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Poulan 532175732 Lawn Mower Accessory User Manual

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1. OWNER S MANUAL Model No CL36A Poduct No 954 12 00 93 36 Inch Mower Grass Catcher Assembly Operation Customer Responsibilities Repair Parts 532175732 Rev 2 a R 03 rad Prin n U S A SAFETY RULES Safe Operation Practices for Ride On Mowers IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH I GENERAL OPERATION e Read understand and follow all instructions in the manual and on the machine before starting e Only allow responsible adults who are familiar with the instructions to operate the machine e Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade e 6 sure the area is clear of other people before mowing Stop machine if anyone enters the area e Never carry passengers e Donot mow in reverse unless absolutely necessary Always look down and behind before and while backing e Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the guard in place e Slow down before turning e Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting e Turn off blades when not mowing e Stop engine before
2. 1 6 manufacturer s recommendations for wheel weights or counterweights to improve stability e Use extra care with grass catchers or other attachments These can change the stability of the machine e Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction e Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope DO NOT Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could cause sliding Do not try to stabilize the machine by putting your foot on the ground Do not use grass catcher on steep slopes lll CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Never carry children They may fall off and be seriously injured or interfere with safe machine o
3. 3 16 x 3 4 x 16 Ga SPLIT SPACER UPPER CHUTE ACORN NUT 10 x 5 8 SCREW RUBBER LATCH LOWER CHUTE WELD NUT WASHER 3 16 x 3 4 x 16 Ga LOCK WASHER UPPER CHUTE See Figs 9A amp 9B No hardware required 1 Lower mower deck to its lowest cutting position 2 Assemble upper chute by inserting curved end into hole in back of cover NOTE Handle carefully so as not to damage dump bag indicator 3 Pushin and turn upper chute until it is in line with lower chute 4 Align the bosses on lower chute with alignment slots on upper chute and slide together 5 Secure with rubber latch by hooking hole in latch over latch pin DUMP BAG INDICATOR NN HANDLE COVER 10 10 ALIGNMENT SLOT LATCH PIN RUBBER LATCH BOSSES FIG 9B LEVEL MOWER DECK No hardware required Be sure deckis properly leveled for best mower performance See your tractors owner s manual for instructions OPERATION TIPS FOR IMPROVED BAGGING OPERATION Follow the mower operation instructions in your tractor owner s manual When operating your grass catcher on a lawn where grass and leaf bagging equipment has not been used you are picking up thatch and debris that has accumulated for long periods of time The amount collected and the total time of operation may be greater than you will experience with regular use of your grass catcher e Always run throttle at full speed when b
4. 12 NOTES REPAIR PARTS PIECES DE RECHANGE GRASS CATCHER MODEL NUMBER CL36A RAMASSE HERBE NUMERO DE MODELE CL36A PRODUCT NUMBER 954 12 00 93 NUMERO DE PRODUIT 954 12 00 93 REPAIR PARTS PIECES DE RECHANGE GL GRASS CATCHER MODEL NUMBER CL36A RAMASSE HERBE NUM RO DE MOD LE CL36A PRODUCT NUMBER 954 12 00 93 NUMERO DE PRODUIT 954 12 00 93 KEY PART NO 2 3 4 5 6 T 8 9 10 11 12 13 14 16 18 20 21 NO 53269180 532127533 532171061 532128598 818021008 532140572 532087175 819061216 532007206 532060867 810071000 532109808 532125004 532160793 532174570 871081010 532132796 DESCRIPTION Nut Crownlock 10 24 Screen Cover Cover Asm Incl 3 38 39 Chute Upper Screw Special 10 14x1 2 Dump Bag Indicator Screw 10 24 x 1 1 8 Washer 10 Spacer Split Nut Acorn 10 24 Washer lock 10 Latch Chute Nut Weld Latch Hook Asm Chute Lower Screw 10 24 x 5 8 Spring Cover L H black DESCRIPTION crou auto serrant 10 24 Grillage de couvercle Couvercle Ens Y combris 3 38 39 Glissi re sup rieure Vis sp ciale 10 14x1 2 Indicateur de sac de d chargement Vis 10 24 x 1 1 8 Rondelle 10 Entretoise fendue crou borgne 10 24 Rondelle frein 10 Loquet de glissi re Axe du loquet Crochet de loquet Glissi re inf rieure Vis 10 24 x 5 8 Ressort de couvercle C G KEY PART NO 22 23 24 25 26
