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Multiquip MVH-200GH Staple Gun User Manual

1. 78 79 Terms and Conditions of Sale 80 NOTE Specification and part number are subject to change without notice PAGE 4 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 Effective June 1 2005 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options SA via Internet Dealers Only If you have an MQ Account to obtain a 6 Order parts on line using Multiquip s SmartEquip website Username and Password E mail us at Wi View Parts Diagrams parts multiquip com Order Parts To obtain an MQ Account contact your District Sales Manager for more information E Print Specification Information ee TT s S 723 1 J Goto www multiquip com and click on Use the internet qualify for a 5 Discount Parts to log in and save on Standard orders for all orders which include complete part numbers ut J Note Discounts Are Subject To Change Order via Fax Dealers Only Fax your order and qualify 3 Discount All customers are welcome to order parts via Fax on Standard orders for all orders which include 8888 Domestic US Customers dial complete numbers el 1 800 6 PARTS 7 800 672 7877 mouet mde Tome 1 T Order via Phone Domestic US Dealers Call 1 800 427 1244
2. ass USE UP TO ENGINE SN 3566259 6 90131896650 BOLT DRAIN PLUG 2 7 90446KE1000 WASHER 8 2X17X0 8 1 8 91201890003 OIL SEAL 30 46 8 1 9 91353671003 RING 13 5X1 5 1 10 9405010000 NUT FLANGE 10MM 1 11 9410912000 WASHER DRAIN PLUG 12MM 2 12 9425110000 PIN LOCK 10MM 1 13 957010601200 BOLT FLANGE 6X12 2 15 90013883000 BOLT FLANGE 6X12 CT200 1 16 34150ZH7003 ALERT OIL seen LE USE FROM ENGINE SN 3684579 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 PAGE 59 HONDA GX240K1SMX2 CYLINDER HEAD ASSY CYLINDER HEAD ASSY PAGE 60 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 HONDA GX240K1SMX2 CYLINDER HEAD ASSY CYLINDER HEAD ASSY NO PART NAME QTY REMARKS 1 12200ZH9000 CYLINDER HEAD sue issus INCLUDES ITEMS W 2 12204ZE2306 GUIDE VALVE OS OPTIONAL 1 3 12205ZE2305 GUIDE EX VALVE OS OPTIONAL 1 4 12216ZE2300 CLIP VALVE GUIDE 1 5 12251ZE2800 GASKET CYLINDER HEAD 1 6 12310ZE2020 COVER HEAD 1 123912 2020 GASKET CYLINDER HEAD COVER 1 8 147752 2010 SEAT VALVE SPRING 1 10 900142 2000 HEAD COVER 1 11 900422 2000 BOLT STUD 8 123 2 12 90047ZE2000 BOLT STUD 8X47 nn NE USE UP TO ENGINE SN 3844352 12 92900080820E BOLT 2 STUD 8X32 nn USE FROM ENGINE SN 3844353 13 90441722010 WASHER HEAD COVER 1 14 9430112200 PIN DOWEL 12 20 2 15 9500511
3. VALVE 1 13 147912 2010 PLATE PUSH ROD GUIDE 1 14 900122 0010 BOLT 8 2 15 902062 1000 ADJ 2 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 PAGE 49 HONDA GX240K1SMX2 PISTON ASSY PAGE 50 MVH 200GH PLATE COMPACTOR OPERATION 8 PARTS MANUAL REV 2 09 22 06 HONDA GX240K1SMX2 PISTON ASSY PISTON ASSY NO PARTNO PART NAME QTY REMARKS 1 13010ZE2013 RING SET PISTON STANDARD 1 1 13011ZE2013 RING SET PISTON OS 0 25 OPT 1 1 13012ZE2013 RING SET PISTON OS 0 50 OPT 1 1 13013ZE2013 RING SET PISTON 0 75 OPTIONAL 1 2 13101ZE2W00 PISTON STANDARD 1 2 13102ZE2W00 PISTON OS 0 25 OPTIONAL 1 2 13103ZE2W00 PISTON OS 0 50 OPTIONAL 1 2 13104ZE2W00 PISTON 0 75 OPTIONAL 1 3 13111ZE2000 PIN PISTON 1 4 13200ZE2000 ROD ASSY CONNECTING STD pm INCLUDES ITEMS W 4 132002 2305 ROD ASSY CONNECTING US 0 25 i eme INCLUDES ITEMS W 5 900017 8000 BOLT CONNECTING ROD 2 6 905517 1000 CLIP PISTON PIN 18 2 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 PAGE 51 HONDA GX240K1SMX2 CARBURETOR ASSY CARBURETOR ASSY PAGE 52 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 HONDA GX240K1SMX2 CARBURETOR ASSY CARBURETOR ASSY NO PARTNO 1 160102 2812 2 160
4. PAGE 28 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 MVH 200GH PLATE OPERATION 8 PARTS MANUAL REV 2 09 22 06 PAGE 29 EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book Items Found In the Remarks Column Serial Numbers Where indicated this indicates a serial number range inclusive where a particular part is used Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the number column or gt belong to the same assembly or kit If more than one of the same reference number is listed the last one listed indicates newest or latest part available The contents of this parts catalog are subject to change without notice PAGE 30 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 SUGGESTED SPARE PARTS MQ MIKASA MVH 200GH 1 to 3 Units W HONDA GX240K1SMX2 Qty PIN Description 070200322 V BELTS 9561000106 THROTTLE WIRE B users 17210ZE2515 ELEMENT A C 9807956846 SPARK PLUG jg 17620ZH7023 CAP FUEL TANK 28462ZE2W11
5. 2 26 28 Explanation Of Code In Remarks Column 30 Suggested Spare 31 COMPONENT DRAWINGS Decal 32 33 Body Assembly seen 34 35 Vibration Assembly 36 39 Control A type Assembly 40 41 Pump A type Assembly 42 43 Throttle A type Assembly 44 47 HONDA GX240K1SMX2 ENGINE Air Cleaner 46 47 Camshaft Assembly 48 49 Piston Assembly ps 50 51 Carburetor Assembly 52 53 Crankcase Cover 54 55 Crankshaft Assembly 56 57 Cylinder Barrel Assembly 58 59 Cylinder Head 0 60 61 Fan Cover 62 63 Flywheel Assembly 64 65 Fuel Tank Assembly auci ss 66 67 Ignition Coil Assembly 68 69 Gasket Kit Assembly 70 71 Muffler Assembly 72 73 Recoil Starter Assembly 74 75 Control Assembly ss 76 77 Labels
6. HONDA GX240K1SMX2 FLYWHEEL ASSY FLYWHEEL ASSY NO PARTNO PART NAME QTY REMARKS 2 195112 2000 FAN COOLING 1 3 28451ZE2W01 PULLEY STARTER 1 4 31100ZE2010 FLYWHEEL 1 7 90201ZE3V00 NUT SPECIAL 16MM 1 done USE FROM ENGINE SN 3467139 7 90201ZE3790 NUT SPECIAL 16MM ls USE UP TO ENGINE SN 3467138 8 907412 2000 KEY SPECIAL WOODRUFF 25 18 1 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 PAGE 65 HONDA GX240K1SMX2 FUELTANK ASSY FUEL TANK ASSY PAGE 66 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 HONDA GX240K1SMX2 FUELTANK ASSY FUEL TANK ASSY NO PARTNO PART NAME QTY REMARKS 1 16854ZH8000 RUBBER SUPPORTER 107MM 1 2 16955ZE1000 JOINT FUEL TANK 1 3 17510ZE2010ZA TANK FUEL NH31 MCKINLEY WHITE 1 3 175107 201070 TANK FUEL NH1 BLACK 1 5 176207H7023 CAP FUEL FILLER 1 INCLUDES ITEMS W 17631ZH7003 FUEL FILLER 1 8 17672ZE2W01 FILTER FUEL 1 11 91353671003 O RING 13 5 1 5 1 12 9405008000 NUT FLANGE 8MM 2 13 950014500360 BULK HOSE FUEL 4 5X3000 4 5X222 1 14 9500202080 CLIP TUBE 8 2 15 957010802500 FLANGE 8X25 2 MVH 200GH PLATE OPERATION 8 PARTS MANUAL REV 2 09 22 06 P
7. OPERATION 8 PARTS MANUAL MULTIQUIP las SERIES MODEL MVH 200GH REVERSIBLE PLATE COMPACTOR HONDA GASOLINE ENGINE Revision 2 09 22 06 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES CALIFORNIA Proposition 65 Warnin Engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 HERE S HOW GET HELP PLEASE HAVETHE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING MULTIQUIP CORPORATE OFFICE 18910 Wilmington Ave 800 421 1244 Carson CA 90746 FAX 310 537 3927 Email mq multiquip com Internet www multiquip com PARTS DEPARTMENT 800 427 1244 800 672 7877 310 537 3700 FAX 310 637 3284 MAYCO PARTS 800 306 2926 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICE DEPARTMENT 800 421 1244 FAX 310 537 4259 310 537 3700 TECHNICAL ASSISTANCE 800 478 1244 FAX 310 631 5032 WARRANTY DEPARTMENT 800 421 1244 EXT 279 FAX 310 537 1173 310 537 3700 EXT 279 COPYRIGHT 2006 MULTIQUIP INC Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of thier respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered
8. Figure 23 from the top of hydraulic pump and check for proper oil level 2 Replace hydraulic oil after first 200 hours and in every 1 000 hours of operation Figure 22 Engine Oil Draining OIL LEVEL Figure 23 Oil Level Check Plug PAGE 22 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 MVH 200GH MAINTENANCE Checking and Replacing the V Belt and Clutch After 200 hours of operation remove the belt cover to check the V belt tension Figure 24 CLUTCH BELT COVER Figure 24 V Belt Check NEVER attemptto checkthe V belt with the engine running Severe injury can occurif your hand gets caught between the V belt and the clutch Always use safety gloves Checking the V belt if Tension is proper if the belt bends about 10 mm when depressed strongly with finger between shafts Loose or worn V belts reduces power transmission efficiency causing weak compaction and reduces the life of the belt itself Replacing the V belt 1 2 Remove the belt cover Engage an offset wrench 19 mm orthe like to vibrator pulley lower fastening bolt Engage waste cloth or the like at midway of V belt on the left side and while pulling it back strongly rotate the offset wrench clockwise so that the V belt will come off Check the clutch and replace as necessary following the procedures listed in Checking the Clutch Engage V beltto lower vibrator pu
