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Samsung QV09J Air Conditioner User Manual

1. 3 When necessary the wires can be tensioned by tightening the adjusting nuts one on each side of the machine Do not tension the wires too tightly they should only be tightened up to the steering rim Hold the wire so it does not twist If you only tension one side the steering wheel s centre position may change Check the wire tension on completion of the adjustment as per item 2 English 33 MAINTENANCE Adjusting the parking brake The parking brake on the right is adjusted as follows 1 Remove the transmission cover Unhook the spring A from the screw B 2 3 Make sure the parking brake is released 4 Adjust so there is 1 mm play between the outer cable and the adjuster screw when you pull the outer cable Adjust the adjuster screw using the nuts 5 Tighten the nuts carefully to prevent damaging the adjuster screw 6 Refit the spring A 7 Check that the brake works WARNING A Poorly adjusted brakes can result in reduced braking power Checking and adjustment of the throttle wire Check that the engine responds to the throttle control and that the correct engine speed is achieved at full throttle If in doubt contact the service workshop If adjustment is necessary adjust the lower wire as follows 1 Release the clamping screw that secures the wire casing and set the throttle contro
2. 72 IMPORTANT INFORMATION Read carefully through the Operator s manual so that you know how to use and maintain the Rider before you use it For service measures other than those described in this manual please contact an authorised dealer that provides parts and service English 1 INSTRUCTION Dear customer Thank you for choosing a Husqvarna Rider Husqvarna Riders are built to a unique design with a front mounted cutting unit and a patented rear wheel steering system Riders are designed for maximum efficiency even in small or confined areas The closely grouped controls and pedal operated hydrostatic transmission also contribute to the performance of this machine We hope you will find this operator s manual very useful By following its instructions on operation service maintenance etc you will significantly extend the life of the machine and even its second hand value When you sell your Rider make sure you pass on the operator s manual to the new owner The last chapter in the operator s manual consists of a Service Journal Make sure that all service work and repairs are recorded A well documented service history reduces the costs of seasonal maintenance and influences the second hand value of the machine Collected controls and a hydrostatic transmission controlled by pedals also contribute to the machine s performance Driving and transport on public roads Check the relevant road traff
3. 4 Fit the support wheels on either side of the rear of the cutting unit WARNING Wear protective glasses when dismantling the cutting unit The spring which tensions up the belt can go off and cause personal injury 5 Disengage the spring for the drive belt tensioning wheel 6 Place a foot on the front edge of the cutting unit near the wheel and raise the front edge of the unit to make it easier to remove the lift strut 7 Engage the strut in the holder English 51 MAINTENANCE WARNING Observe caution to avoid trapping your hand 8 Lift off the drive belt 1 Then pull out the pin 2 9 Pull the frame forwards and refit the pin 10 Grasp the front edge of the cutting unit pull out and raise into the service position If the cylindrical bolt which is now holding the cutting unit is removed the cutting unit can be lifted off Restoring from service position To leave the service position reverse the procedures set out in Placing in the service position Make sure that the cutting unit s lug 3 enters the loop correctly on the underside of the machine see diagram 52 English MAINTENANCE Checking the blades To achieve the best mowing results it is important that the blades are undamaged and well sharpened Check that the blades attachment screws are tight IMPORTANT INFORMATION Replacing or sharpening the blades should be conducted
4. English SAFETY INSTRUCTIONS Good service Husqvarna products are sold all over the world and only through servicing dealers This is to ensure that you the customer get the best support and service For example before this machine was delivered it was inspected and adjusted by your dealer See the certificate in the Service Journal in this manual When you need spare parts or advice on service issues warranty terms etc contact This Operator s Manual belongs to Transmission machine with serial number Serial number The serial number can be found on the printed plate attached to the front left hand side under the seat Stated on the plate from the top are e The machines type designation e The manufacturer s type number e The machine s serial number State the type designation and serial number when ordering spare parts The engine serial number is given on a bar code decal This is located on the left side of the crankcase in front of the starter motor The sign states e The engine serial number E NO e Code Please quote these when ordering parts The transmission s serial number is stated on the barcode decal located on the front of the housing on the left hand drive axle e Type designation is stated above the barcode and starts with the letter K e The serial number is stated above the barcode and has the prefix s n e The manufacturer s type number is stated under the barcode a
5. Lowering of the cutting unit English 15 PRESENTATION PRO 15 Parking brake The parking brake is applied as follows 1 Push down the brake pedal 1 2 Fully depress the lock button on the steering column 2 3 Release the brake pedal while holding the button pressed The parking brake lock disengages automatically when the brake pedal is pressed Seat The seat has a jointed attachment on the front edge and can be tipped forward The seat can also be adjusted lengthways To adjust move the lever under the front edge of the seat to the left so that the seat can be moved forward or backwards to the required position Fuelling The engine runs on unleaded petrol with a minimum octane rating of 87 not mixed with oil We recommend the use of biodegradable alkylate petrol Refer to the Technical data for information on methanol and ethanol fuels Do not fill the tank completely leave an expansion area of at least 2 5 cm 1 WARNING Petrol is highly inflammable Exercise care and refuel outdoors see safety instructions 16 English PRESENTATION PRO 18 Throttle control The throttle control regulates the engine speed and thereby also the rotation speed of the blades To increase or reduce the engine speed the control is moved forwards or backwards Avoid idling the engine for long periods as there is a risk of carbon build u
6. 503 98 96 01 or a similar chassis grease or bearing grease with good corrosion resistance unless otherwise specified If the Rider is used daily it should be lubricated twice a week Wipe off excess lubricant after lubrication It is important that lubricant does not get onto the drive surfaces of the belts or pulleys If this happens try to clean it off with white spirit If the belt continues to slip it must be replaced Do not use petrol or other petroleum products to clean V belts Lubricating wires Lubricate both ends of the wires moving the controls through their full travel range while doing so Refit the rubber protectors over the wires after lubrication Wires with a casing will seize up unless lubricated regularly If this happens it can lead to operating problems such as uncontrolled braking If a wire does seize up remove it and hang it up vertically Lubricate with light engine oil until the oil starts to drip from the lower end Useful hint Fill a small plastic bag with oil tape it tightly around the wire casing and hang the wire vertically from the bag overnight If this does not free up the wire then it must be replaced Lubrication instructions according to the schedule 1 Cutting unit Remove the nose cowling Lubricate using an oil can Joints and bearings English 57 LUBRICATION 2 Pedal mechanism in frame tunnel Pro 15 Lubricate the pedal mechanism in the frame tunnel Remove the cover from
7. Open the engine cover backwards Engine cover Pro 18 1 Pull the seat forward to its foremost position 2 Fold up the seat 3 Turn the cover lock on the top of the engine cover anti clockwise a 1 4 turn 4 Open the engine cover forwards If necessary the engine cover can be lifted off by removing the hinge pins Front cover Release the clip on the front hood and lift off the fender Transmission cover Undo the two screws one on each side and lift off the transmission cover English 31 MAINTENANCE Right hand fender Pro 15 Dismantle the foot plate 1 screws 2 and 3 and lift off the fender Left hand fender Pro 15 Dismantle the screws 1 and 2 and lift off the fender Right hand fender Pro 18 Dismantle the foot plate 1 screws 2 and 3 and lift off the fender Left hand fender Pro 18 Dismantle the screws 1 and 2 and lift off the fender 32 English MAINTENANCE Checking and adjustment of the steering wires The steering is controlled by means of wires These can in time become slack which implies that the adjustment of the steering becomes altered Check and adjust the steering as follows 1 Remove the frame plate by loosening the screws 2 Check the tension of the steering wires by pushing them together at the arrows It should be possible to push them together so that the distance between them is half as much without using unnecessary force
8. Rider on a flat surface 2 Loosen the nut on the height adjustment strut 3 Measure the distance between the ground and cutting unit s edge at the front of the cover The cutting unit should have a slight slant with the rear edge 2 4 mm 1 8 higher than the front edge The distance between the front edge and the ground should be e 40 mm for BioClip 90 and Combi 103 e 35 mm for Side ejector 97 rear ejector 97 and Combi 112 4 Tighten the nut 5 Check that the parallelism has not changed If so the parallelism must be readjusted 6 Check and if necessary adjust the cutting unit s ground pressure 7 Fit the front cover 46 English MAINTENANCE Checking the cutting unit s parallelism Check the parallelism of the cutting unit as follows 1 Check the air pressure in the tyres 60 kPa 0 6 kp cm 8 5 PSI 2 Place the machine on a level surface 3 Put the lifting lever in the mowing position 4 Measure the distance between the ground and the front and rear edges of the cutting unit hood The cutting unit should slope forwards slightly so that the rear edge is 2 4 mm 1 8 higher than the front edge Adjusting the parallelism of the cutting unit 1 Remove the front hood and right hand fender 2 Undo the nuts on the lift strut 3 Screw out extend the stay to raise the rear edge of the cover Screw in shorten the stay to lower the rear edge of the cover 4 Tighten the nuts
