Home

Poulan 183044 Lawn Mower User Manual

1. RED BLACK 1 1 at Soyo 1 1 AMMETER FUSE q STARTER OPTIONAL pem BLACK e WHITE 1 0 0 4 cb SOLENOID Geer CLUTCH BRAKE PEDAL UP WANE SEAT SWITCH 5 IGNITION 8 SWITCH NOT OCCUPIED WHITE 1 1 BLACK 77 5 ATT MENT CLUTCH GROUNDING HOUR Bo CONNECTOR meter OPTIONAL A SPARK EM BACK es ee FUEL UNII 2 PLUGS ON BLUE 7N LINE TWIN CYL ENGINES e of CHARGING SYSTEM OUTPUT 28 VOLTS AC MIN 3600 RPM 1 d e 3600 CHARGING SYSTEM DISCONNECTED Ke Ee BE 20202 EE FUEL SHUT OFF SOLENOID RED EN 2 IF SO EQUIPPED ORANGE S60 RPM DIODE ALTERNATOR 1 EE 4 N 14 VOLTS AC MIN 3600 RPM LIGHTS OFF NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL 2 e ALTERNATOR SYSTEM THE LIGHTS ARE NOT CONNECTED TO THE BATTERY BUT HAVE THEIR OWN ELECTRICAL SOURCE HEADLIGHTS BECAUSE OF THIS THE BRIGHTNESS OF THE LIGHTS 7 7 WILL CHANGE WITH ENGINE SPEED AT IDLE THE LIGHTS SS WILL DIM AS THE ENGINE IS NON REMOVABLE SPEEDED UP THE LIGHTS CONNECTIONS WILL BECOME THEIR BRIGHTEST IGNITION SWITCH REMOVABLE POSITION eincurr mare START 5 1 NONE WIRING INSULATED CLIPS NOTE IF WIRING INSULATED CLIPS WERE REMOVED FOR
2. blades when not mowing e Stop engine before removing grass catcher or unclogging chute e Mowonly in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs e Watch for traffic when operating near or crossing road ways e Useextracare when loading or unloading the machine into a trailer or truck Dataindicates that operators age 60 years andabove are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause build up to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage Il SLOPE OPERATION Slopes are a major factor related to loss of control and tipover accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it DO e Mow up and down slopes not across e Remove obstacles such as rocks tree limbs etc e Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles e Use slow speed Choose a low gear
3. A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD FIG 11 TO SHARPEN BLADE See Fig 12 NOTE Wedo not recommend sharpening blade but if you do be sure the blade is balanced Care should be taken to keep the blade balanced An unbalanced blade will cause excessive vibration and even tual damage to mower and engine e The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower e Tocheck blade balance you will need a 5 8 diameter steel bolt pin ora cone balancer When using a cone balancer follow the instructions supplied with bal ancer NOTE Do not usea nail for balancing blade The lobes of the center hole may appear to be centered but are not e Slide blade onto an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground If blade is balanced it should remain in a horizontal position If either end of the blade moves downward sharpen the heavy end until the blade is balanced CENTER HOLE 5 8 BOLT FIG 12 BATTERY Your tractor has a battery charging system which is suffi cient for normal use However periodic charging of the battery with an automotive charger will extend its life e Keep battery and terminals clean Keep battery bolts tight e Keep small vent holes open Recharge at 6 10 amperes for 1 hour MAINTENANCE NOTE The original equipment battery on y
4. 19 25 STORAGE p Y 26 TROUBLESHOOTING eene 27 28 REPAIR PARTS eese 30 45 WARRANTY 0 ann asina nana 49 PRODUCT SPECIFICATIONS GASOLINE CAPACITY AND TYPE OIL TYPE API SF SJ OIL CAPACITY SPARK PLUG GAP 040 GROUND SPEED MPH TIRE PRESSURE CHARGING BLADE BOLT TORQUE 2 00 GALLONS UNLEADED REGULAR SAE 30 above 32 F SAE 5W 30 below 32 F W FILTER 4 0 PINTS W OFILTER 3 75 PINTS CHAMPION RC12YC FORWARD ist 2nd 3rd 4th 5th 6th REVERSE FRONT 14 PSI REAR 10 PSI 3 AMPS BATTERY 5 AMPS HEADLIGHTS AMP HR 35 MIN CCA 280 CASE SIZE U1R 27 35 FT LBS CONGRATULATIONS on your purchase of a newtractor It has been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannot easily remedy please contact your nearest authorized service center department We have competent well trained tech nicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules e Followaregular schedule in maintaining caring for and using your tractor e Follow the instructions under
5. MANDREL PULLEY MANDREL PULLEY FIG 21 TO CHECK AND ADJUST BRAKE See Fig 22 Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be checked and adjusted TO CHECK BRAKE e Park tractor on a level dry concrete or paved surface depress clutch brake pedal all the way down and engage parking brake Disengage transmission by placing freewheel control in transmission disengaged position Pull freewheel con trol out and into the slot and release so it is held in the disengaged position The rear wheels must lock and skid when you try to manually push the tractor forward If the rear wheels rotate the brake needs to be adjusted or the pads need to be replaced TO ADJUST BRAKE 21 Depress clutch brake pedal all the way down and en gage parking brake Measure distance between brake operating arm and nut on brake rod If distance is other than 1 1 2 loosen jam nut and turn nut A until distance becomes 1 1 2 Retighten jam nut against nut A Engage transmission by placing freewheel control in transmission engaged position Roadtesttractorfor proper stopping distance as stated above Readjust if necessary If stopping distance is still greater than five 5 feet in highest gear further m
6. e Fully charge the battery for storage e After a period of time in storage battery may require recharging e Tohelppreventcorrosion and power leakage duringlong periods of storage battery cables should be discon nected and battery cleaned thoroughly see TO CLEAN BATTERY AND TERMINALS in the MAINTENANCE section of this manual e After cleaning leave cables disconnected and place cables where they cannot come in contact with battery terminals f battery is removed from tractor for storage do not store battery directly on concrete or damp surfaces 26 ENGINE FUEL SYSTEM IMPORTANT IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE e Drain the fuel tank e Start the engine and let it run until the fuel lines and carburetor are empty e Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur e Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor age Add stabilizer to gasoline in fuel tank or storage container Always follow the mi
7. Faulty regulator if so equipped Faulty alternator Engine throttle control not set at SLOW position for 30 seconds before stopping engine 28 CORRECTION Pony gris ON c PON POOMONOARON gt Check wiring switches and connections If not corrected contact an authorized service center department Replace blade Tighten blade bolt Level mower deck Clean underside of mower housing Replace blade mandrel Clean around mandrels to open vent holes Remove obstruction Replace mower drive belt Replace idler pulley Replace blade mandrel Place throttle control in FAST position Shift to slower speed Allow grass to dry before mowing Level mower deck Check tires for proper air pressure Replace sharpen blade Tighten blade bolt Clean underside of mower housing Replace mower drive belt Reinstall blades sharp edge down Replace with blades listed in this manual Clean around mandrels to open vent holes Turn switch ON Replace bulb s or lamp s Check replace light switch Check wiring and connections Replace fuse Replace battery Check clean all connections Replace regulator Replace alternator Move throttle control to SLOW position and allow to idle for 30 seconds before stopping engine TRACTOR MODEL NUMBER PR17542STB PRODUCT NUMBER 954 56 78 26 SCHEMATIC
8. Maintenance and Stor age sections of this owner s manual WARNING This tractor is equipped with an internal com bustion engine and should not be used on or near any unimproved forest covered brush covered or grass cov ered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator A spark arrester for the muffler is available through your nearest authorized service center department See REPAIR PARTS section of this manual Inthe state of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands UNASSEMBLED HARDWARE Steering Wheel Steering Extension 1 Washer 17 32 x 1 3 16 x 12 Gauge Steerin O Va N GE Wheel Insert O 1 Knob amp 7 1 Locknut 1 2 20 Slope Sheet 1 Large Flat 1 Locknut 1 4 28 Washer O 1 Hex Bolt 1 4 28 x 1 1 4 2 Adapter ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will mak
9. SERVICING OF UNIT THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING 29 MODEL NUMBER PR17542STB PRODUCT NUMBER 954 56 78 26 REPAIR PARTS ELECTRICAL 5 30 REPAIR PARTS TRACTOR MODEL NUMBER PR17542STB PRODUCT NUMBER 954 56 78 26 ELECTRICAL KEY PART NO NO DESCRIPTION 1 144927 Battery 12 Volt 35 Amp 2 74760412 Bolt Hex Hd 1 4 20unc X 3 4 8 176689 Battery Box 16 176138 Switch Interlock Push In 21 175685 Harness Socket Light 22 4152J Bulb Light 1156 24 4799J Cable Battery 25 146147 Cable Battery 6 Ga Red w 16 wire 26 175158 Fuse 27 73510400 Nut Keps Hex 1 4 20 Unc 28 4207J Cable Ground 6ga 12 black 29 121305X Switch Plunger Nc Gray 30 175566 Switch Ign 33 140401 Key Ign Molded Generic 40 179720 Harness Ign 41 71110408 Bolt Fin Hex 1 4 20uncx 1 2 42 131563 Cover Terminal Red 43 178861 Solenoid 45 121433X Ammeter Rectangular 52 141940 Protection Loop 90 180449 Cover Terminal NOTE All component dimensions given U S inches 1 inch 2 25 4 mm 31 REPAIR PARTS TRACTOR MODEL NUMBER PR17542STB PRODUCT NUMBER 954 56 78 26 CHASSIS AND ENCLOSURES REPAIR PARTS TRACTOR MODEL NUMBER PR17542STB PRODUCT NUMBER 954 56 78 26 CHASSIS AND ENCLOSURES KEY PART NO NO 1 174619 2 176554 3 17060612 5 155272 9 168337X012 10 72140608 11 174
10. Wire Asm Inner Sprg W plunger LT Shaft Asm Lift RH w Inf Pin Groove 1 500 Zinc E Ring 5133 62 Washer 21 32 X 1 X 21 Ga Bearing Nylon BIk 629 Id Grip Handle Button Plunger Yellow Link Lift LH Fixed Length Link Lift RH Fixed Length Retainer Spring Link Front Nut Jam Hex 1 2 13 Unc Trunnion Blk Zinc Nut Lock w Wsh 1 2 13 Unc Arm Suspension Rear Retainer Spring Nut Special Washer 13 32 X 5 8 X 16 Ga Spring 2 1 8 Retainer Clip Rod Adj Lift Zinc 7 49 Wrk Lg Nut Hex Jam 3 8 16 Unc Knob Inf 3 8 16 Unc BIk W sym Trunnion Infin Height Bearing Pvt Lift Nut Crownlock 3 8 24 Pointer Height Indicator Plug Hole Blk 1 485 1 515 Dia Screw Thdrol 5 16 18 x 1 Washer 11 32 x 1 1 2 10 Ga Indicator Height STLT Nut Hex Flange Lock Nut PUsh Phos amp Oil NOTE All component dimensions given in U S inches 1 inch 25 4 mm 45 NOTES 46 NOTES 47 NOTES 48 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship For a period of two 2 years from date of purchase by the original consumer purchaser we will repair or replace at our option without charge for parts or labor incurred in replacing parts any part which we find to be defective due to materials or workmanship This Warranty is subject to the following limitations and exclusions 1 This warranty does not apply to the engine other than