5. 27 28 29 30 31 NO 532133235 532132983 532126813 873800500 532124670 874760512 532170053 532170165 532131137 532174083 532126919 532128600 532127534 532183289 532129586 532130895 532155042 872110506 532175732 1 Electrolux DESCRIPTION Spacer Cover Spring Cover R H gray Post Support Locknut 5 16 x 18 Spring Retainer Bolt Hex 5 16 18 x 3 4 Bracket Mounting Shoulder Bolt Pin Support Post Plug Tubing End Bagger Frame Pin Hinge Gasket Cover Container Top Container Bottom Latch Handle Cover Strip Reinforcement Carriage Bolt 5 16 18x3 4 Owner s Manual DESCRIPTION Entretoise de couvercle Ressort de couvercle C D Poteau de soutien crou frein 5 16 x 18 Ressort de retenue Boulon H 5 16 18 x 3 4 Support de montage Boulon Goupille du poteau de soutien Chapeau de l extr mit de tuyau Cadre de ramasse herbe Goupille de charni re Garniture de couvercle Conteneur sup rieur Conteneur inf rieur Poign e de loquet de couvercle Bande Boulon de chariot 5 16 18 x 3 4 Manuel du propri taire
6. Adjust and service as required SAFETY RULES Safe Operation Practices for Ride On Mowers e Be sure the area is clear of other people before mowing Stop machine if anyone enters the area e Never carry passengers or children even with the blades off e Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing e Never carry children They may fall off and be seriously injured or interfere with safe machine operation e Keepchildren out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area e Before and when backing look behind and down for small children e Mow up and down slopes 15 Max not across e Remove obstacles such as rocks tree limbs etc e Watch forholes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles e Use slow speed Choose a low gear so that you will not have to stop or shift while on the slope e Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope e f machine stops while going uphill disengage blades shift into reverse and back down slowly e Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Look for this symbol to point out important safety precautions It means CAUTION BECOME ALER
7. HARDWARE SHOWN ACTUAL SIZE REAR MOUNTING BRACKET TO 4 Bolt 5 16 18x3 4 4 Locknut 5 16 18 DRAW BAR 4 Shoulder Bolt 5 16 18 Self Tapping SUPPORT ras 1888 TO CONTAINER SUPPORT 3 Carriage Bolt 5 16 18 x 3 4 3 Locknut 5 16 18 GROUP C 1 Bracket Support Pin POST SSSss SUPPORT CS TO MOUNTING BRACKET 1 Retainer Spring 3 Tubing End Caps BAG OF PARTS CONTENTS continued 2 Latch Hook Assembly CHUTE LOWER ASSEMBLY Illlllllllll CO 2 Screw 10 x 5 8 2 Washer Lock 10 2 Washer 3 16 x 3 4 x 16 Ga 2 Nut Weld 10 LATCH ASSEMBLY 1 Screw 10 x 1 1 8 1 Spacer Split 10 2 Washer 3 16 x 3 4 x 16 Ga 1 Nut Acorn 10 CHUTE 1 Rubber Latch un o 1 ASSEMBLY 1 Screw 10 x 5 8 1 Washer Lock 10 1 Washer 3 16 x 3 4 x 16 Ga Nut Weld 10 ASSEMBLY PARTS IDENTIFICATION COVER ASSEMBLY UPPER CHUTE DUMP BAG INDICATOR CHUTE LATCH CATCHER CONTAINERS LOWER CHUTE LOWER CHUTE ATTACHING STRAPS NOTE When right hand R H and left hand L H are mentioned in this manual it means when you are seated on the tractor in the operator s position 3 8 Wrench 1 Drive Ratchet 1 1 1 2 Wrench 1 3 or longer Extension THESE ARE THE TOOLS YOU WILL
