Home

Multiquip GAC-6HZR Portable Generator User Manual

1. INSPECTION SETUP NOTICE Double insulated power tools and small appliances have specially insulated housings that eliminate the need for a ground pin These types of double insulated power cords are designed so that no part of the device will be electrically live even if the internal insulation fails Extension Cable When electric power is to be provided to various tools or loads at some distance from the generator extension cords are normally used Cables should be sized to allow for distance in length and amperage so that the voltage drop between the generator and point of use load is held toa minimum Use the cable selection chart Table 3 as a guide for selecting proper cable size DANGER NEVER use power tools or equipment that do not have a ground capability the possibility exists of electrocution electrical shock or burn which can cause severe bodily harm or even DEATH Main GFCI Circuit Breakers ALWAYS place the main and GFCI circuit breakers in the OFF position prior to starting the engine Maximum Allowable Cable Length Table 3 Cable Selection 60 Hz Single Phase Operation Amperes 120 volts 240 Volts 10Wire 12Wire 14Wire 16Wire 25 300 60 100 60 375f 2508 5 6 1200 sot 30 208 1258 75 90 180 sot 208 1258 1008 GENERAL INSPECTION PRIOR OPERATION Ground Power Tools When using power tools or elec
2. INSTALLATION GENERATOR GROUNDING To guard against electrical shock and possible damage to the equipment it is important to provide a good EARTH ground Article 250 Grounding of the National Electrical Code NEC provides guide lines for proper grounding and specifies that the cable ground shall be connected to the grounding system of the building as close to the point of cable entry as practical NEC articles 250 64 b and 250 66 set the following grounding requirements 1 Use one of the following wire types to connect the generator to earth ground a Copper 10 AWG 5 3 mm2 or larger b Aluminum 8 AWG 8 4 mm2 or larger 2 When grounding the generator Figure 2 connect the ground cable between the lock washer and the nut on the generator and tighten the nut fully Connect the other end of the ground cable to earth ground 3 NEC article 250 52 c specifies that the earth ground rod should be buried a minimum of 8 ft into the ground INOTICE When connecting the generator to any buildings electrical system ALWAYS consult with a licensed electrician OUTDOOR INSTALLATION possible install the generator in a area that is free of debris bystanders and overhead obstructions Make sure the generator is on secure level ground so that it cannot slide or shift around The installation site must be relatively free from moisture and dust All electrical equipment should be prot
3. AE f Figure 3 Generator Components Operation Switch Place switch in the ON position up for normal operation To turn off the generator place the operation switch in the OFF position down Ground This ground connection point should be connect to a good earth ground ground rod 240V Output Receptacle NEMA L6 20R twist lock receptacle will provide 240V 20 amps 60 Hz 120V Output Receptacle NEMAL5 30R twist lock receptacle will provide 120V 30 amps 60 Hz GFCI Duplex Receptacle NEMA 5 15R GFCI receptacle will provide 120V 15 amps Main Breaker This 2 pole circuit breaker 120 240V 21 amps protects the generator from short circuiting or overloading When starting the generator always have the circuit breaker placed in the OFF position AC Voltmeter This voltmeter indicates with a mark the rated 60 Hz single phase output voltage In addition the voltmeter can also be used as a diagnostic tool If the voltmeter indicator needle is below the rated voltage engine problems may exist low high RPM s To prevent damage to the generator or power tools turn the generator OFF and consult your authorized Multiquip service dealer GFCI Breaker This single pole circuit breaker 120V 15 amps protects the GFCI receptacle When starting the generator always have the circuit breaker placed in the OFF position Idle Control Switch The generator is provided w
4. NOTICE Addresses practices not related to personal injury PAGE 4 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 41 03 31 10 SAFETY INFORMATION NEVER use accessories or attachments that are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result ALWAYS know the location of the nearest fire extinguisher ALWAYS know the location of the nearest first aid kit ALWAYS know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency GENERATOR SAFETY DANGER NEVER operate the equipment in an explosive atmosphere ornear combustible materials An explosion or fire could result causing severe bodily harm or even death NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties NEVER lubricate components or attempt service on a running machine NOTICE ALWAYS ensure generator is on level ground before use ALWAYS keep the machine in proper running condition Fix damage to machine and replace any broken parts immediately ALWAYS store equ
5. VOLTAGE OUTPUT Defective solenoid Check or replace solenoid Idle control device malfunction Check or replace idle control device PAGE 30 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 5 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 1 EXPLANATION OF CODE REMARKS COLUMN QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by S N XXXXX AND BELOW S N XXXX AND ABOVE S N XXXX TO S N Specific Model Number Use Indicates that the part is used only with the specific model number or model number vari
6. Fuel cock does not open properly Replace if necessary Difficult to start Fuel is available but no SPARK at spark plug Difficult to start Fuel is available and SPARK is present at the spark plug Difficult to start Fuel is available SPARK is present at the spark plug and compression is normal Difficult to start Fuel is available SPARK is present at the spark plug and compression is low No fuel present at carburetor Weak in power Compression is proper and does not misfire PAGE 28 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 TROUBLESHOOTING ENGINE Table 6 Engine Troubleshooting Continued Possible Cause Solution Flush fuel system and replace with correct Weak in power Water in fuel system type of fuel 1 ip lata Recoil starter 2 wit AST ang Clean recoil assembly with soap and water malfunction Spiral spring loose Replace spiral spring GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 29 TROUBLESHOOTING GENERATOR Table 7 Generator Troubleshooting Symptom Possible Problem Solution Engine speed too low Raise engine speed to rated RPM AC voltmeter not working Replace Ac voltmeter Control box internal wiring 2 SUE Check red and green ignition wires Low voltage Engine speed normal Defective ignition coil Replace ignition wires if necessary 2
7. OPERATION AND PARTS MANUAL 9 MULTIQUIP MODEL GAC 6HZR PORTABLE GENERATOR HONDA GX340 GASOLINE ENGINE Revision 1 03 31 10 To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES TABLE OF CONTENTS Honda GX340K1EDN2 GX340U1EDN2 Engines Air Cleaner Assembly 44 45 0 46 47 Carburetor Assembly 48 51 Control Assembly 52 53 Crankcase Cover Assembly 54 55 Crankshaft Assembly 56 57 Cylinder Barrel Assembly 58 59 Cylinder Head Assembly 60 61 Fan Assembly 62 63 Flywheel 4558001 64 65 Ignition Coil Assembly 66 67 Piston Assembly 68 69 Recoil Starter Assembly 70 71 Solenoid 72 73 Fuel Cock Assembly 74 75 Engine Decals Assembly 76 77 TO oc aceea ea ase oi 78 79 Terms And Conditions Of Sale Parts 80 NOTICE Specifications and part numbers are subject to change without notice GAC6HZR Portable 60 Hz Generator Table Of Contents Safety Information Specifications Generator Specifications Engine DIMENSIONS ss li e Insta
