Razor 15130412 Motorcycle User Manual
Contents
1. Vehicle was running but Loose wires or connectors Check all wires and connectors to make sure they are tight suddenly stopped Blown fuse If the motor is overloaded it could blow the fuse Replace fuse Refer to instructions on page 6 An excessive overload such as too heavy a rider or too steep a hill could cause the motor to overheat If the Sport Mod suddenly stops running wait a few seconds and then push the breaker to reset the circuit Correct the conditions that caused the breaker to trip and avoid repeatedly tripping the breaker Short run time less than Undercharged battery Charge the battery A new battery should have been charged for at least 12 30 minutes per charge hours before using the vehicle for the first time and up to 8 hours after each subsequent use Check all wires and connectors Make sure the battery connector is tightly plugged into the charger connector and that the charger is plugged into the wall Make sure power flow to the wall outlet is on Battery is old and will not accept Even with proper care a rechargeable battery does not last forever Average full charge battery life is 1 to 2 years depending on vehicle use and conditions Replace only with a Razor replacement battery Brakes are not adjusted properly Refer to adjusting the brakes instructions on page 4 Vehicle runs sluggishly Driving conditions are too stressful Use only on solid flat clean and dry surfaces such as pavement or level gr2. tires tubes batteries and chargers are available for purchase at some Razor retail partners or online at www razorama com For other parts contact an authorized Razor repair center Q Repair Centers For a list of authorized Razor repair centers e Check online at www razor com e Send e mail to customerservice razorusa com or call 866 467 2967 for the center nearest you A warninc To prevent shock or short circuit please follow the instructions in order and do not skip or combine any steps A WARNING If a battery leak develops avoid contact with the leaking acid and place the damaged battery in a plastic bag Refer to the disposal instructions at left If acid comes into contact with skin or eyes flush with cool water for at least 15 minutes and contact a physician TROUBLESHOOTING GUIDE Problem Possible Cause Solution Vehicle does not run Undercharged battery Charge the battery A new battery should have been charged for at least 12 hours before using the vehicle for the first time and up to 8 hours after each subsequent use Check all connections Make sure the charger port is tightly plugged into the charging port on the Sport Mod and that the charger is plugged into the wall Make sure power flow to the wall outlet is on Charger is not working You may check to see if your charger is working by using a volt meter or asking your local Razor authorized service center to test your charger for you
3. 1 2 turn until the desired brake adjustment is attained Most adjustments are complete at this step If brake still needs further adjustment proceed to step 2 REPAIR AND MAINTENANCE Check the Razor web site for any updates on the latest repair and maintenance procedures Turn power switch off before conducting any maintenance procedures QO Inflating the Tires Tires are inflated when shipped but they invariably lose some pressure between the point of manufacturing and your purchase 1 Using a bicycle style tire pump equipped for a Schrader type valve inflate the front tire to the PSI indicated on the sidewall of the tire A WARNING The brake is capable of skidding the tire and throwing an unsuspecting rider Practice in an open area free from obstacles until you are familiar with the brake function Avoid skidding to a stop as this can cause you to lose control or damage the rear tire Note The brake lever contains a safety switch to stop the motor when the brake is applied In an emergency applying the brake will always stop the motor Do not disable or replace this lever with anything other than a genuine Razor replacement part Note The pressurized air supplies found at gasoline stations are designed to inflate high volume automobile tires If you decide to use such an air supply to inflate your Sport Mod tires first make sure the pressure gauge is working then use very short bursts to infl
4. Box 3610 Cerritos CA 90703 12102007 O Copyright 2006 Razor USA All rights reserved 12
5. POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS INVOLVING THE USE OF THIS SCOOTER ELECTRIC VEHICLE TO DETERMINE IF COVERAGE IS PROVIDED YOU SHOULD CONTACT YOUR INSURANCE COMPANY OR AGENT SAFETY REMINDERS PRE RIDE CHECKLIS Loose Parts Tire Inflation Check and secure all fasteners before every ride Make sure Periodically inspect the tires for excess wear and regularly check steering stem clamp bolts are locked properly in place There the tire pressure and re inflate as necessary If you get a flat tire should not be any unusual rattles or sounds from loose parts the inner tube can be patched or a new tube can be purchased or broken components If you are not sure ask an experienced from Razor or an authorized repair center mechanic to check Safety Gear Brake Always wear proper protective equipment such as an approved Check the brake for proper function When you squeeze the lever safety helmet elbow pads and kneepads Always wear shoes the brake should provide positive braking action When you apply lace up shoes with rubber soles never drive barefooted or the brake with the speed control on the brake cut off switch will in sandals and keep shoelaces tied and out of the way of the stop the motor wheels motor and drive system Check for cracks or broken connections Although broken frames are rare it is possible for an aggressive driver to bash into a curb or wall and wreck and bend or break a frame Get in the habit of in
6. top of battery assembly through the rear fender _ __ 4 Remove the fuse and replace 5 Close the fuse cover with a new one of equal amperage Note Amperage rating is located on top of fuse Fuse must be replaced with one of equal amperage Q Battery Care and Disposal Do not store the battery in temperatures above 75 or below 10 F GZ VO CONTAINS SEALED LEAD BATTERY BATTERY MUST BE RECYCLED Disposal Your Razor product uses sealed lead acid batteries which must be recycled or disposed of in an environmentally sound manner Do not dispose of a lead acid battery in a fire The battery may explode or leak Do not dispose of a lead acid battery in your regular household trash The incineration land filling or mixing of sealed lead acid batteries with household trash is prohibited by law in most areas Return exhausted batteries to a federal or state approved lead acid battery recycler or a local seller of automotive batteries If you live in Florida or Minnesota it is prohibited by law to throw away lead acid batteries in the municipal waste stream A Charger The transformer charger supplied with the Sport Mod should be regularly examined for damage to the cord plug enclosure and other parts and in the event of such damage the bike must not be charged until it has been repaired or replaced Use ONLY with the recommended charger Q Replacement Parts The most frequently requested replacement parts wheels
7. A OWNER S MANUAL Read and understand this entire manual before riding For assistance contact Razor DO NOT RETURN TO STORE Item Number 15130412 CONTENTS Safety Wa mings eeka a E A R EAS AAR RENA 1 Betore You BO Mitad N 2 Assembly and SetU prsesia enaisi 3 4 Repair and MaiMtenanCe ooocociccocoocccccccccccccnnnnnnnnnnncos 4 6 SAFETY WARNINGS Troubleshooting GUIAB oooooccccoocccccccoonccncconnnonononnonnno 7 8 Sport Mod PANS ani didas 9 10 Safety nEn EIEE E EE 12 VAVE AEE II A A EEE A ET E T 12 A WARNING Riding the Sport Mod can be a hazardous activity Certain conditions may cause the equipment to fail without fault of the manufacturer Like other electric vehicles the Sport Mod can and is intended to move and it is therefore possible to lose control fall off and or get into dangerous situations that no amount of care instruction or expertise can eliminate If such things occur you can be seriously injured or die even when using safety equipment and other precautions RIDE AT YOUR OWN RISK AND USE COMMON SENSE This manual contains many warnings and cautions concerning the consequences of failing to maintain inspect or properly use your Sport Mod Because any incident can result in serious injury or even death we do not repeat the warning of potential serious injury or death each time such a possibility is mentioned APPROPRIATE RIDER USE AND PARENTAL SUPERVISION This manual contains important sa
