Sears 113.24907 Saw User Manual
Contents
1. CENTER SCREW LINE ON SOUND BLOCK TEMPLATE MUST BE IN LINE WITH FACE OF BACKING PLAIN HEXAGON NUT AND WASHER CENTERLINE OF SOUND BLOCK MUST BE IN LINE WITH POINT OF CENTER SCREW 19 See 10 page 11 and tum the OR hes in diameter d ij 2 INCH LONG ROUND HEAD BOLT AND A PLAIN HEXAGON NUT Be Rotate Tool Post 180 degrees and realign the Cutting Tool with the short Follower Pin screw Knobs into opposite holes for operation CAE ETE ng faceplates do not move Cutting e centerline of the Lathe gt 9 Attach Tool Rest and touch up corners with the Spear Point veu NM D En operation 10 Insert a screwdriver into one of the slots in the backing to prevent it from turning while unscrewing the work piece 11 Glue a piece of felt to the bottom to prevent marring the furniture surface PLAIN HEXAGON NUT CONE POINT N DUPLICATING A SPINDLE FROM AN TU TEN EXISTING ONE 1 Two Spindle Brackets are provided for duplicating from an existing spindle 2 To hold an existing spindle screw a 1 1 4 inch long Cone Point Set Screw into each Spindle Bracket and secure with a Plain Hexagon Nut as shown SPINDLE BRACKET 3 Attach a Spindle Bracket to the left hand Bracket using 1 two 3 4 inch plain Round Head Bolts Washers and ALIGN SET SCREW plain Hexagon Nuts as shown WITH THE POINT OF i THE CUP CENTER 4 Be certain the spur and cup cen2. E The Copy Crafter is shipped ae bles in one carton i in order to facilitate packaging The step by step instructions that follow explain how to assemble the Copy Crafter and how to make E project EE Before starting to assemble the Copy Crafter we suggest you read this ent re manual first to become familiar with P and location of the various parts and how they ROU ND HEAD D CARRIAGE BOLTS 9 Required 2 iriches long LENGTH uired 3 4 inches ns 1 Required 1 1 2 inches long Combination Square 1 2 in Wrench Make sure that all of the items are removed from the carton identify them as shown in the illustration on page 24 The following illustrations will help you to identify some of the hardware Also see List of Loose Parts on page 26 SOCKET HEAD SET SCREWS 2 Required 1 3 4 inches long 2 Required 1 2 inches long 98 2 Required 1 1 4 inches long with sharp point FLANGE NUTS E as Required AE PLAIN HEXAGON NUTS CENTER SCREW gt Ben m EE pul WASHERS 1 Required 1 1 4 inches long 8 Required TABLE OF CONTENTS 5 Warranty A en aleve MAR Ee 2 Getting to Know Your Copy Crafter 10 General Safety Instructions AND N RES ERE 2 additional Safety Instructions for the Operation EE EE hn mh heme 14 Making Practice Cuts c nn nn 14 Duplicating from a Template Starter Project E 17 Duplicating a spindle fro
3. Save This Manual For Future Reference owners ODEL 113 249070 Copy Crafter accessory is for 12 inch Craftsman wood lathes with tubular bed only it is shown mounted on a Craftsman Workbench and Lathe Serial Number ll Model and serial number may be found at the right hand side of the platform channel You should record both model and serial number in a safe place for future use FTSMRN CAUTION Read GENERAL and e assembly ADDITIONAL SAFETY e operating INSTRUCTIONS E carefully e repair parts Sold by SEARS ROEBUCK AND CO Chicago IL 60684 U S A Pari No 70041 Printed in USA ULL NE YEAR WARRANTY ON CRAFTSMAN copy CRAFTER m the date of purchase this Craftsmai Copy Cratter fails die to a detect in material or Sears win opel it free of charge This warr plies only while this product i is inthe United States RVICE 1S AVAILABLE BY SIMPLY CONTACTING NEAREST SEARS SERVICE LE RTMENT THROUGHOUT THE UNITED STATES s you specitic legal rights and you may dle have other rights w which vary from state to state SEARS ROEBUCK AND CO Best boast A Sears Tomer Chicago IL 60684 Before operating the Copy Crafter read and understand your Lathe and Copy Crafter owner s manuals and affixed warnings gt The General Safety Instructions which follow emp to your Lathe and Copy