8. 03 31 10 PAGE 47 N D D D D 9 GX340K1EDN2 Model GAC6HZR SEPT 2007 AND BELOW GX340U1EDN2 Model GAC6HZR JAN 2008 AND ABOVE CAMSHAFT ASSY ROD PUSH ARM VALVE ROCKER ARM VALVE ROCKER LIFTER VALVE PIVOT ROCKER ARM SPRING WEIGHT RETURN VALVE IN VALVE EX SPRING VALVE RETAINER IN VALVE SPRING RETAINER EX VALVE SPRING SEAT VALVE SPRING ROTATOR VALVE PLATE PUSH ROD GUIDE BOLT PIVOT 8MM NUT PIVOT ADJ SEAL VALVE STEM PART NO 14100ZE3010 14100ZE3020 14100ZE3020 14410ZE3013 14431ZE2010 14431ZE2010 14441ZE2000 14451ZE1013 14568ZE1000 14711ZE3000 14721ZE3000 14751ZE2003 14771ZE2000 14773ZE2000 14775ZE2010 14781ZE2000 14791ZE2010 90012ZE0010 90206ZE 1000 12209ZE8003 NO 14 14 HONDA GX340K1 U1EDN2 ENGINE CARBURETOR ASSY PAGE 48 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 HONDA GX340K1 U1EDN2 ENGINE CARBURETOR ASSY NO PART NO PART NAME QTY REMARKS 1 71 GASKET SET 1 2 16011ZA0931 VALVE SET FLOAT 1 3 16013ZA0931 FLOAT SET 1 4 16015ZA0931 CHAMBER SET FLOAT 1 5 16016ZH7W01 SCREW SET 1 695 16024124761 SCREW SET DRAIN 1 7 16028ZA0931 SCREW SET 1 80 16100ZE3F10 CARBURETOR ASSY BE82B lisa USE S N 2374606 2521477 dac da ga INCLUDES ITEMS W CARBURETOR ASSY BE82B B seeeeses Tan
9. 10MM 1 14 957010601200 BOLT FLANGE 6X12 2 15 961006202000 BEARING RADIAL BALL 6202 1 16 841502 7013 ALERT UNIT OIL 1 GX340K1EDN2 Model GAC6HZR SEPT 2007 AND BELOW GX840U1EDN2 Model GAC6HZR JAN 2008 AND ABOVE GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 59 HONDA GX340K1 U1EDN2 ENGINE CYLINDER HEAD ASSY PAGE 60 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 HONDA GX340K1 U1EDN2 ENGINE CYLINDER HEAD ASSY PART NAME QTY REMARKS CYLINDER HEAD il INCLUDES ITEMS W aaa aa ia INCLUDES ITEMS W 9 GX340K1EDN2 Model GAC6HZR SEPT 2007 AND BELOW GX340U1EDN2 Model GAC6HZR JAN 2008 AND ABOVE GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 61 GUIDE VALVE OS OPTIONAL GUIDE EX VALVE OS OPTIONAL CLIP VALVE GUIDE GASKET CYLINDER HEAD COVER HEAD GASKET CYLINDER HEAD COVER BOLT HEAD COVER BOLT STUD 8X106 BOLT 2 STUD 8X32 WASHER HEAD COVER PIN A DOWEL 12X20 BOLT FLANGE 10X80 SPARK PLUG BPR5ES NGK OPTIONAL SPARK PLUG W16EPR U DENSO PART NO 12200ZF6W01 12200ZF6W01 12204ZE2306 12205ZE2305 12216ZE2300 12251ZE3W00 12310ZE2020 12391ZE2020 970 90042ZE3700 92900080320E 90441ZE2010 9430112200 957011008000 9807955846 9807955855 HONDA GX340K1 U1EDN2 ENGINE FAN ASSY PAGE 62 GAC6HZR 60 HZ GE
10. 16613893000 16615893000 36135ZF6D41 53149964003 88911MJ3000 90431ZE2700 90432ZE2700 90433ZE2700 90434ZE2700 90650 09003 93500050120 938920501208 9405006000 9410305000 9454002010 9454004010 9454007010 9500202070 950053507510 950053513010 99101ZH80950 99101ZH80980 99101ZH81000 99204ZE00350 NO 18 194 20 21 22 23 24 25 250 250 26 27 28 29 30 HONDA GX340K1 U1EDN2 ENGINE CONTROL ASSY PAGE 52 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 HONDA GX340K1 U1EDN2 ENGINE CONTROL ASSY NO PART PART NAME QTY REMARKS 1 16550ZE3700 GOVERNOR 1 3 16555ZE3000 ROD GOVERNOR 4 1656123000 SPRING GOVERNOR 5 1656223700 SPRING THROTTLE RETURN 9 1657023700 CONTROL 19 16584882300 SPRING CONTROL ADJUSTING 23 90013883000 BOLT FLANGE 6X12 CT200 24 90015ZE5010 BOLT GOVERNOR ARM 30 935000503504 SCREW PAN 5X35 33 9405006000 NUT FLANGE 6MM INCLUDES ITEMS W N cl c GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 53 HONDA GX340K1 U1EDN2 ENGINE CRANKCASE COVER ASSY PAGE 54 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 HONDA GX340K1 U1EDN2 ENGINE CRANKCASE COVER ASSY NO PART NO 20 11300ZE3020 20 113004 3040 11381ZE3801 4 15600264003 5 1560073500
11. 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received Within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less 8 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change sep PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for
12. 7905469004 0017108025 0207008000 0017108020 7905469004 0017106020 0017106012 D 2 GAC6HZR PIPE FRAME ASSY PAGE 42 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 REMARKS REPLACES P N 0605511087 ERA REPLACES P N 0605513140 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 43 GAC6HZR PIPE FRAME ASSY QTY gt DD D Ti D BD PART NAME PIPE FRAME BRACKET BOLT HEX HEAD BASE RUBBER SUSPENSION NUT HEX RUBBER SUSPENSION NUT HEX BOLT HEX HEAD BOLT HEX HEAD NUT HEX COVER COVER BOLT HEX HEAD STOPPER BOLT HEX HEAD FUEL TANK CAP FUEL TANK FUEL FILTER FUEL GAUGE RUBBER CUSHION COLLAR BOLT HEX HEAD BOLT HEX HEAD 8 BAND BOLT HEAD PART NO 7905413002 7905416004 0017106016 7905443003 3015419604 0207008000 1725419214 0207008000 0017108040 0017108040 0207008000 7855455003 7915455103 0017106016 7915456004 0017106016 7905512002 0810106004 0810107103 0602125034 7855525514 7855525604 0017108030 0017108020 16950784015 9500014519040 0605515096 0019206015 2 HONDA GX340K1 U1EDN2 AIR CLEANER ASSY PAGE 44 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 HONDA GX340K
13. OPERATIONAL Assurez vous que tout equipement de s curit est DANGER BEFORE THIS MACHINE IS STARTED MAKE SURE ENGINE fonctionnel avant d engager l equipement Assurez vous IS TURNED OFF AND SPARK PLUG WIRE DISCONNECTED que le moteur est teint et que le fil de la bougie Do nat touch output aminas or Internal BEFORE SERVICING THE MACHINE OR COMING IN est d econnect avant de r parer la machine ou vant Wing while unt is operating CONTACT WITH ANY MOVING PART IF EQUIPMENT IS tout contact avec toute pi ce en mouvement Mr cre POWERED BY AN ELECTRIC MOTOR DISCONNECT Si l equipement est aliment par un moteur lectrique ent sI ELECTRICAL PLUG d branchez l appareil est en operation o Entre avant de parr NEVER LEAVE MACHINE UNATTENDED WHEN OPERATING Ne laissez jamis l appareil sans supervision quand ALWAYS STOP ENGINE AND ALLOW ENGINE TO COOL il est en marche II est imp ratif d arr ter le eee te BEFORE ADDING FUEL OR OIL motour et de la laisser refroidir avant d ajouter eid un paca de eso A55200070A de l huile o du carburant uds Sem de r parer ost quipement 6 5 7 8 S N 5622599 AND ABOVE A DANGER Operation of this equipment may create Using a generator indoors CAN KILL YOU IN MINUTES Utiser un g n rateur f int rieur VOUS TUERA EN QUELQUES MINUTES sparks that can start fires around dry vegetation DANGER SENERKTORWELD
14. of 60 F 15 5 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 11 DIMENSIONS MULTIQUIP 25 78 IN 655 MM gt A gt NE 5 ON d i E XN pis a LN 20 27 IN 5 515 Figure 1 Dimensions PAGE 12 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 NOTE GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 13 INSTALLATION CONNECTING THE GROUND The nut and ground terminal on the generator should always be used to connect the generator to a suitable ground The ground cable should be 8 size wire minimum At the generator connect the terminal of the ground cable between the lock washer and the nut Figure 2 and tighten the nut fully Connect the other end of the ground cable to a suitable earth ground ground rod MULTIQUIP lines Ye Y Ye Ye we GROUND ROD FOR EARTH Ne GROUND GENERATOR CABLE GROUND 8 MINIMUM GROUND LUG SZ p e CONNECT TO BUILDING ____ GROUND IF REQUIRED 8 FT MINIMUM 1 Figure 2 Generator Grounding REFERENCE NEC 250 52 C PAGE 14 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10
15. off the engine should the oil level fall below a safe operating condition Make sure the generators is placed on level ground Placing the generators on level ground will ensure that the low oil sensor will function properly Spark Plug Provides spark to the ignition system Set spark plug gap to 0 6 0 7 mm 0 028 0 031 inch Clean spark plug once a week Muffler Heat Shield Used to reduce noise and emissions NEVER touch this heat shield when the generator welder is in use Always allow time for engine to cool before servicing Air Cleaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element NEVER run the engine without an air cleaner Fuel Tank Cap Remove this cap to add unleaded gasoline to the fuel tank Replenish with clean unleaded gasoline Make sure cap is tightened securely DO NOT over fill Choke Lever Used for starting the engine Close the choke lever when starting a cold engine or in cold weather conditions The choke enriches the fuel mixture Open the choke lever if starting a warm engine or in warm weather conditions Fuel Cock Lever Turn this lever downward to start down the flow of fuel into the carburetor Turn upward to stop up the flow of fuel PAGE 18 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 10 1
16. or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apart from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 5 Parts must be in new and resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 The following items are not returnable Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date Any line item with an extended dealer net price of less than 5 00 Special order items Electrical components Paint chemicals and lubricants Decals and paper products Items purchased in kits
