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Ryobi A25RT02 Router User Manual

1. VACUUM PORT The vacuum ports molded into the fence will accept either a 1 1 4 in or 2 1 2 in vacuum attachment SWITCH ASSEMBLY See Figure 3 This product is equipped with a switch assembly that has a built in locking feature This feature is intended to prevent unauthorized and possible hazardous use by children and others TO TURN YOUR ROUTER TABLE ON E Plug the router into either switch box outlet on the router table and plug the router table into a 120 volt grounded outlet E With the switch key inserted into the switch lift the switch to turn ON 1 NOTE The router table is equipped with a reset button See Figure 2 If for any reason the router table will not turn on press the reset button and then restart TO TURN YOUR ROUTER TABLE OFF E Press the switch down to turn OFF O TO LOCK YOUR ROUTER TABLE E Press the switch down m Remove the switch key from the switch and store in a safe secure location A WARNING Always remove the switch key when the tool is not in use and keep it in a safe place In the event of a power failure turn the switch OFF O and remove the key This action will prevent the tool from accidentally starting when power returns A WARNING ALWAYS make sure your workpiece is not in contact with the cutter before operating the switch to start the tool Failure to heed this warning may cause the workpiece to be kicked back toward the operator and result in serious persona
2. Do not use any attachments or accessories not recommended by the manufacturer of this product The use of attachments or accessories not recommended can result in serious personal injury A WARNING The router or router table should never be connected to a power supply when you are assembling parts making adjustments installing or removing cutters cleaning or when not in use Disconnecting the router and router table will prevent accidental starting that could cause serious personal injury PERFORMING A ROUTING OPERATION Observe the following rules when using the router E Read the entire operator s manual for the router and router table E Plug the router table power cord into a power source E Always control the power to the router with the router table switch whenever the router is mounted on the table E Always plug the router into either of the router table switched outlets Never plug a router table mounted APPLICATIONS You may use this product for the purposes listed below a E Table mounted dado and mortise operations in wood and wood composition materials E Fence guided edging operations for cabinetry and router into another power source Position the infeed and outfeed fence so they are close to the maximum diameter of the cutter but not touching the cutter NOTE The workpiece must always be tight against picture framing on wood and wood composition materials E Piloted cutter oper
3. attachment CLAMPING THE ROUTER TABLE TO A WORK BENCH See Figures 19 E Unplug the router table and or the router E Place the router table right side up on a sturdy work surface e g leg stand workbench counter top E Using a clamp insert the top front of clamp through the opening in the router table leg E Tighten clamp securely MOUNTING THE ROUTER TABLE TO A WORK BENCH See Figure 20 E Unplug the router table and or the router E Place the router table right side up on a sturdy work surface e g leg stand workbench counter top Mark the holes with a pencil Remove the router table Drill four holes through the work surface Place the router table back on the work surface align ing the holes in the table legs with the holes in the work surface NOTE Position the router table surface at approximately hip height E Insert four bolts not included 1 4 20 recommended and tighten securely with flat washers lock washers and hex nuts not included LOCK WORK TABLE HEX NUT WASHER Fig 20 OPERATION A WARNING Do not allow familiarity with products to make you care less Remember that a careless fraction of a second is sufficient to inflict serious injury A WARNING Always wear safety goggles or safety glasses with side shields when operating power tools Failure to do so could result in objects being thrown into your eyes resulting in possible serious injury A WARNING
