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Quadra-Fire CB1200I-B Stove User Manual

1. Optional Outside Air Figure 8 2 Page 8 7014 083C October 26 2006 OUADRA FIRE C Minimum Clearances To Combustibles for Masonry and Zero Clearance Fireplaces z Wu a D Figure 9 1 MANTEL Face Trim D Minimum Opening for Masonry and Zero Clearance Fireplaces for Built In Using Rear Shroud Figure 9 2 October 26 2006 CB1200 I Pellet Insert pf inches Millimeters nes side wall B Insert top to mantel 12 305 D Hearth Extension Front 6 153 E Hearth Extension Sides 8 203 NOTE A Quadra Fire floor protector Part 811 0730 is available through your dealer to be used as a floor protector for the section under the insert body only Floor protection to front and sides of insert unit must be supplied in addition to this part TJ inches mmens Rear Width ET 15 172 Height Top Vent 25 1 2 Height Rear Vent 22 1 2 D Front Width 29 1 4 The size of your floor protector choice must be added to this dimension If using Quadra Fire floor protector Part 811 0730 allow 1 1 2 88mm 7014 083C Page 9 CB1200 I Pellet Insert E Masonry Minimum Opening CT Location mones witimeter Rear Width B Dept Height Top Vent 19 1 2 D Front Width 29 1 4 F Floor Protection 1 Zero Clearance Installations It is necessary to install a floor protection of non combus tible material with
2. 44 WARNING Fire Risk e Do not operate appliance before reading and understanding operating instructions Failure to operate appliance properly may cause a house fire October 26 2006 7014 083C Page 5 CB1200 I Pellet Insert OUADRA DE C Tools And Supplies Needed E Inspect Appliance amp Components and Pre Use Check List Tools and building supplies normally required for installation unless installing into an existing masonry fireplace Place the appliance in a location near the final installation area and follow the proce dures below Reciprocating Saw Safety Glasses Hammer Framing Square Phillips Screw driver Electric Drill amp Bits 1 4 Open the appliance and remove all the parts and articles packed inside the Component Pack Inspect all the parts and glass for ship ping damage Contact your dealer if any irregu larities are noticed 3 All safety warnings have been read and fol lowed D Measuring Standards a This Owner s Manual has been read 5 Floor protection requirements have been met 1 Pipe measurements are from center line to center line 6 Venting is properly installed 2 Vertical terminations are measured to top of pipe an The proper clearances from the appliance and chimney to combustible materials have been The chimney meets the required minimum height 10 All labels have been removed from the glass door Measure vertical 11 Plated surfaces have been wiped clean if cl
3. Owner s Manual UADRA FIRE CB1200 I PELLET INSERT Installation and Operation Model CB1200I B Tested and Beaverton Listed by Oregon USA C US OMNI Test Laboratories Inc pepp mi dj Palasi Pres bem Mad lu a CAUTION DO NOT DISCARD THIS MANUAL e Important operating and maintenance instruc tions included Leave this manual with party responsible for use Read understand and follow these instruc tions for safe installa and operation tion and operation d WARNING Please read this entire manual before installation and use of this pellet fuel burning room heater Failure to follow these instructions could result in property damage bodily injury or even death e Do not store or use gasoline or other flam mable vapors and liquids in the vicinity of this or any other appliance Do not overfire If any external part starts to glow you are overfiring Reduce feed rate Overfiring will void your warranty Comply with all minimum clearances to com bustibles as specified Failure to comply may cause house fire CAUTION Tested and approved for wood pellets and shelled field corn fuel only Burning of any other type of fuel voids your warranty www quadrafire com 7014 083C r HOT DO NOT TOUCH SEVERE BURNS MAY RESULT CLOTHING IGNITION MAY RESULT me during operati
4. iechnologies Page 44 7014 083C October 26 2006
5. 10 Junction Box And Wiring Harness The junction box is located on the right side of the appliance behind the right front access panel The junction box and wiring harness are replaced as one component 11 Power Supply The power outlet is located on the right side of the appliance Check the wall receptacle for 120 volt 60 Hz standard current Make sure the outlet is grounded and has the correct polarity A good surge protector is recommended When operating with a generator you need at least 600 watts of power or with an inverter at least 800 watts of power available for the appliance during the start cycle 12 Red Call Light The red call light is on the right side behind the right side panel The function of the red call light is to indicate that the thermostat is calling for heat 13 Reset Button The reset button is located on the right side of firebox behind right side panel The function of the reset button is to momentarily open the thermostat circuit which restarts the system 14 Thermocouple The thermocouple is located on top of the firepot inside the thermocouple cover ceramic protection tube The thermocouple sends a millivolt signal to the control box indicating the preset temperatures of the green and red lights have been obtained 15 Thermostat The appliance is designed to run on a 12 volt AC thermostat The heat anticipator if present should be set on the lowest setting available Page 35
6. CB1200 I Pellet Insert OUADRA DE 16 Snap Disc 1 Convection Blower 125 F 19 Vacuum Switch Snap disc 1 is located on the right side of the firebox There The vacuum switch is located at the rear of the appliance are 2 purple wires connected to it This snap disc turns the This switch turns the feed system on when vacuum is present convection blower on and off as needed Power is always _ in the firebox The vacuum switch is a safety device to shut present at snap disc 1 off the feed motor if the exhaust or the heat exchanger 17 Snap Disc 2 Fuel Delivery Interrupt 200 F system is dirty or plugged or if the firebox door is open Snap disc 2 is located on the back side of the feed drop 29 Wiring Harness tube There is 1 orange wire and 1 black wire connected to it This snap disc will turn off the feed system which will turn See Figure 36 1 below off the appliance if an overfire condition should occur or if the convection blower should fail to operate If this occurs the snap disc with automatically reset itself 18 Snap Disc 3 Burn Back Protector 250 F Snap disc 3 is mounted on the right side of the auger tube just below feed motor and has a reset button To access it remove the right side panel If the fire tries to burn back into the feed system or push exhaust up the feed tube this snap disc will shut the entire system off This disc must be manually reset T STAT CONN YEL SNAP DISC 2 YEL SNAP DISC 2
7. Home Technologies 1445 North Highway Colville WA 99114 Division of HNI INDUSTRIES www quadrafire com Please contact your Quadra Fire dealer with any questions or concerns For the number of your nearest Quadra Fire dealer please call 1 800 926 4356 CAUTION Do NOT discard this manual Important operating and maintenance instructions included Read understand and follow these instruc tions for safe installation and operation Leave this manual with party responsible for use and operation Your Records for Model CB1200 Pellet Insert WHERE PURCHASED SERIAL NUMBER DATE PURCHASED DATE INSTALLED TELEPHONE This product may be covered by one or more of the following patents United States 4593510 4686807 4766876 4793322 4811534 5000162 5016609 5076254 5113843 5191877 5218953 5263471 5328356 5341794 5347983 5429495 5452708 5542407 5601073 5613487 5647340 5688568 5762062 5775408 5890485 5931661 5941237 5947112 5996575 6006743 6019099 6048195 6053165 6145502 6170481 6237588 6296474 6374822 6413079 6439226 6484712 6543698 6550687 6601579 6672860 6688302B2 6715724B2 6729551 6736133 6748940 6748942 6769426 6774802 6796302 6840261 6848441 6863064 6866205 6869278 6875012 6880275 6908039 6919884 D320652 D445174 D462436 Canada 1297749 2195264 2225408 2313972 Australia 780250 780403 1418504 or other U S and foreign patents pending HEARTH HOME
8. Insulation in this space will cause a heat buildup which may ignite wood framing NOTE Clearances may only be reduced by means approved by the regulatory authority having jurisdiction To provide reasonable fire safety the following should be given serious consideration 1 Install at least one smoke detector on each floor of your home to ensure your safety They should be located away from the heating appliance and close to the sleeping areas Follow the smoke detector manufacturer s placement and installation instructions and be sure to maintain regularly 2 A conveniently located Class A fire extinguisher to contend with small fires resulting from burning embers 3 A practiced evacuation plan consisting of at least 2 escape routes 4 A plan to deal with a hopper fire as follows In the event of a hopper fire Bet ed st a Notify fire department thermostat location is in an adjacent room or on a different b Prepare occupants for immediate evacuation floor level you will notice higher temperatures near the c Close all openings into the appliance appliance d Unplug appliance e While awaiting fire department watch for ignition ih CAUTION of adjacent combustibles from overheated vent pipe hot embers or sparks from the chimney e Do NOT connect this unit to a chimney flue servicing f Pour a bucket of water into the appliance another appliance Le e Do NOT connect to any air distribution duct or system pper
9. Once you are satisfied with the positioning remove trim and set aside Remove the paper from double sided tape that is to accept trim side Align side and then press hard against tape to secure side piece Repeat for other side Install front trim piece last There are 3 holes in the back flange of the top to secure it to the wall if necessary Use the appropriate fastener for the type of wall material i e brick sheetrock etc OUADRA FIRE EXPLODED VIEW OF SCISSORS DOUBLE SIDED TAPE ST CUT TOP EDGE OF TRIM INSTALL FRONT TRIM LAST NOT BOTTOM EDGE CORNERS OVERLAP SIDE TRIM PIECES Figure 20 2 er Figure 20 3 NOTE 3 8 inch 9 5mm thick tile or like material can be cut to size and fit under lip of top trim edge for a decora tive touch Figure 20 3 44 WARNING Sheet metal trim edges will be sharp For safety purposes wear gloves Injury can occur 7014 083C October 26 2006 QUADRA IRE CB1200 I Pellet Insert F Panel and Trim Set Standard Size 30 H x 40 W 762mm x 1016mm Large Size 33 H x 50 W 838mm x 1270mm Included in Kit 2 side panels 1 top panel 2 side trim 1 top trim 2 corner brackets and fastener package Tools Needed Phillips and flat head screw drivers 1 Unpack and lay out parts face down flanges up on a non abrasive surface as shown in Figure 21 1 Install 1 8 32 x 3 8 s