11. 18 x 3 4 NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm 33 REPAIR PARTS TRACTOR MODEL NUMBER PR17542STB PRODUCT NUMBER 954 56 78 26 DRIVE e oe 34 REPAIR PARTS TRACTOR MODEL NUMBER PR17542STB PRODUCT NUMBER 954 56 78 26 DRIVE KEY PART NO BREBSSBNSRRBRGSSZSEGISTPAEON 37 39 41 47 49 51 52 57 59 61 146682 123666 12000028 121520 17060512 165619 76020416 105701 74550412 10040400 73800500 74780616 73800600 140845 130804 73350600 106888X 19131316 76020412 175765 71673 169592 74760512 175578 120183X 19211616 1572H 179114 74760648 175556 127783 154407 123205X 72110612 73680600 73680500 105710X 105709X 17120614 130801 169691 17120614 DESCRIPTION Transaxle Peerless 206 545C Order parts from transaxle manufacturer Spring Return Brake T a Zinc Pulley Transaxle 18 tires Ring Retainer 5100 62 Strap Torque 30 Degrees Screw 5 16 18 X 3 4 Rod Shift Fender Adjust Lt Pin Cotter 1 8 X 1 Cad Washer Plate Shf 388 Sq Hole Bolt 1 4 28 Unf Gr 8 W Patch Washer Lock Hvy Helical Nut Lock Hex w ins 5 16 18 Bolt Fin Hex 3 8 16 UNC x 1 Gr 5 Nut Lock 3 8 16 Unc Knob Rod Brake BIk Zinc 26 840 Nut Hex Jam 3 8 16 Unc Spring Rod Brake 2 00 Zinc Washer 13 32 X 13 16 X 16 Ga Pin Cotter 1 8 X 3 4 Cad Rod Brake Parking LT YT Cap Brake Parking Bracket Mtg Transaxle Bolt H
12. COVER qu KEY REAR WHEEL ONLY FIG 25 SERVICE AND ADJUSTMENTS TO START ENGINE WITH A WEAK BATTERY See Fig 26 WARNING Lead acid batteries generate explosive gases Keep sparks flame and smoking materials away from bat teries Always weareye protection when around batteries If your battery is too weak to start the engine it should be recharged If jumper cables are used for emergency starting follow this procedure IMPORTANT YOUR TRACTOR IS EQUIPPED WITHA 12 VOLT SYSTEM THE OTHER VEHICLE MUST ALSO BEA 12 VOLT SYSTEM DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES TO ATTACH JUMPER CABLES Connect one end of the RED cable to the POSITIVE terminal of each battery A B taking care not to short against tractor chassis Connect one end of the BLACK cable to the NEGATIVE terminal C of fully charged battery Connect the other end of the BLACK cable D to good chassis ground away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER BLACK cable first from chassis and then from the fully charged battery RED cable last from both batteries WEAK OR DEAD BATTERY FULLY CHARGED BATTERY FIG 26 23 POSITIVE RED CABLE REPLACING BATTERY See Figs 27 and 28 CAUTION Donot short battery terminals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wris
13. EHP manufactured transaxle transmission components battery except as noted below or components parts thereof Please refer to the applicable manufacturer s warranty on these items Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by Electrolux Home Products Battery Warranty On products equipped with a Battery we will replace without charge to you any battery which we find to be defective in manufacture during the first ninety 90 days of ownership After ninety 90 days we will exchange the Battery charging you 1 12 of the price of a new Battery for each full month from the date of the original sale Battery must be maintained in accordance with the instructions furnished The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase This Warranty applies only to products which have been properly assembled adjusted operated and main tained in accordance with the instructions furnished This Warranty does not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 6 Exclusions Excluded from this Warranty are belts blades blade adapters n
14. IMPORTANT CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID STEERING S WHEEL INSERT 1 2 HEX NUT C LARGE FLAT WASHER STEERING STEERING BOOT EXTENSION SHAFT ADAPTER 1 4 T i 2 1 4 BOLT 2 LOWER 1 STEERING a SHAFT TN 4 4 HOW SET UP YOUR TRACTOR CHECK BATTERY See Fig 2 e Lift seat pan to raised position If this battery is put into service after month and year indicated on label label located between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY in MAINTENANCE section of this manual for charging instructions ASSEMBLY INSTALL SEAT See Fig 3 Adjust seat before tightening adjustment knob Remove adjustment knob andflat washer securing seat to cardboard packing and set aside for assembly of seat to tractor Pivot seat upward and remove from the cardboard packing Remove the cardboard packing and discard Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor Pivot seat and pan forward and assemble adjustment knob and flat washer loosely Do not tighten Lower seat into operating position and sit on seat Slide seatuntil a comfortable position is reached which allows you to press clutch brake pedal all the
15. Mandrel Vented Bearing Ball Mandrel Stripper Mandrel Deck Bolt Carriage 5 16 18 x 5 8 Bolt Shoulder Baffle Vortex Nut Bracket Deflector Mower 42 Cap Sleeve 80 x 112 BIk Mower Spring Torsion Deflector 2 52 Nut Push Phos amp Oil Shield Deflector 42 BIk Washer 11 32 x 5 8 x 16 Gauge Rod Hinge 42 6 75 W G Screw Thdrol Washer Head Washer Spacer Mower Vented Pulley Mandrel Nut Toplock 9 16 Flange Bolt Pulley Idler Flat Washer 13 32 x 13 16 x 16 Gauge Nut Guard Mandrel LH Retainer Screw Thdrol 1 4 20 x 5 8 T Washer Hardened Roller Assembly Cam Follower Bolt Shoulder 10 24 Grade 5 Locknut Bolt Shoulder 5 16 18 UNC Arm Assembly Pad Brake Washer Hardened Arm Idler Spacer Retainer Guard TUV Idler Knob 43 KEY PART NO NO 68 144959 91 180532 94 132264 95 180533 101 136420 102 71081010 103 19061216 104 10071000 105 160793 106 2029J 111 179292 421 112 179293 421 113 17060510 114 173510500 115 172110505 116 4898 117 165746 118 73930600 119 19121414 132 17060612 142 165890 143 157109 144 173441 145 173437 146 173443 147 131335 148 169022 149 165898 150 19091216 151 169670 152 169676 153 169674 154 169675 155 169671 156 169672 157 169669 158 17720408 159 72140614 182 179126 183 163552 130794 172559 DESCRIPTION V Belt 42 Mower Bracket Asm Noseroller LH Roller Nose Bracket Asm Noseroller RH Mulcher Cover Screw Wash
16. PARKING BRAKE LOCKED UNLOCKED Ol a v eat f 64 OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT CS LIGHT CLUTCH ENGAGED CLUTCH DISENGAGED DANGER KEEP HANDS KEEP AREA CLEAR SLOPE HAZARDS AND FEET AWAY SEE SAFETY RULES SECTION DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury FREE WHEEL Automatic Models only CAUTION indicates a hazard which if not avoided might result in minor or moderate injury A CAUTION when used without the alert symbol indicates a situation that could result in damage Failure to follow instructions to the tractor and or engine could result in serious injury or HOT SURFACES indicates a hazard which death The safety alert symbol Aen Tf NOt avoided could result in death serious injury is used to identify safety inform and or property damage ation about hazards which ve indicates a hazard which if not avoided result in death serious injury could result in death serious injury and or and or property damage property damage OPERATION KNOW YOUR TRACTOR READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments
17. Save this manual for future reference ATTACHMENT CLUTCH LEVER AMMETER IGNITION SWITCH LIGHT SWITCH POSITION LIFT LEVER PLUNGER CHOKE CONTROL ATTACHMENT LIFT LEVER CLUTCH BRAKE PEDAL THROTTLE CONTROL PARKING HEIGHT ADJUSTMENT KNOB lcm GEARSHIFT LEVER BRAKE LEVER FIG 5 Our tractors conform to the safety standards of the American National Standards Institute THROTTLE CONTROL Used for starting and controlling engine speed CHOKE CONTROL Used for starting a cold engine CLUTCH BRAKE PEDAL Used for clutching and braking the tractor and starting the engine IGNITION SWITCH Used for starting and stopping the engine LIGHT SWITCH POSITION Turns the headlights on and off AMMETER Indicates charging or discharging of battery 10 HEIGHT ADJUSTMENT KNOB Usedto adjustthe mower cutting height ATTACHMENT CLUTCH LEVER Used to engage the mower blades or other attachments mounted to your tractor LIFT LEVER PLUNGER Used to release attachment lift lever when changing its position ATTACHMENT LIFT LEVER Used to raise and lower the mower deck or other attachments mounted to your tractor PARKING BRAKE LEVER Locks Clutch Brake Pedal into the brake position GEARSHIFT L
18. THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST All assembly instructions have been completed No remaining loose parts in carton Battery is properly prepared and charged Minimum 1 hour at 6 amps Seat is adjusted comfortably and tightened securely All tires are properly inflated For shipping purposes the tires were overinflated at the factory Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers v Check wiring See that all connections are still secure and wires are properly clamped WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS 4 Engine oil is at proper level V Fuel tank is filled with fresh clean regular unleaded gasoline Y Become familiar with all controls their location and V 55 function Operate them before you start the engine Be sure brake system is in safe operating condition OPERATION These symbols may appear on your tractor or in literature supplied with the product Learn and understand their meaning R N H L N 9 o REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION E os D ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE
19. injured or interfere with safe machine operation Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision SERVICE Use extracare inhandling gasoline and otherfuels They are flammable and vapors are explosive Useonly an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater Never run a machine inside a closed area Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil orfuel spillage Allow machine to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them C
