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Poulan 419756 Lawn Mower User Manual

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1. Sa z lld L s ep zebueuo puenb juepnud 29105 oed Ue 591 z n15 Ji3 GL ap snid ep sejued ep sed zejuoJjje N Siewel ejued ej e juaw eed 1n9 2eJ 9410A Zesi In snoA ep inoq LN3IN3SSILH3AV EET EM SL SH3AVH1 SIVINVE SIVW LNVGN390S3qd A NO LNVLNOW S31N3d S31 Z3QNOL Ge S Ss ZZ NOILVSIILLO G ALIYNOAS V 18380rl3lWV G NIdV SALNAd 53 NOILVNIVAA 1 38399105 AGING 8 1e epideJ uonisod ej suep 226 sep zeoe deg naue 2 zeoejduieu suom uuoo se 2 2 e zeoejduieu qisn 9 zeoejduieH Suoixeuuoo se 19 eDe qeo e z IJu A sep z op duu 1 z lJU A s duu s ajnodwe uonisod ZONON s JuAno nod uupueuu ep 59922 Sa z oll N eo suep seep
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6. ep ajeped ej ins ze nddy e ejneu snid ej uonisod e 5 9 zeaejd Ja uolsid np Jal e z ss eqy s p eJ 19 o4jjeuuoo nod qjueureuuo nouo e H311OH LNVSIVd 31 31 A43 1VdvViaaunalovuladuaulrasufnod jefqo no euuosjed e u Je4nsse S ueiq euoz eun suep 9oeld yos in loe1 9 enb jeunsse sS suomnonuasuip 22 1ueuieuuorouoJ suep sa eJAms 19 eJpueJduJoo ep suoud snoa snou e JUeAe LNAWASSILUAAV ED JUBSINPUOD ue no JUesSTe e ue n ed 18191 yns z pi5oid ANOYUVINAY 35v193u 33N5I0d ALV1d 3TI3QNOH eDejBoJ ep p ZeuoejaiJ uonisod e e B ls 29556 Ney 9 zoJn 19 uBiod zeuBiodui3 eBers 19 691 B ls e zejBoJ ejqeuojuoo sed 1se u uonisod IS ep ejpeped ejns puoj e ze nddy 5 Jns sno ze esse 19 uogesi npuonisodejeeDerso zessieg se apueq 29552 2990 puo e zeujes eDais ej SISA B ls
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8. ej enb oo nbsn uress o u is zejsnfe pz lJug9A e 8 L esnepuo e ep e ep inol nbeuo 3n0HVIN3H oes 614 v no199 91 U09 e z uu9ss q sn puo e 1ueujejsnfe p 29 95590 sn puo e 2995 esnepuoi 1ueAe Jessieqe Inod 1essi op eJrejou Suas e suep no sn puo ep zuene 16SSIA sues e suep g 1ue e ejjeiq 2 ep n0J99 JOUINO see p c ep no ejqeisnfe eunpepre ep nod y ZASSIASP 91 ep no aiqeysnfe epp eunpepre V np 1ue e e Zale ejuiod e enb esseq 2 1 lt 8 L sed 1se u ej ep lulod o IS eure e ep lulod ej 19 lulod ej e jos ne g eoueisip e 5 1Ue e SIDA YOS ejuiod ej enb 99 ep ejenb zeoeld se ejneu snjd ej uonisod es e sn puo 2 siedo nss un p 591 jueddojaAue ua no sjueb sap jueyiod ua soAz B loid s lueuSueB 1105 597 N
9. ep 7 aJno e s eouesse p uopiq zeoejdueH ejjne uosies un p eouesse p sed N AYIVLNAWATddNS NOLLVIWHO INI eDeuinje p eiBnoq ejjeanou eun dene zeoe dueH ejnu aeda nod sepuooes senbjenb 1uepued LHVLS epuonisodejeeDeuinjeepojoejzeumo s e suep eBeuunj e p eiBnoq s eouuo red jinu p Ju ez eouo eun 79 s eiBnoq s e 2 S atHdNITAS 8d ep u n nug uonoes LYNALOW uonoes e ep ep 2 zeoe duiai 159 JNB OW e puenb zeBuepiA YNALOW 31InH 159 eouesse p in lesiliqe s 9 IS e 1e eouesse p sed N nojeJnqJe2 9 in Nod 5 9 o1nofe Q suiou ne juepued 9 1 zesste nejesi Iqeis uopiq 9j ns posu ep e sunofnoi zeNng ueJnqjeo ep uopiq e suep no e in esiliqe1s o zeinoly 1 1ueinqueo ep ep sjodap sep e uondo eun1se e2uesse p neresiiiqeis UN
10. sa 2 SEE se seq 9 SIOA 1ueuoueJ pioq seuie s zejejsuieH esnepuoi ep eiounoo e esnepuo ep np snossep 2 eure 29096 e zejyjre no zeoejduieu sn ud sep uoisseJd e z IJU A esnepuoi 9 Z AIN ep 1ue e eqJeu Jeuoes 2955127 ejue snjd eun e zeDueu 1S v4 epidei uonisod ej suep 226 sep zeoe deg eure ep 2 nepuej e eD e esnepuoi ep erounoo e uononJisqo Ze eju3 s JuAno ep 5992 Sa z oll8N eure ep 9 2 sn puo1 ep Jenioq snossep ze onaN esnepuoi ep e ZeJeAN euie ep uo noq zaag Swej e zeoejduieH esuojne u n nu p nu o un zoj9e1uoo sed 159 IS Suoixeuuoo se 1e sin ldnui lui s eDe qeo z IJU A NO JNS SOH 9 zeuino N cy TIO or r N o ra cx rao xiu L NOILO3HHOO 9c Jn9jouJ e Jednoo ep 1ue e Qual 19 eureipeuue1jur uorisod e suep sed 1s u in louu ep 226 sep xnenioejep un p u
11. 2 2 juepuad suas 29501 9410A np s l uojas 1o saJlosso2oe 591 jueurejnes z nbioui ti LN3IW3SSILH3AV sop sjueauiejsn e sap uodsuea np uonejersul siol eDeuinj e p ei Dnoq DaAe 12211090 ua sed assind eu inb uoe l z sod sjajuapio0e se eibnoq ap Iy lsino no1z uSueiq q IN3W3SSILH3AV nojoeJ np jurod e sejued sed zepueosep N LN3W3SSILLH3AV SJTIS1HOW SIWAN 13 SASNAIHAS 599155319 dq ASNVO Y1 3813 SALNVAINS ALINOAS Ad 591999 5 S1af 80 SAG 13 Saald S31 SNIVW 587 1nad HNALOVYL 135 SJn9 28J SOP 91unoos no1 nod 5 5 ALINOAS 5371939 euuduil Hl dv 80 6 20 952617 S Z9 ISIA Uonesi nn SIO 91unoos soejjeun sep sano noj 29 0 3Sno 13d anarovauL ejunoes ep suononjjsul 19 sjueulessiueAe seo sed zesi eu SNOA IS CV H L X ue queAned sesneues seunssej q 527 ejunoes ep suomnonJisul S9 1e s
12. eiBnoq ejes e eJ un ep s dednos 591 un 91 2922 s eouesse suep nee ep e e es eouesse p 4 1ll d eiBnoq e ou 1se 91 upuu p sed 1se u eouesse sues xo NO o N cP G o FAFO GN co s 3snvo 3J9VNNVdada AGING asnapuo SOAISS8DXO suoneJgiA oouessind enbuew sed eu in louu 9 Slew 9j2op un e sed eu esnjaJ 91 3Wa1808d SanvHO 3HOONH INOS lINdMWZdddVHOd d SLIOYAN S31 13 YNALOW 31 una lovul 31 SIVAVE Z3HAnOO AN 1NVLHOdNNI INGO Je InoJ 2 inb uonesuepuoo ep uoneuuo e e enbnsejd ue inu Ano5 eun sed zesi nN ejqgeeuuedeunueAnooeunoeAejnejene zeJ noo eJgissnod ep 9 ZeJAnoo Ja qissod is in loen e zesodenu3 s uu qoid sap suep e
13. ayinpuod 21508 15 ejgure s e ep e sues ue 159 jnejouu enbsJo euinpuoo ep 21508 15 unalvHgdOo 3d Z3I IH3A BeB p 159 0559002 op ep e 152 puo e eo ndde 159 ej is jnes sed eu 971 2 ey1oop uo3ej e ep sed BU M1 IS eee ep nejeJedo ep eouesaeJd s uu ls s s IS z JU A 91 614 SOY 3u3luuv 3HOHVW LNSWANNOILONOJ SWALSAS 13 5 3IN31SAS es ep ep 9 u5 9dui 1 s 5 ld ep 9170A 2949 919uoe 1n d n ud p 1npue un seijn sep esneo e eld e sneud 91d 19 sneud ep 591 jeuonoq inoq 3nOtuVIW3tu sneud xne sap Jesneo juereunod inb s ulne s 19 sie qo S9 sepuojoJd Sa seueid se seuonos Sa 1uereunod inb Sepionoesui senbiuiuo slinpoid sep
14. ej ep eqni suep zessijduied Zl BuepiA ep edednos ep 9 ins uouonog zejyeuleJ ep eqni 29 9 uonisod ue yos e enb 22 eun p sap sues 9 suep jueuano uo 18 1nouoiur Sjo juessnod ue eBuepiA ep edednos e zejinoJ19A Je 29498 jueujejgjduuoo l noo yos es eju enb s dy BuepiA ep edednos 2 jns 2911 JnOd sap sues e suep jueuunoj ue 1e Jneugjur s1eAjuessnodueeDuepiwepedednose zejinoue og e uns B5uepiA ep eqni 91 zejeisurje BuepiA ep edednos e ep 29 4 61 614 39NVGIA 39NVGIA 3d 3dVdflOS zeBueuo puenb 9 suep 1lu nu sojej es sep nb sed zeyeuued linu p e Sane inu p uouonoq eudoudde un suep ajiny zejjenooH epneuo s puenb es ureuej un jns euuonejsiosjnejoene enbsnoA zejnssvy 1S SS IdV e yop ernu p juaw
15. suono s XNE 2 uoissiusueJ e apnd ej 19 e 591291100 suononujsul S z AInS SI0J eJeruieJd ej op e ep 1ueuoduur 159 22 ep 1e s 15 1ueuje108 009 SOY US jueujeuuonouo ep euigis S 9 19 JnojeJodo ep eouesaeud ep awajsAS IS enbsu sues euigis s 9 enb snoA zainssy Sepueul d e snoa enb snoA z insse nejoul e lueAV Oye epeuuou quuojd sues 5u ss p eouesse p ne AIN NV NOILN3 SALIVA dH LOA YASITIILN V SNOA AND LNVGNAd suep HILHOdSNYHYL suono s xne snoA z 1 J ti uoissiusueJ e e 105 eJqij e epueuJuJoo ej enb snoA zeJnsse 9 eJInpuoo Bp 3ueAv s uu s 1u los se enb je s y eye uelq 1 8105 s s no nb snoA z inssv z IJU A 2 s
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17. eJeiuJeJd ue essei ep 9 Jjessed e92uojue 2119 p ajepid 2 se pow julod ap uonisod 226 s p e zeoejdop np 8d ep1ueueuuonouo J uoroes e suep H3HHVIAGG zeureulep oes np e zeu H eineu uonisod suep 5 eDe e np jnisodsip 1eoe d ep np uoisid 2955914 egnneu uonisod ue essejA ep uou ej B ls ins iossses eouesse p JioMesa1e zesiduie1je 1 Be qui sse p eseud JOINSSe S Sepueuiuioo sop eJ o4jjeuuoo nod qjueureuuo nouo uonoes INVSINGNOD 31 31131 Vd V1 YNALOVYL 31 Ha3HllaH YNOd 1 u09 Bieuo p ep in lo lj p ej 1uen inb Je noJ juesiej ej ue ej ep yow julod e e essej 2 jueujeuuonmeis ep
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19. 1u uu 19lu s Sed 1s u 15 sejued Sa suep ep Sed zenjeje N Ju uu lu zo noaJ 19 e 2 ue seuie so 2 ue e IS ejued e seq 9 1lu ui lu zepoooud so snid jueJeupe u sneud 59116 sa suep no sigue sebeuewap 501 s suep esseilA ep no sed eu ep uye jos eun 29 euoz e suep eneuedjuejue UN Is 2 uonuege Sree xew G juepueosep ue JUBJUOW ue sejued s e juepued 1e zuene SIDA 19 Seq e abe seq ue sed e 5 sino no euoz e suep eneuedjuejue UN Is 2 uonuege Soyjseyej enb lqesuods 1 eynpe un p e snosjeojuojepeuoze apsJouJiugjesjueAopsjuejue SOT aulyoew ej SOSJOAUOIJ 19 JNO un anod luo1 euoz suep es ep juenbsu 1ueA ejedne seuodsuea elap juo inb sjuejue 5297 euiugoeuu e ep jueujeuuonouo JeuoB no jueujo eJD e
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21. 9 AANO 1 qo1no1 p 5 eun jns jnejoene zeoe d L HNALOVYL 31 H3asrirn d INVAV 13 NOLIVTIVISNIHH VI Sdudv dHld JIIVHA3Q3TT3 LN3W3OV IdIA3H 27 N3lLdH LN3 TtinOd 3341134 3414 LIOA NOISSIINSNVH E HH LOAIS LNVILHOdWI ep uoniped Xo es inb e ep g opoooJd S10 eJgrueud ej 9 Jesi in p jueAe yos uoissiusuej ej enb UJO281 1S8 9 19 4991109 uonesi nn Jo4nsse euuormouo enb ej sieure eu no siewef 2 NOILN3LIV NOISSINSNVU V 1 d39Hufd lenueuu eo ep 1e uenenu3 uomo es e suep 2 uonoes ejzeynsuo 00 4 22 9p seuneuojul juos 1 59115 no id 0002 pp L6 op seaneuedns 1005 sepninje 581 IS np 1lu uu pu 1 oDejBo un ep 27 anoHVIN3H 9 juepued s n 1u An d 5 so
