Simplicity 250 Z Lawn Mower User Manual
Contents
1. ccscccceeccseeeeeeeeeeeeeeeenes 19 ATS amp ACCESSOMES wrecsesscssesceresserseseesstrecnensones 34 Battery Maintenance cccccecsececseeeeeeeeseeeeenaees 20 SOE een ene ee ee re een ee een eee ee 20 NOTE In this manual left and right are referred to as seen from the operating position AWARNING You must read understand and comply with all safety and operating instructions in this manual before attempting to set up and operate your machine A WARNING Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm Failure to comply with all safety and operating instructions can result in loss of machine control serious personal injury to you and or bystanders and risk of equipment and property damage The triangle in the text signifies important cautions or warnings which must be followed A IMPORTANT SAFETY INSTRUCTIONS Safety Rules amp Information A WARNING This powerful cutting machine is capable of amputating hands and feet and can throw objects that can cause injury and damage Failure to comply with the following SAFETY instructions could result in serious injury or death to the operator or other persons The owner of the machine must understand these instructions and must allow only per sons who understand these instructions to operate machine Each person operating the machine must be o2. 5 Retighten the jam nut and reconnect the rod end to the control bracket weldment 6 Start the unit and check for transmission creep Repeat steps 2 5 if necessary 7 Once the correct adjustment is achieved check oper ation of the neutral return system a With the right motion control lever in its neutral locked position and the engine stopped check the length of the rear compression spring F The length of the rear compression spring should initially be set to 2 Turn the two adjustment nuts G in or out until the desired measurement is achieved b With the engine stopped move the lever from its neutral locked position into neutral then from neutral into the forward position Release the lever The lever should swiftly return to the neutral position and be able to be moved out into its neutral locked posi tion with little or no additional rearward movement Now move the lever from neutral into the reverse position and release The lever should swiftly return to the neutral position and be able to be moved out Troubleshooting Adjustments amp Service Figure 23 Neutral Adjustment Right Side Shown 25 IOmMmmMmoOW gt Y Control Bracket Weldment Rod End Rod End Connecting Hardware Jam Nut Front Compression Spring Rear Compression Spring Spring Adjustment Nuts 2 Link Rod into its neutral locked position with little or no addi tional forward movement c If additional rearward
3. Control Bracket Weldment Outside Nut Inside Nut Bellville Washer Flat Washer mmo OUD Figure 22 Cutting Height Adjustment A Cutting Height Adjustment Lever B Foot Assist Pedal NEUTRAL ADJUSTMENTS If the machine creeps while the motion control levers are locked into their neutral locked positions then it may be necessary to adjust the link rods Perform this adjustment on a hard level surface such as a concrete floor IMPORTANT NOTE This adjustment should be per formed with the engine OFF Perform the adjustment then start the engine to check the adjustment If further adjustment is required stop the engine before perform ing the adjustment 1 Determine which wheel is creeping The left side transmission and link rod control the left wheel the right link rod controls the right wheel 2 Disengage the PTO lock the motion control levers into their neutral locked positions turn the engine off remove the key and wait for all moving parts to stop 3 Remove the hardware C Figure 23 connecting the rod end B to the control bracket weldment A Note The rod end is located under the fender beside the operator seat 4 Loosen the rod end jam nut B If the transmission is creeping forward turn the rod end in clockwise one or two turns to shorten the link rod H If the transmission is creeping in reverse turn the rod end out counterclockwise one to two turns to length en the link rod
4. j A pi EF 6 Install the rear end of each stabilizer bar C Figure Figure 12 Front Deck Lift Components 11 onto the mounting bolt on the transmission cas A Hairpin Clip amp Washer Left amp right ing securing with a lock nut B Note Tighten the lock nuts only enough so that the stabilizer rods are snug but not tight Install the front end of each stabilizer rod out through the bottom holes of the rear mower deck brackets and secure each with a washer and self locking cotter pin A 7 Pull back on the tensioning idler D Figure 10 in the direction indicated and install the belt onto the PTO pulley as shown in Figure 10 Important Be sure the belt is installed properly onto all pulleys 15 Regular Maintenance MAINTENANCE SCHEDULE amp PROCEDURES The following schedule should be followed for normal care of your rider and mower You will need to keep a record of your operating time Determining operating time is easily accomplished by observing the elapsed time recorded by the hour meter SAFETY ITEMS Before Every 5 Every 25 Every Every Spring amp Use Hours Hours Crex saey meros e TTT e eT eames TT O oe y e RIDER MAINTENANCE ITEMS Before Every 5 Every 25 Every Each Hours Hours Use E Check CeanEngneGooirgns TT o e GreaTaqusrPTOcue TP Lbrcairiderewower TT S S GeanBateyacabes TT A S eames o o o e Clean Deck amp Check Replace Mower Blades Bf ENGINE MAI
5. Many convenient and helpful service and maintenance items are available from you authorized dealer Some of these items include Tire Sealant Degrimer Degreaser Gas Stabilizer Engine Oil Touch Up Paint Grease Gun Kit 8 oz Grease Tube 34 TECHNICAL MANUALS Additional copies of this manual are available as well as fully illustrated parts lists These manuals show all of the product s components in exploded views 3D illustrations which show the relationship of parts and how they go together as well as part numbers and quantities used Important assembly notes and and torque values are also included For applicable manuals currently available for your model contact our Customer Publications Department at 262 284 8519 Have the information listed in the box below available when phoning in your request Technical manuals can be downloaded from www simplicitymfg com or www snapper com Model Mfg No Your Name Address City State Zip Visa Mastercard No Card Expiration Date SNAPPER PRODUCTS INC McDonough GA 30253 www snapper com Simplicity MANUFACTURING INC 500 N Spring Street PO Box 997 Port Washington WI 53074 0997 www simplicitymfg com Copyright 2006 Simplicity Manufacturing Inc All Rights Reserved Printed in USA
6. Simplicity SNAPPER OPERATOR S MANUAL 250 Z Series Snapper Mfg No Description 7800072 ERZI185440BVE 18 5HP European Zero Turn Rider with 44 Mower Javelin Series Simplicity Mfg No Description 7800071 ERZT185440BVE 18 5HP European Zero Turn Rider with 44 Mower Form No 7100544 Revision 00 Rev Date 1 2006 TP 100 5147 00 HZ SN Table of Contents Safety Rules amp Information ccccssssseeseesees 2 Troubleshooting Adjustments amp Service 21 Identification NUMDEYPS csccsecsecsesssecnecneeneeees 5 Troubleshooting the Rider 0 0 0 eeeeeeeeeeees 21 Safety Decals isa iccapienenaenenntdneeruenaveertanie 6 Troubleshooting the MOWET ccccccceseseeeeeeees 22 Safety Interlock System ecessseeeeseeeeeeeees 7 Seat AdjUStMeNt ccccccccccceesseeeeeesseeeeesesseeees 23 Features amp Controls TEE E EEEE EE E 8 Motion Control Lever Adjustment EEE 23 O Control Functions A A A A N Geateaiu ave ieueyeie ace T Speed Balancing Adjustment P EOT sedenseecueees aeceut 23 peration Prererenterennernnnnnennennennennnnnnennennennerneennen ner 0 Motion Control Lever Friction Adjustment 24 General Operating Safety ccccceeessseeeeeeeeees 10 Cutting Height Adjustment ccccceceseeeeeeeees 24 Checks Before Starting cccccsseeeeeseeeeeeeeeees 10 Roller Bar Adjustment cccecceseeeseeeeeeeeeeee
