Napoleon Fireplaces BGD48P Indoor Fireplace User Manual
Contents
1. V 5ft 10 ft Vi V V 5 10 15 ft H 3 ft 2 5 ft t REQUIRED VERTICAL RISE 25 1 A 1 90 elbows 135 IN FEET V H o 03 45 90 90 90 135 5 4 20 H H 5 5 5 4 10 9 ft V 10 9 15 25 9 ft 15 Formula1 lt V 10 9 lt 15 10 Formula 2 H V lt 40 feet 25 9 40 5 Since both formulas are met this vent configuration is ac ceptable 0 HORIZONTAL VENT RUN PLUS OFFSETS IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than one 45 and one 90 elbow the following formulas apply Formula 1 lt V Formula 2 H V lt 40 feet W415 0326 C 11 23 07 13 VERTICAL TERMINATION when gt V Simple venting configurations HICURE 2 See graph to determine the required vertical rise V for the required horizontal H REQUIRED VERTICAL RISE IN 104 FEET V HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than one 45 and one 90 elbow the following formulas apply Formula 1 lt Formula 2 H V lt 40 feet Example 4 V 1 ft 1 5ft V2. Position the nailing tab so that the front face TAB is offset with the front edge of the corner post approx 2 Centre the nailing tab vertically on the corner post Figure 40 a Drill through the centre of the top and bottom slots in the nailing tab Secure using the two sheet metal screws supplied This allows the nailing tab to slide back and forth for desired framing Figure 40 b 2 To determine the final location of the nailing tab you must first determine the thickness of your finishing material i e drywall This will determine the dimension from the front edge of the corner post to the nailing tab Once the nailing tab is in the desired location drill through the centre hole of the nailing tab Secure with a sheet metal screw Figure 40 c Additional set screws may be installed FINISHING MATERIAL r4 CENTRE HOLE 19 LOG PLACEMENT GLOWING EMBERS PHAZER logs and glowing embers exclusive to Napoleon Fire places provide a unique and realistic glowing effect that is different in every installation Take the time to carefully position the glowing embers for a maximum glowing effect Log colours may vary During the initial use of the fireplace the colours will become more uniform as colour pigments burn in during the heat activated curing process 1 Center the rear log 1 behind the rear burner and onto the log support 2 Place log 2 and log 3 onto the locating pins The lo
3. Care of Glass amp Plated Parts Installation overview VENTING Venting Lengths Minimum Air Terminal Location Clearances Typical Minimum and Maximum Vent Lengths Special Vent Installations Venting Application Flow Chart Venting Specifics Horizontal Termination Vertical Termination INSTALLATION Wall and Ceiling Protection Vent Heat Shield Installation Horizontal Installation Adjustable Firestop Installation Vertical Installation Using Flexible Vent Components Horizontal air terminal installations Vertical air terminal installations Fireplace Vent Connection Using Rigid Vent Components Restricting Vertical Vents Gas Installation Optional wall switch installation Mobile Home Installation Framing Minimum Mantel and Enclosure Clearances Nailing Tab Installation 19 20 FINISHING 21 21 22 23 Log Placement Charcoal Embers Vermiculite Glowing Embers Logo Placement Louvre Installation OPTIONAL BLOWER INSTALLATION OPTIONAL FAN INSTALLATION GD36 THERMOSTATIC SENSOR CONTROL OPERATION MAINTENANCE Operating Instructions Maintenance ADJUSTMENTS Pilot Burner Adjustment Venturi Adjustment 24 25 REPLACEMENTS Ordering Replacement Parts Replacement Parts Vent Kits Terminal Kits Accessories 26 27 TROUBLE SHOOTING GUIDE 28 NOTES RETAIN THIS MANUAL FOR FUTURE REFERENCE Do not burn wood or other materials in this fireplace Adults and especially children should be alerted to the h
4. Apply high temperature sealant W573 0002 not supplied to the outer edge of the of the outside sleeve of the air terminal Slip a 8 diameter coupler over the sleeve and secure as before Trim the 8 coupler even with the 5 coupler end 5 Thread the air terminal pipe assembly HIGH down through the roof support and attach i SEALANT S ensuring that a minimum 16 of air terminal will penetrate the roof when fastened If the attic space is tight we recommend thread ing the Wolf Steel vent pipe collar or equivalent loosely onto the air terminal assembly as it is passed through the attic The air terminal must be located vertically and plumb 6 Remove nails from the shingles above and to the sides of the chimney Place the flashing over the air terminal and slide it underneath the sides and upper edge of the shingles Ensure that the air terminal is properly cen tred within the flashing giving a 3 4 margin all around Fasten to the roof Do NOT nail through the lower portion of the flashing Make weather tight by sealing with caulking Where possible cover the sides and top edges of the flashing with roofing material 7 Aligning the seams of the terminal and air terminal connector place the terminal over the air terminal connector making sure the inner sleeve goes into the hole in the terminal Secure with the 3 screws provided INNER SLEEVE TERMINAL CONNECTOR INNER COUPLER OUTER COUPLER SHIELD EIGU
5. V V 1 1 5 2 5 ft H 6 ft H 2 ft H H H 6 2 8ft H 03 one 45 elbow three 90 elbow 135 03 45 90 90 90 135 5 4 ft H H 8 5 4 13 4 ft V 13 4 2 5 15 9 ft Formula 1 H lt 3V 3V 3 2 5 7 5 13 4 gt 7 5 Since this formula is not met this vent configuration is unac ceptable Formula 2 V lt 40 feet 15 9 lt 40 Since only formula 2 is met this vent configuration is unac ceptable and a new fireplace location or vent configuration will need to be established to satisfy both formulas Example 5 1 5ft 8 ft V V 1 5 8 9 5 ft 1 ft 1 ft 10 75 ft H H H 1 1 10 75 12 75 ft 03 three 90 elbows two 45 elbow 135 03 90 90 90 45 45 135 6 75 ft H H 12 75 6 75 19 5 ft T za N lt S lt H V 19 5 4 5 29 ft Formula 1 lt 3V 3V 3 x 9 5 28 5 ft 19 5 lt 28 5 Formula 2 V lt 40 feet 29 40 Since both formulas are met this vent configuration is accept able W415 0326 C 11 23 07 14 INSTALLATION WALL AND CEILING PROTECTION HORIZONTAL VENT SECTIONS A minimum clearance of 2 all around the vent pipe in all horizontal runs to combustibles is required Use firestop spacer W010 1778 supplied VERTICAL VENT SECTIONS A minimum of 1 all around the vent pipe on all vertical runs to combustible
6. from making contact with moving or hot objects To ease installation of the fan remove the hinge screen and valve control door lower louvres from the base of the fireplace Position the vibration reducing pad into the clip and onto the threaded stud at the other end piercing a hole into the pad The fan assembly must be able to be positioned entirely onto the pad Slide the fan assembly past the controls and into the clip Secure using the lock washer and nut provided Plug the harness cord into the receptacle 036 THERMOSTATIC SENSOR CONTROL This optional kit is meant to be used only in conjunction with the GD65 Fan Kit shown above which ma THERMODISCCES be ordered from your Wolf Steel ad oe ASSEMBLY Napoleon dealer With the thermostatic sensor op tion the fan when turned on be 21 le comes thermally activated and wi automatically run approximatel 15 30 minutes after the fireplac has been lit and for approximatel 30 45 minutes after the fireplac has been turned off Use of the fan increases the output of heat j ON BOX Unplug the power cord from the receptacle Connect all wires as shown Attach and secure the sensor assembly bracket to the securing stud located next to the receptacle junction box atthe bottom left of the unit using the lock washer and wing nut Ensure that the thermodisc touches the firebox wall Plug the power cord back into the receptacle When installed ensur
7. length can create difficulty in burner start up and or carboning Provide a means for visually checking the vent connection to the fireplace after the fireplace is installed Vent lengths that pass through unheated spaces attic garages crawl spaces should be insulated with the insulation wrapped in a protective sleeve to minimize condensation Use only Wolf Steel Simpson Dura Vent Selkirk Direct Temp or American Metal Amerivent venting components Minimum and maximum vent lengths for both horizontal and vertical installations and air terminal locations for either system are set out in this manual and must be adhered to For Simpson Dura Vent Selkirk Direct Temp and American Metal Amerivent follow the installation procedure provided with the venting components All outer pipe joints of these venting systems must be sealed using Red RTV Hight Temperature Sealant Wolf Steel Simpson Dura Vent Selkirk Direct Temp and American Metal Amerivent venting systems must not be combined A starter adaptor must be used and may be purchased from the corresponding supplier Supplier 5 amp 8 ZC Dura Vent W175 0170 Amerivent 4DSC N2 Direct Temp 5DT AA For Simpson Dura Vent Selkirk Direct Temp and American Metal Amerivent follow the installation procedure found on the website for your venting supplier VENTING SUPPLIER WEBSITE ADDRESS Simpson Dura Vent www duravent com Selkirk Direct Temp www selkirkcorp com American Metal Amerivent www am