9. Non Dealer Customers Contact your local Multiquip Dealer for International Customers should contact parts or call 800 427 1244 for help in their local Multiquip Representatives for ocating dealer near you Parts Ordering information 4 TD J nem eem c PO EN OT q When ordering parts please supply Dealer Account Number C Specify Preferred Method of Shipment Dealer Name and Address w Fed Ex UPS 4 DHL Shipping Address if different than billing address ia One v Truck Return Fax Number Next Day Applicable Model Number Second Third Day Quantity Part Number and Description of Each Part Unless otherwise indicated by customer all orders are treated as Standard Orders and will ship within 24 hours We will make every effortto ship Air Shipmentsthe same day the orderis received if received prior to 2PM PST Stock Orders must be noted on fax or web order form WWW MUI WE ACCEPT ALL MAJOR CREDIT CARDS 2771 MIULTIQUIF MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 PAGE 5 MVH 200GH SPECIFICATIONS Table 1 MVH 200GH REVERSIBLE PLATE COMPACTOR SPECIFICATIONS Table 2 ENGINE SPECIFICATIONS Mode HONDA GX240K1SMX2 Type Air cooled 4 stroke Single Cylinder OHV Horizontal Shaft Gasoline Engine Bore X Stroke o E Displacement 14 81 cc Engine 8 0 H P 3600
10. AND SPARK PLUG WIRE DISCONNECTED BEFORE SERVICING THE MACHINE OR COMING IN CONTACT WITH ANY MOVING PART IF EQUIPMENT IS POWERED BY AN ELECTRIC MOTOR DISCONNECT ELECTRICAL PLUG NEVER LEAVE MACHINE UNATTENDED WHEN OPERATING ALWAYS STOP ENGINE AND ALLOW ENGINE TO COOL BEFORE ADDING FUEL OR OIL NPA 3291 P N 920203290 MAX SPEED x 2 P N 920202220 P N 920203560 Figure 2 Operation and Safety Decals MULTIQUIP CARSON CALIF P N TBD READ OWNER S MANUAL P N 920206290 PINCH POINT P N 920206280 NPA 333 3 P N 920203330 Operate Unit At Full Throttle P N 920204580 PAGE 12 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 MVH 200GH FEATURES Plate Compactor The Mikasa MVH 200GH is a walk behind reversible plate compactor designed for the compaction of sand clay and asphalt This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface Its applications include soil compacting for road embankments and reservoirs as well as backfilling for gas pipelines water pipelines and cable installation work Vibratory Plates The vibratory plates ofthe MVH 200GH produce low amplitude high frequency vibrations designed to compact granular soils The resulting vibrations cause forward motion The engine and handle are vibration
11. ENGINE CHECK HOURS OF Spark Plug Check Every 40 hours every week Inspection and Maintenance Service Tables Oil Fuel Leak Every 8 hours every day To make sure your plate compactor is always in good working condition before using carry out the maintenance inspection in Tightness of Fastening DER accordance with Tables 5 through 7 Threads Every 8 hours every day Replenish to specified maximum level After first 25 hours then every 50 to Engine Oil Replacement 100 hours Air Filter Cleaning Every 100 hours See separate engine manual for details on engine check Inspection and other services should always be carried out on hard and level ground with the engine shutdown Engine Oil Check and Replenishment TABLE 5 MVH 200GH MACHINE INSPECTION HOURS OF issi Every 8 hours every day Every 8 hours every day Function of Controlling Every 8 hours Daily Service stem Part every day y CD I lt lt e e 3 D D 77 7 5 Check for leakage of fuel or oil Check for loose screws including tightness See Table 6 below tightening torque for retightening I lt o CD lt a a o 3 By o lt a i Every 100 hours See page 23 Every 300 hours See page 23 ic Oi Every 100 hours See page 23 See page 24 V belt clutch Check
12. Every 200 hours See page 23 Every 100 hours See page 25 In case counter part is of aluminum Threads in use with this machine are all right handed These inspection intervals are for Material and quality of material is marked on each bolt and screw operation under normal conditions Adjust your inspection intervals based on the number hours plate Remove soil and clean the bottom of compaction plate compactor is in use and particular E working conditions Fuel pipingand Check hydraulic pump piping and hose for any leakage A TABLE 7 TIGHTENING in kg cm Diameter Material 2 95 a gt 5 mg m o o 5 e gt 8 8 x 4T D lt e connections should be replaced loosenedhydraulic hose can be a cause forleakage Check every 2 years hydraulic hose connections with wrench applied for tightness Check engine oil MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 PAGE 21 MVH 200GH MAINTENANCE Spark Plug AirFilter 1 Remove and clean the spark plug Figure 21 1 Remove the air cleaner cover and foam filter element as 2 Adjustthe spark gap to 0 028 0 031 inch 0 6 0 7 mm This shown in Figure 28 unit has electronic ignition which requires no adjustments 2 Tapthepaperfilterelement Figure 23 severa
13. R PM Fuel Tank Capacity 1 59 gallons 6 liters Unleaded Automobile Gasoline Lube Oil Capacity 2 33 pints Speed Control Method Centrifugal Fly weight Type Dimension 14 0 x 16 9 X 16 1 in Lx W x H 855 X 430 X 410 mm Dry Net Weight 55 1 6 25 Kg PAGE 6 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 MVH 200GH DIMENSIONS Figure 1 MVH 200GH Reversible Plate Compactor Dimensions TABLE 3 DIMENSIONS LETTER IN MM 49 in 1245 mm 2tin 533 mm 26 5 673 48 1219 31 in 787 mm MVH 200GH PLATE COMPACTOR OPERATION 8 PARTS MANUAL REV 2 09 22 06 PAGE 7 MVH 200GH SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS Safety precautions should be followed at all times when operating this equipment Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others 200GH Reversible Plate Refer to the engine manufacturer s instructions for data relative to its safe operation Before using this reversible plate compactor ensure that the operating individual has read and understands all instructions in this manual SAFETY MESSAGE ALERT SYMBOLS The three 3 Safety Messages shown below will inform you about potential hazards that could injure you or others The Safety Messages sp
14. T 2 11 030210250 SWM10 6 12 031110160 PWM10 4 13 020310080 NUT M10 2 20 455113760 BELT COVER IN 1 21 001220830 BOLT 8 X 30 T 4 22 030208200 SW 8 4 23 031108160 PW 8 4 24 455434940 COVER SEAL 1 26 456343340 CLUTCHASSY WIFAN REPLACES 455330980 455330981 amp 456335600 27 951400110 KEY7X7X35 1 28 455445510 WASHER 1 29 001220835 BOLT 8X35 T 1 30 030208200 SW M8 1 31 070200322 V BELT B 32 BLUE RPF5320 1 32 455113750 BELT COVER OUT 1 33 001220853 BOLT 8X65 T 5 33 001220852 BOLT 8X60 T 5 34 030208200 SW 8 5 35 031108160 PW 8 5 36 953405270 PLUG 1 4X14 13L 1 37 953405260 PACKING 1 4 CU 1 38 455445520 CLUTCH SPACER 1 39 455111230 GUARD HOOK 1 39 455112260 GUARD FRAME 1 40 001221230 BOLT 12X30T 4 41 030212300 SW M12 4 50 455212190 COVER GUARD 1 MVH 200GH PLATE OPERATION amp PARTS MANUAL REV 2 09 22 06 PAGE 35 MVH 200GH VIBRATION ASSY VIBRATION ASSY PAGE 36 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 MVH 200GH VIBRATION ASSY VIBRATION ASSY PARTNO PART REMARKS 51 455109310 VIBRATING CASE 1 52 001221268 BOLT 12X140 T 6 53 001221240 BOLT 12X40 T 4 54 030212300 SW M12 10 55 031112230 PW 12 10 61 047920050 ROLLER BEARING NJ210MC4 4 62 455324830 ROTARY SHAFT DRIVEN 1 63 455324840 PISTON ROD 1 64 025510063 KNOCK PIN 10X63 1 65 45532485
15. a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations are based on the Mikasa MVH 200GH Plate Compactor Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations To find the latest revision of this publication visit our website at www multiquip com MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 PAGE 3 TABLE CONTENTS MIKASA SERIES MVH 200GH PLATE COMPACTOR Proposition 65 Warning 2 Help amp Copyright nn 3 Table Of Contents unie 4 Parts Ordering 5 SPENN ie n 6 DIMENSIONS usss 7 Safety Message Alert Symbols 0 9 Rules for Safe Operation 10 11 Operation and Safety Decals 12 FUN M 13 Plate Compactor Components 14 Engine Components 15 PRINS DGC e 16 Operat Of EE 17 20 Maintenance pavene 21 25 Troubleshooting