22. N LN3IW3SSILH3AV 9 Big a3lHalivga v1H3aovidaH S39V I9OdU 13 NOISIA3H ce DJ 335HVHO 1N3W3H3ILN3 335HVHO3d aiualivg seuegeq xnep sep FNNOU 91489 e uu neq e Je sisseuo np HION 9 zeuoueJgod S31 Z3SH3AN3H Sd18yO 537 e ep ulo S9 qeo Sa Zeuajure A esseui e e Siu sisseyo ne d HION 8 929 Np 29 eoBJeuo u neq el ep FALL VO3N euoqe euliONeIiqeonpejuegxeeunzeuouedg sisseuo 9 sed eu uei juesrej ue ep 3ALLISOd a y euoqejeaqonoueiqeonpeuuenxeenbeuozeuopueig 3OVuuviNaad S318VO9 581 WH3HOVLIV SSINOIHAA SAYLNV S31 YNALOVEL 3IH3LIV8 Y1 SYd ZASNILAN SLIOA 21 3A31SAS NN HIOAV ISSAV FINOIHAA 3810 V 1 SLTOA et AWALSAS NNA INNAN 159 YNALOVEL 3H1OA LNVLHOdWI 1AIns p 2o01d 1910A eoueBun p un mod eDeyo ns so qgeo sep zesinn snoA IS Jenueuu eo ep ueneJu3 suep IV yeJ ep eje
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39. We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and trans mission are covered to keep water out Water in engine or transmission will shorten the useful life of your tractor Use compressed air or a leaf blower to remove grass leaves and trash from tractor and mower SERVICE AND ADJUSTMENTS WARNING TO AVOID SERIOUS INJURY BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS Depress brake pedal fully and set parking brake Place motion control lever in neutral position Place attachment clutch in DISENGAGED position Turn ignition key to STOP and remove key Make sure the blades and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug 12 REMOVE MOWER See Fig 21 IMPORTANT IF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED ON THE TRACTOR Place attachment clutch in DISENGAGED position REMOVE THE FRONT LINK E AND REAR LIFT LIKS Lower attachment lift lever to its lowest position C FROM TRACTOR AND HOOK THE CLUTCH SPRING Remove mower belt from engine pulley M Q INTO THE CABLE GUIDE ON FRONT EDGE OF Remove retainer spring K slide collar L off and push LOWER DASH housing guide P out of bracket e Remove clutch cable spring Q from idler arm R TO INSTALL MOWER See Figs 21 26 Disconnect front link E from mower remove retainer Be sure tracto
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42. Allows operation of mower deck or other powered attachment while in reverse THROTTLE CHOKE CONTROL Used for starting and controlling engine speed FREEWHEEL CONTROL Disengages transmission for pushing or slowly towing the tractor with the engine off OPERATION The operation of any tractor can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your tractor WEAR YOUR FORESIGHT IS BETTER THAN NO SIGHT tacles or standard safety glasses HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE See Fig 6 Your tractor is equipped with an operator presence sens ing switch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine Depress clutch brake pedal into full BRAKE position and hold Place parking brake lever in ENGAGED position and release pressure from clutch brake pedal Pedal should remain in BRAKE position Make sure parking brake will hold tractor secure Fig 6 STOPPING See Fig 7 MOWER BLADES To stop mower blades move attachment clutch lever to DISENGAGED position ff ATTACHMENT CLUTCH SWITCH DISENGAGED ATTACHMENT CLUTCH SWITCH ENGAGED Fig 7 GROUND DRIVE stop ground drive depress clutch brake pedal into full BRAKE position Move motion control lever to neutral position
43. ENGINE Move throttle control between half and full speed fast position NOTE Failure to move throttle control between half and full speed fast position before stopping may cause engine to backfire Turn ignition key to STOP position and remove key Always remove key when leaving tractor to prevent unauthorized use Never use choke to stop engine 11 or performing any adjustments or repairs We recommend a wide vision safety mask over spec IMPORTANT LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN STOP WILL CAUSE THE BATTERY TO BE DISCHARGED DEAD NOTE Under certain conditions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility al ways stop engine when stopping tractor on grass areas CAUTION Always stop tractor com pletely as described above before leav ing the operator s position to empty grass catcher etc TO USE THROTTLE CONTROL See Fig 8 Always operate engine at full speed fast Operating engine at less than full speed fast reduces the engine s operating efficiency Full speed fast offers the best mower performance Fig 8 TO MOVE FORWARD AND BACKWARD See Fig 9 The direction and speed of movement is controlled by the motion control lever J Fig 9 Starttractor with motion control lever in neutral position Release parking brake Slowl
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45. Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in mini mizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not empty the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean en gine oil See ENGINE in the Maintenance section of this manual CYLINDER S Remove spark plug s Pour one ounce of oil through spark plug hole s into cylinder s Turn ignition key to START position for a few seconds to distribute oil Replace with new spark plug s OTH ER Do not store gasoline from one season to another Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems If possible store your tractor indoors and cover it to give protection from dust and dirt Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your tractor to rust IMPORTANT NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM PROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not s
46. if possible PRODUCT SPECIFICATIONS Gasoline Capacity 1 50 Gallons and Type Unleaded Regular Oil Type API SG SL SAE 30 above 32 F SAE 5W 30 below 32 F W EFilter 56 oz W O Filter 48 oz Champion RC12YC Gap 030 Ground Speed MPH Forward Reverse Oil Capacity Spark Plug 0 5 5 0 2 4 3 Amps Battery 5 Amps Headlights AMP HR 28 Min CCA 230 Case Size U1R Blade Torque 45 55 FT LBS Charging System Battery CONGRATULATIONS on your purchase of a new tractor Ithas been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannot easily rem edy please contact your nearest authorized service center department We have competent well trained technicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintaining caring for and using your tractor Followthe instructions under Maintenance and Stor age sections of this owner s manual WARNING This tractor is equipped with an internal com bustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine
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48. s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator A spark arrester for the muffler is available through your nearest authorized service center department In the state of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands TABLE OF CONTENTS SAFETY RULES oc ccicccitccteccctecenieceteeudeveueruieeusnderneerucs 2 3 PRODUCT SPECIFICATIONS 4 CUSTOMER RESPONSIBILITIES 4 ASSEMBLY E nennen nnne nnn 6 8 OPERATION eere nnne 9 14 MAINTENANCE SCHEDULE eene 15 MAINTENANCE UI uu u 15 17 SERVICE AND 18 23 STORAGE 24 TROUBLESHOOTING eene 25 26 UNASSEMBLED PARTS Steering Wheel 1 Lock 1 Large Washer Flat Washer Steering Wheel Insert Steering DIT eel e 1 Hex Bolt Steering Extension HII Steering L Steering Wheel Boot Adapter 1 Washer 1 Hex Bolt pee Slope Sheet 1 Oil Drain Tube C For Future Use Qa s Key s ASSEMBLY Your new tractor has been assembled at the factory with exception
49. see TO START ENGINE in the Operation section of this manual After engine has started move throttle control to idle slow position Release parking brake Slowly movethe motion control lever forward and slowly drive tractor off skid Apply braketo stop tractor set parking brake and place motion control lever in neutral position Turn ignition key to STOP position Continue with the instructions that follow ASSEMBLY CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for best cutting performance Reduce tire pressure to PSI shown on sides of tires CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See TOLEVEL MOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM After you learn howto operate your tractor check to see that the brake is operating properly See TO CHECK BRAKE in the Service and Adjustments section of this manual CHECKLIST BEFORE YOU OPERATE YOUR NEW TRACTOR WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING C
