Poulan 410237 Tiller User Manual
Contents
1. SNOILVOIJIO3dS SALNISVWSNOdS3H c ALIWNDAS S3193H AYIVININOS 5 TIJONIL3 3HVd 1 SM1d 1 5 NAILSYLNA d SY LNAD T1HIOA Hvd LNAWANNOILONOSA NNALNIVN 3813 1l ASMILN LSA 59 3 38 vd NN 5 S31V901 5107 SAG S ON3OIX3 537 LNVHINOON3H Sd NA INDIA SYd LSA N LNHIAHdd VHOH G AWALSAS 31 IS SHEYSH sad no xnvassiduguv 538 SSYUGHYV SAG 1 S3Hd NO 39511111 3913 SVd AN 19 ANYALNI NOILSNENOD V YNALOW NNA INAN 159 3NIHOVIN 31139 LNVLYOdII np eo ep je sep suonoes Sa suep suononijjsui Se Z NG esneuiqojoui e ep 19 ulos ep un eyunoes ep xne uonuepe 19 2957 IN3ITO SALMIEGWVSNOdS3Ad dilHnods Su193H 9 sinofno z m sqo esneuiq joul JU9LU9 99109 1e SNOA juenuoo Inb 97 22 JeAJesuOoo 1e2. snjd eBeunoqe un inod LSY4 uonisod ej e 226 sep e Zeno juoJeuJno senoJ S9 sesieJJ 5971 eBeinoqe nod ep e 2 uonisod X eJ ep 2 uonisod ue 191195 jnepuojoud ep eBnef np sould e zeoe gd ep e nod 1nepuojoud 2 ep sould 29902 9 z By e LE Sid H3SSIVH ___ unaiuadns e 20 q1ue e ue uonejoJ e e s pe snoa puenb yop neasse 97 X jue e ue US 9 s pe snoa puenb 91 LL By 01 snd 31 tm lHOdSNVul NOILISOd SNIOIN 3135vunoavi ep uodsue 9 Jnod no xne eDeuiq
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7. 5 2 9 Zessi dujeJ 1e nejeJnqjeo np eouesse ZeDuepiA eouesse Zossi duJaJ 19 np eouesse zeDuepiA e ze omeu 1e 5 2955 ZeAoyeu zeBuepiA eBeuinjje p eiBnoq zeoejdwes no peog zeisnfe ej zeoe duueJ no neeAiu 9 Oy ej zeoejduiaJ Ze On9N puojoJud aBeunoge Jnod 581 Jnepuojoud ep eBnef e unanqa 2 ep euoreJI eouesse Zessi duJaJ 19 np eouesse zeDuepiA zejBoJ no eBDeuinj e p eiBnoq e zeoejduieH We e ej zeoejduieJ Ze on9N LS v4 epides uonisod ue sep e zesog we e any 2 2 2 no eiBnoq e ep e ze opeu e eouesse e Zessijduue 19 np np zeDuepiA Je e Oy ej zeoejduiaJ Z
8. 9199 9 Zeuonoo 19 np ne sej np Ins 29508 21 1e ep 5 ejpeo esneuiqojoui e jns e ep ejquiesue zessie aneuedns ne oouBiod e ep ejquiesue 1uoxy inb s nbysejd sayoeye se zednoo eeuDiod ep ajqwasua 2 enb sS g1avo s 31 H3TILLHOLN3 NO H3ONOTIV SVd SN 3G NOILNALLV S3 LIV 3S013NISO LOIN V1 ZALNOW 2377 SNOA 3nosHO1 1NVLIHOdNMI 8 nOHH3A 431431 371 239935 3 1 VH NOILISOd 318N3SN3 uonisod eeuBiod ep e quiesue 2955110 essej ep e ep euoooue suep 9jsoJ eouDiod ep e enb zeunssy ojneu uonisod ue zeuej eeuBiod ep zeuDiodu3 uoe np xne NOILNILLY z By ej NOLHVO 31 3J9VLINON eoutd jueuue resio 1279 ONN 91 8 sep uojnog e ue 18102 eouDiod ep NOUBA ep 191497 ef LLX LX ZE EL 3d ejepuog 1 91 8 2 TED LX ONN 91 8 E ujeJj no493 1 joueuo ep uojnog soeuDiod ep noua
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11. eun suopueuluio2981J Snow 2 snoa enbsao 19 esneuiqojoui eJ SOS UWA t eun no 9junoes sejeun sep 29104 595 95 55 sap Jasneo ned inb 22 521 suep sap e anbsi u s d esneuiqojoui eun p uomnesi nn eM NOILVSITILA ploy un JeJreuJep e eouesse eduiod 35 v5HOWV d JL LISOdSIG ju9uJ9J19 u8 Jo sejuejd sejjed se 1eDejoid ap uye 1vuauv1unaloa134ad 1 9 eAojdwe 5 IN3IN3TT3AIN Juane ue ep e NVASSVL e ejenbne nepuojoJd e epueuuuoo YNAGNOAOUd fiV3SSV L Jn910UJ 9 ep jawed 33N9IOd eosod 159 e ejjenbne enbipur 3SS3llA LN3 N39NVHO YNALVSIGCNI SeJreipeuuejul SUOISSILUSUBJ sep essei 1eBueuo ep jeuued 35593 LN3 N39NVHO H3IA31 e ep 150 2 79 SAG 3aNVINIWNOO sjuep 591 eesunn 159 LIN3IN3NIVHIN3 G 3HHV8 emnsu spyep
12. SIA SIA e 2 suep 9 Z9U9 19 e Joe euonoj inb eo e nbsn ze sep uojided 2202 90 ss np eDeues SIA zeuesseg zenunuoo epide1 ss yn eJ sed ayono eu 226 sep uojided np 9 15 sed elias ou essejAe ep1eue euonoizeD 9 LSV4 epides uonisod e suep 226 sap uojiided 9 zeoejdop ednoo ins 2 159 9 IS eu eursn e 919 e 226 sep epueuuuoo o By Zv5 538 3aNvWWOO v13aa18y23183193u YNOd S39V 10388 13 NOISIA3H Zl 6c 914 IN3NW3TIIVSIO K N IN3W3TIIVSIO INVHONVHI HOS V 319NId3 102 INVHONVHuL ayog V 319NId3 uarrio 8c Did Ze Sls 6 l 2 1 1 ATIAANON egoe duiaJ snossep r Issne esieJ ue s enb jueujepuojoud ISsne 19119 U 591 Iu
13. eDejnoqe anod juessind s inb 9 iuo sJneuojxe xneJoje sunojoojjop sep 597 21 Bi sunaldalxa XNVYSLV1 5 uere op zesi nn snoa puenb sanofnoi zessieg JeAnjno 21 2 snoa enb e ep puedop ed SS YA e siu eje 1ned zef sap uojjided np epueuuuloo e geAn no eBeunoqe nod 3dldvH uonisod ej e zeB sep np epueuiuoo e zeDnog juojeBnoq 19 sesies se ep 9 nod 29 2 9 euoJeui ue ep eBeinoqe 5 zz 1 2 uonisod ue 4198S anod no eBnel np e eouid e 169e d 9 uonisod ue 1e41es e suep jnepuojoud ep eBnef np sould e zeoe gd ep 1nepuojoJd e 1nepuojoud 2 ep sould 29902 9 enoqe efop
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16. 9 2 ouDi e yos ep suep 9 enb e nbsn s z eonod uoj uep 2911 e eyoJp e anol op edeuo ap e 18109 9 ze ojue e ep 9199 snos soo q Sep Zegow 81 19 ZL By 591 S3nOH S31 H3 193H 91 Sls UD sjuop sop 295 SNOA puenb neasse 5 2955128 Jos sed eu ep Isure enbsu uonoej INDE senoJ sep Spiod 1999 e jns sed ze ndde 91 By snjd q1uessnod Au uozeB 9 1e saqJiay se enb 9105 1819 e JOS 9 15512 se ep sjuep XNE ejeuued inb eun g ue ep sejuejd seined so 591 zessieg 9 e 6 2 seonod g ja eiue enis as ep 27 105 suep uoneAJesuoo e e 91049 e ep eyneuedns euonoo e ep jueujessi qneuse sjueuuie sep 1e ep sejuejd
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18. CUSTOMER RESPONSIBILITIES Read and observe the safety rules e Follow a regular schedule in maintaining caring for and using your tiller Followinstructions under Maintenance and Storage sections of this Owner s Manual WARNING This unit is equipped with an internal com bustion engine and should not be used on or near any unimprovedforest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the state of California a spark arrester is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands See your authorized service center DEPARTMENT for spark arrester TABLE OF CONTENTS SAFETY RULES eese nennen 2 CUSTOMER RESPONSIBILITIES 3 PRODUCT SPECIFICATIONS ee 3 ASSEMBLY ee 4 6 OPERATION ener nnne 7 11 MAINTENANCE SCHEDULE 12 MAINTENANCE ener 12 14 SERVICE amp ADJUSTMENTS 15 18 cfle jc 19 TROUBLESHOOTING eee 20 21 ASSEMBLY Your new tiller has been assembl
