Pfaff 544 Sewing Machine User Manual
Contents
1. Speedcontrolunit d A E E am E M 6 PFA 2 STOP 200 vR o f Be 2 2 20 d BDF PICO TOP I for software download ens pes Control unit P40 PD ie tn pU Mains plug power switch PFAFF 37 Wearing parts 13 11 108 174 15 91 154 518 05 8 91 100 296 25 Y 3x 91 000 407 15 9 2x 91 006 814 05 Wearing parts This is a list of the most important wearing parts A detailed parts list for the complete machine is included with the accessories In case of loss the parts list can be downloaded from the internet address www pfaff industrial com pfaff de service downloads As an alternative to the internet download the parts lists can also be ordered in book form under part no 296 12 19 139 11 108 174 25 9 91 701 179 15 m 91 167 865 92 System 134 91 265 450 91 Sy 91 163 263 91 XS 91 265 461 05 A B 1 108 225 15 11 174 912 15 2x 91 265 455 91 91 009 026 05 91 000 250 15 qp 91 000 390 05 amp 91 175 690 05 N Ly gt 91 002 134 05 zs ven us 91 168 144 05 91 265 227 05 6x 38 Wearing parts 99 137 151 45 Br 91 171 049 05 Lp A L e Zoe q Y Se L t srno 30 91 700 996 152. Loosen screws 1 and 2 and set the desired table top height Ns O Tighten screws 1 well Adjust the position of the pedal so that you can operate it comfortably and tighten screw 2 18 PFAFF Installation and commissioning 8 01 02 Assemble the mounted motor S A llo al 7 9 NADA 5 AA S PY a e e Un N Fig 8 02 O Fix bearing plate 1 on to motor 2 using screws 3 as shown in fig 8 02 Mount drive belt wheel 4 onto motor shaft and attach with screws 5 O Tilt bearing plate 1 with motor 2 slightly to the side and lay drive belt 6 onto the drive belt wheels O Align bearing plate 1 of motor 2 with machine housing and attach with screws 7 O Tighten drive belt by pivoting the motor looses screws 3 slightly to do so 8 01 03 Fit the belt guard of the flange motor O Attach belt guard 1 with screws 2 LN S SL Fig 8 03 PFAFF 19 Installation and commissioning 8 01 04 8 01 05 Mounting the sewing head Fig 8 04 Mount upper machine cover 1 NE O Fig 8 05 Attach the
3. 16 PFAFF Controls 7 05 7 06 Keys on the machine head only for machines with 911 As long as key 1 is pressed during sew ing the machine sews in reverse Control panel The description can be found in the separate instruction manual for the motor PFAFF 17 Installation and commissioning 8 Installation and commissioning The machine must only be mounted and commissioned by qualified personnel All relevant safety regulations are to be observed If the machine is delivered without a table it must be ensured that the frame N and the table top which you intend to use can hold the weight of the machine and the motor It must be ensured that the supporting structure is sufficiently sturdy including during all sewing operations 8 01 Installation The site where the machine is installed must be provided with suitable connections for the electric current see Chapter 3 Specifications It must also be ensured that the standing surface of the machine site is firm and horizontal and that sufficient lighting is provided O The method of packaging used requires that the table top be lowered for trans 1 port The following is a description of how to adjust the height of the table top 8 01 01 Adjusting the table top height Ce UY AER A A Ik
4. Fig 9 01 PFAFF 25 Preparation 9 02 Winding the bobbin thread adjusting the thread tension Fig 9 02 O Place an empty bobbin 1 onto bobbin shaft 2 O Thread the bobbin in accordance with Fig 9 02 and wind it clockwise around bobbin 1 a few times O Switch on the bobbin winder while at the same time pressing bobbin winder spindle 2 and lever 3 The bobbin fills up during sewing The tension of the thread on bobbin 1 can be adjusted with knurled screw 4 The bobbin winder stops automatically when bobbin 1 is full Remove the filled bobbin 1 and cut the thread on knife 5 26 PFAFF Preparation 9 03 9 04 Removing Inserting the bobbin case Switch off the machine Danger of injury due to uninten tional starting of the machine Removing the bobbin case O Tilt back the machine Raise latch 1 and remove bobbin case 2 Inserting the bobbin case Press bobbin case 2 until you feel it snap into the bobbin case base Inserting the bobbin case Adjusting the bobbin thread tension Fig 9 04 O Insert the bobbin into the bobbin case Pass the thread through the slot under the spring according to Fig 9 04 Pass the thread through the notch O Adjust the thread tension by turning screw 1 When the thread is pulled the bobbin must rotate in the direc tion of t
