure 32 Loosen the locknut and turn the eccentric to raise or lower a side When the correct level is achieved hold the eccentric with a wrench and tighten the locknut Repeat step 4 if necessary MOWER BELT REPLACEMENT O To avoid damaging belts DO NOT PRY BELTS OVER PULLEYS 1 Park the rider on a smooth level surface such as a concrete floor Disengage the PTO engage the parking brake turn off the engine and remove the ignition key Raise the mower deck to transport position Pull the lever A Figure 34 towards the rear of the machine to release tension on the mower belt Secure the lever in the guard notch B Remove the old drive belt and install the new one as shown in Figure 33 Note that the back of the drive belt must ride against the back side idler pulleys B Use the belt tension lever A Figure 34 to release tension on
48. tall the leveling links and hair pins I J C amp D Lift the rear of the mower and install the rear lift rods K amp L and secure with the rear rod locks E amp F Install the roller bar connecting rod and hair pin M Lift to front of the deck using a 2 x 4 as a lever pull the handle G to align the front hanger rod ends H ain the slots and secure with the front rod locks A amp 6 15 Figure 11 Release Belt Tension A Belt Tension Release Lever B Guard Notch Figure 12 Mower Installation amp Removal A Left Front Rod Lock Right Front Rod Lock Left Leveling Link Hair Pin Right Leveling Link Hair Pin Left Rear Rod Lock Right Rear Rod Lock Handle Front Hanger Rod Ends Left Leveling Link Right Leveling Link Left Rear Lift Rod Right Rear Lift Rod Roller Bar Connecting Rod select models Install the belt as shown in Figure 10 Release tension from the tensioning idler pulley using the belt tension lever A Figure 11 and make sure the belt is seated properly in all pulleys oo SBrFAST LTOMMIOD Regular Maintenance MAINTENANCE SCHEDULE amp PROCEDURES The following schedule should be followed for normal care of your rider and mower You will need to keep a record of your operating time Determining operating time is easily accomplished by observing the elapsed time recorded by the hour meter SAFETY ITEMS Every 5 Ever
49. than from a gasoline dispenser nozzle Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing immediately Never over fill the fuel tank Replace gas cap and tighten securely Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive If fuel is spilled do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated Replace all fuel tank caps and fuel container caps securely Service amp Maintenance 1 2 3 10 1 k Never run the unit in an enclosed area where carbon monoxide fumes may collect Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Never tamper with safety devices Check their proper operation regularly and make necessary repairs if they are not functioning properly Keep unit free of grass leaves or other debris build up Clean up oil or fuel spillage and remove any fuel soaked debris Allow machine to cool before storage If you strike an object stop and inspect the machine Repair if necessary before restarting Never make adjustments or repairs with the engine running Check grass catcher components and the discharge guard frequ
50. the idler pulley for installation 30 Figure 32 Roller Bar Leveling A Eccentric and Locknut Figure 33 Mower Belt Routing A Arbor Pulleys B Back Side Idler Pulleys C PTO Pulley D Belt Tension Release Lever Figure 34 Release Belt Tension A Belt Tension Release Lever B Guard Notch HYDRAULIC PUMP DRIVE BELT REPLACEMENT 1 Park the rider on a smooth level surface such as a concrete floor Disengage the PTO engage the parking brake turn off the engine and remove the ignition key Remove the PTO drive belt see MOWER BELT REPLACEMENT for removal instructions Loosen the nut towards the front of the machine on the spring anchor hook H Figure 35 to release the majority of the belt tension Use caution and remove the nut to completely release the tension Remove the old belt and replace it with the new one Make sure the V side of the belt runs in the grooves of the crankshaft pulley and pump pulleys B amp C Reinstall the anchor hook H into the anchor tab and loosely fasten the nut Adjust the spring until a measurement of 7 3 4 19 7cm is achieved from the outside of the spring hooks Tighten nut Reinstall the PTO drive belt BATTERY CHARGING A dead battery or one too weak to start the engine may be the result of a defect in the charging system or other electrical component If there is any doubt about the cause of the problem
