Porter-Cable A02871-043-0 Portable Generator User Manual
Contents
1. Make sure the adequate size of extension cord is used Refer to OPERATION the Grounding Instructions Extension Cord section of the owners manual If the generator is operating equipment that is drawing half of the rated watts it is considered 50 load Using all of the rated watts is considered 100 load ALWAYS REFER TO THE MANUALS SUPPLIED WITH THIS UNIT 02871 24 ENG2. protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS To help you recognize this information we use the symbols below Please read the manual and pay attention to these sections ADANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury AWARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates potentially hazardous situation which if not avoided may result in property damage IMPORTANT SAFETY INSTRUCTIONS AWARNING Improper operation or maintenance of this product could result in serious injury and property damage Read and understand all warnings and operating instructions before using RISK OF ELECTROCUTION AND FIRE W ADANGER HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT Attempting to Back feeding electricity through Never backfeed electricity connect generator a building s electrical system to through a structure s electrical directly to the the outside utility feed lines system electrical system could endanger repair persons of any building attempting to restore service structure Attempting to connect to the in To connect to a structure s electri coming utility service could result cal system in a safe manner in electrocu
3. read and understand the Engine Owners Manual for Safety Operation and Maintenance Instructions Note Photographs and line drawings used in this manual are for reference only and do not represent a specific model CONSUMER SAFETY INFORMATION Read Operators Manual Do not operate equipment until you have read AWARNING operators Manual for Safety Assembly Operation and Maintenance Instructions AWARNING This product may not be equipped with a spark arresting muffler If the product is not equipped and will be used around flammable materials or on land covered with materials such as agricultural crops forest brush grass or other similar items then an approved spark arrester must be installed and is legally required in the state of California It is a violation of California statutes section 130050 and or sections 4442 and 4443 of the California Public Resources Code unless the engine is equipped with a spark arrester as defined in section 4442 and maintained in effective working order Spark arrester are also required on some U S Forest Service land and may also be legally required under other statutes and ordinances Engine exhaust contains chemicals known in certain quantities to cause AWARNING q cancer birth defects or other reproductive harm A02871 2 ENG SAFETY GUIDELINES DEFINITIONS This manual contains information that is important for you to know and understand This infor mation relates to
4. 00 DO NOT CONNECT VOLTAGE SENSITIVE J CAUTION ELECTRONIC EQUIPMENT TV SET COMPUTER a a eli ETC DIRECTLY TO YOUR GENERATOR IF YOU USE THE GENERATOR TO POWER SENSITIVE EQUIPMENT 800 YOU MUST USE A U L LISTED VOLTAGE SURGE MICROWAVE NOTICE FAILURE TO USE A U L LISTED VOLTAGE SURGE PROTECTOR WILL DAMAGE YOUR EQUIPMENT AND VOID YOUR WARRANTY SPACE HEATER 1500 THE IDLE CONTROL MUST BE IN THE WATER HEATER 4000 OFF POSITION WHEN OPERATING LARGE MOTOR LOADS FREEZERS REFRIGERATORS ETC OR VOLTAGE SENSITIVE ELECTRONIC EQUIPMENT TV COMPUTERS ETC L Il Il TIMES NUMBER OF BULBS 60 WATT BULBS 100 WATT BULBS 75 WATT BULBS 75 300 WATT BULBS FOR PRODUCTS LISTED REFER TO CALCULATION INSTRUCTIONS THIS TOTAL MUST BE LESS THAN YOUR GENERATOR RATING AVERAGE VALUES ACTUAL INDIVIDUAL WATTAGE RATING OF YOUR GENERATOR DEVICE VOLTAGES MAY BE HIGHER OR LOWER THIS TOTAL MUST BE GREATER THAN YOUR HOUSEHOLD WATTAGE LOAD 02871 20 ENG TROUBLESHOOTING GUIDE PROBLEM cause Engine will not 1 start No electrical output Repeated circuit breaker tripping Generator overheating Low on fuel or oil 1 Ignition switch in Off 2 position Faulty spark plug 3 Choke in wrong position 4 Fuel shut off valve in 5 closed position Unit loaded during sta
5. 12 gauge extension cord should not be used for long distances An extension cord that is hot to the touch is overloaded Repair or replace damaged extension cords immediately ACAUTION DOUBLE THROW TRANSFER SWITCH Potential hazards exist when a portable electric generator is connected to the main electrical supply coming into the house It is at that point that the electrical generator could feed back into the utility company s system causing possible electrocution of workers who are repairing the electrical lines To avoid back feeding of electricity into utility systems a double throw transfer switch must be installed between the generator and utility power The Double Throw Transfer Switch should be installed by a licensed electrician and in com pliance with all state and local electrical codes When installing a Double Throw Transfer Switch a minimum of 10 gauge wiring must be used The electrician should also install a sub panel to isolate the circuits you would want to use during an emergency or electrical power outage Your generator will not be large enough to handle the load of all the lights appliances TV etc at one time To select which items to run during the electrical power outage see Wattage Calculation section in this manual 02871 12 ENG OPERATION KNOW YOUR GENERATOR Read this General Manual and Safety Rules before operation of your Generator Compare the illustration in your parts manual with y
