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Mitsubishi Electronics Q64AD TV Converter Box User Manual

1. cfc MM S Data in b4 to b15 are fixed to 0 1 Current specified 0 Voltage specified POINT Refer to Section 4 6 for the offset gain value setting method 3 SPECIFICATIONS MELSEC Q 3 4 15 Industrial shipment settings and user range settings offset gain values buffer memory addresses 202 to 233 Un G202 to Un G233 1 Areas used to restore the user range settings offset gain values when online module change is made Refer to chapter 7 for details of online module change 2 When the offset gain values of the user range setting are restored the used data are stored The data are stored saved when Initial setting write is performed by the utility e The operating condition is set Y9 turns from OFF to ON 1 or The offset gain values are written in the offset gain setting mode YA turns from OFF to ON 1 The data are not saved when values have been written to the mode switching setting area buffer memory addresses 158 159 Un G158 Un G159 3 When restoring the offset gain values of the user range setting set the data saved here similarly into the corresponding area of the module where the data will be restored 4 Buffer memory saving recording procedure for online module change 1 Set the pass data classification setting buffer memory addresses 200 Un G200 2 Turn the operation condition setting request Y9 from OFF to ON 3 Compare the offset gain v
2. Execute test Close 7 ONLINE MODULE CHANGE MELSEC Q 5 Resumption of control a After choosing Diagnosis Online module change on GX Developer to redisplay the Online module change screen click the Execution button to resume control The FROM TO instruction for the module resumes nline module change Operation 34 r Target module Module change execution 1 0 address O00H NS Module name Q644D Installation confirmation Status Module control restart d t A Change module installation completion r Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b The Online module change completed screen appears MELSOFT series GX Developer feo d Online module change completed 7 ONLINE MODULE CHANGE MELSEC Q 7 3 5 When user range setting is used and initial setting was made with sequence program other system is available 1 Conversion disable a Set the A D conversion enable disable setting buffer memory address 0 Un GO for all channel conversion disable and turn Operation Condition Setting Request Y9 from OFF to ON to stop conversion Device test x r Bit device Device Close us Y Hide history FORCE ON FORCE OFF Toagle fo
3. EFE ial Name and LER Number Description appearance online module change enabled 2 ERROR LED Displays the error status of the A D converter module On Error Off Normal operation Flashing Error in switch settings Switch No 5 of the intelligent function module has been set to a value other than zero 0 x Check the error code for details 1 RUN LED Displays the operating status of the A D converter module On Normal operation Flashing During offset gain setting mode Off 5V power switched off watchdog timer error occurred or 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q Terminal Signal name number Q64AD Q68ADV Q68ADI A G ANALOG GND FG 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q 4 4 Wiring The wiring precautions and examples of module connection are provided below 4 4 1 Wiring precautions In order to optimize the functions of the A D converter module and ensure system reliability external wiring that is protected from noise is required Please observe the following precautions for external wiring 1 Use separate cables for the AC control circuit and the external input signals of the Q64AD Q68ADV I to avoid the influence of the AC side surges and inductions 2 Do not mount the cables close to or bundle them with the main circuit line a high voltage cable or a load cable from other than the P
4. 34 r Target module 33 Module change execution 1 0 address O00H cud Module name Q644D Installation confirmation Status Change module installation completion Module control restart r Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b Click the OK button to leave the Online module change mode MELSOFT series GX Developer EN The online module change mode is stopped 4 Even if the stop is executed the online module change mode on the PLC side is not cancelled Please execute the online module change and restart the control of the module again 7 ONLINE MODULE CHANGE MELSEC Q c Click the Close button to close the System monitor screen System Monitor x r Installed status r Base Base Module o E N E Ql2PHCPU L1 Lie OOe OOe OOe amp r Parameter status r Mode Ero saaressa io zs se 9 1 1 L1 Sistem mort Prtelste LL rne modue change C EN None None None None Diagnostics Ql2PHCPU l pt l6pt l6pt l6pt Module s Detailed Information are eae EN 11 r Status Start monitor Product Inf List Base Information I M
5. 7 ONLINE MODULE CHANGE MELSEC Q b The Online module change completed screen appears MELSOFT series GX Developer gt YD Online module change completed 7 4 Range Reference Table The range reference tables are given below 1 Reference table for offset gain values of industrial shipment settings buffer memory addresses 202 to 233 Un G202 to 233 a For Q64AD The reference values change depending on the setting of the pass data classification setting buffer memory address 200 Un G200 Address Decimal D ii Pass data classification Reference value escription E setting Hexadecimal Voltage specified Approx 800CH 202 204 206 208 Industrial shipment settings offset value T Current specified Approx 800CH f Voltage specified Approx FA64H 203 205 207 209 Industrial shipment settings gain value Current specified Approx BD38H b For Q68ADV Address Decimal D ipti Reference value escription Hexadecimal c For Q68ADI Address Decimal Reference value ee Hexadecimal 202 204 206 208 210 212 214 216 Industrial shipment settings offset value Approx 800CH 7 ONLINE MODULE CHANGE MELSEC Q 2 Reference table for user range settings offset gain values buffer memory addresses 218 to 233 Un G218 to 233 Example When the offset value and gain value of channel 1 are 1V and 5V respectively in the Q68ADV the reference value of the CH1
6. 8 TROUBLESHOOTING MELSEC Q 3 H W information a H W LED information The LED ON status is displayed No LEDmame Status RUN LED 0000 Indicates that LED is unlit ERRORLED 0001n Indicates that LED is lit b H W SW information The status of the intelligent function module switch setting is displayed No Switch setting for intelligent function module 1 Switch 1 Switch 2 Switch 3 Switch 4 Switch 5 H w Information Module r Display format Module Name Q544D Product information 020510000000000 B c HES C DEC m HAW LED Information 31 m HAW SW Information No Value No Value No Value No Value 1 0001 0000 2 0000 0000 0000 0100 0000 wmpepeprp d Stop monitor Close APPENDIX MELSEC Q APPENDIX Appendix 1 Function Upgrade for the A D Converter Module The A D converter modules of function versions B and C have more functions than the conventional model function version A This section describes a comparison of functions of the A D converter module based on the function additions combinations with GX Configurator AD software version and precautions when replacing the module Appendix 1 1 A comparison of functions of the A D converter module The following table indicates the functions supported by the corresponding function
7. If the following error screen appears the user range cannot be saved Click the OK button and perform the operation in Section 7 3 4 2 c and later MELSOFT series GX Developer The target module didn t respond The task is advanced to the installation confirmation c After confirming that the RUN LED of the module has turned off remove the terminal block and dismount the module POINT Always dismount the module If mounting confirmation is made without the module being dismounted the module will not start properly and the RUN LED will not be lit 3 Mounting of new module a Mount the dismounted module and new module to the other system b Using the G OGLOAD instruction save the user set values to the CPU device Refer to Appendix 2 2 for the G OGLOAD instruction c Using the G OGSTOR instruction restore the user set values to the module Refer to Appendix 2 3 for the G OGSTOR instruction d Dismount the new module from the other system mount it to the slot from where the old module was dismounted in the original system and install the terminal block 7 ONLINE MODULE CHANGE MELSEC Q e After mounting the module click the Execution button and make sure that the RUN LED is lit Module Ready X0 remains OFF Online module change x r peration Target module Module change execution 1 0 address OOOH c i AU Module name Q644D Installation confirmation St
8. System System System System System System System System System System System System System System System System System System id System App 11 APPENDIX Control data of Q68ADI Set data S Sytemaea Stores the status when the instruction is complete 0 Normal completion Other than 0 Abnormal completion Completion status System area CH1 Industrial shipment settings offset value CH1 Industrial shipment settings gain value ee Lu e 6 CH2 Industrial shipment settings offset value eo o O O oa S 7 CH2 Industrial shipment settings gainvalue o S 8 CH3 Industrial shipment settings offset value o S 9 CH3 Industrial shipment settings gainvalue o o 1S 210 164 data shipment sels aetas meam 11 CH4 madustrial shipment settings gain value TA E E 73 3 S 13 CH5 Industrial shipment settings gainvale o o e 14 CH6 Industrial shipment settings offset value e com CET Lj S 16 CH7 Industrial shipment settings offset value S 17 CH7 Industrial shipment settings gainvale o o S 18 CH8 NUS hel shipment settings offset value FS 19 CHB Industrial shipment setings gain vawe S 20 CH1 User range sett
9. 220 221 222 223 224 225 226 227 228 229 230 231 232 33 CH8 User range settings offset val ue o iw x ERES CH8 User range settings gain val i ue i ue i ue i ue i ue i ue i ue i ue i ue i ue i ue i ue i ue i ue ue m z 3 SPECIFICATIONS MELSEC Q 3 4 4 A D conversion enable disable setting buffer memory address 0 Un GO 1 Sets whether the output of an A D conversion value is enabled or disabled for each channel 2 Itis necessary to set the operating condition setting request Y9 to ON OFF in order to enable the A D conversion enable disable setting See Section 3 2 2 3 By default A D conversion is enabled for all channels 4 In the case of the Q64AD module b4 to b7 CH5 to CH8 become invalid b15 b14 b13 bi2 bii b10 b9 b b2 bi 7 b4 For the Q64AD information for b4 to b15 is fixed at 0 and 0 A D conversion enabled for the Q68ADV I information for b8 to b15 is fixed at 0 1 A D conversion disabled Example When the channels used for A D conversion are 1 3 5 and 8 006Au 106 is stored in buffer memory address 0 Un GO b15 bi4 bi3 b12 bii b10 b9 b8 b7 b6 b5 b4 b3 b2 bi bO 0 0 0 0 0 0 0 0 0 1 1 0 1 0 1 O 006Au 106 CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1 3 4 5 CHO average time average number of times buffer memory addresses 1 to 8 Un G1 to Un G8 1 Sets the average time or average number of times for each channel for whic
10. Averaging process seting process setting e Pass data classification setting gt A D conversion completed flag LIN HE a d CH1 Digital output value R ca 22 CH1 Industrial shipment settings offset value CH2 Digital output value rR cB zs CH1 Industrial shipment settings gain value 2 rs CH3 Digital output value R cca 204 CH2 Industrial shipment settings offset value CH4 Digital output value CDu 2 Industrial ial settings gain value 2 IHNEN Len as Site oe recat 2 eve WONECHUILTICIITICIURESN mee s ors ae T m ae oo en Error code 4 Industrial shipment settings gain value 2 Rw Setting range CH1 to CH4 R CH1 User range settings offset value 2 System area CH1 User range settings gain value 2 2 Offset gain setting mode Offset specification Offset gain setting mode Gain specification aan Tal CH3 User range settings offset value 2 System area I pa as CH3 User range settings gain value psn a6 CH4 User range settings offset value 2 CH2 User range settings offset value CH2 User range settings gain value 2 33333333 Piu ener dre 31 CH Minimumvalue RW 20 32 cH2Mexmumvdue RW ats 33 CHa Minimumvalue RW 22 a CHS Maximum value RW 294 CH Minimumvalue RW atv 36 OH Meimumvaue aw 1 Indicates NUS reading and writing to from a sequence program are
11. Intilligent function module parameter setting module select screen 2 ent function module utility Biel Es File Online Tools Help Intelligent function module parameter setting module select Start 1 0 No Package name Module model name Q644D Intelligent function module parameter setting module Statie 0 Module modelname Initial setting Auto refresh 064D Available Available Initial setting Auto refresh Ext Enter Start I O No then select Package name and Module model name Initial setting Auto refresh See Section 5 3 3 gt 1 Initial setting screen Automatic refresh settings screen Suto iefrestu seting L Module information Module information Module model name Q644D Start 120 No 0000 Module model name Q64AD Start 1 0 No 0000 Module type A D Conversion Module Module type A D Conversion Module Setting item Setting value Module side Module side Transfer PLC side Setting item Buffer size Transfer direction Device CH1 A D conversion enable disable setting Enable NOTES CH1 Sampling process averaging process setting Sampling CHT Dial output value 1 1 gt Dti CH1 Time number of times specifying Number of times CH2 Digtal output value 1 1 5 D2 CH1 Average time average number of times setting 4 CHa Doop SEE 1 1 gt D13 Se
12. Specifications subject to change without notice
13. Terminal block screws M3 screws 42 to 58 N cm Terminal block mounting screws M3 5 screws 66 to 89 N cm 6 To mount the module on the base securely insert the module fastening latch into the fastening hole on the base Improper installation may result in a module malfunction or may cause the module to fall off 4 SETUP AND PROCEDURES BEFORE OPERATION 4 2 Setup and Procedures before Operation Start Module mounting Mount the A D conversion module in the specified slot Wire external devices to the A D conversion module Intelligent function module switch settings Wiring Perform settings using GX Developer see Section 4 5 Use industrial shipment settings Use user range settings Use user range settings Offset gain setting If user range settings are used perform the offset and gain settings see Section 4 6 NO Use the utility package Initial setting and automatic refresh setting The program can be simplified if the utility package is used for setting see Chapter 5 S 1 Programming and debugging Create and check the sequence program MELSEC Q 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q 4 3 Part Identification Nomenclature The name of each part of the A D converter module is listed below Q64AD Q68ADV Q68ADI A JA EE A
14. r Execution history Setting condition Find Force ON Modis start 0 Address 0 D F H Find next v3 Force OFF TERT ie setting Clear 2 Dismounting of module a After choosing Diagnosis Online module change on GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change screen r Installed status r Base Base Module Li Lie Main base Q1ZPHCPU r Parameter status r Mode aS a System monitor a eee Online module change Inte None None None None Diagnostics Ql2PHCPU llig ent l6pt l pt l6pt l6pt Module s Detailed l pt Information Jn ee n Base Information Status Start monitor Product Inf List L1 Module system error mi Module error E3 Module warning El Module change Stop monitor 7 ONLINE MODULE CHANGE MELSEC Q b Click the Execution button to enable a module change Online module change x Operation 34 r Target module Module change execution 1 0 address 000H T Module name Q644D Installation confirmation Status Module control restart Change module selection completed r Status Guidance Please turn off Y signal of the changed module when you change the intelligent function module Cancel
15. Online module change L e s e s s None S T Inte None None None Ql2PHCPU llig ent l6pt l6pt l6pt l6pt l pt Pe r Status Start monitor Module system error E Module error ag Module warning El Module change Diagnostics Module s Detailed Information Base Information Product Inf List Close Stop monitor 7 ONLINE MODULE CHANGE MELSEC Q b Click the Execution button to enable a module change Online module change Operation r Target module Module change execution 1 0 address O00H Module name Q644D Installation confirmation Change module selection completed Status Module control restart r Status Guidance Please turn off Y signal of the changed module when you change the intelligent function module Cancel If the following error screen appears click the OK button dismount the module as is and mount a new module MELSOFT series GX Developer The target module didn t respond The task is advanced to the installation confirmation c After confirming that the RUN LED of the module has turned off remove the terminal block and dismount the module Always dismount the module If mounting confirmation is made without the module being dismounted the module will not start properly and the RUN LED will
16. OtoFEH to FEH Binary 16 bits 16 bits Mode switching 0 Switching to normal mode S 1 Switching to offset gain setting mode Binary 16 bits The setting of any other value results in switching to offset gain setting mode 1 Function Switches the mode of the A D converter module Normal mode to offset gain setting mode the offset gain setting mode status flag XA turns ON Offset gain setting mode to normal mode the offset gain setting mode status flag XA turns OFF 1 When the offset gain setting mode is switched to the normal mode Module Ready X0 turns from OFF to ON Note that initial setting processing will be executed if there is a sequence program that makes initial setting when Module Ready X0 turns ON 2 When the offset gain setting mode is switched to the normal mode the A D converter module holds the previous operation condition and resumes operation automatically under the previous operation condition 2 Operation error No errors App 4 App 4 APPENDIX MELSEC Q 3 Program example The following program is designed to switch the A D converter module mounted in the position of I O number X YO to X YF to the offset gain setting mode when M10 is turned ON and to return it to the normal mode when M10 is turned OFF Switches to offset gain setting mode MID Stores setting of dedicated instruction G DFFGAN into D1 W or qd Di E UO DI Dedicated instruction G OFFGAN
17. 1 When the setting is OH the input operating range will be O t o 10 V e Q68ADI OH 1H FH 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q If the offset gain setting mode is set using intelligent function module switch 4 other settings by switch 4 settings for resolution mode and temperature drift compensation will be ignored Setting of the offset gain setting mode differs from function version A to function version B Refer to Appendix 1 3 Perform the offset gain settings after checking the RUN LED flashes in offset gain setting mode If the RUN LED does not flash check to see if the switch 4 setting is correct Since the digital output value will differ considerably depending on the resolution mode setting thoroughly check the settings for the intelligent function module switches before performing the digital output processing Example Digital output value when the setting range is 10 to 10 V and a 10 V analog value is added IEEE In normal resolution mode In high resolution mode Digital output value Approximately 4000 Approximately 16000 2 Operating procedure Start the settings with GX Developer I O assignment setting screen a I O assignment setting screen Ties Set the following for the slot in which the A D See a a 17 Stitch seing converter module is mounted Zu G De
18. 3 4 7 A D conversion completed flag buffer memory address 10 Un G10 1 When A D conversion for the channels enabled for conversion is complete the A D conversion completed flag is set to 1 The A D conversion completed flag XE is set to ON when the conversion for all A D conversion enabled channels is complete 2 When the operating condition setting request Y9 is set to ON the flag returns to the default setting of 0 and changes to 1 when A D conversion is complete 3 In the case of the Q64AD module b4 to b7 CH5 to CH8 are invalid b15 b14 b13 b12 bii b10 b9 b7 b b2 bi 4 1 A D conversion completed 0 A D conversion in progress or not used For the Q64AD information for b4 to b15 is fixed at 0 and for the Q68AD information for b8 to b15 is fixed at 0 Example When A D conversion is enabled for channels 1 2 and 6 and all conversions for these channels are complete 0023H 35 is stored in buffer memory address 10 Un G10 b15 b14 b13 b12 bii b10 b9 b8 b7 b6 bd b4 b3 b2 bi bO 0 0 0 0 0 0 0 0 0 0 1 0 0 0 1 1 00234 35 CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1 2 3 3 4 8 Digital output values buffer memory addresses 11 to 18 Un G11 to Un G18 1 The digital output values after A D conversion are stored in the buffer memory addresses from 11 to 18 Un G11 to Un G18 for each channel 2 The digital output values are expressed with 16 bit signed binary values b15b14b13b12b11b10 b9 b8 b7 b6 b5 b4
19. CL System S 20 CH1 User range settings offsetvaue Ci System Ser Our User range setingsgainvale _ __ _ _ _1Syster 22 CH2 User range settings offset value System o ae ea a a lel S 24 CH3 User range settings offsetvaue CL System S 25 CH3Userrange settings gain vawe Cd System S 26 CH4 User range settings offsetvaue Cd System CH4 User range settings gainvaue CE System CH5 User range settings offsetvaue System CH5 User range settings gain value CE CC System x2 Setting is not necessary If setting is made the offset gain values will not be read properly App 7 App 7 APPENDIX MELSEC Q Control data of Q68ADV 2 2 Set data CH6 User range settings offsetvalue System S 31 CH6 User range settings gainvalue System S 32 CH7Userrangesetingsoffsetvalue System S 33 CH7Userrangesetingsgainvalue system S 34 CH8 User range settings offsetvaue system CH8 User range settings gain value COE System x2 Setting is not necessary If setting is made the offset gain values will not be read properly Control data of Q68ADI Set data 495 9 5 eemaqu So cce cu IE sex tese Stores the status when the instruction is d S 1 Completion status Normal completion Syst
20. Installation confirmation r Status Module control restart Change module selection completed r Status Guidance Please turn off Y signal of the changed module when you change the intelligent function module Cancel If the following error screen appears the user range cannot be saved Click the OK button and perform the operation in Section 2 c and later MELSOFT series GX Developer The task is advanced to the installation confirmation The target module didn t respond c After confirming that the RUN LED of the module has turned off remove the terminal block and dismount the module 7 18 7 18 7 ONLINE MODULE CHANGE MELSEC Q Always dismount the module If mounting confirmation is made without the module being dismounted the module will not start properly and the RUN LED will not be lit 3 Mounting of new module a Mount a new module to the same slot and install the terminal block b After mounting the module click the Execution button and make sure that the RUN LED is lit Module Ready X0 remains OFF Online module change r Operation 4 r Target module Module change execution 1 0 address OOOH c REM Module name Q644D Installation confirmation Status Module control restart Changing module r Status Guidance The module can be exchanged Please execute after