4. 13 CENTER SCREW is a large pointed screw 1 1 4 inches long with a hexagon head that contains screwdriver slot It is used for attaching the workpiece to either the 4 or the 6 inch diameter faceplate which is fitted with a backing 13 Make the backing out of one of the following a Ros 3 4 inch thick hardwood or 3 4 inch thick plywood or 2 pieces of 3 8 inch plywood glued together or 3 pieces of 1 4 inch plywood glued together Cut the wood approximately 1 2 inch larger in diameter than the faceplate 511 84 INCH DIAMETER HOLE BACKING Cut two slots 180 apart to fit the tip of the screwdriver This will allow you to hold the Faceplate while unscrewing the workpiece a Attach the Backing to the Faceplate with three 12 or 2314 x 3 Aanch flathead wood screws Turn the backing round and true up the face so that it is approximately 1 32 inch low in the center With the Lathe running at 2250 R P M make a mark in the center and drill a 11 64 inch diameter hole all the way through If you do not have a chuck for your wood olathe drill the hole with a drill press or a portable drill DO NOT REMOVE THE BACKING FROM THE FACEPLATE If you do it will be difficult to replace it in exactly the same position on the Faceplate Screw the CENTER SCREW tightly into the center hole inthe backing E To make sure that the workpiece does not rotate around the Center Screw dril
5. Form habit of checking to see that hoya and EE Support cutting tool with tool rest or tool adjusting wrenches are removed from tool post before turning it ON i DON T OVERREACH KEEP WORK AREA CLEAN Keep proper footing and balance at all times accidents Floor must not be slippery aus to 45 MAINTAIN TOOLS WITH CARE pi War OL SAWEUEN x Keep tools sharp and clean for best and 6 AVOID DANGEROUS ENVIRONMENT nor safest performance Follow instructions Don t use power tools in damp or wet loca for lubricating and changing accessories tions or expose them to rain Keep work area well lighted Provide adequate surrounding AS RE con ies one when changing Workspace accessories KEEP CHILDREN AWAY STARTING All visitors should be kept a safe distance LES BEP S in OFF position 2 Hem MOIK dtes before plugging in If a power failure occurs MAKE WORKSHOP KID PROOF while operating turn switch OFF and with padlocks master switches or by remove switch key removing starter keys 18 USE RECOMMENDED ACCESSORIES Consult the owner s manual for recom mended accessories Follow the instructions that accompany the accessories The use of improper accessories may cause hazards 19 NEVER STAND ON TOOL of moving parts breakage of parts mount Serious injury could occur if the tool is ing and any other conditions that may affect tipped its operation A guard or other part that is Do not store materials abov
6. 16 18 Tie ivii Ee lise Bracket Left Template Mi ee er es NOTAT TT T Pam Spindle Mounting EEE Hess satt EE mh ka lk e 66 s naro aser Post Tool MA en eg Knob EE bins SUES THUS Tool Cutting aits ED Es We se cree ee nn sie es m Gage Tool LL i eri ee de eee eee Qu MEER mh MY ed SS Loose Parts Bag 70034 Containing the following Barm Cradle Tool lit ie ROER awe Ee Re se hen 1 Screw Soc Set 5 16 18 x 11 4 Me ens mui cci Pin 1 1 2 Follower iese ss ese se i i redu 1 Wrench Hex L 5 32 ss see ees ee eee Ee 1 Pin 2 3 8 Follower ee 1 Screw Soc Set B 16 18 x 1 3 4 2 Screw Soc Set 5 16 18 x 1 2 eee 2 Nut Weld 1 4 20 ie NE cee eee 2 Screw Hex Washer Type AB 1 4 x 1 1 4 1 Carriage Bolt 5 16 18 Reese NE eee 9 Carriage Bolt 5 16 18 x 3 4 ses eee 10 Nut Hex 5 16 18 IET 15 EDS Nat Plange RT E DNA nenn 18 7 Bolt Hi Strength 5 16 18 x 1 172 1 Washer 11 32 x 11 16 1 16 ie er 8 owners manual SERVIC E Now that you have purchased your Copy Crafter should a need ever exist for repair parts or service simply contact any Sears Service Center and most Sears Roebuck and Co stores Be Sure to provide all pertinent facts when you call or visit IODEL NO 113 249070 label attached to the platform channel The model number of your Copy Crafter will be found on a HOW TO ORDER WHEN ORDERING REPAIR PARTS A
