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Multiquip MT54F Automobile Parts User Manual

1. OPERATION AND PARTS MANUAL REV 8 01 10 12 5 Do not operate service the equipment before reading the entire manual 5 precautions should be followed at all times when operating this equipment Failure to read and understand the safety 48 messages and operating instructions could lt result in injury to yourself and others SAFETY MESSAGES The four safety messages shown below will inform you about potential hazards that could injure you or others The Safety messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in MINOR or MODERATE INJURY NOTICE Addresses practices not related to personal injury SAFETY INFORMATION Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages Symbol Safety Hazard Lethal exhaust gas hazards Explosive fuel hazards Burn hazards iil misil Respiratory hazards Accidental starting hazards Eye and hearing hazards PAG
2. SPARK PLUG 2 954406010 STRAINER FUEL TANK gt 2741550108 GASKET COMPLETE HEAD P ununa 2303520101 GASKET COMPLETE EXHAUST pum 2303262008 GASKET AIR CLEANER m 2746230100 CARBURETOR ASSEMBLY 050100800 O RING UPPER GUIDE CYLINDER EE 050100950 O RING MIDDLE GUIDE GYLINDER 050930850 O RING LOWER GUIDE CYLINDER jp 050100750 O RING FOOT PLATE GUIDE CYLINDER MT 54F RAMMER 10 UNITS EET 956225020 LEVER THROTTLE 956106040 WIRE TO m 354030030 ELEMENT YELLOW 10 354030040 ELEMENT GRAY 351316870 CLAMP BELLOWS 353332870 BELLOWS 4 361910020 CAP FUEL TANK W STRAP d ooo 954405990 COCK FUEL ASSY D 954404890 FILTER FUEL TANK TO a 301419750 FILTER IN LINE FUEL VU as 2743261007 ELEMENT SET ENGINE 0660000361 BUTTON STOP 06501404060 SPARK PLUG Ta 2747020101 IGNITION COIL EE 2741550103 GASKET COMPLETE HEAD deus 2303520101 GASKET COMPLETE EXHAUST lt 2303262008 GASKET AIR CLEANER En 301421363 CLUTCH ASSY 2746230100 CARBURETOR ASSEMBLY Ver 2745020100 RECOIL STARTER ASSEMBLY
3. TABLE 4 ENGINE TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM Difficult to start SOLUTION Ignition plug being bridge Check ignition system Carbon deposit at ignition Clean or replace ignition Fuel is available but spark plug will not ignite Power available at high tension cable Short circuit due to defective insulators Replace insulators Improper spark gap Set spark plug gap to the correct gap Short circuit at stop switch Check stop switch circuit Replace stop switch if defective Fuel is available but spark plug will not ignite Power NOT available at high tension cable Ignition coil defective Replace ignition coil Muffler clogged with carbon deposits Clean or replace muffler Mixed fuel quality is Check fuel to oil mixture inadequate Fuel is available and spark plug ignites Compression normal Fuel in use inadequate water Flush fuel sytem and replace with fresh fuel dust Air Cleaner clogged Clean or replace air cleaner Defective cylinder head gasket Tighten cylinder head bolts or replace head gasket Fuel is available and spark plug igni 2 ignites compression low Cylinder worn Replace cylinder Spark plug loose Tighen spark plug Operation not satisfactory Air cleaner clogged in fuel line Bleed remove air from fuel line Not enough power available compression normal no miss firing Fuel level in carbureator flo
4. NP 700 0 P N 920107000 NPA 437 2 NAMEPLATE To start switch must be in the ON position When you stop the engine be sure io close the fuel cook NPA 399 Q P N 920203990 3400 3600 RPM Mikasa READ OWNER S MANUAL 2 tJ NOTICE L 2 F 3 ER CLEAN THE ELEMENT WITH KEROSENE WHEN L 2 28 6 6 9 2 4 DIRTY AFTER THE CLEANING LUBRICATE IT 2 1 L mi MIXED OIL KEROSENE 2 4 ENGINE OL 1 FEED CHR D BIO Bos SQUEEZE OUT OR AND REPLACE IT AND 8 L F3 DSB TE OG CLEAN IT MORE OFTEN WHEN OPERATING IN LoFaw DUSTY CONDITIONS TOKYO KOUKENSHA CO LTD JAPAN P N 1073273308 READ OWNER S SERVICE MANUAL BEFORE OPERATING OR SERVICING THIS MACHINE ALWAYS KEEP UNAUTHORIZED INEXPERIENCED UNTRAINED PEOPLE AWAY FROM THIS MACHINE MAKE SURE ALL SAFETY DEVICES ARE DPERATIONAL THIS MACHINE 15 STARTED MAKE SURE ENGINE IS TURNED OFF AND SPARK PLUG WIRE DISCONNECTED BEFDRE SERVICING THE MACHINE DR COMING IN CONTACT WITH ANY MOVING PART IF EQUIPMENT IS POWERED BY AN ELECTRIC MOTOR DISCONNECT ELECTRICAL PLUG NEVER LEAVE MACHINE UNATTENDED WHEN OPERATING ALWAYS STOP ENGINE AND ALLOW ENGINE TD COOL BEFORE ADDING FUEL OR OIL P N 920203290 NPA 329 PAGE 22 MT54F RAMMER OPERATION AND PARTS MANUAL REV 48 01 10 12 NAMEPLATE AND D
5. 2 050100800 O RING UPPER GUIDE CYLINDER E 050100950 O RING MIDDLE GUIDE CYLINDER 050930850 O RING LOWER GUIDE CYLINDER 050100750 O RING FOOT PLATE GUIDE CYLINDER MT54F RAMMER OPERATION AND PARTS MANUAL REV 48 01 10 12 PAGE 21 NAMEPLATE AND DECALS Cautton Prior to each operation check Check all nuts and bolts for tightness Check oil levels in both the engine and the lower unit Position machine in the upright operating position and check 1 Lower unit assembly Check sight glass for proper level 2 Engine Fill to the lower outer rim OPERATION To START engine Open fuel filter valve under the fuel tank and close choke lever on carburetor Place starter switch to ON and pull start rope When engine starts open the choke lever completely and allow the engine to warm up 4 to 5 minutes before operation Quickly move throttle lever from OFF to to operate To STOP engine Quickly move throttle lever from ON to OFF position Move STOP SWITCH to OFF and close the fuel filter 824 First remove the element from the pre cieaner located at the top of the machine Clean the element with solvent Apply SAE 30 motor oil as foltows top element yellow with 2 to 5 cc and the bottom element gray with 13 to 15 cc Be sure to squeeze out excess oil before reinstalling P N 920204370 Gil l SAE30 2 566 13 15cc
