Omega Engineering FLR6000 series Marine Sanitation System User Manual
Contents
1. LL SI N Es LI m m an ca 1 BODY 2 CONE ASSEMBLY 3 METER SPRING 4 PISTON ASSEMBLY 5 RETAINING RING 6 CAP 7 WAVE SPRING 9 Figure 9 Cartridge Components models of each transmitter size provide good accuracy over a viscosity range of 40 to 500 SUS 4 2 to 109 cSt Density Effect specific gravity Any fluid density change from stated standards has a proportionate effect on transmitter accuracy Corrections for more or less dense fluids can be made to standard scales using the following correction fac tor 1 0 l Specific Gravity for water water based transmitters 0 876 Specific Gravity for petroleum based transmitters Page 15 FLR Flow Transmitter Installation amp Programming Instructions Application Information Pneumatic NOTE Pressure and temperature readings must be taken at the flow transmitter inlet to ensure accurate correction factors The pneumatic flow transmitter is calibrated for air in standard cubic feet per minute scfm at 1 0 s g 70 F 100 psi and liters per second Ips at 1 0 s g 21 C Q 6 9 bar PRESSURE AEE ew AIR BLEED OFF TO EQUIPMENT 3 PRESSURE FLOW ADJUSTABLE SOURCE METER UE Figure 10 System Schematic Table 4 Correction Factors Table 5 Fluid Selection FLOW RATE CORRECTION FACTORS FOR GAS SCFM Indicated f conversion factor for inlet pressure fy conversion factor for temperature f conversion facto2. FAX 49 0 7056 9398 29 e mail sales omega co uk Toll Free in Germany 0800 639 7678 e mail info omega de It is the policy of OMEGA Engineering Inc to comply with all worldwide safety and EMC EMI regulations that apply OMEGA is constantly pursuing certification of its products to the European New Approach Directives OMEGA will add the CE mark to every appropriate device upon certification The information contained in this document is believed to be correct but OMEGA accepts no liability for any errors it contains and reserves the right to alter specifications without notice WARNING These products are not designed for use in and should not be used for human applications FLR 5000 6000 7000 8000 and 9000 Series Flow Transmitter Installation CAUTION CAUTION This product should be installed and serviced by Mii Read instructions thoroughly before installing the technically qualified personnel trained in maintaining ME unit If you have any questions regarding product industrial class flow instrumentation and processing ME installation or maintenance call your local supplier equipment for more information I INTRODUCTION All meters include an analog output that can be config ured for 0 5 Vdc 0 10 Vdc or 4 20 mA current loop The FLR Flow Transmitter is a state of the art micro processor based variable area flow meter It combines Applications for the FLR Flow Transmitter include the rugged proven technolo
3. 0 4000 will dis play This is an internal number used to drive the analog output 4 To increase the analog output signal level press the UP ARROW key To decrease the analog output signal level press the RIGHT ARROW key Press ENTER to store the setting 6 The analog output will go to its maximum output level A numeric value between 0 4000 will dis play This is an internal number used to drive the analog output 7 To increase the analog output signal level press the UP ARROW key To decrease the analog output signal level press the RIGHT ARROW key 8 Press ENTER to store the setting 9 The unit will advance to the analog output test mode The analog output will go to its minimum output level A numeric value of O will display For test purposes the analog output signal can be run up or down in increments of 1 milliamp or 1 volt depending on the OUT MODE selected 10 To increase the analog output signal level press the UP ARROW key To decrease the analog output signal level press the RIGHT ARROW key 11 Press ENTER to exit the analog calibration mode 12 The unit automatically advances to the PASS WORD feature Page 13 FLR Flow Transmitter Installation amp Programming Instructions Password 4 WARNING Password protection prevents unauthorized users from Do not use aromatic hydrocarbons halogenated changing programming information Initially the pass word is set to all zeros
4. LLI LLI LLI 10 75 oc C 90 a 25 a a 5 50 0 2 2 0 oe l tt l ot tk DD EE Mi 10 20 30 40 0 25 50 75 100 125 150 FLOW GPM FLOW GPM FLOW GPM Page 20 FLR Flow Transmitter Installation amp Programming Instructions A P I Oil ki 20 2 0 1 4 f o o a a a a o 10 10 1 0 e a a a ul ul a o o o o LI LI o o a a 0 0 0 0 0 5 1 0 15 2 0 9 10 15 FLOW GPM FLOW GPM ma 3 4 1 1 1 4 141 2 o m a a g T a a 10 100 a O y t te 10 75 2 10 g a 5 50 E E 3 30 a a 0 25 90 75 100 125 150 FLOW GPM FLOW GPM Air Caustic and Corrosive Gases 25 20 20 o o 10 100 a 15 a O O E 10 5 50 LU a 10 y 5 D o o o o 5 LI 5 LU a a a a 2 25 0 0 0 5 10 15 20 25 30 0 25 50 75 100 125 150 FLOW SCFM FLOW SCFM 30 20 100 1000 3 4 1 25 1 1 4 1 1 2 PRESSURE DROP PSI PRESSURE DROP PSI u N S S s A 8 2 o S 2 co S FLOW SCFM FLOW SCFM Page 21 FLR Flow Transmitter Installation amp Programming Instructions Air Compressed Gases 25 20 20 ETI OT o P n a o 15 Q O a C 10 Lu E 10 a t 2 2 N a 5 n 5 MW 5 m Ww oc a a a p a A 0 0 9 10 15 20 29 30 0 25 50 75 100 125 150 i 0 90 100 150 200 290 FLOW SCFM FLOW SCFM FLOW SCFM 20 ER 100 1400 200 2200 PRESSURE DROP PSI PRESSURE DIFFERENTIAL PSID FLOW SCFM FLOW SCFM Page 22 FLR Flow Transmitter Installatio
