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Sears 917.25049 Lawn Mower User Manual

1. Ut m Oil Level ln 13 17 P Front To Back UTERE 21 OU TYPE 17 Parking Brake 11 12 Side To Side 21 Preparation 13 Parts 6 Throttle Control Cable 24 Repair 48 53 Parts Replacement Repair 30 47 Air Filter Engine 18 Starting I M 14 Product Specifications 3 Air Screen Engine 18 SIorage R Assembly sans 7 9 F B Filters Repair nneur 30 47 Battery Al 18 S Charging euro Pn 8 19 ECHING etit it 17 Fuel Starting with Weak Battery 23 TYPE POP 13 Service and Adjustm Bite kk E 20 25 A 26 Storage 26 22 Terminals 17 PUSB 24 Carburetor 25 Belts AE Motion Drive FUSE haah 24 Gauge Wheels ND 9 Hood Removal installation 24 Removal Replacement 22 H educi Drive Belt 22 Hood Removal installation 24 Removal Replacement 22 ER emoval Replacemen a L Mower Blade Drive Belt chan 16 Leveling Mower Deck ann 21 Removal Replacement 22 Lubrication Chart
2. Transaxle Repair Parts T 46 47 Tire Oae 9 16 23 Cold Weather Conditions 13 17 Ww Cutting Height 12 Engine 17 cse e 3 E Storage eee eren 26 Wiring Diagram neuen ann 30 Electrical Wiring Schematic 29 Interlocks and Relays 24 29 Wiring Diagram a 30 ACCESSORIES AND ATTACHMENTS EEA RRP ILI I EAD EB LE EI LE LI SP ELL TE ETE ERIN ETAT ITN ANTE TTR ET TE ET IER ER I SEAT LIO PEtOOQSNOTOCSQS NOCH INE CO POENI ROLE T CIPUE I ACES RSEN CH TIE pe M PCS EE TREE A These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased Most Sears stores can order these items for you when you provide the model number of your tractor ENGINE PERFORMANCE MAINTENANCE Sears offers a wide variety of attachments that fit your tractor Many of these are listed below with brief explanations of how they can heip you This list was current at the time of publication however it may change in future years more attachments may be added changes may be made in these attachments or some may no longer be available or fit your model Cont your nearest Sears 3 777 fer the accessories and attachments that are available for your tractor Most of these attachments do not require
3. engine exhaust from this product con tains chemicals known to the State of Califor nia to cause cancer birth defects or other reproductive harm CONGRATULATIONS on your purchase of a Sears Tractor It has been designed engineered and manufac tured to give you the best possible dependability and performance Should you experience any problem you cannot easily remedy please contact your nearest Sears Authorized Service Center Department We have competent well trained technicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain yourtractor properly Always observe the SAFETY RULES MODEL NUMBER SERIAL NUMBER 917 251470 DATE OF PURCHASE THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE MAINTENANCE AGREEMENT A Sears Maintenance Agreement is available on this prod uct Contact your nearest Sears store for details SUS TOMEN RESPONSIBILITIES Read and observe the safety rules e Followa regular schedule in maintaining caring for and using your tractor Follow the instructions under Customer Responsibili ties and Storage sections of this owner s manual H PRODUCT SPECIFICATIONS HORSEPOWER GASOLINE CAPACITY AND TYPE OIL TYPE API SF
4. parts listed herein may be ordered from any Sears Roebuck and Co Service Center Department and most Re tail Stores WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PRODUCT TRACTOR MODEL NUMBER 917 251470 ENGINE MODEL NO 460777 TYPE 1297 01 PART NUMBER PART DESCRIPTION Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians professional technicians specifically trained to insure that we meet our pledge to you we service what we sell Printed in U S A Sears Roebuck and Co Hoffman Estates IL 60179 U S A
5. WARNING Experience indicates that alcohol blended fuels called gasoho or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before stor age of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instruc tions for information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur CAUTION Fill to bottom of gas tank filler neck Do overfill Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame OPERATION TO START ENGINE See Fig 7 When starting engine for the first time or if engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine 9 NOTE Depress clutch brake pedal and set pakia brake Place gearshift lever in neutral N position Move attachment clutch to DISENGAGED position Pull choke control out to choke position for cold engine start For warm engine start do not use choke control Move throttle control to midway fast and slow positions Insert key into ignition and turn key clockwise to START position and rel
6. gt G N NO 140579 STD541431 STD533107 7631J 138457 STD624008 130832 850857 STD551137 140296 130652 129895 137553 137152 110485X 140329 106735X 19111016 105304X 123713X 137607 110452X 109785X 136321 19111216 STD533707 STD551037 STD541437 138776 137266 153535 129963 STD533712 STD533720 STD533710 137166 140365 131494 136572 STD551050 STD533107 136460 122052X STD541437 74760628 TRACTOR MODEL NUMBER 917 251470 DESCRIPTION Deck Asm Mower 44 Vented Nut Crownlock 5 16 18 Bolt Carriage 5 16 18 x 3 4 Runner Mower LH Bracket Asm Sway Bar Retainer Spring Arm Suspension Rear 3 8 24 x 1 25 Gr 8 Patched Washer Lock Hvy 3 8 Unplated Washer Hard Blade Mower Vented Blade 3 Required Bearing Ball 6204 Mandrel Shaft Asm W Lower Brg Includes Key No 12 Housing Mandrel 44 Vent Bearing Ball Mandrel Stripper Mower Vented Rod Hinge Washer 11 32 x 5 8 x 16 Ga Cap Sleeve Spring Torsion Deflector Bracket Deflector Nut Push Deflector Mower Runner RH Washer 11 32 x 3 4 x 16 Ga Bolt Sht SQNK 3 8 16 x 3 4 Washer 13 32 x 13 16 x 16 Ga Nut Crownlock 3 8 16 UNC Screw Thdrol Hex Head Nut Fig Top Lock 9 16 Pulley Mandrel Washer Spacer Vented Bolt Carriage 38 16 x 1 1 4 Bolt Carriage 3 8 16 x 2 Bolt Carriage 3 8 16 x 1 Gr 5 Stiffener Arm Idler Keeper Belt Idler Pulley Idi
7. 214518 271867 271868 495754 222892 27803 94382 94830 280225 271703 271188 271189 94565 94239 498129 94196 492575 291675 94724 491180 222698 498584 498585 498586 498587 394959 394960 394961 394962 263129 498319 498314 95017 390420 263137 65906 26828 221596 292260 494553 261368 214287 213290 271412 281411 270884 TRACTOR MODEL NUMBER 917 251470 ENGINE B amp S MODEL NUMBER 460777 TYPE NUMBER 1297 01 DESCRIPTION Cylinder Assembly Bearing Cylinder Seal Oil Head Cylinder Number 1 Head Cylinder Number 2 Gasket Cylinder Head Number 1 Gasket Cylinder Head Number 2 Breather Assembly Number 1 Cover Breather Cylinder Number 2 Use with Key Number 572 Air th Me ating Holes Gasket Valve Cover Screw Hex Head Screw Sems Tube Breather Gasket Crankcase Cover 1 64 Gasket Crankcase Cover 005 Gasket Crankcase Cover 009 Screw Cylinder Head Plug Oil Drain Crankshaft Key Timing Gear Base Assembly Crankcase Seal Oil Screw Sems Crankcase Cover Mounting Flywheel and Ring Gear Assembly Magneto Key Flywheel Piston Assembly Standard Size Piston Assembly 010 Oversize Piston Assembly 020 Oversize Pision Assembly 030 Oversize Ring Set Piston Standard Size Ring Set Piston 010 Oversize Ring Set Piston 020 Oversize Ring Set Piston 030 Oversize Lock Piston Pin Pin Assy Piston Standard
8. Hex Washer Head Thd Roll am Cover Foot Pedal Pulley Engine Bolt Hex Head 7 16 20 x 4 Gr 5 Washer Lock Keeper Belt Engine L H Guide Belt Mower Drive Washer 13 32 x 1 1 4 x 12 Ga Spacer Split Washer 1 1 32 x 1 5 8 x 16 E Ring Key Square 1 4 2 Key Woodruff 9 Shift Arm Shaft Assembly Shifter Spring Torsion Washer 17 32 x 3 4 x 16 Ga Rod Link Shift Adm Non Stretch Nut Lock Center 1 4 28 Fnthd Bushing Steering Rod Washer 21 32 x 1 1 4 x 16 Ga Ring Klip Console 6sp GTV Nut Self Thd Wash Hd 1 4 Zinc Retainer Spring Bolt Hex Head 3 8 16 x 3 4 Bracket Transaxle RH Washer 9 32 x 3 4 x 16 Ga Washer 13 32 x 1 3 8 x 3 Ga Bolt Rdhd Sq Neck 3 8 16 x 1 1 4 NOTE Ali component dimensions given in U S pones 1 inch 25 4 mm REPAIR PARTS STEERING ASSEMBLY SS 4 Si L fe d Su TRACTOR MODEL 36 UMBER 917 251470 REPAIR PARTS TRACTOR MODEL NUMBER 917 251470 STEERING ASSEMBLY KEY PART NO O Q gt NO 139768 142033 135227 135228 6266H 121748X 19272016 12000029 3366R 130468 570551137 73610600 110438X 74761060 73901000 132624 128758 57079 124035X 126684X STD551125 71100410 127501 109816X 124036X 136874 17490612 STD561210 DESCRIPTION Wheel Steering Ayp kelch Axle Asm Fr LT Spindle Asm LH Spindle Asm RH Bearing Race Thrust H
9. The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodicaily to properly maintain your tractor All adjustments in the Service and Adjustments section of this manual should be checked at least once each season Once a year you should replace the spark plug clean or replace air filter and check blades and belts for wear new spark plug and clean air filter assure proper air fuel mixture and help your engine run better and last longer BEFORE EACH USE Check engine oil level e Check brake operation e Check tire pressure e Check for loose fasteners 6 Not required if equipped with maintenance free battery 7 Tighten front axle pivot bolt to 35 ft Ibs maximum Do not overtighten LUBRICATION CHART SPINDLE ZERK 2 FRONT WHEEL 2 BEARING ZERK ENGINE 3 D ATTACHMENT CLUTCH PIVOT S GEARSHIFT 1 PIVOTS 1 SAE 30 OR 10W30 MOTOR OIL 2 GENERAL PURPOSE GREASE 3 REFER TO CUSTOMER RESPONSIBILITIES ENGINE SECTION IMPORTANT DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF LUBRICATING BEARINGS IF YOU FEEL THEY MUST BE LUBRICATED USE ONLY A DRY POW 16 DE
10. such as sweepers dethatchers aerators not for use with tollers carts or other heavy attachments MULCH RAKE DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup Twenty spring tine teeth Useful to prepare bare areas for seeding Available for front rear mounting HIGH PERFORMANCE REEL ACTION SPRING TINE DETHATCHER covers 36 inch wide path and tosses thatch into large hopper Mounts behind tractor PLOW turns soil 6 inches deep cuts 10 inch furrow Crank adjust ment controls depth 3 position yoke sets width Heavy steel landside for straight furrowing Requires sleeve hitch RAMP TOPS AND FEET let you load and unioad tractor from a pickup truck Use with 2 x 8 or 2 x 10 lumber REAR GRADER BLADE is42 inches wide and operated from driver s seat Reversible steel blade can be angled at 30 degrees for grading Reverses for pushing snow backwards Requires sieeve hitch ROLLER for smoother lawn surface 36 inch wide 18 inch diameter water tight drum holds up to 390 lbs of weight Rounded edges prevent harm to turf Adjustable scraper automatically cleans drum SLEEVE CULTIVATOR is 43 inches wide Prepares ground for seeding helps weed control Steel frame holds 5 adjustable sweeps Adjusts vertically horizontally Requires sleeve hitch Optional accessory steel furrow opener for wider openings for potatoes corn and other deep seed d crops SLEEVE HITCH for use with master lift