7. TRAL LOCKED positions TEST 2 ENGINE SHOULD CRANK IF e PTO switch is NOT engaged AND e Motion control levers are locked into their NEUTRAL LOCKED positions TEST 3 ENGINE SHOULD SHUT OFF IF e Operator rises off seat with PTO engaged OR e Operator rises off seat with motion control levers not locked in their neutral locked positions OR e With operator seated right motion control lever is moved out of its neutral locked position before left motion control lever TEST 4 BLADE BRAKE CHECK The mower blades and mower drive belt should come to a complete stop within five seconds after the electric PTO switch is turned off or operator rises off seat If mower drive belt does not stop within five seconds see your dealer NOTE Once the engine has stopped the PTO switch must be turned off and the motion control levers must be locked in their NEUTRAL LOCKED positions in order to start the engine A WARNING If the unit does not pass a safety test do not operate it See your authorized dealer Under no circumstance should you attempt to defeat the purpose of the safety interlock system Features amp Controls CONTROL FUNCTIONS The information below briefly describes the function of individual controls Starting stopping driving and mowing require the combined use of several controls applied in specific sequences To learn what combination and sequence of controls to use for various tasks see the
8. Allow the engine to cool before refueling DO NOT refuel the machine indoors DO NOT store the machine or fuel container inside where there is an open flame spark or pilot light such as on a water heater or other appliances DO NOT fill fuel containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place the containers on the ground away from the vehicle before filling Remove gas powered equipment from the vehicle or trailer and refuel it on the ground If this is not possible then refuel equipment using a portable container rather than a gasoline dispenser nozzle DO NOT start gas powered equipment in enclosed vehicles or trailers Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete DO NOT use a nozzle lock open device If fuel is spilled on clothing change clothing immediately Never overfill a fuel tank Replace fuel cap and tighten securely IMPORTANT SAFETY INSTRUCTIONS Safety Rules and Information A OPERATION 1 Mount and dismount machine from left side Keep clear of discharge opening at all times 2 Start engine from operator s seat if possible Make sure blades are OFF and parking brake is set 3 DO NOT leave machine with engine running STOP engine STOP blades SET brake and Remove key before leaving operators position of any reason 4 DO NOT operate machine unless properly seated with feet on feet rests or
9. see warning e Battery life will be increased if it is removed put in a cool dry place and fully charged about once a month If the battery is left in the unit disconnect the negative cable Before starting the unit after it has been stored e Check all fluid levels Check all maintenance items e Perform all recommended checks and procedures found in the engine owner s manual e Allow the engine to warm up for several minutes before use 20 ir 3 i S Figure 19 Battery Compartment A Positive Cable amp Terminal B Positive Terminal Cover C Negative Cable amp Terminal A WARNING Be careful when handling the battery Keep flames and sparks away from the battery When removing or installing battery cables disconnect the negative cable FIRST and reconnect it LAST If not done in this order the positive terminal can be shorted to the frame by a tool WARNING Never store the unit with fuel in an enclosed poorly ventilated structure Fuel vapors can travel to an ignition source such as a furnace water heater etc and cause an explosion Fuel vapor is also toxic to humans and animals TROUBLESHOOTING While normal care and regular maintenance will extend the life of your equipment prolonged or constant use may eventually require that service be performed to allow it to continue operating properly The troubleshooting guide below lists the most common problems the
10. Contact your dealer if you have questions Operation GENERAL OPERATING SAFETY Before first time operation e Be sure to read all information in the Safety and Operation sections before attempting to operate this rider and mower e Become familiar with all of the controls and how to stop the unit e Drive in an open area without mowing to become accustomed to driving the unit A WARNING Never operate on slopes greater than 18 percent 10 Select slow ground speed before driving onto a slope Use extra caution when operating on slopes with a rear mounted grass catcher Mow up and down slopes not across the face use caution when changing directions and DO NOT START OR STOP ON SLOPE A WARNING Never allow passengers to ride on the unit Before leaving the operator s position for any reason lock the motion control levers in the neutral locked position disengage the PTO stop the engine and remove the key To reduce fire hazard keep the engine rider and mower free of grass leaves and excess grease Do not stop or park rider over dry leaves grass or combustible materials Gasoline is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent operation Do not allow open flame smoking or matches in the area Avoid over filling and wipe up any spills A WARNING If you do not understand how a specific control func
11. The motion control levers of the zero turn rider are responsive and learning to gain a smooth and efficient control of the rider s forward reverse and turning move ments will take some practice Spending some time going through the maneuvers shown and becoming familiar with how the unit acceler ates travels and steers before you begin mowing is absolutely essential to getting the most out of the zero turn rider Locate a smooth flat area of your lawn one with plenty of room to maneuver Clear the area of objects people and animals before you begin Operate the unit at mid engine speed during this practice session ALWAYS operate at full engine speed when mowing and turn slowly to prevent tire slippage and damage to your lawn We suggest you begin with the Smooth Travel procedure to the right and then advance through the forward reverse and turning maneuvers BASIC DRIVING Forward Travel Practice Gradually move both motion control levers evenly FORWARD from neutral Slow down and repeat NOTE Straight forward travel takes practice If neces sary top speed can be balance adjusted see the Speed Balancing Adjustment in the Adjustments section near the back of this manual Forward Travel Figure 4 Forward Travel 12 Smooth Travel The motion control levers of the zero turn rider are responsive The BEST method of han dling the ground speed levers is in three steps as shown
12. amp Stratton Make Model Horsepower Displacement Electrical System Oil Capacity CHASSIS Fuel Tank Rear Wheels Front Wheels Briggs amp Stratton 18 5 hp Intek 18 5 2550 rpm 30 6 Cu in 502 cc 12 Volt 9 amp Alternator Battery 230 CCA 48 Oz 1 4 L w Filter Capacity 3 0 Gallons 11 4 L Tire Size 18 x 8 50 8 Inflation Pressure 15 psi 1 03 bar Tire Size 11 x 4 00 5 Inflation Pressure 25 psi 1 72 bar CE COMPLIANCE SPECIFICATIONS ERZT185440BVE Snapper ERZT185440BVE Simplicity Model RPM s Governed 2550 Kilowatts kW Governed RPM s 13 8 Unit Mass kg 273 Sound Power LWA dBA 100 Sound Pressure LPA dBA 86 Vibration Hand m s2 9 8 Vibration Body m s2 0 7 33 Hydro Gear ZA DHBB 2D5A 2DCX LH ZA AHBB 2D5A 2DCX RH Type Hydraulic Fluid Speeds Specified rpm Continuous Torque Output Maximum Weight on Axle EZT Sealed Unit Forward 0 6 2 MPH 0 9 98 km h Reverse 0 3 MPH 0 4 83 km h 115 ft lbs 155 N m 340 Ibs 154 Kg per Axle DIMENSIONS Overall Length Overall Width Height Weight apx Snapper Simplicity 2550 13 8 280 100 86 9 8 0 7 72 182 9 cm 55 139 7 cm 38 96 5 cm 601 Ibs 273 kg 617 lbs 280 kg Parts amp Accessories REPLACEMENT PARTS Replacement parts are available from your authorized dealer Always use genuine Simplicity Snapper Service Parts MAINTENANCE ITEMS
13. fast 2 Decrease Ground Speed 3 Cutting height set too low 3 Cut tall grass at maximum cutting height during first pass 4 Discharge chute jamming 4 Cut grass with discharge pointing toward with cut grass previously cut area Excessive mower vibration 1 Blade mounting hardware is loose 1 Tighten to 80 90 ft lbs 2 Mower blades arbors 2 Check and replace as necessary or pulleys are bent 3 Mower blades are out 3 Remove sharpen and balance blades of balance See Maintenance Section 4 Belt installed incorrectly 4 Reinstall Correctly Excessive belt wear or breakage 1 Bent or rough pulleys 1 Repair or replace 2 Using incorrect belt 2 Replace with correct belt Mower drive belt slips 1 Idler pulley spring broken or not 1 Repair or replace as needed or fails to drive properly attached 2 Mower drive belt broken 2 Replace drive belt 22 Troubleshooting Adjustments amp Service A Adjustment Knobs B Support bolts SEAT ADJUSTMENTS The seat and motion control levers should be adjusted so that operator s elbows are supported by the arm rests when his her hands are on the controls and the motion control levers can be moved through their full range of motion without contacting the operator s legs Seat Position Adjustment See Figure 20 The seat can be adjusted forward and back Remove the knobs A and loosen the support bolts B Slide the seat to the desired position then reinstall the knob