9. after adjustment 5 On completion of the adjustment the unit s parallelism should be re checked 6 Fit the right hand fender and the front hood Replacing the cutting unit belt Belt replacement on BioClip 90 The BioClip 90 is driven by a toothed belt that synchronises rotation of the blades The belt is located under the cover of the cutting unit 1 Remove the cutting unit 2 Remove the front bolt from the parallel strut and tip the strut backwards Push the height adjustment strut forwards 3 Loosen the bolts holding the protective hood and then lift off the hood 4 Useful hint Mark the positions of the blades on the respective pulley using a felt tip pen WARNING Wear gloves to protect your hands when working with the blades Loosen the nuts on the eccentric plate and turn this away Loosen the four nuts see diagram holding the blade bearing enough so that the bearing can be moved Slide the blade bearing in towards the centre and pry off the belt English 47 MAINTENANCE IMPORTANT INFORMATION The blades on a BioClip unit should be set at 90 degrees to each other In all other cases the blades can collide and cause serious damage to the cutting unit 5 Ensure the blades are positioned as set out in the diagram at 90 degrees to each other otherwise the belt must be adjusted When the blade bearings are loose the belt can be moved around to th
10. by an authorised service workshop The blades should be balanced after sharpening Damaged blades should be replaced when hitting obstacles that result in a breakdown Let the servicing dealer judge whether the blade can be repaired ground or must be discarded IMPORTANT INFORMATION BioClip 90 and Combi unit 103 should always have the blades in the relative position shown in the diagrams with an angle of 90 between the blades Otherwise the blades can go against each other and damage the unit BioClip 90 Cutting unit with side ejection 97 English 53 MAINTENANCE Replacing the break pin BioClip 90 Combi 103 The blades are fitted with a break pin to protect the cutting unit and its drive when colliding with obstacles A domed spring friction washer is fitted to each blade bolt The washer must always be replaced with a new washer if the blade bolt is loosened Otherwise the break pin can break causing the blades to collide Only use original spare parts A set containing a blade break pin and friction washer can be purchased from your dealer 1 Put the cutting unit in the service position see Service position for the cutting unit Placing in the service position 2 Remove the blade 2A by removing the blade bolt with washer and friction washer 2B 3 Remove the remains of the broken break pin 3 4 Make sure the contact surfaces 4
11. key to the start position 5 When the engine starts release the ignition key immediately back to neutral position IMPORTANT INFORMATION Do not run the starter for more than about 5 seconds at a time If the engine does not start wait about 15 seconds before trying again 6 Push the choke lever gradually forward when the engine has started 7 Set the required engine speed with the throttle control Let the engine run at moderate speed or half throttle for 3 5 minutes before subjecting it to heavy load When mowing use 3 4 to full throttle WARNING Never run the engine indoors in enclosed or poorly ventilated areas The exhaust fumes con tain toxic carbon monoxide 26 English DRIVING PRO 18 Driving the machine 1 Release the parking brake by pressing the brake pedal 2 Carefully press down one of the pedals until the required speed is obtained To drive forward press down pedal 1 or to reverse pedal 2 WARNING A Make sure that branches do not obstruct the pedals when mowing under bushes otherwise you may lose control 3 Pushin the lock button on the lift lever and lower down the cutting unit IMPORTANT INFORMATION The life span of the drive belts is increased significantly if the engine runs at a low speed when the blades are engaged Therefore apply full throttle first when the cutting unit has been moved to the mowing position 4 Select the
12. stable However one should avoid changing from standard to alkylate petrol since sensitive rubber parts can harden Add stabiliser to the fuel in the tank or the storage container Always use the mixing ratios indicated by the manufacturer Run the engine for at least 10 minutes after adding the stabiliser so that it will reach the carburettor Do not empty the fuel tank and carburettor if stabiliser has been added WARNING Never place an engine with fuel in the tank indoors or in poorly ventilated areas where petrol fumes can come into contact with naked flames sparks or pilot flames in boilers hot water heaters or drying cabinets etc It is highly inflammable and negligent usage can cause severe person injury and material damage Drain off the fuel in an approved container outdoors and well clear of naked flames Never use petrol for cleaning purposes Use degreasing agents and hot water instead To put the machine in order for storage follow these instructions 1 Carefully clean the machine especially under the cutting unit Touch up paint damage to avoid rust 2 Inspect the machine for worn or damaged parts and tighten loose screws and nuts 3 Change the oil and take care of the waste oil 4 Empty the fuel tank Start the engine and run it until the carburettor is emptied of fuel 5 Remove the plugs and pour in a tablespoon of engine oil in each cylinder Pull round the engine to distribute the oi
13. the frame tunnel by undoing the screws two on each side 2 Pedal mechanism in frame tunnel Pro 18 Lubricate the pedal mechanism in the frame tunnel Remove the cover from the frame tunnel by undoing the screws two on each side Pump the pedals and lubricate the moving parts using an oil can Lubricate the wires connected to the brake and drive pedals using an oil can Lubricate as described under Chains in frame tunnel before refitting the cover over the frame tunnel 58 English LUBRICATION 3 Chains in frame tunnel Remove the cover from the frame tunnel see step 2 Lubricate the chains in the frame tunnel using an oil can or motorcycle chain spray Lubricate the shaft of the control wire pulleys with grease Press the rollers to the side and brush the shaft with grease Refit the cover over the frame tunnel 4 Triangular link and joints Lubricate the triangular link and the joints on the cutting height adjustment strut behind the right front wheel Lubricate using oil can 5 Driver s seat Tip up the seat Lubricate the links to the seat s scissor suspension with an oil can 8 lubrication points on Pro 15 Lubricate the lengthways adjustment mechanism with an oil can on Pro 15 and Pro 18 Lubricate the lengthways adjustment runners with an oil can on Pro 15 and Pro 18 Pro 15 English 59 LUBRICATION 6 Thrott
14. 00 running hours once per season or more frequently if it is clogged Replace the filter as follows 1 Open the engine cover 2 Move the hose clips away from the filter Use a pair of flat pliers 3 Pull off the filter from the hose ends 4 Press the new filter into the ends of the hoses Turn the filter so that the FLOW arrow is pointing upwards towards the fuel pump If necessary apply liquid detergent to the ends of the filter to facilitate connection 5 Push the hose clips back on the filter and tighten English 35 MAINTENANCE Checking of the fuel pump s air filter Check regularly that the fuel pump s air filter is free from dirt The filter can when necessary be cleaned with a brush 1 Remove the two screws that hold the fuel pump 2 Prise out the pump without disconnecting the hoses and clean the filter with a brush 3 Put the fuel pump back in place Muffler air intake Cleaning the pulse air filter 1 Open the engine cover 2 Loosen the four quick action clips and lift off the cover and remove the filter 3 Blow out the filter using compressed air Replace the filter if it is damaged or cannot be blown clean 4 Replace the filter in the cover and secure the cover using the quick action clips Replace the engine hood Check the transmission s air intake Check that the transmission s air intake in not blocked Remove the transmission cover and cle
15. Operator s manual Rider Pro 15 Rider Pro 18 Please read these instructions carefully and make sure A you understand them before using the machine English CONTENTS Operator s Manual for Rider Pro 15 and Pro 18 Introduction i 2 Removing of the machine hoods 31 Driving and transport on public roads 2 Checking and adjusting the steering wires 33 TOWING ai 2 Adjusting the parking brake 34 8 e A E aaa 2 Checking and adjustment of throttle wire 34 Serial NUMDET i 3 Checking and adjusting the choke wire 34 Explanation of symbols 4 Replacement of fuel filter 35 Safety instructions eea 5 Checking the fuel pump s air filter 36 General USE 5 Muffler air intake Pro 18 36 Driving ON SIOPOS i 7 Checking the transmission s air intake 36 Ghildreni iasanianna prata nia 8 Replacing the air filter Pro 15 37 MAINTENANCE seruan 8 Replacing the air filter Pro 18 38 TFANSporis iaia 10 Checking the engine s cooling air intake 39 Presentation iaia 11 Cleaning the engine and muffler 39 Speed limiter neies 11 Check the level of the battery acid 40 CUING U
16. Replace the engine s hydraulic oil filter every 200 hours Clean replace spark plugs Replace fuel filter in pipe Clean pulse air filter Clean the cooling flanges Check engine valve clearance Check to see whether the oil needs changing or the filter every 500 hours in the gear box Replace the air filter pre filter foamed plastic 2 Replace the air filter paper filter every 200 hours Carry out 300 hour service 000000 O 00000 1 First change after 5 hours When driving with a heavy load or when the ambient temperature is high replace every 25 hours Clean every 25 hours if pre filter is not fitted Clean and replace the filter more often in dusty conditions 3 For daily use of the machine lubrication should be conducted twice a week Conducted by authorised service workshop Described in these instructions O Not described in these instructions WARNING AN No service procedures must be conducted on the engine or cutting unit unless e The engine is switched off e The parking brake is applied e The ignition key is removed e The cutting unit is disengaged The ignition cables are removed from the plugs 30 English MAINTENANCE Removing of the machine hoods The engine becomes accessible for service when the engine cover is opened Engine cover Pro 15 1 Pull the seat forward to its foremost position 2 Tip the seat forward 3 Loosen the rubber strap 4