11. 125631 122365 122364 2876H 145537 145536 STD624008 121002X 127218 73350800 130171 STD541450 139868 STD624008 19151216 12000037 110807X STD551037 137150 STD560907 137167 STD541237 138057 110810X 140302 73540600 120529X 123933 505 123935X 17490512 142992 19112410 123934 STD541 437 19131612 STD533710 12000022 19292016 DESCRIPTION Rod Lever Shaft Lift Bolt Hex 3 8 16 x 1 1 2 Grip Handle Button Plunger Plunger Lever Spring Link Lift LH Link Lift RH Retainer Sp Lever Lift nadas Key No 1 Link Front Nut Hex Jam 1 3 13 UNC Trunnion BIK Zinc Nut Lock W Wsh 1 2 13 Arm Suspension Retainer Spring Washer 15 32 x 3 4 x 16 Gauge Klip Ring Nut Hex Special Washer 13 32 x 5 8 x 16 Gauge Spring Pin Cotter 3 32 x 1 2 Rod Adjust Lift Nut Hex Jam 3 8 16 Knob Infinite Height Adjustment Trunnion Bearing Pvt Lift Spherical Nut Crownlock 3 8 24 Washer Nylon 44 x 75 x 032 Pointer Pnt Height ind Plug Hole Bik Screw Thdrol 5 16 18 x 3 4 Stop Over Center Washer 11 32 x 1 1 2 x 10 Ga Scale Ind Height Bik Nut Crownlock 3 8 16 UNC Washer 13 32 x 1 x 12 Ga Bolt Carriage 3 8 16 x 1 00 E Ring Washer 29 32 x 1 1 4 x 16 Gauge NOTE All component dimensions given in U S inches 1 inch 25 4 mm 43 REPAIR PARTS TRACTOR MODEL NUMBER 917 251470 MOWER DECK 44 REPAIR PARTS MOWER DECK KEY PART NO YO Q
12. AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated See PRODUCT SPECIFICATIONS on page this manual if tires are over or underinflated you will not properly adjust your mower SIDE TO SIDE ADJUSTMENT See Figs 16 and 17 e Raise mower to its highest position e Measure height from bottom of deck curl to ground level at front corners of mower Distance on both sides of mower should be the same f adjustment is necessary make adjustment on Side of mower only Toraise one side of mower tighten lift link ac stment nut on that side To lower one side of mower loosen lift link adjustment nut on that side NOTE Each full turn of adjustment nut will change mower height about 3 16 Recheck measurements after adjusting BOTTOM OF CURL GROUNDLINE 00 FIG 17 FRONT TO BACK ADJUSTMENT See Figs 18 and 19 IMPORTANT DECK MUST BE LEVEL SIDE TO SIDE IF THE FOLLOWING FRONT TO BACK ADJUSTMENT IS NECESSARY BE SURE TO ADJUST BOTH FRONTLINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE TO SIDE To obtain the best cutting results the mower housing should be adjusted so the frontis approximately 1 8 to 1 2 lower than the rear when the mower is in its highest position 21 Check adjustment on right side of tractor Measure dis tance F directly in front o
13. CHECK BRAKE SYSTEM After you learn how to operate your tractor check to see that the brake is properly adjusted See TO ADJUST BRAKE in the Service and Adjustments section of this manual ASSEMBLY INSTALL MOWER AND DRIVE BELT See Figs 4 and 5 Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control Engage park ing brake e remove ties securing anti sway bar and belts Swing anti sway bar to left side of mower deck Slide mower under tractor with discharge guard to right side of tractor _ IMPORTANT CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES INSTALL BELT INTO ENGINE PULLEY GROOVE Install one front link in top hole of the L H front mower bracket and L H front suspension bracket Retain with two single loop retainer springs as shown Installsecond front linkin R H front suspension bracket and retain with single loop retainer spring as shown Slide right side of mower back and install linkin top hole of R H front mower bracket Retain with single loop retainer spring as shown Turn height adjustment knob counterclockwise until it Stops Lower mower linkage with attachment lift control SUSPENSION ARMS DOUBLE LOOP RETAINER SPHING Outward pointing DOUBLE LOOP deck pins RETAINER SPRING CHASSIS BRACUKE I EN _ Moo Mss Es ANTI SWAY BAR IDLER PULLEY FIG 4 CLUTCH ROD SPRING
14. Place the suspension arms on outward pointing deck pins If necessary rock and raise front of mower to align deck pins with the holes in suspension arms Retain with double loop retainer springs Connect anti sway bar to chassis bracket under left footrest and retain with double loop retainer spring Install clutch rod in clutch lever Secure with retainer spring Turn height adjustment knob clockwise to remove slack from mower suspension Raise deck to highest position CHECK MOWER LEVELNESS For best cutting results mower should be properly leveled See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROCER POSITION OF ALL BELTS See the figures that are shown for replacing motion mower drive and mower blade drive belts in the Service and Adjustments section of this manual Verify thatthe belts are routed correctly CLUTCH FRONT LEV LINKS RETAINER FRONT SUSPENSION BRACKETS e SINGLE LOOP RETAINER 5 SPRINGS EE FRONT MOWER gt BRACKET 2 a DISCHARGE Qu Mer ad quis 2 GUARD ASSEMBLY Y CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR WE WISH TOASSURE THAT YOU RECEIVE THEBEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST All assembly instructions have been completed No remaining loose parts in carton Battery is properly pr
15. RED bat tery cable and remove battery from tractor Rinse the battery with plain water and dry Cleanterminals and battery cable ends with wire brush until bright Coat terminals with grease or petroleum jelly Reinstall battery See CONNECT BATTERY in the Assembly section of this manual CUSTOMER RESPONSIBILITIES V BELTS Check V belts for deterioration and wear after 100 hours of operation and replace if necessary The belts are not adjust ble Replace belts if they begin to slip from wear TRANSAXLE COOLING Keep transaxle free from build up of dirt and chaff which can restrict cooling ENGINE LUBRICATION Only use high quality detergent oil rated with AP service classification SF or SG Selecttheoil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES 30 32 40 50 20 os 0 107 20 230 _ TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE FIG 11 NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in cold weather these mutti viscosity oils will result in increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year Check the crankcase oil lev
16. Release throttle lever ACCELERATION TEST Move throttle control lever from slow 488 to fast amp position If engine hesitates or dies turn idle mixture screw out counterclockwise 1 8 turn Repeat test and continue to adjust if necessary until engine accel erates smoothly High speed siop is factory adjusted Do not adjust damage may result IMPORTANT NEAREST AUTHORIZED SERVICE EXPERIENCE TO MAKE ANY ADJUSTMENTS IDLE SPEED IDLE MIXTURE SCREW THROTTLE LEVER IDLE SPEED st THROTTLE LEVER IDLE MIXTURE SCREW FIG 31 25 NEVER TAMPER WITH THE ENGINE GOVERNOR WHICH FACTORY SET FOR PROPER ENGINE SPEED OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS IF YOU THINK THE ENGINE GOVERNED HIGH SPEED NEEDS ADJUSTING CONTACT YOUR CENTER DEPARTMENT WHICH HAS PROPER EQUIPMENT AND NECESSARY STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more CAUTION Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure TRACTOR Remove mower from tractor for winter storage When mower is to be stored for a period of time clean it thor oughly remove all dirt grease leaves etc Store in a clean dry area Cleanentire tract
17. Size Rod Assembly Connecting Screw Connecting Rod Valve Exhaust Valve Intake Uses 393606 Seal Assembiy and Retainer Key Number 868 Spring Intake Valve Spring Exhaust Valve Retainer Intake Valve Rotocoil Exhaust Valve Retainer Exhaust Valve Rotocoll 2 Tappet Valve Gear Cam Manifold intake Gasket Carburetor amp Intake Elbow Spacer Carburetor Gasket Intake Manifold Mounting 52 KEY NO 53 54 ke ke aK PART NO DESCRIPTION 93970 Screw Sems Carburetor Mounting 93208 Screw Sems intake Manifoid Mounting 497908 Screen Rotating 222511 Washer Spring 95039 Screw Sems 91488 Plug Pipe 495009 Carburetor Assembly 495035 Body Assembly Upper Carburetor 231209 Bushing Throttie Shaft 491538 Valve Assembly Carburetor Idle 93499 Screw Sems Throttle and Choke Valve MER 221939 Valve Throttle 393469 Shaft and Lever Throttle 91920 Screw Machine Fillister Head 26157 Spring Throttle Adjustment 271607 Gasket Carburetor Body 298514 Float Carburetor 230896 Pin Float Hinge 394683 Valve Fuel iniet 491543 Body Lower Carburetor 223534 Valve Choke 392673 Shaft and Lever Choke 280474 O Ring 94152 Screw Sems Hex Head 491539 Carburetor Overhaul Kit 223472 Plug Weich 496599 7 Cleaner 94289 Nut Wing 299146 Line Fuel 28 Cut to Suit 94627 Screw Hex Head 262683 Link Governor 262684 Link Throttle 280997 Crank Bell 93971 Screw Shoulder 9
18. Throtte Shaft 634A 491287 Soat Governor Shaft 635 66538 Elbow Spark Plug 642 225008 Cover Air Cleaner 643 496700 Cartridge Plate Air Cleaner 653 93585 Screw Hex Head 726 391362 Gear Flywheel Ring anludes Mounting P 741 262989 Gear Timing 801 394860 Cap Drive 802 497607 Cap Erid 803 497604 Housing Starter 819 94675 Screw Hex Head 819A 94410 Screw Hex Head 842 270920 Seal Oil Filler Cap 847 495715 Dipstick and Tube Assembly 851 493880 Terminal Ignition Cable 858 270989 Diaphragm Damping 859 271025 Gasket Carburetor Pump 860 261358 Spring 2 861 393397 Repair Kit Pump 868 273312 Seal intake Valve 868A 497656 Seal intake Valve 869 261463 Seat Intake Vaive Standard 870 213316 Seat Exhaust Valve Standard 871 261961 Guide Exhaust Valve 231218 Guide Intake Valve See Manual 877 393456 Connector Assembly Dual Circuit 881 495901 Cover Plate Crankcase j Includes Gasket Key 569 955 397882 5 iu Seal Solenoid 978 272060 Gasket Adapter 979 492197 Cover Oil Pump 982 94362 Screw Hex Head 1005 281544 Fan Flywheel 1006 224901 Retainer Fan 1024 492196 Pump Oil 1027 492932 Fiiter Oil 1028 491721 Starter Oil Filter 1032 491710 Ball Oil Pump 1035 492509 Shaft Pump 1090 497605 Retainer Brush HPM Settings Low 1100 1400 High 3200 3400 Included in Gasket Set 495868 Included in Carburetor Overhaul Kit 491539 included in both Gasket Set 495868 and
19. additional hitches or conversion kits those that do are indicated and are designed for easy attaching and detaching AERATOR promotes deep root growth for a healthy lawn Tapered 2 5 inch steel spikes mounted on 10 inch diameter discs puncture holes in soil atclose intervais to let moisture soakin Steel weight tray for increased penetration BUMPER protects front end of tractor from damage CARTS make hauling easy Variety of sizes available plus accesso ries such as side panel kits tool caddy cart cover protective mat and CORING AERATOR takes small plugs out of soil to allow moisture andnutrients to reach grass roots 36 inch swath 24 hardened steel coring tips 150 Ib capacity weight tray DISC HARROW has 2 gangs of 4 steel blades that angie from 10 to 20 degrees 40 inches wide Can hook 2 units in tandem Requires sleeve hitch DOZER BLADE removes snow grades dirt sand and gravel 48 inches wide 17 inches high clears 44 inch path when angled Master lift control lever for operator ease Spring trip for snow removal on uneven pavement built in float for blade to follow ground contour Reversible replaceable scraper bar Use with tire chains and wheel weights and or rear drawbar weight EASY OIL DRAIN VALVE makes oil changes easier faster FRONT NOSE ROLLER canters in front of mower deck to reduce chances of scalping on uneven terrain GANG HITCH lets you tow 2 or 3 pull behind attachments at once