7. C REMOVE THIS THREADED SLIDE FROM THE TOOL REST BRACKET BEFORE MOUNTING COPY CRAFTER 3 1 4 INCHES SQUARE HOLE assembly 7 The Front Channel should be slightly lower than the top of the Vertical Channels Check the height with a combination square as shown ff it is higher loosen the Flange Nuts and lower it TOOL HOLDER SET SCREW WRENCH 1 Screw a 1 3 4 inch long socket head screw tightly into each Knob as shown 2 Screw a Square Nut onto each of the Follower Pins NOTE The Nut has four dots on one side they must face the threaded end ST RANCH SOCKET HEAD SCREW SHORT Cn E FOLLOWER LONG FOLLOWER PIN M N ch long Socket Head Screw into gt the top E ost andi into the Tool 1 Post Rise a few CM 1 2 INCH SOCKET HEAD SCREW ey is provided to align the tip of the 7 POINT OF SPUR CENTER Nut to the nee the Spur Conter as Shown ALIGNMENT GAUGE SHARP POINTED INSTRUMENT Using sharp pointed instrument scratch a mark E ON both inside surfaces of the Alignment Gauge as shown The distance between the scratch line and one end of the Alignment Gauge should be equal to the above measurement pus assembly c Remove protective coating from the tip of the Cutting Tool and place it in the Cradle d Insert the Cutting Too and Cradie into the Tool Post and rotate it back and forth while turning the Set Screw in
8. the top of the Tool Post The Set Screw should seat into cove in the top of the Cutting Tool SET SCREW WRENCH CRADLE CUTTING TOOL e Hold Alignment Gauge tightly against Follower Pin make sure it is resting on top of Square Nut f Push Cutting Too gently against Gauge making sure that it touches both inside surfaces of Gauge by rotating Tool Post This will atign the tip of the Cutting Tool with the Follower Pin g While still holding Gauge firmly against Follower Pin raise Tool Post until tip of Cutting Tool is even with scratch mark on Gauge Tighten Setscrew in Tool Post Base h Tighten Setscrew in top of Tool Post The tip of the Cutting Tool should now be directly above the Follower Pin as high as the centerline of the lathe BRACKETS 1 Assemble the right and left Brackets using 3 4 inch long Round Head Bolts Washers and Plain Hexagon Nuts Instali on the bed as shown ALIGNMENT GAUGE b N ky TA lt a VME A ESE j 7 Et 7 dl SQUARE NUT d 1 f zi VA E SAN 2 la er en 1 41 ROUND HEAD BOLT 3 41 4 INCH ROUND HEAD BOLT i LEFT BRACKET HUY ZA 3 4 INCH af IO fa BRACKET CLAMP PLAIN HEXAGON NUT 8 CONTROL KNOBS 4 TOOL POST O BASE Y 9 FOLLOWER PINS VERTICAL CHANNELS RM e 19 CENTERSCREW 1 hands while maneuvering the Cutting Tool VERTICAL CHANNELS support the Tool P
9. Crafter in combination as a power tool general safety instructions n t i Cluttered areas floors and benches invite 9 DON T FORCE TOOL qt will do the job better and safer at the rate for which it was designed KNOW YOUR POWER TOOL l 10 USE RIGHT TOOL ci Read the owner s manual s carefully Learn Don t force too or attachment to do a job it dts application and limitations as wel as the was not designed for pe specific al hazards peculiar to this 11 WEAR PROPER APPAREL have AOL Do not wear loose clothing gloves neckties i 2 GROUND ALL TOOLS l or jewelry rings wrist watches to get caught lt This tool is equipped with an approved 3 in moving parts Nonslip footwear is recom conductor cord and 3 prong grounding type mended Wear protective hair covering to plug to fit the proper grounding type recep contain long hair Roll long sleeves above the tacle The green conductor in the cord is the elbow 0 grounding wire Never connect the green 12 USE SAFETY GOGGLES Head Protection an wire to alive terminal Wear Safety goggles must comply with a KEEP GUARDS IN PLACE ANSIZ87 1 at all times Also use face in working order and in proper oe mee or dust mask if cutting operation is dusty van and alignment pb ma and ear protectors plugs or muffs during 22 REMOVE ADJUSTING KEYS ANE a p extended periods of operation ees WRENCHES 3 ER Ee 43 SECURE TOOL FIXTURES
10. LWAYS GIVE THE REPAIR PARTS FOLLOWING INFORMATION PART NUMBER PART DESCRIPTION MODEL NUMBER NAME OF ITEM 113 249070 Copy Crafter All parts listed may be ordered from any Sears Service Center and most Sears stores If the parts you need are not stocked locally your order will be electronically transmitted to a Sears Repair Parts Distribution Center for handling Sold by SEARS ROEBUCK AND CO Chicago IL 60684 U S A Part No 70041 Form No SP4335 3 Printed in U S A 3 84