19. ep 1euoeduue 591 nod je Saquay 591 Jnod puojoud ned un 1se eDeuiq 39VNIS8 SI Sls ynepuojoud ap neasse 9 Zepueosep no e jns ney 9 SJ9A uoisseud e op zenbijdde eunp 9119 ep no uozeb uonoes eun uomnoeJ ej Pnp Seno xne Spiod np 1992 eeuBiod e ns sed ze ndde NOILVSITLA ayoojd 152 inb euoeq sed snoa eu e s p enb ejpueJd e snid dnooneeq uos sabe sep 1999 Sule e SL e 92 ug sessed 591 uou uoj s un zessre SNOA IS dnooneeq e zeJeAnoJ uonejedo sjuep sep Jnojne Jo noJue s ep 10 59 90 Jeuoeduue seqiay senDuo 59 sa 2 e We es puenp sunejjieul 591 Uye yos jos enb zepueny
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26. e Repeat preceding steps on left hand side NOTE In extremely rough conditions and while cultivating the wheels should be moved outward on the axle for increased stability HAIRPIN CLIP CLEVIS HAIRPIN CLIP 11 MAINTENANCE MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Engine Oil Level Inspect Air Screen Conner trono TL LETT 11111111 1_ mew LIVLLLLLLLLLL mosroseoene ono 1 Change more often when operating under heavy load or in high ambient temperatures 2 Service more often when operating in dirty or dusty conditions GENERAL RECOMMENDATIONS The warranty on this tiller does not cover items that have been subjected to operator abuse or negligence Toreceive full value from the warranty the operator must maintain tiller as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tiller All adjustments in the Service and Adjustments section of this manual should be checked at least once each season e a year you should replace the spark plug clean or replace air filter and check tines and belts for wear A new spark plug and clean air filter assure proper air fuel mixture and help your engine run better and last longer BEFORE EACH USE e Check engine oil level e Check tine operation Check for loose fasteners LUBRICATION Keep unit well lub
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29. Leav ing handle assembly in lowest position will make it easier to remove tiller from carton HANDLE LOCK GEARCASE FLAT WASHER CARRIAGE BOLT f PIVOT BOLT LOCKNUT HANDLE BASE FIG 5 ASSEMBLY ATTACH CLUTCH CABLE See Fig 6 Hook end of clutch cable through hole in control bar bracket CONTROL BAR CONTROL BAR BRACKET END OF CLUTCH CABLE FIG 6 CONNECT SHIFT ROD See Fig 7 Insert end of shift rod into hole of shift lever indicator Insert hairpin clip through hole of shift rod to secure SHIFT LEVER INDICATOR REMOVE TILLER FROM CRATE Make sure shift lever indicator is in N position See Fig 7 Tilt tiller forward by lifting handle Separate cardboard cover from leveling shield Rotate tiller handle to the right and pull tiller out of carton CHECK TIRE PRESSURE The tires on your unit were overinflated at the factory for shipping purposes Correct and equal tire pressure is important for best tilling performance Reduce tire pressure to 20 PSI 1 4 kg cm HANDLE HEIGHT Handle height may be adjusted to better suit operator See ADJUST HANDLE HEIGHT in the Service and Adjustments section of this manual OPERATION KNOW YOUR TILLER READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TILLER Compare the illustrations with your tiller to familiarize yourself with the location of various controls and adjustments Save this manual fo
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32. Clean cylinder fins air screen and muffler area Remove and clean muffler Adjust carburetor to richer position Moisten ground or wait for more favorable soil conditions Wait for more favorable soil conditions Engage drive control Inspect adjust V belt Inspect V belt Set depth stake for shallower tilling Check throttle control setting Make necessary adjustments Replace shear pin s Lower Drag Stake Forward rotating tine drive should only be used for soft ground or for soil that has already been tilled Briefly engage drive control bar and release or rock tiller forward and backward until are able to shift gears Shift to either counter rotating till position or forward rotating till position Clear tines LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from de fects in materials and workmanship For a period of two 2 years from date of purchase by the original consumer purchaser we will repair or replace at our option without charge for parts or labor incurred in replacing parts any part which we find to be defective due to materials or workmanship This Warranty is subject to the following limita tions and exclusions This warranty does not apply to the engine or components parts thereof Please refer to the applicable manu facturer s warranty on these items Transportation charges for the movement of any power equipment unit or at
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35. is not used for 25 hours in one year Check the crankcase oil level before starting the engine and after each five 5 hours of continuous use Add SAE 30 motor oil or equivalent Tighten oil filler plug securely each time you check the oil level TO CHANGE ENGINE OIL See Figs 19 and 20 e Be sure tiller is on level surface Oil will drain more freely when warm e Use a funnel to prevent oil spill on tiller and catch oil in a suitable container Remove drain plug For easier removal of plug use 7 16 12 Pt socket with extension e tiller forward to drain oil After oil has drained completely replace oil drain plug and tighten securely Remove oil filler plug Be careful not to allow dirt to enter the engine Refillengine with oil See CHECK ENGINE OIL LEVE in the Operation section of this manual angi OIL FILLER OIL LEVEL PLUG FIG 20 AIR FILTER See Fig 21 Service air cleaner cartridge every twenty five hours more often if engine is used in very dusty conditions 1 Loosen air cleaner screw 2 Remove air cleaner cover 3 Carefully remove air cleaner cartridge Be careful Do not allow dirt or debris to fall into carburetor 4 Clean by tapping gently on a flat surface NOTE If very dirty or damaged replace cartridge 5 Clean and replace cover Tighten screw securely A CAUTION Petroleum solvents such as kerosene are not to be used to clean cartridge They