20. not smoke Never refuei the machine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater Never run a machine inside a closed area Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris bulid up Clean oil or fuel spillage Allow machine to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary betore restarting Never make adjustments or repairs with the engine running Grasscatchercomponents are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when nec essary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required A Look for this symbol to point outim portant safety precautions It means CAUTION BECOME ALERT YOUR SAFETY IS INVOLVED CAUTION Always disconnect spark plug wire and place wire whereit cannot contact spark plug in order to prevent accidental starting when setting up transporting adjusting or making repairs WARNING
21. push or tow tractor at more than five 5 MPH NOTE To protect hood from damage when transporting your tractor on atruck ora trailer be sure hoodis closed and secured to tractor Use an appropriate means oftying hood to tractor rope cord etc BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL See Fig 12 The engine in your tractor has been shipped from the factory already filled with summer weight oil e Check engine oil with tractor on level ground Unthread and remove fill cap dipstick wipe oil off Reinsert the dipstick into the tube and rest oil fill cap on the tube Do not thread the cap onto the tube Remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill For cold weather operation you should change oil for easier starting See OIL VISCOSITY CHART in the Customer Responsibilities section of this manual e Tochange engine oil see the Customer Responsibili ties section in this manual ADD GASOLINE e Fill fuel tank Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix with gasoline Purchase fuel in quantities that can be used within 35 days to assure fuel freshness IMPORTANT WHEN OPERATING IN TEMPERATURES BELOW 32 F 0 C USE FRESH CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING
22. to slow dili position NOTE Failure to move throttle contro to slow dil position and allowing engine to idle before stopping may cause engine to backfire ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use e Never use choke to stop engine NOTE Under certain conditions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility always stop engine when stopping tractor on grass areas result severe eye damage Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs We recommend a wide vision safety mask over the spectacles or standard safety glasses CAUTION Always stop tractor com pletely as described above before leav ing the 5 position to empty grass catcher etc TO USE THROTTLE CONTROL See Fig 6 Always operate engine at full throttle Operating engine at less than full throttle reduces the battery charging rate Full throttle offers the best bagging and mower perfor mance TO USE CHOKE CONTROL See Fig 6 Use choke control whenever you are starting a cold engine Do not use to start a warm engine To engage choke control pull knob out Slowly push knob in to disengage I TO MOVE FORWARD AND BACKWARD See Fig 6 The direction an
23. 17 251470 ENGINE B amp S MODEL NUMBER 460777 TYPE NUMBER 1297 01 DESCRIPTION Screw Pan Head Lever Assembly Governor Washer Governor Crank Inside Shield Spitback Filter Fuel In Fuel Line to Tank Connector Impulse Pump Screw Sems Screw Sems Screw Hex Head Screw Hex Head Screw Hex Head Housing Blower Screw Sems Shield Cylinder Shield Cylinder Cover Air Guide Cover Air Guide Motor Starter Boit Thru Brush set Nut Hex Armature Group MAGNETRON O Ignition Screw Sems Armature Mounting Plug Spark Resistor with Gasket Wire Ground Gasket Set Pallet Optional Accessory Wrench Spark Plug Body Pump Spring Pump Diaphragm Washer Clamp Oil Filler Cap Spring Cover Diaphragm Screv Diaphragm Cover Cartridge Air Cleaner Stator Alternator Dual Circuit Screw Sems Drive Starter Cap and Dipstick Oil Filler Seal Filler Tube Tube Oi Filler impulse Line and Clamp Assembly Screw Round Head Element Air Cleaner Gasket Air Cleaner Armature Starter Lower Bushing Governor Upper Bushing Governor Screw Sems Hex Head Bolt Governor Lever Screw Hex Hd Back Plate to Cylinder Gaske Crankcase Baffle Air Cylinder Number 2 Back Plate Assembly Nut Hex Clamp Fuel Line Retainer E Ring 53 KEY PART NO NO DESCRIPTION 615A 94900 Retainer E Ring 615B 263080 Retainer 616 491530 Crank Governor 634 271013 Washer
24. 4 Ow di 2 Washers 9 32 x 5 8 x 16 Gauge ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tractor ali parts and hardware you assemble must be tightened RN Use the correct tools as necessary to insure proper tightness TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes are listed 2 7 16 wrenches 1 1 2 wrench Utility knife gt Tire pressure gauge When right or left hand is mentioned in this manuai it means when you are in the operating position seated behind the steering wheel TO REMOVE TRACTOR FROM CARTON UNPACK CARTON Remove all accessible loose parts and parts cartons from carton See page 6 Cut from top to bottom along lines on all tour corners of carton and lay panels flat e Check for any additional loose parts or cartons and remove BEFORE ROLLING TRACTOR OFF SKID ATTACH STEERING WHEEL See Fig 1 Remove locknut and large flat washer from Steering shaft Position front wheels of the tractor so they are pointing straight forward Slide the steering sleeve over the steering shaft Position steering wheel so cross bars are horizontal left to right and slide onto adapter Secure steering wheel to steering shaft with locknut and large flat washer previously removed Tigh
25. 4298 Nut Square 262337 Spring Compression 262352 Spring Governor 261563 Spring Governor Idle 393415 Oil Singer Assembly 394348 Gear Governor 222773 Washer Thrust 491282 Plate Assembly Governor Control Included in Gasket Set 495868 Included in Carburetor Overhaul Kit 491539 Included in both Gasket Set 495868 and Carburetor Overhaul Kit 491539 Included in both Carburetor Overhaul Kit 491539 and Pump Repair Kit 393397 included in valve overhaul Gasket set 498047 NOTE All component dimensions given in U S inches 1 inch 25 4 mm REPAIR PARTS KEY NO 224 227 230 235 240 244 257 258 267 284 284A 304 305 306 1 306 2 308 1 308 2 309 310 311 332 333 334 337 356 358 363 380 383 387 392 394 414 422 432 434 435 445 474 482 510 523 524 525 528 534 535 537 544 552 552A 556 562 567 569 572 573 592 601 615 PART NO 94297 491297 223882 224995 394358 230318 93897 94623 93897 94264 94910 495587 94786 222846 223734 224774 497596 94003 497608 230674 394891 93381 802592 494705 495868 19203 62199 89838 280197 261395 272638 220680 222875 221377 223688 93829 394019 393474 93621 497606 494927 280860 495348 393815 94823 272490 271411 497603 262332 262331 93585 93853 94811 272645 224816 491304 92278 93053 94296 224775 TRACTOR MODEL NUMBER 9
26. BY SIX LINES ON THE BOLT HEAD FIG 9 17 TO SHARPEN BLADE See Fig 10 Care should be taken to keep the blade balanced An unbalanced blade will cause excessive vibration and even tual damage to mower and engine The blade can be sharpened with a file or on a grinding wheel Do not attemptto sharpen while on the mower Tocheck blade balance you will need a 5 8 diameter steel bolt pin ora cone balancer When using a cone balancer follow the instructions supplied with bal ancer Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground If biade is balanced it should remain in a horizontal position if either end of the blade moves downward sharpen tha heavy end until the blade is balanced NOTE Do not usea nail for balancing blade The lobes of the center hole may appear to be centered but are not CENTER HOLE 2 FIG 10 BATTERY Your tractor has a battery charging system which is suffi cient for normal use However periodic charging of the battery with an automotive charger will extend its life Keep battery and terminals clean Keep battery bolts tight Keep small vent holes open Recharge at 6 10 amperes for 1 hour TO CLEAN BATTERY AND TERMINALS Corrosi n and dirt on the battery and terminals can cause the battery to leak power e Remove terminal guard e Disconnect BLACK battery cable first then
27. Carburetor Overhaul Kit 491539 Included in both Carburetor Overhaul Kit 491539 and Pump Repair Kit 393397 Included in valve overhaul Gasket set 498047 NOTE All component dimensions given in U S inches 1 inch 25 4 mm SERVICE NOTES SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL Le SIGHTING NOT ACROSS HILL GUIDE SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE Operate your Tractor up and down the face of slopes not greater than 15 never across the face Make turns gradu ally to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes SEARS OWNER S MANUAL MODEL NO 917 251470 IF YOU NEED REPAIR SERVICE OR PARTS FOR REPAIR SERVICE CALL THIS TOLL FREE NUMBER 1 800 4 REPAIR 1 800 473 7247 FOR REPLACEMENT PARTS INFORMATION AND ORDERING CALL THIS TOLL FREE NUMBER 1 800 FON PART 1 800 366 7278 FOR CONSUMER ASSISTANCE HOT LINE CALL THIS TOLL FREE NUMBER 1 800 659 5917 154043 1 04 08 96 KFSW CRAFTSMAN 20 0 HP ELECTRIC START 44 MOWER 6 SPEED TRANSAXLE GARDEN TRACTOR Each tractor has its own model number Each engine has its own mode number The model number for your tractor will be found on the model plate located under the seat The model number for your engine will be found on the blower housing of the engine
28. D CLUTCH DISENGAGED HYDROSTATIC FREE WHEEL DANGER KEEP HANDS AND FEET AWAY Hydro Models only 11 OPERATION KNOW YOUR TRACTOR READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with yourtractorto familiarize yourself with the locations of various controls and adjustments Save this manual for future reference AMMETER IGNITION SWITCH THROTTLE THROTTLE CONTROL CONTROL S LIFT LEVER Y PLUNGER LIGHT SWITCH ATTACHMENT CLUTCH LIFT LEVER BRAKE PEDAL CLUTCH LEVER PARKING BRAKE HEIGHT ADJUSTMENT GEAR SHIFT LEVER FIG 5 Our tractors conform to the safety standards the American National Siandards Institute ATTACHMENT CLUTCH LEVER Used to engage the mower blades or other attachments mounted to your tractor LIGHT SWITCH Turns the headlights on and off THROTTLE CONTROL Used to control engine speed CLUTCH BRAKE PEDAL Used tor declutching and brak ing the tractor and starting the engine PARKING BRAKE Locks clutch brake pedal into the brake position CHOKECONTROL Usea when starting a cold engine 12 GEAR SHIFT LEVER Selects the speed and direction 9r the tractor ATTACHMENT LIFT LEVER Usedto raise and lower the mower deck or other attachments mounted to your tractor LIFT LEVER PLUNGER Used to release attachment lift lever when chan
29. Engine speed too slow Travel speed too fast Wet grass Mower deck not level Low uneven tire air pressure Worn bent or loose blade Buildup of grass leaves and trash under mower Mower drive beit worn Blades improperly installed improper blades used Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Switch is OFF Butb s burned out Faulty light switch Loose or damaged wiring Biown fuse Bad battery 5 Poor cable connections Fauity regulator if so equipped Faulty alternator Engine throttle control not set at SLOW position for 30 seconds before stopping engine 28 CORRECTION Boot TOO MO ARON o ROS TT Check wiring switches and connections If not corrected contact an authorized service center department Replace blade Tighten blade bolt Levei mower deck Clean underside of mower housing Replace blade mandrel Clean around mandrels to open vent holes Remove obstruction Replace mower drive belt Replace idler pulley Replace blade mandrel Place throttle contro in FAST position Shift to slower speed Allow grass to dry before mowing Level mower deck Check tires for proper air pressure Replace sharpen blade Tighten blade bolt Clean underside of mower housing Replace mower drive belt Reinstall blades sharp edge down Replace with blades listed in this manual Clea