20. level Be sure dipstick cap is tightened securely for accurate reading Keep oil at FULL line on dipstick CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers CLEAN AIR INTAKE COOLING AREAS To insure proper cooling make sure the grass screen cooling fins and other external surfaces of the engine are kept clean at all times Every 100 hours of operation more often under extremely dusty dirty conditions remove the blower housing and other cooling shrouds Clean the cooling fins and external surfaces as necessary Make sure the cooling shrouds are reinstalled NOTE Operating the engine with a blocked grass screen dirty or plugged cooling fins and or cooling shrouds removed will cause engine damage due to overheating AIR FILTER See Fig 14 Your engine will not run properly using a dirty airfilter Clean the foam pre cleaner after every 25 hours of operation or every season Service paper cartridge every 100 hours of operation or every season whichever occurs first Service air cleaner more often under dusty conditions Remove knobs and cover MAINTENANCE TO SERVICE PRE CLEANER Wash itin liquid detergent and water e Squeeze it dry in a clean cloth e Saturateitin engine oil Wrap itin clean absorbent cloth and squeeze to remove excess oil e If very d
21. level more frequently to avoid possible engine damage from running low on oil Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year Checkthe crankcase oil level before starting the engine and after each eight 8 hours of operation Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL See Fig 13 Determine temperature range expected before oil change All oil must meet API service classification SF SJ e Be sure tractor is on level surface e Oil will drain more freely when warm e Catch oil in a suitable container e Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine when changing oil 17 e Remove yellow cap from end of drain valve and install the drain tube onto the fitting OIL DRAIN VALVE FIG 13 e Unlock drain valve by pushing inward and turning coun terclockwise e To open pull out on the drain valve e After oilhas drained completely close andlock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown e Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve e Refill engine with oil through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS section of this manual e Use gauge on oil fill cap dipstick for checking
22. part replacement may be necessary during the life of your unit FOR SERVICE OR REPLACEMENT PARTS Consult your dealer place of purchase Consult the yellow pages of your phone directory for the name of the nearest service dealer under saws for Chain Saws or under lawn mowers for Trimmers Brushcutters and Blowers For replacement parts have available the following information a Model Number Manufacturer s I D Number b Description of part NOTE Electrolux Home Products provides parts and service through its authorized distribu tors and dealers therefore all requests for parts and service should be directed to your local dealer s The philosophy of Electrolux Home Products is to continually improve all of its products If the operating characteristics or the appearance of your product differs from those described in this Manual please contact your local dealer for updated information and assistance
23. procedure HEADLIGHT WIRE CONNECTOR FIG 29 ENGINE TO ADJUST THROTTLE CONTROL CABLE See Fig 30 The throttle control has been preset at the factory and adjustment should not be necessary Check adjustment as described below before loosening cable If adjustment is necessary proceed as follows e With engine not running move throttle control lever to fast position e Check that swivel is against stop If it is not loosen cable clamp screw and pull cable back until swivel is against stop Tighten cable clamp screw securely SWIVEL FIG 30 SERVICE AND ADJUSTMENTS TO ADJUST CHOKE CONTROL See Fig 31 The choke control has been preset at the factory and adjustment should not be necessary Check adjustment as described below before loosening cable If adjustment is necessary proceed as follows e With engine not running move choke control located on dash panel to full choke position e Loosen knob and remove cover assembly from air cleaner e Choke shouldbe closed If itis not loosen casing clamp screw and move choke cable until choke is completely closed Tighten casing clamp screw securely Replace air cleaner cover assembly and tighten knob TO ADJUST CARBURETOR Your carburetor is not adjustable If your engine does not operate properly dueto suspected carburetor problems take yourtractorto an authorized service centerfor repair and or adjustment High speed stop is factory adj
24. proper air fuel mixture and help your engine run better and last longer 277 GEARSHIFT Check engine oil level Check brake operation PIVOTS Check tire pressure Check operator presence and DSAE 30 OR 10W30 MOTOR OIL GENERAL PURPOSE GREASE GREFER TO MAINTENANCE ENGINE SECTION IMPORTANT DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF LUBRICATING BEARINGS IF YOU FEEL THEY MUST BE LUBRICATED USE ONLY A DRY POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY 15 interlock systems for proper operation Check for loose fasteners MAINTENANCE TRACTOR Always observe safety rules when performing any mainte nance BRAKE OPERATION Iftractor requires more than six 6 feet stopping distance at high speed in highest gear then brake must be adjusted See ADJUST BRAKE in the Service and Adjustments section of this manual TIRES e Maintain proper air pressure in all tires See PRODUCT SPECIFICATIONS section of this manual Keep tires free of gasoline oil or insect control chemi cals which can harm rubber e Avoid stumps stones deep ruts sharp objects other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant a
25. transport ing adjusting or making repairs al ways disconnect spark plug wire and place wire where itcannotcontact spark plug WARNING Do notcoast downahill in neutral you may lose control of the tractor WARNING Towonly the attachments that are recommended by and comply with specifications of the manufacturer of your tractor Use common sense when towing Operate only at the low est possible speed when on a slope Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor A WARNING A Engine exhaust some of its constituents and cer tain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm A WARNING A Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling TABLE OF CONTENTS SAFETY 5 2 3 PRODUCT SPECIFICATIONS enne 4 MAINTENANCE eene 4 15 18 ASSEMBLY eene rece inest nenne dana annuis 6 8 OPERATION eene 9 14 MAINTENANCE SCHEDULE ene 15 SERVICE AND ADJUSTMENTS
26. way down Get off seat without moving its adjusted position Raise seat and tighten adjustment knob securely ADJUSTMENT KNOB FIG 3 NOTE You may now roll or drive your tractor off the skid Follow the appropriate instruction below to remove the tractor from the skid TO ROLL TRACTOR OFF SKID See Opera tion section page 10 for location and function of controls Press lift lever plunger and raise attachment lift lever to its highest position Release parking brake by depressing clutch brake pedal Place gearshift lever in neutral N position Roll tractor forward off skid Remove banding holding deflector shield up against tractor TO DRIVE TRACTOR OFF SKID See Opera tion section page 10 for location and func tion of controls A WARNING Before starting read understand and follow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects Be sure all the above assembly steps have been completed Check engine oil level and fill fuel tank with gasoline Sit on seat in operating position depress clutch brake pedal and set the parking brake Place gear shift lever in neutral N position Press lift lever plunger and raise attachment lift lever to its highest position Start the engine After engine has started move throttle control to idle position Depress clutch brake pedal i
27. 0 Washer Lock Hlcl Spr 5 16 35 73540500 Crownlock Nut 5 16 24 36 155099 Bushing Strg 37 152927 Screw 38 180657 Insert Cap Strg Wh Au 39 19182411 Washer 9 16 ID x 1 1 2 OD 11 Gr 40 7810H Lock nut 41 159945 Adaptor Wheel Strg 42 145054X428 Boot Steering Dash 43 121749X Washer 25 32 X 1 1 OD 11 Gr 4 X 16 Ga 44 180640 Extension Steering Shaft 46 121232X Cap Spindle Fr Top BIk 51 73540400 Nut Crownlock 1 4 28 54 171130420 Bolt Hex 1 4 28 UNF x 1 1 4 Gr 8 65 160367 Brace Axle 67 72140618 Bolt Rdhd Sq 3 8 16 Unc x 2 1 4 68 169827 Axle Brace 71 175146 Steering Asm 82 169835 Bracket Susp Chassis Front 87 173966 Washer Flat 781 x 1 1 2x 14 88 175118 Bolt Shoulder 7 16 20 Unc 91 175553 Clip Steering NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm 37 REPAIR PARTS TRACTOR MODEL NUMBER PR17542STB PRODUCT NUMBER 954 56 78 26 SEAT ASSEMBLY KEY PART KEY PART NO NO DESCRIPTION NO NO DESCRIPTION 1 171683 Seat 12 121246X Bracket Mounting Switch 2 140551 Bracket Pivot Seat 8 720 13 121248X Bushing Snap Dik 50 Id 3 71110616 Bolt Fin Hex 3 8 16 Unc X 1 14 72050412 Bolt Rdhd Sqnk 1 4 20x1 1 2 4 19131610 Washer 13 32 X 1 X 10 Ga 15 134300 Spacer Split 28x 88 5 145006 Clip Push In 16 121250X Spring Cprsn 6 73800600 Nut Hex w Ins 3 8 16 Unc 17 123976X Nut Lock 1 4 Lge Flg Gr 5 Zinc 7 124181X Spring Seat Cprsn 2 250 BIk Zi 21 171852 Bolt Shoulder 5 16 18 Unc 8
28. 17000616 Screw 3 8 16 X 1 5 22 173800500 Nut Hex Lock W Ins 5 16 18 9 19131614 Washer 13 32 X 1 X 14 Ga 24 19171912 Washer 17 32 X 1 3 16 X 12 Ga 10 182493 Pan Seat 25 127018X Bolt Shoulder 5 16 18 X 62 11 166369 Knob Seat NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm 38 REPAIR PARTS TRACTOR MODEL NUMBER PR17542STB PRODUCT NUMBER 954 56 78 26 DECALS 2 11 16 4 4 3 10 2 20 9 1 KEY PART KEY PART NO NO DESCRIPTION NO NO DESCRIPTION 1 156369 Decal Oper 11 172743 Decal Ins Strg Whl 2 176305 Decal Fender Side 14 160396 Decal V Belt Schematic 3 176308 Decal Hood LH 16 176307 Decal Hood Rh 4 178206 Decal Side Panel Logo 18 173587 Decal Fender Reflector RH 5 180973 Decal HP Engine 19 173589 Decal Fender Reflector LH 6 179128 Decal Deck B 42 20 145005 Decal Bat Dan Psn 7 180891 Decal Repl Parts 179768X428 Pad Footrest LH 8 170563 Decal Warning Mult Language xx 179769X428 Pad Footrest RH 9 172740 Decal Fender Logo 138311 Decal Handle Lft Height Adjust 10 157140 Decal Fender Danger E F 183044 Manual Owner s English 183045 Manual Owner s French WHEELS AND TIRES KEY PART NO NO DESCRIPTION 1 59192 Cap Valve Tire 2 65139 Stem Valve 3 170455 Tire F Ts 15 X 6 0 6 Service 4 10 4 59904 Tube Front Service Item Only 5 106732X421 Rim Asm 6 front Service 6 278H Fitting Grease Front Wheel Only 7 9040H Bearing Flange Front Wheel Only 11 8 106108X421 Rim 8 rear Service 9 1704
