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Poulan 185498 Lawn Mower User Manual

1. 1 WHITE 1 WHITE pee SS fs J i i G EE Dus O QO BRE i ELECTRIC CLUTCH CLUTCH BRAKE x OP GEI m 1 1 do 5 T T 1 x IGNITION SWITCH ET a A i SEAT SWITCH NOT OCCUPIED prom Ee PTO DISENGAGED 1 i 1 o Ventes O sees OPERATOR HOUR BLACK EMT BLUE e O METER OJ RELAY A RAN FUEL OPTIONAL 7 LINE SPARK IGNITION PLUGS GAP BLUE UNIT 2 PLUGS ON TWIN CYL ENGINES DE RES 1 FUEL SHUT OFF SOLENOID CHARGING SYSTEM QUTPUT 28 VOLTS AC 3600 5 AMP DC 3600 REGULATOR DISCONNECTED o RED REGULATOR e ALTERNATOR _ BROWN WIRING INSULATED CLIPS NOTE IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT THEY SHOULD BE REPLACED TO 5 PROPERLY SECURE YOUR WIRING 2 IGNITION SWITCH PTO SWITCH POSITION CIRCUIT Fosmon make ON C F B E A D I gt al UJ KS um e NON REMOVABLE REMOVABLE CONNECTIONS CONNECTIONS 29 TRACTOR MODEL NUMBER PD20PH48STA PRODUCT NUMBER 954 56 95 16 REPAIR PARTS ELECTRICAL 22 REPAIR PARTS TRACT
2. SERVICE AND ADJUSTMENTS e Remove screws from mandrel cover and remove cover e Remove dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface e Disconnect R H suspension arm from rear deck bracket by removing retainer spring Roll belt over the top of R H mandrel pulley carefully Remove belt from electric clutch pulley Remove belt from idler pulleys Check primary idler arm and two idlers to see that they rotate freely e Be sure spring is securely hooked to primary idler arm and spring arm MOWER DRIVE BELT INSTALLATION See Fig 24 e Install belt in both idlers e Install new belt onto electric clutch pulley e Roll belt into upper groove of R H mandrel pulley care fully e Carefully check belt routing making sure belt is in the grooves correctly e Reconnect suspension arm to rear deck bracket with retainer spring e Reassemble mandrel cover e Engage belt tension rod by pushing rod into locking bracket RH MANDREL BELT TENSION ROD COVER DISENGAGED POSITION _ a IDLER ELECTRIC CLUTCH PULLEY SPRING ARM PRIMARY IDLER ARM RH MANDREL FIG 24 TO REPLACE MOWER BLADE SECONDARY DRIVE BELT See Fig 25 Park the tractor on level surface Engage parking brake e Remove mower See TO REMOVE MOWER in this section of manual e Remove screws from R H and L H mandrel covers and remove cov
3. e Lower seat into operating position and sit on seat e Slide seat until a comfortable position is reached which allows you to press clutch brake pedal all the way down e Get off seat without moving its adjusted position Raise seat and tighten adjustment knob securely SEAT PAN SHOULDER BOLT ADJUSTMENT KNOB FIG 3 NOTE You may now roll or drive your tractor off the skid Follow the appropriate instruction below to remove the tractor from the skid TO ROLL TRACTOR OFF SKID See Op eration section for location and function of controls e Press lift lever plunger and raise attachment lift lever to its highest position e Release parking brake by depressing brake pedal e Place freewheel control in transmission disengaged position See TO TRANSPORT in the Operation section of this manual e Rolltractor forward off skid TO DRIVE TRACTOR OFF SKID See Op eration section for location and function of controls WARNING Before starting read understand and follow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects e Be sure all above assembly steps have been com pleted Check engine oil level and fill fuel tank with gasoline e Place freewheel control in transmission engaged position see TO TRANSPORT in Operation section of this manual e Sit on
4. Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Depress brake pedal Disengage attachment clutch Recharge or replace battery Replace fuse Clean battery terminals Check all wiring Check replace ignition switch Check replace solenoid or starter Contact an authorized service center department Recharge or replace battery Clean battery terminals Check all wiring Check replace solenoid or starter Raise cutting height reduce speed Adjust throttle control Clean underside of mower housing Clean replace air filter Check oil level change oil Clean and regap or change spark plug Replace fuel filter Empty fuel tank and refill tank with fresh clean gasoline Empty fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Connect and tighten spark plug wire Clean engine air screen fins Clean replace muffler Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Replace blade Tighten blade bolt Replace blade mandrel Tighten loose part s Replace damaged parts TROUBLESHOOTING POINTS PROBLEM CAUSE Engine continues to run 1 Faulty operator safety presence control system when operator leaves seat with attachment clutch engaged Poor cut uneven Worn bent or loose blade Mower deck not level Bui
5. e off blades when not mowing Stop engine before removing grass catcher or un clogging chute e Mow only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs e Watch for traffic when operating near or crossing road Ways e Use extra care when loading or unloading the machine into a trailer or truck e Dataindicates that operators age 60 years and above are involved in a large percentage of riding mower re lated injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury e Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause build up to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage Il SLOPE OPERATION Slopes are a major factor related to loss of control and tipover accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it DO and down slopes not across e Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles Use slow speed C
6. procedures below e Insert key into ignition and turn key clockwise to START position and release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute If the engine does not start after several attempts push choke control in wait a few minutes and try again If engine still does not start pull the choke control out and retry WARM WEATHER STARTING 50 F and above When engine starts slowly push choke control in until the engine begins to run smoothly If the engine starts to run roughly pull the choke control out slightly for a few seconds and then continue to push the control in slowly The attachments and ground drive can now be used If the engine does not accept the load restart the engine and allow it to warm up for one minute using the choke as described above ri WEATHER STARTING 50 F and below When engine starts slowly push choke control in until the engine begins to run smoothly Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load until the choke control is fully in If the engine starts to run roughly pull the choke control out slightly for a few seconds and then continue to push the control in slowly This may require an engine warm up period from several seconds to several minutes depending on the temperature OPERATION AUTOMATIC TRANSMISSION WARM UP e Before driving the unit in cold
7. 33 72140506 34 175578 35 120183X 36 19211616 37 1572H 38 179114 39 74760648 41 175556 47 127783 48 154407 49 123205X 50 72110612 51 73680600 52 73680500 53 105710X 55 105709X 57 140294 59 169691 61 17120614 62 8883R 63 174607 65 10040700 66 154778 74 137057 75 121749X 76 12000001 77 123583X 78 121748X DESCRIPTION Transaxle Order parts from trans axle manufacturer Hydro gear Model 336 0510 Screw 5 16 18 x 3 4 Clutch Elec Bolt Hex Flghd 5 16 18 Gr 5 Nut Lock Hex W Ins 5 16 18 Unc Washer 1 1 2 OD x 15 32 ID x 250 Nut Lock Hex W Wsh 3 8 16 Unc Bolt Hex 7 16 20 x 4 x Gr 5 1 5 Knob Custom Control Cruise Rod Brake Nut Hex Jam 3 8 16 Unc Spring Brake Rod Washer Pin Cotter 1 8 x 3 4 CAD Rod Parking Brake Cap Brake Park Bracket Transaxle Bolt Hex Hd 5 16 18 Unc x 3 4 Bolt Rdhd Sqnk 5 16 18 Unc x 3 4 Shaft Foot Pedal Bearing Nylon Washer Pin Roll Pulley Composite Flat Bolt Fin Hex 3 8 16 Unc x 3 Keeper Belt Idler Flat Pulley Idler V Groove Bellcrank Clutch Grnd Drw Stl Retainer Belt Bolt Nut Crownlock 3 8 16 Unc Nut Crownlock 5 16 18 Unc Link Clutch Spring Return Clutch V Belt Ground Drive Keeper Center Span Screw 3 8 16 x 875 Cover Pedal Pulley Engine Washer Keeper Belt Engine Spacer Axle Washer 25 32 x 1 1 4 x 16 Ga E Ring Key Square Washer 25 32 x 1 5 8 x 16 Ga 35 KEY PART NO 232 233 234 235 236 237 238 239 240 24
8. Primary Nut Crownlock 3 8 16 Unc Bolt Carr 3 8 16 x 1 1 2 Gr 5 45 KEY PART NO NO 52 175820 54 74780616 55 72140608 56 155986 57 156941 72 19131312 91 180535 92 73800600 94 176066 95 180534 97 178515 98 179479 99 184058 100 72110616 110 175016 112 174387 113 72110506 114 174384 115 174609 116 184219 117 133957 118 73930600 119 19121414 121 174371 122 174606 126 174372 130 17000616 132 17000612 182 179127 183 163552 184 173979 174356 SS 180939 DESCRIPTION Pulley Idler Flat Bolt Fin Hex 3 8 16 x 1 Bolt Carriage Sqnk 3 8 16 x 1 Bar Pnt Agj Pin Head Rivet Washer 13 32 x 13 16 x 12 Ga Bracket Asm Noseroller RH Nut Lock Hex 3 8 16 Noseroller Bracket Asm Noseroller LH Washer Hardened Spring Primary Drive Pulley Idler V Bolt RDHD Sqnk 3 8 16 Unc x 2 Arm Spring Secondary Link Tension Relief Lever Bolt 5 16 18 x 3 4 Tension Asm Relief Lever Arm Spring Tension Relief Bolt Shoulder Gauge Wheel Nut Centerlock 3 8 16 Unc Washer 3 8 x 7 8 x 14 Ga Spring Secondary Drive Bushing Pivot Tension Relief Arm Idler Primary Deck Screw 3 8 16 x 1 0 Screw 3 8 16 x 75 Rod Roller Nose Retainer Spring Keeper Belt Idler Mandrel Asm Service Includes Key Nos 13 15 and 33 Relplacement Mower Complete Std Deck Order separately nose roller compnents key nos 91 94 95 132 180 and 183 NOTE All component dimensions given in U S inches 1 inch 25 4 mm LIMITED
9. be sure freewheel control is in drive position WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS 4 Engine oil is at proper level V Fuel tank is filled with fresh clean regular unleaded gasoline Become familiar with all controls their location and function Operate them before you start the engine lt lt lt NSA Be sure brake system is in safe operating condition It is important to purge the transmission before oper ating your tractor for the first time Follow proper start ing and transmission purging instructions See TO START ENGINE and PURGE TRANSMISSION in the Operation section of this manual OPERATION These symbols may appear on your tractor or in literature supplied with the product Learn and understand their mean ing R N H L e REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION o CEO ood d ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE LOCKED UNLOCKED cat i OVER TEMP FUEL OILPRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIGHT E ATTACHMENT ATTACHMENT CLUTCH ENGAGED CLUTCH DISENGAGED DANGER KEEP HANDS KEEP AREA CLEAR SLOPE HAZARDS AND FEET AWAY SEE SAFETY RULES SECTION DANGER indicates a hazard which if not avoided will result in death or serious injury A WARNING indicates a hazard which if not avoided could result in death or se