50. tighten securely Snap steering wheel insert into center of steering wheel Remove protective materials from tractor hood and grill IMPORTANT CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID lt INSERT BOLT LOCK WASHER STEERING EXTENSION SHAFT CH LOWER STEERING SHAFT Fig 1 ECK BATTERY See Fig 2 Lift seat pan to raised position If this battery is put into service after month and year indicated on label label located between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY in MAINTENANCE section of this manual for charging instructions ASSEMBLY INS TARE SEAT See Figs 3 and 4 Remove bolt and flatwasher securing seatto cardboard packing and set aside for assembly of seat to tractor Remove the cardboard packing and discard e Connect switch to seat Place seat on seat pan so all three 3 bottom pads are positioned over large slotted holes in pan TAPE WIRING HARNESS Fig 3 e Push down on seat to engage pads in slots and pull seat towards rear of tractor Raise seat and tighten bolt securely Remove tape and discard Lower seat into operating position and sit on seat Press clutch brake pedal all the way down If operating position is not comfortable adjust seat To adjust seat Grasp adjustment handle and pull up slide seat to desired position and release adjust
51. AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR 1 Place tractor safely on a level surface that is clear and open with engine off and parking brake set 2 Disengage transmission by placing freewheel control in freewheeling position See TO TRANSPORT in this section of manual 3 Sitting in the tractor seat start engine After the engine is running move throttle control to slow position With motion control lever in neutral position slowly disengage clutch brake pedal CAUTION Atany time during step 4 there may be movement of the drive wheels 4 Move motion control lever to full forward position and hold for five 5 seconds Move lever to full reverse position and hold for five 5 seconds Repeat this procedure three 3 times 14 5 Move motion control lever to neutral position Shut off engine and set parking brake 6 Engage transmission by placing freewheel control in engaged position See TO TRANSPORT in this sec tion of manual 7 Sitting in the tractor seat start engine After the engine is running move throttle control to half 1 2 speed With motion control lever in neutral position slowly disengage clutch brake pedal 8 Slowly move motion control lever forward after the tractor moves approximately five 5 feet slowly move motion control lever to reverse position After the trac tor moves approximately five 5 feet return the motion control lever to the neutral position
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53. Be sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary Touch up all rusted or chipped paint surfaces sand lightly before painting BATTERY Fully charge the battery for storage e After a period of time in storage battery may require recharging e Tohelp prevent corrosion and power leakage during long periods of storage battery cables should be dis connected and battery cleaned thoroughly see TO CLEAN BATTERY AND TERMINALS in the Mainte nance section of this manual After cleaning leave cables disconnected and place cables where they cannot come in contact with battery terminals f battery is removed from tractor for storage do not store battery directly on concrete or damp surfaces 24 ENGINE FUEL SYSTEM IMPORTANT IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Empty the fuel tank by starting the engine and let it run until the fuel lines and carburetor are empty e Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur
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55. Repeat this proce dure with the motion control lever three 3 times Your transmission is now purged and now ready for normal operation MOWING TIPS Mower should be properly leveled for best mowing performance See LEVEL MOWER HOUSING the Service and Adjustments section of this manual Thelefthand side of mower should be used for trimming Drive so that clippings are discharged onto the area that has been cut Have the cut area to the right of the machine This will result in a more even distribution of clippings and more uniform cutting When mowing large areas start by turning to the right so that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished See Fig 15 Fig 15 f grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing Always operate engine at full throttle when mow ing to assure better mowing performance and proper discharge of material Regulate ground speed by se lecting a low enough gear to give the mower cutting performance as well as the quality of cut desired When operating attachments select a ground spe
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57. This Warranty is subject to the following limitations and exclusions 1 This warranty does not apply to the engine transaxle transmission components battery except as noted below or com ponents parts thereof Please refer to the applicable manufacturer s warranty on these items 2 Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the pur chaser Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchas er unless such return is requested by the manufacturer Battery Warranty On products equipped with a Battery we will replace without charge to you any battery which we find to be defective in manufacture during the first ninety 90 days of ownership After ninety 90 days we will exchange the Battery charging you 1 12 of the price of a new Battery for each full month from the date of the original sale Battery must be maintained in accordance with the instructions furnished The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase This Warranty applies only to products which have been properly assembled adjusted operated and maintained in ac cordance with the instructions furnished This Warranty does not apply to any product which has been subjected to altera tion misuse abuse improper assembly or installation delivery damage or to normal w
58. and transmission purging instructions See START ENGINE and PURGE TRANSMISSION in the Operation section of this manual OPERATION These symbols may appear on your tractor or in literature supplied with the product Learn and understand their meaning R N H L IN e Q9 REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW ome IGNITION SWITCH e22 0 o Uj ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE OPERATION LOCKED UNLOCKED SYSTEM ROS Ol v r3 f A OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT LIGHT V RY 2 CLUTCH DISENGAGED CLUTCHENGAGED DANGER KEEP HANDS KEEP AREA CLEAR SLOPE HAZARDS AND FEET AWAY SEE SAFETY RULES SECTION D DANGER indicates a hazard which if not avoided LIGHTS ON will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury FREE WHEEL Automatic Models only CAUTION indicates a hazard which if not avoided might result in minor or moderate injury CAUTION when used without alert symbol indicates a situation that could result in damage Failure to follow instructions to the tractor and or engine could result in serious injury or HOT SURFACES indicates a hazard which death The safety alert symbol amus if not avoided could result in death serious injury
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61. is used to identify safety inform and or property damage ation about hazards which can FIRE indicates a hazard which if not avoided result in death serious injury 4 could result in death serious injury and or and or property damage property damage OPERATION KNOW YOUR TRACTOR READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference LIGHT SWITCH THROTTLE CHOKE CONTROL CLUTCH BRAKE ATTACHMENT CLUTCH LEVER FREEWHEEL CONTROL Fig 5 ROS ON ATTACHMENT LIFT LEVER IGNITION SWITCH MOTION CONTROL LEVER Our tractors conform to the applicable safety standards of the American National Standards Institute ATTACHMENT CLUTCH LEVER Used to engage the mower blades or other attachments mounted to yourtractor ATTACHMENTLIFT LEVER Usedtoraise lower and adjust the mower deck or other attachments mountedto your tractor CLUTCH BRAKE PEDAL Usedfor declutching and brak ing the tractor and starting the engine MOTION CONTROL LEVER Selects the speed and direction of the tractor IGNITION SWITCH Used for starting and stopping the engine 10 LIGHT SWITCH Turns the headlights on and off PARKING BRAKE Locks clutch brake pedal into the brake position REVERSE OPERATION SYSTEM ROS ON POSI TION
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66. while backing look behind and down for small children Never carry children even with the blades shutoff They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine Never allow children to operate the machine Use extracare when approaching blind corners shrubs trees or other objects that may block your view of a child IV TOWING Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equip ment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop V SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or property damage use extreme carein handling gasoline Gasoline is extremely flammable and the vapors are explosive Extinguish all cigarettes cigars pipes and other Sources of ignition Use only approved gasoline container Never remove gas cap or add fuel with the engine run ning Allow engine to cool before refueling Never fuel the machine indoors Never store the machine or fuel container where there is an open flame spark or pilo
