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Multiquip Qp4tZtMp16F Automobile Parts User Manual

1. INCLUDES ITEMS W 16 ROCKER LEVER 005 eet Tas esa NOT SOLD SEPARATELY 17 BUSHING ROCKER LEVER sss NOT SOLD SEPARATELY 18 PIN ROCKER LEVER uu NOT SOLD SEPARATELY 19 PIN ROCKER LEVER sees NOT SOLD SEPARATELY 20 CLAMP ROCKER NOT SOLD SEPARATELY 21 CLAMP ROCKER LEVER eee Terga NOT SOLD SEPARATELY 22 PER iet NOT SOLD SEPARATELY 24 50561800 CTR SUNK SCREW 6 40 1 25 04094700 DRAW ROD 1 26 04095700 PRESSURE SPRING 1 27 04133900 DISC 10 7X19X0 5 1 28 04094802 CUP 1 29 05095210 SPRING F GOVERNOR 1 30 50499300 GRUB SCREW M6X35 1 31 50144400 HEXAGON NUT M6 1 32 50499400 GRUB SCREW M4X25 1 33 50384200 ALLEN SCREW M6X12 1 34 04095210 COVER 1 35 50463000 ALLEN SCREW M8X130 2 36 50162900 JOINT A8X14 2 37 50459100 JOINT A22X27 1 38 50373100 DRAIN PLG MAGNT M22 1 39 50397100 ALLEN SCREW 4 10 4 40 01351700 COVER 1 41 50329000 O RING 9 5X2 5 1 42 50095100 SPRING WASHER A8 15 43 50288800 ALLEN SCREW M8X55 11 44 50177500 ALLEN SCREW 0 2 45 50392900 ALLEN SCREW M8X50 2 46 03794100 WASHER 2 47 04146600 CAM FOLLOWER 1 48 04146000 CAM FOLLOWER 1 49 05127100 LEVER 1 51 50262400 THREADED PIN M6X10 1 53 04189500 CUP 1 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 8
2. INCLUDES ITEM W 5 AIR DUCT pen NOT SOLD SEPARATELY 6 04144200 SEALING STRIP 119MM 1 8 50334800 RUBBER SLEEVE 1 9 50445401 FILL HEAD SCREW 4 10 4 10 50441600 WASHER 4 3 4 11 50163801 RUBBER SLEEVE 4 12 50528100 ALLEN SCREW M6X16 3 13 01345300 COOLING AIR DUCT ASSY 1 INCLUDES ITEMS W 1496 NOT SOLD SEPARATELY 15 0 SEALING STRIP 119MM 1 16 50495000 SCREW M6X12 1 17 50144400 HEXAGON NUT M6 2 18 50170900 SPRING WASHER 6 2 19 03354600 SPACER BUSH 2 20 01698200 COVER 1 21 50334800 RUBBER SLEEVE 1 22 03577200 SEALING STRIP 1 23 50144500 FLAT WASHER 6 4 2 24 04060600 WASHER 6 4X16X1 5 1 25 05001200 CLIP 1 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 97 HATZ 1B40U 2203A AIR DUCTING ASSY B 1 2 4 7 39 SEALING AND BONDING ADHESIVES 13 15 17 20 14 15 17 20 37 X Parts not available separately PAGE 98 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 HATZ 1B40U 2203A AIR DUCTING ASSY B AIR DUCTING ASSY B NO PART NO PART NAME QTY REMARKS F 50223800 TECHNICOLL8058 0 75KG 1 1 01831300 BLOWER DUCTING ASSY INCLUDES ITEMS W 2 BLOWER DUCTING inniti NOT SOLD SEPARATELY 3 01331300 SUPPORT 2 4 50453300 RUBBER SLEEVE 1 5 05
3. NOT AVAILABLE SEPARATELY 12 50435800 RUBBER SLEEVE 1 13 50452200 WING NUT M6 1 14 04150800 COVER RUBBER INSERT 1 15 04146800 RUBBER INSERT 1 16 05149900 GASKET AIR FILTER 2 17 05149800 INSULATING FLANGE 1 18 04215200 CLOSING COVER 1 37 04215300 CLOSING COVER 1 38 05309300 BREATHER TUBE 1 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 103 HATZ 1B40U 2203A EXHAUST SILENCER ASSY PAGE 104 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 HATZ 1B40U 2203A EXHAUST SILENCER ASSY EXHAUST SILENCER ASSY NO PART PART NAME QTY REMARKS 1 01682501 EXHAUST SILENCER 4896 ees INCLUDES ITEMS W 2 EXHAUST SILENCER NOT SOLD SEPARATELY 3 01732701 GASKET MUFFLER 1 4 50403900 ALLEN SCREW 8 25 3 7 50474200 ALLEN SCREW M6X16 1 8 50114300 DISC 6 4 1 9 05177900 THREADED BOLT M6 1 10 01655601 EXHAUST END PIPE 1 11 50144500 FLAT WASHER 1 12 40028300 HEX NUT M6 1 13 01629000 PROTECT GUARD EXHAUST 1 14 50422500 CTR SUNK SCREW M6X12 2 15 50114300 DISC 6 4 1 16 50170900 SPRING WASHER 6 1 17 50177100 HEX SCREW M6X16 1 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 105 HATZ 1B40U 2203A STARTER ALTERNATOR ASSY PAGE 106 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 H
4. ALWAYS make sure the vehicle and trailer directional backup brake and trailer lights are connected and working properly DOT Requirements include the following Connect and test electric brake operation Secure portable power cables in cable tray with tie wraps i The maximum speed for highway towing is 55 MPH unless posted otherwise Recommended off road towing is not to exceed 15 MPH or less depending on type of terrain Avoid sudden stops and starts This can cause skidding or jack knifing Smooth gradual starts and stops will improve towing Avoid sharp turns to prevent rolling Trailer should be adjusted to a level position at all times when towing Raise and lock trailer wheel stand in up position when towing Place chock blocks underneath wheel to prevent rolling while parked Place support blocks underneath the trailers bumper to prevent tipping while parked Use the trailer s swivel jack to adjust the trailer height to a level position while parked ENVIRONMENTAL SAFETY NOTICE B Dispose of hazardous waste properly Examples of potentially hazardous waste os are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source PAGE 10 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV
5. Check for leaks between pump and engine If water is leaking between the pump and engine housing the seal inside the pump may be worn or damaged Continued operation of the pump is not recommended Further usage of the pump under these conditions may cause severe water damage to engine HOSES AND CLAMPS 1 Check that all hoses are securely attached to the pump Make certain suction hose Figure 3 does not have any air leakage Tighten hose clamps and couplings as required It is recommended that 2 clamps be used when securing the suction hose to the inlet side suction of the pump Remember suction hoses must be rigid enough not to collapse when the pump is in operation Check that the discharge hose Figure 3 is not restricted Place hose so that it lays as straight as it is possible on the ground Remove any twists or sharp bends from hose which may block the flow of water NOTICE Suction and discharge hoses are available from Multiquip Contact your nearest dealer for more information 6 The discharge hose is usually a collapsible thin walled hose however if a thin walled discharge hose is not available a rigid suction hose can be substituted in its place Make sure the suction strainer Figure 3 is clean and securely attached to the water end of the suction hose The strainer is designed to protect the pump by preventing large objects from being pulled into the pump The strainer should be p
6. 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change e tun Multiquip reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of t
7. See engine manual for corrective action QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 43 TROUBLESHOOTING Troubleshooting Engine continued Symptom Possible Problem Air filter blocked Clean or replace air filter Low engine power output and low speed Incorrect valve clearances Adjust valves per engine specification black exhaust smoke J ES SIUS sp Malfunction at injector Drain off engine oil down to uppermark on 9 dipstick Entire cooling air system contaminated Clean cooling air system and cooling fin blocked areas PAGE 44 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 NOTES QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 45 EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions NOTICE The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST NO PART NO PARTNAME REMARKS 1 12345 BOLT 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 3 1
8. 44 2 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 49 PART NAME CASING CASING COVER SUCTION COVER DELIVERY COVER DRAIN COVER DRAIN COVER KNOB IMPELLER VOLUTE CASING SUCTION PLATE DRAIN COVER SET HANDLE O RING MECHANICAL SEAL SLEEVE SPLIT PIN CAP SCREW VOLUTE CASING CHECK VALVE O RING DRAIN COVER O RING CASING DELIVERY COVER PACKING SPRING WASHER M8 FLOODING CAP PF 1 1 2 DRAIN CAP PF1 1 2 MECHANICAL SEAL MECHANICAL SEAL SLEEVE ADJUST LINER 45 x 25 4 MM T0 3 ADJUST LINER 45 x25 4 MM TO 5 CAP SCREW CASING M10 X 65 SCREW DRAIN COVER SET HANDLE M8 X 25 CAP SCREW SUCTION COVER M12 X 25 CAP SCREW WEAR PLATE M8 X 20 CAP SCREW CASING M12 X 30 KEY SPRING WASHER IMPELLER BOLT IMPELLER HINGE BOLT M10 X 65 HINGE PIN IMPELLER WASHER SEAL WASHER CASING COVER M10 SPRING WASHER VOLUTE CASING M8 SPRING WASHER DRAIN COVER HANDLE M8 O RING VOLUTE CASING CAP STRAINER CAP SCREW DELIVERY COVER KIT MECHANICAL SEAL SLEEVE O RINGS QP4TZ PUMP ASSY QTY REMARKS RPE Q BRB OW HH PO WP Q F HSH a rd INCLUDES ITEMS W QP4TZTMP16F QP4TZTMPXF DECALS N PAGE 50 QP4TZT10P TMP16F
9. Be sure lug nuts are tight before each tow Improper tire pressure can result in a blowout and loss of control which can lead to death or serious injury Be sure tires are inflated to pressure indicated on side wall before towing trailer Determining Load Limit of Trailer Determining the load limits of a trailer includes more than understanding the load limits of the tires alone On all trailers there is a Federal certification VIN label that is located on the forward half of the left road side of the unit This certification VIN label will indicate the trailer s Gross Vehicle Weight Rating GVWR This is the most weight the fully loaded trailer can weigh It will also provide the Gross Axle Weight Rating GAWR This is the most a the axle can weigh There is a vehicle placard Figure H located in the same location as the certification label described above This placard provides tire and loading information In addition this placard will show a statement regarding maximum cargo capacity The weight of cargo should never exceed XXX kg Or XXX Ibs TIRE SIZE COLD TIRE PRESSURE rea sre Figure H Trailer Tire Placard If additional work items hoses tools clamps etc are going to be added to the trailer be sure they are distributed evenly to prevent overloading front to back and side to side Heavy items should be placed low and as close to the axle positions as reasonable Too many items on one si
10. Help protect you and others from avoidable breakdowns and accidents Improve fuel economy Increase the tire life Use the information contained in this section to make tire safety a regular part of your vehicle maintenance routine Recognize that the time you spend is minimal compared with the inconvenience and safety consequences of a flat tire or other tire failure TIRE FUNDAMENTALS Federal law requires tire manufacturers to place standardized information on the sidewall of all tires Figure l This information identifies and describes the fundamental characteristics of the tire and also provides a tire identification number for safety standard certification and in case of a recall R j Rim diameter Ratio of height to ade c ode Load index amp speed symbol U S DOT tire identification number width aspect ratio Nominal width of A Passenger car tire L Severe snow conditions Max permissable inflation pressure Tire ply composition and materials used Treadwear traction and temperature grades Max load rating Figure 1 Standard Tire Sidewall Information P The P indicates the tire is for passenger vehicles Next number This three digit number gives the width in millimeters of the tire from sidewall edge to sidewall edge In general the larger the number the wider the tire Next number This two digit number known as the aspect ratio gives the tire s ratio of
11. PAGE 72 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 HATZ 1B40U 2203A SPARE PARTS KIT NO PART NO PART NAME QTY REMARKS 1 01679202 GASKET SET CYL HEAD 1 2 01679302 GASKET SET CRK CASE 1 3 01679400 1000H MAINTE KIT 1 4 01679510 EMERGENCY KIT 1 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 73 HATZ 1B40U 2203A CRANKCASE KIT SEALING AND BONDING ADHESIVES 23 35 38 1 2 13 X Parts not available separately PAGE 74 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION 8 PARTS MANUAL REV 1 08 29 11 HATZ 1B40U 2203A CRANKCASE KIT CRANKCASE KIT NO PART NO PART NAME QTY REMARKS D 50223300 LOCTITE221 50ML 1 H 50282501 SILICON 30ML 1 1 01679100 CRANKCASE ASSY pe INCLUDES ITEMS W 2 CRANKCASE aa NOT SOLD SEPARATELY 3 NOT SOLD SEPARATELY 4 04141600 5 1 5 40002600 BLIND RIVET3 2 1 6 01336400 COVER SHEET SIDE 4 7 50502801 CYL PIN M6X24 1 8 50440300 O RING 8X1 5 1 9 50249102 CYL PIN M6X24 1 108 50062400 JOINT A10X13 5 1 11 50062300 CLOS SCREW M10X1 1 12 Buc NOT SOLD SEPARATELY 13 40022300 O RING 8X2 1 14 50479000 OIL SEAL 45X60X8 1 15 04144401 GRUB SCREW 1 16 01342800 DIPSTICK ASSY da bari ki Nene INCLUDES ITEMS W 17 04125000 SEALING RING 1 18 T disse NOT SOLD SEPARATELY 19
12. Wheel Rims If the trailer has been struck or impacted on or near the wheels or if the trailer has struck a curb inspect the rims for damage i e being out of round and replace any damaged wheel Inspect the wheels for damage every year even if no obvious impact has occurred Wheels Bearings and Lug Nuts loose worn or damaged wheel bearing is the most common cause of brakes that grab To check wheel bearings jack trailer and check wheels for side to side looseness If the wheels are loose or spin with a wobble the bearings must be serviced or replaced Check inflation pressure weekly during use to insure the maximum tire life and tread wear Most trailer axles are built with sealed bearings that are not serviceable Sealed bearings must be replaced as complete units Lug nuts are prone to loosen after initial installation which can lead to death or serious injury Check all wheel lug nuts periodically Lug Nut Torque Requirements Itis extremely important to apply and maintain proper wheel mounting torque on the trailer Be sure to use only the fasteners matched to the cone angle of the wheel Proper procedure for attachment of the wheels is as follows 1 Start all wheel lug nuts by hand 2 Torque all lug nuts in sequence See Figure K DO NOT torque the wheel lug nuts all the way down Tighten each lug nut in 3 separate passes as defined by Table C NOTICE NEVER use an pneumatic air gun to tighten w
13. 1471040030 IMPELLER 0631211159 FLOODING CAP 50484100 ELEMENT AIR CLEANER 05088901 ROPE STARTER 01535302 CAP FUEL TANK B wein 50404900 KEY STARTER SWITCH 01542702 OIL SUCTION FILTER ASSY NOTICE Part numbers on this Suggested Spare Parts list may supersede replace the part numbers shown in the following parts lists QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 47 QP4TZ PUMP ASSY 2 2 lt 5 s g A 9 22 W K PAGE 48 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 o PART NO 14660600100002 14460600210002 14660000900002 14660000900002 14660601700002 12470002500002 1471040030 1466000130 1466040700 10 14660002200002 11 0482200240 12 0641400430 13 0131190820 14 1401350350 16 0483602750 17 1466330460 19 1401330360 20 0451290080 22 0631211159 23 0631211159 244 0803442930 25 0811885433 26 0852834525 27 0852854525 28 0131091065 29 0141050825 30 0131151225 31 0131190820 32 0131151230 34 0520040451 36 0451290070 37 0107090645 38 1466200270 39 1446220280 40 1466251240 41 0458220100 46 0451290080 47 0451250080 51 0481572500 52 1466068050 53 0742214100 54 0131151220 63
14. AEHICLE CONFORMS TQ ALL APPLICABLE STANDARDS PRESCRIBED UNDER THE CANADI ON THE DATE OF MANUFACTURE CE VEHICULE EST IAN MOTOR VEHI ULATIONS IN EFFECT ON THE JRE A TOUTES LES NORMES QUI LUI SONT APPLICABLES EN VERTU DU REGLEMENT SUR LA SECURITE DES VEHICULES AUTOMOBILES DU CANADA EN VIGUEUR A LA DATE DE SA FABRICATION IAM TYPE TRAILER TRA REM FD 306 REV A Figure A Vehicle VIN Tag QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 29 TRAILER SAFETY GUIDELINES VIN TAG Figure B VIN Tag Location The trailer VIN Tag contains the following critical safety information for the use of your trailer GAWR The maximum gross weight that an axle cansupport It is the lowest of axle wheel or tire rating Usually the tire or wheel rating is lower than the axle rating and determines GAWR GVWR The maximum allowable gross weight of the trailer and its contents The gross weight of the trailer includes the weight of the trailer and all of the items within it GVWR is sometimes referred to as GTWR Gross Trailer Weight Rating or MGTW Maximum Gross Trailer Weight GVWR GTWR and MGTW are all the same rating The sum total of the GAWR for all trailer axles may be less than the GVWR for the trailer because some of the trailer load is to be carried by the tow vehicle rather than by the trailer axle s The total weight of the cargo and trailer must not exceed the G