4. current DC A substantial voltage drop will cause a loss of power and the motor will overheat If the router table does not operate when plugged into an outlet double check the power supply SPEED AND WIRING The no load speed of this product depends on the router you are using This speed is not constant and decreases under a load or with lower voltage For voltage the wiring in a shop is as important as the motor s horsepower rating A line intended only for lights cannot properly carry a power product motor Wire that is heavy enough for a short dis tance will be too light for a greater distance A line that can support one power product may not be able to support two or three products GROUNDING INSTRUCTIONS In the event of a malfunction or breakdown grounding pro vides a path of least resistance for electric current to reduce the risk of electric shock This product is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided If it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conduc tor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the eq
5. draw An undersized cord will cause a drop in line voltage result ing in loss of power and overheating A wire gauge size A W G of at least 14 is recommended for an extension cord 25 feet or less in length If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord DRESS PROPERLY Do not wear loose clothing neckties or jewelry that can get caught and draw you into moving parts Rubber gloves and nonskid footwear are recommended when working outdoors Also wear pro tective hair covering to contain long hair ALWAYS WEAR SAFETY GLASSES WITH SIDE SHIELDS Everyday eyeglasses have only impact resistant lenses they are NOT safety glasses SECURE WORK Use clamps or a vise to hold work when practical it is safer than using your hand and frees both hands to operate the tool DO NOT OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing accessories DISCONNECT TOOLS When notinuse before servicing or when changing attachments blades bits cutters etc all tools should be disconnected from power source AVOID ACCIDENTAL STARTING Be sure switch is off when plugging in any tool USE RECOMMENDED ACCESSORIES Consult the operator s manual for recommended accessories The use of improper accessories may result in injury NEVER STAND ON TOOL Serious inju
6. extension cord will cause a drop in line voltage resulting in a loss of power and causing the motor to overheat Use the chart provided below to determine the minimum wire size required in an extension cord Only round jacketed cords listed by Underwriter s Laboratories UL should be used Ampere rating on product data plate 0 2 0 2 1 3 4 3 5 5 0 5 1 7 0 Cord Length Wire Size A W G e e 6e e uwo n e e e a a a mo e e a e oo o oS Used on 12 gauge 20 amp circuit NOTE AWG American Wire Gauge 7 1 12 0 12 1 16 0 When working with the product outdoors use an extension cord that is designed for outside use This is indicated by the letters WA on the cord s jacket Before using an extension cord inspect it for loose or exposed wires and cut or worn insulation A WARNING Keep the extension cord clear of the working area Position the cord so that it will not get caught on lumber products or other obstructions while you are working with a power product Failure to do so can result in serious personal injury A WARNING Check extension cords before each use If damaged replace immediately Never use product with a damaged cord since touching the damaged area could cause elec trical shock resulting in serious injury ELECTRICAL CONNECTION This product should be connected to a power supply thatis 120 volts 60 Hz AC only normal household current Do not operate this product on direct
7. faulty workmanship and either repair or replace any defective part at our option We will do so without any charge to you We will complete the work in a reasonable time but in any case within ninety 90 days or less WHAT S NOT COVERED This warranty applies only to the original purchaser at retail and may not be transferred This warranty only covers defects arising under normal usage and does not cover any malfunction failure or defects resulting from misuse abuse neglect alteration modification or repairs by other than Authorized Service Centers One World Technologies Inc makes no warranties representations or promises as to the quality or performance of its power tools other than those specifically stated in this warranty ADDITIONAL LIMITATIONS Any implied warranties granted under state law including warranties of merchantability or fitness for a particular purpose are limited to two years from the date of purchase One World Technologies Inc is not responsible for direct indirect or incidental damages so the above limitations and exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state GENERAL SAFETY RULES A WARNING Read and understand all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury READ ALL INSTRUCTIONS KNOW YOUR POWER TOOL Careful