10. 280 CASE SIZE U1R Blade Bolt Torque 45 55 FT LBS Charging System CONGRATULATIONS on your purchase of a new tractor Ithas been designed engineered and manufacturedto give you the best possible dependability and performance Should you experience any problem you cannot easily rem edy please contact your nearest authorized service center department We have competent well trained technicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules e Follow a regular schedule in maintaining caring for and using your tractor e Follow the instructions under Maintenance and Stor age sections of this owner s manual WARNING This tractor is equipped with an internal com bustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator A spark arrester for the muffler is available through your nearestauthorized service center department See REPAIR PARTS section of this manual In the state of California the above is required by law Section
11. 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands TABLE OF CONTENTS SAFETY RULES eene 2 3 PRODUCT 4 CUSTOMER RESPONSIBILITIES 4 PEETA A EE 6 9 OPERATION eene 10 15 MAINTENANCE SCHEDULE en 16 MAINTENANCE eene 16 19 SERVICE AND ADJUSTMENTS 20 25 STORAGE ctetu eet ee 26 TROUBLESHOOTING 27 28 REPAIR PARTS TRACTOR 30 45 eee 46 UNASSEMBLED PARTS Steering Wheel Gauge Wheels 4 Shoulder J 4 Wheels ed 4 Adjusting Bars Steering Sleeve 4 Clevis Pins C Steering Wheel Insert WEE Ve double loop 4 Locknuts 3 8 16 4 Washers 3 8 x 3 4 x 14 Ga Roller 1 Washer 7 32 x 1 3 16 x 12 Gauge 2 Locknuts ER 18 A Spring Nose Roller Brackets i 2 Hex Bolts 5 16 18 x 1 1 Front Plate N Assembly 86 1 Oil Drain Tube For Future Use 2 Retainer Springs Slope Sheet single loop Keys Retainer Springs X double loop ASSEMBLY Yo
12. NO NO 1 184432 2 159476 3 138284 4 12000002 5 19211621 6 120183X 7 175830 11 175370 12 175371 13 4939 15 175562 16 73350800 17 175689 18 73800800 20 163552 23 110807X 24 19131016 25 164024 26 169484 27 164543 28 73350600 29 138057 30 150233 31 176205 32 175994 36 155097 37 123935X 38 17060516 40 19112410 41 155098 49 145212 50 110452X 51 19171416 52 175378 58 175802 54 175560 DESCRIPTION Wire Asm Inner Sprg W plunger Shaft Asm Lift RH w Inf Pin Groove E Ring 5133 62 Washer 21 32 x 1 x 21 Ga Bearing Nylon Blk 629 Id Grip Handle Link Lift LH Link Lift RH Retainer Spring Plate Asm Suspension Front Nut Jam Hex 1 2 13 Unc Trunnion Front Susp Nut Lock w Wsh 1 2 13unc Retainer Spring Nut Special Washer 13 32 x 5 8 x 16 Ga Spring Retainer Clip Rod Adj Lift Nut Hex Jam 3 8 16 Unc Knob Inf 3 8 16 Unc BIk W sym Trunnion Infin Height Trunnion Susp Arm Nut Lift Link 7 16 20 Pointer Height Indicator Plug Hole BIk 1 485 1 515 Dia Screw 5 16 18 x 1 Washer 11 32 x 1 1 2 10 Ga Indicator Height STLT Nut Hex Flange Lock Nut PUsh Phos amp Oil Washer 17 32 x 7 8 x 16 Ga Arm Susp Rear LH Arm Susp Rear RH Pin NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm 43 REPAIR PARTS TRACTOR MODEL NUMBER PD20PH48STA PRODUCT NUMBER 954 56 95 16 MOWER DECK mower deck 48prem stlt 1 44 REPAIR PARTS T
13. WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi als and workmanship For a period of two 2 years from date of purchase by the original consumer purchaser we will repair or replace at our option without charge for parts or labor incurred in replacing parts any part which we find to be defective due to materials or workmanship This Warranty is subject to the following limitations and exclusions 1 This warranty does not apply to the engine other than EHP manufactured transaxle transmission components battery except as noted below or components parts thereof Please refer to the applicable manufacturer s warranty on these items Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by Electrolux Home Products Battery Warranty On products equipped with a Battery we will replace without charge to you any battery which we find to be defective in manufacture during the first ninety 90 days of ownership After ninety 90 days we will exchange the Battery charging you 1 12 of the price of a new Battery for each full month from the date of the original sale Battery must be maintained in accordance with the instructions furnished The Warran
14. Washer 3125 x 615 x 16 Ga Clip Retainer Screw 5 16 18 x 1 2 TT Pad Reverse Pedal Cover Pedal Forward NOTE All component dimensions give in U S inches 1 inch 2 25 4 mm REPAIR PARTS TRACTOR MODEL NUMBER PD20PH48STA PRODUCT NUMBER 954 56 95 16 STEERING ASSEMBLY aN steering_stealth_prem_6 36 REPAIR PARTS TRACTOR MODEL NUMBER PD20PH48STA PRODUCT NUMBER 954 56 95 16 STEERING ASSEMBLY KEY PART NO NO 1 180656 2 172393 3 169840 4 169839 5 6266H 6 121748X 8 12000029 10 175121 11 10040600 12 73940800 13 136518 15 145212 17 177883 29 17060612 32 180580 36 155105 37 152927 38 180657 40 7810H 41 159945 42 180856X428 43 121749X 46 121232X 65 160367 67 72140618 68 169827 71 175146 72 19182411 82 169835 87 173966 88 175118 91 175553 94 19121414 DESCRIPTION Wheel Steering Axle Cast Lt Machined Spindle Asm LH Spindle Asm RH Bearing Race Thrust Harden Washer 25 32 x 1 5 8 x 16 Ga Ring Klip t5304 75 Link Drag Washer Lock Hlcl Spr 3 8 Nut Hex Jam Toplock 1 2 20 Unf Spacer Brg Axle Front Nut Hex Flange Lock Shaft Asm Strg Screw 3 8 16 x 3 4 Rod Tie Bushing Strg Screw TT 32 5 x 5 x 3 8 Flange Cap Wheel Steer Nut Lock Center 3 8 24 Unf Adaptor Wheel Strg Boot Steering Washer 25 32 x 1 1 4 x 16 Ga Cap Spindle Fr Top BIk Spacer Brace Axle Bolt Rdhd Sqn 3 8 16 x 2 1 4 Brace Axle Steering Asm Washer 9 16 ID x 1 20 OD 11 Ga Bracke
15. of operation or every season whichever occurs first Service air cleaner more often under dusty conditions e Loosen knob and remove cover TO SERVICE PRE CLEANER Slide foam pre cleaner off cartridge e Wash it in liquid detergent and water e Squeeze it dry in a clean cloth Allow it to dry Saturate it in engine oil Wrap it in clean absorbent cloth and squeeze to remove excess oil TO SERVICE CARTRIDGE Replace a dirty bent or damaged cartridge NOTE Donot wash the paper cartridge or use pressurized air as this will damage the cartridge e Remove nut and cartridge plate e Reinstall the pre cleaner cleaned and oiled over the paper cartridge e Check rubber seal for damage and proper position around stud Replace if necessary e Reassemble air cleaner cartridge plate and nut Reinstall air cleaner cover and secure by tightening knob FOAM PRE CLEANER CARTRIDGE PLATE RUBBER SEAL NUT FIG 17 19 MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or dam age SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS section of this manual ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 1
16. quality detergent oil rated with API service classification SF SJ Select the oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES F 20 0 30 30 20 10 0 10 20 30 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE oil visc chart4 e 32 40 60 80 100 40 FIG 15 Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year Check the crankcase oil level before starting the engine and after each eight 8 hours of operation 18 TO CHANGE ENGINE OIL See Figs 15 and 16 Determine temperature range expected before oil change All oil must meet API service classification SF SJ e Be sure tractor is on level surface e Oil will drain more freely when warm e Catch oil in a suitable container e Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine when changing oil e Remove yellow cap from end of drain valve and install the drain tube onto the fitting OIL DRAIN VALVE CLOSED AND LOCKED POSITION YELLOW CAP FIG 16 e Unlock drain valve by pushing inward and turning counterclockwise e To open pull out on the drain valve e After oil has drained completely close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown e Remove the drain tube and replace the cap onto to the bott
17. run poorly stop running or prevent it from starting e Check wiring See electrical wiring diagram in the Repair Parts section TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL ASSEMBLY See Fig 31 e Raise hood e Unsnap headlight wire connector e Standin front of tractor Grasp hood at sides tilt toward engine and lift off of tractor e To replace reverse above procedures HEADLIGHT WIRE CONNECTOR FIG 31 ENGINE TO ADJUST THROTTLE CONTROL CABLE See Fig 32 The throttle control has been preset at the factory and adjustment should not be necessary Check adjustment as described below before loosening cable If adjustment is necessary proceed as follows e With engine not running move throttle control lever to fast position e Check that speed control lever is against stop screw If it is not loosen casing clamp screw and pull throttle cable until lever is against screw Tighten clamp screw securely TO ADJUST CHOKE CONTROL See Figs 32 and 33 The choke control has been preset at the factory and ad justment should not be necessary check adjustment as described below before loosening cable If adjustment is necessary proceed as follows e With engine not running move choke control located on dash panel to full choke position e Remove air cleaner cover filter and cartridge plate to expose carburetor
18. seat in operating position depress brake pedal and set the parking brake e Place motion control lever in neutral position e Press lift lever plunger and raise attachment lift lever to its highest position Starttheengine After engine has started move throttle control to idle position Release parking brake e Slowly move the motion control lever forward and slowly drive tractor off skid Apply brake to stop tractor set parking brake and place motion control lever in neutral position e Turn ignition key to STOP position Continue with the instructions that follow ASSEMBLE GAUGE WHEELS TO MOWER DECK See Fig 4 The gauge wheels are designed to keep the mower deck in proper position when operating mower Be sure they are properly adjusted to ensure optimum mower perfor mance e Slide gauge wheel bar down into bracket channel Be sure that gauge wheel bar aligning holes are on top Assemble gauge wheels as shown using shoulder bolts 3 8 washers and 3 8 16 center locknuts and tighten securely For ease of mower to tractor assembly raise gauge wheels to highest position and retain with clevis pins and spring retainers Adjust gauge wheels before operating mower See TO ADJUST GAUGE WHEELS in the Operation section of this manual RETAINER SPRING ADJUSTING SHOULDER BAR BOLT GAUGE WHEEL 3 8 16 CENTER LOCKNUT 3 8 WASHER ASSEMBLY TO ATTACH NOSE ROLLER See F
