Perlick DP32S Beverage Dispenser User Manual
Contents
1. Parts List Installing Casters Portable Models Only m Casters Attach four casters to the cabinet bottom rigid m Faucet Standard casters at the rear and swivel casters on the front m Faucet Head Assembly Use the supplied 1 4 20 x 3 4 hex head self m Spanner Wrench for Faucet tapping machine screws m Black Connector Hose 6 x 3 Placing the Cabinet m eo Air Hose ae Bag of Miscellaneous Parts Push the scala into oe mate ails PRA Plastic Waste Bottle necessary Important Proper air flow around the Portable Model Only Suggested Tools 2 Phillips Screwdriver Spanner Wrench included 10 Crescent Wrench 9 16 Allen Wrench 5 16 and 3 8 Hex Socket Power drill or driver Plumbing Portable Model No plumbing connections are required Condensate from the cooling coil is automatically evaporated Drain pan waste is accumulated in the plastic bottle installed inside the cabinet Underbar Model Features a floor drain with a 3 4 female pipe thread connection for disposal of both condensate and drip pan waste Remove bottom 1 NPS or side 3 4 drain plug attach male pipe to create external drain Electrical The cabinet must be connected to a separately fused power source see electrical specification plate and grounded in accordance with National and Local Electrical Codes Caution Do not attempt to operate the equipment on any other power sou2. Open shut off valve on air distributor located inside of the cabinet Important Be sure to close this valve when untapping keg Perlick CORPORATION Form No 22268 m Remove blue plug from regulator fitting Note Do not remove the carbonic washer Screw regulator onto gas cylinder valve Tighten with wrench until vertically straight Be sure that shut off valve black lever on regulator is in the OFF horizontal position m Place a screw clamp over end of red air line and push onto regulator tailpiece Tighten clamp with a screwdriver REGULATOR FITTING HAND co2 VALVE PRESSURE GAUGE co2 GAS 6 DRUM FITTING FOR RED AIR HOSE REGULATOR ADJUSTING SHUT OFF VALVE SCREW BLACK LEVER IN CLOSED POSITION Adjusting the CO2 Gas Flow m Turn regulator adjusting screw counterclockwise until it turns freely m Turn hand valve counterclockwise on CO2 cylinder to the fully open position m Turn regulator adjusting screw clockwise until desired pressure is reached approximately 12 15 lbs Tighten stop nut on adjusting screw m Open shut off valve on bottom of regulator Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Installation and Tapping Single Keg Beer Dispensers CO2 Leak Test Dilute a small amount of liquid dishwashing soap and rub the soapy mixture around each connectio
3. to handle high pressure gas Failure to heed this warning could result in personal injury or death Feddick Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice CORPORATION Form No Z2268 Draft Beer Information Single Keg Beer Dispensers Temperature One of the most common causes of dispensing At temperatures lower than 30 F beer will freeze problems is improper temperature Draft beer When beer freezes the alcohol in the beer may should be stored at a temperature between 32 and separate and cause the beer to be cloudy with an 38 At warmer temperatures beer will foam off taste HOW TEMPERATURE AFFECTS DRAFT BEER deal 28 30 32 34 36 38 40 42 44 E Draft beer is not pasteurized and must be kept cool at all times Refrigeration and Temperature Control Adjusting the temperature The Partymaster Dispenser is equipped with a The temperature control is inside the cabinet on heavy duty refrigeration system designed to the right hand side of the evaporator fan panel automatically maintain a storage temperature of assembly You will need a screwdriver to turn the 36 41 degrees F The control is factory set at 38 adjusting screw Make small adjustments until the degrees F desired temperature is achieved m Colder Temperatures Turn the adjusting screw clockwise to the right m Warmer Temperatures Turn t