6. 4 Adjustheight of handle Adjust handle by loosening nuts and moving handle to suit operation Retighten nuts Initial Start up When starting the MT 54F Tamping Rammer perform the following 1 Openthe fuel shut off valve by moving the fuel cock lever to the open position Figure 5 oo d s ZA oh Fuel Cock 4 j Fuel Filter Figure 5 Fuel Cock 2 Set the engine ON OFF switch Figure 6 to the ON position start d ON OFF Switch 2 5 Figure 6 On Off Switch 2 3 Close the choke lever Figure 7 Turning the choke lever 90 degrees clockwise closes the choke In cold weather start the unit with choke fully closed In warm weather or when the engine is warm the unit can be started with choke halfway orcompletely open NS Choke Lever gt Figure 7 Choke Lever 4 Movethe throttle lever Figure 8 between 1 4to 1 2 fromthe idle position FULL OPEN Figure 8 Throttle Lever 1 4 to 1 2 5 Grip the recoil starter Figure 9 handle and pull it until you feela slight resistance Then pull sharply and quickly Return the recoil starter handle to the starter case before releasing Figure 9 Recoil Starter MT54F RAMMER OPERATION AND PARTS MANUAL REV 8 01 10 12 PAGE 15 6 Whenthe engine starts move the choke lever slowly to the FULL OPEN position Warm up the engine by running at low speed for three t
7. ELECTRIC DEVICE ASSY PAGE 44 MT54F RAMMER OPERATION AND PARTS MANUAL REV 8 01 10 12 ROBIN 9 ENGINE ELECTRIC DEVICE ASSY PART NO PART NAME QTY REMARKS 2307020831 FLYWHEEL CP 1 2747020101 IGNITION 1 0011706250 BOLT amp WASHER ASSY 2 0660000361 SWITCH ASSY 1 0150040090 TAPPING SCREW 2 0566030010 CLAMP 1 0659000010 PLUG TERMINAL 1 0650140460 SPARK PLUG NGK BM6A 1 2307510113 SPARK PLUG CAP 1 MT54F RAMMER OPERATION AND PARTS MANUAL REV 8 01 10 12 PAGE 45 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 Returned Material Authorization must be approved by Multiquip prior to shipment 2 Toobtaina Return Material Authorization a list must be provided to Multiquip Parts Sales
8. 3 2745011008 STARTER ROPE 1 210 4 2615010008 STARTER KNOB 1 210 5 2705012508 RATCHET 2 210 6 2275013108 FRICTION SPRING 1 210 11 2745014508 STARTING PULLEY 1 210 35 2705026108 RATCHET GUIDE 1 210 49 2275015208 SET SCREW 1 216 2069170103 LABEL TRADE MARK 1 220 0110060020 FLANGE BOLT 3 MT54F RAMMER OPERATION AND PARTS MANUAL REV 8 01 10 12 PAGE 41 ROBIN EHO9 ENGINE CARBURETOR ASSY 23 S PAGE 42 MT54F RAMMER OPERATION AND PARTS MANUAL REV 8 01 10 12 PART 2746230100 2746253508 2306252508 2376245108 2346242108 2746252008 2746253008 2246254308 2268250208 2146251508 2306255308 2078234508 2306254008 2306250608 2746240008 2266270118 2746235108 2246245008 2106231808 2306258108 1066239308 2066244608 2306258208 2746235008 2276240408 MT54F RAMMER OPERATION AND PARTS MANUAL REV 01 10 12 PAGE 43 ROBIN 5109 ENGINE CARBURETOR ASSY PART NAME CARBURETOR ASSY THROTTLE VALVE CHOKE VALVE SCREW PILOT JET SHAFT ASSY CHOKE SHAFT ASSY THROTTLE BOLT NEEDLE VALVE ASSY PIN FLOAT CHAMBER BODY INSERT WASHER PACKING FLOAT ASSY MAIN JET CLIP HOSE SCREW SPRING SEAL SCREW SPRING PACKING HOSE MAIN JET QTY m 1 II II dt II 2 cl INCLUDES ITEMS W ROBIN EHOS ENGINE
9. ASSY 2L SHOCK ABSORBER SOCKET HEAD BOLT 10X20 TOOTHED LOCK WASHER B M10 BOLT 10X20 H SW FUEL TANK 2L P TANK CAP ASSY ORANGE STRAP OIL TANK FILTER TANK HOLDER COCK PACKING FUEL TANK FUEL COCK ASSY CUP SCREEN RUBBER PACKING STRAINER zo WASHER M8 NYLON NUT M8 WASHER 8 5X22X3 HOSE BAND 9 5D HANDLE FUEL HOSE R 150 FUEL HOSE B 95 FUEL FILTER CP MQ75MIC ROLLER Wi PIN uu uuu u SCREW 5X25 WASHER M5 FLANGE NUT M5 H o TANK AND HANDLE ASSY TY REMARKS PIN aa RR INCLUDES ITEMS W INCLUDES ITEMS W oe REPLACES 001521020 REPLACES 002211020 EE INCLUDES ITEM W INCLUDES ITEMS W REPLACES 001220830 REPLACES 954403030 REPLACES 955200051 MT54F RAMMER OPERATION AND PARTS MANUAL REV 8 01 10 12 PAGE 31 ROBIN 9 ENGINE CRANKCASE ASSY NSS NS PAGE 32 MT54F RAMMER OPERATION AND PARTS MANUAL REV 48 01 10 12 NO 10 20 30 40 50 60 61 62 70 75 80 150 160 210 220 230 250 260 265 270 280 300 610 620 630 680 690 700 710 727 820 825 850 850 852 860 PART NO 2741010121 2371420203 2371600801 0440200070
10. bath lubrication system Perform the following 1 Check the oil level through the oil level sight glass Figure 2 at the rear of the tamper foot OIL FILL OIL DRAIN PLUG Figure 2 Foot Housing Sight Glass 2 Ifoilis not visible add 10W 30 motor oil into the oil fill plug opening Figure 2 The bath contains approximately 1 7 pints 800 cc NOTE The oil level should be kept at the half way point of the sight glass OPERATION Engine 1 Fill the fuel tank Figure 3 with unleaded gasoline At the same time check the engine oil and make it a habit to replenish it often Fuel Tank DIPS TICK Figure 4 Engine Oil Dipstick 2 Low levels of oil may result in engine seizure due to high levels of consumption during operations 3 Check the engine oil level and if the engine oil level is low it should be refilled Use the proper motor oil as suggested in the Table 3 below Table 3 Motor Oil Grade Grade of motor oil Season or Temperature higher than MS class spring Summer or Autumn SAF 30 Winter 40 F to 15 F Below 15 F SAE 10W 30 120 F to 15 F PAGE 14 MT54F RAMMER OPERATION AND PARTS MANUAL REV 8 01 10 12 Inspection 1 Check all nuts bolts fasteners for tightness Retighten as necessary 2 Clean anydirtfromthe recoil starter and footpedestal Wipe the entire unit clean before operating 3 Replace any missing or damaged Safety Operation decals