6. 2 to 4 times to assure adequate generator capacity If the nameplate information is not available use the values on the following chart as a guide Remember that the starting and running wattage for resistive loads are the same Example a 100 watt light bulb requires only 100 watts to start Most resistive loads will be listed in wattage Application Guide To select the right generator for your needs total the wattage of the items to be run at the same time Jigsaw 6 Bench Grinder Belt Sander Demolition Hammer 7 1 4 Circular Saw Light Bulb Home Security Television Toaster Oven Portable Heater 5 000 BTU Furnace Fan az Refrigerator Freezer a Clothes Washer Contractor 2 X D 2 Water Heater Air Conditioner 20 000 BTU 12V DC Battery Charger low Cooker Electric Blanket Electric Skillet Coffee Maker z The wattage ratings shown are averages Wattage requirements may vary with different brands of appliances Recreational 19 ENG 02871 HOUSEHOLD WATTAGE CALCULATOR DEVICES WITH HIGH STARTING INDUCTIVE LOADS APPLIANCE OR LOAD DEVICE TYPICAL DEVICE WATTAGE TOTAL 2400 1800 7200 2000 REFRIGERATOR FREEZER SMALL REFRIGERATOR AIR COND ROOM SUMP PUMP 1 2 HP FURNACE FAN 1 3 HP 2400 WELL PUMP 1 2 HP 2000 HOT PLATE 1500 DONOTCONNESTVOLIAGE SENSITIVE TELEVISION 3
7. Instruction ESPANOL PAGINA 25 manual FRANCAIS PAGE 49 Model Generator BSV550 W IMPORTANT To learn more about Porter Cable Please make certain that the person who is visit our website at to use this equipment carefully reads and PES TMA COR understands these instructions before starting operations The Model and Serial No plate is located on the frame Record these numbers in the spaces below and retain for PORTER CABLE on Model No Type Serial No Copyright 2004 Porter Cable Corporation Part No 02871 043 0 CONSUMER GENERAL AND SERVICE INFORMATION e Please read and follow these instructions for proper use and maintenance f you experience any problems and need assistance please call us at our toll free number 1 888 559 8550 Monday through Saturday 8 00 a m To 6 00 p m C S T e f repair or service part purchase is required our many Authorized Warranty Service Centers are conveniently located and equipped to handle all in warranty and out of warranty service e For the location of the nearest Authorized Warranty Service Center call 1 888 559 8550 24 hours a day 7 days a week e Retain sales receipt as proof of purchase for warranty service e Read and understand all safety warnings Do not operate this unit until you have read and understand this Owners Manual for Safety Operation and Maintenance Instructions e Do not operate this unit until you have
8. NT IT e Review and understand all of the operating instructions and warnings in this manual e Become familiar with the oper ation and controls of the generator Know how to shut it off quickly e Equip area of operation with a fire extinguisher certified to handle gasoline or fuel fires e Keep children or others away from the generator at all times AWARNING HAZARD Operation of voltage sensitive appli ances without a voltage surge protector Raising or suspending generators equipped with lift rings improperly Operating generator while suspended AWARNING HAZARD Contact with hot engine and generator components RISK OF UNSAFE OPERATION Continued WHAT CAN HAPPEN Any gasoline operated household generator will incur voltage variations causing damage to voltage sensitive ap pliances or could result in fire Generator could fall causing serious injury or death to you or others Improper raising or Suspending cause damage to the generator Generator will not operate properly while suspended Cause damage to the generator and could cause serious injury or death to you or others RISK OF HOT SURFACES WHAT CAN HAPPEN Contact with hot surfaces such as engines exhaust components could result in serious burns 7 ENG HOW TO PREVENT IT Always use ULL listed voltage sensitive surge protector to connect voltage sensitive appliances T