4. A Yoke assembly standard TOig 32474 1 oes Wrench Miscellaneous Part No Description 157L2P ee Beer line connector gasket 57F2P eeeeeeseeeee COz tank washer 1392R sissccceeitneess Red air hose 529 ooo eeccceceseesteeees Beer hose 2928D 1 eee Twin gauge CO2 regulator Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice a aor Op ZAAR CORPORATION Form No Z2268 11 Wiring Diagram Single Keg Beer Dispensers EVAPORATOR FAN BLACK WHITE THERMOSTAT J A BLACK JUNCTION POINTS Ta w Q T CONDENSER FAN 5 r S D WHITE MPRE R lt BLACK o oe WHITE aes POWER CONNECTION GREEN RED NEMA 15P CORD ee OVERLOAD RELAY ne ie END VIEW aeee Fe E 8300 West Good Hope Road Milwaukee WI 53223 Phone 414 353 7060 Fax 414 353 7069 CORPORATION Toll Free 800 558 5592 E Mail Perlick Perlick com www Perlick com Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Form No 22268 12
5. INSTALLATION AND OPERATION INSTRUCTIONS SINGLE KEG BEER DISPENSER IMPORTANT INFORMATION A Warranty card is enclosed that must be filled out and mailed to the Perlick Corporation in order to reg ister the warranty If the card is not returned to Perlick the warranty period will begin from the date the equipment is shipped from the factory This manual has been prepared to assist you in the installation of your Single Keg Dispenser and to acquaint you with its operation and maintenance We dedicate considerable time to ensure that our products provide the highest level of customer satisfaction If service is required your dealer can provide you with a list of qualified service agents For your own protection never return merchandise for credit without our approval We thank you for selecting a Perlick product and assure you of our continuing interest in your satisfaction WARNING When lifting the full weight of the cabinet must be supported Lift from the cabinet base and not from the top Improper lifting can result in severe damage to the cabinet fea ick CORPORATION MODEL NOS DP32S DS32S LISTED EP Skein Compressor Warran Table of Contents PREPARING THE CABINET FOR USE SPeciiCatlOnS i cicscisctperteeccstaveeaveeiees List of Included Parts eeeeeee Tools Required PUMPING iiis aronui eisiaa Electrical an asiat MIF EATING e eea earannan S aana Installing Casters
6. SC Gallon sterilizer w slip coupling 848A33 33 oz liquid alkaline cleaner Cleaning the draft beer system will help to eliminate the build up of the following materials Bacteria Beer is an excellent food for bacteria none of which is harmful Proper conditions may begin the growth of bacteria in draft beer and on the beer faucet By regular cleaning we prevent this bacterial buildup and maintain the quality of the draft beer Greenish or yel lowish colored material on the faucet may indicate bacterial growth m Yeast All domestic draft beers contain a small amount of yeast which remains in the beer from the fermentation process When the temperature of draft beer exceeds 50 a process of secondary fermentation may take place The beer faucet may exhibit a white colored substance yeast build up if not cleaned on a regular basis No 887P Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Beer Stone All beer contains calcium which is present from the grains used in the brewing process it is an important natural material in draft systems in that as it oxidizes it coats the internal parts of the beer lines and equipment This thin coat of beer stone helps prevent the beer from picking up strong metallic or plastic flavors as it flows through the system The beer stone will continue to build if the system is not cleaned pro
