Multiquip LS600 Automobile Parts User Manual
Contents
1. Wire Flush 16 AWG Black Wire Opposite End to Deutz Starter Ground Point Start Stop Solenoid Figure 6 Relay P N EM515799 Relay Schematic Diagram LS60TD AND LS600 CONTROL BOX REPLACEMENT REV 1 03 23 12 PAGE 4 CONTROL BOX PROGRAMMING NOTICE Control boxes come pre programmed from the factory and configured to Model LS300 It is necessary to reprogram the model configuration to match your unit See Figure 7 to identify control box switches Digital Screen Reset Switch Ignition Switch DATEL CONTROL PAREL RESET m v SET VOLUME DECREASE INCREASE FLOW DIRECTION CONTROL p FORWARD REVERSE LOCAL OQ VS a CENTER OFF ee IGNITION SEN p CYLINDER STROKE AUTOMATIC 306 A weel MULTICMP INC CARSON CALIFAA3NIA 90 16 USA 310 537 700 800 421 1244 WMV W MULTI UIP COM SEZ REMOTE Automatic Jog Switch Control Switch Cylinder Stroke Flow Directi ow Direction Switch Switch Figure 7 Control Box Switches Language Selection 1 a F oO N Turn the IGNITION switch to the ON position Do not start engine Place the FLOW DIRECTION switch to reverse Place the AUTOMATIC JOG switch to jog Place the CONTROL switch to remote Manually hold the CYLINDER STROKE switch to the jog B position While holding the switch to the jog B position toggle the RESET switch down 5 times On the fift2. decrease position is on or off INDICATES VOLUME SWITCH IS NOT IN THE POSITION _ _ FLOW DEC OFF 2 FLOW INC ON INDICATES VOLUME SWITCH IS IN THE POSITION Screen 3 Displays the number of hours the engine and pump have been used and the number of faults the pump has registered All three indicators can be reset to zero by the RESET switch on the control panel INDICATES NO INDICATES NO OF HOURS OF HOURS ENGINE HAS PUMP HAS BEEN USED BEEN USED INDICATES NO MESSAGE OR OF FAULTS INSTRUCTION DETECTED Screen 4 Displays the number of strokes the main hydraulic cylinders have gone through This indicator can be reset to zero by the RESET switch on the control panel INDICATES A RUNNING COUNT OF NO OF STROKES 1 STROKE CTR 0000 PRESS RESET TO ZERO STROKE CTR MESSAGE OR INFORMATION Screen 5 Displays the ON OFF electrical signal status of the various 12 volt solenoids Swing A circuit Main A circuit Main B circuit INDICATES SWING A CIRCUIT IS OFF SWING A OFF MAIN A OFF MAIN B OFF INDICATES MAINA CIRCUIT IS OFF INDICATES MAIN B CIRCUIT IS OFF Screen 6 Displays the ON OFF electrical signal status for the Proximity Switch A Proximity Switch B Engine Fuel Solenoid and Unloader Solenoid INDICATES INDICATES PROXIMITY A PROXIMITY B CIRCUIT IS OFFS CIRCUIT IS ON INDICATES INDICATES UNLOADER FUEL SOLENOID CIRCUIT IS OFF CIRCUIT IS OFF Sc
3. disengage the stop button Ignition Switch Insert the ignition key here to start the engine Turn the key clockwise to the ON position then continue turning clockwise to the START position and release To stop the engine turn the key fully counterclockwise to the STOP position Digital Readout Screen Displays and monitors the various functions of the machine Scroll Switch Allows the operator to scroll the various readout screens Reset Switch Allows the operator to reset the stroke counter Remote Cable Connector Insert the remote control input cable into this connector Direction Control Switch This 2 position switch controls the direction of flow for any mix in the pump The leftmost position sets the pumping direction to forward and the rightmost position sets the pumping direction to reverse Pumping Control Switch This 3 position switch controls the pumping of the pump The rightmost position REMOTE is for use with the remote control unit the leftmost position LOCAL is for normal pumping operation and the centermost position CENTER OFF prevents pumping 9 10 11 12 13 Cylinder Stroke Control Switch This 2 position switch controls the pumping function The leftmost position AUTOMATIC sets the pump to automatic cycling Set the switch to this position for normal pump operation The rightmost position JOG changes the pump from automatic to manual cycling This