17. part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is IVIL MULTIQUIP
18. with local laws regarding spark arresters consult the engine distributor or the local Health and Safety Administrator FUEL SAFETY DO add fuel to equipment if it is placed inside truck bed with plastic liner Possibility exists of explosion or fire due to static electricity PLASTIC TRUCK BED DO NOT start the engine near spilled fuel or combustible fluids Diesel fuel is extremely flammable and its vapors can cause an explosion if ignited ALWAYS refuel in a well ventilated area away from sparks and open flames ALWAYS use extreme caution when working with flammable liquids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in appropriate containers in well ventilated areas and away from sparks and flames ENGINE SAFETY The engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled The engine of this equipment requires an adequate free flow of cooling air NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine NEVER operate the engine with h
19. 0 PM Rotor winding malfunction Check or replace rotor Stator winding malfunction Check or replace stator Leakage breaker malfunction Check or replace CB1 Check full power switch and full power Full power switch malfunction site eireuit Voltage output too high Engine speed too high Lower engine speed to rated RPM Voltage output too high Engine speed Li normal 3650 RPM unloaded 2500 Internal Wiring Check control box wiring RPM idle 2 Defective circuit breaker Replace circuit breaker Circuit breaker will turn on LOADED Overload Condition Reduce load or replace breaker but trips immediately Load circuit is shorted Check load circuit for short Does not accelerate from low to high Stuck solenoid Check solenoid NO LOAD Bad Idle control switch Check or replace idle control switch Idle control switch malfunction Check or replace idle control switch Idle control device malfunction Check or replace idle control device LOAD ACTIVE Control box interal wiring defective Check control box wiring Defective rotor windings Check or replace rotor Does not decelerate no VOLTAGE Defective solenoid Check or replace solenoid OUTPUT Defective idle control device Check or replace idle control device Defective solenoid Check or replace idle control device Control box wiring malfunction Check control box wiring replace any Does not decelerate but has defective components
20. 0601850102 0601823853 0027104010 5225001303 0601806819 0601807464 0027104006 0601812590 0027105010 0601811035 0601811032 0027104010 0207004000 0601830727 0601830738 0601823204 0027103020 A3262800104 0601815147 0207005000 0041205000 0012905040 0040005000 0040505000 0207005000 0207005000 0017105020 0041205000 0207005000 0040005000 0805088004 0805088304 0017106020 0017106016 0601806428 0027103006 2 GAC6HZR MUFFLER ASSY PAGE 40 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 GAC6HZR MUFFLER ASSY REMARKS m REPLACES P N 0602302001 REPLACES P N 0602302002 REPLACES 0602302003 REPLACES P N 0602313060 REPLACES P N 0602322060 REPLACES 0602320175 ben REPLACES P N 0602322061 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 41 A BP a SH ANA QTY PART NAME MUFFLER SEA uns ARRESTOR SPARK TAPPING SCREW BOLT HEX HEAD GASKET BOLT HEX HEAD BRACKET BOLT HEX HEAD BRACKET BOLT HEX HEAD NUT HEX BOLT HEX HEAD BRACKET BOLT HEX HEAD BOLT HEX HEAD PART NO 7912310003 18320ZC2000 18325ZB4000 18329ZB4000 18335ZB4630 90183671003 0017106012 18333ZB4800 957000802000 7905461004 0017108020
21. 0630 87528898620 87528ZH7000 87528898620 87521ZE2W02 87521ZE2W03 87521ZE2W04 87594ZB4A00 87516ZH7000 87516ZH7010 87516ZH7800 87519ZH7801 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 77 HONDA GX340K1 U1EDN2 ENGINE TOOL KIT PAGE 78 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 HONDA GX340K1 U1EDN2 ENGINE TOOL KIT PART NO PART NAME QTY REMARKS 89000ZE1000 7 INCLUDES ITEMS W 89218ZE1000 WRENCH COMP SPARK PLUG 89219805000 HANDLE BOX WRENCH 9900110120 SAPNNER 10X12 9900114170 SAPNNER 14X17 9900802300 BAG TOOL c cl c GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 79 NO 2 4 5 6 TERMS AND CONDITIONS OF SALE PARTS Multiquip reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit
22. 1 U1EDN2 AIR CLEANER ASSY PART NAME QTY REMARKS S N 1157236 BELOW Mae S N 1157237 AND ABOVE S N 1157236 AND BELOW S N 1157237 AND ABOVE 1 1 1 1 1 1 1 1 1 1 2 2 1 1 6 3 1 9 GX340K1EDN2 Model GAC6HZR SEPT 2007 AND BELOW 9 GX340U1EDN2 Model GAC6HZR JAN 2008 AND ABOVE GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 45 TUBE BREATHER ELEMENT AIR CLEANER SEPARATOR AIR CLEANER SEPARATOR AIR SEPARATOR AIR CASE AIR CLEANER CASE AIR CLEANER mn CASE AIR CLEANER mn STAY AIR CLEANER COVER AIR CLEANER CLIP A AIR CLEANER WIRE CLIP B AIR CLEANER WIRE SEAL AIR CLEANER FILTER DRAIN TUBE NUT FLANGE 5MM NUT FLANGE 6MM GROMMET AIR CLEANER PART NO 15721284000 17211899000 17212784003 17212784003 17212254000 17220784003 17220284003 17220254000 17222262000 17231899000 17235899000 17236899000 17252899000 17367413690 9405005000 9405006000 17232898000 HONDA GX340K1 U1EDN2 ENGINE CAMSHAFT ASSY PAGE 46 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 HONDA GX340K1 U1EDN2 ENGINE CAMSHAFT ASSY REMARKS QTY PART NAME nn Firmin S N 2708026 AND BELOW INCLUDES ITEMS W S N 2708027 AND ABOVE INCLUDES ITEMS W GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1
23. 3 676 83 7 16510ZE3000 QTY REMARKS COVER ASSY CRANKCASE S TYPE 1 INCLUDES ITEMS W COVER ASSY CRANKCASE S TYPE 1 INCLUDES ITEMS W GASKET CASE COVER CAP ASSY OIL FILLER CAP ASSY OIL FILLER GASKET OIL FILLER CAP GOVERNOR ASS nets PART NAME INCLUDES ITEMS W aie INCLUDES ITEMS W INCLUDES ITEMS W 1 1 1 1 1 2 1 8 16511ZE8000 WEIGHT GOVERNOR 3 9 16512223000 HOLDER GOVERNOR WEIGHT 1 10 16513ZE2000 PIN GOVERNOR WEIGHT 3 119 165317 2000 SLIDER GOVERNOR a USE UP TO S N 3460754 119 16531204000 SLIDER USE FROM S N 3460755 110 16531204000 SLIDER GOVERNOR 1 12 90602221000 CLIP GOVERNOR HOLDER 1 13 90701HC4000 PIN DOWEL 8X12 2 14 92102ZE3004 OIL SEAL 35X52X8 1 15 9410106800 WASHER PLAIN EMM 1 16 957010804000 BOLT FLANGE 8 40 7 17 961006202000 BEARING RADIAL BALL 6202 1 18 961006207000 BEARING RADIAL BALL 6207 1 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 55 9 GX340K1EDN2 Model GAC6HZR SEPT 2007 AND BELOW GX340U1EDN2 Model GAC6HZR JAN 2008 AND ABOVE HONDA GX340K1 U1EDN2 ENGINE CRANKSHAFT ASSY PAGE 56 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 HONDA GX340K1 U1EDN2 ENG
24. AC is displayed Using an external voltmeter as shown in Figure 19 verify that 120 VAC is present at the 120V twist lock and GFCI duplex receptacles 120VAC Figure 19 120V GFCI Receptacles 11 If the engine has started slowly return the choke lever Figure 12 to the OPEN position If the engine has not started repeat steps 1 through 5 Before the generator is placed into operation run the engine for 3 5 minutes Check for abnormal smells fuel leaks and noises that would associate with lose components Place idle control switch Figure 15 in the OFF down position This will allow the engine speed to run at about 3600 RPM s y OFF Figure 15 Idle Control Switch OFF NOTICE Placing the idle control switch in the OFF position Figure 15 allows the engine to operate ata maximum speed of about 3600 RPM s When the idle control switch Figure 16 is placed in the up position ON the generator will run at idle speed 2200 RPM s until a load is applied at that time the engine speed will increase to 3600 RPM s as long as a load is being applied When the load is not in use the engine speed will drop back to the idle mode after about 3 seconds ON Figure 16 Idle Control switch ON PAGE 22 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 6 OPERATION SHUTDOWN 2 Place GFCI circuit breaker Figure 22 in the OFF positing 227 15 F