36. place Keep children and pets away Do not overload the machine capacity by attempting to till too deep at too fast a rate Never operate the machine at high speeds on slippery surfaces Look behind and use care when backing Never allow bystanders near the unit Use only attachments and accessories approved by the manufacturer of the tiller Never operate the tiller without good visibility or light Be careful when tilling in hard ground The tines may catch in the ground and propel the tiller forward If this occurs let go of the handlebars and do not restrain the machine MAINTENANCE AND STORAGE Keep machine attachments and accessories in safe working condition Check shear pins engine mounting bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water and space heaters clothes dryers and the like Allow the engine to cool before storing in any enclosure Always refer to the operator s guide instructions for important details if the tiller is to be stored for an ex tended period IMPORTANT CAUTIONS IMPORTANTS AND NOTES ARE A MEANS OF ATTRACTING ATTENTION TO IMPORTANT OR CRITICAL INFORMATION IN THIS MANUAL IMPORTANT USED TO ALERT YOU THAT THERE IS A POSSIBILITY OF DAMAGING THIS EQUIPMENT NOTE Gives essential information th
37. the engine muffler air filter and carburetor are covered to keep water out Water in engine will shorten the useful life of your tiller e Clean engine wheels finish etc of all foreign mat ter e Keep finished surfaces and wheels free of all gasoline oil etc Protect painted surfaces with automotive type wax SERVICE AND ADJUSTMENTS CAUTION Disconnect spark plug wire from spark plug and place wire where it cannot come into contact with plug TILLER TO ADJUST HANDLE HEIGHT See Fig 23 Select handle height best suited for your tilling conditions Handle height will be different when tiller digs into soil e First loosen handle lock lever Handle can be positioned at different settings between HIGH and LOW positions e Retighten handle lock lever securely after adjusting HANDLE LOW POSITION TIRE CARE CAUTION When mounting tires un less beads are seated overinflation can cause an explosion Maintain 20 pounds of tire pressure If tire pressures are not equal tiller will pull to one side Keep tires free of gasoline or oil which can damage rubber REMOVE WHEEL See Fig 24 Place blocks under transmission to keep tiller from tipping Remove hairpin clip and clevis pin from wheel Remove wheel and tire Repair tire and reassemble TO 15 CLEVIS PIN f EN HAIRPIN CLIP TO REMOVE BELT GUARD See Fig 25 NOTE For ease of rem
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39. 16 mm stretch is obtained while the drive control bar is engaged Tighten cable clip screw securely CABLE CLIP SCREW DRIVE CONTROL CABLE EXTENSION SPRING SERVICE AND ADJUSTMENTS TINE REPLACEMENT To maintain the superb tilling performance of this ma chine the tines should checked sharpness wear See Figs 27 28 and 29 and bending particularly the tines which are next to gloves or other protection when han 3 1 2 inches they should be replaced or straightened dling tines as necessary e Fortines that are slightly worn the bolted tine and hub assemblies can be switched between sides to continue tilling inthe same tilling mode iftilling in a different mode is desired then the bolted tine and hub assemblies should be switched back to their original side so that the tine edge with the least wear will be used CAUTION Tines are sharp Wear the transmission If the gap between the tines exceeds A badly worn tine causes your tiller to work harder and dig more shallow Most important worn tines cannot chop and shred organic matter as effectively nor bury it as deeply as good tines A tine this worn needs to be replaced NEW TINE WORN TINE TINE 3 1 2 MAX FIG 27 FIG 28 SHARP EDGES HAIRPIN LIP SHARP EDGES SHEAR PIN 17 SERVICE AND ADJUSTMENTS ENGINE TO ADJUST THROTTLE CONT
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42. D COLD WEATHER STARTING CAUTION Alcohol blended fuels called gasohol or using ethanol or methanol can at tract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur TO START ENGINE 7 CAUTION Keep tine control DFF position e when starting engine When starting engine for the first time or if engine has run out of fuel it will take extra pulls of the recoil starter to move fuel from the tank to the engine 1 Make sure spark plug wire is properly connected 2 Place throttle control in FAST position 3 Move choke control to full CHOKE position Grasp recoil starter handle with one hand and grasp tiller handle with other hand Pull rope out slowly until engine reaches start of compression cycle rope will pull slightly harder at this point 4 Pull recoil starter handle quickly Do not let starter handle snap back against starter Repeat if neces sary NOTE If engine fires but does not start move choke control to half choke position Pull recoil