4. AMO LSG6GOTD and LS600 Deutz Engine MULTIQUIP Control Box Replacement The following instructions are intended to assist the user in the installation of the replacement control box on the LS60TD and LS600 Concrete Pump Please read all instructions before installing the control box and relay kit REQUIRED TOOLS COMPONENTS WORK SAFELY Only a qualified service technician with proper training Eei eamping Too should perform this installation Follow all shop safety rules one ee when performing this installation E Wire Stripper Tool E Two 12 10 AWG Butt Splice PREPARATION m One 14 16 AWG Butt Splice 1 Place the pump in an area free of dirt and debris E One 12 10 AWG Spade L PARTS P j 2 Disconnect negative battery cable from the battery 3 Disconnect the 4 plugs from the receptacles on the Verify that parts are accounted for See Figure 1 and Table 1 rear of the control box currently installed on the pump see Figure 2 Mark and tag the plugs for reference when new control box is installed Remove the fuse from the rear of the control box and keep the nut and washers They will be used to reinstall the fuse on the new control box 4 Remove the existing control box as shown in Figure 2 Keep the hex bolts flat washers and lock nuts They will be used in the installation of the new control box OPEN HATCH PLUGS 4 4 Ba ruse Table 1 Required Parts Part No Description Remarks EM517648A D
5. Puebla 72760 Mexico Tel 800 421 1244 Fax 800 537 3927 Fax 310 537 4259 Fax 310 943 2238 Tel 52 222 225 9900 Fax 52 222 285 0420 Contact pmastretta cipsa com mx CANADA Multiquip 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact jmartin multiquip com COPYRIGHT 2012 MULTIQUIP INC Tel 450 625 2244 Tel 877 963 4411 Fax 450 625 8664 MQ Parts Department 800 427 1244 Fax 800 672 7877 310 537 3700 Fax 310 637 3284 Warranty Department 800 421 1244 Fax 310 943 2249 310 537 3700 UNITED KINGDOM Multiquip UK Limited Head Office Tel 0161 339 2223 Fax 0161 339 3226 Unit 2 Northpoint Industrial Estate Globe Lane Dukinfield Cheshire SK16 4UJ Contact sales multiquip co uk Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this document are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local D
6. allows the cylinders to be manually cycled using the Manual Cylinder Jogging Switch Manual Cylinder Jogging Switch This 2 position switch allows the operator to manually jog the cylinders to assist in clearing material line packs and is used to test pumping pressure The leftmost position jogs Cylinder A and the rightmost position jogs Cylinder B Stroke Volume Control Switch Increases or decreases the number of strokes per minute of the pump not used on model LS60TD Accumulator Pressure Gauge This gauge monitors the internal pressure of the Accumulator tank Normal internal pressure should read approximately 1750 PSI during pumping Main Pressure Gauge This gauge monitors the system pressure while pumping material The maximum pressure rating is 4400 PSI 50 LS60TD AND LS600 CONTROL BOX REPLACEMENT REV 1 03 23 12 PAGE 6 DIGITAL READOUT SCREENS Primary Screen Screen 1 Indicates the various modes of the switch settings Monitors engine RPM Idle speed 900 High speed 2550 Battery charge indicator Normal charge 13 volts Indicates electrical malfunction INDICATES STATUS OF PUMP ON OR OFF LS 600 OFF INDICATES 0000 ENG RPM ENGINE RPM INDICATES BATTERY 12 5 V BATTERY LOW OIL PSI CHARGE INDICATES ELECTRIC MALFUNCTION Secondary Screens Screen 2 not used on Model LS60TD Displays the position of the VOLUME CONTROL switch by indicating whether the increase or
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8. h time the digital screen will display the current set language Toggle RESET switch again to change language if desired Once the language is selected place the CONTROL switch to the center off position Turn the IGNITION switch to OFF then ON again to memorize final configuration Machine Model Configuration 1 a F N Turn the IGNITION switch to the ON position Do not start engine Place the FLOW DIRECTION switch to reverse Place the AUTOMATIC JOG switch to jog Place the CONTROL switch to remote Manually hold the CYLINDER STROKE switch to the jog B position While holding the switch to the jog B position toggle the RESET switch down 5 times After the fifth time move the CYLINDER STROKE switch to the jog A position While holding the switch to the jog A position toggle the RESET switch down to the desired model LS60TD or LS600 Once the model is selected place the CONTROL switch to the center off position Turn the IGNITION switch to OFF then ON again to memorize final configuration LS60TD AND LS600 CONTROL BOX REPLACEMENT REV 1 03 23 12 PAGE 5 CONTROL PANEL COMPONENTS ACCUMULATOR PRESSURE PUMPING PRESSURE Ka A GENCY Ce Sx Q z ON OFF START IGNITION Figure 8 Digital Control Panel Components Emergency Stop Button Press emergency stop button to stop pump in an emergency Turn knob counterclockwise to