9. S Limited warranty on pneumatic air tools as described in Porter Cable general catalog 1 YEAR Limited warranty on pressure washers used in consumer applications i e personal residential household usage only 90 DAY Pressure washers used for commercial applications income producing and service parts 1 YEAR Limited warranty on all accessories Porter Cable will repair or replace at Porter Cable s option products or components which have failed within the warranty period Service will be scheduled according to the normal work flow and business hours at the service center location and the availability of replacement parts All decisions of Porter Cable Corporation with regard to this limited warranty shall be final This warranty gives you specific legal rights and you may also have other rights which vary from state to state RESPONSIBILITY OF ORIGINAL PURCHASER initial User e To process a warranty claim on this product DO NOT return it to the retailer The product must be evaluated by an Porter Cable Authorized Warranty Service Center For the location of the nearest Porter Cable Authorized Warranty Service Center call 1 888 559 8550 24 hours a day 7 days a week e Retain original cash register sales receipt as proof of purchase for warranty work e Use reasonable care in the operation and maintenance of the product as described in the Owners Manual s e Deliver or ship the product to the nearest Porter Cable Authorize
10. V computer ste reo etc Failure to use a U L listed voltage surge protector will void the warranty on your generator Notice A multiple outlet strip is not a surge protector Make sure you use a ULL listed voltage surge protector Always use proper connecting procedures as described in this manual when connecting cables Chains or straps for raising or suspending generators equipped with lift rings Always use cables chains or straps rated at 2000 Ibs working load or more to raise or Suspend generator Never operate generator while suspended or in an unlevel position Always operate generate on a flat level surface HOW TO PREVENT IT During operation touch only the control surfaces of the generator Keep children away from the generator at all times They may not be able to recog nize the hazards of this product 02871 AWARNING RISK OF MOVING PARTS HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT Contact with The generator contains parts Never operate generator with moving parts which rotate at high speed during guarding or cover plates can result in operation These parts are removed Avoid wearing loose serious injury covered by guarding to prevent fitting clothing or jewelry which injury AWARNING Ai RISK FROM LIFTING Ia could be caught by moving parts HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT Lifting a very Serious injury can result from at The generator is too heavy
11. al electrical code regulations Refer to instructions enclosed with each plug for proper installation IMPORTANT Before any attempt to start your generator be sure to check engine oil See Engine Operator s manual 11 ENG 02871 GROUNDING THE GENERATOR Grounding Lug A grounding lug is supplied with the generator for use when required by local electrical ordinances Refer to article 250 of the National Electrical Code to clarify any needed grounding information Your local electric company or a certified electrician should be able to help you with this information OBTAINING ELECTRICITY FROM THE GENERATOR There are basically 2 ways to obtain electricity from a generator 1 Use of extension cords directly from the generator to the appliance lights tools etc 2 Use of a double throw transfer switch installed directly to the main electrical supply outside of house EXTENSION CORDS When using an appliance or tool at a considerable distance from the generator a 3 wire extension cord that has a 3 blade grounding plug and a 3 slot receptacle that accepts the tool s plug MUST be used in order to reduce the risk of electrical shock A cord of adequate size must be used Using the following chart to determine the minimum wire size required Extension Cord Wire Gauge Chart Cord Wire Gauge Length Size Amperage to 100 ft Up to 20 amp draw to 100 ft Up to 30 amp draw NOTE When amperage exceeds 20 amp a
12. d Warranty Service Center Freight costs if any must be paid by the purchaser e Air compressors with 60 and 80 gallon tanks will be inspected at the site of installation Contact the nearest Porter Cable Authorized Warranty Service Center that provides on site service calls for service call arrangements the purchaser does not receive satisfactory results from the Porter Cable Authorized Warranty Service Center the purchaser should contact Porter Cable THIS WARRANTY DOES NOT COVER e Merchandise sold as reconditioned used as rental equipment and floor or display models e Merchandise that has become damaged or inoperative because of ordinary wear misuse cold heat rain excessive humidity freeze damage use of improper chemicals negligence accident failure to operate the product in accordance with the instructions provided in the Owners Manual s supplied with the product improper maintenance the use of accessories or attachments not recommended by Porter Cable or unauthorized repair or alterations An air compressor that pumps air more than 50 during a one hour period is considered misuse because the air compressor is undersized for the required air demand e Repair and transportation costs of merchandise determined not to be defective e Costs associated with assembly required oil adjustments or other installation and start up costs e Expendable parts or accessories supplied with the product which are expected t