29. 56 Tire R Ts 20x10 8 C Service 10 7152J Tube Rear Service Item Only 11 104757X421 Cap Axle 1 50 X 1 00 144334 Sealant Tire 10 oz Tube NOTE All component dimensions given in U S inches 1 inch 25 4 mm 39 REPAIR PARTS TRACTOR MODEL NUMBER PR17542STB PRODUCT NUMBER 954 56 78 26 ENGINE 8 5 m lt Z E Spark Arrester 40 REPAIR PARTS TRACTOR MODEL NUMBER PR17542STB PRODUCT NUMBER 954 56 78 26 ENGINE KEY PART NO NO 170771 17720408 1 2 3 4 149723 5 6 159955 160589 8 171877 10 162797 13 165391 14 148456 16 11050600 17 17060624 23 169837 25 145996 26 73920600 29 137180 31 180645 32 140527 33 123487X 37 137040 38 181654 40 124028X 41 139277 44 17670412 45 17000612 46 19091416 62 10040500 72 71070512 81 73510400 112 3645J DESCRIPTION Control Th ch Flag Screw Hex Thd Cut 1 4 20x1 2 Engine Briggs Model 407777 Order Parts From Engine Manufacturer Muffler Exhaust Exhaust Tube LH Exhaust Tube RH Bolt 5 16 18 UNC x 3 4 Shield Browning Gasket Muffler Tube Drain Oil Easy Washer Lock Ext Tooth 3 8 Screw 3 8 16 x 1 1 2 Shield Brn Dbr Guard Control Choke Nut Keps 3 8 24 Unf Arrestor Spark Tank Fuel Front 2 00 Cap Fuel Clamp Hose Black Line Fuel 20 Plug Oil Drain Easy Bushing Snap Stem Tank Fuel Screw Hex wsh Thdrol 1 4 20x3 4 Screw Hex Wsh Thdrol 3 8 16 x 3 4 Washer 9 32 X 7 8 X 16
30. 996 12 145660 13 172106 14 17490608 17 159639X428 20 180679 23 124028X 24 74780616 25 19131312 26 73800600 28 179844 29 170472X599 30 169470X428 31 136619 33 179716X428 34 179717X428 35 72110606 37 17490508 38 175710 51 73800400 52 19091416 53 144697 54 161464 55 144696 57 74780412 58 174930 64 154798 114 158112 115 17060620 142 175702 145 156524 159 169473X428 161 164655 206 170165 207 17670508 208 17670608 211 145212 212 156229 219 17000512 DESCRIPTION Chassis Drawbar Screw 3 8 16x 75 Bumper Hood Dash Dash P L Bolt Carriage 3 8 16 x 1 Panel Dash Lh Clip Tinnerman Panel Dash Rh Screw Thdrol 3 8 16 x 1 1 4 Hood Plate Mtg Battery Fuel Tank Fr Bushing Bolt Fin Hex 3 8 16 x 1 Gr 5 Washer 13 32 X 13 16 X 12 Ga Nut Lock Hex W Ins 3 8 16 Unc Grille LT PL Lens LT PL Fender Footrest STLT Pnt Bracket Support Fender Footrest Pnt Lh Footrest Pnt Rh Bolt Rdhd Sht Sqnk 3 8 16 x 3 4 Screw Thdrol 6 16 18 x 1 2 TYT Bracket Asm Pivot Mower Rear Nut Lock Hex W Ins 1 4 20 Washer 9 32 x 7 8 x 16 Ga Bracjet Grukke Lh Screw Hex Wshd 8 18 x 7 8 Bracket Grille Rh Bolt Hex 1 4 20 x 3 4 Duct Air Dash Lower STLT Keeper Belt Rear Lh Screw 3 8 16 x 1 1 4 Plate Reinforcement STLT Rod Pivot Chassis Hood Cupholder Bumper Hood Bolt Shoulder 5 16 18 Screw Thdrol 5 16 18 x 1 2 Screw Thdrol 3 8 16 x 1 2 Nut Hex Flange Lock Insert Lens Reflect P L LT Screw 5 16
31. EVER Selects the speed and direction of tractor OPERATION The operation of any tractor can resultin foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your tractor WEAR YOUR FORESIGHT IS BETTER THAN NO SIGHT spectacles or standard safety glasses HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE See Fig 6 Your tractor is equipped with an operator presence sensing switch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine e Depress clutch brake pedal into full BRAKE position and hold e Place parking brake lever in ENGAGED position and release pressure from clutch brake pedal Pedal should remain in BRAKE position Make sure parking brake will hold tractor secure ATTACHMENT CLUTCH LEVER ENGAGED POSITION DISENGAGED POSITION PARKING BRAKE err ENGAGED POSITION POSITION S GEAR SHIFT CLUTCH BRAKE EIGHT ENT LEVER PEDAL DRIVE kno PARKING BRAKE POSITION DISENGAGED POSITION FIG 6 STOPPING See Fig 6 MOWER BLADES e Tostop mower blades move attachment clutch lever to DISENGAGED position GROUND DRIVE e To stop ground drive depress clutch brake pedal into full BRAKE position e Move gear shift lever to neutral N position ENGINE e Move throttle control to slow position NOTE Failure to move thrott
32. Ga Washer Lock 5 16 Screw Hex 5 16 18 x 3 4 Nut Keps Hex 1 4 20 Unc Bushing NOTE All component dimensions given in U 5 inches 1 inch 2 25 4 mm 41 5 MODEL NUMBER PR17542STB PRODUCT NUMBER 954 56 78 26 MOWER DECK 67 68 156 d 40 37 153 155 4 MC S 40 ZE 143 105 102 103 we m 90 67 1042 gt 7 103 CIE 45 IA 113 111 114 X RE lt M 1 E REPAIR PARTS TRACTOR MODEL NUMBER PR17542STB PRODUCT NUMBER 954 56 78 26 MOWER DECK KEY PART NO NO 1 165892 421 2 72140506 3 138017 4 165460 5 4939M 6 178024 8 850857 9 10030600 10 140296 11 184149 138498 13 137645 14 128774 15 110485X 16 174493 18 72140505 19 132827 20 159770 21 73680500 23 177563 24 105304X 25 123713X 26 110452X 27 130968X428 28 19111016 29 131491 30 173984 31 129963 32 173436 33 178342 34 72110614 36 173438 37 19131316 40 73680600 44 140088 4 4497 46 137729 48 133944 49 174284 50 131340 51 69180 52 139888 53 131845 54 133943 55 155046 56 122052X 59 173442 67 171598 DESCRIPTION Mower Deck Assembly 42 Bolt Bracket Asm Fr Sway Bar 3 42 Bracket Asm Deck 42 Sway Bar Retainer Spring Bar Sway Deck Bolt 3 8 24 x 25 Grade 8 patched Washer Lock Washer Hardened Blade Mulching 42 Blade Mower 42 Hi Lift Shaft Assembly Mandrel Vented Housing
33. IMPORTANT MANUAL Do Not Throw Away PoulanPRO OWNER S MANUAL WARNING MODEL Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious PR17542STB injury LAWNTRACTOR Always Wear Eye Protection During Operation 183044 07 23 02 TR Printed in U S A SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE ON MOWERS IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH 1 GENERAL OPERATION e Read understand andfollow all instructions in the manual and on the machine before starting e Only allow responsible adults who are familiar with the instructions to operate the machine e Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade Be sure the area is clear of other people before mowing Stop machine if anyone enters the area e Nevercarry passengers e Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing e Beaware ofthe mower discharge direction and do not point itatanyone Do not operate the mower without either the entire grass catcher or the guard in place e Slowdown before turning e Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting
34. IRTY 30 DAYS ONLY and must be received by Tecumseh or a Tecumseh Authorized Service Outlet within 30 days from the date of sale to the original purchaser B Products And tems Not Warranted 1 Alterations or Modifications of Power Train Components 2 Accidents Normal Maintenance Failure to follow the Original Equipment Manufacturer s Manual This warranty covers only parts of new Power Train Components which are found upon examination to be defective in material or workmanship as delivered to the original purchaser This warranty does not cover defects caused by depreciation or damage caused by normal wear accidents improper maintenance improper use or abuse of the product failure to follow the instructions contained in an Instruction Manual for the operation of the Power Train Component and parts The cost of normal maintenance and replacement of service items which are not defective shall be paid for by the original purchaser C Securing Warranty Service Warranty service can be arranged by contacting either a Tecumseh Authorized Service Outlet any Tecumseh Registered Service Dealer Tecumseh Authorized Service Distributor or Tecumseh Central Warehouse Distributor or by contacting Tecumseh c o Service Manager Engine and Transmission Group Service Division 900 North Street Grafton Wisconsin 53024 Warranty service can only be performed by a Tecumseh Authorized Service Outlet or by Tecumseh at its factory in Grafton Wisconsi
35. aged wiring Carburetor out of adjustment Engine valves out of adjustment Dirty air filter Bad spark plug Weak or dead battery Dirty fuel filter Stale or dirty fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Clutch brake pedal not depressed Attachment clutch is engaged Weak or dead battery Blown fuse Corroded battery terminals Loose or damaged wiring Faulty ignition switch Faulty solenoid or starter Faulty operator presence switch es 1 2 3 4 5 6 7 8 9 Weak or dead battery Corroded battery terminals Loose or damaged wiring Faulty solenoid or starter Cutting too much grass too fast Throttle in CHOKE position Dirty air filter Low oil level dirty oil Faulty spark plug Dirty fuel filter Stale or dirty fuel Water in fuel Spark plug wire loose Dirty engine air screen fins Dirty clogged muffler Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment 1 Worn bent or loose blade 2 Bent blade mandrel 3 Loose damaged part s 27 Build up of grass leaves and trash under mower 10 Gl og JOJ g CORRECTION Fill fuel tank See TO START ENGINE in Operation section Wait several minutes before attempting to start R
36. aintenance is necessary Replace brake pads or contact a qualified service center WITH PARKING BRAKE ENGAGED NUT CD Eu OPERATING ARM 4 EI TE DO NOT TOUCH THIS NUT BRAKE ADJUSTMENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER DEPARTMENT FIG 22 IF FURTHER SERVICE AND ADJUSTMENTS TO REPLACE MOTION DRIVE BELT See Fig 23 Parkthe tractor on level surface Engage parking brake For assistance there is a beltinstallation guide decal on bottom side of left footrest e Remove mower See TO REMOVE MOWER in this section of this manual e Remove belt from stationary idler and clutching idler Pull belt slack toward rear of tractor Remove belt upwards from transaxle pulley by deflecting belt keep ers e Pull belt toward front of tractor and remove downwards from around engine pulley e Install new belt by reversing above procedure ENGINE PULLEY IDLER CENTER SPAN KEEPER TRANSAXLE PULLEY FIG 23 TRANSAXLE GEAR SHIFT LEVER NEUTRAL ADJUSTMENT See Fig 24 The transaxle should be in neutral when the gear shift lever is in neutral N lock gate position The adjustmentis preset atthe factory however if adjustmentis needed proceed follows e Make sure transaxle is in neutral NOTE When the tractor rear wheels move freely the transaxl