11. is converted to create impact force The MT 54F tamping rammer develops a powerful compacting force at the foot of the rammer To maintain optimum performance proper operation and service are essential Construction of Tamping Rammer The Mikasa MT 54F Tamping Rammer is equipped with an Robin air cooled four cycle gasoline engine Transmission of the power takes place by increasing the engine speed to engage the centrifugal clutch Rammer Gearbox and Spring Cylinder The Mikasa uses an oil bath lubrication system Always check the oil level through the oil level sight glass at the rear of the tamper foot Controls Before starting the 54 Tamping Rammer identify and understand the function of the controls see Figure 1 on page 11 GENERAL INFORMATION PAGE 10 MT54F RAMMER OPERATION AND PARTS MANUAL REV 8 01 10 12 SPECIFICATIONS Table1 MT 54F Rammer Specifications MODEL 54 U S metric Table 2 Robin 58 09 STD Engine Specifications ic Overall Height 40 5 in 1 025 mm Overall Width 14 6 in 370 mm 4 4 in Max Governed Speed No Load 3 600 rpm Cooling System Air Cooled Lubrication System Fuel Lubrication Oil Spraying System Starting System Recoil Starter NOTE Specifications are general and are subject to change without notice If exact measurements are required equipment should be weighed and measured MT5
12. o 0650140460 PLUG 954406010 STRAINER FUEL TANK Lin 956106040 THROTTLE WIRE MT 54F RAMMER 3 5 UNITS 956225020 LEVER THROTTLE Je 956106040 THROTTLE WIRE 354030030 ELEMENT YELLOW NEM 354030040 ELEMENT GRAY D 351316870 CLAMP BELLOWS ET 353332870 BELLOWS as 361910020 CAP FUEL TANK W STRAP Ler 954405990 COCK FUEL ASSY D 954404890 FILTER FUEL TANK SA 301419750 FILTER IN LINE FUEL 2743261007 ELEMENT SET ENGINE M 0660000361 BUTTON STOP Bum 0650140460 SPARK PLUG NOTICE Part number on this Suggested Spare Parts List may supersede replace the P N shown in the text pages of this book MT 54F RAMMER 5 10 UNITS 2 956225020 LEVER THROTTLE 956106040 THROTTLE WIRE 354030030 ELEMENT YELLOW 354030040 ELEMENT GRAY CT 351316870 CLAMP BELLOWS 353332870 BELLOWS Pr 361910020 CAP FUEL TANK W STRAP NEN 954405990 COCK FUEL ASSY EE 954404890 FILTER FUEL TANK JE 301419750 FILTER IN LINE FUEL 2743261007 ELEMENT SET ENGINE 0660000361 BUTTON STOP 10 0650140460
13. the purchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apart from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 PAGE 46 MT54F RAMMER OPERATION AND PARTS MANUAL REV 48 01 10 12 NOTES MT54F RAMMER OPERATION AND PARTS MANUAL REV 48 01 10 12 PAGE 47 OPERATION AND PARTS MANUAL HERE S HOW T0 GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave Carson CA 90746 Contact mq multiquip com Service Department 800 421 1244 310 53 3 00 Technical Assistance 800 478 1244 MEXICO MQ Cipsa Carr Fed Mexico Puebla KM 126 5 Mom
14. 01 10 12 PAGE 25 CRANKCASE CRANK GEAR BEARING 6305 BEARING 6203 WASHER 8 5X22X3 BOLT 8X25 WASHER M8 BEARING COVER O RING G 35 BOLT 6X20 H SW CONNECTING ROD BEARING 6304 STOP RING R 52 WASHER 9304 BOLE BS Penan SW M8 PINION BEARING 6007 BEARING 60074 SPACER 35 4 42 7 11 STOP RING 5 35 SPACER CLUTCH DRUM OIL SEAL TC 40528 O RING G 90 CLUTCH ASSY C812E CLUTCH SHOE C812 CLUTCH BOSS C812 CLUTCH GUIDE CLUTCH GUIDE CLUTCH SPRING CRANKCASE AND ENGINE ASSY TY 1 1 1 1 1 IL dt II I dt lI lI P Lll REMARKS REPLACES 001220825 REPLACES 001220825 INCLUDES ITEMS W CRANKCASE AND ENGINE ASSY 2 3 4 PAGE 26 MT54F RAMMER OPERATION AND PARTS MANUAL REV 8 01 10 12 0053204201 301010210 351319880 002210620 2741500103 0011408400 0021808000 030208200 0031108000 0310060020 354211841 354030011 354030020 354030030 354030040 354030050 362338680 353336190 002210820 507010110 956225020 956106040 303010450 959403750 362338660 362338740 2741600103 0011408250 0011408300 911210902 362214760 MT54F RAMMER OPERATION AND PARTS MANUAL REV 8 01 10 12 PAGE 27 WOODRUFF KEY LOCK WASHER CLUTCH PACKING FRONT COVER BOLT 6X20 H SW ADAPTER BOLT amp WASHER ASSY NUT S
15. 0600200140 0310060020 0013906600 0105060200 0105060170 0105060160 0440060010 0401140030 0211140020 2741600113 0011408250 2741100131 0440200110 0600200140 2304500301 2054190103 0013908500 2306360113 0213160020 0130060200 2741300121 2741550103 0110080210 2741550203 2741600403 0310060020 0011406600 0566000250 2741440101 2741440503 2741610103 2741610203 0563000020 0011305100 MT54F OPERATION AND PARTS MANUAL REV 8 01 10 12 PAGE 33 ROBIN EHO9 ENGINE CRANKCASE ASSY PART NAME CRANKCASE CP VALVE GUIDE STEM SEAL CP OIL SEAL 20X32X6 BALL BEARING DOWEL PIN STUD STUD STUD STUD OIL SEAL 6 10 2 5 PLUG GASKET STIFFENER BOLT amp WASHER MAIN BEARING COVER OIL SEAL 20X32X6 BALL BEARING GOVERNOR GEAR CP GOVERNOR SLEAVE STUD OIL GAUGE GASKET BOLT amp WASHER CYLINDER HEAD CP GASKET HEAD FLANGE BOLT ROCKER COVER GASKET ROCKET COVER DOWEL PIN BOLT amp WASHER ASSY CLAMP BREATHER PLATE CP OIL SHELTER PLATE BREATHER PIPE uuu uu l BREATHER PIPE WIRE BAND BOLT amp WASHER ASSY TY REMARKS n 1 2 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 4 1 1 9 1 1 4 1 1 2 4 1 1 1 1 1 1 2 En INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W BELOW UNIT S N G 4067 A UNIT S N G 4067 amp ABOVE ROBIN EHO9 ENGINE CR