13. d fuel and its vapors can become ignited from hot surfaces or sparks 5 ENG HOW TO PREVENT IT Turn engine off and allow it to cool before adding fuel to the tank Equip area of operation with a fire extinguisher certified to handle gasoline or fuel fires Add fuel to tank in well ventilated area Make sure there are no sources of ignition near the generator Store fuel in a OSHA approved container designed to hold gasoline Store container in se cure location to prevent use by others Operate generator in a clean dry well ventilated area a minimum of four feet from any building object or wall DO NOT OPERATE UNIT INDOORS OR IN ANY CONFINED AREA Never attempt to speed up the engine to obtain more per formance Both the output voltage and frequency will be thrown out of standard by this practice endangering attachments and the user Use care in filling the tank to avoid spilling fuel Make sure fuel cap is secured tightly and check engine for fuel leaks before starting engine Move generator away from refueling area or any spillage before starting engine Allow for fuel expansion Keep maximum fuel level inch below the tip of the fuel tank Never refuel with the engine running 02871 RISK OF INJURY AND PROPERTY DAMAGE WHEN TRANSPORTING ADANGER HAZARD GENERATOR WHAT CAN HAPPEN Fuel or oil can leak or spill and could result in fire or breathing hazard serious injury or death ca
14. dle bracket with screw 7 and flange nut 8 10 Attach handle bracket assemblies to frame with screws 7 and flange nuts 8 Tighten securely NOTE Orientation of handle assemblies to frame will depend on how the operator wishes to operate snap button 9 If snap button is assembled to outside of the generator frame the fingers will operate it If snap button is assembled to inside of the generator frame the thumbs will operate it The figure shows the snap button assembled to inside of generator frame 11 Remove shipping block from under the gen head Unscrew bolt and remove the shipping block It is very important that this is removed before starting your generator 12 Carefully tilt the generator to operating position 13 The portability kit is now ready for use 14 To lower handle depress snap button and fold handles down 15 Raise handles and allow snap button to snap into place INN inte Risk of moving parts Keep fingers away from all moving parts Contact with moving parts can result in serious injury Keep children away from the generator at all times They may not be able to recognize the hazards of this product NUE Sa OTHER LOOSE PARTS 1 Oil is supplied see engine operators manual for correct procedure to add oil and fuel to engine 2 The locking plugs may be used when needed or required The locking plugs are to be installed and or used in accordance with appropriate loc
15. eck engine oil level before every start Running engine low A CAUTION i of oil or out of oil could result in serious damage to the engine Follow the steps listed below before starting generator 1 Check engine oil Refer to the Engine Operator s Manual for correct grade and quantity of oil 2 Check fuel level fill as required Make sure generator is turned off and has been allowed time to cool down Use clean fresh regular unleaded gasoline with a minimum of 87 octane Do not mix oil with gasoline Never fill fuel tank completely Fill tank to A CAUTION 1 2 below the bottom of the filler neck to provide space for fuel expansion Wipe any fuel spillage from engine and equipment before starting engine AWARNING Never fill fuel tank indoors Never fill fuel tank when engine is running or hot Do not smoke when filling fuel tank Never run engine indoors or in enclosed poor ventilated areas engine A CAUTION exhaust contains carbon monoxide an odorless and deadly gas 3 sure generator is grounded in accordance with local requirements 4 All electrical loads MUST be disconnected 13 ENG 02871 Engine speed has been factory set to provide safe operation ACAUTION Tampering with the engine speed adjustment could result in over heating of attachments and could cause a fire Never attempt to speed up the en gine to obtain more performance Both the output voltage and frequency will be thro
16. garden hose or anything with water pressure to clean the generator Water may enter the cooling air slots and could possibly damage the rotor stator and the internal windings of the gen head 02871 16 ENG 5 If you are going to store your generator for more than 30 days use the following information as a guide to prepare the generator for storage Never store generator with fuel in the tank indoors or in ACAUTION f enclosed poorly ventilated areas where fumes can reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliances ENGINE PREPARATION 1 Add fuel stabilizer to fuel tank to minimize the formation of fuel gum deposits during storage 2 engine at least 10 minutes after adding stabilizer to allow it to enter the fuel system Next shut off engine Disconnect the spark plug wire and remove the spark plug Add one teaspoon of oil through the spark plug hole Place rag over spark plug hole and pull the recoil a few times to lubricate the combustion chamber 7 Replace the spark plug but do not connect the spark plug wire NOTE If a fuel stabilizer is not used all gasoline must be drained from the tank and carburetor to prevent gum deposits from forming on these parts and causing possible malfunction of the engine GENERATOR e Clean the generator as outlined in the Maintenance Section on this manual e Check that cooling air slots and openi