8. insert plate screws with a screwdriver ATTACHING THE FENCE ASSEMBLY See Figure 13 E Unplug the router table and or the router E Place the router table right side up with the back edge closest to you E Slide the carriage bolt washers onto the carriage bolts E Slide carriage bolts through the slot in the router table and through the slots in the fence assembly E Slide the fence lock knob washer over the carriage bolts E Install the fence lock knobs over the carriage bolts E Tighten the fence lock knobs A WARNING Make sure throat plates snap securely into place Do not use if Snaps are damaged or throat plates do not snap in securely Failure to do so could result in serious personal injury INSERTING AND REMOVING THROAT PLATES See Figure 14 The throat plate provides a stable surface around the cutter and prevents objects from falling through the throat plate and damaging the spindle The proper size throat plate depends on the size and shape of the cutter When inserted the throat plate opening should be within approximately 1 4 in of the outermost edge of the cutter HEX KEY INSERT PLATE ADJUSTING STRAIGHT SCREWS EDGE FENCE LOCK KNOB WASHER FENCE FENCE LOCK KNOBS ASSEMBLY WASHER CARRIAGE BOLTS ASSEMBLY E Unplug the router table and or the router E Select the throat plate you wish to use E Press throat plate into insert plate slot until it snap
9. OPERATOR S MANUAL BALOI Router TABLE A25RT02 Ey 2 X Q ae P S D we PD X SS Your router table has been engineered and manufactured to our high standard for dependability ease of operation and operator safety When properly cared for it will give you years of rugged trouble free performance Thank you for your purchase SAVE THIS MANUAL FOR FUTURE REFERENCE TABLE OF CONTENTS ie ee a A T A N E SA E E E T E A A A TTET 2 R E E A EE A E E E E EE A A E E veiend sadcec cbs hstevi pedeesacvenaeanmeress 2 E General Safety Rules nccnikesi een Rt i RU A ae ed ARAA AE Rai 3 4 E Specie SAL SLY RUSS anr A E EEE EA E E E E E A 4 EEE ONS ETEA ASEA A E E E E T E E A EATA E TE 5 6 Eaa E A rere E E E E E cr Tree rer E E E cree terete reer eereee rere 7 WE FOUL OS eee E E OE A T E E E E E T iev esate 8 9 E A E A E A inictetceveatede Vedegitencte taagbetteciaabined ce denveeeias 10 16 E Opa ieia A S E a a E Eaa iNe 17 18 E MaMa E cea E E A E E EE 19 E Pars Ordering SErvViCe sonsa ANEA AE E VEA ANSE SE Back Page INTRODUCTION This product has many features for making its use more pleasant and enjoyable Safety performance and dependability have been given top priority in the design of this product making it easy to maintain and operate WARRANTY RYOBle POWER TOOL LIMITED TWO YEAR WARRANTY AND 30 DAY EXCHANGE POLICY One World Technologies Inc warrants its RYOBle power tools with the f
10. ack NOTE The table leg with the English language warning should go next to the switch box E Align the four holes in the legs with the four corresponding threaded holes in the table E Insert the table leg screws through the holes and into the table E Tighten screws with a screwdriver 11 SWITCH BOX NUT SWITCH BOX SCREW FRONT RAIL UNDER TABLE TABLE GUARDS GUARD SCREW TABLE LEG TABLE LEG SCREW RIGHT LEG FRENCH SPANISH LABEL LEFT LEG ENGLISH LABEL ASSEMBLY PRE DRILLING HOLES FOR THROUGH Eerma SEAT PENTE TABLE DEPTH ADJUSTMENT PILOT HOLES REAR SIDE See Figure 8 Since each router will have different placements for through table depth adjustments pilot holes have been pre drilled in the throat plate to assist in through table adjustments Only the models listed below in the key are available for use with the through table depth adjustment feature E Remove the throat plate E Determine which router you have and find the pre drilled pilot hole that matches your router Refer to the key be low E Using a drill and drill bit drill a hole through the pilot hole INSERT PLATE large enough for the depth adjustment tool not included FRONT SIDE with router table but may be included with your router to pass though so through table depth adjustments can be made Figure 8 Key RD RIDGID R2930 RY Ryobi R163K ML Milwaukee 5615 20 5616 20 PC1 Porter Cable 890 Series PC2 Por
11. allows for safe movement of the workpiece through the cutter area and is height adjustable Miter Slot eeececeeeeeeeseeeeeeeeneeeees 1 4 in x 3 4 in x 32 in RAUNG scccvsevecteesesicteeeeee 120 V 60 Hz AC only 15 Amps NOt WIGHT A E Gveceieieseieessease 28 Ibs ARTICULATING ROUTER CUTTER BIT GUARD FEATHER STARTING BOARD MITER SWITCH GAUGE Q ASSEMBLY RESET BUTTON Fig 2 FENCE ASSEMBLY The sacrifical MDF fence assembly provides an adjustable surface to support and guide the work Molded into the fence assembly is the vacuum port INSERT PLATE The insert plate can be used in combination with a variety of routers It also has pre drilled countersunk holes that can be used with a variety of routers MITER GAUGE A miter gauge is used for mitered routing and to help support wider pieces FEATURES RESET BUTTON See Figure 2 The router table switch is equipped with a reset button that protects the electronic components of the router table switch box from overload STARTING PIN When you are unable to use the fence for a guide because the workpiece is odd shaped or too small use the starting pin for a guide and or pivot point Only use piloted cutters when using the starting pin THROAT PLATES Five throat plates are included with the router table The throat plate provides a stable surface around the cutter and prevents objects from falling through the throat and damag ing the spindle