8. 8 11 CUSTOMER RESPONSIBILITIES n 12 STORAGE ga acc 12 REPAIR PARTS center of manual KNOW YOUR GRASS CATCHER READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE ASSEMBLING OR OPERATING YOUR GRASS CATCHER Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly Study the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to prevent injury to yourself and others Save this manual for future reference WEAR YOUR Ge The operation of any tractor can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields before starting your tractor and TS While mowing We recommend wide vision safety mask for over the spectacles or standard safety THAN NO SIGHT glasses uh Eich he INSTRUCTIONS CARTON CONTENTS Remove all parts and packing materials from carton 2 Container Tops 1 Mounting Bracket e Fold flaps to inside of carton and turn carton upsidedown 2 Container Bottoms 1 Cover Assembly on floor of work area To protect grass catcher cover during assembly place cover upsidedown on overturned 1 Upper Chute 1 Cover Seal carton 1 Lower Chute 1 Bag of Parts e Check carton contents against list Be sure all parts 1 Support Post 1 Owner s Manual are there BAG OF PARTS CONTENTS ASSEMBLY LOCATION
9. NEED TO 1 2 Socket Phillips Screwdriver 9 16 Deep well Socket 1 1 ASSEMBLE YOUR GRASS CATCHER 2 9 16 Wrenches 1 Short Handle 1 1 1 1 CAUTION BEFORE ASSEMBLING GRASS CATCHER TO TRACTOR Depress clutch brake pedal fully and set parking brake Place gearshift motion control lever in neutral N position Place attachment clutch in DISENGAGED position Turn ignition key OFF and remove key Make sure the blade and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug 1 REAR MOUNTING BRACKET See Figs 1A 1B amp 1C NOTE If your tractor already has four 4 shoulder bolts installed on the rear drawbar simply hang the mounting bracket lanced tabs towards bottom on the bolts Discard hardware group A and disregard the remaining Step 1 instructions BOLTS LANCED TABS TOWARD BOTTOM FIG 1A If your tractor does not have four 4 shoulder bolts installed on the drawbar follow the instructions below Use Hardware GROUP A Only one set of hardware in GROUP A will be used to mount the rear mounting bracket To determine which set is correct for your tractor check to see if there are 2 two upper corner ribs on each side of drawbar If your tractor has the upper corner ribs use the 4 four self tapping shoulder bolts If your tractor does not have the corner ribs use the set of 4 four bolts
10. NG See Fig 6 LOWER CHUTE See Figs 7A amp 7B No hardware required Use Hardware GROUP D 1 Install one container to left side first with warning to 1 Press weld nut into rubber latch and install two latch outside of unit Install other container to right side hook assemblies to lower chute using screw flat washer NOTE Right container should always overlap left container at center support and lock washer as shown 2 Tighten hardware securely 2 Close cover and lock latch handle over center support 3 Raise and hold deflector shield in upright position tube COVER LATCH HANDLE CONTAINER WARNING CONTAINER HANDLE 4 Place front of chute over front of mower deck opening and slide into place as shown 5 Hook front latch down into latch hole at front of mower deck Say 6 Hook rear latch down into latch hole at back of mower 2 deck CAUTION Do not remove discharge guard from mower Raise and hold guard when attaching lower chute and allow it CENTER to rest on chute while in operation SUPPORT TUBE CONTAINER WARNING WASHER LOCK WASHER LATCH DEFLECTOR SHIELD LATCH LOCK LATCH HOOKS FIG 7B 8 CHUTE LATCH ASSEMBLY See Fig 8 Use Hardware GROUPS E amp F 1 Assemble latch pin to upper chute as shown 2 Press weld nut into rubber latch and assemble rubber latch to lower chute as shown 3 Tighten all hardware securely WASHERS
11. T YOUR SAFETY IS INVOLVED CAUTION Do not coast down a hill in neutral you may lose control of the tractor CAUTION Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor Use common sense when towing Operate only at the lowest possible speed when on a slope Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor CAUTION In order to prevent accidental starting when setting up transporting adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug CONGRATULATIONS on your purchase of a new Grass Catcher It has been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problems you cannot easily remedy please contact your nearest authorized service center department They have competent well trained technicians and the proper tools to service or repair this unit Please read and retain this manual The instructions will enable you to assemble and maintain your Grass Catcher properly Always observe the SAFETY RULES TABLE OF CONTENTS SAFETY RULES 2 3 7 16 6 7 5 1 0 anse 4 5 ASSEMBLY nicioni aarre 6 10 OPEHATIONIG cc 2212602620021