9. igital Control Box EM515799 Relay Kit HEX BOLT 4 10 32 Hex Nut 1 Not Provi 3 ae 0 32 Hex Nu ot Provided LOCK NUT 4 4 10 Lock Washer 1 Not Provided SCREW 2 5 10 Flat Washer 1 Not Provided Figure 2 Removing Existing Control Box LS60TD AND LS600 CONTROL BOX REPLACEMENT REV 1 03 23 12 PAGE 1 INSTALLATION 1 Install the replacement digital control box on the pump using the existing hardware See Figure 3 CONTROL BOX REAR VIEW eae RELAY S i l j bee N WASHER 8 LOCK NUT 4 NEW CONTROL SCREW 2 PANEL Figure 3 Replacement Digital Box Installation 2 Attach the relay kitto the digital control box by securing it to the stud shown in Figure 3 using the appropriate hardware user provided CONNECTIONS Refer to Figure 5 for connections from the relay to the plugs 1 Connect 86 purple 12 AWG wire from Relay K1 to terminal 6 on Plug P1 using a spade connector 2 Connect 85 black wire from Relay K1 to starter ground point using a butt splice 3 Connect 87 purple 10 AWG wire from Relay K1 to terminal 4 on Plug P1 using a butt splice 4 Cut wire from terminal 4 on Plug P4 flush to the plug Terminal will not be used 5 Connect 30 red wire from Relay K1 to the other end of the cut wire using a butt splice 6 Reconnect the 4 plugs to the corresponding receptacles on the new control box See Figure 4 for location of receptacles Recep
10. reen 7 Displays the number of times the main hydraulic cylinders stroke and the yards per hour output This indicator can be reset to zero by the RESET switch on the control panel INDICATES INDICATES THE THROTTLE NUMBER OF IS ON THROTTLE ON STROKES STROKES 20 STROKES MIN 8 2 INDICATES THE SRR AO INDICATES THE NO OF YARDS NO OF STROKES PER HOUR PER MINUTE Screen 8 Displays the electrical status of the engine fuel solenoid To test the 12 Volt solenoid status activate with the RESET switch on the control panel INSTRUCTION OR MESSAGE TO TEST FUEL SOL PRESS RESET FUEL SOL OFF INDICATES THE FUEL SOLENOID IS OFF Screen 9 Displays the communication status of the optional radio remote control To activate a new remote control connection use the reset switch on the control panel INDICATES THAT RADIO RADIO ADDRESS 2 f REMOTE IS ON COMMUNICATING PRESS RESET TO LEARN A NEW ONE INSTRUCTION Ean OR MESSAGE LS60TD AND LS600 CONTROL BOX REPLACEMENT REV 1 03 23 12 PAGE 7 FTA LSGOTD and LS600 Control Box Replacement MULTIQUIP HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave Carson CA 90746 Contact mq multiquip com Service Department 800 421 1244 310 537 3700 Technical Assistance 800 478 1244 MEXICO MQ Cipsa Carr Fed Mexico Puebla KM 126 5 Momoxpan Cholula
11. tacle J5 will not be used NOTICE Use extreme care when connecting the control box rear receptacle plugs to make sure that correct orientation is followed J5 Not Used Receptacles Figure 4 Control Box Rear Receptacles 7 Install the fuse to the rear of the new control box 8 After all connections are made reconnect the battery Turn the control panel ignition switch to the ON position The control box panel should light You will see and hear the engine fuel solenoid energize 9 Perform control box programming instructions LS60TD AND LS600 CONTROL BOX REPLACEMENT REV 1 03 23 12 PAGE 2 BLACK 16 AWG __ gt Relay K1 T a Relay Connector a AA 12V DC __ N gt RA me he rane IZE Butt Splice OUT PURPLE 10 AWG PURPLE 12 AWG ORANGE 10 AWG Existing Fuse TO START STOP SOLENOID Figure 5 Connections Between Control Box and Relay LS60TD AND LS600 CONTROL BOX REPLACEMENT REV 1 03 23 12 PAGE 3 De a ee ae ee ee a Plug P1 Plug P1 Outside Terminal 6 Outside Terminal 4 Splice Ignition B B Power Fuse 12 AWG Purple Wire 10 AWG Purple Wire a a eae ge ety eas oe eee ee See Ger 86 87 85 30 10 AWG Red Wire Plug P4 Terminal 4 Cut
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