Paslode 900078 Staple Gun User Manual
Contents
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7. Charging System Accessories Battery Charger Kit Part No 900200 Wall Mount Transformer Part No 900477 Battery Charger Base Part No 900476 Automotive Adapter Part No 900507 Cannot use with previous gray in color charging system components Battery and Charg ng System Battery Indicator Light VVhen you insert a fully charged battery into the tool you will see a blinking green light If the indicator light blinks red recharge the battery Battery Indicator Light Inserting Battery 1 Load the battery contacts first into the Cordless Stapler 2 Align tabs on the battery compartment cover 3 Press cover in firmly Turn cover clockwise to secure NOTE If battery is left in tool for an extended period the battery will discharge completely and will require recharging Fuel Cell AAA DANGER EXPLOSION FIRE HAZARD Head ALL safety instructions before using or handling the fuel cell Failure to follow ALL instructions may result in explosion orfire This may cause severe personal injuries or property damage Keep the fuel cell away from heat sparks and open flame Exposure totemperatures above 120 F 49 C may cause the fuel cell to burst releasing flammable gas Sunlight can raise the inside temperature of an unventilated car or van to above 140 F 60 C Never puncture or attempt to open the fuel cell it is non refillable Never incinerate reclaim or rec
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12. OPERATION The Cordless Stapler requires cooling of the motor assembly to operate properly The fan normally provides the necessary air flow to permit continuous operation Whenever the Cordless Stapler is idle for extended periods keep the fuel and tool out of direct sunlight and in surroundings where temperatures will not exceed 120 F 49 C After extended periods of continuous use it may be necessary to cool the Impulse motor by setting tool aside for 10 15 minutes or until the tool operates normally An overheated tool may not drive staples completely or may operate erratically COLD WEATHER OPERATION Fuel cells at cold temperatures lose the required propellant force Bring the tool battery and fuel cell above minimum operating temperature without direct exposure to flame and check the battery AA caution This tool must be operated in a well ventilated environment because the tool exhausts carbon monoxide similar to a chainsaw or lawn mower Exposure to carbon monoxide may cause dizziness nausea or unconsciousness PRESS VVORK CONTACTING ELEMENT AGAINST THE WORK SURFACE Fan motor starts fuel is injected into combustion chamber and mixed with air by the fan SQUEEZE TRIGGER Spark plug sparks and fuel air mixture ignites Combustion powers piston assembly driving fastener LIFT TOOL RELEASE TRIGGER Combustion chamber opens Fan exhausts hot gases and cools internal components
13. They are made from 16 gauge galvanized l wire andare entirely coated for improved holding Fasteners Vinyl Clad Steel Soffits are collated into strips of 75 for easy loading Light Decking PART NO DESCRIPTION STAPLE 0T5240 GS 16 3 4 12 00 x 19 05 C Galv vw se 400026 GS 16 1 12 00 x 25 40 C Brite 015242 GS 16 1 12 00 x 25 40 C Galv 1 0T5243 GS 16 1 1 8 12 00 x 29 00 C Galv alc 400027 GS 16 1 1 4 12 00 x 31 75 C Brite 1 1 4 400028 GS 16 1 1 2 12 00 x 38 10 C Brite 1 1 27 012695 GS 16 1 1 2 12 00 x 38 10 C Galv 1 1 2 1 3 4 0T2250 GS 16 1 3 4 12 00 x 44 45 C Galv 400030 GS 16 2 12 00 x 50 80 C Brite 012258 GS 16 2 12 00 x 50 80 C Galv Restrict Field Service to the Follovving CHECKING THE ENERGY LEVEL OF THE BATTERY RECHARGING THE BATTERY CHECKING THE FUEL CELL AND METERING VALVE REPLACING THE FUEL CELL CLEANING THE AIR FILTER CLEARING A JAM CLEANING THE TOOL See cleaning manual Attempts to go beyond these procedures could result in serious personal injury or damage to the Cordless Stapler and voiding the warranty There are certain problems you may encounter when you are using the Cordless Stapler that you will be able to correct on the work site The following field service procedures are the only service procedures you should attempt Anything else that may appear wrong with the Cordless Stapler should only be diagnosed and repair