16. action following the diagnosis based on the Compactor Troubleshooting Table Table 9 information shown below If the problem cannot be remedied please leave the unit as it is and consult Multiquip s business office or service plant TABLE 9 PLATE COMPACTOR TROUBLESHOOTING Engine speed too low Clutch slips speed too low and vibration is V belt slips is Excessive oil in vibrator NN Check eccentric gears and counter 2 Malfunction in vibrator housing weights Directional components defective Check all directional components Hydraulic oil hose broken Repair or replace hydraulic oil hose Reversing lever adjustment Adjust or repair reversing lever Travels forward or reverse but 20 impossible to switch direction Aeration in hydraulic oil for reversing system Bleed hydraulic oil system Check valve in hand pump clogged with dust a Or replace nand Piston or bearing in cylinder vibrator assy is If worn replace cylinder piston or defective bearing V belt slips Replace V belt Clutch slips Check clutch springs and shoes Check vibrator housing reverse i counterweights Piston bearing cylinder defective wom replace cylinder earing Air in hydraulic line Bleed hrdraulic oil system Travel lever operating resistance great Piston or bearing in cylinder defective 5 replace cylinder piston r
17. air cleaner Severe engine damage may occur NEVER leave the reversible plate compactor unattended turn off engine CAUTION must always be observed while servicing this reversible plate compactor Rotating parts can cause injury if contacted DO NOT leave reversible plate compactor with engine running E NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties PAGE 10 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 MVH 200GH RULES FOR Loading and Unloading Crane Before lifting make sure that machine parts hook and vibration insulator are not damaged and screws are not loosened or lost Always make sure crane or lifting device has been properly secured to the hook of guard frame on compactor NEVER lift the machine while the engine is running Use adequate lifting cable wire or rope of sufficient strength Use one point suspension hook and lift straight upwards NEVER allow any person or animal to stand underneath the machine while lifting Try nottolift machine to unnecessary heights TRANSPORTING ALWAYS shutdown engine before transporting M Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilli
18. air filter cannister to gain access to filter element Operating the engine without an air filter with a damaged air filter or a filter in need of replacement will allow dirt to enter the engine causing rapid engine wear 8 Spark Plug Provides spark to the ignition system Set spark plug gap to 0 6 0 7 mm 0 028 0 031 inch Clean spark plug once a week 9 Muffler Used to reduce noise and emissions NOTE CAUTION Burn Hazard Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operating NEVER operate the engine with the muffler removed A 10 Fuel Tank Holds unleaded gasoline For additional information refer to engine owner s manual MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 PAGE 15 MVH 200GH PRE INSPECTION CAUTION General Safety Precautions NEVER operate the compactorinaconfined 3 area or enclosed area structure that does amp provide ample free flow of air ALWAYS wear approved eye and hearing protection before operating the compactor gt E T Before Starting 1 Read safety instructions at the beginning of manual 2 Remove dirt and dust particularly in the engine cooling air inlet carburetor and air cleaner 3 Check the air filter for dirt and dust If air filter is dirty replace air filter with a
19. backwards the compactor will move in backwards direction Placing the lever in the middle midway will cause the compactor not to move neutral Handle Bar When operating the compactor this handle is to be in the downward position When the compactor is to be stored move the handle bar to the upright position Guard Hook Used to lift the machine with crane or other lifting device Stopper Locks the handle in place in the upward position for stowing 10 11 12 Engine This plate compactor uses a HONDA GX240K1SMX2 engine Refer to the owner s manual for engine information and related topics Belt Cover Remove this cover to gain access to the V belts NEVER run the compactor without the V belt cover If the V belt cover is not installed the possibility exist that your hand may get caught between the V belt and clutch thus causing serious injury and bodily harm Base Plate Designed to compact sand clay and asphalt Oil Tank Fill with proper grade of engine oil Vibration Case Encloses the eccentric gears and counter weights Shock Absorber Protects plate compactor from damage by absorbing vibration during operation Throttle Lever Controls the speed ofthe plate compactor Place straight vertically to start push fully counterclockwise for full throttle and fully clockwise to stop plate compactor PAGE 14 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 0
20. isolated from the vibrating plate The heavier the plate the more compaction force it generates Reversible Vibratory Plates Reversible vibratory plates have two eccentric weights that allow a smooth transition for forward and reverse travel plus increased compaction force as the result of dual weights Due to their weight and force reversible plates are ideal for semi cohesive soils Frequency Speed The compactor s vibrating plate maximum frequency is 5200 vpm vibrations per minute The forward and reverse travel speed of the compactor is approximately 75 ft minute 23 meters minute Engine The Mikasa MVH 200GH Plate Compactor is equipped with an air cooled 4 stroke single cylinder HONDA GX240K1SMX2 gasoline engine Controls Before starting the MVH 200GH Plate Compactor identify and understand the function of the controls and components as indicated in Figure 3 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 PAGE 13 MVH 200GH COMPONENTS Figure 3 MVH 200GH Components Figure 3 illustrates the location of the major components forthe 6 MVH 200GH Reversible Plate Compactor The function of each component is described below 1 Hand Grip When operating the compactor use this hand gripto maneuver the compactor Forward amp Reverse Lever Push the lever forward the compactor will move in a forward direction pull the lever
21. the desired height tighten the butterfly screw BUTTERFLY SCREW Figure 19 Handle Adjustment Stowing the Handle 1 2 Push up the handle Figure 20 Pull the stopper grip upward into the hole of the guard frame to lockthe handle PULL UP STOPPER AND DROP Figure 20 Stowing the Handle Lifting Use crane or lift to load and unload the machine A skilled crane operator is required to perform the job When lifting the machine check for any damaged or loose bolts lifting hooks and shock mounts Check any damaged or loose bolts in the guard frame to avoid machine sliding off Make sure that the machine is shut off before machine is lifted 5 Usereliable cable for lifting 6 Always lift the machine vertically and keep the machine away from workers and animals Do not lift the machine higher than the required height Transporting 1 Always sure that the machine is shut off while being transported 2 Check that the fuel cap is properly closed and tightened When traveling long distances or on rugged terrain drain the fuel of the machine before transporting Tie down the machine securely on the transportation so that it will not move or topple over PAGE 20 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 MVH 200GH CAUTION General Maintenance Safety TABLE 6 MVH 200GH
22. 0 89 080200500 90 060105030 91 455324890 92 050100850 93 001220825 94 030208200 96 455324900 96 455335560 97 951403090 98 455435060 98 455448970 99 001221230 100 030212300 101 455324910 102 001521225 103 001521240 104 952405480 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 PAGE 39 MVH 200GH VIBRATION ASSY CONT PART NAME ROTARY SHAFT DRIVE ROTARY SHAFT DRIVE KEY 15 X 10 X 40 RR KEY 15 X 10 X 39 GEAR DRIVE STOP RING 5 50 OIL SEAL SB 50729 BEARING COVER O RING G 85 BOLT 8 X25 T SW 8 PULLEY BI BOD ua u u u ua s PULLEY BI W FAN aa KEY 12 X 8 X 26 WASHER PULLEY WASHER PULLEY BOLT 12 X 30 T SW M12 ECCENTRIC ROTOR SOCKET HEAD BOLT 12 X 25T SOCKET HEAD BOLT 12 X 40T SHIM 70 X 90 X 0 5 QTY A REMARKS UP TO S N 1540 S N A1541 5 1540 S N A1541 ERE UP TO S N 1975 S N D1976 UP TO S N 1975 S N D1976 MVH 200GH CONTROL A TYPE ASSY CONTROL A TYPE ASSY PAGE 40 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 MVH 200GH CONTROL A TYPE ASSY CONTROL A TYPE ASSY NO PARTNO PART NAME QTY REMARKS 1 456329060 HANDLE BRACKET 2 2 001221235 BOLT 12X35 T 4 3 030212300 SW M12 4 4 031
