Multiquip MVH-150D Trash Compactor User Manual
Contents
1. 1 SPARK PLUG W20EPUDENSO 1 REMARKS INCLUDES ITEMS W MVH 150GH D PARTS amp OPERATION MANUAL REV 2 12 04 06 PAGE 41 CD 0 lt LLI oc lt ea oc LLI gt HONDA GX200 ENGINE CYLINDER BARREL ASSY 572574 Y W E b Wr E 2 N N gt cc lt lt e lt a z lt lt gt a T e lt 55 lt lt CYLINDER BARREL ASSY NO PART NO 1200021 0000 12000ZL0810 15510ZE1033 16506ZL000 16531ZE1000 16541ZE1000 90131ZE1000 90451ZE1000 90601ZE1000 90602ZE 1000 91001ZF1003 91202883005 91353671004 9405010000 9410106800 9425108000 957010601200 I la la la O HONDA GX200 ENGINE CYLINDER BARREL ASSY PART NAME BARREL ASSY CYLINDER BARRELL ASSY CYLINDER SWITCH ASSY OIL LEVEL GOVERNOR ASSY SLIDER GOVERNOR SHAFT GOVERNOR ARM BOLT DRAIN PLUG THRUST WASHER 6MM WASHER DRAIN PLUG CLIP GOVERNOR HOLDER BALL BEARING 6205TMB OIL SEAL 25X41X6 0 RING 14MM FLANGE NUT M 10 PLAIN WASHER 6MM LOCK PIN 8MM FLANGE BOLT 6 X 12 REMARKS INCLUDES ITEMS W MVH 150GH D PARTS amp OPERATION MANUAL 2 12 04 06 PAGE 43 HONDA GX200 ENGINE CRANKCASE COVER ASSY2. cc gt 5 gt LU 7 lt a lt S I gt 8 lt lt HF ND a gt lt 1 10 40 50 80 150 210 210 1 210 2 210 3 210 4 210 5 210 6 210 7 210 8 210 9 210 10 210 11 230 240 ROBIN DY23 2D ENGINE COOLING AND STARTING ASSY COOLING AND STARTING ASSY PART NO 2435120121 0011308200 2435260133 0110060010 0011308300 2435020120 1065011608 2395022008 2435011008 2365010108 1065012818 1065013208 1065013618 1065014408 1065018508 1065018608 2435014508 0011306120 2439500413 MVH 150GH D PARTS amp OPERATION MANUAL REV 2 12 04 06 PAGE 81 BLOWER HOUSING BOLT amp WASHER ASSY CYLINDER BAFFLE FLANFE BOLT BOLT amp WASHER ASSY RECOIL STARTER ASSY SPRIAL SPRING REEL CP STARTER ROPE STARTER KNOB RATCHET FRICTION SPRING RETURN SPRING FRICTION PLATE THRUST WASHER CLIP STARTING PULLEY BOLT amp WASHER ASSY LABEL DIESEL MARK Qi TY INCLUDES ITEMS W ROBIN DY23 2D ENGINE FUEL AND LUBRICANT ASSY FUEL AND LUBRICANT ASSY PAGE 82 MVH 150GH D OPERATION AND PARTS MANUAL REV 2 12 04 06 ROBIN DY23 2D ENGINE FUEL AND
3. 17 LP ISTIS uu TN NM E 18 20 Preparation For Long Term Storage 21 Troubleshooting Engine 22 23 Troubleshooting Plate Compactor 24 Explanation Of Codes In Remarks Column 26 Suggested Spare Parts 27 Vibrating Plate Assembly 28 29 Body Honda GX 200 Assembly 30 31 Body Robin DY23 2D Assembly 32 33 Vibrator Assembly 34 35 Control Assembly sss 36 37 Name Plate And Decals 38 39 NOTE Specification and part number are subject to change without notice Honda GX200K1 Engine Cylinder Head Assembly 40 41 Cylinder Barrel Assembly 42 43 Crankcase Cover Assembly 44 45 Crankshaft Assembly 46 47 Piston Assembly tet ipea dibus 48 49 Camshaft Assembly 50 51 Recoil Starter sss 52 53 Fan Cover Assembly isse tt Pen 54 55 Carburetor Assembly 56 57 Air Cleaner 58 59 Muffler Assembly 60 61 Fuel Tank
4. SPACER DOWEL PIN RELEASE LEVER RELEASE LEVER SPRING RELEASE SHAFT RELEASE SPRING PIN RUSH ROD CP RETAINER LOCK STEM SEAL ROCKER SHAFT ROCKER ARM CP NUT ADJUSTING SCREW QTY ROBIN DY23 2D ENGINE INTAKE AND EXHAUST 55 INTAKE AND EXHAUST ASSY REMARKS ENE INCLUDES ITEMS W ROBIN DY23 2D ENGINE MUFFLER AND AIR CLEANER ASSY MUFFLER AND AIR CLEANER ASSY 320 PAGE 76 MVH 150GH D OPERATION AND PARTS MANUAL REV 2 12 04 06 ROBIN DY23 2D ENGINE MUFFLER AND AIR CLEANER ASSY MUFFLER AND AIR CLEANER ASSY NO 310 320 340 350 360 370 380 400 410 420 510 510 2 510 7 510 110 510 120 510 160 510 170 520 525 700 710 720 730 740 PART NO 2433010151 2433420101 2433500203 0021908000 0011006100 0011306120 0032008000 2433500523 2433700211 0150040040 2433260100 2433265108 2433265008 2433264008 2433262008 2433266008 2433267008 2433260008 2433261108 2433310113 2433500313 0011308350 0011308160 2439230203 MVH 150GH D PARTS amp OPERATION MANUAL REV 2 12 04 06 PAGE 77 PART NAME MUFFLER CP MUFFLER COVER CP GASKET EXHAUST NUT BOLT AND WASHER ASSY BOLT AND WASHER ASSY SPRING WASHER GASKET TAIL PIPE TAIL PIPE CP TAPPING SCREW AIR CLEANER ASSY PACKING PACKING COVER CP BACK PLATE CP WASHER WING BOLT ELEMENT CP ELEMENT INTAKE MANIFOLD GASKET I
5. lass T 0 1 2436500203 GASKET INJECTION T 0 2 2436500303 GASKET INJECTION 122222 20 3 920 2436320100 NOZZUE INCLUDES ITEMS W 320 1 2436320408 NOZZLE 1 330 2286500403 GASKET NOZZLE 1 340 2436600101 BRACKET CP NOZZLE 1 1 360 0023806000 FLANGE NUT 4 400 2436210120 FUEL FILTER ASSY INCLUDES ITEMS W 400 7 2286211208 PACKING 1 400 8 2286211108 PLUG 1 420 2436652000 T CONNECTOR ASSY INCLUDES ITEMS W 420 1 2436652108 NUT 1 420 2 2436650608 PACKING 1 430 2436330121 INJECTION PIPE CP 1 440 0851450000 RUBBER PIPE 4 5 9 450 0851060000 RUBBER PIPE 289 6 12 460 0851450000 RUBBER PIPE cos 4 5X9XM 470 0851060000 RUBBER 1 ieee 6X12XM 480 0561080010 HOSE CLAMP 4 490 0561110020 HOSE CLAMP 4 600 2436430100 OIL FILTER ASSY 1 610 0011406160 BOLT AND WASHER ASSY 4 620 0062620200 O RING 1 700 2286390203 OIL PUMP OUTER 1 710 0062610330 O RING 1 720 2436602001 COVER CP OIL PUMP 1 730 0041106160 SCREW COUNTER SUNK 3 750 2146360113 OIL GAUGE 2 760 0213200010 GASKET 2 MVH 150GH D PARTS amp OPERATION MANUAL REV 2 12 04 06 PAGE 85 ROBIN DY23 2D ENGINE GEAR REDUCTION ASSY GEAR REDUCTION ASSY PAGE 86 MVH 150GH D OPERATION AND PARTS MANUAL REV 2 12 04 06 ROBIN DY23 2D ENGINE GEAR REDUCTION ASSY GEAR RE
6. VIBRATING PLATE ASSY NO PART NO PART NAME QTY REMARKS 1 459115390 VIBRATING PLATE MVH 150 1 2 939010130 SHOCK ABSORBER MED 705 4 3 020312100 NUT M12 4 4 030212300 SW 12 8 5 001221230 BOLT T 4 6 952405600 WASHER 12 5X35X4 5 4 7 460449160 OIL GAUGE MVR 65 1 8 953405260 PACKING 1 4 CU 1 MVH 150GH D PARTS amp OPERATION MANUAL REV 2 12 04 06 PAGE 29 MVH 150GH D BODY HONDA GX200 ASSY BODY ASSY PAGE 30 MVH 150GH D OPERATION AND PARTS MANUAL REV 2 12 04 06 BODY ASSY NO PART NO 1 001220820 2 030208200 3 458451370 4 458337770 B 951400100 6 458451380 7 001520820 9 459214530 10 092006010 11 459338190 12 459115420 13 001520852 14 001520820 15 001221225 16 030212300 17 458450830 18 458450810 19 001220825 20 031108160 21 030208200 22 022710809 23 031104080 24 505015380 40 459115760 42 001220835 43 030208200 44 031108160 45 070100352 46 459115490 47 459214550 48 001220820 49 030208200 50 459452170 51 155502 8 90 52 906012 1 53 95002412008 54 15552289000 56 954406290 57 001220610 58 030206150 59 301010950 123 912220004 MVH 150GH D PARTS amp OPERATION MANUAL REV 2 12 04 06 PAGE 31 MVH 150GH D BODY HONDA GX200 ASSY PART NAME BOLT 8X20 T WASHER SPACER 202512 CLUTCH ASSY KEY 5 5 35 CLUTCH WASHER SOCKET HEAD BOLT 8X20 T DUST COVER FLAT HEAD SCREW 6X10 SPONGE DUST COVER BELT COVER UPPER SOCKET
7. CRANKCASE COVER ASSY HONDA GX200 ENGINE CRANKCASE COVER 55 CRANKCASE COVER ASSY NO PART NO PART NAME QTY REMARKS 2 113002 1633 COVER ASSY CRANKCASE T ois INCLUDES ITEMS W 4 11381210000 PACKING CASE COVER 1 5 156002 1003 OIL GAUGE Lag INCLUDES ITEMS W 6 15600ZG4003 OL PIG pr INCLUDES ITEMS W 7 156252 1003 PACKING OIL FILLER CAP 2 9 91202883005 OIL SEAL 25 41 6 1 10 9430108140 KNOCK PIN 8X14 2 11 957010803200 FLANGE BOLT 8X32 6 12 961006205000 BALL BEARING 6205 1 MVH 150GH D PARTS amp OPERATION MANUAL 2 12 04 06 PAGE 45 HONDA GX200 ENGINE CRANKSHAFT 55 CRANKSHAFT ASSY PAGE 46 MVH 150GH D OPERATION AND PARTS MANUAL REV 2 12 04 06 HONDA GX200 ENGINE CRANKSHAFT ASSY CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 1 13310ZLOA00 CRANK SHAFT COMP 1 2 13310210000 1 5 90473842000 WASHER 8 1 6 90741883810 5 5 33 1 7 92101080250 BOLT 8 25 1 MVH 150GH D PARTS amp OPERATION MANUAL REV 2 12 04 06 PAGE 47 HONDA GX200 ENGINE PISTON ASSY PISTON ASSY PAGE 48 MVH 150GH D OPERATION AND PARTS MANUAL REV 2 12 04 06 PISTON ASSY NO PART NO 13010210003 13011210003 13012210003 13013210003 13101XL
8. DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source MVH 150GH D PARTS amp OPERATION MANUAL 2 12 04 06 PAGE 7 MVH 150GH D OPERATION AND SAFETY DECALS Machine Safety Decals The MVH 150GH D Reversible Plate Compactor is equipped with a number of safety decals These decals are provided for operator safety and maintenance information The illustration below shows these decals as they appear on the machine Should any of these decals become unreadable replacements can be obtained from your dealer A ELLES A DANGER A DANGER EXHAUST LIFTING OPERATIONAL CAUTION Prior to OPERATION Check engine oil and fuel level if not enough add to proper level To START engine 1 Warmup engine at low speed for 3 to 5 minutes 2 Operate machine always at full speed Operate only in well Do nol stand next to to avoid incorrect clutch engagement ventilated area machine while lifting CAUTION CAUTION MOVING PARTS READ Fire risk A WARNIN NOISE G not touch movingf Read operator s manual Wear ear protection parts in pda carefully before use PIN 920207400 3 Use travel lever for forward and reverse motion Do not push or pull lever strongly To STOP engine Move stop switch to OFF position To LIFT machine by using lifting hook in center To STORE machine covered with plastic sheet in moisture Do not move travel lever if engine