5. be at least once a year 2 Perform visual electrical and mechanical checks on all components on a regular basis 3 Visually check for undue heating evidence such as discoloration of wires or other components damaged or worn parts or leakage evidence such as water or corrosion in the interior 4 Electrically check to make sure that all connec tions are clean and tight and that the device is wired properly VI TROUBLESHOOTING No LCD display e For 4 20 mA operation check for current flow in the loop e Check polarity of the current loop connections for proper orientation For 0 5 V or 0 10 V operation check for proper voltage being supplied to the unit e Check polarity of the supply voltage No rate or total displayed e Check flow meter cone for debris Cone should move inside the tube freely e Check setup programming of flow meter Unstable Flow Reading e his usually indicates pulsing or oscillation in the actual flow Increase the DAMPING parameter to increase the filtering in order to provide a more stable display reading Vil APPENDIX Application Information Liquid Viscosity Effect SUS cSt The design utilizes a precision machined sharp edged orifice and biasing calibration spring that assures operating stability and accuracy over the wide viscosi ty range common to many fluids Generally high flow FLR Flow Transmitter Installation amp Programming Instructions Z U FI
6. below If you are in PROGRAM mode and the selection to be viewed or changed is not displayed press the UP or RIGHT ARROW key and repeat pressing until the desired selection appears Proceed to step 3 1 Press MENU PROGRAM appears in the lower left hand corner and DISPLAY appears 2 Press the UP ARROW or RIGHT ARROW key to move to the desired selection 3 Press ENTER to view the current selection 4a If the current selection is desired press ENTER to confirm The unit will automatically advance 4b If current selection must change press either arrow key to scroll through the available choic es Press ENTER to confirm your selection The unit will automatically advance 5 To exit programming press the MENU button The display will change to RUN mode Page 8 FLR Flow Transmitter Installation amp Programming Instructions Numeric Value Entry Procedure Note If you are already in PROGRAM mode and the desired selection is displayed proceed to step 3 below If you are in PROGRAM mode and the desired selection is not displayed press the UP or RIGHT ARROW key and repeat pressing until the desired selection appears Proceed to step 3 1 Press MENU PROGRAM appears in the lower left hand corner and DISPLAY appears 2 Press UP or RIGHT ARROW key until the desired selection displays The current numeric value for this selection appears in the upper section of the display 3a If the current disp
7. e Fluid 20 to 240 F 29 to 116 C e Ambient 20 to 158 F 29 to 70 C Environmental e Humidity 0 90 non condensing Pressure Aluminum Brass Operating e Liquids 4 to 1 2 3500 psi 241 bar maximum with a 3 1 safety factor e Gases 4 to 1 2 1000 psi 82 bar maximum with a 10 1 safety factor Pressure Stainless Steel Operating e Liquids 4 to 2 6000 psi 414 bar maximum with a 3 1 safety factor e Liquids 4 to 1 2 5000 psi 345 bar maximum with a 3 1 safety factor e Gases to 1 1 2 1500 psi 103 bar maximum with a 10 1 safety factor Accuracy e 2 of full scale Repeatability e 0 596 Pressure Drop See Appendix for specific transmitter information Note Shaded area represents acceplable DC supply for loop loads 250 0 loop requires a DC supply between 12 and 28 VDC aU DC SUPPLY VOLTS ake Li i B LA Lil ir IL zl Figure 2 Load Limitations 4 20 mA Output Only Page 2 FLR Flow Transmitter Installation amp Programming Instructions Electrical Power Requirement e 0 5 Vdc Output 10 30 Vdc 9 0 75W maximum 0 10 Vdc Output 12 30 Vdc 0 75W maximum e 4 20 mA Output loop powered 30 Vdc maximum Power Consumption 25 mA maximum Analog Outputs e 0 5 Vdc and 0 10 Vdc into 10 000 Ohms minimum e 4 20 mA into 1000 Ohms maximum see Figure 2 Circuit Protection e Reverse polarity and current limiting Transmission Distanc
8. may be entered to prevent unauthorized access or chang ing of the setup features Normal Operation RUN Mode During normal operation the display will show RUN and the flow rate total flow or toggle back and forth between the two as defined by the DISPLAY configu ration The 4 buttons have the following function in RUN mode MENU Selects programming mode UP ARROW No function RIGHT ARROW No function ENTER The current total can be manually stored in the monitor s flash memory Press and hold the ENTER key for 2 seconds The display will respond with a flashing TOTALSVD and then will return to RUN mode RESET TOTAL To reset the monitor total display press the MENU and ENTER keys simultaneously until TOTALRST starts to flash The TOTALRST will stop flashing and the display will return to RUN mode at the conclusion of the reset procedure Programming Operation PROGRAM Mode The programming mode allows the user to change the configuration and adjust the calibration of the meter The FLR Flow Transmitter has two types of configura tion changes in program mode To view or change selections from a predefined list To view or change numeric entries During programming operation the following four but ton functions are provided MENU Enters and exits programming mode Change to programming mode by pressing the MENU key once The mode indicator on the display will change from RUN to PROGRAM UP