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71. HECKLIST V All assembly instructions have been completed Y No remaining loose parts in carton 4 Battery is properly prepared and charged v Seatis adjusted comfortably and tightened securely 4 All tires are properly inflated For shipping purposes the tires were overinflated at the factory Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling v Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers Check wiring See that all connections are still secure and wires are properly clamped 4 Before driving tractor be sure freewheel control is in transmission engaged position see TO TRANS PORT in the Operation section of this manual WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS 4 Engine oil is at proper level 4 Fuel tank is filled with fresh clean regular unleaded gasoline 4 Become familiar with all controls their location and function Operate them before you start the engine Be sure brake system is in safe operating condition Be sure Operator Presence System and Reverse Op eration System ROS are working properly See the Operation and Maintenance sections in this manual s NAN It is important to purge the transmission before op erating your tractor for the first time Follow proper starting
72. IMPORTANT MANUAL Do Not Throw Away Poulan PRO OPERATOR S MANUAL A WARNING D E L Read this Manual follow all Warnings and Safety Instructions Failure to do so can result in serious injury LAWN TRACTOR ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website www poulan pro com 419756 Rev 1 02 19 08 AP TH Printed in the U S A SAFETY RULES Safe Operation Practices for Ride On Mowers A DANGER THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH WARNING In order to prevent acci dental starting when setting up trans porting adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug WARNING Do not coast down a hill in neutral you may lose control of the tractor WARNING Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor Use common sense when towing Operate only at the low est possible speed when on a slope Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor A WARNING Engine exhaust some of its constituents and cer tain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects o
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75. ON gt NODO Ot E gt gt Fill fuel tank See TO START ENGINE in Operation section Wait several minutes before attempting to start Replace spark plug Clean replace air filter Replace fuel filter Empty fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Clean replace air filter Replace spark plug Recharge or replace battery Replace fuel filter Empty fuel tank and refill tank with fresh clean gasoline Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Depress clutch brake pedal Disengage attachment clutch Recharge or replace battery Replace fuse Clean battery terminals Check all wiring Check replace ignition switch Check replace solenoid or starter Contact an authorized service center department Recharge or replace battery Clean battery terminals Check all wiring Check replace solenoid or starter Raise cutting height reduce speed Adjust throttle control Clean underside of mower housing Clean replace air filter Check oil level change oil Clean and regap or change spark plug Replace fuel filter Empty fuel tank and refill tank with fresh clean gasoline Emp
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77. ades must be kept sharp Replace bent or damaged blades A CAUTION Use onlyareplacementbladeap proved by the manufacturer of your tractor Using a blade not approved by the manu facturer of yourtractor is hazardous could damage yourtractor and void your warranty BLADE REMOVAL See Fig 17 e Raise mower to highest position to allow access to blades NOTE Protect your hands with gloves and or wrap blade with heavy cloth Remove blade bolt by turning counterclockwise Installnew blade with stamped THIS SIDE UP facing deck and mandrel assembly IMPORTANT To ensure proper assembly center hole in blade must align with star on mandrel assembly e Install and tighten blade bolt securely 45 55 Ft Lbs torque IMPORTANT Special blade bolt is heat treated CENTER HOLE BLADE SN SPECIAL Fig 17 BATTERY Yourtractor has a battery charging system which is sufficient for normal use However periodic charging of the battery with an automotive charger will extend its life Keep battery and terminals clean Keep battery bolts tight Keep small vent holes open Recharge at 6 10 amperes for 1 hour NOTE The original equipment battery on your tractor is maintenance free Do not attempt to open or remove caps or covers Adding or checking level of electrolyte is not necessary TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to lea
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79. ce reverse above procedure HEADLIGHT WIRE CONNECTOR Fig 37 ENGINE TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary If adjustment is nec essary see engine manual TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and ad justment should not be necessary If adjustment is neces sary see engine manual TO ADJUST CARBURETOR Your carburetor is not adjustable If your engine does not operate properly due to suspected carburetor problems take your tractor to an authorized service center for repair and or adjustment STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more WARNING Never storethe tractor with gasoline in the tank inside a building where fumes may reach an open flame orspark Allowthe engineto cool before storing in any enclosure TRACTOR Remove mower fromtractor for winter storage When mower isto bestoredfora period oftime clean itthoroughly remove all dirt grease leaves etc Store in a clean dry area Clean entire tractor See CLEANING in the Mainte nance section of this manual Inspect and replace belts if necessary See belt re placement instructions in the Service and Adjustments section of this manual Lubricate as shown in the Maintenance section of this manual
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83. e control in the choke position until the engine runs roughly then move throttle control to fast posi tion This may require an engine warm up period from several seconds to several minutes depending on the temperature AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather the transmission should be warmed up as follows sure the tractor is on level ground Place the motion control lever in neutral Release the parking brake and let the clutch brake slowly return to operating position Allowone minute for transmission to warm up This can be done during the engine warm up period Theattachmentscanalsobeusedduringtheenginewarm up period after the transmission has been warmed up NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual PURGE TRANSMISSION CAUTION Never engage or disengage the freewheel lever whilethe engineis running To ensure proper operation and performance it is recom mended that the transmission be purged before operating tractor for the first time This procedure will remove any trapped air inside the transmission which may have de veloped during shipping of your tractor IMPORTANT SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT IT SHOULD BE PURGED
84. e dry rot and corrosion TO START ENGINE WITH A WEAK BATTERY See Fig 35 WARNING Lead acid batteries gen erate explosive gases Keep sparks AXLE COVER flame and smoking materials away from batteries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See BATTERY in the Maintenance section of this manual If jumper cables are used for emergency starting follow this procedure IMPORTANT YOUR TRACTOR IS EQUIPPED WITHA 12 VOLT SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES TO ATTACH JUMPER CABLES Connect one end of the RED cable to the POSITIVE terminal of each battery A B taking care not to short against tractor chassis Connect one end of the BLACK cable to the NEGATIVE terminal C of fully charged battery Connect the other end of the BLACK cable D to good chassis ground away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER BLACK cable first from chassis and then from the fully charged battery RED cable last from both batteries WEAK OR DEAD BATTERY FULLY CHARGED BATTERY Fig 35 SERVICE AND ADJUSTMENTS REPLACING BATTERY See Fig 36 WARNING Do not short battery termi nals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove me
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86. ear of the product Exclusions Excluded from this Warranty are belts blades blade adapters normal wear normal adjustments standard hardware and normal maintenance 7 Inthe event you have a claim under this Warranty you must return the product to an authorized service dealer Should you have any unanswered questions concerning this Warranty please contact HOP In Canada contact Outdoor Products Customer Service Dept HOP 1030 Stevens Creek Road 5855 Terry Fox Way Augusta GA 30907 USA Mississauga Ontario L5V 3E4 giving the model number serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last so the above limi tations or exclusions may not apply to you This Warranty gives you specific legal rights and you may have other rights which vary from locale to locale This is a limited Warranty within the meaning of that term as defined in the Magnuson Moss Act of 1975 PoulanPRO 6461 y 10 ej suep eau eun 159 oyeg egne un un p soap