9. MVH 150GH D PARTS amp OPERATION MANUAL REV 2 12 04 06 PAGE 19 MVH 150GH D MAINTENANCE CAUTION Make sure hydraulic oil in hand pump is normal save operating level DO NOT overfill Over filling excessive oil will cause excess oil to blow out of breather plug Hydraulic Oil Check hydraulic oil in every 100 hours of operation With handle bar positioned vertically storage position remove breather plug Figure 1 off the top of hydraulic pump and check for proper oil level Replace hydraulic oil after first 200 hours and in every 1 000 hours of operation Replacing Hydraulic Oil 1 After removing plug cap of hand pump Figure 6 remove plug of breather 24 mm wrench and disconnect vibrator side of hydraulic hose Figure 17 at vibrator cylinder With travel lever placed in the FORWARD position drain hydraulic oil in the pump HYDRAULIC HOSE BREATHING PLUG Figure 17 Hydraulic Hose 2 After draining reconnect the hydraulic hose to vibrator Fill oil through breather hole of hand pump Capacity About 300 cc Use Shell Tellus Oil 46 or equivalent 4 Removing breather plug at vibrator cylinder causes oil to flow out of breather hole in a while When aeration disappears replace the plug and tighten securely 5 Replace breather plug of hand pump and fit the plug cap After making sure that oil in pump is at proper level replace the breather plug Troubleshooting S
10. OPERATION AND PARTS MANUAL 44 gt MULTIQUIP SERIES MODEL MVH 150GH HONDA GX200K1 GASOLINE ENGINE MODEL MVH 150D ROBIN DY23 2D DIESEL ENGINE REVERSIBLE PLATE COMPACTOR Revision 12 04 06 To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES CALIFORNIA Proposition 65 Warning Engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MVH 150GH D OPERATION AND PARTS MANUAL REV 2 12 04 06 MVH 150GH D PARTS amp OPERATION MANUAL 2 12 04 06 PAGE 3 TABLE OF CONTENTS Here s How Get 3 Table Of Contents 4 Parts Ordering Procedures 5 Rules For Safe Operation 6 7 Operation and Safety Decals 8 Specifications es 9 General Information es 10 Multiquip MVH 150GH D Plate Compactor Components Plate Compactor 11 Components Honda GX200K1 Engine 12 Inspectign PN ERR RES 13 14 Initial Start Up EE 15 16 OLE M
11. 23 030208200 WASHER 4 24 031108160 WASHER 4 25 953405580 SEAL CUP SC 458 MVR 65W 1 26 458214370 CYLINDER 1 27 001220820 BOLT 8X20 T 4 28 030208200 WASHER 4 29 031108160 WASHER 4 30 460333000 GEAR DRIVE 1 31 458337840 GEAR DRIVEN 1 32 001200812 BOLT 8X12 1 33 953404600 COPPER PACKING 8X16X2 1 34 954010020 CONNECTOR PT PF1 4 1 36 951400990 KEY 7X7X20 1 37 459452100 WASHER 9X 24 30 X 17 1 38 001220835 BOLT 8X35 1 39 030208200 WASHER 1 40 001221235 BOLT 12X35 T 2 41 001221264 BOLT 12X120 T 6 42 030212300 WASHER 8 43 031112230 WASHER 8 44 001520620 SOCKET HEAD BOLT 6X20 T 4 45 459214510 BELT COVER LOWER 1 46 001520645 SOCKET HEAD 6X45 T 5 47 952406170 SHIM 70 80 0 1T 1 48 952406180 SHIM 70 80 0 2T 1 61 459338460 200 61 459338450 PULLEY 80D W FAN FOR ROBIN 23 MVH 150GH D PARTS amp OPERATION MANUAL 2 12 04 06 PAGE 35 MVH 150GH D CONTROL ASSY CONTROL ASSY PAGE 36 MVH 150GH D OPERATION AND PARTS MANUAL REV 2 12 04 06 CONTROL ASSY NO PART NO 1 459115450 2 001221669 3 031116260 4 032116280 5 020316130 6 020416100 8 939010010 9 020310080 10 030210250 11 458338000 12 459337960 13 001520825 14 458451420 15 033910030 16 458337480 17 022710809 18 030208200 19 459452060 20 954404230 21 001220625 22 020306050 23 030206150 24 031106100 26 001220820 27 030
12. HONDA GX200 ENGINE CONTROL ASSY CONTROL ASSY PAGE 66 MVH 150GH D OPERATION AND PARTS MANUAL REV 2 12 04 06 CONTROL ASSY NO PART NO 1 165002 8812 3 1655171000 4 165552 1000 6 1656121 0000 7 165622 1020 8 165712 8020 9 165742 1000 10 165752 8000 11 16576891000 12 165782 1000 13 165802 8813 14 16584883300 15 165922 1810 16 16594883010 17 90013883000 18 900152 5010 19 901145 0000 20 90605230000 21 93500040060 22 93500050160 23 93500050250H 24 9405006000 29 16570282000 304 93500050350 HONDA GX200 ENGINE CONTROL ASSY PART NAME CONTROL ASSY GOVERNOR ARM GOVERNOR ROD GOVERNOR SPRING SPRING THROTTLE LEVER CONTROL LEVER SPRING WASHER CONTROL LEVER HOLDER CABLE SPACER CONTROL LEVER CONTROL BASE COMP ADJUSTING SPRING SPRING CABLE RETURN WIRE HOLDER FLANGE BOLT 6X12 BOLT GOVERNOR ARM LOCK NUT 6MM CIR CLIP SCREW 4X6 SCREW 5X16 SCREW 5X25 FLANGE NUT 6MM CONTROL ASSY SCREW 5X35 QTY 1 I N c ll cl lA cl la cca REMARKS INCLUDES ITEMS W INCLUDES ITEMS W MVH 150GH D PARTS amp OPERATION MANUAL REV 2 12 04 06 PAGE 67 ROBIN DY23 2D ENGINE CRANKCASE ASSY CRANKCASE ASSY ROBIN DY23 2D ENGINE CRANKCASE ASSY CRANKCASE ASSY NO PART NO 10 2431010151 30 04403
13. The function of each control is described below 1 Breather Cap Remove this cap to bleed remove air the hydraulic system When replacing hydraulic oil use Shell Tellus 46 or equivalent Hand Grip When operating the compactor use this hand grip to manuever the compactor Handle Lock Pull handle bar downward working position then pull handle lock to lock handle bar in place Vibration Case Oil Level Check Plug Remove this plug to check the vibration case oil Oil level should be all the way up to the filler port When replacing vibration case oil use 10W 30 engine oil Handle Bar working position When operating the compactor this handle is to be in the downward position Handle Bar stored position When the compactor is to be stored move the handle bar to the upright position 10 Engine This plate compactor can use either a HONDA GX200 gasolineengine or a ROBIN DY23 2D diesel engine Refer to the respective owners manual for engine information and related topics Belt Cover Remove this cover to gain access to the V belts NEVER run the compactor without the V belt cover If the V belt cover is not installed the possibility exist that your hand may get caught between the V belt and clutch thus causing serious injury and bodily harm Vibration Case Encloses the eccentric gears and counter weights Forward amp Reverse Lever Push the lever forward the compactor will move in a forw
14. 1 9 90055ZE 1000 TAPPING SCREW 4X6 3 10 940010800005 8MM 2 11 957010601200 FLANGE BOLT 6X12 1 MVH 150GH D PARTS amp OPERATION MANUAL REV 2 12 04 06 PAGE 61 HONDA GX200 ENGINE FUEL TANK ASSY FUEL TANK ASSY PAGE 62 MVH 150GH D OPERATION AND PARTS MANUAL REV 2 12 04 06 FUEL TANK ASSY NO PART NO 3 168542 8000 6 169552 1000 9 175102 10202 11 176207 7023 12 176312 7003 14 17672ZE2W01 18 91353671004 20 9405006000 21 950014514040 22 9500202080 23 957010603000 HONDA 200 ENGINE FUEL TANK ASSY PART NAME RUBBER SUPPORT JOINT FUEL TANK FUEL TANK COMP FUEL TANK CAP CP PACKING FUEL FILTER 0 RING 14MM FLANGE NUT 6MM FUEL TUBE 4 5X140 CLIP TUBE FLANGE BOLT 6X30 107M REMARKS INCLUDES ITEM W MVH 150GH D PARTS amp OPERATION MANUAL 2 12 04 06 PAGE 63 HONDA GX200 ENGINE FLYWHEEL ASSY FLYWHEEL ASSY PAGE 64 MVH 150GH D OPERATION AND PARTS MANUAL REV 2 12 04 06 FLYWHEEL ASSY PART NO Oo 13331357000 19511ZE1000 28451210000 305004 1033 306004 1013 311002 7010 90121952000 90201878003 HONDA GX200 ENGINE FLYWHEEL ASSY D WOODRUFF KEY 25X18 STARTER PULLEY IGNITION COIL CO SPARK PLUG CAP FLYWHEEL COMP STD FLANGE BOLT 6X25 SPECIAL NUT 14MM MVH 150GH D PARTS amp OPERATION MANUAL 2 12 04 06 PAGE 65
15. 3 Figure 3 and wipe it clean When refueling be sure to use a strainer for filtration DO NOT top off fuel Wipe up any spilled fuel ENGINE OIL DIPSTICK Vibrator Oil Check 1 Place the MVH 150GH D horizontally on a flat surface 2 Check vibrator oil level by removing bolt vibrator oil gauge asshownin Figure5 Usea 14 mm wrenchto remove bolt The vibrator oil level should be maintained between the two mark ings as shown in Figure5 If oil is required replace using SAE 10W 30 Maximum oil capacity is 4 qts 400 ENGINE OIL FILLER HOLE Figure 3 Engine Dipstick Insertandremovethe dipstickwithoutscrewingitintothe filler neck Check the oil level shown on the dipstick MAINTAIN OIL LEVEL BETWEEN LINES 4 Ifthe oil level is low Figure 4 fill to the edge ofthe oil filler hole with the recommended oil type Table 4 Maximum oil capacity is 1 quart UPPER LIMIT Figure 5 Vibrator Oil Gauge LOWER Figure 4 Engine Oil Dipstick MVH 150GH D PARTS amp OPERATION MANUAL REV 2 12 04 06 PAGE 13 MVH 150GH D INSPECTION Vibrator Oil Check 1 1 With handle bar positioned vertically storage position remove the breather cap Figure 6 from the breather plug COVER 2 Usea24mm wrench and remove breather plug Figure 6 Visually check to see if hydraulic oil comes upto the oil level line that is etched on the back side of the handle BR
