Pfaff 1183 Sewing Machine User Manual
Contents
1. 12 03 Block diagram PFAFF 1180 with control unit MD 4 95 220 CE 1180 EN FK FSL C 200 2 2 6 c ABCD 5 t 3 PIRA PE nan f s S2 NJ MMU B Q S1 2 X 20 Drive Speedcontrolunit FK Thread trapper FSL Thread tension release 910 Automatic presser foot lift power switch 900 Thread trimmer 911 Backtacking device Stopp Start inhibitor Mains plug 38 PFAFF Wearing parts 13 Wearing parts This is a list of the most important wearing parts A detailed parts list for the complete machine is included with the accessories In case of loss the parts list can be downloaded from the internet address www pfaff industrial com pfaff de service downloads As an alternative to the internet download the parts lists can also be ordered in book form under part no 296 12 19 201 Subclass 731 11 330 E 7 N 91 264 154 25 2x 11 108 174 25 11 330 085 15 System 134 System 134 35 731 PFAFF 1181 1183 A B PFAFF 1181 1183 C 91 262 250 91 91 264 383 91 91 262 376 91 99 137 190 05 3x 99 137 187 15 2x 99 137 188 15 99 137 186 05 99 137 415 05 4x iud rene qM 99 137 192 05 99 137 192 05 99 137 194 05 88219318 H 99 137 194 05 99 137 191 05 99 137 193 05 99 137 193 05 91 262 437 05 91 262 437 05 PFAFF 392. Wearing parts PFAFF 1181 G 1183 G 91 265 262 91 91 265 wa 11 174 912 15 2x 91 174 507 05 d 91 140 945 05 o 91 175 785 05 91 265 227 05 3x a 91 265 227 05 3x 91 174 703 91 91 174 956 45 91 174 did 91 175 690 05 91 019 929 05 Y 91 000 250 15 amp 91 000 390 05 8 91 002 134 05 91 174 480 05 Subclass 731 1 731 01 8 11 A 91 069 595 04 002 731 01 8 11 B 91 169 395 04 002 731 01 8 11 B 4 0 70 mm 91 069 595 04 002 Subclass 900 24 11 108 087 15 91 264 240 05 91 264 235 15 w N E S gt Es 91 264 338 91 A ES D Q 11 108 084 15 2x 91 108 222 15 40 PFAFF Wearing parts Eon 99 137 151 45 Va Ge 91 171 049 05 LO ds wb 91 171 042 05 EJ 95 77 464 25 40 91 700 996 15 PFAFF 41 Designed Gerr Europdische Union Wachstum durch Innovation EFRE PFAFF PFAFF Industriesysteme und Maschinen AG Hans GeigerStr 12 IG Nord D 67661 Kaiserslautern Phone 449 6301 3205 0 Fax 49 6301 3205 1386 E mail info pfaff industrial com Hotlines Technical service 49 175 2243 101 Application consultance 49 175 2243 102 Spare parts hotline 49 175 2243 103 Printed in Germany PFAFF Industriesysteme und Maschinen AG 2009 PFAFF is the exclusive trademark of VSM Group AB PFAFF I
3. Feed regulator disk Reverse feed lever The stitch length can be set by simulta neously applying pressure to disk 1 and turning it to the desired setting For reverse sewing press lever 2 O By pressing the knee lever 1 in the direction of the arrow the presser foot is raised PFAFF 17 Controls 7 07 7 08 Edge trimmer 731 01 Do not touch the running mo tor Danger of injury O By pressing or raising key 1 the edge trimmer is switched on or off Control panel The description can be found in the separate instruction manual for the motor 18 PFAFF Installation and commissioning 8 01 8 01 01 Installation and commissioning A The machine must only be mounted and commissioned by qualified personnel All relevant safety regulations are to be observed If the machine is delivered without a table it must be ensured that the frame and the table top which you intend to use can hold the weight of the machine and the motor It must be ensured that the supporting structure is sufficiently sturdy including during all sewing operations Installation The site where the machine is installed must be provided with suitable connections for the electric current see Chapter 3 Specifications It must also be ensured that the standing surface of the machine site is firm and horizontal and that sufficient lighting is provided The meth
4. Installation and commissioning 8 05 03 Ls O m s gt y B ej ej S O e Z JO AE 2 SO 1 Dale O By pressing the corresponding key select parameter 700 Sew a stitch by operating the pedal O Turn the balance wheel in the sewing direction until the descending needle is level with the top edge of the needle plate Conclude the adjustment of the sewing motor by pressing the scroll key On machines with control unit MD 4 95 220 CE Press and hold button and switch on machine Parameter 47 is displayed Call up input level Set Code 62 from the machine manufacturer Confirm entry and switch off machine Press and hold button and switch on machine Parameter 208 is displayed Call up parameter 236 Confirm entry Set value from the machine typ 0 PFAFF 1183 1 PFAFF 1181 Confirm entry and switch off machine Press and hold button and switch on machine Parameter 176 is displayed Call up parameter 192 Press button D to turn function on Call up parameter 181 Call up input level Sew a stitch with the pedal function Turn the handwheel in rotational direction until the needle point approaching from above is on the upper edge of the needle plate Confirm entry Call up parameter 192 O Press button D to turn function off O Press butto