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17. this test near an open flame or sparks while smoking or where the fuel may get into your eyes If fuel is not released with each operating of the metering valve this indicates that there is no more fuel left in the cylinder and it must be replaced Dispose of the empty fuel cell properly Clearing a Jam A typical problem you may encounter is having a jammed fastener Because of the unique design of the Cordless Stapler clearing a jammed fastener is easy 1 Remove the battery 2 Pull follower back until it latches with rail cover 3 Push latch releasing front guide Pivot front guide forward 4 Clear jam and push driver blade back up to its normal position 5 Closefrontguide and latch it Check that work contacting element is free 6 Release follower Y S et 1 os Follower N 4 S Servicing Clearing a Jam continued Make certain magazine mounting screws are tight and magazine is tightto nose Attempting to fire tool with a loose magazine willresultin loss of staple control damage to tool or staple discharge tovvard operator Air Filter Open the cover by pressing slightly above the yellow adapter and pivoting the cover open The air filter simply lifts out Tap the filter GENTLY to remove any dust Check and clean the air filter every tvvo days Soap and vvater restores the filter to a like nevv condition Cover Filter Hex VVrench Cap Spark VVire Terminal Scr
18. water pipes sewer drains or other potential hazards Always store fuel cells where they will not be 13 ALWAYS MAINTAIN SECURE AND UNOBSTRUCTED exposed to an open FOOTING WHEN ON LADDERS PLATFORMS OR flame sparks or OTHER HIGH LOCATIONS temperatures above 120 F 49 C Never over reach since 16 ALWAYS STORE THE TOOL WITH THE FUEL CELL ioo wee on Way alse A AND BATTERY REMOVED loss of balance Always be aware of edges and Store the fuel cell in the case with the Cordless drop offs when nailing on Stapler rooftops and other high locations Keep them in 17 KEEP THE TOOL CLEAN full view A clean tool is less likely to jam or malfunction 18 KEEP YOUR HANDS CLEAR OF THE WORK AREA 14 ALLOW ONLY QUALIFIED PERSONNEL TO OPERATE SURFACE THE CORDLESS STAPLER A fastener may exit at an angle unexpectedly and Only persons who have 5 cause injury read and fully understand all tool operation safety and maintenance instructions should be allowed to operate the tool Battery Disposal The Paslode batteries contain cadmium and must be recycled or disposed of properly It is illegal in some areas to place a nickel cadmium battery into the trash or solid waste stream You may contact your local recycling center for information on where to return the spent battery or call 1 800 822 8837 for information on Ni Cd battery recycling in your area Battery and Charging System The Paslode Cordless
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20. GER AND OR WORK CONTACTING ELEMENT PRESSED IN A fastener may be accidentally discharged NEVER OPERATE THE TOOL WITH THE WORK CONTACTING ELEMENT REMOVED OR DISABLED 10 11 Safety Instructions This device helps reduce the possibility of accidental fastener discharge by preventing the tool from operating until it is completely against the work surface NEVER operate the tool if the work contacting element is not working properly ALWAYS PO NT THE TOOL AWAY FROM YOURSELF AND OTHERS WHEN CLEARING JAMS OR REMOVING FASTENERS Pull the follower slightly back and push the release lever Tip the tool nose up slightly and fasteners should slide out of the rear of the magazine If fasteners are jammed refer to the appropriate servicing section of this manual NEVER OPERATE THE CORDLESS STAPLER IF PARTS ARE LOOSE DAMAGED OR MISSING DO NOT DRIVE FASTENERS INTO KNOTS OR ON TOP OF OTHER FASTENERS A fastener may ricochet and cause serious injury OPERATE THE TOOL ONLY ON THE WORKPIECE AA waRNING The Cordless Stapler should be operated only when it is in contact with the work surface When fastening thin materials be sureto position the tool so that the fastener is driven into the underlying piece Safety Instructions 12 NEVER DR VE FASTENERS INTO AREAS WITH 15 PROPERLY STORE FUEL CELL CONCEALED HAZARDS Always check the area behind the work surface for A WARNING electrical wiring gas pipes
