Omega Speaker Systems 23221 Automobile Parts User Manual
Contents
1. 1 s 608 1 0050 109 Screw C 5 20060 0007 Lift Control Valve 19 20060 0016 Air Coupler Male 1 1 4 NPT Repair Kit includes 22 26 amp Figure 5 Replacement Parts Illustration for Model 23501 9 Replacement Parts for model 23991 e 605 3 0100 203 Washer Lock 5 s 19963220101 Cover Plate 1 s s0 o0s0 09 Screw C 5 19 A20060 0016 Air Coupler Male 1 1 4 NPT Repair Kit includes 22 26 amp 95 51302203 Figure 6 Replacement Parts Illustration for Model 23991 10 ONE YEAR LIMITED WARRANTY For a period of one 1 year from date of purchase SFA Companies will repair or replace at its option without charge any of its products which fails due to a defect in material or workmanship under normal usage This limited warranty is a consumer s exclusive remedy Performance of any obligation under this warranty may be obtained by returning the warranted product freight prepaid to SFA Companies Warranty Service Department 10939 N Pomona Ave Kansas City MO 64153 Except where such limitations and exclusions are specifically prohibited by applicable law 1 THE CONSUMER S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS AS DESCRIBED AB2. OVE 2 SFA Companies SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER 3 ANY IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE SHALL BE LIMITED TO ONE YEAR OTHERWISE THE REPAIR REPLACEMENT OR REFUND AS PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER AND IS PROVIDED IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED 4 ANY MODIFICATION ALTERATION ABUSE UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS THIS WARRANTY AND IS NOT COVERED BY THIS WARRANTY Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state SFA Companies 10939 N Pomona Ave Kansas City MO 64153 OMEGA 888 332 6419 sales omegalift com 11 Contact SFA Companies 10939 N Pomona Ave Kansas City MO 64153 U S A Tel 888 332 6419 Fax 816 891 6599 OMEGA E Mail sales omegalift com Omega Website http www omegalift com
3. Operating Instructions Parts Manual OMEGA NTS Hydraulic Truck Jack Model Capacity 23221 23222 22 Ton 23227 22 35 Ton 23301 30 Ton 23501 50 Ton 23991 4 100 Ton U S Patent No s 5 341 723 5 946 912 Models 23221 amp 23222 Models 23227 23301 23501 amp 23991 A This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Leer comprender y seguir las instrucci nes antes To avoid crushing and related injuries de utilizar el aparato NEVER work on under or around a El manual de instrucci nes y la informaci n de load supported only by a hydraulic seguridad deben estar comunicado en lengua del jack ALWAYS use adequately rated operador antes del uso jack stands No seguir estas indicaci nes puede causar da os personales o materiales SFA Companies http Awww omegalift com Read this manual and follow all the Safety Rules and Operating Instructions before using this product Printed in Taiwan 23221 2 rev 06 08 SAFETY and GENERAL INFORMATION Save these instructions For your safety read understand and follow the information provided with and on this jack before using The owner and operator of this equipment shall have an understanding of this jack and safe operating procedures before attempting to use The owner and operator shall be a
4. gage the emergency brake and chock each unlifted wheel in both directions to prevent inadvertent vehicle movement 3 Close the release valve by turning the handle knob clockwise until firm resistance is felt 4 Center jack saddle under lift point then squeeze the lift control valve until saddle contacts the lift point To lift continue squeezing the lift control valve until load reaches desired height Simply release your grip on the lift control valve to end lift event 5 Transfer the load immediately to appropriately rated jack stands Only attachments and or adapters supplied by the manufacturer shall be used Lift only on area of the vehicle as specified by the vehicle manufacturer NEVER use hydraulic jack as a stand alone device ALWAYS transfer the lifted load IMMEDIATELY to a pair of appropriately rated jack stands Use one pair of jack stands per vehicle Rated capacity is per pair only Do not exceed rated capacity Lowering Be sure all tools and personnel are clear before lowering load Slowly open the release valve The more you turn the handle knob counter clockwise the faster the load will come down Maintain control of the rate of speed at which the load lowers at all times 1 Raise load high enough to clear the jack stands 2 Remove jack stands carefully always used in pairs 3 Slowly turn handle knob counter clockwise but no more than 1 full turn If the load fails to lower a Use another jack to raise the vehicle