12. assembly is complete Failure to comply could result in accidental starting and possible serious personal injury A WARNING The undertable guards must be securely in place before using the router table Failure to do so could result in serious personal injury I S53 amp Fig 4 12 Throat Plates 5 13 Router Insert Plate Screws 5 16 18 x 3 4 in 8 14 Router Insert Plate Screws 10 24 x 5 8 in 3 15 Router Insert Plate Screws 10 32 x 5 8 in 3 16 Under Table Guard Screw 6 17 Miter Gauge 18 Fence Assembly 19 Fence Lock Knobs 2 20 Featherboard 21 Featherboard Bolts 2 22 Fence Lock Knob Washer 2 23 Featherboard Lock Knobs 2 24 Operator s Manual not shown ASSEMBLY SWITCH KEY Op SWITCH BOX ASSEMBLING THE ROUTER TABLE Assembling the router table involves attaching the switch box the under table guards the legs the router insert plate as sembly the fence assembly featherboard throat plate starting pin and installing the miter gauge to the router table ATTACHING THE SWITCH BOX See Figure 5 The switch box will come in a bag with the switch box screws and nuts Use these screws and nuts in the bag to attach the switch box E Place the router table upside down on a flat surface E Hold the switch box so that the words ON and OFF on the toggle switch are upside down E Line up the three holes in the switch box with the three holes on the outside of the front rai
13. ates a situation that may result in property CAUTION a SERVICE A Servicing requires extreme care and knowledge and should WARNING be performed only by a qualified service technician For To avoid serious personal injury do not attempt to use this service we suggest you return the product to the nearest product until you read thoroughly and understand com AUTHORIZED SERVICE CENTER for repair When servic pletely the operator s manual If you do not understand ing use only identical replacement parts the warnings and instructions in the operator s manual do not use this product Call Ryobi customer service for assistance A WARNING The operation of any power tool can result in foreign objects being thrown into your eyes which can result in severe eye damage Before beginning power tool operation always wear safety goggles or safety glasses with side shields and when needed a full face shield We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields Always use eye protection which is marked to comply with ANSI 287 1 SAVE THESE INSTRUCTIONS ELECTRICAL EXTENSION CORDS Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the product s plug When using a power product at aconsiderable distance from the power source use an extension cord heavy enough to carry the current that the product will draw An undersized
14. ations using the starting pin for edging patterned surfaces on wood and wood composition materials A WARNING The direction of feed for the workpiece is always against the sharp edges of the cutter and therefore into the rota tion of the cutter Failure to heed this warning can result in serious personal injury A WARNING When operating the router with the router table the router must only be plugged into and controlled by the router table switched outlet To reduce the risk of serious personal injury never connect the table mounted router into another power source 17 the fence unless you are using a ball bearing piloted cutter m Adjust the infeed fence to support the uncut workpiece and adjust the outfeed fence to support the workpiece after the cut The 0 location on the fence scale denotes the center of the throat opening of the table E Reconfirm that all router adjustments are securely locked before connecting the router table to a power source E Feed the workpiece from right to left with the cutter in line with the fence opening m Make sure the router table switch is off when not in use Remove the switch key to ensure the router table is off OPERATION INSERTING REMOVING CUTTERS E Unplug the router table and or the router E Remove the router insert plate assembly See Installing Router Insert Plate Assembly in the Assembly section A WARNING If you are changing a cutter immed