8. propane Check that main burner is operating on HI AFTER TAKING PRESSURE READINGS BE SURE TO TURN SCREWS CLOCK WISE FIRMLY TO RESEAL DO NOT OVERTORQUE Leak test with a soap and water solution fit door assembly into the lower support brackets and secure the four door latches Venting action is too great Main burner flame is Blockage in vent a blue lazy transpar ent flame restrict vent exit with restrictor plate W500 0205 remove blockage In really cold conditions ice buildup may occur on the terminal and should be removed as required Incorrect installation refer to Figure 23 to ensure correct location of storm collars Carbon is being de posited on glass logs or combustion cham ber surfaces Air shutter has become blocked Flame is impinging on the logs or combustion chamber ensure air shutter opening is free of lint or other obstructions check that the logs are correctly positioned open air shutter to increase the primary air check the input rate check the manifold pressure and orifice size as specified by the rating plate values check that the door gasketing is not broken or missing and that the seal is tight check that both 5 and 8 vent liners are free of holes and well sealed at all joints check that minimum rise per foot has been adhered to for any horizontal venting White grey film Sulphur from fuel is being depos ited on glass logs
9. the fireplace shall be installed on a metal or wood panel extending the full width and depth If the optional fan or blower is installed the junction box must be electrically connected and grounded in accordance with local codes GENERAL INFORMATION In the absence of local codes use the current CSA C22 1 CANADIAN ELECTRICAL CODE in Canada or the ANSI NFPA 70 NATIONAL ELECTRICAL CODE in the United States FOR YOUR SATISFACTION THIS FIREPLACE HAS BEEN TEST FIRED TO ASSURE ITS OPERATION AND QUALITY Maximum input is 36 000 BTU hr for natural gas and 36 000 BTU hr for propane When the fireplace is installed at elevations above 4 500ft and in the absence of specific recommendations from the local authority having jurisdiction the certified high altitude input rating shall be reduced at the rate of 4 for each additional 1 000ft Maximum output is 23 500 BTU hr at an efficiency of 6596 The maxi mum A F U E annual fuel utilization efficiency rating is 6296 Minimum inlet gas supply pressure is 4 5 water column for natural gas and 11 water column for propane Maximum inlet gas pressure is 7 water column for natural gas and 13 water column for propane Manifold pressure under flow conditions is 3 5 water column for natural gas and 10 water column for propane This fireplace is approved for bathroom bedroom and bed sitting room installations and is suitable for mobile home installation No external electricity 110 volts or 24
10. tight by sealing with caulking Where possible cover the sides and top edges of the flash ing with roofing material 6 Aligning the seams of the terminal and air terminal connector place the terminal over the air terminal connector making sure the liner goes into the hole in the terminal Secure screws provided HIGH TEMPERATURE _ SEALANT 7 Apply a heavy bead of weather Tr m FIGURE 24 proof caulking 2 above the flashing Wi Note Maintain a minimum 2 space MEN LC between the air inlet base and the storm ALI ve collar Install the storm collar around the air terminal and slide down to the caulk imm ing Tighten to ensure that a weather tight seal between the air terminal and WEATHER the collar is achieved 8 If more liner needs to be used to reach the fireplace couple them together as illustrated in Figure 25 The vent system must be supported ap proximately every 3 feet for both vertical and horizontal runs Use noncombustible strapping to maintain a clearance to combustibles of 1 FIREPLACE VENT CONNECTION 1 Install the 5 diameter A flexible liner to the fireplace Secure with 3 screws and flat washers Seal the joint and 1 joint and a screw holes using the high sar Iz v temperature sealant W573 SpREWS 0007 not supplied H 2 Install the 8 diameter 90030 flexible liner to the fire
11. volts is required for the gas system operation Expansion contraction noises during heating up and cooling W415 0326 C 11 23 07 NATIONAL FIREPLACE INSTITUTE We Suggest that our gas hearth products be installed and serviced by profession als who are certified in the U S by the National Fire place Institute NFI as NFI CERTIFIED Gas Specialists www nficertified org NFI CARE OF GLASS AND PLATED PARTS down cycles are normal and are to be expected Do not use abrasive cleaners to clean plated parts Buff lightly with a clean dry cloth The BGD48 is factory equipped with tempered glass The glass thickness is 3 16 Use only replacement glass available from your Napoleon dealer DO NOT SUBSTITUTE MATERIALS Clean the glass after the first 10 hours of operation with a recom mended gas fireplace glass cleaner Thereafter clean as required DO NOT CLEAN GLASS WHEN HOT If the glass is not kept clean permanent discolouration and or blemishes may result Use only accessories designed for and listed with your spe cific fireplace Provide adequate ventilation air Provide adequate accessibil ity clearance for servicing and operating the fireplace Never obstruct the front opening of the fireplace For safe and proper operation of the fireplace follow the venting instruction exactly Deviation from the minimum vertical vent length can create dif ficulty in burner start up and or carboning Provide a me
12. 11 HORIZONTAL TERMINATION when H gt V Simple venting configuration only one 45 and 90 elbow Example 2 o See graph to determine the required 90 vertical rise V for the required hori EIGURES a x zontal run 150 V Aft 140 1 5 ft ME V V Aft 1 5ft 5 5ft REQUIRED 130 Ar VERTICAL 120 RISE IN H 1ft INCHES V 110 H 1 100 H Deum 90 Hk H H H H 2 1 1 1 5 5 5ft 80 Ho 03 one 45 elbow four 90 elbows 135 70 03 405 135 8 1ft 60 H Hk H 5 5 8 1 13 6ft 13 6 5 5 19 1 ft 50 40 Formula 1 lt 4 2 V 4 2 V 4 2 x 5 5 23 1 ft 30 20 13 6 lt 23 1 Formula 2 H V lt 24 75 feet B 19 1 24 75 HORIZONTAL VENT RUN PLUS OFFSETS IN FEET Since both formulas are met this vent configuration is ac ceptable The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than one 45 and 90 elbow the following formulas apply Formula 1 lt 4 2 V Formula 2 H V 24 75 feet W415 0326 C 11 23 07 12 VERTICAL TERMINATION when H lt V Example 3 Simple venting configurations FIGURE 1 5 90 45 See graph to determine the required vertical rise V for the required horizontal run H
13. AMENTAL INSET BRUSHED GOLD 76 GDOI48K ORNAMENTAL INSET BLACK 76 GDOI48G ORNAMENTAL INSET 77 W175 0208 CONVERSION Ne LP 77 175 0207 CONVERSION KIT LP NG 78 ANI K ANDIRON PAINTED BLACK 78 ANI G ANDIRON GOLD PLATED 79 WT30 0019 45 RIGID ELBOW 26 BEFORE ATTEMPTING TO TROUBLESHOOT PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED SYMPTOM PROBLEM TEST SOLUTION Main burner goes out Pilot flame is not large enough or turn up pilot flame pilot stays on not engulfing the thermopile replace pilot assembly Thermopile shorting clean thermopile connection to the valve Reconnect replace thermopile valve Remote wall switch wire is too shorten wire to correct length or wire gauge long too much resistance in the system Faulty thermostat or switch replace Main burner goes out Refer to MAIN BURNER GOES OUT PILOT STAYS ON pilot goes out Vent is blocked check for vent blockage Vent is re circulating check joint seals and installation 5 flexible vent has become dis reattach to fireplace connected from fireplace Pilot goes out when the System is not correctly purged purge the gas line with the glass door removed gas knob is released Out of propane gas fill the tank The gas valve has an interlock device Pilot flame is not large enough turn up the pilot flame which will not all