7. ator assembly complete 66295 11 Top assembly 66230 32T 12 Temperature control 61271 13 Door assembly 66256 1 14 Magnetic door gasket 66237 4 15 Door sill 65500 1 16 Door handle C31409 1 16A Door handle bracket 65189 1 17 Swivel caster 57788 18 Waste bottle C24392 1 19 Waste bottle holder 65524 1 20 Drip pan assembly 65507 20A Drain insert 65510 1 21 Dispensing head draft arm complete w Faucet 63251 21A Faucet 408X Parts Not Shown on Drawing Wiring harness Power cord 65531 Top evaporator 65532 Top 65532 Liquid and Suction line assembly 65529 CORPORATION Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Form No 22268 10 Replacement Parts Single Keg Beer Dispensers For Single Valve Keg Coupler Series D Item Part No No Description Aindcecistscees 32499 eee Probe assembly ee F40184 0 Probe body s EE 31080 2P Ball C eecsessee 43641 1 eee Ball retainer Desaasssecs 31087 2P Probe washer Oi siin 31089 O Ring 3 per assembly ere 43061 eee Body Bu 23682 2P 4 Check valve S ee 157R2P eria Washer VO ieee 206B 1 2 Tailpiece a i 2026 as Coupling nut M2 iiai 31088 2P Bottom seal washer e 31084 1 oe Retaining screw L 43002A 0 Yoke assembly w lock i ko reper 43001
8. er Beer in glass appears hazy not clear CAUSES m Dirty glass Dirty faucet or beer line Frozen or nearly frozen beer Old beer Beer that has not been refrigerated for a long period of time Beer and CO2 Facts Keg No of No o No of No of Full Keg Size Gallons Oz Cases 120z Weight Servings Quarter 7 992 3 445 105 87 lbs Half 151 1 984 6 889 210 161 Ibs m Beer foam is 25 liquid beer and 75 CO2 gas Don t waste it m Most people prefer beer stored at 38 F m Beer lines and faucets require regular cleaning see cleaning instructions on page 7 m A fully charged 4 2 lb CO2 cylinder will dispense approximately 51 to 6 half barrels COz2 gas gives beer its sparkling effervescence It also gives beer its creamy head of foam Feriiele Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice CORPORATION Form No 22268 Replacement Parts Single Keg Beer Dispensers MODEL NOS DP32S amp DS32S Item Description Part s 1 Compressor for R134a 63778 2 Condenser fan motor 63807 3 Condenser fan motor bracket 65166 1 4 Condenser fan blade 63808 5 Side panel 66215 1SS 6 Front grille 66210 8SS 7 Condenser 65528 8 Evaporator fan blade 4 63461 9 Evaporator fan motor C15239A 10 Evapor
9. he adjusting screw counterclockwise to the left In normal operation the condensing unit will turn on and off depending on the cooling load required The condenser fan motor turns off and on with the condensing unit The evaporator fan motor runs continuously The fan motors are lifetime lubricated and will require no oiling NOTE Cabinet Temperatures lower than 34 will not allow for proper defrosting of the evaporator coil If defrosting is necessary turn the control knob to the OFF position until coil is defrosted NORMAL Q m m D D Felek CORPORATION Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Form No Z2268 Cleaning the Beer System Single Keg Beer Dispensers The entire beer system to include the faucet flexible beer line and tapping devices must be cleaned at regular intervals We recommend flushing the entire system with fresh water immediately after a keg has been emptied Once each month the system should be cleaned chemically It is recommended that you purchase Perlick s Pump Type Sterilizer as shown below It is equipped with an adapter that attaches directly to the faucet shank in lieu of the faucet It is also available with a slip coupling for those who choose to clean their faucets in place Part Nos Description 887P Gallon sterilizer w faucet coupling 887P
10. n If bubbles appear tighten connection Replacing CO2 Gas Cylinder m Turn CO2 hand valve clockwise until seated and close shut off valve on regulator m Unscrew regulator from cylinder fitting m Replace carbonic washer Part No 157F2P if needed and reattach regulator to filled cylinder m Turn CO2 hand valve counterclockwise until fully open Turn regulator shut off valve to open position m Adjust CO2 gas flow as required turning clockwise for higher pressure Proper CO2 Handling ALWAYS m Connect a regulator reducing valve to CO2 cylinder Secure cylinder in upright position whether in storage or in use m Keep cylinder away from heat Rupture disc vents at 122 F maximum m Ventilate room after high pressure gas leakage m Check the last DOT test date on cylinder neck before filling If more than five years old the cylinder must be retested to DOT specifications m Be sure CO2 cylinder outlet fitting is free of dust or dirt before attaching regulator Store CO2 cylinder and regulator assembly upright Allow only properly trained and experienced personnel to handle high pressure gas NEVER Connect cylinder directly to a keg without a regulator reducing valve Drop or throw regulator or CO2 cylinder Transport CO2 cylinder in a closed vehicle Apply oil to a regulator Shut off CO2 cylinder when not in use You will not save gas by doing so Allow untrained inexperienced personnel