37. al to start movement IMPORTANT BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE TO ADJUST MOWER CUTTING HEIGHT See Fig 6 The cutting height is controlled by turning the height adjust ment knob in desired direction e knob clockwise X to raise cutting height e Turn knob counterclockwise Y to lower cutting height The cutting height range is approximately 1 1 2 to 4 The heights are measured from the ground to the blade tip with the engine not running These heights are approximate and may vary depending upon soil conditions height of grass and types of grass being mowed e The average lawn should be cut to approximately 2 1 2 inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth e For best cutting performance grass over 6 inches height should be mowed twice Make the first cut relatively high the second to desired height CAUTION Always stop tractor com pletely as described above before leav ing the operator s position to empty grass catcher etc OPERATION TO ADJUST GAUGE WHEELS See Fig 7 Gauge wheels are properly adjusted when they are slightly offthe ground when moweris atthe desired cutting height in operating position Gauge wheels then keep the deck in proper position to help prevent scalping in m
38. ce Adjustments section Contact an authorized service center department Replace blade Tighten blade bolt Replace blade mandrel Tighten loose part s Replace damaged parts TROUBLESHOOTING POINTS PROBLEM Engine continues to run 1 when operator leaves seat with attachment clutch engaged Poor cut uneven Mower blades will not rotate Poor grass discharge ren Headlight s not working if so equipped Battery will not charge Engine backfires 1 when turning engine CAUSE Faulty operator safety presence control system Worn bent or loose blade Mower deck not level Buildup of grass leaves and trash under mower Bent blade mandrel Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Obstruction in clutch mechanism Worn damaged mower drive belt Frozen idler pulley Frozen blade mandrel Engine speed too slow Travel speed too fast Wet grass Mower deck not level Low uneven tire air pressure Worn bent or loose blade Buildup of grass leaves and trash under mower Mower drive belt worn Blades improperly installed Improper blades used Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Switch is OFF Bulb s or lamp s burned out Faulty light switch Loose or damaged wiring Blown fuse Bad battery cell s Poor cable connections
39. cut area to the right of the machine This will result more even distribution of clippings and more uniform cutting e Whenmowinglarge areas start by turning to the right so that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished See Fig 9 e If grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height e Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing OPERATION MULCHING MOWING TIPS IMPORTANT FOR BEST PERFORMANCE KEEP MOWER HOUSING FREE OF BUILT UP GRASS AND TRASH CLEAN AFTER EACH USE Always operate engine at full throttle when mowing to assure better mowing performance and proper dis charge of material Regulate ground speed by selecting a low enough gear to give the mower cutting perfor mance as well as the quality of cut desired When operating attachments select a ground speed that will suit the terrain and give best performance of the attachment being used 14 The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and notbe noticed Also the mulched grass will biodegrade quickl
40. e assembly easier Standard wrench sizes are listed 2 7 16 wrenches Utility knife 1 3 4 wrench Tire pressure gauge Pliers When right or left handis mentioned in this manual it means when you are in the operating position seated behind the steering wheel TO REMOVE TRACTOR FROM CARTON UNPACK CARTON e Remove all accessible loose parts and parts cartons from carton e Cut from top to bottom along lines on all four corners of carton and lay panels flat e Check for any additional loose parts or cartons and remove BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL See Fig 1 ASSEMBLE EXTENSION SHAFT AND BOOT e Slide extension shaft onto lower steering shaft Align mounting holes in extension and lower shafts and install 1 4 hex bolt and locknut Tighten securely IMPORTANT TIGHTEN BOLT AND NUT SECURELY TO 10 12 FT LBS TORQUE e Place tabs of steering boot over tab slots in dash and push down to secure INSTALL STEERING WHEEL e Position front wheels of the tractor so they are pointing straight forward e Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension e Position steering wheel so cross bars are horizontal left to right and slide inside boot and onto adapter e Assemble large flat washer 1 2 hex nut and tighten se curely e Snep steering wheel insert into center of steering wheel e Remove protective materials from tractor hood and grill
41. e is in neutral Loosen adjustment bolt in front of the right rear wheel e Position the gear shift lever in the neutral N position e Tighten adjustment bolt securely NOTE If additional clearance is needed to getto adjustment bolt move mower deck height to the lowest position 22 NEUTRAL GEARSHIFT LEVER LOCK GATE ADJUSTMENT BOLT FIG 24 TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal left to right when wheels are positioned straightforward remove steer ing wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL 1 The front wheel toe in and camber are not adjustable on your tractor If damage has occurredto affectthe front wheeltoe in or camber contact your nearest authorized service center department TO REMOVE WHEEL FOR REPAIRS See Fig 25 e Block up axle securely e Remove axle cover retaining ring and washers to allow wheel removal rear wheel contains a square key Do not lose e Repairtire and reassemble e Onrearwheelsonly align grooves in rear wheel hub and axle Insert square key e Replace washers and snap retaining ring securely in axle groove e Replace axle cover NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion WASHERS RETAINING AXLE
42. ean engine battery seat finish etc of all foreign matter e Keep finished surfaces and wheels free of all gasoline oil etc e Protect painted surfaces with automotive type wax We do not recommend using a garden hose to clean your tractor unless the electrical system muffler air filter and carburetor are covered to keep water out Water in engine can result in a shortened engine life SERVICE AND ADJUSTMENTS WARNING TO AVOID SERIOUS INJURY BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS Depress clutch brake pedal fully and set parking brake Place gearshift lever in neutral N position Place attachment clutch in DISENGAGED position Turn ignition key to STOP and remove key Make sure the blades and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug TRACTOR TO REMOVE MOWER See Fig 16 Mower will be easier to remove from the right side of tractor e Place attachment clutch in DISENGAGED position e Moveattachmentliftleverforwardto lower mowerto its lowest position e Roll belt off engine pulley e Remove small retainer spring and remove clutch spring off pulley bolt Remove large retainer spring slide collar off and push housing guide out of bracket e Disconnect anti swaybar from chassis bracket by re moving retainer spring e Disconnect suspension arms from rear deck brackets by removing retain
43. ecessary adjustments check that both front links are equal in length 20 If links are not equal in length adjust one link to same length as other link To lower front of mower loosen nut E on both front links an equal number of turns When distance D is 1 8 to 1 2 lower at frontthan rear tighten nuts F against trunnion on both front links To raise front of mower loosen nut F from trunnion on both front links Tighten nut E on both front links an equal number of turns The two front links must remain equal in length When distance D is 1 8 to 1 2 loweratfrontthan rear tighten nut F against trunnion on both front links Recheck side to side adjustment MANDREL FIG 19 BOTH FRONT LINKS MUST BE EQUAL IN LENGTH NUT E TRUNNION FRONT LINKS FIG 20 SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT See Fig 21 The mower blade drive belt may be replaced without tools Park the tractor on level surface Engage parking brake BELT REMOVAL e Remove mower from tractor See REMOVE MOWER in this section of this manual e Work belt off both mandrel pulleys and idler pulleys Pull belt away from mower BELT INSTALLATION e Install new belt in reverse order of removal e Make sure beltis in all pulley grooves and inside all belt guides e Install mower in reverse order of removal instructions IDLER PULLEYS
44. ee PROD UCT SPECIFICATIONS section of this manual Iftires are over or underinflated you will not properly adjust your mower SIDE TO SIDE ADJUSTMENT See Figs 17 and 18 e Raise mower to its highest position e Atthemidpointof both sides of mower measure height from bottom edge of mowerto ground Distance A on both sides of mower should be the same or within 1 4 of each other e f adjustment is necessary make adjustment on one side of mower only e To raise one side of mower tighten lift link adjustment nut on that side To lower one side of mower loosen lift link adjustment nut on that side NOTE Each full turn of adjustment nut will change mower height about 1 8 Recheck measurements after adjusting BOTTOM EDGE OF MOWER TO GROUND BOTTOM EDGE OF MOWER TO GROUND LIFT LINK ADJUSTMENT NUT FIG 18 FRONT TO BACK ADJUSTMENT See Figs 19 and 20 IMPORTANT DECK MUST BE LEVEL SIDE TO SIDE IF THE FOLLOWING FRONT TO BACK ADJUSTMENT 15 NECESSARY BE SURE TO ADJUST BOTH FRONT LINKS eae SO MOWER WILL STAY LEVEL SIDE TO IDE To obtain the best cutting results the mower housing should be adjusted so that the front is approximately 1 8 to 1 2 lower than the rear when the moweris in its highest position Check adjustment on right side of tractor Measure distance D directly in front and behind the mandrel at bottom edge of mower housing as shown Before making any n
45. eplace spark plug Clean replace air filter Replace fuel filter Drain fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Clean replace air filter Replace spark plug Recharge or replace battery Replace fuel filter Drain fuel tank and refill with fresh gasoline Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Depress clutch brake pedal Disengage attachment clutch Recharge or replace battery Replace fuse Clean battery terminals Check all wiring Check replace ignition switch Check replace solenoid or starter Contact an authorized service center department Recharge or replace battery Clean battery terminals Check all wiring Check replace solenoid or starter Set in Higher Cut position reduce speed Adjust throttle control Clean underside of mower housing Clean replace air filter Check oil level change oil Clean and regap or change spark plug Replace fuel filter Drain fuel tank and refill with fresh gasoline Drain fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Connect and tighten spark plug wire Clean engine air screen fins Clean replace muffler Check all wiring See To Adjust Carburetor in Servi