14. in toward the opera tor Begin mowing See Safety Rules amp Information for tips on safe mowing practices When finished shut off the PTO 11 Operation 9 Stop the engine see STOPPING THE RIDER AND ENGINE PUSHING THE RIDER BY HAND 1 Disengage the PTO lock the motion control levers into their neutral locked positions turn the ignition OFF remove the key and wait for all moving parts to stop To disengage the transmissions free wheel position push the roll release rods A Figure 2 located under the rear of the unit behind each transmission in toward the transmission until the collar on the neck of each rod passes through the keyhole in the roll release plate then lock the rod in the roll release position by sliding the rod sideways into the keyhole slot Move the motion control levers from their neutral locked positions The rider can now be pushed by hand After moving the rider re engage the transmissions drive position by unlocking the roll release rods and pulling them out DO NOT TOW RIDER Towing the unit will cause transmission dam age Do not use another vehicle to push or pull this unit A Roll Release Rod B Roll Release Plate WARNING DO NOT disengage the transmissions and coast down slopes DO NOT use Roll Release to disen gage the transmissions unless machine motion can be controlled and engine is off Operation ZERO TURN DRIVING PRACTICE
15. movement is required increase the length of the rear compression spring set in step a by 1 16 1 8 If additional forward movement is required decrease the length of the rear compression spring by 1 16 1 8 Recheck opera tion Repeat as needed NOTE If equal amounts of forward and rearward movement are required do not adjust the spring d Repeat steps a through c for left motion control lever Troubleshooting Adjustments amp Service PARKING BRAKE ADJUSTMENT Brake Adjustment 1 Disengage the PTO stop the engine block the front wheels remove the ignition key and lock the motion control levers into their neutral lock positions Elevate the rear end of the unit making sure it is safely supported Before attempting brake adjustment check the brake gear A Figure 23a brake arm B park brake bracket D brake rod E and compression spring F for dirt or debris that may affect brake operation Check to see that the brake arms B are engaged against the brake gears A with the teeth on the arms meshing with the teeth on the gears Note The rear wheels may need to be moved slightly for the teeth to mesh properly 5 With the parking brake disengaged motion control levers moved from their neutral locked positions measure the length of the compression spring F The measurement should be between 2 1 2 and 2 3 4 If not tighten or loosen the brake rod adjust ment nut C until
16. pedal s 5 STOP BLADES and ENGINE and make sure blades have stopped before removing grass catcher or unclogging mower to prevent loss of fingers or hand 6 Blades must be OFF except when cutting grass Set blades in highest position when mowing over rough ground 7 Keep hands and feet away from rotating blades underneath deck DO NOT place foot on ground while BLADES are ON or machine is in motion 8 DO NOT operate machine without entire grass catcher or guards in place and working DO NOT point discharge at peo ple passing cars windows or doors 9 Slow down before turning 10 Watch out for traffic when near or crossing roadways 11 STOP engine immediately after striking an obstruction Inspect machine and repair damage before resuming opera tion 12 Operate machine only in daylight or with good artificial light 13 Move joystick if equipped SLOWLY to maintain control dur ing speed and directional changes 14 Exercise CAUTION when pulling loads Limit loads to those you can safely control and attach loads to hitch plate as specified with attachment instructions 15 On slopes the weight of the towed equipment may cause loss of traction and loss of control When towing travel slow ly and allow extra distance to stop 16 DO NOT operate engine in enclosed areas Engine exhaust gases contain carbon monoxide a deadly poison 17 DO NOT discharge material against a wall or obstruction Material may ricochet back towa
17. remove fuel filter when engine is hot as spilled gasoline may ignite DO NOT spread hose clamps further than necessary Ensure clamps grip hoses firmly over filter after installation Do not use gasoline containing METHANOL gasohol containing more than 10 ethanol gasoline additives premium gasoline or white gas because engine fuel system damage could result z Bk Figure 18 Fuel Valve Replacement View looking back from battery compartment A Fuel Valve B Fuel Filter Regular Maintenance BATTERY MAINTENANCE Cleaning the Battery and Cables 1 Disconnect the cables from the battery negative cable first C Figure 19 2 Clean the battery terminals and cable ends with a wire brush until shiny 3 Reinstall the battery and reattach the battery cables positive cable first A 4 Coat the cable ends and battery terminals with petro leum jelly or non conducting grease 5 Be sure to replace the terminal cover B over the positive battery terminal STORAGE Before you store your unit for the off season read the Maintenance and Storage instructions in the Safety Rules section then perform the following steps e Disengage the PTO set the parking brake amp remove the key e Perform engine maintenance and storage measures listed in the engine owner s manual This includes draining the fuel system or adding stabilizer to the fuel do not store a fueled unit in an enclosed struc ture
18. slipping or will not engage or if a new clutch has been installed 1 Remove key from ignition switch and disconnect spark plug wires to prevent the possibility of acciden tal starting while the PTO is being adjusted 2 See Figure 25 Note the position of the 3 adjustment windows A in the side of the brake plate and the nylock adjustment nuts B 3 Insert a 016 018 0 40 0 45mm feeler gauge C through each window positioning the gauge between the rotor face and the armature face as shown in Figure 26 4 Alternately tighten the adjustment nuts B Figure 25 until the rotor face and armature face just contacts the gauge 5 Check the windows for an equal amount of tension when the gauge is inserted and removed and make any necessary adjustments by tightening or loosen ing the adjustment nuts NOTE The actual air gap between the rotor and arma ture may vary even after performing the adjustment pro cedure This is due to dimensional variations on compo nent parts and is an acceptable condition 6 Check the mower blade stopping time The mower blades and mower drive belt should come to a com plete stop within five seconds after the electric PTO switch is turned off Troubleshooting Adjustments amp Service Figure 26 Adjust PTO Clutch A Window B Adjustment Nut C 016 018 0 40 0 45mm Feeler Gauge AWARNING To avoid serious injury perform adjustments only with engine stopped k
19. the correct measurement is achieved FRONT SUSPENSION ADJUSTMENT SELECT MODELS The shock assembly can be adjusted to vary the amount of pre load applied to the springs This allows the opera tor to customize the ride according to operator s weight and operating conditions LESS PRE LOAD e Light operator weight e Softer more cushioned ride e Best for relatively flat terrain MORE PRE LOAD e Heavy operator weight e Stiffer more rigid ride e Better handling and greater stability on hilly terrain TO ADJUST THE SPRING PRE LOAD 1 Park machine on a flat level surface Disengage the PTO stop the engine and engage the parking brake 26 Figure 23a Parking Brake Brake Gear One Each Side Brake Arm One Each Side Brake Rod Adjustment Nut Park Brake Bracket Park Brake Rod Compression Spring mmo OUD INCREASE N DECREASE Figure 24 Front Suspension Adjustment A Pre Load Adjustment Collar 2 See Figure 24 Turn the pre load adjustment collar A CLOCKWISE to increase the pre load turn COUNTER CLOCKWISE to decrease the pre load Make sure both shocks are set to the same amount of pre load Figure 25 PTO Clutch Adjustment A Adjustment Window Qty 3 one shown B Adjustment Nut PTO CLUTCH ADJUSTMENT Check the PTO clutch adjustment after the initial 25 hour break in period and then after every 250 hours of opera tion Also perform the following procedure if the clutch is