87. ed that will suit the terrain and give best performance of the attachment being used MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE 8 25 50 100 SEASON STORAGE USE HOURS HOURS HOURS HOURS vw puc Jo 0 Z4 Change Engine Oil with oil filter Change Engine Oil without oil filter Inspect Muffler Spark Arrester i If equipped Replace Air Filter Paper Cartridge Change Engine Oil with oil fitter Inspect Muffler Spark Arrester Replace Air Filter Paper Cartridge e SOu e1ojoeg uos 1 Change more often when operating under a heavy load or 3 Replace blades more often when mowing in sandy soil in high ambient temperatures 4 Not required if equipped with maintenance free battery 2 Service more often when operating in dirty or dusty conditions LUBRICATION CHART SPINDLE 1 FRONT 1 GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To Et WHEEL receive full value from the warranty operator must maintain BEARING BEARING tractor as instructed in this manual ZERK ZERK Some adjustments will need to be made periodically to properly maintain your tractor At least once a season check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual At least once a year you should replace the spark plug clean
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92. ench loosen jam nut A several turns to clear adjustment nut B With a 3 4 or adjustable wrench turn front link adjust ment nut B clockwise Itighten to raise the front of mower or counterclockwise loosen to lower the front mower TIGHTEN ADJUST NUT B TO RAISE MOWER LOOSEN ADJUST NUT B TO LOWER MOWER LOOSEN JAM NUT A FIRST Fig 30 NOTE Each full turn of the adjustment nut will change mower height about 1 8 Recheck measurements adjust if necessary until front tip of blade is 1 8 to 1 2 lower than the rear tip Hold adjustment nutin position with wrench and tighten jam nut securely against adjustment nut SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT See Fig 31 The mower blade drive belt may be replaced withouttools Park the tractor on level surface Engage parking brake BELT REMOVAL Remove mower from tractor See TO REMOVE MOWER in this section of manual Work belt off both mandrel pulleys and idler pulleys Pull belt away from mower BELT INSTALLATION Work belt around both mandrel pulleys and idler pulleys Make sure belt is in all pulley grooves and inside all belt guides Install mower See To Install Mower in this section of manual MANDREL IDLER PULLEY ad oe PULLEYS MANDREL PULLEY Fig 31 TO CHECK BRAKE If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level d
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95. essary Mower blades are sharp Wrap the blade or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Maintain or replace safety and instruction labels as necessary Be sure the area is clear of bystanders before operat ing Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Mow up and down slopes 15 Max not across Choose a low ground speed so that you will not have to stop or shift while on the slope Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope If machine stops while going uphill disengage blades shift into reverse and back down slowly Do not turn on slopes unless necessary and then turn slowly and gradually downhill
96. hen not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing road ways Use extra care when loading or unloading the machine into a trailer or truck Always wear eye protection when operating ma chine Data indicates that operators age 60 years and above are involved in a large percentage of riding mower re lated injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights or counterweights Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause build up to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage Il SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it Mow up and down slopes
97. ight switch ON Replace bulb s or lamp s Check replace light switch Check wiring and connections Replace fuse Replace battery Check clean all connections Replace regulator Replace alternator Move throttle control between half and full speed fast position before stopping engine SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL 15 DEGREES MAX Y WARNING To avoid serious injury operate your tractor up and down the face of slopes never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to measure 4 Compare the angle of the fold with the slope of the hill 27 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi als and workmanship For a period of two 2 years from date of purchase by the original consumer purchaser we will repair or replace at our option without charge for parts or labor incurred in replacing parts any part which we find to be defective due to materials or workmanship
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100. k power Disconnect BLACK battery cable first then RED bat tery cable and remove battery from tractor Rinse the battery with plain water and dry Cleanterminals and battery cable ends with wire brush until bright Coat terminals with grease or petroleum jelly Reinstall battery See REPLACING BATTERY in the Service and Adjustment section of this manual MAINTENANCE V BELTS Check V belts for deterioration and wear after 100 hours and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear TRANSAXLE COOLING Keep transaxle free from build up of dirt and chaff which can restrict cooling ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SG SL Select the oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES F 20 0 30 32 40 60 80 100 C 30 20 10 0 10 20 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE Fig 18 NOTE Although multi viscosity oils BW30 10W30 etc improve starting in cold weather they will result in increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after every 50 hours of operation or at least once ayear ifthe tractor is not used for 50 hours in one year Check the crankcase oil level before starting the engine a
101. l If necessary add oil until FULL mark on dipstick is reached Do not overfill For cold weather operation you should change oil for easier starting See OIL VISCOSITY CHART in the Maintenance section of this manual e change engine oil see the Maintenance section in this manual ADD GASOLINE Fill fuel tank to bottom of filler neck Do not overfill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness CAUTION Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame IMPORTANT WHEN OPERATING IN TEMPERATURES BELOW 32 F 0 C USE FRESH CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING CAUTION Alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gascan damage the fuel sys tem of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner prod
102. low leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion OPERATOR PRESENCE SYSTEM AND REVERSE OP ERATION SYSTEM ROS See Fig 16 Be sure operator presence and reverse operation systems are working properly If your tractor does not function as described repair the problem immediately The engine should not start unless the brake pedal is fully depressed and the attachment clutch control is in the disengaged position CHECK OPERATOR PRESENCE SYSTEM Whentheengineisrunning any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine When the engine is running and the attachment clutch is engaged any attempt by the operator to leave the seat should shut off the engine e The attachment clutch should never operate unless the operator is in the seat CHECK REVERSE OPERATION ROS SYSTEM When the engine is running with the ignition switch in the engine ON position and the attachment clutch engaged any attempt by the operator to shift into reverse should shut off the engine When the engine is running with the ignition switch in the ROS ON position and the attachment clutch en gaged any attempt by the operator to shift into reverse should NOT shut off the engine ROS ON POSITION ENGINE ON POSITION NORMAL OPERATING Fig 16 16 BLADE CARE For best results mower bl
103. ly TO TRANSPORT See Fig 14 When pushing or towing your tractor be sure to disengage transmission by placing freewheel control in freewheeling position Free wheel control is located at the rear drawbar of tractor Raise attachmentliftto highest position with attachment lift control Pull freewheel control out and into the slot and release so it is held in the disengaged position Donot push or tow tractor at more than two 2 MPH To reengage transmission reverse above procedure NOTE To protect hood from damage when transporting your tractor on a truck or a trailer be sure hood is closed and secured to tractor Use an appropriate means of tying hood to tractor rope cord etc TRANSMISSION ENGAGED TRANSMISSION DISENGAGED Fig 14 TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your trac tor Use common sense when towing Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped from the factory already filled with summer weight oil 13 Check engine oil with tractor on level ground Remove oil fill cap dipstick and wipe clean reinsert the dipstick and screw cap tight wait for a few seconds remove and read oil leve