16. 4T 70 150 300 500 750 11 100 1 400 2 000 6 8 100 250 500 800 11 300 2 000 2 700 3 800 TT 150 400 800 11 200 2 000 2 900 4 200 5 600 100 6mm 300 350 8mm 650 700 10mm In case counter part is of aluminum TABLE 6 ENGINE CHECK For details see separate Engine Manual Hours Operation Leakage of oil or fuel Every 8 hours every day Engine oil check and replenishment Tightness of fastening threads level Every 8 hours every day Every 8 hours every day Replenish to specified max Engine oil replenishment hours At first 20 hours then every 100 Air cleaner cleaning Every 50 hours Threads in use with this machine are all right handed Material and quality of material is marked on each bolt and screw Remove soil and clean the bottom of compaction plate Check hydraulic pump piping and hose for any leakage A loosened hydraulic hose can be a cause for leakage Check hydraulic hose connections with wrench applied for tightness Check engine oil see page 13 PAGE 18 MVH 150GH D OPERATION AND PARTS MANUAL REV 2 12 04 06 MVH 150GH D MAINTENANCE Engine Oil Replacement 1 Replace engine oil first in 20 hours of operation and every 100 hours afterwards 2 Oil may be drained more easily when it is warm after operation For more details s
17. Assembly 62 63 Flywheel Assembly 64 65 Control Assembly 66 67 Robin DY23 2D Engine Crankcase Assembly 68 69 Cylinder Head Assembly 70 71 Crankshaft Piston Assembly 72 73 Intake Exhaust Assembly 74 75 Muffler Air Cleaner Assembly 76 77 Governor Assembly 78 79 Cooling And Starting Assembly 80 81 Fuel And Lubricant Assembly 82 83 Fuel System 0 04 85 Gear Reduction Assembly 06 87 Terms and Conditions Of Sale Parts 88 PAGE 4 MVH 150GH D OPERATION AND PARTS MANUAL REV 2 12 04 06 Effective January 1 2006 PARTS ORDERING PROCEDURES Ordering parts has never been easier e Choose from three easy options Sv Orde Internet Dealers Only If you have an MQ Account to obtain a Order parts on line using Multiquip s SmartEquip website Username and Password E mail us at Wi View Parts Diagrams parts multiquip com Order Parts To obtain an MQ Account contact your District Sales Manager more information Print Specification Information 55
18. COMP SIDE CLIP HARNESS SHROUD COMP SWITCH ASSY ENGINE STOP STOP SWITCH ASSY CORD STOP SWITCH 370MM FLANGE BOLT 6X12 FLANGE BOLT 6X20 ALERT UNIT OIL FLANGE BOLT 6X8 REMARKS HONDA GX200 ENGINE CARBURETOR 55 CARBURETOR ASSY PAGE 56 MVH 150GH D OPERATION AND PARTS MANUAL REV 2 12 04 06 CARBURETOR ASSY NO PART NO 1 160102 1812 2k 160112 0005 3 160132 0005 4k 160152 0831 5 160162 0005 5 16016ZH7W01 6 160242 1811 Tk 160282 0005 8 160442 0005 9 16100410005 9 16100410151 10 161242 0005 11 16166410000 12 16173001004 13 16211210000 14 16212298800 15 162202 1020 16 16221298801 19 166104 1000 23 16953ZE 1812 24 169542 1812 25 169562 1811 26 169572 1812 27k 169672 0811 29 93500030061 32 94305020122 33 991012 80720 34 992047400450 HONDA GX200 ENGINE CARBURETOR 55 PART NAME GASKET SET FLOAT VALVE SET FLOAT SET FLOAT CHAMBER SET Y REMARKS PILOT SCREW SCREW SET DRAIN SET SCREW SET CHOKE SET CARBURETOR ASSY BE64B B CARBURETOR ASSY BE64A A SCREW THROTTLE STOP MAIN NOZZLE PACKING CUP INSULATOR CARBURETOR PACKING INSULATOR SPACER COMP CARBURETOR PACKING CARBURETOR CHOKE LEVER COMP LEVER COCK PLATE LEVER SETTING SPRING COCK LEVER PACKING FUEL COCK CUP FUEL STRAINER SCREW 3X6 SPRING PIN 2X12 MAIN JET 72 PILOT JET
19. Firmly gasp the compactor s hand grip the compactor will begin moving in the desired position when the direction lever has been placed in the desired position Slowly walk behind the compactor and be onthe lookout for any large objects or foreign matter that might cause damage to the compactor or bodily injury MVH 150GH D OPERATION CAUTION Moving the direction lever back and forth a few times after the engine has been turned off will cause the lever to be locked in the forward position DONOT try to operate lever forcibly The direction lever will operate normally when the engine is started and the compactor is in action 7 Compactor traveling speed may drop on soils which contain Clay however there may be cases where traveling speed drops because the compaction plate does not leave the ground surface easily due to the composition of the soil To rectify this problem do the following Check the bottom plate to see if clay or equivalent material has been lodge in the plate mechanism If so wash with water and remove Remember the compactor does not work as efficiently on clay or soils that have a high moisture content level soil has high moisture level dry soil to appropriate moisture content level or carry out compaction twice MVH 150GH D PARTS amp OPERATION MANUAL REV 2 12 04 06 PAGE 17 MVH 150GH D MAINTENANCE CAUTION Inspection and other services
20. HEAD BOLT 8X60 T SOCKET HEAD BOLT 8X20 T BOLT 12X25 T WASHER RUBBER COVER PLATE RUBBER COVER BOLT 8X25 T WASHER WASHER NYLON NUT M8 WASHER PLUG PT1 4 BASE GX200 BOLT 8X35 T WASHER WASHER V BELT A 35 BLUE RPF3350 GUARD FRAME GX200 BELT COVER PLATE 200 BOLT 8X20 T WASHER JOINT DRAIN JOINT WASHER DRAIN PLUG HOSE CLAMP DRAIN HOSE 22675101037 BOLT 6X10 T WASHER RETURN SPRING ENGINE ASSY GX200 MVH MQ REMARKS MVH 150GH D BODY ROBIN DY23 2D ASSY BODY ASSY Tem THROTTLE WIRE PAGE 32 MVH 150GH D OPERATION AND PARTS MANUAL REV 2 12 04 06 BODY ASSY NO PART NO 1 001220820 2 030208200 3 458451370 4 458337770 5 951400100 6 458451380 7 001520820 9 459214530 10 092006010 14 459338190 12 459115420 13 001520852 14 001520820 15 001221225 16 030212300 17 458450830 18 458450810 19 001220825 20 031108160 21 030208200 22 022710809 23 031104080 24 505015380 60 459115750 61 001221050 62 030210250 63 031110160 64 070100342 65 459115410 67 0121140020 68 0211140003 69 0091724000 70 2286502901 71 459452320 72 001220820 73 030208200 74 959403400 81 4592144440 82 2267510103 83 001220610 84 030206150 129 911402308 MVH 150GH D PARTS amp OPERATION MANUAL REV 2 12 04 06 PAGE 33 MVH 150GH D BODY ROBIN DY 23D ASSY PART NAME BOLT 8X20 T WASHER SPACER CLUTCH ASSY KEY 5 5 35 CLUTCH WASHER SOCK
21. IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 3 12348 HOSE 1515 A R MAKE LOCALLY 4 12349 BEARING 1 S IN2345B AND ABOVE NO Column Unique Symbols All items with same unique symbol 96 or in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number entry TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarifi
22. PIN Description 070100352 V BELT W HONDA NT 070100342 V BELT W ROBIN NEN 9561000396 THROTTLE WIRE 301010950 RETURN SPRING WIRE W HONDA Landes 959403400 RETURN SPRING WIRE W ROBIN 956200050 THROTTLE LEVER ASSY W HONDA oeste 956200040 THROTTLE LEVER ASSY W ROBIN 458337770 CLUTCH ASSY 939010130 SHOCK ABSORBER 9807956841 SPARK PLUG W HONDA er 17210ZE 1822 ELEMENT AIR CLEANER W HONDA 17218ZE1821 ELEMENT AIR CLEANER W HONDA OUTER B iss 2433260008 ELEMENT AIR CLEANER W ROBIN ERE 2433261108 ELEMENT AIR CLEANER W ROBIN SPONGE 2436210120 FUEL FILTER ASSY W ROBIN jme 2436320100 NOZZLE ASSY W ROBIN 176202 7023 CAP FUEL TANK W HONDA 0430430015 CAP FUEL TANK W ROBIN 2436430100 OIL FILTER ASSY W ROBIN 361004 1015 SWITCH ASSY ENGINE STOP W HONDA 341502 7003 OIL ALERT UNIT W HONDA NOTE Part numbers on this Suggested Spare Parts List may supercede replace the P N shown in the text pages of this book MVH 150GH D PARTS amp OPERATION MANUAL REV 2 12 04 06 PAGE 27 MVH 150GH D VIBRATING PLATE ASSY VIBRATING PLATE ASSY PAGE 28 MVH 150GH D OPERATION AND PARTS MANUAL REV 2 12 04 06 MVH 150GH D VIBRATING PLATE ASSY