15. D 50223300 LOCTITE221 50ML 1 H 50282501 SILICON 30ML 1 M 50485100 SCHLEIF PASTE 80G 1 1 01344510 OILPUMP CP 55 2 20 2 2 2 000 panapas INCLUDES ITEMS W 2 OIL NOT SOLD SEPARATELY 3it 04210910 CIRCLIP 1 4 GEAR OIL PUMP tete NOT SOLD SEPARATELY 5 HOUSING OIL PUMP nnn NOT SOLD SEPARATELY 6 05078110 COVER OIL PUMP 1 7 05097100 RETAINING STRAP 1 8 50447900 BALL 3 5 MM G100 1 9 50429400 ALLEN SCREW M5X12 4 10 05097300 FLAT SPRING 0 4 1 11 01346000 TUBE OIL SUCTION 1 12 04153400 FISHPLATE 1 13 40002600 BLINDRIVET3 2 2 14 05078600 SHAFT 1 15 50434800 CIRCLIP 1 9 2 16 01345901 LEVER 1 17 50422400 SHIM 8X14X1 2 18 01365200 GOVERNOR LEVER 1 19 50125800 DISC 8X14X0 5 1 20 05130910 GOVERNOR SPRING 1 21 05130800 STOP 1 22 05079800 INTERMEDIATE PLATE 1 23 50465300 ALLEN SCREW M3X8 2 24 50435000 ALLEN SCREW M3X12 2 25 05148600 STOP SPRING 1 26 05078900 GOV SPRING 0 3 1 27 05131600 GOV SPRING 0 2 1 28 50346500 HEXAGON NUT M6 1 29 50144500 FLAT WASHER 1 30 04095600 LEVER 1 31 50092700 CIRCLIP 7 1 32 05079301 SHAFT 1 33 03927300 SCREW M6 X 32 1 34 50563400 TENSION SPRING 1 35 40022401 O RING 8X2 GRAY 1 36 05151700 PLUG 1 37 50488700 PRESSURE SPRING 1 38 50475700 GRUB SCREW 10 10 4 39 05178810 ECCENTRIC SCREW 1 40 05178400 PLATE 1 41 50492300 FILL HEAD SCREW 5 12 1 42 50216300 WASHER 5 3 2 43 50492200 ALL SCR M5X25 1 44 05178500 STOP 2 45 50422700 SQ
16. PISTON CONROD CYLINDER ASSY NO PART PART NAME QTY REMARKS 1 01374810 PISTON ASSY 88 EPA2 ps Moreni INCLUDES ITEMS W 2 SOLD SEPARATELY 3 50482300 CIRCLIP 22X1 2 4 50527100 GUDGEON PIN 1 5 01374701 PISTON RING SET 88 1 6t 50479301 0 RING 93 X 1 5 1 7 CYLINDER eos NOT SOLD SEPARATELY 8 01679610 CYLINDER W PISTON 455 jon INCLUDES ITEMS W 9 01343500 INCLUDES ITEMS W 10 CONROD aie ade de rta added NOT SOLD SEPARATELY 11 04100500 CONROD SCREW 2 12 01679800 BIG END BEARING 1 13 01692700 BIG END BEAR US0 5 1 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 83 HATZ 1B40U 2203A CYLINDER HEAD ASSY Use for adjustment 34 0 4mm 6 0 45mm 0 5mm 0 55mm 0 6mm 10 0 65mm 0 7mm 0 75mm 0 8mm 0 9mm 1 0mm X Parts not available separately PAGE 84 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 HATZ 1B40U 2203A CYLINDER HEAD ASSY CYLINDER HEAD ASSY NO PART NO PART NAME QTY REMARKS 1 01850900 CYLINDER HEAD ASSY ines INCLUDES ITEMS W 2i CYLINDER cant NOT SOLD SEPARATELY 3 05209700 VALVE GUIDE 2 5 05159600 STUD CYL HEAD 2 05159700 STUD CYL HEAD 2 7 01374000 PUSHROD 2 9 05145100 VALVE INLET 1 10 05145200 VALVE EXHAUST 1 11 504
17. damaged or worn parts The impeller may develop sharp edges Use extreme care when cleaning around the impeller to prevent being cut QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 21 MAINTENANCE CAUTION DO NOT RUN PUMP WITHOUT WATER PLACE VACUUM TESTER OVER PUMP SUCTION PORT DISCHARGE rrcm DIRECTION OF WATER FLOW 25 IN HG TRANSLATES INTO 25 FEET OF LIFT AT SEALEVEL ACCEPTABLE READING SHOULD BE BETWEEN 25 AND 20 IN HG PUMP VACUUM TESTER Figure 11 Pump Vacuum Tester PAGE 22 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 MAINTENANCE ENGINE MAINTENANCE Perform engine maintenance procedures as referenced by Table 7 below Table 7 Engine Maintenance Schedule DESCRIPTION 3 OPERATION Plone ms AirCleaner_ CHECK x 7 28 p p Cooling Fins CHECK 4 jl fae fae CHECK 10 Speed CHECKADJUST RIE a Le 1 Service more frequently when used dusty areas 2 These items should be serviced by your service dealer unless you have the proper tools and are mechanically proficent Refer to the Hatz shop manual for service procedures 3 For commercial use log hours of operation to determine proper maintenance intervals NOTICE Refer to engine manual for specific servicing instr
18. leading to death or serious injury Be sure the hitch ball is tightto the hitch before coupling the trailer Rock the ball to make sure it is tightened to the hitch and visually check that the hitch ball nut is solid against the lock washer and hitch frame E Wipe the inside and outside of the coupler Clean and visually inspect it for cracks and deformations Feel the inside of the coupler for worn spots and pits Be sure the coupler is secured tightly to the tongue of the trailer All coupler fasteners must be visibly solid against the trailer frame The bottom surface of the coupler must be above the top of the hitch ball Use the tongue jackstand to support the trailer tongue Wood or concrete blocks may also be used Coupling the Trailer to the Tow Vehicle Ball Coupler Lubricate the hitch ball and the inside of the coupler with a thin layer of automotive bearing grease Slowly back up the tow vehicle so that the hitch ball is near or aligned under the coupler Using the jackstand at the front of trailer tongue turn the jackstand crank handle to raise the trailer If the ball coupler does not line up with the hitch ball adjust the position of the tow vehicle Open the coupler locking mechanism Ball couplers have a locking mechanism with an internal moving piece and an outside handle In the open position the coupler is able to drop fully onto the hitch ball Lower the trailer
19. lt pP ENGINE a FAS x PAGE 62 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 NO PART NO 1 7V3177002 2 PICKUPTUBE 3 5284 4 6109152 5 6109204 6 84454 7 60028 8 6635BULK 9 6635BULK 10 EE55144 11 EM14401 12 31223FG 13 6109210 14 13211 15 6109170 16 6109810 17 6109160 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 63 PART NAME CAP PICK UP TUBE BUSHING HEX PIPE 3 8 X 1 4 BRASS CLAMP FITTING HOSE ELBOW BRASS 1 4 MALE NPT FUEL HOSE 5 16 25 FUEL HOSE 14 28 FUEL HOSE 1 4 65 TANK FUEL 28 GAL FUEL PUMP FUEL GAUGE BOLT 1 2 13 X 1 1 2 WASHER FLAT 1 2 X 1 1 4 USS WASHER FLAT 1 2 X 1 WASHER LOCK 1 2 NUT 1 2 FUEL ASSY QP4TZTMPXF QTY 1 1 1 7 1 2 1 1 1 1 1 1 2 2 2 2 2 FUEL ASSY QP4TZTMP16F CONNECT TO IGNITION SW 12VDC CONNECT TO CHASSIS GND ENGINE FUEL Jo INJECTION p PUMP PORT P ENGINE S PAGE 64 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 NO PART NO 1 19340 2 19089 3 19086 4 6109152 7 6635BULK 8 6635BULK 9 6635BULK 10 19029 11 EM14401 12 ANGLEKIT16F 13 34577 14 34590 15 34591 16 0202 17 3233 18 0161C 19 2105164 20 34592 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 65 F
20. parts or call 800 427 1244 for help in MUNGUP locating a dealer near you Parts Ordering information p IA Le When ordering parts please supply Dealer Account Number Specify Preferred Method of Shipment Dealer Name and Address w UPS Fed Ex DHL Shipping Address if different than billing address Priority One Truck Return Fax Number Applicable Model Number Second Third Day Quantity Part Number and Description of Each Part NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST Val WE ACCEPT ALL MAJOR CREDIT CARDS N 9 VMULUIGUIP QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 5 SAFETY INFORMATION Do not operate or service the equipment before reading the entire manual Safety precautions should be followed at all times when operating this equipment e Failure to read and understand the safety messages and operating instructions could 44 result in injury to yourself and others SAFETY MESSAGES The four safety messages shown below will inform you about potential hazards that could injure you or others The safety messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a h
21. 1 08 29 11 NOTES QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 11 SPECIFICATIONS Table 1 Pump Specifications Model 2 1 QPATZIMPIGF QPATZTMPXF Table 2 Engine Specifications Electric Recoil Start 12125 bs 55 kg TOTAL HEAD METERS FT 3 3FT 10 16 6FT 233 30 100 0 GALLONS 9 100 200 300 400 500 rear PER MINUTE 50 1000 1500 200 Figure 1 Performance Curve PAGE 12 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 DIMENSIONS Table 3 Dimensions QP4TZTMP16F Reference QPATZTMPXF QP4TZT1 Letter in mm in mm 19 52 4 1 331 91 6 2 327 Figure 2 Dimensions QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 13 GENERAL INFORMATION APPLICATION The QP4TZ Trash Pump is designed to be used for dewatering applications Both the suction and discharge ports on the trash pump use a 4 inch diameter opening which allows it to pump at a rate of approximately 526 gallons minute gpm or 2 000 liters minute lpm Trash or self priming pumps are designed to purge air from the suction line and create a partial
22. Figure D until the coupler fully engages the hitch ball 2 INCH TRAILER COUPLER TOW gt VEHICLE Figure D Ball Hitch Coupling Mechanism Engage the coupler locking mechanism In the engaged position the locking mechanism securely holds the coupler to the hitch ball Insert a pin or lock through the hole in the locking mechanism Be sure the coupler is all the way on the hitch ball and the locking mechanism is engaged A properly engaged locking mechanism will allow the coupler to raise the rear of the tow vehicle Using the trailer jackstand verify that you can raise the rear of the tow vehicle by 1 inch after the coupler is locked to the hitch Lower the trailer so that its entire tongue weight is held by the hitch Raise the jackstand to a height where it will not interfere with the road NOTICE Overloading can damage the tongue jack DO NOT use the tongue jack to raise the tow vehicle more than one inch If the coupler cannot be secured to the hitch ball do not tow the trailer Call your dealer for assistance Lower the trailer so that its entire tongue weight is held by the hitch and continue retracting the jack to its fully retracted position PAGE 32 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 TRAILER SAFETY GUIDELINES Attaching Safety Chain Visually inspect the safety chains and hooks for wear or damage Replace worn or damag
23. TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 HATZ 1B40U 2203A CRANKCASE BREATHING SYSTEM ASSY CRANKCASE BREATHING SYSTEM ASSY NO PART NO PART NAME QTY REMARKS E 50223400 LOCTITE648 10ML 1 F 50223800 TECHNICOLL8058 0 75KG 1 H 50282501 SILICON 30ML 1 1 01885800 CRANKCASE BREATHER CP INCLUDES ITEMS W 2 OIL SEPARATOR isinira SOLD SEPARATELY 3 05102900 FILTER BREATHING SYSTEM 1 4 05098100 PLUG 1 5 05197200 FUEL PIPE LW 7X35 1 6 05196000 NIPPLE 1 7 01626900 SUCTION PIPE 1 8 50456800 CLAMP 1 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 101 HATZ 1B40U 2203A AIR FILTER ASSY 16 6 PAGE 102 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION 8 PARTS MANUAL REV 1 08 29 11 HATZ 1B40U 2203A AIR FILTER ASSY AIR FILTER ASSY NO PART PART NAME QTY REMARKS 1 01637410 AIR FILTER HOUSING ASSY 1 s INCLUDES ITEMS W 2 AIR FILTER HOUSING a NOT AVAILABLE SEPARATELY 3 05167700 SEALING STRIP 665MM 1 4 05166200 RUBBER SHELL 32MM 1 5 50095100 SPRING WASHER A8 3 6 50171500 ALLEN SCREW M 8X 25 3 7 50484100 AIR FILTER ELEMENT 1 8 50454300 KNURLED NUT M6 1 9 01822000 COVER ASSY AIR INCLUDES ITEMS W 10 05158000 SEALING STRIP 1 11
24. charged combustible gas will build up DO NOT charge battery if frozen Battery can explode When frozen warm the battery to at least 61 F 16 ALWAYS recharge the battery in a well ventilated environment to avoid the risk of a dangerous concentration of combustible gases m f the battery liquid dilute sulfuric acid comes into contact with clothing or skin rinse skin or clothing immediately with plenty of water f the battery liquid dilute sulfuric acid comes into contact with eyes rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention ALWAYS disconnect the NEGATIVE battery terminal before performing service on the equipment ALWAYS keep battery cables in good working condition Repair or replace all worn cables TRANSPORTING SAFETY NEVER allow any person or animal to stand underneath the equipment while lifting NOTICE Before lifting make sure that the equipment parts are not damaged and screws are not loose or missing ALWAYS make sure forklift forks are inserted into pockets if applicable as far as possible when lifting the pump ALWAYS shutdown engine before transporting NEVER lift the equipment while the engine is running Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Use one point suspension hook and lift straight upwards DO NOT lift m
25. grip again hard and fast pulling it all the way out to start engine 4 Ifthe engine does not start repeat steps 2 and 3 ALWAYS run engine at full speed while pumping QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 19 Engine Indicators Engine Running Happy Face indicates that the engine and associated components are functioning correctly Battery Charge indicates that the battery charging system is not working correctly If this LED remains on stop the engine and correct the problem Cil Pressure indicates thatthe oil pressure is low If this LED remains on stop the engine and correct the problem WaterTemperature indicates that the water temperature is too high If this LED remains on stop the engine and correct the problem Air Filter indicates that the filter is dirty and is not functioning correctly If this LED remains on stop the engine and correct the problem STARTING THE ENGINE ELECTRIC START 1 Move the speed lever control to the START position Figure 9 INDICATORS ST Engine Running 5 Battery Charge Oil Pressure 1 Engine Temperature m Air Filter e C fe 0 IGNITION SWITCH Figure 9 Engine Electric Start SPEED ADJUSTMENT LEVER 2 Turn the key in the ignition switch to position and verify that the BATTERY CHARGE indicator comes on Figure 9 Continue turning the ignitio
26. height to width Numbers of 70 or lower indicate a short sidewall for improved steering response and better overall handling on dry pavement P The stands for radial Radial ply construction of tires has been the industry standard for the past 20 years QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 37 TRAILER SAFETY GUIDELINES Next number This two digit number is the wheel or rim diameter in inches If you change your wheel size you will have to purchase new tires to match the new wheel diameter Next number This two or three digit number is the tire s load index It is a measurement of how much weight each tire can support You may find this information in your owner s manual If not contact a local tire dealer Note You may not find this information on all tires because it is not required by law M S The 5 or M S indicates that the tire has some mud and snow capability Most radial tires have these markings hence they have some mud and snow capability Speed Rating The speed rating denotes the speed at which a tire is designed to be driven for extended periods of time The ratings range from 99 miles per hour mph to 186 mph These ratings are listed in Table A Note You may not find this information on all tires because it is not required by law Table A Speed Rating a _ R U S DOTTire Identification Number This