10. a R value of 3 0 1 inch 25mm minimum thickness with a k value of 0 58 or a 1 inch 25mm air space between insert base and hearth 2 Non Zero Clearance Installations A non combustible floor protector is required with a mini mum R value of 3 0 1 inch 25mm minimum thickness with a k value of 0 58 extending 6 inches 153mm in front of the insert and 8 inches 203mm to each side of the door opening See alternate floor protection worksheet Page 10 7014 083C OUADRA FIRE G Calculating Alternate Floor Protection Material Thermal Conductivity k value The k value indicates the amount of heat in BTU s that will flow in 1 hour through 1 square foot of a uniform material 1 inch thick for each degree F of temperature difference from one side of the material to the other The LOWER the k factor means less heat is being conducted through the non combustible material to the combustible material beneath it The k value of a material must be equal or smaller then the required k value to be accept able BTU inch foot hour F Thermal Resistance R value The R value is a measure of a material s resistance to heat transfer R value is convenient when more than one materi al is used since you can add the R values together whereas you can not do this for k value The HIGHER the R factor means less heat is being conducted through the non com bustible material to the combustible material beneath
11. above Distance from permanently closed windows a Notless than 12 inches 305mm below horizontally from or above Distance between bottom of termination and grade should be 12 inches 305mm minimum This is con ditional upon plants in the area and nature of grade surface The grade surface must be a non combustible material i e rock dirt The grade surface must not be lawn Distance between bottom of termination and public walkway should be 84 inches 2134mm minimum Distance to combustible materials must be 24 inches 610mm minimum This includes adjacent buildings fences protruding parts of the structure roof overhang plants and shrubs etc Termination Cap Location Home Electrical Service Side to side clearance is to be the same as minimum clearance to vinyl inside corners Clearance of a termination cap below electrical service shall be the same as minimum clearance to vinyl soffits Clearance of a termination cap above electrical service will be 12 inches 805mm minimum Location of the vent termination must not obstruct or interfere with access to the electrical service October 26 2006 CB1200 I Pellet Insert OUADRA FIRE A WARNING Improper installation adjustment alteration service or C Equivalent Feet of Pipe The table below can help you calculate the equivalent feet of pipe which is a method used to determine pellet vent size See Figure 13 1 maintenance can cause injury or
12. box defective Replace control box Appliance fails to shut Call light on Turn thermostat off off If call light does not go out disconnect thermostat wires from appliance If call light does go out thermostat or wires are defective Page 28 7014 083C October 26 2006 OUADRA FIRE CB1200 I Pellet Insert Symptom Possible Cause Corrective Action Convection blower fails to Start Exhaust blower fails to start or does not shut off Large lazy flame orange color Black ash on glass Nuisance shutdowns Appliance calls for heat Call light illuminates Exhaust blower starts No feed or igniter October 26 2006 No call light 1 snap disc defective Blower not plugged in Blower is defective Control box is defective Blower not plugged in Blower is clogged with ash Blower is defective Control box is defective Dirty appliance Poor fuel quality high ash content Firepot clean out plate not completely closed Excessive amount of fuel Low flame Sawdust buildup in hopper Feed motor is reversing Defective thermocouple Defective control box Firepot more than 1 2 full Thermocouple is defective or not properly plugged in Defective control box 7014 083C Defective control box Replace snap disc Check that blower is plugged into wire har ness Replace blower Replace control box Check that blower is plugged into wire har ness Clean exh
13. in your appliance Consult your Quadra Fire dealer for best results STANDARD ASTM E1509 ULC S628 and ULC ORD C1482 Room Heater Pellet Fuel Burning Type and UM 84 HUD Mobile Home Approved B Mobile Home Approved This appliance is approved for mobile home installations when not installed in a sleeping room and when an outside combustion air inlet is provided The structural integrity of NOTE Hearth amp Home Technologies manufacturer of the mobile home floor ceiling and walls must be maintained this appliance reserves the right to alter its products The appliance must be properly grounded to the frame of their specifications and or price without notice the mobile home and use only listed pellet vent Class L or PL connector pipe A Quadra Fire Outside Air Kit must be installed in a mobile home installation C Glass Specifications This appliance is equipped with 5mm ceramic glass Replace glass only with 5mm ceramic glass Please contact your dealer for replacement glass NOTE This installation must conform with local codes In the absence of local codes you must comply with the ASTM E1509 UM 84 HUD ULC ORD C 1482 D Electrical Rating 115 VAC 60 Hz Start 4 1 Amps Run 1 1 Amps Page 4 7014 083C October 26 2006 OUADRA FIRE Getting Started CB1200 I Pellet Insert A Design Installation amp Location Considerations 1 Appliance Location Consideration must be given
14. of horizontal pipe and a foot of 3 in or 4 in 76mm or 102mm Diameter Pipe 2 4 5 6 7 8 9 10 ALTITUDE IN THOUSANDS OF FEET horizontal pipe is twice as restrictive as a foot of Figure 13 2 vertical pipe October 26 2006 7014 083C Page 13 CB1200 I Pellet Insert Venting Systems A Direct Connect With Outside Air NOTE In Canada only a full reline is allowed per ULC S 628 ORD ULC C1482 NOTE Use metal plate around exhaust vent pipe and seal all edges with non flammable insulation such as fiberglass mineral wool or ceramic material Do not use high tempera ture caulking materials to seal any edge to prevent future serviceability OUADRA FIRE B Direct Connect Without Outside Air 7 Ly a 4 ini Le L Lo A r Outside Air i E H through H iz E Rear Wall N L T I in MA A H ci Tan n EE HE LI H H Figure 14 1 Figure 14 2 NOTE Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY lllustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference CAUTION Never draw outside combustion air from e Wall floor or ceiling cavity e Enclosed space such as an attic or garage Page 14 7014 083C WARNING M Fire Risk Inspection of Chimney e Masonry chimney must be in good condition e Meets minimum standard of NFPA 211 e Factory built chimney must be 6 inch
15. or replace them These items include but are not limited to steel and cast iron components all gas burners gas logs combustion chambers heat exchanger systems stainless steel firebox components plating doors glass damaged by thermal breakage steel baffle supports steel and ceramic baffles and manifold tubes Labor is for the first five years THREE YEAR WARRANTY Our pellet firepots are covered under Hearth amp Home Technologies three year warranty program Labor is for 3 years TWO YEAR WARRANTY All electrical components such as but not limited to blowers wiring vacuum switches speed controls control boxes thermodisc switches pilot assembly gas valves thermostats and remotes are covered under Hearth amp Home Technologies two year warranty program Effective April 2005 igniters are also covered under the two year warranty Labor is for two years ONE YEAR WARRANTY Porcelain and Powder Coat finishes are warranted against manufacturer defects for one year Labor to repair or replace these parts is covered for one year reimbursed per our warranty service fee schedule CONDITIONS This warranty is non transferable and is made to the original retail purchaser only provided that the purchase was made through an authorized dealer of Hearth amp Home Technologies It must be installed and operated at all times in accordance with the Installation and Operating Instructions furnished with this product as well as any applicable local an
16. property damage Refer to the owner s information manual provided with this appli ance For assistance or additional information consult a qualified installer service agency or your dealer Example of 3 Elbow Rear Vent Termination Calculation Component Elbows Pipe By Feet Equivalent Feet Ro Eboworte 3 x 5 18 e x 3 ES Ho zonta Pipe 7 x 1 7 Vecar o x os 1 Total Equivalent Feet 23 Note This is a generic example and is not intended to represent any specific fuel type Figure 13 1 D Pipe Selection Chart The chart will help you in determing proper venting size according to the equivalent feet of pipe calcuated above and the altitude above sea level of this installa tion See Figure 13 2 4 in 102mm Diameter Pipe Only Locate the calculated equivalent feet of pipe on the vertical left side of the chart Move to the right horizontally on the chart until you reach your altitude above sea level l l l l l l l l l l l l l l l l Equivalent Pipe 3 l Length In Feet l l l l l l l l l l l If you fall below the diagonal line 3 or 4 inch 76 to 102mm pipe may be used If it is anywhere above l l l l l l l l l l l l l I l l l l l l e a the diagonal line a 4 inch 102mm diameter pipe is requried The chart reveals that a 90 elbow is 5 times as restrictive to the flow of exhaust gases under positive pressure as 1 foot
17. to fabrication to shipping Our guarantee of quality is more than a word it s Quadra Fire tradition and we proudly back this tradition with a Lim ited Lifetime Warranty We wish you and your family many years of enjoyment in the warmth and comfort of your hearth appliance Thank you for choosing Quadra Fire With warm regards i E w l T Bmw Lis ay 2 Dan Henry Vice President Advanced Technolgies Alan Trusler Vice President Dealer Channel eo Mes i p na ual et ee ee a z Jason Olmstead Steve Tate Vice President amp Quadra Fire General Manager Brand Manager CLEARANCE TO COMBUSTIBLES LABEL LOCATED INSIDE HOPPER LID SERIAL NUMBER amp MANUFACTURE DATE LABEL LOCATED UNDER TOP ON INSIDE OF HOPPER BODY Page 2 CAUTION HOT WHILE IN OPERATION DO NOT TOUCH KEEP CHILDREN CLOTHING AND FURNITURE AWAY CONTACT MAY CAUSE SKIN BURNS SEE NAMEPLATE AND INSTRUCTIONS Operate this unit with fuel hopper lid closed Failure to do so may result in emissions products combustion from the hopper under certain conditions Maintain hopper seal in good condition Do no over fill the hopper ATTENTION CHAUD LORS DE L OP RATION NE PAS TOUCHER GARDEZ LES ENFANTS ET LES V TEMENTS LON DE L ESPACE DESIGNE DE L INSTALLATION LE CONTACT PEUT CAUSER DES BRULURES A LA PEAU VOIR L ETIQUETTE ET LES INSTRUCTIONS de cet appareil avec le couvercle de la tr mie ferm Le d faut de ne pas sui