5. Proper USO iv 01401 a iidem paved AE isse dieto dd ined 9 3 Sp cifications o onte Sont a e een bete c na 10 3 01 PEAEESTISTCBEABESTIS S e EE re eie ett erred en ev Cote De EO RES 10 3 02 Xersions and subelasses x ete RU abe NP rtt See Pe edge d 11 4 Disposal of Machine iii 12 5 Transportation packing and storage 13 5 01 Transportation to customer s premises c0 0000002022 1111 2212111111111 TT ket 13 5 02 Transportation inside the customer s premises eee 13 5 03 Disposal of PACKING mat rnalS srt a cal dto 13 5 04 Nile xe tM DT 13 6 Explanation of symbols uns 14 7 Control 4e eerte A e e DA na 82 15 7 01 On OTf SWItChi zii e eeu Dee Iu hats 15 7 02 Keys on the machine head only for machines with 911 1111122 1x xe 15 7 03 Pedal ctetuer eise eem aat tree es eene n dn c ete ee ent 16 7 04 Lever for lifting the presser foot 16 7 05 Feed regulator disk Reverse feed lever 17 7 06 A oeste Eh tese t erede M eee onsec E LA tor es 17 7 07 Edge A me c c 18 7 08 Cotntrol panel o etu ette e ebbe e E Ets 18 8 Installation and commissioning 11 2222112111111 ene EEEE EEE EEEE EnEn kg 19 8 01 Installation zi este eet Ue nee edie e tete e tib Medea 19 8 01 01 Adjusting ilie table top helglit uec mta Fett Hen e t P Popes e tuts 19 8 01 02 Adjusting the V belt TOP DI sree Bice ee testor et aia 20 8 01 03 Mounting the upper V belt guard see 20 8 01 04 Mountin
6. are used in the industry for sewing lockstitch seams Any and all uses of this machine which have not been approved of by the manufacturer are considered to be inappropriate The manufacturer cannot be N held liable for any damage caused by the inappropriate use of the machine The appropriate use of the machine includes the observance of all operational adjustment maintenance and repair measures required by the manufacturer PFAFF Specifications 3 3 01 Specifications 4 PFAFF 1181 PFAFF 1183 MEI ea De ue Ar NOn T D mM M M E 301 lockstitch Needle system 134 or 134 KK on subclass 731 01 Melle ic PERMET 60 70 A LC 80 100 ETIEN A te ted a chad nt Aah c c Mese 110 120 Effective balance wheel diameter eene nenne 65 mm Fabrie cleatanee des e t e Pe tn ete ae a etd un 9 13 mm Clear workspace WIGEN deest endet sapete edo us D et ute em Pad get eade a Ps 260 mm Clear workspace height iii 125 mm Bed plate dirfemnsiorsz stesse t meae tn ru eo Pad 476 x 177 mm Sewing head dimensions l 21p19 1n8 Ea e e M MM na A na ah approx 550 mm WIG s eon A Ens reote teet pH a approx 180 mm H lght abovertable s scd rt PS ae NA ain Haw et approx 300 mm Max stitch length MeESIOD NM O ons Lab dea veo at dil aac db bes l stu shin aatds test na Lee pondre 3 0 mm A ce PE 4 5 mm Version EN LED 6 0 mm Max speed PFAFF 1181 1183 Version ad Bits 5500 spm Subelass sz91 0125 o Men n Ot Ev
7. needle bar Loosen screw 1 and insert needle 3 until you feel it stop The long needle groove must be aligned in the direction of the machine head O Tighten screw 1 PFAFF 27 Preparation 9 02 Winding the bobbin thread adjusting the thread tension Fig 9 02 Place an empty bobbin 1 onto bobbin shaft 2 O Thread the bobbin in accordance with Fig 9 02 and wind it anti clockwise around bobbin 1 a few times Switch on the bobbin winder while at the same time pressing bobbin winder spindle 2 and lever 3 The bobbin fills up during sewing If the machine is only being used to wind the bobbin without sewing a bobbin case must be inserted in the hook Danger of damage to the hook The tension of the thread on bobbin 1 can be adjusted with knurled screw 4 The bobbin winder stops automatically when bobbin 1 is full Remove the filled bobbin 1 and cut the thread on knife 5 If the thread is wound unevenly loosen nut 6 and turn thread guide 7 accordin gly Retighten nut 6 after the adjustment 28 PFAFF Preparation Switch off the machine Danger of injury due to uninten tional starting of the machine Removing the bobbin case O Tilt back the machine 9 03 Removing Inserting the bobbin case Raise latch 1 and remove bobbin case 2 Inserting the bobbin case Press bobbin case 2 until you feel it snap into the bobbin case ba