8. a fully charged battery therefore you must charge the battery prior to use e Initial charge time 12 hours e Recharge time up to 8 hours e Fully charge once a month when not in use Charger Port 1 Plug the charger port into the port on the Sport Mod The charger works with the power switch in either the on or off position Attaching the Handlebars 2 Insert handlebar assembly into the fork until it stops Raise to desired height keeping the stem and fairing aligned within the red arrows of the safety zone 1 Loosen the two hexagonal bolts with the 3mm hexagonal wrench and remove the plastic handlebar cover 5 Secure the two hexagonal bolts with the 3mm hexagonal wrench 4 Put the plastic handlebar cover back in place e Run time up to 40 minutes e Average battery life 250 charge discharge cycles e Do not store below 32 degrees this can damage the battery 2 Plug the charger plug into a wall outlet 3 Tighten down the hexagonal bolt with the 6mm hexagonal wrench A WARNING Rechargeable batteries are only to be charged under adult supervision Always disconnect your Sport Mod from the charger before cleaning with liquid Note If your charger does not look like the one illustrated your unit has been supplied with an alternative charger The specifications and charging procedure would not change The charger has a small window with one LED or two LEDs to indicate th
9. ate to the correct PSI If you inadvertently over inflate the tire release the excess pressure immediately A Chain and Rear Tire Replacement Tools required Phillips screwdriver 10mm wrench two 2 8mm wrenches and two 2 17mm wrenches 1 With a Phillips screwdriver 2 With a 10mm wrench loosen 3 With two 8mm wrenches remove the screws that secure the the brake cable anchor and loosen the brake housing anchor and chainguard Remove chainguard disconnect the brake cable disconnect Keep the spacer and washers together 4 With two 17mm wrenches 5 Pull the wheel out Note the G Install the new chain or wheel loosen the axle nuts Push the arrangement of the hardware by slipping the chain around the wheel forward in the slots to loosen sequence axle Slide the axle into the slots on the chain Note Your hands will get greasy the frame Slide the wheel forward doing this and maneuver the chain onto the rear sprocket front sprocket and chain tensioner Tighten the axle nuts Note This step will work better with the Sport Mod flipped upside down 7 Tighten the brake housing 8 Re connect the brake cable and 9 Re attach the chain guard Test anchor securely tighten the brake cable anchor ride and check Readjust as needed REPAIR AND MAINTENANCE LJ Replacing the Fuse Pe eee e E 1 Make sure the power switch is turned off 3 Open the fuse cover to expose the fuse 2 Locate fuse cover on
10. bricant such as 3 in 1 or Tri Flow to the chain or grinding sounds Need Help Visit our web site for updates and a list of authorized service centers at www razor com or call toll free at 866 467 2967 Monday Friday 8 00 AM 5 00 PM Pacific Time SPORT MOD PARTS Keep your Sport Mod running for years with genuine Razor parts Visit our web site or e mail us for more information on spare part availability Specifications subject to change without notice 01 02 03 03 1 03 2 03 3 03 4 04 05 06 07 08 09 Handlebar grip right left Brake lever assemble complete Handlebar 6mm stem bolt Washer Fixation bracket Wedge Speed controller Handlebar front cover Handlebar rear front Handlebar rear cover fixup sheet Headset upper Frame 10 11 12 13 14 15 16 17 18 19 20 21 22 Headset lower Front fork Front wheel complete Control module Battery 2 12V 7Ah Motor 24V 250W Kickstand Rear wheel complete Chain Chain guard Rear head cover Front head cover Front fender 23 24 25 26 27 28 29 30 31 32 33 34 Right side cover of frame On Off switch Main switch protector Left side cover of frame Charger port w wires Rear seat cover Seat Left side cover of footplate Right side cover of footplate Footplate Rear cover Rear fender US Uso W372 S SPORT MOD PARTS 2923 25 24 26 2 SB 1918 CALIFORNIA DECLARATION YOUR INSURANCE
11. e charge status Refer to the illustration on the charger unit for the actual charging and charged status indications for your model charger Chargers have built in over charge protection to prevent battery from being over charged Be sure to properly align the groove on the charger input plug with the corresponding socket on the case otherwise no charging action will occur A WARNING Failing to properly adjust and tighten the clamps and retainers that affix the handlebar can cause you to lose control and fall ASSEMBLY AND SET UP Attaching the Front Wheel a 3 Insert the tab on the lock washer into the hole on the front fork and tighten the nuts with the supplied wrench 2 Insert the wheel into the front fork with the lock washers on the outside of the fork 1 Remove the packing material from the front fork Testing the Brakes To use the brake squeeze the lever to increase the pressure on the brake The brake lever is fitted with a cable adjuster to compensate for cable stretch and or to fine tune the lever movement to brake engagement If the brake is not engaging properly follow instructions for adjusting the brakes outlined below UA Adjusting the Brakes 2 if the brake lever adjuster is threaded outward and the brake still has too much slack use the rear brake adjuster for additional adjustment 1 To adjust the brake play thread the brake lever adjuster in or out 1 4 to