30. Green Cable Battery 6 Ga 21 black Switch Plunger Switch Ign 3 pos Nut Ignition Cover Sw Key 1 25 Text SLT Key Ign Moided Craftsman Delta Switch Light Red Bracket Switch Clutch Screw Tap Hex 10 24unc X 1 2 Bracket Switch Interlock Switch intik Clutch Red 4 Term Harness Ign B amp S Dash Hi Amm Bolt Fin Hex 1 4 20uncx1 2 Gr5 Cover Terminal Red Solenoid Nut Keps Hex 1 4 20 Unc Ammeter Rectangular Washer Pinned Delta Scie 5 16 18 x 1 2 Tyt Harness Engine B amp S NOTE All component dimensions given in U S inches 1 inch 25 4 mm 31 REPAIR PARTS TRACTOR MODEL NUMBER 917 251470 CHASSIS REPAIR PARTS TRACTOR MODEL NUMBER 917 251470 CHASSIS 122 123 124 125 KEY PAR NO 145501 140356 17490612 145206 126471X 145203 STD533710 145222 145221 17490608 136673X574 STD523710 19131312 STD541437 136373X428 136374 140002X574 137113 145244X574 145243X574 STD533707 108067X 139886 139887 140675 132257 105531X 137304 110436X 150272 74760532 140942X013 73640400 17580408 STD541437 136670X574 136671X574 STD551025 STD523707 121794X 145349 144283 145595 19092016 137271 137269 137270 136814 136813 74180412 DESCRIPTION Chassis Weldment Draw Bar Screw Thdrol 3 8 16 x 3 4 Ty tt Saddle Clip Insulated Dashboard Bolt Carriage 3 8 16 x 1 Panel Dashboard LH Panel Dashboard RH Screw Thdrol 3 8 16 x 1 2 Hood Asm Pnt Srs YTG
31. IS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES This Warranty gives you specific legal rights and you may also have other rights which may vary from state to state SEARS ROEBUCK AND CO D 817 WA HOFFMAN ESTATES IL 60179 TABLE OF CONTENTS SAFETY RULES 2 OPERATION essnnsonssnnuenusn onensnous nnunesonuenenannnnnunnanen 10 14 PRODUCT SPECIFICATIONS ETA 3 MAINTENANCE SCHEDULE HEELS Dr ENTER 15 CUSTOMER RESPONSIBILITIES 3 15 19 SERVICE AND ADJUSTMENTS 20 25 WARRANTY STORAGE wass nannten 26 TABLE OF CONTENTS 4 TROUBLESHOOTING INDEX o 4 REPAIR PARTS TRACTOR TRACTOR ACCESSORIES 5 REPAIR PARTS ENGINE ASSEMBLY 7 9 PARTS ORDERING SERVICE BACK PAGE Engine 10 14 Accessories 5 Alt Filters tai 18 Operating Mower nennen 13 Adjustments Air Serben 18 Options diese 22 Cooling Fins Engine 18 ACCESSES e 5 Carburetor cc s 025 Charige nennen 17 Spark Arrester 3 40
32. ON Transaxie Peerless 6 Speed Model Number 820 016B Spring Brake Return Pulley Transaxle Ring Retainer Strap Torque Screw Hex Washer Head Thd Roll 5 16 18 x 3 4 Rod Shifter Pin Cotter 1 8 x 1 Washer Shift Plate Bolt 1 4 28 UNF Gr 8 W Patch Bolt Hex Flghd 5 16 18 Gr 5 Locknut 3 8 16 Knob Rod Brake Nut Hex Jam 3 8 16 UNC Spring Brake Rod Washer 13 32 x 13 16 x 16 Ga Pin Cotter 1 8 x 3 4 Rod Parking Brake Cap Brake Parking Bracket Transaxle L H Keeper Belt Transaxle L H Shaft Foot Pedal Bearing Nylon Washer 21 32 x 1x 16 Gauge Pin Roll 3 16 x 1 idler Flat Bolt Hex Head 3 8 16x2 3 4 Spacer Keeper Belt Washer 13 32 x 13 16 x 12 Ga Bearing Washer Hardened Ring Clip Pulley Idler V Groove Bellerank Asm Clutch Retainer Belt Bolt Hex Head 3 8 16 X 1 1 2 Nut Crownlock 3 8 16 Nut Crownlock 5 16 18 35 KEY PART NO 116 NO 105710X 126471X 105709X STD523712 123796X 123792X 140312 17490612 8883R 140186 71170764 STD551143 129921 134683 19132012 108097X 123800X 12000053 9396E STD580025 123794X 123772X 123782X 19171216 123793X 150360 71208 19212016 12000008 139992 124346X STD624003 STD523707 123776X STD551025 19132203 72110610 DESCRIPTION Link Clutch Clip Fuel Line Spring Return Clutch Bolt Fin Hex 3 8 16 UNC x 1 1 4 V Beit Drive Keeper Belt Transaxle Keeper Chassis Center Span Screw
33. R METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE e Drain the fuel tank e Start the engine and let it run until the fuel lines and carburetor are empty Neveruse engine or carburetor cleaner products in the fuel tank or permanent damage may occur e Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor age Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not drain the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE in the Customer Responsibilities section of this manual CYLINDERS Remove spark plug s e Pour one ounce of oil through spark piug hole s into cylinder s Turnignition key to START position for a few seconds to distribute oil Replace with new spark plug s OTHER Do not store gasoline from one season to another enlace your gasoline can if your can starts to rust Kust and or dirt in your gasoline will cause problems If possible store your tractor indoors and cover it to give protection fro
34. RED GRAPHITE TYPE LUBRICANT SPARINGLY CUSTOMER RESPONSIBILITIES TRACTOR Always observe safety rules when performing any mainte nance BRAKE OPERATION If tractor requires more than six 6 feet stopping distance at high speed in highest gear then brake must be adjusted See TO ADJUST BRAKE in the Service and Adjust ments section of this manual TIRES e Maintain proper air pressure in all tires See PROD SPECIFICATIONS on page 3 of this manual e Keep tires free of gasoline oil or insect control chemi cals which can harm rubber Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage BLADE CARE For best results mower blades must be kept sharp Re place bent or damaged blades BLADE REMOVAL See Fig 9 Raise mower to highest position to allow access to blades Remove hex bott lock washer and flat washer securing blade Install new or resharpened blade with trailing edge up towards deck as shown e Reassemble hex bolt lock washer and flat washer i in exact order as shown Tighten bolt securely 30 35 Ft Lbs torque BLADE BC CS TREATED NOTE We do not recommend sharpening blade but if you do be sure the blade is balanced MANDREL ASSEMBLY BN TRAILING EDGE FLAT WASHER ua LOCK WASHER HEX BOLT N GRADE Y A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED
35. SEARS CRAFTSMAN MODEL NUMBER 917 251470 OWNER S MANUAL Assembly Operation e Customer Responsibilities Service and Adjustments Repair Parts CAUTION Read and follow all safety rules and instructions before operating this equipment FOR CONSUMER ASSISTANCE HOT LINE CALL THIS TOLL FREE NUMBER 1 800 659 5917 Sears Roebuck and Co Hoffman Estates IL 60179 U S A SAFETY RULES Safe Operation Practices for Ride On Mowers A IMPORTANT THIS CUTTING MACHINE IS CAPABLE OE AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH GENERAL OPERATION Read understand and follow all instructions in the manual and on the machine before starting Only allow responsible adults who are familiar with the instructions to operate the machine Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade Besuretheareaisclearof other people before mowing Stop machine if anyone enters the area Never carry passengers Donotmowin reverse unless absolutely necessary Always look down and behind before and while backing Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the guard in place Slow down before turning Never leave a running machine unattended Al
36. SG 5 QUARTS UNLEADED REGULAR SAE 30 above 32 F SAE 5W 30 below 32 F OIL CAPACITY 3 0 PINTS SPARK PLUG CHAMPION RJ19LM GAP 030 VALVE CLEARANCE 006 009 INTAKE 004 EXHAUST 007 FORWARD GROUND SPEED MPH 1st 1 1 2nd 1 4 3rd 2 3 Ath 3 5 5th 4 4 5 7 REVERSE 1 7 FRONT 14 PS REAR 10PSI 3 AMPS BATTERY 5 AMPS HEADLIGHTS AMP HR 30 MIN CCA 240 CASE SIZE BLADE BOLT TORQUE 30 35 FT LBS WARNING This tractor is equipped with an internal combustion engine and should not be used on or near any TIRE PRESSURE CHARGING SYSTEM BATTERY unimproved forest covered brush covered or grass cov ered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any spark arrester is used it should be maintained in effective working order by the operator in the state of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest Sears Authorized Service Center Department See REPAIR PARTS section of this manual LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two 2 years from the date of purchase if this Craftsman Riding Equi
37. T IDLE THE LIGHTS L WILL DIM AS THE ENGINE IS 77 M G BL SPEEDED UP THE LIGHTS NON REMOVABLE 2 REMOVABLE CONNECTIONS CONNECTIONS 29 WILL BECOME THEIR BRIGHTEST WIRING INSULATED CLIPS NOTE IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING REPAIR PARTS TRACTOR MODEL NUMBER 917 251470 ELECTRICAL 30 REPAIR PARTS TRACTOR MODEL NUMBER 917 251470 ELECTRICAL KEY PART NO NO Q1 146140 2 74760412 3 570551025 4 870551125 6 STD541025 7 76973 8 7603 9 109596X 10 H54tt7 11 145209 12 145769 19 STD551125 20 73350400 21 136850 22 4152 24 4799J 25 146148 26 108824X 28 145491 29 121305 30 144921 31 140400 32 141226 33 140403 34 110712X 35 108236X 36 STD601005 38 140336 39 109553X 40 145489 41 71110408 42 131563 43 145673 44 73640400 45 121433 49 153249 55 17490506 70 140413 DESCRIPTION Battery 12 Volt 30 amp Bolt Hex Hd 1 4 20unc X 3 4 Washer 9 32 X 5 8 X 16 Ga Washer Lock Hvy Helical 1 4 Nut Fin Hex 1 4 20 Unc Tube Plastic 46 Tray Battery 7 80 X 5 25 Clamp 14056 1 4 20 x 7 1 2 U S23 44 Guard Terminal Nut Push Nylon 1 4 Battery Washer Lock 1 4 Nut Jam Hex 1 4 20 Unc Harness Asm Light W 4152j Bulb Light 1156 Cable Ground 6 Ga black Cable Battery 6 Ga 22 red Fuse 30 AMP Auto
38. T Ms 574 Bolt Hex 3 8 16 x 1 Gr 5 Washer 13 32 x 18 16 x 12 Ga Nut Lock Hex W Washer 3 8 16 UNC Grille YTGT 1 Pc Lens Grille Bar Fender Bracket Fender Footrest LH Footrest RH Bolt Carriage 3 8 16 x 3 4 Nut Pal Bracket Assy Pivot LH Bracket Assy Pivot RH Strip Asm Fender Bezel HeadLight Nut Push Rod Support Hood 1 Pc Zinc Bushing Snap Split Dash Lower Bolt Hex 5 16 18 x 2 Gr 2 Plate Nut Keps BIk Hex 1 4 20 UNC Screw Tap Tite 1 4 20 X 1 2 Nut Crownlock 3 8 16 UNC Assy Panel Side RH Assy Panel Side LH Washer 9 32 x 3 4 x16 Ga Boit Fin Hex 3 8 16 x 3 4 Cover Access Bracket Support Dashboard Washer Serrated Bracket Clutch Mower Washer 9 32 X 1 1 4 X 16 Ga Rivet Ratchet Female Washer Nylon Rivet Ratchet Male Bracket LH Bracket RH Screw Machine Thrd 1 4 20 UNC x 3 4 NOTE All component dimensions given in U S inches 1 inch 25 4 mm 33 REPAIR PARTS TRACTOR MODEL NUMBER 917 251470 DRIVE Ap REPAIR PARTS TRACTOR MODEL NUMBER 917 251470 DRIVE KEY PART NO NO 138788 110422X 121327X STD582075 123787X 17490512 123781X STD561210 105701X 74550412 74490544 STD541437 106933X 145340 STD541237 126909X STD551037 STD561210 145204 124236X 123780X 123791X 149001 120183X STD551062 STD571810 123674X STD523727 44709 109070X 19131312 105706X 110812X 12000039 127783 123789 123205X STD523715 STD541437 STD541431 DESCRIPTI
39. a aaa 15 Mower Adjustment Replacement 16 Front to BaCK 21 Brake Adjustment sess 22 M Side to Side n rir 21 C Maintenance Schedule 15 Mowat Installation RUN 20 Carburetor Adjustment 25 Mower Mos r 20 Controls Tractor chain 11 Adjustment Front to Back 21 Tire Care nn 9 16 23 Customer Responsibilities 15 19 Adjustment SIde te Side 21 Slope Guide Sheet 55 Engine Slade Sharpening rt 18 Spark DES 19 em 18 Blade Replacement 16 Specifications ue 3 1 Air Screen Engine 18 AR E Starting the Engine een 13 14 Battery T RER OT EE T TL ET 17 installation d os P Se geet a reta 20 Steering 7 23 Cooling Fins Engine 18 A o 2 12 Stopping the Tractor 12 Engine Oil 17 REMOVAL nenne 20 Storage 28 ile nen 19 a Tips ee x ET uote re 2 IB 19 Spark 3 40 Throttle Control Cable Adjustment 24 46 Mulcher Plate 9 Tires _ ae 9 16 23 Lubrication Chat 15 Trouble Shooting Chart 27 28 Maintenance Schedule oen 15