11. p Ceiling High strength polystyrene Door Sill High strength polyethylene Floor Pan Stainless steel Walls Galvanized steel EXTERIOR Stainless steel top back sides and front Galvanized bottom Condensing unit grille stainless steel Decorative handle Right hinged door standard from factory Door hinging is field reversible REFRIGERATION R 134a capillary tube type Aluminum fin and copper tube evaporator coil Adjustable temperature control Self defrosting VENTILATION Front ventilated ELECTRICAL 115 Volt 60 Hz 1 Phase AC Furnished with three prong six foot NEMA 5 15P cord Contact Perlick Milwaukee for other voltage frequency requirements PLUMBING 3 4 NPT drain exits out right end or 1 NPS out bottom OPTIONAL ACCESSORIES 233 16 R lt 589 lt FRONT VIEW Form No 22268 e Leg Set e Caster Sets 20 1 8 oo Te 16 406 11 15 16 334 a TOP VIEW 24 3 4 699 ry 123 4 27 1 4 324 692 i 27 1 2 34 1 2 699 876 41 16 OPENING 4 103 yA Y o S g 21 16 2 a 11 8 4 3 16 CORD EXIT 52 70 29 94 END VIEW BACK VIEW Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Preparing the Cabinet for Use Single Keg Beer Dispensers
12. perly or regularly and can cause drawing problems if it begins to flake off Beer stone is present if one can see a brownish color on the faucet or inner wall of the beer line or tobacco like flakes in the beer Cleaning the Cabinet Use a mild detergent and water to clean the inside and outside of the cabinet Dry thoroughly Never use a scouring pad or abrasive cleanser NOTE An industrial strength commercial cleaner can be used to clean the outside of painted cabinets Cleaning the Condenser Use a long handled stiff brush to clean the dirt from the front surface of the condenser Keeping the condenser free from dust and dirt will ensure effi cient operation CAUTION Do not bend the fins while brushing the front of the condenser Condenser The condenser located behind the back cover should be inspected every 30 days and cleaned if necessary Failure to keep the condenser clean will cause a loss in condensing unit efficiency Felice CORPORATION Form No Z2268 Pouring a Perfect Glass of Beer Single Keg Beer Dispensers lt aill STEP 1 Start with a clean glass Place the glass ata 45 angle one inch below faucet Do not let the glass touch the faucet Open the faucet all the way STEP 2 II After the glass has reached half full gradually bring the glass to the upright position ill STEP 3 Let the remaining beer run straight do
13. rce than that listed on the Electrical Specification plate Uncrating and Inspection Remove all crating material before operating Carefully inspect cabinet for hidden damage If damage is discovered file your claim immediately with the transportation company Perlick is not responsible for damage in transit Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice condensing unit is necessary for efficient operation Never obstruct the air flow in and out of the condensing unit Leveling the Cabinet When the cabinet is in place check installation with carpenter s level When perfectly level accumulated water will drain out A slight pitch to the drain side will not harm the cabinet Water may accumulate if cabinet is pitched to the opposite side Installing the Faucet and Dispensing Head Before you begin Wash dispensing head and faucet Flush beer dispensing head and faucet lines with fresh water m Apply RTV around the base of the dispensing head to seal it to the top Align the dispensing head over the five holes on the cabinet top and use the five stainless steel 10 32 x 13 4 Phillips pan head stainless steel machine screws to secure standard to cabinet top Wipe off excess RTV to complete the seal m Attach faucet to standard using spanner wrench to tighten coupling Attach faucet handle to faucet m Insert flexible plastic air hose si