18. to safety convenience traffic flow and the fact that the appliance will need a chimney and chimney connector It is a good idea to plan your installation on paper using exact measurements for clearances and floor protection before actually beginning the installation If you are not using an existing chimney place the appliance where there will be a clear passage for a factory built listed chimney through the outside wall or ceiling and roof Check with your local building code agency before you begin your installation Be sure local building codes do not supersede UL specifications and always obtain a building permit so that insurance protection benefits cannot be unexpectedly cancelled If any assistance is required during installation please contact your local dealer We recommend that a qualified building inspector and your insurance company representative review your plans before and after installation 2 Thermostat Location The thermostat s location will have some effect on the appliance s operation When the thermostat is located close to the appliance it may require a slightly higher temperature setting to keep the rest of the house comfortable If the B Fire Safety Maintain the designated clearances to combustibles Insu lation must not touch the chimney You must maintain the designated air space clearance around the chimney This space around a chimney is necessary to allow natural heat removal from the area
19. 000 155 Knob Firepot Pull Rod 200 0831 Latch Draw 229 0640 Latch Magnet 229 0631 Mount Door Hinge 410 7290 22 Mount Feed Motor 410 7172 42 3 38 36 Page 40 7014 083C October 26 2006 QUADRA IDE CB1200 I Pellet Insert Accessories Door Assembly Black Door Assembly Gold Door Assembly Nickle Floor Protector Grille Louver Black Grille Louver Gold Grille Louver Nickel Log Set 3 pieces Outside Air Kit Panel amp Trim Set Small 30 h x 40 w Gold Panel amp Trim Set Small 30 h x 40 w Nickel Panel amp Trim Set Large 33 h x 50 w Gold Rear Shroud Kit Rear Top Vent Kit Top Vent Kit Rear Shroud Top Vent Adapter 3 inch Top Vent Adapter 4 inch Thermostat Mechanical Thermostat Programmable 9600 Vent Adapter 3 inch to 4 inch Zero Clearance Adjustable Trim Support 2 inch to 10 inch Appliance CB1200 I Insert No Door or Grille order door amp grille separately CB1200I B October 26 2006 7014 083C Page 41 CB1200 I Pellet Insert OUADRA DE E Service And Maintenance Log Date of Service Performed By Description of Service Page 42 7014 083C October 26 2006 OUADRA IRE CB1200 I Pellet Insert F Warranty Policy Lifetime Warranty LIMITED LIFETIME WARRANTY The Hearth amp Home Technologies limited Lifetime Warranty guarantees that the following components will work as designed for the lifetime of the stove or Hearth amp Home Technologies will repair
20. 152mm UL103 HT NOTE In Canada where passage through a wall or partition of combustible construction is desired the installation shall conform to CAN CSA B365 October 26 2006 OUADRA FIRE C Full Reline With Outside Air A 12 305mm min above NOTE Use metal plate around exhaust vent pipe and seal all edges with non flammable insulation such as fiberglass mineral wool or ceramic Do not use high temperature caulk ing materials to seal any edge to prevent furture serviceability Figure 15 1 October 26 2006 PRESS LIL 12 305mm min below aN KAXA 4 A E ea OO CT OL OM eet E rec EE i a y i WN Th femme ry k LE L E L HOutside Air a t a Termination _ Jo him a a Chimney Top F Exit through the pa Air Ash Clean Out of g Rear Wall Masonry Chimney 7014 083C CB1200 I Pellet Insert NOTE Check clearances carefully for this type of installation to ensure adequate room for outside air venting NOTE In Canada only a full reline is allowed per ULC S 628 ORD ULC C1482 CAUTION Check building codes prior to installation e Installation MUST comply with local regional state and national codes and regulations e Consult local building fire officials or authorities having jurisdiction about restrictions installa tion inspection and permits Page 15 CB1200 I Pellet Insert OUADRA DE Mobile Ho
21. 3 Use hose clamp to secure flex pipe to collar assembly Slide trim ring over flex pipe and run pipe through wall Attach hose to outside termination cap with second hose clamp Secure termination cap to outside surface Secure trim ring to interior wall CAUTION Never draw outside combustion air from e Wall floor or ceiling cavity e Enclosed space such as an attic or garage NUD O Attach hose clamp to Outside air intake air collar flex pipe Figure 19 1 SA G D Flex Hose ee Hose Clamp Collar Assembly Figure 19 2 CB1200 I Pellet Insert C Adjustable Hopper Options Depending on your installation the hopper can be vertically adjusted up to a maximum of 3 1 2 inches 89mm and will hold an additional 15 Ibs of fuel To adjust hopper ik Using a Phillips head screw drive remove all the screws from the top of the hopper securing the top hopper piece to the bottom hopper piece and insert body 2 Adjust upward a maximum of 3 1 2 inches 89mm 3 Mark location for new holes and drill new holes 4 5 Secure hopper pieces together using screws removed in step one See drawing on page 7 Figure 7 3 D Optional Grille Installation 1 2 3 4 Use a Phillips screw driver to secure in place It will be Remove grille from packaging Lift top up Align the 3 holes in the insert with the holes in the grille necessary to go through the hole in the bag support shelf to gain
22. 6mm 29 1 4 743mm 22 559mm 8 3 4 ani 28 1 2 724mm Figure 7 1 Top View 330mm 10 3 4 273mm ES amp O D LWO Q Q NI Hopper Down Figure 7 3 Side View October 26 2006 7014 083C CB1200 I Pellet Insert Figure 7 2 Front View Panel AB Standard 30 inches 762mm 40 inches 1016mm 33 inches 838mm 50 inches 1270mm 12 305mm Page 7 CB1200 I Pellet Insert OUADRA DE B Clearance To Combustibles UL and ULC AS A BUILT IN Rear Shroud Kit Part 811 0680 is Required for Built In Installation see pages 17 18 for installation instructions 0 INCH 0mm CLEARANCE TO EXPOSED SECTION AND FACE TRIM Figure 8 1 Poff Rear Vent o 0 B _ Sides of Inside Shroud Top or Rear Vent 0o 0 Poff Rear Vent o y o D __ Vent Pipe to Combustible Top or Rear Vent 3 0 76 E From Outside Edge of Panel Set to Combustibles INSTALLED AS A BUILT IN UNIT Shown with Rear Vent and Optional Outside Air Combustible 1 F Fire Risk Comply with all minimum clear ances to combustibles as speci fied Failure to comply may cause house fire NOTE Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY Ilustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference
23. Firebox door must be closed securely Vacuum switch not closing No vacuum Check exhaust blower is plugged in and operating Check vacuum switch is plugged in Check vacuum hose is in good condition clear and connected at both ends Check thermocouple is in good condition and plugged in properly Make sure venting system is clean NOTE High winds blowing into the vent ing system can pressurize the firebox causing loss of vacuum Feed system jammed or blocked Empty hopper of fuel Use a wet dry vacuum cleaner to remove remaining fuel from hopper including feed tube Check feed chute for obstructions Loosen 2 screws and jiggle feed assembly Feed spring not turning with feed motor Check that set screw is tight on feed spring shaft at end of feed motor Feed motor defective or not plugged in Check connections on feed motor replace if defective No call light Appliance Thermostat not set to a high enough tempera Adjust thermostat above room tempera does not begin start ture ture ie hated ad Snap Disc 3 tripped Reset snap disc No power Connect to power Fuse blown Replace fuse Connections at thermostat and or appliance not Check connections at thermostat and making proper contact appliance Defective thermostat or thermostat wiring Replace thermostat or wiring NOTE To test thermostat and wiring use a jumper wire at the thermostat block on the appliance to by pass thermostat and wiring Control
24. YEL SNAP DISC 3 GRAY SNAP DISC 1 PUR SNAP DISC 1 PUR POWER IN BLK NEUTRAL IN WHT NEUTRAL AUGER WHT PURPLE OV BLUE GRAY NEUTRAL CONV_ WHT NEUTRAL COMB WHT oo L YELLOW RC ES w Co ES N oo gt _ _ N Co Fa NEUTRALIGN HT Figure 36 1 Page 36 7014 083C October 26 2006 OUADRA IRE CB1200 I Pellet Insert B Component Locations Beginning Manufacture Date April 8 1999 Terminal Block Center 2 Screws for Thermostat Wires Heat Output Switch Reset Button Red Call Light Fuse Power Outlet Figure 37 1 Nor Description Part Number 11 Door Frame MBK 410 6300 Gold 410 5530 Nickel 510 5530 Glass Assembly Center 510 5400 Glass Assembly Sides 510 5410 Glass Frame Post 410 6240 Exhaust O A Assembly rmn Glass Size Center 13 7 8 wide x 11 high Glass Size Sides 5 1 8 wide x 11 high A Convection Exhaust Blower Blower Figure 37 2 C Exploded View
25. Your First Fire 25 F Fire Characteristics 25 G Feed Rate Adjustment 25 5 He Hghton CyVCleS samir anis 25 5 Frequently Asked Questions 26 6 6 Section 9 Troubleshooting 00 27 29 6 Section 10 Maintaining amp Servicing Appliance A Proper Shutdown Procedure 30 B General Maintenance amp Cleaning 30 32 C High Ash Content Maintenance 32 33 D Igniter Replacement 33 8 E Glass Replacement 34 A F Baffle Removal 34 Section 12 Reference Material 9 A Component Functions 35 36 10 B Component Locations 37 10 C Exploded Drawings 37 38 D Service Parts amp Accessories 39 41 10 E Service amp Maintenance Log 42 F Warranty Policy 43 11 G Contact Information 44 12 12 13 13 14 14 15 16 17 18 19 19 19 20 21 22 23 23 Page 3 CB1200 I Pellet Insert OUADRA DE Listing and Code Approvals A Appliance Certification E BTU amp Efficiency Specifications Emissions Rating 9 grams hr BTU Output 14 000 40 000 hr Heating Capacity up to 2 500 sq ft 1 Fuel Wood Pellets or Shelled Com Shipping Weight 243 Ibs BTU output will vary depending on the brand of fuel you use
26. access to the screw Figure 19 3 Lower the top into position Hose Clamp Termination Cap Assembly October 26 2006 7014 083C Page 19 CB1200 I Pellet Insert E Adjustable Hearth Support Size 9 d x 45 w 2 to 10 Height Adjustment Included in Kit 1 trim top 1 trim front 2 trim sides double sided tape already installed Tools Needed Phillips head screw driver sheet metal shears measuring tape gloves 1 Page 20 The 10 screws on each set of scissors will already be loose when shipped Figure 20 1 Expand scissors to desired height Tighten screws to hold in place using Phillips head screw driver Figure 20 2 Measure front and side trims to required height to cover scissors and mark pieces for cutting Cut excess mate rial from top of trim s edge not bottom This edge will be sharp wear gloves to prevent injury to your hands Figure 20 3 Using sheet metal shears cut trim along the marked edge The cut edge fits under lip of top trim so it allows for some variance in your straight edge The double sided tape that holds front and side trims to scissors has a powerful bonding adhesive Adjustments are extremely difficult once trim has adhered to tape Do a dry run first without removing paper from tape Place cut edge of trim under top lip and into position on scissors Place side pieces on first and then front piece The front piece overlaps side pieces