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44. IMPORTANT MANUAL Do Not Throw Away PoulanPRO OPERATOR S MANUAL A WARNING O D E L m Read this Manual and follow all Warnings and Safety Instructions Failure to so can result in serious injury REAR TINE TILLER ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website www poulan pro com 410237 01 03 07 CL Printed in U S A A SAFETY RULES A Safe Operation Practices for Walk Behind Powered Rotary Tillers TRAINING Read the Manual carefully Be thoroughly familiar with the controls and the proper use of the equipment Know how to stop the unit and disengage the controls quickly e Never allow children to operate the equipment Never allow adults to operate the equipment without proper instruction Keep the area of operation clear of all persons par ticularly small children and pets TORTAR TIIN Thoroughly inspect the area where the equipment is to be used and remove all foreign objects e all clutches and shift into neutral before starting the engine motor Do not operate the equipment without wearing ade quate outer garments Wear footwear that will improve footing on slippery surfaces Handle fuel with care it is highly flammable e Use an approved fuel container e Never add fuel to a running engine or hot engine e Fill fuel tank outdoors with extreme care Never fill fuel tank indoors Replace gasoline cap securely and clean up sp
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46. LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WAR RANTIES Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last so the above limitations or exclusions may not apply to you This Warranty gives you specific legal rights and you may have other rights which vary from locale to locale This is a limited Warranty within the meaning of that term as defined in the Magnuson Moss Act of 1975 21 PoulanPRO PARTS AND SERVICE This product has been expertly engineered and carefully manufactured to rigid quality standards As with all mechanical products some adjustments or part replacement may be necessary during the life of your unit For Parts and service contact our authorized distributor call 1 800 849 1297 e For replacement parts have available the following information a Model Number Manufacturer s 1 0 Number b Description of part For Technical Assistance call 1 800 829 5886 For a Parts Manual go to our website www poulan pro com support asp NOTE HOP provides parts and service through its authorized distributors and dealers therefore all requests for parts and service should be directed to your local dealer s The philosophy of HOP is to continually improve all of its products If the operating characteristics or the appearance of your product differs from those described in this Manual please contact your local dealer for updated information
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48. OWEST POSITION TILLING CULTIVATING DEEPEST TILLING DRAG STAKE See Fig 11 The drag stake should be raised when tilling in the counter rotating 2 till position The drag stake should be lowered when tilling in the forward rotating 301 position LOWERED FORWARD ROTATING TILL COUNTER ROTATING TILL FIG 11 TELING See Fig 12 Release depth stake pin Pull the depth stake up for increased tilling depth Place depth stake pin in hole of depth stake to lock in position e Place shift lever indicator in counter rotating till position Hold the drive control bar against the handle to start tilling movement Tines and wheels will both turn e Move throttle control to FAST position for deep tilling To cultivate throttle control can be set at any desired speed depending on how fast or slow you wish to cultivate IMPORTANT ALWAYS RELEASE DRIVE CONTROL BAR BEFORE MOVING SHIFT LEVER INTO ANOTHER POSITION OPERATION DEPTH STAKE PIN RELEASED POSITION 5 9 9 9 9 0 4 SY 9 55 1 P LOCKED POSITION NUT B OUTER SIDE SHIELD NUT A TURNING Release the drive control bar Move throttle control to SLOW position MPlaceshiftlever indicator in F forward position Tines will not turn Lift handle to raise tines out of ground e Swing the handle in the opposite direction you wish to turn being careful to keep feet and legs away f
49. ROL CABLE See Fig 30 The throttle control has been preset at the factory and adjustment should not be necessary If adjustment is necessary proceed as follows With engine not running move remote throttle control lever to FAST position e fthrottle lever on engine touches high speed stop further adjustment is necessary If throttle lever does not touch high speed stop continue with adjustment procedure e Loosen cable clamp screw e Move throttle lever up until it touches high speed stop and hold in this position e Tighten cable clamp screw securely CLAMP SCREW CASING AND WIRE engine art 78 THROTTLE CONTROL FIG 30 18 TO ADJUST CARBURETOR The carburetor has been presetatthe factory and adjustment should not be necessary However engine performance can be affected by differences in fuel temperature altitude or load If the carburetor does need adjustment contact your nearest authorized service center department IMPORTANT NEVER TAMPERWITHTHE ENGINE GOVERNOR WHICH IS FACTORY SET FOR PROPER ENGINE SPEED OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS IF YOU THINK THE ENGINE GOVERNED HIGH SPEED NEEDS ADJUSTING CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER DEPARTMENT WHICH HAS THE PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS STORAGE Immediately prepare your tiller for storage atthe end of the season or if the unit will no
50. ROUND THE YARD Release the depth stake pin Move the depth stake down to the top hole for transporting the tiller Place depth stake pin in hole of depth stake to lock in posi tion This prevents tines from scuffing the ground Place shift lever indicator in F forward position for transporting Hold the drive control bar against the handle to start tiller movement Tines will not turn e Move throttle control to desired speed AROUND TOWN Disconnect spark plug wire Drain fuel tank Transport in upright position to prevent oil leakage BEFORE STARTING ENGINE IMPORTANT BE VERY CAREFUL NOT TO ALLOW DIRT TO ENTER THE ENGINE WHEN CHECKING OR ADDING OIL OR FUEL USE CLEAN OIL AND FUEL AND STORE IN APPROVED CLEAN COVERED CONTAINERS USE CLEAN FILL FUNNELS CHECK ENGINE OIL LEVEL See Fig 13 e engine in your unit has been shipped from the factory already filled with SAE 30 summer weight oil e With engine level clean area around oil filler plug and remove plug Engineoil should be to point of overflowing when engine is level For approximate capacity see PRODUCT SPECIFICATIONS on page 3 of this manual All oil must meet Service Classification SG SL e Reinstall engine oil cap and tighten e For cold weather operation you should change oil for easier starting See oil viscosity chart in the Mainte nance section of this manual e To change engine oil see the Maintenance sect