19. through spark plug hole s into cylinder s e Turn ignition key to START position for a few seconds to distribute oil e Replace with new spark plug s OTHER Do not store gasoline from one season to another e Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems e f possible store your tractor indoors and cover it to give protection from dust and dirt e Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your tractor to rust IMPORTANT NEVER COVERTRACTORWHILE ENGINE AND EXHAUST AREAS ARE STILL WARM TROUBLESHOOTING POINTS PROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not start Loss of power Excessive vibration CAUSE Out of fuel Engine not CHOKED properly Engine flooded Bad spark plug Dirty air filter Dirty fuel filter Water in fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Dirty air filter Bad spark plug Weak or dead battery Dirty fuel filter Stale or dirty fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Brake pedal not depressed Attachment clutch is engaged Weak or dead battery Blown fuse Corroded battery terminals Loose or damaged
20. weather the transmission should be warmed up as follows sure the tractor is on level ground e Release the parking brake and let the brake slowly return to operating position e Allow one minute for transmission to warm up This can be done during the engine warm up period e Theattachments can be used during the engine warm up period after the transmission has been warmed up and may require the choke control be pulled out slightly NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual PURGE TRANSMISSION CAUTION Never engage or disengage freewheel lever while the engine is run ning To ensure proper operation and performance it is recom mended that the transmission be purged before operating tractor for the first time This procedure will remove any trapped air inside the transmission which may have de veloped during shipping of your tractor IMPORTANT SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR e Place tractor safely on level surface with engine off and parking brake set e Disengage transmission by placing freewheel control in freewheeling position See TO TRANSPORT in this section of manual e Sitting in the tr
21. wiring Faulty ignition switch Faulty solenoid or starter Faulty operator presence switch es oo0ugoosom Weak or dead battery Corroded battery terminals Loose or damaged wiring Faulty solenoid or starter Cutting too much grass too fast Throttle in CHOKE position Dirty air filter Low oil level dirty oil Faulty spark plug Dirty fuel filter Stale or dirty fuel Water in fuel Spark plug wire loose Dirty engine air screen fins Dirty clogged muffler Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment 1 Worn bent or loose blade 2 Bent blade mandrel 3 Loose damaged part s 27 Build up of grass leaves and trash under mower c 10 NOaPPoON gt ONS CORRECTION Fill fuel tank See TO START ENGINE in Operation section Wait several minutes before attempting to start Replace spark plug Clean replace air filter Replace fuel filter Empty fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Clean replace air filter Replace spark plug Recharge or replace battery Replace fuel filter Empty fuel tank and refill tank with fresh clean gasoline
22. 00 hours in one year IN LINE FUEL FILTER See Fig 18 The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carburetor replacement is required e With engine cool remove filter and plug fuel line sec tions e Place new fuel filter in position in fuel line with arrow pointing towards carburetor e sure there are no fuel line leaks and clamps are properly positioned e Immediately wipe up any spilled gasoline FILTER FIG 18 CLEANING e Clean engine battery seat finish etc of all foreign matter e Keep finished surfaces and wheels free of all gasoline oil etc Protect painted surfaces with automotive type wax We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and trans mission are covered to keep water out Water in engine or transmission will shorten the useful life of your tractor Use compressed air or a leaf blower to remove grass leaves and trash from tractor and mower SERVICE AND ADJUSTMENTS WARNING TO AVOID SERIOUS INJURY BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS Depress brake pedal fully and set parking brake Place attachment clutch in DISENGAGED position Turn ignition key to STOP and remove key Make sure the blades and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug TRAC
23. 1 242 243 244 250 253 254 272 273 274 NO 174901X428 124346X 180825 4497H 72140608 73900600 175456 19133210 72110614 17670508 145212 17060620 174735 179433 174713 174839 174711 72140606 73680700 174840 174736 174712 174902 174710 179032 176451 174573 175570 174856 174858 174857 128903 170165 175807 17490508 175610 73930400 74780412 178289 166880 17060612 179422 178062 17670508 179610 175646 DESCRIPTION Console Shift Nut Self Thd Wsh hd 1 4 Zinc Rod Bypass Retainer Spring 1 Zinc Cad Bolt RDHD SQNK 3 8 16 Unc x 1 Nut Lock Flg 3 8 16 Unc Spacer Retainer Washer 13 32 x 2 x 10 Ga Bolt Carr Sh 3 8 16 x 1 3 4 Gr 5 Screw Thdrol 5 16 18 x 1 2 Nut HexFlange Lock Screw 3 8 16 x 1 1 4 Link Transaxle Pedal Assy Reverse with Pad Arm Control Pedal Reverse Bracket Frest Pdl Ctrl Hyd Bracket Mtg Pedal Control Bolt Rdhd Sqnk 3 8 16 Unc x 3 4 Nut Crownlock 7 16 14 Unc Washer Nylon 11 16 ID x 060 Pedal Forward Arm Control Pedal Forward Bolt Pivot Spacer Cam Reverse Pedal LT Bolt Shoulder 5 16 18 Washer Serrated 5 16 x 75 Strap Torque Actuator Cruise Disengage Pawl Control Cruise Lever Control Cruise Sector Control Cruise Bolt Shoulder 3 8 16 Unc 1 44 Bolt Shoulder 5 16 18 Arm Mtg Cruise Sector Screw Thdrol 5 16 x 1 2 Spring Return Cruise Control Nut Centerlock 1 4 20 Unc Bolt Fin Hex 1 4 20 Unc x 75 Bracket Anti Rotation CVX Screw 5 16 18 x 5 8 Screw 3 8 16 x 75
24. ART KEY PART NO NO DESCRIPTION NO NO DESCRIPTION 1 164095 Decal Dash 13 178502 Decal Deck Caution 2 176303 Decal Fender Auto 14 175291 Decal V Belt Schematic 3 176273 Decal Hood LH 15 186273 Decal Replace 4 185511 Decal Side Panel 16 176272 Decal Hood Rh 5 185686 Decal HP Engine 20 145005 Decal Bat Dan Psn 6 173587 Decal Reflector Rh 169210 Decal By Pass Lt Hydro 7 173589 Decal Reflector Lh 174998X428 Pad Footrest Lh 9 172740 Decal Fender Logo Ss 175542X428 Pad Footrest Rh 10 157140 Decal Fender Danger E F 185498 Manual Owner s English 11 172743 Decal Ins Strg Whl 185499 Manual Owner s French 12 177982 Decal Fender Oper Cruise WHEELS amp TIRES KEY PART NO NO DESCRIPTION 1 59192 Cap Valve Tire 2 65139 Stem Valve 3 170455 Tire 15 x 6 0 6 Service 4 59904 Tube Front Service Item Only 5 106732X421 Rim Asm 6 front Service 6 278H Fitting Grease Front Wheel Only 11 7 9040H Bearing Flange Front Wheel Only 8 106108X421 Rim Asm 8 Service 9 170456 Tire R T 20 x 10 8 C Service 10 7152J Tube Rear Service Item Only 11 104757X421 Cap Axle 1 50 x 1 00 144334 Sealant Tire 10 oz Tube NOTE All component dimensions given in U S inches 1 inch 25 4 mm 41 REPAIR PARTS TRACTOR MODEL NUMBER PD20PH48STA PRODUCT NUMBER 954 56 95 16 MOWER LIFT lift rh 1pc stlt 13 42 REPAIR PARTS TRACTOR MODEL NUMBER PD20PH48STA PRODUCT NUMBER 954 56 95 16 MOWER LIFT KEY PART
25. ENTS STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more WARNING Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame orspark Allowthe engineto cool before storing in any enclosure TRACTOR Remove mower from tractor for winter storage When mower is to be stored for a period of time clean itthoroughly remove all dirt grease leaves etc Store in a clean dry area Clean entire tractor See CLEANING in the Mainte nance section of this manual Inspect and replace belts if necessary See belt re placement instructions in the Service and Adjustments section of this manual e Lubricate as shown in the Maintenance section of this manual e sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary Touch up all rusted or chipped paint surfaces sand lightly before painting BATTERY e Fully charge the battery for storage After a period of time in storage battery may require recharging help prevent corrosion and power leakage during long periods of storage battery cables should be dis connected and battery cleaned thoroughly see TO CLEAN BATTERY AND TERMINALS in the Mainte nance section of this manual e After cleaning leave cables disconnected and place cables wh
26. IMPORTANT MANUAL Do Not Throw Away Poulan PRO OWNER S MANUAL A WARNING Read this Owner s Manual and follow all Warnings and Safety MODEL Instructions Failure to do so can PD20PHASSTA LAWN TRACTOR Always Wear Eye Protection During Operation 185498 Rev 3 08 14 08 RD TR Printed in U S A SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE ON MOWERS IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH GENERAL OPERATION e Read understand and follow all instructions in the manual and on the machine before starting e Only allow responsible adults who are familiar with the instructions to operate the machine e Clearthe area of objects such as rocks toys wire etc which could be picked up and thrown by the blade e Be sure the area is clear of other people before mow ing Stop machine if anyone enters the area e Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while back ing e Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the guard in place e Slow down before turning e Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting
27. OR MODEL NUMBER PD20PH48STA PRODUCT NUMBER 954 56 95 16 ELECTRICAL KEY PART NO NO 1 144927 2 74760412 8 7603J 10 145211 11 150109 12 145769 16 176138 21 175688 22 4152 25 146148 26 175158 28 145491 29 160784 30 175566 33 140401 40 186845 42 154336 45 122822X 50 174653 52 141940 55 17490508 79 175242 81 109748X DESCRIPTION Battery Bolt Hex Hd 1 4 20 Unc x 3 4 Tray Battery Bolt BTR FRT 1 4 20 x 7 5 Hold Down Battery Front Nut Push Nylon Switch Interlock Push In Harness Asm Light W Bulbs Bulb Light Cable Battery Wire Fuse Cable Ground Switch Plunger Normal OP Olive Switch Ign 4 pos w lights Key Ign Harness Ign Cover Terminal Red Ammeter Rectangular Switch PTO Protection Wire Loop Screw Thdrol 5 16 18 x 1 2 Socket Asm Bulb Twistlock Relay Asm NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm 31 REPAIR PARTS TRACTOR MODEL NUMBER PD20PH48STA PRODUCT NUMBER 954 56 95 16 CHASSIS AND ENCLOSURES D g Qu Ww 9 chassis stealth stlt 13 38 4 32 REPAIR PARTS TRACTOR MODEL NUMBER PD20PH48STA PRODUCT NUMBER 954 56 95 16 CHASSIS AND ENCLOSURES 145 154 155 156 157 158 159 161 166 209 213 214 217 PART NO 174619 176554 17060612 163976X428 72140608 167203 178298 17490608 175260X428 162026 73800600 175289X428 179761 179131X428 139976 17490508 175710 161464 175351 177579 72140606 174997 73680600 124346