16. 103 PUSH ROD 2 220 2743600103 ROCKER ARM 2 230 2693580103 BOLT PIVOT 2 240 0170060090 NUT 2 260 2743650103 GUIDE PLATE 1 310 2743010101 MUFFLER 1 330 2743700111 BRACKET CP MUFFLER 1 340 2303520101 GASKET CP EXHAUST 1 350 0176060030 SELF LOCK 2 351 0023706000 FLANGE NUT u uu 2 2 5 0023806000 360 0011306120 BOLT AND WASHER ASSY ee REPLAGES 0011406120 375 0110060050 FLANGE BOLT Pune REPLACES 0110060010 510 2743260100 AIR CLEANER ASSY INCLUDES W BELOW UNIT S N 524067 510 2743260310 AIR CLEANER ASSY INCLUDES ITEM W UNIT S N 4067 amp ABOVE 510 2 2303262008 PACKING 1 520 2743261007 ELEMENT ASSY 1 520 2743260307 ELEMENT ASSY UNIT S N 54067 amp ABOVE 540 2303290103 INSULATOR 1 560 2303590203 GASKET INSULATOR 2 MT54F RAMMER OPERATION AND PARTS MANUAL REV 48 01 10 12 PAGE 37 ROBIN EHOS ENGINE GOVERNOR ASSY PAGE 38 MT54F RAMMER OPERATION AND PARTS MANUAL REV 8 01 10 12 ROBIN 5109 ENGINE GOVERNOR ASSY NO PART NO PART NAME REMARKS 10 2744230103 GOVERNOR LEVER 1 20 2304220103 GOVERNOR SHAFT 30 2744270103 GOVERNOR ROD 1 40 1064280113 ROD SPRING 50 0031305000 CLIP 2 60 0011406250 BOLT AND WASHER ASSY 1 1 1 1 1 70 01860600200 NUT 80 2744250103 GOVERNOR SPRING 200 2304330210 SPEED CONTRO
17. 30 and completely squeeze out the excess oil from the element before installing MAINTENANCE The air cleaner Figure 13 on the engine side will hardly be contaminated if it is however after cleaning the element with kerosene dip it in mixed oil consisting of 3 parts of gasoline and 1 part of engine oil Then tightly squeeze outer primary element sponge and shake off well the inner secondary element before installing them Figure 13 Engine Air Cleaner 200 300 HOURS Oil Bath Drain oil reservoir on foot housing Figure 14 Refill with approximately 1 7 800cc of 10W 30 motor oil Oil should be midway in sight glass Break in oil should be changed after first 50 hours OIL FILL OIL DRAIN PLUG Figure 14 Foot Housing Drain Plug Yearly Check the fuel line and the oil line regularly for damage and to ensure that there are no leaks Replace the oil and fuel lines every two years to maintain the performance and flexibility lines Long Term Storage Drain fuel from fuel tank fuel line and carburetor Remove spark plug and pour a few drops of motor oil into cylinder Crank engine 3 to 4 times so that oil reaches all internal parts Clean exterior with a cloth soaked in clean oil Store unit covered with plastic sheet in moisture free and dust free location out of direct sunlight MT54F RAMMER OPERATION AND PARTS MANUAL REV 8 01 10 12 PAGE 17 TROUBLESHOOTING
18. 4F RAMMER OPERATION AND PARTS MANUAL REV 48 01 10 12 PAGE 11 COMPONENTS Figure 1 54 Tamping Rammer Figure 1 shows the location of the controls and components for the MT 54F Tamping The functions of each control is described below 1 Throttle Lever Controls engine speedandthetamping action of the rammer Engine Stop Switch Controls the starting and stopping ofthe engine Switch must be in the position when starting the engine Choke Lever Used when starting the engine Normally used in cold weather conditions In cold weather turn the choke lever to the fully closed position in warm weather set choke lever half way or completely open Fuel Shut Off Valve Supplies fuel from the fuel tank to the engine To begin fuel flow move the fuel shut off valve downward Oil Bath Fill Plug Open this plug to add oil to the oil bath reservoir Drain Valve Open this valve to remove oil from the bellows Pre Cleaner Pre cleans first stage dirt and other debris from entering the engine 8 12 13 14 Foot Laminated wood with tempered steel plate for superior shock absorption Oil Level Sight Glass Indicates the level of oilin the oil bath reservoir Recoil Starting Handle Used when starting the engine Pull starter handle sharply and quickly then return starter handle to starter case before releasing Fuel Poly fuel tank t
19. ANKSHAFT AND PISTON ASSY PAGE 34 MT54F RAMMER OPERATION AND PARTS MANUAL REV 8 01 10 12 ROBIN EHO9 ENGINE CRANKSHAFT AND PISTON ASSY PART NO 2742010131 0230200100 0230200110 0230200120 0021812000 030212300 0053203101 0053204201 0173120010 2302250120 2302300123 2302330103 2742340103 2742340203 2742340303 2742350107 2742350207 2742350307 0565110010 MT54F OPERATION AND PARTS MANUAL REV 8 01 10 12 PAGE 35 CRANKSHAFT SPACER T 0 8 SPACER T 1 0 SPACER T 1 2 NUT SPRING WASHER WOODRUFF KEY WOODRUFF KEY LOCK NUT CONNECTING ROD ASSY CONNECTING ROD BOLT PISTON PIN PISTON PISTON 0 25MM PISTON 0 50MM PISTON RING SET PISTON RING SET 0 25MM PISTON RING SET 0 50MM CLIP TY REMARKS REPLACES 0032012000 INCLUDES ITEMS W ENGINE INTAKE AND 5 ASSY PAGE 36 MT54F RAMMER OPERATION AND PARTS MANUAL REV 8 01 10 12 ROBIN 51109 ENGINE INTAKE AND EXHAUST ASSY NO PART NO PART NAME QTY REMARKS 10 2743170101 CAMSHAFT CP 1 INCLUDES ITEMS W 35 2743640103 RELEASE LEVER 1 36 0051904100 SPRING PIN 1 3 0031517000 SNAP RING 1 50 2743330103 2 60 2743360103 VALVE SPRING 2 70 2743370103 SPRING RETAINER 2 80 2743340103 INTAKE VALVE 1 90 2743350103 EXHAUST VALVE 1 95 13210 031 COLLET VALVE 4 210 2743530
20. E 6 MT54F RAMMER OPERATION AND PARTS MANUAL REV 8 01 10 12 GENERAL SAFETY m NEVER operate this equipment without proper protective clothing shatterproof glasses respiratory protection hearing protection steel toed boots and other protective devices required by the job or city and state regulations NEVER operate this equipment when not feeling well due to fatigue illness or when under medication NEVER operate this equipment under the influence of D ALWAYS check the equipment for loosened threads or bolts before starting DO NOT use the equipment for any purpose other than its intended purposes or applications NOTICE B This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacturer does not assume responsibility for accident due to equipment modifications Unauthorized equipment modification will void all warranties m NEVER use accessories or attachments that are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result ALWAYS know the location of the nearest 0 fire extinguisher ALWAYS know the location of the nearest first aid kit SAFETY INFORMATION ALWAYS know the location of the nearest phone or keep a phone on the job site Also k