14. FURTHER INFORMATION CONTACT YOUR NAPOLEON DEALER ROOF TERMINAL KITS 46 W490 0074 5 8 INNER OUTER SLEEVE 47 W670 0007 5 8 TERMINAL 48 W120 0015 VERTICAL CAP 49 W170 0063 STORM COLLAR 50 WO010 0453 ROOF SUPPORT 51 W263 0054 ROOF FLASHING W263 0055 W263 0056 52 GD48 3SS 3 TRIM KIT BRUSHED STAINLESS STEEL 52 GD48 3PB 3 TRIM KIT POLISHED BRASS 53 GD48 4SS 4 3D TRIM KIT BRUSHED STAINLESS STEEL 53 6048 4 4 3D TRIM KIT POLISHED BRASS 54 W175 0166 5 COUPLER 55 W175 0002 8 COUPLER 56 L48K LOUVRE KIT uPPER amp LOWER BLACK 57 W573 0008 HI TEMPERATURE SEALANT 58 W690 0001 MILLIVOLT THERMOSTAT 59 W660 0010B REMOTE CONTROL ADVANTAGE 59 W660 0011B REMOTE CONTROL ADVANTAGE PLUS 60 W660 0013 MODULATING THERMOSTATIC HAND HELD REMOTE 61 GD825N MODULATING VALVE REGULATOR ror W660 0013 ne 61 GD825P MODULATING VALVE REGULATOR For W660 0013 P 62 60501 HEAT GUARD 63 W585 0096 SOFFIT HEAT SHIELD 64 W010 0810 WALL SUPPORT ASSEMBLY 65 W175 0170 DURA VENT ZERO CLEARANCE ADAPTOR 66 W170 0086 VENT PIPE COLLAR 67 W585 0092 VENT PIPE SHIELD 68 GZ550 1KT BLOWER KIT 69 6065 FAN KIT 70 GD36 THERMOSTATIC SENSOR CONTROL KIT For USE WITH GD65 ONLY 71 W500 0033 VARIABLE SPEED SWITCH WALL MOUNTING PLATE 72 KB35 VARIABLE SPEED SWITCH 73 MBP48 METAL BRICK PANELS 74 W690 0005 THERMOSTAT 110V For use GA 566 75 GA 70 EXTENSION KIT 5 FT 76 GDOI48BG ORN
15. INSTALLER THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER ARPO UN INSTALLATION AND auaurv rineeLAces OPERATION INSTRUCTIONS Award Winning Products CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS CSA 2 33 ANSI Z21 88 FOR VENTED GAS FIREPLACE HEATERS BGD48N NATURAL GAS BGD48P PROPANE CERTIFIED FOR CANADA AND UNITED STATES USING ANSI CSA METHODS SAFTEY INFORMATION WARNING If the information in these instructions are not followed exactly a fire or explosion my result causing property damage personal injury or loss of life Do not store or use gasoline or other flam mable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS e Do not try to light any appliance e Do not touch any electrical switch do not use any phone in your building e Immediately call your gas supplier 6 s P from a neighbour s phone Follow the HPBA 5 gas supplier s instructions iita eem Is 7 e f you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the supplier Wolf Steel Ltd 24 Napoleon Rd Barrie ON L4M 4Y8 Canada 705 721 1212 fax 705 722 6031 www napoleonfireplaces com ask napoleon on ca 10 00 W415 0326 C 11 23 07 2 TABLE of CONTENTS PG 2 5 14 19 INTRODUCTION Warranty General Instructions General Information
16. ONT LOG 7 23 W135 0170 REAR CROSSOVER LOG 8 24 W135 0171 FRONT CHUNK 9 25 W135 0172 REAR CHUNK 10 26 W010 0907 BLACK DOOR c w GLASS 27 WA455 0065 45 REAR NATURAL GAS ORIFICE 28 W455 0048 47 FRONT NATURAL GAS ORIFICE 27 WA455 0050 55 REAR PROPANE GAS ORIFICE 28 W455 0047 56 FRONT PROPANE GAS ORIFICE 29 W361 0014 VERMICULITE 30 WO010 1778 ADJUSTABLE FIRESTOP 31 W500 0206 TERMINAL EXTENSION PLATE 32 1500 0205 RESTRICTOR PLATE 33 FC 12 FLEXCONNECTOR C W VALVE 34 W585 0138 VENT HEAT SHIELD TOP PIECE 35 655 0222 VENT HEAT SHIELD BOTTOM PIECE WARNING THIS IS A FAST ACTING THERMOCOUPLE IT IS AN INTE GRAL SAFETY COMPONENT REPLACE ONLY WITH A FAST ACTING THERMOCOUPLE SUPPLIED BY WOLF STEEL LTD GD420 5 FT 36 W010 0772 5 FLEXIBLE ALUMINIUM LINER 5 FT C W SPACERS 37 WT30 0012 8 FLEXIBLE ALUMINIUM LINER 5 FT GD430 10 FT 38 W730 0013 8 FLEXIBLE ALUMINIUM LINER 10 FT 39 W010 0773 5 FLEXIBLE ALUMINIUM LINER 10 FT c w SPACERS 40 WO010 0810 WALL SUPPORT ASSEMBLY 41 PERISCOPE GD401 42 WALL TERMINAL KIT GD422 ROOF TERMINAL KITS 43 1 12 TO 7 12 PITCH GD410 44 8 12 TO 12 12 PITCH GD411 45 FLAT ROOF GD412 W415 0326 C 11 23 07 MopeL amp SERIAL NUMBER OF FIREPLACE INSTALLATION DATE OF FIREPLACE DESCRIPTION OF PART 1 2 3 Part NUMBER 4 5 FINISH IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED FOR
17. REZ 8 Apply a heavy bead of weatherproof caulking 2 above the flashing Note Maintain a minimum 2 space between the air inlet base and the storm collar Install the storm collar around the air terminal connector and slide down to AIR INLET BASE CAULKING WEATHER SEALANT a weather tight seal between the air terminal connector and the collar is achieved 9 Continue adding rigid venting sections sealing and securing as above Attach a 5 collapsed telescopic pipe to the last section of rigid piping Secure with screws and seal Repeat using a 8 telescopic pipe 10 Run a bead of high temperature sealant around the outside of the 5 collar on the fireplace Pull the adjustable pipe a minimum of 2 onto the collar Secure with 3 screws Repeat with the 8 tel escopic pipe 11 In the attic slide the vent pipe collar down to cover up the open end ofthe shield and tighten This will prevent any materials such as insulation from filling up the 1 air space around the pipe RESTRICTING VERTICAL VENTS TOP OF TH FIREBOX FLUECOLLAR Vertical terminations display a very active flame The vent exit must be restricted using restrictor plate W500 0205 Remove the two screws on either side of the exhaust collar inside the firebox Install the plate as shown Replace the screws GAS INSTALLATION Proceed once the vent installation is complete NOTE All gas connections must be contained withi
18. a warm weather season the fireplace may emit a slight odour for a few hours This is caused by dust particles in the heat exchanger burning off In both cases open a window to sufficiently ventilate the room Purge the gas line with the glass door removed Assure that a continuous gas flow is at the burner before reinstalling the door WHAT TO DO IF YOU SMELL GAS Turn off all gas to the fireplace Open windows Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neigh bour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department FLAME 5 Turn gas knob counter clockwise to pilot 6 Depress slightly and hold gas knob while lighting the pilot with the push button igniter Keep knob depressed for one minute then release If pilot does not continue to burn repeat steps 3 through 5 7 With pilot lit depress and turn gas knob counter clockwise to on 8 If equipped with remote on off switch thermostat main burner may not come on when you turn valve to on Remote switch must be in the on position to ignite burner 9 Turn on all electric power to the fireplace 2 Push in gas control knob slightly and turn clockwise to off Do not force 3 Check to see that all burner ports are burning Clean out any of the ports which may not be burning or are not burning prope
19. aling with caulking not supplied EXTENDED HORIZONTAL AIR TERMINAL INSTALLATION ollow the instructions for Horizontal Air Terminal Installations items 1 to 4 2 Continue adding components alternating inner and outer venting Ensure that all 5 venting and elbows have sufficient vent spacers attached and each component TERMINAL is securely fastened to the one prior Attach the 5 telescopic sleeve to the vent run Repeat using a 8 telescopic sleeve Secure and seal as before To facilitate completion attach 5 and 8 couplers to the air terminal TELESCOPIC SLEEVE N 20 COUPLER EIGUREZG VENTING 3 Install the air terminal See item 4 of the Horizontal Air Terminal Installation Extend the 5 telescopic sleeve connect to the air terminal assembly Fasten with self tapping screws and seal Repeat using the 8 telescopic sleeve VERTICAL VENTING INSTALLATION 1 Move the fireplace into position 2 Fasten the roof support to the roof using the screws provided The roof support is optional In this case the venting is to be ad equately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support 3 Apply high temperature sealant W573 0002 not supplied to the outer edge of the inner sleeve of the air terminal Slip a 5 diam eter coupler a minimum of 2 over the sleeve and secure using 3 screws W415 0326 C 11 23 07 4
20. ans for visually checking the vent connection to the fireplace after the fireplace is installed In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body it is recom mended that the walls of the fireplace enclosure be finished i e drywall sheetrock as would any other outside wall of the home This will ensure that clearance to combustibles is main tained within the cavity Vent lengths that pass through unheated spaces attics garages crawl spaces should be insulated with the insulation wrapped in a protective sleeve to minimize condensation Objects placed in front of the fireplace must be kept a minimum HOT GLASS WILL CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS rm E l o maA T See the section MINIMUM MANTEL AND ENCLOSURE CLEARANCES See the section EIGURE 2 FRAMING for Non combustible material See the section FRAMING and MINIMUM MANTEL AND ENCLOSURE CLEARANCES for Drywall or other combustible material See the section VENTING and INSTALLATION See the section FRAMING See the section FRAMING W415 0326 C 11 23 07 VENTING For safe and proper operation of the fireplace follow the venting instruction exactly Deviation from the minimum vertical vent