104. ment handle SEAT PAN BOLT ko ADJUSTMENT HANDLE NOTE You may now roll or drive your tractor off the skid Follow the appropriate instruction below to remove the tractor from the skid A WARNING Before starting read understand andfollow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects TO ROLL TRACTOR OFF SKID See Operation section for location and function of controls Raise attachment lift lever to its highest position Release parking brake by depressing clutch brake pedal Place freewheel control in transmission disengaged position See TO TRANSPORT in the Operation section of this manual Roll tractor forward off skid Remove banding holding the deflector shield up against tractor TO DRIVE TRACTOR OFF SKID See Operation section for location and function of controls e all the above assembly steps have been com pleted Check engine oil level and fill fuel tank with gasoline Place freewheel control in transmission engaged position see TO TRANSPORT in Operation section of this manual Siton seat in operating position depress clutch brake pedal and set the parking brake Place motion control lever in neutral position Raise attachment lift lever to its highest position Remove key from bag and start the engine
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107. nd after each eight 8 hours of operation Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL See Figs 18 and 19 Determine temperature range expected before oil change All oil must meet API service classification SG SL sure tractor is on level surface Oil will drain more freely when warm Catch oil in a suitable container Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine when changing oil e Remove yellow cap from end of drain valve and install the drain tube onto the fitting Unlock drain valve by pushing inward and turning counterclockwise To open pull out on the drain valve After oil has drained completely close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown OIL DRAIN VALVE CLOSED AND POSITION YELLOW CAP Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve Refill engine with oil through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS section ofthis manual Use gauge on oil fill cap dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at FULL line on dipstick Tighten cap onto the tube securely when finished CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff t
108. not across Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles Choose a low ground speed so that you will not have to stop or shift while on the slope Do not mow on wet grass Tires may lose traction Always keep the machine in gear when going down slopes Do not shift to neutral and coast downhill Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction which could cause the machine to roll over Use extra care while operating machine with grass catchers or other attachments they can affect the stability of the machine Do no use on steep slopes Do not try to stabilize the machine by putting your foot on the ground Do not mow near drop offs ditches embankments The machine could suddenly roll over if a wheel is over the edge or if the edge caves in A II CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keepchildren out ofthe mowing area and in the watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area Before and
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111. o prevent engine damage from overheating Clean with awire brush or compressed air to remove dirtand stubborn dried gum fibers AIR FILTER Your engine will not run properly using a dirty air filter Service air cleaner more often under dusty conditions See Engine Manual ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change ifthe tractor is used more than 100 hours year MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or damage SPARK PLUGS Replace spark plugs at the beginning of each mowing sea son or after every 100 hours of use whichever comes first Spark plug type and gap setting is shown in PRODUCT SPECIFICATIONS section of this manual IN LINE FUEL FILTER See Fig 20 The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carburetor replacement is required Withenginecool remove filter and plug fuel line sections Place new fuel filter in position in fuel line with arrow pointing towards carburetor sure there are no fuel line leaks and clamps are properly positioned Immediately wipe up any spilled gasoline CLEANING battery seat finish etc ofallforeign matter Keep finished surfaces and wheels free of all gasoline oil etc Protect painted surfaces with automotive type wax
112. of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes are listed 1 1 2 wrench 2 3 4 wrench Pliers Utility knife Tire pressure gauge When right or left hand is mentioned in this manual it means when you are in the operating position seated behind the steering wheel TO REMOVE TRACTOR FROM CARTON UNPACK CARTON Remove all accessible loose parts and parts cartons from carton Cut along dashed lines on all four panels of carton Remove end panels and lay side panels flat Check for any additional loose parts or cartons and remove BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL See Fig 1 ASSEMBLE EXTENSION SHAFT AND BOOT Slide extension shaft onto lower steering shaft Place tabs of steering boot over tab slots in dash and push down to secure INSTALL STEERING WHEEL Position front wheels of the tractor so they are pointing straight forward Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension Position steering wheel so cross bars are horizontal left to right and slide inside boot and onto adapter Assemble large flat washer lock washer bolt and
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114. oose blade Buildup of grass leaves and trash under mower Mower drive belt worn Blades improperly installed Improper blades used Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Light switch is OFF Bulb s or lamp s burned out Faulty light switch Loose or damaged wiring Blown fuse Bad battery cell s Poor cable connections Faulty regulator if so equipped Faulty alternator Engine throttle control not set between half and full speed fast position before stopping engine 26 CORRECTION Q P ONS PONS o oP ONS PONS N Or Oy S Turn ignition key to ROS ON position See Operation section Check wiring switches and connections If not corrected contact an authorized service center department Replace blade Tighten blade bolt Level mower deck Clean underside of mower housing Replace blade mandrel Clean around mandrels to open vent holes Remove obstruction Replace mower drive belt Replace idler pulley Replace blade mandrel Place throttle control in FAST position Shift to slower speed Allow grass to dry before mowing Level mower deck Check tires for proper air pressure Replace sharpen blade Tighten blade bolt Clean underside of mower housing Replace mower drive belt Reinstall blades sharp edge down Replace with blades listed in this manual Clean around mandrels to open vent holes Turn l
115. or replace air filter and check blades and belts for wear A new spark plug and clean air filter assure proper air fuel mixture and help your engine run better and last longer E s D General Purpose Grease eck engine oll level Refer to Maintenance ENGINE Section Check brake operation i IMPORTANT DO NOT OIL OR GREASE THE PIVOT POINTS hock Ute pressura WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS ENGINE we Nees aesti Check operator presence and LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL ROS systems for proper operation SHORTENTHELIFE OF THE SELF LUBRICATING BEARINGS e Check for loose fasteners IF YOU FEEL THEY MUST BE LUBRICATED USE ONLY A DRY POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY 15 MAINTENANCE TRACTOR Always observe safety rules when performing any main tenance BRAKE OPERATION If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be checked and adjusted See TO CHECK BRAKE in the Service and Adjustments sec tion of this manual TIRES Maintain proper air pressure in all tires See the side of tires for proper PSI Keep tires free of gasoline oil or insect control chemi cals which can harm rubber Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to s