17. ment or wiring for inspection will void any claim for damages by the customer Porter Cable Corporation will not be responsible for equipment damaged as a result of voltage surges improper operation or improper installation of the generator 15 ENG A02871 MAINTENANCE CUSTOMER RESPONSIBILITIES TABLE Every 25 Every 50 Every 100 Hours of Hours of Hours of MAINTENANCE TASK Every Every Every Season Season Season Clean Air Filter Assembly Ghesk Spark Plug Prepare Unit for Storage Prepare unit for storage if it is to remain idle for more than 30 days Note 1 Change oil after first two 2 operating hours and every 50 operating hours thereafter more often if operated in extreme dusty or dirty conditions Note 2 Check oil after 5 hours of operation GENERAL RECOMMENDATIONS The warranty of the generator does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain the generator as instructed in this manual ENGINE MAINTENANCE Refer to the Engine Operator s manual for service and maintenance of the engine ms O o eo _ e GENERATOR MAINTENANCE Your generator should be kept clean and dry at all times The generator should not be stored or operated in environments that includes excessive moisture dust or any corrosive vapors If these substances are on the generator clean with a cloth or soft bristle brush Do not use a
18. n result Fuel or oil leaks will damage carpet paint or other surfaces in vehicles or trailers Fire Inhalation Damage to Vehicle Surfaces ADANGER HAZARD HAZARD WHAT CAN HAPPEN Gasoline Breathing exhaust fumes will engines produce toxic carbon monoxide exhaust fumes Cause serious injury or death AWARNING HAZARD WHAT CAN HAPPEN All sources of energy include the potential for injury Unsafe operation or maintenance of your generator could lead to serious injury or death to you or others Operation of generator in careless manner 6 ENG 02871 RISK OF BREATHING INHALATION RISK OF UNSAFE OPERATION HOW TO PREVENT IT If generator is equipped with a fuel shut off valve turn the valve to the off position before transporting to avoid fuel leaks If generator is not equipped with a fuel shut off valve drain the fuel from tank before transport ing Transport fuel only in an OSHA approved container Always place generator a protective mat when transport ing to protect against damage to vehicle from leaks Remove generator from vehicle immedi ately upon arrival at your desti nation HOW TO PREVENT IT Operate generator in clean dry well ventilated area Never operate unit in enclosed areas such as garages basements storage sheds or in any location occupied by humans or animals Keep children pets and others away from area of operat ing unit HOW TO PREVE
19. ngs on generator are open and unobstructed 17 ENG 02871 WATTAGE CALCULATIONS IMPORTANT Never exceed the rated capacity of your generator Serious damage to the generator or appliance could result from an overload 1 Starting and running wattage requirements should always be calculated when matching a generators wattage capacity to the appliance or tool 2 There are two types of electrical appliances that can be powered by your generator Items such as radios light bulbs television sets and microwaves have a resistive load Starting wattage and running wattage are the same B Items such as refrigerators air compressors washer dryer and hand tools that use an electrical motor have an inductive load Inductive load appliances and tools require approximately 2 to 4 times the listed wattage for starting the equipment This initial load only lasts for a few seconds on start up but is very important when figuring your total wattage to be used C Always start your largest electric motor first and then plug in other items one at a time NOTE On 120 volt loads the maximum starting wattage should NOT exceed one half of the rated generator wattage Example a 5000 rated wattage generator 2500 maximum starting wattage DETERMINING WATTAGE REQUIREMENTS Before operating this generator list all of the appliances and or tools that are going to operate at the same time Then determine the starting wattage re
20. o become inoperative or unuseable after a reasonable period of use including but not limited to sanding disks or pads saw and shear blades grinding stones springs chisels nozzles o rings air jets washers and similar accessories e Merchandise sold by Porter Cable which has been manufactured by and identified as the product of another company such as gasoline engines The product manufacturer s warranty if any will apply e ANY INCIDENTAL INDIRECT OR CONSEQUENTIAL LOSS DAMAGE OR EXPENSE THAT MAY RESULT FROM ANY DEFECT FAILURE OR MALFUNCTION OF THE PRODUCT IS NOT COVERED BY THIS WARRANTY Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you e IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE Some states do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you Porter Cable Corporation Jackson TN USA 1 888 559 8550 02871 22 ENG NOTES 23 ENG 02871 QUICK FACTS CALL 1 888 559 8550 TO FIND A LOCAL AUTHORIZED SERVICE CENTER NEAR YOU FOR REPAIRS AND SERVICE PART PURCHASES ENGINE Use clean fresh gasoline with a minimum 87 octane rating Do GAS not add gasoline during or immediately after use ENGINE OIL Refer to engine owner s manual for oil recommendations Mo