21. ate W500 0205 must be installed Refer to Restricting Vertical Vents 16 MINIMUM t FIGURES 4 a b VENT SHIELD 40FT 46 MINIMUM PLUS RISE See venting section SPECIAL VENT INSTALLATIONS Use only GD401 periscope kit to locate the air termination above grade The periscope must be installed so that when final grading is completed the bottom air slot is located a minimum of 12 above grade i 24 MINIMUM EIGURE 5 W415 0326 C 11 23 07 VENTING APPLICATION FLOW CHART HORIZONTAL TERMINATION VERTICAL TERMINATION vertical rise is equal to or greater than the horizontal run verti cal rise to maximum of 40 feet vertical rise is less than horizontal run horizontal run verti cal rise to maximum of 24 75 feet 4 2 times the vertical rise equal to or greater than the horizon tal run vertical rise is equal to or greater than the horizontal run horizontal run verti cal rise to maximum of 40 feet vertical rise is less than horizontal run horizontal run verti cal rise to maximum of 40 feet 3 times the vertical rise equal to or great er than the horizontal run W415 0326 C 11 23 07 9 DEFINITIONS ELBOW VENT LENGTH VALUES for the following symbols used in the venting calculations and feet inches examples are 1 0 03 0 5 greate
22. ation excessive venting configurations insufficient makeup air or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans furnaces clothes dryers etc Any damages to fireplace combustion chamber heat exchanger brass trim or other component due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEONG The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer The warranty registration card must be returned within fourteen days to register the warranty NAPOLEONG reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON GOING PRODUCT IMPROVEMENTS NAPOLEONG IS A REGISTERED TRADEMARK OF WOLF STEEL LTD PATENTS U S 5 303 693 801 CAN 2 073 411 2 082 915 WOLF STEEL LTD W415 0326 C 11 23 07 4 GENERAL INSTRUCTIONS THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes In absence of local codes install the BGD48 to the current National Fuel Gas Code ANSI 2223 1 or the current CAN CGA B 149 Installation Codes Installation practices vary from region to region and it is important to know the specifics that apply to y
23. azards of high surface temperatures and should stay away to avoid burns or clothing ignition Supervise young children when they are in the same room as the fireplace Clothing or other flammable material should not be placed on or near the fireplace Due to high temperatures the fireplace should be located out of traffic and away from furniture and draperies Ensure you have incorporated adequate safety measure to protect infants toddlers from touching hot surfaces Even after the fireplace is out the glass and or screen will remain hot for an extended period of time Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces These screens and guards must be fastened to the floor Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace e It is imperative that the control compartments burners and circulating blower and its passageway in the fireplace and venting system are kept clean The fireplace and its venting system should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The fireplace area must be kept clear and free from combustible materials gasoline and other flammable vapours and liquids Under no circumstances should this fireplace be modified This fireplace must not be connected to a chimne
24. d the Manufactured Home Construc tion and Safety Standard Title 24 CFR Part 3280 in the United States or the Mobile Home Standard CAN CSA Z240 MH Series in Canada This appliance is only for use with the type s of gas indicated on the rating plate A conversion kit is supplied with the mobile home appliance This Mobile Manufactured Home Listed appliance comes factory equipped with a means to secure the unit The fireplace is equipped with two 1 4 diameter holes located in the front left and right cor ners of the base For mobile home installations the fireplace must be fastened in place Use 10 hex head screws inserted through the holes in the base to secure Always turn off the pilot and the fuel supply at the source prior to moving the mobile home After moving the mobile home and prior to lighting the fireplace ensure that the logs are positioned correctly This appliance is certified to be installed in an aftermarket perma nently located manufactured mobile home where not prohibited by local codes This fireplace is only for use with the type of gas indicated on the rating plate This fireplace is not convertible for use with other gases unless a certified kit is used Conversion Kits The mobile home appliance is field convertible between Natural Gas NG and Propane LP To convert from one gas to another consult your Napoleon dealer distributor Note In order to avoid the possibility of expo
25. defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to this President s Limited Lifetime Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s After the first year NAPOLEON will not be responsible for installation labour or any other costs or expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty Notwithstanding any provisions contained in this President s Limited Lifetime Warranty NAPOLEON S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product its components or accessories are excluded NAPOLEONG neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product NAPOLEON will not be responsible for over firing downdrafts spillage caused by environmental conditions such as rooftops buildings nearby trees hills mountains inadequate vents or ventil
26. e 2 distance required for the 2 combustible mantel These same requirements apply to any combustibles protruding on either side of the fireplace EIGURE 38a COMBUSTIBLE NON COMBUSTIBLE TOP OF COMBUSTIBLE Use only non combustible material such as cement board ceramic tile marble etc when IT F MIN FIREPLACE EIGURE 7 MH AE 5 NOTE Do not build into this area it must be left clear N to provide adequate clearance for the vent in this 14 wide area centered along the front of the fireplace No T G 3 combustibles are allowed Iw LH a ET 1 312 MAXIMUM MINIMUM 0 3 5 6 7 MANTLE DEPTH Use only non combustible material such as cement board ceramic tile marble etc when finishing to the fireplace DO NOT USE WOOD OR DRYWALL The fireplace 9 48 requires a minimum enclosure height of 55 M For temperature requirements the enclosure space around and above the fireplace must be left unobstructed See venting section W415 0326 C 11 23 07 NAILING TAB INSTALLATION 1 Attach the nailing tabs to the corner posts using the 2 sheet metal screws supplied Secure through the centre of the top and bottom slots in the nailing tab and then through the existing holes in the FIGURE 39 corner posts If there are no existing holes follow these instructions
27. e that any excess wire is contained preventing it from making contact with moving or hot objects W415 0326 C 11 23 07 22 OPERATION MAINTENANCE OPERATING INSTRUCTIONS hen lit for the first time the fireplace will emit a slight odour for a ew hours This is anormal temporary condition caused by the curing bf the logs and the burn in of internal paints and lubricants used in he manufacturing process and will not occur again FOR YOUR SAFETY READ BEFORE LIGHTING This fireplace is equipped with a pilot which must be lit by hand while following these instructions exactly Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier than air and will settle on the floor Use only your hand to turn the gas control knob Never use tools If the knob will not turn by hand do not try to repair it Call a quali fied service technician Force or attempted repair may result in a fire or explosion Do not use this fireplace if any part has been under water Imme diately call a qualified service technician to inspect the fireplace and replace any part of the control system and any gas control which has been under water LIGHTING INSTRUCTIONS WARNING The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled Allow approximately 60 seconds for the thermocouple to cool When lighting and relight