21. ECALS NO 1 2 Sk 4k 5k 6 Tk 8 10 11 12 13 14 PART NO 920202930 920200900 920106460 920206290 1073273308 0732004430 0732004450 920203290 920107000 920204370 920206240 920203330 920203990 DCLMT54F PART NAME DECAL START SWITCH DECAL 3400 3600 RPM DECAL MIKASA DECAL READ OWNER S MANUAL DECAL NOTICE DECAL START SWITCH DECAL WARNING DECAL CAUTION PEATE SERIAL NO DECAL OIL DECAL PRE CLEANER DECAL START STOP ENGINE DECAL EAR PROTECTION DECAL CLOSE FUEL COCK KIT DECAL o lt lI cl 5 293 90 629 831 329 CONTACT MQ SERVICE DEPT W MODEL amp S N NP 700 NPA 437 NPA 624 NPA 333 NPA 399 INCLUDES ITEMS W MT54F RAMMER OPERATION AND PARTS MANUAL REV 8 01 10 12 PAGE 23 CRANKCASE AND ENGINE ASSY A T ee Ke PAGE 24 MT54F RAMMER OPERATION AND PARTS MANUAL REV 8 01 10 12 PART 351109060 351324110 040006305 040006203 952401450 011208025 030208200 351434563 050100350 002210620 303010060 040006304 080100520 952400130 011208025 030208200 303010084 040006007 041006007 351437750 080200350 351421900 060404010 050300900 301421363 943020020 943050050 943060010 943060020 943030020 MT54F OPERATION AND PARTS MANUAL REV 8
22. L ASSY 210 0043104140 SCREW HEAD 230 0140040070 SCREW 235 2054600323 CONTROL SPRING 280 2264310301 LINK PIVOT CP 345 0217100020 FRICTION WASHER 360 0043106300 SCREW 3 0 020106050 NT u 5 0022706000 385 2744510101 BASE PLATE 1 386 01100500507 FLANGE BOLT LL ER REPLACES 0110060010 480 2264500313 RETURN SPRING 1 486 02301000404 SPACER 1 MT54F RAMMER OPERATION AND PARTS MANUAL REV 8 01 10 12 PAGE 39 ROBIN 9 ENGINE RECOIL STARTER ASSY E A 7 f CV PAGE 40 MT54F RAMMER OPERATION AND PARTS MANUAL REV 8 01 10 12 ROBIN 9 ENGINE RECOIL STARTER ASSY NO PART NO PART NAME QTY REMARKS 10 2745120211 BLOWER HOUSING 1 11 2745510121 BLOWER H BKT 1 CP 1 12 2745520101 BLOWER BKT 2 CP 1 13 0110060020 FLANGE BOLT 2 2 1 14 0011606140 BOLT AND WASHER ASSY 15 2745500101 BLOWER GUIDE CP 16 0110060050 FLANGE BOLT Lene REPLACES 0110060010 20 2749170103 LABEL TRADE MARK 1 40 0110060050 FLANGE BOLT REPLACES 0110060010 41 0110060020 FLANGE BOLT 1 46 0110060020 FLANGE BOLT 2 60 2745260103 CYLINDER BAFFLE 1 210 2745020100 RECOIL STARTER ASSY INCLUDES ITEM W 210 1 2745011508 SPIRAL SPRING 1 210 2 2745012008 REEL 1 210
23. OPERATION AND PARTS MANUAL F ROR MULTIQUIP lihaan SERIES MODEL MT54F TAMPING RAMMER ROBIN EHO9 GASOLINE ENGINE Revision 8 01 10 12 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 54 OPERATION AND PARTS MANUAL REV 88 01 10 12 lt m o MT54F RAMMER OPERATION AND PARTS MANUAL REV 01 10 12 PAGE 3 MIKASA MT54F Tamping Rammer Proposition 65 Warning 2 Table Of Contents 4 Parts Ordering Procedures 5 Safety 1 6 9 General Information 10 DIS CIC AMON 11 OFM u A 12 BASC ENOO 13 110 u 14 16 2 2 17 Troubleshooting Guide 18 19 Explanation Of Codes In Remarks Column 20 Suggested Spare 21 Component Drawings Name Plate And Decals 22 23 Crankcase and Engine Assembly 24 27 Guide Cylinde
24. POSSIBLE PROBLEM SOLUTION Operating speed of throttle lever Set throttle lever to correct position is incorrectly set Drain excess oil Bring to correct level Engine runs but rammer jumps Clutch slips Replace or adjust clutch erratically or not at all Spring Failure Replace sprial spring Speed of engine improper Adjust engine speed to correct operating RPM setting Soil over compacted Shut down machine and test soil MT54F OPERATION AND PARTS MANUAL REV 48 01 10 12 PAGE 19 EXPLANATION OF CODES IN THE REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found the back page of the manual there are any questions NOTICE The contents and part numbers listed in the parts section are subjectto change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST NO PART PART NAME REMARKS 1 12345 80 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 12348 HOSE AR MAKE LOCALLY 4 12349 BEARING 1 S N 2345B AND ABOVE NO Column Unique Symbols All items with same unique symbol 0 96 or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Du
25. PRING WASHER WASHER DOWEL PIN AIR CLEANER ASSY BODY W CLEANER BACK PLATE ELEMENT YELLOW ELEMENT GRAY ELEMENT FRAME INTAKE PIPE CLEANER STAY 3 2T BOLT 8X20 H SW CLAMP TC 200 THROTTLE LEVER ASSY 25D THROTTLE WIRE 8620 740 BAND RUBBER SLIP STOP OIL GAUGE PROTECTOR LINK PROTECTOR STIFFENER BOLT amp WASHER BOLT amp WASHER ASSY ENGINE ASSY EH 09 FRONT COVER CRANKCASE AND ENGINE ASSY c c ft c c REMARKS REPLACES 0032008000 INCLUDES ITEMS W GUIDE CYLINDER AND FOOT ASSY PAGE 28 MT54F RAMMER OPERATION AND PARTS MANUAL REV 8 01 10 12 PART 351420390 080100120 351324120 351420400 020116130 351434200 351434211 351324140 351324130 362214820 050100750 050930850 014210020 014210035 351209590 050100950 351316870 351433250 001210840 020108060 050100800 012010040 351109020 953405270 953405260 959010150 953404670 353332870 362910030 015112060 021112140 030212300 015110055 030210250 362338750 362338760 301010540 022711012 GUIDE CYLINDER AND FOOT ASSY PART NAME PISTON PIN STOP RING R 12 PISTON ROD PISTON END NUT M16 P1 5 STOPPER UPPER STOPPER LOWER D 30 MAIN SPRING A B SPRING CYLINDER FOOT PLATE O RING G 75 O RING JAS03085 SOCKET HEAD BOLT 10X20 T SOCKET HEAD BOLT 10X35 GUIDE CYLINDE