28. RACTOR MODEL NUMBER PD20PH48STA PRODUCT NUMBER 954 56 95 16 MOWER DECK KEY PART NO NO 1 180358X421 3 138017 5 4939M 6 178024 8 174365 11 173921 180054 13 174360 14 174358 15 110485 16 174493 17 72110610 18 72140505 19 132827 20 174378 21 73680500 24 105304X 25 178102 26 110452X 27 180655X428 28 19111016 29 131491 30 173984 31 129963 32 177865 33 178342 36 19131316 37 177968 39 174375 42 122052X 43 174373 45 180806 46 137729 47 180808 48 174368 49 73680600 50 72110612 DESCRIPTION Deck Weldment Mower 48 Bracket Asm Sway Bar Retainer Spring Arm Suspension Rear Sway Bar Deck Bolt 7 16 Asm Blade The following blades are available Blade 48 Mulching For mulching mowers only Blade 48 Hi Lift For bagging and discharging Shaft Asm w Lower Bearing Mandrel Asm Housing Bearing Ball Mandrel Stripper Mandrel Deck Bolt RDHD Sq Neck 3 8 16 x 1 25 Bolt Carriage 5 16 18 x 5 8 Bolt Hex Hd Shoulder 5 16 18 Baffle Vortex Mower Nut Crownlock 5 16 18 Unc Cap Sleeve Spring Torsion Nut Push Deflector Shield Washer 11 32 x 5 8 x 16 Ga Rod Hinge Screw Thdroll Washer Head Washer Spacer Mower Vented Pulley Mandrel Nut Flg Top Lock Cntr 9 16 Washer 13 32 x 13 16 x 16 Ga Pulley Idler Flat Pulley Idler Driven Spacer Retainer Arm Idler Secondary Cover Mandrel Deck Screw Thdroll 1 4 20 x 5 8 V Belt Mower Secondary V Belt Mower
29. S For best cutting results mower should be properly leveled See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion mower drive and mower blade drive belts in the Service and Ad justments section of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM After youlearn howto operate yourtractor checkto see that the brake is properly adjusted See TO ADJUST BRAKE in the Service and Adjustments section of this manual CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC TOR WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROMTHIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST All assembly instructions have been completed No remaining loose parts in carton Battery is properly prepared and charged Minimum 1 hour at 6 amps Seat is adjusted comfortably and tightened securely All tires are properly inflated For shipping purposes the tires were overinflated at the factory Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling V Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers V Check wiring See that all connections are still secure and wires are properly clamped V Before driving tractor
30. TION OTHER THAN OFF WILL CAUSE THE BATTERY TO BE DISCHARGED DEAD 12 performing any adjustments or repairs We recommend a wide vision safety mask over spectacles NOTE Under certain conditions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility always stop engine when stopping tractor on grass areas TO USE THROTTLE CONTROL See Fig 8 Always operate engine at full throttle e Operating engine at less than full throttle reduces the battery charging rate e Full throttle offers the best bagging and mower perfor mance TO USE CHOKE CONTROL See Fig 8 Use choke control whenever you are starting a cold engine Do not use to start a warm engine engage choke control pull knob out Slowly push knob in to disengage TO MOVE FORWARD AND BACKWARD See Fig 8 The direction and speed of movement is controlled by the forward and reverse drive pedals Start tractor and release parking brake e Slowly depress forward or reverse drive pedal to begin movement Ground speed increases the further down the pedal is depressed TO USE CRUISE CONTROL See Fig 8 The cruise control feature can be used for forward travel only SYSTEM CHARACTERISTICS The cruise control should only be used while mowing or transporting on relatively smooth straight surfaces Other conditions such as trimming at slow speeds ma
31. TOR e Slide mower under tractor with deflector shield to right side of tractor REMOVE MOWER See Fig 19 IMPORTANT CHECK BELT FOR PROPER ROUTING IN ALL Place attachment clutch in DISENGAGED position e f equipped turn height adjustment knob to lowest setting e Lower mower to its lowest position e Disengage belt tension rod from lock bracket CAUTION Rodis spring loaded Have a tight grip on rod and release slowly e Remove retainer spring holding anti swaybar to chassis bracket and disengage anti swaybar from bracket e Remove four retainer springs from front plate assembly and remove plate e Remove retainer springs from suspension arms at deck and disengage arms from deck e Raise attachment lift to its highest position Slide mower forward and remove belt from electric clutch pulley e Slide mower out from under right side of tractor TO INSTALL MOWER Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control Engage park ing brake e Swing anti sway bar to left side of mower deck SUSPENSION ARMS BELT TENSION ROD DISENGAGED POSITION CHASSIS BRACKET RETAINER SPRING USE PLIERS FOR RETAINER SPRINGS aus SUSPENSION ARMS AR NOT DOUBLE LOOP Wz pyr RETAINER SPRINGS ff Outward pointing 2 I LOOP UP deck pins MOWER PULLEY GROOVES f equipped turn height adjustment knob counter clockwise until it stops Lower mower
32. X 175702 154966 175582 156524 161897 161900 163805 163806 162037 179950X428 164655 171875 17000612 169848X428 169847X428 179132X428 DESCRIPTION Chassis Drawbar Screw 3 8 16 x 3 4 Dash Bolt 3 8 16 x 1 Panel Dash Lh Panel Dash Rh Screw Thdrol 3 8 16 x 1 2 Hood Plate Battery Nut Lock Hex W Ins 3 8 16 Unc Grille Light Asm Bar Fender Bracket Fender Screw Thdrol 6 16 18 x 1 2 TYT Bracket Asm Pivot Mower Rear Screw Hex Wshd 8 18 x 7 8 Duct Hood Bushing Snap Bolt RdHd Sqnk 3 8 16 Unc x 3 4 Dash Lower Nut Crownlock 3 8 16 Unc Nut Self Thd Wsh Hd 1 4 Zinc Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Footrest Rod Pivot Chassis Hood Bracket Dash Rh Bracket Dash Lh Striker Plate Magnet Stealth Bracket Parking Brake Cupholder Extrusion Bumper Screw Hi Lo 13 16 x 3 4 Screw Hexwsh Thdrol 3 8 16 x 3 4 Skirt Grille LH Skirt Grille RH Console Fuel Window NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm 33 REPAIR PARTS TRACTOR MODEL NUMBER PD20PH48STA PRODUCT NUMBER 954 56 95 16 DRIVE 76 drive hydro stit 31 34 REPAIR PARTS TRACTOR MODEL NUMBER PD20PH48STA PRODUCT NUMBER 954 56 95 16 DRIVE KEY PART NO NO 6 17060512 9 179334 15 74490544 16 73800500 17 126197X 19 73800600 20 173937 21 175036X421 22 175896 24 73350600 25 106888X 26 19131316 27 76020412 28 175765 29 71673 30 169592 32 74760512
33. above Readjust if necessary If stopping distance is still greater than five 5 feet in highest gear further maintenance is necessary Replace brake pads or contact a qualified service center WITH PARKING BRAKE ENGAGED 1 3 4 NUT JAM NUT ez A We 9 OPERATING ARM DO NOT TOUCH THIS NUT IF FURTHER BRAKE ADJUSTMENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SER VICE CENTER DEPARTMENT FIG 26 TO REPLACE MOTION DRIVE BELT See Fig 27 Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left footrest BELT REMOVAL e Remove mower See TO REMOVE MOWER in this section of manual NOTE Observe entire motion drive belt and position of all belt guides and keepers e Disconnect clutch wire harness e Remove clutch locator e Remove belt from stationary idler and clutching idler e Remove belt downward from engine pulley and around electric clutch e Pull belt slack toward rear of tractor Carefully remove belt upwards from transmission input pulley and over cooling fan blades 23 e Remove belt from center span keeper and pull belt away from tractor BELT INSTALLATION e Carefully work new belt down around transmission cooling fan and onto the input pulley Slide belt into the center span keeper e Pull belt toward front of tractor and roll belt around electric clutch and onto engine pu
34. actor seat start engine After the en gine is running move throttle control to slow position Disengage parking brake e Depress forward drive pedal to full forward position hold for five 5 seconds and release pedal Depress reverse drive pedal to full reverse position hold for five 5 seconds and release pedal Repeat this procedure three 3 times NOTE During this procedure there will be no movement of drive wheels The air is being removed from hydraulic drive system e Shut off engine and set parking brake e Engage transmission by placing freewheel control in driving position See TO TRANSPORT in this section of manual e Sittingin the tractor seat start engine After the engine is running move throttle control to half 1 2 speed Disengage parking brake e Drive tractor forward for approximately five feet then backwards for five feet Repeat this driving procedure three times e Your tractor is now purged and now ready for normal operation 15 M OWING TIPS Mower should be properly leveled for best mowing per formance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual The left hand side of mower should be used for trim ming Drive so that clippings are discharged onto the area that has been cut Have the cut area to the right of the machine This will result in a more even distribution of clippings and more uniform cutting When mowing large areas start
35. ain Saws or under lawn mowers for Trimmers Brushcutters and Blowers For replacement parts have available the following information a Model Number Manufacturer s I D Number b Description of part Electrolux Home Products provides parts and service through its authorized distributors and dealers therefore all requests for parts and service should be directed to your local dealer s The philosophy of Electrolux Home Products is to continually improve all of its products If the operating characteristics or the appearance of your product differs from those described in this Manual please contact your local local dealer for updated information and assistance
36. anced Care should be taken to keep the blade balanced An un balanced blade will cause excessive vibration and eventual damage to mower and engine e blade can be sharpened with a file or on a grind ing wheel Do not attempt to sharpen while on the mower e To check blade balance you will need a 5 8 diameter steel bolt pin or a cone balancer When using a cone balancer follow the instructions supplied with balancer NOTE Do not use nail for balancing blade The lobes of the center hole may appear to be centered but are not e Slide blade onto an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground If blade is balanced it should remain in a horizontal position If either end of the blade moves downward sharpen the heavy end until the blade is balanced CENTER HOLE 5 8 BOLT BATTERY Your tractor has a battery charging system which is sufficient for normal use However periodic charging of the battery with an automotive charger will extend its life e Keep battery and terminals clean e Keep battery bolts tight e Keep small vent holes open e Recharge at 6 10 amperes for 1 hour NOTE The original equipment battery on your tractor is maintenance free Do not attempt to open or remove caps or covers Adding or checking level of electrolyte is not necessary TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the bat