28. e with 3 8 screws VERTICAL AIR TERMINAL INSTALLATION 1 Fasten the roof support to the roof using the screws provided The roof support is optional In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support SEALANT FI EXTENSION PLATE RE 21 2 Stretch the 5 diameter flexible liner to the required length Slip the liner a minimum of 2 over the inner sleeve of the air terminal connector and secure with 3 8 screws Seal using a heavy bead of the high temperature sealant 3 Repeat using 8 diameter flexible 4 liner ROOF SUPPORT AQ 4 Thread the air terminal connector pipe assembly down through the roof The air EIC RE2 xx NNER gt SLEEVE terminal must be located vertically and plumb Attach the air terminal connector to the roof sup port ensuring that a minimum 16 of air terminal will penetrate the roof when fastened AIR TERMINAL DO NOT CLAMP THE FLEXIBLE ALU 77 MINIUM LINER 5 Remove nails from the shingles above and to the sides of the chimney Place the flashing over the air terminal and slide it underneath the E sides and upper edge of the shingles Ensure that the air terminal connector is properly centred within the flashing giving a 3 4 margin all around Fasten to the roof Do not nail through the lower portion of the flashing Make weather
29. east once a year to verify that it is unobstructed and undamaged Purge all gas lines with the glass door of the fireplace removed Assure that a continuous gas flow is at the burner before re installing the door Under extreme vent configurations allow several minutes 5 15 for the flame to stabilize after ignition W415 0326 C 11 23 07 A terminal shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings Local codes or regulations may require different clearances Do not allow the inside liner to bunch up on horizontal or ver tical runs and elbows Keep it pulled tight A 174 air gap all around between the inner liner and outer liner is required for safe operation Use a firestop when penetrating interior walls floor or ceiling Minimum clearance to combustible construc tion from fireplace and vent surfaces Framing Finishing 0 to stand offs 0 to rear sides and bottom Non combustible finishing All around the vent pipe Recessed depth Enclosure top Clearance to ceiling 55 from bottom of unit 84 from bottom of unit HORIZONTAL VENT SECTIONS A minimum clearance of 2 all around the vent pipe in all horizontal runs to combustibles is required Use firestop spacer W010 1778 supplied VERTICAL VENT SECTIONS A minimum of 1 all around the vent pipe on all vertical runs to combustibles is required Use firestop s
30. ericanmetalproducts com When using Wolf Steel venting components use only approved Wolf Steel rigid flexible components with the following termination kits WALL TERMINAL KIT GD422 or 1 12 TO 7 12 PITCH ROOF TER MINAL KIT GD410 8 12 TO 12 12 ROOF TERMINAL KIT GD411 FLAT ROOF TERMINAL KIT GD412 or PERISCOPE KIT GD401 for wall penetration below grade With flexible venting in conjunction with the various terminations use either the 5 foot vent kit GD420 or the 10 foot vent kit GD430 It is recommended to attach the Wolf Steel 45 rigid adaptor directly to the unit when terminating horizontally off the back of the unit This must be done before attaching the desired vent system Once this transition has been made venting systems must not be combined These vent kits allow for either horizontal or vertical venting of the fireplace FIGURES 3 amp 4 The maximum allowable horizontal run is 20 feet The maximum allowable vertical vent length is 40 feet The maximum number of 5 vent connections is two horizontally or three vertically excluding the fireplace and the air terminal connections when using aluminium flexible venting When terminating vertically restrictor plate W500 0205 must be installed Refer to Restricting Vertical Vents For optimum flame appearance and fireplace performance keep the vent length and number of elbows to a minimum The air terminal must remain unobstructed at all times Ex amine the air terminal at l
31. from the electrode tip and the pilot burner To ensure proper electrode location tighten securing nut finger tight plus 1 4 turn No gas at the pilot burner check that the manual valve is turned on check the pilot orifice for blockage replace the valve call the gas distributor PILOT BURNER THERMOPRLE A THERMOCOUPLE Out of propane gas Spark gap is incorrect Pilot goes out while Gas piping is undersized turn on all gas appliances and see if pilot flame flutters diminishes or extin standing Main burner guishes especially when main burner ignites Monitor appliance supply working is in OFF position pressure check if supply piping size is to code Correct all undersized piping W415 0326 C 11 23 07 SYMPTOM PROBLEM 27 TEST SOLUTION Flames are consist ently too large or too small Carboning oc curs Unit is over fired or under fired Flames are very ag gressive Door is ajar check pressure readings Inlet pressure can be checked by turning screw A counter clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point Gauge should read 7 minimum 4 5 water column for natural gas or 13 11 minimum water column for propane Check that main burner is operating on HI Outlet pressure can be checked the same as above using screw B Gauge should read 3 5 water column for natural gas or 10 water column for
32. gs should sit flat on the burner 3 Place the locating hole on the underside of log 4 onto the locating pin on top of log 3 The notch at the opposite end of log 4 sits on the third grate post in from the right W415 0326 C 11 23 07 20 4 Place the small branch of log 5 into the notch on log 3 The notch on the charred edge of log 5 sits on the outer left grate post 5 Place the small end of log 6 into the front notch of log 4 Place the locating hole in the large end of log 6 onto the locating pin on top of log 2 6 Place log 7 onto the pin located on top of log 6 The log should sit in the notch on log 2 and the bottom should rest on the outer right grate post 7 Place the large end of log 8 into the rear notch of log 4 The small branch of log 8 sits in the notch located on top of log 1 8 Place log 9 onto the grate as though it had burnt off log 5 Place log 10 onto the locating pin on log 1 Again log 10 should be aligned as though it has burnt off of log 7 CHARCOAL EMBERS Randomly place the charcoal embers along the front and sides of the log support tray in a realistic manner Fine dust found in the bottom of the bag should not be used VERMICULITE Sprinkle vermiculite around the charcoal embers Note Both charcoal embers and vermiculite are not to be placed on the burner W415 0326 C 11 23 07 GLOWING EMBERS Tear the embers into pieces and place along the front row of
33. ing the gas knob cannot be turned from pilot to off unless the knob is depressed slightly 1 Stop Read the above safety information on this label 2 Turn off all electric power to the fireplace 3 Turn the gas knob clockwise to off 4 Wait five 5 minutes to clear out any gas If you smell gas includ ing near the floor Stop Follow B in the above safety information on this label If you don t smell gas go the next step TO TURN OFF GAS 1 Turn off all electric power to the fireplace if service is to be performed MAINTENANCE Turn off the gas and electrical power before servicing the fireplace CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing This fireplace and its venting system should be inspected before use and at least annually by a qualified service person The fireplace area must be kept clear and free of combustible materials gasoline or other flammable vapours and liquids The flow of combustion and ventilation air must not be obstructed 1 In order to properly clean the burner and pilot assembly remove the logs to expose both assemblies 2 Keep the control compartment logs burner air shutter opening and the area surrounding the logs clean by vacuuming or brushing at least once a year W415 0326 C 11 23 07 After extended periods of non operation such as following a vacation or
34. irebox Attach the connectors from the black and white wires to the thermodisc and secure the thermodisc bracket to the securing stud at the bottom left of the unit using a lock washer and wing nut Ensure that the thermodisc touche the firebox wall Attach the connectors from the blac and red wires to the blower Attach and secure the varia ble speed switch using the nut provided Plug the harness cord into the receptacle The wire harness provided in this kit is a universal harness When installed ensure that any excess wire is contained preventing it from mak ing contact with moving or hot objects Because the blower is thermally activated when turned on it will automatically start approximately 10 minutes after lighting the fireplace and will run for approximately 30 45 minutes after the fireplace has been turned off Use of the fan increases the output of heat Drywall dust will penetrate into the blower bearings causing irrepara ble damage Care must be taken to prevent drywall dust from coming into contact with the blower or its compartment Any damage resulting from this condition is not covered by the warranty policy OPTIONAL Fi FAN INSTALLATION route a grounded 2 wire 60hz power cable to the junction box At this point it must be strain relieved and insulated The wire harness provided in this kit is a universal harness When installed ensure that any excess wire is contained preventing it