8. CE o D i c c o 2 S o 5 E e 2 E S 3 E D o a e u 2 1 Speed max 50 9999 A 4 Speed for start backtackl 50 8000 1500 5 Speed for end backtack 50 8000 1500 40 Thread wiper ON OFF ON 46 Rotating direction of the motor CW CCW CW 47 Selected machine class 0 101 62 61 Cutting speed 1 50 500 220 81 Needle position 6 start cutting signal 2 0 360 40 84 Needle position 5 end cutting signal 1 0 360 90 85 Needle position 9 start thread tension 0 360 120 release start thread catcher 87 Tension release after thread lever position at t d c 0 1500ms 20ms 179 Needle position 2 take up lever raised 0 359 83 181 Needle position 1 needle lowered 192 off 0 255 250 210 Switch on angle for thread trapper 0 359 20 211 Switch off angle for thread trapper 0 359 90 236 Machine version 2 0 021183 1 1181 ia Further parameters see manual of the respective drive 34 PFAFF Table top cutout Table top cutout 11 Le c s S Do Naan IST e vid Be e get N i a 1 X ass asile ez Vos I rat f 4 H A a co i o ui i 4 Y o S AR un 8 i o gt Nava
9. PFAFF 1181 1183 INSTRUCTION MANUAL This instruction manual applies to machines from the following serial numbers onwards 4 6500122 296 12 19 201 002 Betriebsanleitung engl 01 12 This Instruction Manual is valid for all models and subclasses listed in the chapter Specifications The adjustment manual for the machines can be downloaded free of charge from the internet address www pfaff industrial com pfaff de service downloads As an alternative to the internet download the adjustment manual can also be ordered in book form under part no 296 12 19 202 002 The reprinting copying or translation of PFAFF Instruction Manuals whether in whole or in part is only permitted with our previous authorization and with written reference to the source PFAFF Industriesysteme und Maschinen AG Hans GeigerStr 12 IG Nord D 67661 Kaiserslautern CONTENTS eee a tac cs da ad A a se ee Ge Page 1 Safety condotte sone eatin demi ER ee 5 1 01 DIE dou Mite ni tales eee hile MI LA o id ea DIM AN c h gan 5 1 02 Geheralinotes on Saito ll A aaa eo vu en e emery cs 5 1 03 O A e a etr oet ops h 6 1 04 Important points for the user sise 6 1 05 Operating and specialist personnel 2 pe te tc e dat ee a Pe cL ER ue egets 7 1 05 01 Operating personnels esee ror ole he m Ee ptor deno Me ein 7 1 05 02 Sp claliSt personnels tette ee erige ve cote ey es OM v not dev ada levee Y Ree eae 7 1 06 Danger warnings stet aba 8 2
10. ct parameter 800 selecting the sewing direction By pressing the corresponding key select the value for the parameter at 0 By pressing the corresponding key select parameter 700 Sew a stitch by operating the pedal Turn the balance wheel in the sewing direction until the descending needle is level with the top edge of the needle plate Then check the parameter values listed in the parameter list see Chapter 10 04 Parameter Settings and adjust them if necessary Conclude the adjustment of the sewing motor by pressing the TE Speed key On machines with PicoDrive and control unit P40 PD2 Switch on the machine Call up the parameter input by pressing the scroll key To switch the function keys to input LED in the TE key lights up press the TE key By pressing the corresponding keys select parameter 798 and service level C see Chapter Selecting the User Level in the separate Control Panel Instruction Manual Select parameter 799 by pressing the corresponding keys Check whether the value is set at 2 and alter if necessary Switch the machine off and then on again Select parameter 800 by pressing the corresponding keys Check whether the value is set at 0 balance wheel turns towards the operator and alter if necessary Select parameter 802 by pressing the corresponding keys Check whether the value is set at 0 no reduction ratio and alter if necessary 24 PFAFF
11. ed by symbols These symbols have the following meanings Note information S Cleaning care Lubrication Maintenance repairs adjustment service work V S HE only to be carried out by technical staff 14 PFAFF Controls 7 01 7 02 Controls On off switch Fig 7 01 The power supply to the machine is swit ched on or off by turning switch 1 The illustrated on off switch is fitted to machines with Eco or PicoDrive motors If other motors are used a different switch may be fitted Keys on the machine head only for machines with 911 As long as key 1 is pressed during sew ing the machine sews in reverse Keys 2 can be used for parameter set tings see motor instruction manual PFAFF 15 Controls 7 03 Pedal With the on off switch on O0 Machine stop 0 1 1 Sew 1 Raise presser foot for machines with 910 06 2 Trim thread for machines with 900 24 Fig 7 03 7 04 Lever for lifting the presser foot The presser foot is raised by turning amp lever 1 HUU Fig 7 04 e 16 PFAFF Controls 7 05 7 06 Fig 7 05 pd Knee lever N a Fig 7 06 n Lal