5. high enough to reinstall jack stands b Remove the malfunctioning jack and then the jack stands c Use the functioning jack to lower the vehicle 4 After removing jack from under the vehicle fully retract the jack to reduce ram exposure to rust and contamination MAINTENANCE Important Use only good grade hydraulic jack oil Avoid mixing different types of fluid and NEVER use brake fluid turbine oil transmission fluid motor oil or glycerin Improper fluid can cause premature failure of the jack and the potential for sudden and immediate loss of load We recommend Mobil DTE 13M or equivalent Adding Changing Oil For best performance and longest life replace the complete fluid supply at least once per year 1 With saddle fully lowered remove cover plate then oil filler plug 2 Lay jack on its side and drain fluid into a suitable container Note Dispose of hydraulic fluid in accordance with local regulations 3 Set jack in its upright level position 4 Fill with oil Proper oil level is just below the rim of the opening Reinstall the oil filler screw Lubrication A periodic coating of light lubricating oil to pivot points axles and hinges will help to prevent rust and assure that wheels move freely and the pump functions smoothly To help ensure trouble free operation an inline air dryer and oiler is recommended Cleaning Periodically check the ram for signs of rust or corrosion Clean as needed and wipe with an oily cloth No
6. level low Ensure proper fluid level Replacement Parts for models 23221 23222 605 3 0100 203 Washer Lock 5 s _ a0e 6 3221 101 Cover Plate 71 s 609 1 0050 109 Screw 5 19 A20060 0016 Air Coupler Male 1 4 NPT Release Valve Cable A07 3 3300 307 f PI 1 40 C 8 6 ommno 27 Air Filer Repair Kit includes 15 22 26 amp 1 34 Wheel Al 36 39 09 5 1103 109 Adapter 5 for 23222 Figure 2 Replacement Parts Illustration for Model 23221 23222 Replacement Parts for model 23227 261219401 Color 1 S 222 1220209 Piston Rod Assy 1 o Az2 6 1802 108 Cover 1 Release Valve 07 3 3300 307 essooii02 Repar Figure 3 Replacement Parts Illustration for Model 23227 7 Replacement Parts for model 23301 amp 605 3 0100 203 Washer Lock 5 s _ 30 6 3220 100 Cover Plate 1 s 608 1 0050 109 Screw 5 19 A20060 0016 Air Coupler Male 1 1 4 NPT d Repair Kit includes 22 26 amp A F Figure 4 Replacement Parts Illustration for Model 23301 8 Replacement Parts for model 23501 amp 605 3 0100 203 Washer Lock 5 5 A306 8220 106 Cover Plate
7. mble align and insert the handle assembly amp handle position bar into the handle sleeve then tighten the bolt on handle sleeve to prevent accidental removal of handle while in use Before Use 1 Verify that the product and application are compatible if in doubt call Omega Technical Service 888 332 6419 2 Before using this product read the operator s manual completely and familiarize yourself thoroughly with the product its components and recognize the hazards associated with its use 3 To familiarize yourself with basic operation locate and turn the release valve handle knob a Clockwise until firm resistance is felt to further turning This is the CLOSED release valve position used to raise the load b Counter clockwise but no more than 1 full turn from the closed position This is the OPEN release valve position used to lower the load The more you turn the release valve counter clockwise the faster the load descends 4 With ram fully lowered remove the oil filler screw Check oil level Proper oil level should be just below the rim of the opening Reinstall the oil filler screw 5 Pour a teaspoon of good quality air tool lubricant into the air supply inlet of the lift control valve Connect to air supply then squeeze the lift control valve for 3 seconds to evenly distribute lubricant Note These models are equipped with the popular 1 4 NPT air coupler When installing a different air coupler of your choice ensu
8. mediately after lifting support the load with a pair of appropriately rated jack stands only by hydraulic jack Use only on hard level surface Always use adequately rated jack stands Lift only on areas of the vehicle as specified by Chock each unlifted tire in both directions the vehicle manufacturer Do not use this device to lift level lower support nor Never wire clamp or otherwise disable the lift move a house mobile home travel trailer camper or control valve to function by other than operator s any building structure hand alert and sober when using this product Do not No alterations shall be made to this product operate under the influence of drugs or alcohol Failure to heed these markings may result in personal injury and or property damage To avoid crushing and related injuries Never work on under or around a load supported The wheels provided with this jack are for positioning the jack under a load ONLY The wheels are not load wheels Do not try to dolly or move the vehicle with the jack OPERATION see Fig 1 Lifting Note The jack is equipped with handle position lock To adjust the handle release lock device by pulling the lever up lever is spring loaded and will lock into desired position Ensure lever locking mechanism is fully engaged before leaving 1 Connect adequate air source to the air supply inlet 2 Follow the vehicle manufacturer s recommended guidelines for lifting En