23. stops 743 Q 10 30 950207430 MOTOR OIL 195 0 P N 920201950 920203330 BELT RPF 3340 0 P N 920207680 MULTIQUIP V BELT RPF 3350 P N 920201580 Q P N 920207670 NAMEPLATE SHELL TELLUS OIL 46 748 1 920207480 CONTACT MULTIQUIP MVH 150 P N 920207660 PAGE 8 MVH 150GH D OPERATION AND PARTS MANUAL 2 12 04 06 MVH 150GH D SPECIFICATIONS TABLE 1 COMPACTOR SPECIFICATIONS 17 x 26 431 x 701 mm Overall Height Honda 35 4 900 mm Overall Height Robin 35 4 900 mm Operating Weight 331 Ib 150 kg Gas 35 7 162 kg Diesel TABLE 2 ENGINE SPECIFICATIONS HONDA Engine Make HONDA Engine Model GX200 TABLE 3 ENGINE SPECIFICATIONS ROBIN MVH 150GH D PARTS amp OPERATION MANUAL REV 2 12 04 06 PAGE 9 MVH 150GH D GENERAL INFORMATION Definition of Plate Compactor The Mikasa MVH 150GH D is a walk behind reversible plate compactor design for the compaction of sand clay and asphalt This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface Its applications include soil compacting for road embankments and reservoirs as well as backfilling for gas pipelines water pipelines and cable installation work Vibratory Plates Th
24. 0000 13102ZL0000 13103ZL0000 13101ZL0000 131112 1000 132002 1010 900012 1000 905512 1000 MVH 150GH D PARTS amp OPERATION MANUAL REV 2 12 04 06 PAGE 49 PART NAME RING SET PISTON STD HONDA GX200 ENGINE PISTON ASSY REMARKS RING SET PISTON 0 25 RING SET PISTON 0 5 RING SET PISTON 0 75 PISTON STD PISTON 0 25 PISTON 0 50 PISTON 0 75 PISTON PIN CONNECTING ROD ASSY CONNECTING ROD BOLT CLIP PISTON PIN 18MM INCLUDES ITEM W HONDA GX200 ENGINE CAMSHAFT 55 CAMSHAFT ASSY PAGE 50 MVH 150GH D OPERATION AND PARTS MANUAL REV 2 12 04 06 CAMSHAFT ASSY NO PART NO 1 12209710003 2 14100021 0000 4 144102 1010 6 144312 1000 7 144512 1013 8 145682 1000 9 14711771000 10 14721771000 11 14731210000 12 1475121000 13 147712 1000 14 147732 1000 15 147812 1000 16 147912 1010 17 900122 0010 18 902062 1000 MVH 150GH D PARTS amp OPERATION MANUAL REV 2 12 04 06 PAGE 51 HONDA GX200 ENGINE CAMSHAFT ASSY PART NAME SEAL VALVE STEM CAM SHAFT ASSY PUSH ROD ARM VALVE ROCKER PIBOT ROCKER ARM SPRING WEIGHT RETURN INLET VALVE EXHAUST VALVE LIFTER VALVE SPRING VALVE RETAINER INTAKE VALVE RETAINER EXHAUSE VALVE ROTATOR VALVE PLATE PUSH ROD GUIDE PIBOT BOLT 8MM NUT PIBOT ADJUSTING QTY REMARKS Po po po NN amp D DN ND INCLUD
25. 00060 40 0600170040 50 0052608180 60 0013706221 70 0440080030 80 0401140030 90 0211140020 110 0310060010 120 0310050010 130 2441600111 140 2441600211 210 2441100901 2431101031 220 0440300030 0440250020 240 0600170040 250 2434501107 260 2054190103 290 2431502603 300 0011308350 310 0011308400 320 2431580103 2431580203 2431580303 330 2204160103 340 0307300070 3608 2121500813 MVH 150GH D PARTS amp OPERATION MANUAL REV 2 12 04 06 PAGE 69 PART NAME CRANKCASE CP BALL BEARING DOWEL PIN STUD OIL SEAL PLUG GASKET DOWEL PIN DOWEL PIN TENSION BOLT CP TENSION BOLT CP MAIN BEARING COVER CP DY232YR0000 OIL SEAL sn DY232YR0000 BALL BEARING GOVERNOR GEAR SET GOVERNOR SLEEVE GASKET BEARING COVER BOLT AND WASHER ASSY BOLT AND WASHER ASSY MAIN BEARING MAIN BEARING MAIN BEARING FLYWEIGHT PIN BLIND PLUG QTY REMARKS INCLUDES ITEMS W TB30488 BB6003C3 30DX45DX8B 25 41 24 7 3 BB6003C3 2 STD UNDER SIZE 0 25 1 1 1 2 3 1 2 2 2 1 3 1 does INCLUDES ITEMS W 1 1 1 1 1 1 1 1 1 1 1 j UNDER SIZE 0 50 2 2 1 ROBIN DY23 2D ENGINE CYLINDER HEAD ASSY CYLINDER HEAD ASSY T 5 640 3 PAGE 70 MVH 150GH D OPERA
26. 0GH D OPERATION AND PARTS MANUAL REV 2 12 04 06 MVH 150GH D INSPECTION Before Starting NOTE The Oil Alert system will automatically 1 Readsafety instructions at the beginning of manual stop the engine before the engine falls below safe limits Always be sure to check the engine oil level prior to starting the 2 Cleanthecompactor removing dirt and dust Particularly the bottom ofthe plate engine cooling air inlet carburetor and air cleaner engine 3 Checkthe airfilter for dirt and dust Ifthe air filter is dirty blow through the airfilter cartridge from the inside moving a jet of Table 4 Oil Type dry compressed air up and down until all dust is removed Otherwise replace air filter with new Season Temperature Oil Type 4 Check carburetor for external dirt and dust Clean with dry Summer 25 C or Higher SAE 10W 30 compressed air Spring Fall 25 C 10 C SAE 10W 30 20 5 Check fastening nuts and bolts for tightness Loosened Winter 0 C or Lower SAE 10W 10 screws or bolts due to vibration could lead to unexpected accident Gasoline Check Engine Oil Check 1 Remove the gasoline cap located on top of fuel tank 1 To check the engine oil level place the plate compactoron 2 secure level ground with the engine stopped Visually inspectto see if fuel level is low Iffuelislow replenish with unleaded fuel 2 Remove the filler cap dipstick from the engine oilfillerhole
27. 1 0230170040 1 2 1 310 2432251000 CONNECTING ROD ASSY ntes INCLUDES ITEMS W 3204 2432300203 CONNECTING ROD BOLT 2 350 2432330103 PISTON PIN 1 360 2432340113 PISTON STD 1 2432340213 PISTON OVERSIZED 25 1 2432340313 PISTON OVERSIZED 50 1 370 2432350127 PISTON RING SET STD 1 2432350227 PISTON RING SET OVERSIZED 25MM 1 2432350327 PISTON RING SET OVERSIZED 50 1 380 0565200030 CLIP 2 395 2432280103 LARGE END BEARING STD 2 2432280203 LARGE END BEARING UNDERSIZED 25 2 2432280303 LARGE END BEARING UNDER SIZE 50 MM 2 500 2432241013 FLYWHEEL 1 MVH 150GH D PARTS amp OPERATION MANUAL REV 2 12 04 06 PAGE 73 ROBIN DY23 2D ENGINE INTAKE AND EXHAUST ASSY INTAKE AND EXHAUST ASSY 140 PAGE 74 MVH 150GH D OPERATION AND PARTS MANUAL REV 2 12 04 06 10 2433170221 50 2433330103 60 2433360103 70 2433370113 80 2433340123 90 2433350123 100 0230160020 0230160031 140 0052608180 150 2433550313 156 2433550503 157 2433502103 158 2433502203 159 0051903120 160 2433503201 170 2433380113 180 2371600801 190 2433503403 200 2433600201 210 0170080090 220 0149080021 MVH 150GH D PARTS amp OPERATION MANUAL 2 12 04 06 PAGE 75 CAMSHAFT VALVE SPRING SPRING RETAILER INTAKE VALVE EXHAUST VALVE SPACER
28. 2 12 04 06 RULES FOR SAFE OPERATION M NEVER Run engine without air filter Severe engine may occur Always service air cleaner frequently to prevent carburetor malfunction Always be sure the operator is familiar with proper safety precautions and operations techniques before using compactor Always store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children NEVER use accessories or attachments which are not NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result NEVER Run engine without air cleaner Severe engine damage may occur Always read understand and follow procedures in Operator s Manual before attempting to operate equipment Always be sure the operator is familiar with proper safety precautions and operations techniques before using pump Always store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children Refer to the HONDA Engine Owner s Manual for engine technical questions or information Loading and Unloading Crane Before lifting make sure that machine parts hook and vibration insulator are not damaged and screws are not loosened or lost Always make sure crane or lifting device has been properly secured to the
29. 20207670 DECAL V BELT RPF 3350 HONDA GX200 ONLY 5 920207680 DECAL V BELT 3340 ROBIN DY23 2D ONLY 6 920201580 DECAL MQ MARK 71X55 1 7 920201950 DECAL MOTOR OIL 195 1 8 920207660 DECAL MODEL MVH 150 1 9 920207400 DECAL DANGER CAUTION 1 DCLMVH150GH DY KIT DECAL ENE INCLUDES ITEMS W SEE DECAL ILLUSTRATIONS ON PAGE 8 MVH 150GH D PARTS amp OPERATION MANUAL REV 2 12 04 06 PAGE 39 CYLINDER HEAD ASSY gt ce cN gt lt lt a z O CYLINDER HEAD ASSY E 2 N N gt cc lt lt e lt a lt lt gt a T e lt 55 lt lt CYLINDER HEAD ASSY NO PART NO 1 122042 1306 2 12205ZE 1315 3 12210ZL0000 4k 122162 5300 5 12251210003 6 123102 1010 7 123912 1000 8 157212 8000 9 90013883000 10 900432 1020 11 900472 1000 12 9430110160 13 9572308060000 14 9807956841 14 9807956854 HONDA GX200 ENGINE CYLINDER HEAD ASSY PART NAME QTY GUIDE INLET VALVE 0 8 1 GUIDE EXHAUST VALVE 0 9 1 HEAD COMP CYLINDER 1 CLIP VALVE GUIDE 1 GASKET CYLINDER HEAD 1 COVER COMP HEAD 1 PACKING HEAD COVER 1 TUBE BREATHER 1 FLANG BOLT 6X12 4 STUD BOLT 6 112 2 STUD BOLT 8X32 2 KNOCK PIN 10X16 2 FLANGE BOLT 8x60 4 SPARK PLUG BP6ES
30. 208200 29 459338030 30 459338040 31 458450860 32 458450880 33 458450850 34 025402516 35 001221230 36 030212300 37 953406280 38 458451630 39 506010070 41 459338470 42 371448300 43 020305040 44 956100036 45 022110504 50 956200050 50 956200040 60 458214400 BOLT 16X145 WASHER CONICAL SPRING WASHER M16 NUT M16 NUT M16 SHOCK ABSORBER STOPPER NUT M10 WASHER PUMP ASSY TRAVEL LEVER SOCKET HEAD BOLT 8X25 T COLLAR WAVE WASHER 15 PUMP HOLDER NYLON NUT M8 WASHER OIL HOSE 940L0 CLAMP BOLT 6X25 T NUT M6 WASHER WASHER BOLT 8X20 T WASHER HANDLE BRACKET L HANDLE BRACKET R STOPPER SPRING GRIP SPRING PIN 2 5X16 BOLT 12X30 WASHER GROMMET BREATHER CAP CLAMP TC THROTTLE HOLDER CLIP M NUT M5 THROTTLE WIRE CAP NUT M5 THROTTLE LEVER ASSY THROTTLE LEVER ASSY HANDLE GRIP MVH 150GH D CONTROL ASSY REMARKS FOR HONDA GX200 FOR ROBIN DY23 MVH 150GH D PARTS amp OPERATION MANUAL REV 2 12 04 06 PAGE 37 PLATE AND DECALS lt LO M L gt NAME PLATE AND DECALS MVH 150GH D NAME PLATE AND DECALS NAME PLATE AND DECALS NO PART NO PART NAME QTY REMARKS 1 920207480 DECAL SHELL TELLUS 46 1 2 950207430 DECAL CAUTION 1 3 920203330 EAR PROTECTION LABEL 1 4 PLATE SERIAL NO nsen CONTACT SERVICE DEPT W MODEL 8 S N 5 9