25. DyuST _ XQ ____ Valve Clearance CHECK ADJUST PX Every 2 years replace if necessary 2 1 Service more frequently when used in DUSTY areas 2 These items should be serviced by your service dealer unless you have the proper tools and are mechanically proficient Refer to the HONDA Shop Manual for service procedures 3 For commercial use log hours of operation to determine proper maintenance intervals GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 25 MAINTENANCE 4 Install drain bolt with sealing washer and tighten securely OIL FILLER CAP DIPSTICK DRAIN SEALING BOLT WASHER Figure 27 Draining Engine Oil Engine Air Cleaner DANGER DO NOT use gasoline as a cleaning solvent the possibility exists of fire or explosion which can cause damage to the equipment and severe bodily harm or even DEATH 1 Remove the air cleaner cover and foam filter element as shown in Figure 28 2 Clean foam element in warm soapy water or nonflammable solvent Rinse and dry thoroughly Dip the element in clean engine oil and completely squeeze out the excess oil from the element before installing CLIPS AIR CLEANER COVER Figure 28 Engine Air Cleaner Maintenance Perform the scheduled maintenance procedures as defined by Table 5 and below Daily Thoroughly remove dirt and oil from the engine and control area Clean or replace the ai
26. EASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 800 537 3927 310 537 3700 Fax 310 637 3284 Contact mq multiquip com Mayco Parts Warranty Department 800 306 2926 Fax 800 672 7877 800 421 1244 Ext 279 Fax 310 537 1173 310 537 3700 Fax 310 637 3284 310 537 3700 Ext 279 Service Department Technical Assistance 800 421 1244 Fax 310 537 4259 800 478 1244 Fax 310 631 5032 310 537 3700 MEXICO UNITED KINGDOM MQ Cipsa Multiquip UK Limited Head Office Carr Fed Mexico Puebla KM 126 5 Tel 52 222 225 9900 Unit 2 Northpoint Industrial Estate Tel 0161 339 2223 Cholula Puebla 72760 Mexico Fax 52 222 285 0420 Global Lane Fax 0161 339 3226 Contact pmastretta O cipsa com mx Dukinfield Cheshire SK16 4UJ Contact sales O multiquip co uk CANADA Multiquip 4110 Industriel Boul Tel 450 625 2244 Laval Quebec Canada H7L 6V3 Tel 877 963 4411 Contact martin multiquip com Fax 450 625 8664 O COPYRIGHT 2010 MULTIQUIP INC Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent
27. ER IS NOT PROPERLY GROUNDED Exhaust contains carbon monoxide a poison gas you cannot see smell TTM A spark arrestor may be required The operator should contact local fire agencies for laws or regulation relating to fire prevention requirements ILYAURAT UN RISQUE DELECTROCUTION A MONS GUE LA GENERATRICESQUDEUSE NE SOIT PROPREMENT BARRE DE MASSE LE POINT DE MISE ALA TERRE DE 1 LES NEVER use In enclosed or partially enclosed areas Utilisation INTERDITE dans un espace clos ou partiellement cios Des tincelles pouvant enflammer la v g tation s che environnante peuvent tre ONLY use outdoors and avay from produites pendant le fonctionnement de cet open windows doors and vents Utiisation UNIQUEMENT I leur portes et rous d a ration Un pare tincelles peut tre requis Jesum L op rateur doit contacter les agences anti incendie locales pour s informer des lois ou feglementations concernant les exigences de prevention incendie 90400020 PAGE 34 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 GAC6HZR NAMEPLATE AND DECALS ASSY PART NO PART NAME QTY REMARKS A3552000004A DECAL CAUTION SNOQW lus A35200000A A6552000404A DECAL CAUTION HOT PARTS A65300040A A6532100904A DECAL WARNING EXHAUST GASEG
28. GRAY LIGHT GREEN v VIOLET 0 ORANGE Idle Control Solenoid Ground Terminal T 3830 Capacitor 50V 1000uf CB CB1 SW2 Operation Switch P PINK RC Idle Control Device 5 GR 0 Figure 29 Generator Wiring Diagram GAC6HZR GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 27 TROUBLESHOOTING ENGINE Table 6 Engine Troubleshooting Possible Cause Solution Spark plug bridging Check gap insulation or replace spark plug Carbon deposit on spark plug Clean or replace spark plug Short circuit due to deficient spark plug Check spark plug insulation Replace if insulation worn Condenser insulation worn or short Replace condenser circuiting Spark plug wire broken or short circuiting Replace defective spark plug wiring Flush fuel system and replace with correct 2 Wrong fuel type type of fuel Water or dust in fuel system Flush fuel system Air cleaner dirty Clean or replace air cleaner Suction exhaust valve stuck or protruded Reseat valves Piston ring and or cylinder worn Replace piston rings or piston Cylinder head and or spark plug not tightened properly Torque cylinder head bolts and spark plug Head gasket and or spark plug gasket damaged Replace head and spark plug gaskets Fuel not available in fuel tank Fill with correct type of fuel Apply lubricant to loosen fuel cock lever
29. INE CRANKSHAFT ASSY PART NAME QTY REMARKS CRANKSHAFT COMP ociosas abi lun INCLUDES ITEM W CRANKSHAFT COMP nimes lose INCLUDES ITEM W WEIGHT BALANCER 1 BEARING RADIAL BALL 6207 1 9 GX340K1EDN2 Model GAC6HZR SEPT 2007 AND BELOW GX340U1EDN2 Model GAC6HZR JAN 2008 AND ABOVE PART NO 13310ZE3701 13310ZE3702 13351ZE3010 961006207000 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 57 HONDA GX340K1 U1EDN2 ENGINE CYLINDER BARREL ASSY PAGE 58 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 HONDA GX340K1 U1EDN2 ENGINE CYLINDER BARREL ASSY NO PART NO PART NAME QTY REMARKS 14 12000ZE3817 CYLINDER ASSY ALERT INCLUDES ITEMS W 10 120002 3416 CYLINDER ASSY ALERT nalt INCLUDES ITEMS W 20 15510ZE2043 SWITCH ASSY OIL LEVEL 1 1 20 15510ZE2043 SWITCH ASSY OIL LEVEL las USE UP TO S N 1131288 20 15510ZE2053 SWITCH ASSY OIL LEVEL lire USE FROM S N 1131289 3 16541ZE3010 SHAFT GOVERNOR ARM 1 4 3116122000 GROUND 1 5 90013883000 FLANGE 6X12 CT200 1 6 90131883000 DRAIN PLUG 2 7 90446KE1000 WASHER 8 2X17X0 8 1 8 912012 3004 OIL SEAL 35X52X8 1 9 91203952771 SEAL 8X14X5 1 10 91353671004 O RING 13 5X1 5 ARAI 1 11 9405010000 NUT FLANGE 10MM 1 12 9410912000 WASHER DRAIN PLUG 12MM 2 13 9425110000 PIN LOCK
30. ING WASHER LOCK ARMATURE ASSY END BRACKET END BRACKET GUIDE PANEL AIR COVER SET BOLT STATOR WASHER LOCK WASHER FLAT GROMMET 0B 13 HEX HEAD BOLT WASHER LOCK PART NO 7901002403 0601823213 0601822638 0071706304 7901017004 0801086104 0040010000 A5135000103 7901315502 7871315022 7875021523 7871331003 7901316004 0040008000 0041208000 7871329514 0601851760 0013608020 0040008000 PAGE 38 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 GAC6HZR CONTROL BOX ASSY GAC6HZR CONTROL BOX ASSY QTY REMARKS 1 1 1 2 2 1 1 2 1 4 1 1 6 2 1 1 2 2 1 1 2 2 1 1 1 2 2 2 2 2 1 2 2 2 2 1 2 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 39 PART NAME CONTROL BOX GROMMET SLOW DOWN UNIT MACHINE SCREW CONTROL PANEL AC VOLTMETER DE450 0 240V CIRCUIT BREAKER 20 AMP MACHINE SCREW RECEPTACLE 5 15R GF5252 GFCI MACHINE SCREW RECEPTACLE L5 30R 125V 30A RECEPTACLE L6 20R 250V 20A MACHINE SCREW NUT HEX IDLE CONTROL SWITCH OPERATION SWITCH RECTIFIER S5VB60 MACHINE SCREW TERMINAL PLATE GROUND TERMINAL NUT HEX WASHER FLAT BOLT HEX HEAD WASHER LOCK WASHER STAR TOOTH NUT HEX NUT HEX BOLT HEX HEAD WASHER FLAT NUT HEX WASHER LOCK RUBBER CUSHION COLLAR BOLT HEX HEAD BOLT HEX HEAD CIRCUIT BREAKER 15 AMP MACHINE SCREW PART NO A3215000103
31. ITION COIL ASSY QTY REMARKS 1 1 1 1 1 1 1 1 1 4 1 2 9 GX340K1EDN2 Model GAC6HZR SEPT 2007 AND BELOW GX340U1EDN2 Model GAC6HZR JAN 2008 AND ABOVE GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 67 PART NAME COIL ASSY IGNITION COIL ASSY IGNITION CAP ASSY NOISE SUPPRESSOR COIL ASSY LAMP 12V 25W COIL ASSY LAMP 12V 25W CLAMP WIRE GROMMET WIRE WIRE STOP SWITCH 470MM HOLDER STOP SWITCH WIRE BOLT FLANGE 6X40 BOLT FLANGE 6X12 CT200 BOLT FLANGE 6X28 PART NO 30500ZE2023 30500ZF6W03 30700ZE1013 31510ZE1811 31510ZE3003 31511ZE3000 31512ZE2000 36101ZE3800 36103ZE1000 90012888000 90013883000 90015883000 HONDA GX340K1 U1EDN2 ENGINE PISTON ASSY PAGE 68 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 HONDA GX340K1 U1EDN2 ENGINE PISTON ASSY QTY REMARKS 1 nn INCLUDES ITEMS W PO po ld cl cl cl cl cl cl cl de 9 GX340K1EDN2 Model GAC6HZR SEPT 2007 AND BELOW 0 GX340U1EDN2 Model GAC6HZR JAN 2008 AND ABOVE GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 69 PART NAME RING SET PISTON STD RING SET PISTON STD RING SET PISTON OS 0 25 OPTIONAL OS 0 25 OPTIONAL OS 0 50 OPTIONAL RING SET PISTON OS 0 50 OPTIONAL RING SET PISTON 0 75 OPTIONAL RING SET PISTON 0 75 OPTIONAL RING SET PISTON
32. NERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 HONDA GX340K1 U1EDN2 ENGINE FAN ASSY PART NO PART NAME QTY REMARKS 19610ZE3700ZB COVER FAN NH1 BLACK 1 19631ZE3W00 SHROUD 1 81329567020 GROMMET DRAIN HOLE 1 90013883000 FLANGE 6X12 CT200 6 90654SA4003 CLIP WIRE HARNESS 6MM WHITE 2 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 63 c 2 HONDA GX340K1 U1EDN2 ENGINE FLYWHEEL ASSY PAGE 64 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 HONDA GX340K1 U1EDN2 ENGINE FLYWHEEL ASSY PART NAME QTY REMARKS FAN COOLING 1 PULLEY STARTER 1 FLYWHEEL COMP LAMP 1 NUT SPECIAL lions USE UP TO S N 2536522 NUT SPECIAL 16MM enne USE FROM S N 2536523 NUT SPECIAL 16MM tci tits USE UP TO S N 1096184 NUT SPECIAL 16MM Ligue USE FROM S N 1096185 KEY SPECIAL WOODRUFF 25X18 1 9 GX340K1EDN2 Model GAC6HZR SEPT 2007 AND BELOW GX340U1EDN2 Model GAC6HZR JAN 2008 AND ABOVE GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 65 PART NO 19511ZE3000 28451ZE3W01 31100ZE3712 90201ZE3790 90201ZE3V00 90201ZE3V00 90201ZE3790 90741ZE2000 HONDA GX340K1 U1EDN2 ENGINE IGNITION COIL ASSY PAGE 66 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 HONDA GX340K1 U1EDN2 ENGINE IGN
33. RAINER 16958397771 O RING 16959471831 FILTER CUP 16967GA6671 CUP FUEL STRAINER 90854ZB2000 RUBBER FUEL 9X15X10 950014519040 TUBE FUEL 4 5X190 9500202080 CLIP B8 TUBE 950024080008 CLAMP D8 TUBE INCLUDES ITEMS W q a asa INCLUDES ITEMS W D po 9 GX340K1EDN2 Model GAC6HZR SEPT 2007 AND BELOW GX340U1EDN2 Model GAC6HZR JAN 2008 AND ABOVE GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 75 NO 1 4 5 6 9 90 HONDA GX340K1 U1EDN2 ENGINE DECALS ASSY PAGE 76 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 HONDA GX340K1 U1EDN2 ENGINE DECALS ASSY REMARKS QTY EN 1 1 Lis USE FROM S N 1100778 USE UP TO S N 1129743 USE FROM S N 1129744 USE UP S N 1194625 ee USE FROM S N 1194626 iale USE UP TO S N 1194625 1 1 1 1 1 1 1 USE FROM S N 1194626 9 GX340K1EDN2 Model GAC6HZR SEPT 2007 AND BELOW GX340U1EDN2 Model GAC6HZR JAN 2008 AND ABOVE PART NAME DECAL AIR CLEANER DECAL CHOKE DECAL CHOKE GRAY 7 EMBLEM GX240 HONDA 8 0 EMBLEM GX240 HONDA 8 0 EMBLEM GX240 nn ENGLISH ENGLISH FRENCH FRENCH MARK OIL CAUTION MARK OPERATOR CAUTION MARK OPERATOR CAUTION MARK OPERATOR CAUTION MARK OPERATOR CAUTION PART NO 87533ZC
34. RING SET PISTON PISTON STD PISTON 0 25 PISTON 0 50 PISTON 0 75 PISTON STD PISTON 0 25 PISTON 0 50 PISTON 0 75 PIN PISTON ROD ASSY CONNECTING STD BOLT CONNECTING ROD CLIP PISTON PIN 20MM PART NO 13010ZE3003 13010Z5L004 13011ZE3003 13011ZE5L004 13012ZE3003 13012ZE5L004 13013ZE3003 13013ZE5L004 13101ZE3W00 13102ZE3W00 13103ZE3W00 13104ZE3W00 13101ZE3W01 13102ZE3W01 13103ZE3W01 13104ZE3W01 13111ZF6000 13200ZE3020 90001ZE8000 90601ZE3000 PAGE 70 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 _____ HONDA GX340K1 U1EDN2 ENGINE RECOIL STARTER ASSY HONDA GX340K1 U1EDN2 ENGINE RECOIL STARTER ASSY NO PART NO PART NAME QTY REMARKS 1 28400ZE3W01ZB STARTER ASSY RECOIL NH1 BLACK 1 INCLUDES ITEMS W 2 28410ZE3W01ZB CASE RECOIL STARTER NH1 BLACK 1 3 28421ZE3W01 PULLEY RECOIL STARTER 1 4 28422ZE2W01 RATCHET STARTER 2 5 28441ZE2W01 SPRING FRICTION 1 6 28442ZE2W01 SPRING STARTER RETURN 1 7 28443ZE2W01 SPRING RATCHET 2 8 28444ZE2W01 RETAINER SPRING 1 948 28445ZE2W01 HOLDER SPRING 1 1 1 1 1 1 1 3 109 28461ZE2W01 GRIP STARTER ea acut i ata USE UP TO S N 2935312 109 28461ZE2W02 GRIP STARTER cae tate i ete USE FROM S N 2935313 100 28461ZE2W02 GRIP i ae a USE UP TO S N 1194769 100 28461ZE2W03 GRIP STARTER dit
35. USE FROM S N 1194770 11 28462ZE3W01 ROPE RECOIL STARTER 13 90004ZE2W01 SCREW CENTER 14 90008ZE2003 BOLT FLANGE 6X10 9 GX340K1EDN2 Model GAC6HZR SEPT 2007 AND BELOW GX340U1EDN2 Model GAC6HZR JAN 2008 AND ABOVE GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 71 HONDA GX340K1 U1EDN2 ENGINE SOLENOID ASSY PAGE 72 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 HONDA GX340K1 U1EDN2 ENGINE SOLENOID ASSY BOLT FLANGE 6X12 CT200 PART NAME QTY REMARKS SPRING CHOKE RETURN 1 LEVER THROTTLE 1 SOLENOID ASSY 1 V nus USE UP TO S N 1135653 080 SOLENOID ASS i ate aaa cana ee ai Listen USE FROM S N 1135654 1 2 9 GX340K1EDN2 Model GAC6HZR SEPT 2007 AND BELOW 0 GX340U1EDN2 Model GAC6HZR JAN 2008 AND ABOVE GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 73 PART NO 16268893000 17850ZD1E30 36160284003 36160284003 36160284013 90013883000 93500050080A SCREW PAN 5X8 HONDA GX340K1 U1EDN2 ENGINE FUEL COCK ASSY S 5 2 1 2 A a PAGE 74 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 HONDA GX340K1 U1EDN2 ENGINE FUEL COCK ASSY PART NO PART NAME QTY REMARKS 16173001004 PACKING FUEL STRAINER CUP 16950784015 COCK ASSY FUEL aaa cns 16952784005 SCREEN FUEL ST
36. Z GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 49 HONDA GX340K1 U1EDN2 ENGINE CARBURETOR ASSY PAGE 50 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 HONDA GX340K1 U1EDN2 ENGINE CARBURETOR ASSY QTY REMARKS nes USE UP TO S N 1132382 Mine USE FROM S N 1132679 9 GX340K1EDN2 Model GAC6HZR SEPT 2007 AND BELOW GX340U1EDN2 Model GAC6HZR JAN 2008 AND ABOVE GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 51 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 2 2 1 1 1 1 4 1 1 1 1 1 1 PART NAME STAY SOLENOID LEVER CHOKE JOINT ROD ROD CHOKE STOPPER CHOKE ROD SPRING MANUAL CHOKE GASKET AIR CLEANER DIAPHRAGM ASSY DIAPHRAGM 55 DIAPHRAGM ASSY ROD CHOKE CONTROL GROMMET CHOKE ROD GUIDE CHOKE ROD VALVE DASHPOT CHECK BUSH ARM PIVOT GROMMET FENDER WASHER CHOKE LEVER SEAL CHOKE LEVER WASHER THRUST 2 7X8 COLLAR LEVER CLIP WIRE HARNESS SCREW 5X12 SCREW WASHER 5X12 NUT FLANGE 6MM WASHER PLAIN 5MM E RING 2MM E RING 4MM E RING 7MM CLIP TUBE B7 TUBE 3 5X75 TUBE 3 5X130 JET MAIN 95 OPTIONAL JET MAIN 98 OPTIONAL JET MAIN 100 JET SET PILOT 435 PART NO 162612 2702 7 1 10 71 71 7 1 16269ZA0800 16400ZE2703 16400ZE2703 16400ZE2704 16611ZE2711
37. a aa FROM S N 2521478 ayaa naw a aaa A ne dl INCLUDES ITEMS W 80 16100ZE3F11 80 16100Z5LF11 CARBURETOR ASSY BE82M S N 1025990 1132678 Pn INCLUDES ITEMS W CARBURETOR ASSY BE82B n USE UP TO S N1030950 INCLUDES ITEMS W 80 16100ZE3F11 80 1610025 2 CARBURETOR ASSY BE82M lasse USE FROM S N 1132679 ama INCLUDES ITEMS W 9 16124ZE0005 SCREW THROTTLE STOP 1 10 16148141881 CAP CHOKE LEVER DUST 1 11 161662 3 10 NOZZLE MAIN 1 12 16172ZE3W10 COLLAR SET 1 13 16211ZE3700 INSULATOR CARBURETOR 1 14 16221ZE3800 GASKET CARBURETOR 1 15 16223ZE3800 GASKET INSULATOR 1 166 16230ZE3701 VALVE ASSY SOLENOID 1 160 16230ZE3701 VALVE ASSY SOLENOLID USE UP S N 1132678 160 162302 3702 VALVE ASSY SOLENOLID lee USE FROM S N 1132679 17 2 STAY ASSY MANUAL INCLUDES ITEMS W 170 16260ZE2722 STAY ASSY MANUAL Tasa akay USE UP TO S N 1132678 8 INCLUDES ITEMS W 170 16260ZE2723 STAY ASSY MANUAL CHOKE lies USE FROM S N 1132679 aa aia aa sau a ai a aaa INCLUDES ITEMS W 9 GX340K1EDN2 Model GAC6HZR SEPT 2007 AND BELOW GX340U1EDN2 Model GAC6HZR JAN 2008 AND ABOVE GAC6HZR 60 H
38. ant listed It can also be used to show a partis NOT used on a specific model or model number variant Indicated by XXXXX ONLY NOT USED ON Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and 15 either part of an assembly kit that can be purchased or is not available for sale through Multiquip The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions NOTICE The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST PART PART REMARKS 1 12945 BOUT 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 3 12348 HOSE ms A R MAKE LOCALLY 4 12349 BEARING 1 S N 23458 AND ABOVE NO Column Unique Symbols All items with same unique symbol O or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers D
39. are properly grounded to a suitable earth ground ground rod per the National Electrical Code NEC and local codes before operating generator Severe injury or death by electrocution can result from operating an ungrounded generator NEVER use gas piping as an electrical ground BATTERY SAFETY ELECTRIC START ONLY DANGER DO NOT drop the battery There is a possibility that the battery will explode DO NOT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come into contact with a flame or spark an explosion could occur DO NOT charge battery if frozen Battery can explode When frozen warm the battery to at least 61 F 16 C HALWAYS wear safety glasses when handling the battery to avoid eye irritation gt 88 The battery contains acids that can cause injury to the eyes and skin Use well insulated gloves when picking up the battery ALWAYS keep the battery charged If the battery is not charged combustible gas will build up m ALWAYS recharge the battery in a well ventilated environment to avoid the risk of a dangerous concentration of combustible gasses NEVER use fuel as a cleaning agent B DO NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine ELECTRICAL SAFETY DANGER Turn generator and all cir