12. erti o ee eta Een dues yes snc pee dunes bet vines 4500 spm Sub amp elass GMA erai e pot et te teet e etae e ete ect e qund 3000 spm VEFSIGR CNE ET 3800 spm Needle Dar Stroke E ibi T0 bu 30 or 36 mm A Reit DE Ree aet dioe tM GA ead see motor specification plate Noise data Emission sound level at workplace at a speed of 4400 spm Ek 80 0 dB A Noise measurement in accordance with DIN 45 635 48 B 1 ISO 11204 ISO 3744 ISO 4871 Subject to technical alterations 3 800 s p m with 36 mm needle bar stroke K 250B 10 PFAFF Specifications 3 02 Versions and subclasses MESA AE E eM AA A EAE E for sewing light materials MetSIOFH Bes edet et os tet vete EE E EA for sewing medium materials Version INS sesso ret rep ir lai nu t for sewing medium heavy materials Work aids Subelassssz9 Se O A ee V tete edge trimmer 5 bclass 900 24 ren Im et td eve trm lae aen eee thread trimmer Subelass 909 iii testet a Vertreter deco m ede emt techo tds Thread trapper Subclass 910 06 5 dte ae dte e ee Rede eos Tes automatic foot lift Sula SM BA edge Heiden automatic back tacking mechanism PFAFF 11 Disposal of Machine 4 Disposal of Machine O Proper disposal of the machine is the responsibility of the customer The materials used for the machine are steel aluminium brass and various plastic materials The electrical equipment comprises plastic material
13. ff 1 thread monitor C 2 reverse counter 668 Thread wiper thread blower B C 0 1 0 120n 0 off 7 700 Needle position O B C 0 255 needle reference position 702 Needle position 1 needle lowered B C 0 255 90 90 703 Needle position 2 take up lever raised B C 0 255 236 236 705 Needle position 5 end cutting signal 1 B C 0 255 200 200 706 Needle position 5 start cutting signal 2 B C 0 255 136 136 707 Needle position 9 start thread tension B C 0 255 164 164 release start thread catcher 760 Multiplier for the fixed value 200 A B u iplier for the fixed value 200 B 0 250 5 stitch count C 797 Hardwaretest OFF ON B C OFF OFF 799 Selected machine class 1 3 1 2 8 800 Rotating direction of the motor 0 1 0 0 802 Main drive reduction ratio 0 1 0 O 1 1 1 variable 4 See Chapter 3 Specifications Adjustment see Chapter 8 05 Basic position of the machine drive unit P FA F Fus 33 Care and maintenance 10 05 02 N a a Lu oO o o 8 x a l S s 3 8 oal gle E o s 5 5 S9 gt gt o o o E 0 o oO oO Oo a O D ou o 0 9 985 Switch on angle for thread trapper B C 0 255 67 67 986 Switch off angle for thread trapper B C 0 255 206 206 989 Thread trapper at beginning of seam B C 0 2 0 0 1 yes 0 no Parameter list for control unit MD 4 95 220
14. g the lower V be guad cs o ecu E RE REOR 21 8 01 05 M nting the sp olholder eod co tons erae str d pta oes esr sr dead capte me PN 21 8 02 Connecting the plug in connections and earth cables cocccconccccococcccnccoccnocononononnnononcnnnonos 22 8 03 Commissioning the machine iii 23 PFAFF 3 Index 8 04 8 05 8 05 01 8 05 02 8 05 03 8 06 8 06 01 8 06 02 9 9 01 9 02 9 03 9 04 9 05 10 10 01 10 02 10 03 10 04 10 05 10 05 01 10 05 02 11 12 12 01 12 02 12 03 13 Meu ao Page Switchinig the Machine OM O x ine ettet ede tns p eir don Mh det ns res 23 Basic position of the machine drive unit iii 24 On machines with EcoDrive and control unit P40 ED c c2 2c 12 322 tre re 24 On machines with PicoDrive and control unit P40 PD2 ices n AET ESA 24 On machines with control unit MD 4 95 220 CE 2 L0 0222021111112 2111111122 1k nh v t 25 iccjamInsllelirelme EE 26 Mounting the start inhibitor sise 26 Checking the start inhibitor TUITCtIOnis coser ee tao eR hr ede e ree p Aas 26 Preparation usce ene derat lec e dete talc Db bein n ca ae 27 Inserting thiezneedle uiis ton td ftt e RESET ee Ll Et ere deeds 27 Winding the bobbin thread adjusting the thread tension 28 Removing Inserting the bobbin case ssssssssssssssssseemeeem eem 29 Inserting the bobbin case Adjusting the bobbin thread tension 29 Threading the needle thread Adjusting