15. ervice facility The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Repair or replace a damaged or worn cord immediately Stay constantly aware of cord location and keep it well away from the rotating blade INSPECT EXTENSION CORDS PERIODICALLY and replace if damaged KEEP TOOL DRY CLEAN AND FREE FROM OIL AND GREASE Always use a clean cloth when cleaning Never use brake fluids gasoline petroleum based products or any solvents to clean tool STAY ALERT AND EXERCISE CONTROL Watch what you are doing and use common sense Do not operate tool when you are tired Do not rush DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF Have defective switches replaced by an authorized service center DO NOT OPERATE A TOOL WHILE UNDER THE INFLUENCE OF DRUGS ALCOHOL OR ANY MEDICATION WHEN SERVICING use only identical replacement parts Use of any other parts may create a hazard or cause product damage USE ONLY RECOMMENDED ACCESSORIES listed in this manual or addendums Use of accessories that are not listed may cause the risk of personal injury Instructions for safe use of accessories are included with the accessory SPECIFIC SAFETY RULES FOR YOUR OWN SAFETY read this router table operator s manual and the
16. es s520 Frea 10 24x5n mas O o miwaukee s6620 Frea 10 24x5n masas O o Poner Caie eeeLRPK Purgeony 10 24x5in masas ooo Froner Cable _694PK Purgeony 1024x568 mass gt Frorer Cable soav Purgeony 10 2451 maas O oo Froner cable s02 Fred 10 24x5n maas Oooo Froner Cable seak Frea 10 24x50n maas O o Froner cable 7528 Punge 10 24x5n masas O o Froner Cable e529 Punge 1024x58m masas O o aoao 2920 FrewPunge 10 02 x58 maas OOo o O a 8 ao Re Frea srie texamin Bree O ooo i ao me Fred snene xoan Brees JOO oo i ao meok Frea srie texamin Breems JOO ooo i C awo mesu Frea snene OOOO sree OOo o E a C hoi aes Punge srie texaain ones ooo o o C hyo aerou Punge sneae xean mre Joo o sa eo rea t0 sexsn mao ODS C sa 1025 Fieareunge 10 02 xn mms o All identified trademarks and trade names are the property of their respective owners wo WOIMINMILNPFOLWIOLWOILWOLWOLWOLTWOTWOILWOILWOLWO O O W W Ww Oo wo 13 ASSEMBLY MAKING INSERT PLATE LEVEL See Figure 12 Unplug the router table and or the router E Check to see if the insert plate mounted assembly is level with a straight edge or level E Loosen insert plate screws E Using the supplied hex key tighten or loosen the adjust ing screws depending on how the insert plate needs to be adjusted in order to make the insert plate level E Tighten
17. g use only identical replacement parts Use of any other parts may create a hazard or cause product damage A WARNING Always wear safety goggles or safety glasses with side shields during power tool operation or when blowing dust If operation is dusty also wear a dust mask GENERAL MAINTENANCE Avoid using solvents when cleaning plastic parts Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use Use clean cloths to remove dirt dust oil grease etc 19 A WARNING Do not at any time let brake fluids gasoline petroleum based products penetrating oils etc come in contact with plastic parts Chemicals can damage weaken or destroy plastic which may result in serious personal injury Electric tools used on fiberglass material wallboard spack ling compounds or plaster are subject to accelerated wear and possible premature failure because the fiberglass chips and grindings are highly abrasive to bearings brushes commutators etc Consequently we do not recommend using this product for extended work on these types of materials However if you do work with any of these materials it is extremely important to clean the product using compressed air OPERATOR S MANUAL RYOBI ROUTER TABLE A25RT02 A WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cance
18. iately after use be careful not to touch the cutter or collet with your hands or fingers They will get burned because of the heat buildup from cutting Always use a wrench E Consult the router operator s manual for proper cutter removal installation procedure and replace cutter ADJUSTING DEPTH OF CUT We recommend that cuts be made at a depth not exceeding 1 8 in and that several passes be made to reach depths of cut greater than 1 8 in ADJUSTING THE MITER GAUGE See Figure 21 E Unplug the router table and or the router E Loosen the miter gauge knob E Rotate the miter gauge to the desired angle E Tighten the miter gauge knob POSITIONING THE FENCE See Figure 22 The fence enables you to support and guide the work piece E Unplug the router table and or the router E Loosen the fence lock knobs E Position the fence to the desired location E Tighten the fence lock knobs NOTE The outfeed fence has joining capabilities and can be adjusted out in increments up to 1 4 in and enable you to support the workpiece as it exits the cutter A WARNING When making a side or edge cut never position the fence such that the workpiece is located between the cutter and the fence Failure to heed this warning can result in serious personal injury 18 MITER GAUGE KNOB PROPER DISTANCE WG ae J gt Wr ox SS pe d 4 6 MAINTENANCE A WARNING When servicin