27. and can be removed as an entire assembly The assembly includes the feed motor mounting bracket bearing and feed spring auger The hollow feed spring auger pulls pellets up the feed tube from the hopper area and drops them down the feed chute into the firepot 5 Firepot The firepot is made of high quality ductile iron and has a cleaning pull out rod The floor of the firepot opens for cleaning when you pull out the rod Be sure that the floor returns to a completely closed position or your appliance will not operate properly 6 Fuse The fuse is located on the right side of the appliance behind the side panel The fuse will blow should a short occur and shut off power to the appliance October 26 2006 7014 083C CB1200 I Pellet Insert When describing the location of a component part it is always AS YOU FACE THE FRONT OF THE APPLIANCE 7 Heat Exchangers The heat exchangers transfer heat from the exhaust system into convection air There are 2 clean out rods located under the heat exchangers 8 Heat Output Switch The heat output switch is located on the right side of firebox behind right side panel The function of the heat output switch is to regulate the burn rates low medium and high settings 9 Igniter The igniter is mounted on the base of the firepot Combustion air travels over the red hot igniter creating super heated air that ignites the pellets
28. arances Appliance Dimensions 06608 Clearances to Combustibles As A Built In UL and ULC Clearances to Combustibles Masonry amp Zero Clearance Minimum Opening for Factory Built Fireplace ccccccssccseeeeeeeees Masonry Minimum Opening Floor Protection Calculating Alternate Floor Protection Material Removing Floor of Factory Built FIR DIACCS SES ace en eesranetdeneeeawceds Vent Information Chimney amp Exhaust Connections Venting Termination Requirements Equivalent Feet of Pipe Pipe Selection Chart Venting Systems Direct Connect with Outside Aijr Direct Connect without Outside Air Full Reline with Outside Aijr Mobile Home Appliance Set Up Rear Shrould Installation Outside Air Kit Adjustable Hopper Option Grille Installation Adjustable Hearth Support Panel amp Trim ee naine Log Set Placement Thermostat Installation October 26 2006 7014 083C 4 Section 8 Operating Instructions 4 A Fuel Size amp Material 24 4 B General Operation Information 24 4 C Before Your First Fire 25 4 D Fuel Adjustment Control Rod 25 E Starting
29. ash and clinker If the firepot fills to the top immediately shut down the unit and clean Failure to do so could result in smoking sooting and possible hopper fires 7014 083C ces Figure 33 4 Shut down the appliance by turning down the thermostat and let the appliance completely cool down After the appliance has cooled down unplug it and remove the ash pan The wire leads to the igniter are connected to the wire harness with 1 4 inch male female spade connectors These wires will pull forward approximately 4 to 5 inches 102mm to 127mm Disconnect the spade connections and remove the igniter from the chamber Loosen the thumb screw and slide igniter out Install new igniter into the chamber and tighten the thumb screw Re connect the wires to the 2 leads with the spade connectors Push excess wire leads to take up the 4 to 5 inches 102mm to 107mm previously pulled out This will keep the wires out of the way of the ash pan Double check that the igniter wires are clear of any movement i e ash pan firepot cleaning rod etc Re install the ash pan and re connect the power Page 33 CB1200 I Pellet Insert E Glass Replacement Glass is 5mm thick high temperature heat resistant ceramic glass DO NOT REPLACE with any other material Alternate material may shatter and cause injury e Remove door from appliance and place face down on a protected surface to avoid scratching the door
30. aust system Replace blower Replace control box Clean appliance including firepot heat exchangers and venting system Remove Stainless steel baffle from firebox to clean ash from on top of baffle Clean behind rear brick panels Change fuel brand to pre mium Check that firepot clean out plate is fully closed Reduce feed rate using feed rate adjustment control rod located inside hopper Increase feed by opening feed rate adjust ment control rod located inside hopper Clean hopper see page 32 Check for good connections between feed motor and wire harness Replace thermocouple Replace control box See pages 32 amp 33 for detailed instructions for High Ash Fuel Content Maintenance Check connections on thermocouple or replace if defective A flashing yellow light on the control box indicates a problem with the thermocouple Replace control box Page 29 CB1200 I Pellet Insert 10 A Proper Shutdown Procedure da CAUTION RES Shock and Smoke Hazard ur e Turn down thermostat let appliance completely cool and exhaust blower must be off Now you can unplug appliance before servicing e Smoke spillage into room can occur if appliance is not cool before unplugging e Risk of shock if appliance not unplugged before servicing appliance B General Maintenance 1 Types of Fuel Depending on the type of fuel you are burning will dictate how often you have to clean your firep
31. content Minerals and other noncombustible materials such as sand will turn into a hard glass like substance called a clinker when heated to the extreme temperatures our firepot reaches This is what forms clinkers in the bottom of the firepot Trees from different areas will vary in mineral content That is why some fuels produce more clinkers than others Pellets are manufactured in either 1 4 inch or 5 16 inch 6 8mm diameter and should be no more than 1 1 2 inches 38mm in length Pellet lengths may even vary by lot from the same manufacturer which is why the feed rate may need to be adjusted occasionally If you burn pellets longer than 1 1 2 inches 38mm you may have an inconsistent fuel feed rate and or missed ignitions Pellet fuel quality can greatly fluctuate We recommend using premium grade fuel with ash content less than 1 Even in some fuel labeled premium ash content can vary from bag to bag and possibly exceed 1 High ash fuel or lack of maintenance can cause the firepot to fill up and thus create a potential for smoking sooting and possible hopper fires Always burn dry fuel Burning fuel with high moisture content takes heat from the fuel and tends to cool the appliance robbing heat from your home Damp pellet fuel can clog the feed system We recommend that you buy fuel in multi ton lots whenever possible Buying large quantities of fuel at once will greatly reduce the number of times the feed adjustments will
32. crew into bottom tab of side panel 2 Set the large hole at bottom of side curtain over screw installed in Figure 21 2 Stand assembly on end and attach and install 1 8 32 x 3 8 screw through tab in side panel and curtain Lay face down as shown in Figure 21 3 3 Align top panel to side panel setting clearance hole over screw head in side panel curtain assembly 4 Install 2 8 32 x 3 8 screws through holes in side panel into top panel Complete for both sides Corner Corner Bracket Top Trim Bracket SS e ae _ Top Panel Figure 21 4 Figure 21 1 Right and left side curtains are shipped with the insert Figure 21 5 Figure 21 2 Figure 21 6 October 26 2006 7014 083C Page 21 CB1200 I Pellet Insert F Panel and Trim Set Cont d T Page 22 Hold side curtains in open position and lower panel set over insert setting lower edge of top panel in slot between hopper lid and panel support as shown in Figure 22 1 Place existing screw head installed in Figure 21 2 into locator hole in floor of insert See Figure 22 2 Lift hopper lid and press down on panel top while installing 4 8 32 x 3 8 screws into holes in panel support If screws have been factory installed tighten to secure panel to panel support Return hopper lid to closed position Install a corner bracket on each side trim piece Slide brackets into top trim from each side and secure with flathead screwdriv
33. d national codes Any alteration willful abuse accident or misuse of the product shall nullify this warranty Labor to repair or replace items covered under the limited Lifetime Warranty will be covered for the first five years per our warranty service fee reimbursement schedule Parts covered under the limited Lifetime Warranty will be covered for the lifetime of the appliance up to a maximum of ten 10 years after Hearth amp Home Technologies discontinues the model and two 2 years for optional acces sories Adjustments regular maintenance cleaning and temporary repairs do not qualify for a service call fee and will not be covered The replacement of consumer replaceable items and installation of upgraded component parts do not quality for a service call fee and will not be covered This limited Lifetime Warranty does not extend to or include surface finish on the appliance door gasketing glass gasketing glass firebrick pellet logs kaowool or other ceramic insulating materials It does not cover installation or operational related problems such as overfiring use of corrosive driftwood downdrafts or spillage caused by environmental conditions nearby trees buildings hilltops mountains inadequate venting or ventilation excessive offsets or negative air pressures caused by mechanical systems such as furnaces fans clothes dryers etc Any installation construction transportation or other related costs or expenses arising from def
34. e Remove all door rope Replacing Center Glass NOTE DO NOT LET Air Wash Spacers fall down from top frame when removing and replacing center glass 1 Using a nut driver remove the 5 bottom nuts and remove the bottom glass frame Figure 34 2 2 Slightly bend up and out of the way the 2 center posts and slide the glass out the bottom 3 Slide new glass in reposition the 2 center posts and re install bottom glass frame 4 Re rope the door Replacing Side Glass NOTE When removing the side glass with the door latch you must remove the door latch first before removing the side frame Use a pow ered Phillips head screw driver to remove the 4 screws Remove side glass frame 2 Loosen the top and bottom frame and slightly bend up and out of the way Slide glass out the side and slide new glass in Re install the side glass frame and tighten the top and bottom frames 5 Re install the door latch if applicable and re rope the door Page 34 7014 083C DUADRA FIRE Door Latch Top amp Bottom Frame Remove Door Latch First and then Side Frame Door Frame shown with no Glass or Glass Frames Remove 5 nuts from Bottom Frame Figure 34 2 F Baffle Removal 1 Allow appliance to cool completely 2 Open glass door 3 Grab the bottom of the baffles and pull up to dislodge from hook attachment 4 Use a standard screw driver to unlatch the covers beneath the baffles of each side 5 Re i
35. earances from facil this surface ld nde aa Thermostat or remote has been installed 13 1 power outlet is available nearby Measure horizonta clearances from this surface 4 amp WARNING Fire Risk Hearth amp Home Technologies disclaims any responsibility for and the warranty will be voided by the following actions Tape Measure 1 4 Self Tapping Screws Plumb Line Level May also need Framing Material Vent Support Straps Hi temp Caulking Material Venting Paint Gloves The masonry chimney is inspected by a profes sional and is clean or the factory built metal chimney is installed according to the manufac turer s instructions and clearances Figure 6 1 Installation and use of any damaged appliance Modification of the appliance WARNING Inspect appliance and components for damage Damaged parts may impair safe operation e Do NOT install damaged components e Do NOT install incomplete components e Do NOT install substitute components F 1 l Installation other than as instructed by Hearth amp Home Technologies Installation and or use of any component part not approved by Hearth amp Home Technologies Operating appliance without fully assembling all components Do NOT Overfire Or any such action that may cause a fire hazard Report damaged parts to dealer Page 6 7014 083C October 26 2006 OUADRA FIRE Dimensions and Clearances A Appliance Dimensions 40 101