21. RUN turning the power OFF and then ON or resetting the CPU module When using a sequencer program to write the initial settings when the CPU is switched from STOP to RUN the initial settings will be written So ensures that programming is carried out to re execute the initial settings 5 UTILITY PACKAGE GX Configurator AD 5 5 Automatic Refresh Settings Purpose of setting MELSEC Q Sets the buffer memory for the A D converter module to be automatically refreshed Startup procedure Start I O No Package name Module model name Auto refresh Setting screen Auto refresh setting Module information Module model name Q644D Module type A D Conversion Module Start 1 0 No 0000 Setting item CH1 Digital output value Module side Module side Buffer size Transfer word count Transfer PLC side direction Device gt JDN CH2 Digital output value D12 CH3 Digital output value D13 CH4 Digital output value CH1 Maximum value CH1 Minimum value CH2 Maximum value CH2 Minimum value CH3 Maximum value Make text file End setup Cancel Explanation of items 1 Contents of the screen display Model side Buffer size Model side Transfer word count Transfer direction PLC side Device Displays the size of the buffer memory for the setting item that can be transferred fixed at one wor
22. XOA aA _ Performs processing for offset gain setting Y Switches to normal mode MIO L4 Stores setting of dedicated WOP KO DI M instruction G OFFGAN into D1 G CFFGAN UD D1 Dedicated instruction G OFFGAN XOA ME Performs processing for normal mode n O App 5 App 5 APPENDIX MELSEC Q Appendix 2 2 OGLOAD Reads the offset gain values of the user range setting of the A D converter module to the CPU Usable devices Internal device MELSECNET H Special i Index Constant Set data Ea Wa user File Direct JO O function register register Other module Bit Word K H S Instruction Execution ad symbol condition Ponimaid G OGLOAD G OGLOAD Un S D Command GP OGLOAD __ GP OGLOAD Un S D Set data Un Stat I O number of the module 0 to FEH Binary 16 bits Within th f th f S Start number of the device in which control data is stored T n s range orme Device name specified device Device that is turned ON 1 scan on completion of dedicated instruction processing D 1 also turns ON at an abnormal completion Within the range of the specified device Control data of Q64AD 1 2 Set data Setting range Set by Ee e yaa ae CREME MEC WEE Stores the status when the instruction is complete Completion status 0 Normal completion System Other than 0 Abnormal completion Specify the voltage current of the offse
23. on the Execute test button c Set the analog input value for the gain value Add the voltage or current that will determine the gain value to the channel to be set d Select the channel for which the gain value is to be adjusted Make the selection from the offset gain setting channel field and then click on the Execute test button e To set the offset gain for more than one channel repeat steps a to d 4 Write the offset gain setting values to the module Write the offset gain settings to the module after completing the settings for all channels using the user range setting Note that if settings are written while offset gain settings are incomplete the status at that point will be written to the module a Write to the A D converter module Select Write requested from the setting value field for the offset gain setting write request and then click on the Execute test button b Confirm execution of write operation Confirm that the current value field display for the offset gain module write request changes from Write request to No write request 5 UTILITY PACKAGE GX Configurator AD MELSEC Q c Error handling Confirm that the ERROR LED for the A D converter module is off If the ERROR LED is lit click on Close check the error code on the monitor screen and then perform the offset gain settings again 5 6 4 Pass data Q64AD Perform operation in the following sequence to save
24. 2 dL MEL Ie LII I LIT T lt j I5 Je e 15 j lt 5 I lt Jefe 15 E E 5 7 Q68ADV C3 RUN ERROR 90 3 55 App 15 Pl w A N ola 27 4 1 08 MELSEC Q App 15 APPENDIX MELSEC Q 3 Q68ADI Hn A Q68ADI C RUN L1 ERROR EEEE 27401 08 90 3 55 App 16 ee INDEX A Absolute maximum input 3 2 ACCUIACY E 3 1 3 9 A D conversion completed flag 3 12 3 15 A D conversion enable disable setting 3 10 3 20 A D conversion methods 3 10 A D converter module s A 9 Analog input 5 mds 3 1 Applicable modules 2 1 Automatic refresh settings 5 1 5 13 Averaging processing setting 3 21 Averaging processing 3 10 B Buffer memory 3 17 C Channel change completed flag 3 15 Channel change request 3 16 CHLI Average time average number of times 3 20 Close file eese 5 11 Conversion speed s 3 2 Cu
25. 30 to 45 Un G30 to Un G45 2 When the operating condition setting completed flag X09 turns OFF the values are cleared to 0 and new maximum and minimum values are stored when conversion begins 3 Since the area for storing the maximum and minimum values can be rewritten with the sequence program the maximum and minimum values within a specific period of time can be checked 3 3 I O Signals for the PLC CPU 3 3 1 List of I O signals Table 3 3 shows a list of the I O signals for the A D converter modules Note that I O numbers X Y shown in this chapter and thereafter are the values when the start I O number for the A D converter module is set to 0 Table 3 3 List of I O signal Signal direction CPU A D converter module Use prohibited Use prohibited Maximum value minimum value reset Maximum value minimum value reset completed flag request A D conversion completed flag Use prohibited x1 Emofag vr Emorcearregust User range write request Channel change request Operating condition setting request Use prohibited 1 YO Y1 Y2 YS Y4 Y5 Y6 Y7 Y8 Y9 A B C D E YF x1 These signals cannot be used by the user since they are for system use only If these are turned ON OFF by the sequence program the functioning of the A D converter module cannot be guaranteed 3 SPECIFICATIONS MELSEC Q 3 3 2 Details of I O signals I O signals for the A D converter modules are explained i
26. 4 Offset gain setting mode status Normal mode Setting range Time 2 to 5000 ms 2 Offset gain setting Missas af imas A to S500 ba r Flash ROM setting Details r Flash ROM setting Details Write tc Fia ante Current value Monitoring Witeto File save Current value Monitoring module display nodule display SER Em 7 Read from 4 eadfom File read Make text file meds File read Make test file Sipe CIERRAN Close Start monitor Stop monitor Execute test Close Start me 5 16 5 16 5 UTILITY PACKAGE GX Configurator AD MELSEC Q Explanation of items 1 Contents of screen display Setting item The I O signal or buffer memory names are displayed Current value The I O signal status or current value of buffer memory are monitored Setting value Select or enter the data to be written during test operation 2 Explanation of the command buttons Current value displa The current value of the selected item is displayed This is used to check text that cannot be displayed in the current value field However in this utility package all items can be displayed in the display fields Make text file Creates a file consisting of the screen contents in text file format Start monitor Selects whether or not the current value fields are monitored Execute test Performs a test of the selected item To select more than one item select multiple items while holding down the key Close
27. 8 Digital output values buffer memory addresses 11 to 18 Un G11 to Un G8 3 22 3 4 9 Write data error codes buffer memory address 19 UnYG19 ssssssssssse 3 23 3 4 10 Setting ranges buffer memory addresses 20 21 Un G20 UnG21 sssessssssss 3 23 3 4 11 Offset gain setting mode buffer memory addresses 22 23 Un G22 UnG23 3 24 A 6 A 6 3 4 12 Maximum and minimum values storage area buffer memory addresses 30 to 45 Un G30 to UnYG45 occ ccceeeeneeeseeeseeeeeeeeeseeeesteesaeens 3 24 3 4 13 Mode switching setting buffer memory addresses 158 159 Un G158 UnG159 3 25 3 4 14 Pass data classification setting buffer memory addresses 200 Un G200 Q64AD only 3 25 3 4 15 Industrial shipment settings and user range settings offset gain values buffer memory addresses 202 to 233 Un G202 to UnYG233 sssssseeseees 3 26 41 Handling Precautioris eto n tre t rette tete dta given to tata ta Regent 4 1 4 2 Setup and Procedures before Operation cccceccecceeeceececeeeeeceeceeeeaeeaeceeeeaeeaesaeseseaesaesaeseeseaeeaneeseateaes 4 2 4 3 Part Identification Nomenclature meierier eaaa antin AEAEE EANAN EEN eNA TEN EKE ENSAR ENRERE 4 3 RAVN n a a a a a a a a iq bete f 4 5 4 4 1 Wiring precautions accede cheese cede a aai a r ede da iA ain 4 5 4 4 2 External Witirig 2 ciui Late uf LO UE EE ore eee 4 6 4 5 Switch
28. CPU module Can be installed in Q mode only sh QO6HCPU Maximum 64 Q12HCPU Q25HCPU Q12PHCPU x1 Maxi 4 Ce Q25PHCPU bip L ee QJ72LP25 25 QJ72BR15 MELSECNET H Remote I O Network module QUT2LP25G Maximum 64 station 2 QJ71LP25GE 1 See User s Manual Function Explanation Program Fundamentals for the CPU module to use 2 See Q Corresponding MELSECNET H Network System Reference Manual Remote 1 0 network 2 Base Unit in which the converter module can be installed The A D converter module can be installed in any I O slot 3 of the base unit However a power shortage may occur depending on the combination with other installed modules and the number of modules used so always take into consideration the power supply capacity when installing modules 3 Limited to the range of the number of I O points in the CPU module and network module for remote I O stations 3 Compatibility with a multiple PLC system First read the QCPU Q mode user s manual Function Explanation Program Fundamentals if the A D converter module is used with a multiple PLC system a Compatible A D converter module Use an A D converter module with function version B or higher if using the module in a multiple PLC system b Intelligent function module parameters Perform PLC write of the intelligent function module parameters to the control PLC of the A D converter module only 2 SYSTEM CONFIGURATION MELSEC Q 4 Compat
29. GX Configurator AD Section 7 3 3 User range setting GX Configurator AD Section 7 3 4 User range setting Section 7 3 5 User range setting Sequence program Absent Section 7 3 6 7 3 1 When industrial shipment setting is used and initial setting was made with GX Configurator AD 1 Conversion disable a Set the A D conversion enable disable setting buffer memory address 0 Un GO for all channel conversion disable and turn Operation Condition Setting Request Y9 from OFF to ON to stop conversion Device test r Bit device Device Close 3 m Hide history FORCE ON FORCE OFF Toggle force r Word device buffer memory C Device Y Buffer memory Module start 1 0 0 v Hex Address p pec z Setting value F HEX 16 bit integer Set r Program Label reference program MIN v r Execution history Find i Y9 Force ON Module start 0 Address 0 D F H Find next Y3 Force OFF Re setting 7 ONLINE MODULE CHANGE 2 Dismounting of module MELSEC Q a After choosing Diagnosis Online module change on GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change screen System Monitor r Installed status r Base Base Module MasterPLC a LJ LIE Main base Q64AlUnno Unno U
30. Setting for Intelligent Function Module cccceceeceeseeeeceeceeeeeeeaeceeeeeeeaecaeeeseaesaesaeseeeeaesaneeeeateaes 4 8 4 6 Offsev Galn Settings s Acai waa te da Satan Aine iactat utente gie aet 4 10 5 UTILITY PACKAGE GX Configurator AD 5 1to 5 22 5 1 Utility Package FUNCTIONS eee e cee eeeeeeeeeeeseeeeeeeeeesseesseesseesseesseesseeeseeeseeeeeeseeesaeeeeenaeeeesseesneeeneesneteaes 5 1 5 2 Installing and Uninstalling the Utility PACKAGE eee eee eee cece eeee teat teat eeaeeeaeeeaeeeaeeeaeeeaeeeaeeeaeeeaaeeaeenatenas 5 2 5 2 1 User precautions 5 ing iia nl ne agi naga Nau AG Ag Bp 5 2 5 2 2 Operating environment oro Renee eene ius seed INTR e ree ROTE a seach eed eset E eee 5 4 5 3 Explanation of Utility Package Operation sessssssssssssessseeeeeennennn nennen 5 5 5 3 1 How to perform common utility package operations ssneenenenennn 5 5 5 3 2 Operation OVerVIeW ed d eirca erra d ene d c E e rev cd o ca d d Eg Aa iada 5 8 5 3 3 Starting the intelligent function module utility sssseeeseeeeeneennnnen nn 5 10 5 4 Initial Setting oo cece eee cecceceeeeeseceeceeeeeeeaecaeceeeeaeeaecaeeseeaecaecaeesaeeaecaesaessaeeaecaeseaseaecaesaeseaseaesaeseseaeeaesrseeseaeeaes 5 12 55 Automatic Retresh Settings 5 4i ac Une na aea aii lags 5 13 5 6 MOMO TOST s 5i oo rrt ct eed o eg n i e eae er c re f ivi een a gs 5 15 5 6 1 Monitor test SCreOn iiti Ii nl
31. The buffer memory and I O signals for the A D converter modules are monitored and tested Operating condition setting Changes the A D operating status during operation Offset gain setting Monitor test When setting the offset gain to a value selected by the user when Section 5 6 the analog output range setting is user range setting the offset and gain can be easily set while viewing the screen Pass data The pass data pass data classification setting industrial shipment settings offset gain values user range settings offset gain values can be monitored and set x1 If initial setting and automatic refresh setting are performed the intelligent function module parameters require a maximum of 76 bytes per module 5 UTILITY PACKAGE GX Configurator AD MELSEC Q 5 2 Installing and Uninstalling the Utility Package See Method of installing the MELSOFT Series attached with the utility package regarding the install and uninstall operation for the utility package 5 2 1 User precautions The following provides the precautions on using the GX Configurator AD 1 Important safety information Since GX Configurator AD is add in software for GX Developer read Safety Precautions and the basic operating procedures in GX Developer s operating manual 2 About installation 3 About display screen errors while using the intelligent function The GX Configurator AD is an add in package for GX Developer Version 4 or la
32. There are two types of interlock signals for the G OGSTOR instruction the completion device D and the status display device at completion D 1 1 Completion device Turns ON in the END processing of the scan where the G DOGSTOR instruction is completed and turns OFF in the next END processing 2 Status display device at completion Turns ON and OFF depending on the completion status of the G OGSTOR instruction Normal completion Stays OFF and does not change Abnormal completion Turns ON in the END processing of the scan where the G OGSTOR instruction is completed and turns OFF in the next END processing END processing END processing END processing END processing Sequence program E 4 E 4 2 Execution completion of ON the G OGSTOR instruction OFF EET ral mr E completion G OGSTOR instruction Completion device D OFF Status display device OFF at completion D 1 i f i Normal completion y i i i i n 1 scan ON A D conversion ON completed flag XE x1 When the G OGSTOR instruction is executed A D conversion is not performed After the completion device D turns ON A D conversion starts the A D conversion value is stored into the buffer memory and the A D conversion completed flag XE then turns ON c When the offset gain values are restored the referenc
33. Using the Utility Package 6 1 1 Operating the utility package 1 Initial setting see Section 5 4 Set channel 1 to sampling processing channel 2 to averaging processing for 50 times and channel 3 to averaging processing for 1000 ms Initial setting Module information Module model name Q644D Module type A D Conversion Module Start 1 0 No 0000 Make text file Setting item Setting value CH2 A D conversion enable disable setting Enable CH2 Sampling process averaging process setting Averaging CH2 Time number of times specifying Number of times CH2 Average time average number of times setting Setting range Time 2 to 5000 ms Number of times 4 to 62500 times CH3 A D conversion enable disable setting Enable CH3 Sampling process averaging process setting Averaging Details Select input End setup Cancel 2 Auto refresh setting see Section 5 5 Set the digital output values and error codes for CH1 to 3 Auto refresh setting Module information Q54AD Module type A D Conversion Module Module model name Start 1 0 No 0000 I x Setting item Module side Buffer size Module side Transfer word count Transfer direction PLC side 4 Device CH1 Digital output value D11 CH2 Digital output value D12 CH3 Digital output value D13 CH4 Digital output value CH1 Maximum value CH1 Minimum value CH2 Maxim
34. a wire 5 Always use a ground In addition ground the FB of the power supply module 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q 2 Q68ADV me e d5V s00 ko V S Es 500kQ GND ee pun V ge 15V x1 Shielded N x3 ANALOG GND x4 x1 Use a twisted two core shielded wire for the power wire 2 Shows input resistance of Q68ADV x3 A G terminal does not normally require wiring However it can be used as GND for compatible equipment ground under the following conditions 1 When there is a difference in polarity between A G and GND for compatible equipment 2 As an alternative for 0 V input when only the side is open on a wire 4 Always use a ground In addition ground the FB of the power supply module 3 Q68ADI x2 2500 pat15V 500 kQ E i P AG 500 k GND 77 zm 15V f FG V 1 Shielded N ii ANALOG GND x4 x1 Use a twisted two core shielded wire for the power wire 2 Shows input resistance of Q68ADI 3 A G terminal does not normally require wiring However it can be used as GND for compatible equipment ground under the following conditions 1 When there is a difference in polarity between A G and GND for compatible equipment 4 Always use a ground In addition ground the FB of the power suppl
35. adequate Reset the PLC CPU and verify that it is lit If the RUN LED does not light even after doing this the module may be malfunctioning Contact the nearest distributor or branch office with a description of the problem Is a module change enabled during an online module change Has a watchdog timer error occurred Refer to Chapter 7 and take corrective action 8 2 2 When the ERROR LED is on or flashing 1 When on Check item bei ted Confirm the error code and take corrective action described s an error being generated 29 in Section 8 1 2 When flashing Check item Is intelligent function module setting switch 5 set to other Using GX Developer parameter setting set intelligent than 0 function module setting switch 5 to 0 see Section 4 5 8 TROUBLESHOOTING MELSEC Q 8 2 3 When the digital output values cannot be read Check item Is there any fault with the analog signal lines such as Check for faulty condition of the lines visually and perform a disconnection continuity check of the signal lines Is the CPU module in the STOP status Set the CPU module to the RUN status Are the offset gain settings correct Is the input range setting correct Is the resolution mode setting correct Is the A D conversion enable disable setting for the channel that was input set to A D conversion disabled Has the operating condition setting request Y9 been executed Verify that the of
36. as cable offcuts from entering the module when wiring Do not remove this film until the wiring is complete Before operating the system be sure to remove the film to provide adequate ventilation STARTING AND MAINTENANCE PRECAUTIONS N CAUTION e Do not disassemble or modify the modules Doing so could cause failure malfunction injury or fire e Switch all phases of the external power supply off when mounting or removing the module Not doing so may cause failure or malfunction of the module The system that uses the QnPHCPU allows you to change a module online Note that there are restrictions on the modules that can be changed online and each module has a predetermined changing procedure For details refer to the chapter of online module change in this manual e Do not touch the connector while the power is on Doing so may cause malfunction e Switch all phases of the external power supply off when cleaning or retightening the terminal screws and module installation screws Not doing so may cause failure or malfunction of the module If the screws are loose it may cause the module to fallout short circuits or malfunction If the screws are tightened too much it may cause damages to the screws and or the module resulting in the module falling out short circuits or malfunction e Always make sure to touch the grounded metal to discharge the electricity charged in the body etc before touching the module Failure to do so may
37. changing the channel for which the offset gain settings are to be performed 2 See Section 4 6 regarding the offset gain settings Performed by the A D converter module Offset gain setting mode Performed by the sequence program Channel change Offset gain specifications pd completed flag buffer memory addresses 22 and 23 Un G22 and Un G23 Channel change completed flag XB Channel change request YB 1 This turns ON when the maximum and minimum values stored in buffer memory addresses 30 to 45 Un G30 to Un G45 are reset by setting the maximum value minimum value reset request YD to ON Performed by the A D converter module Maximum and minimum values gt Performed by the sequence program storage area value minimum buffer memory addresses 30 to 45 Un G30 to Un G45 E f ET Maximum value minimum value reset request YD Maximum Maximum value minimum value reset completed flag XD XE A D conversion 1 This turns ON when conversion for all of the channels that are conversion enabled completed flag has been completed 1 The error flag turns ON when a write error occurs 2 To clear the error code set the error clear request YF to ON Performed by the A D converter module Performed by the sequence program XF Error flag Error flag XF Error clear request YF 4 The error code i
38. e Maximum value minimum value reset completed flag XD Multiple PLC system compatibility Multiple PLC system compatibility system compatibility Normal mode offset gain setting mode switching 3 O Compatible X Not compatible 1 Functions added by function version B x2 When the A D converter module is function version A and the GX Configurator AD software version is SWOD5C QDAU E 20C or later or GX Configurator AD Version 1 10L or later OFF is always displayed x3 Functions added by function version C Appendix 1 3 Precautions for replacing the module of function version A with the one of function version B or later 1 Incorporation into an existing system You can use the wiring designed for function version A as is to mount the A D converter module of function version B or later 2 Program utilization You can use the program created for function version A as is with the A D converter module of function version B or later 3 Switch setting for intelligent function module The setting of the offset gain setting mode differs between function versions A and B or later Perform the offset gain settings after checking the RUN LED flashes in offset gain setting mode If the RUN LED does not flash check to see if the Switch 4 setting is correct Refer to Section 4 5 for the intelligent function module switch setting of function version B or later Contents of switch 4 settin
39. in fallout short circuits or malfunction e Switch all phases of the external power supply off when mounting or removing the module Not doing so may cause damage to the module The system that uses the QnPHCPU allows you to change a module online Note that there are restrictions on the modules that can be changed online and each module has a predetermined changing procedure For details refer to the chapter of online module change in this manual Do not directly touch the conductive area or electronic components of the module Doing so may cause malfunction or failure in the module WIRING PRECAUTIONS N CAUTION e Always ground the FG terminal for the PLC There is a risk of electric shock or malfunction When turning on the power and operating the module after wiring is completed always attach the terminal cover that comes with the product There is a risk of electric shock if the terminal cover is not attached e Tighten the terminal screws within the range of specified torque If the terminal screws are loose it may result in short circuits or malfunction If the terminal screws are tightened too much it may cause damage to the screw and or the module resulting in short circuits or malfunction e Be careful not to let foreign matter such as sawdust or wire chips get inside the module They may cause fires failure or malfunction e The top surface of the module is covered with protective film to prevent foreign objects such