5. SS O Have skilled personnel check if the ma chine can be operated with the available Fig 8 08 mains voltage Do not operate the machine if there is any discrepancy The machine may only be connected to an earthed socket d before first commissioning Have settings carried out my technicians where required see chapter 8 05 Have home position of the machine drive verifi ed by certifi ed technicians 8 04 Switching the machine on off O Switch the machine on see Chapter 7 01 On off switch 22 PFAFF Installation and commissioning 8 05 8 05 01 8 05 02 tl 7 y gt S X Ed 2 O Fa L so 9 83 Basic position of the machine drive unit On machines with PicoDrive and control unit P41 PD2 Switch on the machine Call up the parameter input by pressing the scroll key To switch the function keys to input LED in the TE key lights up press the TE key By pressing the corresponding keys select parameter 798 and service level C see Chapter Selecting the User Level in the separate Control Panel Instruction Manual Select parameter 799 by pressing the corresponding keys Check whether the value is set at 2 and alter if necessary Switch the machine off and then on again Select parameter 800 by pressing the corresponding keys Check whether the value is set at 0 balance wheel turns towards the op
6. Danger of injury for operating and specialist personnel Caution Do not operate without finger guard and safety devices Before threading changing bobbin and needle cleaning etc switch off main switch 1 04 Important points for the user O This Instruction Manual is an integral part of the machine and must be available to the operating personnel at all times O The Instruction Manual must be read before operating the machine for the first time The operating and specialist personnel is to be instructed as to the safety equipment of the machine and regarding safe work methods O lt is the duty of the user to only operate the machine in perfect running order O itis the obligation of the user to ensure that none of the safety mechanisms are removed or deactivated O lt is the obligation of the user to ensure that only authorized persons operate and work on the machine Further information can be obtained from your PFAFF agent 6 PFAFF Safety 1 05 1 05 01 1 05 02 Operating and specialist personnel Operating personnel Operating personnel are persons responsible for the equipping operating and cleaning of the machine as well as for taking care of problems arising in the sewing area The operating personnel is required to observe the following points and must always observe the Notes on Safety in the Instruction Manual never use any working methods which could adversely affect the
7. Disposal ot Machine iii tee tree dida e iod teretes ette deeds 12 Transportation packing and storage eene nnne nennen 13 Transportation to customer s premises ssssssssssssssssseeeee ee enrenen nnne enne 13 Transportation inside the customer s premmises eee 13 Disposal pack No miatetlalS oce a hatte tese e dicum Led Ed 13 A TEMPER LET ET 13 Explanation of symbo0 ls i ccce tendent anri ren E dau ra que be i Gia seas ees Ae 14 Controls iii ui Ee nueva cqui geed 15 ASOT SWITCH sid eset eee rene cux Re ES EE rage D Du dead Due Pre an a ge Pure ERE Pere p x 15 A 15 RalSing the Dresser tOdO ci td cet 16 Feed regulator disk Reverse feed ever 16 Keys on the machine head only for machines with 21141 17 Control panel scs om tee tte enatis euet to Dedi iet cat edens e cate Pe Dod laete M ea n 17 Installation and commiesioning nennen nnne 18 Installatioris s io e D tia e e E et dtu eu tn d eite dt 18 Adjusting the table top beght em ener nnne enne nes 18 Assemble the mounted Motorsia e ian a em A nnn enne 19 Fit the belt guard of the Hange motor eee 19 PFAFF Index 8 01 04 8 01 05 8 01 06 8 02 8 03 8 04 8 05 8 05 01 8 05 02 8 06 8 07 9 9 01 9 02 9 03 9 04 9 05 10 10 01 10 02 10 03 10 04 10 04 01 10 04 02 11 11 01 11 02 11 03 12 12 01 12 02 13 CORO Pee ee ee uec ELM E LA DC E See Page Mounting tlie s wing head e te tad ette reda 20 Mount upper machine Cover 20