9. non current limited power sources are utilized 3 Terminate cable shield connection at either DC ground or Earth ground 4 Mount the transmitter so fluid is traveling in the direction of the flow arrow See Figure 5 5 Install unit in desired location Use wrench on transmitter flats to hold the unit in place during installation DO NOT TURN the transmitter using the wrench See Figure 6 6 After installation rotate transmitter by hand to view display See Figure 7 7 Capture the zero flow position on the meter cone using the ZERO CAPTURE procedure found on page 12 IV OPERATION NOTE Refer to the Appendix for application informa tion and fluid charts Operating the Meter The monitor has two modes of operation referred to as RUN mode and PROGRAM mode as indicated on the display screen readout Normal operation will be in the run mode To access the program mode press the MENU key until the first programming screen DISPLAY appears PROGRAM appears on left side of Page 6 FLR Flow Transmitter Installation amp Programming Instructions Place wrench on transmitter flats on the same side plumbing is being tightened Never place wrench on transmitter flats opposite plumbing being tightened Rotate transmitter by hand to view flow display Never use wrench to rotate transmitter body when viewing flow display Figure 7 Rotating Transmitter display After programming the meter a password
10. transmit ter resulting in inaccuracies or malfunction DON T Allow unidirectional transmitters to be operated against the direction of the flow arrow The standard transmitter is a unidirectional flow transmitter The piston acts as a check valve to block flow in the reverse direction This causes an excessive pressure differential which can result in damage to internal transmitter components The transmitter is also avail able in a modified design which offers a reverse flow bypass feature to accommodate bi directional flow NOTE Transmitters with a reverse flow bypass feature are available Consult factory for details Electrical Connections Cable may be shortened or lengthened as required by installation The cable is soldered directly to the electrical connector at the factory Cable replacement requires disassembly of the electrical connector FLR Flow Transmitter Installation amp Programming Instructions Schematics DC Output Connection The transmitter can be wired in various configurations 2 Black 0 VC to allow interface with many different types of data col ze lection and control instrumentation NA ANS Green No Connection Loop Power Connection 4 20 mA Out No Connection 4 20 mA In Schematics 1 8 2 represent typical wiring for a target powered by either AC power or DC supply Schematics 3 amp 4 will be utilized when the flow trans mitter is operated with loop powered process in
11. 3 00 76 4 20 107 2 94 75 1 27 32 31 8 3 82 97 5 02 128 4 50 114 2 20 56 31 8 1 SAE 24 12 20 310 10 68 271 11 65 296 7 63 194 4 84 123 3 82 97 5 02 128 4 50 114 2 20 56 Ill INSTALLATION This unit should be installed and serviced by technically qualified personnel trained in maintaining industrial class flow instrumentation and processing equipment 4 WARNING Disconnect electrical power before opening wiring enclo sure Failure to follow these instructions could result in serious personal injury or death and or damage to the equipment A WARNING All wiring should be installed in accordance with the National Electrical Code and must conform to any applicable state and local codes Failure to follow these instructions could result in serious personal injury or death and or damage to the equipment KOJE I CAUTION Air gas transmitters are NOT oxygen cleaned Use with oxygen may cause hazardous or explosive con ditions that may cause serious personal injury and or eguipment damage CAUTION This transmitter may contain residual amounts of test fluid at the time of shipment This fluid should be removed prior to installation as the fluid may be incompatible or hazardous with some liguids or gases Failure to follow these instructions could result in damage to the equipment CAUTION This standard transmitter is unidirecti
12. A a EfL lL SH YALA tE AH d3la3l k SH dA Li 534 on 888 888 Jw LOL SdHd dU x SNS ISA 4215 9314 HYF dAL H3laM dw 04392 i AWS Ado ds dx LOL HLOH IMO 1810 AM P HOK Tim lat nas ka IMI 31H INN 3 AX dsid Page 10 FLR Flow Transmitter Installation amp Programming Instructions 8 1531 5 0 4 8888 amp a41531 50 je 2885 8 1S310Z p 4 2888 ga 98899358 SSSS855 MOL MOTH n 13 LNG ADL L00 AS LAO Foe s sasgaso sscosss S e ino au 8 gg ino AD 88 mS WMO Td MO MO Tad LAO vr a 98993935 i WOE 11014 55888588 wyi AO TA Mas DSL gH do Se 18H mao os fan mao oe 8 d og 4H d og en ON 8888 Jam l 9900 LNO dl J Soli 399009 LAG dl wp 02 3d50i LAG Ji wm Oz 88 888 8888 i140 SIY qaoanns ssa x Caw lm wa 3908 LAG SN MT Ado ds tdi dl do Page 11 Zero Capture The zero position of the meter cone must be set when installing the meter To capture the zero calibration position press ENTER at the ZERO CAP prompt NO will display Press either arrow key to change to YES then press ENTER to capture zero Meter Type The meter can be programmed to compensate for specific gravity pressure and temperature depending upon the application Its displayed name is METER TYP and is viewed or changed using
13. ARROW Use the UP ARROW key to scroll through the configuration choices in a bottom to top order For numeric setup this button increments numeric values RIGHT ARROW Use the RIGHT ARROW key to scroll through the configuration choices in a top to bot tom order For numeric setup this button moves the active digit to the right ENTER Used to enter menus to change configura tions and to save programming information NOTE If any input value exceeds the meter s capabili ties the LIMIT indicator will begin to flash indicating an invalid entry Press ENTEH once to return to the entry screen to reenter the value FLR Flow Transmitter Installation amp Programming Instructions Cover Removal Reinstallation It is necessary to remove the FLR Transmitter cover to access the programming keys Use a Phillips screw driver to remove the 4 screws that hold the cover in place turning them counterclockwise When program ming is completed reinstall the cover To properly seat the built in cover gasket tighten the cover screws clockwise in a criss cross pattern as shown in Figure 8 Figure 8 Cover Screw Tightening Sequence Page 7 Programming Procedures The FLR Transmitter allows two basic sets of program ming procedures list item selection and entering numeric values List Item Selection Procedure Note If you are already in PROGRAM mode and the selection to be viewed or changed is already displayed proceed to step 3