46. er Flat Washer Lock Latch Assembly Nut Weld Bracket Gauge Wheel LH Bracket Gauge Wheel RH Screw 3 8 16 x 625 Nut Keps 5 16 18 UNC Bolt Carriage 5 16 18 x 5 8 Bolt Shoulder Wheel Gauge Nut Centerlock 3 8 16 Washer 3 8 x 7 8 x 14 Ga Screw 3 8 16 x 75 Arm Spring Brake Mower Bracket Arm Idler 42 Keeper Belt 42 Clutch Cable Pulley Idler Flat Bolt Carriage Idler Spring Extension Spring Return Idler Retainer Spring Yellow Washer 9 32 x 3 4 x 16 Ga Bracket Clutch Cable Clutch Cable 42 Washer Flat 3 8 Type B Spring Retainer Spring Retention LVR CLTCH CAB Spacer Clutch Cable Rod Clutch Cable 3 8 Screw Hex Thd Cut 1 4 20 x 1 2 Bolt Rdhd Sqn 3 8 16 UNC x 1 3 4 Rod Roller Nose Retainer Spring Mandrel Assembly Includes Housing Shaft and Shaft Hardware Only Pulley Not Included Replacement Mower Complete NOTE All component dimensions given in U S inches 1 inch 25 4 mm REPAIR PARTS TRACTOR MODEL NUMBER PR17542STB PRODUCT NUMBER 954 56 78 26 MOWER LIFT 44 REPAIR PARTS TRACTOR MODEL NUMBER PR17542STB PRODUCT NUMBER 954 56 78 26 MOWER LIFT 41 49 50 PART NO 159460 159471 105767X 12000002 19211621 120183X 125631X 170770 139865 139866 4939M 173288 73350800 175689 73800800 139868 163552 110807X 19131016 2876H 169484 126971X 73350600 138057 150233 169865 73540600 155097 123935X 17060516 19112410 155098 145212 110452X DESCRIPTION
47. er 1 4 28 FNTHD Console Shift STLT Retainer Spring 1 Washer 9 32 x 3 4 x 10 Ga Strap Torque LT Bolt Rdhd Sq Neck 3 8 16 x 1 Nut Lock Flg 3 8 16 Unc Bolt Hex FLGHD 5 16 18 Gr 5 Spacer Retainer Washer 13 32 x 2 x 10 Washer Srrted 5 16 x 1 125 Bracket Shift Mount Hub Tapered Flange Shift Lt Bolt Rdhd Sqnk 1 4 20 x 3 4 Gr Nut Crownlock 1 4 20 Unc Bolt Hex Fin 1 4 20 Unc x 1 Gr 5 Washer 5 8 x 281 x 10 Ga Bracket Pivot Lever Screw 5 16 18 x 5 8 Bolt Shoulder 5 16 18 x 561 Plate Fastening Keeper Belt Transaxle Gear Nyliner Snap In Washer Nyliner Bolt 3 8 16 x 1 3 4 Gr 5 Nut Hexflange Lock NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm REPAIR PARTS TRACTOR MODEL NUMBER PR17542STB PRODUCT NUMBER 954 56 78 26 STEERING ASSEMBLY REPAIR PARTS TRACTOR MODEL NUMBER PR17542STB PRODUCT NUMBER 954 56 78 26 STEERING ASSEMBLY KEY PART NO NO DESCRIPTION 1 180656 WheelSteering 2 172393 Axle Asm Cast Iron LT 3 169840 Spindle Asm LH 4 169839 Spindle Asm RH 5 6266H Bearing Race Thrust Harden 6 121748X Washer 25 32 X 1 5 8 X 16 Ga 8 12000029 Ring Klip t5304 75 10 175121 Link Drag 11 10040600 Washer Lock Hiel Spr 3 8 12 73940800 Nut Hex Jam Toplock 1 2 20 UNF 13 136518 Spacer Brg Axle Front 15 145212 Nut Hex Flange Lock 17 180641 Shaft Asm Steering 29 17060612 Screw 3 8 16x 75 32 171888 Rod Tie 33 19111216 Washer 11 82 x 3 4 x 16 Ga 34 1004050
48. er springs e Disconnect front links from deck by removing retainer springs e Raise lift lever to raise suspension arms Slide mower out from under tractor SMALL RETAINER SPRING CLUTCH SPRING FLAT WASHER SMALL RETAINER SPRING CLUTCH SPRING RETAINER SPRING ANTI SWAY BAR COLLAR LARGE RETAINER SPRING HOUSING GUIDE BRACKET IMPORTANT IF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRAC TOR REMOVE THE FRONT LINKS AND HOOK THE CLUTCH SPRING INTO SQUARE HOLE IN FRAME TO INSTALL MOWER See Fig 16 e Raise attachment lift lever to its highest position e Slide mower under tractor with deflector shield to right side of tractor e Lower lift lever to its lowest position e Connect front links to mower deck and secure with retainer springs e Connect suspension arms to rear deck brackets and secure with retainer springs e Connect anti swaybar to chassis bracket and secure with retainer spring e Push clutch cable housing guide into bracket slide collar onto guide and secure with large retainer spring e Place flat washer and clutch spring on idler pulley bolt and secure with small retainer spring e Install belt onto engine pulley SQUARE HOLE ENGINE PULLEY RETAINER SPRINGS BOTH SIDES DEFLECTOR SHIELD SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated S
49. ex Hd 5 16 18unc X 3 4 Shaft Asm Pedal Foot Bearing Nylon Blk 629 Id Washer 21 32 X 1X 16 Ga Pin Roll 3 16 X 1 Pulley Composite Flat Bolt Fin Hex 3 8 16 unc X 3 Keeper Belt Flat Idler Pulley Idler V Groove Plastic Bellcrank Asm Retainer Belt Style Spring Bolt Carr SH 3 8 16 Unc x 1 1 2 Gr 5 Nut Crownlock 3 8 16 Unc Nut Crownlock 5 16 18 Unc Link Clutch Spring Return Clutch 6 75 Screw 3 8 16 x 875 V Belt Ground Drive 95 25 Keeper Belt Span Ctr Screw 3 8 16 x 875 35 KEY NO 62 63 64 65 66 69 70 74 75 76 77 78 79 80 81 82 168 169 170 197 198 202 212 PART NO 8883R 175410 71170764 10040700 154778 142432 134683 137057 121749X 12000001 123583X 121748X 2228M 145090 165592 123782X 19171216 166231 150360 169372X428 4497H 19091210 127285X 72140608 73900600 74490540 175456 19133210 166002 165589 165494 72140406 73680400 74780416 19091010 165623 166880 165492 165580 178394 169613 169593 72110614 145212 DESCRIPTION Cover Pedal BIk Round Engine Pulley Bolt Hex Washer Lock Hvy Hlcl Spr 7 16 Keeper Belt Engine Foolproof Screw Hex wsh HiLo 1 4 x 1 2 unc Guide Belt Mower Drive RH Spacer Axle Washer 25 32 X 1 1 4 X 16 Ga E ring 85133 75 Key Square 2 0 X 1845 1865 Washer 25 32 X 1 5 8 X 16 Ga Key Woodruff 9 3 16 x 3 4 Arm Shift Shaft Asm Cross Tapered PMST 20 Spring Torsion T a Washer 17 32 X 3 4 X 16 Ga Link Transaxle PMST 20 Zinc Nut Lock Cent
50. few seconds and then continue to push the control in slowly e The attachments and ground drive can now be used If the engine does not accept the load restart the engine and allow it to warm up for one minute using the choke as described above COLD WEATHER STARTING 50 F and below When engine starts slowly push choke control in until the engine begins to run smoothly Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load until the choke control is fully in If the engine starts to run roughly pull the choke control out slightly for a few seconds and then continue to push the control in slowly This may require an engine warm up period from several seconds to several minutes depending on the temperature e The attachments can be used during the engine warm up period and may require the choke control be pulled out slightly NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual MOWING TIPS Mower should be properly leveled for best mowing performance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual Thelefthandside of mower should be used for trimming Drive so that clippings are discharged onto the area that has been cut Have the
51. h Products Company Tecumseh subject to the limitations contained below will at its option repair or replace without charge for parts or labor only any part of a new Power Train Component which as used herein means and includes the transaxle gear box transmission differential and right angle drives and any part of the Power Train Component EXCEPT any new Power Train Component incorporated in equipment used for commercial or rental purposes which is found upon examination by any Tecumseh Authorized Service Outlet or by Tecumseh s factory in Grafton Wisconsin to be DEFECTIVE IN MATERIAL AND OR WORKMANSHIP if received by Tecumseh or a Tecumseh Authorized Service Outlet for such examination within TWO YEARS from the date of sale to the original consumer purchaser of Peerless Series 820 900 910 915 920 930 transaxles and Series 1100 angle drive and ONE YEAR for all other Peerless products New Power Train Components incorporated in equipment used for commercial purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted for NINETY 90 DAYS ONLY and must be received by Tecumseh or by a Tecumseh Authorized Service Outlet for such examination within 90 days from the date of sale to the original purchaser New Power Train Components Incorporated in equipment used for rental purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted for TH
52. heck brake operation frequently Adjust and service as required SAFETY RULES A Safe Operation Practices for Ride On Mowers e Besuretheareais clear of other people before mowing Stop machine if anyone enters the area e Never carry passengers or children even with the blades off e Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing e Never carry children They may fall off and be seriously injured or interfere with safe machine operation e Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area e Before and when backing look behind and down for small children e and down slopes 15 not across e Remove obstacles such as rocks tree limbs etc e Watch for holes ruts or bumps Uneven terrain could over turn the machine Tall grass can hide obstacles e Useslow speed Choose a low gear so that you will not have to stop or shift while on the slope e Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope e f machine stops while going uphill disengage blades shift into reverse and back down slowly e Donotturnon slopes unless necessary and then turn slowly and gradually downhill if possible WARNING In orderto prevent acciden tal starting when setting up
53. heck engine oil with tractor on level ground e Remove oil fill cap dipstick and wipe clean reinsert the dipstick and screw cap tight wait for a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill e For cold weather operation you should change oil for easier starting See OIL VISCOSITY CHART in the maintenance section of this manual e Tochange engine see the MAINTENANCE section in this manual ADD GASOLINE e Fillfuel tank to bottom of filler neck Do not overfill Use fresh clean regular unleaded gasoline with aminimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness IMPORTANT WHEN OPERATING TEMPERATURES BELOW32 F 0 C USE FRESH CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING CAUTION Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame CAUTION Alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emp tied before storage of 30 days or longer Drain the gas tank start the eng