40. arden Washer 25 32 X 1 5 8 X 16ga Washer 27 32 X 1 1 4 X 17 Ring Klip t5304 75 Bearing Col Strg Bik Link Drag Sol Bail Jt 20 064 Washer Lock Hle Spr 3 8 Nut Fin Hex 3 8 24 Unf Spacer Bearing Axle Front BOLT Hex 5 8 11 Unc X 3 3 4 Nut Lock Flange 5 8 11 Unc Pin Axie 5 8 X 1 55 1 54 Lg Shaft Asm Strg Washer Thrust 515x 750x 033 Support Shaft Washer Shim 1 4 X 5 8 X 062 Washer Lock Hvy Helical 1 4 Screw Cap Sckt Hd Phos amp Oil Shaft Asm Pittman Nyliner Snap In steering Gear Sector 22 Teeth Screw Thdrol 3 8 16 3 4 Ty tt Pin Cotter 1 8 x 3 4 37 KEY NO PART NO 138171 139929 19111216 STD551131 STD541531 145207 17541008 139768 100712K STD541350 1007111 140216 121749 149846 121232 6855 146841 131291 106451 STD541437 19131210 17490508 105663X 105664X 122819X 149682 DESCRIPTION Ma CI Lyr Tie Rod Washer 11 32 x 3 4 x 16 Ga Washer Lock Hic Spr 5 16 Locknut 5 16 24 UNF Bushing Strg BIk 3 4 angle S 10 24 x 1 7 Io Cap Wheel Steer Washer 53 X 2 25 160 Zinc Nut Hex Jam Toplock 1 2 20 Unf Adapter Wheel Strg 758 753id Column Steering Washer 25 32 X 1 1 4 X 16 Ga Knob Custom Oval Cap Spindle Fr Top Fitting Grease Lever Asm Clutch Mower Link Clutch W Nibs Bolt Shoulder Nut Crownlock 3 8 16 UNC Washer 13 32 x 3 4 x 10 Ga Screw Thdrol 5 16 18 x 1 2 TT Support Saddle Rear 10 Ga Support Sa
41. closely spaced extra large cross links give smooth ride outstanding traction TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame ABS plastic top clear plastic windshield offers 360 degree visibility Hinged metal doors with catch Keeps operator warm and dry Remove vinyl sides and windshields for use as sun protector in summer Optional accessories include tinted tempered solid safety ga windshield with hand operated wipers 12 volt amber caution light for mounting on cab top VACS for powerful collection of heavy grass clippings and leaves Optional wand attachmentto pick up debris in hard to reach places VAC CHIPPER includes a chipper shredder WEIGHT BRACKET for drawbar for snow removal applications Can be mounted on front of tractor for plowing applications Uses 1 55 lb weight WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials _ CONTENTS OF HARDWARE PACK _ Parts packed separately in carton Parts Bag contents shown full size 1 Shoulder Bolt 5 16 18 1 Hex Bolt 1 2 13 x 1 Steering Wheel 1 Lock Washer 1 2 O Washer 17 32 x 1 3 16 x 12 Gauge Cassette Parts bag contents not shown full size ue UR C Steering Wheel Insert 3 Retainer Springs double loop 2 Front Link Assemblies Steering E Sleeve 2 Hex Bolts 1 4 20 x 3 4 2 Hex Nuts 1 4 20 T e 2 Lock Washers 1
42. control has been preset at the factory and adjustment should not be necessary Check adjustmentas described below before loosening cable If adjustment is necessary proceed as follows With engine not running move throttle control lever to fast position e Check that swivel is against side of quarter circle If it is not loosen cable clamp screw and pull cable back until swivel is against 555 circle Tighten cable Sa screw securely CLAMP SCREW QUARTER CIRCLE En z FIG 28 TO ADJUST CHOKE CONTROL See Fig 29 The choke control has been preset at the factory and adjustment should not be necessary Check adjustment as described below before loosening cable If adjustment is necessary proceed as follows SERVICE AND ADJUSTMENTS e With engine not running move choke control located on dash panel to full choke position Remove ait cleaner cover filter and cartridge plate to expose carburetor choke see AIR FILTER in the Customer Responsibilities section of this manual e Choke shouldbe closed If tis loosen casing clamp screw and move choke cable until choke is completely closed Tighten casing clamp screw securely Reassemble air cleaner TO ADJUST CARBURETOR See Figs 30 amp 31 The carburetor has been preset at the factory and adjust ment shouid not be necessary However minor adjust ment may be required to compensate for differences in fue
43. d be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing Always operate engine at fuil throttle when mowing to assure better mowing performance and proper dis of materiai Regulate ground speed by select ing a low enough gear to give the mower cutting performance as well as the quality of cut desired When operating attachments select a ground speed that will suit the errain and give best performance of the attachment being used pr per FIG 8 CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE FILLIN DATES AS YOU COMPLETE Adjust Motion Drive Belt s Tension Check Engine Level Change Engine Oil Clean Air Filter Clean Air Screen Inspect Muffler Spark Arrester Replace Oil Filter If equipped Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter t Change more often when operating under a heavy load or in high ambient temperatures 2 Service more often when operating in dirty or dusty conditions 3 If equipped with oil filter change oil every 50 hours 4 Replace blades more often when mowing in sandy soil GENERAL RECOMMENDATIONS
44. d speed of movement is controlled by the gearshift lever Start tractor with clutch brake pedal depressed and gearshift lever in neutral N position Move gearshift lever to desired position Slowly release pedal to start movement IMPORTANT BRING TRACTOR TO COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE TO ADJUST MOWER CUTTING HEIGHT See Fig 6 The cutting height is controlled by turning the height adjust ment knob in desired direction Turn knob clockwise x to raise cutting height knob counterclockwise Ww to lower cutting height The cutting height range is approximately 1 1 2 to 4 The heights are measured from the ground to the blade tip with the engine not running These heights are approximate and may vary depending upon soil conditions height of grass and types of grass being mowed The average lawn should be cut to approximately 2 1 2 inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth For best cutting performance grass over 6 inches in height should be mowed twice Make the first cut relatively high the second to desired height OPERATION TO OPERATE MOWER See Fig 7 Your tractor is equipped with an operator presence sens ing switch Any attempt by the operator to leave th
45. ddle Front Screw Special 3 8 16 x 3 4 Ty Kit Steer Asm 18 31 x 3 4 NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER 917 251470 REPAIR PARTS ENGINE 34 OPTIONAL EQUIPMENT Spark Arrester 38 REPAIR PARTS TRACTOR MODEL NUMBER 917 251470 ENGINE KEY PART NO NO 132755 17720410 150469 149723 144068 144069 138129 150716 145552 STD551125 STD522507 272250 13280336 13200300 STD551237 17490624 128953 STD601005 138672 73920600 17541008 137180 151346 151296 123487X 106082X 109227X 3645J 139277 128861 DESCRIPTION Control Throt RH Pdi36 60 Screw Hex Thd Cut 1 4 20x5 8 T Engine B amp S 20 HP Mode No 460777 Type Number 1297 01 Muifler Asm Twin Lo T one Exhaust Asm RH B amp S 18 HP Vert Exhaust Asm LH B amp S 18 HP Vert Clamp Tube Double Engine Bolt 5 16 18 UNO x 3 4 w Sems Shield Heat Washer Lock Hvy Helical 1 4 Bolt Fin Hex 1 4 20unc X 75 Gasket Muffler 272250 Nipple Pipe 4 1 2 Elbow Std 90 Degree 3 8 18 Npt Washer Lock Ext Tooth 3 8 Screw Thdrol 3 8 16 X 1 1 2 Tt Shield Heat Browning Screw Tap Hex 10 24 UNC x 1 2 Control Choke 51 00 BIk W bend Nut Keps 3 8 24 Unf Screw Kit Spark Arrestor Tank Fuel Cap Asm Fuel w Gauge Vented Clamp Hose Bik Pad Spacer Line Fuel 54 Plug Oil Drain Order From Engine Manufacturer Pad idler Bushing Stem Fuel Tank Nut g
46. e 1 4 20 Starter Nut NOTE Ali component dimensions given in U S inches 1 inch 25 4 mm 39 REPAIR PARTS TRACTOR MODEL NUMBER 917 251470 SEAT ASSEMBLY KEY PART NO NO 140122 140551 145006 570541437 124181X 140552 121246X 121248X 72050411 134300 121250X 123976X DESCRIPTION Seat Bracket Pnt Pivot Seat blk Clip Push In Nut Lock Hex W Ins 3 8 16 UNC Spring Seat Cprsn 2 250 Zi Pan Pnt Seat blk Bracket Pnt Mounting Switch Bushing Snap 50 id Bolt Rdhd Sht Nk 1 4 20x1 3 8 Spacer Split 28 X 96 Spring Cprsn Nut Lock 1 4 Lge Flg Gr 5 Zinc 40 PART NO 124238 153236 STD541431 74780814 19171912 127018X STD551150 17490608 150176 DESCRIPTION Cap Spring Seat Bolt Shoulder 5 16 18 Unc Blkz 2A Nut Lock Hex W Ins 5 16 18 Bolt Fin Hex 1 2 13 X 7 8 Gr 5 Washer 17 32 X 1 3 16 X 12 Ga Bolt Shoulder 5 16 18 X 62 Washer Lock Hvy Hlcl Spr 1 2 Screw Thdrol 3 8 16 x 1 2 Bolt 5 16 18 UNC X 3 4 W Sems NOTE All component dimensions given in U S inches 1 inch 25 4 mm REPAIR PARTS TRACTOR MODEL NUMBER 917 251470 DECALS KEY PART NO 1 XO OY P Q TO 10 11 12 NO 138955 151696 151693 151694 106202X 133644 151799 145245 128314 150333 137537 4900J DESCRIPTION Decal Dash Instruction Operat Eng Decal Grille Lawn Tractor Dov Decal Hood Rh Craftsman Decal Hood Lh Craftsman Reflec
47. e seat with the engine running and the attachment clutch engaged will shut off the engine Select desired height of cut Lower mower with attachment lift control Start mower blades v attachment clutch control STOP MOWER BLADES disengage attachment clutch control CAUTION Do not operate mower without either the entire grass catcner on mowers so equipped or the dis charge guard in place ATTACHMENT CLUTCH LEVER DISENGAGED POSITION ENGAGED POSITION ATTACHMENT LIFT LEVER HIGH POSITION 233 LOW er POSITION DISCHARGE GUARD FIG 7 CAUTION Do not drive up or down hills with slopes greater than 15 and do not drive across any slope os the slowest speed before starting up or down ilis Avoid stopping or changing speed on hills If slowing is necessary move throttle control lever to slower position E e lf stopping is absolutely necessary push clutch brake peda quickly to brake position and engage parking brake Move gearshift lever to 1st gear Be sure you have allowed room for tractor to roll slightly as you restart movement Torestartmovement slowly release parking brake and clutch brake pedal Make all turns slowly TO TRANSPORT Raise attachment lift to highest position with attach ment lift control When pushing ortowing your tractor be sure gearshift lever is in neutral N position e Do not
48. ease key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute If engine does not start after several attempts move throttle control to fast 49 position wait a few minutes and try again When engine starts slowly push choke control in Move throttle control to fast position Allow engine to warm up for a few minutes before engaging drive or attachments If at high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adiust ments section of this manual 15 MOWING TIPS Tire chains cannot be used when the mower housing is attached to tractor Mower should be properly leveled for best mowing performance See TOLEVEL MOWER HOUSING in the Service and Adjustments section of this manual The left hand side of mower should be used for trim ming Drive so that clippings are discharyud the area that has been cut Have the cut area to the right of the machine This will result in a more even distribution of clippings and more uniform cutting When mowing large areas start by turning to the right so that clipnings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished See Fig 8 If grass is extremely tall it shoul