20. the engine is running The hour meter has a self contained power source so the total hours are always visible wa PTO Switch The PTO Power Take Off switch engages and disen gages the mower blade clutch To engage the PTO pull UP on the switch Push DOWN to disengage Note that the operator must be seated firmly in the rider seat for the PTO to function Transmission Release Valves The transmission release valves deactivate the transmis sions so that the unit can be pushed by hand See PUSHING THE UNIT BY HAND for operational informa tion Seat Adjustment Knobs The seat can be adjusted forward and backward See SEAT ADJUSTMENTS for adjustment information Features amp Controls B Fuel Tank Cap To remove the cap turn counterclockwise Tem i Mower Cutting Height Adjustment Lever The mower cutting height is adjustable from 1 1 2 to 4 in 1 2 increments See CUTTING HEIGHT ADJUSTMENT for adjustment information Parking Brake The parking brake is incorporated into the left motion con trol lever Locking the lever into the neutral locked position engages the parking brake moving the lever out from the neutral locked position disengages the brake Note Both motion control levers must be locked into the neutral lock position together or the unit will stall IMPORTANT The figures and illustrations in this manual are provided for reference only and may differ from your specific model
21. NTENANCE ITEMS Before Every 5 Every 25 Every Hours Hours acon o ae heck Change Engine are j Ooo Cerone O oo paseno y oo creano reme O ooo Refer to engine owner s manual Change original engine oil after initial break in period More often in hot over 85 F 30 C weather or dusty operating conditions Service after the first 25 hours of operation then every 250 hours of operation 16 LUBRICATION Lubricate the unit at the points shown in Figure 13 as well as the others listed in this section Grease e front caster wheel axles e front caster spindle bosses e front axle center pivot e mower deck arbors blade spindles e mower deck idler arm Use grease fittings when present Disassemble parts to apply grease to moving parts when grease fittings are not installed Not all greases are compatible Use automotive type lithium grease Some deck arbors have grease fittings above the mower deck while others have grease fittings below the deck Figure 13 Lubrication Points Grease Regular Maintenance Oil e motion control lever pivot points 4 e discharge chute hinge e deck lift pivot points Generally all moving metal parts should be oiled where contact is made with other parts Keep oil and grease off belts and pulleys Remember to wipe fittings and sur faces clean both before and after lubrication 17 Regular Maintenance WARNING For your personal safety do not handle t
22. OPERATION section H Motion Control Levers These levers control the ground speed and direction of the rider The left lever controls the left rear drive wheel and the right controls the right rear drive wheel Moving a lever forward increases the FORWARD speed of the associated wheel and pulling back on a lever increases the REVERSE speed The further a lever is moved away from the neutral posi tion the faster the drive wheel will turn See the OPERATION section for steering instructions ole Engine Speed Control The engine speed control controls engine speed Move the engine speed control forward to increase engine speed and back to decrease engine speed Always operate at FULL engine speed Choke Close the choke for cold starting Open the choke once the engine starts A warm engine may not require chok ing Move the lever forward to close the choke Move the lever back to open the choke Ignition Switch The ignition switch starts and stops the engine it has three positions ORT RUN START Cranks the engine for starting NOTE Never leave the ignition switch in the RUN posi tion with the engine stopped this drains the battery Hi Hour Meter The hour meter measures the number of hours the key has been in the RUN position Stops the engine and shuts off the electrical system Allows the engine to run and powers the electrical system Note The hour meter will register the passage of time when
23. OT smoke 5 Practice operation of machine with BLADES OFF to learn controls and develop skills A PREPARATION Continued From Previous Page 6 10 11 12 13 Check the area to be mowed and remove all objects such as toys wire rocks limbs and other objects that could cause injury if thrown by blade or interfere with mowing Keep people and pets out of mowing area Immediately STOP blades STOP engine and STOP machine if anyone enters the area Check shields deflectors switches blade controls and other safety devices frequently for proper operation and location Make sure all safety decals are clearly legible Replace if damaged Protect yourself when mowing and wear safety glasses long pants and substantial footwear Know how to STOP blades and engine quickly in preparation for emergencies Use extra care when loading or unloading the machine into a trailer or truck Check grass catcher components frequently for signs of wear or deterioration and replace as needed to prevent injury from thrown objects going through weak or worn spots SAFE HANDLING OF GASOLINE To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flamma ble and the vapors are explosive 1 2 3 10 11 Extinguish all cigarettes cigars pipes and other sources of ignition Use only an approved fuel container DO NOT remove fuel cap or add fuel with the engine running
24. Repair or replace See authorized dealer 11 Safety interlock switch 11 Replace as needed See authorized faulty service dealer 12 Spark plug s faulty fouled 12 Clean and gap or replace or incorrectly gapped See engine manual 13 Water in fuel 13 Drain fuel amp refill with fresh fuel 14 Fuse s blown 14 Replace blown fuse s Engine starts hard or runs poorly 1 Fuel mixture too rich 1 Clean air filter Check the choke 2 Spark plug faulty fouled or 2 Clean and gap or replace incorrectly gapped See engine manual 3 Fuel filter dirty 3 Replace fuel filter Engine knocks 1 Low oil level 1 Check add oil as required 2 Using wrong grade oil 2 See engine manual Excessive oil consumption 1 Engine running too hot 1 Clean engine fins blower screen and air cleaner 2 Using wrong weight oil 2 See engine manual 3 Too much oil in crankcase 3 Drain excess oil Engine exhaust is black 1 Dirty air filter 1 Replace air filter See engine manual 2 Engine choke control 2 Open choke control is in closed position 21 Troubleshooting Adjustments amp Service Rider Troubleshooting Continued CAUSE PROBLEM Engine runs but rider will not drive Transmission s disengaged Belt is broken Drive belt slips Brake is not fully released Internal transmission problem REMEDY Unlock roll release rod s See Drive Belt Replacement See problem and cause below See Brake Adfjust
25. ated by the curved arrow and remove the old belt from the crankshaft and transmission pulleys 4 Loosen do not remove the anti rotation bracket hardware C Figure 33a and slip the old belt out between the anti rotation pin B and the PTO A Note The PTO wiring harness must be disconnected from the main wiring harness in order to remove and replace the transmission belt Be sure to reconnect the Figure 33b Transmission Drive Belt Replacement harness after the belt is replaced Shown from Below Components Removed for Clarity Transmission Drive Belt Crankshaft Pulley Transmission Pulley 2 Idler Pulley Idler Arm Idler Tension Spring mO OUD 5 Reversing steps 3 4 install the new belt following the routing in Figure 33b Make sure the V side of the belt runs in the grooves of the crankshaft pulley and transmission pulleys B amp C Also make sure that the anti rotation pin B Figure 33a is inserted into E e the anti rotation slot on the PTO before tightening Figure 33a Anti Rotation Bracket hardware C View Looking Back from Mower Deck A PTO Clutch 6 Reinstall the PTO drive belt B Anti Rotation Pin C Anti Rotation Bracket Hardware Remove the battery from the rider and place on a level BATTERY CHARGING non concrete surface Charge the battery at 6 10 amps A dead battery or one too weak to start the engine may for 1 hour Do not charge at a rate higher than 10 amps be the resu