35. led with NAPOLEON provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following condi tions and limitations This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives The gas fireplace must be installed by a licensed authorized service technician or contractor Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discolouring caused by excessive heat abrasive and chemical cleaners nor chipping on porcelain enamel parts mechanical breakage of PHAZER logs and embers nor any venting components used in the installation of the fireplace NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life subject to the following conditions During the first 10 years NAPOLEON amp will replace or repair the defective parts at our option free of charge From 10 years to life NAPOLEON will provide replacement burners at 50 of the current retail price In the first year only this warranty extends to the repair or replacement of warranted parts which are
36. lified installer COVER AIR HOUSING AIR HOU Al lh To access the air shutter remove the two screws that secure the cover to the air housing taking care not to damage the gasket NOTE Ensure burner is seated onto orifice W415 0326 C 11 23 07 24 REPLACEMENTS Contact your dealer or the factory for questions concerning prices and policies on replacement parts Normally all parts can be ordered through your Napoleon dealer or distributor When ordering replacement parts always give the following informa tion FOR WARRANTY REPLACEMENT PARTS A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM REPLACEMENT PARTS W357 0001 PIEZO IGNITER W680 0004 THERMOPILE W680 0005 THERMOCOUPLE W010 0796 NATURAL GAS PILOT ASSEMBLY W010 0797 PROPANE GAS PILOT ASSEMBLY W573 0008 HIGH TEMPERATURE SEALANT W660 0005 ON OFF TOGGLE SWITCH W455 0070 NATURAL GAS PILOT INJECTOR 62 W455 0068 PROPANE GAS PILOT INJECTOR 35 W725 0025 NATURAL GAS VALVE W725 0026 PROPANE VALVE 9 W385 0334 NAPOLEON LOGO 10 W750 0051 20FT OF WIRE 11 W010 0978 PAN BURNER 12 W100 0078 TUBE BURNER 13 GL 660 LOG SET 14 W361 0016 GLOWING EMBERS 15 W550 0001 CHARCOAL EMBERS 16 W135 0163 REAR LOG 1 17 W135 0164 RIGHT MIDDLE LOG 2 18 W135 0165 LEFT MIDDLE LOG 3 19 W135 0168 FRONT CROSSOVER LOG 4 20 W135 0167 LEFT FRONT LOG 5 21 1135 0169 MIDDLE CROSSOVER LOG 6 22 W135 0166 RIGHT FR
37. mbustibles Once the vent pipe liner is installed in its final position apply high tempera ture sealant W573 0002 not supplied between the pipe liner and the firestop spacer See figures 17a c VENT Fer ee SHIELD bU es FIRESTOP NTT TOP FIGURE 17a le FIRESTOP T BOTTOM EIGURE 1 W415 0326 C 11 23 07 FIRESTOP SPACER SECONDARY HEAT SHIELD See figure16 This application occurs when venting through roof Installation kits for various roof pitches are available from your 12347 pues Napoleon dealer See LAT CL Accessories to order the FIRESTOP specific kit required UNDERSIDE OF JOIST 1 Determine the air terminal location cut and frame 123 4 123 4 openings in the ceiling and the roof to provide the minimum 1 clearance be tween the fireplace pipe liner and any combustible material Try to centre the exhaust pipe location mid way between two joist to prevent having to cut them Use a plumb bob to line up the centre of the openings DO NOTFILL THIS SPACE WITH ANY TYPE OF MATERIAL A vent pipe shield will prevent any materials such as insulation from filling up the 1 air space around the pipe Nail headers between the joist for extra support 2 Apply a bead of caulking not supplied to the framework or to the Wolf Steel vent pipe shield plate or equivalent in the case of a finished ceiling and secure over the opening in the ceiling FIGURE 19 A fi
38. n the fire place when complete 1 Move the fireplace into position and secure to the floor through the 1 4 holes located at either side of the base 2 The fireplace is designed to accept 3 8 gas supply line The fireplace is equipped with a 3 8 manual shut off valve 3 Connect the gas supply in accordance to local codes In the absence thereof install according to the National Installation Code 4 When flexing any gas line support the gas valve so that the lines are not bent or kinked 5 Check for gas leaks by brushing on a soap and water solu tion DO NOT USE OPEN FLAME Purge all gas lines with the glass door of the stove removed Assure that a continuous gas flow is at the burner before re installing the door OPTIONAL WALL SWITCH INSTALLATION For ease of accessibility an optional remote wall switch may be installed in a convenient location Route 2 strand solid core mil livolt wire through the electrical hole located at the bottom left side of the unit The recommended maximum lead length depends on wire size WIRE SIZE MAX LENGTH 14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet Attach the two leads to terminals 1 and 3 located on the gas valve MOBILE HOME INSTALLATION This appliance is certified to be installed as an OEM Original Equipment Manufacturer installation in a manufactured home or mobile home and must be installed in accordance with the manufacturer s instructions an
39. nimum bend radius allowed for the 8 diameter flexible liner HORIZONTAL AIR TERMINAL INSTALLATION 1 Secure the terminal to the terminal extension plate see figure 21 2 Stretch the 5 diameter flexible liner to the required length tak ing into account the additional length needed for the finished wall surface Slip the liner a minimum of 2 over the inner sleeve of the air terminal and secure with 3 8 screws Apply a heavy ned bead of the high tempera ture sealant W573 0002 not supplied 3 Using the 8 diameter flexible liner slide over the outer combustion air sleeve of the air terminal and se cure with 3 8 screws Seal as before The air terminal mounting plate may be recessed into the exterior wall or siding by 172 the depth of the return flange 4 Insert the liners through the firestop maintaining the required clearance to combustibles Holding the air terminal lettering in an upright readable position secure to the exterior wall and make weather tight by sealing with caulking not supplied 5 Apply a heavy bead of the high temperature sealant W573 0007 not supplied to the inside of the 5 liner approximately 1 from the end Slip the liner a minimum of 2 over the fireplace vent collar and secure with 3 8 screws 6 Using the 8 diameter flexible aluminium liner apply high tempera ture sealant W573 0002 not supplied slide a minimum of 2 over the fireplace combustion air collar and secur
40. o a service regulator vent outlet Clearance to a non mechanical air supply inlet to the building or a 12 INCHES 9 INCHES combustion air inlet to any other appliance 6FEET FEETt Clearance to a mechanical air supply inlet m Clearance above a paved sidewalk or paved driveway located on 7FEETY 7 FEET public property unless fitted with a heat shield kit GD 301 12 INCHEStt 12INCHES Clearance under a veranda porch deck or balcony 16 INCHES 46INCHES Clearance above the roof 2FEET1 2 Clearance from an adjacent wall including neighbouring buildings Recommended to prevent condensation on windows and thermal breakage It is recommended to use a heat shield and to maximize the distance to vinyl clad soffits The periscope GD 401 requires a minimum 18 inches clearance from an inside corner This is a recommended distance For additional requirements check local codes t 3 feet above if within 10 feet horizontally t A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings tt Permitted only if the veranda porch or deck is fully open on a minimum of two sides beneath the floor t Recommenced to prevent recirculation of exhaust products For additional requirements check local codes W415 0326 C 11 23 07 TYPICAL MINIMUM AND MAXIMUM VENT LENGTHS NOTE When terminating vertically the restrictor pl