17. an any grass cuttings from the transmission s cooling fins if necessary Cooling is impaired if the air intakes are blocked or the transmission housing is dirty this can result in damage to the transmission 36 English MAINTENANCE Replacing the air filter Pro 15 If the engine seems to lack power or runs irregularly the reason may be a clogged air filter It is therefore important to replace the air filter at regular intervals see Maintenance schedule for correct service interval WARNING Let the muffler system cool down before carrying out service work Otherwise there is a risk of burns Clean replace the air filter as follows 1 Remove the air cleaner case from the air cleaner body by pushing down the latches with fingers IMPORTANT INFORMATION Never run the engine without the muffler fitted Do not use compressed air to clean the paper filter Do not wash the paper filter The filters must not be oiled They must be fitted dry 4 2 Lift outthe paper element and the foam taan 7 7 y yf element from the air cleaner case 3 Clean the foam element by washing it in detergent and water 4 Dry the foam element thorougly 5 Clean the paper element by tapping gently to remove dust If the element is very dirty replace it with a new one Always replace the paper element every 200 hours 6 Reinstall the foam element and the paper element into the air cleaner ca
18. ar ejection by removing the BioClip plug See Maintenance Checking the Blades for identification of the cutting unit Location of the controls Pro 15 Ignition lock Choke lever Throttle control regulates the engine speed Chronometer Lever for adjustment of cutting height Lifting lever for cutting unit with lock button ND oO SA WO DY Speed limiter for reversing 12 English 000000000000000000 00000000000000 CIC 000000000000000000 Speed limiter for driving forward Parking brake Lock button for parking brake Lever for adjustment of seat Fuel tank Main lock Lever to disengage the drive PRESENTATION Location of the controls Pro 18 oN I RW N 11 10 D 4 I Switch for the power outlet Power outlet Throttle control regulates the engine speed Switch for the lights Choke lever Ignition lock Lever for adjustment of cutting height Lifting lever for cutting unit with lock button Chronometer Speed limiter for reversing Speed limiter for driving forward Parking brake Lock button for parking brake Lever for adjustment of seat Fuel tank cap Main lock Lever to disengage the drive English 13 PRESENTATION PRO 15 Throttle control The throttle control regulates the engine speed and thereby also the rotation speed of the blades To increase or redu
19. as started 7 Set the required engine speed with the throttle control Let the engine run at moderate speed or half throttle for 3 5 minutes before subjecting it to heavy load When mowing use 3 4 to full throttle WARNING Never run the engine indoors in enclosed or poorly ventilated areas The exhaust fumes con tain toxic carbon monoxide 22 English DRIVING PRO 15 Driving the machine 1 Release the parking brake by pressing the brake pedal 2 Carefully press down one of the pedals until the required speed is obtained To drive forward press down pedal 1 or to reverse pedal 2 WARNING A Make sure that branches do not obstruct the pedals when mowing under bushes otherwise you may lose control 3 Pushin the lock button on the lift lever and lower down the cutting unit IMPORTANT INFORMATION The life span of the drive belts is increased significantly if the engine runs at a low speed when the blades are engaged Therefore apply full throttle first when the cutting unit has been moved to the mowing position 4 Select the required cutting height 1 9 with the cutting height lever It is important that the air pressure in both front wheels is equal 60 kPa 8 5 PSI to produce an even cutting height English 23 DRIVING PRO 15 Stopping the engine Preferably allow the engine to idle for a minut
20. bi 103 unit should be set at 90 degrees to each other In all other cases the blades can collide and cause serious damage to the cutting unit 5 Fit the protective cover over the belts and replace the parallelism arm Belt change on cutting unit with rear ejection side ejection and Combi 112 On these cutting units with collision proof blades the blades are driven by one V belt Do as follows to change the V belt 1 Remove the cutting unit 2 Undo the bolt on the lift strut and the two screws on the cover Lift the cover off the cutting unit 3 Loosen the spring 4 that tensions the V belt and pry off the belt Simply reverse the procedure to fit the new belt English 49 MAINTENANCE Service position for the cutting unit The cutting head can be placed in the service position to provide easy access for cleaning repairs and servicing In the service position the cutting unit is raised and locked in the vertical position Placing in service position 1 Position the machine on flat ground Apply the parking brake A Adjust the cutting unit to the lowest cutting height and lower the cutting unit B 2 Remove the front hood by removing the pin There are complete instructions on using the service position inside the front hood 3 Remove the two support wheels from under the front hood 50 English MAINTENANCE
21. cause the battery to explode and cause serious injuries Make sure all nuts and bolts are tightened correctly and that the equipment is in good condition Do not modify safety equipment Check regularly to be sure it works properly The machine must not be driven if protective plates protective covers safety switches or other protective devices are not fitted or are defective Do not change the setting of governors and avoid running the engine at excessively high revs If you run too fast you risk damaging the machine components Observe the risk of injury caused by moving or hot parts if the engine is started with the engine cover open or protective cowlings removed WARNING The engine and the exhaust system become very hot during operation Risk of burn injuries if touched WARNING The battery contains lead and lead pollutants chemicals that are considered to cause cancer birth defects or other repro ductive impairment Wash your hands after touching the battery Do not smoke when carrying out maintenance English 9 SAFETY INSTRUCTIONS e Never use the machine indoors or in spaces lacking proper ventilation Exhaust fumes contain carbon monoxide an odourless poisonous and highly dangerous gas e Stop and inspect the equipment if you run over or into anything If necessary make repairs before starting e Never make adjustments with the engine running e The machine is tested and a
22. ce the engine speed the control is moved forwards or backwards Avoid idling the engine for long periods as there is a risk of carbon build up on the spark plugs Choke lever The choke lever is used for cold starting and to give the engine a richer fuel mixture For cold starting the lever is moved backwards to its end position Chronometer The chronometer shows how many hours the engine has been running Any time when the engine is not running but the ignition is switched on is not registered The last digit shows tenths of an hour 6 minutes 14 English PRESENTATION PRO 15 Lift lever for cutting unit The lift lever is used to set the cutting unit in trans port or mowing position 1 Pull back the lever to the locked position for transport The cutting unit will lift up and the blades stop rotating 2 Press in the lock button and move the lever forwards for the mowing position The unit will lower down and the blades start to rotate 3 The lever can also be used to temporarily regulate the cutting height e g for a small mound in the lawn Lever for adjustment of the cutting height The cutting height can be adjusted to 9 different positions with the cutting height lever Rear and side ejector unit 40 90 mm 1 9 16 3 9 16 BioClip and Combi unit 45 95 m 1 3 4 3 3 4 Lifting of the cutting unit
23. ches the MAX mark Screw the cap back onto the oil reservoir and refit the transmission cover 12 Transmission The oil should be changed by an authorised service workshop and is described in the Workshop Manual Filter replacement on Pro 18 is done at the same time as changing the oil English 63 LUBRICATION 13 Replacing the oil filter WARNING The engine oil may be very hot if it is drained immediately after stopping the engine Let the engine cool down for a while first 1 Open the engine cover 2 Drain the engine oil as described under Changing the engine oil 3 Remove the oil filter If necessary use a filter spanner 4 Coat the seal on the new filter with clean fresh engine oil Pro 15 5 Tighten the filter by hand until you feel it make contact then tighten a further 3 4 turn 6 Run the engine until it is hot then check that there is no leakage from the oil filter seal 7 Check the engine oil level and top up if necessary The oil filter holds 0 2 litres of oil IMPORTANT INFORMATION Used engine or transmission oil is health impairing and must not be disposed of in the ground or in nature Replaced filters must be handed in to the workshop or other allotted place for disposal Avoid skin contact wash with soap and water in case of spills 14 Hydraulic oil filter change 1 Removethe oil filter If necessary use a filter remov
24. crises 19 BioClip Combi 103 i 54 ST i S 19 Removing the BioClip Plug Combi 54 Fueling siieu van kk 19 Lubrication nina 55 Driving EE SE 20 Lubrication chart Pro 15 55 CURING LIPS 102 set telk ta raada kasakate 20 Lubrication chart Pro 18 1 56 Disengage lever 20 General lubrication 57 Driving Pro 19 rea 21 Lubricating Wiros 12 44 wnatotut kutabade ndal kah da 57 Before Starting icici ccstiece cei ad k rme kaa aaa a 21 Lubrication instructions according to chart 57 Starting the engine i 21 Trouble shooting schedule 65 Driving the machine n 23 Storage o 66 Stopping the engine 24 Winter storage mnnnennnanr 66 Driving Pro 18 cuiiia 25 Guard apatite as Hes 66 Before starting ii 25 SOVICO ini 66 Starting the engine in 25 Wiring diagram Pro 15 67 Driving the Machine i 27 Wiring diagram Pro 18 68 Stopping the engine in 28 Technical data 69 Maintenance i 29 EU Declaration of Conformity 71 Maintenance schedule 29 Service Journal
25. e next tooth Tighten the nuts enough so that the bearings rest against the cutting hood but still can be moved Tension the belt by turning the eccentric adjuster on top of the cutting hood Tighten the nut Tighten all nuts on the blade bearings 6 When the belt can be moved 8 mm 5 16 inwards using a force of 7 N 1 5 Ib the belt is adjusted correctly 7 Fit the protective cover over the belts and replace the parall strut Belt change on Combi 103 1 Remove the cutting unit 2 Remove the front bolt from the parallel strut and tip the strut backwards Push the height adjustment strut forwards WARNING Wear gloves to protect your hands when working with the blades 3 Loosen the two bolts holding the protective hood and then lift off the hood 48 English MAINTENANCE 4 Useful hint Mark the positions of the blades on the respective pulley using a felt tip pen a f no AP Loosen the three bolts 1 2 1 turn Press the sides of the belt together to give maximum slack and tighten one of the bolts Replace the belt and tighten as shown see decal on cover Set the blades at 90 to each other and loosen the bolt again The spring ensures the correct belt tension Check the positions of the blades again and adjust if necessary by repositioning the belt on the teeth Tighten the three bolts to 45 Nm 32 Ibft IMPORTANT INFORMATION The blades on a Com