27. lunette eye tow ring or G I hitch Figure F Pintle Hitch Coupler A pintle hitch trailer may be fitted with a tongue jackstand that can raise and lower the coupler The tongue jack is mounted to the A frame front or tongue part of the trailer By rotating the jack handle clockwise the jack will extend and raise the tongue of the trailer The load rating of the coupler and the necessary pintle hitch size are listed on the trailer tongue You must provide a pintle hitch and pintle coupler for your tow vehicle where the load rating of the pintle hitch and pintle coupler is equal to or greater than that of your trailer Also the pintle hitch size must be the same as the pintle coupler size If the hitch is too small too large underrated loose or worn the trailer can come loose from the tow vehicle and may cause death or serious injury Pintle Coupler and Pintle Hook Before each tow check the locking device that secures the coupler to the pintle hook assembly The pintle hook lever must be able to operate freely and automatically snap into place into the latched position Lightly oil the pivot points and sliding surfaces with SAE30W motor oil to prevent rust and help ensure proper operation of the latching mechanism If you see or feel evidence of wear such as flat spots deformations pitting or corrosion on the pintle hook or coupler immediately have your dealer inspect them to determine the proper action to prevent
28. on a tow vehicle except while a trailer is actually being towed In this situation detachable extended mirrors are necessary Check with your dealer or the appropriate state agency for mirror requirements HEAVY DUTY FLASHER A Heavy Duty Flasher is an electrical component that may be required when your trailer turn signal lights are attached to the tow vehicle flasher circuit ELECTRICAL CONNECTOR An Electrical Connector connects the lights on the trailer to the lights on the towing vehicle EMERGENCY FLARES ANDTRIANGLE REFLECTORS It is wise to carry these warning devices even if you are not towing a trailer It is particularly important to have these when towing a trailer because the hazard flashers of your towing vehicle will not operate for as long a period of time when the battery is running both the trailer lights and tow vehicle lights PAGE 30 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 TRAILER SAFETY GUIDELINES SAFETY CHAINS If the coupler connection comes loose the safety chains can keep the trailer attached to the tow vehicle With properly rigged safety chains it is possible to keep the tongue of the trailer from digging into the road pavement even if the coupler to hitch connection comes apart JACKSTAND device on the trailer that is used to raise and lower the coupler The jack is sometimes called the landing gear or the tongue jack COUPLER TY
29. possible failure of the ball andcoupler system All bent or broken coupler parts must be replaced before towing the trailer THE TOW VEHICLE PINTLE HITCH AND PINTLE COUPLER MUST HAVE A RATED TOWING CAPACITY EQUAL TO OR GREATER THAN THE TRAILER Gross Vehicle Weight Rating GVWR IT IS ESSENTIAL THAT THE PINTLE HITCH BE OF THE SAME SIZE AS THE PINTLE COUPLER The coupler size and load rating capacity are marked on the coupler Hitch capacity is marked on the hitch Coupler to hitch mismatch can result in uncoupling leading to death or serious injury Be sure the LOAD RATING of the pintle hitch hook is equal or greater than the load rating of the pintle eye coupler Be sure the SIZE of the pintle hitch hook matches the size of the pintle eye coupler A worn cracked or corroded pintle hitch hook can fail while towing and may result in death or serious injury Before coupling trailer inspect the pintle hitch hook for wear corrosion and cracks Replace worn or damaged pintle hitch hook Rock the pintle eye coupler to make sure it is secured tightly to the hitch Wipe the inside and outside of the pintle coupler Clean and inspect it visually for cracks and deformations Feel the inside of the coupler for worn spots and pits Be sure the coupler is secured tightly to the tongue of the trailer All coupler fasteners must be visibly solid against the trailer frame PAGE 34 QP4TZT10P TMP16F TMPXF TRAS
30. serious injury Be sure your hitch and tow vehicle are rated for the Gross Vehicle Weight Rating of your trailer PAGE 28 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 TRAILER SAFETY GUIDELINES INOPERABLE BRAKES LIGHTS OR MIRRORS Be sure that the brakes and all of the lights on your trailer are functioning properly before towing your trailer Check the trailer taillights by turning on your tow vehicle headlights Check the trailer brake lights by having someone step on the tow vehicle brake pedal while you look at trailer lights Do the same thing to check the turn signal lights See Trailer Wiring Diagram section in this manual Standard mirrors usually do not provide adequate visibility for viewing traffic to the sides and rear of a towed trailer You must provide mirrors that allow you to safely observe approaching traffic Improper electrical connection between the tow vehicle and the trailer will result in inoperable lights and can lead to collision Before each tow check that the tail lights brake lights and turn signals work TRAILER TOWING TIPS Driving a vehicle with a trailer in tow is vastly different from driving the same vehicle without a trailer in tow Acceleration maneuverability and braking are all diminished with a trailer in tow It takes longer to get up to speed you need more room to turn and pass and more distance to stop when towing a trailer Yo
31. the element when the output decreases or bad exhaust color is noticed PAGE 24 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 MAINTENANCE TRAILER MAINTENANCE The following trailer maintenance guidelines are intended to assist the operator in preventive maintenance Adjustable Channel Your trailer may be equipped with an adjustable channel Figure l that allows the coupler to be raised or lowered to a desired height Periodically check the channel bolts for damage or loosening NOTICE When replacing channel mounting hardware nuts bolts and washers NEVER substitute substandard hardware Pay close attention to bolt length and grade ALWAYS use manufacturer s recommended parts when replacing channel mounting hardware ADJUSTABLE CHANNEL 5 8 FLAT 2 2 5 16 BALL WASHER COUPLER Figure 1 Adjustable Channel Wheel Bearings Wheel bearings Figure must be inspected and lubricated once a year or 12 000 miles to insure safe operation of your trailer If trailer wheel bearings are immersed in water they must be replaced DANGER If trailer wheels are under water for a long period of time wheel bearings may fail If this is the case service wheel bearings immediately The possibility exists of the wheels falling off causing equipment damage and severe bodily harm even death If the trailer has not been used for an extended amount of t
32. towing Before towing check coupling safety chain safety brake tires wheels and lights Check the lug nuts or bolts for tightness Check coupler tightness after towing 50 miles Use your mirrors to verify that you have room to change lanes or pull into traffic Use your turn signals well in advance Allow plenty of stopping space for your trailer and tow vehicle Allow plenty of stopping space for your trailer and tow vehicle DO NOT drive so fast that the trailer begins to sway due to speed Allow plenty of room for passing A rule of thumb is that the passing distance with a trailer is 4 times the passing distance without the trailer Shift your automatic transmission into a lower gear for city driving ALWAYS use lower gears for climbing and descending grades DO NOT ride the brakes while descending grades they may get so hot that they stop working Then you will potentially have a runaway tow vehicle and trailer To conserve fuel don t use full throttle to climb a hill Instead build speed on the approach Slow down for bumps in the road Take your foot off the brake when crossing the bump B DO NOT brake while in a curve unless absolutely necessary Instead slow down before you enter the curve and power through the curve This way the towing vehicle remains in charge DO NOT apply the brakes to correct extreme trailer swaying Continued pulling o
33. 065 B 31 60018 32 29754 33 29755 34 2764 TRAILER ASSY TRLR10P PART NAME QTY REMARKS SCREW HHC 3 8 16 X 1 0 SCREW HHST 8 32 X 3 8 CONNECTOR BUTT SPLICE 16 14 WASHER FLAT USS 3 8 PLD FRAME TRLR10W W A SCREW HHC 5 8 11 X 4 1 2 GR8 NUT NYLOC 5 8 11 FENDER 8X30X13 AXLE SPRG ASSY 43 HF 27 SPRG CTR SCREW TEK 12 x 3 4 SELF TAP INSULATOR WIRING 50D X 31ID X 5L LIGHT LICENSE PLATE NUT NYLOC 10 32 NUT NYLOC 3 8 16 WHEEL ASSY ST175 80 D13 LOAD RATE C REFLECTOR AMBER PETERSON B491A COUPLER 2 BALL 6000 GVWR LIGHT TAIL RT CURB SIDE M440 LIGHT TAIL LT ROAD SIDE M440L SCREW HHC 9 16 18 x 3 0 AXLE MOUNT NUT HEX AXLE 9 16 18 N 2 JACK SIDEWIND 10 BOLT ON 1 2 PIN LIGHT 2 ROUND AMBER M146A GROMMET WIRE KIT 2 24146 18K CHAIN ASSY SAFETY 7600 LB HARNESS TRLR 48 LOOM SCREW PHP 10 32 X 1 2 WIRE 16 GA BROWN SAE J1128 KIT HARDWARE FENDER MOUNT KIT HARDWARE LUG NUT BAG OPERATION AND PARTS MANUAL o mnm o INCLUDES ITEMS W O0 gt C PS QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION 8 PARTS MANUAL REV 1 08 29 11 PAGE 57 AXLE ASSY NOTES MOUNTING HARDWARE NUTS AND PLATE INCLUDED WITH U BOLTS ITEM 1 PAGE 58 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 NO PART NO 1 29381U
34. 11 Locking Knobs Turn both knobs clockwise to secure the hose on the inlet side of the pump Clean out cover turn to release paver 12 Strainer Always attach a strainer to the bottom side Discharge Hose Connect this flexible rubber hose to the discharge port on the pump Make sure that the hose lays flat and is not kinked Use only recommended type discharge hose Contact Multiquip Parts Department for ordering information of the suction hose to prevent large objects and debris from entering the pump Strainer should be positioned so that it will remain completely under water Running the pump with the strainer above water for long periods can damage pump QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 15 BASIC ENGINE HATZ DIESEL FRONT VIEW REAR VIEW Figure 4 Engine Controls and Components INITIAL SERVICING The engine Figure 4 must be checked for proper lubrication and filled with fuel prior to operation Refer to the manufacturer s engine manual for instructions and details of operation and servicing 1 Fuel Filler Cap Fuel Tank Pull this latch to add diesel fuel to the tank After refueling always make sure the fuel cap is latched properly DO NOT over fill For additional information refer to engine owner s manual DANGER Adding fuel to the tank should be accomplished only when the engine is st
35. 13 HATZ 1B40U 2203A ENGINE SPECIAL EPA EQUIPMENT e Eva x PAGE 114 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 HATZ 1B40U 2203A ENGINE SPECIAL EPA EQUIPMENT ENGINE SPECIAL EPA EQUIPMENT NO PART PART NAME QTY REMARKS 1 04198800 GRUB SCREW 1 2 04202600 PLUG 1 3 04170600 PLUG 1 4 50495000 SCREW M6 X 12 1 5 04195700 GUARD 1 6 05201500 CLOSING PLUG 1 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 115 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 A Returned Material Authorization must be approved by Multiquip prior to shipment 2 Toobtain a Return Material Authorization a list must be provided to Mult
36. 16 3 9502 SCREW HHC 5 8 11 x 4 1 2 GR8 2 4 9503 NUT NYLOC 5 8 11 2 5 9505 FENDER 8 x 30 x 13 2 6 NUT 4 8 9514 LIGHT ASM LICENSE PLATE 2 9 10019 NUT NYLOC 10 32 4 10 10133 NUT NYLOC 3 8 16 8 13 29228 COUPLER 2 BALL 600 GVWR 1 14 29242 LIGHT TAIL RT CURB SIDE 40 INCLUDES ITEMS W 15 29243 LIGHT TAIL LT ROAD INCLUDES ITEMS W 16 29247 SHACKLE AXLE MOUNTING 4 17 29248 SCREW HHC 9 16 18 6 18 29249 NUT 9 16 18 AXLE MOUNTING N 2 6 19 29370 FRAME W A TRLRMP 1 21 29496 JACK SIDEWIND 10 BOLT THRU 1 22 29572 CHAIN ASSY SAFETY 7600 LB 2 26 29898 LIGHT 2 1 2 SIDE MARKER AMBER 143A 2 27 29900 GROMMET W WIRE KIT 2 1 2 142486 2 29 5065 B SCREW PHP 10 32 x 1 2 4 31 29754 FENDER MOUNT KIT 1 32 23297 MANUAL HOLDER PICTOGRAPH SAE J232 1 33 0202 SCREW HHC 5 16 18X1 2 34 0300 B WASHER FLAT 5 16 MED 4 35 0161 WASHER LOCK 5 16 MED 2 36 5283 NUT 5 16 X 18 2 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 55 TRAILER ASSY TRLR10P PAGE 56 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 NO PART NO 1 0205 2 1273 3 2540 4 4001 6 9500 7 9502 8 9503 9 9505 10 9506 11 9509 12 9512 13 9514 14 10019 15 10133 16 EE45318 17 29158 18 29228 19 29242 20 29243 21 29248 22 29249 23 29496 24 29563 25 29564 26 29572 27 29784 30 5
37. 189400 SEALING STRIP 655MM 1 6 05189300 SEALING STRIP 1 Ti 05227000 SEALING STRIP 54MM 1 8 50144400 HEXAGON NUT M6 2 9 50170900 SPRING WASHER 6 2 10 50144400 HEXAGON NUT M6 7 11 50170900 SPRING WASHER 6 8 12 50120000 DISC A6 4 3 13 01661900 PARTING SHEET ASSY afi INCLUDES ITEMS W 14 01347600 PARTING SHEET ASSY E ST NO FT INCLUDES ITEMS W 15 96 PARTING NOT SOLD SEPARATELY 16 01378300 SPACER BUSH 4 17 03575500 RUBBER SEAL RING 4 18 04146800 RUBBER INSERT 1 19 04150800 COVER RUBBER INSERT 1 20 0 CLOSING COVER 1 21 50458100 STUD M6 X45 2 22 50114300 DISC 6 4 2 23 50464401 STUD M6FO X35 2 24 04042000 WASHER 6 5X22 5X1 7 26 05188600 SPACER BUSH 7X12X7 2 27 50328300 HEXAGON NUT VM6 2 28 04139000 SPAC TUBE 6 5X12X18 4 29 04098400 SPAC TUBE 7X12X16 3 2 30 05184000 HEXAGON NUT M6X17 1 31 50026400 HEXSCREW M6X35 1 32 01669400 SUPPORT 1 33 50144400 HEXAGON NUT M6 1 34 50170900 SPRING WASHER 6 2 35 50170700 ALLEN SCREW M6X16 1 36 01683300 SUPPORT 1 37 04099500 SEALING RING 1 38 05140900 WASHER 1 39 50392610 RUBBER BUSH 1 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 99 HATZ 1B40U 2203A CRANKCASE BREATHING SYSTEM ASSY SEALING AND BONDING ADHESIVES 4 lt 2 1 2 6 gt lt Parts not available separately PAGE 100 QP4TZT10P TMP16F TMPXF
38. 1900 ALLEN SCREW M 5X30 1 6 50216300 WASHER 5 3 2 7 05117700 LEVER 1 8 50094300 HEXAGON 5 1 9 50484600 PRESSURE SPRING 1 10 50483100 CABLE CLAMP 2 2MM 2 11 50025000 HEX SCREW M 4X10 1 12 50342400 ALLEN SCREW M 8X50 1 13 50148100 FLAT WASHER 8 4 1 14 05189600 PLATE 1 15 03599600 SPACER BUSH 1 16 50328300 HEXAGON NUT VM6 1 17 50208500 SPRING WASHER 8 1 18 05117610 CONSOLE 1 19 50423900 CTR SUNK SCREW M6X20 1 20 50380800 CTR SUNK SCREW M6X10 1 21 03292900 SPACER TUBE 1 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 111 HATZ 1B40U 2203A ENGINE STOP DEVICE ASSY 6 8 9 11 13 PAGE 112 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION 8 PARTS MANUAL REV 1 08 29 11 HATZ 1B40U 2203A ENGINE STOP DEVICE ASSY ENGINE STOP DEVICE ASSY NO PART NO QTY REMARKS 1 01786400 STOP DEVICE INCLUDES ITEMS W 2 0 NOT AVAILABLE SEPARATELY 3 50446900 ALLEN SCREW M4 X 16 4 4 50329000 O RING 1 5 05221301 STICKER LABEL 1 6 01786000 LIFT MGT EG STOP ASSY deae INCLUDES ITEMS W 8 LIFT EG STOP Ts NOT AVAILABLE SEPARATELY 9 01547101 ELECTRICAL WIRE 1 11 05223200 STICKER LABEL 1 12 40021500 SEAL WIRE 1 13 40021400 LEAD SEAL 8 MM 1 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 1
39. 2 29381 3 29381B 4 46749 5 29755 6 EE45318 7 491688 8 114 9 144649 10 144610 11 10 2155 12 L68111 13 L68149 14 58846 15 29381H PART NAME KIT U BOLT SPRING 4 LEAF 25 25 AXLE BEAM DUST CAR LUG NUT KIT WHEEL ASSY ST175 80 D13 COTTER PIN SPINDLE NUT aio itt ati Senioris OUTER BEARING 0 OUTER BEARING CUP crier IDLER HUB 5 8 INNER BEARING CUP INNER BEARING CONE GREASE SEAL ic LES pite ds PUE KIT ern d ed Darm AXLE ASSY TY REMARKS HENDERSON HENDERSON HENDERSON NE HENDERSON HENDERSON HENDERSON ERTE HENDERSON ert HENDERSON INCLUDES ITEMS W QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 59 LIFTING BAIL ASSY QP4TZTMP16F QP4TZTMPXF 0 0 PAGE 60 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 LIFTING BAIL ASSY QP4TZTMP16F QP4TZTMPXF NO PART NO PART NAME QTY REMARKS 1 MPQ102 LIFTING BAIL 1 2 0105051640 BOLT 3 4 10 X 2 GRD 8 4 3 030216400 WASHER 3 4 4 4 020316130 NUT 3 4 X 10 4 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 61 FUEL ASSY QP4TZTMPXF CONNECT TO IGNITION SW 12VDC CONNECT TO CHASSIS GND ENGINE FUEL INJECTION PUMP PORT