41. or combustion forms chamber surfaces clean the glass with a recommended gas fireplace glass cleaner DO NOT CLEAN GLASS WHEN HOT If deposits are not cleaned off regularly the glass may become permanently marked Remote wall switch is in OFF position main burner comes on when gas knob is turned to ON position Wall switch is mounted upside down Remote wall switch is ground ing Remote wall switch wire is grounding Faulty valve reverse replace check for ground short repair ground or replace wire replace W415 0326 C 11 23 07 W415 0326 C 11 23 07
42. our area ie in Massachusetts State The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log The appliance off valve must be a T handle gas cock The flexible connector must not be longer than 36 The appliance is not approved for installation in a bedroom or bathroom unless unit is direct vent WARNING This product must be installed by a licensed plumber or gas fitter when installed within the common wealth of Massachusetts Mobile home installation must conform with local codes or in the absence of local codes install to the current standard for gas equipped mobile housing CAN CSA ZA240 MH Series in Canada or the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 or the Fire Safety Criteria for Manufactured Home Installations Sites and Communities Standard ANSI NFPA 501A in the United States The fireplace and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that System at test pressures in excess of 1 2 psig 3 5 kPa The fireplace must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa When the fireplace is installed directly on carpeting vinyl tile or other combustible material other than wood flooring
43. ow Pilot flame is not engulfing the gently twist the pilot head to improve the flame pattern around the thermo the pilot burner to be thermocouple couple lit until the thermo couple has cooled Allow approximately 60 seconds for the thermocouple to Thermocouple shorting faulty loosen and tighten thermocouple clean thermocouple and valve connection replace thermocouple replace valve cool Faulty valve replace Pilot burning no gas Themostat or switch is defec connect a jumper wire across the wall switch terminals if main burner lights to main burner gas tive replace switch thermostat knob is on HI wall P switch thermostat Wa switch wiring is defective disconnect the switch wires amp connect a jumper wire across terminals 1 amp 3 if is on the main burner lights check the wires for defects and or replace wires Main burner orifice is plugged remove stoppage in orifice Faulty valve replace Pilot will not light No spark at pilot burner check if pilot can be lit by a match check that the wire is connected to the push button igniter check if the push button igniter needs tightening replace the wire if the wire insulation is broken or frayed replace the electrode if the ceramic insulator is cracked or broken replace the push button igniter fill the tank spark gap should be 0 150 to 0 175 5 32 to 11 64 approx
44. pacer W500 0028 not supplied Horizontal runs may have a 0 rise per foot in all cases using Wolf Steel rigid or flexible vent components or Simpson Dura Vent Selkirk Direct Temp or American Metal Amerivent vent components For optimum performance it is recommended that all horizontal runs have a 1 rise per foot when using Wolf Steel flexible vent components MINIMUM AIR TERMINAL LOCATION CLEARANCES se S XS a A INSTALLATIONS CANADIAN U S A 12 INCHES 121NCHES Clearance above grade veranda porch deck or balcony 12INCHES 9 INCHES Clearance to windows or doors that open 12 INCHES 12 INCHES Clearance to permanently closed windows Vertical clearance to ventilated soffit located above the terminal within 18 INCHES 18INCHES a horizontal distance of 2 feet from the centerline of the terminal 121NCHES 121NCHES Clearance to unventilated soffit 0 INCHES 0 INCHES Clearance to an outside corner wall Clearance to an inside non combustible corner wall or protruding kkk kkk O INCHES DINGHES non combustible obstructions chimney etc Clearance to an inside combustible corner wall or protruding com kkk kkk 2 INCHES 2 INCHES bustible obstructions vent chase etc Clearance to each side of the centerline extended above the meter kkkk FEET 3 FEET regulator assembly to a maximum vertical distance of 15ft 3FEET 3FEET Clearance t
45. place Attach and seal with high temperature sealant W573 0002 not supplied W415 0326 C 11 23 07 15 16 USING RIGID VENT COMPONENTS The vent system must be supported approximately every 3 feet for both vertical and horizontal runs Use Wolf Steel vent spacers or equivalent every 3 feet and either side of each elbow to maintain the minimum 177 clearance between the outer and inner vent pipes Use Wolf Steel support ring assembly or equivalent noncombustible strapping to maintain the minimum clearance to combustibles for both vertical and horizontal runs HORIZONTAL AIR TERMINAL INSTALLATION RE2 1 Move the fireplace into position Measure the vent length required between terminal and fireplace taking into account the additional length needed for the finished wall surface and any 174 overlaps between venting components 2 Secure the terminal to the terminal extension plate 3 Apply high temperature sealant W573 0007 not supplied to the outer edge of the 5 inner collar of the fireplace Attach the first vent component and secure using 3 self tapping screws Repeat using 8 piping 4 Holding the air terminal with the air deflectors to the top and the lettering in an upright readable position insert into both vent pipes with a twisting motion to ensure that both the terminal sleeves engage into the vent pipes and sealant Secure the terminal exten sion plate to the exterior wall and make weather tight by se
46. ports covering all of the burner area in front of the small logs 2 amp 3 Care should be taken to shred the embers into thin small irregular pieces as only the exposed edges of the fibre hairs will glow The ember material will only glow when exposed to direct flame however care should be taken to not block the burner ports Blocked burner ports can cause an incorrect flame pattern carbon deposits and delayed ignition PHAZER logs glow when exposed to direct flame Use only certified glowing embers and PHAZER logs available from your Napoleon dealer LOGO PLACEMENT Remove the backing of the logo supplied and place on the glass viewing door as indicated LOUVRE INSTALLATION The protective wrap is best removed when the assembly is at room temparature but this can be improved if the assembly is warmed UPPER LOUVRES Insert the louvre tabs into the slots located at the top left and right cor ners of the unit LOWER LOUVRES Insert the hinge clips into the slots located at the bottom left and right corners of the unit To remove the louvres pull the back tabs of the clips forward while pushing the louvre assembly back Lift the clip BLOWER INSTALLATION TO BE 5 DONE BY A QUALIFIED INSTALLER and must be electrically connected and grounded in accord ance with local codes In the absence of local codes use the current CSAC22 1 CANADIAN ELEC TRICAL CODE in Canada or
47. r than 15 0 45 6 0 equal to or greater than 30 0 9 11 0 less than 45 1 35 16 0 equal to or less than 90 27 32 0 of both horizontal vent lengths Hp and offsets Ho in fee E H combined horizontal vent lengths in feet uis T re H offset factor 03 total degrees of offset 135 in INNE ormu aasma ANGEN Tespectvely Or when feet combined V combined vertical vent lengths in feet HORIZONTAL TERMINATION when H lt V For vent configurations requiring more than one 45 and 90 elbow TT the following formulas apply Formula 1 lt V Simple venting configuration only one 45 and 90 elbow 90 Formula 2 H V lt 40 feet a Example 1 90 H EIGURE 45 90 V 8f 30 V 8ft REQUIRED H 25ft VERTICAL H 2ft M INEEET HH Hk H H 2 5 2 4 5ft H H 03 one 45 elbow two 90 elbows 135 0 3 225 135 2 7ft H H H 45 27 72ft T CALCULATED HORIZONTAL VENT RUN PLUS OFF V 7 2 8 152ft SETS IN FEET H Formula 1 lt The shaded area within the lines represents acceptable values 7 2 lt 8 for H and V Formula 2 V lt 40 feet 15 2 lt 40 Since both formulas are met this vent configuration is ac ceptable W415 0326 C 11 23 07