26. e parking brake before the ignition cable before repairs or KA maintenance driving 4 English SAFETY INSTRUCTIONS Safety instructions These instructions are for your safety Read them carefully WARNING The inserted symbol means that important safety instructions need to be observed It applies to your safety General use e Read all the instructions in this operator s manual and on the machine before you start it Ensure you understand them and then observe them e Learn how to use the machine and its controls safely and learn to how to stop quickly Also learn to recognize the safety decals e Only allow the machine to be used by adults who are familiar with its use e Make sure nobody else is in the vicinity of the machine when you start the engine engage the drive or drive off Read the operator s manual before starting the machine e Make sure animals and people maintain a safe distance from the machine e Stop the machine if any one enters the working area e Clear the area of objects such as stones toys wires etc that may become caught in the blades and be thrown out e Look out for the ejector and do not direct it towards anyone e Stop the engine and prevent the engine from being started until you have cleaned the outlet channel e Remember the operator is responsible for danger or accidents e Never carry passengers The machine is only intended to be used by one p
27. e to obtain normal working temperature before stopping it if it has been working hard Avoid idling the engine for long periods as there is a risk of carbon build up on the spark plugs 1 Lift up the cutting unit by pulling the lever back to the locked position 2 Move the throttle control to the MIN position Turn the ignition key to the STOP 3 When the Rider is at a standstill hold down the parking brake 1 and press in the release button 2 24 English DRIVING PRO 18 IMPORTANT INFORMATION The air intake grille in the engine cover behind the driver s seat must not be bloc ked by for example clothing leaves grass or dirt A i 7 30008 Impaired cooling of the engine Risk of OGS 9909999 Joon 4 aag oA major engine damage OS III 09000 G29GA O O Il Before starting e Read the safety instructions and the presenta tion of the Rider before starting e Perform the daily maintenance before starting see Maintenance Maintenance schedule e Adjust the seat to the required position Starting the engine 1 Lift up the cutting unit by pulling the lever back wards to locked position transport position and apply the parking brake 2 Move the throttle control to the middle position English 25 DRIVING PRO 18 3 If the engine is cold move the choke lever backwards to its end position 4 Turn the ignition
28. engine oil or 10W 40 class SF SJ above 0 C 32 F SAE 40 oil can be used above 20 C 68 F Use SAE 5W 20 engine oil class SF SJ below 0 C 32 F Fill the oil slowly Tighten the dipstick correctly 4 F 32 F 50F 68 F 86F 104 F before starting the engine Start and run the engine at idling speed for approx 30 seconds Turn off the engine Wait 30 seconds and check oil level If necessary fill so that the oil comes up to the FULL mark on the dipstick 20C 10C 0 C The engine holds 1 5 litres of oil excluding the filter 1 7 litres including filter English 61 LUBRICATION Changing the engine oil The engine oil must be changed after the first 8 hours of operation and every 100 hours thereafter When operating with a heavy load or at high ambient temperatures replace every 50 hours WARNING Engine oil can be very hot if it is drained off directly after the engine is stopped Therefore allow the engine to cool down first 1 Open the engine cover 2 Place a container under the drain plug on the left side of the engine 3 Take out the dipstick Remove the drain plug from the left side of the engine Let the oil drain out into the container Refit the drain plug and tighten it Replace the oil filter if necessary Fill with oil to the FULL mark on the dipstick Use the grade of oil specified above N O 01 A 8 Run the engine until hot and check that there is n
29. ents may occur if you fail to be on your guard for children in the vicinity of the machine Children are often attracted to the machine and mowing Never assume that children will remain where you last saw them e Keep children away from the area to be mowed and under close supervision by another adult e Keep an eye out and shut off the machine if children enter the work area e Before and during reversing procedures look behind you and down for small children e Never allow children to ride along They can fall off and seriously injure themselves or be in the way for safe manoeuvring of the machine e Never allow children to operate the machine Never allow children to operate the machine e Be particularly careful near corners bushes trees or other objects that block your view Maintenance e Stop the engine Prevent starting by removing the ignition cable from the spark plug or remove the ignition key before making any adjustments or carrying out maintenance e Never fill the fuel tank indoors e Petrol and petrol fumes are poisonous and extremely flammable Be especially careful when handling petrol as carelessness can result in personal injury or fire e Only store fuel in containers approved for the purpose e Never remove the fuel cap and fill the petrol tank while the engine is running e Allow the engine to cool before refuelling Do not smoke Do not fill petrol in the vicinity of sparks or naked flam
30. er 2 Wipe new clean engine oil onto the seal for the new filter 3 Fit the filter by hand so it just touches 3 4 turn 4 Remove the transmission cover and fill the transmission s oil tank about 0 3 oil See 11 Transmission oil level Be observant when running the engine as described below and fill so that the tank is not emptied 5 Run the engine warm manipulate the servo steering and then check that there are no leaks around the oil filter seal 6 Check the oil level in the transmission top up if necessary The oil filter holds 0 3 litres of oil 7 Replace the transmission cover 64 English TROUBLE SHOOTING SCHEDULE Problem Engine will not start Procedure Fuel tank empty Faulty spark plugs choke with a warm engine Faulty or interchanged spark plug connections Dirt in the carburettor or fuel line aged fuel Starter does not pull round engine Battery flat Bad contact between cable and battery terminal Lift lever for cutting unit in wrong position Main fuse blown The fuse is placed in front of the battery under the battery cover Ignition lock faulty Hydrostat pedals not in the neutral position Faulty starter motor Engine does not run smoothly Wrong gear too high Carburettor incorrectly set Air filter clogged Fuel tank vent blocked Ignition setting defective Dirt in the carburettor or fuel line aged fuel Choking or incorrectly adjusted thr
31. erson e Always look downwards and backwards before and while reversing Keep watch for both large and small obstacles e Slow before cornering e Switch off the blades when you are not mowing Never carry passengers WARNING This machine can sever hands and feet as well as throw objects Failure to observe the safety instructions can result in serious injuries English 5 SAFETY INSTRUCTIONS Take care when rounding a fixed object so that the blades do not hit it Never run the machine over foreign objects Only use the machine in daylight or in other well lit conditions Keep the machine at a safe distance from holes or other irregularities in the ground Pay attention to other possible risks Never use the machine if you are tired if you have consumed alcohol or if you are taking other drugs or medication that can affect your vision judgment or co ordination Keep an eye on the traffic when working close to a road or when crossing it Never leave the machine unsupervised with the engine running Always stop the blades apply the parking brake stop the engine and remove the keys before leaving the machine Never allow children or other persons not trained in the use of the machine to use or service it Local laws may regulate the age of the user WARNING WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals considered to cause cance
32. es e Handle oil oil filters fuel and the battery Never fill the fuel tank indoors carefully of environmental considerations Follow the local recycling requirements e Electrical shocks can cause injuries Do not touch cables when the engine is running Do not test the ignition system with your fingers 8 English SAFETY INSTRUCTIONS If leaks arise in the fuel system the engine must not be started until the problem has been resolved Store the machine and fuel in such a way that there is no risk that leaking fuel or fumes can cause any damage Check the fuel level before each use and leave space for the fuel to expand because the heat from the engine and the sun may otherwise cause the fuel to expand and overflow Avoid overfilling If you spill petrol on the machine wipe up the spill and wait until it has evaporated before starting the engine If you spill petrol on your clothing change your clothing Allow the machine to cool before performing any actions in the engine compartment Be especially careful when handling battery acid Acid on the skin can cause serious corrosive injuries In the event of spillage on the skin wash immediately with water Acid in the eyes can cause blindness contact a doctor immediately Take care with battery maintenance Explosive gases form in the battery Never perform maintenance on the battery while smoking or in the vicinity of open flames or sparks This can