8. O Clean the clamps and clamp area daily or more often during long term usage When righting the sewing head ensure pressing the anti tipping device 1 Return the machine to its up right position using both hands Danger of injury by crushing be tween the edge of the machine and the table top Fig 10 01 PFAFF 29 Care and maintenance 10 03 Topping up the oil tank The oil reservoir must alway shave oil in it O f necessary fill oil into hole 1 up to the marking 2 Use both hands to set the sewing head upright Danger of crushing between the sewing head and the table top Only use oil with a mean viscosity of 22 0 mm s at 40 C and a density of 0 865 g cm at 15 C YA Fig 10 02 A We recommend PFAFF sewing machine oil part no 280 1 120 144 30 PFAFF Care and maintenance 10 04 Parameter settings Parameter settings are described in the separate operations manual for the drive and may only be changed by qualifi ed technicians 10 04 01 Parameter list for PicoDrive with control unit P41 PD2 o o un c c S E 2 alg 2 2 T 2 e o Di gt ej m ow ZS S 9 ol O m Ro Re 1 105 Speed for start backtackl B C 300 2000 1500 110 Speed for end backtack B C 300 2000 1500 6 606 Speed
9. PFAFF 581 PFAFF 583 enu 60 70 A 80 100 VA A EE 110 140 Sleigh 9 13 mm Clear Work space WI Meira 260 mm Clear workspace NEGAT ses rre etate e Ret eie it lbn 130 mm Bed plate ditensioriszs uhi et ret ted dete te ts age e aed 476 x 177 mm Sewing head dimensions Inten KEE approx 550 mm felgen rp ED approx 180 mm lieight above table et oe here aera a approx 300 mm Nlaxstitehlergts carotte tert tre a iaa 6 mm Max speed MEI TOLLERE MERE 5500 spm MersIOR Boote tet eei e bu eet E etaed 5500 spm iMi ect 5000 spm SUBES 5944 07 3D etie eet e e etm e tien d EA etn 3500 spm Power connection Operating Voltage rede odes 230 V 10 96 50 60 Hz single phase WAX INOUE MERE UAR RETRO REANO A PRU AREE AM 400 VA FUSES fairs ente ome a ern Peer m regu ga 1x 16 A inert Noise data Noise emission level at workplace with a sewing speed of 4800 Spm Lj lt 82 dB A Noise measurement in accordance with DIN 45 635 48 A 1 ISO 11204 ISO 3744 ISO Net weight of sewing bhead eene nennen approx 40 kg Gross weight of sewing bead e eneeenmeneeennnnnn approx 48 kg Subject to technical alterations a Ki 2 5 dB 10 PFAFF Specification 3 02 Versions and subclasses Work aids SubGlass 2900 3 2 sits rette nerd Subclass 909 saiid nasienia ta Subclass 2104 S bclass 9117s nive edes AE for sewing light materials areecht for sewing medium ma
10. its operation are to be adhered to O When exchanging sewing tools e g needle roller presser needle plate and bobbin when threading the machine when leaving the machine unattended and during mainte nance work the machine is to be separated from the power supply by switching off the On Off switch or by removing the plug from the mains Everyday maintenance work is only to be carried out by appropriately trained personnel Repairs and special maintenance work may only be carried out by qualified service staff or appropriately trained personnel O Work on electrical equipment may only be carried out by appropriately trained personnel O Work is not permitted on parts and equipment which are connected to the power supply The only exceptions to this rule are found in the regulations EN 50110 O Modifications and alterations to the machine may only be carried out under observance of all the relevant safety regulations O Only spare parts which have been approved by us are to be used for repairs We express ly point out that any replacement parts or accessories which are not supplied by us have not been tested and approved by us The installation and or use of any such products can lead to negative changes in the structural characteristics of the machine We are not liable for any damage which may be caused by non original parts P FA F E Industrial Safety 1 03 Safety symbols Danger Points to be observed
11. safety of the machine not wear loose fitting clothing or jewelery such as chains or rings also ensure that only authorized persons have access to the potentially dangerous area around the machine always immediately report to the person responsible any changes in the machine which may limit its safety Specialist personnel Specialist personnel are persons with a specialist education in the fields of electrics electro nics and mechanics They are responsible for the lubrication maintenance repair and adjust ment of the machine The specialist personnel is obliged to observe the following points and must always observe the Notes on Safety in the Instruction Manual switch off the On Off switch before carrying out adjustments or repairs and ensure that it cannot be switched on again unintentionally wait until the luminous diode on the control box is no longer blinking or on before begin ning adjustment or repair work never work on parts which are still connected to the power supply Exceptions are explai ned in the regulations EN 50110 replace the protective coverings and close the electrical control box afer all repairs or maintenance work P FA F E Industrial Safety 1 06 Danger warnings A working area of 1 m must be kept free both in front of and behind the machi ne so that easy access is possible at all times Never put your hands or fingers in the sewing area during sewing Danger of inj