15. he machine Further information can be obtained from your PFAFF agent PFAFF Industrial Safety 1 05 1 05 01 1 05 02 Operating and specialist personnel Operating personnel Operating personnel are persons responsible for the equipping operating and cleaning of the machine as well as for taking care of problems arising in the sewing area The operating personnel is required to observe the following points and must always observe the Notes on Safety in the Instruction Manual never use any working methods which could adversely affect the safety of the machine not wear loose fitting clothing or jewelery such as chains or rings also ensure that only authorized persons have access to the potentially dangerous area around the machine always immediately report to the person responsible any changes in the machine which may limit its safety Specialist personnel Specialist personnel are persons with a specialist education in the fields of electrics electro nics and mechanics They are responsible for the lubrication maintenance repair and adjust ment of the machine The specialist personnel is obliged to observe the following points and must always observe the Notes on Safety in the Instruction Manual switch off the On Off switch before carrying out adjustments or repairs and ensure that it cannot be switched on again unintentionally wait until the luminous diode on the control box is no longer bli
16. hered to General notes on safety O This machine may only be operated by adequately trained operators and only after having completely read and understood the Instruction Manual All Notes on Safety and Instruction Manuals of the motor manufacturer are to be read be fore operating the machine The danger and safety instructions on the machine itself are to be followed O This machine may only be used for the purpose for which it is intended and may not be operated without its safety devices All safety regulations relevant to its operation are to be adhered to O When exchanging sewing tools e g needle roller presser needle plate and bobbin when threading the machine when leaving the machine unattended and during mainte nance work the machine is to be separated from the power supply by switching off the On Off switch or by removing the plug from the mains Everyday maintenance work is only to be carried out by appropriately trained personnel Repairs and special maintenance work may only be carried out by qualified service staff or appropriately trained personnel O Work on electrical equipment may only be carried out by appropriately trained personnel Work is not permitted on parts and equipment which are connected to the power supply The only exceptions to this rule are found in the regulations EN 50110 O Modifications and alterations to the machine may only be carried out under observance of all the relevan
17. i 1 bt Y bs F 5 7 In 0E na 05 5 E0 9 6EE msg oc WAN a g o i y y 35 Industrial PFAFF Block diagram 12 12 01 3 X7 E Speedcontrolunit Block diagram Block diagram PFAFF 1180 with control unit P40 ED 1180 2 6 Q S3 2 52 910 s 2 HA oe Drive incremental transducer BDF S3 O 00 OO GQ 08 O OO Q 6600950065098 or software download D BA en Control unit P40 ED LS Light barrier FK Thread trapper FSL Thread tension release 910 Automatic presser foot lift 900 Thread trimmer 911 Backtacking device Stopp Start inhibitor Mains plug power switch 36 PFAFF Block diagram 12 02 Block diagram PFAFF 1180 with control unit P40 PD2 Speedcontrolunit 4 Control unit P40 PD2 LS Light barrier FK Thread trapper FSL Thread tension release 910 Automatic presser foot lift 900 Thread trimmer 911 Backtacking device Stopp Start inhibitor incremental transducer Mains plug BDF PICO TOP eel r G eel ole for software download power switch PFAFF 37 Block diagram
18. ion If the machine is operated more than this shorter inter vals are recommended Cleaning the machine The cleaning cycle required for the machine depends on following factors Single or several shift operation O Amount of dust resulting from the workpiece It is therefore only possible to stipulate the best possible cleaning instructions for each indi vidual case For all cleaning work the machine must be disconnected from the mains JN by switching off the on off switch or by removing the mains plug Danger of injury if the machine suddenly starts up To avoid breakdowns the following cleaning work is recommended for single shift ope ration Swing out the cover plate and tilt back the sewing head Clean the hook and hook compartment daily more often if in continuous opera tion Return the machine to its up right position using both hands AN Danger of injury by crushing between the edge of the machine and the table top Fig 10 01 PFAFF 31 Care and maintenance 10 03 Topping up the oil tank v Fig 10 Pise A 10 04 Oiling the edge trimmer 731 01 gt J LLL The oil reservoir must always have oil in it Whenever it is necessary to refill the re servoir tilt back the machine and let it rest on the sewi