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22. Stapler for Use Fasteners The Paslode Cordless 16 ga Stapler drives Paslode 16 ga staples They are made from 16 gauge galvinized wire and are completely coated for improved holding power The use of staples that do not meet Paslode standards could cause tool damage and will void all warranty claims Loading Fasteners When no fasteners are visible two full strips of Paslode staples may be loaded If fasteners are visible one full strip may be loaded KW P In the illustration above you will see how to properly load fasteners into the Cordless Stapler To load 1 Draw back the follower until it latches with the follower latch 2 Insert one or two strips of Paslode staples onto the rail Let them fall forward to the staple guide 3 Locate the follower behind the staples Release follower latch The constant force spring will locate the follower behind the staples and apply a constant pressure on them Dirtand debris may interfere with properfeeding of fasteners Keep the fastener track clean The Cordless Stapler should not be usediin the rain or where excessive moisture is present The use of the Cordless Stapler under these conditions may result in damage to tool components and cause tool to malfunction Cordless 16 ga Stapler and Outdoor Weather Use the Cordless Stapler outdoors in clear weather when the stapler fuel cell and battery are between 20 F 7 C and 120 F 49 C HOT WEATHER
23. The work contacting element and nose will become hot after prolonged or rapid use If it becomes necessary to adjust the work contacting element avoid touching with bare hands The Cordless stapler will blank fire or cycle even if the magazine is empty of nails Blank firing will create driver blade marks on the workpiece and excessive impact on the bumper which may result in premature failure of the bumper Therefore load the Cordless Stapler when required and only cycle it when staples are in place Cordless 16 ga Stapler Operation Work Contacting Element Depth of Drive Adjustment Remove the battery before adjusting the depth of drive The depth of drive adjustment is made by simply loosening the 3 8 hex nut adjusting to desired depth and retightening the hex nut Dual Function of the Work Contacting Element The Cordless Stapler has the unique feature of a dual function contacting element For Siding Applications Loosen the 3 8 hex nut and adjust the work contacting element up or down for staple standing height see above picture For Sheathing Applications Remove the 3 8 hexnut Hemove the work contacting element Turn the work contacting element upside down Replace the washer and tighten the hex nut down Work Contacting Element 13 Fasteners and Appl cat ons Fasteners Applications The Paslode Cordless 16 ga Stapler drives Paslode 16 ga Vinyl Siding Remodeling Series staples
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26. ail Capacity 2 strips or 150 fasteners Battery 6 volts DC Provides enough energy to drive approximately 4000 fasteners on a full charge Fuel Cell Tall yellow fuel cell 1 32 oz PartNo 816001 Liquid hydrocarbon Provides enough fuel to drive approximately 2400 fasteners fuel cell compartment Handle Assembly belt hook NEZT battery indicator light ae opposite side zm cZ Eco Tar eA c citate EI re nyie Upisa d Rail Assembly trigger battery compartment opposite side Safety Instructions The follovving safety instructions have been included in this booklet to provide you vvith basic information necessary for A WARNING safe operation of the Paslode Cordless 16 ga Stapler DO NOT ATTEMPT TO OPERATE THIS TOOL UNTIL YOU HAVE READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND MANUAL INSTRUCTIONS Do not expose the tool to temperatures in excess of 120 F 49 C Fuel and or the battery may burst releasing flammable gas The Cordless Stapler is an A VVARNING internal combustion device It produces hot T e exhaust gases that may 2 ai 7 Thistool mustbe operated ignite flammable 5 A 425 only in a vvell ventilated materials This tool must Gelee ae environment because not be used m a UU Pd the tool exhausts carbon combustible environment or in the presence of combustible materials such as flammable chemicals adhesives gasoline or so
27. ator light Fuelcell empty is solid green EDN Remove cap and check spark lead insert in spark plug and replace cover Spark plug is dirty Clean tool cylinder head No spark is generated Return tool to authorized Paslode dealer for service 17 Troubleshooting Normal Stage of Operation VVork contacting element requires adiustment Adjust work contacting element Tool operates properly but fasteners do not drive fully Tool operates properly but fasteners are sometimes over driven and sometimes under driven Tool operates but no fastener is driven Tool operates erratically or appears to be losing power tool indicator light is green Tool operated and drove fasteners but driver blade did not return to up position Fuel cell is low There may be loss of seal in combustion chamber Work contacting element is not adjusted properly for the type of material being fastened Wrong fasteners being used Check fuel cell and replace as required fuel cell and Check fuel cell and replace as required as required Press work contacting element against workpiece for one minute Pull trigger If fastener does not drive there is a leak that requires service Adjust work contacting element Readjust as required when material density or thickness of material being fastened changes Use only fasteners meeting Paslode specifications Check Fasteners and Applications sectio