31. 211 oa 4 Goto www multiquip com and click Use the internet and qualify for a 5 Discount Parts login and save on Standard orders for all orders which include complete numbers EE EE 4 Note Discounts Are Subject To Change 11 eR PONO RUFEN I e Order via Fax Dealers Only Fax your order and qualify for 2 Discount customers are welcome to order parts Fax on Standard orders for all orders which include Domestic US Customers dial complete part numbers L 4 1 800 6 PARTS 7 80082487 Note Discounts Are Subject Change Order via Phone Domestic US Dealers Call 1 800 427 1244 tiqu KRF Non Dealer Customers Contact your local Multiquip Dealer for International Customers should contact parts or 800 427 1244 for help in their local Multiquip Representatives for locating a dealer near you Parts Ordering information O EE 77 4 poc es 2 4 When ordering parts please supply Dealer Account Number Specify Preferred Method of Shipment Dealer Name and Address w UPS Fed Ex DHL Shipping Address if different than billing address 2 v Truck Return Fax Number Next Day Applicable Model Number Second Third Day Quantity Part Number and Description of Each Part Allordersaretreated as Standard O
32. DUCTION ASSY NO PART NO PART NAME 10 2078010101 REDUCTION CASE CP 30 0600150020 BEARING 40 2078070101 REDUCTION COVER CP 60 2069500103 LABEL OIL FILTER 70 2069500203 LABEL LEVER MARK 80 0600300020 BEARING 90 0440300030 OIL SEAL 100 2078110103 DRIVING SHAFT 110 2068510103 GASKET A 120 2068510203 GASKET B 130 2068500103 PLUG A 140 2068500203 PLUG B 150 0101080030 160 0033808000 LOCK WASHER 170 0101080080 BOLT 180 0011408250 BOLT AND WASHER ASSY 190 0031008000 WASHER 200 0032008000 SPRING WASHER MVH 150GH D PARTS amp OPERATION MANUAL REV 2 12 04 06 PAGE 87 TY NT REMARKS Effective February 22 2006 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid withthe charges addedtothe invoice All shipments are point of origin Multiquip s responsibility ceases whena signed manifest has been obtained from the carrier andanyclaimforshortage or damage mustbe settled betweenthe consignee andthe carrier MINIMUM ORDER The minimum charge for orders from Mul tiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit willbe allowed subjectto the following provi sions 1 AReturned Material Authoriz
33. EATHER PLUG OIL LEVEL Figure 6 Vibrator Oil Gauge 2 If the hydraulic oil level is low replace with Shell Tellus oil 46 or equivalent V Belt Check CAUTION NEVER attempt to check the V belt with the engine running Severe injury can occur of yourhand Figure 7 gets caught between the V beltandthe clutch Always use safety gloves CLUTCH PULLEY Figure 7 V Belt Hazard 2 Tocheck the V belttension Figure 8 remove upper belt cover BELT COVER LOWER Figure 8 V Belt Location The V belt tension is proper if the V belt bends 10 to 15 mm Figure 9 when depressed with finger at midway between the clutch and vibration pulley shafts CORRECT V BELT TENSION 10 15 MM WHEN DEPRESSED AS SHOWN Figure 9 V Belt Tension A loose V belt will decrease the power transmission output causing reduced compaction and premature wear of the belt If the V belt becomes worn or loose replace it by using belt part number RPF 3350 Honda engine or RPF 3340 Robin engine PAGE 14 MVH 150GH D OPERATION AND PARTS MANUAL REV 2 12 04 06 MVH 150GH D INITIAL START UP CAUTION m DO NOT attemptto run the compactor until the The CLOSED position of the choke lever enriches Safety and Initial Start up sections have been the fuel mixture for starting a COLD engine The read OPEN position provides the correct fuel mixture for normal operation after starting and for restart
34. ES ITEM W HONDA GX200 ENGINE RECOIL STARTER ASSY RECOIL STARTER ASSY PAGE 52 MVH 150GH D OPERATION AND PARTS MANUAL REV 2 12 04 06 HONDA GX200 ENGINE RECOIL STARTER ASSY RECOIL STARTER ASSY NO PART NO PART NAME QTY REMARKS 1 284002 80132 RECOIL STARTER ASSY INCLUDES ITEMS W 2 28405ZL0000ZB SPACER 1 3 28410ZH8003ZA CASE COMP STARTER 1 4k 284202 8013 REEL RECOIL STARTER 1 5 284227 8013 5 2 6 284332 8003 RATCHET GUIDE 1 7k 284412 8003 FRICTION SPRING 1 8x 284427 8003 SPRING RECOIL STARTER 1 9 28443ZH8003 SPRING RETURN 2 10 28461298003 1 11 284622 8003 ROPE RECOIL STARTER 1 12 90003 8003 SET SCREW 1 13 957010601800 FLANGE BOLT 6X18 3 15 32901MA1000 CLIP CORD 1 MVH 150GH D PARTS 8 OPERATION MANUAL REV 2 12 04 06 PAGE 53 HONDA GX200 ENGINE FAN COVER ASSY FAN COVER ASSY PAGE 54 MVH 150GH D OPERATION AND PARTS MANUAL REV 2 12 04 06 FAN COVER ASSY NO PART NO 2 19610ZL0000ZB 3 196122H8000 3 196112H8810 5 906012 7013 7 19630ZH8000 9 361002 1015 9 36100297003 10 361012 1010 11 90013883000 12 90022888010 16 34150ZH7003 18 957010600800 MVH 150GH D PARTS amp OPERATION MANUAL 2 12 04 06 PAGE 55 HONDA GX200 ENGINE FAN COVER ASSY PART NAME FAN COVER COMP SIDE PLATE STD PLATE
35. ET HEAD BOLT 8X20 T DUST COVER FLAT HEAD SCREW 6X10 SPONGE DUST COVER BELT COVER UPPER SOCKET HEAD BOLT 8X60 T SOCKET HEAD BOLT 8X20 T BOLT 12X25 T WASHER RUBBER COVER PLATE RUBBER COVER BOLT 8X25 T WASHER WASHER NYLON NUT M8 WASHER PLUG PT1 4 BASE DY23 BOLT 10X50 T WASHER WASHER V BELT A 34 BLUE RPF3340 GUARD FRAME DY23 GASKET DRAIN HOSE HOSE CLAMP UNION JOINT BLOCK BOLT 8X20 T WASHER RETURN SPRING BELT COVER PLATE DY 23 CLAMP BOLT 6X10 T WASHER ENGINE ASSY DY 23D REMARKS MVH 150GH D VIBRATOR ASSY VIBRATOR ASSY PAGE 34 MVH 150GH D OPERATION AND PARTS MANUAL REV 2 12 04 06 MVH 150GH D VIBRATOR ASSY VIBRATOR ASSY NO PART NO PART NAME QTY REMARKS 1 458115150 VIBRATING CASE 1 2 047920090 ROLLER BEARING NJ307MC4 4 3 458337700 ROTARY SHAFT DRIVE 1 4 458337710 ROTARY SHAFT DRIVEN 1 5 080200350 STOP RING 5 35 8 6 951405460 KEY 10X8X19 RR 1 7 458337720 CAM RING 210 1 8 458337850 BEARING HOLDER 1 9 040006807 BEARING 6807 2 10 001520630 SOCKET HEAD BOLT 6X30 4 11 458337730 PISTON ROD 1 12 025508050 PIN 8X50 1 13 042506000 BEARING 60002250 2 14 080200100 STOP RING 5 10 1 15 455435051 PISTONS 22 4D 1 16 455010070 PACKING USH 22 4X30X5 1 17 080100260 STOP RING 26 1 18 459451850 4 19 009120306 SOCKET HEAD BOLT 10X30T 4 20 060202040 OIL SEAL SC 28458 1 21 458337740 BEARING COVER 1 22 001220820 BOLT 8X20 T 4
36. F switch is shorted Switch Ignition coil defective Replace ignition coil Air cleaner dirty Clean or replace air cleaner Suction exhaust valve stuck or protruded Re seat valves Piston ring and or cylinder worn 2 piston tings nd of Difficult to start fuel is available spark is present and compression is low Cylinder head and or spark plug not Torque cylinder head bolts and tightened properly spark plug damaged gaskets Fill with correct type of fuel No fuel present at carburetor Air in fuel line Bleed fuel line Difficult to start fuel is available and Improper spark gap points dirtry i spark and SPARK is present at the spark plug clean points insulation worn or short Replace Flush fuel system and replace Wrong fuel type with correct type of fuel Spark plug wire broken or short circuiting defective spark plug Difficult to start fuel is available spark is present and compression is normal Water or dust in fuel system Flush fuel system PAGE 22 MVH 150GH D OPERATION AND PARTS MANUAL REV 2 12 04 06 MVH 150GH D TROUBLESHOOTING ENGINE TABLE 8 ENGINE TROUBLESHOOTING CONTINUED Air cleaner not clean Clean replace air cleaner or Clean replace air cleaner air cleaner Check float re build 2 Weak in power compression is Improper level in carburetor proper and does not misfire Defective Spark plug Clean o
37. LUBRICANT ASSY FUEL AND LUBRICANT ASSY NO PART NO PART NAME QTY REMARKS 10 2436011621 FUEL TANK INCLUDES ITEM W 20 2439190713 LABEL INSTRUCTION 1 30 0430430015 FUEL TANK 1 40 0641360010 FUEL FILTER 1 80 0851450000 RUBBER PIPE 4 5 9 1 85 2286503213 CHECK VALVE 1 90 0561080010 5 100 0851450000 RUBBER PIPE 4 5 9 1 120 1507520103 CLAMP 1 125 0011006100 BOLT amp WASHER ASSY 1 130 0011308200 BOLT amp WASHER ASSY 2 150 0850050000 VINYL PIPE 5X8 M 1 190 2559170103 LABEL TRADE MARK MVH 150GH D PARTS amp OPERATION MANUAL REV 2 12 04 06 PAGE 83 FUEL SYSTEM ASSY 2D ENGINE ROBIN PA FUEL SYSTEM ASSY 360 gt 340 310 E 2 N N gt cc lt lt e lt a lt lt gt a T e i lt 55 lt ROBIN DY23 2DD ENGINE FUEL SYSTEM ASSY FUEL SYSTEM ASSY NO PART NO PART NAME QTY REMARKS 300 2436310120 INJECTION PUMP ASSY INCLUDES ITEMS W 300 1 2436312808 PLUNGER ASSY 1 300 2 2436310308 DELIVERY VALVE 1 300 3 2436310408 DELIVERY SPRING 1 300 4 2436310508 GASKET 1 300 5 2436310708 O RING 1 300 6 2436312908 O RING 2 300 7 2436312408 BOLT 1 300 8 2436312508 GASKET 1 300 21 2436313008 SCREW 2 310 2436500103 GASKET INJECTION