40. 2348 AR MAKE LOCALLY 4 12349 BEARING 1 6 23458 AND ABOVE NO Column Unique Symbols All items with same unique symbol Q or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at the time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Som
41. 25800 STEM SEAL CAP 2 12 04147100 WASHER 2 13 04146900 VALVE SPRING 2 14 04147000 SPRING PLATE 2 15 50425700 COLLET 2 16 05240700 SUPPDISC 6X12X1 35 4 17 05091101 SLIDER 2 18 50513100 GRUB SCREW 8 10 2 19 05054700 NUT F ROCKERARM 2 20 05146701 ROCKER 2 21 05099300 WASHER 10 1X24X3 2 22 50396600 HEXAGON NUT M 10 2 23 05156401 GASKET CYL HEAD 1 24 05146501 COVER F CYL HEAD 1 28 50081200 SPRING WASHER A 6 3 29 50374900 ALLEN SCREW M 6X35 3 30 04117701 LIFTING STRAP 1 31 04126100 PROTECTION HOSE 2 32 40028600 M10 2 34 05158903 GASKET FCYL HEAD 0 4 1 34 1 04248400 GASKET FCYLH 0 45 1 35 04248500 GASKET F CYLH 0 55 1 35 1 05159003 GASKET FCYLH 0 5 1 36 05159103 GASKET FCYL HEAD 0 6 1 36 1 04248600 GASKET F CYLH 0 65 1 37 05159203 GASKET FCYL HEAD 0 7 1 37 1 04248700 GASKET F CYLH 0 75 1 38 05159303 GASKET FCYL HEAD 0 8 1 39 05159403 GASKET FCYL HEAD 0 9 1 40 05159503 GASKET FCYL HEAD 1 0 1 42 04174500 CENTR BUSH 2 43 04106500 SEALING RING TIM COV 2 44 03171800 COLLAR NUT 2 45 04243700 DISC 8 1X12X2 0 2 46 50563900 O RING 10X2 5 2 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 85 HATZ 1B40U 2203A OIL PUMP AND GOVERNOR ASSY PAGE 86 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 HATZ 1B40U 2203A OIL PUMP AND GOVERNOR ASSY OIL PUMP AND GOVERNOR ASSY NO PART NO PART NAME QTY REMARKS
42. 50208500 SPRING WASHER 8 8 20 04219500 ALLEN SCREW 8 40 8 21 04144701 ENGINE BRACKET 4 22 04141500 TUBE FILTER 1 23 01542702 OIL SUCTION FILTER ASSY Tasa i INCLUDES ITEMS W 24 50373100 DRAIN PLG MAGNT M22 1 25 50001600 JOINT A22X27 1 26 05036900 HOSE CLIP 2 27 04163000 T PIECE 1 29 50478900 GROOV BALLBEAR 6310 1 30 04133800 PLATE 3 31 50564200 ALLEN SCREW M6X18 6 32 01555800 COVER 1 33 03568701 OIL SUPPLEMENT PLUG 1 35 FILTER OIL SUCTION NOT SOLD SEPARATELY 36 50475901 O RING 20X4 1 37 05148200 PLATE SPRING 2 38 0 ALLEN SCREW M6X16 1 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 75 HATZ 1B40U 2203A COMPENSATION OF MASSES ASSY PAGE 76 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 HATZ 1B40U 2203A COMPENSATION OF MASSES ASSY COMPENSATION OF MASSES ASSY NO PART NO PART NAME QTY REMARKS 1 01349201 COMPENSATING SHAFT 1 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 77 HATZ 1B40U 2203A CRANKSHAFT ASSY 11 3 12 PAGE 78 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 HATZ 1B40U 2203A CRANKSHAFT ASSY CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 3it 50529700 COVER 14 1 9 05141600 KEY 6 35X61 1 11 01359201 CRANKSHAFT A
43. 9 HATZ 1B40U 2203A BLOWER AND FLYWHEEL ASSY PAGE 90 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 HATZ 1B40U 2203A BLOWER AND FLYWHEEL ASSY BLOWER AND FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 1 04205800 BLOWER RING 1 2 50003400 SPRING WASHER A4 6 3 50327300 ALLEN SCREW M4X20 6 4 04153901 FLYWHEEL 1 5 50205600 ROLL PIN 10 X 12 1 6 04155101 PLATE 1 7 50502501 ALLEN SCREW 8 35 6 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 91 HATZ 1B40U 2203A INJECTION EQUIPMENT ASSY SEALING AND BONDING ADHESIVES Kai CP D a 28 29 33 x Zu 34 d 35 36 51 45 ES k8 27 60 N e 43 67 42 48 9 30 937 41 64 64 o Use for adjustment Use for adjustment 0 2mm 8 1 00mm 13 0 3mm 9 1 04mm 14 10 1 10mm 15 11 1 14mm 16 12 1 20mm 17 0 4mm 0 5mm 0 6mm PAGE 92 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION 8 PARTS MANUAL REV 1 08 29 11 HATZ 1B40U 2203A INJECTION EQUIPMENT ASSY INJECTION EQUIPMENT ASSY NO PART NO PART NAME QTY REMARKS D 50223300 LOCTITE221 50ML 1 1 01389700 INCLUDES ITEMS W 2 01680600 NOZZLE HOLD PIPE INCLUDES ITEM W amp 3 amp Pone Fed on NOT SOLD SEPARATE
44. ARTER ee Topan INCLUDES ITEMS W 2 01497800 HANDLE INCLUDES ITEMS W 3 HANDLE aa aaa iaa NOT SOLD SEPARATELY 4 03665200 RUBBER SLEEVE 1 5 05045201 RETURN SPRING 1 6 01569300 HOUSING F R START 1 7 50081200 SPRING WASHER A6 4 8 50062700 ALLEN SCREW M6X10 4 9 05088901 ROPE F R START 1 10 ROPE PULLEY NOT SOLD SEPARATELY 11 1 BRAKE SPRING 1 12 05045001 BRAKE DISC 1 13 50146300 HEX SCREW M6X18 1 14 50390701 CON SPR WASHER 6 1 15 0 RATCHET 1 16 05061300 RETURN SPRING 1 17 50062700 ALLEN SCREW M6X10 3 18 50170900 SPRING WASHER 6 3 19 04155000 DRIVING SLEEVE 1 20 05298100 STICKER LABEL 1 21 01548800 ROPE PULLEY tac ias INCLUDES ITEM W 22 50514600 WASHER 5 3 1 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 95 HATZ 1B40U 2203A AIR DUCTING ASSY A SEALING AND BONDING ADHESIVES 13 14 15 X14 12 24 15 VI X Parts not available separately PAGE 96 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 HATZ 1B40U 2203A AIR DUCTING ASSY A AIR DUCTING ASSY A NO PART NO PART NAME QTY REMARKS G 50256501 LOCTITE 18407 20G 1 1 01853100 HOOD ASO tuts verre cer INCLUDES ITEM W 2 OOD irish Me a ash diosa NOT SOLD SEPARATELY 3 05152100 SPRING CLIP 1 4 01345400 COOLING AIR DUCT 5
45. ATZ 1B40U 2203A STARTER ALTERNATOR ASSY STARTER ALTERNATOR ASSY NO PART NO PART NAME QTY REMARKS 1 50402300 ALLEN SCREW M6X70 2 2 50170900 SPRING WASHER 6 4 3 50144500 FLAT WASHER 6 4 3 4 04099100 RETAINING BRACKET 1 5 50483500 EL STARTER 12V 1 0KW 1 7 04161502 FLYWHEEL 1 8 04151100 GEAR RING 1 9 50495100 ALTERNATOR ASSY 12V 200W INCLUDES ITEMS W 10 FLYWHEEL COVER NOT SOLD SEPARATELY 11 NOT SOLD SEPARATELY 12 50081900 SPRING WASHER A5 4 13 50547000 ALLEN SCREW M5X25 4 14 50236600 ALLEN SCREW M6X25 5 15 50081200 SPRING WASHER A6 5 16 50165400 ALLEN SCREW 8 16 2 17 50148100 FLAT WASHER 8 4 6 18 05100701 TENS REGULATOR 12V 1 19 01663000 SUPPORT 1 20 05182912 SUPPORT 1 21 50144400 HEXAGON NUT M6 2 22 50439500 STRAP 2 6X200 3 23 50344700 HEXAGON NUT M8 1 24 50025400 HEXSCREW M6X10 1 25 50120000 DISC A6 4 2 26 03714100 SPACER BUSH 1 27 50095100 SPRING WASHER A8 1 28 50392900 ALLEN SCREW M8X50 1 29 50402100 PLUG SLEEVE HOUSING 1 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 107 HATZ 1B40U 2203A ELECTRIC EQUIPMENT WIRING ASSY 1 2 5 8 9 PAGE 108 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 HATZ 1B40U 2203A ELECTRIC EQUIPMENT WIRING ASSY ELECT
46. GINE BASE NO BATTERY TRAY 1 0105051040 BOLT PUMP M10 X 40 2 0451250100 WASHER LOCK M10 6 0205450100 NUT M10 8 0723302546 CUSHION RUBBER 4 29175 BRACKET CHANNEL 2 6109184 BOLT HEX 1 2 13 X 2 1 2 4 6109170 WASHER FLAT 1 2 8 6109180 WASHER LOCK 1 2 4 0 6109160 NUT HEX 1 2 13 4 1 1B40U 2203A ENGINE HATZ 1 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 69 PUMP AND BATTERY ASSY GPATZT10P 9 PAGE 70 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 o PART NO 14712140200014 0105051040 0451250100 0205450100 0723302546 29175 6109184 6109170 6109180 10 6109160 11 1B40U 2203A 12 09592250000014 13 0950241 265AP002 14 0451250080 15 0401450080 16 0975209300 17 0976209450 AOO N 2 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 71 PUMP AND BATTERY ASSY GPATZT10P QTY PART NAME ENGINE BASE SS400 BOLT PUMP M10 X 40 WASHER LOCK M10 NUT M10 CUSHION RUBBER BRACKET CHANNEL BOLT HEX 1 2 13 X 2 1 2 WASHER FLAT 1 2 WASHER LOCK 1 2 NUT HEX 1 2 13 ENGINE HATZ COVER BATTERY BOLT WITH NUT BATTERY SPRING WASHER BATTERY WASHER BATTERY NEGATIVE BATTERY CABLE POSITIVE BATTERY CABLE REMARKS PS ODD HATZ 1B40U 2203A SPARE PARTS KIT
47. H PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 TRAILER SAFETY GUIDELINES E Raise the bottom surface of the coupler to be above the top of the pintle hitch hook Use the tongue jackstand to support the trailer tongue Wood or concrete blocks may also be used A defective pintle hitch not properly fastened can result in uncoupling leading to death or serious injury Be sure the pintle hook is securly tighten to the tow vehicle before coupling the trailer Coupling Trailer to Tow Vehicle Pintle Coupler B Slowly back up the tow vehicle so that the pintle hitch hook is near or aligned under the pintle eye ring coupler Using the jackstand at the front of trailer tongue turn the jackstand crank handle to raise the trailer If the pintle eye coupler does not line up with the pintle hitch hook adjust the position of the tow vehicle OPEN the pintle hook locking mechanism Figure G Place the hook inside the eye coupler CLOSE the pintle hook mechanism TRAILER PINTLE TONGUE SAFETY CH MASTER L SAFETY CHAIN IMPORTANT CROSS BOTH Figure G Attaching Safety Chain Pintle Hitch Insert a pin or lock through the hole in the locking mechanism Be sure the pintle hook is inserted completely through the eye ring and the locking mechanism is engaged A properly engaged locking mechanism will allow the coupler to raise the rear of the tow vehicle Using the trailer jac
48. LEFT STOP amp TURN E p LICENSE TAIL LIGHT 6 PIN MOLDED CONNECTOR 6 PIN MOLDED CONNECTOR LEFT TAIL LIGHT AUXILIARY CLEARANCE LIGHTS RIGHT TURN TAIL LIGHT CONNECT TO CHASSIS RIGHT STOP GROUND TAIL LIGHT TAIL CLEARANCE amp LICENSE PLATE BROWN GROUND TO TOW VEHICLE WHITE NOT USED BLACK 2 ABS POWER SUPPLY BLUE 5 LEFT TURN SIGNAL HAZZARD YELLOW STOP LAMP RED RIGHT TURN SIGNAL HAZZARD GREEN LICENSE TAIL LIGHTS ooop D LLL RED GREEN NOS 7 PIN ROUND 7 PIN ROUND CONNECTOR CONNECTOR FACE TRAILER SIDE TOWING VEHICLE SIDE TAIL LIGHT LEFT TURN TAIL LIGHT Figure L Trailer to Tow Vehicle Wiring Diagram QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 41 TROUBLESHOOTING Troubleshooting Trash Pump Pump is located too high above water M line ove pump closer to water Debris collecting in pump housing Clean pump housing Too much distance between impeller and Adjust clearance by adding shims or replace volute impeller Min 006 inch Max 020 inch Water leaking out weep hole between Check condition of mechanical seal and gaskets pump and engine between pump end and engine housing Engine speed too low Increase throttle speed Pump takes in water little or no discharge Suction strai
49. LY 4 amp 05070601 SEALING CONE 1 5 amp NIPPLE BODY a ETEN NOT SOLD SEPARATELY 8 50436400 SHIM 1 0 1 9 50436500 SHIM 1 04 1 10 50436600 SHIM 1 10 1 11 50436700 SHIM 1 14 1 12 50436800 SHIM 1 20 1 13 50436900 SHIM 1 24 1 14 50437000 SHIM 1 30 1 15 50437100 SHIM 1 34 1 16 50437200 SHIM 1 40 1 17 0 SHIM 1 44 1 18 0 SHIM 1 50 1 19 0 SHIM 1 54 1 20 50437600 SHIM 1 60 1 21 50437700 SHIM 1 64 1 22 50437800 SHIM 1 70 1 23 0 SHIM 1 74 1 24 50438000 SHIM 1 80 1 25 50438100 SHIM 1 84 1 26 50438200 SHIM 1 90 1 27 50438300 SHIM 1 94 1 28 0 PARTS SET NOZZLE ASSY EPA INCLUDES ITEMS W 29 SPRING MEET E S NOT SOLD SEPARATELY 305 SPRING WASHER inb dni NOT SOLD SEPARATELY 31 PLATE heir diae Ue Trost NOT SOLD SEPARATELY 32 50566600 NOZZLE 1 33 zT NOT SOLD SEPARATELY QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 93 HATZ 1B40U 2203A RECOIL STARTER ASSY SEALING AND BONDING ADHESIVES 21 10 15 1 2 16 22 Not available separately PAGE 94 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 HATZ 1B40U 2203A RECOIL STARTER ASSY RECOIL STARTER ASSY NO PART NO PART NAME QTY REMARKS D 50223300 LOCTITE221 50ML 1 K 50342601 400G 1 1 01851900 RECOIL ST
50. OPERATION AND PARTS MANUAL MULTIQUIP MODELS QP4TZT10P QP4TZTMP16F QP4TZTMPXF TRASH PUMP Hatz 1B40U 2203A Diesel Engine Revision 1 08 29 11 To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 REPORTING SAFETY DEFECTS If you believe that your vehicle has a defect that could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Multiquip at 1 800 421 1244 If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Multiquip To contact NHTSA you may either call the Vehicle Safety Hotline toll free at 1 888 321 4236 TTY 1 800 424 9153 go to http www nhtsa dot gov or write to Administrator NHTSA 1200 New Jersey Avenue S E Washington DC 20590 You can also obtain information abo
51. PES Two types of coupler used with the trailer are discussed below Ball Hitch Coupler Pintel Eye Coupler BALL HITCH COUPLER A ball hitch coupler Figure C connects to a ball that is located on or under the rear bumper of tow vehicle This system of coupling a trailer to a tow vehicle is sometimes referred to as bumper pull A ball hitch trailer may be fitted with a tongue jack that can raise and lower the coupler The tongue jack is mounted to the A frame front or tongue part of the trailer By rotating the jack handle clockwise the jack will extend and raise the tongue of the trailer Before each tow coat the ball with a thin layer of automotive bearing grease to reduce wear and ensure proper operation Check the locking device that secures the coupler to the ball for proper operation If you see or feel evidence of wear such as flat spots deformations pitting or corrosion on the ball or coupler immediately have your dealer inspect them to determine the proper action to prevent possible failure of the ball and coupler system All bent or broken coupler parts must be replaced before towing the trailer The coupler handle lever must be able to rotate freely and automatically snap into the latched position Oil the pivot points sliding surfaces and spring ends with SAE 30W motor oil Keep the ball socket and latch mechanism clean Dirt or contamination can prevent proper operation of the latching mechan
52. RIC EQUIPMENT WIRING ASSY NO PART NO PART NAME QTY REMARKS 1 01560802 INSTRUMENT aka t INCLUDES ITEMS W 1 01796500 INSTRUMENT BOX AUTOMATIC 1 2it 50384401 STARTING SWITCH INCLUDES ITEMS W 3 STARTING SWITCH BODY ass ns NOT SOLD SEPARATELY 4 NUT STARTING SWITCH NOT SOLD SEPARATELY 5 FACE PLATE STARTING NOT SOLD SEPARATELY 6 05126402 PROTECTION CAP 1 7 50404900 KEY SWITCH BOX 1 8 HOUSING INSTRUMENT BOX NOT SOLD SEPARATELY 9 LED DISPLAY NOT SOLD SEPARATELY 10 50149100 ALLEN SCREW M6 X 12 2 11 50144500 FLAT WASHER 2 12 01785900 WIRING HARNESS 1 13 50167400 STRAP 1 14 50439500 STRAP 2 6X200 4 15 01546800 ELECTRIC WIRE 1 16 01778000 ELECTRIC WIRE 1 17 50469100 OILPRESSURE SWITCH 1 19 01546500 ELECTRIC WIRE 1 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 109 HATZ 1B40U 2203A SPEED CONTROL ASSY PAGE 110 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 HATZ 1B40U 2203A SPEED CONTROL ASSY SPEED CONTROL ASSY NO PART NO QTY REMARKS 1 05141200 ADJUSTING SCREW 1 2 50144400 HEXAGON NUT M6 2 3 50025000 HEX SCREW M 4X10 1 4 50483000 CABLE CLAMP 1 5 5051
53. SSY INCLUDES ITEMS W 12 CRANK SHAR n onis outs rd NOT SOLD SEPARATELY QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 79 HATZ 1B40U 2203A CAMSHAFT ASSY Use for adjustment 9 0 9mm 10 1 0mm 11 1 1mm 12 1 2mm 13 1 3mm 14 1 4mm X Parts not available separately PAGE 80 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 HATZ 1B40U 2203A CAMSHAFT ASSY CAMSHAFT ASSY NO PART NO PART NAME QTY REMARKS 1 01345003 8 INCLUDES ITEMS Wit 3 01326401 CAMLEVER 1 4 50123200 SHIM 5X10X0 5 2 5 01326600 FLYWEIGHT 1 6 50255300 LOCKING WASHER 3 2 2 7 01326501 FWEIGHT HAND ST 1 8i CAMSHAFT ta deett Opa reus NOT SOLD SEPARATELY 9 04121700 SHIM 23X38X0 9 1 10 04112100 SHIM 23X38X1 0 1 11 04112200 SHIM 23 38 1 1 1 12 04112300 SHIM 23X38X1 2 1 13 04125100 SHIM 23X38X1 3 1 14 04125200 SHIM 23 38 1 4 1 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 81 HATZ 1B40U 2203A PISTON CONROD CYLINDER ASSY X7 A lt 8 2 7 PS 9 10 11 4 12 gt 13 US 0 5mm X Parts not available separately PAGE 82 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 HATZ 1B40U 2203A PISTON CONROD CYLINDER ASSY
54. TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 QP4TZTMP16F QP4TZTMPXF DECALS NO PART NO PART NAME QTY REMARKS 1 27188 DECAL DO NOT RUN 1 2 DCS02 DECAL PUMP SAFETY 1 3 920203290 Tagelus NPA329 4 B9504500004 DECAL WARNING 1 5 29680 DECAL MULTIPLE TRAILER VIN 1 6 29842 DECAL TIRE LOADING 1 7 49002 DECAL TRLR HITCH WHEEL WARNING 1 8 1630680004 DECAL DIESEL FUEL ONLY 1 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 51 QP4TZT10P DECALS PAGE 52 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 QP4TZT10P DECALS NO PART NO PART NAME QTY REMARKS 1 DCS02 DECAL PUMP SAFETY 1 2 920203290 NPA329 3 B9504500004 DECAL WARNING 1 4 27188 DECAL DO NOT RUN pe 1 5 1630680004 DECAL DIESEL FUEL ONLY 1 6 9315 DECAL TRAILER 10 VIN 1 7 29842 DECAL TIRE LOADING 1 8 49002 DECAL TRLR HITCH WHEEL WARNING 1 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 53 TRAILER ASSY QP4TZTMP16F QP4TZTMPXF FENDER PAGE 54 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 TRAILER ASSY QP4TZTMP16F QP4TZTMPXF NO PART NO PART NAME QTY REMARKS 1 0205 SCREW HHC 3 8 16 x 1 8 2 4001 WASHER FLAT USS 3 8 PLD
55. UARE NUT M5 1 46 05079611 CENTRIFUGAL WEIGHT 2 47 05160211 CENTRIFUGAL WEIGHT 1 48 05078502 GOVERNOR SLEEVE 1 49 50057900 CYL PIN 4 M6X8 1 50 05179100 SPRING 1 51 05179000 BUSHING 1 52 50400600 GRUB SCREW M5 X 10 1 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 87 HATZ 1B40U 2203A TIMING COVER ASSY 1 2 11 15 24 51 48 53 4 X22 m a gt 24 WE m 25 L 91 P 9 8 6 dod 28 rd X Parts not available separately PAGE 88 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 HATZ 1B40U 2203A TIMING COVER ASSY TIMING COVER ASSY NO PART NO PART NAME QTY REMARKS D 50223300 LOCTITE221 50ML 1 E 50223400 LOCTITE648 10ML 1 H 50282501 SILICON 30ML 1 K 50342601 400G 1 1 01894200 TIMING COVER CP ASSY INCLUDES ITEMS W st 2 TIMING NOT SOLD SEPARATELY 3 04185800 CLOSING PLUG 1 4 50464100 O RING 2X1 1 5 04185700 CLOSING PLUG 4X15 1 6 04168600 PLUG 4 3 1 7 01344600 BOLT F GOV HOUSING 1 8 04148800 MAIN BEARING 1 9 50530600 GRUB SCREW M8X10 4 10 50479500 OIL SEAL 35X47X7 1 11 50400600 GRUB SCREW M 5X10 2 12 03794201 CAM FOLLOW SP 2 13 50469900 ALLEN SCREW M6X30 2 15 01346710 ROCKER LEVER 55
56. UEL ASSY QP4TZTMP16F PART NAME FUEL GAUGE TUBE TANK SUCTION FITTING STR 1 4MP CLAMP FUEL HOSE 25 FUEL HOSE 28 FUEL HOSE 60 TANK FUEL 16 GAL FUEL PUMP ANGLE ANGLE 2X2X1 8X13 MILD BLACK STEEL ANGLE 2X2X1 8X32 MILD BLACK STEEL ANGLE 1X1X1 8X26 MILD BLACK STEEL BOLT 5 16X18X1 WASHER FENDER 3 8X1 1 2 WASHER LOCK 5 16 MED NUT 5 16 18 SHEET STEEL 1 16X45X15 3 4 IN QTY REMARKS 1 1 1 9 1 1 1 1 1 INCLUDES ITEMS W 2 2 1 2 2 2 2 1 BATTERY ASSY QP4TZTMP16F QP4TZTMPXF AS d vat PAGE 66 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 BATTERY ASSY QP4TZTMP16F QP4TZTMPXF NO PART NO PART NAME QTY REMARKS 1 34506 BATTERY BOX 1 2 0202 SCREW HHC 5 16 18X1 2 3 0300 B WASHER FLAT 5 16 MED 2 4 3233 WASHER FENDER 3 8 X 1 1 2 2 5 0161 C WASHER LOCK 5 16 MED 2 6 2105164 NUT 5 16 X 18 2 7 34584 BRACKET BATTERY 1 8 34597 POSITIVE BATTERY CABLE 1 9 34596 NEGATIVE BATTERY CABLE 1 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 67 PUMP ASSY QP4TZTMP16F QP4TZTMPXF PAGE 68 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PUMP ASSY GPATZTMP16F QPATZTMPXF O O O1 WD O PART NO PART NAME QTY REMARKS 24592140210014 EN
57. VWR and the load on an axle must not exceed its GAWR PSIC The tire pressure psi measured when cold VIN The Vehicle Identification Number EMPTY WEIGHT Some information that comes with the trailer such as the Manufacturer s Statement of Origin is not a reliable source for empty or net weight The shipping documents list average or standard weights and your trailer may be equipped with options To determine the empty or net weight of your trailer weigh it on an axle scale To find the weight of the trailer using an axle scale you must know the axle weights of your tow vehicle without the trailer coupled Some of the trailer weight will be transferred from the trailer to the tow vehicle axles and an axle scale weighs all axles including the tow vehicle axles TOW VEHICLE The towing hitch attached to your tow vehicle must have a capacity equal to or greater than the load rating of the trailer you intend to tow The hitch capacity must also be matched to the tow vehicle capacity Your vehicle dealer can provide and install the proper hitch on your tow vehicle SUSPENSION SYSTEM Sway bars shock absorbers heavy duty springs heavy duty tires and other suspension components may be required to sufficiently tow the trailer and pump SIDE VIEW MIRRORS The size of the trailer that is being towed and your state law regulations determine the size of the mirrors However some states prohibit extended mirrors
58. achine to unnecessary heights ALWAYS tie down equipment during transport by securing the equipment with rope Never allow any person or animal to stand underneath the equipment while lifting QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 9 SAFETY INFORMATION TOWING SAFETY Check with your local county or state safety towing regulations in addition to meeting O Department of Transportation DOT Safety Towing Regulations before towing your generator Refer to MQ Power trailer manual for additional safety information n order to reduce the possibility of an accident while transporting the generator on public roads ALWAYS make sure the trailer that supports the generator and the towing vehicle are mechanically sound and in good operating condition ALWAYS shutdown engine before transporting Make sure the hitch and coupling of the towing vehicle are rated equal to or greater than the trailer gross vehicle weight rating ALWAYS inspect the hitch and coupling for wear NEVER tow a trailer with defective hitches couplings chains etc Check the tire air pressure on both towing vehicle and trailer Trailer tires should be inflated to 50 psi cold Also check the tire tread wear on both vehicles ALWAYS make sure the trailer is equipped with a safety chain ALWAYS properly attach trailer s safety chains to towing vehicle
59. addition you will need a longer distance to pass due to slower acceleration and increased length Be alert for slippery conditions You are more likely to be affected by slippery road surfaces when driving a tow vehicle with a trailer than driving a tow vehicle without a trailer Check rearview mirrors frequently to observe the trailer and traffic NEVER drive faster than what is safe Driving too fast for severe road conditions can result in loss of control and cause death or serious injury Decrease your speed as road weather and lighting conditions deteriorate Always check for local trailer tow speed limits in your area Do not transport people on the trailer The transport of people puts their lives at risk and may be illegal COUPLING TO THE TOW VEHICLE Follow all of the safety precautions and instructions in this manual to ensure safety of persons equipment and satisfactory life of the trailer Always use an adequate tow vehicle and hitch If the vehicle or hitch is not properly selected and matched to the Gross Vehicle Weight Rating GVWR of your trailer you can cause an accident that could lead to death or serious injury If you already have a tow vehicle know your vehicle tow rating and make certain the trailer s rated capacity is less than or equal to the tow vehicle s rated towing capacity If you already have or plan to buy a trailer make certain that the tow rating of the tow vehicle is eq
60. ange without notice PAGE 4 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options January 1 2006 Order via Internet Dealers Only If you have an MQ Account to obtain a Username Order parts on line using Multiquip s SmartEquip website and Password E mail us at parts multiquip View Parts Diagrams com Order Parts To obtain an MQ Account contact your District Sales Manager for more information Print Specification Information D c c Ue MU 71 Goto www multiquip com and click on Use the internet and qualify for a 5 Discount Parts lo log in and save on Standard orders for all orders which include complete part numbers J p com rr 4 Order via Fax Dealers Only Fax your order in and qualify for a 2 Discount customers are welcome to order parts via Fax on Standard orders for all orders which include Domestic US Customers dial 1 part numbers 1 800 6 PARTS 7 800 672 7877 Note Discounts Are Subject To Change tiqu 1 HE Order via Phone Domestic US Dealers Call 1 800 427 1244 fo Gussinmi misi u Contact your local Multiquip Dealer for 2 un gon cre
61. attery Assy QP4TZTMP16F QP4TZTMPXF 66 67 Pump Assy QPATZTMP16F QPATZTMPXF 68 69 Pump And Battery Assy QPATZT10P 70 71 TABLE OF CONTENTS Hatz 1B40U 2203A Diesel Engine Spare Paris Kit odd iro 38 Crankcase Kit 5 Compensation Of Masses Assy 76 77 Crankshaft ASSy P 78 79 Camshaft cc 80 81 Piston Conrod Cylinder Assy 02 83 Cylinder Head 55 04 85 Oil Pump And Governor Assy 86 87 Timing Cover ASSY iuste titt 88 89 Blower And Flywheel Assy 90 91 Injection Equipment Assy 92 93 Recoil Starter 5 94 95 Air Ducting Assy A sees 96 97 Air Ducting Assy B 98 99 Crankcase Breathing System Assy 100 101 nid gc 102 103 Exhaust Silencer Assy 104 105 Starter Alternator 5 106 107 Electric Equipment Wiring Assy 108 109 Speed Control 5 110 111 Engine Stop Device 112 113 Engine Special Epa Equipment 114 115 Terms And Conditions Of Sale Parts 116 117 NOTICE Specifications and part numbers are subject to ch
62. azardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in MINOR or MODERATE INJURY NOTICE Addresses practices not related to personal injury Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages Safety Hazard Lethal exhaust gas hazards Explosive fuel hazards Burn hazards Respiratory hazards Accidental starting hazards Eye and hearing hazards PAGE 6 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 SAFETY INFORMATION GENERAL SAFETY NEVER operate this equipment without proper protective clothing shatterproof glasses respiratory protection hearing protection steel toed boots and other protective devices required by the job or city and state regulations NEVER operate this equipment when not feeling well due to fatigue illness or when under medication NEVER operate this equipment under the influence of drugs or alcohol S NOTICE This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and saf
63. before towing the trailer if the tire treads have less than 1 16 inch depth or the telltale bands are visible Check inflation pressure weekly during use to insure the maximum tire life and tread wear A bubble cut or bulge in a side wall can result in a tire blowout Inspect both side walls of each tire for any bubble cut or bulge and replace a damaged tire before towing the trailer Table B below will help pinpoint the causes and solutions of tire wear problems Table B Tire Wear Troubleshooting Center Wear Over inflation Adjust pressure to particular load per tire manufacturer Edge Wear Under inflation Adjust pressure To particular load per tire manufacturer Make sure load does not Loss of camber Side Wear ar ovaraadin exceed axle rating 9 Align wheels Cupping Out of balance Check bearing adjustment 4 and balance tires Flat Spots Wheel lockup and Avoid sudden stops when tire skidding possible and adjust brakes ALWAYS wear safety glasses when removing or installing force fitted parts DO NOT attempt to repair or modify a wheel DO NOT install an inner tube to correct a leak through through the rim If the rim is cracked the air pressure in the inner tube may cause pieces of the rim to explode break off with great force and cause serious eye or bodily injury QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 39 TRAILER SAFETY GUIDELINES
64. begins with the letters DOT and indicates that the tire meets all federal standards The next two numbers or letters are the plant code where it was manufactured and the last four numbers represent the week and year the tire was built For example the numbers 3197 means the 31st week of 1997 The other numbers are marketing codes used at the manufacturer s discretion This information is used to contact consumers if a tire defect requires a recall Tire Ply Composition and Materials Used The number of plies indicates the number of layers of rubber coated fabric in the tire In general the greater the number of plies the more weight a tire can support Tire manufacturers also must indicate the materials in the tire which include steel nylon polyester and others Maximum Load Rating This number indicates the maximum load in kilograms and pounds that can be carried by the tire Maximum Permissible Inflation Pressure This number is the greatest amount of air pressure that should ever be put in the tire under normal driving conditions Uniform Tire Quality Grading Standards UTQGS Treadwear Number This number indicates the tire s wear rate The higher the treadwear number is the longer it should take for the tread to wear down For example a tire graded 400 should last twice as long as a tire graded 200 Traction Letter This letter indicates a tire s ability to stop on wet pavement A higher graded tire should allow yo
65. bodily harm or even death NEVER pump corrosive chemicals or water containing toxic substances These fluids could create serious health and environmental hazards Contact local authorities for assistance NEVER open the priming plug when pump is hot Hot water inside could be pressurized much like the radiator of an automobile i Allow pump to cool to the touch before W loosening plug The possibility exists of scalding resulting in severe bodily harm NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 7 SAFETY INFORMATION NEVER lubricate components or attempt service on a running machine NEVER block or restrict flow from discharge hose Remove kinks from discharge line before starting pump Operation with a blocked discharge line can cause water inside pump to overheat NOTICE ALWAYS fill the pump casing with water before starting the engine Failure to maintain water inside the pump housing will cause severe damage to the pump and mechanical seal n winter drain water from pump housing to prevent freezing NEVER startthe pump with the clean out cover removed The rotating impeller inside t
66. cal Assistance 800 478 1244 MEXICO MQ Cipsa Tel 800 421 1244 Fax 800 537 3927 Fax 310 537 4259 Fax 310 943 2238 MQ Parts Department 800 427 1244 Fax 800 672 7877 310 537 3700 Fax 310 637 3284 Warranty Department 800 421 1244 Fax 310 943 2249 310 537 3700 UNITED KINGDOM Multiquip UK Limited Head Office Carr Fed Mexico Puebla KM 126 5 Momoxpan Cholula Puebla 72760 Mexico Contact pmastretta cipsa com mx Tel 52 222 225 9900 Fax 52 222 285 0420 Tel 0161 339 2223 Fax 0161 339 3226 Unit 2 Northpoint Industrial Estate Globe Lane Dukinfield Cheshire SK16 4UJ Contact sales multiquip co uk CANADA Multiquip 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact jmartin multiquip com Tel 450 625 2244 Tel 877 963 4411 Fax 450 625 8664 COPYRIGHT 2011 MULTIQUIP INC Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for g