19. liminated for integrated sewing motors O Align belt guard 1 in such a way that both the motor pulley and the V belt run freely O Tighten screws 2 A PFAFFmotor is shown in Fig 8 04 If another motor is E used carry out this step accor ding to the instructions in the motor instruction manual S N Fig 8 04 8 01 05 Mounting the spool holder Mount the spool holder as shown in Fig 8 05 Insert the spool holder into the hole in the table top and fasten it with the nuts enclosed Fig 8 05 PFAFF 21 Installation and commissioning 8 02 Connecting the plug in connections and earth cables mem Cl 2 28 w w Fi XN amp j Fig 8 06 O Connect all plug connections as described in the operations manual of the drive The following ground cables must be attached in order to discharge static electricity Attach ground cables for machine main switch control unit and motor to ground point 1 22 PFAFF Installation and commissioning 8 03 8 04 Commissioning the machine Check the machine especially the electri cal leads for any damage O Remove pin 1 of the oil reservoir 2 Fig 8 07 The pin serves only to protect the machine from damage during transport and must
20. n S to exit input PFAFF 25 Installation and commissioning 8 06 Start inhibitor 8 06 01 Mounting the start inhibitor O Set the machine into the table top O After loosening screws 2 set switch 1 so that it is activated when the sewing head is in an upright position In this position tighten screws 2 8 06 02 Checking the start inhibitor function Switch the machine on at the main switch and tilt back the sewing head The error message Er 0 16 on MD 4 95 220 CE or Error 9 on Eco or PicoDrive must appear on the control panel O l the message does not appear check the setting of safety switch 2 After the sewing head has been returned to the upright position the machine is ready for operation again 26 PFAFF Preparation 9 Preparation All regulations and instructions in this Instruction Manual are to be observed Special attention is to be paid to the safety regulations gt All preparation work is only to be carried out by appropriately trained personnel Before all preparation work the machine is to be separated from the electricity supply by removing the plug from the mains or switching off the On Off switch 9 01 Inserting the needle Only use needles from the sys tem intended for the machine see Chapter 3 Specifications Switch off the machine AN Danger of injury due to uninten tional starting of the machine Raise
21. ndustriesysteme und Maschinen AG is an authorized licensee of the PFAFF trademark
22. ng head support O Fill oil through hole 1 into the reservoir 2 up to the level of the front edge see ar row Use both hands to set the sew ing head upright Danger of crushing between the sewing head and the table top Only use oil with a mean vis cosity of 22 0 mmY s at 40 C and a density of 0 865 g cm at 15 C _ We recommend PFAFF sewing machine oil part no 280 1 120 144 Once a week pour oil on oil sponge 1 through hole 2 Lubricate the guides 3 and 4 once a week Only use oil with a mean vis cosity of 22 0 mmY s at 40 C and a density of 0 865 g cm at 15 C A We recommend ss PFAFF sewing machine oil 7 part no 280 1 120 144 32 PFAFF Care and maintenance 10 05 Parameter settings Parameter settings are described in the separate operations manual for the drive and may only be changed by qualifi ed technicians 10 05 01 Parameter list for control unit P40 ED and P40 PD2 N Q a Lu A o o o D c c u c a oO 21g B ol gle m 2 5 3 5 O gt gt S lg A 5 5 O IAQ D 0 0 1 105 Speed for start backtackl B C 300 2000 1200 1200 110 Speed for end backtack B C 300 2000 1200 1200 6 606 Speed min B C 30 300 180 180 607 Speed max B C 300 6000 A A 6 609 Cutting speed 1 B C 60 300 180 180 660 Bobbin thread control A B 0 2 0 0 o