19. l this is the rail that is already installed on the front underside of the router table E Insert the switch box screws through the holes in the switch box and through the holes in the front rail E Install the nuts on the back of the switch box screws E Holding the screws in place with a screwdriver tighten the nuts onto the screws with a wrench or socket ATTACHING THE UNDER TABLE GUARDS See Figure 6 The under table guards will come in a bag with the under table guard screws Use these screws in the bag to attach the under table guards E Place the router table upside down on a flat surface E Position the under table guards in front of and behind the insert plate The front under table guard should have the open ended side facing the back of the router table E Align the three holes of the under table guards with the holes in the table The front under table guard will be bolted onto the front rail E Insert the under table guard screws through the holes and into the table E Tighten screws with a screwdriver ATTACHING THE TABLE LEGS See Figure 7 The table legs will come in a bag with the table leg screws Use the table leg screws in the bag to attach the table legs E Place router table upside down on a flat level surface with the front edge closest to you E Place each leg in a corner of the table The legs with the warning labels should go in the front and the legs without the warning labels should go in the b
20. l injury A WARNING To reduce the risk of accidental starting ALWAYS make sure the switch is in the OFF O position before plugging tool into the power source SWITCH SWITCH SWITCH IN LOCKED POSITION ASSEMBLY UNPACKING This product requires assembly E Carefully remove the product and any accessories from the box Make sure that all items listed in the packing list are included E Inspect the product carefully to make sure no breakage or damage occurred during shipping E Do not discard the packing material until you have care fully inspected and satisfactorily operated the product E f any parts are damaged or missing please call 1 800 525 2579 for assistance A WARNING If any parts are damaged or missing do not operate this product until the parts are replaced Failure to heed this warning could result in serious personal injury PACKING LIST ONNOARWNH Table Leg 4 Starting Pin Table Leg Phillips Head Screw 16 Table Top Switch Box Nut 3 Switch Box Screw 3 Switch Box Carriage Bolt Washer 2 Carriage Bolt 2 10 Hex Key 1 11 Under Table Guard 2 A WARNING Do not attempt to modify this product or create acces sories not recommended for use with this product Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury A WARNING Do not connect to power supply until
21. ly read the router table operator s manual and the manual for the particular router you are using Learn the applications and limita tions as well as the specific potential hazards related to this tool GUARD AGAINST ELECTRICAL SHOCK BY PREVENT ING BODY CONTACT WITH GROUNDED SURFACES For example pipes radiators ranges refrigerator enclo sures KEEP GUARDS IN PLACE and in good working order REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents DO NOT leave tools or pieces of wood on the tool while it is in operation DO NOT USE IN DANGEROUS ENVIRONMENTS Do not use power tools in damp or wet locations or expose to rain Keep the work area well lit KEEP CHILDREN AND VISITORS AWAY All visitors should wear safety glasses and be kept a safe distance from work area Do not let visitors contact tool or extension cord while operating MAKE WORKSHOP CHILDPROOF with padlocks master switches or by removing starter keys DON T FORCE THE TOOL It will do the job better and safer at the feed rate for which it was designed USE THE RIGHT TOOL Do not force the tool or attach ment to do a job for which it was not designed USE THE PROPER EXTENSION CORD Make sure your extension cord is in good condition Use only acord heavy enough to carry the current your product will
22. ollowing conditions 30 DAY EXCHANGE POLICY During the first 30 days after date of purchase you may either request service under this warranty or you may exchange any RYOBle power tool which does not work properly due to defective workmanship or materials by returning the power tool to the dealer from which it was purchased To receive a replacement power tool or requested warranty service you must present proof of purchase and return all original equipment packaged with the original product The replacement power tool will be covered by the limited warranty for the balance of the two year period from the date of the original purchase WHAT THIS WARRANTY COVERS This warranty covers all defects in workmanship or materials in your RYOBle power tool for a period of two years from the date of purchase With the exception of batteries power tool accessories are warranted for ninety 90 days Batteries are warranted for two years HOW TO GET SERVICE Just return the power tool properly packaged and postage prepaid to an Authorized Service Center You can obtain the location of the Service Center nearest you by contacting a service representative at One World Technologies Inc PO Box 1207 Anderson SC 29622 1207 by calling 1 800 525 2579 or by logging on to www ryobitools com When you request warranty service you must also present proof of purchase documentation which includes the date of purchase for example a bill of sale We will repair any