40. cuit breakers OFF before performing maintenance on the generator or making contact with output receptacles NEVER insert any objects into the output receptacles during operation This is extremely dangerous The AD possibility exists of electrical shock electrocution or death Backfeed to a utility system can cause electrocution and or property damage NEVER connect the generator to a SR building s electrical system without a transfer switch or other approved device All installations should be performed by a licensed electrician in accordance with all applicable laws and electrical codes Failure to do so could result in electrical shock or burn causing serious injury or even death Power Cord Cable Safety DANGER NEVER let power cords or cables lay in water NEVER stand in water while AC power from the generator is being transferred to a load NEVER use damaged or worn cables or cords when connecting equipment to generator Inspect for cuts in the insulation NEVER grab or touch a live power cord or cable with wet hands The possibility exists of electrical shock 3 electrocution death FN GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 7 SAFETY INFORMATION ENVIRONMENTAL SAFETY NOTICE Dispose of hazardous waste properly Examples of potentially hazardous waste 6 are used motor oil fuel and fuel filters DO NOT us
41. e day if received prior to 3PM PST WE ACCEPT ALL MAJOR CREDIT CARDS N 9 VIULIISUIP GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 3 SAFETY INFORMATION Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages Safety Hazard Symbol W Lethal exhaust gas hazards Explosive fuel hazards Burn hazards Overspeed hazards Electric shock hazards Do not operate or service the equipment before reading the entire manual Safety precautions should be followed at all times when operating this equipment Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others SAFETY MESSAGES The four safety messages shown below will inform you about potential hazards that could injure you or others The safety messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in MINOR or MODERATE INJURY
42. e food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source W f the battery liquid dilute sulfuric acid comes into contact with clothing or skin rinse skin or clothing immediately with plenty of water W f the battery liquid dilute sulfuric acid comes into contact with eyes rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention ALWAYS disconnect the NEGATIVE battery terminal before performing service on the generator ALWAYS keep battery cables in good working condition Repair or replace all worn cables TRANSPORTING SAFETY NEVER allow any person or animal to stand underneath the equipment while lifting NOTICE Before lifting make sure that the equipment parts lifting bail if equipped are not damaged and screws are not loose or missing Always make sure crane or lifitng device has been properly secured to the lifting bail hook of the equipment ALWAYS shutdown engine before transporting NEVER lift the equipment while the engine is running Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Use adequate lifting cable wire or rope of sufficient strength i Use one point suspension hook and lift straight upwards DO NOT lift machine to unnecessary heights B ALWAYS tie do
43. e fuel tank completely add STA BIL to the fuel Run the engine until the gasoline in the carburetor is completely consumed Completely drain the oil from the crankcase and refill with fresh oil Remove the spark plug pour 2 or 3 cc 01 SAE 30 oil into the cylinder and crank slowly to distribute the oil Slowly rotate the engine a few times with the starter rope and install a new plug m Pull out the starter rope slowly and stop at the compression point Clean all external parts of the generating set with a cloth Cover the generating set and store in a clean dry place PAGE 24 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 MAINTENANCE Use Table 5 as a general maintenance guideline when servicing your engine For more detail engine maintenance information refer to the engine owner s manual supplied with your engine Table 5 Engine Maintenance Schedule DESCRIPTION FIRST EVERY 3 EVERY 6 EVERY EVERY 3 OPERATION BEFORE MONTH OR MONTHS MONTHS YEAR OR 2YEARS OR 10HRS 25 HRS OR 50 HRS 100 HRS 200 HRS x e e CHANGE ene S ML _ CHANGE Xm SES NECESSARY E min AO A s CoolingFins CHEK X Spark Arrester CLEAN X Fu __ ____ x Fuel x Idle Speed CHECK A
44. eat shields or guards removed m DO NOT remove the engine oil drain plug while the engine is hot Hot oil will gush out of the engine crankcase and severely scald any persons in the general area of the generator NEVER touch the hot exhaust manifold E muffler or cylinder Allow these parts to cool before servicing equipment NOTICE NEVER run engine without an air filter or with a dirty air filter Severe engine damage may occur Service air filter frequently to prevent engine malfunction m NEVER tamper with the factory settings A of the engine or engine governor Damage to the engine or equipment can result if operating in speed ranges above the KL maximum allowable State Health Safety Codes and Public Resources Codes specify that in certain locations spark arresters must be used on internal combustion engines that use hydrocarbon fuels A spark arrester is a device designed PAGE 6 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 41 03 31 10 SAFETY INFORMATION Make sure power cables are securely connected to the generator s output receptacles Incorrect connections may cause electrical shock and damage to the generator NOTICE ALWAYS make certain that proper power or extension cord has been selected for the job See Cable Selection Chart in this manual Grounding Safety ALWAYS make sure that electrical circuits
45. ected from excessive moisture Failure to do will result in deterioration of the insulation and will result in short circuits and grounding Foreign materials such as dust sand lint and abrasive materials have a tendency to cause excessive wear to engine and alternator parts Pay close attention to ventilation when operating the generator inside tunnels and caves The engine exhaust contains noxious elements Engine exhaust must be routed to a ventilated area INDOOR INSTALLATION Exhaust gases from gas engines are extremely poisonous Whenever an engine is installed indoors the exhaust fumes must be vented to the outside The engine should be installed at least two feet from any outside wall Using an exhaust pipe which is too long or too small can cause excessive back pressure which will cause the engine to heat excessively and possibly burn the valves PLACEMENT The generator should always be placed on a flat level surface when it is running DO NOT place the generator on slopes the possibility exists that the generator could slide DANGER An electric shock is apt to happen when vibrators are used Pay close attention to e handling when operating vibrators and always use rubber boots and gloves to insulate the body from a short circuit GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 15 GENERAL INFORMATION DANGER Before connecting this generator to any bui