33. ess the lock button on the steering column 2 3 Release the brake pedal while holding the button pressed The parking brake lock disengages automatically when the brake pedal is pressed Seat The seat has a jointed attachment on the front edge and can be tipped forward The seat can also be adjusted lengthways To adjust move the lever under the front edge of the seat to the left so that the seat can be moved forward or backwards to the required position The seat springing can be adjusted by moving the rubber stops in their mountings on the underside of the seat Place both stops in the front middle or rear position Fuelling The engine runs on unleaded petrol with a minimum octane rating of 87 not mixed with oil We recommend the use of biodegradable alkylate petrol Refer to the Technical data for information on methanol and ethanol fuels Do not fill the tank completely leave an expansion area of at least 2 5 cm 1 WARNING Petrol is highly inflammable Exercise care and refuel outdoors see safety instructions Lights and power outlet The lights are switched on and off using the power switch 1 on the control panel A seat heater or mobile phone charger are examples of articles that can be connected to the power socket 2 The power outlet is switched on and off using power switch 3 on the control panel English 19 DRIVING WARNING Never drive the machine on gr
34. f when the muffler is cold Cooling air intake Pro 18 English 39 MAINTENANCE Check the level of the battery acid Check that the level of the battery acid lies between the markings Top up the cells with distilled water only WARNING Procedures on contact with acid External Rinse well with plenty of water Internal Drink large quantities of water or milk Contact a doctor as soon as possible Eyes Rinse well with plenty of water Contact a doctor as soon as possible Batteries emit explosive gas Sparks flames and cigarettes must absolutely not be brought into the vicinity of the battery Ignition system The engine is equipped with an electronic ignition system Only the spark plug requires maintenance For recommended spark plug see chapter Technical data IMPORTANT INFORMATION Fitting the wrong spark plug type can damage the engine 1 Removethe ignition cable shoe and clean around the spark plug 2 Remove the spark plug with a 3 4 19 mm spark plug socket wrench 3 Check the spark plug Replace the spark plug if the electrodes are burned or if the insulation is cracked or damaged Clean the spark plug with a steel brush if it is to be reused 4 Measure the electrode gap with a gapping tool The gap should be 0 75 mm 0 030 Adjust as necessary by bending the side electrode 5 Reinsert the spark plug turning by hand to avoid damaging the threads 6 After the s
35. he machine on ground that slopes more than 15 Mow upwards and downwards on slopes not sideways e Avoid starting or stopping on a slope If the tyres start to slip stop the blades and drive slowly down the slope e Always drive smoothly and slowly on slopes e Do not make any sudden changes in speed or direction e Avoid unnecessary turns on slopes if necessary turn slowly and gradually downwards if possible e Watch out for and avoid driving over furrows holes and bumps It is easier for the machine to overturn on uneven ground Tall grass can hide obstacles e Drive slowly Do not turn the wheel sharply The machine engine brakes even better in low gear e Take extra care if any attachments are fitted that can change the stability of the machine Be especially careful when driving on slopes e Do not mow too close to edges ditches or banks The machine can suddenly overturn if one wheel comes over the edge of a steep slope or a ditch or if an edge gives way e Do not mow wet grass It is slippery and tyres can lose their grip so that the machine skids e Do not try to stabilize the machine by putting your foot on the ground e When cleaning the chassis the machine must never be driven close to an edge or ditch e Follow the manufacturer s recommendations regarding wheel weights or counterbalance weights to increase stability English 7 SAFETY INSTRUCTIONS Children e Serious accid
36. ic regulations before driving the machine on a public road If transporting the machine on another vehicle always use approved securing devices and make sure that the machine is securely held Towing Your machine is equipped with a hydrostatic transmission and if necessary you should only tow the machine over short distances and at a low speed otherwise there is a risk of damaging the transmission Intended use This machine is designed solely for cutting grass on conventional lawns and other cleared and leveled ground without obstacles as rocks stumps etc and in conjunction with accessories supplied by the manufacturer even for other special tasks for which instructions are delivered with the accessory Use in any other way is considered as contrary to the intended use Compliance with and strict adherence to the conditions of operation service and repair as specified by the manufacturer also constitute essential elements of the intended use This machine should be operated serviced and repaired only by persons who are familiar with its particular characteristics and who are acquainted with the relevant safety procedures Accident prevention regulations all other generally recognised regulations on safety and occupational medicine and all road traffic regulations must be observed at all times Any arbitrary modifications carried out to this machine may relieve the manufacturer of liability for any resulting damage or injury 2
37. it sooni 12 IGNITION SYStOM siii 40 Location of the controls Pro 15 12 Check the safety system 41 Location of the controls Pro 18 13 Replacing the light bulbs Pro 18 42 Presentation Pro 15 14 E SGS iaia 43 Throttle control ma 14 Checking the tyre pressure 43 Choke leVer sissisotaan 14 Fitting the cutting unit 44 Chronometer i 14 Installing BioClip 90 i 45 Lift lever for cutting unit 15 Removing the cutting unit 45 Lever for adjustment of cutting height 15 Checking and adjustment of the cutting Parkingibrake ira iii 16 unit s ground pressure 46 SOA ie casei esse ao 16 Cutting height i 46 2307 17070 AAA ANA 16 Checking the cutting units parallelism 47 Presentation Pro 18 17 Adjusting the parallelism of the cutting unit 47 Throttle control assirinassi 17 Replacing the cutting unit s belts 47 Choke levet sisirin 17 Service position for the cutting unit 50 Chronometer ii 17 Placing in the service position 50 Lift lever for cutting unit erect 18 Checking the blades 53 Lever for adjustment of cutting height 18 Replacing the break pin Parking brake
38. l and screw the plugs back on 6 Grease all grease nipples joints and axles 7 Remove the battery Clean it charge it and store it in a cool place 8 Store the machine in a clean and dry place and cover it over for extra protection Cover There is a cover to protect your machine during storage or transport Contact your dealer for a demonstration Service When ordering spare parts state the purchase year model type and serial number Always use genuine parts Annual inspection or trimming by an authorised service workshop is a good way of getting the best out of your machine the next season 66 English WIRING DIAGRAM PRO 15 ONDOUKOND EN En ri oo Be sv EBL Microswitch hydrostatic transmission Microswitch cutting unit Microswitch seat Ignition lock Counter Start relay Engine Fuse 15 A Explanation of colour abbreviations in wiring diagram R Red B Blue W White BL Black Y Yellow BR Brown GR Grey English 67 WIRING DIAGRAM PRO 18 J OG ego Ep L 1 BR ho EE KO CC 6 8 1 Microswitch hydrostatic transmission Explanation of colour abbreviations in wiring 2 Microswitch cutting unit diagram 3 Microswitch sea
39. l to full throttle 2 Check that the throttle wire is attached to the correct hole in the lower lever see diagram 3 Pull the throttle wire casing to the far left and tighten the clamping screw Checking and adjusting the choke wire If the engine is producing black smoke or is difficult to start then the choke wire upper wire may be incorrectly adjusted If in doubt contact your service workshop If it is necessary to adjust the choke proceed as follows 1 Release the clamping screw that secures the wire casing and set the choke control to maximum choke 2 Check that the throttle wire is attached to the upper lever see diagram 3 Pull the choke wire casing to the far right and tighten the clamping screw 34 English MAINTENANCE Replacement of the fuel filter Pro 15 Replace the fuel filter every 100 running hours once per season or more frequently if it is clogged Replace the filter as follows 1 Open the engine cover 2 Move the hose clips away from the filter Use a pair of flat pliers 3 Pull off the filter from the hose ends 4 Press the new filter into the ends of the hoses Turn the filter so that the FLOW arrow is pointing upwards towards the fuel pump If necessary apply liquid detergent to the ends of the filter to facilitate connection 5 Push the hose clips back on the filter and tighten Replacement of the fuel filter Pro 18 Replace the fuel filter every 1
40. lades cutting the grass at different heights English 43 MAINTENANCE Fitting the cutting unit WARNING Wear protective glasses when fitting the cutting unit The collet spring which tensions up the belt can go off and cause personal injury 1 Place the Rider on a flat surface and apply the parking brake Check that the lever for setting the cutting height is in the lowest position Make sure the support wheels are fitted to the cutting unit 1 2 Grasp the handle at the front or hold the frame of the cutting unit 2 and slide the unit underneath the rider mower Make sure that the tongue 3 on the cutting unit engages correctly 3 Insert the bolt and secure it with a locking pin WARNING Observe caution to avoid trapping your hand 4 Press down the frame and insert the pin Fit the drive belt around the drive wheels of the cutting unit 5 Hook up the height adjustment strut 44 English MAINTENANCE 6 Move the support wheels to their parking posi tion 7 Fit the front cover 8 Secure the collet spring Installing BioClip 90 In order to install BioClip 90 the drive belt support wheel must first be removed 1 Release the collet spring see fig above 2 Remove the locking pin 1 that is located next to the support wheel 3 Screw off the nut and washer 2 under the centre of the support wheel Remove the screw and support wheel 4 Fit
41. lding the cover on the power servo housing Lift up the cover and turn it around the steering shaft 2 Unscrew the two screws holding the lamp insert Lift out the lamp insert COS 3 Disconnect the cables from the bulbs 4 Lift out the bulbs from the insert 5 Insert the new bulbs Make sure you use your thumb to support the front 6 Refit the cables lamp insert and the cover on the power servo housing 42 English MAINTENANCE Fuses The main fuse is placed in a detachable holder under the battery case s cover in front of the battery Type Flat pin 15 A On Pro 18 there is also a power outlet fuse this is located under the ignition switch behind the side plate on the control panel Type Flat pin 7 5 A Do not use any other type of fuse when replacing A blown fuse is indicated by a burnt connector Pull the fuse from the holder when replacing The fuse is there to protect the electrical system If it blows again shortly after replacement it is due to a short circuit which must be fixed before the machine can be put into operation again Checking the tyre pressure The tyre pressure should be 60 kPa 0 6 kp cm 8 5 PSI all round To improve driving the pressure on the rear tyres can be reduced to 40 kPa 0 4 kp cm 5 6 PSI The maximum tyre pressure is 100 kPa 1 0 kp cm 14 PSI IMPORTANT INFORMATION Different tyre pressures on the front tyres will result in the b