51. tips of left hand and right hand blades Figures 29 amp 31 The front tip of the center blade should be 1 4 6mm higher than rear tips of left hand and right hand blades If not proceed with steps 8 11 Check the length of the hanging rods The rear D Figure 30 should be 15 38 1cm and is not adjusted To adjust the pitch of the mower deck adjust the front leveling nuts only Loosen the front lock nuts E Figure 30 Turn the leveling nuts A Figure 30 counter clockwise to lower the front of mower deck Turn the nuts clockwise to raise the front of the mower Make adjustments in small increments trying to keep tension on both leveling nuts Tighten the front lock nuts E Re check the blade measurement then repeat steps 7 11 as necessary Troubleshooting Adjustments amp Service Figure 29 Measure Blade Tips to Ground A B Mower Deck C Level Ground Blade Tip Figure 30 Mower Leveling moov Front Leveling Nuts Rear Leveling Rods 4th Cutting Height Hole Rear Hanger Rods Front Lock Nuts Figure 31 Orient Blades Front to Back 29 Troubleshooting Adjustments amp Service ROLLER BAR LEVELING SELECT MODELS The rollers on this Zero Turn unit are not intended to ride on the ground DO NOT adjust rollers to ride on the ground Rollers riding on the ground will damage turf and or uni
52. ts discenti 24 Ground Speed Control Lever Adjustment 24 Speed Balancing Adjustment 25 Cutting Height Adjustment ccceeeeereteeees 25 Neutral Adjustment 25 Parking Brake Adjustment c cceeeeseeeeeeeenees 26 Suspension Adjustment cccecceeeeeeeteeeteteees 27 PTO Clutch Adj StMENt sotaisaa 28 Blade Brake Check ccccceeeeeeeteeeeeeeeeeeteteeeees 28 Mower Deck Leveling cceeeeeeeeeeeeeeetneeeeeeennees 29 Roller Bar Leveling ccccceeeeeeseeeeeeeeneeeeeeeennaes 30 Mower Belt Replacement c ccceeesseeeeeeeesnees 30 Hydraulic Pump Drive Belt Replacemert 31 Battery Charging sssini ices innne arainn 31 Spe cificatiONS sisccsiessssissnscentsnxanentccncasceensianaeacsenceas 32 Lawn Care amp Mowing Information LC 1 NOTE In this manual left and right are referred to as seen from the operating position A WARNING Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm Safety Rules and Information Read these safety rules and follow them closely Failure to obey these rules could result in loss of control of unit severe personal injury or death to you or bystanders or damage to property or equipment This mowing deck is capable of amputating hands and feet and throwing objects The triangle 44 in text signif
53. wed equipment and towing on slopes See attaching a trailer under OPERATION Never allow children or others in or on towed equipment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop Do not shift to neutral and coast down hill on A O Safety Rules and Information A WARNING Never operate on slopes greater than 17 6 percent 10 which is a rise of 3 1 2 feet 106 cm vertically in 20 feet 607 cm horizontally Select slow ground speed before driving onto slope Use extra caution when operating on slopes with rear mounted grass catchers Mow across the face of slopes not up and down use caution when changing directions and DO NOT START OR STOP ON SLOPE CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the unit and the mowing activity Never assume that children will remain where you last saw them 1 Keep children out of the mowing area and under the watchful care of another responsible adult 2 Be alert and turn unit off if children enter the area 3 Before and during reverse operation look behind and down for small children 4 Never carry children even with the blade s off They may fall off and be seriously injured or interfere with safe unit operation Children who have been given rides in the past may suddenly appear in the mowing a
54. y 25 Hours Hours Check Safety Interlock System Check Rider Brakes Check Mower Blade Stopping Time RIDER MAINTENANCE ITEMS Before Every 5 Every 25 Each Hours Hours Use Check Rider Mower for loose hardware Check Clean Engine Cooling Fins Check Adjust PTO Clutch Lubricate Rider amp Mower Clean Battery amp Cables Check Tire Pressure Clean Deck amp Check Replace Mower Blades Check Transmission Oil Change Transmission Oil Filter ENGINE MAINTENANCE ITEMS Before Every 5 Every 25 Spring amp Each Hours Hours Use Check Change Engine Air Filter Change Engine Oil amp Filter Inspect Spark Plug s Check Replace Fuel Filter Refer to engine owner s manual Change original engine oil after initial break in period More often in hot over 85 F 30 C weather or dusty operating conditions 16 Regular Maintenance LUBRICATION Lubricate the unit at the following lubrication points shown in Figure 13 Grease Oil e front caster wheel axles control handle pivots e front caster yokes e discharge chute hinge e rear suspension pivots select models Generally all moving metal parts should be oiled where contact is made with other parts Keep oil and grease off e mower deck idler arm pivot belts and pulleys Remember to wipe fittings and e mower deck arbors surfaces clean both before and after lubrication
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