23. 0 GEAR DRIVEN 1 66 455435020 COLLAR 17X30X3 4 66 455435020 COLLAR 17X30X3 a S N 21349 67 455435030 SPRING 28 2D 41L_ an S N 21348 68 455435040 SPRING 27 3D 79L 1 69 080100300 STOP RING R 30 2 69 080100300 STOP RING 30 m S N 21349 70 041006000 BEARING 60007 4 71 080200100 STOP RING S 10 2 72 455435051 PISTON 22 4D 2 73 455010010 PACKING UPH 20308 UP TO S NW1012 73 455010070 PACKING USH 22 4 X 30 X 5 NE SINW1012 74 080100260 STOP RING R 26 2 75 455324860 CYLINDER R 1 76 455326060 CYLINDER L 1 77 050100850 O RING G 85 2 73 455010010 PACKING 20308 2 73 455010070 PACKING USH 22 4 X 30 X 5 2 74 080100260 STOP RING R 26 2 75 455324860 CYLINDER R 1 76 455326060 CYLINDER L 1 77 050100850 O RING G 85 2 78 001220825 BOLT 8 X25 T 8 79 030208200 SW 8 8 80 031108160 PW 8 81 001200810 BOLT 8 X 10 2 82 953404600 COPPER PACKING 8 X 16 X 2 2 83 040006910 BEARING 6910 2 84 455010020 ELBOW 45 15 0404 2 9 031108160 PW M8 4 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 PAGE 37 MVH 200GH VIBRATION ASSY CONT VIBRATION ASSY CONT PAGE 38 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 VIBRATION ASSY CONT NO PARTNO 86 455324870 86 455331070 87 951404500 87 951405370 88 45532488
24. 00 10 17410ZE2020 13 90325044000 14 90009ZE2003 15 9405006000 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 PAGE 47 HONDA GX240K1SMX2 AIR CLEANER ASSY PART NAME GASKET ELBOW ELEMENT DUAL AIR CLEANER FILTER OUTER COVER AIR CLEANER GROMMET AIR CLEANER NOSE MUFFLER COLLAR AIR CLEANER COLLAR B AIR CLEANER ELBOW AIR CLEANER WINGNUT TOOL BOX SETTING BOLT WASHER 6X22 NUT FLANGE 6MM QTY REMARKS gt INCLUDES ITEMS W INCLUDES ITEMS W HONDA GX240K1SMX2 CAMSHAFT ASSY CAMSHAFT ASSY lt w a 2 y a PAGE 48 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 HONDA GX240K1SMX2 CAMSHAFT ASSY CAMSHAFT ASSY NO PARTNO PART NAME QTY REMARKS 1 14100ZE2W01 CAMSHAFT ASSEMBLY USE FROM ENGINE SN 3620689 1 14100ZE2306 CAMSHAFT ASSEMBLY lie USE UP TO ENGINE SN 3620688 2 14410ZE2013 ROD PUSH 2 3 14431ZE2010 ARM VALVE ROCKER 2 4 14441ZE2000 LIFTER VALVE 2 5 144512 1013 PIVOT ROCKER ARM 2 6 145682 1000 SPRING WEIGHT RETURN 1 7 14711ZE2000 VALVE INTAKE 1 8 14721ZE2000 VALVE EXHAUST 1 9 14751ZE2003 SPRING VALVE 2 10 14771ZE2000 RETAINER INTAKE VALVE SPRING 1 11 14773ZE2000 RETAINER EXHAUST VALVE SPRING 1 12 147812 2000
25. 00130M BULK HOSE VACUUM 11 1000 1 11X105 16 957011008000 BOLT FLANGE 10X80 4 16 957251008000 BOLT FLANGE 10X80 4 17 9807955846 SPARK PLUG BPR5ES 1 17 9807955855 SPARK PLUG W16EPR U DENSO 1 17 9807956846 SPARK PLUG BPR63S 1 17 9807956855 SPARK PLUG W20EPR U DENSO 1 MVH 200GH PLATE COMPACTOR OPERATION 8 PARTS MANUAL REV 2 09 22 06 PAGE 61 HONDA GX240K1SMX2 FAN COVER ASSY FAN COVER ASSY PAGE 62 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 HONDA GX240K1SMX2 FAN COVER ASSY FAN COVER ASSY NO PARTNO PART NAME QTY REMARKS 1 16731ZE2003 CLIP TUBE 1 2 19610ZE2010ZA COVER FAN R8 BRIGHT RED 1 2 19610ZE2010ZC COVER FAN 1 BLACK 1 3 19631ZE2D00 SHROUD 1 3 19631ZH9000 de USE UP TO ENGINE SN 3531192 4 32197ZH8003 SUB HARNESS iii inna USE UP TO ENGINE SN 3566259 5 36100ZE1015 SWITCH ASSEMBLY ENGINE STOP 1 USE UP TO ENGINE SN 3566259 5 36100ZH7003 SWITCH ASSEMBLY ENGINE STOP 1 USE FROM ENGINE SN 3566260 7 90013883000 FLANGE 6 12 200 6 9 90684ZA0601 CLIP WIRE HARNESS 1 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 PAGE 63 HONDA GX240K1SMX2 FLYWHEEL ASSY FLYWHEEL ASSY PAGE 64 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06
26. 112230 PW 12 4 5 456111340 HANDLE 1 6 001221676 BOLT 16X180 T 1 7 031116260 PWM16 2 8 032116280 CONICAL SPRING WASHER M16 6 9 020316130 NUTM16 1 10 023041600 NUT M16 H 10 1 11 455434950 SPINDLE 1 12 455010030 KNOB 1 13 939010060 SHOCK ABSORBER 60 1 14 020410060 NUT M10 H 6 1 15 020412070 NUT M12 H 7 1 16 022411635 WING NUT M16 1 17 954404230 CLAMP SA120 18 2 18 001220620 BOLT 6X20 T 2 19 030206150 SW M6 2 20 031106100 PW M6 2 21 020306050 NUT M6 2 22 001220820 BOLT 8X20 T 4 23 030208200 SW M8 4 24 031108160 PW M8 4 26 501402870 HANDLE STOPPER MDR 1 27 501402880 SPRING HANDLE 1 4X18 X44 1 28 959403460 BALL GRIP 32D M10 1 29 020410060 NUT M10 H 6 1 30 456211280 HANDLE GRIP 1 33 455010040 OIL HOSE 9501 1 34 455329500 OIL HOSE 1180L 1 36 456111180 LEVER TRAVEL 1 37 456442320 COLLAR 12X15 6X32L 1 38 456442150 RETURN SPRING LEVER 1 39 001221252 BOLT 12X60 T 1 40 020312100 NUT M12 2 41 020412070 NUT M12 7 1 42 031112230 PW M12 2 43 030212300 PW 12 1 44 001220830 BOLT 8X30 T 4 45 030208200 SW M8 4 46 031108160 PW M8 4 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 PAGE 41 200GH PUMP A TYPE ASSY MVH PUMP A TYPE ASSY PAGE 42 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 MVH 200GH PUMP A TYPE ASSY PUMP A TYPE ASSY NO PARTNO PART NAME QTY REMARK
27. 11740931 3 16013240931 160152 2005 4x 160152 8005 5 16016ZH7W01 6 16024ZE1811 7 16028ZE0005 8 16044ZE2005 9 16100ZE2W71 10 161242 0005 11 16166ZE2W70 12 161722 10 13 16173001004 14 162112 2000 15 16220ZA0702 16 16221ZA0800 17 16223ZA0800 18 166102 1000 19 169532 1406 19 169532 1812 20 169542 1811 20 169542 1812 21 169564 1811 22 169572 1812 23 169672 0811 24 93500030060 24 935000300800 25 9430520122 26 99101ZH80820 26 99101ZH80850 26 991012980880 27 992042 20400 27 992042 20400 PART NAME GASKET SET VALVE SET FLOAT FLOAT SET CHAMBER SET FLOAT sus CHAMBER SET FLOAT SCREW SET SCREW SET DRAIN SCREW SET B CHOKE SET CARBURETOR ASSEMBLY BE70B B SCREW THROTTLE STOP NOZZLE MAIN COLLAR SET GASKET FUEL STRAINER CUP INSULATOR CARBURETOR SPACER CARBURETOR GASKET CARBURETOR GASKET INSULATOR LEVER CHOKE STANDARD LEVER VALVE ar LEVER VALVE u an PLATE LEVER SETTING PLATE LEVER SETTING SPRING VALVE LEVER GASKET VALVE CUP FUEL STRAINER SCREW PAN 3X6 SCREW PAN OAD PIN SPRING 2X12 JET MAIN 82 OPTIONAL JET MAIN 85 OPTIONAL JET MAIN 88 JET SET PILOT 40 JET SET PILOT 40 QTY REMARKS cL b oA i b A 1 m USE UP
28. 6 MVH 200GH ENGINE COMPONENTS Figure 4 Engine Controls and Components The engine shown above is a HONDA GX240K1SMX2 engine Figure 4 The engine must be checked for proper lubrication and filled with fuel priorto operation Referto the manufacturers engine manual for instructions amp details of operation and servicing 1 FuelFiller Cap Remove this cap to add unleaded gasoline to the fuel tank Make sure cap is tightened securely DO NOT over fill CAUTION Fueling The Engine Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down In the event of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry 2 Throttle Lever Used to adjust engine RPM speed lever advanced forward SLOW lever back toward operator FAST 3 Engine ON OFF Switch ON position permits engine starting OFF position stops engine operations 4 Recoil Starter pull rope Manual starting method Pull the starter grip until resistance is felt then pull briskly and smoothly 5 Fuel Valve Lever OPEN to let fuel flow CLOSE to stop the flow of fuel 6 Choke Lever Usedin the starting of a cold engine or in cold weather conditions The choke enriches the fuel mixture 7 Air Cleaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of
29. 90701HC4000 PIN DOWEL 8X12 2 18 9410106800 WASHER PLAIN 6MM 1 19 957010803500 BOLT FLANGE 8X35 7 22 961006206000 BEARING RADIAL BALL 6206 1 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 PAGE 55 HONDA GX240K1SMX2 CRANKSHAFT ASSY CRANKSHAFT ASSY PAGE 56 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 HONDA GX240K1SMX2 CRANKSHAFT ASSY CRANKSHAFT ASSY NO PARTNO PART NAME QTY REMARKS 133102 2010 CRANKSHAFT 1 90534706010 WASHER LOCK 8MM 1 8 90741889810 KEY 7X7X33 1 8 90741889810 KEY 7 7 33 OPTIONAL 1 9 92101080250A BOLT HEX 8X25 1 10 961006206000 BEARING RADIAL BALL 6206 1 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 PAGE 57 HONDA GX240K1SMX2 CYLINDER BARREL ASSY CYLINDER BARREL ASSY PAGE 58 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 HONDA GX240K1SMX2 CYLINDER BARREL ASSY CYLINDER BARREL ASSY NO PARTNO PART NAME QTY REMARKS 1 120002 2814 CYLINDER ASSEMBLY lis INCLUDES ITEMS W 2 15510ZE2043 SWITCH ASSEMBLY OIL LEVEL USE UP TO ENGINE SN 3566259 3 165412 2010 SHAFT GOVERNOR ARM 1 4 32197ZE2003 SUB HARNESS na USE UP ENGINE SN 3566259 5 90013883000 BOLT FLANGE 6X12 200
30. 927 Email multiquip com Internet www multiquip com PARTS DEPARTMENT 800 427 1244 800 672 7877 310 537 3700 FAX 310 637 3284 MAYCO PARTS 800 306 2926 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICE DEPARTMENT 800 421 1244 FAX 310 537 4259 310 537 3700 TECHNICAL ASSISTANCE 800 478 1244 FAX 310 631 5032 WARRANTY DEPARTMENT 800 421 1244 EXT 279 FAX 310 537 1173 310 537 3700 EXT 279 manufactured for Multiquip Inc MIKASA SANGYO CO LTD Tokyo Japan Your Local Dealer is MULTIQUIP INC 18910 WILMINGTON AVE CARSON CALIFORNIA 90746 800 421 1244 310 537 3700 FAX 310 537 3927 E mail mq multiquip com MULTIQUIP Internet multiquip com