37. by turning to the right so that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished See Fig 12 FIG 12 If grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing Always operate engine at full throttle when mow ing to assure better mowing performance and proper discharge of material Regulate ground speed by se lecting a low enough gear to give the mower cutting performance as well as the quality of cut desired When operating attachments select a ground speed that will suit the terrain and give best performance of the attachment being used MAINTENANCE MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems Check for Loose Fasteners lt lt lt Sharpen Replace Mower Blades Lubrication Chart Check Battery Level T R A C T 0 R Clean Battery and Terminals Check Transaxle Cooling Check V Belts Check Engine Oil Level lt lt lt lt S S Change Engine Oil with oil filter lt Change Engine Oil wit
38. cable first from chassis and then from the fully charged battery e cable last from both batteries 24 WEAK OR DEAD BATTERY FULLY CHARGED BATTERY FIG 29 REPLACING BATTERY See Fig 30 WARNING Do not short battery ter minals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected firstto prevent sparking from accidental grounding e Lift hood to raised position Remove terminal guard e Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor e Install new battery with terminals in same position as old battery e Reinstall terminal guard First connect RED battery cable to positive battery terminal with hex bolt and keps nut as shown Tighten securely e Connect BLACK grounding cable to negative battery terminal with remaining hex bolt and keps nut Tighten securely e Close terminal access doors e Close hood KEPS NUT TERMINAL ACCESS DOOR TERMINAL FIG 30 REPLACE HEADLIGHT BULB Raise hood e Pull bulb holder out of the hole in the backside of the grill e Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill Close hood SERVICE AND ADJUSTMENTS INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to
39. choke See AIR FILTER in the Maintenance section of this manual 25 IDLE FUEL ADJUSTING IDLE SPEED ADJUSTING THROTTLE CONTROL CABLE WII C 62 SCREW CLAMP SCREW FIG 32 e Choke shouldbe closed If itis not loosen casing clamp screw and move choke cable until choke is completely closed Tighten casing clamp screw securely e Reassemble air cleaner TO ADJUST CARBURETOR The carburetor has been present at the factory and ad justment should not be necessary However minor ad justment may be required to compensate for differences in fuel temperature altitude or load If the carburetor does need adjustment see engine manual High speed stop is factory adjusted Do not adjust damage may result CLOSED FOR FULL CHOKE KONER FIG 33 IMPORTANT NEVERTAMPERWITHTHE ENGINE GOVERNOR WHICH IS FACTORY SET FOR PROPER ENGINE SPEED OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS IF YOU THINK THE ENGINE GOVERNED HIGH SPEED NEEDS ADJUSTING CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER DEPARTMENT WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTM
40. cing them Check brake operation frequently Adjust and service as required A SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE ON MOWERS sure the area is clear of other people before mowing Stop machine if anyone enters the area Never carry passengers or children even with the blades off Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Never carry children They may fall off and be seriously injured or interfere with safe machine operation Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Mow up and down slopes 15 Max not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles Use slow speed Choose a low gear so that you will not have to stop or shift while on the slope Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope If machine stops while going uphill disengage blades shift into reverse and back down slowly Do notturn on slopes unless necessary and then turn slowly and gradually downhill if possible WARNING In order to prevent acci dental starting when setting up trans port
41. e assembly between front mower brackets Raise deck and plate assembly to align holes and insert flanged pins Secure pins with double loop retainer springs betweenthe plate assembly and mower brackets NOTE To assist in locating hole in flanged pin the hole in pin is inline with notch on head of pin If necessary move mower side to side to give space between plate and mower brackets IMPORTANT Check belt for proper routing in all mower pulley grooves Engage belt tension rod by pushing rod into locking bracket e Engage belt tension rod by pushing rod into locking bracket CAUTION Belt tension rod is spring loaded Have a tight grip on rod and engage slowly e Connect anti sway bar to chassis bracket under left footrest and retain with double loop retainer spring e f equipped turn height adjustment knob clockwise to remove slack from mower suspension e Raise deck to highest position Adjust gauge wheels before operating mower as shown in the Operation section of this manual ELECTRIC CLUTCH FRONT SUSPENSION BRACKETS DOUBLE LOOP RETAINER SPRING FRONT PEATE SINGLE LOOP RETAINER SPRINGS DEFLECTOR SHIELD ASSEMBLY CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for best cutting performance e Reduce tire pressure to PSI shown in PRODUCT SPECIFICATIONS section of this manual CHECK MOWER LEVELNES
42. ected contact an authorized service center department Replace blade Tighten blade bolt Level mower deck Clean underside of mower housing Replace blade mandrel Clean around mandrels to open vent holes Remove obstruction Replace mower drive belt Replace idler pulley Replace blade mandrel Place throttle control in FAST position Shift to slower speed Allow grass to dry before mowing Level mower deck Check tires for proper air pressure Replace sharpen blade Tighten blade bolt Clean underside of mower housing Replace mower drive belt Reinstall blades sharp edge down Replace with blades listed in this manual Clean around mandrels to open vent holes Turn switch ON Replace bulb s or lamp s Check replace light switch Check wiring and connections Replace fuse Replace battery Check clean all connections Replace regulator Replace alternator Place freewheel control in engaged position Replace motion drive belt Purge transmission Move throttle control to SLOW position and allow to idle for 30 seconds before stopping engine TRACTOR MODEL NUMBER PD20PH48STA PRODUCT NUMBER 954 56 95 16 SCHEMATIC RED lo BLACK BATTERY SOLENOID cue RED GO RED CL BER PES FUSE i STARTER OPTIONAL E WHITE r BLACK e
43. eering wheel to steering shaft with locknut and large flat washer previously removed Tighten securely e Snap steering wheel insert into center of steering wheel e Remove protective materials from tractor hood and grill IMPORTANT CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID STEERING WHEEL INSERT NS LOCK NUT LARGE FLAT WASHER STEERING WHEEL STEERING WHEEL ADAPTOR STEERING WHEEL EXTENTION STEERI SHAFT STEERING SLEEVE FIG 1 HOW TO SET UP YOUR TRACTOR CHECK BATTERY See Fig 2 Lift hood to raised position e If this battery is put into service after month and year indicated on label label located between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY in MAINTENANCE section of this manual for charging instructions ASSEMBLY INSTALL SEAT See Fig 3 Adjust seat before tightening adjustment knob e Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor e Pivotseatupward and remove from the cardboard pack ing Remove the cardboard packing and discard e Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan e Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor e Pivot seat and pan forward and assemble adjustment knob and flat washer loosely Do not tighten
44. ere they cannot come in contact with battery terminals e f battery is removed from tractor for storage do not store battery directly on concrete or damp surfaces 26 ENGINE FUEL SYSTEM IMPORTANT ITISIMPORTANTTO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOISTUREWHICH LEADSTO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE e Empty the fuel tank by starting the engine and let it run until the fuel lines and carburetor are empty e Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur e Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in mini mizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not empty the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean en gine oil See ENGINE in the Maintenance section of this manual CYLINDER S e Remove spark plug s Pour one ounce of oil
45. ers REMOVE MOWER DRIVE BELT Refer to TO REMOVE MOWER DRIVE BELT illustration in this section of manual e Carefully roll belt over the top of R H mandrel pulley e Remove belt from idler pulleys e Check primary idler arm and two idlers to see that they rotate freely 22 e Be sure spring is securely hooked to primary idler arm and spring arm REMOVE MOWER BLADE SECONDARY DRIVE BELT e Carefully roll belt off H mandrel pulley e Remove belt from center mandrel pulley idler pulley and R H mandrel pulley e Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface e Check secondary idler arm and idler pulley to see that they rotate freely e sure spring is hooked in secondary idler arm and secondary spring arm INSTALL NEW MOWER BLADE SECONDARY DRIVE BELT e Install new belt in lower groove of mandrel pulley idler pulley and center mandrel pulley as shown e Carefully roll belt over H mandrel pulley Make sure belt is in all grooves properly REINSTALL MOWER DRIVE BELT Refer to TO REMOVE MOWER DRIVE BELT illustration in this section of manual e Install belt into upper groove of mandrel pulley and around both idlers Pull belt to front of mower to remove slack e Reinstall mandrel covers and securely tighten all Screws e Carefully check belt routing making sure belt is in all grooves correctly e Reinstall mower to tract
46. ght TO ADJUST GAUGE WHEELS See Fig 9 Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions NOTE Adjust gauge wheels with tractor on a flat level surface e Adjust mower to desired cutting height See TO AD JUST MOWER CUTTING HEIGHT in the Operation section of this manual e Remove retainer spring and clevis pin which secure each gauge wheel bar e Lower gauge wheels to ground Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin Gauge wheels should be slightly off the ground Replace retainer spring into clevis pin e Be sure all gauge wheels are in the same setting IMPORTANT BE SURE TO READJUST GAUGE WHEELS IF YOU CHANGE THE CUTTING HEIGHT OF THE MOWER DECK RETAINER SPRING CLEVIS PIN FIG 9 TO OPERATE MOWER See Fig 10 Your tractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine e Select desired height of cut e Lower mower with attachment lift control Start mower blades by engaging attachment clutch control 13 e TO STOP MOWER BLADES disengage attachment clutch control CAUTION Do not operate the mower without e