67. ction hose when the engine is stopped This prevents backflow and allows for faster priming when the engine is restarted ADJUSTING IMPELLER CLEARANCE 1 If itis necessary to replace impeller or volute be sure clearance between impeller and volute is adjusted correctly The impeller should be as close to the volute as possible without rubbing against it Clearance is adjusted by adding or removing shims from behind the impeller Check clearance between impeller and insert by slowly pulling starter rope to turn impeller Remove spark plug to make it easier to turn impeller NOTICE It is important not to remove too many shims or the clearance between the impeller and volute will become too wide and pump performance will be reduced Remember as the impeller wears down additional shims may be required to maintain the clearance between the impeller and insert 4 Checkthe impeller every six months for wear and for clearance between the impeller face and the volute Also check the shaft seal for wear as well as the shaft Sleeve PUMP CLEANING After pumping water containing large amounts of dirt and debris perform the following 1 Remove the drain plug from the pump housing Figure 3 and drain any water left in the pump Loosen the two locking hand knobs turn counterclockwise and remove clean out cover Clean and remove dirt debris from pump casing Inspect impeller and volute for wear Replace any
68. damage will occur if pump has not been primed Remove the pump fill cap Figure 3 and fill the pump with water Start the engine as outlined in the initial start up section and wait for the pump to begin pumping As shown in Figure 11 place a water hose inside the discharge opening of the pump and turn on the water This flow of water into the discharge opening will prevent the pump from running dry Place the Pump Vacuum Tester P N 7000030 over the pump suction inlet opening Figure 11 with the vacuum gauge facing upwards It may be necessary to apply a small amount of water around the rubber seal of the vacuum tester to make a good suction fit Check and make sure that there are no air leaks between the vacuum tester and the inlet port on the pump If air leaks are present reset vacuum tester Run the pump for a few minutes while monitoring the vacuum gauge If the gauge indicates a reading between 25 and 20 in Hg inches of mercury then it can be assumed that the pump is working correctly NOTICE 25 in Hg inches of mercury translates into 25 feet of lift at sea level If the vacuum tester gauge indicates a reading below 20 in Hg it can then be assumed that the pump is not functioning To test the flapper valve shut down the engine The vacuum tester should remain attached to the pump suction inlet port by vacuum This indicates the pump s flapper valve is seating properly to hold water in the su
69. de may overload a tire Excessive loads and or underinflation cause tire overloading and as a result abnormal tire flexing occurs This situation can generate an excessive amount of heat within the tire Excessive heat may lead to tire failure It is the air pressure that enables a tire to support the load so proper inflation is critical The proper air pressure may be found on the certification VIN label and or on the Tire and Loading Information placard This value should never exceed the maximum cold inflation pressure stamped on the tire Perform the following steps to determine the load limit of your trailer Step 1 Locate the statement The weight of cargo should never exceed XXX kg or XXX lbs on your vehicle s Tire and Loading Information placard Figure This value equals the available amount of equipment load capacity PAGE 36 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 TRAILER SAFETY GUIDELINES Step 2 Determine the weight of the equipment being loaded on the tow vehicle That weight may not safely exceed the available equipment load capacity The trailer s Tire Information Placard is attached adjacent to or near the trailer s VIN Certification label atthe left front of the trailer See Figure Determining Load Limit of Tow Vehicle Step 1 Locate the statement The combined weight of occupants and cargo should never exceed XXX lbs on your ve
70. e of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by S N XXXXX AND BELOW S N XXXX AND ABOVE S N XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by XXXXX ONLY NOT USED ON Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 46 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 SUGGESTED SPARE PARTS QP4TZ TRASH PUMP WITH 1B40U 2203A ENGINE 1 to 3 units Qty P N Description KIT4TH KIT MECHANICAL SEAL O RINGS o
71. ed safety chains and hooks before towing Attach the safety chains so that they Cross underneath the coupler See Figure E VEHICLE TRAILER TONGUE SAFETY CHAIN 2 MASTER LINK IMPORTANT CROSS BOTH SAFETY CHAINS Figure E Attaching Safety Chain Ball Hitch Loop around a frame member ofthe tow vehicle or holes provided in the hitch system DO NOT attach them to an interchangeable part of the hitch assembly Have enough slack to permit tight turns but not be close to the road surface so if the trailer uncouples the safety chains can hold the tongue up above the road Improper rigging of the safety chains can result in loss of control of the trailer and tow vehicle leading to death or serious injury if the trailer uncouples from the tow vehicle Fasten chains to frame of tow vehicle DO NOT fasten chains to any part of the hitch unless the hitch has holes or loops specifically for that purpose Cross chains underneath hitch and coupler with enough slack to permit turning and to hold tongue if the trailer comes loose Connecting Trailer Lights Connect the trailer lights to the tow vehicle s electrical system using the electric connectors at the front of the trailer tongue Refer to the wiring diagram shown in the trailer wiring diagram section of this manual Before towing the trailer check for the following Running lights turn on tow vehicle headlights Brake Lights st
72. ep on tow vehicle brake pedal Backup Lights place tow vehicle gear shift in reverse Turn Signals activate tow vehicle directional signal lever Improper electrical connection between the tow vehicle and the trailer will result in inoperable lights and electric brakes and can lead to collision Before each tow Check that the taillights brake lights and turn signals Work Check that the electric brakes work by operating the brake controller inside the tow vehicle Uncoupling the Ball Hitch Follow these steps to uncouple ball hitch from tow vehicle Block trailer tires to prevent the trailer from rolling before jacking the trailer up Disconnect the electrical connector Disconnect the breakaway brake switch cable Promptly replace the pullpin in the switchbox Before extending jackstand make certain the ground surface below the jackstand foot will support the tongue load Rotate the jackstand handle or crank clockwise This will slowly extend the jack and transfer the weight of the trailer tongue to the jack QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 33 TRAILER SAFETY GUIDELINES PINTLE HITCH COUPLER A pintle eye coupler Figure F connects to a pintle hook hitch that is located on or under the rear bumper of the tow vehicle This system of coupling a trailer to a tow vehicle is sometimes referred to as a
73. ety decals when they become difficult read Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties NEVER use accessories or attachments that are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result ALWAYS know the location of the nearest re fire extinguisher ALWAYS know the location of the nearest first aid kit ALWAYS know the location of the nearest phone or keep a phone on the job site Also know the phone numbers ofthe nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency PUMP SAFETY DANGER NEVER pump volatile explosive flammable or low flash point fluids These fluids could ignite or explode The engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled B The engine of this equipment requires an adequate free flow of cooling air NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine NEVER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe
74. f the trailer and even slight acceleration will provide a stabilizing force B Anticipate the trailer swaying Swaying is the trailer reaction to the air pressure wave caused by passing trucks and buses Continued pulling of the trailer provides a stabilizing force to correct swaying DO NOT apply the brakes to correct trailer swaying Use lower gear when driving down steep or long grades Use the engine and transmission as a brake Do not ride the brakes as they can overheat and become ineffective B Be aware of your trailer height especially when approaching roofed areas and around trees B Make regular stops about once each hour Confirm that Coupler is secure to the hitch and is locked Electrical connectors are secure There is appropriate slack in the safety chains There is appropriate slack in the breakaway switch pullpin cable Tires are not visibly low on pressure QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 27 TRAILER SAFETY GUIDELINES forthe use of your trailer Again be sure your hitch and tow vehicle are rated for the Gross Vehicle Weight Rating of your trailer DRIVING CONDITIONS When towing a trailer you will have decreased acceleration increased stopping distance and increased turning radius which means you must make wider turns to keep from hitting curbs vehicles and anything else that is on the inside corner In
75. he pump can cut or sever objects caught in it Before starting the pump check that the clean out cover is securely fastened ALWAYS keep the machine in proper running condition ALWAYS ensure pump is on level ground before use Fix damage to machine and replace any broken parts immediately ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children and unauthorized personnel ENGINE SAFETY M DO NOT place hands or fingers inside engine compartment when engine is running NEVER operate the engine with heat shields or guards removed DO NOT remove the engine oil drain plug while the engine is hot Hot oil will gush out of the oil tank and severely scald Wy persons in the general area of the pump 2 NEVER touch the hot exhaust manifold 2 muffler or cylinder Allow these parts to cool before servicing equipment NOTICE NEVER run engine without an air filter or with a dirty air filter Severe engine damage may occur Service air filter frequently to prevent engine malfunction NEVER tamper with the factory settings EN of the engine or engine governor Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable FUEL SAFETY DO NOT start the engine near spilled fuel or combustible fluids Fuel is extremely f
76. he purchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apart from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 PAGE 116 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 NOTES QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 117 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave Carson CA 90746 Contact mq multiquip com Service Department 800 421 1244 310 537 3700 Techni
77. heck fastening nuts and bolts for tightness Summer 25 or Higher SAE 10030 Engine Oil Check Spring Fall 25 C 10 C SAE 10W 30 20 1 To check the engine oil level place the pump on secure SAE 10W 10 level ground with the engine stopped DANGER 2 Remove the filler dipstick from the engine oil filler hole Figure 5 and wipe clean Motor fuels are highly flammable and can be dangerous if mishandled DO NOT smoke while refueling DO NOT attempt to refuel the DIPSTICK pump if the engine is hot or running Fuel Check 1 Remove the fuel cap located on top of fuel tank 2 Visually inspect to see if the fuel level is low If fuel is low replenish with diesel fuel 3 When refueling be sure to use a strainer for filtration DO NOT top off fuel Wipe up any spilled fuel immediately Figure 5 Engine Oil Dipstick Removal QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 17 SETUP BEFORE STARTING Read safety instructions at the beginning of manual Move the trailer as near to the water as possible To prime pump remove fill cap Figure 3 and fill pump casing with water If the pump casing is not filled with water before starting it will not begin pumping NOTICE Pump casing must be filled with water before using pump Otherwise pump will not be able to begin pumping DO NOT open fill cap if pump is hot Water inside may be under pressure
78. heel lug nuts Over tightening lug nuts will result in breaking the studs or permanently deforming the mounting stud holes in the wheels 3 Checkto see if the lug nuts are tight after the first 10 25 and 50 miles of driving and before each tow thereafter 4LUG NUTS 6 LUG NUTS LUG NUTS 8 LUG NUTS x PNEUMATIC AIR GUN TORQUE WRENCH Figure K Wheel Lug Nuts Tightening Sequence Table C Tire Torque Requirements FT LBS FT LBS 90 120 Lights and Signals Before each tow check the trailer taillights stoplights turn signals and any clearance lights for proper operation Replace any broken or burned out lamps as necessary Check the wire harness for cuts fraying or other damage If it needs replacing contact your dealer Improper operating taillights stoplights and turn signals can cause collisions Check all lights before each tow PAGE 40 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 TRAILER SAFETY GUIDELINES CONNECT TO CHASSIS WHITE COMMON GROUND RIGHT TAIL LIGHT GREEN BROWN YELLOW BROWN LICENSE TAIL LIGHT FLAT 4 PIN MOLDED MATING CONNECTOR 1 1 1 FLAT 4 PIN MOLDED 1 1 LEFT 1 TAIL LIGHT TO CHASSIS ELECTRIC BRAKE WHITE COMMON GROUND GREEN RIGHT STOP amp TURN BROWN TAIL amp LICENSE YELLOW
79. hicle s placard Step 2 Determine the combined weight of the driver and passengers who will be riding in your vehicle Step 3 Subtract the combined weight of the driver and passengers from XXX kilograms or XXX pounds Step 4 The resulting figure equals the available amount of cargo and luggage capacity For example if the XXX amount equals 1400 1 5 and there will be five 150 Ib passengers in your vehicle the amount of available cargo and luggage capacity is 650 Ibs 1400 750 5 x 150 650 Ibs Step 5 Determine the combined weight of luggage and cargo being loaded on the vehicle That weight may not safely exceed the available cargo and luggage capacity calculated in Step 4 If your vehicle will be towing a trailer load from your trailer will be transferred to your vehicle Consult the tow vehicle s manual to determine how this weight transfer reduces the available cargo and luggage capacity of your vehicle Studies of tire safety show that maintaining proper tire pressure observing tire and vehicle load limits not carrying more weight in your vehicle than your tires or vehicle can safely handle avoiding road hazards and inspecting tires for cuts slashes and other irregularities are the most important things you can do to avoid tire failure such as tread separation or blowout and flat tires These actions along with other care and maintenance activities can also Improve vehicle handling