26. R O RING G 95 BELLOWS CLAMP BAND GUIDE BELLOWS POT PV Hemne NOT M ine S2 a BOLT 10X40 H PROTECTIVE SLEEVE PLUG 1 4 14 13L PACKING 1 4 LEVEL GAUGE PLUG TYPE COOPER PACKING 17X25 5X1 BELLOWS FOOT ASSY 265W SUNK HEAD BOLT 12 X 70 NYLON NUT M12 WASHER M12 SUNK HEAD BOLT 10X55 WASHER M10 FOOT 265W CUT TYPE METAL SHEET 265W CUT TYPE WASHER 11X34X3 2 NYLON NUT M10 QTY REMARKS 1 1 1 1 1 1 2 1 1 1 1 REPLACES 001521020 EE REPLACES 001521035 1 REPLACES 001210840 CNET REPLACES 020308060 1 REPLACES 002211040 1 1 1 1 1 INCLUDES ITEMS W 44 X 13 5 WxL REPLACES 001611253 4 REPLACES 022711214 4 us REPLACES 001611051 INCLUDES ITEMS W 1 1 MT54F RAMMER OPERATION AND PARTS MANUAL REV 8 01 10 12 PAGE 29 TANK AND HANDLE ASSY PAGE 30 MT54F RAMMER OPERATION AND PARTS MANUAL REV 8 01 10 12 PART NO 305910030 351337070 001521020 033121009 012210020 305112820 361910020 353449010 954404890 351437785 954406020 954405990 0642001410 0642001420 0642001430 954406010 011208030 030208200 022710809 952401450 954404590 362116050 351436350 351435160 301419750 301420730 361910040 091005025 031105080 022610505 PART NAME FUEL TANK
27. at chamber improper Adjust carbureator float Carbon deposits in cylinder Clean or replace cylinder Ignition coil defective Flush fuel sytem and replace with fresh fuel Not enough power available iti compression normal miss Ignition plug often shorts Replace ignition wires clean ignition firing Fuel in use inadequate water Flush fuel sytem and replace with fresh fuel dust Mixed fuel quality is Check fuel to oil mixture inadequate Excessive carbon depostion in combustion chamber Clean or replace crankcase Engine overheats Exhaust or muffler clogged with carbon Clean or replace muffler Spark plug heat value incorrect Replace spark plug with correct type spark plug PAGE 18 MT54F RAMMER OPERATION AND 5 MANUAL REV 8 01 10 12 TROUBLESHOOTING TABLE 4 ENGINE TROUBLESHOOTING continued SYMPTOM POSSIBLE PROBLEM SOLUTION Operation not satisfactory Governor adjustment improper Adjust governor to correct lever Governor spring defective Clean or replace ignition Fuel fow erratic Fuel fow erratic erratic Check fuel ine Check fuel ine line Air taken in through suction Check suction line line 2 Recoil starter not working Dust in rotating part Clean recoil starter assembly properly Spring spring failure Replace sprial spring Rotational speed fluctuates TABLE 5 RAMMER TROUBLESHOOTING SYMPTOM
28. ble SAFETY INFORMATION FUEL SAFETY m DO NOT add fuel to equipment if is placed inside truck bed with plastic liner Possibility exists of explosion or fire due to static electricity DO start the engine near spilled fuel or combustible fluids Fuel is extremely flammable and its vapors can cause an explosion if ignited ALWAYS refuel in a well ventilated area away from sparks and open flames ALWAYS use extreme caution when working with flammable liquids m DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in appropriate containers in well ventilated areas and away from sparks and flames NEVER use fuel as a cleaning agent DO NOT smoke around or near the equipment Fire or explosion could result N from fuel vapors or if fuel is spilled on a hot engine PAGE 8 MT54F RAMMER OPERATION AND PARTS MANUAL REV 48 01 10 12 TRANSPORTING SAFETY m NEVER allow any person or animal to stand underneath the equipment while lifting NOTICE m Before lifting make sure that the equipment parts hook and vibration insulator are not damaged and screws are not loose or missing Always make sure crane or lifting device has been properly secured to the lifting bail hook of the equipment ALWAYS shutdown eng
29. complete part numbers L 1 p Order via Fax Dealers Only Fax your order in and qualify for a 295 Discount All customers are welcome to order parts Fax on Standard orders for all orders which include Domestic US Customers dial part numbers 1 800 6 PARTS 7 800 672 787 Le Note Discounts Are Subject Change Order via Phone Domestic US Dealers Call 1 800 427 1244 ID M c a 7 Non Dealer Customers cred ee Multiquip Dealer for International Customers should contact parts call 800 427 1244 for help in their local Multiquip Representatives for locating a dealer near you Parts Ordering information 4 2 When ordering parts please supply Dealer Account Number Specify Preferred Method of Shipment Dealer Name and Address V UPS Fed Ex DHL Shipping Address if different than billing address Priority One v Truck Return Fax Number Ground Next Day Applicable Model Number Second Third Day Quantity Part Number and Description of Each Part NOTICE All orders are treated as Standard Orders and will ship the same if received prior to PST VA AA YAYA LQ 2191 WE ACCEPT ALL MAJOR CREDIT CARDS U MT54F
30. ed position in warm weather To prevent burns DO NOT touch these areas set choke lever half way or completely open while the engine is running or immediately after 3 Spark Plug Provides spark to the ignition system Set operating NEVER operate the engine with the Aus Ga spark plug gap to 0 02 0 03 inch 0 6 0 7 mm Clean muffler removed spark plug once a week 4 Engine ON OFF Switch Controls the starting and stopping of the engine Switch must be in the ON position when starting the engine Operating the engine without an air filter with a damaged air filter or a filter in need of replacement will allow dirt to enter the engine Dipstick Oil Filler Cap Remove this cap to determine if the engine oil is low Add oil through this filler port as recommended in Table 3 Oil Drain Plug Remove this plug to remove oil from the engine s crankcase MT54F RAMMER OPERATION AND PARTS MANUAL REV 8 01 10 12 PAGE 13 This section is intended to assist the operator with the initial start up ofthe MT 54F Tamping Rammer It extremely important that this section be read carefully before attempting to operate the rammer DO NOT use your rammer until this section is thoroughly understood CAUTION Failure to understand the operation of the 54F Tamping Rammer could result in severe damage to the trowel or personal injury Rammer Gearbox and Spring Cylinder Oil Bath This unit uses an oil