21. oes not exceed the load rating of the generator Do not operate generator with mechanical or electrical problem Have unit repaired by an Authorized Service Center Do not operate generator with protective guarding removed ADANGER HAZARD Attempting to fill the fuel tank while the engine is running Sparks fire hot objects Improper storage of fuel Inadequate ventilation for generator Tampering with factory set engine speed settings Overfilling the fuel tank fuel spillage RISK OF FIRE WHAT CAN HAPPEN Gasoline and gasoline vapors can become ignited by coming in contact with hot components such as the muffler engine exhaust gases or from an electrical spark Cigarettes sparks fires or other hot objects can cause gasoline or gasoline vapors to ignite Improperly stored fuel could lead to accidental ignition Fuel improperly secured could get into the hands of children or other unqualified persons Materials placed against or near the generator or operating the generator in areas where the temperature exceeds 104 F am bient such as storage rooms or garages can interfere with its proper ventilation features caus ing overheating and possible ig nition of the materials or build ings Engine speed has been factory set to provide safe operation Tampering with the engine speed adjustment could result in overheating of attachments and could cause a fire Spille
22. our generator to familiarize yourself with the location of various controls and adjustments Save all manuals for future references GENERATOR CAPACITY IMPORTANT Exceeding the rated capacity of your generator can result in serious damage to your generator and connected electrical devices See the Wattage Calculation section in this manual to assist you in determining the appliances and tools that can be run with the wattage capacity of your generator CIRCUIT BREAKERS Each receptacle has a circuit breaker to protect the generator from overloading If the circuit breaker trips unplug all electrical loads from the generator Let the circuit breaker cool down Push circuit breaker button to reset LOW OIL PROTECTION Your generator engine is equipped with Low Oil Shutdown Low Oil Shutdown is a safety device designed to protect your engine from damage in the event the oil level in the crankcase is low If while the engine is running the oil gets low it will automatically shut itself down and will not restart until the oil is added If the oil is low before start up the generator will not start until oil is added NOTE The Low Oil Shutdown mechanism is very sensitive You must fill the engine to the full mark on the dipstick to inactivate this safety device BEFORE START UP This generator has been shipped from the factory without oil in the CAUTION Aaa crankcase Operating the unit without oil can damage the engine Always ch
23. quirements and the running wattage requirements by following example and or refer to household wattage calculator 1 First total the running wattage of all appliances and or tools that will be operated at the same time Running Watts Starting Watts Example 1 Lights 100 Watts 0 Television 300 Watts 0 Slow Cooker 250 Watts 0 TOTAL 650 Watts 0 2 Next the starting wattages of any appliances and or tools that will start and stop during operation Running Watts Starting Watts Example 2 Small Refrigerator 500 Watts 2000 Watts TOTAL 500 Watts 2000 Watts 3 The running wattage of examples 1 amp 2 totals 1150 watts The starting wattage of the small refrigerator is 2000 watts which is 1500 watts more than the running watts Take this difference of 1500 starting watts from the refrigerator and add to the total running watts of 1150 Example 3 1500 Starting Watts 1150 Running Watts TOTAL 2650 Total Watts Generator must have a maximum capacity of at least 2650 watts A02871 18 ENG STARTING WATTAGE REQUIREMENTS 1 Some appliances and tools will list on the motor nameplate the starting and running voltage and amperage requirements Use the following formula to convert voltage and amperage to wattage Volts X Amp Watts Example 120 volts x 10 amps 1200 watts To determine the approximate starting wattage requirement for most appliances and tools with inductive type motors multiply the wattage that was calculated by