23. onditions Alert Do not expose to rain or use in damp locations To reduce the risk of injury user must read and understand operator s manual before using this product Read The Operator s Manual Always wear safety goggles or safety glasses with side shields and as necessary a full face shield when operating this product A Safety Alert Precautions that involve your safety No Hands Symbol Failure to keep your hands away from the blade will result in serious personal injury No Hands Symbol Failure to keep your hands away from the blade will result in serious personal injury No Hands Symbol Failure to keep your hands away from the blade will result in serious personal injury No Hands Symbol Failure to keep your hands away from the blade will result in serious personal injury Hot Surface To reduce the risk of injury or damage avoid contact with any hot zulu surface Eye Protection SYMBOLS The following signal words and meanings are intended to explain the levels of risk associated with this product SYMBOL SIGNAL MEANING Indicates an imminently hazardous situation which if not avoided will result DANGER in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Indicates a potentially hazardous situation which if not avoided may result in CAUTION minor or moderate injury Without Safety Alert Symbol Indic
24. r birth defects or other reproductive harm Some examples of these chemicals are e lead from lead based paints e crystalline silica from bricks and cement and other masonry products and e arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles e PARTS AND SERVICE Prior to requesting service or purchasing replacement parts please obtain your model and serial number from the product data plate e MODEL NUMBER A25RT02 e SERIAL NUMBER e HOW TO OBTAIN REPLACEMENT PARTS Replacement parts can be purchased online at www ryobitools com or by calling 1 800 525 2579 Replacement parts can also be obtained at one of our Authorized Service Centers e HOW TO LOCATE AN AUTHORIZED SERVICE CENTER Authorized Service Centers can be located online at www ryobitools com or by calling 1 800 525 2579 e HOW TO OBTAIN CUSTOMER OR TECHNICAL SUPPORT To obtain Customer or Technical Support please contact us at 1 800 525 2579 Ryobie is a registered trademark of Ryobi Limited used under license ONE WORLD TECHNOLOGIES INC 1428 Pearman Dairy Road Anderson SC 29625 Phone 1 800 525 2579 www ryobitools com 987000 115 03 20 07 REV 01
25. router manual before operating the router or using the router table ALWAYS USE THE ARTICULATING ROUTER CUTTER BIT GUARD WHEN USING THE ROUTER ON THE ROUTER TABLE the router must be plugged into the router table switch outlet KEEP HANDS AWAY FROM CUTTING AREA Do not reach underneath the table or in the cutting path with your hands or fingers at any time while the tool is connected to a power source DO NOT USE AWKWARD HAND POSITIONS FIRMLY CLAMP OR BOLT THE ROUTER TABLE TO A WORK SURFACE so that the router table surface is approximately hip height ALWAYS FEED WORKPIECE AGAINST ROTATION OF CUTTER INSPECT FOR AND REMOVE ALL NAILS FROM LUM BER BEFORE ROUTING Following this rule will reduce the risk of serious personal injury KEEP FINGERS AWAY FROM REVOLVING CUTTER USE FIXTURES WHEN NECESSARY ALWAYS SUPPORT WORKPIECE FIRMLY AGAINST TABLE AND FENCE IF THE POWER SUPPLY CORD IS DAMAGED it must be replaced only by the manufacturer or by an authorized service center to avoid risk SAVE THESE INSTRUCTIONS Refer to them frequently and use them to instruct others who may use this tool If you loan someone this tool loan them these instructions also SYMBOLS Some of the following symbols may be used on this product Please study them and learn their meaning Proper interpretation of these symbols will allow you to operate the product better and safer SYMBOL NAME DESIGNATION EXPLANATION C pee en Oe ee eae E Wet C