54. in operation DEFLECTOR MULCHER FIG 4 TO CONVERT TO BAGGING OR DISCHARGING NOTE The mulcher blades will discharge and bag grass but forbestbagging and discharging install the high performance blades e Remove mulcher plate and mulcher blades and install high performance blades see BLADE REMOVAL in the CUSTOMER RESPONSABILITY section ofthis manual e Store mulcher blades and mulcher plate in a safe place Your mower 15 now ready for discharging or installation of optional grass catcher accessory CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for best cutting performance e Reduce tire pressure to PSI shown in PRODUCT SPECIFICATIONS section of this manual CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See TOLEVEL MOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM After you learn howto operate your tractor check to see that the brake is properly adjusted See TO ADJUST BRAKE in the Service and Adjustments section of this manual CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC TOR WE WISH TO ASSURE
55. ine let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur TO START ENGINE See Fig 6 When starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine e Sit on seat in operating position depress clutch brake pedal and set parking brake e Place gear shift lever in neutral position e Move attachment clutch to DISENGAGED position e Move throttle control to fast position e Pullchokecontroloutfora cold engine start attempt For a warm engine start attempt the choke control may not be needed 13 NOTE Before starting read the warm and cold starting procedures below e Insert key into ignition and turn key clockwise to START position and release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute If the engine does not start after several attempts push choke control in wait a few minutes and try again If engine still does not start pull the choke control out and retry WARM WEATHER STARTING 50 F and above e When engine starts slowly push choke control in until the engine begins to run smoothly If the engine starts to run roughly pull the choke control out slightly for a
56. irty or damaged replace pre cleaner TO SERVICE CARTRIDGE e Clean cartridge by tapping gently on flat surface If very dirty or damaged replace cartridge e Reinstall precleaner cartridge cover and secure with knobs IMPORTANT PETROLEUM SOLVENTS SUCH AS KEROSENE ARE NOT TO BE USED TO CLEAN THE CARTRIDGE THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE DO NOT OIL CARTRIDGE DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE CARTRIDGE ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change ifthe tractor is used more than 100 hours in one year MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or damage SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS section of this manual 18 IN LINE FUEL FILTER See Fig 15 The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carburetor replacementis required e With engine cool remove filter and plug fuel line sec tions e Place new fuel filter in position in fuel line with arrow pointing towards carburetor e sure there are no fuel line leaks and clamps are properly positioned Immediately wipe up any spilled gasoline FIG 15 CLEANING e Cl
57. le control to slow position and allowing engine to idle before stopping may cause engine to backfire e ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use e Never use choke to stop engine IMPORTANT LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN OFF WILL CAUSE THE BATTERY TO BE DISCHARGED DEAD 11 or performing any adjustments or repairs We recommend a wide vision safety mask over NOTE Under certain conditions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility always stop engine when stopping tractor on grass areas USE THROTTLE CONTROL See Fig 6 Always operate engine at full throttle e Operating engine at less than full throttle reduces the battery charging rate e Full throttle offers the best bagging and mower perfor mance TO USE CHOKE CONTROL See Fig 6 Use choke control whenever you are starting a cold engine Do not use to start a warm engine e To engage choke control pull knob out Slowly push knob in to disengage TO MOVE FORWARD AND BACKWARD See Fig 6 The direction and speed of movement is controlled by the gearshift lever e Start tractor with clutch brake pedal depressed and gearshift lever in neutral N position e Move gear shift lever to desired position e Slowly release clutch brake ped
58. lso prevents tire dry rot and corrosion OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are work ing properly If your tractor does not function as described repair the problem immediately e The engine should not start unless the clutch brake pedalis fully depressed and attachement clutch control is in the disengaged position e Whentheengineis running any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine e Whenthe engine is running andthe attachment clutch is engaged any attempt by the operator to leave the seat should shut off the engine e Theattachmentclutch should never operate unless the operator is in the seat BLADE CARE For best results mower blades mustbe kept sharp Replace bent or damaged blades BLADE REMOVAL See Fig 11 e Raise mower to highest position to allow access to blades Remove hex bolt lock washer and flat washer securing blade e Install new or resharpened blade with trailing edge up towards deck as shown IMPORTANT TO ENSURE PROPER ASSEMBLY CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY e Reassemble hex bolt lock washer and flat washer exact order as shown e Tighten bolt securely 27 35 Ft Lbs torque IMPORTANT BLADE BOLT IS GRADE 8 HEAT TREATED 16 MANDREL TRAILING ASSEMBLY EDGE UP BLADE FLAT WASHER LOCK WASHER c HEX BOLT GRADE 8
59. lter Change Engine Oil without oil filter Clean Air Filter Clean Air Screen Inspect Muffler Spark Arrester Replace Oil Filter If equipped Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter 1 Change more often when operating under a heavy load or 3 Replace blades more often when mowing in sandy soil in high ambient temperatures 4 Not required if equipped with maintenance free battery 2 Service more often when operating in dirty or dusty conditions 5 Tighten front axle pivot bolt to 35 ft lbs maximum Do not overtighten GENERAL RECOMMENDATIONS LUBRICATION CHART The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To receive SPINDLE SPINDLE full value from the warranty operator must maintain tractor AA ZERK as instructed in this manual JA 352 2222 222 ar FRONT WHEEL N FRONT WHEEL Some adjustments will need to be made periodically to BEARING ZERK BEARING ZERK properly maintain your tractor adjustments in the Service and Adjustments section of EA this manual should be checked at least once each season BEFORE EACH USE GENGINE Once a year you should replace the spark plug clean or replace airfilter and check blades and belts for wear new spark plug and clean air filter assure
60. n At the time of requesting warranty service evidence must be presented of the date of sale to the original purchaser The purchaser shall pay any charges for making service calls and or for transporting the product to and from the place where the inspection and or warranty work is performed The purchaser shall be responsible for any damage or loss incurred in connection with the transportation of Power Train Components and or part s of the Power Train Components submitted for inspection and or warranty work D Limitation of Damages and Implied Warranties The foregoing EXPRESSED WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES Neither Tecumseh nor any of its affiliates makes any warranties representations or promises written or oral as to the quality of the Power Train Component or any of its parts other than as set forth herein ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT EITHER MAY APPLY TO ANY PART S OF POWER TRAIN COMPONENTS SHALL BE LIMITED IN DURATION TO THE PERIODS OF THE EXPRESSED WARRANTIES DEFINED IN PARAGRAPH A HEREOF IN NO EVENT WILL TECUMSEH BE LIABLE FOR ANY INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES AND OR EXPENSES Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitation s or exclusion s may not apply to you This warranty gives you specific legal rights and yo
61. nto full BRAKE position and hold Move gearshift lever to 1st gear Slowly release clutch brake pedal and slowly drive tractor off skid Apply brake to stop tractor set parking brake and place gearshift lever in neutral position Turn ignition key to OFF position Continue with the instructions that follow ASSEMBLY IMPORTANT FOR SHIPPING PURPOSES THE MULCHER PLATE WAS PREATTACHED TO YOUR MOWER THE MULCHER PLATE MUST ONLY BE USED WITH THE MULCHING BLADES THAT CAME PACKED SEPARATELY IN THE CARTON YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH PERFORMANCE BLADES WHICH ARE THE BEST BLADES FOR BAGGING AND DISCHARGING TO USE YOUR MOWER WITH THE HIGH PERFORMANCE BLADES THE MULCHER PLATE MUST BE REMOVED FROM THE MOWER See Fig 4 TO SET UP YOUR MOWER FOR MULCHING Remove high performance blades and install mulcher blades see BLADE REMOVAL in the CUSTOMER RESPONSABILITY section of this manual TO INSTALL MULCHER PLATE See Fig 4 NOTE If you installed the mulching blades you will need to install the mulcher plate e Raise and hold deflector shield in upright position e Place front of mulcher plate over front of mower deck opening and slide into place as shown e Hook front latch into hole on front of mower deck e Hook rear latch into hole on back of mower deck CAUTION Donotremove deflector shield from mower Raise and hold shield when attaching mulcher plate and allow it to rest on plate while
62. ormal wear normal adjustments standard hardware and normal maintenance 7 nthe event you have a claim under this Warranty you must return the product to an authorized service dealer Should you have any unanswered questions concerning this Warranty please contact In Canada contact Electrolux Canada Corp 7075 Ordan Drive Mississauga Ontario L5T 1K6 Electrolux Home Products Inc Outdoor Products Customer Service Dept 250 Bobby Jones Expressway Augusta GA 30909 USA giving the model number serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last so the above limitations or exclusions may not apply to you This Warranty gives you specific legal rights and you may have other rights which vary from locale to locale This is a limited Warranty within the meaning of that term as defined in the Magnuson Moss Act of 1975 49 SERVICE POLICY TECUMSEM WARRANTY TECUMSEM Issued January 1980 Revised January 1991 LIMITED WARRANTIES FOR NEW PEERLESS GEAR POWER TRAIN COMPONENTS A Products Warranted Peerless Gear and Machine Division of Tecumse