31. AGE 67 HONDA GX240K1SMX2 IGNITION COIL ASSY IGNITION COIL ASSY PAGE 68 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 HONDA GX240K1SMX2 IGNITION COIL ASSY IGNITION COIL ASSY NO PART NAME QTY REMARKS 1 305002 2023 COIL ASSEMBLY IGNITION 1 2 30700ZE1013 CAP ASSY NOISE SUPPRESSOR 1 6 31512ZE2000 GROMMET WIRE 1 8 36101ZE1010 WIRE STOP SWITCH 370MM 1 11 90015883000 BOLT FLANGE 6X28 2 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 PAGE 69 HONDA GX240K1SMX2 GASKET KIT ASSY GASKET KIT ASSY NO ART WORK PAGE 70 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 HONDA GX240K1SMX2 GASKET ASSY ASSY NO QTY REMARKS 06111ZE2408 GASKET KIT USE UP ENGINE SN 4045100 1 11381ZE2801 GASKET CASE 1 esses USE UP ENGINE SN 4045100 2 12251ZE2800 GASKET CYLINDER HEAD USE ENGINE SN 4045100 3 123912 2020 GASKET CYLINDER HEAD COVER USE UP ENGINE SN 4045100 4 16221ZA0800 GASKET CARBURETOR po USE UP TO ENGINE SN 4045100 5 16223ZA0800 GASKET INSULATOR pom USE UP TO ENGINE SN 4045100 6 183332 3800 GASKET EXHAUST P
32. IPE USE UP ENGINE SN 4045100 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 PAGE 71 HONDA GX240K1SMX2 MUFFLER ASSY MUFFLER ASSY PAGE 72 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 HONDA GX240K1SMX2 MUFFLER ASSY MUFFLER ASSY NO PARTNO PART NAME QTY REMARKS 1 18310ZE2W00 MUFFLER 1 2 18320ZE2W01 PROTECTOR MUFFLER 1 4 18330ZE2W00 PIPE EXHAUST 1 6 183332 3800 GASKET EXHAUST 1 f 183552 2010 ARRESTER SPARK 1 8 18381ZE2W10 GASKET MUFFLER ARRESTER 1 11 90050ZE1000 SCREW TAPPING 5X8 6 13 90050ZE1000 SCREW TAPPING 5X8 1 14 9405008000 NUT FLANGE 8MM 5 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 PAGE 73 HONDA GX240K1SMX2 RECOIL STARTER ASSY RECOIL STARTER ASSY PAGE 74 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 HONDA GX240K1SMX2 RECOIL STARTER ASSY RECOIL STARTER ASSY NO PARTNO PART NAME QTY REMARKS 1 28400ZE2W01ZA STARTER ASSY RECOIL 1 R8 BRIGHT RED 1 28400ZE2W01ZB STARTER ASSY RECOIL 1 NH1 BLACK 2 28410ZE2W01ZA CASE RECOIL STARTER 1 R8 BRIGHT RED 2 28410ZE2W01ZB CASE RECOIL STARTER 1 NH1 BLACK 3 28421ZE2W01 PULLEY RECOIL STARTER 1 4 28422ZE2W01 RATCHET STARTER 2 5 28441ZE2W01 SPRING FRICTION 1 6 28442ZE2W01 SP
33. L REV 2 09 22 06 PAGE 9 MVH 200GH RULES WARNING Read This Manual Failure to follow instructions in this manual may lead to Serious Injury or even Death This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only The following safety guidelines should always be used when operating the Mikasa MVH 200GH Reversible Plate Compactor Safety DO NOT operate or service this equipment before reading this entire manual This equipment should not be operated g by persons under 18 years of age 5 NEVER this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job NEVER this equipment when not feeling well due to fatigue illness or taking medicine NEVER operate the saw under the influence or drugs or alcohol NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties Whenever necessary replace nameplate operation and safety decals when they become difficult read ALWAYS check all the bolts on the light tower for tig
34. OTTLE LEVER A TYPE ASSY THROTTLE A TYPE ASSY PAGE 44 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 MVH 200GH THROTTLE LEVER A TYPE ASSY THROTTLE A TYPE ASSY NO PARTNO PART NAME QTY REMARKS 1 956200030 THROTTLE LEVER ASSY AL103F 1 2 092008016 SCREW 8 X 16 2 2 092008025 SCREW 8 X 25 2 3 030208200 WASHER LOCK 8MM 2 4 020108060 NUTME aa spa REPLACES 020308060 5 455435000 SPACER 7 X 9 5 X15 1 6 456331120 LEVER BRACKET Fame ss ls REPLACES 456329370 7 959404390 GROMMET MG 22D 1 10 956100016 THROTTLE WIRE 1600 1840 cm REPLACES 956103100 amp 956100011 11 959021621 TUBE 8 13 1300L 1 12 456443060 LEVER STOPPER 462 0 1 13 456443070 LEVER SPACE 515D04 1 14 456330100 LEVER COVER 1 15 959405280 BOOT 1 16 506010070 CLAMP TC 150 2 20 952010030 WAVE WASHER W 20 S N C1834 21 455334250 WIRE GUIDE AL103F S N C1834 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 PAGE 45 HONDA GX240K1SMX2 AIR CLEANER ASSY AIR CLEANER ASSY PAGE 46 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 AIR CLEANER ASSY NO PARTNO 1 16271ZE2000 2 17210ZE2505 3 17218ZE2505 5 17231ZH9820 6 1723891000 7 17235ZE2820 8 17238ZE2310 9 17239ZE10
35. RING STARTER RETURN 1 7 28443ZE2W01 SPRING RATCHET 2 8 28444ZE2W01 RETAINER SPRING 1 10 28461ZE2W02 GRIP STARTER 1 11 28462ZE2W11 ROPE RECOIL STARTER 1 12 28469ZE2W01 GRIP REINFORCEMENT 1 13 90004ZE2W01 SCREW CENTER 1 14 90008ZE2003 BOLT FLANGE 6X10 3 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 PAGE 75 HONDA GX240K1SMX2 CONTROL ASSY CONTROL ASSY PAGE 76 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 CONTROL ASSY NO PARTNO 2 16551ZE2000 3 16555ZE2000 4 16561ZE2000 5 16562ZE2000 7 16570ZE2W10 10 16571ZE2W10 11 165742 1000 12 16575ZE2W00 13 16576891000 14 165782 1000 15 16581ZE2W00 16 16584883300 17 16592883310 18 16594883010 19 90013883000 20 900152 5010 21 901145 0000 22 90605230000 23 93500040060 24 93500050280 26 93500050160 27 9405006000 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 PAGE 77 HONDA GX240K1SMX2 CONTROL ASSY PART NAME ARM GOVERNOR ROD GOVERNOR SPRING GOVERNOR SPRING THROTTLE RETURN CONTROL ASSEMBLY LEVER CONTROL SPRING LEVER WASHER CONTROL LEVER HOLDER CABLE SPACER CONTROL LEVER BASE CONTROL SPRING CONTROL ADJUSTING SPRING CABLE RETURN HOLDER WIRE BOLT FLANGE 6X12 CT200 BOLT GOVERNOR ARM NUT SELF LOCK 6MM CIRCLIP 5MM SCREW PAN 4X6 SCREW PAN 5
36. ROPE RECOIL STARTER MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 PAGE 31 MVH 200GH DECAL BODY ASSY PAGE 32 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 MVH 200GH DECALS PLACEMENT BODY ASSY NO PARTNO PART NAME QTY REMARKS 1 920203260 DECAL OIL TANK 1 2 920204230 DECAL TRAVEL LEVER OP 1 3 920203330 DECAL EAR PROTECTION 1 4 920202220 DECAL FORWARD REVERSE 1 5 920204580 DECAL FULLTHROTTLE 1 6 920204040 DECAL LIFTING CAUTION 1 7 920203290 DECAL CAUTIONOPERATION 1 8 920203560 DECAL ENGINE MAX SPEED 1 9 920206280 DECAL PINCH POINT DANGER 1 10 920206290 DECAL READ MANUAL CAUTION 1 11 TBD DECAL MULTIQUIP CARSON 1 12 920206880 DECAL V BELT 1 13 PLATE SERIAL NO CONTACT PARTS DEPARTMENT MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 PAGE 33 MVH 200GH BODY ASSY BODY ASSY PAGE 34 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 MVH 200GH BODY ASSY BODY ASSY NO PARTNO PART NAME QTY REMARKS 1 455109250 VIBRATING PLATE 1 2 455109260 1 3 939010050 SHOCK ABSORBER 75 4 4 020312100 NUT M12 4 5 030212300 SW M12 8 6 001221240 BOLT 12 X 40T 4 7 455325080 ENGINE BASE 1 8 001221050 BOLT 10 X 50 T 2 9 912224001 ENGINE ASSY GX240K1SMX2 1 10 001221030 BOLT 10 X 30
37. S 456910020 PUMP ASSY 1 INCLUDES ITEMS W B 456910030 SPOOL ASSY uu u usus ass asas aus INCLUDES ITEMS W 456910040 BLED VALVE AGO Kasia MEE INCLUDES ITEMS W 1 456111150 BODY 1 26 456328870 SPOOL 1 39 456442310 SPRING 1 0 5 1 35L 1 5 456329000 1 6 456441750 PINION 1 7 455437130 WOODRUFF KEY 2 8 080200240 STOP RING 5 24 1 9 455326790 COVER PINION 1 10 040006004 BEARING 6004 2 11 050200200 O RING 9 20 1 12 455010120 DUST SEAL SER 20 1 13 050100650 O RING 65 1 14 001520615 SOCKET HEAD BOLT 6X15 T 8 15 456211220 RESERVE 1 16 456441520 COVER RESERVE 1 17 456441490 PACKING RESERVE 1 18 456441590 BLED VALVE 1 19 456441530 STEEL BALL 6 35D 2 20 456441550 SPRING 0 9 5 1 35L 1 21 096208016 SOCKET HEAD SCREW 8X16 T 1 22 020408050 NUT 8 5 1 22 020408050 NUT 8 5 2 23 456441650 SET SCREW PT 1 8 2 23 1 456443080 SET BOLT SPOOL 1 24 050200090 O RING 9 1 25 050100450 O RING 45 2 26 456010020 PACKING SKY 25 2 27 953405270 PLUG 1 4X14 13L 1 28 953400160 PACKING 1 4 1 29 506010160 SOCKET HEAD PLUG 1 8 4 30 456328850 CYLINDER COVER 1 31549 456441740 BALL 2 302 953405260 PACKING 1 4 CU 1 33 001520660 SOCKET HEAD BOLT 6X100 T 4 34 001520615 SOCKET HEAD BOLT 6X15 T 4 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 PAGE 43 MVH 200GH THR
38. TO ENGINE SN BE70B A USE ENGINE SN BE70B A INCLUDES ITEMS W USE ENGINE SN 7 USE FROM ENGINE SN BE70B B USE ENGINE SN 7 nudus USE FROM ENGINE SN BE70B B USE FROM ENGINE SN BE70B B USE UP TO ENGINE SN BE70B A USE ENGINE SN 7 USE FROM ENGINE SN BE70B B MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 PAGE 53 HONDA GX240K1SMX2 CRANKCASE COVER ASSY CRANKCASE COVER ASSY PAGE 54 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 HONDA GX240K1SMX2 CRANKCASE COVER ASSY CRANKCASE COVER ASSY NO PARTNO PART NAME QTY REMARKS 2 11300ZE2000 COVER ASSY CRANKCASE S TYPE 1 INCLUDES ITEMS W 3 113812 2800 COVER 1 4 15600764003 CAP ASSEMBLY OIL FILLER sies INCLUDES ITEMS W 5 15600735003 CAP ASSEMBLY OIL FILLER 167777 INCLUDES ITEMS W 8 156252 1003 OIL FILLER 1 9 15625ZE1003 GASKET OIL FILLER CAP 1 10 165104 2000 GOVERNOR ASSEMBLY STANDARD 1 INCLUDES ITEMS W 11 165112 2000 WEIGHT GOVERNOR 2 12 165122 2000 HOLDER GOVERNOR WEIGHT 1 13 165132 2000 PIN GOVERNOR WEIGHT 2 14 165314 2000 SLIDER GOVERNOR 1 16 906022 1000 CLIP GOVERNOR HOLDER 1 17