47. hoose a low gear so that you will not have to stop or shift while on the slope e Follow the manufacturers recommendations for wheel weights or counterweights to improve stability e Useextracare with grass catchers or other attachments These can change the stability of the machine e Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope If tires lose trac tion disengage the blades and proceed slowly straight down the slope DO NOT Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could cause sliding Do not try to stabilize the machine by putting your foot on the ground Do not use grass catcher on steep slopes CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Never carry children They may fa
48. hout oil filter Clean Air Filter Clean Air Screen A Inspect Muffler Spark Arrester Replace Oil Filter If equipped Clean Engine Cooling Fins X de Replace Spark Plug lt Replace Air Filter Paper Cartridge SS Replace Fuel Filter 1 Change more often when operating under a heavy load or in high ambient temperatures 2 Service more often when operating in dirty or dusty conditions GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor At least once a season check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual At least once a year you should replace the spark plug clean or replace air filter and check blades and belts for wear A new spark plug and clean air filter assure proper air fuel mixture and help your engine run better and last longer BEFORE EACH USE e Check engine oil level e Check brake operation e Check tire pressure e Check operator presence and interlock systems for proper operation e Check for loose fasteners S S S 16 LM9U 810 96 U9S 3 Replace blades more often when mowing i
49. ig 5 Assemble brackets A and B to the inside of mower mounting brackets as shown Tighten securely NOTE Be sure bracket tabs are positioned in tab holes in mower brackets e Position nose roller between brackets and install rod and retainer spring HEX LOCK BOLT NUT FIG 5 INSTALL MOWER AND DRIVE BELT See Figs 6 and 7 Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control Engage park ing brake e Cutand remove ties securing anti sway bar and belts Swing anti sway bar to left side of mower deck e Slide mower under tractor with deflector shield to right side of tractor IMPORTANT Check belt for proper routing in all mower pulley grooves e f equipped turn height adjustment knob counter clockwise until it stops LOCK BRACKET BELT TENSION ROD DISENGAGEDPOSITION gt CHASSIS DOUBLE LOOP RETAINER SPRING USE PLIERS FOR RETAINER SPRINGS SUSPENSION ARMS DOUBLE LOOP RETAINER SPRING OUTWARD POINTING DECK PINS Lower mower linkage with attachment lift control e Be sure belt tension rod is in disengaged position Install belt into electric clutch pulley groove e Place the suspension arms on outward pointing deck pins Retain with double loop retainer spring with loops up as shown e Install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown e Position front plat
50. il or fuel Do not store spill or use gasoline near an open flame A IMPORTANT WHEN OPERATING IN TEMPERATURES BELOW32 F 0 C USE FRESH CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING 14 CAUTION Alcohol blended fuels called gasohol or using ethanol or methanol can attract mois ture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur TO START ENGINE See Fig 7 When starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine e Besure freewheel control is inthe transmission engaged position e Sit on seat in operating position depress brake pedal and set parking brake e Move attachment clutch to DISENGAGED position e Move throttle control to fast position e Pull choke control out a cold engine start attempt For a warm engine start attempt the choke control may not be needed NOTE Before starting read the warm and cold starting
51. ing adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug WARNING Do not coast down a hill in neutral you may lose control of the tractor WARNING Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor Use common sense when towing Operate only at the low est possible speed when on a slope Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor WARNING Engine exhaust some of its constituents and cer tain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm A WARNING A Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling PRODUCT SPECIFICATIONS 4 0 Gallons Unleaded Regular SAE 10W30 above 32 F SAE 5W 30 below 32 F W Filter 4 0 Pints W O Filter 3 5 Pints Champion RC12YC Gasoline Capacity and type Oil Type API SF SJ Oil Capacity Spark Plug Gap 030 Ground Speed MPH Forward 0 5 5 Reverse 0 2 4 Front 14 PSI Rear 10 PSI 15 AMPS 3600 RPM Battery AMP HR 35 MIN CCA
52. ion OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are work ing properly If your tractor does not function as described topal the problem immediately The engine should not start unless the brake pedal is fully depressed and attachement clutch control is in the disengaged position Whentheengineis running any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine When the engine is running and the attachment clutch is engaged any attempt by the operator to leave the seat should shut off the engine e The attachment clutch should never operate unless the operator is in the seat BLADE CARE For best results mower blades must be kept sharp Replace bent or damaged blades BLADE REMOVAL See Fig 13 e Raise mower to highest position to allow access to blades NOTE Protect your hands with gloves and or wrap blade with heavy cloth e Remove blade bolt by turning counterclockwise e Install new or resharpened blade with stamped THIS SIDE UP facing deck and mandrel assembly IMPORTANT TO ENSURE PROPER ASSEMBLY CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY e Install and tighten blade bolt securely 45 55 Ft Lbs torque IMPORTANT SPECIAL BLADE BOLT HEAT TREATED 17 ASSEMBLY FIG 13 TO SHARPEN BLADE See Fig 14 NOTE We do not recommend sharpening blade but if you do be sure the blade is bal
53. ither the entire grass catcher on mowers so equipped or the deflector shield in place PULL OUT TO ENGAGE ATTACHMENT LIFT LEVER HIGH POSITION ATTACHMENT CLUTCH SWITCH PUSH IN TO DISENGAGED DEFLECTOR SHIELD FIG 10 TO OPERATE ON HILLS WARNING Do not drive up or down hills with slopes greater than 15 and do not drive across any slope Choose the slowest speed before starting up or down hills e Avoid stopping or changing speed on hills e f stopping is absolutely necessary push brake pedal quickly to brake position and engage parking brake e Torestart movement slowly release parking brake and brake pedal e Slowly depress appropriate drive pedal to slowest set ting Make all turns slowly TO TRANSPORT See Figs 7 and 11 When pushing or towing your tractor be sure to disengage transmission by placing freewheel control in freewheeling position Free wheel control is located at the rear drawbar of tractor e Raise attachmentliftto highest position with attachment lift control e Pull freewheel control out and into the slot and release so it is held in the disengaged position Do not push tow tractor at more than two 2 MPH e To reengage transmission reverse above procedure OPERATION NOTE To protect hood from damage when transporting your tractor on a truck or a trailer be sure hood is closed and secured to tractor Use an appropriate means of tying h
54. ldup of grass leaves and trash under mower Bent blade mandrel Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Mower blades will not Obstruction in clutch mechanism rotate Worn damaged mower drive belt Frozen idler pulley Frozen blade mandrel Poor grass discharge Engine speed too slow Travel speed too fast Wet grass Mower deck not level Low uneven tire air pressure Worn bent or loose blade Buildup of grass leaves and trash under mower Mower drive belt worn Blades improperly installed Improper blades used Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels FOr ow o ch Headlight s not working Switch is OFF if so equipped Bulb s or lamp s burned out Faulty light switch Loose or damaged wiring Blown fuse Battery will not charge Bad battery cell s Poor cable connections Faulty regulator if so equipped Faulty alternator Loss of drive Freewheel control in disengaged position Motion drive belt worn damaged or broken Air trapped in transmission during shipment or servicing Engine backfires when 1 Engine throttle control not set at SLOW turning engine OFF position for 30 seconds before stopping engine 28 sch coRON POs Nom Ol Oc BOO CVG OT ds co e CORRECTION Check wiring switches and connections If not corr
55. linkage with attachment lift control Be sure belt tension rod is in disengaged position Install belt into electric clutch pulley groove Place the suspension arms on outward pointing deck pins Retain with double loop retainer spring with loops up as shown e install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown e Position front plate assembly between front mower brackets Raise deck and plate assembly to align holes and insert flanged pins Secure pins with double loop retainer springs between the plate assembly and mower brackets NOTE To assist in locating hole in flanged pin the hole in pin is inline with notch on head of pin If necessary move mower side to side to give space between plate and mower brackets IMPORTANT CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES LOCK BRACKET MOWER BRACKET ELECTRIC CLUTCH PULLEY Q FRONT PLATE ASSEMBLY SINGLE LOOP RETAINER SPRING DOUBLE LOOP RETAINER SPRING FLANGED PIN DEFLECTOR SHIELD FIG 19 20 SERVICE AND ADJUSTMENTS CAUTION Blades are sharp Protect your hands with gloves and or wrap e Engage belt tension rod by pushing rod into locking bracket CAUTION Belt tension rod is spring loaded Have a tight grip on rod and engage slowly e Connect anti sway bar to chassis bracket under left footrest and retain with double loop retainer spring e f equipped t
56. ll off and be seriously injured or interfere with safe machine operation Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision IV SERVICE Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke Never refuel the machine indoors Neverstore the machine orfuel container inside where there is an open flame such as a water heater Never run a machine inside a closed area Keepnuts and bolts especially blade attachment bolts tight and keep equipment in good condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage Allow machine to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running Grass catcher components are subject to wear dam age and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recom mended parts when necessary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servi