49. el before starting the engine and after each eight 8 hours of operation Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL See Fig 11 and 12 Determine temperature range expected before oil change All oil must meet AP service classification SF or SG sure tractor is on level surface Oil will drain more freely when warm Catch oil in a suitable container Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine when changing oil Remove drain plug After oil has drained completely replace oii drain plug and tighten securely Refill engine with oil through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS on page 3 of this manual Use gauge fill cap dipstick far checking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at FULL line on dipstick AIR SCREEN OIL FILL CAP DIPSTSICK FIG 12 CLEAN AIR SCREEN See Fig 12 Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers AIR FILTER See Fig 13 Your engine will not run properly using a dirty air filter Clean the foam pre cleaner after every 25 hours of opera tion or every season Service paper cartridge every 100 hours of operati
50. epared and charged Minimum 1 hour at 6 amps Seat is adjusted comfortably and tightened securely All tires are properly inflated For shipping purposes the tires were overinflated at the factory Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling v Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers Y Check wiring See that all connections are still secure and wires are properly clamped WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS 4 Engine oil is at proper level V Fuel tank is filled with fresh clean regular unleaded gasoline Become familiar with all controls their location and function them before you start the engine Be sure brake system is in safe operating condition 54 NN S as OPERATION These symbols may appear on your tractor or in literature supplied with the product Learn and understand their meaning BATTERY 5 ENGINE ON FUEL F MOWER LIFT i lt CAUTION OR REVERSE FORWARD FAST SLOW WARNING all so yr 4 E ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED LOCK LOCKED REVERSE NEUTRAL HIGH LOW PARKING BRAKE Et ATTACHMENT ATTACHMENT IGNITION CLUTCH ENGAGE
51. er Flat Pulley Driven Washer 17 32 x 1 x 16 Ga Boit Carriage 5 16 18 Unc x 3 4 Arm Idler Secondary Spacer Retainer Nut Crownlock 3 8 16 Unc Bolt Fin Hex 3 8 16 Unc x 1 3 4 45 KEY NO 47 48 49 50 52 PART NO 137200 137729 136574 137272 137273 139245 137789 142686 131290 126910X 133943 72110612 151831 139622 140364 STD523707 140361 133944 140367 139888 133940 131340 69180 133551 STD624003 140363 143354 STD541237 142028 146927 128903 12000028 121748X 127845 127847 140333 128759 127498 106513X 143419 143651 DESCRIPTION Cover Mandrel RH Screw Thd 1 4 20 x 5 8 Cover Mandrei LH Arm Idler Primary Spring Secondary a auey idler V Groove Shield idler V Beit Mower Primary V Belt Mower Secondary Spring Extension Washer Hardened Bolt Carriage 3 8 16 x 1 1 2 Pulley Idler Falt Mower Keeper Belt Idler 50 Vent Dr Bracket Pvt 44 Mech Bolt Fin Hex 3 8 16 UNC x 3 4 Bracket Support Brake 44 Mech Washer Hardened Arm Asm Brake Bolt Shld 5 16 18 Type TT Roller Asm Cam Follower Bolt Shldr 10 24 Zinc Gr 5 42 Nut Lock 10 24 UNC Rod Pivot W Nibs Retainer Spring Rod Clutch Secondary 44 Mech Rod Clutch Primary 44 Mech Nut 3 8 16 UNC trunnion Adj 94 Spring Retum Bolt Shoulder 3 8 16 UNC Ring Klip Washer 25 32 x 1 5 8 x 16 Ga Keeper Spring Arm Clutch Secondary Arm Clutch Primary Spring Clutch Bus
52. f and behind the mandrel at bottom edge of mower housing as shown Before making any necessary adjustments check that both front links are equal in length lf links are not equal in length adjust one link to same length as other link i Tolowerfrontof mower housing loosen nut G on both front links an equal number of turns Whendistance F is Jo lt 2 loweratfrontthanrear tighten nut H against trunnion on both front links To raise front of mower housing loosen nut H from trunnion on both front links Tighten nut G on both front links an equal number of turns e When distance F is 2 to 1 2 lower atfro s haar r tighten nut H against trunnion on both frontlinks NOTE Each fuli turn of nut G will change dim F by approximately 3 8 e Recheck side to side adjustment MANDREL NUT 2 Z TRUNNION FIG 19 SERVICE AND ADJUSTMENTS TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL See Fig 20 Park tractor on a level surface Engage parking brake Disengage attachment clutch control Remove four screws from L H mandrel cover and remove cover Roll belt over the top of L H mandrel pulley Remove beit from engine pulley Remove belt from idle cuties Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface e Check primary idler arm and two idle
53. ging its position IGNITION SWITCH Used for starting and stopping the engine HEIGHT ADJUSTMENT KNOB Used to adjust the mower cutting height AMMETER Indicates battery charging or discharging OPERATION The operation of any tractor can result in foreign objects thrown into the eyes which SAFETY GLASSES FORESIGHT IS BETTER THAN NO SIGHT HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE See Fig 6 Yourtractoris equipped with an operator presence sensing switch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine Depress clutch brake pedal into full BRAKE position and hold Place parking brake lever in ENGAGED position and release pressure from clutch brake pedal Pedal should remain in BRAKE position Make sure parking brake will hold tractor secure ATTACHMENT CLUTCH LEVER THROTTLE CHOKE ENGAGED POSITION CONTROL DISENGAGED POSITION PARKING BRAKE ENGAGED POSITION BRAKE GEARSHIFT POSITION oo LEVER DISENGAGED POSITION CLUTCH BRAKE PEDAL DRIVE ENDE ADJUSTMENT POSITION FIG 6 STOPPING See Fig 6 MOWER BLADES Move attachment clutch lever to DISENGAGED po sition GROUND DRIVE Depress clutch brake pedal into full BRAKE position Move gearshift lever to neutral N position ENGINE Move throttle control
54. hing Washer Wear 16 Ga Harden Complete Mower Standard Deck Order separately all gauge wheel components Mandrel Asm Servcie Includes 8 10 12 15 31 and 33 NOTE All component dimensions given in U S inches 1 inch 25 4 mm REPAIR PARTS TRACTOR MODEL NUMBER 917 251470 PEERLESS TRANSAXLE MODEL NUMBER 820 016B 21 8 2 99 2 1726 13 31A 46 REPAIR PARTS TRACTOR MODEL NUMBER 917 251470 PEERLESS TRANSAXLE MODEL NUMBER 820 016B REF PART NO NO 794513 772098A 780155 770088 776291 776275 778247 778253 792138 784216 10 784342 11 778246 12 778245 13 778198 14 778197 15 778248 16 786027 17 786019 18 786121 18A 786122 20 792077 21 792078 22 792079 24 780071 25 792129 25A 792073 26 792018 27 792018 28 788040 29 780072 30 780108 31 780128 31A 780107 31B 780042 36 790043 37 790007 38 799021 39 786026 40 792076A 41 790047 42 792073 42A 792085A 43 792075 44 790025 45 786067 46 786086 47 774832 48 774831 49 7782164 50 778206A 51 778205A 52 778204A DESCRIPTION Transaxie Complete Transaxie Cover Needle Bearing Transaxle Case Countershaft and 1 Gear 9 Teeth Output Shaft Output Gear Steel 35 Teeth Spur Gear Steel 15 Teeth Shift Key Shift Collar Shift Fork Bevel Gear Steel 33 Teeth Input Bevel Pinion Steel 13 Teeth Bevel Gear Steel 16 Teeth Bevel Pinion Steel 10 Teeth Hing Gear Drive Bl
55. l temperature altitude or load If the carburetor does need adiustment proceed as follows eral turning the uic c screw in clockwise de creases the supply of fuel to the engine giving a leaner fuel air mixture Turning the mixture screw out counterclock wise increases the supply of fuel to the engine giving a richer fuel air mixture IMPORTANT DAMAGE TO THE NEEDLES AND THE SEATS CARBURETOR MAY RESULT IF SCREW 15 TURNED IN TOO TIGHT PRELIMINARY SETTING Be sure you have a clean air filter and the throttle control cable and choke are adjusted properly see above With engine off turn idle mixture screw in clockwise closing it finger tight and then turn out counterclock wise 1 1 4 to 1 1 2 turns FINAL SETTING Startengine and allow to warm for five minutes Make final adjustments with engine running and shift motion control lever in neutral N position With throttle control lever in slow position hold throttle lever against idle speed screw and adjust idle speed screw to obtain 1200 to 1400 RPM While still holding throttle lever against idle speed screw turn idle mixture screw in clockwise until engine begins to die and then turn out counterclock wise until engine runs rough Turn screw to a point midway between those two positions e Continue to hold throttle lever against idle speed screw and adjust idle speed screw to obtain 900 to 1200 RPM
56. le per instructions in the Assembly Section of this manual FRONT WHEEL TOE IN CAMBER The front wheel toe in and camber are not adjustable on your tractor H damage has occurred to affect the front wheel toe in or camber contact your nearest authorized Service center department TO REMOVE WHEEL FOR REPAIRS See Fig 25 Block up axle securely e Remove axle cover retaining ring and washers to allow wheel removal rear wheel contains a square key Do not lose Repair tire and reassembie J Onrear wheels only align grooves in rear wheel hub and axle Insert square key Replace washers and snap retaining ring securely in axle groove Replace axie cover WASHERS RETAINING RING AXLE COVER SQUARE KEY REAR WHEEL ONLY FIG 25 TO START ENGINE WITH A WEAK BATTERY See Fig 26 CAUTION Lead acid batteries gener ate explosive gases Keep sparks flame and smoking materials away from bat teries Always wear eye protection when around batteries our battery is too weak to start the engine it should e recharged If jumper cables are used for emergency starting follow this procedure 23 IMPORTANT YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM DO NOT USE YOUR TRACTOR BATTERY TO STAHT OTHER VEHICLES TO ATTACH JUMPER CABLES Connect each end of the RED cable to the POSITIVE
57. level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left footrest Remove mower See TO REMOVE MOWER in this section of this manual e Remove upper belt keeper Remove belt from stationary idler and clutching idler Pull belt slack toward rear of tractor Remove belt upwards from transaxle pulley by deflecting belt keep ers Pull belt toward front of tractor and remove downwards from around engine pulley e Install new belt by reversing aba procedure IMPORTANT MAKE SURE UPPER BELT KEEPER IS POSITIONED PROPERLY BETWEEN LOCATOR TABS PULLEY CLUTCHING UPPER BELT KEEPER STATIONARY IDLER TRANSAXLE PULLEY SERVICE AND ADJUSTMENTS TRANSAXLE SHIFTER LINKAGE AND AD JUSTMENT See Figs 23 and 24 The transaxle should in neutral when the gear shift lever is in the neutral N lock gate position The adjustment is preset at the factory however if adjustment is needed proceed as follows Make sure transaxle is in neutral N Loosen two locknuts on tie rod Turn center rod until gearshift lever fails into neutral lock gate on fender console e locknuts securely GEARSHIFT LEVER NEUTRAL LOCK GATE CENTER ROD TO ADJUST STEERING WHEEL ALIGNMENT if steering wheel crossbars are not horizontal left to right when wheels are positioned straightforward remove steer ing wheel and reassemb