40. installing a new module Cancel 4 Operation check a Tomake an operation check click the Cancel button to cancel control resumption nline module change x r Operation 34 r Target module 3 Module change execution 1 0 address O00H cud Module name Q644D Installation confirmation r Status Module control restart A y Change module installation completion r Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b Click the OK button to leave the Online module change mode MELSOFT series GX Developer GL The online module change mode is stopped Even i the stop is executed the online module change mode on the PLC side is not cancelled Please execute the online module change and restart the control of the module again 7 ONLINE MODULE CHANGE MELSEC Q c Click the Close button to close the System monitor screen System Monitor x r Installed status Unmo Unmo Unmno Unnmo janti unti unti unti Ing jng jng ing Q1ZPHCPU r Base Base Module gge Main base c e eer DES g Emke Hie EE e lesz oae pa nee r Parameter status jo adiresso
41. is completed the indication in the Current value field of Offset gain setting mode status changes to Offset gain setting mode Adjustment of the offset and gain values a Setthe analog input value for the offset value Add the voltage or current that will determine the offset value to the channel to be set b Select the channel for which the offset value is to be adjusted Make the selection from the offset gain setting channel field and then click on the Execute test button c Set the analog input value for the gain value Add the voltage or current that will determine the gain value to the channel to be set d Select the channel for which the gain value is to be adjusted Make the selection from the offset gain setting channel field and then click on the Execute test button e To set the offset gain for more than one channel repeat steps a to d 4 Write the offset gain setting values to the module Write the offset gain settings to the module after completing the settings for all channels using the user range setting Note that if settings are written while offset gain settings are incomplete the status at that point will be written to the module a Write to the A D converter module Select Write requested from the setting value field for the offset gain setting write request and then click on the Execute test button b Confirm execution of write operation Confirm that the current value f
42. mV 3 10 to 10 V OV 10V 4000 to 4000 2 5 mV 010 10V 0 to 4000 NUM User range setting 4000 to 4000 0 375 mV Figure 3 1 Voltage input characteristic in normal resolution mode 3 SPECIFICATIONS MELSEC Q b Voltage input characteristic in high resolution mode Figure 3 2 shows a graph of the voltage input characteristic in high resolution mode Analog input practical range Digital output value Analog input voltage V Analog input Maximum Number gmp Offset value Gain value Digital output value BNET CR setting Ec o333mV 333 mV 0 to 12000 0 416 mV EI 10 to 10 V 16000 to 16000 0 625 mV 01010 0 to 16000 0 625 mV Userrange setting i20001012000 0 333 mv Figure 3 2 Voltage input characteristic in high resolution mode 3 SPECIFICATIONS MELSEC Q 1 Set within the analog input range and digital output range for each input range If these ranges are exceeded the maximum resolution and accuracy may not fall within the performance specifications Avoid using the dotted line area shown in Figures 3 1 and 3 2 2 Do not input an analog input voltage of more than 15 V The input elements may be damaged 3 Set the offset gain values for the user setting range 1 within a range in which the following conditions are satisfied Gain value Offset value gt A Value of A Normal resolution mode High resolution mod
43. mmm HH MO Offset setting RE ct E M1 Gain setting e vtae us davus Vout A errors uio meal A we ve eri Ee eed Pee eN uad M2 e Channel change command mmm eene M3 e Offset gain setting value write command to the module M4 Mode switching eee eee eee eee eee ee eee eee eee reer eee eee rere eee eee ee eee reer reer eee eee M5 e Channel designation storage device V A A 4 4 X DO Dedicated instruction G OFFGAN setting storage devices D1 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q a When switching the mode using the dedicated instruction G OFFGAN The following program switches to the offset gain setting mode with the dedicated instruction G OFFGAN changes the channel where offset gain setting will be made writes the offset gain values to the A D converter module and then switches to the normal mode Switches to offset gain setting mode M5 Hea f Registers offset gain setting results to module i e KI G CFFGAN uo Specifies channel where offset gain setting will be made wo ttt HI Specifies channel where offset setting will be made i MI we XOA H i i 0 Specifies channel where gain setting will be made M2 MI XOA HH EE po n D Changes channel where offset gain setting will be made NB XOB i itt A se XtB i M XOA pe XOA A RS Switches to normal mode
44. mode is stopped 3 Even if the stop is executed the online module change mode on the PLC side is not cancelled Please execute the online module change and restart the control of the module again Click the Close button to close the System monitor screen System Monitor x r Installed status r Base Base Module L1 Bd Main base Eae Hos mme Hos mn mn oue r Parameter status r Mode ponese i mM C System monitor Online module change None None None None Ql2PHCPU l6pt l6pt l6pt l6pt r Status Start monitor Product Inf List Module system error L1 Module error Ed Module warning B Module change Stop monitor Close Q12PHCPU Diagnostics Module s Det ailed Informe Base Information MELSEC Q 7 ONLINE MODULE CHANGE MELSEC Q d Referring to 1 enable the conversion of the channels to be used and monitor the digital output values buffer memory addresses 11 to 18 Un G11 to 18 to check that proper conversion has been made e Executing module control resumption resumes control according to the contents of the initial setting program Make sure that the contents of the initial setting program are correct 5 Resumption of control a After choosing Diagnosis Online module change on GX Developer to redisplay the Online module change screen click the Execution button to resume con
45. not be lit 3 Mounting of new module a Mount a new module to the same slot and install the terminal block b After mounting the module click the Execution button and make sure that the RUN LED is lit Module Ready X0 remains OFF Online module change x r Operation 34 r Target module Module change execution 1 0 address 000H c a Module name Q644D Installation confirmation r Status Changing module Module control restart r Status Guidance The module can be exchanged Please execute after installing a new module Cancel 7 ONLINE MODULE CHANGE 4 Operation check a To make an operation check click the Cancel button to cancel control resumption Online module change x r Operation 4 r Target module 34 Module change execution 1 0 address OOH RA Module name Q644D Installation confirmation Change module installation completion Status Module control restart r Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel Click the OK button to leave the Online module change mode MELSOFT series GX Developer The online module change
46. restore the user range 1 Switch to the pass data screen Perform the operation in Section 5 6 1 to display the Pass data screen Pass data Ic x Module information Module model name Q54AD Function Version C Start 1 0 No 0000 Module type A D Conversion Module Setting item Current value Setting value x CH1 Pass data classification setting Voltage specified Voltage specified S CH2 Pass data classification setting Voltage specified Voltage specified E CH3 Pass data classification setting Voltage specified Voltage specified CH4 Pass data classification setting Voltage specified Voltage specified hd CH1 Industrial shipment settings offset value 8018 0000 CH1 Industrial shipment settings gain value FABB 0000 CH2 Industrial shipment settings offset value 8019 0000 CH2 Industrial shipment settings gain value FAB2 0000 CH3 Industrial shipment settings offset value 8019 0000 CH3 Industrial shipment settings gain value FASF 0000 CH4 Industrial shipment settings offset value 8014 0000 r Flash ROM setting r Details rte te ere Current value Monitoring vodi display tead from File read Make text file tart monitor _ Stop monitor Execute test Close 2 User range saving a Set Voltage specified or Current specified in the Setting value field of Pass data classification setting and click the Execute test button When t
47. shipment settings gain value S 10 CHA Industrial shipment settings offset value S 11 CH4 Industrial shipment settings gain value APPENDIX Control data of Q64AD 2 2 S 12 CH1 User range settings offsetvaue 13 CH1 User range settings gain vae o o S 14 CH2 User range settings offsetvaue o o S 15 CH2 User range settings gainvae o o S 16 CH3 User range settings offsetvaue o S 17 CH3 User range settings gain value S 18 CH4 User range settings offsetvaue o o S 19 CH4 User range settings gain value Control data of Q68ADV Set data S Sytemaea Stores the status when the instruction is complete Completion status 0 Normal completion Other than 0 Abnormal completion S S System area 3 S 4 CH1 Industrial shipment settings offsetvalue S 5 CH1 Industrial shipment settings gainvalue o S 6 CH2 Industrial shipment settings offsetvalue S 7 CH2 Industrial shipment settings gainvalue o o S 8 CH3 Industrial shipment settings offset value S 9 CH3 Industrial shipment settings gainvalue o S 11 CH4 Industrial shipment settings gain value S 12 CHS Industrial shipment settings offsetvalue S 13 CHS Industrial shipment se
48. unapproved modifications etc to the product by the user 3 When the Mitsubishi product is assembled into a user s device Failure that could have been avoided if functions or structures judged as necessary in the legal safety measures the user s device is subject to or as necessary by industry standards had been provided 4 Failure that could have been avoided if consumable parts battery backlight fuse etc designated in the instruction manual had been correctly serviced or replaced 5 Failure caused by external irresistible forces such as fires or abnormal voltages and Failure caused by force majeure such as earthquakes lightning wind and water damage 6 Failure caused by reasons unpredictable by scientific technology standards at time of shipment from Mitsubishi 7 Any other failure found not to be the responsibility of Mitsubishi or the user 2 Onerous repair term after discontinuation of production 1 Mitsubishi shall accept onerous product repairs for seven 7 years after production of the product is discontinued Discontinuation of production shall be notified with Mitsubishi Technical Bulletins etc 2 Product supply including repair parts is not possible after production is discontinued 3 Overseas service Overseas repairs shall be accepted by Mitsubishi s local overseas FA Center Note that the repair conditions at each FA Center may differ 4 Exclusion of chance loss and secondary loss from warranty liabil
49. use any prohibited to use signals as an output signal to an intelligent function module from the PLC CPU Writing data into the system area or outputting a signal for prohibited to use may cause a PLC system malfunction N CAUTION e Do not bunch the control wires or communication cables with the main circuit or power wires or install them close to each other They should be installed 100mm 3 9inch or more from each other Not doing so could result in noise that may cause malfunction INSTALLATION PRECAUTIONS N CAUTION e Use the PLC in an environment that meets the general specifications contained in the user s manual of the CPU module to use Using this PLC in an environment outside the range of the general specifications may cause electric shock fire malfunction and damage to or deterioration of the product e When installing the module securely insert the module fixing tabs into the mounting holes of the base unit while pressing the installation lever located at the bottom of the module downward Improper installation may result in malfunction breakdown or the module coming loose and dropping Securely fix the module with screws if it is subject to vibration during use e Tighten the screws within the range of specified torque If the screws are loose it may cause the module to fallout short circuits or malfunction If the screws are tightened too much it may cause damage to the screw and or the module resulting
50. versions Function NEC version A NC version B Function version C A D conversion enable disable setting A D conversion method Sampling processing Averaging processing Maximum and minimum values hold function O O O Temperature drift compensation funcion O Oo O Multiple PLC system compatiblity O Z x o Oo Resolution mode ee d S O Normal resolution mode G v m p 0E Hgnreouionmde O O J High resolution mode status ag X9 x o o Maximum value minimum value reset completed tag XD 0o 0o Oniemoduechage 0 0 0 0 0 x x O o Switching between normal mode and offset gain setting mode Dedicated instruction G OFFGAN Buffer memory mode switching setting and Operation Condition Setting Request Y9 GX Configurator AD Intelligent function module switch setting nS a OIE O Compatible X Not compatible App 1 App 1 App APPENDIX MELSEC Q Appendix 1 2 Combinations of A D converter module functions and GX Configurator AD software versions The following table indicates the A D converter module functions and corresponding GX Configurator AD software versions GX Configurator GX Configurator Function WOD5C QAD WOD5C QAD Sve nee ORDIN CAD AD Version 1 10L AD Version 1 16S to 1 15R or later Normal resolution mode as MEN DNE High resolution mode e e Ha Tag TET 3 6
51. with GX Configurator AD other systemie avala pleh eaa e a Ea cd a dE 7 12 7 3 4 When user range setting is used and initial setting was made with GX Configurator AD other system is unavailable 7 16 7 3 5 When user range setting is used and initial setting was made with sequence program other system is available ned a AAAA A A nennt 7 22 7 3 6 When user range setting is used and initial setting was made with sequence program other system is unavailable sessssssssesseeenenenenne nennen nennen nnn tnnt nnns 7 26 7 4 Range Reference Table iu eid o eO ee He ed Eod oc det a ee dt eee 7 30 7 5 Precautions for Online Module Change cceccsseseceeeeeeeeececeeeeeeaecaeceeseaesaesaeseeeeaesaesaeseeeeaesaeseteatats 7 31 8 TROUBLESHOOTING 8 1to8 5 8 1 Error Code LIst i oot nr ote eie c a a A p ns ca oed Ge iot s 8 1 8 2 Troubleshooting pep rHpPREPPRpEpPbpPedpnebppsbdpiBodpsiedu vepmbeduntempm 8 2 8 2 1 When the RUN LED is flashing or turned off sse 8 2 8 2 2 When the ERROR LED is on or flashing nennen 8 2 8 2 3 When the digital output values cannot be read sse 8 3 8 2 4 Checking the A D converter module status using GX Developer system monitor 8 4 APPENDIX App 1 to App 16 Appendix 1 Function Upgrade for the A D Converter Module cccecceceeeeeeeeeeeeseeeseeteeeeaeeaeeeeteateaeeas App 1 Appen
52. xesso 1o zo so T T IC System monitor r Mode Online module change Diagnostics Module s Detailed Information Base Information r Status Module system error Li Module error Ed Module warning B Module change Start monitor Stop monitor Product Inf List Close Monitor the digital output values buffer memory addresses 11 to 18 Un G11 to 18 to check that proper conversion has been made Monitor Test r Module information Module model name Q644D Function Version C Module type A D Conversion Module Start 1 0 No 0000 Stop monitor J display Make text file i Setting item Current value Setting value A D conversion completed flag 0000000000001111 CH1 Digital output value 532 CH2 Digital output value 479 CH3 Digital output value 1033 CH4 Digital output value 1011 Error code 0 Setting range CH1 to CH4 0000 XZY monitor test XZY monitor test Maximum value minimum value information Max value min value info Operating condition setting Operating settin Offset gain setting Oftset gain settin Flash ROM setting Details to Current value Monitoring Execute test Close 7 ONLINE MODULE CHANGE MELSEC Q 5 Resumption of control a After choosing Diagnosis Online module change on GX Developer to redisplay the Online module change screen cl
53. 0 160 104 17 times Round down the number 2 When 7 or 8 channels are used with the temperature drift compensation function on set the average time to 3 ms or more If the time is set to 2 ms or less the average number of times becomes less than 3 and it causes the digital output value to become 0 since a sum excluding the maximum and minimum values will be averaged b When the averaging processing is specified for the set number of times The time required to store the average value calculated using the average number of times in the buffer memory differs according to the number of channels used the number of channels set to A D conversion enable and whether or not the temperature drift compensation is used 1 Without the temperature drift compensation function Processing time Set number of times x Number of channels used x 801 1000 Unit ms 2 With the temperature drift compensation function Processing time Set number of times x Number of channels used x 80 160 1000 Unit ms Example When averaging processing is performed with four channels 1 2 3 and 4 for the set number of 100 times with temperature drift compensation on an average value is output every 48 ms 100 x 4 x 80 160 1000 48 ms 3 SPECIFICATIONS MELSEC Q 3 2 2 Maximum and minimum values hold function 1 The maximum and minimum digital output values for each channel are stored in buffer memory addresses
54. 0000000000000 T M5 WOP KO G CFFGAN uo XOA t Processing in normal mode The program in the dotted area is a common program UO 622 UO G23 UO G23 UO G22 YOB YOB _ S S i Lt LL Lel LI TN Stores setting of dedicated instruction G DFFGAN into D1 Dedicated instruction G DFFGAN Stores channel where offset gain setting will be made into DO Specifies offset setting channel Sets 0 to buffer memory address 23 Specifies gain setting channel address 22 urns ON channel change request YB Turns OFF channel change request YB Turns ON user range change request YA Turns OFF user range change i Sets 0 to buffer memory i i l request YA Stores setting of dedicated instruction G DFFGAN into D1 Dedicated instruction G OFFGAN 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q b When switching the mode using the setting of the mode switching setting buffer memory addresses 158 159 Un G158 Un G159 and operation condition setting request Y9 Switches to offset gain setting mode Mo Ah Mov H4144 Common program Switches to normal mode Ni ov H964 MOV H4144 SET yg xg E Ht RST XOA Aaaa Processing in normal mode UO G158 UO G158 Ya END Sets 4144u to buffer memory address 158 Sets 964H to buffer memory address 159 Tur
55. 1999 MITSUBISHI ELECTRIC CORPORATION INTRODUCTION Thank you for purchasing the MELSEC Q series PLC Before using the equipment please read this manual carefully to develop full familiarity with the functions and performance of the Q series PLC you have purchased so as to ensure correct use Please forward a copy of this manual to the end user CONTENTS SAFETY PREGAUTIONS 3 22 2 2 1 22 erret tir Herrera erede aea d ora da d Geel RR ade A 1 REVISIONS veer M C C A 4 Conformation to the EMC Directive and Low Voltage Instruction sse A 9 About the Generic Terms and Abbreviations sssssssssssseseeee eene ennt A 9 Product SIT Ct fe 5 2 ione mc a E i P dav HE ain ncaa RH E d RR A I d RA HR A ra E onhese A 10 1 OVERVIEW 1 110 1 2 Vell EeatuleS iic atLs scc iiie Scc buic i tune 1 1 1 2 Functions Added to Function Version B and Later cccccecceeeeceeeeeeeeeeeeeeeeeeeeeeeeaeeeeaeeeeaeeeeaeeseeeseneees 1 2 2 1 Applicable Systerns 3 ia neta Ae i s LG cio d ee o Me el e d Bd cet ea 2 1 2 2 How to Check the Function Version and Software Version 2 3 3 1 Performance Specifications 5 erre eed tee la ete ta petenti 3 1 3 1 1 Performance specifications list esesesssssssseeeeeeeneeneneen nennen 3 1 34 2 OG coriversionchiaracteristie u icu oct ite ied redet ente hades vie Arai evra aiden vee 3 2 3l 3 ACCUIACY oara RR RD
56. 2 Un G23 1 2 5 Un G22 Offset specification Un G23 Gain specification Specifies the channel to be adjusted for the offset gain settings The channel for which the offset is to be adjusted is specified in buffer memory address 22 Un G22 and the channel for which the gain is to be adjusted is specified in buffer memory address 23 Un G23 Although it is possible to set multiple channels at the same time set the offset and gain separately buffer memory addresses 22 and 23 Set either Un G22 or Un G23 to 0 If both are set at the same time an offset gain setting mode error error code 500 occurs For Q64AD b4 to b7 information for CH5 to CH8 are invalid See Section 4 6 for the details of the offset gain settings b15 b14 b13 b12 bii b10 b9 b8 b7 b6 b5 b4 b3 b2 bi bO 0 CH1 0 CH1 1 Channel to be set 0 Invalid 3 4 12 Maximum and minimum values storage area buffer memory addresses 30 to 45 Un G30 to Un G45 1 2 3 The maximum and minimum values of the converted digital value for each channel are stored The stored values for all channels will be cleared to 0 when the operating condition setting request Y9 is set to ON and the setting is changed or when the maximum and minimum values reset request YD is set to ON The maximum and minimum values are stored for each sample processing time measurement even with chann
57. 200000 12000 1 33 WA Figure 3 4 Current input characteristic in high resolution mode 3 SPECIFICATIONS MELSEC Q 1 Set within the analog input range and digital output range for each input range If these ranges are exceeded the maximum resolution and accuracy may not fall within the performance specifications Avoid using the dotted line area shown in Figures 3 3 and 3 4 Do not input an analog input current of more than 30 mA A breakdown may result due to overheating Set the offset gain values for the user setting range 1 within a range in which the following conditions are satisfied Gain value Offset value gt A Value of A Normal resolution mode High resolution mode 5 5 mA 16 0 mA 4 When an analog value that exceeds the range of the digital output value 7 2 is entered the digital output value will be fixed at the maximum or minimum value Analog input range Normal resolution mode High resolution mode setting Minimum Maximum Minimum Maximum 4 to 20 mA 288 12287 010 20 mA EN 4095 om tz 4096 12288 12287 3 SPECIFICATIONS MELSEC Q 3 1 3 Accuracy Accuracy is represented with respect to the maximum digital output value Accuracy does not change and remains within the range listed in the performance specification even if the input characteristic is changed by changing offset gain settings input range and resolution mode Figure 3 5 shows the range of fluctuation in a
58. 6 227 228 229 230 231 232 33 CH8 User range settings offset val ue o iw x ERES CH8 User range settings gain val i ue i ue i ue i ue i ue i ue i ue i ue i ue i ue i ue i ue i ue i ue ue m z 3 SPECIFICATIONS MELSEC Q 3 4 3 Buffer memory assignment Q68ADI This section describes the assignment of the Q68ADI buffer memory Table 3 6 Buffer memory assignment Q68ADI Description x1 Description 1 Ooo ome o 0 aD enasoneraneasasesomg mw 2 a S i ont wege imemersgerumterorimas aw 0 f o e 72 estere imemergerumbererines mw 30 157 CH4 Average time average number of times CH5 Average time average number of times to System area W to e e CHB Average time average number otimes RW o o Averaging process setting RW Au 10 A D conversion completed flag R 204 CH Industrial shipment settings offset value 2 R W e m ct Digital outputvatue r cow 205 c 12 cHebitaoupuvaue R CH3 Industrial shipment settings offset value os 13 cus Digital outputvatue R cr 207 jore settings gain value rw E 1 CHa Digital output value R Don oe CHA Industrial shipment settings offset value Fe 15 cS Digital outputvaue r p 209 cm settings gain value rw 104 16 CH6Digtaloutputvaue R CH5 Industrial shipment settings offset value ss 7 CH7Ditaoupu