42. le and choke wires lever bearings Remove the right side panel from the lever housing 1 screw and open the engine hood Lubricate the exposed ends of the wires using an oil can including the ends at the engine Move the levers through their full range of travel and lubricate again Lubricate joints locks and bearings for the cutting deck control levers using an oil can Refit the side panel on the lever housing Ensure that the stubs fit in the cover on Pro 15 7 Belt tensioner Use a grease gun to lubricate the single nipple on the right side below the lower engine pulley until grease is forced out Use good quality molybdenum sulphide grease Grease with a familiar brand name petrol company etc is generally of good quality 60 English Pro 15 2 si R77 LUBRICATION 8 Engine oil Check the oil level in the engine when the Rider stands horizontal with the engine switched off Open the engine cover Remove the dipstick and wipe it clean Now insert the dipstick again without tightening it Take out the dipstick again and read the oil level Pro 18 The oil level should be between the marks on the dipstick If the level is close to the ADD mark top up with oil to the FULL mark on the dipstick Never fill above the FULL mark Oil is added through the hole that the dipstick sits in Use SAE 30 or SAE 10W 30 grade
43. m 1 15 ft 45 kg 99 Ib Combi 112 1120 mm 3 67 ft 40 80 mm 0 13 0 26 ft 35 mm 0 11 ft 420 mm 1 37 ft 52 kg 115 Ib including nose link 2 kg 4 41 Ib BioClip 103 1030 mm 3 38 ft 45 95 mm 0 15 0 31 ft 40 mm 0 13 ft 410 mm 1 34 ft 48 kg 106 Ib Rear ejector 97 970 mm 3 18 ft 40 80 mm 0 13 0 26 ft 35 mm 0 11 ft 350 mm 1 15 ft 48 kg 105 Ib should be returned to the dealer or to an applicable station for recycling We reserve the right to change technical specifications without prior notice Note that no legal claims are valid on the basis of information in this manual Use only genuine parts for repairs The warranty is not valid if non genuine parts are used 70 English EU DECLARATION OF CONFORMITY EU declaration of conformity Only applies to Europe Husqvarna AB SE 561 82 Huskvarna Sweden tel 46 36 146500 declares under sole responsibility that the Husqvarna Rider Pro 15 and Pro 18 from 2002 s serial numbers and onwards the year is clearly stated in plain text on the rating plate with subsequent serial number complies with the requirements of the COUNCIL S DIRECTIVES of June 22 1998 relating to machinery 98 37 EC annex IIA of May 3 1989 relating to electromagnetic compatibility 89 336 EEC and applicable supplements of May 8 2000 relating to the emission of noise to surroundings 2000 14 EC Information regarding noise emissions and the mowing width see
44. nd has the prefix p n State the type designation and serial number when ordering spare parts English 3 EXPLANATION OF SYMBOLS These symbols are on the machine and in the instructions Study them carefully so that you know what they mean LL Read the instructions RN Sa AMIN amp Reverse Neutral Fast Slow Engine off Battery Choke Fuel lt ae a QO Oil level Cutting height Backwards Forwards Ignition DON oTo e E 6 Use hearing protection Hydrostatic freewheel Parking brake Brake Warning Noise emission to surroundings in accordance Warning Rotating Warning Risk that the Never drive across CE conformity with the directive of the European Community blades machine can tip over a slope marking The machine s emission is indicated in the chapter TECHNICAL DATA and on the decal x a Never use the machine if persons Never carry passengers on the Keep hands and feet away Drive very slowly especially children or animals are in machine or equipment from under the hood when without the cutting unit the vicinity the engine is running Speed limiter pedal forwards Starting instructions Neutral Read the instructions Check the engine s oil level Check the hydrostat s oil level Lift up the cutting unit Hydrostatic pedals in neutral position Brake If the engine is cold use the choke Speed limiter pedal reverse Switch off the engine and take off Start the engine EPA f i Release th
45. ngine is shutoff QQUAD i i asa aaas i The diagram shows the release lever in the out position 20 English DRIVING PRO 15 IMPORTANT INFORMATION The air intake grille in the engine cover behind the driver s seat must not be bloc ked by for example clothing leaves grass or dirt Impaired cooling of the engine Risk of major engine damage Before starting e Read the safety instructions and the presenta tion of the Rider before starting e Perform the daily maintenance before starting see Maintenance Maintenance schedule e Adjust the seat to the required position Starting the engine 1 Lift up the cutting unit by pulling the lever back wards to locked position transport position and apply the parking brake 2 Move the throttle control to the middle position CP rorsman lt I Y English 2 1 DRIVING PRO 15 3 If the engine is cold move the choke lever backwards to its end position 4 Turn the ignition key to the start position 5 When the engine starts release the ignition key immediately back to neutral position IMPORTANT INFORMATION Do not run the starter for more than about 5 seconds at a time If the engine does not start wait about 15 seconds before trying again 6 Push the choke lever gradually forward when the engine h
46. ns on your choice of an exceptionally high quality product This operator s manual describes Rider Pro 15 and Pro 18 The machines are equipped with a four stroke V Twin engine from Kawasaki The figures denote the amount of horse power The power transmission from the engine is handled by a hydrostatic gearbox which allows variable variation of the speed by using the pedals One pedal for driving forward and one for reverse Pro 15 is the smallest professional machine in the Rider series Pro 18 can be recognised as it is equipped with lights Speed limiter The speed of the machine is steplessly regulated with two pedals Pedal 1 is used to drive forwards and pedal 2 to reverse WARNING A Make sure that branches do not obstruct the pedals when mowing under bushes otherwise you may lose control Pro 15 Pro 18 English 11 PRESENTATION Cutting unit The machines can be equipped with numerous attachments The BioClip unit finely cuts the lawn by cutting the grass several times before returning the clippings to the lawn as fertiliser Cutting unit with side ejection or rear ejection i e the cuttings are ejected from the side or rear of the unit Cutting unit with side or rear ejection i e the grass cuttings are ejected from the side of or from behind the unit The Combi unit functions as a BioClip unit when a BioClip plug is fitted but can be reset to re
47. o leakage from the drain plug 9 Gear lever Remove the transmission cover by undoing the two screws Lubricate the joints and bearings on the left side using an oil can Push the rubber protector out of the way and lubricate the hydrostatic wire using an oil can Press the pedal a few times and lubricate again Refit the rubber protector Refit the transmission cover 62 English IMPORTANT INFORMATION Used engine oil is hazardous to health and must by law not be poured out on the ground or in the nature but shall be handed in to a workshop or special environmental station Avoid skin contact wash with soap and water in the event of spillage LUBRICATION 10 Parking brake wire Remove the transmission cover see Gear lever Unhook spring A from screw B if necessary Push the rubber protector aside to lubricate the wire Lubricate the wire using an oil can press the brake pedal a few times and lubricate again Refit spring A and the transmission cover 11 Transmission oil level 1 Check the level of the transmission oil by looking through the air intake mesh The oil level should be between the MIN and MAX marks on the oil reservoir at 20 C If it is necessary to top up the oil you must remove the transmission cover first 2 Unscrew the cap from the oil reservoir and top up with SAE 10W 30 grade engine oil class SF CC until the oil level rea
48. o shake off the dust If the paper filter is still dirty it should be replaced 5 Refit the air filter as follows Insert the paper filter in the air filter housing and tighten the wing nut 6 Fit the pre filter over the rectangular section of the paper filter 7 Refit the cover on the air filter housing Bring up the cover from below and make sure the pre filter does not drop out of place Secure with the two clips 38 English MAINTENANCE Checking the engine s cooling air intake Clean the air intake grille in the engine cover behind the driver s seat Open the engine cover WARNING The cooling air intake rotates when the engine is running Mind your fingers Check that the cooling intake is free from leaves grass and dirt Check the air duct located on the inside of the engine cover ensure it is clean and does not rub against the cooling air intake A blocked cooling intake will interfere with the cooling of the engine which can damage the engine Cleaning the engine and muffler Keep the engine and muffler free from grass cuttings and dirt Grass cuttings steeped in petrol or oil on the engine can increase the fire risk and impair cooling Allow the engine to cool before cleaning If the dirt is mixed with oil remove it using a degreasing agent otherwise just water and a brush Grass cuttings around the muffler dry quickly and constitute a fire risk Brush or wash them of
49. on the blade and the blade mounting are metallic clean 5 Fit one new break pin 5 in the blade mounting 6 Fit the blade 6 make sure it is fitted as illustrated 7 Fit a new friction washer 7 with the concave face turned towards the blade 8 Fit the blade bolt with washer 8 Tightening torque 45 50 Nm 4 5 5 kpm 32 36 Ibft Removal of BioClip plug Combi To change a Combi unit from BioClip function to cutting unit with rear ejection remove the BioClip plug located under the unit with three screws 1 Put the unit in the service position see Placing in the service position 2 Remove the three screws holding the BioClip plug and remove the plug 3 Tip Fit three full thread screws M8x15 mm in the screw holes to protect the threads 4 Replace the unit in normal position Fit the BioClip plug in the reverse order 54 English Service position Removal of BioClip plug LUBRICATION Lubrication chart 15 12 12 1 12 1 52 1 365 Rider Pro 15 25h 100h 200h 500h 1 52 Y Y English 55 Y LUBRICATION Lubrication chart 18 42 121 1 12 1 52 uses Rider Pro 18 25h 100h 200h soon 1 52 Y Y T 56 English LUBRICATION General Remove the ignition key to prevent accidental movement during lubrication If lubricating with an oil can fill the can with engine oil If lubricating with grease use grease