28. does not appear to accept charge Inoperative indicator lights on charger or Try battery in tool after a full charge cycle when battery is plugged into the charger defective charger If tools indicator light is green charger not vvorking properly Replace charger or monitor charging time to ensure battery has adequate time for recharging t is normal for battery to feel vvarm after properly charging Battery damaged or cycle life exhausted Replace battery Charger gets hot makes excessively loud Damaged charger Discontinue use immediately and unplug noise or smokes during charging cycle from power source Replace charger and Charger cord or wall plug gets hot tag or dispose of charger to prevent accidental re use or connection to power source Normal Stage of Operation SYMPTOM POSSIBLE PROBLEMS SERVICE Fan does not run tool indicator light is Battery is not charged Charge battery blinking red or solid red Clean battery terminals with soft cloth Battery terminals are oily dirty or corroded Fan does nol run or runs slower than Battery is discharged Charge battery normal tool indicator light is solid red Work contacting element does not depress Work contacting element is bent or build up of Remove and inspect lower probe Clean the fully tool does not oeprate debris in track restricts operation track Repair or replace lower probe as required Replace fuel cell Tool will not cycle fan runs indic
29. ed by a fully trained service technician If you have any reason to believe that your problem is beyond the service procedures in this manual contact your Paslode representative immediately Neverattempt any maintenance ofthe Paslode Cordless tool without first removing the fuel cell and battery Maintenance should be started only after the tool is completely inoperative Battery Check Periodically check on the battery indicator light the light in the handle ofthe Cordless Stapler When encountering a problem the first step should always be to make sure the battery has enough energy to operate the tool When the work contacting element is depressed on work piece the fan motor will turn on and the blinking green indicator light willturn solid green If the indicator light blinks red or glows red recharge the battery Servicing Fuel Cell Check lf the Cordless Stapler s fan operates and the indicator light is green but the tool will not cycle or does not drive fasteners completely check the fuel cell With the fuel cell out of the tool check to see if the cell still contains fuel and that the metering valve is working To determine if there is any fuel left in the fuel cell hold in the upright position and simply place the metering stem against a solid object and gently push about three or four times A small amount of fuel should be released each time Wear safety glasses when performing this test Never perform
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34. evv VVire Connector End of V orkday Routine These simple steps are based on maintaining the safety and operational efficiency of the Cordless Stapler Before you leave the vvork site 1 Remove battery and store in tool case Always use the Cordless Stapler case for transporting and storing the tool 2 Dispose of all empty fuel cells Remember to dispose of these cells where they will not be crushed punctured burned or found by children VVhen you get home 1 Place the battery in its charger if it needs charging as indicated by the red charge light on the handle 2 Wipe your Cordless Stapler with a clean soft cloth 3 Remove and clean the filter every two days 4 Check vvork contacting elementto ensure itis operating freely Paslode Cordless Tool Accessories A variety of accessories are available for the Paslode Corldess Stapler Battery Part No 402500 Clear Safety Glasses Part No 401382 Paslode Cordless Lubricating Oil Part No 401482 Battery Charger Kit Part No 900200 Paslode Cordless Stapler Carrying Case Part No 900362 Degreaser Cleaner Part No 219086 Automotive Adapter Part No 900507 Contact your Paslode representative for additional information Tools A 5 32 Hex Wrench Part No 401331 is provided with each Cordless 16 Gauge Stapler Troubleshooting Preparing Tool for Operation Battery Charger Problems SYMPTOM POSSIBLE PROBLEMS SERVICE Battery