12. agging e Select a gear low enough to give good mower cutting performance good quality cut and good bagging performance NOTE It may be necessary to overlap width of cut to suit your conditions e grass is extremely tall it should be mowed twice The first time relatively high the second time to desired height e Use left hand side of mower for trimming e Plastic trash bags can be inserted inside grass catcher containers for ease of debris disposal To remove the plastic trash bags when full a Disengage blades shift into neutral engage the parking brake and stop the engine Raise seat Unlatch and raise cover c Remove one container at a time by grasping container handles and pulling toward the rear off of the tube rails d With the container resting on the ground close and secure the top of the plastic lawn bag e Tip the container on its side and slide the filled bag from the container f Install a new plastic lawn bag with the edges of the bag draped over upper lip of the container g Repeat for other containers Reinstall containers making sure right container overlaps left container at center supports j Close cover and secure latches over center support tubes 11 e Avoid cutting wet grass or in the morning while the dew is still heavy Grass clippings collected under these conditions tend to be sticky and adhere to the walls of the flow path causing clogging e Your bagger is equipped wit
13. and locknuts SELF TAPPING SHOULDER BOLTS See Fig 1B 1 Using the four formed holes in the drawbar install the four shoulder bolts as shown and tighten securely 2 Hangthe mounting bracket lancedtabs towards bottom on the bolts UPPER CORNER UPPER CORNER RIBS RIBS SELF TAPPING SHOULDER BOLTS LANCED TABS TOWARD BOTTOM FIG 1B BOLTS AND LOCKNUTS See Fig 1C 1 Assemble the mounting bracket lanced tabs towards bottom using the four smaller inside holes on the drawbar 2 Install the four bolts and locknuts as shown and tighten securely BOLTS LOCKNUTS LANCED TABS TOWARD BOTTOM FIG 1C COVER SEAL See Fig 2 No hardware required 1 Align mark seal with mark at cover opening 2 Work seal into opening so cover sits between flanges of seal ALIGNMENT MARKS SUPPORT POST See Fig 3 Use Hardware GROUP B CAUTION Container support is spring loaded and locked to the cover Handle cover assembly carefully so as not to unlatch the cover from the container support 1 Rotate cover assembly onto its side as shown 2 Assemble support post to container support with the three 3 carriage bolts and locknuts Tighten securely CARRIAGE BOLTS SUPPORT POST oe s LOCKNUTS FIG 3 MOUNTING COVER ASSEMBLY TO TRACTOR See Fig 4 Use Hardware GROUP C NOTE For ease of assembly you may wish to obtain the assistance of anoth
14. er person for mounting assembly to tractor 1 Raise seat on tractor to allow assembly to be mounted 2 With cover closed lift assembly and place support post inside mounting bracket Allow assembly to rest on lanced tabs of mounting bracket 3 Line up holes in mounting bracket with holes in support post andinsert bracket support pin Secure with retainer spring 4 Unlatch and open cover 5 Install the three 3 tubing end caps onto container support 6 Tap each end cap onto container support tubes to seat securely Siiinrer PIN COVER ASSEMBLY RETAINER END CAP SUPPORT POST LANCED TABS MOUNTING BRACKET FIG 4 CONTAINER ASSEMBLY See Fig 5 No hardware required 1 Place bottom half inside of top half as shown 2 Place one foot inside bottom half and lift top half to meet bottom half 3 Press halves tightly together while lifting top to lock into place as shown IMPORTANT BEFORE LOCKING THE TABS HOOKED EDGES ON BOTH HALVES MUST OVERLAP TO FORM SEAL AS SHOWN IN INSET 4 Repeat for other containers CONTAINER TOP HALF PRESS TOGETHER TO FORM SEAL CONTAINER WHILE LIFTING TOP HALF TOP HALF CONTAINER BOTTOM HALF LOCKING TAB FIG 5 ASSEMBLY CHECK Squeeze sides of lower half of con tainer and check that there is no gap between upper and lower halves If a gap appears unlock tabs to separate container halves and repeat instructions above CONTAINER MOUNTI