36. ective part s repair replacement etc will not be covered by this warranty nor will Hearth amp Home Technologies assume responsibility for them Further Hearth amp Home Technologies will not be responsible for any incidental indirect or consequential damages except as results in damage to the interior or exterior of the building in which this appliance is installed This limited Lifetime Warranty does not apply to the venting components hearth components or other accessories used in conjunction with the installation of this product not manufactured by Hearth amp Home Technologies This warranty is void if the stove has been overfired or operated in atmospheres contaminated by chlorine fluorine or other damag ing chemicals the stove is subjected to prolonged periods of dampness or condensation or there is any damage to the stove or other components due to water or weather damage which is the result of but not limited to improper chimney or venting installation Hearth amp Home Technologies may at its discretion fully discharge all obligations with respect to this warranty by either repairing or replacing the unit or refunding the wholesale price of the defective part s This limited Lifetime Warranty is effective on all appliances sold after May 1 2002 and supersedes any and all warranties currently in existence Policy 250 8620 Rev K October 26 2006 7014 083C Page 43 OUADRA FHRE CONTACT INFORMATION Hearth amp
37. ed clearances to com bustibles to appliance e Within space required for loading or ash removal Firepot floor left open Figure 25 1 DO NOT LEAVE FIREPOT FLOOR OPEN I Frequently Asked Questions DUADRA FIRE ISSUES O O SOLUTIONS 1 Metallic noise 2 Ash buildup on glass 3 Glass has turned dirty 4 Fire has tall flames with black tails and is lazy 1 2 3 4 Noise is caused by metal expanding and contracting as it heats up and cools down similar to the sound pro duced by a furnace or heating duct This noise does not affect the operation or longevity of your appliance This is normal Clean the glass Excessive build up of ash The lower burn settings will produce more ash the higher burn settings produce less The more it burns on low the more frequent clean ing of the glass is required The feed rate needs to be reduced or the firepot needs cleaning Heat exchanger or exhaust blower needs cleaning 5 Smokey start up or puffs of smoke from the airwash 5 Either the firepot is dirty or there is too much fuel at 6 Large flame at start up Page 26 start up and not enough air Close down feed rate 1 4 inch 6mm at a time until this no longer happens 6 This is normal Flame will settle down once the fire is 7014 083C established October 26 2006 OUADRA FIRE Troubleshooting CB1200 I Pellet Insert With proper installation operation and maintenance your a
38. epot and make sure that it protrudes approximately 3 4 inch 19mm into the firepot 4 Close the front door CAUTION Tip of thermocouple must be in contact with the inside end of the thermocouple cover Missed ignitions can occur D Fuel Adjustment Control Rod The set screw is located at the bottom of the hopper and set loose at the factory so the fuel adjustment control rod will slide by only loosening the wing nut Do not re tighten bottom set screw E Starting Your First Fire 1 A thermostat is required for proper operation of this appliance except for corn At this time fill the hopper with pellets set the thermostat to its lowest setting Plug the power cord into nearby outlet 2 The exhaust blower will stay on for approximately 10 minutes even though the thermostat is not calling for heat This is normal 3 Locate the heat output control switch on the right side behind the right side panel Set to the HIGH setting and then adjust the thermostat to its highest setting The red call light will be on which is located on the right side behind the right side panel This indicates the thermostat is calling for heat See Figure 24 1 on page 24 4 The fuel feed system and the igniter should now be on 5 For your first fire it will be necessary to press the reset button approximately 2 minutes after start up and again at 4 minutes This will fill the feed system and allow the appliance to begin dropping pellet
39. er Attach trim assembly to panel set as follows a Ensure that brackets face towards the back b Align trim assembly to panel set sides and slide down i Figure 22 2 7014 083C Figure 22 3 CE View of L Bracket installed Figure 22 4 QUADRA FIRE m a Figure 22 5 Completed View October 26 2006 CB1200 I Pellet Insert OUADRA FIRE G Optional Log Set Placement Instructions H CAUTION k Thermostat Installation A 12 volt AC thermostat is required to operate this pellet appliance You may use the included wall mount thermo October 26 2006 Logs are FRAGILE Use extreme care when handling or cleaning logs Place the front log in first as shown in Figure 23 1 Place log between firepot and face of appliance with charred area surrounding firepot Set the left and right twigs onto the log placing the holes in the base of twigs over the locating pins in log See Figure 23 2 Ensure that the charred ends are facing the firepot Figure 23 2 NOTE Due to the abrasive nature of a pellet appliance fire the logs are not covered under warranty Any placement vari ation other than shown here can cause excessive heat and shall void the appliance warranty stat or purchase an optional programmable thermostat or remote control The included thermostat is equipped with an adjustable heat anticipator The current rating is 05 amps The anticipator needs to be adjus
40. essus ou en dessous Route power cord away from unit Do not route cord under or in front of red ve re le see appliance DANGER Risk of electrical shock Disconnect power supply before servicing Replace glass only with 5mm ceramic available from your dealer To start set thermostat above room temperature the stove will lig automatically To shutdown set thermostat to below room temperature Fo further instruction refer to owner s manual Keep viewing and ash rem tightly closed during operation allumera automatiquement Pour teindre descendre la Zero Clearance Minimum Clearances to Combustible MANTEL ou z ro distance foyer distances minimales tout mat riel combustible B ouvers to combustible wall 6 152mm A Lucarne au mur combustible 152mm 4 a C ert top to mantel 12 305mm B Dessus de l insert la tablette de chemin e 305mm 5 oS un nt Facing 3 76mm C Rev tement facial 76mm a Hearth Extension Front 6 152mm 7 Bera ea a Fei A Im oo Hearth Extension Side 8 203mm e E Se gaiiniiaiagtiaienai nth h mleln l ini las E 1D DO NOT REMOVE THIS LABEL NE PAS ENLEVER L ETIQUETTE 250 4594 U S ENVIRONMENTAL PROTECTION AGENCY OMNI Test Lafratories Inc Beaverton Or Report Rapport 061 S 12 2 This model is exempt from EPA certification under 40 CFR 0 531 by de
41. finition Wood Heater A Air to Fuel Ratio 2006 2007 2008 JAN FEB MAR APR MAY JUNE JULY AUG SEPT OCT NOV DEC QUADRA FIRE 1200 1 PELLET INSERT SERIAL NO NUMERO DU 007C Made in China Fait Aux Chine 250 4594 DO NOT REMOVE THIS LABEL NE PAS ENLEVER L ETIQUETTE 7014 083C vitre seulgment avec une vitre c ramique de 5 mm disponible chez ture du thermostat en dessous de la temp rature de la pi ce Pour des tions suppl mentaires r f rez vous au manuel du propri taire Gardez la d ouverture et la porte des cendres ferm es herm tiquement durant Test Lab amp Report No Model Name Manufactured Date Serial Number October 26 2006 OUADRA FIRE Section 1 MOO WS Se A TO Section 3 A B C g 7M Section 4 IoP Section 5 A B C Section 6 Section 7 A LTONMNMUOU CB1200 I Pellet Insert TABLE OF CONTENTS Listing and Code Approvals Appliance Certifications Mobile Home Approved Glass Specifications Electrical Rating BTU amp Efficiency Specifications ction 2 Getting Started Design Installation amp Location Considerations FreSa Yua Tools amp Supplies Needed Measuring Standards Inspect Appliance Components and Pre Check List Dimensions amp Cle
42. hanger Frequency Monthly or after burning 1 ton of fuel By Homeowner Task A more thorough cleaning is needed to remove the excess ash that is left behind from the use of the clean ing rods for the heat exchanger tubes The ash will be resting on the back of the baffle This will require removing the baffle Please refer to page 34 for instruc tions on removing the baffles Cleaning Exhaust Path Frequency Yearly or as needed By Homeowner Task a Appliance must be completely cool before cleaning glass b Open the hinged access door on the left of the insert c Reach in and unlatch the trap door that is connected to the rear of exhaust blower d Use a small vacuum hose attachment to clean area e Re latch and close trap door NOTE There are heavy duty vacuum cleaners specifically designed for solid fuel appliance cleaning 10 Cleaning the Glass Frequency As needed By Homeowner Task a Appliance must be completely cool before cleaning glass b Use a damp paper towel or any nonabrasive glass cleaner Wipe off with dry towel CAUTION Handle glass assembly with care When cleaning glass e Avoid striking scratching or slamming glass e Do NOT clean glass when hot Do NOT use abrasive cleaners Use a hard water deposit glass cleaner on white film Refer to maintenance instructions WARNING Handle glass with care e Inspect the gasket to ensure it is undamaged e Do NOT s
43. he thermostat demands When the thermostat calls for heat the appliance will always start up on High After burning approximately 4 minutes the appliance will then burn at the rate at which it was originally set If the appliance is set at one of the lower settings it will run quieter but takes longer to heat up an area than if it were set at a higher burn rate Regardless of the burn rate when the area is warm enough to satisfy the thermostat the appliance will shut off Control Box Heat Output Switch TA S a 1 Reset Button fer S Red Call Light Fuse Figure 24 1 WARNING Fire Risk Keep combustible materials gasoline and other flammable vapors and liquids clear of appliance Do NOT store flammable materials in the appliance s vicinity Do NOT use gasoline lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up a fire in this heater Keep all such liquids well away from the heater while it is in use Combustible materials may ignite October 26 2006 OUADRA FIRE C Before Your First Fire 1 First make sure your appliance has been properly installed and that all safety requirements have been met Pay particular attention to the fire protection venting and thermostat installation instructions 2 Double check that the ash pan and firebox are empty 3 Check the position of the thermocouple located above the fir