26. e 34 in the direction indicated and remove the belt from the left arbor pulley A 5 Remove the old belt from the remaining pulleys 6 Reversing steps 4 amp 5 install the new belt following the routing in Figure 34 Be sure to replace the belt guards 31 Troubleshooting Adjustments amp Service FUSE REPLACEMENT 1 Park the rider on a smooth level surface such as a concrete floor Disengage the PTO lock the motion control levers into their neutral locked positions turn off the engine and remove the ignition key 2 Raise the seat The fuse block A Figure 36 is located on the right side of the rear seat support Figure 36 Fuse Replacement View looking back from under raised seat A Fuse Block 3 Remove and check the suspected fuse or fuses If blown replace with a fuse with a rating equal to the ratings indicated in Figure 37 32 3 c Ar d 4 SEVI gt LLL a A EE Figure 37 Fuse Designations and Ratings A Start 15 Amp B PTO 7 5 Amp C Charge 30 Amp D Accessory 30 Amp WARNING Do not use a fuse with a rating other than that specified Serious equipment damage may result Specifications NOTE Specifications are correct at time of printing and are subject to change without notice Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors TRANSMISSIONS ENGINE 18 5 HP Briggs
27. ees 24 Starting the Engine cccccseeeeeeeseeeeeeeeeeeeeeeeeees 11 eurai Adie meri D5 Stopping the Rider amp ENQine ccccseeeeeeeeeees 11 jus a Mowing 11 Parking Brake AdjUStMent cccseeeeseeeeeeeeeeees 26 Pushing the Rider by Hand ccsccsseccssessseecsseesseees 11 PORE Us pe el ONASA TO einni sd PTO Clutch AdjUStMent ccccceessseeeseeeeeseeeees 27 Zero Turn Driving PractiCe ccceceeeeeseeeeeeeeees 12 Blade Brake Check cc ccccecseeeeceseeceeseeeceeees 27 Attaching a Trailer ccccccsccccseeceseeeeeeeeeseeeeseneesees 14 M Deck Leveli o8 Mower Removal amp Installation ccccccccceeeeeees 14 i i ng cae Regular Maintenance csccsseessseessesseeees 16 DECE NMNG TSO Ex NS MONN aa 29 Schedule ccccesssccssessessessseesesesesesssissesteesscseeeseeaes 16 Roller Bar Leveling ecceeeseeeeeeen 29 Lubrication aes se cevesecseteciecctc tecedaectececseeeseneect eee 17 Transmission Drive Belt Replacement 30 Servicing the Mower BIGGS ooccccccccoccccccccccccccccccccee 18 Battery Charging dbs sana ea ewe eari E ees 30 Checking Tire Pressures 0 ccesceesseseseeeeeeereee 19 Mower Belt Replacement ssscccseeererens 31 Checking Adding Fuel 19 Fuse Replacement s sessssrieriserirerireriserinerneenn 32 Fuel Filter n n 19 epee vee csteoneesaneceaeeceneenaeeceaeenaneceneenenses 33 Engine Maintenance
28. er deck using the procedure found in MOWER DECK LEVELING With the mower installed place the rider ona smooth level surface such as a concrete floor Turn the front wheels so they are straight Place the cutting height adjustment lever in the top adjustment notch Measure the distance between the outside ends of the roller bar and the ground If there is more than 1 8 8mm difference between the measurements on each side proceed to step 5 Locate the roller bar leveling hardware on the right side of the mower deck A Figure 32 Loosen the hardware and raise or lower the roller bar until the correct level is achieved then tighten the hardware Repeat steps 4 amp 5 if necessary Troubleshooting Adjustments amp Service 29 Figure 31 Mower Leveling Front to Back A Front Leveling Nuts Figure 31a Deck Timing Rod Adjustment A Deck Timing Rod Figure 32 Roller Bar Leveling A Leveling Hardware Troubleshooting Adjustments amp Service TRANSMISSION DRIVE BELT REPLACEMENT 1 Park the rider on a smooth level surface such as a concrete floor Disengage the PTO lock the motion control levers into their neutral locked positions turn off the engine and remove the ignition key 2 Remove the mower belt from the PTO pulley see MOWER BELT REPLACEMENT for instructions 3 Relieve tension on the transmission belt A Figure 33a by moving the idler arm E in the direction indi c
29. erate on slopes greater than 10 See SLOPE OPERATION and TOWED EQUIPMENT in the safety section of this manual for additional safety information MOWER REMOVAL AND INSTALLATION NOTE Perform mower installation and removal on a hard flat surface such as a concrete floor Removal 1 Disengage the PTO lock the ground speed levers into their neutral lock positions turn off the ignition remove the key and wait for all moving parts to stop Place a 2 x 4 or similiar support under each end of the mower deck then lower the cutting height adjust ment lever to its lowest position See CUTTING HEIGHT ADJUSTMENT Pull back on the tensioning idler D Figure 10 in the direction indicated by the arrow and remove the mower belt from the PTO pulley C Continued Next Page 14 Figure 9 Trailer Weight Recommendations A Clevis Pin B Clip 44 DECKS Figure 10 Mower Belt Routing A Arbor Blade Spindle Pulley B Stationary Idler C PTO Pulley D Tensioning Idler Operation 4 Remove the self locking cotter pin and washer A Figure 11 securing the front of each stabilizer rod C to the rear mower deck brackets Also remove the outer lock nut B securing the rear of each stabilizer rod to the mounting bolt on the transmission casing Remove the stabilizer rods and retain all removed components 5 Remove the hairpin clips and washers D Figure 11 securing the rear mower deck brackets to the
30. ey removed and rider on level ground BLADE BRAKE CHECK Mower blades and mower drive belt should come to a complete stop within five seconds after electric PTO switch is turned off 1 With parking brake engaged PTO disengaged and an operator in the seat start the engine engine 2 Have an assistant observe the mower drive belt through the opening between the frame and top of mower deck Engage the PTO and wait several sec onds Disengage the PTO and check the amount of time it takes for the mower drive belt to stop 3 If the mower drive belt does not stop within five sec onds perform the PTO Clutch Adjustment If the belt still does not stop within 5 seconds see your dealer Troubleshooting Adjustments amp Service Figure 27 Orient Blades Side to Side MOWER DECK LEVELING Perform these adjustments on a flat level surface Be sure to check and adjust tire pressures before leveling the mower deck SIDE TO SIDE LEVELING 1 With the mower installed place the rider on a smooth level surface such as a concrete floor Turn the front wheels so they are straight 2 Check for bent blades and replace if necessary 3 Place the mower cutting height lever in the fourth adjustment notch from the bottom Arrange the out side mower blades so that they are pointing from side to side Figure 27 Measure the distance between the outside tips of each blade and the ground Figures 27 amp 28 The measurement sho
31. f sound mind and body and must not be under the influence of any substance which might impair vision dexterity or judgment If you have any questions pertaining to your machine which your dealer cannot answer to your satisfaction call or write the Customer Service Department at SNAPPER Products Inc McDonough Georgia 30253 Phone 1 800 935 2967 PROTECTION FOR CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine Never assume that children will remain where you last saw them 1 KEEP children out of the mowing area and under the watch ful care of a responsible adult other than the operator 2 DO NOT allow children in yard when machine is operated even with the blade OFF 3 DO NOT allow children or others to ride on machine attach ments or towed equipment even with the blades OFF They may fall and be seriously injured 4 DO NOT allow pre teenage children to operate machine 5 ALLOW only responsible adults amp teenagers with mature judgment under close adult supervision to operate machine 6 DO NOT operate blades in reverse STOP BLADES LOOK and SEE behind and down for children pets and hazards before and while backing 7 USE EXTRA CARE when approaching blind corne
32. faster overall speed forward or reverse than it was designed for Troubleshooting Adjustments amp Service MOTION CONTROL LEVER FRICTION ADJUSTMENT The motion control levers should be tight when moving in and out of their neutral locked positions If the levers are loose the lever friction should be adjusted To adjust friction Loosen the outside nut C Figure 21a securing the motion control lever A to the control bracket weldment B Tighten the inner nut D against the bellville washer E to 10 ft lbs Tighten the outside nut against the inside nut without allowing the inside nut to turn Note The control bracket weldment is located beneath the fender next to the operator s seat CUTTING HEIGHT ADJUSTMENT The cutting height adjustment lever controls the mower cutting height The cutting height is adjustable between 1 1 2 3 8 cm and 4 10 1 cm To adjust cutting height Move the adjustment lever A Figure 22 slightly upwards and outwards then raise or lower the lever to the desired height notch Depress the foot assist pedal B to assist in raising or lowering the mower deck ROLLER BAR ADJUSTMENT The rollers on the decks of some versions of this Zero Turn unit are not intended to ride on the ground DO NOT adjust rollers to ride on the ground Rollers riding on the ground will damage turf and or unit 24 Figure 21a Motion Control Lever Friction Adjustment Motion Control Lever