12. fety information It is your responsibility to review this information and make sure that all riders understand all warnings cautions instructions and safety topics and assure that young riders are able to safely and responsibly use this product Razor recommends that you periodically review and reinforce the information in this manual with younger riders and that you inspect and maintain your children s vehicle to insure their safety The recommended rider age of 12 and older for Sport Mod is only an estimate and can be affected by the rider s size weight or skills Any rider unable to fit comfortably on the Sport Mod should not attempt to ride it A parent s decision to allow his or her child to ride this product should be based on the child s maturity skill and ability to follow rules Keep this product away from small children and remember that this product is intended for use only by persons who are at a minimum completely comfortable and competent while operating the vehicle DO NOT EXCEED THE WEIGHT LIMIT OF 220 pounds Rider weight does not necessarily mean a person s size is appropriate to fit or maintain control of the Sport Mod Do not touch the motor on your Sport Mod when in use as it can become very hot Refer to the section on safety for additional warnings ACCEPTABLE RIDING PRACTICES AND CONDITIONS Always check and obey any local laws or regulations which may affect the locations where the Sport Mod may be used
13. on public property The Sport Mod is meant to be used only in controlled environments free of potential traffic hazards and not on public streets or sidewalks Do not ride your Sport Mod in any areas where pedestrian or vehicle traffic is present Ride defensively Watch out for potential obstacles that could catch your wheel or force you to swerve suddenly or lose control Be careful to avoid pedestrians skaters skateboards scooters bikes children or animals who may enter your path and respect the rights and property of others Do not attempt or do stunts or tricks on your Sport Mod The Sport Mod is not made to withstand abuse from misuse such as jumping curb grinding or any other type of stunts Maintain a hold on the handlebars at all times Never carry passengers or allow more than one person at a time to ride the Sport Mod Never use near steps or swimming pools Keep your fingers and other body parts away from the drive chain steering system wheels and all other moving components Never use headphones or a cell phone when riding Never hitch a ride with another vehicle Do not ride the Sport Mod in wet weather and never immerse the Sport Mod in water as the electrical and drive components could be damaged by water or create other possibly unsafe conditions The Sport Mod is intended for use on solid flat clean and dry surfaces such as pavement or level ground without loose debris such as rocks or gravel Wet
14. ound Tires are not properly inflated The tires are inflated when shipped but they invariably will lose some pressure between the point of manufacturing and your purchase Refer to tire inflation instructions on page 4 Vehicle is overloaded Make sure you do not overload the vehicle by allowing more than one rider at one time exceeding the 220 lb maximum weight limit going up a hill or towing objects behind the vehicle If the vehicle is overloaded the circuit breaker may trip and shut off power to the motor Correct the driving conditions that caused the overload wait a few seconds and then push the breaker to reset the circuit Avoid repeatedly tripping the circuit breaker TROUBLESHOOTING GUIDE Problem Possible Cause Solution Sometimes the vehicle Loose wires or connectors Check all wires around the motors and all connectors to make sure they are doesn t run but other times tight it does Motor or electrical switch damage Contact your local Razor authorized service center for diagnosis and repair Charger gets warm during Normal response to charger use No action required This is normal for some chargers and is no cause for use concern If your charger does not get warm during use it does not mean that it is not working properly Vehicle does not stop when Brakes are not adjusted properly Refer to adjusting the brakes instructions on page 4 applying the brake Vehicle makes loud noises Chain is too dry Apply a lu