14. sessseeeeeeeseere reren Placing the Cabinet c cceeeeee Leveling the Cabinet cee Installing Faucet and Dispensing Head TAPPING Connecting the Keg Coupler Tapping the Keg c cceeeeeeeeeeeeeeeees Connecting the Regulator 60 Adjusting Gas FIOW ccceeeeeteeeeee COZ Leak TeSt ninii Replacing a CO2 Gas Cylinder Handling CO2 Gas wicccacciecs nie teto det aeas TEMPERATURE Beer Temperature ccccceeeeeeeeceeees Refrigeration and Temperature Control Adjusting the Temperature 005 CLEANING Cleaning the Beer System 0 008 Cleaning the Cabinet Cleaning the Condenset ccccsee Condenser narioa e a KEES ESS GENERAL INFORMATION How to Pour a Perfect Glass of Beer Troubleshooting ctis tecet chess cree et eeasteneteas REPLACEMENT PART6S eeeee Wiring Diagram 8300 West Good Hope Road Milwaukee WI 53223 Phone 414 353 7060 Fax 414 353 7069 Toll Free 800 558 5592 E Mail Perlick Perlick com www Perlick com Form No 22268 Installation and Operating Instructions Sizes and Specifications Single Keg Beer Dispensers 5 wear Compressor Warran MODEL NUMBERS DP32S DS32S CABINET STYLE Portable Underbar HALF BARREL CAPACITY AMPS 1 Keg 1 Keg 2 7 2 7 SHIP WT lbs kg 222 101 216 98 INTERIOR Door Pan am
15. wn the middle of the glass This ensures proper release of CO2 by producing a to 1 foam head STEP 4 II Close the faucet quickly and completely Perlick CORPORATION Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Form No 22268 Trouble Shooting Single Keg Beer Dispensers Beer Service Problems Wild Beer Dispensed beer has either too much foam or is all foam CAUSES Beer has been dispensed improperly Solution See pouring instructions on page 8 Regulator pressure is set too high Warm keg temperature Solution Keg must be colder than 40 Target temperature is between 36 and 38 F Cabinet door is opened and closed frequently and temperature is warmer than 38 F Solution Adjust temperature to between 36 and 38 F Kinks dents or obstructions in the line Using oddly shaped glasses Frosted waxed or styrofoam containers may cause foaming Dispenser has been turned off for a long period of time Faucet is bad dirty or in a worn condition Regulator malfunction m Flat Beer Foamy head disappears quickly beer lacks brewery fresh flavor CAUSES Dirty glassware CO2 pressure is too low due to leak or pressure setting COz is turned off at night Cooler is too cold CO2 leak or defective sticking check valve Sluggish CO2 regulator m Cloudy Be
16. x to seven inches into bottom of faucet standard Secure hose with tie wrap supplied WARNING To avoid compressor damage after returning cabinet to an upright position let unit stand for 24 hours before plugging it in and running the unit Ferk CORPORATION Form No Z2268 Installation and Tapping Single Keg Beer Dispensers Connecting the Keg Coupler when Supplied by Perlick Connecting the Regulator to the CO2 Cylinder m Place one brown leather washer into black beer line connector hose on hex nut side Screw connecior to stainless steel beverage line on faucet standard Tighten with a wrench but do not over tighten m Make sure lever handle on the keg coupler is in the UP untapped position Place one brown leather washer into wing nut end of black beer line connector hose and thread onto top of keg coupler Hand tighten m Place clamp on one end of red air line Push end over air valve located inside cabinet Tighten clamp with screwdriver Turn shut off valve to OFF horizontal position m Place clamp on the other end of red air line and push over tailpiece on coupler Tighten clamp with screwdriver CAUTION Do not use keg coupler as a handle to lift keg Tapping a Single Valve Keg Sankey Be sure beer faucet is in closed position Align keg lugs with lug openings on bottom of coupler m Turn clockwise 1 4 turn Pull handle out and down Keg is now tapped
Download Pdf Manuals
Related Search