14. MADE IN ol YEAR WARRANTY USA Shop online at omega com JZX OMEGA omega com e mail info omega com For latest product manuals omegamanual info FLR5000 6000 7000 8000 and 9000 SERIES Flow Transmitter omega com X OMEGA OMEGAnet On Line Service Internet e mail omega com info omega com Servicing North America U S A ISO 9001 Certified Canada One Omega Drive Box 4047 976 bergar Stamford CT 06907 0047 Laval Quebec H7L 5A1 Canada Tel 203 359 1660 Tel 514 856 6928 FAX 203 359 7700 FAX 514 856 6886 e mail info omega com e mail info omega ca For immediate technical or application assistance U S A and Canada Mexico Sales Service 1 800 826 6342 1 800 TC OMEGA En Espanol 001 203 359 7803 Customer Service 1 800 622 2378 1 800 622 BEST FAX 001 203 359 7807 Engineering Service 1 800 872 9436 1 800 USA WHEN _ e mail espanol omega com info omega com mx Servicing Europe Czech Republic United Kingdom ISO 9002 Certified Frystatska 184 733 01 Karvina Czech Republic One Omega Drive Tel 420 0 59 6311899 River Bend Technology Centre FAX 420 0 59 6311114 Northbank Irlam Toll Free 0800 1 66342 Manchester M44 5BD e mail info omegashop cz United Kingdom Germany Austria Tel 44 0 161 777 6611 Daimlerstrasse 26 D 75392 FAX 44 0 161 777 6622 Deckenpfronn Germany Toll Free in United Kingdom Tel 49 0 7056 9398 0 0800 488 488
15. age 8 Note Setup prompts and descriptors for configuring and calibrating the analog output will correspond to the output mode selected Refer to the Flow Chart on pages 10 and 11 Flow at OV or 4mA Setting This selection is used to configure the minimum ana log output signal to the corresponding flow rate Enter the flow rate at which the minimum analog output sig nal is required using the Numeric Value Entry Procedure found on page 8 Flow at 5V 10V or 20mA Setting This selection is used to configure the maximum ana log output signal to the corresponding flow rate Enter the flow rate at which the maximum analog output sig nal is required using the Numeric Value Entry Procedure found on page 8 Calibration of Analog Output This selection allows access to the calibration and testing of the analog output signal Calibration of the Analog Output is preset at the factory but can be changed to customize calibration for your installation To test or change the analog output calibration it is first necessary to change the default setting for CAL OUT from NO to YES Note Setup prompts and descriptors for configuring and calibrating the analog output will correspond to the output mode selected Refer to the Flow Chart on pages 10 and 11 1 At the CAL OUT prompt press ENTER NO will display 2 To change to YES press either arrow key 3 The analog output will go to its minimum output level A numeric value between
16. amming Instructions Flow vs Pressure Drop Water Based Fluids o o o a a a oa a a iS o O a a a a Og a LLl Lu 4 LU a oc 0 1 1 0 0 22 0 a m 5 2 3 o o o o LU LU LL a o 2 a a a a 0 0 0 0 0 5 10 1 5 2 0 0 0 2 5 5 0 1 5 100 125 150 FLOW GPM FLOW GPM FLOW GPM a 20 180 o El 1 1 4 1 1 2 19455 a 20275 a 5 Q tr A ui 10 LL 2 u P 5 5 Lu D nr ul x oc B 0 n 29 50 5 100 125 150 0 50 100 150 200 250 300 FLOW GPM FLOW GPM Water Based Fluids continued 125 60 1 2 Reverse Flow une 100 Wa GEO 1 1 4 1 1 2 Reverse Flow 10 150 S 100 o o o a a a ar ar E o o O 5 a a a a a a Lu Lu Lu a a a 50 2 E 2 10 100 o o o o ILI Lu LI 10 75 oc oc oc a a a 0 25 50 75 100 125 150 FLOW GPM FLOW GPM FLOW GPM Page 17 FLR Flow Transmitter Installation amp Programming Instructions Water 12 35 3 4 1 5 50 10 o 2 8 2 ar ar n o o o tc tc tc a OG o LLI LU LLI 5 z s o T 4 o Up o ee t u cc o m a 0 0 0 0 0 0 5 1 0 15 2 0 00 25 50 75 100 125 150 0 10 20 30 20 50 FLOW GPM FLOW GPM FLOW GPM 30 6 1 1 4 1 1 2 10 150 3 m a a ar ar B 20 a 4 a a L E E tt 10 100 E 10 B 2 o o ci a a at dt 05 25 50 75 W 075 90 05 25 50 75 00 7 To FLOW GPM FLOW GPM Note Calibrated with 140 SUS 32 cSt 0 876 s g hydraulic oil Flow meter scales are corrected for 1 00 s g fluid Caustic
17. and Corrosive Liquids Page 18 FLR Flow Transmitter Installation amp Programming Instructions Petroleum Fluids 40 15 3 4 1 20 2 0 o 7 g a o o o 10 e a a a LLI LLI z E Q gt o o 9 9 9 a a a 0 0 0 0 0 0 5 10 15 2 0 0 5 10 15 0 10 20 30 40 50 FLOW GPM FLOW GPM FLOW GPM 20 30 10 206 20 300 1 1 4 1 1 2 10 150 Ex o E 15 o o o o oc oc a a 10 LLI LLI oc oc D 0 0 o 0 9 LLI LLI oc a a a 0 0 0 25 50 715 100 125 150 0 50 100 150 200 250 300 FLOW GPM FLOW GPM 125 60 1 2 Reverse Flow ze 1001 KIM Reverse Flow 1 1 4 1 1 2 Reverse Flow TETT a 100 0 o o a a a ar ar E O O O 75 a a a a a a LLI LLI Lu a a a 50 2 a 10 100 0 7 o 0 o o LU LLI LLI 10 75 a tc a 2 a a 5 50 EE et L n n n il MEM EM 0 10 20 30 40 0 25 50 75 100 125 15 FLOW GPM FLOW GPM FLOW GPM Page 19 FLR Flow Transmitter Installation amp Programming Instructions Phosphate Ester o o a a ar ar O o a a a a LLI LLI oc oc 2 5 o o o o LLI LLI oc oc a a 003 05 TO E 70 5 FLOW GPM FLOW GPM 3 4 1 5 50 1 1 4 1 1 2 10 150 o o a a a ar o o a a a a LLI LLI oc oc D D a 2 oc oc a a 30 FLOW GPM FLOW GPM 125 60 1 2 Reverse Flow VE 100 3 4 A1 Reverse Flow 1 1 4 1 1 2 Reverse Flow TETT 1 100 o O s 2 a o ar O O O 75 E x 60 ES a a a E T 40 5 50 10 100 o o o o o 0