80. ime have the bearings inspected and packed more frequently at least every six months and prior to use Follow the steps below to disassemble the wheel hub and service the wheel bearings See Figure Il BEARING 0 WHEEL HUB OIL SEAL BEARING COTTER PIN BEARING DNE CUP BEARING DUST LUG CAP NUT SPINDLE WASHER SPINDLE NUT Figure Il Wheel Hub Components After removing the dust cap cotter pin spindle nut and spindle washer remove the hub to inspect the bearings for wear and damage Replace bearings that have flat spots on rollers broken roller cages rust or pitting Always replace bearings and cups in sets The inner and outer bearings are to be replaced at the same time Replace seals that have nicks tears or wear B Lubricate the bearings with a high quality EP 2 automotive wheel bearing grease Wheel Hub Adjustment Every time the wheel hub is removed and the bearings are reassembled follow the steps below to check the wheel bearings for free running and adjust Turn the hub slowly by hand while tightening the spindle nut until you can no longer turn the hub by hand Loosen the spindle nut just until you are able to turn it the spindle nut by hand Do not turn the hub while the spindle nut is loose Install a new cotter pin through the spindle nut and axle Check the adjustments Both the hub and the spindle nut should be able to move freely the spindle nut m
81. iquip Parts Sales that defines item numbers quantities and descriptions of the items to be returned 8 Theparts numbers and descriptions must match the current parts price list b Thelist must be typed or computer generated c The list must state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone number of the person requesting the RMA 3 Acopyofthe Return Material Authorization must accompany the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Parts must be in new and resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 The following items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Any line item with an extended dealer net price of less than 5 00 Special order items Electrical components Paint chemicals and lubricants Decals and paper products Items purchased in kits 7 The sender will be notified of any material received that is not acceptable
82. ism The load rating of the coupler and the necessary ball size are listed on the trailer tongue You must provide a hitch and ball for your tow vehicle where the load rating of the hitch and ball is equal to or greater than that of your trailer Also the ball size must be the same as the coupler size If the hitch ball is too small too large is underrated is loose or is worn the trailer can come loose from the tow vehicle and may cause death or serious injury THE TOW VEHICLE HITCH AND BALL MUST HAVE A RATED TOWING CAPACITY EQUAL TO OR GREATER THAN THE TRAILER Gross Vehicle Weight Rating GVWR IT IS ESSENTIAL THAT THE HITCH BALL BE OF THE SAME SIZE AS THE COUPLER The ball size and load rating capacity are marked on the ball Hitch capacity is marked on the hitch Coupler to hitch mismatch can result in uncoupling leading to death or serious injury Be sure the LOAD RATING of the hitch ball is equal or greater than the load rating of the coupler Be sure the SIZE of the hitch ball matches the size of the ball coupler QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 31 TRAILER SAFETY GUIDELINES worn cracked or corroded hitch ball can fail while towing and may result in death or serious injury Before coupling trailer inspect the hitch ball for wear corrosion and cracks Replace worn or damaged hitch ball A loose hitchball nut can result in uncoupling
83. k test to see that you can raise the rear of the tow vehicle by1 inch after the coupler is locked to the hitch Lower the trailer so that its entire tongue weight is held by the hitch Raise the jackstand to a height where it will not interfere with the road TIRE SAFETY Unsafe Tires Lug Nuts or Wheels Trailer tires and wheels are more likely to fail than car tires and wheels because they carry a heavier load Therefore it is essential to inspect the trailer tires before each tow If a tire has a bald spot bulge cuts is showing any cords or is cracked replace the tire before towing If a tire has uneven tread wear take the trailer to a dealer service center for diagnosis Uneven tread wear can be caused by tire imbalance axle misalignment or incorrect inflation Tires with too little tread will not provide adequate tracking on wet roadways and can result in loss of control leading to death or serious injury Improper tire pressure causes an unstable trailer and can result in a tire blowout and loss of control Therefore before each tow you must also check the tire pressure Tire pressure must be checked when tires are cold Allow 3 hours cool down after driving as much as 1 mile at 40 mph before checking tire pressure Trailer tires will be inflated to higher pressures than passenger vehicle tires Since trailer wheels and lug nuts or bolts are subjected to greater side loads than automobile wheels they a
84. lammable and its vapors can cause an explosion if ignited ALWAYS refuel in a well ventilated area away from sparks and open flames ALWAYS use extreme caution when working with flammable liquids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in appropriate containers in well ventilated areas and away from sparks and flames NEVER use fuel as a cleaning agent B DO NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine PAGE 8 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 SAFETY INFORMATION BATTERY SAFETY ELECTRIC START ONLY DANGER DO NOT drop the battery There is a possibility that the battery will explode DO NOT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come into contact with a flame or spark an explosion could occur ALWAYS wear safety glasses when handling the battery to avoid eye irritation The battery contains acids that can cause m injury to the eyes and skin Use well insulated gloves when picking up the battery ALWAYS keep the battery charged If the battery is not
85. n indicates the maximum load and tire pressure when the tire is used as a single Load Range This information identifies the tire s load carrying capabilities and its inflation limits Tire Safety Tips Slow down if you have to go over a pothole or other object in the road DO NOT run over curbs or other foreign objects in the roadway and try not to strike the curb when parking Check tire inflation pressure weekly during use to insure the maximum tire life and tread wear DO NOT bleed air from tires when they are hot Inspect tires for uneven wear patterns on the tread cracks foreign objects or other signs of wear or trauma Remove bits of glass and foreign objects wedged in the tread Make sure your tire valves have valve caps ALWAYS check tire pressure on tow vehicle and trailer before towing Check tire pressure at least once a month DO NOT overload tow vehicle Check the tire information and loading placard for safe allowable tire loading conditions Tire Repair The proper repair of a punctured tire requires a plug for the hole and a patch for the area inside the tire that surrounds the puncture hole Punctures through the tread can be repaired if they are not too large but punctures to the sidewall should not be repaired Tires must be removed from the rim to be properly inspected before being plugged and patched Replacing Worn or Damaged Tires Replace the tire
86. n generate extreme heat To prevent burns DO NOT touch gt g alils these areas while the engine is running or immediately after operating NEVER operate the engine with the muffler removed NOTICE Operating the engine without an air filter with a damaged air filter or a filter in need of replacement will allow dirt to enter the engine causing rapid engine wear PAGE 16 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 INSPECTION ENGINE 3 Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick NEVER operate the pump in a confined area or enclosed area structure that does 4 If the oil level is low Figure 6 fill to the edge of the oil not provide ample free flow of air filler hole with the recommended oil type Table 6 Maximum oil capacity is 1 6 quarts 1 5 liters ALWAYS wear approved eye and hearing protection before operating the pump BEFORE STARTING 1 Read safety instructions at the beginning of manual 2 Clean the pump removing dirt and dust particularly MIN the engine cooling air inlet carburetor and air cleaner Check the air filter for dirt and dust If air filter is dirty replace air filter with a new one as required Figure 6 Engine Oil Dipstick Oil Level 4 Check carburetor for external dirt and dust Clean with Table 6 Oil Type 5 C
87. n key to position Il Verify that the BATTERY CHARGE indicator and the OIL PRESSURE indicator goes off and the ENGINE RUNNING indicator comes on immediately as soon as the engine starts 4 Release the key as soon as the engine runs The key should spring back to position and remain there during operation 5 If the engine does not start return the key to position before starting the engine again OPERATION STOPPING THE ENGINE Normal Shutdown 1 Move the engine speed lever to the low speed and run the engine for about three minutes with no load 2 After the engine cools move the engine speed lever to the STOP position Figure 10 SPEED LEVER CONTROL Figure 10 Engine Speed Lever Control STOP 3 Slowly pull the starter grip Figure 8 until strong resistance is felt and leave it in this position This prevents rust from forming while the engine is not in Use When stopping the engine reduce the load slowly Do not stop engine suddenly since it may cause the temperature to rise abnormally Emergency Shutdown 1 stop engine immediately quickly place the engine speed lever to the STOP position PAGE 20 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 MAINTENANCE PUMP VACUUM TEST To perform the pump vacuum test do the following NOTICE DO NOT attempt to start the engine unless the pump has previously been primed with water Severe pump
88. ner partially plugged Clean strainer Impeller Volute worn Adjust clearance by adding shims or replace impeller volute Fittings clamps are not sealed properly Tighten replace or add clamp Keep extra seals Suction hose leaks at inlet on pump Hose diameter is too large Use smaller diameter hose or replace hose Disch d 6 i Pressure too high Check pressure add additional clamp ic cA E n Hose kinked or end blocked Check hose Open pump cover and clean dirt and debris from Impell locked mpeller jammed or blocked inside housing Adjust clearance by removing shim from behind impeller Defective engine See Engine Owner s Manual Impeller does not turn pump is hard to start 56 P Impeller and volute binding PAGE 42 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 TROUBLESHOOTING Troubleshooting Engine Symptom Possible Problem Soon No Fuel reaching injection pump Add fuel Check entire fuel system Defective fuel pump Replace fuel pump Fuel filter clogged Replace fuel filter and clean tank Faulty fuel supply line Replace or repair fuel line Check piston cylinder and valves Adjust or Compression too low repair per engine repair manual Engine will not start or start is delayed Fuel m Renai lace fual although engine can be turned over uel pump not working correctly epair or replace fuel pump Oil pressure too low Check engine oil pre
89. ning of fasteners Replace all damaged parts suspension immediately HANGER SUPPORT BRACKET IS WELDED TO FRAME LEAF 9 SUSPENSION FRONT HANGER NUT OLT HANGER BOLT LOCKING TIE PLATE NUT Figure Ill Leaf Suspension Components Ay DANGER Worn or broken suspension parts can cause loss of control damage to equipment and severe bodily injury even death Check suspension regularly PAGE 26 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 TRAILER SAFETY GUIDELINES The following guidelines are intended to assist the operator in the operation and handling of a trailer Safety precautions should be followed at all times when operating a trailer Failure to read understand and follow the safety guidelines could result in injury to yourself and others Loss of control ofthe trailer or tow vehicle can result in death or serious injury COMMON CAUSES FOR LOSS OF TRAILER Driving too fast for the conditions maximum speed when towing a trailer is 55 mph Overloading the trailer or loading the trailer unevenly Trailer improperly coupled to the hitch No braking on trailer Not maintaining proper tire pressure Not keeping lug nuts tight Not properly maintaining the trailer structure Ensure machine is towed level to tow vehicle TRAILER TOWING GUIDELINES Recheck the load tiedowns to make sure the load will not shift during
90. opped and has had an opportunity to cool down In the event of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry Engine Lifting Straps Cover Remove the air cleaner cover then lift this cover the one with decals on it to gain access to the engine lifting straps Air Cleaner Cover Prevents dirt and other debris from entering the fuel system Remove wing nut on side of air filter cover to gain access to filter element Speed Control Lever This lever is connected to the throttle control which is located on the side of the engine compartment cover Use this lever to control engine speed 5i Dip Stick Remove dipstick to determine if the engine oil level is low If low add oil as specified Engine Motor Mounts Attach these engine mounts to the pump frame Tighten securely Oil Filter Remove this bolt to gain access internal to the engine oil filter Service the oil filter as recommended in the maintenance section of this manual Cil Drain Plugs There are two oil drain plugs one is underneath the flywheel the other on the side of the engine Remove these plugs to drain engine oil from the engine crankcase Crankshaft Connect this shaft to the input of the transmission 10 Muffler Used to reduce noise and emissions 11 Nameplate Contains information about the engine Engine components ca
91. ositioned so it will remain completely under water Running the pump with the strainer above water for long periods can damage the pump DO NOT pump flammable fluids corrosive chemicals or fluids containing toxic substances These fluids can create potentially dangerous health and environmental hazards Contact local authorities for assistance This pump uses a water cooled mechanical seal to prevent water from seeping into the engine The passage of water through the pump casing lubricates the seal and prevents it from overheating NEVER operate the pump without water in the casing as this will cause damage to the mechanical seal PAGE 18 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 OPERATION 0 DO NOT attempt to operate the pump until the Safety General Information and Inspection sections of this manual have been read and thoroughly understood STARTING THE ENGINE RECOIL START 1 Move the speed lever control to the START position Figure 7 SPEED LEVER CONTROL Figure 7 Engine Speed Lever Control START 2 Grasp the starter grip Figure 8 and slowly pull it out until you feel the strongest resistance then return the starter grip to the initial position Ce S HATZ DIESEL Figure 8 Starter Grip Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter Pull the starter