39. TOR OPERATION amp PARTS MANUAL REV 2 09 22 06 Spark plug bridging MVH 200GH ENGINETROUBLESHOOTING TABLE 8 ENGINE TROUBLESHOOTING CONTINUED SYMPTOM POSSIBLE CAUSE SOLUTION Check float adjustment re build 2 Weak in power compression is proper Improper level in carburetor and does not misfire Defective Spark plug Clean or replace spark plug Flush fuel system and replace with correct type of fuel Weak in power compression is proper but misfires Dirty spark plug Clean or replace spark plug Ignition coil defective Replace ignition coil Replace with correct type of Spark plug heat value improper spark plug Engine overheats Correct type of fuel Replace with correct type of fuel Cooling fins dirty Clean cooling fins Governor adjusted correctly Adjust governor Rotational speed fluctuates Governor spring defective Replace governor spring Check entire fuel system for leaks Fuel flow restricted or clogs Recoil mechanism clogged with dust and Clean recoil assembly with soap dirt and water Recoil starter malfunction Sprial spring loose Replace sprial spring MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 PAGE 27 MVH 200GH PLATE COMPACTOR TROUBLESHOOTING Practically all breakdowns can be prevented by proper handling and maintenance inspections but in the event of a breakdown please take remedial
40. X28 SCREW PAN 5X16 NUT FLANGE 6MM Q REMARKS ND INCLUDES ITEMS W HONDA GX240K1SMX2 LABELS ASSY LABELS ASSY PAGE 78 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 HONDA GX240K1SMX2 LABELS ASSY LABELS ASSY NO PART NAME QTY REMARKS 1 87521ZE2W01 EMBLEM INTERNAL 1 3 87522ZH9000 LABEL CAUTION 1 5 87528ZE2810 MARK CHOKE EXTERNAL 1 16 87532ZH8810 MARK OIL ALERT E 1 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 PAGE 79 Effective February 22 2006 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of paymentfor parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges addedtothe invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier andanyclaimforshortage ordamage mustbe settled between the consignee andthe carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subjectto the following provi sions 1 A Returned Material Authorization must be approved by Multi
41. e fuel in approved containers in well ventilated areas and away from sparks and flames WARNING Burn Hazards Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operations Never operate the engine with heat shields or heat guards removed CAUTION Respiratory ALWAYS wear approved respiratory protection when required PAGE 8 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 MVH 200GH SAFETY MESSAGE ALERT SYMBOLS CAUTION Rotating Parts CAUTION Equipment Damage Messages NEVER operate equipment with covers Other important messages are provided throughout this guards removed Keep fingers hands manual to help prevent damage to your light tower other hair and clothing andy from all moving property or the surrounding environment parts to prevent injury CAUTION Accidental Starting ALWAYS place the power source circuit G Thi ble plat breakers ONIOFF switch in the OFF fa 2 002 position when the generator is not in use other property or the surrounding unless connected to transfer switch environment could damaged if you do not follow instructions CAUTION Sight and Hearing Hazards gt T ALWAYS wear approved eye and hearing protection a 9 MVH 200GH PLATE OPERATION 8 PARTS MANUA
42. e plate compactor Should any of these decals become damaged or unreadable contact the Multiquip Parts Department for a replacement set TRAVEL LEVER OPERATION CAUTION BEFORE LIFTING MAKE SURE LIFTING CONNECTION IS SECURE DURING LIFTING DO NOT ALLOW ANYONE UNDERNEATH MACHINE ONLY LIFT THE MACHINE FORWARD TRAVEL MOVE LEVER DOWN FWD FROM THE CENTER WITHOUT TRAVEL MOVE LEVER GUARD FRAME IN A STRAIGHT ENER UP AND DOWN MOTION ere AVOID ANY SUDDEN MOVE ENGINE SPEED SHOULD BE MAX 3200 RPM FOR MENT EY28 40 DY35 40 3000 RPM for E879 ONLY TO A SAFE AND USE RESET POSITIONS TO CORRECT SLOW NECESSARY HEIGHT STOP or LIFTING PROCESS IF MACHINE Move lever FWD past first point of resistance to ISNOT SEGURE LOWER AND NOR DSL RE sa point of resistance to RECHECK LIFTING CONNEC actuate REV RESET TIONS Repeat RESET operation ten times for normal travel speed 4237 P N 920204230 920204040 V belt 5320 NP 688 P N 920206880 Serial No ID 3265 Model I ZA MULTIQUIP P N 920203260 CONTACT GAUTION PARTS DEPT READ OWNER S SERVICE MANUAL BEFORE OPERATING OR SERVICING THIS MACHINE ALWAYS KEEP UNAUTHORIZED INEXPERIANCED UNTRAINED PEOPLE AWAY FROM THIS MACHINE MAKE SURE ALL SAFETY DEVICES ARE OPERATIONAL BEFORE THIS MACHINE IS STARTED MAKE SURE ENGINE IS TURNED OFF
43. ecifically address the level of exposure to the operator and are preceded by one of three words DANGER WARNING or CAUTION DANGER You WILL be KILLED or SERIOUSLY injured if you DO NOT follow directions This Owner s Manual has been developed to provide complete instructions for the safe and efficient operation ofthe Multiquip Model MVH WARNING You CAN be KILLED or SERIOUSLY injured if you DO NOT follow directions A caution You CAN be INJURED if you DO NOT follow directions Potential hazards associated with the operation of an 200GH Reversible Plate Compactor will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols HAZARD SYMBOLS A WARNING Lethan Exhaust Gasses Engine exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air AX WARNING Explosive Fuel Gasoline is extremely flammable and its vapors can cause an explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids DO fill the fuel tank while the engine is running hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Stor
44. eliverthe parts tothe carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess ofthe purchase price ofthe item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental dam ages LIMITATION OF WARRANTIES No warranties express orimplied are made in connection with the sale of parts or trade accessories nor asto any engine not manufac tured by Multiquip Such warranties made in connection withthe sale of new complete units are made exclusively by a statement of war ranty packaged with such units and Multiquip neitherassumes norauthorizes any personto assume for it any other obligation or liability whatever in connection with the sale of its products Apartfrom such written statement of warranty there are no warranties express implied or statutory which extend beyondthe description ofthe products onthe face hereof MANUAL REV 2 09 22 06 MVH 200GH PLATE OPERATION 8 PARTS MANUAL REV 2 09 22 06 PAGE 81 OPERATION amp PARTS MANUAL HERE S HOW GET HELP PLEASE HAVETHE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING MULTIQUIP CORPORATE OFFICE 18910 Wilmington Ave 800 421 1244 Carson CA 90746 FAX 310 537 3
45. ems purchasedin kits 7 Thesenderwillbe notified of any material receivedthatis not acceptable 8 Suchmaterial willbe heldforfive working days from notification pending instruc tions Ifa reply is not received within five days the material will be returnedtothe sender at his expense 9 Crediton returned parts will be issued at dealer net price at time of the original purchase less 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a spe cific date and all orders received on or after that date willbe billed atthe revised price Rebates for price declines and added charges for price increases will not be made for stock on hand atthe time of any price change PAGE 80 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS Multiquip reserves the right to quote and sell directto Governmentagencies andto Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge willbe addedtothe invoice for special handling including bus shipments insured parcel post or in cases where Multiquip mustpersonally d
46. ff fuel Wipe up any spilled fuel immediately PAGE 16 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 MVH 200GH START UP PROCEDURES This section is intended to assist the operator with the initial 4 Placethe choke lever Figure 10 in the CLOSED position start up of the compactor It is extremely important that this if starting a warm engine or the temperature is warm section be read carefully before attempting to use the compactor in the field CHOKE LEVER Starting the Engine Honda engine 1 Place the engine fuel valve lever Figure 7 to the position CLOSED Figure 10 Engine Choke Lever Closed Figure 7 Engine Fuel Valve Lever ON Position 5 Placethe engine ON OFF switch Figure 11 inthe 2 Move the throttle lever to the START position by opening it position to about 20 degrees Figure 8 20 DEGREES ON THROTTLE Figure 11 Engine ON OFF Switch ON Position Figure 8 Throttle Lever Start Position 6 Graspthe starter grip Figure 12 and slowly pull it out The resistance becomes the hardest ata certain position corre sponding to the compression point Pull the starter grip 3 Placethe choke lever Figure 9 in the OPEN position if briskly and smoothly for starting starting a cold engine STARTER GRIP CHOKE Figure 12 Starter Grip Figure 9 Engine Choke Lever O