18. d using the Numeric Value Entry Procedure found on page 8 Operating Temperature The operating temperature is used in gas applications to compensate for the actual temperature of the gas being measured at the meter Enter the operating temperature in F units Its displayed name is OP TEMP and is viewed or changed using the Numeric Value Entry Procedure found on page 8 Specific Gravity Correction Factor Specific Gravity is used to compensate for the specific gravity of the liquid or gas being measured with the meter Its displayed name is SP GRAV and is viewed or changed using the Numeric Value Entry Procedure found on page 8 Damping The Damping factor is increased to enhance the stability of the flow readings Damping values are decreased to allow the flow meter to react faster to changing values of flow This parameter can range from O to 99 factory default is O Its displayed name is DAMPING and is viewed or changed using the Numeric Value Entry Procedure found on page 8 FLR Flow Transmitter Installation amp Programming Instructions Output Mode The FLR Flow Transmitter offers three analog output modes e 4 20 mAOutput Signal e 0 5 Volts DC Output Signal 0 10 Volts DC Output Signal The output mode selected is determined by the type of peripheral device being connected to the FLR Flow Transmitter The displayed name is OUT MODE and is viewed or changed using the List Item Selection Procedure found on p
19. dica tors or data loggers that do not have external sensor excitation available Figure 3 Electrical 4 Pin Connection Outlet Port Exigor DK Serer n ML gh 5B Exon dt real Display Board Example Chart Recorder Schematic 1 4 20 mA connection using target power supply A I Transmitter Sensor Eoin Connector Far a 7 EAT Il MC nl Fd Sensor PC Board LE Fa zu On w TO hd Inlet Port Example Chart Becander Schematic 2 0 5 Vdc or 0 10 Vdc connection using target power Figure 4 Terminology supply ma Tamara E A CAUTION L Y Tar c Fr A A cn Gres ee rig je The flow transmitter is designed to operate only one TERRE i 4 3 m lapa H 2 of its three outputs at a time i e 0 5 Vdc or 0 10 M E iin Vdc or 4 20 mA Connecting multiple outputs simultaneously will result in inaccurate output signal levels Ezasiplic Chari Racorder Schematic 3 4 20 mA connection using external power supply Fri fE Eu i n Fume DOE A Far mS Each 0 5 DE ing Fa F L T a am lly too Prid a tan E a cae nes t 1 Ee Eximp Chan Recorder Eases vote Schematic 4 0 5 Vdc or 0 10 Vdc connection using external power supply Page 5 INLET PORT Figure 5 Flow Direction Arrow Installing the Transmitter 1 Disconnect electrical power from the target sys tem before making or changing any transmitter connections 2 Use 0 05A fast acting fuse if
20. e e 4 20 mA limited by cable resistance e 0 5 Vdc 1000 feet 300 m maximum e 0 10 Vdc 1000 feet 300 m maximum Isolation e Inherently isolated from the piping system Rate and Totalization Display e Fixed or toggle modes of operation for rate and totalizer display 8 digit 70 high numeric display for rate and total 8 digit 35 high alphanumeric display for units and setup Temperature Drift e 50 ppm C Max Analog Output e Resolution 1 4000 Transient Over Voltages e Category 3 in accordance with IEC 664 Pollution Degree e Category 2 in accordance with IEC 664 Additional dimension specifications can be found in Table 1 on page 3 Table 1 Dimensions Ne mon T Port Size in mm in mm in mm Wee SAE 6 eso 168 168 5 27 194 134 641 163 163 wad in mm 6 00 152 152 FLR Flow Transmitter Installation amp Programming Instructions ian Mn Wonn men me Hoe Dia in mm in mm in mm in mm in mm in ET 1 151 38 ET 82 200 76 76 4 20 107 107 2 00 75 75 EJ E 168 pen 134 E 163 LII 152 EL Ll EI 107 1 51 ELJELI SAE 12 7 20 183 5 27 134 7 04 179 6 00 152 3 60 91 3 00 76 4 20 107 2 94 75 1 27 82 310 1 SAE 16 7 20 183 5 27 134 7 04 179 6 00 152 7 63 194 1 4 SAE 20 12 20 310 10 68 271 11 65 296 3 60 91 4 84 123 31 8
21. es increments of 10 units Total display number indicates E2 increments of 100 units E3 Total display number indicates increments of 1 000 units E4 Total display number indicates increments of 10 000 units E5 Total display number indicates increments of 100 000 units E6 Total display number indicates increments of 1 000 000 units Scale Factor The scale factor is used to span the meter Its dis played name is SCALE F and is viewed or changed using the Numeric Value Entry Procedure found on page 8 Page 9 FLR Flow Transmitter Installation amp Programming Instructions 14 91809 am arena EFIREET 43 S uw o dwa nr SAT 55H SNOTTYS SHUN OOO aao p 49 SUS LW o ul SaJESIPUI jaquinu AE dzip E1o spun nan aor J Uaa SaJEIIPUI jaquinu AF dsip E10 SUN nog OP Jo SUS Wao sa Ealpur jaquinu EJdSIP EJ0 SUN ggg 40 SU way SaJESIPUI jaquinu Sepd p 6101 sun OOL Jo SU WOU SaJESIPUI JSqunu EJdsSIp 6101 spun OL 1o SUSU SaJESIPUI jaquinu AE dzip E16 sun 40 SUSU SaJESIPUI jaquinu AF dsip E16 SHUN LO 40 Uawa sa Ealpur jaquinu EJdSIP E1o SHUN LOO JO ueu Io uu sza EaIpur jaquinu AEg dzip EJ0 Nd ob eH mase in mase mao sr fan 93 nao eau wae s Jan ao z Jan mast er P CH m Ei LU ul LLI LLI LLI LLI LLI lSsal Jl Swt dL d3la3l4 JI SJEB3dde nnay 82888 WO d AL 4313 JI SJEB3dde AUD y y 2828 HAL
22. es no responsibility as set forth in our basic WARRANTY DISCLAIMER language and additionally purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product s in such a manner RETURN REQUESTS INOUIRIES Direct all warranty and repair requests inquiries to the OMEGA Customer Service Department BEFORE RETURNING ANY PRODUCT S TO OMEGA PURCHASER MUST OBTAIN AN AUTHORIZED RETURN AR NUMBER FROM OMEGA S CUSTOMER SERVICE DEPARTMENT IN ORDER TO AVOID PRO CESSING DELAYS The assigned AR number should then be marked on the outside of the return package and on any correspondence The purchaser is responsible for shipping charges freight insur ance and proper packaging to prevent breakage in transit FOR WARRANTY RETURNS please have the FOR NON WARRANTY REPAIRS consult following information available BEFORE contacting OMEGA for current repair charges Have the OMEGA following information available BEFORE con 1 Purchase Order number under which the tacting OMEGA product was PURCHASED 1 Purchase Order number to cover the COST 2 Model and serial number of the product under of the repair warranty and 2 Model and serial number of the product and 3 Repair instructions and or specific problems 3 Repair instructions and or specific relative to the product problems relative to the product OMEGA s policy is to make running changes not model changes whenever an i