12. 0 N 2201 009 69v 100 906 Jequunu Japo do ajqe GSL LOOv 906 1noino doi ag 2701 Ne Pd Jemelq ool 06 868 800 08 906 uonisod pues Mounting the table top with drive system MD 4 58 220 CE 981 ER 11 02 Mounting the table top 0901 071 91 265 438 95 Vers 24 03 10 34 Mounting the table top Mounting the table top with PicoDrive and control unit P41 PD2 11 03 do a qe1 episispuA AA EI Sly D e junjouuoopeeds e 7dd Lv d Xogjouuo PA B BL 8 69t 1007 906 Jequunu Japo do ejqej Bi 36 03 GGL LOOv 906 1noino do age e c S a I P JeMeJq a e c I O 3 FO NO ic gt S 968 900 09 906 ee gr uonisod pues 0901 wo CH Oo Do Ya LO e g 52 35 Industrial I PFAFF Block diagram 12 Block diagram 12 01 PFAFF 581 583 with MD 4 58 220 CE FK FSL 2 2 581 583 Control panel C 200 1 0 Speedcontrolunit D ON I Control unit MD 4 58 220 CE power switch ins plug 36 e P FA F F Industria Block diagram 12 02 PFAFF 581 583 with PicoDrive and control unit P41 PD2
13. B 220CE eene 32 Mounting the table top eee EENS 33 able ele ET 33 Mounting the table top with drive system MD 4 58 220 CE ssssssee Re 34 Mounting the table top with PicoDrive and control unit P41 Pi 35 Block diagram cr crc ee 36 PFAFF 581 583 with MD 4 58 220 CE rareta r ri eee 36 PFAFF 581 583 with PicoDrive and control unit P41 PD2 ssssss e 37 VV laten EE 38 PFAFF Safety 1 01 1 02 Safety Directives This machine is constructed in accordance with the European regulations contained in the conformity and manufacturer s declarations In addition to this Instruction Manual also observe all generally accepted statutory and other regulations and legal requirements and all valid environmental protection regulations The regionally valid regulations of the social insurance society for occupational accidents or other supervisory organizations are to be strictly adhered to General notes on safety O This machine may only be operated by adequately trained operators and only after having completely read and understood the Instruction Manual O All Notes on Safety and Instruction Manuals of the motor manufacturer are to be read be fore operating the machine The danger and safety instructions on the machine itself are to be followed This machine may only be used for the purpose for which it is intended and may not be operated without its safety devices All safety regulations relevant to
14. Mounting thie spoolTiolders ien e aree ted i heb dp 21 Connecting the plug in connections and earth cables iissssessesririinrisrerererrrrrrrrrrnn 21 COMMISSIONING ANE MACHINE sos atte ere tuf te ee rre dede por erret 22 Switching the machine on off ooooocccooooccccoconcccnncooonnnnnnnonnnonnnononnnonnnnono nono eene rennen nennen 22 Basic position of the machine drive unit eene eene 23 On machines with PicoDrive and control unit P41 BDT 23 Withsdrive Systerm MDB 4 58 220 CE emisit des ste eta eem its betta eq cd 23 Mount and connect approach barrier sssssssssssssssseeeeeeeeeem errem nnne 24 Ghiecking the start imhbitor TUNGO s sons Cr o aet Cer e eng dtt des 24 PreparatiOr EE 25 Inserting the needle eene em eI ere nnne n nennen rn enne e nnn nnn nnne 25 Winding the bobbin thread adjusting the thread tension 26 Removing Inserting the bobbin Case nennen 27 Inserting the bobbin case Adjusting the bobbin thread tension 27 Threading the needle thread Adjusting the needle thread tension 28 Gare and maintenarice eere eie ee ida 29 Servicing and maintenance intervals sss nne 29 Cleaning the machine terrre meter E retreat PER a Pata inani ed NENNEN 29 TOPPING up the Oil tanks o o te PR retener te et red deua 30 Parameter Settings vtto teat e Re pete iod ue etin ear re t aed o e dle e id 31 Parameter list for PicoDrive with control unit P41 PD 31 Parameter list for drive system MID A D