57. lley ua belt through stationary idler and clutching idler e Reinstall clutch locator and tighten nut securely e Reconnect clutch harness e sure belt is in all pulley grooves and inside all belt guides and keepers e Install mower TO INSTALL MOWER in this sec tion of manual ELECTRIC CLUTCH CLUTCHING IDLER STATIONARY IDLER CENTER SPAN KEEPER TRANSMISSION INPUT PULLEY CLUTCH WIRE HARNESS FIG 27 TRANSMISSION REMOVAL REPLACEMENT Should your transmission require removal for service or replacement it should be purged after reinstallation and before operating the tractor See PURGETRANSMISSION in the Operation section of this manual TO ADJUST STEERING WHEEL ALIGN MENT If steering wheel crossbars are not horizontal left to right when wheels are positioned straight forward remove steer ing wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL TOE IN CAMBER The front wheel toe in and camber are not adjustable on your tractor If damage has occurred to affect the front wheel toe in or camber contact your nearest authorized service center department SERVICE AND ADJUSTMENTS TO REMOVE WHEEL FOR REPAIRS 4288 Fig 28 Block up axle securely e Remove axle cover retaining ring and washers to allow wheel removal rear wheel contains a square key Do not lose e Repair tire and reassemble e Onrear wheels
58. n sandy soil 4 Not required if equipped with maintenance free battery 5 Tighten front axle pivot bolt to 35 ft Ibs maximum Do not overtighten LUBRICATION CHART SPINDLE ZERK SPINDLE ZERK FRONT WHEEL BEARING ZERK FRONT WHEE BEARING ZERK r ENGINE MANDREL ZERKS GENERAL PURPOSE GREASE REFER TO MAINTENANCE ENGINE SECTION IMPORTANT DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF LUBRICATING BEARINGS IF YOU FEEL THEY MUST BE LUBRICATED USE ONLY A DRY POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY MAINTENANCE TRACTOR Always observe safety rules when performing any main tenance BRAKE OPERATION If tractor requires more than six 6 feet stopping distance athigh speed in highest gear then brake must be adjusted ADJUST BRAKE in the Service and Adjustments section of this manual TIRES Maintain proper air pressure in all tires See PRODUCT SPECIFICATIONS section of this manual e Keep tires free of gasoline oil or insect control chemi cals which can harm rubber e Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corros
59. ngage the mower blades or other attachments mounted to your tractor LIGHT SWITCH POSITION Turns the headlights on THROTTLE CONTROL Used to control engine speed CHOKE CONTROL Used when starting a cold engine FREE WHEEL CONTROL Disengages transmission for pushing or slowly towing the tractor with the engine off BRAKE PEDAL Used for braking the tractor and starting the engine HEIGHT ADJUSTMENT KNOB Usedto adjustthe mower cutting height AMMETER Indicates charging or discharging of battery PARKING BRAKE Locks clutch brake pedal into the brake position 11 ATTACHMENT LIFT LEVER Used to raise and lower the mower deck or other attachments mounted to your tractor LIFT LEVER PLUNGER Used to release attachment lift lever when changing its position IGNITION SWITCH Used for starting and stopping the engine FORWARD DRIVE PEDAL Used for forward movement of tractor REVERSE DRIVE PEDAL Used for reverse movement of tractor CRUISE CONTROL LEVER Used to set forward move ment of tractor at desired speed without holding the forward drive pedal OPERATION The operation of any tractor can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your tractor or WEAR YOUR FORESIGHT IS BETTER ubl or standard safety glasses HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE See Fig 8 Your tract
60. om fitting of the drain valve e Refill engine with oil through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS section of this man ual e Use gauge on oil fill cap dipstick for checking level Insert dipstick into the tube and rest the oil fill cap on the tube Do not thread the cap onto the tube when taking reading Keep oil at FULL line on dipstick Tighten cap onto the tube securely when finished CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers MAINTENANCE CLEAN AIR INTAKE COOLING AREAS To insure proper cooling make sure the grass screen cooling fins and other external surfaces of the engine are kept clean at all times Every 100 hours of operation more often under extremely dusty dirty conditions remove the blower housing and other cooling shrouds Clean the cooling fins and external surfaces as necessary Make sure the cooling shrouds are reinstalled NOTE Operating the engine with a blocked grass screen dirty or plugged cooling fins and or cooling shrouds removed will cause engine damage due to overheating AIR FILTER See Fig 17 Yourengine will not run properly using a dirty airfilter Clean the foam pre cleaner after every 25 hours of operation or every season Service paper cartridge every 100 hours
61. only align grooves in rear wheel hub and axle Insert square key e Replace washers and snap retaining ring securely in axle groove Replace axle cover NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion WASHERS RETAINING AXLE RING COVER SQUARE KEY REAR WHEEL ONLY FIG 28 TO START ENGINE WITH A WEAK BATTERY See Fig 29 WARNING Lead acid batteries gen erate explosive gases Keep sparks flameand smoking materials away from batteries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See BATTERY in the Maintenance section of this manual If jumper cables are used for emergency starting follow this procedure IMPORTANT YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES TO ATTACH JUMPER CABLES e Connect one end of the RED cable to the POSITIVE terminal of each battery A B taking care not to short against tractor chassis e Connect one end ofthe BLACK cable to the NEGATIVE terminal C of fully charged battery e Connect the other end of the BLACK cable D to good chassis ground away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER e BLACK
62. ood to tractor rope cord etc FIG 11 TOWING CARTS AND OTHER ATTACH MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your trac tor Use common sense when towing Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped from the factory already filled with summer weight oil e Check engine oil with tractor on level ground e Unthread and remove oil fill cap dipstick wipe oil off Reinsert the dipstick into the tube and rest oil fill cap on the tube Do not thread the cap onto the tube Remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill For cold weather operation you should change oil for easier starting See OIL VISCOSITY CHART in the Maintenance section of this manual To change engine oil see the Maintenance section in this manual ADD GASOLINE Fill fuel tank to bottom of filler neck Do not overfill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness CAUTION Wipe off any spilled o
63. or See TO INSTALL MOWER in this section of manual SECONDARY IDLER ARM SECONDARY SPRING ARM CENTER R H MANDREL COVER FIG 25 TO CHECK AND ADJUST BRAKE See Fig 26 Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be checked and adjusted TO CHECK BRAKE e Park tractor on a level dry concrete or paved surface depress brake pedal all the way down and engage parking brake SERVICE AND ADJUSTMENTS e Disengage transmission by placing freewheel control in transmission disengaged position Pull freewheel control out and into the slot and release so it is held in the disengaged position Therearwheels mustlock and skid when you try to manually push the tractor forward If the rear wheels rotate the brake needs to be adjusted or the pads need to be replaced TO ADJUST BRAKE e Depress brake pedal all the way down and engage parking brake Measure distance between brake operating arm and nut A on brake rod e fdistanceis other than 1 3 4 loosen jam nut and turn nut A until distance becomes 1 3 4 Retighten jam nut against nut A e Engage transmission by placing freewheel control in transmission engaged position e Roadtesttractorfor proper stopping distance as stated
64. or is equipped with an operator presence sens ing switch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine e Depress brake pedal into full BRAKE position and hold e Place parking brake lever in ENGAGED position and release pressure from brake pedal Pedal should re main in BRAKE position Make sure parking brake will hold tractor secure ATTACHMENT CLUTCH LEVER PULL OUT TO ENGAGE PUSH INTO DISENGAGE CHOKE BRAKE ND ES CRUISE ON CONTROL S X TS P BRAKE PEDAL PARKING BRAKE DRIVE POSITION ENGAGED POSITION DISENGAGED POSITION FIG 8 STOPPING See Fig 8 MOWER BLADES To stop mower blades move attachment clutch switch to DISENGAGED position GROUND DRIVE To stop ground drive depress brake pedal into full BRAKE position IMPORTANT FORWARD AND REVERSE DRIVE PEDALS RETURN TO NEUTRAL POSITION WHEN NOT DEPRESSED ENGINE e Move throttle control between half and full speed fast position NOTE Failure to move throttle control between half and full speed fast position before stopping may cause engine to backfire Turn ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use e Never use choke to stop engine IMPORTANT LEAVING THE IGNITION SWITCH IN ANY POSI
65. plit Bushing NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm For engine service and replacement parts call the toll free number for your engine manufacturer listed below Briggs amp Stratton Kohler Co Tecumseh Products Honda Engines Kawasaki 1 800 233 3723 1 800 544 2444 1 800 558 5402 1 800 426 7701 1 949 460 5688 39 REPAIR PARTS TRACTOR MODEL NUMBER PD20PH48STA PRODUCT NUMBER 954 56 95 16 SEAT ASSEMBLY seat It knob 1 KEY PART KEY PART NO NO DESCRIPTION NO NO DESCRIPTION 1 171684 Seat 13 121248X Bushing Snap BIk Nyl 50 Id 2 140551 Bracket Pivot Seat 8 720 14 72050412 Bolt Rdhd Sqnk 1 4 20 x 1 1 2 3 71110616 Bolt Fin Hex 3 8 16 Unc x 1 15 121249X Spacer Split 28x 88 4 19131610 Washer Flat 13 32 x 1 x 10 Ga 16 123740X Spring Cprsn 5 145006 Clip Push In 17 123976X Nut Lock 1 4 Lge Flg Gr 5 Zinc 6 73800600 Nut Hex w Ins 3 8 16 Unc 21 171852 Bolt Shoulder 5 16 18 Unc 7 124181X Spring Seat Cprsn 2 250 BIk Zi 22 73800500 Nut Hex Lock W Ins 5 16 18 8 17000616 Screw 3 8 16 x 1 24 19171912 Washer 17 32 x 1 3 16 x 12 Ga 9 19131614 Washer 13 32 x 1 x 14 Ga 25 127018X Bolt Shoulder 5 16 18 x 62 10 182493 Pan Seat 11 166369 Knob Seat Adj Wingnut NOTE ene given in U S inches 12 121246X Bracket Mounting Switch Biz 40 REPAIR PARTS TRACTOR MODEL NUMBER PD20PH48STA PRODUCT NUMBER 954 56 95 16 DECALS 11 16 2 12 a 4 3 10 2 9 1 KEY P