59. Analog Digital Converter Module MITSUBISHI M SErIF pS Q64AD Q68ADV Q68ADI GX Configurator AD SWOD5C QADU E Mitsubishi Programmable Logic Controller MELSEG Q e SAFETY PRECAUTIONS e Always read these instructions before using this equipment Before using this product please read this manual and the relevant manuals introduced in this manual carefully and pay full attention to safety to handle the product correctly The instructions given in this manual are concerned with this product For the safety instructions of the PLC system please read the user s manual for the CPU module to use In this manual the safety instructions are ranked as DANGER and CAUTION ra 4 N l Indicates that incorrect handling may cause hazardous conditions l a DANGER resulting in death or severe injury i l l A CAUTION Indicates that incorrect handling may cause hazardous conditions K resulting in medium or slight personal injury or physical damage J Note that the NCAUTION level may lead to a serious consequence according to the circumstances Always follow the instructions of both levels because they are important to personal safety Please store this manual in a safe place and make it accessible when required Always forward it to the end user DESIGN PRECAUTION 4 DANGER e Do not write data into the system area of the buffer memory of intelligent function modules Also do not
60. CH2 to 50 times UO MOV K1000 G3 H Set the average time for CH3 to 1000 ms UO MOV H604 G9 H Specify averaging processing SET Yo Operating Set Y9 operating condition setting request setting request from ON to OFF Y9 X9 and enable the initial setting T RST Y9 Operating Operatin Operating c ndition c ndition condition setting setting completed setting request request Digital output value read processing X0 X0E UO 102 Gii Dti H Read Module A D CH1 digital READY conversion Digita values complete outpu flag MOV uoy p2 H Read digital output values for CH2 Digital UO outpu Mov Gi3 D13 H CH3 Digital Error code display and reset processing outpu X10 XOF U0 134 14l BCD G19 K3Y20 H Error code fener fan Output the error code to signal Y20 to Y2B by BCD code SET YOF Error clear request YOF XOF 158 H RST YOF Error Error Error clear clear flag request request H 7 ONLINE MODULE CHANGE MELSEC Q 7 ONLINE MODULE CHANGE This chapter describes the specifications of an online module change 1 Perform an online module change by operating GX Developer 2 To ensure ease of offset gain re setting there is a user range save restoration function that is performed by executing the dedicated instruction or read write from to buffer memory Perform an online module change after making sure that the system outside the PLC will not malfunction To prevent an electric shock or like always switch OFF the e
61. Cancel button of GX Developer to leave the online mode i Conduct an operation test on the new module using Device test of GX Developer or Monitor test of GX Configurator Perform user range restoration Y Module operates according to test operation processing by write to buffer memory at this point Operation check completed v 5 Resumption of control X0 Module Ready turns ON Operate GX Developer to resume the online module change mode and click the Execution button to resume control 1 Access to the intelligent function module device ULAGL is included 2 In the absence of the operation marked 2 the operation of the intelligent function module is the operation performed prior to that v Start is made when X0 turns from OFF to ON Operation is performed according to the initial setting sequence 7 ONLINE MODULE CHANGE MELSEC Q 7 3 Online Module Change Procedure There are the following online module change procedures depending on whether the user range setting has been made or not whether the initial setting of GX Configurator AD has been made or not and whether the other system exists or not Initial setting Other system Industrial shipment setting GX Configurator AD Seer j Section 7 3 1 Industrial shipment setting Sequence program Section 7 3 2 User range setting
62. Current value Monitoring display 5 UTILITY PACKAGE GX Configurator AD MELSEC Q 2 User range saving a Change the Setting value field of pass data read request to Request and click the Execute test button When read is completed the values are displayed in the Current value fields of CHO industrial shipment settings offset gain values CHL user range settings offset gain values Compare the values with those in the range reference table and record them if they are correct Refer to Section 7 4 for the range reference table User range restoration a b Set the recorded values in the Setting value fields of CHO industrial shipment settings offset gain values user range settings offset gain values Select all the Setting value fields of CHL industrial shipment settings offset gain values user range settings offset gain values and click the Execute test button When write is completed the set values are displayed in the Current value fields of CHO industrial shipment settings offset gain values CHO user range settings offset gain values c Change the Setting value field of pass data write request to Request and click the Execute test button Make sure that the indication in the Current value field of pass data write request changes from Request to OFF on completion of write 6 PROGRAMMING MELSEC Q 6 PROGRAMMING Using a sample system configuration shown below de
63. IN Y Execution history Find Force ON F H Force OFF 9 Module start 0 Address 0 D Find next b If the saved buffer memory contents are not yet prerecorded record them in the following procedure 1 Make the pass data classification setting buffer memory address 200 Un G200 2 Turn Operation Condition Setting Request Y9 from OFF to ON 3 Compare the offset gain values of the industrial shipment settings and user range settings buffer memory addresses 202 to 233 Un G202 to Un G233 with the range reference table Refer to Section 7 4 for the range reference table 4 Ifthe values are proper record the offset gain values of the pass data classification setting industrial shipment settings and user range settings The Q68ADV Q68ADI does not require the setting and recording of the pass data classification setting POINT If the buffer memory values compared with the reference table are not proper save and restoration of the user range cannot be executed Before executing module control resumption follow the flowchart in Section 4 6 and make offset gain setting in the device test of GX Developer Perform mode switching by making the setting of the mode switching setting buffer memory addresses 158 159 Un G158 Un G159 and turning Operation Condition Setting Request Y9 from OFF to ON Note that if module control is resumed without offset gain setting being made o
64. K1 JET Y9 Operatin sandon Y9 X9 setting request 101 Mt RST Y9 Operating Operating Operating condition condition condition setting setting completed setting request request Digital output value read processing X0 X0E 104 FROM H0 Kt Dii K1 Read Module A D CH1 digital READY conversion Digital values completed outpu ag FROM H0 Ki2 D1i2 Ki CH2 Digital outpu FROM HO K13 D13 o K CH3 Digital Error code display and reset processing outpu X10 XOF 139 _ 4 FROM H0O Ki9 Di4 Ki Error Error Error code reset flag signal BCD D14 K3Y20 Error code SET YoF Error clear request YOF XOF 167 ME RST YoF Error Error Error clear clear flag request request vo CH1 to CH3 are A D conversion enabled Set the average number of times for CH2 to 50 times Set the average time for CH3 to 1000 ms Specify averaging processing Set Y9 operating condition setting request from ON to OFF and enable the initial setting Read digital output values for CH1 to 3 Output the error code to Y20 to Y2B by BCD code gt Clear the error code 6 PROGRAMMING MELSEC Q 2 Programming example using the intelligent function module device Set the A D conversion enabled channel initial setting X0 UOV oti mov 8 G0 H CH1 to CH3 are A D conversion Module enabled READY UO MOV K50 G2 H Set the average number of times for
65. LC This may increase the effects of noise surges and induction 3 Perform an one point grounding for shielded lines and the shields of sealed cables 4 A solderless terminal with insulating sleeve cannot be used for the terminal block Covering the cable connection portion of the solderless terminal with a marked tube or an insulation tube is recommended 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q 4 4 2 External wiring 1 Q64AD a For voltage input Signal source 0 to 10 V 2 15 V 500 kQ V hd ES ta Vel uu GND 7 SLD 500k Ads V 1 Shielded b For current input Signal source 0 to 20 mA x2 ot 15V x3 500 ko d V hd ES VE 2502 n 500 kQ SLDr ge 55V GND 77 KG 1 Shielded 4 Vd FG V x ANALOG GND Z x5 x1 Use a twisted two core shielded wire for the power wire 2 Shows input resistance of Q64AD x3 If current input always connect to V and I terminals 4 A G terminal does not normally require wiring However it can be used as GND for compatible equipment ground under the following conditions 1 When there is a difference in polarity between A G and GND for compatible equipment 2 As an alternative for 0 V input when only the side is open on
66. NFIGURATION MELSEC Q The version indication for the GX Configurator AD has been changed as shown below from the SWOD5C QADU E 50F upgrade product Previous product Upgrade and subsequent versions SWOD5C QADU E 50F GX Configurator AD Version 1 10L 3 SPECIFICATIONS MELSEC Q 3 SPECIFICATIONS 3 1 Performance Specifications 3 1 1 Performance specifications list Table 3 1 shows the performance specifications of the A D converter modules Table 3 1 Performance specifications Q68ADV Q68ADI Item 3 Analog input points 4 points 4 channels 8 points 8 channels 8 points 8 channels 10 to 10 V DC Input resistance value 1M 2 fee Analo s 2 0 to 20 mA DC 0 to 20 mA DC input Current i input resistance value 250 input resistance value 250 SA 16 bit signed binary normal resolution mode 4096 to 4095 Digital output high resolution mode 12288 to 12287 16384 to 16383 Analog input range Digital output Maximum value resolution value resolution 0 to 16000 0to5V 0 to 4000 1 25 mV 0 416 mV 0 to 12000 1to5V 1 0 mV 0 333 mV I O characteristics Voltage 16000 to 10 to 10 V 2 5 mV 0 625 mV Maximum resolution 16000 7 4000 to 4000 200016 sers range 375mV 0 333 mV setting 12000 PEU SN Users range setting Current Soon to 4 4 1 37 A 1 33 A DEDE 12000 Normal resolution mode High resolution mode Ambient temperature 0 to 55 C Ambient temperature 0 to 55 C Amb
67. RR tute tee 3 9 3 2 F rictiore EISE ditte onec dente erede rU He desde vias Hr redu dete Mie deed ta He ed Heure ecd 3 10 3 2 1 AlD conversion iriethiodS icai edere iria cie err eio eed acre epe cider dE ea Rb eade PES RR caleneee 3 10 3 2 2 Maximum and minimum values hold function ssssssssssssseeeeeeee nennen 3 12 3 3 O Signals tor the PEC CPU arreter tere rr ter ten non te ager re 3 12 roel Listiord O signalszs 35 5 1 distro ego es t etse 3 12 3 3 2 Details of l O sign als 5 3 cui oe ald iat atone er it a eee la 3 13 3 4 B te Memory sser ranr senda oh etre tein o tege rn dee ete ge ERR ee eee g elie ie edem wae eee 3 17 3 4 1 Buffer memory assignment Q64AD sssssssssssssssseeeneenee nennen nnne nnns nenas 3 17 3 4 2 Buffer memory assignment Q68ADV ceccecceeeceeceeeeseeseeeeceeeeaecaesaeseeesaesaeseeseaesaesaeseeeeaeeaesaeeeaeaes 3 18 3 4 3 Buffer memory assignment Q68ADI ssesssssssssssseeeeeee eene nnne 3 19 3 4 4 A D conversion enable disable setting buffer memory address 0 UnG0 sss 3 20 3 4 5 CHO average time average number of times buffer memory addresses 1 to 8 UnG1 to UnWG8 sssssssssssseeeeeeeeee nennen 3 20 3 4 6 Averaging processing setting buffer memory address 9 UnXG9 sss 3 21 3 4 7 A D conversion completed flag buffer memory address 10 UN G10 ssssss 3 22 3 4
68. Section 1 2 Section 2 1 Section 3 1 1 3 2 Section 4 3 4 6 Section 5 2 1 5 2 2 Section 8 1 8 2 1 Appendix 1 1 1 2 1 3 Addition Section 3 4 2 3 4 3 3 4 13 3 4 14 3 4 15 Chapter 7 Appendix 2 2 1 2 2 2 8 Renumbering Section 3 4 2 to Section 3 4 10 Section 3 4 4 to Section 3 4 12 Chapter 7 Chapter 8 Appendix 2 Appendix 3 May 2002 SH NA 080055 E Correction Section 3 4 1 3 4 2 3 4 3 3 4 14 3 4 15 Section 4 2 4 5 4 6 Section 7 2 7 3 1 7 3 2 7 3 4 7 3 6 7 4 7 5 Appendix 1 1 2 2 2 3 Partial addition Section 3 3 2 Section 8 2 3 Print Date Manual Number Feb 2003 SH NA 080055 F Correction SAFETY PRECAUTIONS Section 1 2 Section 2 1 Section 3 4 1 to 3 4 3 3 4 15 Section 4 5 Section 5 1 5 2 1 5 2 2 5 3 2 5 6 1 to 5 6 3 Section 7 3 1 7 3 3 to 7 3 6 Appendix 1 1 Appendix 1 2 Appendix 2 2 Appendix 2 3 Addition Section 5 6 4 5 6 5 May 2003 SH NA 080055 G Correction Section 2 2 Section 3 4 1 3 4 2 3 4 3 3 4 14 3 4 15 Section 4 5 4 6 Section 5 3 1 Japanese Manual Version SH 080028 This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property ights which may occur as a result of using the contents noted in this manual
69. Stop monitor Execute test Close Operating setting Offset gain setting Operating condition setting Bee Offset gain setting Bee r Module information Module information Module model name QE4AD Function Version C Start 1 0 No 0000 Module model name Q64AD Function Version C Start 1 0 No 0000 Module type A D Conversion Module Module type A D Conversion Module Setting item Current value Setting value Setling item Current value Setting value x CH1 A D conversion enable disable setting Enable Enable Offset gain setting guidance CH1 Sampling process averaging process setting Sampling Sampling Difset gein setting is carried out in operations Tto 3 CH1 Time number of times specifying Number of times Number of times 1 ES Disa En Node Te et the cursor on Offset gain setting mode setting ree ace a ic soe ui p item of Dffset gain setting mode specification Soe Miter cte d lo BOR mes setting and click the Execute test button CH2 A D conversion enable disable setting Enable Enable ens Eus D loan sema mode status CH2 Sampling process averaging process setting Sampling Sampling X ED RIA EUR ERU Xe Me CH2 Time number of times specifying Number of times Number of times Offset gain setting mode specification Offset gain setting mode v CH2 Average time average number of times setting
70. alues of the industrial shipment settings and user range settings buffer memory addresses 202 to 233 Un G202 to Un G233 with the range reference values Refer to Section 7 4 for the range reference values 4 If the values are proper record the offset gain values of the pass data classification setting industrial shipment settings and user range settings The Q68ADV Q68ADI does not require the setting and recording of the pass data classification setting Refer to Section 4 6 for the offset gain value setting method 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q 4 SETUP AND PROCEDURES BEFORE OPERATION 4 1 Handling Precautions 1 Do not drop the module or subject it to heavy impact 2 Do not remove the PCB of the module from its case Doing so may cause the module to fail 3 Be careful not to let foreign particles such as swarf or wire chips enter the module They may cause a fire mechanical failure or malfunction 4 The top surface of the module is covered with a protective film to prevent foreign objects such as wire burrs from entering the module during wiring Do not remove this film until the wiring is complete Before operating the system be sure to 4 remove the film to provide adequate ventilation b Tighten the terminal screws using torque within the following ranges Loose Screws may cause short circuits mechanical failures or malfunctions Module mounting screws M3 screws 36 to 48 N cm
71. arranty details before starting use 1 Gratis Warranty Term and Gratis Warranty Range If any faults or defects hereinafter Failure found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term the product shall be repaired at no cost via the dealer or Mitsubishi Service Company Note that if repairs are required at a site overseas on a detached island or remote place expenses to dispatch an engineer shall be charged for Gratis Warranty Term The gratis warranty term of the product shall be for one year after the date of purchase or delivery to a designated place Note that after manufacture and shipment from Mitsubishi the maximum distribution period shall be six 6 months and the longest gratis warranty term after manufacturing shall be eighteen 18 months The gratis warranty term of repair parts shall not exceed the gratis warranty term before repairs Gratis Warranty Range 1 The range shall be limited to normal use within the usage state usage methods and usage environment etc which follow the conditions and precautions etc given in the instruction manual user s manual and caution labels on the product 2 Even within the gratis warranty term repairs shall be charged for in the following cases 1 Failure occurring from inappropriate storage or handling carelessness or negligence by the user Failure caused by the user s hardware or software design 2 Failure caused by
72. atus Module control restart n Changing module r Status Guidance The module can be exchanged Please execute after installing a new module 4 Operation check a To make an operation check click the Cancel button to cancel control resumption nline module change x r Operation r Target module Module change execution 1 0 address OOOH CT Module name Q644D Installation confirmation Status Module control restart 3 E N Change module installation completion r Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b Click the OK button to leave the Online module change mode MELSOFT series GX Developer GZ _ The online module change mode is stopped 4 Even if the stop is executed the online module change mode on the PLC side is not cancelled Please execute the online module change and restart the control of the module again 7 ONLINE MODULE CHANGE MELSEC Q Click the Close button to close the System monitor screen System Monitor x r Installed status r Base Base Module Q12PHCPU gge Main base poe Es Eme Lois Ome Hoe alee ur uw oi 0 E sion n ol r Parameter status jo ad
73. b3 b2 b1 bO Data section Resolution 1 4000 12 bits Resolution 1 12000 1 16000 14 bits aod SEG For other than the data section and a signed bit it becomes 1 for a negative when b15 is 1 and 0 for a positive when b15 is 0 L Signed bit 1 Negative 0 Positive 3 SPECIFICATIONS MELSEC Q 3 4 9 Write data error codes buffer memory address 19 Un G19 1 The error codes generated by the A D converter modules are stored here 2 See Section 8 1 for the details of the error codes 3 4 10 Setting ranges buffer memory addresses 20 21 Un G20 Un G21 1 These areas are used to confirm the setting ranges of the A D converter module 2 The setting values for CH1 to CH4 are stored in buffer memory address 20 3 Un G20 and setting values for CH5 to CH8 are stored in buffer memory address 21 Un G21 In the case of the Q64AD module buffer memory address 21 Un G21 is invalid b15tob12 bi1tob8 b7tob4 b3tob0 Un G20 CH4 CH3 CH2 CH1 The setting values are as follows Input range Setting value 4 to 20 mA 0 to 20 mA 1to 5 V 0 to 5 V 10 to 10 V 0 to 10 V User range setting Default setting is 0 When the setting for Q68ADV is 0 the analog input range operates between 0 to 10V When the setting is 5H the analog input range will be the same as above 3 SPECIFICATIONS MELSEC Q 3 4 11 Offset gain setting mode buffer memory addresses 22 23 Un G2
74. ber of times setting Setting range Time 2 to 5000 ms Number of times 4 to 62500 times CH2 A D conversion enable disable setting Disable CH2 Sampling process averaging process setting Sampling CH2 Time number of times specifying CH2 Average time average number of times setting Setting range Time 2 to 5000 ms r Details r Flash ROM setting Write to Current value Monitoring display File read Make text file Select input module Start monitor Stop monitor Execute test Close Read from module 7 ONLINE MODULE CHANGE MELSEC Q b After making sure that the indication in the Current value field of CH A D conversion enable disable setting is Disable change the Setting value field of Operating condition setting request to Setting request and click the Execute test button to stop conversion Operating condition setting oi x Module information Module model name Q644D Function Version C Start 1 0 No 0000 Module type 4 D Conversion Module Setting item Current value Setting value Number of times Number of times CH3 Time number of times specifying CH3 Average time average number of times setting Setting range Time 2 to 5000 ms Number of times 4 to 62500 times CH4 A D conversion enable disable setting CH4 Sampling process averaging process setting CH4 Time number
75. ber of times setting By performing these initial settings the sequence program settings are not required Startup procedure Start I O No Package name Module model name Initial setting Setting screen Initial setting SEs Module information Module model name Q644D Start 1 0 No 0000 Module type A D Conversion Module Setting item Setting value CH1 A D conversion enable disable setting Enable CH1 Sampling process averaging process setting Sampling CH1 Time number of times specifying Number of times X 4 CH1 Average time average number of times setting Setting range Time 2 to 5000 ms Number of times 4 to 62500 times CH2 A D conversion enable disable setting Enable CH2 Sampling process averaging process setting Sampling X Details Select input Make text file End setup Cancel Explanation of items 1 Setting contents Set whether A D conversion is enabled or disabled and the A D conversion method for each channel 2 Explanation of command buttons Make text file Outputs the screen display in text file format Confirms the setting data and ends the operation Cancels the setting data and ends the operation POINT Initial settings are stored in the intelligent function module parameters After the initial settings are written to the CPU module they are validated by operating the RUN STOP switch as follows STOP RUN gt STOP
76. ble devices Internal device MELSECNET H Special Index Constant System user File Direct JO O function register Bit Word register Other module Bit Word K H S Instruction Execution a symbol condition Ponimaid G OGSTOR G OGSTOR Un S D Command GP OGSTOR ___ _ P 0 sTOR Un S D Set data Un Start O number of the module 0 to FEH Binary 16 bits specified device Device that is turned ON 1 scan on completion of dedicated Within the range of the D instruction processing specified device Bit D 1 also turns ON at an abnormal completion x1 When executing the G OGLOAD instruction specify the device designated in S Do not change the data read with the G OGLOAD instruction If itis changed normal operation cannot be guaranteed Control data of Q64AD 1 2 Set data 4844 eysemugp o oi exo c ee l Stores the status when the instruction is complete S 1 Completion status 0 Normal completion System Other than 0 Abnormal completion The value set to Pass data classification setting S 2 using the G OGLOAD instruction is stored S 2 Pass data classification setting 0 Voltage specified 1 Current specified b15 b4 b3 b2 bi bO 0 0 CH 4 CH 3 CH 2 CH 1 S S S 7 CH2 Industrial shipment settings gain value S 8 CH3 Industrial shipment settings offset value S S S S S S CHS Industrial
77. cause a failure or malfunctions of the module DISPOSAL PRECAUTIONS N CAUTION e When disposing of this product treat it as industrial waste REVISIONS x The manual number is given on the bottom left of the back cover Print Date Manual Number Dec 1999 SH NA 080055 A Oct 2000 SH NA 080055 B Add the contents of the function version B Correction About the Generic Terms and Abbreviations Section 2 1 Section 3 1 3 3 4 1 Section 4 3 4 4 2 Section 5 2 1 5 2 2 5 3 3 5 6 1 Partial addition Section 1 1 Section 3 1 1 3 1 2 3 2 3 3 1 3 3 2 Section 4 5 Section 7 2 3 7 2 4 Addition Section 1 2 Section 2 2 Appendix 1 1 1 1 2 1 3 Jun 2001 SH NA 080055 C Standardize the name from software package GPP function to Product name GX Developer Standardize the name from utility package QADU to Product name GX Configurator AD Correction Conformation to the EMC Directive and Low Voltage Instruction About the Generic Terms and Abbreviations Product Structure Section 2 1 2 2 Section 4 6 Section 5 2 5 2 1 5 2 2 5 3 3 Appendix 1 2 Feb 2002 SH NA 080055 D Add the contents of the function version C Correction Section 2 2 Section 3 4 1 Section 4 2 4 4 1 4 4 2 Section 5 3 3 Partial addition SAFETY PRECAUTIONS About the Generic Terms and Abbreviations Product Structure