50. onisation 90 between BioClip Check steering wires for play etc Check fasteners screws nuts etc Start engine and blades listen for noise Clean underside of cutting unit Clean transmission air intake Check battery acid level Check transmission oil level Check the condition of belts pulleys etc Check for damage Check tyre pressures 60 kPa Check for damage to wire guide at articulated joint Clean the area around the engine thoroughly Clean carefully around the muffler Clean thoroughly around transmission Clean all belts pulleys etc Lubricate belt tensioner nipple Lubricate triangle link Lubricate the driver s seat Lubricate all wires Lubricate bearing surfaces on cutting unit Clean inside frame tunnel Lubricate pedal mechanism inside frame tunnel Lubricate the gear lever Lubricate the parking brake wire Lubricate throttle control O Not described in these instructions O 00000 0000000000 English 29 MAINTENANCE Maintenance Lubricate choke control Lubricate the chain in the frame tunnel Lubricate steering chain inside frame tunnel Clean engine cooling air intake Clean the air filter s pre cleaner foamed plastic Change engine oil Clean the air filter cartridge paper filter Check adjust cutting height setting Check adjust parking brake Inspect flame guard spark arrestor optional equipment Replace the engine oil filter every 200 hours
51. ottle cable Engine seems to have no power Air filter clogged Plug defective Dirt in the carburettor or fuel line aged fuel Carburettor incorrectly set Choking or incorrectly adjusted throttle cable Engine overheats Engine overloaded Partial braking forgotten parking brake Air intake or cooling flanges blocked Fan damaged Too little or no oil in engine Ignition defective Plug defective Battery does not charge One or more cells faulty Bad contact between battery terminals and cables Machine vibrates Blades are loose Engine is loose Imbalance on one or more blades resulting from damage or inferior balancing after sharpening Uneven mowing Blades blunt Cutting unit skew Long or wet grass Grass blockage under hood Different tyre pressures on right and left sides Over speeding Engine speed too low Drive belts slipping Broken shear pin BioClip 90 Combi 103 English 65 STORAGE Winter storage At the end of the season the machine should immediately be put in order for storage also if it is going to stand idle for more than 30 days Fuel which is left to stand for long periods 30 days or more can leave tacky deposits which can block the carburettor and interfere with the engine Fuel stabiliser is an acceptable alternative to avoid tacky deposits during storage If alkylate petrol Aspen is used stabiliser is not necessary since this fuel is
52. ound at an angle of more than 15 Mow slopes upwards and downwards never across Avoid sudden changes in direction Cutting tips e Localise and mark stones and other fixed objects to avoid collision e Start with a high cutting height and reduce down until the required mowing results are obtained WARNING e The mowing results are best with a high engine Clear the lawn from stones and speed fast rotating blades and low driving other objects which can be speed slow moving machine If the grass is thrown out by the blades not too high and thick the driving speed can be increased without noticeably depreciating the mowing result e The best lawns are achieved if the grass is cut often Mowing becomes more uniform and the grass cuttings become more evenly distributed over the surface The total time consumption is not greater since it is possible to select a higher driving speed without inferior mowing results e Avoid mowing a wet lawn The mowing results are inferior since the wheels sink down into the soft lawn e Hose down the cutting unit with water Mowing pattern underneath each time it is used Put the cutting unit in the service position first e Ifyou use the BioClip unit it is important to mow the grass regularly e Itis important to mow frequently when mowing with the mulching function Release lever The release control must be pulled out in order for the Rider to be moved when the e
53. p on the spark plugs Choke lever The choke lever is used for cold starting and to give the engine a richer fuel mixture For cold starting the lever is moved backwards to its end position Chronometer The chronometer shows how many hours the engine has been running Any time when the engine is not running but the ignition is switched on is not registered The last digit shows tenths of an hour 6 minutes English 17 PRESENTATION PRO 18 Lift lever for cutting unit The lift lever is used to set the cutting unit in trans port or mowing position 1 Pull back the lever to the locked position for transport The cutting unit will lift up and the blades stop rotating 2 Press in the lock button and move the lever forwards for the mowing position The unit will lower down and the blades start to rotate 3 The lever can also be used to temporarily regulate the cutting height e g for a small mound in the lawn Lever for adjustment of the cutting height The cutting height can be adjusted to 7 different positions with the cutting height lever Rear and side ejector unit 40 90 mm 1 9 16 3 9 16 BioClip and Combi unit 45 95 m 1 3 4 3 3 4 18 English Lifting of the cutting unit PRESENTATION PRO 18 Parking brake The parking brake is applied as follows 1 Push down the brake pedal 1 2 Fully depr
54. park plug is seated tighten it using a spark plug wrench so that the washer is compressed A used spark plug should be turned 1 8 of a turn from the seated position A new spark plug should be turned 1 4 a turn from the seated position 7 Replace the ignition cable shoe 40 English IMPORTANT INFORMATION Inadequately tightened spark plugs can cause overheating and damage the engine Tightening the spark plug too much can damage the threads in the cylinder head MAINTENANCE Inspecting the safety system The Rider is equipped with a safety system that prevents starting or driving under the following conditions The engine should only be possible to start when the cutting unit is in its raised position and the hydrostat pedals are in the neutral position The driver does not need to be seated in the Startmotor ci Works driver s seat Make daily inspections to ensure that the safety system works by attempting to start the engine jahiti a 4 on system when one ofthe conditions is not met Change the g y Fy Deas TOLWON conditions and try again Check that the engine stops if you temporarily move out off the driver s seat while the cutting unit is lowered or the hydrostat pedals are not in the neutral position English 41 MAINTENANCE Replacing the light bulbs Pro 18 For information about the bulb type see Technical Data 1 Unscrew the two screws ho
55. pproved only with the equipment originally provided or recommended by the manufacturer e The blades are sharp and can cause cuts Wrap the blades or wear protective gloves when Never run the machine in an enclosed area handling them e Check regularly that the parking brake works Adjust and maintain as required e The mulching unit should only be used where better quality mowing is required and in known areas e Reduce the risk of fire by removing grass leaves and other debris that may have fastened on the machine Allow the machine to cool before putting it in storage Transport e The machine is heavy and can cause serious crush injuries Be especially careful when it is loaded in or out of a car or on and off of a trailer e Use an approved trailer to transport the ma chine Activate the parking brake shutoff the fuel Regularly clean grass leaves and other debris from the supply and secure the machine using approved machine fasteners such as tension belts chains or ropes when transporting e Check and observe local road traffic regulations before transporting or driving the machine on roads IMPORTANT INFORMATION The parking brake is not sufficient to lock the machine during transport Ensure you secure the machine firmly to the transporting vehicle Reverse the machine on to the transporting vehicle to prevent it from overturning 10 English PRESENTATION Presentation Congratulatio
56. r birth defects or other reproductive impairment The engine emits carbon monoxide which is a colourless poisonous gas Do not use the machine in enclosed spaces Keep children away from the area to be mowed You must use approved personal protective equipment whenever you use the machine Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen Ask your dealer for help in choosing the right equipment Use hearing protection to minimise the risk of hearing impairment Wear approved protective glasses or full face visor during assembly and when operating Never wear loose fitting clothes that can catch in moving parts Never use the machine when barefoot Always wear protective shoes or protective boots preferably with steel toes Make sure that you have first aid equipment close at hand when using the machine 6 English Personal protective equipment SAFETY INSTRUCTIONS Driving on slopes Driving on slopes is one of the operations where the risk of the driver losing control of the machine or of it overturning is the greatest this can result in serious injury or death All slopes demand extra care If you cannot reverse up a slope or if you feel unsure do not mow it AG Proceed as follows e Remove obstacles such as stones branches etc e Mow upwards and downwards not sideways e Do not use t
57. required cutting height 1 7 with the cutting height lever It is important that the air pressure in both front wheels is equal 60 kPa 8 5 PSI to produce an even cutting height English 27 DRIVING PRO 18 Stopping the engine Preferably allow the engine to idle for a minute to obtain normal working temperature before stopping it if it has been working hard Avoid idling the engine for long periods as there is a risk of carbon build up on the spark plugs 1 Lift up the cutting unit by pulling the lever back to the locked position 2 Move the throttle control to the MIN position Turn the ignition key to the STOP 3 When the Rider is at a standstill hold down the parking brake 1 and press in the release button 2 28 English MAINTENANCE Maintenance schedule The following is a list of the maintenance which should be conducted on the machine For the items which are not described in these instructions go to an authorised service workshop Described in these instructions Maintenance Check for fuel and oil leakage Check the parking brake Check the engine oil level when you refuel Check the fuel pump air filter Check the seat safety switch Check the lift lever safety switch Check the parking brake safety switch Check clean the engine cooling air intake Check the cutting unit blades are secure condition of blades sharpness shape etc blade synchr