23. nking or on before begin ning adjustment or repair work never work on parts which are still connected to the power supply Exceptions are explai ned in the regulations EN 50110 replace the protective coverings and close the electrical control box afer all repairs or maintenance work PFAFF Industrial Safety 1 06 Danger warnings A working area of 1 m must be kept free both in front of and behind the machi ne so that easy access is possible at all times Never put your hands or fingers in the sewing area during sewing Danger of injury by the needle While setting or adjusting the machine do not leave any objects on the table nor in the needle plate area Objects may be trapped or flung out of the machine Do not run the machine without take up lever guard 1 Danger of injury by moving take up lever Do not run the machine without finger guard 2 Danger of injury by up and down movement of needle Do not operate machines with integrated motor without start inhibitor 3 Danger of injury if the machine is started accidentally If an external motor is used do not operate the machine without the belt guards 4 and 5 Danger of injury by the drive belt PFAFF Industrial Proper use Proper use The PFAFF 1181 is an single needle ultra high speed seamer with compound feed The PFAFF 1183 is an single needle ultra high speed seamer with drop feed These machines
24. not be used when sewing O Clean the machine thoroughly and oil it see chapter 10 Care and maintenance Have skilled personnel check if the ma chine can be operated with the available mains voltage Do not operate the machine if there is any discrepancy The machine may only be connected to an earthed socket Have home position of the machine drive verifi ed by certifi ed technicians N before fi rst commissioning Have settings carried out my technicians where required see chapter 8 05 Switching the machine on off O Switch the machine on see Chapter 7 01 On off switch PFAFF 23 Installation and commissioning 8 05 8 05 01 8 05 02 Basic position of the machine drive unit On machines with EcoDrive and control unit P40 ED Switch on the machine Press the TE speed key twice to select the input mode Select parameter 798 by pressing the corresponding key and select service level C see Chapter Selecting the user level in the instruction manual for the control panel By pressing the corresponding key select the parameter 799 Selecting the machine class Check whether value 1 is set and correct it if necessary off the machine and switch it on again Then select service level C again as de If the parameter has to be altered operate the TE Speed key and then switch scribed above By pressing the corresponding key sele
25. od of packaging used requires that the table top be lowered for trans port The following is a description of how to adjust the height of the table top Adjusting the table top height Fig 8 01 EN ES y IT ee Loosen screws 1 and 2 and set the desired table top height O Tighten screws 1 well Adjust the position of the pedal so that you can operate it comfortably and tighten screw 2 PFAFF 19 Installation and commissioning 8 01 02 Adjusting the V belt tension O Jl This step is eliminated for integrated sewing motors O Loosen nuts 1 O Tighten the V belt with belt take up hanger 2 Tighten nuts 1 IA PFAFF motor is shown in Fig 8 02 If another motor is used carry out this step accor ding to the instructions in the motor instruction manual Fig 8 02 8 01 03 Mounting the upper V belt guard This step is eliminated for integrated sewing motors O Break out the belt guard case 1 at the points marked by the arrows Fasten belt guard 2 in holes 3 2 cm O Attach belt guard 4 to the machine case with screws 5 Fig 8 03 20 PFAFF Installation and commissioning 8 01 04 Mounting the lower V belt guard O A This step is e
26. s and copper The machine is to be disposed of according to the locally valid pollution control regula ti ons if necessary a specialist ist to be commissioned Care must be taken that parts soiled with lubricants are disposed of separately according to the locally valid pollution control regulations 12 PFAFF Transportation packing and storage 5 01 5 02 5 03 5 04 Transportation packing and storage Transportation to customer s premises The machines are delivered completely packed Transportation inside the customer s premises The manufacturer cannot be made liable for transportation inside the customer s premises nor to other operating locations It must be ensured that the machines are only transported in an upright position Disposal of packing materials The packing materials of this machine comprise paper cardboard and VCE fibre Proper dis posal of the packing material is the responsibility of the customer Storage If the machine is not in use it can be stored as it is for a period of up to six months but It should be protected against dust and moisture If the machine is stored for longer periods the individual parts especially the surfaces of moving parts must be protected against corrosion e g by a film of oil PFAFF 13 Explanation of symbols 6 Explanation of symbols In this instruction manual work to be carried out or important information is accentuat