44. it The R value of a material must be equal or larger then the re quired R value to be acceptable Converting k to R Divide 1 by k and multiply the results times the thickness in inch es of the material R 1 k x inches of thickness Converting R to k Divide the inches of thickness by R k inches of thickness R Calculations Example Floor protection requires k value of 0 84 and 3 4 inch thick Alternative material has a k value of 0 6 and is 3 4 inch thick Divide 0 6 by 75 k value of 0 80 This k value is smaller than 0 84 and therefore is acceptable October 26 2006 QUADRA FIDE CB1200 I Pellet Insert H Removing Metal Floor of Factory Built Firebox r Keep sharp edge of e The firebrick refractory glass doors screen rails metal floor away from screen mesh and log grates can be removed from a power cord factory built firebox in order to gain minimum insert opening requirements e Any smoke shelves shields and baffles may be removed from a factory built firebox if attached with mechanical fasteners e The metal floor of the factory built firebox may be removed to facilitate the installation of the insert only when a 1 inch 25mm airspace is provided between the insert and the floor of outer wrap Figure 11 3 Place the insert into the fac tory built firebox Ensure that the power e If the floor is made of thin metal we recommend using cord can not be damaged by the sharp metal a Quarda Fi
45. l container with a tight fitting lid The closed container of ashes should be placed on a non combustible floor or on the ground well away from all combustible materials pending final disposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have been thoroughly cooled A WARNING Heat exchanger cleaning rods may be warm to the touch For safety purposes wear gloves Do not pull heat exchanger cleaning rods while appliance is operating Push cleaning rods IN when done DO NOT leave cleaning rods OUT Injury can occur Cleaning Heat Exchanger Chambers Frequency Weekly or as needed By Homeowner Task The amount of ash buildup in the firepot will be a good guide to determine how often you should clean the heat exchangers October 26 2006 a Allow the appliance to completely cool down before pulling the cleaning rods Turn the thermostat on and then immediately off to start the exhaust blower on its cycle time It will pull fly ash out the exhaust instead of into the room b To access the cleaning rods lift the hopper lid Both black bent handle pull rods are located close to the face of the appliance to the left and right side c To clean pull the rods straight out until it stops approximately 20 inches 508mm Slide the rods OUT and IN a couple of times CB1200 I Pellet Insert Cleaning Beneath Heat Exc
46. lso secure all connector pipe joints with at least 3 screws through each joint NOTE All pipe must be welded seam pipe whenever pos 2 sible Seal pipe joints with high temperature silicone 500 F 260 C minimum rated only NOTE If burning shelled field corn you must use approved venting specifically designed for corn Follow the instruc tions from the venting manufacturer 3 4 WARNING 4 Fire Risk e Only LISTED venting components may be used e NO OTHER vent components may be used Substitute or damaged vent components may impair safe operation 5 4 WARNING 6 Vent surfaces get HOT can cause burns if touched Non combustible shielding or guards may be required Page 12 7014 083C Termination must exhaust above air inlet elevation It is recommended that at least 60 inches 1524mm of verti cal pipe be installed when appliance is vented directly through a wall This will create a natural draft which will help prevent the possibility of smoke or odor venting into the home during a power outage It will also keep exhaust from causing a nuisance or hazard by exposing people or shrubs to high temperatures The safest and preferred venting method is to extend the vent vertically through the roof Distance from doors and opening windows or gravity or ventilation air inlets into building a Notless than 48 inches 1219mm below b Not less than 48 inches 1219mm horizontally from c Notless than 12 inches 305mm
47. me A Mobile Home Installation CAUTION Maintain structural integrity of mobile home e Floor wall ceiling and or roof You must use a Quadra Fire Outside Air Kit for instal lation in a mobile home Do NOT cut through e Floor joist wall studs or ceiling trusses e Any supporting material that would affect the structural integrity 1 An outside air inlet must be provided for the combustion air and must remain clear of leaves debris ice and or snow It must be unrestricted while the appliance is in use to prevent room air starvation which causes smoke spillage Smoke spillage can also set off smoke alarms 2 The combustion air duct system must be made of metal It must permit zero clearance to combustible construction and prevent material from dropping into me Spark Arrestor Cap the inlet or into the area beneath the dwelling and contain a rodent screen 3 The appliance must be secured to the mobile home structure by bolting it to the floor using lag bolts Use Storm Collar the same holes that secured the appliance to the ship ping pallet Roof Flashing 4 The appliance must be grounded with 8 solid copper grounding wire or equivalent terminated at each end with an NEC approved grounding device 5 Refer to Clearances to Combustibles and floor pro Joist Shield Firestop tection requirements on pages 8 amp 9 for listings to Double Wall combustibles and appropriate chimney systems Pellet Vent 6 U
48. mocouple is in good condition and plugged in properly Make sure venting system is clean Make sure front door is closed Replace control box Check that firepot clean out plate is fully closed Clean firepot Make sure there is no clinker in the firepot Clinkers may have to be broken up with firepot scraper tool or other means Check that firepot clean out plate is fully closed Clean firepot Make sure there is nota clinker in the firepot Clinkers may have to be pushed out of firepot with firepot scraper tool or other means Scrape with solid piece of wire Remove ash pan to see if igniter is glowing red on start up Check igniter wires for good connection Replace igniter using 1 4 inch male female spade connectors Replace control box Check that firepot clean out is fully closed Clean firepot Make sure there is not a clinker in the firepot Clinkers may have to pushed out of firepot with firepot scraper tool or other means Reduce feed rate using feed rate adjust ment control rod located inside hopper Page 27 CB1200 I Pellet Insert OUADRA DE Symptom Possible Cause Corrective Action Slow or smoky start up Dirty exhaust and or venting system Check for ash build up in appliance Cont d including behind rear panels firebox heat exchanger exhaust blower and venting Feed system fails to Out of fuel Check hopper fill with fuel Start 2 snap disc may be defective Replace snap disc
49. need to be made However we do recommend trying various brands before purchasing multi ton lots to ensure your satisfaction J Fire Risk High ash fuels or lack of maintenance can cause the firepot to fill with ash and clinker If the firepot fills to the top immediately shut down the unit and clean Failure to do so could result in smoking sooting and possible hopper fires 2 Shelled Field Corn Shelled field corn can be an efficient and economical fuel We recommend using a 50 50 blend of corn and wood pellets The only change in operation 1 the feed rate may require a slight adjustment and 2 firepot will require more frequent cleanings The BTU output varies slightly compared to pellets depending on the quality of the corn used In cases where it is acceptable for the appliance to run full time 100 corn will work after the fire has been started using wood pellets Page 24 7014 083C B General Operating Information 1 Thermostat Calls For Heat The appliance is like most modern furnaces when the thermostat calls for heat your appliance will automatically light and deliver heat When the room is up to temperature and the thermostat is satisfied the red call light will shut off and the appliance will shut down Figure 24 1 2 Heat Output Controls This appliance is equipped with a heat output control switch that has three settings or burn rates low medium and high The appliance will turn on and off as t
50. nstall in reverse order October 26 2006 OUADRA FIRE Reference Materials e A Component Function 1 Control Box a The control box is located on right side of appliance behind the right side panel b There is a light located inside of the control box The internal light will turn green when the appliance has reached a temperature of 200 F 93 C in the firepot and will turn red when it reaches 600 F 315 C c There is also an internal blue light located in the upper left corner of the control box When you plug in the appliance the blue light will automatically start blinking 1 blink every 10 seconds for 60 seconds and then will stop NOTE Do NOT open the control box This will void the warranty If you need to plug in or remove the control box you must first unplug the appliance 2 Convection Blower The convection blower is mounted at the bottom rear of the appliance There are 2 impellers one on each side of the motor The convection blower pushes heated air through the heat exchange system into the room 3 Exhaust Blower The exhaust blower is mounted on the left side of the appliance behind the left side panel It is accessible either when the insert is pulled out onto the hearth or from both hinged side openings The exhaust blower is designed to pull the exhaust from the appliance and push it out through the venting system 4 Feed System The feed system is located behind the firebox
51. on and cool down Glass and other surfaces are hot Keep children away CAREFULLY SUPERVISE children in same room as appliance Alert children and adults to hazards of high temperatures Do NOT operate with protective barriers open or removed Keep clothing furniture draperies and other combustibles away CAUTION Check building codes prior to installation e Installation MUST comply with local regional state and national codes and regulations Consult local building fire officials or authorities having jurisdiction about restrictions installation inspection and permits October 26 2006 CB1200 I Pellet Insert OuUADRA FIRE Hearth amp Home Technologies welcomes you to our tradition of excellence In choosing a Quadra Fire appliance you have our assurance of commitment to quality durability and performance This commitment begins with our research of the market including Voice of the Customer contacts ensuring we make products that will satisfy your needs Our Research and Development facility then employs the world s most advanced technology to achieve the optimum operation of our stoves inserts and fireplaces And yet we are old fashioned when it comes to craftsmanship Each unit is meticulously fabricated and gold and nickel surfaces are hand finished for lasting beauty and enjoyment Our pledge to quality is completed as each model undergoes a quality control inspection From design