24. resulting in fire Use of ungrounded cordsets could prevent operation of circuit breakers and result in electrical shock Accidental leakage of electrical current could charge conductive surfaces in contact with the generator Exceeding the load capacity of the generator by attaching too many items or items with very high load ratings to it could result in overheating of some items or their attachment wiring resulting in fire or electrical shock Attempting to use the unit when it has been damaged or when it is not functioning normally could result in fire or electrocution Removal of guarding could expose electrically charged components and result in electrocution 4 ENG ea HOW TO PREVENT IT Operate generator in a clean dry well ventilated area Make sure hands are dry before touching unit Inspect extension cords before use and replace with new cord if required Use proper size wire gauge cordset for application see chart in the Assembly section of this manual Always use a cordset having a grounding wire with an appropriate grounding plug DO NOT use an ungrounded plug Place generator on low conduc tivity surface such as a concrete slab ALWAYS operate generator a minimum of six feet from any conductive surface Read the load rating chart and instructions in the Wattage Cal culation section Make sure that the summation of electrical loads for all attachments d
25. rt 6 up Spark plug wire loose T Faulty receptacle Circuit breaker kicked out Defective capacitor Faulty power cord GFCI switch breaker kicked out if equipped Overload Faulty cords or equipment Generator overloaded Insufficient ventilation 21 ENG CORRECTION Add fuel or oil Turn to ON position Replace spark plug Adjust choke accordingly Open fuel shut off valve Remove load from unit Attach wire to spark plug Have Service Center replace Depress and reset Have Service Center replace capacitor Repair or replace cord 5 Depress and reset Reduce load Check for damaged bare or frayed wires on equipment Replace Reduce load Move to adequate supply of fresh air A02871 LIMITED WARRANTY PORTER CABLE CORPORATION warrants to the original purchaser that all products covered under this warranty are free from defects in material and workmanship Products covered under this warranty include air compressors air tools service parts pressure washers and generators which have the following warranty periods 3 YEARS Limited warranty on 2 stage oil free air compressor pumps that operate at 1725 RPM 2 YEARS Limited warranty on oil lubricated air compressor pumps 1 YEAR Limited warranty on all other air compressor components 2 YEARS Limited warranty on electric generator alternators 1 YEAR Limited warranty on other generator components 2 YEAR
26. st generators are equipped with a low oil shutdown If the oil is low or if the generator is not level the engine will not start Make wattage calculations before use Refer to general WATTAGE operator s manual for further instructions Contact an electrician for any wiring instructions If wiring into a WIRING house a double throw transfer switch and a heavy duty cord set must be used Use a standard 12V lawn and garden battery with a minimum of 45 A H or 210 CCA The voltage and frequency are regulated by the rpm s of the BATTERY engine Do not adjust the throttle or governor to achieve higher VOLT REG Performance This will only alter the factory pre set settings and damage anything connected to the generator Be sure a volt amp surge protector is used when sensitive electronic equipment is used such as televisions computers stereos and etc The damage of such equipment without the use of a protector WILL NOT be covered under warranty ENGINE Do not adjust or attempt maintenance without consulting engine manual or an authorized engine service center Add stabilizer to fuel tank and run engine for 5 minutes before storage STORAGE When in long term storage operate the generator every 60 days for at least 10 minutes with a load on it This will prevent the loss of residual magnetism that produces the electricity Allow the generator to run 5 minutes at no load for the engine and the gen head to stabilize
27. tion always have a Double Throw Transfer Switch installed by a Restoration of electrical service qualified electrician and in compli while the generator is connected ance with local ordinances to the incoming utility could When installing a Double result in a fire or serious damage Throw Transfer Switch a mini if an isolator switch is not mum of 10 gauge wiring must installed be used Failure to use a double throw transfer switch when connecting to a structure s electrical system can damage appliances and WILL VOID the manufacturer s warranty 3 ENG 02871 ADANGER HAZARD Operation of generator in rain wet icy or flooded conditions Use of worn damaged under sized or un grounded exten sion cords Placing generator on or against highly conductive surface such as a steel walkway or metal roof Improper connection of items to generator Operation of unit when damaged or with guards or panels removed 02871 RISK OF ELECTROCUTION AND FIRE Continued WHAT CAN HAPPEN Water is an excellent conductor of electricity Water which comes in contact with electrically charged components can transmit electricity to the frame and other surfaces resulting in electrical shock to anyone con tacting them Contact with worn or damaged extension cords could result in electrocution Use of undersize extension cords could result in overheating of the wires or attached items