9. re that thread tape or compound is used when servicing connections To ensure dependable trouble free operation an inline air dryer and oiler is recommended 6 Ensure that jack rolls freely Raise and lower the unloaded ram throughout the lifting range before putting into service to ensure the jack operates smoothly Replace worn or damaged parts and assemblies with Omega authorized replacement parts only Bleeding Venting Trapped Air With the release valve in the OPEN position 3b and with ram fully lowered locate and remove the oil filler screw This will help release any pressurized air which may be trapped within the reservoir Reinstall the oil filler screw SPECIFICATIONS Hyd Extension Volume of eee mE Es Hyg en 23221 22 7 8 x 13 3 4 7 8 11 3 8 490 mL 3 7 8 23222 21 7 8 x 12 3 8 8 1 4 21 7 8 13 5 8 490 mL Handle Knob moe release valve Handle Handle Position Release Air Supply Inlet 1 4NPT Lift Control Valve Adapter 5 for 23222 only Adapter 2 1 2 for 23221 amp 23222 only SL Saddle Extension Screw for 23221 amp 23222 only Adapter Holder for 23221 amp 23222 only Handle Sleeve Wheel gt Figure 1 Typical Truck Jack Nomenclature 23222 shown Study understand and follow all printed materials provided with on this product before use Do not exceed rated capacity This is a lifting device only Im
10. te Never use sandpaper or abrasive material on ram surfaces Storage When not in use store the jack with saddle fully lowered REPLACEMENT PARTS see pages 6 thru 9 Not all components of the jack are replacement items but are illustrated as a convenient reference of location and position in the assembly sequence When ordering parts please give the Model number part number and parts description Call or write for current pricing SFA Companies 10939 N Pomona Ave Kansas City MO 64153 U S A E Mail sales omegalift com Tel 888 332 6419 Fax 816 891 6599 Omega Website http www omegalift com TROUBLESHOOTING Symptom Possible Causes Corrective Action Jack will not lift load Release valve not tightly closed Ensure release valve tightly closed Load is too heavy Consider higher capacity jack Air supply inadequate Ensure adequate air supply Jack will lift but not maintain Release valve not tightly closed Ensure release valve tightly closed pressure Hydraulic unit malfunction Discontinue use contact Omega technical service Jack will not lower after unloading Reservoir overfilled Drain fluid to proper level Linkages binding Clean and lubricate moving parts Poor lift performance Fluid level low Ensure proper fluid level Air trapped in system With ram fully retracted remove oil filler screw to let pressurized air escape Reinstall oil filler screw Will not lift to full extension Fluid
11. ware that use and repair of this product may require special skills and knowledge Instructions and safety information shall be conveyed in the operator s native language before use of this jack is authorized If any doubt exists as to the safe and proper use of this jack remove from service immediately Inspect before each use Do not use if broken bent cracked or damaged parts are noted Any jack that appears damaged in any way or operates abnormally shall be removed from service immediately If the jack has been or suspected to have been subjected to a shock load a load dropped suddenly unexpectedly upon it immediately discontinue use until jack has been checked by a factory authorized service center contact distributor or manufacturer for list of authorized service centers It is recommended that an annual inspection be done by qualified personnel Labels and Operator s Manuals are available from manufacturer PRODUCT DESCRIPTION These Hydraulic Truck Jacks are designed to lift but not support rated capacity partial vehicle loads consisting of one end of a vehicle Immediately after lifting loads must be supported by a pair of appropriately rated jack stands NEVER use a hydraulic truck jack as a stand alone device After lifting immediately support the lifted vehicle with a pair of appropriately rated jack stands PREPARATION Assembly see Replacement Parts pages 6 9 for reference to parts location amp assembly sequence Asse
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