11. an oO ao amp NO lt PARTS LIST FOR CRAFTSMAN COPY CRAFTER MODEL 113 249070 Part No 70036 70035 STD503105 70027 70038 70037 60355 38546 102589 70026 60356 STD541031 70030 70025 60336 70043 37837 70040 70039 9426615 68017 STD532507 70033 STD533120 70031 70029 STD551031 70032 139377 70042 70044 70028 70034 70041 Always Order by Part Number Not Key Number FIGURE 1 Description Tool Cutting Cradle Screw Socket Set 5 16 18x1 2 Post Tool Pin Follower 2 3 8 Pin Follower 1 1 2 Nut Square 1 4 20 Knob Screw Socket Set 5 16 18x 1 3 4 Base Tool Post Includes Key No 31 Nut Flange 5 16 18 Nut Hex 5 16 18 Rod Tie 5 16 18 Channel Bolt High Strength 5 16 18x 1 1 2 Plate Clamp Wrench Set Screw UL 5 32 Gauge Alignment Stone Sharpening Screw Center TY AB 1 4x 1 1 4 Wrench 1 2 Bott Carriage 5 16 18x3 4 Clamp Bracket Bolt Carriage 5 16 18x2 Bracket Template Left Bracket Template Right Washer 11 32x11 16x1 16 Bracket Spindle Mounting Screw Socket Set 5 16 18x1 1 4 Plate Bed Tape Package Loose Part Not illustrated Package Loose Parts Not Illustrated Owners Manual Standard Hardware Item May Be Purchased Locally 25 pe oF PARTS IN LOOSE PARTS BAGS Loose Parts Bag 470028 DES Containing the following parts Bracket Right Template I i Red 5
12. clamp it on the shank or on the machined top surface as this Sn would cause burrs 1 1 4 INCH LONG E HEXAGON HEAD SCREW WASHER shown for t ug turning or finishing NOTE The Clamp Plate is underneath both Channels CLAMP PLATE UNDERNEATH BOTH CHANNELS For small veneer turnings the back end of the Clamp Underneath the back Channel while the front A CLAMP PLATE CLAMP PLATE UNDERNEATH CRANNER ON TOP OF CHANNEL 232 getting to know your copy crafter 12 SHARPENING STONE is provided for frequent sharpening of the Cutting Tool REMEMBER THAT WHEN THE TOOL IS SHARP HALF OF THE JOB IS DONE Apply a generous amount of light household oil Do not use motor oil to the stone and with a circular motion hone the entire rounded edge of the tool while holding it firmly Make sure the stone is always in contact with the entire length of the rounded end do not just hone the point Honing will cause a burr to appear on the tip of the too which must be removed Hold the tool firmly while carefully stiding the stone straight up and down in the groove on the top side until the burr is removed A slight burr may now appear on the rounded end which must be removed Repeat honing the rounded end and the groove until the burr disappears Always move the stone in a straight line do not rock it otherwise you will round over the cutting edge and the tool will be dull
13. e or near the i shouid be properly repaired or tool such that it is necessary to stand on the tool to reach them 21 DIRECTION OF ROTATION Consult owners manual for proper direction 20 CHECK DAMAGED PARTS A Before further use of the tool a guard or of spindle rotation other part that is damaged shouid be care 22 NEVER LEAVE TOOL RUNNING UN fully checked to ensure that it will operate ATTENDED properly and perform its intended function Turn power off Don t leave tool until it Check for alignment of moving parts binding comes to a complete stop additional safety instructions for copy crafter Before operating the Copy Crafter read and understand your Lathe and Copy Crafter owner s manuals and affixed Warnings t Preparation of workpiece 2 Do not force the cutting tool into the re Before attempting to copy duplicate a volving workpiece or attempt to take a spindle turning rough out the workpiece heavy cut This could damage the workpiece using the conventional lathe tools and lathe or cause it to come out of the lathe This is tool rest Use lowest speed when starting especially true of long workpieces of small never exceed recommended speed on lathe diameter spindle speed chart Always take light cuts and make sure that Before attempting to copy duplicate a the centers are seated properly in the work faceplate turning saw the corners off the piece workpiece 3 Wear safety goggles at all times Wear face paa S