63. ost terrain conditions NOTE Adjust gauge wheels with tractor on a flat level surface Adjust mower to desired cutting height See AD JUST MOWER CUTTING HEIGHT in the Operation section of this manual e With mower in desired height of cut position gauge wheels should be assembled so they are slightly off the ground Install gauge wheel in appropriate hole with shoulder bolt 3 8 washer and 3 8 16 locknut and tighten securely e Repeatforopposite side installing gauge wheel in same adjustment hole GAUGE WHEEL MOUNTING 3 8 16 LOCKNUT FIG 7 TO OPERATE MOWER See Fig 8 Yourtractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine Select desired height of cut Lower mower with attachment lift control e Start mower blades by engaging attachment clutch control e TO STOP MOWER BLADES disengage attachment clutch control CAUTION Do not operate the mower without either the entire grass catcher on mowers soequipped orthe deflector shield in place 12 ATTACHMENT LIFT LEVER HIGH POSITION ATTACHMENT CLUTCH LEVER DISENGAGED POSITION FIG 8 TO OPERATE ON HILLS e Choose the slowest speed before starting up or down hills e Avoid stopping or changing speed on hills H slowing is necessary move throttle control lever to slowe
64. our tractor is maintenance free Do notattemptto open or remove caps or covers Adding or checking level of electrolyte is not necessary TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to leak power e Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor e Rinse the battery with plain water and dry e Clean terminals and battery cable ends with wire brush until bright e Coat terminals with grease or petroleum jelly e Reinstall battery See REPLACING BATTERY in the SERVICE AND ADJUSTMENTS section ofthis manual V BELTS Check V belts for deterioration and wear after 100 hours of operation and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear TRANSAXLE COOLING Keep transaxle free from build up of dirt and chaff which can restrict cooling ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF SJ Select the oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES F 20 0 30 32 40 60 80 100 C 30 20 10 0 10 20 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE NOTE Although multi viscosity oils BW30 10W30 etc improve starting in cold weather these multi viscosity oils will result in increased oil consumption when used above 32 F Check your engine oil
65. r position e f stopping is absolutely necessary push clutch brake pedal quickly to brake position and engage parking brake e Move gearshift lever to 1st gear Be sure you have allowed room for tractor to roll slightly as you restart movement Torestart movement slowly release parking brake and clutch brake pedal e all turns slowly TO TRANSPORT e Raise attachment lift to highest position with attach ment lift control e When pushing or towing your tractor be sure gearshift lever is in neutral N position e Do not push or tow tractor at more than five 5 MPH NOTE To protect hood from damage when transporting your tractor on atruck or atrailer be sure hood is closed and secured to tractor Use an appropriate means of tying hood to tractor rope cord etc TOWING CARTS AND OTHER ATTACH MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor Use common sense when towing Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause youto lose control of yourtractor LOW POSITION 29 2 DEFLECTOR SHIELD WARNING Do notdrive up or down hills with slopes greater than 15 and do not drive across any slope OPERATION BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL e The engine in your tractor has been shipped from the factory already filled with summer weight oil e C
66. so that you will not have to stop or shift while on the slope e Follow the manufacturer s recommendations for wheel weights or counterweights to improve stability e Use extra care with grass catchers or other attachments These can change the stability of the machine Keep all movement on the slopes slowand gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope Iftires lose traction disengage the blades and proceed slowly straight down the slope DO NOT Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is overthe edge of a cliff or ditch or if an edge caves in Do notmow on wet grass Reduced traction could cause sliding Do not try to stabilize the machine by putting your foot on the ground Do not use grass catcher on steep slopes CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine andthe mowing activity Neverassume that children will remain where you last saw them Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and downfor small children Never carry children They may fall off and be seriously
67. twatch bands rings etc Positive terminal must be connected first to prevent sparking from acciden tal grounding Lift seat pan to raised position Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor Install new battery with terminals in same position as old battery First connect RED battery cable to positive terminal with hex bolt and keps nut as shown Tighten securely Slide terminal cover over terminal Connect BLACK grounding cable to negative terminal with remaining hex bolt and keps nut Tighten securely TERMINAL COVER NEGATIVE BLACK CABLE FIG 28 SERVICE AND ADJUSTMENTS TO REPLACE HEADLIGHT BULB e Raise hood e Pull bulb holder out of the hole in the backside of the grill e Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill e Closehood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting e Checkwiring See electrical wiring diagram in the Repair Parts section TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL ASSEMBLY 356 Fig 29 Raise hood e Unsnap headlight wire connector e Standin front of tractor Grasp hood at sides tilt toward engine and lift off of tractor e Toreplace reverse above
68. u may also have other legal rights which vary from state to state E No Dealer Warranty Tecumseh neither assumes nor authorizes any other person natural or corporate to assume for Tecumseh any other obligations or liabilities in connection with or with respect to any part s of a Power Train Component The seller or dealer of part s of a Power Train Component has no authority whatsoever to make any representations or promises on behalf of Tecumseh or to modify the terms or limitations of Tecumseh s warranty in any way 50 LS SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL 15 Ub MAX KEES WARNING To avoid serious injury operate your tractor up and down the face of slopes never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to measure 4 Compare the angle of the fold with the slope of the hill PARTS AND SERVICE Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid quality standards As with all mechanical products some adjustments or
69. usted Do notadjust damage may result IMPORTANT NEVER TAMPER WITH THE ENGINE GOVERNOR WHICH IS FACTORY SET FOR PROPER ENGINE SPEED OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS IF YOU THINK THE ENGINE GOVERNED HIGH SPEED NEEDS ADJUSTING CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER DEPARTMENT WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS 25 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more WARNING Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure TRACTOR Remove mower from tractor for winter storage When mower is to be stored for a period of time clean it thoroughly remove all dirt grease leaves etc Store in a clean dry area e Clean entire tractor See CLEANING in the MAINTE NANCE section of this manual e Inspect and replace belts if necessary See belt re placement instructions in the Service and Adjustments section of this manual e Lubricate as shown in the MAINTENANCE section of this manual e Be sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary Touch up all rusted or chipped paint surfaces sand lightly before painting BATTERY
70. x ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not drain the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE in the MAINTENANCE section of this manual CYLINDER S e Remove spark plug s e Pour one ounce of oil through spark plug hole s into cylinder s e Turnignition key to START position for a few seconds to distribute oil e Replace with new spark plug s OTHER e Do not store gasoline from one season to another e Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems e possible store your tractor indoors and cover itto give protection from dust and dirt e Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your tractor to rust IMPORTANT NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM TROUBLESHOOTING POINTS PROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not start Loss of power Excessive vibration CAUSE Out of fuel Engine not CHOKED properly Engine flooded Bad spark plug Dirty air filter Dirty fuel filter Water in fuel Loose or dam
71. y to provide nutrients for the lawn Always mulch with your highest engine blade speed as this will provide the best recutting action of the blades Avoid cutting your lawn when itis wet Wet grass tends to form clumps and interferes with the mulching action The best time to mow your lawn is the early afternoon At this time the grass has dried and the newly cut area will not be exposed to the direct sun For best results adjust the mower cutting height so that the mower cuts off only the top one third of the grass blades See Fig 10 For extremely heavy mulching reduce your width of cut on each pass and mow slowly Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings When doing a second cut mow across or perpendicular to the first cut path Change your cutting pattern from week to week Mow north to south one week then change to east to west the next week This will help prevent matting and graining of the lawn MAX 1 3 VA li MAINTENANCE MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems Check for Loose Fasteners Sharpen Replace Mower Blades Lubrication Chart Check Battery Level Joor Clean Battery and Terminals Check Transaxle Cooling Check V Belts Check Engine Oil Level Change Engine Oil with oil fi

Poulan 183044 Lawn Mower User Manual

Contents

Download Pdf Manuals

Related Search

Related Contents