28. to be heavy object tempting to lift too heavy an lifted by one person Obtain as object sistance from others before you try to move it SPECIFICATIONS MODEL HORSE POWER RATED SURGE WATTS VOLTAGE AMPERAGE PHASE FREQUENCY ENGINE SPEED MAX AMBIENT TEMP FUEL CAPACITY RUN TIME 50 100 A02871 BSV550 W 9 0 5500 8850 120 240 45 8 22 9 A SINGLE 60 Hz 3600 RPM 104 F 7 GALLONS 10 4 7 0 HRS 8 ENG ASSEMBLY ACAUTION Read this manual Do not attempt to operate equipment until you have read this Manual for Safety Operation and Maintenance Instructions NOTE Left and right describes the location of a part with the operator facing the outlet panel UNPACKING 1 Open carton from top 2 Cut carton along dotted lines 3 Remove all carton inserts 4 See portability Kit instructions to assemble the portability kit ASSEMBLE PORTABLILITY KIT Parts bag contains Tools needed 2 Handle Grips 5 1 1 2 socket 2 Handle Brackets 6 1 1 2 open end wrench 6 Screws 5 16 18 x 2 00 7 1 3 8 socket 7 Flange Nuts 8 1 3 8 open end wrench 2 Snap Buttons 9 1 7 8 socket 1 Screw 5 16 18 x 75 10 Kit Contains 2 Bolt 3 8 16 x 2 25 11 2 Handles 1 2 Locknut 3 8 16 12 2 Wheels 2 1 Screw 1 4 20 X 75 1 3 1 Foot Bracket 3 1 Kep Nuts 1 4 20 1 4 1 Rubber Bumper 4 NOTE The key numbers in this figure are referenced throughout the instr
29. to prevent damage to equipment 2 Connect inductive load equipment first inductive loads consist of refrigerators freezers water pumps air conditioners or small hand tools Connect the items that require the most wattage first See Wattage Calcu lation Section in this manual 3 Connect the lights next 4 Voltage sensitive equipment should be the last equipment connected to the generator Plug voltage sensitive appliances such at TV s VCR s micro waves ovens computers and cordless telephones into a UL listed voltage surge protector then connect the UL listed voltage surge protector to the generator Failure to connect and operate equipment in this sequence CAUTION f can cause damage to equipment and will void the warranty on your generator Follow the wattage calculation table in the Wattage Calculation section of this manual Overloading the generator will cause power fluctuations and can damage equipment and appliances Porter Cable Corporation will only be responsible for damage to customer s equipment when the generator is determined to be defective This determination will only be made by an authorized representative of Porter Cable Corporation and this decision will be final Porter Cable Corporation reserves the right to inspect the electrical connections at the customer s site of operation and test the generator for proper operation before any determination of liability is made Failure to maintain the equip
30. uctions 9 ENG A02871 1 With the help of another person tilt the generator and rest on frame as shown DO NOT remove the shipping block until portability kit has been assembled The generator is too heavy to be lifted by one person Obtain assistance from others before lifting 2 Assemble wheels to wheel brackets using shoulder bolts 11 and locknuts 12 NOTE Valve stem should be to the outside Tighten securely 3 Attach rubber bumper 4 to foot bracket 3 using screw 13 and keps nut 14 Tighten securely 4 Remove the ground lug Save grounding lug screw and flange nut to assemble foot bracket 5 Attach foot bracket assembly 3 and ground lug to generator frame as shown Tighten screws securely NOTE Make sure grounding lug is oriented as shown 6 To make installation easier submerge handle grips into warm soapy water Remove handle grips from soapy water and slide onto handles 7 Squeeze snap button 9 slide into handle and release snap button through second hole NOTE V of snap button is inserted first Repeat step on other handle 8 Depress snap button 9 slide into handle bracket and release through first slot in handle bracket as shown Secure handle to handle bracket with screw 7 and flange nut 8 02871 10 ENG 9 On other handle depress snap button 9 slide into handle bracket and release through first slot in handle bracket as shown Secure handle to han
31. wn out of standard by this practice endangering attachments and the user ACAUTION You MUST unplug any load from the generator before starting to prevent permanent damage to any appliances TO START THE ENGINE Never run engine indoors or in enclosed poor ventilated CAUTION areas Engine exhaust contains carbon monoxide an odorless and deadly gas 1 Open the fuel shut off valve RE 2 Move the choke control located on the engine to the Choke position NOTE No choke is required on warm engines make sure choke is in the RUN position on warm engine starts 3 Onthe engine there is a ON OFF switch located on the front panel of the engine Place this switch to the ON position 4 Grasp handle on rope starter and pull slowly until resistance is felt Let the rope rewind slowly Pull rope with a rapid full arm stroke Let rope rewind slowly Repeat if necessary 5 When engine starts gradually move the choke to the RUN position IMPORTANT Allow generator to run at no load for 5 minutes upon each initial start up to allow engine and generator to stabilize 02871 14 ENG STOPPING ENGINE 1 Disconnect all electrical loads 2 Turn ON OFF switch to OFF position 3 Close fuel shut off valve CONNECTING ELECTRICAL LOADS 1 Let engine run and warm up for five minutes after starting with no electrical load Connect loads in the following manner
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