38. N MANIFOLD BOLT AND WASHER ASSY BOLT AND WASHER ASSY LABEL AIR CLEANER QTY REMARKS 1 1 1 2 4 2 2 1 1 3 1 1 1 1 1 1 1 1 1 1 1 2 1 1 INCLUDES ITEMS W ROBIN DY23 2D ENGINE GOVERNOR ASSY GOVERNOR ASSY PAGE 78 MVH 150GH D OPERATION AND PARTS MANUAL REV 2 12 04 06 ROBIN DY23 2D ENGINE GOVERNOR ASSY GOVERNOR ASSY NO PART NO 10 2434290221 20 2434230112 50 2274500203 70 0021808000 80 2434250301 100 0032008000 310 2434330130 340 2274350113 360 0043104100 370 2434600103 380 0176060030 500 2434016601 510 2439210103 520 2439210203 530 0011306120 540 0011308160 600 2434420201 610 2434421001 630 0021806000 640 0016606300 650 2434550110 660 0022710000 670 2434500203 680 0031006000 690 0100060370 MVH 150GH D PARTS amp OPERATION MANUAL REV 2 12 04 06 PAGE 79 PART NAME CONTROL LINK CP GOVERNOR LEVER UN SPRING WASHER NUT GOVERNOR SPRING CP SPRING WASHER SPEED CONTROL ASSY STOP PLATE SCREW RETURN SPRING SELF LOCK NUT CONTROL PANEL LABEL OPERATION LABEL OPERATION BOLT AND WASHER ASSY BOLT AND WASHER ASSY WIRE BRACKET 1 WIRE BRACKET 2 CP NUT BOLT SMOKE SET ASSY NUT BOLT WASHER BOLT QTY REMARKS 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 3 1 1 2 1 1 1 1 1 1 INCLUDES ITEMS W COOLING AND STARTING ASSY 210 LLI LLI SX e em
39. SET 45 5 3 4 FG300 MCD114 INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEM W MVH 150GH D PARTS amp OPERATION MANUAL REV 2 12 04 06 PAGE 57 HONDA GX200 ENGINE AIR CLEANER 55 AIR CLEANER ASSY HONDA GX200 ENGINE AIR CLEANER 55 AIR CLEANER ASSY NO PART NO PART NAME QTY REMARKS 1 162712 1000 PACKING ELBOW 1 2 172102 1822 CLEANER ELEMENT tss jp INCLUDES ITEMS W 3 172182 1821 OUTER ELEMENT 1 4 172302 1820 COVER AIR CLEANER 1 5 17232891000 GROMET AIR CLEANER 1 6 172352 1831 NOSE SILENCER 1 T 172382 7010 COLLAR CLEANER 2 8 172392 1000 COLLAR B AIR CLEANER 1 9 174102 1020 ELBOW COMP AIR CLEANER Ja aya INCLUDES ITEMS W 10 90325044000 NUT 2 11 9405006000 FLANGE NUT 6MM 2 12 957040602000 FLANGE BOLT 6X20 1 MVH 150GH D PARTS amp OPERATION MANUAL REV 2 12 04 06 PAGE 59 HONDA GX200 ENGINE MUFFLER ASSY MUFFLER ASSY PAGE 60 MVH 150GH D OPERATION AND PARTS MANUAL REV 2 12 04 06 HONDA GX200 ENGINE MUFFLER 55 MUFFLER ASSY NO PART NO PART NAME QTY REMARKS 1 18310210000 MUFFLER COMP 1 2 183152 1000 STAY MUFFLER 1 3 183202 1 51 PROTECTOR MUFFLER 1 4 18331883810 DEFLECTOR MUFFLER 1 5 18361ZL0000 NETTING 1 6 18381ZH8800 GASKET MUFFLER 1 7 90016ZE1000 FLANGE BOLT 6X13 1 8 90050ZE 1000 TAPPING SCREW 5X8 4 9 90055ZE 1000 TAPPING SCREW 4X6
40. TION AND PARTS MANUAL REV 2 12 04 06 ROBIN DY23 2D ENGINE CYLINDER HEAD ASSY CYLINDER HEAD ASSY NO PART NO PART NAME QTY REMARKS 20 2431420413 VALVE GUIDE 2 OVER SIZE 610 2431300151 CYLINDER HEAD CP jm INCLUDES ITEMS W 620 2431503203 GASKET ROCKER COVER 1 630 2431710101 ROCKER COVER CP 1 640 2431502703 GASKET JE T 0 2 2431502803 GASKET T 0 3 650 0105060070 STUD 1 660 0105060150 STUD 1 670 0013708201 STUD 2 690 0180090010 FLANGE NUT 4 700 0110060170 FLANGE BOLT 4 730 2435501103 PLUG 1 MVH 150GH D PARTS amp OPERATION MANUAL REV 2 12 04 06 PAGE 71 ROBIN DY23 2D ENGINE CRANKSHAFT AND PISTON ASSY CRANKSHAFT AND PISTON ASSY 210 PAGE 72 MVH 150GH D OPERATION AND PARTS MANUAL REV 2 12 04 06 ROBIN DY23 2D ENGINE CRANKSHAFT AND PISTON ASSY CRANKSHAFT AND PISTON ASSY NO PART NO PART NAME QTY REMARKS 10 2442040111 CBANKSHAF T rtr eed p INCLUDES ITEMS W 2432060111 CRANKSHAFT 1 40 2432500103 THRUST WASHER T 8 1 2432500203 THRUST WASHER T 1 0 1 2432500303 THRUST WASHER T 1 2 1 50 0021818000 NUT 1 60 0032018000 SPRING WASHER 1 70 0323030010 WOODRUFF KEY 1 80 2072600103 KEY 1 110 0110060010 FLANG BOLT 2 120 0600350020 BALL BEARING 1 200 2432430101 BALANCER CP 1 210 0230170020 SPACER T 8 1 0230170030 1 0
41. Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 800 537 3927 310 537 3700 Fax 310 637 3284 Contact mq amp multiquip com Mayco Parts Warranty Department 800 306 2926 Fax 800 672 7877 800 421 1244 Ext 279 Fax 810 537 1173 310 537 3700 Fax 310 637 3284 310 537 3700 Ext 279 Service Department Technical Assistance 800 421 1244 Fax 310 537 4259 800 478 1244 Fax 310 631 5032 310 537 3700 MEXICO UNITED KINGDOM MQ Cipsa Multiquip UK Limited Head Office Carr Fed Mexico Puebla KM 126 5 Tel 52 222 225 9900 Hanover Mill Fitzroy Street Tel 0161 339 2223 Momoxpan Cholula 72760 Mexico Fax 52 222 285 0420 Ashton under Lyne Fax 0161 339 3226 Contact pmastretta cipsa com mx Lancashire OL7 OTL Contact sales multiquip co uk CANADA BRAZIL Multiquip Multiquip 4110 Industriel Boul Tel 450 625 2244 Av Evandro Lins e Silva 840 grupo 505 Tel 011 55 21 3433 9055 Laval Quebec Canada H7L 6V3 Fax 450 625 8664 Barra de Tijuca Rio de Janeiro Fax 011 55 21 3433 9055 Contact jmartin multiquip com Contact cnavarro multiquip com br srentes multiquip com br COPYRIGHT 2006 MULTIQUIP INC Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times Th
42. afety decals when they become difficult read Always check the machine for loosened threads or bolts before starting M NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing engine or compactor HOT DO NOT E High Temperatures Allow the engine to cool before adding fuel or performing service and maintenance functions Contact with hotcomponents can cause serious burns The engine section of this compactor requires an adequate free flow of cooling air Never operate the compactor in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause serious damage to the compactor or engine and may cause injury to people Remember the compactor s engine gives off DEADLY carbon monoxide gas Always refuel a well ventilated area away from sparks and open flames Always use extreme caution when working with flammable liquids When refueling stop the engine and allow it to cool DO NOT smoke around or near the machine Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine NEVER operate the compactor in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death Topping off to filler port is dangerous as it tends to spill fuel PAGE 6 MVH 150GH D OPERATION AND PARTS MANUAL REV
43. ard direction pull the lever backwards the compactor will move in backwards direction Placing the lever in the middle midway will cause the compactor not to move neutral MVH 150GH D PARTS amp OPERATION MANUAL REV 2 12 04 06 PAGE 11 MVH 150GH D COMPONENTS HONDA GX200K1 ENGINE Figure 2 Engine Controls amp Components Fuel Filler Cap Remove this to add unleaded gasoline to the fuel tank Make sure cap is tighten securely DO NOT over fill Throttle Lever Used to adjust engine speed fast slow Recoil Starter pull rope Type of engine starting method Alternate type would be electric start ignition key Starter Grip Grip this handle to start engine See engine starting section of this manual Fuel Valve Lever OPEN to let fuel flow CLOSE to stop the flow of fuel Choke Lever Used in the starting of a cold engine or in cold weather conditions The choke enriches the fuel mixture 7 9 10 Air Cleaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element Spark Plug Provides spark to the ignition system Set spark plug gap to 0 6 0 7 mm 0 028 0 031 inch Clean spark plug once a week Muffler Used to reduce noise and emissions Fuel Tank Gasoline engine Holds 3 8 quarts of unleaded gasoline Diesel engine holds 3 4 quarts of diesel fuel PAGE 12 MVH 15
44. arrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess ofthe purchase price ofthe item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential orincidental dam ages LIMITATION OFWARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor asto any engine not manufac tured by Multiquip Such warranties made in connection withthe sale of new completeunits are made exclusively by a statement of war ranty packaged with such units and Multiquip neither assumes nor authorizes any personto assume for it any other obligation or liability whatever in connection with the sale of its products Apartfrom such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof PAGE 88 MVH 150GH D OPERATION AND PARTS MANUAL REV 2 12 04 06 MVH 150GH D PARTS amp OPERATION MANUAL REV 2 12 04 06 PAGE 89 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HANDWHEN CALLING UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave
45. ation must be approved by Multiquip prior to ship ment 2 Toobtaina Return Material Authorization alist must be provided to Multiquip Parts Sales that defines item numbers quanti ties and descriptions of the items to be returned The parts numbers and descriptions must match the current parts price list b The list must be typed or computer generated c The list must state the reason s for the return d The list must reference the sales order s orinvoice s under whichthe items were originally purchased The list must include the name and phone number ofthe person request ingthe RMA 3 Acopyofthe Return Material Authoriza tionmustaccompanythe return shipment 4 Freight is at the sender s expense All parts mustbe returned freight prepaid to Multiquip s designated receiving point 5 Partsmustbeinnewandresalable con dition inthe original Multiquip package if any and with Multiquip part numbers clearly marked 6 Thefollowingitems are returnable a Obsolete parts If an item is in the price book and shows as being re placedby another item itis obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were pur chased more than six months priorto the return date c Anylineitemwith an extended dealer price ofless than 5 00 d Special order items Electrical components f Paint chemicals and lub
46. e vibratory plates of the MVH 150GH D produce low amplitude high frequency vibrations designed to compact granular soils The resulting vibrations cause forward motion The engine and handle are vibration isolated from the vibrating plate The heavier the plate the more compaction force it generates Reversible Vibratory Plates Reversible vibratory plates have two eccentric weights that allow a smooth transition for forward and reverse travel plus increased compaction force as the result of dual weights Due to their weight and force reversible plates are ideal for semi cohesive soils Frequency Speed The compactor s vibrating plate maximum frequency is 5600 vpm vibrations per minute The forward and reverse travel speed of the compactor is approximately 75 ft minute 23 meters minute Engine The Mikasa MVH 150GH D Plate Compactor is equipped with an Honda air cooled 4 cycle gasoline engine The MVH 150D Plate Compactor is equipped with a Yanmar Air cooled 4 cycle diesel engine Controls Before starting the MVH 150GH D Plate Compactor identify and understand the function of the controls and components as indicated on page 11 Figure 1 PAGE 10 MVH 150GH D OPERATION AND PARTS MANUAL REV 2 12 04 06 MVH 150GH D COMPONENTS PLATE Figure 1 Compactor Controls 7 Figures 1 2 shows the location of the controls indicators and general maintenance parts
47. ed in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by S N XXXXX AND BELOW S N XXXX AND ABOVE S N XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by ONLY NOT USED Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 26 MVH 150GH D OPERATION AND PARTS MANUAL REV 2 12 04 06 MVH 150GH D SUGGESTED SPARE PARTS MVH 150GH D 1TO 5 UNITS WITH HONDA GX200 AND ROBIN DY23 2D ENGINES 1 to 5 Units Qty
48. ee Tables 7 engine and 8 plate compactor on proceeding pages for engine and plate compactor troubleshooting guide PAGE 20 MVH 150GH D OPERATION AND PARTS MANUAL REV 2 12 04 06 MVH 150GH D PREPARATION FOR LONG TERM STORAGE Pump Storage For storage of the pump for over 30 days the following is required Drain the fuel tank completely Run the engine until the fuel in the injection system is completely consumed Completely drain the oil from the engine crankcase and follow procedures described in the engine Owner s Manual for engine storage Completely drain the compactor s hydraulic oil from the vibrating case Clean entire plate compactor especially the bottom plate removing all dirt and foreign matter Cover plate compactor and engine with plastic covering or equivalent and store in a clean dry place MVH 150GH D PARTS amp OPERATION MANUAL REV 2 12 04 06 PAGE 21 MVH 150GH D TROUBLESHOOTING ENGINE TABLE 8 ENGINE TROUBLESHOOTING SYMPTON POSSIBLE CAUSE SOLUTION Check gap insulation or Spark plug bridging replace spark plug Difficult to start fuel is available but Carbon deposit on spark plug Clean or replace spark plug SPARK at spark plug Short circuit due to deficient spark plug Check spark plug insulation insulation replace if worn Improper spark plug gap Set to proper gap Check switch wiring replace 2 ON OF
49. ee separate HONDA Owner s Manual Air Filter 1 The air filter element should be cleaned because a clogged air cleaner can cause poor engine starting lack of power and shorten engine life substantially Figure 16 Air Filter 2 Toclean or replace air filter loosen the wing nut on the air filter housing Figure 16 remove the cover and take out air filter cartridge If only cleaning of the air filter is desired blow through the air filter cartridge from the inside moving a jet of dry compressed air up and down until all dust is removed CAUTION NEVER attempt to check the V belt with the engine running Severe injury can occur if your hand Figure 7 gets caught between the V belt and the clutch Always use safety gloves Checking and Replacing the V Belt and Clutch 1 After 200 hours of operation remove the upper belt cover to check the V belt tension Tension is proper if the belt bends about 10 mm when depressed strongly with finger between shafts Loose or worn V belts reduces power transmission efficiency causing weak compaction and reduces the life of the belt itself Replacing the V belt Remove the upper and lower belt covers Engage an offset wrench 13 mm or the like to vibrator pulley lower fastening bolt Engage waste cloth or the like at midway of V belt on the left side and while pulling it back strongly rotate the offset wrench clockwise so that the V belt will come off Reinstalling the V b
50. elt Engage V belt to lower vibrator pulley and push the V belt to left side of upper clutch and in the same manner as in removal rotate offset wrench clockwise so that the V belt goes back on Checking Clutch Check the clutch simultaneously with V belt checking With belt removed check outer drum of the clutch for seizure and V groove for wear or damage with your eyes Clean the V groove as necessary Wear of lining or shoe should be checked with running check Ifthe shoe is worn power transmission becomes deficient and slipping will result CAUTION Wheneverthe compactor s vibration becomes weak or lost during normal operation regard less of operation hours check the V belt and clutch immediately Vibrator Oil Level Check CAUTION Always clean the area around the vibrator oil level check hole before removing oil check plug This will prevent dirt and debris from enteringthe system 1 Inevery 300 hours of operation with the machine positioned horizontally remove vibrator oil level check plug Figure 5 off vibrator 14 mm wrench and see if oil is up to filler port Be sure to clean area around check hole to prevent dirt and dust from entering 2 n every 300 hours of operation replace oil capacity 400 For draining oil through level check hole have the machine inclined with a sleeper or the like placed under the compaction plate on opposite side Use engine oil 10W 30 for this lubrication
51. hook of guard frame on compactor NEVER lift the machine while the engine is running Use adequate lifting cable wire or rope of sufficient strength Use one point suspension hook and lift straight upwards NEVER allow any person or animal to stand underneath the machine while lifting Try notto lift machine to unnecessary heights Transporting Always shutdown engine before transporting Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Drain fuel when transporting compactor over long distances or bad roads Always tie down the compactor during transportation by securing the compactor s guard frame with rope Emergencies E Always know the location of the nearest fire extinguisher and first aid kit Know the location of the nearest telephone Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency Maintenance Safety NEVER lubricate components or attempt service on a running machine Always allow the machine a proper amount of time to cool before servicing Keepthe machinery in proper running condition Fix damage to the machine immediately and always replace broken parts Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use plastic containers to dispose of hazardous waste