92. otion will be limited by the cotter pin QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 25 DANGER NEVER crawl under the trailer unless it is on firm and level ground and resting on properly placed and secured jackstands The possibility exists of the trailer falling thus causing equipment damage and severe bodily harm even death DANGER When performing trailer inspection and maintenance activities you must jack up the trailer using jacks and jackstands When jacking and using jackstands place them so as to clear wiring brake lines and suspension parts i e springs torsion bars Place jacks and jackstands inside of the perimeter strip on the supporting structure to which the axles are attached DANGER Improper weld repair will lead to early failure of the trailer structure and can cause serious injury or death DO NOT repair cracked or broken welds unless you have a certified welder perform the repair If not have the welds repaired by your dealer If the trailer is involved in an accident have it inspected immediately by qualified personnel In addition the trailer should be inspected annually for signs of wear or deformations MAINTENANCE Leaf Suspension The leaf suspension springs and associated components Figure should be visually inspected every 6 000 miles for signs of excessive wear elongation of bolt holes and loose
93. re more prone to loosen Before each tow check to make sure they are tight The proper tightness torque for lug nuts is listed in the lug nut tightening section of this manual Use a torque wrench to tighten the lug nuts If you do not have a torque QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 35 TRAILER SAFETY GUIDELINES wrench use a lug wrench from your tow vehicle and tighten the nuts as much as you can Then have a service garage or trailer dealer tighten the lug nuts to the proper torque Metal creep between the wheel rim and lug nuts will cause rim to loosen and could result in a wheel coming off leading to death or serious injury Tighten lug nuts before each tow Lug nuts are also prone to loosen after first being assembled When driving a new trailer or after wheels have been remounted check to make sure they are tight after the first 10 25 and 50 miles of driving and before each tow thereafter Failure to perform this check can result in a wheel parting from the trailer and a crash leading to death or serious injury Lug nuts are prone to loosen after initial installation which can lead to death or serious injury Check lug nuts for tightness on a new trailer or when wheel s have been remounted after the first 10 25 and 50 miles of driving Improper lug nut torque can cause a wheel parting from the trailer leading to death or serious injury
94. re the tow vehicle brakes It will take practice to learn how to back up a tow vehicle with a trailer attached Take it slow Before backing up get out of the tow vehicle and look behind the trailer to make sure that there are no obstacles Some drivers place their hands at the bottom of the steering wheel and while the tow vehicle is in reverse think of the hands as being on the top of the wheel When the hands move to the right counterclockwise as you would do to turn the tow vehicle to the left when moving forward the rear of the trailer moves to the right Conversely rotating the steering wheel clockwise with your hands at the bottom of the wheel will move the rear of the trailer to the left while backing up If you are towing a bumper hitch rig be careful not to allow the trailer to turn too much because it will hit the rear of the tow vehicle To straighten the rig either pull forward or turn the steering wheel in the opposite direction TRAILER VIN TAG Figure A below is a sample of the Vehicle Identification Number VIN Tag which is typically located on the left front of the trailer See Figure B for location UFACTURED BY FABRIQUE 000 DATE A PREY 2 EACH AXLE PHBE CHAQUE ESSIEU 1 TIRES NFL PRESS PRESS DE GONFL A FROID KPA AEHICLE CONFORMS ALL APPLICABLE U S FEDERAL MOTOR VERICLE SAFETY STANDARDS IN EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE
95. ssure Low starting temperature limit exceeded Comply balls cold starting instructions and proper oil viscosity Defective battery Charge or replace battery Check carefully for loosened fuel line Air or water mixed in fuel system y coupling loose cap nut etc Engine oil too thick Refill engine crankcase with correct type of At low temperatures engine will not start oil for winter environment Defective battery Replace battery Fuel filter blocked Replace fuel filter Engine fires but stops soon as starter is Fuel supply blocked Check the entire fuel system switched off Defective fuel pump Replace fuel pump Fuel tank empty Add fuel Fuel filter blocked Replace fuel filter Engine stops by itself during normal operation Defective fuel pump Replace fuel pump Fuel filter clogged Replace fuel filter Fuel tank venting is inadequate Ensure that tank is adequately vented Check threaded pipe unions tape and tighten unions a required Low engine power output and speed Speed control lever does not remain in selected position Engine oil level too full Correct engine oil level Use 2 D diesel fuel only Check the fuel Injection pump wear injection pump element and delivery valve assembly and replace as necessary Fuel tank empty Replace fuel filter Mechanical oil pressure shutdown sensor Add oil Replace low oil shutdown sensor if stops the engine due to low oil necessary
96. ter bed will prevent the pump from drawing in excessive amounts of sand and foreign debris Figure 3 QP4TZ Pump Application 50 Pump The model QP4TZ is 4 inch trash pump 6 Suction Port Connect a 4 inch inlet hose to this used in general dewatering applications Typical port Use two worm clamps to secure the hose dewatering applications consist of manholes septic 7 Suction Hose Connect this flexible rubber hose to tanks fast and slow seepage ditch water silt water mud water and muck water Fill Cap Prior to operation the pump casing should be filled with water Remove this cap to add water to the suction portion the pump Make sure that the hose lays flat and is not kinked Use only recommended type suction hose Contact Multiquip Parts Department for ordering information the pump Afterthe initial prime a sufficient amount of 8 Clean out Cover Handles To gain access to the will not need to re prime later remove cover Make sure both locking knobs have been If the casing is dry or has insufficient water the pump will released before attempting to remove clean out cover have difficulty in priming which could lead to premature 9 Drain Plug Remove this plug to drain water from mechanical seal wear thus causing damage to the pump the pump Discharge Port Connect a 4 inch discharge hose to either port one of two ports 10 11 2 Remove cover to gain access to Mis n us
97. the pump Due to less atmospheric pressure at higher altitudes pumps DO NOT have the priming ability that they have at sea level This is due to the thinner air or lack of oxygen at higher altitudes A general rule of thumb is that for every 1 000 feet of elevation above sea level a pump will lose one foot of priming ability For example in Flagstaff Arizona where the elevation is approximately 7 000 feet the pump would have a suction lift of 25 feet rather than the 18 feet at sea level Table 4 shows suction lift at various elevations Table 4 Suction Lift at Various Elevations Altitude Feet Meters Suction Lift in Feet Meters 6 90 2 103 6 20 1 869 5 70 1 737 Table 5 shows percentage drops in performance as elevation increases Table 5 Performance Loss at Various Elevations Altitude Feet Meters Discharge Flow Discharge Head 100 100 2 000 610 1 9 4000 1219 1 219 6 000 1829 9 8 000 2 438 10 000 3 048 PAGE 14 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 COMPONENTS PUMP Figure 3 shows a typical application using the QPATZ trash pump Please note that this pump is intended for the removal of clean water and water containing some debris and solids Maximum size of solids should not exceed 1 5 inch 30 mm in diameter DO NOT set strainer on bottom of water bed Placing the strainer above the wa
98. u to stop your car on wet roads in a shorter distance than a tire with a lower grade Traction is graded from highest to lowest as and Temperature Letter This letter indicates a tire s resistance to heat The temperature grade is for a tire that is inflated properly and not overloaded Excessive speed underinflation or excessive loading either separately or in combination can cause heat build up and possible tire failure From highest to lowest tire s resistance to heat is graded as A B or C Refer to Figure J for additional tire information for light trucks Maximum toad amp when used as a dusi Load Range icad amp infanon when usod as tingle Figure J UTQGS Tire Information Load infiaton Amis PAGE 38 QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 TRAILER SAFETY GUIDELINES Tires for light trucks have other markings besides those found on the sidewalls of passenger tires LT The LT indicates the tire is for light trucks or trailers ST An ST is an indication the tire is for trailer use only Max Load Dual kg Ibs at kPa psi Cold This information indicates the maximum load and tire pressure when the tire is used as a dual that is when four tires are put on each rear axle a total of six or more tires on the vehicle Max Load Single kg lbs at kPa psi Cold This informatio
99. u will need to spend time adjusting to the different feel and maneuverability of the tow vehicle with a loaded trailer Because of the significant differences in all aspects of maneuverability when towing a trailer the hazards and risks of injury are also much greater than when driving without a trailer You are responsible for keeping your vehicle and trailer in control and for all the damage that is caused if you lose control of your vehicle and trailer As you did when learning to drive an automobile find an open area with little or no traffic for your first practice trailering Of course before you start towing the trailer you must follow all of the instructions for inspection testing loading and coupling Also before you start towing adjust the mirrors so you can see the trailer as well as the area to the rear of it Drive slowly at first 5 mph or so and turn the wheel to get the feel of how the tow vehicle and trailer combination responds Next make some right and left hand turns Watch in your side mirrors to see how the trailer follows the tow vehicle Turning with a trailer attached requires more room Stop the rig a few times from speeds no greater than 10 mph If your trailer is equipped with brakes try using different combinations of trailer brake and tow vehicle brake Note the effect that the trailer brakes have when they are the only brakes used When properly adjusted the trailer brakes will come on just befo
100. ual to or greater than that of the trailer The trailer VIN tag contains the critical safetyinformation Proper selection and condition of the coupler and hitch are essential to safely towing your trailer A loss of coupling may result in death or serious injury Be sure the hitch load rating is equal to or greater than the load rating of the coupler Be sure the hitch size matches the coupler size Observe the hitch for wear corrosion and cracks before coupling Replace worn corroded or cracked hitch components before coupling the trailer to the tow vehicle Be sure the hitch components are tight before coupling the trailer to the tow vehicle An improperly coupled trailer can result in death or serious injury DO NOT move the trailer until The coupler is secured and locked to hitch The safety chains are secured to the tow vehicle The trailer jack s are fully retracted DO NOT tow the trailer on the road until Tires and wheels are checked The trailer brakes are checked The breakaway switch is connected to the tow vehicle The load is secured to the trailer The trailer lights are connected and checked Use of a hitch with a load rating less than the load rating of the trailer can result in loss of control and may lead to death or serious injury Use of a tow vehicle with a towing capacity less than the load rating of the trailer can result in loss of control and may lead to death or
101. uctions QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 23 MAINTENANCE Perform the engine maintenance procedures as indicated below DAILY 1 Thoroughly remove dirt and oil from the engine and control area 2 Clean or replace the air cleaner elements as necessary Check and retighten all fasteners as necessary 3 Checkthe spring box and bellows for oil leaks Repair or replace as needed WEEKLY 1 Remove the fuel filter cap and clean the inside of the fuel tank 2 Remove or clean the filter at the bottom of the tank ENGINE OIL 1 Drain the engine oil when the oil is warm as shown in Figure 12 DRAIN SEALING BOLT WASHER Figure 12 Engine Oil Draining 2 Removethe oil drain bolt and sealing washer and allow the oil to drain into a suitable container 3 Replace engine oil with recommended type oil as listed in Table 6 Engine oil capacity is 1 6 quarts 1 5 liters DO NOT overfill 4 Install drain bolt with sealing washer and tighten securely ENGINE AIR CLEANER Loosen the wing nut and detach the cover of the air cleaner shown in Figure 13 WING NUT Figure 13 Engine Air Cleaner Tap the element Figure 13 several times on a hard surface to remove dirt or blow compressed air not exceeding 30 psi 207 kPa 2 1 kgf cm2 through the element side NEVER wash the element with detergent because the element is oil soaked type Replace
102. uidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is 2 MULTIQUIP
103. ut motor vehicle safety from http www safecar gov QP4TZT10P TMP16F TMPXF TRASH PUMP OPERATION amp PARTS MANUAL REV 1 08 29 11 PAGE 3 QPATZT10P TMP16F TMPXF Trash Pump Proposition 65 Warning sessen 2 Reporting Safety 3 Table Of Contents acie bci mb raptas 4 Parts Ordering 5 Safety Information 6 10 0 12 DimensionS e 13 General Information 14 Components Pump ps 15 Basic 16 Inspection ENQINE rta 17 m 18 cautus caa ped 19 20 tandis 21 26 Trailer Safety Guidelines 27 41 Troubleshooting ee 42 Troubleshooting ee 43 Troubleshooting ee 44 Explanation Of Code In Remarks Column 46 Suggested Spare Parts 47 Illustrations QP4TZ Pump ASSY 48 49 QP4TZTMP16F QP4TZTMPXF Decals 50 51 QP4TZT10P Decals ee 52 53 Trailer Assy QP4TZTMP16F QP4TZTMPXF 54 55 Trailer Assy TRLR10P 56 57 AXle PSS e tal 58 59 Lifting Bail Assy QP4TZTMP16F QP4TZTMPXF 60 61 Fuel Assy 62 63 Fuel Assy QP4TZTMP16F 64 65 B
104. vacuum in the pump body The reduced atmospheric pressure inside the pump allows water to flow through the suction line and into the pump body The centrifugal force created by the rotating impeller pressurizes the water and expels it from the pump ENGINE This trash pump is powered by a 9 9 horsepower air cooled HATZ 1B40 diesel engine TRASH PUMP Trash pumps derive their name from their ability to handle a greater amount of debris and solids than standard centrifugal pumps This pump generally handles solids up to 1 2 the size of the discharge opening making them less likely to clog Also trash pumps are capable of handling water with 25 solids by weight The advantage of using a trash pump is that it can be quickly and easily disassembled in the field without tools and easily cleaned when clogged SUCTION LIFT This pump is intended to be used for dewatering applications and is capable of suction lifts up to 25 feet at sea level For optimal suction lift performance keep the suction hose or line as short as possible In general always place the pump as Close to the water as possible TRAILER The QP4TZT10P is equipped with the TRLR10P trailer without fuel cell for basic trailer application The QP4TZTMP16F is equipped with the 16 gallon Multi Purpose TRLRMP16FP trailer The QPATZTMPXF is equipped with the 28 gallon Multi Purpose TRLRMPXFP trailer ELEVATION Higher elevations will effect the performance of

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