14. l a 3 16 inch diameter hole through the backing at one of the vacant screw h he Faceplate Insert a 6 or 8 wood screw 1 workpiece When hit the screw with the FACE PLATE 3 4 INCH FLATHEAD SCREWS ac BACKING WORKPIECE operation MAKING PRACTICE CUTS three stages a s 57 5 Before starting a project first gain some experience by al shape using the Gouge making practice cuts on a piece of scrap wood say a uen plece of hardwood 2 inches square and 12 inches long HANDLE SOUND BLOCK i CUT WITH SCISSORS ALONG DOTTED LINES 7 44 SOUND BLOCK CENTER LINE 13 bo Moy hr zu GAVEL HEAD ee Ed 24127 4 operation DUPLICATING FROM A TEMPLATE Here are instructions for two simple projects which will familarize you with making templates and then duplicating from them STARTER PROJECT GAVEL AND SOUND BLOCK 1 Remove page 15A from this manual and cut with scissors along dotted lines NOTE The pattern for the handle is full size however the overall length of the template must be 13 1 4 inches Pay particular attention to dimensions of the ends of the template 2 Glue the full size patterns to a piece of 1 8 inch or 1 4 inch thick tempered hardboard or plywood Carefully cut them out and smooth up the edges with a file 3 Glue a straight strip of wood to the te
15. m an existing one eee 21 Repair Parts E RS ire EE 24 Brackets List of Loose Parts ER EEE 26 assembly ROUND HEAD BOLTS AND FLANGE NUTS VERTICAL CHANNEL BED ASSEMBLY The Copy Crafter Bed is made up of 3 three Channels held together by Tie Rods All 3 three Channels are the same except one has the Copy Crafter label This is the Front Channel The other 2 two are Vertical Channels FRONT CHANNEL 1 Assemble the Front Channel and 1 one of the Vertical Channels as shown using 2 two Round Head Carriage Bolts 3 4 inches long and 2 Flange Nuts LABELS placas 7 3 4 INCHES i Cu ER jaa Lj Ln PLAIN HEXAGON NUT FLANGE NUT 2 Screw 2 two Plain Hexagon Nuts and 2 Flange Nuts on each Tie Rod as shown The Flange Nuts should be equal distance from each end of the Tie Rods EQUAL DISTANCE 3 Hold the Flange Nut on the end of each Tie Rod with a 1 2 inch wrench or pliers and using another 1 2 inch wrench tighten the Plain Hexagon Nut firmly against the Flange Nut as shown 4 Lay the Channels on a flat surface and line up the ends of the Channels using a combination square as shown 5 Insert the Tie Rods into the second Key Hole from the end of each Vertical Channel The bend in the Tie Rods should face downward 6 Move the Tie Rods into the square portion of the Key Holes 7 With the Channels still in line screw a Flange Nut on the end of each Tie Rod as
16. mplate to reinforce it SOUND BLOCK 4 The spur center and cup centers of the Lathe should be in alignment if the centers are not in line as shown make the following adjustments a Make sure the tailstock and ram are locked when checking for alignment b Loosen the screw in the foot TAP the screw to loosen the locknut inside c Using a 3 16 setscrew wrench loosen the setscrew on the back of the headstock The screw is located about 1 3 4 from the bottom d Swing the tailstock so that the two points are in line tighten the setscrew in the headstock and the tailstock 3 16 SETSCREW WRENCH N f HEADSTOCK FOOT 3 16 SETSCREW TAILSTOCK SCREW HANDWHEEL 5 Attach the pattern to the Brackets The Round Head Bolts in the top of each Bracket fits into the slot in each end of the pattern as shown 6 The centerline of the pattern must be directly in line with the centerline of the lathe Use a combination square to align the centerline of the pattern with the points of the spur and cup centers as shown Tighten the nuts and bolts securing the pattern to the Bracket POINT OF SPUR CENTER PLAIN HEXAGON NUTS AND WASHER TEMPLATE FOR HEAD OF GAVEL operation 7 Select a piece of wood 2 1 2 inches square and 5 1 4 I LL Inches long for the head of the gavel 2 8 Turn it round with a shoulder cut on eechend 5 oi Maneuver the Cutting Tool by moving