52. ot If the fuel you are burning has a high dirt or ash content or you are burning shelled field corn it may be necessary to clean the firepot more than once a day Dirty fuel will cause clinkers to form in the firepot A clinker is formed when dirt ash or a non burnable substance is heated to 2000 F 1093 C and becomes glass like See C in this section for more details on fuels with high ash content Clinker Figure 30 1 Clinker 2 Cleaning Firepot with Cleaning Rod amp Firepot Scraper e Frequency Daily or more often as needed e By Homeowner e Task a The appliance must be in complete shutdown and cool and the exhaust blower off If you are just cleaning the firepot there is no need to unplug the appliance Fire Risk e NEVER pull firepot cleaning rods or cleaning slide plates when appliance is operating Hot pellets may fall into ashpan and may start a fire or have mis starts due to lack of vacuum Page 30 7014 083C OUADRA FIRE Maintaining amp Servicing Your Appliance b Pull firepot cleaning rod OUT and IN a couple of times to help shake debris loose If rod is hard to pull it may be necessary to use your firepot scraper to chip away material that has built up on the bottom plate of the firepot and to push out any clinkers Larger clinkers may have to be removed from the top of the firepot Corn clinkers can be especially difficult to break up c The firepot floor plate mu
53. ppliance will provide years of trouble free service If you do experience a problem this troubleshooting guide will assist a qualified service person in the diagnosis of a problem and the corrective technician action to be taken This troubleshooting guide can only be used by a qualified service Symptom Possible Cause Corrective Action Plug in appliance No response Call light on No fire No fuel in firepot Call light on No fire Partially burned fuel in firepot Call light on No fire Unburned pellets in firepot Slow or smoky start up October 26 2006 No current to outlet f amp fuse defective 3 snap disc tripped or defective Control box defective Out of fuel 2 snap disc may be defective Vacuum switch not closing no vacuum Control box defective Firepot clean out plate not closed Firepot is dirty missed ignition Firepot clean out plate not closed Firepot is dirty Ignition hole blocked Igniter not working Control box defective Firepot clean out plate not closed Firepot is dirty Excessive amount of fuel at start up 7014 083C Check circuit breaker at service panel Replace fuse Reset or replace snap disc Replace control box Check hopper Fill with fuel Replace snap disc Check exhaust blower is plugged in and operating Check vacuum switch is plugged in Check vacuum hose is in good condition clear and connected at both ends Check ther
54. re floor protector Part 811 0730 which is edge You may need to cut out a notch to available through your dealer accommodate the cord Starter hole P iy uv Figure 11 1 Measure and mark the metal floor for cutting With a drill make a starter hole in each corner Figure 11 2 Using a saws all cut out the floor October 26 2006 7014 083C Page 11 CB1200 I Pellet Insert Vent Information OuADRA FIRE A Chimney and Exhaust Connection B Venting Termination Requirements 1 Chimney amp Connector Use 3 or 4 inch 76 102mm diameter type L or PL venting system It can be vented CAUTION vertically or horizontally Do not terminate vent in any enclosed or semi enclosed 2 Mobile Home Approved for all listed pellet vent Use area such as a carport garage attic crawl space under a listed double wall flue connector A Quadra Fire Outside sun deck or porch narrow walkway or closely fenced area Air Kit must be used with manufactured home installa or any location that can build up a concentration of fumes tions such as a Stairwell covered breezeway etc 3 Residential Use 24 gauge single wall flue connector or 4 listed double wall flue connector to Class A listed metal chimneys or masonry chimneys meeting national and or local codes for solid fuel appliances 4 INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER 5 Secure exhaust venting system to the appliance with at least 3 screws A
55. remaining pellets c Vacuum the hopper and feed tube 14 Cleaning Exhaust Blower Requires No Lubrication e Frequency Yearly or as needed e By Quality Service Technician Homeowner e Task Contact your local dealer 15 Cleaning Convection Blower Requires No Lubrication e Frequency Yearly or as needed e By Qualified Service Technician e Task Contact your local dealer Page 32 7014 083C OUADRA FIRE 16 Soot and Fly Ash Formation amp Need for Removal in Exhaust Venting System e Frequency Yearly or as needed e By Qualified Service Technician Homeowner e Task The products of combustion will contain small particles of fly ash The fly ash will collect in the exhaust vent ing system and restrict the flow of the flue gases At start up if there is incomplete combustion or if there is a shutdown or incorrect operation of the appliance it will lead to some soot formation This will collect in the exhaust venting system The venting system may need to be cleaned at least once a year or more often depending upon the quality of your fuel or if there is a lot of horizontal pipe sec tions Ash will build up more quickly in the horizontal sections C High Ash Fuel Content Maintenance e Frequency As needed e By Homeowner e Task Poor quality pellet fuel or lack of maintenance can create conditions that make the firepot fill quickly with ashes and clinkers This condition makes the appliance susceptible
56. rior to installing the rear shroud kit Note All photos depict top vent installation Top Vent Installation Preparation 1 Remove the top vent adapter from the vertical exhaust transition pipe Figures 17 2 and 17 5 2 Use 2 screws to attach left corner filler piece of rear shroud to the insert hopper Figures 17 1 and 17 2 3 Use 2 1 4 20 x 3 4 bolts with nuts to install rear shroud top vent to the exhaust transition See boxed area in Figure 17 3 Circled area top vent adapter will be installed later 4 Install the left shroud panel corner at 3 points 2 screws into back of hopper and 1 down into the filler piece Figure 17 4 October 26 2006 7014 083C j REAR SHROUD TOP ae VENT PART 811 0650 Right Corner Top Vent Opening _ Left Corner mer gt eft CO piner Piece out Rear i a O cess vent Ac outsid o Air Vent pipe Access Figure 17 1 Rear Shroud Top Vent f Figure 17 3 Vertical Exhaust Transition Pipe Left Corner Top Vent Adapter Figure 17 4 Figure 17 5 Page 17 CB1200 I Pellet Insert Rear Vent Installation Preparation 4 1 Remove the ENTIRE exhaust blower housing by remov ing the 4 nuts using a 7 16 socket wrench Set the nuts aside for later use 2 Remove the 4 screws and remove the vertical exhaust transition pipe exhaust blower housing 3 Remove any silicone sealant remaining on the blower housing 4 A
57. s Not Replaceable 41 Firepot EZ Clean 812 3351 Figure 37 3 Firepot Assembly October 26 2006 7014 083C Page 37 CB1200 I Pellet Insert OUADRA DE Beg Manufacture Date July 2005 Figure 38 1 Page 38 7014 083C October 26 2006 QUADRA IDE CB1200 I Pellet Insert D Service Parts and Accessories IMPORTANT This is dated information The most current information is located on the quadra fire web site at www Quadrafire Com When ordering supply serial and model numbers to ensure correct part SCHEMATIC LIST SERVICE PARTS Tema Part Descsription Alphabetical Order sku te oo Te Re oo Component Pack Includes firepot scrapper touch up paint power cord amp wiring harness to the 812 4330 thermostat and manual owner s manual label Caution Fireplace Altered warranty card consumer s view card and How To Operate DVD BR CO TOI M on Curtain Side Left Igniter Heating Element October 26 2006 7014 083C Page 39 CB1200 I Pellet Insert OUADRA DE tema Part Descsription Alphabetical Order sku So den eo Bot mo 4 4 Glass Assembly Center 510 5400 Glass Assembly Side 1 pc 510 5410 12 1 Grille Bar Bottom 410 8330 Heat Sheld Extension Top 410 7860 Hinge Hopper Lid 200 2200 27 Hopper Top 410 7960 Igniter Wire 5 ft amp 4 Ceramic Nuts 812 4520 Igniter Loop Heating Element 7000 226 0 1 37 3 23 4 24 Junction Box amp Wire Harness SRV7
58. s Continue pushing the reset button until you detect that pellets are being delivered into the firepot The appliance will continue to run as long as the thermostat is calling for heat 6 Once the appliance has ignited let the it burn for approximately 15 minutes then set the thermostat to the desired room temperature Adjust the heat output control switch to the desired setting October 26 2006 7014 083C CB1200 I Pellet Insert F Fire Characteristics A properly adjusted fire with the heat output control switch set on HIGH has a short active flame pattern that extends out of the firepot approximately 4 to 6 inches 102 105mm If the fire has tall flames with black tails and seems somewhat lazy the feed rate will need to be reduced If the fire is not 4 inches to 6 inches 102 105mm tall increase the feed rate Amedium and low setting will give a shorter flame The flame will rise and fall somewhat This is normal G Feed Rate Adjustment Instructions The feed adjustment control rod is factory set and should be adequate for most fuels However if the flame height is too high or too low you will need to adjust the feed rate Wait until the appliance has been burning for 15 minutes before making your adjustments and allow 15 minutes for feed adjustment to take effect 1 Open the hopper lid and locate the fuel adjustment control rod 2 Loosen the wing nut on the rod 3 Adjust the fuel adjustment control rod
59. se silicone to create an effective vapor barrier at the location where the chimney or other component penetrates to the the exterior of the structure 7 Follow the chimney manufacturer s instructions when installing the vent system for use in a mobile home Figure 16 1 8 Installation shall be in accordance with the Manufactur ers Home amp Safety Standard HUD CFR 3280 Part 24 Installation must comply with Manufactured Home and Safety Standard HUD CFR 3280 Part 24 h WARNING Never install in a sleeping room Page 16 7014 083C October 26 2006 OUADRA FIRE Appliance Set Up CB1200 I Pellet Insert A Rear Shroud Installation 1 Top Vent Installations Parts Required Part 811 0680 Rear Shroud Kit Includes Six galvanized steel shroud pieces two cover plates and fastener package Part 811 0650 Rear Shroud Top Vent Includes Vent pipe and two 1 4 20 x 3 4 bolts with nuts Part 811 0660 3 Top Vent Adapter or Part 811 0670 4 Top Vent Adapter 2 Rear vent installations Parts Required Part 811 0680 Rear Shroud Kit Part 811 0690 Rear Vent Kit Includes Rear Vent Adapter and fastener package Tools Required Electric drill 1 8 drill bit Phillips screw driver 3 8 wrench amp 7 16 wrench 7 16 socket wrench amp high temperature silicone adhesive are also required for rear vent installations Complete the following procedures based on your venting installation p