31. ine before transporting NEVER lift the equipment while the engine is running Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Use adequate lifting cable wire or rope of sufficient strength Use one point suspension hook and lift straight upwards DO NOT lift machine to unnecessary heights ALWAYS tie down equipment during transport by securing the equipment with rope Never allow any person or animal to stand underneath the equipment while lifting ENVIRONMENTAL SAFETY NOTICE Dispose of hazardous waste properly Examples of potentially hazardous waste lt 7 used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source SAFETY INFORMATION MT54F RAMMER OPERATION AND PARTS MANUAL REV 01 10 12 PAGE 9 Definition of Tamping The Mikasa MT 54F tamping rammer is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to soil surface Its applications include soil compacting for road embankments and reservoirs as well as backfilling for gas pipelines water pipelines and cable installation work The impact force ofthe MT 54F levels and uniformly compacts voids between soil particles to increase dry density Circular motion
32. now the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency RAMMER SAFETY AX DANGER NEVERoperate the equipmentin an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties DO NOT use this machine on ground that is harder than the machine can handle or for driving pilings or tamping rock beds Furthermore use of the machine on sloping ground such as the side of an embankment may make the machine unstable and can cause an accident It can also result in premature machine wear due to uneven loads on the machine Use the machine with confidence for tamping earth and sand soil gravel and asphalt DO NOT use the machine for other types of jobs NEVER lubricate components or attempt service on a running machine NOTICE ALWAYS keep the machine in proper running condition E Fix damage to machine and replace any broken parts immediately ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children and unauthorized
33. o avoid rust and corrosion remove this cap to add gasoline Engine Air Cleaner Prevents dirt second stage and other debris from entering the engine Bellows Reservoir for oil bath Handle To operate GRIP handle assembly firmly on both sides Muffler Used to reduce noise and emissions Spark Plug Provides spark to the ignition system replace with engine manufactures recommended type spark plug Nameplate Displays information regardingthe rammer PAGE 12 MT54F RAMMER OPERATION AND PARTS MANUAL REV 8 01 10 12 BASIC ENGINE 6 N 4 1 e I Figure 1 Engine Controls and Components INITIAL SERVICING The engine Figure 1 A must be checked for proper lubricationand 5 Recoil Starter pull rope Manual starting method Pull filled with fuel prior to operation Refer to the manufacturer s Engine the starter grip until resistance is felt then pull briskly and manual for instructions and details of operation and servicing smoothly 1 Secondary Air Cleaner Prevents dirt and other debris 6 Muffler Used to reduce noise and emissions from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element 2 Choke Lever Used when starting the engine Normally A CAUTION Hazard used in cold weather conditions In cold weather turn the Engine components can generate extreme heat choke lever to the fully clos
34. o five minutes check for gas leakage or abnormal sounds 7 Ifthe engine does not start after repeated attempts check the spark plug for excess fuel Clean and replace the spark plug as needed then move the choke lever Figure 7 to the half open position to avoid flooding and repeat steps 1 thru 5 Operation 1 Tostart the rammer tamping action move the throttle lever Figure 10 quickly from IDLE close to the FULL OPEN position DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring Figure 10 Throttle Lever Full Open CAUTION Make sure that the throttle lever is moved to the FULL OPEN position Operating the rammer at less than full speeds can result in damage to the clutch springs or foot 2 IheMT 54F Tampingrammer is designedto run at 4 000 rpm At optimum rpm the foot hits at the rate of 690 impacts per minute Increasing throttle speed pastfactory set rpm does not increase impacts and may damage unit The MT 54F is designed to advance while tamping For faster advance pull back slightly on the handle so that rear of foot contacts soil first OPERATION 3 To stop the tamping action move throttle lever quickly from the FULL OPEN to IDLE position Stopping The Engine Normal Shutdown 1 Move throttle lever quickly from the FULL OPEN to IDLE position Figure 11 and runthe engine for three minutes at low speed After the engine cools turn the engine start stop switch
35. oxpan Cholula Puebla 72760 Mexico Contact pmastretta cipsa com mx CANADA Multiquip 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact jmartin multiquip com COPYRIGHT 2012 MULTIQUIP INC Tel 800 421 1244 Fax 800 537 3927 Fax 310 537 4259 Fax 310 943 2238 Tel 52 222 225 9900 Fax 52 222 285 0420 Tel 450 625 2244 Tel 877 963 4411 Fax 450 625 8664 MQ Parts Department 800 427 1244 Fax 800 672 7877 310 537 3700 Fax 310 637 3284 Warranty Department 800 421 1244 Fax 310 943 2249 310 537 3700 UNITED KINGDOM Multiquip UK Limited Head Office Tel 0161 339 2223 Fax 0161 339 3226 Unit 2 Northpoint Industrial Estate Globe Lane Dukinfield Cheshire SK16 4UJ Contact sales multiquip co uk Multiquip Inc the logo and the Mikasa logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves
36. personnel MT54F RAMMER OPERATION AND PARTS MANUAL REV 8 01 10 12 PAGE 7 ENGINE SAFETY engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled The engine of this equipment requires an adequate free flow of cooling air NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine B DO NOT place hands or fingers inside engine compartment when engine is running NEVER operate the engine with heat shields or guards removed DO NOT remove the engine oil drain plug 3 4 while the engine is hot Hot will gush out of the oil tank and severely scald W persons in the general area of the rammer W4 NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing equipment EET NOTICE NEVER run engine without an air filter or with a dirty air filter Severe engine damage may occur Service air filter frequently to prevent engine malfunction m NEVER tamper with the factory settings of the engine or engine governor Damage to the engine equipment can result if operating in speed ranges above the maximum allowa
37. plicate Item Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at the time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique s
38. r and Foot Assembly 28 29 Tank and Handle Assembly 30 31 TABLE OF CONTENTS Robin EHO9 Engine Crankcase and Cylinder Head Assembly 32 33 Crankshaft and Piston Assembly 34 35 Intake and Exhaust Assembly 36 37 Governor Assembly 38 39 Blower Housing amp Recoil Starter Assembly 40 41 Carburetor Assembly 42 43 Electric Device Assembly 44 45 Terms and Condition Of Sale Parts 46 NOTICE Specification and part number are subject to change without notice PAGE 4 MT54F RAMMER OPERATION AND PARTS MANUAL REV 8 01 10 12 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options Effective January 17 2006 Order via Internet Dealers Only you have MQ Account to obtain a Username Order parts on line using Multiquip s SmartEquip website and Password E mail us parts multiquip View Parts Diagrams com Order Parts To obtain an MQ Account contact your Print Specification Information District Sales Manager for more information Goto www multiquip com and click Use the internet and qualify for 5 Discount Parts log in and save Standard orders for all orders which include Orde i
39. t acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change Multiquip reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of
40. that defines item numbers quantities and descriptions of the items to be returned The parts numbers and descriptions must match the current parts price list b list must be typed or computer generated The list must state the reason s for the return 0 The list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone number of the person requesting the RMA 3 Return Material Authorization must accompany the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Parts must be in new and resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 The following items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Any line item with an extended dealer net price of less than 5 00 d Special order items e Electrical components f Paint chemicals and lubricants g Decals and paper products h Items purchased in kits 7 The sender will be notified of any material received that is no
41. the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is
42. to the STOP position Figure 6 until engine comes toa complete stop FULL OPEN Figure 11 Throttle Lever Idle 2 Closethe fuel shut off valve by moving the fuel cock leverto the CLOSED position See Figure 5 Emergency Showdown 1 Movethe throttle lever quickly tothe IDLE position and turn the engine start stop switch to the STOP position PAGE 16 MT54F RAMMER OPERATION AND PARTS MANUAL REV 8 01 10 12 Maintenance Perform the scheduled maintenance procedures as indicated DAILY Thoroughly remove dirt and oil from the engine and control area Clean or replace the air cleaner elements as necessary Check and retighten all fasteners as necessary Check the spring box and bellows for oil leaks Repair or replace as needed WEEKLY Remove the fuel filter cap and clean the inside of the fuel tank Remove or clean the filter at the bottom of the tank Remove and clean the spark plug then adjust the spark gap to 0 02 0 03 inch 0 6 0 7 mm This unit has electronic ignition which requires no adjustments Clean air cleaner cover 200 300 HOURS Pre Cleaner Remove the element from the pre cleaner Figure 12 at the top of the crankcase body side and clean it with cleaning oil kerosene PRE CLEANER Figure 12 Pre Cleaner Lubricate the top element yellow with 2 5 cc of engine oil SAE 30 Lubricate bottom element gray with 13 15 cc of engine oil SAE
43. ymbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by SIN XXXXX AND BELOW SIN XXXX AND ABOVE SIN XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by ONLY NOT USED ON Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 20 MT54F RAMMER OPERATION AND PARTS MANUAL REV 8 01 10 12 SUGGESTED SPARE 5 MT 54F 1 3 UNITS Qty PIN Description 956225020 LEVER THROTTLE ane 354030030 ELEMENT YELLOW 354030040 ELEMENT GRAY 361910020 CAP FUEL TANK W STRAP 954405990 FUEL ASSY 954404890 FILTER FUEL TANK LM 301419750 FILTER IN LINE FUEL 2743261007 ELEMENT SET ENGINE p 066000361 BUTTON STOP

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