23. gy of a piston type variable area flow meter with solid state circuitry including e Bearing lubrication Case drain verification e Gun drill and machine cooling Non contact sensor electronics Pump flow outputs e Electronic signal conditioning circuit Digital flow rate and total indication e Proportional analog output The product is sealed against industrial contamination by a NEMA 12 and 13 IP 52 54 rated enclosure and is available for either liquid or gas service EE The FLR Flow Transmitter is capable of calculating and displaying both flow rate and total accumulated flow The flow rate and total flow can be displayed in any of the user selectable measurement units The monitor s large 8 digit numeric liquid crystal display makes nog extended range viewing practical The second 8 char _ a 1 acter alphanumeric display provides for selectable i OAL Mat units viewing in RUN mode and prompts for variables i in PROGRAM mode ma All FLR Flow Transmitters come pre calibrated from the factory However the unit may be adjusted by the user to meet specific system reguirements Calibration parameters are included for e Specific gravity compensation water or c petroleum based fluids Pressure and temperature compensation Figure 1 FLR Flow Transmitter pneumatic applications Page 1 Il SPECIFICATIONS Enclosure Rating e NEMA 12 8 13 equivalent to IP 52 54 Operating Temperature
24. layed value is desired press ENTER The left most programmable number begins to flash Press ENTER again to confirm and keep the current setting The unit will automatically advance 3b If current selection must change press ENTER The left most programmable number begins to flash Use the UP ARROW key to scroll through the digits 0 9 and change the flashing digit to the desired value Use the RIGHT ARROW key to move the active digit to the right Continue using the UP and RIGHT ARROW keys until all desired digits are selected 4 Press ENTER to confirm your selection The unit will automatically advance 5 To exit programming mode press the MENU key The display will change to RUN mode Programming Flow Chart The programming flow chart on pages 10 and 11 will aid understanding of the menu structure of the FLR Flow Transmitter It will also help with understanding the available configuration selections Programming Descriptions Display Mode The meter can display RATE flow rate or TOTAL total accumulated flow or alternate between BOTH rate and total Its displayed name is DISPLAY and is viewed or changed using the List Item Selection Procedure found on page 8 Rate Units of Measure The meter allows the selection of many common rate units Its displayed name is RATE UNT and is viewed or changed using the List Item Selection Procedure found on page 8 Rate Time Interval The meter allows selection of seve
25. lts displayed name is PASSWORD and is viewed or changed using the Numeric Value Entry Procedure found on page 8 hydrocarbons ketones or ester based fluids on polycarbonate lens Failure to follow these instructions could result in damage to the transmitter 4 Remove the inlet port cap wave spring retain Restore Defaults ing ring and cone assembly from the transmitter rs body Figure 9 on page 15 This feature allows you to restore factory calibration data Its displayed name is RES DFLT To restore fac tory calibration data select YES then press ENTER Gently push the body towards the outlet port 6 The piston inner magnet and transmitter spring are secured within the transmitter body with a V MAINTENANCE retaining ring Remove the retaining ring with a small screwdriver then the internal components can be removed from the body Figure 9 on A WARNING page 15 mue us iu MCMC RUM VOTE lf internal parts do not slide freely from line check the system to confirm that line pressure cartridge use a wooden dowel inserted into the outlet has been reduced to zero PSI Failure to follow port of the transmitter to push parts out these instructions could result in serious personal injury or death and or damage to the eguipment 7 Place all parts on a clean work surface Clean and inspect all parts Replace any that appear worn or damaged Check inlet port O ring for damage and replace Always disconnect the primary power sou
26. mprovement is possible This affords our customers the latest in technology and engineering OMEGA is a registered trademark of OMEGA ENGINEERING INC Copyright 2005 OMEGA ENGINEERING INC All rights reserved This document may not be copied photocopied reproduced translated or reduced to any electronic medium or machine readable form in whole or in part without the prior written consent of OMEGA ENGINEERING INC Where Do I Find Everything I Need for Process Measurement and Control OMEGA Of Course hop online at omega com TEMPERATURE WA Thermocouple RTD amp Thermistor Probes Connectors Panels amp Assemblies WA Wire Thermocouple RTD amp Thermistor IA Calibrators amp Ice Point References lA Recorders Controllers amp Process Monitors WA Infrared Pyrometers PRESSURE STRAIN AND FORCE WA Transducers amp Strain Gages WA Load Cells amp Pressure Gages WA Displacement Transducers WA Instrumentation amp Accessories FLOW LEVEL IH Rotameters Gas Mass Flowmeters amp Flow Computers WA Air Velocity Indicators WA Turbine Paddlewheel Systems IA Totalizers amp Batch Controllers pH CONDUCTIVITY lA pH Electrodes Testers amp Accessories If Benchtop Laboratory Meters l Controllers Calibrators Simulators amp Pumps lA Industrial pH amp Conductivity Equipment DATA ACQUISITION lA Data Acquisition amp Engineering Software If Communications Based Acquisition oystems WA Pl