35. f properly Users must contact their local solid waste authority for further guidance Discarded fuel cells used or unused may be considered hazardous waste under the Resource Conservation and Recovery Act RCRA depending on several factors as described in the paragraphs that follow Upon disposal used and unused fuel cells may be classified as ignitable hazardous waste waste code D001 under U S EPA regulations Hazardous waste generated by homeowners and contractors who perform routine maintenance for homeowners in their homes are not regulated by RCRA In general household wastes generated by homeowners and their contractors are exempt from hazard ous waste regulation because those wastes are expressly excluded from the definition of hazardous waste For example US EPA has excluded as houshold waste aerosol cans that contain residual product and propellent Thus under federal hazardous waste regulations homeowners and contractors may dispose of discarded fuel cells as general refuse in a properly permitted municipal landfill These users must still contact their local solid waste authority to determine if any state or local regulation prohibits or restricts such disposal Paslode takes no responsibility for proper fuel cell disposal Proper disposal remains the responsibility of sellers and users All sellers and users must contact their local solid waste authority to determine if any federal state or local regulation prohibits or restric
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39. ll molded nylon parts abuse accidental or intentional damage use with fasteners fuel batteries e Motor Housing Cap and Grille or battery chargers not meeting Paslode specification size or quality e Handle Halves and Actuator improperly maintained repaired with other than genuine Paslode Trigger replacement parts damaged in transit or handling or which in Paslode s Opinion has been altered or repaired in a way that affects or detracts from the performance of the tool 90 DAY LIMITED WARRANTY PASLODE MAKES NO WARRANTY EXPRESSED OR IMPLIED A 90 day warranty applies to the following parts which are RELATING TO MERCHANTABILITY FITNESS OR OTHERWISE considered normal wear parts EXCEPT AS STATED ABOVE and Paslode s liability AS STATED ABOVE AND AS ASSUMED ABOVE is in lieu of all other warranties arising out of Bumper or in connection with the use and performance of the tool except to the Driver Blades extent other wise provided by applicable law PASLODE SHALL IN NO O Rings EVENT BELIABLE FORANY DIRECT INDIRECT OR CONSEQUENTIAL Piston Rings DAMAGES INCLUDING BUT NOT LIMITED TO DAMAGES WHICH MAY ARISE FROM LOSS OF ANTICIPATED PROFITS OR PRODUCTION SPOILAGE OF MATERIALS INCREASED COST OF OPERATION OR OTHERWISE Paslode reserves the right to change specifications equipment or designs at any time without ice and wi it incurring obligation Motor Assembiy Overview of the Cordless 16 ga Stapler Description The Pasl
40. lve properly When replacing fuel cell also clean or replace the air filter for optimum tool operation NOTE Altitude Restriction Paslode Cordless tools are powered by an internal combustion engine and are effected by altitude The tool may lose power or not cycle consistently at elevations of 4000 feet or greater When using the tool at elevations of 4000 feet it is recommended to use the blue high altitude fuel metering valve part 219247 Fuel Cell and Metering Valve Installing Metering Valve to Fuel Cell Prior to Use To install the metering valve to a fuel cell 1 Press downward on the front side of the valve stem side until it seats 2 Press downward on the rear side of the valve until it seats 3 The valve is now completely seated onto the fuel can and can be inserted into the tool 3 NOTE Paslode Cordless fuel cells are marked with an expiration date on the bottom of the can For maximum performance use fuel before expiration date Paslode Cordless Fuel Cells are flammable Do not smoke when installing the metering valve Paslode Cordless Fuel Cell Disposal Guidelines Paslode the industry leader in cordless technology provides this information to assist users with the proper disposal of discarded fuel cells Acceptable disposal options vary depending on the type of fuel cell users All users must consider federal state and local solid waste regulations to ensure that discarded fuel cells are disposed o