33. for your safety and it is important The safety decals below are on your rider and mower If any of these decals are lost or damaged replace them at once See your local dealer for replacements These labels are easily applied and will act as a constant visual reminder to you and others who may use the equipment to follow the safety instructions necessary for safe effective operation Decal Safety Symbols Part No 7100557 7100590 Decal Roll Release Rods Part No 7100590 Safety Decals Cont amp Interlock System Checks Decal Danger Cut Hands Part No 7022841 De machine niet gebruiken zonder de grasopvangzak of de beschermkap Do not operate without entire Grass Catcher or Guard in place Ne pas utiliser sans le bac de ramassage ou la projection en place Betreiben Sie dieses Gerat nicht ohne Gras fangkorb oder Abdeckschutz No manejar la maquina sin el recogedor o el protector en su lugar Non utilizzarre senza il Raccoglitore dell Erba o senza Protezione Decal Deck Chute Warning Part No 7029784 SAFETY INTERLOCK SYSTEM This unit is equipped with safety interlock switches These safety systems are present for your safety do not attempt to bypass safety switches and never tamp er with safety devices Check their operation regularly Operational SAFETY Checks TEST 1 ENGINE SHOULD NOT CRANK IF e PTO switch is engaged OR e Motion control levers are not locked in their NEU
34. he key into the ignition switch and turn it to START After the engine starts gradually open the choke Warm up the engine by running it for at least a minute before engaging the PTO switch or driving the rider After warming the engine ALWAYS operate the rider at FULL ENGINE SPEED when mowing In the event of an emergency the engine can be stopped by simply turning the ignition switch to STOP Use this method only in emergency situations For normal engine shut down follow the procedure given in STOPPING THE RIDER STOPPING THE RIDER amp ENGINE 1 Returning the motion control levers to the middle or neutral drive position will stop rider movement Pivot the levers outward to lock them in the NEUTRAL LOCKED position Note Locking the motion control levers in their neutral locked positions engages the parking brake 2 Disengage the PTO by pushing down on the PTO switch Move the engine speed control to slow position and turn the ignition key to OFF Remove the key MOWING 1 Make sure the PTO switch is disengaged the motion control levers are locked in their NEUTRAL LOCKED positions and the operator is in the seat Start the engine see STARTING THE ENGINE 3 Set the mower cutting height see CUTTING HEIGHT ADJUSTMENT 4 Set the engine speed control to FULL 5 Engage the PTO by pulling up on the switch 6 Move the motion control levers from neutral locked position to neutral drive position
35. he sharp mower blades with bare hands Careless or improper handling of blades may result in serious injury WARNING For your personal safety blade mounting hardware must be installed with two blade washers then securely tightened to noted torque LOOSEN SERVICING THE MOWER BLADES Service Interval Every 10 Hours or As Required 1 Remove mower deck see Mower Deck Removal 2 See Figure 14 To remove blade for sharpening use a block of wood to prevent blade rotation while loos ening the hardware 3 Remove the nut C Figure 16 blade washers B and blade 4 Use a file to sharpen blade to a fine edge If blade is damaged it must be replaced 5 Balance the blade as shown in Figure 15 Center the Figure 15 Balancing The Blade blade s hole on a nail lubricated with a drop of oil A balanced blade will remain level 6 Reinstall the blade Figure 16 with the tabs pointing up toward the mower deck as shown 7 Reinstall the blade washers B Figure 16 concave side up and nut C Use a wooden block A to pre vent blade rotation while tightening the hardware Torque hardware to 80 90 ft lbs Figure 16 Blade Installation A 4x4 Wood Block B Blade Washer 2 C Blade Nut 18 CHECK TIRE PRESSURES Tire pressure should be checked periodically and main tained at the levels shown in the chart Note that these pressures may differ slightly from the Max Infla
36. in Figure 3 FIRST place your hands onto the levers as shown SECOND to go forward gradually push the levers forward with your palms THIRD to speed up move the levers farther forward To slow down smoothly slowly move the levers toward neutral Figure 3 Move Control Levers Gradually Reverse Travel Practice LOOK DOWN amp BEHIND then gradually move both motion control levers evenly BACK from neutral Slow down and repeat NOTE Practice backing up for several minutes before attempting to do so near objects The rider turns as sharply in reverse as when going forward and backing up straight takes practice Reverse Travel Figure 5 Reverse Travel Operation Practice Turning Around a Corner Practice Turning In Place While traveling forward allow one lever to gradually return To turn in place zero turn gradually move one motion back toward neutral Repeat several times control lever forward from neutral and one lever back NOTE To prevent pivoting directly on the tire tread it is rom MEUA sSimu tanEouSIy Repeal severa Imes best to keep both wheels going at least slightly forward NOTE Changing the amount each lever is pulled for ward or back changes the pivot point you turn on Executing I D Turning Turns oe Ieas In Place Figure 6 Turning Around a Corner ADVANCED DRIVING Executing an End Of Row Zero Turn Your zero turn riders unique ability to turn in place allows
37. ir causes and remedies See the information on the following pages for instruc Troubleshooting Adjustments amp Service tions on how to perform most of these minor adjustments and service repairs yourself If you prefer all of these procedures can be performed for you by your local authorized dealer TROUBLESHOOTING THE RIDER CAUSE PROBLEM Engine will not turnover or start 1 Motion control levers not in neutral lock positions AWARNING To avoid serious injury perform maintenance on the rider or mower only when the engine is stopped and the parking brake engaged Always remove the ignition key disconnect the spark plug wire and fasten it away from the plug before beginning the maintenance to prevent accidental starting of the engine REMEDY 1 Lock motion control levers in neutral lock positions 2 PTO electric clutch switch 2 Place in OFF position in ON position 3 Out of fuel 3 If engine is hot allow it to cool then refill the fuel tank 4 Fuel valve closed 4 Open fuel valve 5 Engine flooded 5 Open the choke 6 Gas is old or stale 6 Drain fuel amp replace with fresh fuel 7 Battery terminals require 7 Clean the battery terminals cleaning 8 Battery discharged or dead 8 Recharge or replace 9 Wiring loose or broken 9 Visually check wiring amp replace broken or frayed wires Tighten loose connections 10 Solenoid or starter motor faulty 10
38. lacement parts to assure that original standards are maintained A Grass Catcher bags used on this product are made of woven fab ric and are subject to deterioration and wear during normal usage Check condition of bags before each use Immediately replace worn or damaged catcher bags with only bags recom mended by the manufacturer The Grass Catcher is optional equipment on some models Identification Numbers Simplicity Manufacturing Inc Snapper Products Kun GA 30253 USA SER XXX PARTNO XXXXXXX kw XXX When contacting your authorized dealer for replace ment parts service or information you MUST have these numbers Record your model name number manufacturer s identi fication numbers and engine serial numbers in the space provided for easy access These numbers can be found in the locations shown NOTE For location of engine identification numbers refer to the engine owner s manual CE IDENTIFICATION TAG MARKINGS Manufacturer s Identification Number Part Number Manufacturer s Serial Number Power Rating in Kilowatts Maximum Engine Speed in Rotations per Minute Manufacturers Address Year of Manufacture CE Compliance Logo Mass of Unit in Kilograms Sound Power in Decibels Model Number ce TO gt AMDVOWDDYS NOTE Decal format and configuration may differ from illustration See page 33 for actual CE compliance information See page 33 for CE compliance information regardi