27. se Return the machine to its up right position using both hands AN Danger of injury by crushing between the machine and the table top Fig 9 03 9 04 Inserting the bobbin case Adjusting the bobbin thread tension O Insert the bobbin into the bobbin case Pass the thread through the slot under the spring according to Fig 9 04 Pass the thread through the notch O Adjust the thread tension by turning screw 1 When the thread is pulled the Jl bobbin must rotate in the direc tion of the arrow Fig 9 04 PFAFF 29 Preparation 9 05 Threading the needle thread Adjusting the needle thread tension a lt lt oy lt Fig 9 05 se Switch off the machine Danger of injury due to unintentional starting of the machine O Thread the machine as shown in Fig 9 05 On machines with subclass 909 14 also guide the thread through thread trapper 2 O Adjust the needle thread tension by turning disk 1 30 PFAFF Care and maintenance 10 10 01 10 02 A Care and maintenance Servicing and maintenance intervals daily more often if in continuous operation Check oil level monthly Oil the trimmer 731 01 once a week more often if in continuous operation These maintenance intervals are calculated for the average running time of a PA single shift operat
28. t safety regulations O Only spare parts which have been approved by us are to be used for repairs We express ly point out that any replacement parts or accessories which are not supplied by us have not been tested and approved by us The installation and or use of any such products can lead to negative changes in the structural characteristics of the machine We are not liable for any damage which may be caused by non original parts PFAFF Industrial Safety 1 03 1 04 Safety symbols Danger AN Points to be observed Danger of injury for operating and specialist personnel Caution Do not operate without finger guard and safety devices Before threading changing bobbin and needle cleaning etc switch off main switch ete a aa Important points for the user O This Instruction Manual is an integral part of the machine and must be available to the operating personnel at all times The Instruction Manual must be read before operating the machine for the first time The operating and specialist personnel is to be instructed as to the safety equipment of the machine and regarding safe work methods O ltis the duty of the user to only operate the machine in perfect running order O itis the obligation of the user to ensure that none of the safety mechanisms are removed or deactivated O lt is the obligation of the user to ensure that only authorized persons operate and work on t
29. the needle thread tenslon 30 Care and maintenance uei et tds 31 Servicing and maintenance IntervalS eise re eee idea a 31 Cleaning tHE Machines sise ede G Maer bat abe dee remedio Cae de Carts t qe n 31 Topping up thie oll tank toco out o t e dt pute t te a RE e e ed 32 Oiling the edge trimmer 731 01 iii 32 Parameter Settnigss i esr ERR EE hia A eis peyote 33 Parameter list for control unit P40 ED and P40 PD2 1 2222211111125 eee 33 Parameter list for control unit MD 4 95 220 CE ie 34 Table t D CO n ore otc nte Pacte dt el anie petet de 35 Block MATAN tpe IBI Ira eg c ca RE 36 Block diagram PFAFF 1180 with control unit P40 ED ssssssssem e 36 Block diagram PFAFF 1180 with control unit P40 PD2 2 c1 37 Block diagram PFAFF 1180 with control unit MD 4 95 220 CE ssseee 38 Wearing parts de atat de C214 b L 1 uta rats 39 PFAFF Safety 1 01 1 02 Safety Directives This machine is constructed in accordance with the European regulations contained in the conformity and manufacturer s declarations In addition to this Instruction Manual also observe all generally accepted statutory and other regulations and legal requirements and all valid environmental protection regulations The regionally valid regulations of the social insurance society for occupational accidents or other supervisory organizations are to be strictly ad
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