51. at will aid you to better understand incorporate or execute a particular set of instructions Look for this symbol to point out im portant safety precautions It means CAUTION BECOME ALERT YOUR SAFETY IS INVOLVED CAUTION Always disconnect spark plug wire and place wire where it can not contact spark plug in order to pre vent accidental starting when setting up transporting adjusting or making repairs WARNING A The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproduc tive harm the cord on electric motors e Do not run the engine indoors exhaust fumes are dangerous PRODUCT SPECIFICATIONS 3 Quarts 2 8L Unleaded Regular SAE 30 Above 40 F 4 C SAE 5W 30 Below 40 F 4 C Champion RC12YC Gasolina Capacity Oil API SG SL Capacity 20 oz 0 6L Spark Plug Gap 030 0 76mm CONGRATULATIONS on your purchase of a new tiller It has been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problems you cannot easily remedy please contact your nearest authorized service center We have competent well trained technicians and the proper tools to service or repair this unit Please read and retain this manual The instructions will enable you to assemble and maintain your tiller properly Always observe the SAFETY RULES
52. d rear corners of carton lay side carton wall down e Remove packing material from handle assembly HANDLE ASSEMBLY SS AZ 5 HIFT ROD FIG 2 INSTALL HANDLE See Figs 3 4 and 5 Insert one handle lock with teeth facing outward in gearcase notch Apply grease on smooth side of handle lock to aid in keeping lock in place until handle assembly is lowered into position VIEWED FROM R H SIDE OF TILLER HANDLE ASSEMBLY GEARCASE HANDLE e Grasp handle assembly Hold in up position Be sure handle lock remains in gearcase notch Slide handle assembly into position HANDLE ASSEMBLY UP POSITION FIG 4 Rotate handle assembly down Insert rear carriage bolt first with bolt head on L H side of tiller and loosely assemble locknut See Fig 5 nsert pivot bolt in front part of plate and tighten Cut down remaining corners of carton and lay panels flat e Lower the handle assembly Tighten nut on carriage bolt so handle moves with some resistance This will allow for easier adjustment Place flat washer on threaded end of handle lock le ver Insert handle lock lever through handle base and gearcase Screw in handle lock lever just enough to hold lever in place e Insert second handle lock with teeth inward in the slot of the handle base just inside of washer With handle assembly in lowest position securely tighten handle lock lever by rotating clockwise
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55. ed at the factory with exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tiller all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes are listed 1 Utility knife 1 Tire pressure gauge 1 Pair of pliers 1 9 16 wrench OPERATOR S POSITION See Fig 1 When right or left hand is mentioned in this manual it means when you are in the operating position standing behind tiller handles OPERATOR S POSITION FIG 1 CONTENTS OF HARDWARE PACK 27 2 Handle Locks 1 Carriage Bolt 1 Center Locknut 3 8 16 UNC x 1 Grade 5 3 8 16 UNC 1 Flat Washer 13 32 x 1 x 11 Gauge 1 Handle Lock Lever 1 Hairpin Clip 1 Pivot Bolt 3 8 16 UNC Grade 5 Extra Shear Pins amp Clips ASSEMBLY UNPACKING CARTON See Fig 2 CAUTION careful of exposed staples when handling or disposing of cartoning material IMPORTANT WHEN UNPACKING AND ASSEMBLING TILLER BE CAREFUL NOT TO STRETCH OR KINK CABLES While holding handle assembly cut cable ties securing handle assembly to top frame and depth stake Let handle assembly rest on tiller Remove top frame of carton Slowly ease handle assembly up and place on top of carton e Cut down right hand front and right han
56. empting to start engine STOPPING See Fig 9 TINES AND DRIVE e Release drive control bar to stop movement Move shift lever to N neutral position ENGINE Move throttle control to STOP position e Never use choke to stop engine THROTTLE CONTROL DRIVE CONTROL BAR ENGAGED POSITION DRIVE CONTROL BAR DISENGAGED POSITION FIG 9 TINE OPERATION WITH WHEEL DRIVE Always release drive control bar before moving shift lever into another position Tinemovementis achieved by moving shift lever to either the counter rotating 3i till position or the forward rotat ing amp till position and engaging drive control bar FORWARD WHEELS ONLY TINES STOPPED e Release drive control bar and move shift lever indicator to F forward position Engage drive control bar and tiller will move forward REVERSE WHEELS ONLY TINES STOPPED DO NOT STAND DIRECTLY BEHIND TILLER e Release the drive control bar e Move throttle control to SLOW position Move shift lever indicator to R reverse position Hold drive control bar against the handle to start tiller movement HARD TO SHIFT GEARS Briefly engage drive control bar and release or rock tiller forward and backward until are able to shift gears DEPTH STAKE See Fig 10 The depth stake can be raised or lowered to allow you more versatile tilling and cultivating or to more easily transport your tiller TRANSPORT SHALL