78. ccuracy when a 10 to 10V range is selected and in normal resolution mode Accuracy is 0 1 4 digits when the ambient temperature is 25 5 C 0 396 12 digits when the ambient temperature is 0 to 55 C with temperature drift compensation and 0 4 16 digits when the ambient temperature is 0 to 55 C without temperature drift compensation Fluctuation range oO 3 oO gt z E Qo 2 m o 8 o a 0v Analog input value Figure 3 5 Accuracy 3 SPECIFICATIONS MELSEC Q 3 2 Function List Table 3 2 shows the function list of the A D converter modules Table 3 2 Function list Function Reference section 1 Specifies whether to enable or disable the A D conversion for each channel A D conversion enable 2 By disabling the conversion for the channels that are not used the Section 3 4 2 disable setting sampling time can be shortened 1 Sampling processing The A D conversion for analog input values is performed successively for each channel and the digital output value is output upon each conversion 2 Averaging processing For each channel A D conversion values are averaged for the set number of times or set amount of time and the average value is output as a digital value Maximum and minimum 1 The maximum and minimum values of the digital output values is retained Section 3 2 2 values hold function in the module 1 Errors arising from changes in the ambient tem
79. cute the online module change and restart the control of the module again 7 ONLINE MODULE CHANGE MELSEC Q Click the Close button to close the System monitor screen System Monitor x r Installed status r Base Base Module 7 E 2 4 L1 L1 Main base c Expansion Unmo Unmo Unno Unnmo m B sion fant i unti unti unti O E bas ng jng ng Ing Q1ZPHCPU 0O 0O L1L e ome ERES L1EI6 E r Parameter status r Mode r o Addxess o i o o T C System monitor ponnn None None None None Ql2PHCPU l6pt l6pt l6pt l6pt L d Diagnostics 1 Module s Detailed Information r Status Start monitor Product Inf List E Module system error O Module error Ed Module warning B Module change Base Information Stop monitor Referring to 1 enable the conversion of the channels to be used and monitor the digital output values buffer memory addresses 11 to 18 Un G11 to 18 to check that proper conversion has been made Executing module control resumption resumes control according to the contents of the initial setting program Make sure that the contents of the initial setting program are correct 5 Resumption of control a b After choosing Diagnosis Online module change on GX Developer to redisplay the Online module change screen click the Execu
80. d Displays the number of words to transfer the CPU device from the head device fixed at one word lt indicates that data is written from the device to the buffer memory indicates that data is read from the buffer memory to the device Enter the device at the CPU module to be automatically refreshed The devices that can be used are X Y M L B T C ST D W R ZR When using bit devices K Y M L or B set a number that can be divided by 16 points examples X10 Y120 M16 Also buffer memory data is stored in 16 point blocks starting from the device number that was set For example if X10 is set data will be stored from X10 to X1F 5 UTILITY PACKAGE GX Configurator AD MELSEC Q 2 Explanation of command buttons Make text file A file containing the screen contents is created in text file format Confirms the setting data and ends the operation Cancels the setting data and ends the operation POINT The automatic refresh settings are stored in the intelligent function module parameters After the automatic refresh settings are written to the CPU module they are validated by performing STOP RUN STOP RUN operations for the CPU module turning the power OFF and then ON or resetting the CPU module The automatic refresh settings cannot be changed from the sequencer program However it is possible to add a process similar to automatic refresh by using the FROM TO ins
81. default but the user can also set the offset gain 6 Easy settings using the utility package A utility package is sold separately GX Configurator AD The utility package is not a required item However it can be used to set initial settings and automatic refresh settings on screen reduce sequence programs and check settings and operating status 1 OVERVIEW MELSEC Q 1 2 Functions Added to Function Version B and Later 1 Functions added to function version B The functions added by the function version B A D converter module are listed below Item Function overview Reference section Multiple PLC system Compatible with a multiple PLC system A PLC CPU of function version compatibility B or later are required The resolution mode can be changed according to the application and Resolution mode digital value resolution settings of 1 4000 1 12000 or 1 16000 can be Section 3 2 Section 2 1 selected High resolution mode status flag X8 Maximum value minimum This turns ON when the maximum and minimum values stored in buffer value reset completed flag memory addresses 30 to 45 are reset by the maximum value minimum Section 3 3 value reset request YD This turns ON when in high resolution mode Section 3 3 2 Functions added to function version C The functions added to the A D converter module of function version C are listed below Item Function overview Reference section You can change the mod
82. dix 1 1 A comparison of functions of the A D converter module sssssss App 1 Appendix 1 2 Combinations of A D converter module functions and GX Configurator AD Software VErSlONS wis ut Asie booked geese expetenda ret App 2 Appendix 1 3 Precautions for replacing the module of function version A with the one of function version B or later nennen nennen nnns App 2 Appendix 2 Dedicated Instruction List sessesseseeeeeeeneeneenennen nennen App 3 Appendix 2 1 OFFEGAN 5 4 sini na an ded add it ad ha tp o App 4 Appendix 2 2 OGEOAD n n dto e EI i t e e E tU a tl i ea de e App 6 Appendix 2 3 OGST OR in itr re D o ERI rn rn d Or en ee ege App 10 Appendix 3 External Dimension Diagram essessseeseeeeeeeneenennennnennen nennen nnne App 15 INDEX Index 1 to Index 2 Conformation to the EMC Directive and Low Voltage Instruction For details on making Mitsubishi PLC conform to the EMC directive and low voltage instruction when installing it in your product please see Chapter 3 EMC Directive and Low Voltage Instruction of the User s Manual Hardware of the PLC CPU to use The CE logo is printed on the rating plate on the main body of the PLC that conforms to the EMC directive and low voltage instruction By making this product conform to the EMC directive and low voltage instruction it is not necessary to make those steps individually About the G
83. dule change mode is stopped 4 Even if the stop is executed the online module change mode on the PLC side is not cancelled Please execute the online module change and restart the control of the module again 7 ONLINE MODULE CHANGE MELSEC Q c Click the Close button to close the System monitor screen System Monitor x r Installed status r Base Base Module Q12PHCPU gge Main base poe Es Eme Lois Ome Hoe alee ur uw oi 07 0 sion n ol r Parameter status jo ad xesso 1o zo so T T IC System monitor r Mode Online module change Diagnostics Module s Detailed Information Base Information r Status Module system error Li Module error Ed Module warning B Module change Start monitor Product Inf List Stop monitor Close d Monitor the digital output values buffer memory addresses 11 to 18 Un G11 to 18 to check that proper conversion has been made Monitor Test m Module information Module model name Q64AD Function Version C Module type A D Conversion Module Setting item A D conversion completed flag CH1 Digital output value CH2 Digital output value CH3 Digital output value CH4 Digital output value Error code Setting range CH1 to CH4 XZY monitor test Maximum value minimum value
84. e 4 When an analog value that exceeds the range for the digital output value 2 is entered the digital output value will be fixed at the maximum or minimum value Analog input range Normal resolution mode High resolution mode setting 1to5V 0to5V 10 to 10 V 4096 16384 16383 otov 4096 12288 12287 3 SPECIFICATIONS MELSEC Q 2 Current input characteristic a Current input characteristic in normal resolution mode Figure 3 3 shows a graph of the current input characteristic in normal resolution mode Analog input practical range oO 3 oO gt z 2 a 2 2 o 8 T o a 0 10 Analog input current mA Analog input Maximum Number ae Offset value Gain value Digital output value range setting E 1 4to20mA sua 0 to 4000 2 0 to 20 mA ass User range setting 4000 to 4000 1 37 4 A Figure 3 3 Current input characteristic in normal resolution mode 3 SPECIFICATIONS MELSEC Q b Current input characteristic in high resolution mode Figure 3 4 shows a graph of the current input characteristic in high resolution mode Analog input practical range Digital output value 10 Analog input current mA Analog input Maximum Number dus Offset value Gainvalue Digital output value range setting resolution 41020 mA 1 66 u A 0 to 12000 0 to 20 mA 138 WA userrangeseting 1
85. e accuracy falls to less than 0 15 2 Operation error In any of the following cases an error occurs and the corresponding error code is stored into the completion status area S 1 Error code Case resulting in operation error The G OGSTOR instruction was executed in the offset gain setting mode 161 e2 le G OGSTOR instruction was executed consecutively The G OGSTOR instruction was executed for the model that differs from the model for which the G OGLOAD instruction had been executed App 13 App 13 APPENDIX MELSEC Q 3 Program example The following program is designed to read the offset gain values of the A D converter module mounted in the position of I O number X YO to X YF when M11 is turned ON Control data setting MI I SET MI3 Offset gain value restoration MI3 j Dedicated instruction GP OGSTOR ul D100 M30 A J cP ocsroR M3D M31 F 9w RST MIS vel M81 RS k Performs processing at abnormal completion Jin J App 14 App 14 APPENDIX Appendix 3 External Dimension Diagram 1 Q64AD Pa JA g k 90 3 55 2 Q68ADV A E gun 8 27 4 1 08 zza VES DEO E
86. e change Online module change x Operation 34 r Target module Module change execution 1 0 address 000H n Uu Module name Q644D Installation confirmation k Status Module control restart Change module selection completed r Status Guidance Please turn off Y signal of the changed module when you change the intelligent function module Cancel If the following error screen appears the user range cannot be saved Click the OK button and perform the operation in Section 7 3 6 2 c and later MELSOFT series GX Developer The target module didn t respond The task is advanced to the installation confirmation After confirming that the RUN LED of the module has turned off remove the terminal block and dismount the module Always dismount the module If mounting confirmation is made without the module being dismounted the module will not start properly and the RUN LED will not be lit 3 Mounting of new module a b Mount the dismounted module and new module to the other system Using the G OGLOAD instruction save the user set values to the CPU device Refer to Appendix 2 2 for the G OGLOAD instruction Using the G OGSTOR instruction restore the user set values to the module Refer to Appendix 2 3 for the G OGSTOR instruction Dismount the new module from the other system mount it to the slot from where
87. e logic controller applications Note that even with these applications if the user approves that the application is to be limited and a special quality is not required application shall be possible When considering use in aircraft medical applications railways incineration and fuel devices manned transport devices equipment for recreation and amusement and safety devices in which human life or assets could be greatly affected and for which a particularly high reliability is required in terms of safety and control system please consult with Mitsubishi and discuss the required specifications Microsoft Windows Windows NT are registered trademarks of Microsoft Corporation in the United States and other countries Pentium is a registered trademark of Intel corporation in the United states and other countries Other company and product names herein are either trademarks or registered trademarks of their respective owners SPREAD Copyright c 1996 FarPoint Technologies Inc Analog Digital Converter Module User s Manual MODEL Q A D U S E as 13JR03 SH NA 080055 G 0305 MEE s MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE 1 8 12 OFFICE TOWER Z 14F HARUMI CHUO KU 104 6212 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission
88. e version 1 How to check the function version of the A D converter module a To check the version using the SERIAL column of the rating plate located on the side of the module MELSEC Q MITSUBISHI MODEL Function version SERIAL 02092 0000000000 B 80M1 IND CONT EQ us LISTED C 4 2M MITSUBISHI ELECTRIC MADE IN JAPAN b To check the version using the GX Developer See Section 8 2 4 of this manual 2 How to check the GX Configurator AD software version The GX Configurator AD software version can be checked in GX Developer s Product information screen Startup procedure GX Developer Help Product information Product information amp PLC programming software w GX Developer Version 7 01B Sw 7D5C GPPw E COPYRIGHT C 2001 MITSUBISHI ELECTRIC CORPORATION ALL RIGHTS RESERVED This Product is licensed to Name MITSUBISHI Company MITSUBISHI ELECTRIC CORPORATION List of version information on Add in software Software version GX Configurator amp D Version 10L SWOD5C Q4DU E COPYRIGHT C 1999 MITSUBISHI ELECTRIC CORPORATION ALL RIGHTS RESERVED Warning This product is protected by copyright law and international treaties Unauthorized reproduction or distribution of this program or any of it may result in severe civil and criminal penalties and will be prosecuted to the maximum extension possible under the law In the case of GX Developer Version 7 2 SYSTEM CO
89. ed soting The type setting is required set other items as fea z needed E E Type Select intelli specu Teed aba me Peat ni ney E Model name Enter the module model name EG Ss ae Se Pm sem Points Select 16 points Ma z ona Start XY Enter the start I O number for the nem Ti ama A D converter module punt ness Detail setting Specify the control PLC for the ierra ue cun EIS Ke eom A D converter module a ell fe ee E ce ini comen It is unnecessary to set the Error itch setting for 1 0 and intelligent functional module Input format time output mode or H W error time PLC operation mode since these settings are invalid for the A D converter module b Switch setting for intelligent function module Model name Switch 1 Switch 2 lot ype PLC PLC Q0 inei QED 0000 0000 hx Switch 3 Switch 4 Switch 5 screen a NES Click on Switch setting on the I O assignment setting screen to display the screen shown at left then set switches 1 to 5 The switches can easily be set if values are 1313 entered in hexadecimal Change the entry 1404 End setup Cancel format to hexadecimal and then enter the values 4 SETUP AND PROCEDURES BEFORE OPERATION 4 6 Offset Gain Settings MELSEC Q When the user range setting is used perform the offset and gain settings accordi
90. els for which averaging processing is specified 3 SPECIFICATIONS MELSEC Q 3 4 13 Mode switching setting buffer memory addresses 158 159 Un G158 Un G159 1 Set the values of the mode to which you want to switch 2 After setting the values turning the operation condition setting request Y9 from OFF to ON switches to that mode 3 When mode switching is performed this area is cleared to zero and the operating condition setting completed flag X9 turns OFF After confirming that the operating condition setting completed flag X9 has turned OFF turn OFF the operation condition setting request Y9 Set values Buffer memory address 158 Buffer memory address 159 Mode to be switched to Normal mode 0964H 4144H Offset gain setting mode 4144H 0964H POINT If the values written are other than the above mode switching is not performed and only the operating condition is changed 3 4 14 Pass data classification setting buffer memory addresses 200 Un G200 Q64AD only 1 Areas used to restore the user range settings offset gain values when online module change is made Refer to chapter 7 for details of online module change 2 Specify whether the offset gain values to be saved restored are voltages or currents when saving restoring the offset gain values of the user range setting b15 b14 b13 b12 bii b10 b9 b8 b7 b6 b5 b4 b3 b2 bi bO 0 0 0 0 0 0 0 0 0 0 0 0 CH4 CHS3 CH2 CH1
91. em R than 0 Abnormal completion oa is System area System CH1 Industrial shipment settings gain value I M Seem S 6 CH2 Industrialshipmentsetingsoffsetvalu System S 7 CH2 Industrial shipment settings gain vale CL System S 8 CH3 Industrial shipment settings offsetvalu System S 9 CH3 Industrial shipment settings gain vale CL System S 10 CH4 Industrial shipment settings offsetvalu System S 11 CH4 Industrial shipment settings gainvalue CT System S 12 CH5 Industrial shipment settings offset value System S 13 CH5 Industrial shipment settings gain vale System S 14 CH6 Industrial shipment settings offset value system S 15 CH6 Industrial shipment settings gain value CL CC System S 16 CH7 Industrial shipment settings offsetvalu System S 17 CH7 Industrial shipment settings gain vale CL System S 18 CH8 Industrial shipment settings offset value CL System S 19 CH8 Industrial shipment settings gainvalue Ci System S 20 CH1 User range settings offsetvaue CL System CH1 User range settings gain vale EC System 22 CH2 User range settings olisel value System roe E N 79 S 24 CH3 User range settings offsetvaue CL System S 25 CH3Us
92. enabled R Read enabled W Write enabled x2 Areas used to restore the user range settings offset gain values when online module change is made Refer to chapter 7 for details of online module change 3 SPECIFICATIONS MELSEC Q 3 4 2 Buffer memory assignment Q68ADV This section describes the assignment of the Q68ADV buffer memory Table 3 5 Buffer memory assignment Q68ADV Description x1 Description 1 Ooo omme o 0 aDemnasoneraneasaesomg mw 2e a S i ont ese imemersgerumterorimas Rw 0 f o e 72 estere imemergerumbererines mw 30 157 CH4 Average time average number of times CH5 Average time average number of times to System area W to e e CHB Average time average number otimes RW o o Averaging process setting RW Au 10 A D conversion completed flag R 204 CH Industrial shipment settings offset value 2 R W e m ct Digital outputvatue r cow 205 c 12 cHebitaoupuvaue R CH3 Industrial shipment settings offset value os 13 cus Digital outputvatue R cr 207 jore settings gain value rw E 1 CHa Digital output value R Don oe CHA Industrial shipment settings offset value Fe 15 cS Digital outputvaue r p 209 cm settings gain value rw 104 16 CH6Digtaloutputvaue R CH5 Industrial shipment settings offset value ss 7 CH7Ditaoupuvaue R Dan 211 CH5 Industrial ship
93. eneric Terms and Abbreviations Unless otherwise specified this manual uses the following general terms and abbreviations Abbreviation general terms Description of the abbreviation general terms A D converter module Generic term for Q64AD Q68ADI Q68ADV Personal computer IBM PC AT or compatible computer with DOS V Generic product name of the product types SWnD5C GPPW E SWnD5C GPPW EA GX Developer SWnD5C GPPW EV and SWnD5C GPPW EVA n in the model name is 4 or greater Generic term for analog digital converter module setting and monitor tool GX Configurator AD SWOD5C QADU E QCPU Q mode Generic term for QO0JCPU QO00CPU Q01CPU Q02CPU Q02HCPU Q06HCPU Q12HCPU Q25HCPU QnPHCPU Generic term for Q12PHCPU and Q25PHCPU Personal computer Generic term for DOS V personal computer Generic term for analog input ranges 0 to 10V 0 to 5V 1 to 5V 10 to 10V 0 to 20mA and 4 to 20mA GX Configurator AD Factory setting Product Structure The product structure of this product is given in the table below Q64AD Model Analog Digital Converter Module Q68ADV Model Analog Digital Converter Module Q68ADI Model Analog Digital Converter Module SWODS5C QADU E GX Configurator AD Version 1 1 license product CD ROM SWOD5C QADU EA GX Configurator AD Version 1 Multiple license product CD ROM 1 OVERVIEW MELSEC Q 1 OVERVIEW This User s Manual describes the specifications handling and p
94. errange settings gain vawe System S 26 CH4 User range settings offsetvaue System S 27 CH4Userragesetingsgainvaue System S 28 CH5 User range settings offsetvaue System 1228 che User range setinas gain yale po Been 4 30 CH6 User range settings oiea value System Ca ai lt RN E 7751 S 32 CH7 User range settings offsetvaue CTL System S 33 CH7 User range settings gain vae System S 34 CH8 User range settings offsetvaue System CH8Userrangesetingsgainvalue Cd System 3 Setting is not necessary If setting is made the offset gain values will not be read properly App 8 App 8 APPENDIX MELSEC Q 1 Functions Reads the offset gain values of the user range setting of the A D converter module to the CPU a b There are two types of interlock signals for the G OGLOAD instruction the completion device D and the status display device at completion D 1 1 Completion device Turns ON in the END processing of the scan where the G DOGLOAD instruction is completed and turns OFF in the next END processing Status display device at completion Turns ON and OFF depending on the completion status of the G OGLOAD instruction Normal completion Stays OFF and does not c
95. eset so that the offset value becomes smaller than restoration the gain value O indicates the error causing channel number The offset gain channels were set at the same time during offset and gain value settings or both were set to 0 1 Not written to the buffer memory address 19 Un G19 Written to the completion status area S 1 of the G OGSTOR instruction 111 Module error at startup Reset the contents of buffer memory addresses 22 and 23 Un G22 and Un G23 If more than one error occurs the error code first detected by the A D converter module is stored No other error codes will be stored The error can be cleared by setting the error clear request YF to ON The error is cleared at the time of mode switching 8 TROUBLESHOOTING MELSEC Q 8 2 Troubleshooting 8 2 1 When the RUN LED is flashing or turned off 1 When flashing Check item is th de setto heateo seni de Reset switch 4 of the intelligent function module setting for s the mode set to the offset gain setting mode g 3 GX Developer to the normal mode see Section 4 5 2 When off Check item ethe power b inasiiolied Confirm that the supply voltage for the power supply module s 1 P g Supp is within the rated range Calculate the current consumption of the CPU module I O Is the capacity of the power supply module adequate module and intelligent function module mounted on the base unit to see if the power supply capacity is
96. fset gain setting mode status flag XA is ON ERROR LED lit Switch to the normal setting mode 1 End 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q 1 The mode switching normal mode to offset gain setting mode to normal mode method is given below e Dedicated instruction G OFFGAN Refer to Section 4 6 2 a Setting made to mode switching setting buffer memory addresses 158 159 Un G158 Un G159 and turning the operation condition setting request Y9 from OFF to ON hee mere Refer to Section 4 6 2 b Intelligent function module switch setting Refer to Section 4 5 Section 4 6 2 c After intelligent function module switch setting reset the PLC CPU or switch power OFF then ON Perform the offset gain settings in the range that satisfies the conditions specified in Section 3 1 2 1 and 2 When the setting exceeds this range the maximum resolution or total accuracy may not be within the range indicated in the performance specification Perform the offset gain settings separately for each channel If channels are set in buffer memory addresses 22 Un G22 and 23 Un G23 at the same time an error will occur and the ERROR LED will be lit After the offset gain settings are completed verify that the offset and gain values have been set correctly under actual usage conditions The offset and gain values are stored into the EFPPROM and are not erased at