15. PFAFF 581 583 INSTRUCTION MANUAL This instruction manual applies to machines from the following serial numbers onwards 2771 790 296 12 19 139 002 Betriebsanleitung engl 04 11 This Instruction Manual is valid for all models and subclasses listed in the chapter Specifications The adjustment manual for the machines can be downloaded free of charge from the internet address L www pfaff industrial com pfaff de service downloads As an alternative to the internet download the adjustment manual can also be ordered in book form under part no 296 12 19 140 002 The reprinting copying or translation of PFAFF Instruction Manuals whether in whole or in part is only permitted with our previous authorization and with written reference to the source PFAFF Industriesysteme und Maschinen AG Hans GeigerStr 12 IG Nord D 67661 Kaiserslautern 1 01 1 02 1 03 1 04 1 05 1 05 01 1 05 02 1 06 3 01 3 02 5 01 5 02 5 03 5 04 7 01 7 02 7 03 7 04 7 05 7 06 8 8 01 8 01 01 8 01 02 8 01 03 COMENTS eege Page Safety ii A A E E S 5 BI EE IE 5 General NOTES TEE 5 Satety symibols 3 e Dr pt e i et Pl ea tu E PO HE M o TUI 6 lmportant points fOr these EE 6 Op erating and specialiSt personne lass ue dern rede n at e bes perm Weber at nons 7 eu Bel H Specialist DETSOMMES EE 7 Danger Watrnlhdss EE 8 PTOPer US imron E 9 lee el EE 10 PEARE 58TA ler E 10 Versions and eubclasses eee trennen A 11
16. Unterklasse 900 11 330 166 15 2x TAN 407 01 e 91 700 249 15 QP 95 721 193 91 B 11 174 089 15 39 Europdische Union Wachstum durch Innovation EFRE PFAFF PFAFF Industriesysteme und Maschinen AG Hans GeigerStr 12 IG Nord D 67661 Kaiserslautern Phone 449 6301 3205 0 Fax 49 6301 3205 1386 E mail info pfaff industrial com Hotlines Technical service 49 175 2243 101 Application consultance 49 175 2243 102 Spare parts hotline 49 175 2243 103 Printed in Germany PFAFF Industriesysteme und Maschinen AG 2009 PFAFF is the exclusive trademark of VSM Group AB PFAFF Industriesysteme und Maschinen AG is an authorized licensee of the PFAFF trademark
17. ected machine class 0 101 62 61 Cutting speed 1 50 500 220 81 Needle position 6 start cutting signal 2 0 360 40 84 Needle position 5 end cutting signal 1 0 360 90 85 Needle position 9 start thread tension 0 360 120 release start thread catcher 87 Tension release after thread lever position at t d c O 1500ms 20ms 179 Needle position 2 take up lever raised 0 359 83 181 Needle position 1 needle lowered 192 off O 255 250 210 Switch on angle for thread trapper O 359 20 211 Switch off angle for thread trapper 0 359 90 236 Machine version 0 4 2 2 581 583 A See Chapter 3 Specifications Adjustment see Chapter 8 05 Basic position of the machine drive unit 32 PFAF Fu Mounting the table top 11 Mounting the table top 11 01 Table top cutout B B 3 3 S 4 S S z Oro vec S08 0 rees ai Xoo i 8 e ES n SS co VAS J S Se i 47 E op A Bai a 906 4001 155 Vers 24 03 10 PFAFF GLC 082 091 do ejqei episiepur EI 1S G96L NIG 0x8 XE suuesui peweJoS k 2 De I 4 GUL o P FA F F Industrial j90 0cc 86e dlI N Xoqjo1u
18. erator and alter if necessary Select parameter 802 by pressing the corresponding keys Check whether the value is set at 0 no reduction ratio and alter if necessary By pressing the corresponding key select parameter 700 Sew a stitch by operating the pedal Turn the balance wheel in the sewing direction until the descending needle is level with the top edge of the needle plate Conclude the adjustment of the sewing motor by pressing the scroll key With drive system MD 4 58 220 CE Press and hold button and switch on machine Parameter 176 is displayed Call up parameter 181 Call up input level Sew a stitch with the pedal function Turn the handwheel in rotational direction until the needle point approaching from above is on the upper edge of the needle plate Confirm entry Call up parameter 192 Call up input level Press button D to turn function off Press button S to exit input PFAFF 23 Installation and commissioning 8 06 Mount and connect approach barrier Fig 8 09 For machines delivered without table plate 1 included in the accessories must be mounted underneath the table top in such a way that the switching plate 2 is flush with plate 1 when the sewing head is tilted upright Loosen screws 3 and align carrier 4 in such a way that switching p