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60. illed fuel before restarting Use extension cords and receptacles as specified by the manufacturer for all units with electric drive motors or electric starting motors Never attempt to make any adjustments while the engine motor is running except where specifically recommended by manufacturer OPERATION Do not put hands or feet near or under rotating parts e Exercise extreme caution when operating on or cross ing gravel drives walks or roads Stay alert for hidden hazards or traffic Do not carry passengers e After striking a foreign object stop the engine motor remove the wire from the spark plug thoroughly inspect the tiller for any damage and repair the damage before restarting and operating the tiller Exercise caution to avoid slipping or falling e Ifthe unit should start to vibrate abnormally stop the engine motor and check immediately for the cause Vibration is generally a warning of trouble e Stop the engine motor when leaving the operating position e Take all possible precautions when leaving the machine unattended Disengage the tines shiftinto neutral and stop the engine Before cleaning repairing or inspecting shut off the engine and make certain all moving parts have stopped Disconnect the spark plug wire and keep the wire away fromthe plug to prevent accidental starting Disconnect Never operate the tiller without proper guards plates or other safety protective devices in
61. ines and long grass to prevent them from wrapping around the tine shaft and slowing your tilling operation OPERATION Do notlean on handle Thistakes weightoffthe wheels and reduces traction To get through a really tough section of sod or hard ground apply upward pressure on handle or lower the depth stake FIG 15 CULTIVATING Cultivating is destroying the weeds between rows to pre vent them from robbing nourishment and moisture from the plants At the same time breaking up the upper layer of soil crust will help retain moisture in the soil Best digging depth is 1 to 3 2 5 7 5 cm Lower the outer side shields to protect small plants from being buried Cultivate up and down the rows at a speed which will allow tines to uproot weeds and leave the ground in rough condition promoting no further growth of weeds and grass See Fig 16 Do lean on handle this takes weight off the wheels reduces traction and may cause the tiller to skip over the ground Always lower the drag stake when using the forward rotating tine drive FIG 16 ADJUST WHEELS FOR CULTIVATING See Figs 17 and 18 e Place blocks under right hand side of tiller and remove hairpin clip and clevis pin from right hand wheel Move wheel outward approximately 1 inch until hole in inner wheel hub lines up with inner hole in axle Replace clevis pin and hairpin clip on inside of wheel and remove blocks
62. ing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stablizer container Run engine at least 10 minutes after adding stablizer to allow the stabilizer to reach the carburetor Do not empty the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean oil See ENGINE in the Maintenance section of this manual CYLINDER S Remove spark plug e Pour ounce 29 ml of oil through spark plug hole into cylinder Pull starter handle slowly several times to distribute oil Replace with new spark plug OTH ER Do not store gasoline from one season to another Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems e f possible store your unit indoors and cover it to give protection from dust and dirt e Cover your unit with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your unit to rust IMPORTANT NEVER COVER TILLER WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM TROUBLESHOOTING POINTS PROBLEM Will not start Hard to start Loss of power Engine overheats Excessive bounce difficult handling Soil balls or clumps 1 Ground too wet 1 Engine runs but tiller won t move Engine run
63. ion in this manual OPERATION ADD GASOLINE Fill fuel tank to bottom of filler neck Do not overfill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness until engine starts 5 When engine starts slowly move choke control to RUN position as engine warms up NOTE A warm engine requires less choking to start 6 Move throttle control to desired running position 7 Allow engine to warm up for a few minutes before engaging tines NOTE If at a high altitude 3000 feet or in cold tem peratures below 32 F the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adjust ments section of this manual NOTE If engine does not start see troubleshooting CAUTION Fill to within 1 2 inch of top of fuel tankto prevent spills and to allow for fuel expansion If gasoline is ac cidentally spilled move machine away from area of spill Avoid creating any source of ignition until gasoline vapors have disappeared Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame IMPORTANT WHEN OPERATING IN TEMPERATURES BELOW32 F 0 C USE FRESH CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOO
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65. may cause deterioration of the cartridge Do not oil cartridge Do not use pressurized air to clean or dry cartridge Air Cleaner Air Cleaner Screw ee FIG 21 MAINTENANCE COOLING SYSTEM See Fig 22 Your engine is air cooled For proper engine performance and long life keep your engine clean e Clean air screen frequently using a stiff bristled brush Remove blower housing and clean as necessary Keep cylinder fins free of dirt and chaff Oylinder Fins Muffler Blower ousing Air Screen FIG 22 MUFFLER Do not operate tiller without muffler Do not tamper with exhaust system Damaged mufflers or spark arresters could create a fire hazard Inspect periodically and replace if nec essary If your engine is equipped with a spark arrester screen assembly remove every 50 hours for cleaning and inspection Replace if damaged 14 SPARK PLUG Replace spark plugs at the beginning of each tilling sea son or after every 50 hours of use whichever comes first Spark plug type and gap setting is shown in PRODUCT SPECIFICATIONS on page 3 of this manual TRANSMISSION Once a season lubricate the right hand side gear case grease fitting with 1 oz of EP 1 Grease CLEANING Do not clean your tiller when the engine and transmission are hot We do not recommend using pressurized water garden hose etc to clean your unit unless the gasket area around the transmission and