58. lter Low oil level dirty oil Faulty spark plug Dirty fuel filter Stale or dirty fuel Water in fuel Spark plug wire loose Dirty engine alr screenffins Dirty clogged muffler Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Worn bent or loose blade Bent blade mandrel Loose damaged part s 27 AN DO O Mos RON to o Og 0197 Fill fuel tank See TO START ENGINE in Operation section Wait several minutes before attempting to start Replace spark plug Clean replace air filter Replace fuel filter Drain fuel tank arid carburetor refill tank with fresh gasoline and replace fuel filter Check all wiring Contact an authorized service center department Contact an authorized service center department air filte Replace spark plug Recharge or replace battery Replace fuel filter Drain fuel tank and refill with fresh gasoline Check all wiring Contact an authorized service center department Contact an authorized service center department Depress clutch brake pedal Disengage attachment clutch Recharge or replace battery Replace fuse Clean battery terminals Check all wiring Check replace ignition switch Check replace solenoid or starter Contact an authorized service center department Recharge or replace battery Clean battery terminals Check all wiring Check replace solen
59. m dust and dirt e Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your tractor to rust IMPORTANT NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM PROBLEM Will not start Hard to start Engine wil not turn over Engine clicks but will not start Loss of power Excessive vibration TROUBLESHOOTING POINTS CORRECTION CAUSE Out of fuel 5 Engine not CHOKED properly Engine flooded Bad spark plug Dirty air filter Dirty fuel filter Water in fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Dirty air filter Bad spark plug Weak or dead battery Dirty fuel filter Stale or dirty fuel Loose or damaged wiring Carburetor out of adjustment Engine valv s out of adjustment P G IN Clutch brake pedal not depressed Attachment clutch is engaged Weak or dead battery Blown fuse Corroded battery terminals Loose or damaged wiring Fauity ignition switch Faulty solenoid or starter Faulty operator presence switch es OONOAPON Weak or dead battery Corroded battery terminals Loose or damaged wiring Faulty solenoid or starter Cutting too much grass too fast Throttle in CHOKE position Build up of grass leaves and trash under mower Dirty air fi
60. n around mandrels to open vent holes Turn switch ON Replace bulb s Check replace light switch Check wiring and connections Replace fuse Replace battery Check clean all contis tions Replace regulator Replace alternator Move throttle control to SLOW position and allow to idie for 30 seconds before stopping engine SCHEMATIC TRACTOR MODEL NUMBER 917 251470 00 AMMETER BLACK 77 ISNITION SWITCH RED BLACK BATTERY RED 8 1 e DAD AN FUSE 30 AMP STAFTER Re pem e dci Eheu BLACK de TE n we 0 04 p 1 gt x SOLENOID MH SEAT SWITCH NOT OCCUPIED WHITE im do toto Lee petu BLACK s GROUNDING 20168 SER CONNECTOR as IGNITION DO spank x UNIT gt PLUGS Sanaa N ae AG MIN Y 3600 Ri AMP DC 3600 RPM C HARGING SYSTEM CONNECTED RED EEE ee ili LIGHTING SYSTEM a un S AMP AC 3600 RPM DIODE INN YOUR TRACTOR IS 5 44 VOLTS AC MIN amp 3600 RPM Li EQUIPPED WITH A SPECIAL 9 HEADLIGHTS ALTERNATOR SYSTEM m THE LIGHTS ARE NOT io Ex NN E UU CONNECTED TO THE zi BATTERY BUT HAVE THEIR an OWN ELECTRICAL SOURCE 3 BECAUSE OF THIS THE OFF BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE CIRCUIT SPEED A
61. ock Drive Pin Neutral Spacer 350 340 Thick Netural Spacer 276 268 Thick Steel Ball 5 16 Diameter Set Screw 3 8 16 x 3 8 Spring Thrust Bearing Screw 5 16 18 x 1 1 4 Screw 1 4 20 x 1 1 4 Retaining Ring Retaining Ring Retaining Ring Washer Washer Washer Washer Washer Brake Disk Brake Pad Plate Brake Pad Package of 2 Dowel Pin Washer Brake Lever Screw 1 4 20 x 1 1 4 Screw 1 4 20 2 1 4 Locknut 5 16 24 Brake Pad Holder Spacer Brake Lever Bracket Axle 12 5 16 Long Axle 16 3 16 Long Spur Gear Steel 41 Teeth 1 Spur Gear Steel 35 Teeth 1 2 Spur Gear Steel 30 Teeth 3 Spur Gear Steel 25 Teeth 4 47 REF PART NO 117 150 NO 778203A 778273 778199 778200 778201 778202 778208 780139 776274 776313 788069 792145 792165 788091 792144 786081 786082 786123 786131 788042 780119 780050 788067B 780084 780051 780165 788077 780166 774833 774834 792020 792006 780152 786144 780152 780150 792001 786142 788071 780168 786143 780151 786145 788070 780031 510334 DESCRIPTION Spur Gear Stee 22 Teeth 5 Spur Gear Steel 19 Teeth 6 Spur Gear Steel 15 Teeth 2 Spur Gear Steel 20 Teeth 3 Spur Gear Steel 25 Teeth 4 Spur Gear Steel 28 Teeth 5 Spur Gear Steel 31 Teeth 6 Washer input Shaft Shifter and Brake Shaft Square Cut Ring Pushnut Threaded Plug 9 16 18 cy Ring Spring Rolle
62. of this manual AIR GUIDE COVER BOTH SIDES FIG 14 19 MUFFLER inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or damage SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS on page 3 of this manual IN LINE FUEL FILTER See Fig 15 The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carburetor replacment required With engine cool remove filter and plug fuel line sections e new fuel filter in position in fuel line with arrow pointing towards carburetor Be sure there are no fuel line leaks and clamps properly positioned mmediately wipe up any spilled gasoline CLEANING Clean engine battery seat finish etc of all ioreign matter Keep finished surfaces and wheels free of all gasoline oil etc Protect painted surfaces with automotive type wax We do not recommend using a garden hose to clean your tractor unless the electrical system muffler air filter and carburetor are covered to keep water out Water in engine can result in a shortened engine life SERVICE AND ADJUSTMENTS CAUTION BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS Depress clutch brake pedal fully and set
63. oid or starter Set in Higher Cut position reduce speed Acjust throttle control Clean underside of mower housing Clean replace air filter Check oil level change oil Clean and regap or change spark plug Replace fuel filter Drain fuel tank and refill with fresh gasoline Drain fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Connect and tighten spark plug wire Clean engine air screen fins Clean replace muffler Check ali wiring Contact an authorized service center department Contact an authorized service center department Replace blade Tighten blade bolt Replace blade mandrel Tighten loose part s Replace damaged parts TROUBLESHOOTING POINTS PROBLEM Engine continues to run when operator leaves seat with attachment clutch engaged Poor cut uneven Mower blades wil not rotate Poor grass discharge Headlight s not working if so equipped Battery will not charge Engine backfires when turning engine OFF E nA 1 P G N CAUSE Faulty operator safety presence control syst m Worn bent or loose blade Mower deck not level Buildup of grass leaves and trash under mower Bent blade mandrel Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Obu uc on ir Sh mechanism Worn damaged mower drive belt Frozen idler pulley Frozen blade mandrel
64. on or every season whichever occurs first Service air cleaner more often under dusty conditions Remove knob s and cover TO SERVICE PRE CLEANER Slide foam pre cleaner off cartridge a Wash it in liquid detergent and water e Squeeze it dry in a clean cioth Saturate it in engine oil Wrap it in clean absorbent cloth and squeeze to remove excess oil f very dirty or damaged replace pre cleaner e Reinstall pre cleaner over cartridge Reinstall cover and secure with knob s TO SERVICE CARTRIDGE Remove wing nuts and cartridge plate Carefully remove cartridge to prevent debris from entering carburetor Clean cartridge by tapping gently on flat surface If very dirty or damaged replace cartridge Reinstall cartridge plate wing nuts precleaner cover and secure with knobfs CUSTOMER RESPONSIBILITIES IMPORTANT PETROLEUM SOLVENTS SUCH AS KEROSENE ARE NOT TO BE USED TO CLEAN THE CARTRIDGE THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE DO NOT OIL CARTRIDGE DO NOT USE PRESSURIZED AIR TO CLEAN OH DRY CARTRIDGE WING NUT c CARTRIDGE PLATE FOAM PRE CLEANER AIR SCREEN CARTRIDGE ENGINE COOLING FINS See Fig 14 Remove any dust dirt or oil from engine cooling fins to preventengine damage fr m overheating Air guide covers mustbe removed Remove side panels and hood See TO REMOVE HOOD AND GRILL ASSEMBLY in the Service and Adjustments section
65. or See CLEANING inthe Customer Responsibilities section of this manua Inspect and replace belts if necessary See belt re placement instructions in the Service and Adjustments section of this manual Lubricate as shown in the Customer Responsibilities section of this manual sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Repiace if necessary Touch up all rusted or chipped paint surfaces sand lightly before painting BATTERY Fully charge the battery for storage After a period of time in storage battery may require recharging help prevent corrosion and power leakage during long periods of storage battery cables should be disconnected and battery cleaned thoroughly see TO CLEAN BATTERY AND TERMINALS in the Cus tomer Responsibilities section f this manual After cleaning leave cables disconnected and place cables where they cannot come in contact with battery terminals Be sure battery drain tube is securely attached f battery is removed from tractor for storage do not store battery directly on concrete or damp surfaces 26 ENGINE FUEL SYSTEM IMPORTANT 15 IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL O
66. parking brake Place gearshift lever in neutral N position Place attachment clutch DISENGAGED position Turn ignition key OFF and remove key Make sure the blades and all moving parts have completely stopped Disconnect spark Pug wire from spark plug and place wire where it cannot come in contact with plug i IMPORTANT IF AN ATTACHMENT OTHER THAN THE TO REMOVE MOWER See Fig 16 MOWER DECK IS TO BE MOUNTED ON THE TRACTOR Place attachment clutch in DISENGAGED position REMOVE THE FRONT LINKS ht ws la ct Turn adjustment knc to west setting TO INSTALL MOWER e Lower mower to its lowest position Foliow procedure described in INSTALL MOWER AND ne rod from clutch lever by removing DRIVE BELT in the Assembly section of this manual retainer spring Remove retainer spring holding anti swaybar to chas sis bracket and disengage anti swaybar from bracket Remove retainer springs from suspension arms at deck and disengage arms from deck Raise attachment lift to its highest position Remove two retainer springs from each front link and remove links Slide mower forward and remove belt from engine pulley Slide mower out from under right side of tractor SUSPENSION ARMS CHASSIS BRACKET e ENGINE PULLEY SUSPENSION BRACKET RETAINER SPRINGS RETAINER SPRING FRONT MOWER BRACKET ANTI SWAY BAR RETAINER SPRINGS SERVICE
67. pment is maintained lubricated and tuned up according to the instructions in the owner s manual Sears will repair or replace free of charge any parts found to be defective in material workmanship 1 This Warranty does not cover Coyendable items which become worn during normal use such as blades spark plugs air cleaners belts etc Tire replacement or repair caused by punctures from outside objects such as nails thorns stumps or glass Repairs necessary because of operator abuse negligence improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner s manual e Riding equipment used for commercial or rental purposes LIMITED 90 DAY WARRANTY ON BATTERY For ninety 90 days from date of purchase if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge Sears will replace the battery at no charge IN HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE PLEASE CONTACT YOUR NEAREST SERVICE CENTER AFTER 30 DAYS FROM THE DATE OF PURCHASE WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER IN HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY TH