39. lt of a defect in the charging system or other electrical component If there is any doubt about the cause of the problem see your dealer If you need to replace the battery follow the steps under Cleaning the Battery amp Cables in the Regular Maintenance Section WARNING Keep open flames and sparks away from the battery the gasses coming from it are highly explosive Ventilate the battery well during charging To charge the battery follow the instructions provided by the battery charger manufacturer as well as all warnings included in the safety rules sections of this book 30 Ci CP OUbIeSHOOtiNG Adjustments amp Service Figure 34 Mower Belt Routing 44 Decks Figure 35 Belt Guard Removal B i f S A Pulleys A Belt Guard Left side shown right side similar C PTO Pulley B Securing Hardware D Stationary Idlers E Belt Tensioning Idler MOWER BELT REPLACEMENT To avoid damaging belts DO NOT PRY BELTS OVER PULLEYS 44 Decks 1 Park the rider on a smooth level surface such as a concrete floor Disengage the PTO lock the motion control levers into their neutral locked positions turn off the engine and remove the ignition key 2 Remove the hardware B Figure 35 securing the belt guards A covering the left and right arbor pulleys and remove the guards 3 Raise the mower deck to its highest cutting position 4 Pull back firmly on the belt tensioning idler E Figur
40. ment See authorized service dealer Rider drive belt slips Pulleys or belt greasy or oily Belt stretched or worn Clean as required Replace belt Brake will not hold Brake is incorrectly adjusted Internal transmission problem See Brake Adjustment See authorized service dealer Rider steers or handles poorly MeT a ea rs Os Steering linkage is loose Improper tire inflation 1 2 3 4 5 1 2 1 2 1 2 Check and tighten any loose connections See Regular Maintenance Section TROUBLESHOOTING THE MOWER PROBLEM CAUSE REMEDY Mower will not raise 1 Mower deck not properly installed 1 See Mower Removal and Installation 2 Deck lift component s damaged 2 See authorized service dealer for repair Mower cut is uneven 1 Mower not leveled properly 1 See Mower Adjustment 2 Rider tires not inflated 2 See Regular Maintenance Section equally or properly Mower cut is rough looking 1 Engine speed too slow 1 Set engine speed control to full 2 Ground speed too fast 2 Decrease Ground Speed 3 Blades are dull 3 Sharpen or replace blades See Mower Blade Service 4 Mower drive belt slipping 4 Clean or replace belt as necessary because it is oily or worn 5 Blades not properly fastened 5 See Servicing the Mower Blades to arbors Engine stalls easily with 1 Engine speed too slow 1 Set engine speed control to full mower engaged 2 Ground speed too
41. ng sound pressure and vibration Identification Numbers Unit ID Tag PRODUCT REFERENCE DATA Model Description Name Number Unit MFG Number Unit SERIAL Number Mower Deck MFG Number Mower Deck SERIAL Number Dealer Name Date Purchased ENGINE REFERENCE DATA Engine Make Engine Model Engine Type Spec Engine Code Serial Number Simplicity Manufacturing Inc Snapper Products McDonough GA 30253 USA alli Safety Decals SAFETY DECALS This unit has been designed and manufactured to pro vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effec tively we have placed several safety labels on the unit to remind you of this important information while you are operating your unit Decal Ignition Switch Part No 7100467 i DS AA 7100584 Decal Throttle Control Part No 7100413 Decal Cutting Height Adjust Part No 7100584 Decal Park Brake Control Part No 7100558 Decal Motion Control Levers Part No 7100583 All DANGER WARNING CAUTION and instructional messages on your rider and mower should be carefully read and obeyed Personal bodily injury can result when these instructions are not followed The information is
42. ning fuel tank drain fuel into an approved contain er outdoors and away from open flame 4 Check brakes frequently adjust repair or replace as needed 5 Keep all bolts nuts and screws properly tight Check that all cotter pins are in proper position A IMPORTANT SAFETY INSTRUCTIONS A MAINTENANCE Continued From Previous Column 6 10 11 12 13 14 15 16 WARNING Always provide adequate ventilation when running engine Exhaust gases contain carbon monoxide an odorless and deadly poison Disconnect negative black cable from battery before per forming maintenance or service Cranking engine could cause injury DO NOT work under machine without safety blocks Service engine and make adjustments only when engine is stopped Remove spark plug wire s from spark plug s and secure wire s away from spark plug s DO NOT change engine governor speed settings or over speed engine Lubricate machine at intervals specified in manual to prevent controls from binding Mower blades are sharp and can cut Wrap the blades or wear heavy leather gloves and use CAUTION when handling them DO NOT test for spark by grounding spark plug next to spark plug hole spark plug could ignite gas exiting engine Have machine serviced by an authorized dealer at least once a year and have the dealer install any new safety devices Maintain or replace safety and instruction labels as neces sary Use only genuine rep
43. perate machine on slopes exceeding 10 degrees 18 grade when equipped with grass catcher 9 DO NOT put your foot on the ground to try to stabilize the machine 10 DO NOT operate machine on wet grass Reduced traction could cause sliding 11 Chose a low enough speed setting so that you will not have to stop or shift on a slope Tires may lose traction on slopes even though the brakes are functioning properly 12 DO NOT operate machine under any condition where trac tion steering or stability is doubtful 13 Always keep the machine in gear when going down slopes DO NOT shift to neutral or actuate hydro roll release and coast downhill PREPARATION 1 Read understand and follow instructions and warnings in this manual and on the machine engine and attachments Know the controls and the proper use of the machine before starting 2 Only mature responsible persons shall operate the machine and only after proper instruction 3 Data indicates that operators age 60 and above are involved in a large percentage of mower related injuries These opera tors should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury 4 Handle fuel with extra care Fuels are flammable and vapors are explosive Use only an approved fuel container DO NOT remove fuel cap or add fuel with engine running Add fuel outdoors only with engine stopped and cool Clean spilled fuel from machine DO N
44. rds the operator 18 Only use accessories approved by the manufacturer See manufacturer s instructions for proper operation and installa tion of accessories EMISSIONS 1 Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm 2 Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label IGNITION SYSTEM 1 This spark ignition system complies with Canadian ICES 002 Safety Rules and Information A TOWING 1 Tow only with a machine that has a hitch designed for tow ing DO NOT attach towed equipment except at the hitch point 2 Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes 3 DO NOT allow children or others on towed equipment 4 On slopes the weight of the towed equipment may cause loss of traction and loss of control 5 Travel slowly and allow extra distance to stop MAINTENANCE 1 DO NOT store machine or fuel container inside where fumes may reach an open flame spark or pilot light such as in a water heater furnace clothes dryer or other gas appliance Allow engine to cool before storing machine in an enclosure Store fuel container out of the reach of children in a well ven tilated unoccupied building 2 Keep engine free of grass leaves or excess grease to reduce fire hazard and engine overheating 3 When drai
45. rear lift arm rod swivels and pull the swivels out from the holes in the brackets Retain all removed hardware 6 Remove the hairpin clips and washers A Figure 12 securing the front mower deck brackets to the front lift arm rod swivels and pull the swivels out from the holes in the brackets Retain all removed hardware Figure 11 Rear Deck Lift Components 7 Pivot the front wheels out of the way and slide the A Pin amp Washer Left side shown right side same mower deck out from under the unit B Lock Nut Left side shown right side same i C Stabilizer Rod Left side shown right side same Installation D Hairpin Clip amp Washer Left amp right 1 Disengage the PTO lock the motion control levers into their neutral lock positions turn off the ignition remove the key and wait for all moving parts to stop 2 Lower the height adjustment lever to its lowest posi tion See CUTTING HEIGHT ADJUSTMENT 3 Pivot the front wheels out of the way and slide the mower deck under the unit Place a 2 x 4 or similar support under each end of the mower deck 4 Insert the front lift arm rod swivels into the holes in the front mower deck brackets and secure each with a washer and hairpin clip A Figure 12 ned poke rA M goa 7 A T 5 Insert the rear lift arm rod swivels into the top holes in meets N H J l the rear mower deck brackets and secure each with p TO 3 My a washer and hairpin clip D Figure 11