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69. oval remove hairpin clip and clevis pin from left wheel Pull wheel out from tiller about 1 inch e Remove two 2 screws from side of belt guard e Remove hex nut and washer from bottom of belt guard located behind wheel Pull belt guard out and away from unit Replace belt guard by reversing above procedure BELT GUARD SCREW kd AND WASHER HEX NUT AND WASHER LOCATED BEHIND TIRE HAIRPIN CLIP AND CLEVIS PIN SERVICE AND ADJUSTMENTS TO REPLACE GROUND DRIVE BELT GROUND DRIVE BELT ADJUSTMENT See Figs 25 and 26 See Fig 26 Remove belt guard as described in TO REMOVE BELT For proper belt tension the extension spring should have GUARD about 5 8 inch 16 mm stretch when drive control bar is Remove old belt by slipping off engine pulley first then in ENGAGED position This tension can be attained as remove from transmission pulley follows e Place new belt in groove of transmission pulley and Loosen cable clip screw securing the drive control into engine pulley BELT MUST BE IN GROOVE ON TOP OF IDLER PULLEY NOTE POSITION OF BELT TO GUIDES Check belt adjustment as described below Replace belt guard Reposition wheel and replace clevis and hairpin clip ENGINE PULLEY fa aa PULLEY TRANSMISSION PULLEY FIG 26 16 cable Slide cable forward for less tension and rearward for more tension until about 5 8 inch
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71. proper tilling mode 2 1 Gears not timed 1 1 Shiftlever set in between counter rotating till position and forward rotating till position 2 Tines jammed 20 on gt opa a CORRECTION Fill fuel tank See TO START ENGINE in Operation section Wait several minutes before attempting to start Clean or replace air cleaner cartridge Empty fuel tank and carburetor and refill tank with fresh gasoline Remove fuel tank and clean Make sure spark plug wire is seated properly on plug Replace spark plug or adjust gap Make necessary adjustments Place throttle control in FAST position Clean or replace air cleaner cartridge Replace spark plug or adjust gap Empty fuel tank and refill tank with fresh clean gasoline Make sure spark plug wire is seated properly on plug Make necessary adjustments Set depth stake for shallower tilling Clean or replace air cleaner cartridge Check oil level change oil Clean and regap or change spark plug Empty and clean fuel tank and refill and clean carburetor Empty fuel tank and refill fuel tank with fresh gasoline Empty fuel tank and carburetor and refill tank with fresh gasoline Remove fuel tank and clean Connect and tighten spark plug wire Clean engine air screen Clean replace muffler Make necessary adjustments Contact an authorized service centerdepartment Check oil level change oil Clean engine air screen
72. r future reference These symbols may appear on your Tiller or in literature supplied with the product Learn and understand their meaning RRA AOC CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL TILLING _ TILLING FORWARD NEUTRAL REVERSE OR WARNING ON OFF SHIFT LEVER CHOKE CONTROL SHIFT LEVER INDICATOR DEPTH STAKE LEVELING SHIELD RECOIL OUTER SIDE STARTER SHIELD HANDLE FIG 8 MEETS ANSI SAFETY REQUIREMENTS Our tillers conform to the safety standards of the American National Standards Institute CHOKE CONTROL Used when starting a cold engine OUTER SIDE SHIELD Adjustable to protect small plants DEPTH STAKE Controls depth at which tiller will dig from being buried DRAG STAKE Controls forward speed in forward rotating RECOIL STARTER HANDLE Used to start the engine till position SHIFT LEVER Used to shift transmission gears DRIVE CONTROL BAR Used to engage tines SHIFT LEVER INDICATOR Shows which gear the trans LEVELING SHIELD Levels tilled soil Uo OPERATION En The operation of any tiller can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields before starting your tiller and while MEM tilling We recommend a wide vision safety mask for over spectacles or standard safety glasses FORESIGHT IS BETTER HOW TO USE YOUR TILLER Know how to operate all controls before adding fuel and oil or att
73. ricated See LUBRICATION CHART 12 LUBRICATION CHART THROTTLE CONTROL ENGINE D DEPTH STAKE PIN LEVELING SHIELD HINGES D IDLER BRACKET SAE 30 OR 10W 30 MOTOR OIL REFER TO MAINTENANCE ENGINE SECTION EP 1 GREASE MAINTENANCE Disconnect spark plug wire before performing any maintenance except carburetor adjustment to prevent accidental starting of engine Prevent fires Keep the engine free of grass leaves spilled oil or fuel Remove fuel from tank before tipping unit for maintenance Clean muffler area of all grass dirt and debris Do not touch hot muffler or cylinder fins as contact may cause burns ENGINE LUBRICATION Use only high quality detergent oil rated with API service classification SG SL Select the oil s SAE viscosity grade according to your expected temperature SAE VISCOSITY GRADES SAE 30 10W 30 5W 30 F 20 0 30 40 60 80 100 C 30 20 10 4 10 20 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE oil visc chart5 e drt FIG 19 NOTE Although multi viscosity oils BW 30 10W 30 etc improve starting in cold weather these multi viscosity oils will result in increased oil consumption when used above 40 F 4 C Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after every 25 hours of operation or at least once a year if the tiller