41. lvents Do not attempt to operate this tool until you have read and understood all safety precautions and manual instructions Failure to follow all safety precautions and instructions may result in apermanentloss of vision serious personal or even fatal injury property damage and or tool damage monoxide similar to a gas chainsaw or lawnmower Exposure to carbon monoxide may cause dizziness nausea or unconsciousness ALWAYS keep the Cordless Stapler fuel cell battery and battery charger out of the reach of children Alvvays vvear EYE and EAR safety gear when working with or in the vicinity of the Paslode Cordless 16 ga Stapler Eye protection must meet the requirements of ANSI Standard Z87 1 and should have side shields for increased protection NEVER ASSUME THE TOOL IS EMPTY Never polnt the tool at yourself or anyone else NEVER ENGAGE IN HORSEPLAY WITH THE TOOL The Cordless Stapler is not a toy it is a tool Careless and improper use may result in a serious accident NEVER CARRY THE TOOL WITH YOUR FINGER ON OR SQUEEZING THE TRIGGER This practice may result in the accidental discharge of a fastener NEVER OPERATE A MALFUNCTIONING TOOL Refer to the servicing or troubleshooting section of this manual to correct the problem If the problem cannot be corrected stop using the tool and report it to your supervisor or Paslode representative DO NOT LOAD FASTENERS WITH THE TRIG
42. n for fastener types and sizes recommended for use in Impulse tool Follower not properly engaged behind fastener Position follower behind fastener strip and strip engage strip Fuel cell is low Check fuel cell Spark plug wire is loose Check spark plug wire Filter element is dirty causing tool to overheat Remove filter element and clean Use soap and water to remove stubborn debris Tool sleeve or O rings are dirty Clean tool Built up dirt and debris on driver blade or in nose bore Mid check is dirty or disabled Tool sleeve or O rings are dirty Clean driver blade and nose bore with degreaser cleaner Return tool to authorized Paslode dealer for service Clean tool Combustion chamber does not drop after Work contacting element is bent or is dirty Clean track or replace work contacting tool cycles element If tool will not operate after following the above service directions return the tool to an authorized Paslode representative for service For the nearest Paslode representative call 1 800 682 3428 For factory direct service call 1 800 447 3830 For Technical support call 1 800 222 6990 or visit our web site at www paslode com To purchase parts visit our website at www itwconstructionparts com WOO SUPCUONONIISUOOMI MMM op Soyed ue Jep onis oJ1senu lS A sayed sej JeIdWOD eJeg woo epo sed MMM U Q M OIS 1 B IS A 0669 ccc 008 L o ode ep
43. ning tools that you use Like most tools when used improperly it could result in injury If you are going to allow others to use the Cordless Stapler it is your responsibility to make sure that they also read and comply with the instructions in this manual before attempting to operate the tool This manual is intended to acquaint you with the Paslode Cordless 16 ga Stapler Unlike other power fastening tools the Cordless Stapler is powered by an internal combustion linear motor In simpler terms your Cordless Stapler is powered by a motor similar to the one that powers an automobile The Cordless Stapler ignites a fuel and air mixture to produce the energy to drive the motor which in turn drives the fastener As you will see the Cordless Stapler is totally self contained It carries its own fuel supply and battery along with a supply of fasteners Should you have questions about the Cordless Stapler or wish to obtain additional copies of this manual please contact your Paslode representative The space below is provided so that you may record your representative s name address and telephone number My Paslode representative is For ease of use this manual is divided into sections see Contents Each section of the manual is written with you the tool operator in mind We have left out all of the technical N terms so that you can readily understand how to get the maximum performance from your Cordless Stapler and ho