97. fset gain settings are correct see Sections 4 6 5 6 2 and 5 6 3 If the user range is being used switch to a different default input range and check if A D conversion is correctly performed If it is correctly performed redo the offset gain settings Check buffer memory addresses 20 and 21 Un G20 and Un G21 in GX Developer system monitor If the input range setting is incorrect redo the GX Developer intelligent function module switch setting see Section 4 5 Check the ON OFF status of the high resolution mode status flag X8 in GX Developer system monitor If the resolution mode setting is incorrect redo the GX Developer intelligent function module switch setting See Section 4 5 Check the ON OFF status with buffer memory 0 Un GO in GX Developer system monitor and review the initial setting of the sequence program or utility package see Section From GX Developer set the operating condition setting request Y9 from ON to OFF and check that the digital output values are stored in buffer memory addresses 11 to 18 Un G11 to Un G18 If so review the initial setting of the Sequence program or utility package see Section 3 3 The module may be faulty if the digital output values cannot be read after proper corrective actions have been taken according to the above check items Consult the nearest representative or branch 8 TROUBLESHOOTING MELSEC Q 8 2 4 Checking the A D converter module status using GX Develo
98. g for function version A LI LI LIL i 00H With temperature drift correction 01H to FFH Without temperature drift correction 00H Normal mode A D conversion processing 01H to FFH Offset gain setting mode App 2 App 2 APPENDIX MELSEC Q Appendix 2 Dedicated Instruction List The following table lists the dedicated instructions that can be used with the A D converter modules rd Reference Instruction Description section Switches to the offset gain setting mode G OFFGAN 7 9 Appendix 2 1 Switches to the normal mode Reads the offset gain values of the user range setting to G OGLOAD the CPU x n Appendix 2 2 e i Restores the offset gain values of the user range settin G OGSTOR 3 3 Appendix 2 3 stored in the CPU to the A D converter module When the module is mounted to a MELSECNET H remote station the dedicated instructions cannot be used App 3 App 3 APPENDIX MELSEC Q Appendix 2 1 OFFGAN Switches the mode of the A D converter module Normal mode to offset gain setting mode offset gain setting mode to normal mode Usable devices Internal device MELSECNET H Special Index Constant Set data Ea ir user File EE function register module m Instruction Execution diti symbol condition Command G OFFGAN G OFFGAN Un S Command GP OFFGAN Poran un Set data Description Un start I O number of the module
99. g request YA is turned ON in the normal mode with A D conversion enabled the A D converter module restores the user range Offset gain setting mode flag XA User range writing request YA During restoration Restoration 1 completed User range restoration processing A D conversion completed flag Buffer memory address 10 Un G10 Digital output value Buffer memory addresses 11 to 18 Un G11 to 18 During user range restoration A D conversion stop A D conversion completed flag buffer memory addresses 10 Un G10 OFF digital output value held as previously After user range restoration A D conversion resumed when user range setting is used A D conversion is resumed at the restored offset gain setting value 3 SPECIFICATIONS MELSEC Q 3 4 Buffer Memory The detailed explanation of the buffer memory in Section 3 4 4 and later is based on the 8 channel analog input CH 1 to CH 8 Q68ADV Q68ADI 3 4 1 Buffer memory assignment Q64AD This section describes the assignment of the Q64AD buffer memory Table 3 4 Buffer memory assignment Q64AD Description 1 Description x1 Hexadecimal Decimal Hexadecimal Decimal A D conversion enable disable setting 264 i ennenen n 0 System area CH2 Average time average number of times 2 Enea CH3 Average time average number of times Eu Ora ad RRE lode switching settin CH4 Average time average number of times elf te ae d
100. h averaging processing was specified 2 The setting range is as shown below Averaging processing by the number of times 4 to 62500 Averaging processing by time 2 to 5000 ms 3 Zero is set as the default 3 SPECIFICATIONS MELSEC Q 3 4 6 Averaging processing setting buffer memory address 9 Un G9 1 When selecting sampling processing or averaging processing write the setting to buffer memory address 9 Un G9 2 When averaging processing is selected select average time or average number of times 3 By default sampling processing is set for all channels 4 In the case of the Q64AD module b4 to b7 and b12 to b15 CH5 to CH8 are invalid b15 bi4 bi3 b12 bii b10 b9 b8 b7 b6 b5 b4 b3 b2 bi bO CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1 CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1 Averaging processing channel specification Time number of times specification 1 Averaging processing 1 Average time 0 Sampling processing 0 Average number of times Example To average channels 1 and 5 for the set number of times and channels 2 and 7 for the set amount of time and to sample process other channels store 5342H 21314 in buffer memory address 9 Un G9 b15 b14 b13 b12 bii b10 b9 b8 b7 b6 b5 b4 b3 b2 bi bO 0 1 0 1 0 0 1 1 0 1 0 0 0 0 1 0 5342u 21314 CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1 CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1 3 SPECIFICATIONS MELSEC Q
101. hange Abnormal completion Turns ON in the END processing of the scan where the G OGLOAD instruction is completed and turns OFF in the next END processing END processing END processing END processing END processing Sequence program Execution completion of ON the G OGLOAD instruction G OGLOAD instruction OFF i ON i Completion device D OFF solu so iE f completion Status display device OFF at completion D 1 1 I 4 m 1 Normal completion 1 1 1 I 1 scan 2 Operation error No errors 3 Program example The following program is designed to read the offset gain values of the A D converter module mounted in the position of I O number X YO to X YF when M11 is turned ON Control data setting MI Dx Ua yr vier ipe ien ie qeu aa rk usi pu i ipei div Euer eros rc riesen css ein a a nl gas Gian rdc ed a KD D102 Specifies voltage 1 BOS e a RAO BOE Stet is BAS a aeaaea e Ea AN a a Sn es cu ce e xr Les IE memet 4 Offset gain value read M12 uo D100 00 Dedicated instruction GP OGLOAD M20 M21 E y st MI2 M20 M21 RS Re Performs processing at abnormal completion ED For the Q68ADV Q68ADI the program in the dotted area is not necessary App 9 App 9 APPENDIX MELSEC Q Appendix 2 3 OGSTOR Restores the offset gain values of the user range setting stored in the CPU to the A D converter module Usa
102. he setting is completed the set data is displayed in the Current value field of CHO Pass data classification setting b Change the Setting value field of Pass data read request to Request and Click the Execute test button When read is completed the values are displayed in the Current value fields of CHO Industrial shipment settings offset gain values CHL User range settings offset gain values c Compare the values with those in the range reference table and record them if they are correct Refer to Section 7 4 for the range reference table 5 UTILITY PACKAGE GX Configurator AD MELSEC Q 3 User range restoration a b c Set Voltage specified or Current specified in the Setting value field of Pass data classification setting and click the Execute test button When the setting is completed the set data is displayed in the Current value field of CHO Pass data classification setting Set the recorded values in the Setting value fields of CHO Industrial shipment settings offset gain values user range settings offset gain values Select all the Setting value fields of CHO Industrial shipment settings offset gain values user range settings offset gain values and click the Execute test button When write is completed the set values are displayed in the Current value fields of CHO Industrial shipment settings offset gain values CHO User range settings offset gain values Change the Sett
103. ibility with online module change To make an online module change use the module of function version C or later The products of function version C include the functions of the products of function versions A and B 5 Software packages supported Correspondence between systems which use A D converter modules and software packages are as shown below The GX Developer is necessary when using a A D converter module Software Version GX Developer GX Configurator AD Version 1 10L or later Single PLC system Version 7 or later cannot be used with the SWOD5C QADU E 50F or earlier versions SWOD5C QADU E 00A Single PLC system Version 4 or later Q02 Q02H Q06H or later Q12H Q25HCPU i SWOD5C QADU E 20C Multiple PLC system Version 6 or later nen Q00J Q00 Q01CPU Multiple PLC system Version 8 or later Version 1 13P or later cannot be used with the SWOD5C QADU E 50F or earlier versions If installed in a MELSECNET H remote I O SWO0D5C QADU E 50F i Version 6 or later station or later Single PLC system Q12PH Q25PHCPU Version 7 10L or later Multiple PLC system x4 Refer to Appendix 1 2 for the combinations of the A D converter module functions and GX Configurator AD software versions 2 SYSTEM CONFIGURATION MELSEC Q 2 2 How to Check the Function Version and Software Version This section describes how to check the function version of the A D converter module and the GX Configurator AD softwar
104. ick the Execution button to resume control The FROM TO instruction for the module resumes Online module change Operation 34 r Target module Module change execution 1 0 address OOOH dE Module name Q644D Installation confirmation Change module installation completion Status Module control restart r Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b The Online module change completed screen appears MELSOFT series GX Developer YD Online module change completed 7 3 4 When user range setting is used and initial setting was made with GX Configurator AD other system is unavailable 1 Conversion disable a Onthe Operating condition setting screen of GX Configurator AD set Disable in the Setting value field of CH_ A D conversion enable disable setting and click the Execute test button perating condition setting BEI r Module information Module model name Q644D Function Version C Start 1 0 No 0000 Module type amp D Conversion Module Setting item Current value Setting value CH1 Sampling process averaging process setting Sampling Sampling CH1 Time number of times specifying Number of times Number of times CH1 Average time average num
105. ield display for the offset gain module write request changes from Write request to No write request c Error handling Confirm that the ERROR LED for the A D converter module is off If the ERROR LED is lit click on Close check the error code on the monitor screen and then perform the offset gain settings again 5 UTILITY PACKAGE GX Configurator AD MELSEC Q 5 Switch to the normal mode Change the Setting value field of Offset gain setting mode specification to Normal mode and click the Execute test button to perform write When write is completed the indication in the Current value field of Offset gain setting mode status changes to Normal mode 5 6 3 Offset gain setting operation Function version B or earlier Perform the offset gain setting operation in the following sequence 1 2 Switch to the offset gain setting mode Change switch 4 for intelligent function module switch setting to the offset gain setting mode see Section 4 5 Switch to the offset gain setting screen Display the offset gain setting screen using the operation described in Section 5 6 1 Adjustment of the offset and gain values a Set the analog input value for the offset value Add the voltage or current that will determine the offset value to the channel to be set b Select the channel for which the offset value is to be adjusted Make the selection from the offset gain setting channel field and then click
106. ient Ambient Analog input range i i i i With Without temperature With Without temperature temperature temperature 25 5 G temperature temperature 25 5 C drift correction drift correction drift correction drift correction 01to 10 V 0 3 96 04 96 0 1 96 10 to 10 V 48 digit 64 digit 16 digit 0to5V M Users range t 0 3 96 t 0 4 96 t 0 1 96 setting 12 digit 16 digit 48 digit 0 3 96 t 0 4 95 0 195 0 to 20 mA 36 digit 48 digit 12 digit 4 to 20 mA Current Users range setting Digit indicates a digital value 3 SPECIFICATIONS MELSEC Q Q64AD Q68ADV Q68ADI 80 u s channel Conversion speed When there is temperature drift the time calculated by adding 160 yw s will be used regardless of the number of channels used Absolute maximum input Voltage 15V Current 30 mA E PROM write count Max 100 thousand times Between the I O terminal and PLC power supply Photocoupler insulation Insulation method Between channels Non insulated Dielectric withstand voltage Between the I O terminal and PLC power supply 500VAC for 1 minute Insulation resistance Between the I O terminal and PLC power supply 500VDC 20M9 or more Number of occupied points 16 points Connection terminals 18 point terminal block Applicable wire size 0 3 to 0 75 mm Applicable solderless terminal R1 25 3 A solderless terminal with sleeve cannot be used Internal cur
107. information Operating condition setting Difset gain setting r Flash ROM setting Wr m Current value display File read Make text file Bee Start 1 0 No 0000 Curent value Setting value fas 0000000000001111 532 473 1033 1011 0 Dono XZY monitor test Max value min value info Operating settin Offset gain settin Ad Details Monitoring Start monitor Stop monitor Execute test d Close 7 ONLINE MODULE CHANGE MELSEC Q 5 Resumption of control a After choosing Diagnosis Online module change on GX Developer to redisplay the Online module change screen click the Execution button to resume control The FROM TO instruction for the module resumes nline module change Operation 34 r Target module Module change execution 1 0 address O00H NS Module name Q644D Installation confirmation Status Module control restart d t A Change module installation completion r Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b The Online module change completed screen appears MELSOFT series GX Developer feo d Online module change completed 7 ONLINE MODULE CHANGE MELSEC Q 7 3 2 When industrial shipment
108. ing value field of Pass data write request to Request and click the Execute test button Make sure that the indication in the Current value field of Pass data write request changes from Request to OFF on completion of write 5 6 5 Pass data Q68ADV Q68ADI Perform operation in the following sequence to save restore the user range 1 Switch to the pass data screen Perform the operation in Section 5 6 1 to display the pass data screen Pass data 1 Module information Module model name Q68ADYV Function Version C Start 1 0 No 0000 Module type A D Conversion Module Setting item Current value Setting value CH1 Industrial shipment settings offset value 8018 0000 CH1 Industrial shipment settings gain value FATB 0000 CH2 Industrial shipment settings offset value 8019 0000 CH2 Industrial shipment settings gain value FATF 0000 CH3 Industrial shipment settings offset value 8017 0000 CH3 Industrial shipment settings gain value FAIC 0000 CH4 Industrial shipment settings offset value 8018 0000 CH4 Industrial shipment settings gain value FATF 0000 CH5 Industrial shipment settings offset value 8018 0000 CH5 Industrial shipment settings gain value FAID 0000 CHE Industrial shipment settings offset value 8017 0000 r Flash ROM setting frite to ede File read Make text file tmonitor _ Stop monitor Execute test GE r Details ID
109. ings offsetvaue S 21 CH1 User range settings gain vale Z o S 22 CH2 User range settings offsetvaue o Z o S 23 CH2 User range settings gainvae o S 24 CH3 User range settings offsetvaue o Z o Ses Cha User range setings gain value o um 26 CH4 User range settings fiset value Cer inn E 5 S 28 CH5Userrangesetingsoffsetvaue S 29 CH5Userrangesetingsgainvalue S 30 CH6 User range settings offsetvaue CH6 User range settings gain value CH7 User range settings offsetvalue CH7 User range settings gain value O o S 34 CH8 User range settings offset value S 35 CH8 User range settings gain value System App 12 MELSEC Q e es oem System System System System System System System Tysen System System System System System ssstem System System o o o i i System System System system System System System System System App 12 APPENDIX MELSEC Q 1 Functions a Restores the offset gain values of the user range setting stored in the CPU to the A D converter module b
110. ity Regardless of the gratis warranty term Mitsubishi shall not be liable for compensation to damages caused by any cause found not to be the responsibility of Mitsubishi chance losses lost profits incurred to the user by Failures of Mitsubishi products damages and secondary damages caused from special reasons regardless of Mitsubishi s expectations compensation for accidents and compensation for damages to products other than Mitsubishi products and other duties 5 Changes in product specifications The specifications given in the catalogs manuals or technical documents are subject to change without prior notice 6 Product application 1 In using the Mitsubishi MELSEC programmable logic controller the usage conditions shall be that the application will not lead to a major accident even if any problem or fault should occur in the programmable logic controller device and that backup and fail safe functions are systematically provided outside of the device for any problem or fault 2 The Mitsubishi general purpose programmable logic controller has been designed and manufactured for applications in general industries etc Thus applications in which the public could be affected such as in nuclear power plants and other power plants operated by respective power companies and applications in which a special quality assurance system is required such as for Railway companies or National Defense purposes shall be excluded from the programmabl
111. ment settings gain value 2 24 te cue Digtal outputvaue R tay 1 9 Eworcode s 20 Settingrange Chioch R Des 214 CH7 industrial shipment settings offset value 2 RW s 2 Setngrage cH5toCH RW R CH8 Industrial shipment settings gain value 6H 6 CH6 Average time average number of times R ndustrial shipmen ndustrial shipmen z DAH DBu DCu CH1 User range settings offset value System area DEu DFu E0u Ein E24 E3 H E4u E54 CH5 Maximum val CH1 User range settings gain val CH2 User range settings offset val CH2 User range settings gain val CH3 User range settings offset val CH3 User range settings gain val CH4 User range settings offset val CH4 User range settings gain val CH5 User range settings offset val CH5 User range settings gain value 2 CH6 User range settings offset val CH6 User range settings gain value e c ue 2 ue 2 ue 2 ue 2 ue 2 5 ue 2 ue 2 E6n E7n E8n E9u CH7 User range settings offset val CHS Minimum value RW 1 Indicates whether reading and writing to from a sequence program are enabled R Read enabled W Write enabled x2 Areas used to restore the user range settings offset gain values when online module change is made Refer to chapter 7 for details of online module change CH7 User range settings gain val c CH5 Minimum va ue 220 221 222 223 224 225 22
112. n 4 5 Turn the power OFF and ON again If the error occurs again the module may be malfunctioning Contact the nearest distributor or branch office with the description of the problem 161 The G OGSTOR instruction was executed in the Do not execute the G OGSTOR instruction in the offset gain setting mode offset gain setting mode The G OGSTOR instruction was executed Execute the G OGSTOR instruction only once for consecutively one module At the time of offset gain setting a set value was At the time of offset gain setting write a set value written to the E7PROM 26 or more times only once at one time The G OGSTOR instruction was executed for the Execute the G OGLOAD and G OGSTOR model that differs from the model for which the tnsiucfionestor the same modal G OGLOAD instruction had been executed The average time setting value for buffer memory addresses 1 to 8 Un G1 to Un G8 is outside the Reset the average time setting to a value within the range of 2 to 5000 ms O indicates the incorrectly range of 2 to 5000 ms specified channel number The average number of times setting value for buffer memory addresses 1 to 8 Un G1 to Un G8 is Reset the average number of times setting value to outside the range of 4 to 62500 times O indicates within the range of 4 to 62500 times the incorrectly specified channel number The offset value is equal to or greater than the gain value at the time of user range setting or user range R
113. n detail below 1 Input signals 1 When the PLC CPU is powered on or reset this signal turns on once the preparation for A D conversion has been completed and A D conversion processing is then performed X0 Module READY 2 When the Module READY signal is off A D conversion processing is not performed Module READY X0 turns off in the following situations During offset gain setting mode When the A D converter module has a watchdog timer error ad 1 When A D conversion processing is being performed with the temperature drift Temperature drift ON EON function on the flag indicating temperature drift compensation status compensation flag turns ON High resolution E turns ON when in high resolution mode mode status flag This is used as an interlock condition for turning the operating condition setting request Y9 ON OFF when the setting for A D conversion enable disable buffer memory address 0 UnXG0 is changed 2 When the operating condition setting completed flag X9 is OFF A D conversion processing is not performed Under the following conditions the operating condition setting completed flag X9 turns OFF When Module READY X0 is OFF When operating condition setting request Y9 is ON Performed by the A D converter module Operating gt Performed by the sequence program condition setting completed flag Module READY X0 ie Operating condition setting c
114. n the Q5 B is in use the module installed on the main base unit cannot be changed online either 7 1 7 ONLINE MODULE CHANGE MELSEC Q 7 2 Online Module Change Operations The following gives the operations performed for an online module change CPU operation Executed X Not executed GX Configurator FROM XY OM TO Dedicated Device Initial instruction Monitor refresh instruction test setting 4 test parameter Intelligent function module User operation oberalioni 1 Conversion disable Turn OFF all Y signals that were turned ON by a sequence program Module is operating as usual v Module stops operating RUN LED turns off Conversion disabled Y 2 Dismounting of module Operate GX Developer to start an online module change Y Click the Execution button of GX Developer to make the module dismountable Y Dismount the corresponding module Y 8 Mounting of new module Mount a new module v v X Y refresh resumes and the module starts RUN LED turns on Default operation X0 remains OFF When there are initial setting parameters operation is performed according to the initial setting parameters at this point After mounting the module click the Execution button of GX Developer Operation check before control start Y 4 Operation check Click the
115. ndition setting 5 16 Weight 205 284 sha shana 3 2 Operating condition setting completed flag 3 13 Write data error codes ssssse 3 23 Operating condition setting request 3 16 Write to PL Gye ioco ete eee 5 11 Operating environment sss 5 4 X X Y monitor test esee 5 15 P Part identification nomenclature 4 3 Pass data ssseeeeeeee 5 20 5 21 Pass data classification setting 3 25 Programming ccr t nete d i eus 6 1 Q Q64AD pua itis rti aia 1 1 QG68ADl Lo at at tds 1 1 Q69ADV t denarii anes seen rae 1 1 QCPU Q mode sse A 9 R Read from PLC sssssss 5 11 Resolution mode esesssss 3 10 PRONG ED 5 iate bete teeth 4 3 S Sampling processing 3 10 Save file esses 5 11 Setting ranges sss 3 23 Setup and procedures before operation 4 2 Switch setting for intelligent function module uode ores yn ere ates 4 8 T Temperature drift compensation function 3 10 Temperature drift compensation flag 3 13 Text lo reet exne eta 5 7 Transfer setup eee 5 11 Troubleshooting esee 8 1 Index 2 Index 2 WARRANTY Please confirm the following product w