58. safety switch Safety switch for the hydrostat pedals L L L L L L L L E L L L L L Ei 11 Check engine revs 3 000 75 rpm 12 Tell customer about Pre delivery service carried out Need and benefits of following the service schedule No outstanding problems Need and benefits of having machine serviced every 300 ONGI hours Servicing and the influence of this journal on the second hand value of the machine Range of applications for BioClip 13 Complete proof of sale etc After first 8 hours 1 Change engine oil 72 English SERVICEJOURNAL 25 hour service Clean the air filter pre filter foamed plastic filter more regularly in dusty conditions Clean the engine cooling air intake and transmission air intake Clean the fuel pump air filter in dusty conditions English 73 SERVICEJOURNAL Work done Date mileage stamp sign 50 hour service Clean replace the air filter pre filter foamed plastic filter more regularly in dusty conditions Clean the engine cooling air intake and transmission air intake Clean the paper air filter in dusty conditions Clean the fuel pump air filter Check adjust cutting height setting Check adjust parking brake Inspect flame guard spark arrestor optional equipment 74 English SERVICEJOURNAL Date mileage stamp sign 100 200 hour service 1 Change the engine oil Change the oil filter e
59. se 7 Reinstall the air cleaner case into the air cleaner body by putting the hooks on the bottom of the air cleaner case into the air cleaner body bottom English 37 MAINTENANCE Replacing the air filter Pro 18 If the engine seems to lack power or does not run smoothly this may be because the air filter is clogged If run with a soiled air filter carbon can build up on the spark plugs and lead to malfunctioning It is therefore important to replace the air filter at regular intervals see Maintenance schedule for correct service interval WARNING Let the muffler system cool down before carrying out service work Otherwise there is a risk of burns Clean replace the air filter as follows 1 Release the rubber strap under the seat and raise the engine hood IMPORTANT INFORMATION Never run the engine without the muffler fitted Do not use compressed air to clean the paper filter Do not wash the paper filter The filters must not be oiled They must be fitted dry 2 Fold out the two snap locks and lift off the cover on the air filter housing 3 Pull off the foam plastic pre filter from the paper filter and wash clean in mild detergent Squeeze it dry in a clean cloth Drench it with new engine oil Wrap the filter in an absorbent cloth and squeeze out excess oil 4 Unscrew the wing nut from the air filter and lift out the paper filter Tap the filter against a hard surface t
60. ss Check whether the oil in the gearbox needs changing every 500 hours On Pro 18 also filter replacement 76 English SERVICEJOURNAL Work done Date mileage stamp sign At least once a season 1 Change engine oil 100 hours 2 Clean replace the air filter pre filter foamed plastic filter 25 hours more regularly in dusty conditions Clean replace the paper air filter 200 hours more regularly in dusty conditions Clean the fuel pump air filter 50 hours Check adjust cutting height setting 50 hours Check adjust parking brake 50 hours Inspect flame guard spark arrestor optional equipment 50 hours Replace engine oil filter 200 hours Clean replace spark plug 100 hours Replace fuel filter in fuel line 100 hours Clean replace the pulse air filter 100 hours Clean the cooling fins 100 hours more regularly in dusty conditions Check engine valve clearance 300 hours Replace the hydraulic oil filter every 200 hours Change the oil in the gearbox 500 hours On Pro 18 also filter replacement Carry out 300 hour service at authorised dealer English 77 SERVICEJOURNAL Work done Date mileage stamp sign 78 English SERVICEJOURNAL Work done Date mileage stamp sign English 79 SERVICEJOURNAL Work done Date mileage stamp sign 80 English 114 01 42 26 IATA TL 200swo7
61. t R Red 4 Ignition lock B Blue 5 Counter W White 6 Start relay BL Black 7 Engine Y Yellow 8 Main fuse 15 A BR Brown 9 Fuse 7 5A GR Grey 10 Switch for the power outlet 11 Power outlet 12 Switch for the lights 13 Lights 68 English TECHNICAL DATA Dimensions Length without unit Width without unit Height Unladen weight excluding cutting unit Wheel base Track width rear front Tyre size Air pressure rear front Max gradient Engine Manufacture Model Power Displacement Fuel Tank volume Oil Oljevolym Oil volume incl filter Start Noise emissions and cutting width Bio 90 Combi 112 Rear 97 Side 97 Measured noise level Guaranteed noise level Cutting width Noise emissions and cutting width Bio 103 Measured noise level Guaranteed noise level Cutting width Electrical system Type Battery Main fuse Power outlet fuse Spark plug Electrode gap Bulbs halogen Transmission Manufacture Oil Cutting unit Number of cutting heights Rider Pro 15 2 030 mm 6 65 ft 900 mm 2 95 ft 1 080 mm 3 54 ft 240 kg 530 Ib 873 mm 2 86 ft 625 720 mm 20 5 ft 2 36 ft 16 x 6 50 x 8 60 kPa 0 6 kp cm 15 Kawasaki FH430V BS50 11 15 kW hk 431 cm 26 3 cu in min 87 octane unleaded max methanol 5 max ethanol 10 max MTBE 15 7 litres SAE 30 or SAE 10W 30 SAE 10W 40 class SF SJ 1 5 litres 1 6 US qt 1 7 litres 1 6 US qt Electric s
62. tarter 99 dB A 100 dB A 900 1120 mm 100 dB A 100 dB A 1030 mm 12 V negative earthed 12 V 24 Ah Spade connector 15A Champion RCJ8Y 0 75 mm 0 030 Tuff Torq K 62F SAE 10W 30 class SF CC 9 positions Rider Pro 15 2 030 mm 6 65 ft 900 mm 2 95 ft 1 130 mm 3 70 ft 261 kg 576 Ib 873 mm 2 86 ft 625 720 mm 20 5 ft 2 36 ft 165 60 8 60 kPa 0 6 kp cm 15 Kawasaki FH531V BS50 13 2 18 kW hk 494 cm 30 1 cu in min 87 octane unleaded max methanol 5 max ethanol 10 max MTBE 15 14 litres SAE 30 or SAE 10W 30 SAE 10W 40 class SF SJ 1 5 litres 1 6 US qt 1 7 litres 1 6 US qt Electric starter 99 dB A 100 dB A 900 1120 mm 100 dB A 100 dB A 1030 mm 12 V negative earthed 12 V 24 Ah Spade connector 15A Spade connector 7 5 A Champion RCJ8Y 0 75 mm 0 030 Tuff Torq K 66M SAE 10W 30 class SF CC 7 positions English 69 TECHNICAL DATA Cutting unit Cutting width Cutting heights Cutting height setting Blade length Weight Cutting width Cutting heights Cutting height setting Blade length Weight Cutting width Cutting heights Cutting height setting Blade diameter Weight When the service life of this product has been served and it is no longer used it BioClip 90 900 mm 2 95 ft 45 95 mm 0 15 0 31 ft 40 mm 0 13 ft 440 mm 1 44 ft 39 kg 86 Ib Side ejector 97 970 mm 3 18 ft 40 80 mm 0 13 0 26 ft 35 mm 0 11 ft 350 m
63. the Technical Data The following harmonised standards have been applied EN292 2 EN836 The registered body 0404 SMP Svensk Maskinprovning AB Fyrisborgsgatan 3 SE 754 50 Uppsala Sweden has issued the report with number Pro 15 01 901 005 och 01 901 006 Pro 18 01 901 023 och 01 901 024 regarding the assessment of conformity according to annex VI to the COUNCIL S DIRECTIVE of May 8 2000 relating to the emission of noise to surroundings 2000 14 EC 2 nuary 3 2002 Roger Andersson Development Manager Garden Products English 71 SERVICEJOURNAL Date mileage stamp sign Pre delivery service 1 Top up battery with acid and recharge for four hours 2 Fit steering wheel seat and any optional equipment 3 Fit cutting unit 4 Adjust cutting unit Adjust lift springs effective weight of cutting unit should be 12 15 kg or set to maximum lift if brush is to be fitted Adjust cutting unit so that rear edge is about 2 4 mm higher than front edge Adjust cutting unit height setting so that cutting height limit is 5 mm above the frame of the unit at the lowest cutting height Check that the oil levels in the engine and transmission are correct 6 Check and adjust tyre pressure 60 kPa 0 6 bar 7 Connect battery 8 Fill with fuel and start engine 9 Check that machine does not move in neutral 10 Check Forward drive Reverse drive Operation of blades Seat safety switch Lift lever
64. the cutting unit according to the instructions above Removing the cutting unit WARNING Wear protective glasses when removing the cutting unit The collet spring which tensions up the belt can go off and cause personal injury 1 Carry out points 1 9 to put the cutting unit in the service position see Service position for the cutting unit 2 Remove the bolt 3 and lift off the cutting unit English 45 MAINTENANCE Checking and adjusting the cutting unit s ground pressure To achieve the best cutting results the cutting unit should follow the underlying surface without pres sing too hard against it The pressure is adjusted with a screw on each side of the machine 1 Check the air pressure in the tyres 60 kPa 0 6 kp cm 8 5 PSI 2 Place the Rider on a flat surface 3 Put the lifting lever in the mowing position 4 Place a set of bathroom scales under the cutting unit s frame front edge so that it rests on the scales If necessary a block can be placed between the frame and scales so that the support wheels do not bear any weight 5 Adjust the unit s ground pressure by screwing in or out the adjusting screws located behind the front wheels on both sides The ground pressure should be between 12 and 15 kg 26 5 33 Ib IMPORTANT INFORMATION When changing the cutting unit you must readjust the parallelism and cutting height Cutting Height 1 Place the
65. very 200 hours 2 Clean replace the air filter pre filter foamed plastic filter Clean the paper air filter Replace every 200 hours more regularly in dusty conditions Clean the engine cooling air intake and transmission air intake Clean the cooling fins Check adjust cutting height setting Check adjust parking brake Inspect flame guard spark arrestor optional equipment Clean replace spark plug Replace fuel filter in fuel line Replace the hydraulic oil filter every 200 hours Clean the fuel pump air filter Clean pulse air filter Check screw and nuts Check whether the oil in the gearbox needs changing every 500 hours On Pro 18 also filter replacement English 75 SERVICEJOURNAL Date mileage stamp sign 300 hour service 1 Inspect the machine Additional work Change engine oil Replace the oil filter every 200 hours Replace the air filter foamed plastic filter Replace air filter paper air filter Clean the engine s cooling air intake and the transmission s air intake Clean the cooling fins Check adjust cutting height setting Check adjust parking brake Inspect flame guard spark arrestor optional equipment Clean replace spark plug Replace fuel filter in fuel line Replace the hydraulic oil filter every 200 hours Clean the fuel pump air filter Clean pulse air filter Check engine valve clearance Check nuts and screws for tightne

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