47. he NEUTRAL position Figure 17 quickly tothe fastposition The compactorwillnot 2 Holdthehandgripfirmlyandturnthe compactor in desired operate correctly until the engine speed is high enough to direction DO NOT swing compactor while gripping the travel engage the centrifigal clutch approximately 2300 RPMs lever Whenever the compactor s vibra tion becomes weak or lost during normal operation regardless of operation hours check the V belt and clutch immediately Always move the throttle lever quickly without hesitation because increasing the engine speed slowly causes the clutch to slip 2 Tomakethe compactor travel forwards push the travel lever forward Figure 1 8 To make the compactor travel backward pull the travel lever back Figure 18 Backward Forward Figure 18 Travel Lever 5 Slowly walkbehind the compactor and be on the lookout for any large objects or foreign matter that might cause damage to the compactor or bodily injury 6 Iftravelleveris placedin the neutral position the machine will vibrate in place MVH 200GH PLATE OPERATION 8 PARTS MANUAL REV 2 09 22 06 PAGE 19 MVH 200GH OPERATION Adjusting Handle Height The height of the handle is adjustable for your comfort i 2 Loosen the butterfly screw Figure 19 Turnthe grip clockwise to raise the handle or counterclockwise to lower the handle When the handle is raised to
48. htness NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing engine or generator High Temperatures Allow the engine to cool before adding fuel or performing service and maintenance functions Contact with hot components can cause serious burns The engine of this reversible plate compactor requires an adequate free flow of cooling air NEVER operate the reversible plate compactor in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause serious damage to the reversible plate compactor or engine and may cause injury to people and property Remember the vibration rollers engine gives off DEADLY gases ALWAYS refuel in a well ventilated area away from sparks and open flames ALWAYS use extreme caution when working with flammable liquids When refueling stop the engine and allow it to cool DO NOT smoke around or near the machine Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine NEVER operate the reversible plate compactor in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death Topping off to filler port is dangerous as it tends to spill fuel ALWAYS store the reversible plate compactor in a clean dry location out of the reach of children NEVER run engine without
49. ide the battery or paste has accumulated at the bottom replace the battery 4 f the machine will not be in operation for a long period of time store in cool dry place and check the battery charge level every month to maintain the performance of the battery Battery Cable Connection CAUTION Overfilling the Hydraulic Oil Resevoir PN 9 1 Take off the battery cover by removing the M6 nuts Make sure that hand pump is filled with hydraulic oil to the Figure 30 specified level Excessive oil may hinder bleed valve function resulting in poor reverse performance 2 When removing cable disconnectthe ground side normally negative first Figure 30 9 After adding oil and reinstalling the reservoir cover operate 3 When installing cable connect the ground side normally the travel lever to make sure of the following negative last a spool valve when pushed forward resistance is felt in two stage motion Figure 30 Battery Maintenance MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 PAGE 25 MVH 200GH ENGINETROUBLESHOOTING Practically all breakdowns can be prevented by proper handling and maintenance inspections but in the event of a breakdown please take remedial action following the diagnosis based on the Engine Troubleshooting Table Table 8 information shown below and on the following page If the problem cannot be remedied please leave the unit as it is and consul
50. lley and push the V belt to the left side of the upper clutch and the rotate offset wrench clockwise so that the V belt moves onto the pulley Checking the Clutch 1 With belt cover removed visually check outer drum of the clutch for seizure and V groove for wear or damage 2 Clean the V groove as necessary 3 Checkthe clutch lining and shoe for signs of wear If the shoe is worn replace the clutch to prevent deficient power transmission and slippage Replacing the Clutch 1 Remove V belt 2 Remove bolt at engine power output by giving a shock to an engaged wrench e g tapping with hammer and rotate the bolt counterclockwise 3 Remove clutch with a pulley extractor 4 Toinstall a new clutch reverse steps 1 3 Vibrator Oil Level Check CAUTION Checking and Replacing the V Belt Always clean the area around the vibrator oil level check hole before removing oil check plug This will prevent dirt and debris from enteringthe system 1 In every 100 hours of operation with the machine positioned horizontally remove vibrator oil level check plug Figure 26 off vibrator 19 mm wrench and see if oil is up to filler port Be sure to clean area around check hole to prevent dirt and dust from entering 2 In every 300 hours of operation replace oil capacity 1 500 For draining oil through level check hole have the machine inclined with a sleeper or the like placed under the compaction plate on opposi
51. ltimes on a hard surfaceto remove dirt orblow compressed air not exceeding 30 psi 207 kPa 2 1 kgf cm through the filter elementfromthe air cleaner case side g 0 028 0 031 IN 1 0 7 0 8 MM AX CAUTION Cleaning the Engine Air Filter NEVER brush off dirt Brushing willforce dirtinto the fibers and cause poor performance in your airfilter Replace the paperfilter Figure 21 Spark Plug Gap element if it is excessively dirty Engine Oil Replacement 1 Replace engine oil first in 25 hours of operation and every 50to 100 hours afterwards 3 Clean foam element in warm soapy water or nonflammable solvent Rinse and dry thoroughly Dip the element in clean engineoilandcompletely squeeze outthe excessoilfromthe 2 Drain the engine oil when the oil is warm as shown in element before installing AS GRENIER E Figure 22 COVER NUT 3 Remove the oil drain boltand sealing washer and allow the oilto drain into a suitable container 4 Replace engine oil with recommended type oil as listed in PAPER Table 3 Engine oil capacity is 1 16 quarts 1 1 liters Figure 23 Engine AirFilter FILTER DO NOT overfill ELEMENT 5 Install drain bolt with sealing washer and tighten securely EIER ELEMENT DIPSTICK GASKET et Hydraulic Oil DRAIN SEALING 1 Check hydraulic oil in every 100 hours of operation With BOLT WASHER handle bar positioned vertically storage position remove oil level check plug
52. new one as required 4 Check carburetor for external dirt and dust Clean with dry compressed air 5 Check fastening nuts and bolts for tightness 9 AE Engine Oil Check 1 To check the engine oil level place the compactor on secure level ground with the engine stopped 2 Remove the filler dipstick from the engine oil filler hole Figure 5 and wipe clean Figure 5 Engine Oil Dipstick Removal Insertandremove the dipstick without screwing itintothe filler neck Check the oil level shown on the dipstick 4 Ifthe oil level is low Figure 6 fill to the edge of the oil filler hole with the recommended oil type Table 4 Maximum capacity is 1 16 quarts 1 1 liters Figure 6 Engine Oil Dipstick Oil Level Table 4 Oil Type Season Temperature Oil Type Summer 25 C or Higher SAE 10W 30 Spring Fall 25 C 10 C SAE 10W 30 20 Winter 0 or Lower SAE 10W 10 AX WARNING Explosive Fuel Gasoline is extremely flammable and its vapors can cause an explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids DO NOT smoke while refueling DO NOT attempt to refuel the pump if the engine is hot or running Fuel Check 1 Remove the gasoline cap located on top of fuel tank 2 Visually inspect to see if the fuel level is low If fuel is low replenish with unleaded fuel 3 When refueling be sure to use astrainer forfiltration DO NOT top o