48. restop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fireplace Ensure that both spacer and shield maintain the required clearance to combustibles Once the vent pipe liner is installed in its final position apply sealant between the pipe liner CAULKING USING FLEXIBLE VENT COMPONENTS Do not allow the inside liner bunch up on horizontal or vertical runs and elbows Keep it pulled tight A 1 1 4 air gap between the inner liner and the outer liner all around is required for safe operation A spacer is required at the start middle and end of each elbow to ensure this gap is maintained 22 For safe and proper operation of the fireplace fol low the venting instructions exactly All inner exhaust and outer intake vent pipe 5 joints may be sealed using either RTV high temp silicone sealant or Black high temp Mill Pac with the exception of the fireplace exhaust flue collar which must be sealed using Mill Pac not supplied Use only approved flexible liner kits marked Wolf Steel Approved Venting as identified by the stamp only on the 8 outer liner For safe and proper operation of the fireplace follow the venting instructions exactly NOTE Eight 8 inches is the mi
49. rly 4 Check to see that the pilot flame is large enough to engulf the thermocouple and thermopile and reaches toward the burner with the third jet 5 Replace the cleaned logs 6 Check to see that the main burner ignites completely on all open ings when the gas knob for the burner is turned on A 5 to 10 second total light up period is satisfactory If ignition takes longer consult your Napoleon dealer distributor 7 Check that the gasketing on the sides top and bottom of the door is not broken or missing Replace if necessary Adjust the pilot screw to provide properly sized flame Turn in a clockwise direction to reduce the gas flow PILOT BURNER THERMOPILE n THERMOCOUPLE p FLAME MUST ENVELOP UPPER 3 8 TO 1 2 OF THERMOPILE EICURE 56 VENTURI ADJUSTMENT Air shutters have been factory set open according to the chart below FRONT REAR These settings are for the maximum horizontal vent run Adjust ment may be required depending on fuel type vent configuration and altitude 23 A MENTS Closing the air shutter will cause a more yellow flame but can lead to carboning Opening the air shutter will cause a more blue flame but can cause flame lifting from the burner ports The flame may not appear yellow immediately allow 15 to 30 minutes for the final flame colour to be established VENTURI ORIFICE Air shutter adjustment must only be done by a qua
50. s is required Use firestop spacer W500 0028 not supplied INSTALLATION PNIS The vent heat shield must be installed only when terminat ing horizontally with no vertical rise Remove the two screws nearest the vent collars on the top of the fireplace Align the vent heat shield sup plied and secure Adjust the vent heat shield to touch the firestop spacer EIGURE 1 HORIZONTAL INSTALLATION of 48 away from the front face of the unit This application occurs when venting through an exterior wall Having de termined the air terminal location cut and frame a hole in an exterior wall m The recommended framed opening is 47 MN 16 000 c c FIGURE 1 ADJUSTABLE FIRESTOP INSTALLATION Apply a bead of caulking all around and place the firestop top so that the vent shield covers the top of the vent within the opening NOTE THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP The length of the vent shield may be cut shorter for combustible walls that are less than 8 1 2 thick but the vent shield must extend the full depth of the combustible wall Place the firestop bottom against the firestop top and secure the two together Adjust the assembly to ensure it is tight to the vent Secure firestop to wall This restricts cold air from being drawn into the room or around the fireplace Ensure that both spacer and shield maintain the required clearance to co
51. sed insulation or vapour barrier coming in contact with the fireplace body it is recom mended that the walls of the fireplace enclosure be finished ie drywall sheetrock as you would finish any other outside wall of a home This will ensure that clearance to combustibles is maintained within the cavity It is best to frame your fireplace after it is positioned and the vent system is installed Use 2x4 s and frame to local building codes It is not necessary to install a hearth extension with this fireplace system When roughing in the fireplace raise the fireplace to accommodate for the thickness of the finished floor materials i e tile carpeting hard wood which if not planned for will interfere with the opening of the lower access door and the installation of many decorative flash ing accessories Objects placed in front of the fireplace should be kept a minimum of 48 away from the front face Combustible materials may be installed flush with the front of the fireplace but must not cover any of the black face areas of the fire place Non combustible material brick stone or ceramic tile may protrude in these areas EPICURE 34 51 th W415 0326 C 11 23 07 17 MINIMUM MANTEL AND ENCLOSURE CLEARANCES Combustible mantel clearance can vary according to the mantel depth Use the graph to help evaluate the clearance needed Cur tains above the fireplace must not be positioned lower than th
52. the ANSI NFPA 70 NATIONAL ELECTRICAL CODE in the United States ELONGATED SLOTS VARIABLE f V SPEED gt SWITCH If the fireplace was not previously equipped with a blower route a grounded 2 wire 60hz power cable to the receptacle junc tion box At this point it must be strain relieved and insulated E The three slots on the blower mount E 290 2 ing bracket allow ease of adjustment NSE when attaching the blower For a quiet FIGURE 4 running blower do not allow the as sembly to sit on the firebox base Slide the vibration reducing pad A into the clip C and up against the threaded stud B at the other end The blower must be able to be positioned INFTG y entirely onto the pad Tilt the blower onto its side Slide it past the controls and into the clip C Se cure to the ELECTRICAL INSTALLATION TO BE DONE BY A QUALI FIED INSTALLER and must be connected and grounded in accordance with local codes In the absence of local codes use the current CSA C22 1 CANADIAN ELECTRICAL CODE in Canada orthe ANSI NFPA 70 NATIONAL ELECTRI 4 CAL CODE in the United States To safely install the fan turn off the electricity first If the fireplace was not previ ously equipped with a fan 21 OPTIONAL BLOWER INSTALLATION threaded stud using the lock washer and wing nut provided Ensure that the blower does not touch the fireplace base or the f
53. y flue pipe serving a separate solid fuel burning appliance Do not use this fireplace if any part has been under water Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water Do not operate the fireplace with the glass door removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person Do not strike or slam shut the fireplace glass door This fireplace uses and requires a fast acting thermocouple Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd Pressure relief doors must be kept closed while the fireplace is operating to prevent exhaust fumes containing carbon monox ide from entering into the home Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch fire Only doors optional fronts certified with the unit are to be installed on the appliance W415 0326 C 11 23 07 NAPOLEON products are manufactured under the strict Standard of the world recognized ISO 9001 2000 Quality Assurance Certificate NAPOLEON products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work The burner and valve assembly are leak and test fired at a quality test station Once assembled the complete fireplace is thoroughl
54. y inspected by a qualified technician before packaging to ensure that you the customer receives the quality product that you expect from NAPOLEON NAPOLEON GAS FIREPLACE PRESIDENT S LIFETIME LIMITED WARRANTY The following materials and workmanship in your new NAPOLEON gas fireplace are warranted against de fects for as long as you own the fireplace This covers combustion chamber heat exchanger stainless steel burner phazer logs and embers ceramic glass thermal breakage only gold plated parts against tarnishing porcelainized enamelled components and aluminum extrusion trims Electrical 110 and millivolt components and wearable parts such as blowers gas valves thermal switch switches wiring remote controls ignitor gasketing and pilot assembly are covered and NAPOLEON will provide replacement parts free of charge during the first year of the limited warranty Labour related to warranty repair is covered free of charge during the first year Repair work however requires the prior approval of an authorized company official Labour costs to the account of NAPOLEON are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only i e the individual or legal entity registered customer whose name appears on the warranty registration card fi
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