66. rious injury FREE WHEEL Automatic Models only CAUTION indicates a hazard which if not avoided might result in minor or moderate injury A CAUTION when used without the alert symbol indicates a situation that could result in damage Failure to follow instructions to the tractor and or engine could result in serious injury Or ay HOT SURFACES indicates a hazard which death The safety alert symbol Mu not avoided could result in death serious injury is used to identify safety inform and or property damage ation about hazards which FIRE indicates a hazard which if not avoided result in death serious injury 4 could result in death serious injury and or and or property damage property damage 10 OPERATION KNOW YOUR TRACTOR READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference AMMETER CHOKE CONTROL THROTTLE CONTROL HEIGHT ADJUSTMENT KNOB FREEWHEEL CONTROL PARKING BRAKE IGNITION SWITCH LIGHT SWITCH POSITION ATTACHMENT CLUTCH SWITCH LIFT LEVER PLUNGER ATTACHMENT LIFT LEVER REVERSE DRIVE PEDAL FORWARD DRIVE PEDAL CRUISE CONTROL LEVER FIG 7 Our tractors conform to the safety standards of the American National Standards Institute ATTACHMENT CLUTCH SWITCH Used to e
67. ront tip is approximately 1 8 to 1 2 lower than the rear tip when the mower is in its highest position blade with heavy cloth Check adjustment on right side of tractor Position any blade so the tip is pointing straight forward Measure distance B at front and rear tip of the blade Before making any necessary adjustments check that both front plate links are equal in length e links are not equal in length adjust one link to same length as other link lower front of blade loosen nut on both front links an equal number of turns NOTE Each full turn of nut C will change distance B Dy approximately 3 16 When distance B is 1 8 to 1 2 lower at front than rear tighten nut D against trunnion on both front links e To raise front of blade loosen nut D from trunnion on both front links Tighten nut C on both front links an equal number of turns The two front links must remain equal in length e When distance 15 1 8 to 1 2 lower atfrontthan rear tighten nut against trunnion on both front links e Recheck side to side adjustment TRUNNION NUT D NUT E FRONT PLATE ASSEMBLY FIG 23 TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL See Fig 24 e Park tractor on a level surface Engage parking brake e Lower mower to its lowest position e Disengage belt tention rod from lock bracket
68. t Susp Chassis Front Washer Flat 781 x 1 1 2 x 14 Bolt Shoulder 7 16 20 Unc Clip Rod Tie NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm 37 TRACTOR MODEL NUMBER PD20PH48STA PRODUCT NUMBER 954 56 95 16 REPAIR PARTS ENGINE uk 5 SN Ze S M X k H 4 2 L Se V D Vib 6 5 OPTIONAL EQUIPMENT Spark Arrester engine ko twin 15 38 REPAIR PARTS TRACTOR MODEL NUMBER PD20PH48STA PRODUCT NUMBER 954 56 95 16 ENGINE KEY PART NO NO 1 175439X428 2 171875 gi usse siete 4 149723 5 146699 6 146700 8 171877 10 146629 13 14 148456 17 17060624 23 169837 25 175441 428 26 73920600 29 137180 31 179022 32 179124 428 33 123487 37 8543R 38 181654 41 139277 45 17000612 101 73030800 111 10010500 112 3645J DESCRIPTION Control Throttle Screw HwHd Hi Lo 13 16 x 3 4 Engine Kohler Model CV624 Order parts from engine mfg Muffler Asm Twin Lo Tone Pipe Exhaust LH Pipe Exhaust RH Bolt 5 16 18 Unc x 3 4 w Sems Shield Heat Muffler Muffler Gasket Order from Engine Mfgr Tube Drain Oil Easy Screw Thdrol 3 8 16 x 1 1 2 Shield Heat Choke Control Nut Keps 3 8 24 Unf Kit Spark Arrestor Flat Scrn Tank Fuel 4 0 Rear Cap Asm Fuel Clamp Hose Black Line Fuel Plug Drain Oil Stem Tank Fuel Screw Hexwsh Thdr 3 8 16 x 3 4 Nut Flange Washer S
69. tery to leak power MAINTENANCE e Remove terminal guard Disconnect BLACK battery cable first then RED bat tery cable and remove battery from tractor e Rinse the battery with plain water and e Clean terminals and battery cable ends with wire brush until bright e Coat terminals with grease or petroleum jelly e Reinstall battery See REPLACING BATTERY in the SERVICE AND ADJUSTMENTS section of this manual V BELTS Check V belts for deterioration and wear after 100 hours of operation and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling Do not attempt to clean fan or transmission while engine is running or while the transmission is hot To prevent pos sible damage to seals do not use high pressure water or steam to clean transaxle e Inspect cooling fan to be sure fan blades are intact and clean e Inspect cooling fins for dirt grass clippings and other materials To prevent damage to seals do not use compressed air or high pressure sprayer to clean cool ing fins TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid mainte nance is not required for the life of the transaxle Should the transaxle ever leak or require servicing contact your nearest authorized service center department ENGINE LUBRICATION Only use high
70. ty may last so the above limi tations or exclusions may not apply to you This Warranty gives you specific legal rights and you may have other rights which vary from locale to locale This is a limited Warranty within the meaning of that term as defined in the Magnuson Moss Act of 1975 46 Lv SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL 15 DEGREES MAX WARNING To avoid serious injury operate your tractor up and down the face of slopes never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to measure 4 Compare the angle of the fold with the slope of the hill PARTS AND SERVICE Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid quality standards As with all mechanical products some adjustments or part replacement may be necessary during the life of your unit FOR SERVICE OR REPLACEMENT PARTS Consult your dealer place of purchase Consult the yellow pages of your phone directory for the name of the nearest service dealer under saws for Ch
71. ty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase This Warranty applies only to products which have been properly assembled adjusted operated and main tained in accordance with the instructions furnished This Warranty does not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product Exclusions Excluded from this Warranty are belts blades blade adapters normal wear normal adjustments standard hardware and normal maintenance In the event you have a claim under this Warranty you must return the product to an authorized service deal er Should you have any unanswered questions concerning this Warranty please contact Electrolux Home Products Inc In Canada contact Outdoor Products Customer Service Dept Electrolux Canada Corp 250 Bobby Jones Expressway 7075 Ordan Drive Augusta GA 30909 USA Mississauga Ontario L5T 1K6 giving the model number serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warran
72. ur new tractor has been assembled at the factory with exception of those parts left unassembled for shipping pur poses To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes are listed 2 9 16 wrench Utility knife 1 1 2 wrench Tire pressure gauge 1 3 4 wrench Pliers 1 3 4 socket with drive ratchet When right or left hand is mentioned in this manual it means when you are in the operating position seated behind the steering wheel TO REMOVE TRACTOR FROM CARTON CARTON Remove all accessible loose parts and parts cartons from carton e Cut along dotted lines on all four panels of carton Remove end panels and lay side panels flat e Remove mower and packing materials e Check for any additional loose parts or cartons and remove BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL See Fig 1 Remove locknut and large flat washer from steering shaft e Position front wheels of the tractor so they are pointing straight forward Slide the steering sleeve over the steering shaft e Align tabs and press steering sleeve extension into bottom of steering wheel e Position steering wheel so cross bars are horizontal left to right and slide onto steering wheel adapter Secure st
73. urn height adjustment knob clockwise to remove slack from mower suspension e Raise deck to highest position TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated See PRODUCT SPECIFICATIONS section of this manual If tires are over or underinflated you will not properly adjust your mower SIDE TO SIDE ADJUSTMENT See Figs 20 and 21 e Raise mower to its highest position Measure height from bottom edge of mower to ground level at front corners of mower Distance A on both sides of mower should be the same e f adjustment is necessary make adjustment on one side of mower only e To raise one side of mower tighten lift link adjustment nut on that side To lower one side of mower loosen lift link adjustment nut on that side NOTE Eachfull turn of adjustment nut will change mower height about 3 16 e Recheck measurements after adjusting BOTTOM EDGE OF MOWER TO GROUND BOTTOM EDGE OF MOWER TO GROUND GROUND LINE _ FIG 20 00598 7 E LIFT LINK ADJUSTMENT NUT FIG 21 FRONT TO BACK ADJUSTMENT See Figs 22 and 23 IMPORTANT DECK MUST BE LEVEL SIDE TO SIDE IF THE FOLLOWING FRONT TO BACK ADJUSTMENT IS NECESSARY BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE TO SIDE To obtain the best cutting results the mower blades should be adjusted so the f
74. y cause the cruise control to disengage do not use the cruise control on slopes rough terrain or while trimming or turning e With forward drive pedal depressed to desired speed move cruise control lever forward to SET position and hold while lifting your foot off the pedal then release the cruise control lever e Todisengagethe cruise control pull the lever backward to OFF position or fully depress the brake pedal TO ADJUST MOWER CUTTING HEIGHT See Fig 8 The cutting height is controlled by turning the height ad justment knob in desired direction e Turn knob clockwise X to raise cutting height e Turn knob counterclockwise E to lower cutting height CAUTION Always stop tractor com pletely as described above before leavingthe operator s position to empty grass catcher etc OPERATION The cutting height range is approximately 1 1 2 to 4 The heights are measured from the ground to the blade tip with the engine not running These heights are approximate and may vary depending upon soil conditions height of grass and types of grass being mowed e The average lawn should be cut to approximately 2 1 2 inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth For best cutting performance grass over 6 inches in height should be mowed twice Make the first cut relatively high the second to desired hei

Poulan 185498 Lawn Mower User Manual

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