15. h a dump bag indicator As the bags become full the flow indicating ball will drop down in its slot indicating that the bags are full or the chutes have become clogged Care should be taken not to damage the parts and that the ball moves freely at the beginning of each use NOTE To help prevent clogging of chutes check empty bags when ball begins to drop down in the slot Experience will teach you the best time to empty the bags e Ifthe grass catcher fails to pick up cut grass or leaves it is an indication that clogging has occurred in the system or that the grass catcher containers are full a Disengage blades shift into neutral engage the parking brake and stop the engine Raise seat Unlatch and raise cover Slide out containers and dispose of clippings Replace containers close cover and latch b Unlatch chutes and check for clogging Remove all debris in chutes Reassemble and latch chutes c Checktoinsure dump bag indicator has not become clogged The air passage hole must be clear of debris Gently inserta small twig or wire into passageway to clear A CAUTION Do not operate mower with grass catcher partially installed Disengage blades and stop engine before leaving tractor seat to empty containers unclogging chutes etc Close cover before starting Disengage mower when crossing driveways or gravel surfaces and other areas where thrown objects could be a hazard Do not attempt to vac
16. peration Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision IV SERVICE Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater Never run a machine inside a closed area Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Nevertamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage Allow machine to cool before storing Stop and inspect the equipmentif you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Check brake operation frequently
17. removing grass catcher or unclogging chute e Mow only in daylight or good artificial light e Do not operate the machine while under the influence of alcohol or drugs e Watch for traffic when operating near or crossing roadways e Use extra care when loading or unloading the machine into a trailer or truck e Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause build up to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage II SLOPE OPERATION Slopes are a major factor related to loss of control and tipover accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it DO e Mow up and down slopes not across e Remove obstacles such as rocks tree limbs etc e Watch forholes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles e Use slow speed Choose a low gear so that you will not have to stop or shift while on the slope e
18. uum up cans or other potentially hazardous projectiles CUSTOMER RESPONSIBILITIES GENERAL RECOMMENDATIONS STORAGE Always observe safety rules when performing any main When grass catcher is to be stored for a period of time tenance clean it thoroughly remove all dirt grass leaves etc Store in a clean dry place e Before each use check for loose fasteners e Clean unit thoroughly after each use CAUTION Do not leave grass in bagger containers Empty containers after each BLADE CARE use and before storing Failure to do so For best results mower blades must be kept sharp Replace may resultin spontaneous combustion bent or damaged blades which could develop into a fire e See BLADE CARE instructions in your tractor owner s manual CAUTION BEFORE PERFORMING ANY MAINTENANCE SERVICE OR ADJUST MENTS Depress clutch brake pedal fully and set parking brake Place gearshift motion control lever in NEUTRAL position Place clutch control in DISENGAGED position Turn ignition key to OFF position Make sure blades and all moving parts have completely stopped Disconnect spark plug wire s from spark plug s and place wire where it cannot come in contact with plug CAUTION Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary

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