68. r Chain Number 41 Chain 24 Links Sprocket 9 Teeth Reverse Sprocket 18 Teeth Reverse Bearing Cap Oil Seal 3 4 Ball Bearing Ball Bearing Grease Bentonite 32 Ounce Bottle Thrust Bearing Washer Washer O Ring Cupped Washer Differential Carrie Differential Carrier Screw 1 4 20 x 2 1 4 Lock Washer Washer Sleeve Needie Bearing Needie Bearing O Ring 5 6 2 3 4 5 6 Sleeve Square Cut Ring Needie Bearing Sleeve Needle Bearing Sleeve Square Cut Ring Needle Bearing Gasket Eliminator Loctite Number 515 Parts must be ordered from Tecumseh Products Co NOTE All component dimensions given in U S inches 1 inch 25 4 mm REPAIR PARTS TRACTOR MODEL NUMBER 917 251470 ENGINE B amp S MODEL NUMBER 460777 TYPE NUMBER 1297 01 REQUIRES SPECIAL TOOLS TO INSTALL SEE REPAIR INSTRUCTION MANUAL 48 REPAIR PARTS TRACTOR MODEL NUMBER 917 251470 ENGINE B amp S MODEL NUMBER 460777 TYPE NUMBER 1297 01 201 358 GASKET SET 861 PUMP REPAIR KIT 121 CARBURETOR OVERHAUL KIT 49 REPAIR PARTS TRACTOR MODEL NUMBER 917 251470 ENGINE B amp S MODEL NUMBER 460777 TYPE NUMBER 1297 01 84 84 1032 Hi 50 REPAIR PARTS TRACTOR MODEL NUMBER 917 251470 ENGINE B amp S MODEL NUMBER 460777 TYPE NUMBER 1297 01 51 REPAIR PARTS KEY PART NO NO CO N 26 498583 397265 391086 214517
69. rs to see that they rotate freely MOWER DRIVE BELT INSTALLATION See Fig z0 Install belt in both idiers Make sure belt is in both belt keepers at the idlers as shown e Install new belt onto engine pulley Roll belt into upper groove of L H mandrel pulley Carefully check belt routing making sure belt is in the grooves correctiy and inside belt Keepers e Reassemble L H mandrel cover ENGINE PULLEY PRIMARY IDLER ARM MANDREL IDLER COVER 2 PULLEYS DRIVE BELT BELT FIG 20 TO ADJUST BRAKE See Fig 21 Your tractor is equipped with an adjustabie brake system which is mounted on the right side of the transaxle If tractor requires more than six 6 feet stopping distance athigh speed in highest gear then brake must be adjusted e Depressclutch brake pedal and engage parking brake e Measure distance between brake operating arm and nut A on brake rod fdistanceis other than 1 1 2 loosen jam nut and turn nut A until distance becomes 1 1 2 Retighten jam nut against nut A Road test tractor for proper stopping distance as stated above Readjust if necessary If stopping distance is still greater than six 6 feet in highest gear further maintenance is necessary Contact your nearest au thorized service center department WITH PARKING BRAKE ENGAGED NUT A OPERATING ARM TO REPLACE MOTION DRIVE BELT See Fig 22 Park the tractor on
70. system Single pin couples uncouples SNOWTHROWER has 42 inch swath Drum type auger handles powdery and wet heavy snow Mounts easily with simple pin arrange ment Discharge chute adjusts from tractor seat 6 inch diameter spout discharges snow 10 to 50 feet Lift controlled at tractor seat Use with chains and wheel weights and or rear drawbar weight SPRAYERS use 12 volt DC electric motor that connects to the tractor battery or other 12 volt source Includes booms for automatic spraying and hand held wand for spot spraying Wand has adjustable spray pattern For applying herbicides insecticides fungicides and liquid fertilizers SPREADER SEEDERS make seeding fertilizing and weed killing easy Broadcast spreaders are also useful for granular de icers and sand SWEEPERS let you collect grass clippings and leaves TILLER has 8hp engine to prepare seed beds cuitivate and compost garden residue Chain drive transmission Six 11 inch diameter one piece heat treated steel tines Tills 30 inch path Requires sleeve hitch Oruse 5 hp tow behind TILLER with 36 inch swath to prepare seed beds cultivate and compost garden residue Tiller has its own built in lift and depth control system and does NOT require a sleeve hitch Fits any lawn yard or garden tractor Simply hook up to the tractor drawbar and go Optional accessories for 5 hp tiller convert unit for dethatching aerating hilling without tools TIRE CHAINS are heavy duty
71. t BLACK grounding cable to negative bat tery terminal with remaining hex bolt flat washer lock washer and hex nut Tighten securely Close terminal access doors Use terminal access doors for e Inspection for secure connections to tighten hard ware ASSEMBLY Inspection for corrosion Testing battery Jumping if required Periodic charging LOCK EHER NUT WASHER WASHER DISCARD TERMINAL PROTECTIVE CAPS TERMINAL ACCESS E hcl DOOR DS 5 POSITIVE x RED CABLE NEGATIVE BLACK CABLE INSTALL SEAT See Fig 3 Adjust seat before tightening adjustment bolt Remove cardboard packing on seat pan Place seat on seat pan and assemble shoulder bolt Assemble adjustment bolt lockwasherand flat washer loosely Do not tighten Tighten shoulder bolt securely e L we seat into operating position and sit on seat Slide seat until a comfortable position is reached which allows you to press clutch brake pedal all the way down Get off seat without moving its adjusted position e Raise seat and tighten adjustment bolt securely SHOULDER BOLT FLAT WASHER ADJUSTMENT LOCK WASHER FIG 3 CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for best cutting performance Reduce tire pressure to PSI shown in PRODUCT SPECIFICATIONS on page 3 of this manual
72. t down the slope DO NOT Donotturnon slopes unless necessary and then turn slowly 22 and gradually downhill if possible Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in e Do not mow on wet grass Reduced traction could cause sliding Donot stabilize the machine by putting your foot on the ground Do not use grass catcher on steep slopes CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keep children out of the mowing area and under the watchful care of another responsible adult Bealert and turn machine off if children enter the area Before and when backing look behind and down for smail children Never carry children They may fall off and be seriously injured or interfere with safe machine operation Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision IV SERVICE Useextracare inhandling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do
73. ten securely Snap steering wheel insert into center of steering wheel e Remove protective plastic from tractor hood and grill IMPORTANT CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID TOROLL TRACTOR OFF SKID See Operation section for location and function of controls Pressliftlever plunger and raise attachment liftleverto its highest position e Release parking brake by depressing clutch brake pedal e Place gearshift lever in neutral position e Roll tractor backwards off skid STEERING WHEEL INSERT LARGE FLAT STEERING Y WHEEL N A AN LL E 22 STEERING STEERING SHAFT WHEEL STEERING SLEEVE CONNECT BATTERY See Fig 2 CAUTION Do not short battery termi nals Before connecting battery re move metal bracelets wristwatch bends rings etc Positive terminal must be connected first to prevent sparking from acciden tal grounding e Lift hood to raised position Open terminal access doors remove terminal protec tive caps and discard e f this battery is put into service after month and year indicated on label label located between terminals charge battery for minimum of one hour at 6 10 amps e First connect RED battery cable to positive battery terminal with hex bolt flat washer lock washer and hex nut as shown Tighten securely e Connec
74. terminal of each battery taking care not to short against chassis Connect one end of the BLACK cable to the NEGA TIVE terminal of fully charged battery Connect the other end of the BLACK cable to good CHASSIS GROUND away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER BLACK cable first from chassis and then from the fully charged battery e RED cable last from both betteries SERVICE AND ADJUSTMENTS POSITIVE 4 NEGATIVE L H PANEL BOLT FIG 26 TO REPLACE HEADLIGHT BULB e Raise hood Pull bulb holder out of the hole i in the backside of the grill Replace bulb in holder and push bulb holder securely back into the hc e in the backside of the grill e Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting e Check wiring See electrical wiring diagram in the Repair Perts section of this manual TO REPLACE FUSE Replace with 30 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL ASSEMBLY Sas Fig 27 Raise hood e Unsnap headlight wire connector Standin front oftractor Grasp hood at sides tilttoward engine and lift off of tractor replace reverse above procedures HEADLIGHT WIRE CONNECTOR FIG 27 ENGINE TO ADJUST THROTTLE CONTROL CABLE See Fig 28 The throttle
75. tor Taillight Red Amber Decal Maint Customer Sears Dom Dara Panel Side B amp S Pad Footrest Decal Fender Craftsman White Decal Cap CNSMR Help Line SRS Decal Caution English Spanish Decal Clutch brake English WHEELS amp TIRES 11 41 KEY PART NO NO 146046 151695 139346 140837 151795 138047 149516 138048 138311 145247 154943 152311 KEY PART NO OQ n b CO N 2 NO 59192 65139 106222X 59904 106732X427 278H 9040H 124074X427 124106X 71529 104757 144334 DESCRIPTION Decal V belt Dr Sch Tractor E Decal Chassis 6 Sp 44 Decal Mower Drive Schematic Decal Saddle Brake Parking Decal Insert Hood Decal Battery Diehard Sears Decal Battery Decal Panel Side Diehard White Decal Lift Handle Fastener Pop In Footrest Manual Owner s English Manual Owner s Spanish DESCRIPTION Cap Value Tire Stem Value Tire F Ts 15 X60 6 Service Tube Inner Front 435060 Rim Asm 6 front White Service Fitting Grease Bearing Flange Him Asm 12 rear White Service Tire R Ts 23 x 8 5 12 Service Tube Rear 9 5 X 8 Service Cap Axle BIk 1 50 X 1 00 Sealant Tire 10 oz Tube NOTE All component dimensions given in U S inches 1 inch 25 4 mm REPAIR PARTS TRACTOR MODEL NUMBER 917 251470 SEAT 42 REPAIR PARTS TRACTOR MODEL NUMBER 91 7 251470 MOWER LIFT KEY PART NO 47 NO 121006X 140673 74780624
76. ways turn off blades set parking brake stop engine ar remove keys before dismounting I e Turn off blades when not mowing Stop engine before removing grass catcher or unclogging chute Mow only in daylight or good artificial light not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the machine into a trailer or truck H SLOPE OPERATION Slopes are a major factor related to loss of contro and tipover accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it DO Mow up and down slopes not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles Useslow speed Choose a low gear u that you will not have to stop or shift while on the slope Follow the manufacturers recommendations for wheel weights or counterweights to improve stability Use extra care with grass catchers or other attachments These can change the stability of the machine Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction e Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straigh

Sears 917.25049 Lawn Mower User Manual

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