17. ost Base and the Brackets BRACKETS hold the template or an existing turning TOOL POST BASE supports the Tool Post and contains the control Knobs and the Follower Pins 2 N Olo CUTIINGTOOL 00 FRONT CHANNEL comfortably supports your jetting to know your copy crafter _ 10 BEDPLATE 11 CLAMP PLATE There are two strips of very slippery plastic tape glued to the underside so that it moves easily during operation Be careful not to tear these tapes by bumping the base against a sharp object Should the tapes become damaged or worn replace them See replacement parts list in the back of this manual getting to know your copy crafter CONTROL KNOBS provide a comfortable means for maneuvering the Cutting Tool They are screwed into the holes in the end of the Tool Post for duplicating spindle turnings and into the opposite holes for duplicating faceplate turnings TOOL POST supports the Cutting Tool and the Cutting Tool Cradle It can be swiveled to the right or left for various types of cuts CRADLE supports the Cutting Tool and enables it to be locked in the center of the Tool Post CUTTING TOOL must always be sharp for best cutting results The tip must always be set at the centerline of the Lathe not above or below it directly above the Follower Pin not in front of it or in back of it NOTE The Cutting Tool may have a slight burr on the cutting edge when received f
18. rom the factory If so it will be necessary to remove this burr before operating the Copy Crafter to assure a smooth cut To remove the burr follow the sharpening instructions on page 13 number 12 of this manual FOLLOWER PINS follow the edge of the template or existing turning and gauge the cutting action of the Tool The longer pin is screwed into the middle hole in the base located in back of the Tool Post and is used for duplicating spindle turnings It can be positioned in the holes on the right or the left for certain types of undercutting The Shorter Pin is screwed into the hole in front of the Tool Post and is used for duplicating faceplate turnings 10 BED PLATE supports the tool holder or the Lathe Tool Rest while duplicating faceplate turnings t is secured to the bed by the nut on the Tie Rod The plate contains a key hole which is used for attaching the Lathe Tool Rest Use the washer from your Craftsman Wood Lathe and a 2 inch round head bolt and a plain hexagon nut furnished with your Copy Crafter 11 BED PLATE below the centerline ot the Lathe and approximately J8 inch away from the workpiece NOTE The shank length can vary from one Tool Rest E to another and in some cases may be slightly too long Measure the shank on your Tool Rest and if they are longer than 1 Z 8 inches cut them off with a hacksaw Clamp the Tool Rest i in a vise as shown Do not
19. shield or mask if operation is dusty lt gt 4 Stop operation immediately if the turning ee a a 1 A vibrates or if abnormal noise occurs 5 Tighten all screws nuts and locknuts securely before operating Mount the workpiece see Getting to Know Your Copy Crafter Use lowest speed when 6 Note and follow the instructions found on starting never exceed recommended speed the WARNING label which appears on the on Lathe spindle speed chart Use con flange of the platform channel ventional lathe tools and tool rest to turn periphery Use conventional lathe tools and tooi rest or Bowl Turning Tool Rest Cat No 9 24903 for internal turnings deeper than 3 4 inches 1 READ AND UNDERSTAND LATHE AND COPY CRAFTER 3 WEAR SAFETY GOGGLES OWNERS MANUALS AND AFFIXED WARNINGS 4 TURN WORKPIECE OVER BY HAND TO CHECK BEFORE OPERATING THIS MACHINE CLEARANCE TO TOOL TOOL REST AND ORIGINAL 2 USE LOWEST SPEED WHEN STARTING A NEW TURNING OR TEMPLATE e WORKPIECE NEVER EXCEED RECOMMENDED SPEED 5 DO NOT TURN A SPLIT WORKPIECE OR ONE ON LATHE SPINDLE SPEED CHART CONTAINING A KNOT The operation of any power tool can result in foreign objects being thrown into the eyes which can result in severe eye damage Always wear safety goggles complying with ANSI Z87 1 shown on Package before commencing power tool operation Safety Goggles are available at Sears retail or catalog stores Pliers ooo