46. igure 22 GFCI Circuit OFF 3 Place idle control switch Figure 23 in the OFF position Oy OFF Figure 23 Idle Control switch OFF 4 Let engine run at idle with no load for 2 3 minutes 5 To shut down the engine place the generator s operation switch Figure 24 in the OFF position Figure 24 Operation Switch OFF 6 Place engine fuel valve lever Figure 25 in the OFF position Figure 25 Engine Fuel Valve Lever OFF 7 Remove all loads from the generator Emergency Shutdown 8 Place operation switch Figure 24 in the OFF position PAGE 23 12 Read voltmeter on front panel of generator Figure 20 and verify that 240 VAC is displayed Using an external voltmeter as shown in Figure 20 verify that 240 VAC is present at the 240V twist lock receptacle 240VAC Figure 20 240V Receptacle NOTICE When using a combination of dual receptacles total load should not exceed the rated capacity of the generator 13 Connecting of loads power tools lighting ect to the generator receptacles can now be done Stopping the Engine Normal Shutdown 1 Place main circuit breaker Figure 21 in the OFF position Figure 21 Main Circuit Breaker OFF GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PREPARATION FOR LONG TERM STORAGE Generator Storage For storage of the generating set for over 30 days the following is required Drain th
47. ipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children and unauthorized personnel PAGE 5 GENERAL SAFETY NEVER operate this equipment without proper protective clothing shatterproof glasses respiratory protection hearing protection steel toed boots and other protective devices required by the job or city and state regulations NEVER operate this equipment when not feeling well due to fatigue illness or when under medication NEVER operate this equipment under the influence of drugs or alcohol ALWAYS check the equipment for loosened threads or bolts before starting DO NOT use the equipment for any purpose other than its intended purposes or applications NOTICE This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 SAFETY INFORMATION to prevent accidental discharge of sparks or flames from the engine exhaust Spark arresters are qualified and rated by the United States Forest Service for this purpose In order to comply
48. ith an automatic idle control device for noise suppression and reduced fuel consumption The automatic idle control automatically engages under a no load condition With the automatic idle control switched ON the engine revolutions will automatically drop to about 2600 rpm low speed operation within 3 seconds after the load stops When the operation is resumed the engine speed is automatically increased to about 3600 rpm high speed operation as soon as the load is connected GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 17 COMPONENTS GENERATOR Figure 4 Generator Components continued 16 Engine Oil Filler Remove this cap dipstick when the adding of engine oil is required See Table 4 for recommended type engine oil 17 Engine Oil Drain Plug Remove this drain plug when draining of the oil from the engine crankcase is required Fill with recommeded type oil as listed in Table 4 18 Recoil Starter pull rope Manual starting method Pull the starter grip until resistance is felt then pull briskly and smoothly 19 Fuel Gauge This gauge is located on top of the fuel tank Read this gauge to determine when fuel is low 20 Fuel Tank Fuel tank capacity is 5 gallons 19 liters NOTICE This HONDA engine is equipped with a low oil shutdown capability A built in sensor will automatically turn
49. lding s electrical system a licensed electrician must install an isolation transfer switch Serious injury or death may result without this transfer switch FAMILIARIZATION Generator The Multiquip GAC6HZR generator is designed as a portable dual purpose power source for 60 Hz single phase lighting facilities power tools submersible pumps and other industrial and construction machinery The generator is mounted on rubber vibration isolators that have a steel base backplate which is attached to the protective steel pipe carrying frame The protective carrying frame is made of steel tubing and fully wraps around the generator to protect against damage See Figures 3 and 4 for the basic controls and indicators for the GAC6HZR generator This portable generator is supplied with a electrical control box To reduce vibration caused by the engine the control box is also placed on rubber isolators Control Box The control box is provided with the following m 120V twist lock output receptacle single phase 240V twist lock receptacle single phase m 120V GFCI single phase duplex output receptacle 20 Amp Main Circuit Breaker 15 Amp GFCI Circuit Breaker AC Voltmeter Ground Terminal Idle Control Switch Operation Switch PAGE 16 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 COMPONENTS GENERATOR Ar Z I 5 120V E a
50. llation iria is General Information Components Generator 5 Operation Shutdown Preparation For Long Term Storage B ciae nn Generator Wiring Diagram Troubleshooting Engine Troubleshooting Generator Explanation Of Code In Remarks Column Suggested Spare Parts Component Drawings Nameplate and Decals Assembly Generator Control Box Assembly Pipe Frame Assembly PAGE 2 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 41 03 31 10 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options e January 15 2006 Order via Internet Dealers Only If you have an MQ Account to obtain a Username Order parts on line using Multiquip s SmartEquip website and Password E mail us at parts multiquip View Parts Diagrams com Order Parts To obtain an MQ Account contact your District Sales Manager for more information Print Specificatio
51. mm A63210090A A6532101004A DECAL DANGER ELECTROCUTION d noctes A63210100A A5552000804 DECAL OPERATING INSTR FRENCH disse A552200080 A5552000704A DECAL OPERATING INSTR ENGLISH Les 55200070 9508200004 DECAL FUEL COCK a aaa A90820000 W7900631202 DECAL MQ LOGO 6000 STRIPE 5 4499 3532100304 DECAL SPECIFICATION ET A33210030A A9511100204 DECAL DANGER GROUND ROD d lalea A91110020 Ne S N 5561059 5582097 A9504000104 DECAL DANGER DANGEROUS GASES d 90400010 set ead E ot ca ce S N 5582098 5622598 A9504000204 DECAL WARNING SPARK ARRESTOR Le A90400020 AAA a a pap d S N 5622599 AND ABOVE GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 35 O PAGE 36 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 GAC6HZR GENERATOR ASSY GAC6HZR GENERATOR ASSY QTY REMARKS wast ened ace INCLUDES ITEMS W SOLD SEPERATELY 1 2 2 1 1 1 1 1 1 1 1 1 4 4 4 1 1 4 4 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 37 PART NAME 7 FIELD AS RECTIFIER D3SB80 SURGE ABSORBER BEARING 6304 280 NYCM SET BOLT ROTOR SET WASHER BEAR
52. n Information TAC E a Use the internet and qualify for a 5 Discount Goto www multiquip com and click Parts to log in and save on Standard orders for all orders which include complete numbers p com Order via Fax Dealers Only Fax your order in and qualify for a 2 Discount All customers are welcome to order parts via Fax on Standard orders for all orders which include Domestic US Customers dial complete part numbers 1 800 6 PARTS 7 800 672 7877 L I Note Discounts Are Subject To Change Order via Phone Domestic US Dealers Call 1 800 427 1244 tiqu Poe nee nn 5 Non Dealer Customers Contact your local Multiquip Dealer for Cust amers shoul ontact parts or 800 427 1244 for help in their local Multiquip Representatives for locating a dealer near you Parts Ordering information UMS SME i H When ordering parts please supply Dealer Account Number Specify Preferred Method of Shipment Dealer Name and Address Y UPS Fed Ex DHL Shipping Address if different than billing address Priority One Y Truck Return Fax Number NOUS Applicable Model Number Second Third Day Quantity Part Number and Description of Each Part NOTICE All orders are treated as Standard Orders and will ship the sam
53. orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED 60005 POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 Returned Material Authorization must be approved by Multiquip prior to shipment 2 Toobtain a Return Material Authorization a list must be provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items to be returned 8 Theparts numbers and descriptions must match the current parts price list b Thelist must be typed or computer generated c The list must state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone number of the person requesting the RMA 3 Acopyofthe Return Material Authorization must accompany the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point PAGE 80 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 5 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 1 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PL