60. shroud panel corner piece assembly to the insert with 3 screws across the bottom and 1 on the side Figure 18 4 Knock Out Plate Outside Air Cover Plate b if y a Figure 18 3 Attach right corner piece to side panel first me F n Figure 18 4 Attaching Shroud to Hopper Body Beginning at the right shroud panel drill into hopper body through the 3 pre drilled openings and the 2 pre drilled openings on the rear shroud panel Figure 18 5 Continue around to left shroud corner panel at the 2 pre drilled openings Figure 18 6 Secure with screws to insert For Top Vent Installation Install 3 inch or 4 inch 76 or 102mm top vent adapter See circled area in Figure 17 3 on page 17 NOTE This adapter may be attached to outside venting prior to latching it on to the top vent pipe Drill Holes Drill Holes Figure 18 5 i Drill Holes i a Figure 18 6 Page 18 7014 083C October 26 2006 OUADRA FIRE B Outside Air Kit Instructions Parts Included in Kit 1 piece of 2 inch x 3 ft flex hose 1 hose clamp and 1 rodent screen Tools Needed Phillips head screw driver wire cutters hole saw or jig saw 1 Measure distance from floor to air vent opening in appli ance and mark location on wall 2 Use saw to cut opening in wall Cut a 2 1 2 to 3 inches 64 76mm opening on inside wall and a 3 to 3 1 2 inch 76 89mm opening on outside of house
61. st be fully closed when finished Cleaning Ash Pan Frequency As needed By Homeowner Task Locate the ash pan underneath the firepot and using a slight pull up and out remove the ash pan Empty into a non combustible container and re install ash pan See Disposal of Ashes on page 31 Ash Removal from Firebox Frequency Weekly or as needed By Homeowner Task a There must not be any hot ashes in the firebox during cleaning so allow the appliance to completely cool Frequent cleaning of the ash in the firebox will help slow down the build up of ash in the exhaust blower and vent system b Plug in your appliance if unplugged and turn the thermostat on and immediatley shut it off to start the exhaust blower on its cycle time It will pull fly ash out the exhaust instead of into the room c Open door Remove ash with an ash vacuum or whisk broom and small dust pan d This ash is deposited in the same ash pan as the firepot debris The ash pan should be emptied every time you clean the firebox Remember to place the ash and debris into a metal or non combustible container See Disposal of Ashes on page 31 Disposal of Ashes e Ashes should be placed in metal container with tight fitting lid e Ashes should be retained in closed container until all cinders have thoroughly cooled October 26 2006 OUADRA FIRE 6 Disposal of Ashes Frequency As needed By Homeowner Task Ashes should be placed in a meta
62. ted to the lowest setting available When mounting a thermostat on a wall be sure to follow your thermostat installation instructions carefully NOTE Thermostat must be mounted level for accu rate readings The thermostat should be mounted on an inside wall and not in direct line with the appliance convection air Remove any packaging from inside the thermostat before using NOTE If the thermostat is located too close to the appliance you may need to set the temperature setting slightly higher to maintain the desired tem perature in your home Open right side plane to access a 4 screw terminal block located on the bottom right hand side next to the power cord inlet The center 2 screws are for the thermostat wires The outer 2 are the mounting screws for the ter minal block Figure 23 1 CAUTION 7014 083C ba hazard Do NOT remove grounding prong from plug Plug directly into properly grounded 3 prong receptacle Route cord away from appliance Do NOT route cord under or in front of appli ance Terminal Block Center 2 Screws for Thermostat Wires E oeg gl Power Outlet Figure 23 3 Page 23 CB1200 I Pellet Insert Operating Instructions OuADRA FIRE A Fuel Size And Material 1 Wood Pellets Fuel pellets are made from sawdust or wood by products If the source material is hardwood they can have a higher mineral content creating more ash Fuels containing bark will also have higher ash
63. to overfilling the firepot with pellets which may result in smok ing sooting and possible hopper fires Figure 33 1 shows an example where the firepot overfills pellets back up into the feed tube and ash has accumulated in the firebox On page 33 Figure 33 2 illustrates an inefficient and non eco nomical method of burning of fuel caused by poor quality pellet fuel Figure 33 3 is showing the correct flame size when good quality premium pellet fuel is burned If the ash buildup exceeds the half way point in the firepot IMMEDIATE ATTENTION AND CLEANING IS REQUIRED Follow the detailed instructions found in this section for each step listed below e Shut down the unit by turning down the thermostat and allow unit to completely cool down Do not unplug the unit it can cause smoke spillage in the room e Pull the heat exchanger cleaning rods Section 10 7 e Empty the firepot Section 10 2 e Clean the firebox Section 10 4 e Empty the ash pan Section 10 3 e Dispose of the ashes Section 10 6 e Restart the appliance with premium grade fuel October 26 2006 QOUADRA FHRE CB1200 I Pellet Insert D Igniter Replacement Pellets Back Up Firepot ps Feed Tube A gt Igniter Bracket Tall Lazy Flame Orange in Color Figure 33 2 Correct Flame Size Yellow White in Color Figure 33 3 Fire Risk f October 26 2006 High ash fuels or lack of maintenance can cause the firepot to fill with
64. towards the symbol to increase the feed rate and flame height or towards the symbol to decrease the feed rate and flame height Make approximately 1 2 inch 13mm movements of rod at a time 4 Re tighten the wing nut H Ignition Cycles 1 During each ignition cycle it is normal to see some smoke in the firebox The smoke will stop once the fire starts 2 Theconvection blower will automatically turn on after your appliance has reached the set temperature This blower transfers heat from your appliance into the room and will continue to run after the thermostat has stopped calling for heat until the appliance has cooled down 3 Occasionally the appliance may run out of fuel and shut itself down When this happens the red call light will be on To restart it fill the hopper and press the reset button When you press the reset button the red call light will go out Release the button and the light will come back on You should see a fire shortly If not follow the instructions Starting Your First Fire on this page CAUTION Odors and vapors released during initial operation e Curing of high temperature paint e Open windows for air circulation Odors may be irritating to sensitive individuals Page 25 CB1200 I Pellet Insert 4 amp WARNING Fire Risk Do NOT operate appliance e With appliance door open e Firepot floor open e Cleaning slide plates open Do NOT store fuel e Closer than requir
65. trike slam or scratch glass e Do NOT operate appliance with glass assembly removed Do NOT operate with glass cracked broken or scratched 7014 083C Page 31 CB1200 I Pellet Insert 11 Door Latch Inspection e Frequency Periodically e By Homeowner e Task To adjust open the latch and pivot the holding rod out Loosen the jam nut on the rod With a Phillips head screw driver turn the rod clockwise to tighten The latch handle should snap securely in place when adjusted properly After adjusting the latch be sure to tighten the jam nut on the rod to hold the adjustment 12 Door Gasket Inspection e Frequency Periodically e By Homeowner e Task To inspect the door rope gasket open the door and see that the door rope extends approximately 1 8 3mm to 3 16 9 5mm from the door rope channel It should show signs of compaction all the way around the door where the rope contacts the face of the insert Confirm there are no air leaks 13 Cleaning the Hopper e Frequency Monthly or after burning 1 ton of fuel e By Homeowner e Task After burning approximately 1 ton of fuel you will need to clean the hopper to prevent sawdust build up A combi nation of sawdust and pellets on the auger reduces the amount of fuel supply to the firepot This can result in nuisance shutdowns and mis starts a The appliance must be in complete shutdown Allow the appliance to completely cool down b Empty the hopper of any
66. ttach the rear vent adapter to the exhaust blower hous ing with 4 screws Figure 18 2 5 Apply a bead of high temperature silicone adhesive around the juncture of the blower housing and rear vent adapter smoothing it around the joint to ensure that a good seal is made 6 Re install the exhaust blower housing now with rear vent adapter attached with the 4 nuts previously removed in Step 1 7 Use 2 screws to attach left corner filler piece of rear shroud to the insert hopper Figures 17 1 amp 17 2 on page 17 8 Install the left shroud corner with 2 screws into the hopper body and 1 down into filler piece Figure 18 1 9 Install cover plate over top vent opening using 4 SCrews Left Corner Piece Figure 18 1 Figure 18 2 Installing Rear Shroud Top Vent Applications Leave knock out plate in place Figure 18 3 Rear Vent Applications Clip corners of knock out plate remove and discard prior to assembling rear shroud kit 1 Install rear panel using 4 screws along bottom and 2 screws into the left shroud corner piece at the top Figure 18 3 2 If your installation does not include an outside air kit attach cover plate with 4 screws 3 Attach left shroud panel using seven screws 3 on top and bottom and 1 along the side Figure 18 3 6 QOUADRA FRE Assemble the right corner and right panel pieces using 4 screws prior to attaching to insert Figure 18 4 After assembly attach the right
67. vre les instructions peut r sulter sous certaines conditions en une combustion des missions des produits venant de la tr mie Ne pas remplir la tr mie trop pleine Safety and clearargfe section located on inside of hopper lid Serial Number section located under top on inside of hopper body La section se r f dux distances etfimescres de s curit est situ e l int rieut du couv rcle de la tr la boitre feu La section du num ro de s rie est situ e en dessous du couvercle l int rieur de la tr mie JUADRA FIRE ETH Hoke i Report Rapport 061 S 13 2 1445 Highway North Colville WA 99114 www quadrafire com Listed Solid Fuel Room Heater Pellet Type Insert Also suitable for Mobile Home Installation This appliance has been tested and listed for use in Manufactured Homes in accordance with OAR 814 23 9000 through 814 23 909 Tested to ASTM E 1509 UL127 ULC 610 ULC C1482 M1990 Room BOIS OU DE COM Heating Pellet Burning Type APFI UM 84 HUD FOR USE ONLY WITH Consommahon PELLETIZED WOOD OR SHELLED FIELD CORN FUEL Puissance Elec Input Rating Maximum 5 5 Ib fuel hr Electrical Rating 115 VAC 60 Hz Start 4 1 Amps Run 1 1 AMPS l installation dans les maisons mobiles Cet appareil a t test et enregistr pour l usage dans les Maisons Mobiles en accord avec OAR 814 23 9000 jusqu 814 23 909 Test ASTM E 1509 UL127 ULC S610 ULC C1482 M1990 Room Heating Pellet d

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