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45. ode Cordless 16 ga Stapler is a self contained fully portable tool that uses liquid hydrocarbon fuel to power a unique linear drive internal combustion motor In order for you to fully understand the information contained in this manual you need a basic understanding of the Cordless Stapler As you can see in the illustration below the Cordless Stapler is made up of three separable assemblies handle motor and rail As you examine the Cordless Stapler become familiar with the three major assemblies and the various components located in each of them The Handle Assembly contains the fuel cell the battery indicator light and the trigger The Motor Assembly contains the cover and filter the motor housing the nose and the work contacting element The Rail Assembly contains the components to load and control the specfic fastener for the Cordless Stapler cover amp filter cap ee 221 0 973 21 42 Quick Clear I d Adiustable guide Specifications Dimensions Weight 6 5 Ibs Height 12 1 2 nches Length 13 1 2 inches Cycle Rate Intermittent Operation 2 to 3 staples per second NOTE Exceeding these rates could cause tool to overheat resulting in loss of performance or damage to tool components By using the Paslode Cordless 16 ga Stapler at its recommended cycle rate you will be able to drive several thousand nails in a typical workday Fasteners 16 gauge Std Crown Staples R
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49. s Paslode CORDLESS 16 GAUGE STAPLER DO NOT DESTROY It is the customer s responsibility to have all operators and service personnel read and understand this manual Printed in U S A 2010 Illinois Tool Works Inc m ch www paslode com Contents Subject Page Introduction and Warrantiy 2 An Overview of the Cordless 16 ga Stapler 3 Safety Instructions 4 Battery and Charger 7 Fuel Cell and Metering Valve 9 Preparing the Cordless Stapler for Use 12 Cordless 16 ga Stapler Operation 13 Fasteners and Applications 14 erue T5 Troubleshooting 17 The Paslode battery charger system meets all safety requirements for povver tools amp gt P aslote is a trademark Paslode An llinois Tool Works Company 888 Forest Edge Drive Vernon Hills Illinois 60061 P Paslode Power Nailers are made in the U S A Paslode is a member of S Copyright 2010 Illinois Tool Works Inc Introduction and Warranty Paslode Cordless 16 Gauge Stapler The Cordless Stapler should be handled like other power Operating Manual faste
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52. the charger see picture A green light indicates power is on and charger circuit is ready 2 Remove the battery from tool or case and insert terminals down into charger The red light will come on indicating that the battery is charging and the green light will go out If battery is completely discharged the red and green lights may flash back and forth for up to 20 minutes This safety feature slowly recharges the battery until it is ready to accept the full charging current If the red and green light continue to flash after 20 minutes replace the battery 3 After charging is complete the red light will go out and the green light will come on indicating that the battery is fully charged The charger will keep the battery at full charge until it is removed 4 Unplug the wall mount unit from the charger and remove the wall mount unit from the 120V AC outlet CHARGING TIMES First charge Discharged Battery 2 hours 5 minutes to 2 hours CHARGING DON TS 1 Do not charge battery outdoors or in temperatures below 40 F 5 C 2 Do not allow metal objects to come in contact with battery terminals 3 Do not puncture or attempt to open battery case or cells 4 Do not store battery where it will be subjected to temperatures above 120 F 49 C 5 Do not incinerate battery 6 Do not use a defective battery charger one that over heats and or smokes when plugged in 7 Donot immerse the battery in water
53. tools come vvith a recharge able battery and its ovvn charging system This charging system is the only one that vvill vvork vvith the Paslode batteries either round or oval The first step in preparing a new tool for operation is to fully charge the battery Nevv batteries are shipped discharged and must be charged prior to first use Batteries vvill take 5 minutes to 2 hours time will be dependant on the amount of discharge within the battery to recharge Important Charging Notes CHEMICAL EXPLOSION HAZARD Read ALL instructions be fore charging or using bat tery Failure to follovv ALL instructions may result in fire severe burns or re lease of toxic materials Battery Disposal The Paslode batteries contain cadmium and must be recycled or disposed of properly t is illegal in some areas to place a nickel cadmium battery into the trash or solid waste stream You may contact your local recycling center for information on vvhere to return the spent battery or call 1 800 822 8837 for information on Ni Cd battery recycling in your area HEAR VIEW OF Wall Mount Unit CHARGER BASE Plug Receptacle Charger Base THE PASLODE BATTERY CHARGING SYSTEM Battery and Charging System Charging Instructions 1 Remove wall mount unit with the orange label from the tool case and plug into a 120V AC outlet Set orange charger on a stable surface and insert wall mount unit s plug into plug receptacle on the back of