19. he arrow PFAFF 27 Preparation 9 05 Threading the needle thread Adjusting the needle thread tension Fig 9 05 Switch off the machine Danger of injury due to unintentional starting of the machine Thread the machine as shown in Fig 9 05 O Adjust the needle thread tension by turning disk 1 28 PFAFF Care and maintenance 10 Care and maintenance 10 01 Servicing and maintenance intervals Clean the hook compartment Daily several times if in continuous use Clean the entire machine once a week Check oil level once a month single shift operation If the machine is operated more than this shorter inter T These maintenance intervals are calculated for the average running time of a vals are recommended 10 02 Cleaning the machine The cleaning cycle required for the machine depends on following factors O Single or several shift operation O Amount of dust resulting from the workpiece It is therefore only possible to stipulate the best possible cleaning instructions for each indi vidual case For all cleaning work the machine must be disconnected from the mains by switching off the on off switch or by removing the mains plug Danger of injury if the machine suddenly starts up The following tasks are recommended dur AS ing single shift operation to avoid operation al errors O Tilt machine backwards
20. hinges 1 with two screws each in the relevant bore holes on the base plate O Insert the sewing head with hinges 1 into the rear rubber pads Attach machine cover 1 with screws 2 20 PFAFF Installation and commissioning 8 01 06 Mounting the spool holder Mount the spool holder as shown in Fig 8 08 O Insert the spool holder into the hole in the table top and fasten it with the nuts enclosed Fig 8 06 8 02 Connecting the plug in connections and earth cables m SES y Ly emm i ka w lf 5 Connect all plug connections as described in the operations manual of the drive Fig 8 07 O The following ground cables must be attached in order to discharge static electricity O Attach ground cables for machine main switch control unit and motor to ground point 1 PFAFF 21 Installation and commissioning 8 03 Commissioning the machine Check machine and in particular electric lines for damage before first commissioning O Remove pin 1 of the oil reservoir 2 1 Fig 8 08 e Q The pin serves only to protect EN the machine from damage e A during transport and must not be used when sewing O Clean the machine thoroughly and oil it see chapter 10 Care and maintenance Y 5 G 0
21. late 2 is free when the sewing head is on its side and pressed when the sewing head is upright Connect connectors of the approach barrier on contacts 5 red blue and 6 grey pink 8 07 Checking the start inhibitor function O Switch the machine on at the main switch and tilt back the sewing head The error message Er 0 16 on MD 4 58 220 CE or Error 9 on PicoDrive P41 PD2 must appear on the control panel O l the message does not appear check the setting of safety switch 2 O After the sewing head has been returned to the upright position the machine is ready for operation again 24 PFAFF Preparation 9 Preparation All regulations and instructions in this Instruction Manual are to be observed Special attention is to be paid to the safety regulations All preparation work is only to be carried out by appropriately trained personnel Before all preparation work the machine is to be separated from the electricity supply by removing the plug from the mains or switching off the On Off switch 9 01 Inserting the needle tional starting of the machine Only use needles from the sy stem intended for the machine see Chapter 3 Specifications Switch off the machine Danger of injury due to uninten Raise needle bar Loosen screw 1 and insert needle 2 until you feel it stop O The long needle groove must be aligned in the direction of the machine head O Tighten screw 1
22. min B C 30 300 180 607 Speed max B C 300 6000 A 609 Cutting speed 1 B C 60 300 220 668 Thread wiper thread blower B C 0 1 0 120n 0 off 7 700 Needle position O B C 0 255 SZ needle reference position 702 Needle position 1 needle lowered B C O 255 79 703 Needle position 2 take up lever raised B C 0 255 222 705 Needle position 5 end cutting signal 1 B C 0 255 175 706 Needle position 5 start cutting signal 2 B C 0 255 135 707 Needle position 9 start thread tension B C 0 255 190 release start thread catcher 797 Hardwaretest OFF ON B C OFF 799 Selected machine class 1 3 1 8 800 Rotating direction of the motor 0 1 1 802 Main drive reduction ratio 0 1 0 O 1 1 1 variable 9 985 Switch on angle for thread trapper B C 0 255 67 986 Switch off angle for thread trapper B C 0 255 206 989 Thread trapper at beginning of seam B C 0 2 0 0 2 no 1 yes 2 Thread clamp with sewing foot lift 4 See Chapter 3 Specifications i Adjustment see Chapter 8 05 Basic position of the machine drive unit P FA F F VE 3 1 Care and maintenance 10 04 02 Parameter list for drive system MD 4 58 220 CE o D il c c o Oo o o 5 E E 4 E Is E 3 Ed o oO o a e Re o 1 Speed max 50 9999 A 4 Speed for start backtackl 50 8000 1500 5 Speed for end backtack 50 8000 1500 46 Rotating direction of the motor CW CCW CW 47 Sel