27. n amp Programming Instructions NOTES Page 23 FLR Flow Transmitter Installation amp Programming Instructions NOTES Page 24 MADE USA WARRANTY DISCLAIMER OMEGA ENGINEERING INC warrants this unit to be free of defects in materials and workmanship for a period of 13 months from date of purchase OMEGA s Warranty adds an additional one 1 month grace period to the normal one 1 year product warranty to cover handling and ship ping time This ensures that OMEGA s customers receive maximum coverage on each product If the unit malfunctions it must be returned to the factory for evaluation OMEGA s Customer Service Department will issue an Authorized Return AR number immediately upon phone or writ ten request Upon examination by OMEGA if the unit is found to be defective it will be repaired or replaced at no charge OMEGA s WARRANTY does not apply to defects resulting from any action of the purchaser including but not limited to mishandling improper interfacing operation outside of design limits improper repair or unauthorized modification This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion or current heat moisture or vibration improper specification mis application misuse or other operating conditions outside of OMEGA s control Components in which wear is not warranted include but are not limited to contact poin
28. onal Attempts to flow fluids in the opposite direction of the flow arrow will result in the meter acting as a check valve creating a deadheading situation f the differential pressure magnitude is great enough damage to the intemal parts of the meter will result Page 3 Installation Recommendations The transmitter is a simple device to install However the following measures are recommended for reliable trouble free operation DO Align pipe accurately Piping should be accurate ly aligned and of correct length The high pressure body of the transmitter can withstand shock and flow pressure pulsation However the piping should be firmly supported by external mounting brackets both upstream and downstream of the meter to avoid any pipe flexing action that could reduce meter life DO Use rigid mounting If the transmitter inlet or out let are to be rigidly mounted and the opposing port is to be connected to flexible hose the end connected with the flexible hose must be rigidly mounted DO Use Teflon tape for sealing NPT fittings DO Install unions Install a union near the inlet or outlet of the transmitter This will facilitate quick easy removal and inspection during periodic maintenance procedures DO Ensure the fluid is traveling in the direction of the flow arrow Figure 5 on page 6 NOTE The FLR Flow Transmitter display board can be rotated 180 for optimal viewing Simply remove the FLR Flow Transmi
29. r for specific gravity Std Scale SCFM Actual fi X fe X fa Correction Factor Air Gas Air Argon A psig 25 50 75 100 125 150 175 200 225 250 Carbon Dioxide CO fi 1 700 1 331 1 131 1 00 902 835 778 731 692 658 Freon 11 CCIF 114 7 Freon 12 CCLF fi Helium HE 14 7 psig Hydrogen HJ TEMPERATURE CORRECTION FACTOR f3 Natural Gas F 10 30 50 70 90 110 130 150 170 190 Nitrogen N3 fo 942 962 981 1 00 1 018 1 037 1 055 1 072 1 0901 107 Oxygen O Propane C H 460 F fa m A R Recommended 530 N Not recommended C Consult Factory Specific Gravity PRESSURE CORRECTION FACTOR f4 Operating Pressure psig e e e o 2 20002 37 33 3 3 Aluminum 2 2 0032 JJ DD Brass D D DD DDD DID DVD 1316 SSt JU JU O JD JJ JJ DID DD 1303 sst 20212022202 J 27 JJ JP DJ Viton Z 31323171233 EPR ZIDO O a 33 35 3 JU 35 Polycarbonate DDD DDD D DDD Nylon JU JJ JUDU JU JU DDD 7 Pyrex SPECIFIC GRAVITY CORRECTION FACTOR f3 f J Specific Gravity Note Table 4 is included to show the correction algorithms included in the program to perform pressure temperature and specific gravity corrections When configuring the FLR Flow Transmitter enter the actual operating pressure temperature and specific gravity values not the correction factors Page 16 FLR Flow Transmitter Installation amp Progr
30. ral intervals based on time Its displayed name is RATE INT and is viewed or changed using the List Item Selection Procedure found on page 8 Total Units of Measure If the total flow is being displayed the units for the total must first be chosen The monitor allows the choice of many common totalization units Its displayed name is TOTL UNT and is viewed or changed using the List Item Selection Procedure found on page 8 FLR Flow Transmitter Installation amp Programming Instructions Total Display Multiplier The meter has the ability to accumulate the flow total in multiples of ten For example if the most desirable totalization unit is 1 000 gallons the monitor can easily be set up for this requirement Once back in RUN mode every time the total display increments by one digit the actual total would be an additional 1 000 gal lons At 1 000 total gallons the total display would read 1 at 3 000 gallons the total display would read 3 etc This feature allows the unit to accumulate totals that would exceed the 8 digit display capacity Table 2 lists the available selection choices Its displayed name is TOTL EXP and is viewed or changed using the List Item Selection Procedure found on page 8 Table 2 Total Flow Units E 2 Total display number indicates increments of 0 01 unit E 4 Total display number indicates increments of 0 1 unit EO Total display number indicates increments of 1 unit E1 Total display number indicat