53. ng Drain fuel when transporting compactor over long distances or bad roads ALWAYS tie down the compactor during transportation by securing the compactor s guard frame with rope Maintenance Safety NEVER lubricate components or attempt service on a running machine ALWAYS allow the machine a proper amount of time to cool before servicing Keep the machinery in proper running condition Fix damage to the machine immediately and always replace broken parts Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste Emergencies DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source ALWAYS know the location of the t fire extinguisher SN neares PE ALWAYS know the location of the nearest first aid kit FIRSTAID In emergencies always know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency ER I 2 MVH 200GH PLATE OPERATION 8 PARTS MANUAL REV 2 09 22 06 PAGE 11 MVH 200GH OPERATION AND SAFETY DECALS Figure 2 displays the operation and safety decals as they appear on the reversibl
54. opposite of belt cover side In a few seconds oil will come out of bleed plug b When aeration disappears reinstall the plug tightly c Move the travel lever slowly until aeration in the hand pump disappears about 10 to 15 times When the aeration in the pump disappears with the travel lever pushed forward reinstall the valve Be careful not to drop the packing into pump The bleeding valve tightening torque is 450 to 500 kg gm After installing the bleed valve moving the travel lever all the way to reverse causes excess oil to be discharged into pump If valve fails to activate aeration still remains in the circuit With the bleed valve removed operate travel lever again to bleed If valve is activated move the travel lever forward to activate the valve inside spool before moving it to reverse to activate the bleed valve Repeat 3 to 4 times After making sure that the hydraulic oil in the pump is at the specified level reinstall the reservoir cover Coat both sides of packing with liquid packing such as Threebond 1215 Battery Maitenance CAUTION Battery Maintenance Safety Wear safety glassesor face mask protective clothes and rubber gloves when working with battery 1 Check the battery terminals periodically to ensure that they are in good condition 2 Use wire brush or sand paper to clean the battery terminals 3 Check battery for cracks or any other damage If white pattern appears ins
55. pen MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 PAGE 17 MVH 200GH START UP SHUT DOWN PROCEDURES 7 If the engine has started slowly return the choke lever Shut Down Procedure Figure 13 to the CLOSED position If the engine has 1 Return the throttle lever to the START position Allow the started repeat steps 1 through 6 machine to cool down for 2 to 3 minutes CHOKE LEVER 2 Turn the throttle leverto the STOP position Figure 16 to stop the engine In a motor start return the key switch to the STOP position Figure 14 as soon as the engine stops CLOSED Figure 13 Choke Lever Closed 8 Beforethecompactoris placed into operation run the engine for several minutes Check for fuel leaks and noises that would be associated with a loose component Figure 14 Throttle Lever Stop 3 Turn the engine ON OFF switch to the OFF position Figure 15 ENGINE SWITCH OFF Figure 15 Engine ON OFF Switch OFF Figure 16 Fuel Valve Lever OFF Emergency Shutdown Proucedure 1 Move the throttle lever quickly to the STOP position Figure 14 2 Place the engine ON OFF switch in the OFF position Figure 15 PAGE 18 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 MVH 200GH OPERATION Traveling To Turn The Compactor 1 Graspthecompactor s hand grip and movethethrottlelever 1 Move the travel leverto t
56. quip prior to ship ment 2 ToobtainaReturn Material Authorization alist must be provided to Multiquip Parts Sales that defines item numbers quanti ties and descriptions of the items to be returned Theparts numbers and descriptions must match the current parts price list b The list must be typed or computer generated c Thelistmust state the reason s for thereturn d The list must reference the sales order s orinvoice s under whichthe items were originally purchased e Thelist must include the name and phone number ofthe person request ingthe RMA 3 Acopyofthe Return Material Authoriza tionmustaccompanythe return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Partsmustbeinnewandresalable con dition inthe original Multiquip package if any and with Multiquip part numbers clearly marked 6 Thefollowingitems are not returnable 8 Obsolete parts If an item is in the price book and shows as being re placedby another item itis obsolete b Any parts with a limited shelf life such as gaskets seals rings andother rubber parts thatwere pur chased more than six months priorto thereturn date c Anylineitemwith an extendeddealer netprice of less than 5 00 d Special order items Electrical components f Paint chemicals and lubricants 9 Decalsandpaper products h It
57. t Multiquip s business office or service plant TABLE 8 ENGINE TROUBLESHOOTING Check gap insulation or replace spark plug i 9 Difficult to start fuel is available but no Carbon deposit on spark plug Clean or replace spark plug SPARK at spark plug Short circuit due to deficient spark plug Check spark plug insulation insulation replace if worn Improper spark plug gap Set to proper gap Check switch wiring replace 2 ON OFF switch is shorted switch Ignition coil defective Replace ignition coil Difficult to start fuel is available and Improper spark gap points dirtry SA spark gap and clean SPARK is present at the spark plug points insulation worn short Replace condenser Spark plug wire broken or short circuiting jn ud defective spark plug Flush fuel system and replace 2 Wrong fuel type with correct type of fuel Difficult to start fuel is available spark is present and compression is normal Water or dust in fuel system Flush fuel system Air cleaner dirty Clean or replace air cleaner Suction exhaust valve stuck or protruded Piston ring and or cylinder worn piston mngs Difficult to start fuel is available spark is present and compression is low Cylinder head and or spark plug not Torque cylinder head bolts and tightened properly spark plug Replace head and spark plug damaged gaskets No fuel present at carburetor PAGE 26 MVH 200GH PLATE COMPAC
58. te side Use engine oil 10W 30 for this lubrication OIL CHECK PLUG Ly 19 MM WRENCH U DRAIN PLUG 14 WRENCH Figure 26 Vibrator Oil Maintenance MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 PAGE 23 MVH 200GH MAINTENANCE m S 4 Filling the f travel circuit with oil CAUTION Filling the Hydraulic Oil Reservoir ng enol Waly ka eed WO a With the rope removed from the travel lever move the Make sure hydraulic oil 115 at a normal safe operating level lever slowly up and down while adding oil into the hand DO NOT over fill Over filling excessive oil will cause excess pump Use Shell Tellus Oil 46 or equivalent oil to blow out of breather plug BLEED VALVE Replacing Hydraulic Oil 1 Remove the hydraulic hoses left and right which enters the cylinder of the vibrator from the hydraulic pump Figure 28 I i LEVER TRAVE and move the travel lever back and forth to drain the hydraulic oil from the pump 2 OIL LEVELCHECK PLUG Z COVER RESERVOIR BLEED VALVE ASSEMBLY AIR BLEEDING PLUG g a AIR BLEEDING PLUG COPPER PACKING PISTON ROD BEARING BELT COVER SIDE RECOIL SIDE Figure 29 Hydraulic System Figure 28 Hydraulic Oil Maintenance 2 After draining reinstall the hydraulic hoses and lock the travel b Moving it about 10 times causes the forward resistance lever to the sub handle at re
59. verse side at MAXIMUM position to increase When the resistance has considerably using a rope and with the reservoir cover at the top of the and increased with the travel lever remaining on the reverse pump removed side install the bleed valve assembly loosely inside the 3 Remove the bleed valve assembly within the pump using a m 17 mm box wrench Push the travel lever forward all the way The valve inside the spool will activate to push outthe aerated oil reverse AX CAUTION Removing the Bleed Valve circuit d With the bleed valve assembly removed repeat step c When removing bleed valve NEVER loosen the M8 nut on Krea imes its end A copper packing is used underneath the bleed valve therefore care should be taken notto drop itinto the pump Make sure to remove it together with the bleed valve DO NOT allow dust or trash to enter the hand pump 3 Remove bleed plug at the cylinder of the vibrator right belt cover side forward travel circuit Figure 29 After a while oil will flow out of the bleed plug When aeration disappears reinstall the plug tightening it securely PAGE 24 MVH 200GH PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 09 22 06 MVH 200GH MAINTENANCE 5 Filling the reverse travel circuit with oil a With the travel lever pushed forward hydraulic circuit is connected with reverse travel circuit add oil into pump and remove bleed plug of vibrator cylinder

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