23. orage If the machine is not in use it can be stored as it is for a period of up to six months but It should be protected against dust and moisture If the machine is stored for longer periods the individual parts especially the surfaces of moving parts must be protected against corrosion e g by a film of oil PFAFF 13 Explanation of symbols 6 Explanation of symbols In this instruction manual work to be carried out or important information is accentuated by symbols These symbols have the following meanings Note information AS Cleaning care Lubrication Maintenance repairs adjustment service work y A only to be carried out by technical staff 14 PFAFF Controls 7 Controls 7 01 On off switch The power supply to the machine is switched on or off by turning switch 1 Fig 7 01 7 02 Pedal With the on off switch on 0 Machine stop 0 1 1 Sew 1 Raise presser foot for machines with 910 2 Trim thread for machines with 900 Fig 7 02 PFAFF 15 Controls 7 03 Raising the presser foot S J codi l NE a x H C AA UR mI pi E p Fig 7 03 lt uuu Fig 7 03a 7 04 Feed regulator disk Reverse feed lever
24. terials for sewing medium heavy materials EP thread trimmer eet Denis Le etus ee eg after dades Thread trapper Fou Rr CUP RUE E automatic foot lift PEE automatic back tacking mechanism PFAFF 11 Disposal of Machine 4 Disposal of Machine O Proper disposal of the machine is the responsibility of the customer O The materials used for the machine are steel aluminium brass and various plastic materials The electrical equipment comprises plastic materials and copper The machine is to be disposed of according to the locally valid pollution control regula ti ons if necessary a specialist ist to be commissioned Care must be taken that parts soiled with lubricants are disposed of separately according to the locally valid pollution control regulations 1 2 PFAF Fo Transportation packing and storage 5 01 5 02 5 03 5 04 Transportation packing and storage Transportation to customer s premises The machines are delivered completely packed Transportation inside the customer s premises The manufacturer cannot be made liable for transportation inside the customer s premises nor to other operating locations It must be ensured that the machines are only transported in an upright position Disposal of packing materials The packing materials of this machine comprise paper cardboard and VCE fibre Proper dis posal of the packing material is the responsibility of the customer St
25. ury by the needle While setting or adjusting the machine do not leave any objects on the table nor in the needle plate area Objects may be trapped or flung out of the machine Do not run the machine without finger guard 1 Danger of injury by up and down movement of needle Do not run the machine without take up lever guard 2 Danger of injury by moving take up lever Do not operate without start inhibitor 3 Danger of injury if the machine is started accidentally Do not operate the machine without machine cover 4 Danger of injury from moving parts Do not operate the machine without tilt lock 5 Danger of crushing between sewing head and table o P FA F F Industrial Proper use Proper use The PFAFF 581 is an single needle ultra high speed seamer with compound feed The PFAFF 583 is an single needle ultra high speed seamer with drop feed These machines are used in the industry for sewing lockstitch seams Any and all uses of this machine which have not been approved of by the held liable for any damage caused by the inappropriate use of the machine The appropriate use of the machine includes the observance of all operational adjustment maintenance and repair measures required by the manufacturer manufacturer are considered to be inappropriate The manufacturer cannot be PFAFF Specification 3 3 01 Specifications 4
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