74. rom tines When you have completed your turn around release the drive control bar and lower handle Place shift le ver in till position and move throttle control to desired speed To begin tilling hold drive control bar against the handle CULTIVATING Use the forward rotating tine drive when cultivating tilling soft ground or tilling pre tilled soil Release depth and drag stake pins Lower drag stake depth stake up for increased tilling depth Place proper pin in hole of depth stake or drag stake to lock in position e Place shift lever indicator in forward rotating 8 till position Hold the drive control bar against the handle to start tilling movement Tines and wheels will both turn Move throttle control FAST position for deep tilling To cultivate throttle control can be set at any desired speed depending on how fast or slow you wish to cultivate Alwayslowerthe drag stake when using the forward rotating tine drive OUTER SIDE SHIELDS See Fig 12 The back edges of the outer side shields are slotted so that the shields can be raised for deep tilling and lowered for shallow tilling to protect small plants from being buried Loosen nut in slot and nut B Move shield to desired position both sides Retighten nuts TO TRANSPORT CAUTION Before lifting or transporting allow tiller engine and muffler to cool Disconnect spark plug wire Drain gasoline from fuel tank A
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76. s but labors when tilling Tines will not rotate Tines skip over ground Hard to shift into gear Tiller shuts off when drive control bar engaged CAUSE 1 Out of fuel 1 2 Engine not CHOKED properly 2 3 Engine flooded 3 4 Dirty air cleaner 4 5 Water in fuel 5 6 Clogged fuel tank 6 7 Loose spark plug wire 7 8 Bad spark plug or improper 8 9 Carburetor out of adjustment 9 1 Throttle control not set properly 1 2 Dirty air cleaner 2 3 Bad spark plug or improper gap 3 4 Stale or dirty fuel 4 5 Loose spark plug wire 5 6 Carburetor out of adjustment 6 1 Engine is overloaded 1 2 Dirty air cleaner 2 3 Low oil level dirty oil 3 4 Faulty spark plug 4 5 Oil in fuel 5 6 Stale or dirty fuel 6 7 Water in fuel 7 8 Clogged fuel tank 8 9 Spark plug wire loose 9 10 Dirty engine air screen 10 11 Dirty clogged muffler 11 12 Carburetor out of adjustment 12 13 Poor compression 13 1 Low oil level dirty oil 2 Dirty engine air screen 2 3 Dirty engine 3 4 Partially plugged muffler 4 5 carburetor adjustment 5 1 Ground too dry and hard Drive control bar is not engaged V belt not correctly adjusted V belt is off pulley s Tilling too deep Throttle control not properly adjusted Carburetor out of adjustment 1 Shear pin s broken 1 Drag Stake not lowered in forward rotating 1 till mode 2 Im
77. starter handle 10 Spark Plug NS Throttle NS Ore Control q Choke Control Recoil Starter TILLING HINTS See Fig 15 A CAUTION Until you are accustomed to handling yourtiller start actual field use with throttle in slow position mid way between FAST and IDLE Tilling is digging into turning over and breaking up packed soil before planting Loose unpacked soil helps root growth Best tilling depth is 4 to 6 10 15 cm A tiller will also clear the soil of unwanted vegetation The decomposition of this vegetable matter enriches the soil Depending on the climate rainfall and wind it may be advisable to till the soil at the end of the growing season to further condition the soil You will find tilling much easier if you leave a row un tilled between passes Then go back between tilled rows See Fig 14 There are two reasons for doing this First wide turns are much easier to negotiate than about faces Second the tiller won t be pulling itself and you toward the row next to it Soil conditions are importantfor propertilling Tines will notreadily penetrate dry hard soil which may contribute to excessive bounce and difficult handling of your tiller Hard soil should be moistened before tilling however extremely wet soil will ball up or clump during tilling Wait until the soil is less wet in order to achieve the best results When tilling in the fall remove v
78. t be used for 30 days or more CAUTION Never store the tiller with gasoline in the tank inside a building where fumes may reach an open flame or spark Allowtheengineto cool before storing in any enclosure TILLER Clean entire tiller See CLEANING inthe Maintenance section of this manual Inspect and replace belts if necessary See belt re placement instructions in the Service and Adjustments section of this manual e Lubricate as shown in the Maintenance section of this manual e Be sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary e Touch up all rusted or chipped paint surfaces sand lightly before painting ENGINE FUEL SYSTEM IMPORTANT IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS THE CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Empty the fuel tank by starting the engine and let it run until the fuel lines and carburetor are empty e Never use engine or carburetor cleaner products in the fuel tank or permanent e Use fresh fuel next season NOTE Fuel stablizer is an acceptable alternative in minimiz
79. tachment are the responsibility of the purchaser Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by the Manufacturer The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase This Warranty applies only to products which have been properly assembled adjusted operated and maintained in accordance with the instructions furnished This Warranty does not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product Exclusions Excluded from this Warranty are belts tines tine adapters normal wear normal adjustments stan dard hardware and normal maintenance In the event you have a claim under this Warranty you must return the product to an authorized service deal er Should you have any unanswered questions concerning this Warranty please contact Poulan Pro In Canada contact Outdoor Products Customer Service Dept Poulan Pro 1030 Stevens Creek Road 5855 Terry Fox Way Augusta GA 30907 USA Mississauga Ontario L5V 3E4 giving the model number serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE
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