20. shown Tighten the Flange Nut FLANGE NUT Ne BOTH ENDS EVEN m ne that th Lathe Bed is between the two Vertical The front Vertical the Lathe Bed and 1 2 the Copy Crafter bed Position the Copy Crafter Bed on the Lathe Bench so T Ch rinels of the Copy Crafter and the Copy Crafter label faces the operator Ch annel should be 3 1 4 inches from 2 inch from the foot of the Headstock as shown i es 3 Check this distance at the other end making sure it is also 3 1 4 inches The Copy Crafter Bed should now be parallel to the Lathe Bed 4 Without moving the Copy Crafter Bed carefully mark location of 8 boit holes a Trace the square portion of the Key Hole at the end of each Vertical Channel b Trace the 2 square holes in the center of each Vertical Channels You may have to move the Taiistock to trace these holes 5 Remove the Copy Crafter Bed and drill 3 Binch holes in the center of the marked squares Attach the Copy Crafter Bed to the Lathe Bench using 8 eight Round Head Carriage Bolts 2 two inches Rest Base and locking hardware from athe Owners Manual and plac gt 7 mately 24 inches from the athe has a Tool Rest Bracket and your rdware like the one shown in this illustration be sure to unscrew the Threaded Slide and remove it Ws from the Tool Rest Bracket as shown before mounting
21. ters of the Lathe arein alignment see page 15 step 4 5 Before attaching the right hand Spindie Bracket align N the left hand Cone Point Set Screw with the Point of BRACKET the cup center To do so a Remove the left Tie Rod from the Copy Crafter b Place the Clamp Plate or a piece of plywood across the Vertical Channels to support a combination square ae Als c Move the tailstock next to the Headstock as shown and align the point of the Set Screw with the point of the cup center d Without moving the Spindle Bracket tighten the EF RAND ur 4 nuts and bolts securing it to the left hand Bracket A 21 POINT OF CUP CENTER ailstock to the rights hand side of the doe iu d and replace the left Tie Rod Attach a Spindle t right hand Bracket With the Clamp Plate plywood across the Vertical Channels gr ght hand Cone Point Set Screw with the point in i the cupe center as shown POINTOF gt SET SCREW sg P d CLAMP PLATE 7 4 gt EXISTING SPINDLE 8 H the existing spindle is larger than 2 1 2 inches in diameter it will be necessary to make a template TEMPLATE operation CONTOUR GAUGE 9 Use Sears Contour Gauge 9 3946 to obtain the outline of the existing spindle for the template 23 MODEL 113 249070 PARTS LIST FOR CRAFTSMAN COPY CRAFTER Figure 1 24 repair parts Key No o
22. your wrists while the sides of your hands rest on the Front Channel Take very or Might cuts to st ntil You get the feel of the cutting gr The action of the Cutting Tool should be down hill toward thenarowdiameter e i x 10 Clean up the sharp corners using the Parting Tool operation 1i 12 13 14 Turn down both ends to about 1 2 inch diameter Smooth up with sandpaper Remove the workpiece from the Lathe and cut the ends off Sand smooth Select a piece of wood 1 1 4 inches square and 11 1 4 inches long for the handle of the gavel NOTE When turning small diameters some woods may tend to chatter or vibrate while cutting H this happens be sure to take very light cuts Be sure the Spur Center is tightly seated into the workpiece MAKING THE SOUND BLOCK 1 2 Prepare the Faceplate Backing See 13 page 13 14 The sound block should be made out of the same kind of wood that was used for the gavel To make sure that it doesn t split from pounding on it make it out of two pieces 1 2 inch thick and 5 inches square Glue the pieces together so that the grain of the wood of one piece is at ninety degrees to the grain of the other piece Attach the Bed Plate See 10 page 11 Align template to backing and to point of Center Screw as shown Drill an 11 64 inch diameter hole in the workpiece and screw it on the backing using a screwdriver See page 14 1 2 INCH DIAMETER
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