54. r Place the choke lever Figure 12 in the OPEN position if starting a warm engine or the temperature is warm 4 Place the generator s operation switch Figure 13 in GM the ON position Figure 9 Main Circuit Breaker OFF ON NEVER start the engine with the GFCI circuit breaker t in the ON position Always place GFCI circuit breaker Figure 10 in the OFF position before starting Figure 13 Operation Switch ON ESD 5 Graspthestarter grip Figure 14 and slowly pull it out OFF p The resistance becomes the hardest at a certain position corresponding to the compression point Pull 15A the starter grip briskly and smoothly for starting Figure 10 GFCI Circuit Breaker OFF STARTER GRIF Starting the Engine Place the engine fuel valve lever Figure 11 in the ON position gt Figure 14 Starter Grip NOTICE DO NOT pull the starter rope all the way to the end Figure 11 Engine Fuel Valve Lever ON DO NOT release the starter rope after pulling Allow it to rewind as soon as possible GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 21 1 OPERATION 9 Place main circuit breaker Figure 19 in the ON position 20A Figure 17 Main Circuit Breaker ON 10 Place GFCI circuit breaker Figure 19 in the ON position Me 15A Figure 18 GFCI Circuit Breaker ON Read voltmeter on front panel of generator Figure 19 and verify that 120 V
55. r cleaner elements as necessary Check and retighten all fasteners as necessary Weekly Remove the fuel filter cap and clean the inside of the fuel tank Remove or clean the filter at the bottom of the tank Remove and clean the spark plug Figure 26 then adjust the spark gap to 0 024 0 028 inch 0 6 0 7 mm This unit has electronic ignition which requires no adjustments GAP N g 0 024 0 028 IN 0 6 07 Figure 26 Spark Plug Gap Engine Oil 1 Drain the engine oil when the oil is warm as shown in Figure 27 2 Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container 3 Replace engine oil with recommended type oil as listed in Table 4 For engine oil capacity see Table 2 engine specifications DO NOT PAGE 26 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 GENERATOR WIRING DIGRAM 60 15 80 15 CNI CN2 CN3 CONNECTOR Viewed at Wiring ide r EXW2 Fg AT G Y 12AWG Engine Magneto Coil rh Spark Plug Fuel cut solenoid P M Por ENG 1 N 5 Oil level switch SYMBOL PART NAME Ar Armature Winding Fg PN Field Winding EXW1 2 Excitation Winding V AC Voltmeter 120 240 Wiring Color Code Re1 2 Rectifier Receptacle L5 30R RED CON2 Receptacle L6 20R L BLUE WHITE CON3 Receptacle 5 15R BR BROWN Y YELLOW UPM 2 20A LIGHT BLUE
56. required Check carburetor for external dirt and dust Clean with dry compressed air Check fastening nuts and bolts for tightness 1 2 5 Engine Oil Check To check the engine oil level place the generator on secure level ground with the engine stopped Remove the filler dipstick from the engine oil filler hole Figure 6 and wipe clean Figure 6 Engine Oil Dipstick Removal Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick If the oil level is low Figure 7 fill to the edge of the oil filler hole with the recommended oil type Table 4 Maximum oil capacity is 1 16 quarts 1 1 liters PAGE 20 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 1 2 3 4 OPERATION This section is intended to assist the operator with the initial 2 Place the choke lever Figure 12 in the CLOSED start up of the portable generator It is extremely important position if starting a cold engine that this section be read carefully before attempting to use Speen CHOKE the generator in the field OPEN LEVER Be sure to disconnect all electrical loads from the generator prior to starting the engine Before Starting the Engine 1 2 NEVER start the engine with the main circuit breaker PULL OUT in the ON position Always place circuit breaker Figure 9 CLOSE in the OFF position before starting Figure 12 Choke Leve
57. trical equipment requireing AC power from the generator make sure power tool cord has a ground pin or is double insulated as shown in Figure 5 TWIST LOCK RECEPTACLES GROUND ZN PIN v gt ZA 5 GROUND E RECEPTACLE PIN REMOVED GROUND v aN SN 3 PRONGED AC PLUG w DOUBLE INSULATED Figure 5 Ground Pin Current In Load In Watts GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 19 INSPECTION SETUP UPPER LIMIT l LOWER LIMIT Figure 7 Engine Oil Dipstick Oil Level Table 4 Oil Type Season Temperature 25 C or Higher SAE 10W 30 Spring Fall 25 C 10 C SAE 0 SAE 10W 10 Fuel Check 1 Close the fuel cock before filling the fuel tank Remove the fuel cap located on top of fuel tank Read the fuel gauge located on top of the fuel tank Figure 8 to determin if the fuel level is low If fuel is low replenish with clean unleaded fuel 0 Figure 8 Fuel Gauge When refueling be sure to use a strainer for filtration DO NOT top off fuel DO NOT fill the tank beyond capacity Wipe up any spilled fuel immediately Before Starting Read safety instructions at the beginning of manual Clean the generator removing dirt and dust particularly the engine cooling air inlet carburetor and air cleaner Check the air filter for dirt and dust If air filter is dirty replace air filter with a new one as
58. uggested Spare Parts list may supersede replace the part numbers shown in the following parts lists 9 GX340K1EDN2 Model GAC6HZR SEPT 2007 AND BELOW GX340U1EDN2 Model GAC6HZR JAN 2008 AND ABOVE GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 PAGE 33 GAC6HZR NAMEPLATE AND DECALS ASSY S N 5561058 AND BELOW Ne pas utiliser en cas de pluie ou neige MULTIQUIP 6000 25200008 7 Insulation System Maximum ambient Temperature 40 C 104 F FUEL Syst me insulation B ROBINET ESSENCE Temp rature ambiante 5 maximum 40 104 F OFF HOT PARTS can burn skin FERMER Ll DO NOT touch until the lamp has sufficiently cooled 2 Danger de br lure pi ces chaudes Ne touchez pas avant que l appareil ne soit suffisamment refroidi 4 operate machine in wall Do exhaust gases 3 CUC za tr service this equipment READ OWNER S SERVICE MANUAL BEFORE OPERATING ORI 1 est imp ratif de lire le manuel d utilisation Seu un personnel qual SERVICING THIS MACHINE avant d utiliser ou de r parer cet quipement ca r parer col quipement ALWAYS KEEP UNAUTHORIZED INEXPERICENCED e ll est imp ratif degarder tout personnel UNTRAINED PEOPLE AWAY FROM THIS MACHINE authoris ou non qualifi distance de cet equipement e MAKE SURE ALL SAFETY DEVICES ARE
59. uplicate numbers indicate multiple part numbers which are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at the time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column PAGE 32 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 SUGGESTED SPARE PARTS GAC6HZR PORTABLE 60 HZ GENERATOR WITH HONDA GX340K1 U1EDN2 GX340U1EDN2 GASOLINE ENGINES 1 to units Qty P N Description loss 0810106004 CAP FUEL TANK de 0810107103 FILTER FUEL bass 3015419604 RUBBER SUSPENSION 1725419214 RUBBER SUSPENSION zo 9807955846 SPARK PLUG 1 15510ZE2043 SWITCH ASSY OIL ALERT Wii 15510ZE2053 SWITCH ASSY OIL ALERT is 34150ZH7003 ALERT UNIT OIL 28462ZE3W01 ROPE RECOIL 17211899000 ELEMENT AIR CLEANER NOTICE Part numbers on this S
60. wn equipment during transport by securing the equipment with rope PAGE 8 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 41 03 31 10 5 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 9 SPECIFICATIONS GENERATOR Table 1 Specifications Generator Model ia 5 gallons 19 liters LxWxH 650 X 560 X 540 mm NOTICE In keeping with Multiquip s policy of constantly improving its products the specifications quoted herein are subject to change without prior notice PAGE 10 GAC6HZR 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 31 10 SPECIFICATIONS ENGINE Table 2 Specifications Engine HONDA GX340U1EDN2 Horizontal Shaft Gasoline Engine LxW xH 380 X 450 X 443 mm Dry Net Weight 68 4 lbs 31 kg Effects of Altitude and Heat The maximum output of the engines listed above are applicable to supplying electrical power for continuous service at ambient conditions in accordance with SAE Test cord J607 The above ambient conditions are at standard sea level with a barometric reading of 29 92 inches and a temperature of 60 F 15 5 C Generally the engine s output power will decrease 3 1 2 for each 1000 feet 305 meters of altitude above sea level and 1 for each 10 F 12 2 C above the standard temperature

Multiquip GAC-6HZR Portable Generator User Manual

Contents

Download Pdf Manuals

Related Search

Related Contents