15. paint dents or kinked cables that may have occurred during WARNING DO shipping Because the Sport Mod was 95 percent assembled and packed at the factory there should not be any NOT USE NON RAZOR problems even if the box has a few scars or dents PRODUCTS WITH YOUR RAZOR SPORT MOD The Sport Mod has been built to QU Estimated Assembly and Set Up Time certain Razor design specifications Razor recommends assembly by an adult with experience in bicycle mechanics The original equipment supplied at Allow up to 15 minutes for assembly not including initial charge time the time of sale was selected on Allow up to 12 hours for initial charge see page 3 for charging information the basis of its compatibility with the frame fork and all other parts Certain aftermarket products may Charger or may not be compatible Speed Control Charger Port Q Required Tools Some tools may be supplied however we recommend the use of mechanic s grade tools Use the supplied tools only as a last resort L 3mm and 6mm 8mm 10mm and 17mm Phillips screwdriver Bicycle style tire pump hexagonal key wrenches wrenches for Schrader valve tires included with pressure gauge Need Help Visit our web site for updates and a list of authorized service centers at www razor com or call toll free at 866 467 2967 Monday Friday 8 00 AM 5 00 PM Pacific Time ASSEMBLY AND SET UP UA Charging the Battery Your Sport Mod may not have
16. slick or uneven and rough surfaces may impair traction and contribute to possible accidents Do not drive the Sport Mod in mud ice puddles or water Avoid excessive speeds that can be associated with downhill rides Never risk damaging surfaces such as carpet or flooring by use of a Sport Mod indoors Do not ride at night or when visibility is impaired PROPER RIDING ATTIRE Always wear proper protective equipment such as an approved safety helmet elbow pads and kneepads A helmet may be legally required by local law or regulation in your area Always wear shoes never drive barefooted or in sandals and keep shoelaces tied and out of the way of the wheels motor and drive system USING THE CHARGER The charger supplied with the Sport Mod should be regularly examined for damage to the cord plug enclosure and other parts and in the event of such damage the bike must not be charged until the charger has been repaired or replaced Use only with the recommended charger The charger is not a toy Always disconnect from the charger prior to wiping down and cleaning your Sport Mod with liquid FAILURE TO USE COMMON SENSE AND HEED THE ABOVE WARNINGS INCREASES RISK OF SERIOUS INJURY USE WITH APPROPRIATE CAUTION AND SERIOUS ATTENTION TO SAFE OPERATION BEFORE YOU BEGIN Remove contents from box Remove the foam separators that protect the components from damage during shipping A Inspect the contents of the box for scratches in the
17. specting yours regularly E Frame Fork and Handlebars DO NOT RETURN TO STORE Do not use this vehicle for the first time until you have inflated the tires to the correct PSI and charged the battery for at least 12 hours Failure to follow these instructions may damage your vehicle and void your warranty WARRANTY Razor Limited Warranty For your records save your original sales receipt with this manual and write The manufacturer warranties this product to be free of manufacturing defects the serial number below for a period of 90 days from date of purchase This Limited Warranty does not cover normal wear and tear tires tubes or cables or any damage failure or loss caused by improper assembly maintenance or storage or use of the item N mber Razor Sport Mod 15130412 This Limited Warranty will be void if the product is ever e used in a manner other than for recreation e modified in any way e rented The manufacturer is not liable for incidental or consequential loss or damage due directly or indirectly to the use of this product Razor does not offer an extended warranty If you have purchased an extended warranty it must be honored by the store at which it was purchased Need Help Visit our web site for updates and a list of authorized service centers at www razor com or call toll free at 866 467 2967 Monday Friday 8 00 AM 5 00 PM Pacific Time Patent Pending Printed in China for Razor USA LLC PO
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