46. rs shrubs trees or other objects that may obscure vision PROTECTION AGAINST TIPOVERS Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra CAUTION If you cannot back up the slope or if you feel uneasy on the slope DO NOT mow it Use extra care with grass catchers or other attachments these affect the handling and the stability of the machine 1 DO NOT operate machine on slopes exceeding 10 degrees 18 grade 2 Exercise EXTREME CAUTION on slopes Turn blades OFF when traveling uphill Use a slow speed and avoid sudden or sharp turns 3 DO NOT operate machine back and forth across face of slopes Operate up and down Practice on slopes with blades off 4 AVOID starting stopping or turning on slopes If machine stops going uphill or tires lose traction turn blades OFF and back slowly straight down the slope PROTECTION AGAINST TIPOVERS Continued From Previous Column 5 STAY ALERT for holes and other hidden hazards Tall grass can hide obstacles Keep away from ditches washouts cul verts fences and protruding objects 6 KEEP A SAFE DISTANCE at least 3 feet away from edge of ditches and other drop offs The machine could turn over if an edge Caves in 7 Always begin forward motion slowly and with caution 8 Use weights or a weighted load carrier in accordance with instructions supplied with a grass catcher DO NOT o
47. s and retighten the bolts MOTION CONTROL LEVER ADJUSTMENT The motion control levers can be adjusted in two ways The placement of the levers how close the ends are to one another and the height of the levers can be adjust ed To Adjust the Lever Placement Loosen the two bolts B Figure 21 securing the control track and adjust the control track in or out to properly adjust the lever end spacing Note The bottom bolt may be accessed from beneath the fender To Adjust the Handle Height Remove the motion con trol lever mounting hardware A Figure 21 and reposi tion the lever either up or down from its original position You may need to readjust the handle placement as described above 23 wA Eira Figure 21 Motion Control Lever Adjustments A Lever Height Adjustment Hardware B Lever Placement Adjustment Hardware C Forward Adjust Plate SPEED BALANCING ADJUSTMENT If the rider drifts to the right or left when the motion con trol levers are in the maximum forward position the top speed of each of these levers can be balanced Only adjust the speed of the wheel that is traveling faster TO REDUCE THE SPEED OF THE FASTER WHEEL 1 Loosen the two bolts securing the forward adjust plate C Figure 21 2 Slide the plate up approximately 1 8 3 Retighten the bolts and recheck speed balance Repeat steps 1 3 until adjustment is complete AWARNING DO NOT adjust the rider for a
48. tion stamped on the side wall of the tires The pressures shown provide proper traction improve cut quality and extend tire life CHECKING ADDING FUEL To add fuel 1 Remove the fuel cap 2 Fill the tank to the bottom of the filler neck This will allow for fuel expansion NOTE Do not overfill Refer to your engine manual for specific fuel recommendations 3 Install and hand tighten the fuel cap FUEL FILTER The fuel filter is located in the fuel line between fuel tank and fuel pump If the filter is dirty or clogged replace as follows 1 Shut off the fuel valve A Figure 18 Disconnect the negative battery cable Place a container below the filter to catch spilled fuel Using pliers open and slide hose clamps from fuel fil ter B Figure 18 Remove hoses from filter Install new filter in proper flow direction in fuel line KW N Secure with hose clamps COO N O O1 Reconnect the negative battery cable when finished ENGINE MAINTENANCE Refer to engine owners manual for all engine mainte nance procedures and recommendations 19 Regular Maintenance 25 psi 1 72 bar 15 psi 1 03 bar Figure 17 Checking Tire Pressure A WARNING Gasoline is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent operation Do not allow open flame smoking or matches in the area Avoid over filling and wipe up any spills Do not
49. tions or have not yet thoroughly read the FEATURES amp CONTROLS section do so now Do NOT attempt to operate the rider without first becoming familiar with the location and function of ALL controls CHECKS BEFORE STARTING e Check that the crankcase is filled to full mark on dip stick See the engine owner s manual for instructions and oil recommendations e Make sure all nuts bolts screws and pins are in place and secure e Adjust the seat position and make certain you can reach all controls from the operator s position e Fill the fuel tank with fresh fuel Refer to the engine owner s manual for fuel recommendations Figure 1 Pre Start Checks A Fuel Tank Cap B Crankcase Oil Fill Under Engine Cover C Seat Adjustment Knobs 4 WARNING Do not load this zero turn rider on a trailer or truck using two separate ramps Only use a single ramp that is at least one foot wider than the width of the rear wheels of this rider This rider has a zero turning radius and the rear wheels could fall off the ramps or the rider could tip over injuring the operator or bystanders 10 STARTING THE ENGINE 1 While sitting in the operator s seat make sure the PTO switch is disengaged and the motion control levers are locked in the NEUTRAL LOCKED position Set the engine speed control to FAST position Then fully close the choke NOTE A warm engine may not require choking Insert t
50. uld be 3 7 6 cm 1 8 8mm If there is more than 1 8 8mm difference between the measurements on each side proceed to step 5 If the difference is 1 8 8mm or less proceed to step 6 Use the rear leveling nuts A Figure 29 to adjust the side to side leveling of the deck Repeat step 4 if necessary FRONT TO BACK LEVELING 6 Arrange the blades so they face front to back Figure 30 Measure the distance from the ground to the front tip of the center blade and from the ground to the rear tip of the rear blades Figures 28 amp 30 The front tip of the front blade should be 1 4 6mm higher than the rear tips of the rear blades If not proceed with steps 8 9 T Continued Next Page 28 Figure 28 Measure Blade Tips to Ground A Mower Deck C Level Ground B Blade Tip Figure 29 Mower Leveling Side to Side A Rear Leveling Nuts Left side shown right side hidden Figure 30 Orient Blades Front to Back 8 To adjust the front of the mower deck use the adjust ing nuts on the front deck lift rods A Figure 31 until the desired measurement is achieved Be sure to adjust both sides the same amount Re check the blade measurement then repeat steps 7 9 as necessary DECK TIMING ROD ADJUSTMENT Adjustment of the deck timing rod A Figure 31a has been preset at the factory Further adjustment is not necessary ROLLER BAR LEVELING If Equipped 1 First level the mow
51. you to turn around at the end of a cutting row rather than having to stop and Y turn before starting a new row gt gt By Na N j ENY 7 NSS PSS i l y For example to execute a right end of row zero turn 1 Slow down at the end of the row 2 Move the LEFT motion control lever for ward slightly while moving the RIGHT motion control lever back to center and then slightly back from center 3 Begin mowing forward again This technique turns the rider RIGHT and slightly overlaps the row just cut eliminating the need to back up and re cut missed grass As you become more familiar and experi enced with operating the zero turn rider you will learn more maneuvers that will make your mowing time easier and more enjoyable Remember the more you practice the bet ter your control of the rider will be Figure 8 Executing an End Of Row Turn 13 Operation ATTACHING A TRAILER The maximum weight of a towed trailer should be less than 200 Ibs 91kg Secure the trailer with an appropri ately sized clevis pin A Figure 9 and clip B Excessive towed loads can cause loss of traction and loss of control on slopes Reduce towed weight when operating on slopes The surface being driven on greatly impacts traction and stability Wet or slippery surfaces can greatly reduce traction and the ability to stop or turn Carefully evaluate the surface conditions before operat ing the unit and trailer and never op
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