52. ing a warm engine 1 Place the fuel valve lever Figure 10 in the ON position 4 Placethe throttle lever Figure 13 halfway between fast and slow THROTTLE LEVER Figure 10 Fuel Valve Lever 2 Placethe Engine ON OFF switch Figure 11 in the ON position OFF NOTE Some compactor units may be equipped with a throttle lever Figure 13A that is located in the vicinity of the hydraulic pump This throttle lever is connected to the engine throttle linkage ENGINE ON OFF Figure 13 Throttle Lever SWITCH Figure 11 Engine ON Off Switch 3 Placethe Choke Lever Figure 12 in the OPEN position MAX ENGINE SPEED FAST CHOKE LEVER 7 ENGINE IDLE SPEED S LOW Figure 12 Choke Lever Figure 13A Throttle Lever MVH 150GH D PARTS amp OPERATION MANUAL REV 2 12 04 06 PAGE 15 MVH 150GH D INITIAL START 5 Grasp the starter grip Figure 14 and slowly pullitout The 6 the engine has started slowly return the choke lever resistance becomes the hardest ata certain position corre Figure 12 to the CLOSED position If the engine has not sponding the compression point Rewind the rope alittle from started repeat steps 1 through 5 that point and pull out sharply i PI 7 Before the compactor is putinto operation run the engine for CAUTION 3 5 minutes DONOT pullthe starter rope all the way 8 Check for abnormal engine noises or fuel leaks to
53. is manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations are based on the MQ Mikasa MVH 150GH D Reversible Plate Compactor Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is 44 MULTIQUIP
54. or reversing system Bleed hydraulic oil system Check valve in hand pump clogged with dust 2 or replace hand pump check Piston or bearing in cylinder vibrator assy If worn replace cylinder piston or is defective bearing V belt slips Replace V belt Clutch slips Check clutch springs and shoes Doge MOEN evel or Check vibrator housing eccentric reverse Vibrator locked gears and counterweights Piston or bearing in cylinder defective worn replace cylinder pistontor earing Air in hydraulic line Bleed hrdraulic oil system Travel lever operating resistance great Piston or bearing in cylinder defective PAGE 24 MVH 150GH D OPERATION AND PARTS MANUAL REV 2 12 04 06 MVH 150GH D PARTS amp OPERATION MANUAL 2 12 04 06 PAGE 25 EXPLANATION OF CODE REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed Sample Parts List NO PARTNO PARTNAME QTY REMARKS 1 12345 enis 1 INCLUDES ITEMS W 2 WASHER 1 4
55. r replace spark plug Flush fuel system and replace 9 with correct type of fuel Weak in power compression is proper but misfires Dirty spark plug Clean or replace spark plug Ignition coil defective Replace ignition coil Replace with correct type of 2 Spark plug heat value improper spark plug Engine overheats Correct type of fuel Replace with correct type of fuel Cooling fins dirty Clean cooling fins Governor adjusted correctly Adjust governor Rotational speed fluctuates Governor spring defective Replace governor spring Check entire fuel system for Fuel flow restricted leaks or clogs Recoil mechanism clogged with dust and Clean recoil assembly with soap dirt and water Recoil starter malfunction Sprial spring loose Replace sprial spring MVH 150GH D PARTS 8 OPERATION MANUAL REV 2 12 04 06 PAGE 23 MVH 150GH D TROUBLESHOOTING PLATE TABLE 9 PLATE COMPACTOR TROUBLESHOOTING Engine speed too low Set engine speed to correct RPM Travel speed too low and vibration is Check eccentric gears and counter 2 Malfunction in vibrator housing Directional components defective Check all directional components Reversing lever adjustment Adjust or repair reversing lever Hydraulic oil hose broken Repair or replace hydraulic oil hose Travels forward or reverse but mE 7 7 impossible to switch direction Aeration in hydraulic oil f
56. rders andwillshipthe same day if received prior to 3PM PST WWW MUI WE ACCEPT ALL MAJOR CREDIT CARDS ID MO MULUSUIP MVH 150GH D PARTS amp OPERATION MANUAL 2 12 04 06 PAGE 5 RULES FOR SAFE OPERATION CAUTION Failure to follow instructions in this manual may lead to serious injury or even death This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only The following safety guidelines should always be used when operating the MVH 150GH D Reversible Plate Compactor GENERAL SAFETY DO NOT operate or service this reading this entire manual equipment before This equipment should not be operated by persons under 18 years of age MNEVER operate this proper protective clothing steel toed boots and other required by the job equipment without shatterproof glasses protective devices MNEVER operate this om feeling well due to fatigue medicine equipmentwhen not illness taking Te f NEVER operate this equipment under the influence or drugs or alcohol NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Manufacture does not assume responsibility for any accident due to equipment modifications Whenever necessary replace nameplate operation and s
57. ricants 9 Decalsandpaper products h Items purchasedin kits 7 Thesenderwillbe notified of any material receivedthatis not acceptable 8 Suchmaterial willbe heldforfive working days from notification pending instruc tions If a reply is not received within five days the material will be returnedtothe sender at his expense 9 Crediton returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a spe cific date and all orders received on orafterthat date will be billed atthe revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change Multiquip reserves the right to quote and sell directto Governmentagencies andto Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00surcharge will be addedto the invoice for special handling including bus shipments insured parcelpostorin cases where mustpersonally deliverthe parts to the c
58. should always be carried out on hard and level ground with the engine shutdown Inspection and Maintenance Service Tables 1 make sure your plate compactor is always in good working condition before using carry out the maintenance inspection in accordance with Tables 5 through 7 TABLE 5 MACHINE INSPECTION Item Hours of Operation Remarks Every 8 hours every Starting check day Loosened or lost Every 8 hours every screws day Every 8 hours every Damage of any part day Function of controlling Every 8 hours every system part day Leak of hydraulic Every 100 hours See page 18 system Vibrator oil check Every 300 hours See page 19 Every 100 hours See page 19 replacement Every 200 hours then Hydraulic oil check in every 1000 hrs See page 20 V belt clutch check Every 200 hour See page 19 CAUTION These inspection intervals are for operation under normal conditions Adjust your inspection intervals based on the number hours plate compactor is in use and particular working conditions CAUTION Fuel piping and connections should be replaced every 2 years Daily Service Check for leakage of fuel or oil Check for loose screws including tightness See Table 7 below tightening torque for retightening TABLE 7 TIGHTENING TORQUE in kg cm Diameter Material 6mm 8mm 10mm 12mm 14mm 16mm 18mm 20mm
59. the end DONOT release the starter rope after pulling Allow it to rewind as soon CAUTION possible NEVER stop the engine suddenly while STARTER GRIP working at high speeds 1 Place the throttle lever Figure 13 in slow position and listen for the engine speed to decrease 2 Place the Engine ON OFF switch Figure 11 inthe OFF position Place the fuel valve lever Figure 10 inthe OFF position Figure 14 Starter Grip PAGE 16 MVH 150GH D OPERATION AND PARTS MANUAL REV 2 12 04 06 CAUTION Make sure to follow all safety rules referenced inthe safety section of this manual before oper ating compactor Keep work area clear of debris and other objects that could cause damage to the compactor or bodily injury Grasp the compactor s hand grip Figure 15 andmovethe engine throttle lever quickly to the fastposition With the throttle lever in the fast position the engine speed should be around 2 300 RPM therefore engaging the cen trifugal clutch NOTE Always move the throttle lever quickly without hesitation because increasing the engine speed slowly causes the clutch to slip To make the compactor move in the forward direction push the travel lever Figure 15 forward HAND GRIP REVERSE DIRECTION LEVER Figure 15 Direction Lever Tomake the compactor move in the reverse direction pullthe travel lever Figure 15 backwards
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