116. nels used x 80 u s 1 channel 160 u s Example When three channels channels 1 2 and 4 are A D conversion enabled with the temperature drift compensation function the sampling processing time is 400 4 s 3 x 80 160 400 u S 2 Averaging processing For channels for which averaging processing is specified A D conversion is performed for the set number of times or the set amount of time The average value is calculated from the sum of values excluding the maximum and minimum values and then stored in the buffer memory 8 10 8 10 3 SPECIFICATIONS MELSEC Q a When averaging processing is specified for the set amount of time 1 The number of processing repetitions within the set time differs according to the number of channels used number of channels for which A D conversion is enabled and whether or not temperature drift compensation is used Without the temperature drift compensation function Number of Set time X 1000 processing repetitions Number of channels used X 80 4 s 1 channel With the temperature drift compensation function Number of Set time X 1000 processing repetitions Number of channels used X 80 u s 1 channel 160 Example When averaging processing is performed with four channels channels 1 2 3 and 4 for the set time of 50 ms with the temperature drift compensation function on measurement is performed 104 times and the average value is output 50 X 1000 4 X 8
117. ng to the following procedure When the industrial shipment setting is used offset gain setting is not necessary If the utility package is installed perform the offset gain settings according to the procedure described in Section 5 6 2 1 Offset gain setting procedure Switch to the offset gain setting mode Verify that the mode is set to offset gain setting and the RUN LED is flashing SSS Add the voltage or current that will be the offset value Set the offset setting channel in buffer memory address 22 Un G22 Set buffer memory address 23 Un G23 to 0 a es Turn the channel change request YB to ON v Verify that the channel change completed flag XB is ON X Set the channel change request YB to OFF Y Add the voltage or current that will be the gain value a es 2 ee Set the gain setting channel in buffer memory address 23 Un G23 Set buffer memory address 22 Un G22 to 0 Set the channel change request YB to ON Verify that the channel change completed flag XB is ON Set the channel change request YB to OFF Adjust other channels Set the offset gain setting request YA to ON and perform the offset gain settings Register to the A D converter module After verifying that the offset gain setting mode status flag XA is OFF turn YA OFF Verify that the of
118. nno Unmo H m ID anti unti unti unti m Ee Ql2PHCPU ica ed cam Cha ia BGs r Parameter status r Mode I 0 Address o io zo so oe I System monitor o 2 ez s s ey Online module change Inte None None None None QlZPHCPU 1llig ent l6pt l6pt l6pt l6pt l pt Diagnostics Module s Detailed Information r Status Bl Module system error C Module error Module warning B Module change nline module change r Operation 4 r Target module 3 Module change execution 1 0 address O00H WIS Module name Q644D Installation confirmation r Status Module control restart Change module selection completed r Status Guidance Please turn off Y signal of the changed module when you change the intelligent function module Cancel If the following error screen appears click the OK button dismount the module as is and mount a new module MELSOFT series GX Developer The task is advanced to the installation confirmation The target module didn t respond c After confirming that the RUN LED of the module has turned off remove the terminal block and dismount the module Always dismount the module If mounting confirmation is made without the module being dismounted the module will
119. not start properly and the RUN LED will not be lit 7 ONLINE MODULE CHANGE MELSEC Q 3 Mounting of new module a Mount a new module to the same slot and install the terminal block b After mounting the module click the Execution button and make sure that the RUN LED is lit Module Ready X0 remains OFF Online module change r Operation r Target module Module change execution 1 0 address OOOH c K AM Module name Q644D Installation confirmation Status Module control restart l Changing module r Status Guidance The module can be exchanged Please execute after installing a new module Cancel 4 Operation check a Tomake an operation check click the Cancel button to cancel control resumption nline module change Operation 34 r Target module Module change execution 1 0 address O00H lt LES Module name Q644D Installation confirmation Status Module control restart 3 3 E Change module installation completion r Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b Click the OK button to leave the Online module change mode MELSOFT series GX Developer The online mo
120. ns di Start f MELSOFT series GX Deve FA Intelligent function Module Zj Intelligent function M 5 UTILITY PACKAGE GX Configurator AD MELSEC Q 6 About the number of parameters that can be set in GX Configurator AD The number of parameters that can be set by the GX Configurator for an intelligent function module installed in the CPU module and in a remote I O station of the MELSECNET H network system is limited Intelligent function module installation object ee MELSECNET H remote VO station 5 2 e For example if multiple intelligent function modules are installed in a remote I O station set the GX Configurator so that the number of parameter settings of all the intelligent function modules does not exceed the maximum number of parameter settings The total number of parameter settings is calculated separately for the initial setting and for the automatic refresh setting The number of parameter settings that can be set for one module in the GX Configurator AD is as shown below Object Module Initial setting Automatic refresh setting Q64AD 2 Fixed 13 Maximum number of settings Q68ADV ADI 25 Maximum number of settings Example Counting the number of parameter settings in the automatic refresh setting Auto refresh setting Mm Module information Module model name Q64AD Start 1 0 No 0000 Module type A D Conversion Module Module side Module side Transfer PLC side Setting item B
121. ns ON operation condition setting request Y9 Turns OFF operation condition setting request Y9 ps i Sets 964H to buffer memory address 158 Sets 4144n to buffer memory address 159 Turns ON operation condition setting request Y9 LM Le 0 LL Turns OFF operation condition setting request Y9 Lot c When switching the mode by making intelligent function module switch setting Only the common program is necessary 5 UTILITY PACKAGE GX Configurator AD MELSEC Q 5 UTILITY PACKAGE GX Configurator AD 5 1 Utility Package Functions Table 5 1 shows an overview of the utility package functions Table 5 1 Utility package GX Configurator AD function list Description Reference section 1 Sets the following items that require initial setting CH A D conversion enable disable setting CH Sampling process averaging process setting CH Time number of times specifying CH Average time average number of times setting Section 5 4 The data for which initial setting has been completed is registered in the parameters for the PLC CPU and automatically written to the A D converter module when the PLC CPU changes to the RUN status Sets automatic refresh for the A D converter module buffer memory Automatic Refresh The buffer memory that was set for automatic refresh is Settings automatically read and written to the specified device when the Serene END command for the PLC CPU is executed Monitor test
122. nt function module Cancel If the following error screen appears the user range cannot be saved Click the OK button and perform the operation in Section 2 c and later MELSOFT series GX Developer The target module didn t respond The task is advanced to the installation confirmation 7 ONLINE MODULE CHANGE MELSEC Q c After confirming that the RUN LED of the module has turned off remove the terminal block and dismount the module Always dismount the module If mounting confirmation is made without the module being dismounted the module will not start properly and the RUN LED will not be lit 3 Mounting of new module a Mount a new module to the same slot and install the terminal block b After mounting the module click the Execution button and make sure that the RUN LED is lit Module Ready X0 remains OFF nline module change Operation r Target module j Module change execution 1 0 address 000H G E A Module name Q644D Installation confirmation Status Module control restart q Changing module r Status Guidance The module can be exchanged Please execute after installing a new module 4 Operation check a To make an operation check click the Cancel button to cancel control resumption Online module change x r Operation
123. odule system error Li Module error E3 Module warning Module change Stop monitor Close d Choose Online Debug Device test on GX Developer and set the prerecorded values to the buffer memory e Turn the user range write request YA from OFF to ON to restore the user set values to the module f Referring to 1 enable the conversion of the channel to be used and monitor the digital output values buffer memory addresses 11 to 18 Un G11 to 18 to check that proper conversion has been made g Executing module control resumption resumes control according to the contents of the initial setting program Make sure that the contents of the initial setting program are correct Resumption of control a After choosing Diagnosis Online module change on GX Developer to redisplay the Online module change screen click the Execution button to resume control The FROM TO instruction for the module resumes nline module change r Operation 4 r Target module Module change execution 1 0 address Q00H A SNR Module name 064AD Installation confirmation r Status Module control restart Change module installation completion r Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel
124. of times specifying CH4 Average time average number of times setting Setting range Time 2 to 5000 ms Number of times 4 to 62500 times Disable Sampling Sampling Number of times Number of times perating condition setting request Setting request Flash ROM setting 1 Details BUT Curent value Monitoring module ESAE display eao jom File read Make text file Select input tart monite Stop monitor Execute test Close c If the saved buffer memory contents are not yet prerecorded record them in the following procedure 1 Display the pass data screen of GX Configurator AD 2 Set the pass data classification setting and make a pass data read request Refer to Section 5 6 4 5 6 5 3 Compare the current values of the industrial shipment settings and user range settings offset gain values with those of the range reference table Refer to Section 7 4 for the range reference table 4 Ifthe values are proper record the offset gain values of the pass data classification setting industrial shipment settings and user range settings The Q68ADV Q68ADI does not require the setting and recording of the pass data classification setting If the buffer memory values compared with the reference table are not proper save and restoration of the user range cannot be executed Before executing module control resumption make offset gain setting in the GX Configurat
125. oject Save project as 2 Operating from the utility parameter setting module selection screen File Open file Save file 3 Operating from GX Developer Online Read from PLC Write to PLC Intelligent function module parameters Or operate from the utility parameter setting module selection screen Online Read from PLC Write to PLC 5 UTILITY PACKAGE GX Configurator AD MELSEC Q lt Text file gt a A text file is created by performing the initial setting or automatic refresh setting or selecting text file creation in the monitor test screen The text files can be utilized to create user documents GX Developer GX Configurator AD O eR Personal computer A Indicates an intelligent function module parameter B Indicates the data saved by text file creation Figure 5 1 Correlation chart for data created using the utility package 5 UTILITY PACKAGE GX Configurator AD MELSEC Q 5 3 2 Operation overview GX Developer screen MAIN 35 Step Window Help Check program Merge data Check parameter Transfer ROM gt l Delete unused comments Clear all parameters IC memory card Start ladder logic te Set TEL data gt Intelligent function utility Utility list Customize keys Change display color Options Create start up setting file Tools Intelligent function utility Start
126. ompleted X9 Operating condition change request Y9 A D conversion completed XE 1 A watchdog timer error occurs when the program calculations are not completed within the scheduled time due to malfunctions of A D converter module hardware When a watchdog timer error occurs the RUN LED for the A D converter module turns off 3 SPECIFICATIONS MELSEC Q In offset gain setting mode 1 This is used as an interlock condition for setting the offset gain request YA to ON OFF when registering the value after adjustment of the offset gain settings have been completed 2 See Section 4 6 regarding the offset gain settings Performed by the A D converter module GE gt Performed by the sequence program Module READY X0 Offset gain setting mode flag XA Offset gain setting User range write request YA mode flag In normal mode 1 This signal is used as an interlock condition to turn ON OFF the User range writing request YA when the user range is restored 2 Refer to Chapter 7 for the user range restoration gt Performed by the A D converter module Performed by the sequence program Module READY x0 ON Offset gain setting mode flag XA User range writing request YA 3 SPECIFICATIONS MELSEC Q Device No Signal name Description 1 This is used as an interlock condition for setting the channel change request YB to ON OFF when
127. or AD see Section 5 6 2 Note that if module control is resumed without offset gain setting being made operation will be performed with the default values 7 ONLINE MODULE CHANGE MELSEC Q 2 Dismounting of module a After choosing Diagnosis Online module change on GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change screen System Monitor x r Installed status r Base 0 1 2 3 4 Base Module y L LJ Main base El ge Expansion el QE4AjUnmo Unmo Unmo Unmo sion D junti unti unti unti L1 ie bas l 6pting ng ng ng LI 36 mag OOe n COSE m a or E r Parameter status r Mode mro ames Tis zs s Jo 1 1 1 1 T L system montor MAAM npn sn G Onine module change AEE Inte None None None None Ql2PHCPU llig ent l6pt l6pt l6pt l6pt l pt L1 E ee r Status Start monitor Product Inf List ig Module system error Li Module error Ed Module warning El Module change Stop monitor Close Q12PHCPU Diagnostics Module s Detailed Information Base Information b Click the Execution button to enable a module change nline module change r Operation 4 r Target module 33 Module change execution 1 0 address O00H A Module name 0644D
128. p Flash ROM setting Details Flash ROM setting Details Monitoring ite to Monitoring Fi Current value le save display File read Make text file Start monito Stop monitor Execute test Current value display Make text file Stop monitor Execute test 5 15 5 UTILITY PACKAGE GX Configurator AD MELSEC Q Pass data m Module information Module model name Q54AD Function Version C Start 1 0 No 0000 Module type A D Conversion Module Setting item Current value Setting value a CHT Pass data classification setting Voltage specified Voltage specified CH2 Pass data classification setting Voltage specified Voltage specified CH3 Pass data classification setting Voltage specified Voltage specified T CH4 Pass data classification setting Voltage specified Voltage specified CH1 Industrial shipment settings offset value 8018 0000 CHI Industrial shipment settings gain value FAGE 0000 CH2 Industrial shipment settings offset value 8013 0000 CH2 Industrial shipment settings gain value FAG2 0000 CH3 Industrial shipment settings offset value 8019 0000 CH3 Industrial shipment settings gain value FASF 0000 CH4 Industrial shipment settings offset value 8014 000 r Flash ROM setting Details Write to Fie cave Current value Monitoring module display Read from F d Make text file module Start monitor
129. per system monitor When the A D converter module detail information is selected in GX Developer system monitor error code LED ON status and status of the intelligent function module switch setting can be checked 1 Operating GX Developer Diagnostics System monitor Select A D converter module Module s Detailed Information Module Detail Information a Checking the function version The function version of the A D converter module is displayed in the product information field b Checking the error code The error code stored in buffer memory address 19 Un G19 of the A D converter module is displayed in the Present Error field When the button is pressed the contents displayed in the Present Error field are displayed in the No 1 field Module s Detailed Information Module Module Name Q64AD Product information 020510000000000 Function version 1 0 Address Implementation Position Main Base OSlot r Module Information Module access Possible 1 0 Clear Hold Settings Status of External Power Supply Noise Filter Setting Fuse Status Input Type Status of 1 0 Address Verify Agreement Remote password setting r Eror Display ues Display format No zrror Present Error No Error d HEX Error History C DEC The display sequence turn of the error history is displayed from an old error The error of the latest is displayed in the line in the H W Information Close
130. peration will be performed with the default values 7 ONLINE MODULE CHANGE MELSEC Q 2 Dismounting of module a After choosing Diagnosis Online module change on GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change screen r Installed status r Base Base Module Li LJ Main base g 1 Expansion el Q64a Unmo Unmo Unmo Unmo ID anti unti unti unti l6pt ng ng ng ng Ql2PHCPU oore r Parameter status r Mode mro ames Tis zs s Jo 1 1 1 1 T L system montor C AA O O G Onine module change AEE Inte None None None None Ql2PHCPU llig ent l6pt l6pt l6pt l6pt l pt JE Status Start monitor Product Inf List ig Module system error Li Module error Ed Module warning El Module change Stop monitor Close Diagnostics Module s Detailed Information Base Information b Click the Execution button to enable a module change nline module change r Operation 4 r Target module Module change execution 1 0 address O00H A Module name 0644D Installation confirmation r Status Module control restart Change module selection completed r Status Guidance Please turn off Y signal of the changed module when you change the intellige
131. perature of the module are Temperature drift automatically compensated for to improve conversion accuracy compensation function 2 The temperature drift compensation function can be performed at A D conversion time for all channels 160 us A D conversion method Section 3 2 1 1 The resolution mode can be switched according to the application and digital value resolution settings of 1 4000 1 12000 or 1 16000 can be selected Resolution mode 2 The resolution mode setting is applicable to all channels 3 See Section 3 1 1 for the digital output values and maximum resolution in normal resolution mode and high resolution mode Online module change 1 A module change is made without the system being stopped Chapter 7 Section 3 1 1 Section 4 5 3 2 1 A D conversion methods There are two A D conversion methods sampling processing and averaging processing 1 Sampling processing A D conversion is performed successively for the analog input value and the converted digital output values are stored in the buffer memory The sampling processing time depends on the number of channels used the number of channels set to A D conversion enable and whether the temperature drift compensation function is available a Without the temperature drift compensation function Processing time Number of channels used x 80 u s 1 channel b With the temperature drift compensation function Processing time Number of chan
132. power off At the time of offset gain setting turn ON the user range write request YA to write the values to the E7PROM Data can be written to the E7PROM up to 100 thousand times To prevent accidental write to the E PROM an error will occur and the error code buffer memory address 19 Un G19 will be stored if write is performed 26 consecutive times If an error error code 40 occurs during offset gain setting re set the correct offset gain value The offset gain value of the channel where the error has occurred is not written to the A D converter module 1 lindicates the corresponding channel number Module Ready X0 turns from OFF to ON when the offset gain setting mode switches to the normal mode by the dedicated instruction G OFFGAN or the setting of the mode switching setting buffer memory addresses 158 159 Un G158 Un G159 Note that initial setting processing will be executed if there is a sequence program that makes initial setting when Module Ready X0 turns ON Buffer memory addresses 200 Un G200 202 to 233 Un G202 to Un G233 are the areas used to restore the user range settings offset gain values when online module change is made Refer to chapter 7 for details of online module change 2 Program examples The program in the dotted area of a is common to a b and c In this example the I O signals for the A D converter module are X YO to X YF Channel selection
133. pp eii de pili pies 5 15 5 6 2 Offset gain setting operation Function version C or later sssssseeeene 5 18 5 6 3 Offset gain setting operation Function version B or earlier sse 5 19 5 6 4 Pass data Q64AB eee LIRE Read NR eet e oL E i le ER eus 5 20 5 6 5 Pass data QoS ADV QGGSADI uie rect rr tih reete qr eroe e dives 5 21 6 1 Programming Example Using the Utility Package senennnnennnnn 6 2 6 1 1 Operating the utility package 0 22 cecceeeeeceeeceeeeseeeeceeeeeeeaecaeceeeeaesaecaeseaeeaeeaecaeseaesaesaesaeseaeeeseaeseeeeateaes 6 2 6 1 2 Programming example ecceeeeceeeeeeeeeeeeeeeeeeeeeeeeeseeeeeeseaeseaeseaeseaeseaeseaeseaeeeaeseaeeeaeseaeeeaseaeeseaeeeaeeeas 6 3 6 2 Programming Example without Using the Utility Package eee 6 4 7 1 Online Module Change Conditions ccccecceceeseeseceeceeeeseeeeceeeeeeeaeeaeceeseaesaesaeseeseaesaesaeseeseaesaesaeseaeeaeeas 7 1 7 2 Online Module Change Operations sesenta 7 2 7 3 Online Module Change Procedure sssssssssssssssseseeeeeeenee nennen trennt tnnt 7 3 A 7 A 7 7 3 1 When industrial shipment setting is used and initial setting was made with GX Configurator AD 7 3 2 When industrial shipment setting is used and initial setting was made with sequence program 7 8 7 3 3 When user range setting is used and initial setting was made
134. rce r Word device buffer memory C Device Buffer memory Module start 1 0 0 v Hex Address o x pec x di Setting value F HEX fie bit integer x e r Program Label reference program MAIN r Execution history Setting condition Find Force ON Medus start 0 Address 0 D F H Find next v3 Force OFF Seer ie setting Clear 2 Dismounting of module a After choosing Diagnosis Online module change on GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change screen r Installed status r Base Base Module z Z 2 4 L1 ge Main base ES xpansion Hoe Q64A Unno Unmo Unmno Unmo C p on D jnti unti unti unti m m b l pt ng ng jng ng Ql2PHCPU m m Hoe OOe I3 alo Iso r Parameter status r Mode E e oe L System monitor ae eee Online module change Inte None None None None Diagnostics Ql2PHCPU llig ent l6pt l6pt l pt l6pt Madule s Detailed l pt Information re RR Base Information r Status Start monitor Product Inf List O Module system error E Module error Ed Module warning B Module change Stop monitor 7 ONLINE MODULE CHANGE b MELSEC Q Click the Execution button to enable a modul