116. r is on level surface and engage parking spring and washer brake Go to either side of mower and disconnect mower Lower attachment lift lever to it s lowest position suspension arm A from chassis and rear lift link C from rear mower bracket D remove retainer springs CAUTION Lift lever is spring loaded and washers Have a tight grip on lift lever lower it Gotoother side of mower and disconnect the suspen slowly and engage in lowest position sion arm and rear lift link M NOTE Be sure mower side suspension arms A are point CAUTION After rear lift links are dis ing forward before sliding mower under tractor connected the attachment lift lever Slide mower under tractor until it is centered under will be spring loaded Have a tight grip tractor on lift lever when changing position of the lever SERVICE AND ADJUSTMENTS ATTACH MOWER SIDE SUSPENSION ARMS A TO CHASSIS Position hole in arm over pin B on outside of tractor chassis and secure with retainer spring Repeat on opposite side of tractor Fig 22 ATTACH REAR LIFT LINKS C Lift rear corner of mower and position slot in link assembly over pin D on rear mower bracket and secure with washer and retainer spring Repeat on opposite side of tractor Fig 23 ATTACH FRONT LINK E Work from left side of trac tor Insert rod end of link assembly through front hole in tractor front suspension bracket F In
117. r other reproductive harm A WARNING A Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling GENERAL OPERATION Read understand and follow all instructions on the machine and in the manual before starting Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times Only allow responsible adults who are familiar with the instructions to operate the machine Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blades Be sure the area is clear of bystanders before operat ing Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while back ing Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction Ma terial may ricochet back toward the operator Stop the blades when crossing gravel surfaces Do not operate machine without entire grass catcher discharge guard or other safety devices in place and working Slow down before turning Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting Disengage blades w
118. ry concrete or paved surface then brake must be serviced You may also check brake by 1 Park tractor on a level dry concrete or paved surface depress brake pedal all the way down and engage parking brake 2 Disengage transmission by placing freewheel control in transmission disengaged position Pull freewheel control out and into the slot and release so it is held in the disengaged position The rear wheels must lock and skid when you try to manu ally push the tractor forward If the rear wheels rotate then the brake needs to be serviced Contact a qualified Service center TO REPLACE MOTION DRIVE BELT See Fig 32 Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left footrest BELT REMOVAL Remove mower See TO REMOVE MOWER section in this manual NOTE Observe entire motion drive belt and position of all belt guides and keepers Remove belt from stationary idler A and clutching idler B Remove belt from centerspan idler C Pull belt slack toward rear of tractor Carefully remove belt upwards from transmission input pulley and over cooling fan blades D Remove belt downward from engine pulley E Slide belt toward rear of tractor off the steering plate F and remove from tractor BELT INSTALLATION install new from tractor rear to front over the steer ing plate F and above cl
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123. sert end of link E into hole in front mower bracket and secure with washer and retainer spring J pu 1 SV j __ Fig 24 Hook of clutch cable spring Q into hole idler arm R Push clutch cable housing guide P into bracket slide collar L onto guide and secure with retainer spring K Install belt on engine pulley M Fig 25 IMPORTANT CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES Raise attachment lift lever to highest position If necessary adjust gauge wheels before operating mower as shown in the Operation section of this manual SERVICE AND ADJUSTMENTS TO LEVEL MOWER Make sure tires are properly inflated to the PSI shown on tires Iftires are over or under inflated it may affect the appearance of your lawn and lead you to think the mower is not adjusted properly VISUAL SIDE TO SIDE ADJUSTMENT See Fig 27 With alltires properly inflated and if your lawn appears unevenly cut determine which side of mower is cutting lower NOTE As desired you can raise the low side of mower or lower the high side Go to side of mower you wish to adjust With a 3 4 or adjustable wrench turn lift link adjust ment nut A to the left to lower the mower or to the right to raise the mower Turn nut left Turn nut right to lower mower to raise mower Fig 27 NOTE Each full turn of adjustment nut will change mower height about 3 16 Test yo
124. sition follow these steps Loosen the adjustment bolt Move the motion control lever 1 4 to 1 2 inch in the direction it is trying to creep Tighten adjustment bolt securely Start engine and test tractor still creeps repeat above steps until satisfied MOTION CONTROL LEVER ADJUSTMENT BOLT Fig 33 TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal left to right when wheels are positioned straight forward remove steer ing wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL TOE IN CAMBER The front wheel toe in and camber are not adjustable on your tractor If damage has occurred to affect the front wheel toe in or camber contact your nearest authorized service center department TO REMOVE WHEEL FOR REPAIRS See Fig 34 Block up axle securely Remove axle cover retaining ring and washers to allow wheel removal rear wheel contains a square key Do not lose Repair tire and reassemble 22 RETAINING WASHERS RING SQUARE KEY Ox REAR WHEEL ONLY n Fig 34 e Onrear wheels only align grooves in rear wheel hub and axle Insert square key Replace washers and snap retaining ring securely in axle groove Replace axle cover NOTE Tosealtire punctures and preventflattires dueto slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tir
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126. tal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparking from accidental grounding Lift seat pan to raised position Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor Install new battery with terminals in same position as old battery First connect RED battery cable to positive terminal with hex bolt and keps nut as shown Tighten securely Slide terminal cover over terminal Connect BLACK grounding cable to negative ter minal with remaining hex bolt and keps nut Tighten securely TERMINAL NEGATIVE BLACK ABLE Fig 36 REPLACE HEADLIGHT BULB Raise hood Pull bulb holder out of the hole in the backside of the grill Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting Check wiring See electrical wiring diagram in the Repair Parts section 23 TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL ASSEMBLY be Fig 37 Raise hood Unsnap headlight wire connector Stand in front of tractor Grasp hood at sides tilttoward engine and lift off of tractor To repla
127. tart Loss of power Excessive vibration TROUBLESHOOTING POINTS CAUSE 1 2 3 4 5 6 7 8 9 O S Oy OY Ps Gy NS Out of fuel Engine not CHOKED properly Engine flooded Bad spark plug Dirty air filter Dirty fuel filter Water in fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Dirty air filter Bad spark plug Weak or dead battery Dirty fuel filter Stale or dirty fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Clutch brake pedal not depressed Attachment clutch is engaged Weak or dead battery Blown fuse Corroded battery terminals Loose or damaged wiring Faulty ignition switch Faulty solenoid or starter Faulty operator presence switch es Weak or dead battery Corroded battery terminals Loose or damaged wiring Faulty solenoid or starter Cutting too much grass too fast Throttle in CHOKE position Build up of grass leaves and trash under mower Dirty air filter Low oil level dirty oil Faulty spark plug Dirty fuel filter Stale or dirty fuel Water in fuel Spark plug wire loose Dirty engine air screen fins Dirty clogged muffler Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Worn bent or loose blade Bent blade mandrel Loose damaged part s 25 CORRECTION 10 O Q F
128. tlight such as on a water heater or other appliances Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner Always place containers on the ground away from your vehicle when filling Remove gas powered equipmentfromthe truck ortrailer and refuel it on the ground If this is not possible then refuel such equipment with a portable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing immedi ately Never overfill fuel tank Replace gas cap and tighten securely SAFETY RULES Safe Operation Practices for Ride On Mowers A GENERAL SERVICE 4 Never operate machine in a closed area Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage and remove any fuel soaked debris Allow machine to cool before storing If you strike a foreign object stop and inspect the machine Repair if necessary before restarting Never make any adjustments or repairs with the engine running Check grass catcher components and the discharge guard frequently and replace with manufacturer s rec ommended parts when nec