54. ts disposal Users may obtain more information about U S EPA hazardous waste regulations at the following internet address www epa gov epaoswee osw hazwaste htm Alternatively users may contact U S EPA s RCRA Superfund Call Center at 1 800 424 9346 to receive more information 10 Fuel Cell and Metering Valve inserting Fuel Cell As you slide the metering valve fuel cell assembly into the Inserting the metering valve fuel cell assembly into the Cordless Stapler you will notice a yellow adapter at the top Cordless Stapler is very simple To begin press up at the of the cylinder pocket As shown in the illustration this bottom of the actuator cover and pivot outward to open The adapter is designed to ensure that the metering valve stem cover will swing out of the way is properly aligned with the small hole or orifice that leads to the combustion chamber Insert the metering valve stem into the orifice of the yellow colored adapter 1 PRESS UP 2 PULL OUT Metering Yellovv Adapter Valve Stem Fuel Cell Next with the metering valve stem pointed toward the front Of the tool insert the metering valve fuel cell assembly 9 y Close the actuator cover to complete the loading of fuel in the Cordless Stapler Do this by svvinging it up and over the fuel valve eylinder assembly and pushing down until the actuator cover snaps into position 1 SWING UP 2 PUSH DOWN Preparing the Cordless 16 ga
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58. w to avoid damaging the tool or iniuring yourself But to I Address accomplish this we need you to do two things 1 READ THE MANUAL FROM COVER TO COVER BEFORE USING THE TOOL City State Zip 2 FOLLOW ALL INSTRUCTIONS IN THE MANUAL Telephone Number Paslode Cordless Warranty and Limitations Paslode warranties that new Cordless power fastening tools WARRANTY STATEMENT parts and accessories will be free from defects in material and This warranty is limited to tools sold and service requested in the workmanship for the period shown below after the date of United States To obtain information on warranty service in the delivery to the original user United States refer to the Service Center listing that was provided with your tool ONE YEAR LIMITED WARRANTY Paslode s sole liability hereunder will be to replace any part or accessory A one year warranty will apply to all parts except those listed which proves to be defective within the specific time period Any replacement below as normal wearing parts or parts which are specifically part or accessory provided in accordance with this warranty will carry a covered by an extended warranty warranty for the balance of the period of warranty applicable to the part it replaces This warranty does not apply to part replacement required due to normal wear FIVE YEAR EXTENDED LIMITED WARRANTY This warranty is void on any tool which has been subjected to misuse A five year warranty will apply to a
59. ycle the fuel cell Never smoke while installing or operating the metering valve Never inhale the spray Keep out of the reach of children Store fuel cell s in well ventilated areas only Fuel Cell and Metering Valve There is a second container inside the fuel cell The inner container holds the fuel The space between the inner container and the outer cylinder is filled with a gas called the propellant which is under pressure To eject the fuel propellant pressure squeezes the inner fuel container much as you squeeze a tube of toothpaste This squeezing action ensures that all the fuel is used and that the Cordless Stapler can operate in any position Because of this container within a container design you might hear the sound of fluid when shaking the fuel cell after all the fuel has been used This is the propellant which remains between the containers even after all the fuel has been expelled If you expose the empty fuel cell to extreme temperatures the propellant gas will expand and could cause the container to burst releasing flammable gases Metering Valve The metering valve contains a fuel metering system to inject the correct amount of fuel into the combustion chamber The yellow metering valve is the only valve that will operate properly with the Cordless 16 ga Stapler YELLOW FACE Do not attempt to reuse the metering valve Replace with fresh fuel cell valve and dispose of spent cell va
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