26. ry could occur if the tool is tipped CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged must be properly repaired or replaced by an authorized service center to avoid risk of personal injury NEVER LEAVE TOOL RUNNING UNATTENDED TURN THE POWER OFF DO NOT LEAVE TOOL UNTIL IT COMES TO A COMPLETE STOP USE THE RIGHT DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of blade or cutter only PROTECT YOUR LUNGS Wear a face or dust mask if the operation is dusty PROTECT YOUR HEARING Wear hearing protection during extended periods of operation DO NOT ABUSE CORD Never carry tool by the cord or yank it to disconnect from receptacle Keep cord from heat oil and sharp edges USE OUTDOOR EXTENSION CORDS When tool is used outdoors use only extension cords marked W A or W These cords are rated for outdoor use and reduce the risk of electric shock NEVER USE IN AN EXPLOSIVE ATMOSPHERE Normal sparking of the motor could ignite fumes GENERAL SAFETY RULES INSPECT TOOL CORDS PERIODICALLY If damaged have repaired by a qualified service technician at an authorized s
27. s into place E To remove push throat plate out from the bottom of the insert plate ATTACHING THE FEATHERBOARD See Figure 15 E Unplug the router table and or the router E Insert the featherboard bolts through the slots in the fence assembly E Slide the featherboard over the featherboard bolts E Install the fence lock knobs and carriage bolt washers over the carriage bolts E Tighten the fence lock knobs INSERTING THE STARTING PIN See Figure 16 Place the starting pin on the router table and use it as a pivot point when cutting small odd shaped pieces NOTE It is not necessary to use the fence when you are using the starting pin but the bit guard should be used to cover the cutter Additionally only use piloted cutters when using the starting pin E Unplug the router table and or the router E Place the starting pin into the hole to the right of the router table throat opening E Push the pin in to secure INSTALLING THE MITER GAUGE See Figure 17 Unplug the router table and or the router E With the router table right side up and the front edge closest to you place the miter gauge bar in the slot near the front of the table with the pointer on the right 15 SLOT FEATHERBOARD CARRIAGE BOLT WASHER sang SSS PIN HOLES MITER GAUGE POINTER ASSEMBLY ATTACHING THE VACUUM HOSE See Figure 18 The vacuum port molded into the fence will accept either a 1 1 4 in or 2 1 2 in vacuum
28. ter Cable 8529 ATTACHING THE ROUTER TO THE TABLE For ease of use assemble the router to the insert plate with the insert plate removed first then install the insert plate router assembly into the router table ATTACHING THE ROUTER TO THE INSERT PLATE See Figures 9 10 E Remove the insert plate m Remove the subbase plate from the router E Using the following chart for reference and using one of the three included sets of three router insert plate screws INSERT PLATE attach the router to the insert plate with the pilot holes CALF ANZ Fig 10 facing the router and the notch in the insert plate facing the back of the router table NOTE When attaching insert plate to the router make sure the holes in the router base match up with the insert plate accurately and are not off center INSTALLING THE ROUTER INSERT PLATE ASSEMBLY See Figure 11 E With the insert plate installed on the router insert router and insert plate assembly into the router table with the notch in the insert plate facing the back of the router table toward the fence assembly E Install the insert plate screws and leave loose until all adjustments have been made ASSEMBLY BRAND MODEL BASE TYPE FASTENER SIZE INSERT PLATE HOLES USED NUMBER OF HOLES C aon emae Frea 10 02 x5 maas dP C maa Reno Fred 10 24x5in OOOO maas OOo O O maia Renon Punge 10 2458 OOOO maas Ooo o C maia Reno FrewPunge 10 24x5 in O maas Ooo waw
29. uipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the product is properly grounded Repair or replace a damaged or worn cord immediately This product is intended for use on a circuit that has an outlet like the one shown in figure 1 It also has a grounding pin like the one shown GROUNDING PIN 120 V GROUNDED OUTLET Fig 1 FEATURES PRODUCT SPECIFICATIONS Table DIMENSIONS cceeeeeeeeeeeeee eee 16 in x 32 in x 1 in Maximum Cutter Diameter 0cccceceeeeeeeeeees 1 15 16 in Fence Length se deccseee tart shee teiadeuin erin eeesaee 28 in VACUUM PORT ASSEMBLY ey PLATE KNOW YOUR ROUTER TABLE See Figure 2 The safe use of this product requires an understanding of the information on the product and in this operator s manual as well as a knowledge of the project you are attempting Before use of this product familiarize yourself with all operating features and safety rules ARTICULATING ROUTER CUTTER BIT GUARD The articulating router cutter bit guard on the fence assem bly provides a barrier to protect the operator from contact with the cutter and is designed to stay in contact with the workpiece FEATHERBOARD The featherboard

Ryobi A25RT02 Router User Manual

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