129. ty fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Connect and tighten spark plug wire Clean engine air screen fins Clean replace muffler Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Replace blade Tighten blade bolt Replace blade mandrel Tighten loose part s Replace damaged parts TROUBLESHOOTING POINTS PROBLEM Engine dies when 1 tractor is shifted into reverse Engine continues to run when operator leaves seat with attachment clutch engaged Poor cut uneven Mower blades will not rotate Poor grass discharge k k Headlight s not working if so equipped Battery will not charge Engine backfires when 1 turning engine OFF 1 2 3 4 5 6 T 8 9 0 T CAUSE Reverse operation system ROS is not ON while mower or other attachment is engaged Faulty operator safety presence control system Worn bent or loose blade Mower deck not level Buildup of grass leaves and trash under mower Bent blade mandrel Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Obstruction in clutch mechanism Worn damaged mower drive belt Frozen idler pulley Frozen blade mandrel Engine speed too slow Travel speed too fast Wet grass Mower deck not level Low uneven tire air pressure Worn bent or l
130. ucts in the fuel tank or permanent damage may occur TO START ENGINE See Fig 5 When starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine Besure freewheel controlis in the transmission engaged position Sit on seat in operating position depress clutch brake pedal and set parking brake Place motion control lever in neutral position Move attachment clutch to DISENGAGED position Move throttle control to choke position NOTE Before starting read the warm and cold starting procedures below Insertkey into ignition and turn key clockwise to START position and release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute If the engine does not start after several attempts move throttle control to fast position wait a few minutes and try again If engine still does not start move the throttle control back to the choke position and retry OPERATION WARM WEATHER STARTING 50 F and above When engine starts move the throttle control to the fast position The attachments and ground drive can now be used If the engine does not acceptthe load restartthe engine and allow it to warm up for one minute using the choke as described above COLD WEATHER STARTING 50 F and below When engine starts allow engine to run with the throttl
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132. ur adjustment by mowing some uncut grass and visually checking the appearance Readjust if necessary until you are satisfied with the results PRECISION SIDE TO SIDE ADJUSTMENT See Fig 28 With all tires properly inflated park tractor on level ground or driveway CAUTION Blades are sharp Protect your hands with gloves and or wrap blade with heavy cloth Raise mower to its highest position At both sides of mower position blade at side and measure the distance A from bottom edge of blade to the ground The distance should be the same on both sides fadjustment is necessary see steps in Visual Adjust ment instructions above Recheck measurements adjust if necessary until both sides are equal FRONT TO BACK ADJUSTMENT See Figs 29 and 30 IMPORTANT Deck must be level side to side To obtain the best cutting results the mower blades should be adjusted so the front tip is 1 8 to 1 2 lower than the rear tip when the mower is in its highest position CAUTION Blades are sharp Protect your hands with gloves and or wrap blade with heavy cloth Raise mower to highest position Position any blade so the tip is pointing straight forward Measure distance B to the ground at front and rear tip of the blade Iffronttip of blade is not 1 8 to 1 2 lower than the rear tip go to the front of tractor e With an 11 16 or adjustable wr
133. utch brake pedal shaft G Pullbelttoward front of tractor and roll belt onto engine pulley E Pull belt toward rear of tractor Carefully work belt down around transmission cooling fan and onto the input pulley D Be sure belt is inside the belt keeper Install belt on centerspan idler C Install belt through stationary idler A and clutching idler B Make sure belt is in all pulley grooves and inside all belt guides and keepers Install mower See TO INSTALL MOWER section in this manual Fig 32 SERVICE AND ADJUSTMENTS TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT See Fig 33 The motion control lever has been preset at the factory and adjustment should not be necessary e Loosen adjustment bolt in front of the right rear wheel and lightly tighten Start engine and move motion control lever until tractor does not move forward or backward Hold motion controllever inthat position andturn engine off While holding motion control lever in place loosen the adjustment bolt Move motion control lever to the neutral lock gate position Tighten adjustment bolt securely NOTE Ifadditional clearance is neededto getto adjustment bolt move mower deck height to the lowest position After above adjustment is made if the tractor still creeps forward or backward while motion control lever is in neutral po
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135. with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough rolling terrain or hills Select desired height of cut with attachment lift lever Startmower blades by engaging attachmentclutch control TO STOP MOWER BLADES disengage attachment clutch control CAUTION Do notoperatethe mower without either the entire grass catcher on mowers so equipped or the deflector shield S in place See Fig 13 Fig 13 OPERATION TO OPERATE ON HILLS CAUTION Do not drive up or down hills with slopes greater than 15 and do not drive across any slope Choosethelowestspeed before starting up or down hills Avoid stopping or changing speed on hills e If slowing is necessary move throttle control lever to slower position If stopping is absolutely necessary push clutch brake pedalquicklytobrake position and engage parking brake Move motion control lever to neutral position IMPORTANT THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRALPOSITION WHEN THE CLUTCH BRAKE PEDAL IS DEPRESSED Torestart movement slowly release parking brake and clutch brake pedal Slowly move motion control lever to slowest setting Make all turns slow
136. y move motion control lever to desired position OPERATION TO ADJUST MOWER CUTTING HEIGHT See Fig 10 The position of the attachment lift lever A determines the cutting height Fig 10 Put attachment lift lever in desired cutting height slot The cutting height range is approximately 1 to 4 The heights are measured from the ground to the blade tip with the engine not running These heights are approximate and may vary depending upon soil conditions height of grass and types of grass being mowed The average lawn should be cutto approximately 2 1 2 inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth For best cutting performance grass over 6 inches in height should be mowed twice Make the first cut relatively high the second to desired height TO ADJUST GAUGE WHEELS See Fig 11 Gauge wheels are properly adjusted when they are slightly off the ground when mower is atthe desired cutting height in operating position Gauge wheels then keep the deck in prop er position to help prevent scalping in mostterrain conditions NOTE Adjust gauge wheels with tractor ona flat level surface Adjust mower to desired cutting height See TO AD JUST MOWER CUTTING HEIGHT in the Operation section of this manual With mower in desired height of cut position gauge wheels should be assembled so they are slightl
137. y off the ground Install gauge wheel in appropriate hole with shoulder bolt washer washer and locknut and tighten securely e Repeatfor opposite side installing gauge wheelin same adjustment hole 12 REVERSE OPERATION SYSTEM ROS See Fig 12 Your tractor is equipped with a Reverse Operation System ROS Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut offthe engine unless ignition key is placed in the ROS ON position A WARNING Backing up with the attachment clutch en gaged while mowing is strongly discouraged Turning the ROS to allow reverse operation with the attachment clutch engaged should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged Do not mow in reverse unless absolutely necessary USING THE REVERSE OPERATION SYSTEM Only use if you are certain no children or other bystanders will enter the mowing area Move motion control lever to neutral position Withengine running turn ignition key counterclockwise to ROS ON position Look down and behind before and while backing Slowly move motion control lever to reverse R position to start movement e When use of the ROS is no longer needed turn the ignition key clockwise to engine ON position ROS ON POSITION ENGINE ON POSITION NORMAL OPERATING Fig 12 TO OPERATE MOWER Your tractor is equipped
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