31. rce before if reguired opening the enclosure for inspection or service Failure to follow these instructions could result in 8 Reassemble the transmitter by inserting the serious personal injury or death and or damage to transmitter spring into the body followed by the the equipment piston inner magnet assembly A slight compres sion of the piston against the spring is reguired during installation of the retaining ring Cartridge Cleaning Figure 4 on page 5 and Figure 9 on page 15 9 Gently push body assembly into the outlet end of the transmitter enclosure The flat surface of the body outlet port should be flush with the transmitter enclosure opening 1 Disconnect the transmitter cable 2 Remove the transmitter from the line Remove excess piping from transmitter 10 With the transmitter positioned vertically on a flat surface inlet port facing up install the trans mitter cone assembly and wave spring into the body and secure with the inlet port end cap NOTE It is not necessary to remove the aluminum housing from the transmitter to remove it from the line 3 Thoroughly wipe off the entire transmitter sur face using mild detergent or isopropyl alcohol 11 Reinstall transmitter to the line Reconnect elec trical power Page 14 Inspection 1 Frequent inspection should be made The envi ronment and frequency of use should determine a schedule for maintenance checks It is recom mended that it should
32. the List Item Selection Procedure found on page 8 Note Refer to Flow Chart on pages 10 and 11 When Meter Type WATER is selected specific gravity SP GRAV will automatically follow Note Refer to Flow Chart on pages 10 and 11 When Meter Type OIL is selected meter size METERSIZ viscosity VISC SUS and specific gravity SP GRAV will automatically follow Note Refer to Flow Chart on pages 10 and 11 When Meter Type GAS is selected operating pressure OP PRESS operating temperature OP TEMP and specific gravity SP GRAV will automatically follow Meter Size Meter size is used in conjunction with Viscosity to perform viscosity correction Table 3 lists the available selection choices Its displayed name is METERSIZ and is viewed or changed using the List Item Selection Procedure found on page 8 Page 12 FLR Flow Transmitter Installation amp Programming Instructions Viscosity Viscosity is used in conjunction with the Meter Size to perform viscosity correction when the Meter type selected is OIL Enter in SUS units the viscosity of the oil that will be used Its displayed name is VISC SUS and is viewed or changed using the Numeric Value Entry Procedure found on page 8 Operating Pressure The operating pressure is used in gas applications to compensate for the actual pressure being measured at the meter Enter the operating pressure in PSI units Its displayed name is OP PRES and is viewed or change
33. ts fuses and triacs OMEGA is pleased to offer suggestions on the use of its various products However OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA either verbal or written OMEGA warrants only that the parts manufactured by the company will be as specified and free of defects OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER EXPRESSED OR IMPLIED EXCEPT THAT OF TITLE AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED LIMITATION OF LIABILITY The remedies of purchaser set forth herein are exclusive and the total liability of OMEGA with respect to this order whether based on contract warranty negligence indemnification strict liability or otherwise shall not exceed the purchase price of the component upon which liability is based In no event shall OMEGA be liable for consequential incidental or special damages CONDITIONS Equipment sold by OMEGA is not intended to be used nor shall it be used 1 as a Basic Component under 10 CFR 21 NRC used in or with any nuclear installation or activity or 2 in medical applications or used on humans Should any Product s be used in or with any nuclear installation or activity medical application used on humans or misused in any way OMEGA assum
34. tter cover disconnect the ribbon cable rotate the display board 180 reconnect the rib bon cable and reinstall cover See Figure 8 on page 7 for cover screw tightening sequence DO Use at least a 200 mesh 74 micron filter The transmitter will allow particulate to pass that would jam most valves and flow controls Systems that do not have filtration should be equipped with at least a 200 mesh 74 micron filter Most hydraulic systems already have much finer filtration Dirt ferrous metal or sealing agents such as Teflon tape may lodge and cause malfunction If the transmitter is jammed at a fixed position follow cleaning and maintenance instructions See Maintenance section on page 14 Page 4 FLR Flow Transmitter Installation amp Programming Instructions DON T Use thread locking compounds as thread sealant DON T Install the transmitter near turbulence pro ducing fittings such as elbows reducers close cou pled valves etc The transmitter does not require flow straighteners or special lengths of straight inlet outlet piping to stabilize turbulent flow patterns However to assure maximum operational reliability avoid installa tion of elbows valves and or reducers immediately adjacent to the transmitter inlet DON T Install the transmitter near fast acting valves Fast acting valves have the potential to create high magnitude hydraulic pressure spikes These spikes can damage the internal components of the
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