135. rent consumption 0 63 A 0 64 A 0 64 A b V DC owa oosa 0 009 0 18 kg 0 19 kg 0 19 kg See the user s manual for the CPU module being used for general specifications of the A D converter modules 3 1 2 I O conversion characteristic The I O conversion characteristic represents the angle formed by a straight line connecting the offset value and gain value when the analog signals voltage or current input from outside the PLC are converted to digital values Offset value The offset value denotes the analog input value voltage or current that makes the digital output value 0 Gain value The gain value denotes the analog input value voltage or current that makes the digital output value 4000 in normal resolution mode 12000 when 0 to 5 V 1 to 5 V 4 to 20 mA 0 to 20 mA or the user range setting is selected in high resolution mode 16000 when 10 to 10 V or 0 to 10 V is selected in high resolution mode 3 SPECIFICATIONS MELSEC Q 1 Voltage input characteristic a Voltage input characteristic in normal resolution mode Figure 3 1 shows a graph of the voltage input characteristic in normal resolution mode Analog input practical range 4095 p AEE EESE 4000 2000 Digital output value 2000 Analog input voltage V Analog input ios Maximum Number is Offset value Gainvalue Digital output value range setting resolution 1t05V 0 to 4000 0105V 1 25
136. ro zo so fefefe o Essi Ee ere i None None None None Ql2PHCPU l6pt l6pt l6pt l6pt LLL d f r Mode System monitor Online module change Diagnostics Module s Detailed Information Base Information i Module system error Li Module error Ed Module warning B Module change r Status Start monitor Product Inf List Stop monitor d Onthe pass data screen of GX Configurator AD set the prerecorded values and make a pass data write request Refer to Section 5 6 4 5 6 5 e Monitor the digital output values buffer memory addresses 11 to 18 Un G11 to 18 to check that proper conversion has been made Monitor Test oO x m Module information Module model name Q644D Function Version C Start 1 0 No 0000 Module type A D Conversion Module Setting item Current value Setting value A D conversion completed flag 0000000000001111 CH1 Digital output value 532 CH2 Digital output value 473 CH3 Digital output value 1033 CH4 Digital output value 1011 Error code of Setting range CH1 to CH4 0000 XZY monitor test Maximum value minimum value information Operating condition setting Offset gain setting XY monitor test Max value min value info Offset gain setting etting Details Current value Monitoring display Make text file
137. rogramming methods for the Q64AD analog digital converter module hereinafter referred to as the Q64AD Q68ADV analog digital converter module hereinafter referred to as the Q68ADV and Q68ADI analog digital converter module hereinafter referred to as the Q68ADI which are used in conjunction with MELSEC Q Series CPUs In this manual the Q64AD Q68ADV and Q68ADI are collectively referred to as the A D converter modules 1 1 Features 1 Select the type of module according to the application Q64AD 4 channels where the voltage input or current input can be selected for each channel e Q68ADV ee 8 channels all of which are voltage input Q68ADI eenen 8 channels all of which are current input 2 High speed conversion Conversion is performed at a high speed of 80 u s channel Also the temperature drift compensation function can be performed using a processing time of conversion time for all channels 160 ws 3 High degree of accuracy The degree of accuracy for the conversion process is 0 1 When the ambient temperature is 25 5 C 4 Changing the resolution mode The resolution mode can be changed according to the application and digital value resolution settings of 1 4000 1 12000 or 1 16000 can be selected 5 Changing the input range The input range 1 can easily be set from the GX Developer 1 Input range refers to the type of offset gain settings The most frequently used range is set as the
138. rrent consumption 3 2 L List of I O signals sss 3 12 M Maximum and minimum values hold function 3 12 Maximum and minimum values Storage area teretes 3 24 Maximum resolution sess 3 1 Maximum value minimum value reset completed flag esses 3 15 Maximum value minimum value reset request ener 3 16 Mode switching setting 3 25 Module READY sse 3 13 Monitor test sssssssseenee 5 15 Multiple PLC system ssssss 2 1 N Normal resolution mode 3 1 Number of occupied points 3 2 Index 1 O U ORFGAN miam a App 4 Urioste E 5 2 Offset valy Gysi eret 3 2 User range settings offset gain value 3 26 Offset gain setting mode flag 3 14 User range write request 3 16 Offset gain setting mode 3 24 Utility package eee 5 1 Offset gain settings 4 10 5 16 5 18 OGEOAB 1nd tira aliases o Gea App 6 V OGSTOBU itte d eoe App 10 Voltage input characteristics 3 3 Online module change sss 7 1 Open TIIe a cete sno nenne bel cete 5 11 IW Operation co
139. rrent input characteristics 3 6 D Dedicated instruction App 3 Delete file esce 5 11 Digital output values 3 22 Digital output 3 1 E EMC directive sessessssss A 9 Error clear request sess 3 16 Error code list cecccecceecceecceeceecceeeeteeeteeetes 8 1 ERROR ED sete tiet 4 3 Erola 3 15 External dimension diagram App 15 External wiring eee 4 6 F Function version 1 2 2 3 App 1 Index 1 G Gain value nene retento idee 3 2 GX Configurator AD sss 2 2 GX Configurator AD software version 2 3 App 2 GX Developer eesssesss A 9 2 2 H Handling precautions 4 1 High resolution mode 3 1 High resolution mode status flag 3 13 1 VO assignment setting ssss 4 9 VO characteristics sssssss 3 1 Industrial shipment settings offset gain value EHE 3 26 Input range irain i AR aa a AR R 3 23 4 8 Installa a a Et 5 2 Intelligent function module parameter 5 6 Intelligent function module utility parameter setting module select screen 5 8 Internal cu
140. rsion Microsoft Windows NT Workstation Operating System Version 4 0 English version Microsoft Windows 2000 Professional Operating System English version Microsoft Windows XP Professional Operating System English version Microsoft Windows XP Home Edition Operating System English version 1 Install the GX Configurator AD in GX Developer Version 4 or higher in the same language GX Developer English version and GX Configurator AD Japanese version cannot be used in combination and GX Developer Japanese version and GX Configurator AD English version cannot be used in configuration x2 GX Configurator AD cannot be used as an add in with GX Developer Version 3 or earlier versions 3 Setting fonts Size of Windows for Large Fonts may cause the text to extend off screen Therefore choose Small Fonts Used operating system and performance required for personal computer Performance Required for Personal Computer Operating system Required memory Windows 95 Pentium 133MHz or more 32MB or more Windows 98 Pentium 133MHz or more 32MB or more Pentium 150MHz or more 32MB or more Windows NT Workstation 4 0 Pentium 133MHz or more 32MB or more Windows 2000 Professional Pentium 133MHz or more 64MB or more Windows XP XP compatibility s Pentium 300MHz or more 128MB or more Professional mode and Fast User Windows XP Switching are not Lovie B Pentium 300MHz or more 128MB or more Home Edition s
141. s read during this interval 3 SPECIFICATIONS MELSEC Q 2 Output signals Device No Signal name Description 1 This turns ON when A D conversion is enabled disabled or when averaging processing specification the settings for the average time or number of times when averaging processing is specified is enabled 2 See the X9 column for ON OFF timing In offset gain setting mode Operating condition setting request 1 This turns ON when the value for the adjusted offset gain settings are registered in the A D converter module 2 See the XA column for ON OFF timing User range write g See Section 4 6 for offset gain settings request In normal mode 1 This signal turns ON when the user range is restored 2 Refer to the field of XA for the ON OFF timing Refer to Chapter 7 for user range restoration 1 This turns ON when changing the channel for which offset gain settings are to be Channel change performed request 2 See the XB column for ON OFF timing See Section 4 6 for offset gain settings 1 The maximum and minimum values stored in buffer memory addresses 30 to 45 Un G30 to Un G45 are cleared by setting the maximum and minimum value reset request YD to ON 2 See the XD column for ON OFF timing Maximum value minimum value reset request YE E 1 This turns ON when a write error is cleared rror clear reques 3 2 See the XF column for ON OFF timing When the User range writin
142. s the intelligent function module parameters to the Write to PLC CPU module POINT 1 Saving the intelligent function module parameter files Since files cannot be saved using the GX Developer project save operation save the files using the module selection screen for intelligent function module parameter setting described above Reading from and writing to PLC operations for the intelligent function module parameters using GX Developer After the intelligent function module parameters are saved in a file they can be read from and written into the PLC Set the target PLC CPU using GX Developer Online Transfer setup When the A D converter module is installed to the remote I O station use Read from PLC and Write to PLC Checking for the required utility Start I O No is displayed in the Intelligent function module utility setting Screen but a x may be displayed for the model name This means that either the required utility is not installed or that the utility cannot be started from the GX Developer Check for the required utility in Tools Intelligent function utility Utility list in GX Developer and set it 5 UTILITY PACKAGE GX Configurator AD 5 4 Initial Setting MELSEC Q Purpose of setting The following A D initial setting parameters are set A D conversion enable disable setting Sampling process averaging process setting Time number of times specifying Average time average num
143. s the screen currently displayed and returns to the previously displayed screen The following describes an example where sampling process for the selection test operation is changed to a 10 time averaging process setting 1 Set averaging process in the setting value field for CHO Sampling process Averaging process setting 2 Set number of times in the setting value field for CHO Time number of times specifying 3 Click the setting value field for CHO Average time average number of times setting to select 4 After entering the average number of times press the key At this point nothing has been written to the A D converter module 5 Select the setting value fields that were specified in steps 1 to 4 while holding down the key 6 Click Execute test to execute write operation Once writing has been completed the value that was written will be displayed in the present value field 5 UTILITY PACKAGE GX Configurator AD MELSEC Q 5 6 2 Offset gain setting operation Function version C or later Perform the offset gain setting operation in the following sequence 1 2 Switch to the offset gain setting screen Perform the operation in Section 5 6 1 to display the offset gain setting screen Switch to the offset gain setting mode Change the Setting value field of Offset gain setting mode specification to Offset gain setting mode and click the Execute test button to perform write When write
144. setting Auto refresh Exit Explanation of items 1 How to start each screen a Starting initial setting Start I O No Package name Module model name Initial setting b Starting automatic refresh setting Start I O No Package name Module model name Auto refresh c Monitor test module selection screen Monitor test x Enter the start I O numbers in hexadecimal 2 Explanation of screen command buttons Deletes the initial setting and automatic refresh setting for the selected module Ends the Intelligent function module utility 5 UTILITY PACKAGE GX Configurator AD MELSEC Q 3 Menu bar a File items With file operation the intelligent function module parameters for the project File Online Tools Help opened by GX Developer can be processed Open file Ctl 0 Open file Reads the parameter file Close file Close file Closes the parameter file If revisions were made the Save fle Ctrl S dialog box asking whether to save the file appears Save file Saves the parameter file Exit Delete file Deletes the parameter file Exit Ends the intelligent function module utility b Online items 26d Intelligent function module Monitor test Starts the monitor test module selection screen File Tools Help Read from PLC Reads the intelligent function module parameters from S Tp the CPU module m parar Write to PLC Write
145. setting is used and initial setting was made with sequence program 1 Conversion disable a Set the A D conversion enable disable setting buffer memory address 0 Un G0 for all channel conversion disable and turn Operation Condition Setting Request Y9 from OFF to ON to stop conversion Device test x r Bit device Device Close 3 Y Hide history FORCE ON FORCE OFF Toggle force r Word device buffer memory C Device Buffer memory Module start 1 0 0 x Hex Address o x pec di Setting value F HEX x fis bit integer x e r Program Label reference program MAIN r Execution history Setting condition Find Y3 Force ON Module start 0 Address 0 D F H Find next v3 Force OFF EHE je setung Clear 2 Dismounting of module a After choosing Diagnosis Online module change on GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change screen System Monitor x r Installed status m Base 0 1 z 3 4 Base Module LJ ge Main base Expansion Be pon sf Q64A Unno Unno Unno Unmo ID junti unti unti unti E 0e om l pting ng ng ng Ql2PHCPU d mi mie EEG Olle pe OOe amp r Parameter status r Mode ro adaress o 1o zo so o T T JC Systemmonitor
146. t gain values to be read 0 Voltage specified Pass data classification setting 1 Current specified 0000u to OOOFH User b15 b4 b3 b2 bi bO Q 7 0 CH 4 CH 3 CH 2 CH 1 HELL su islam area ff ses 4 CH1 industrial shipment settings biisel value System EE CTE E Gave S 6 CH2 Industrial shipment settings offset value System S 7 CH2 Industrial shipment settings gain vale System S 8 CH3 Industrial shipment settings offsetvaue system CHG Industrial shipment settings gain vale System x1 Set only the pass data classification setting S 2 If data is written to the area set by the system the offset gain values will not be read properly App 6 App 6 APPENDIX MELSEC Q Control data of Q64AD 2 2 S 10 CH4 Industrial shipment settings offsetvalue System S 11 CH4 Industrial shipment settings gainvalue CL System S 12 CH User range settings offsetvalue CLC System S 13 CH1 User range settings gainvaue OO system S 14 CH2Userrange settings offsetvalue System CH2 User range settings gainvaue System S 16 CH3Userrange settings offsetvaue system S 17 CH3 User range settings gainvalue System S 18 CH4 User range settings offset
147. tails of the A D converter module program are explained in the following two scenarios when the utility package is used and when the utility package is not used System configuration used in the program explanation 1 System configuration 2 3 E o E Q Q 2 o lt o z o oa X YO X10 Y20 to to to X YF XIF Y2F 2 Program conditions This program reads the digital output values that have been A D converted using CH 1 to CH3 of the Q64AD CH1 performs sampling processing CH2 performs averaging processing every 50 times and CH3 performs averaging processing every 1000 ms An error code appears in BCD format if a write error occurs a Contents of initial setting A D conversion enable channel PETET EEEE TEE CH1 to CH3 Channel performing averaging processing using number of times ST IPPPOPPOPPCPENT IEEE ETETETIII DI LIO The average number of times set for CH2 is 50 Channel performing averaging processing using time sasassssssssssssssssossesuassessaussuaoos The average time set for CH3 is 1000 ms b Devices used by the user Error reset signal X10 Input signal for digital output value read command X11 Error code display 3 digit BCD E Y20 to Y2B e CH1 digital output value mem Hmm D11 CH2 digital output value Reece eee D12 e CH3 digital output value mmm m D13 Error code HH D14 6 PROGRAMMING MELSEC Q 6 1 Programming Example
148. ter products Therefore install GX Configurator AD in a personal computer in which GX Developer Version 4 or a later product has been installed module utility 5 There may be cases in which the screen will not properly display while the intelligent function module utility is being used due to a lack of system resources If this occurs close the intelligent function module utility first and then GX Developer program comments etc and other applications Next restart GX Developer and the intelligent function module utility 4 To start the intelligent function module utility a In GX Developer select QCPU Q mode for the PLC series and specify the project If something other than QCPU Q mode is selected for the PLC series or if the project is not specified the intelligent function module utility will not start b Multiple intelligent function module utilities can be started However the Open file Save file intelligent function module s parameter operations can only be performed by a single intelligent function module utility Other intelligent function module utilities can perform the Monitor test operation only How to switch screens when two or more intelligent function module utilities are started When two or more intelligent function module utility screens cannot be displayed side by side use the task bar to change the intelligent function module utility screen so that it is displayed on top of other scree
149. the old module was dismounted in the original system and install the terminal block 7 ONLINE MODULE CHANGE MELSEC Q e After mounting the module click the Execution button and make sure that the RUN LED is lit Module Ready X0 remains OFF Online module change x r peration Target module Module change execution 1 0 address OOOH c i AU Module name Q644D Installation confirmation Status Module control restart n Changing module r Status Guidance The module can be exchanged Please execute after installing a new module 4 Operation check a To make an operation check click the Cancel button to cancel control resumption nline module change x r Operation r Target module Module change execution 1 0 address OOOH CT Module name Q644D Installation confirmation Status Module control restart 3 E N Change module installation completion r Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b Click the OK button to leave the Online module change mode MELSOFT series GX Developer GZ _ The online module change mode is stopped 4 Even if the stop is executed the online module change mode on the PLC side is not cancelled Please exe
150. tion button to resume control The FROM TO instruction for the module resumes Online module change r Operation r Target module Module change execution 1 0 address Q00H A ieee Module name Q644D Installation confirmation r Status Module control restart A A Change module installation completion r Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel The Online module change completed screen appears MELSOFT series GX Developer Online module change completed 7 ONLINE MODULE CHANGE MELSEC Q 7 3 6 When user range setting is used and initial setting was made with sequence program other system is unavailable 1 Conversion disable a Set the A D conversion enable disable setting buffer memory address 0 Un GO for all channel conversion disable and turn Operation Condition Setting Request Y9 from OFF to ON to stop conversion Device test r Bit device Device Close 3 Y Hide history FORCE ON FORCE OFF Toggle force Word device buffer memory C Device Buffer memory Module stat 1 0 0 Hex Address o pec Setting value F HEX 16 bit integer set r Program Label reference program MA
151. trol The FROM TO instruction for the module resumes Online module change x Operation Target module Module change execution 1 0 address O00H ety Module name Q644D Installation confirmation Status Module control restart 4 Change module installation completion r Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b The Online module change completed screen appears MELSOFT series GX Developer feo YD Online module change completed 7 ONLINE MODULE CHANGE MELSEC Q 7 3 3 When user range setting is used and initial setting was made with GX Configurator AD other system is available 1 Conversion disable a Set the A D conversion enable disable setting buffer memory address 0 Un G0 for all channel conversion disable and turn Operation Condition Setting Request Y9 from OFF to ON to stop conversion r Bit device Device Close Y9 Y di Hide history FORCE ON FORCE OFF Toagle force r Word device buffer memory C Device Buffer memory Module start 1 0 0 Hex Address o x pec Setting value F HEX x 165i integer x set r Program Label reference program MAIN
152. tructions of the sequence program 5 UTILITY PACKAGE GX Configurator AD 5 6 Monitor Test 5 6 1 Monitor test screen Monitor Test Module information Module model name Q644D Function Version C Module type A D Conversion Module Purpose of setting MELSEC Q Buffer memory monitoring testing I O signals monitoring testing operating condition setting offset gain settings see Section 5 6 2 5 6 3 pass data see Section 5 6 4 5 6 5 are started from this screen Startup procedure Monitor test module selection screen Start I O No Package name Module model name Monitor test x Enter the start I O numbers in hexadecimal The screen can also be started from the GX Developer Version 6 or later system monitor See GX Developer s operating manual for details Setting screen BBE Start 1 0 No 0000 Setting item A D conversion completed flag Current value 0000000000001111 Setting value CH1 Digital output value 532 CH2 Digital output value 479 CH3 Digital output value 1033 CH4 Digital output value 1011 Error code 0 Setting range CH1 to CH4 0000 XZY monitor test XZY monitor test Maximum value minimum value information Max value min value info Operating condition setting Operating setting Offset gain setting Otfset gain setiny x r Flash ROM setting W
153. tting range Time 2 to 5000 ms Number of times 4 to 62500 times CH4 Digital output value 1 1 2 CH2 A D conversion enable disable setting Enable CH1 Maximum value 1 1 gt CH2 Sampling process averaging process setting Sampling wl CH1 Minimum value 1 1 5 4 CH2 Maximum value 1 1 gt CH2 Minimum value 1 1 gt CH3 Maximum value 1 1 gt Details Select input Make test file __Endsetup Cancel Make text file End setup Cancel See Section 5 5 See Section 5 4 5 UTILITY PACKAGE GX Configurator AD Online Monitor test Select monitor test module screen Select monitor test module Start 1 0 No Package name po btmwesMoe z Module model name Q644D m Module implementation status Start 1 0 No Module model name Q644D Q series input module Q series output module Monitor test Exit Enter Start I O No then select Package name and Module model name Monitor test screen Monitor Test oT x m Module information Module model name Q644D Function Version C Start 1 0 No 0000 Module type A D Conversion Module Setting item Current value Setting value E A D conversion completed flag 0000000000001111 CH1 Digital output value 532 CH2 Digital output value 479 CH3 Digital output value 1033 CH4 Digital output value 1011 Error code Setting range CH1 to CH4 0000 XZY monitor test Maximum
154. ttings gain vaue o o S 14 CHG Industrial shipment settings offset value o S 15 CH6 Industrial shipment settings gainvalue o o S 16 CH7 Industrial shipment settings offset value o S 17 CH7 Industrial shipment settings gainvale o o S 18 CH8 Industrial shipment settings offset value S 19 CH8 Industrial shipment settings gain value S 20 _ CH1 User range settings offsetvaue o o S 21 CH1 User range settings gainvalue o S 22 CH2 User range settings offsetvalue Z o p S 23 CH2Userrmgesetinpsganvalue CL S 24 CH3 User range settings offsetvaue S 25 CH3 User range settings gainvalue S 26 CH4 User range settings offsetvaue S 27 CH4 User range settings gain value mE S S 4 28 CH5 User range settings offset value i ae S 4 29 CH5 User range settings gain value ns an S 31 CH6 User range settings gain value a re CH7 User range settings offset value CH7 User range settings gain value SCY CH8 User range settings offsetvalue CH8 User range settings gain value App 11 S 30 CH6 User range settings offsetvaue MELSEC Q _ System System System Em System System System
155. uffer size Transfer direction Device word count CH1 Digital output value 1 gt D11 CH2 Digital output value 1 gt D12 The number of settings in this one line is counted as one setting The number of settings is not counted by columns CH3 Digital output value gt CH1 Maximum value 1 1 gt CH1 Minimum value 1 gt 4 Add up all the setting items in this setting screen CH2 Maximum value 1 gt then add them to the total for the other intelligent CH2 Minimum value 1 gt function modules to get a grand total CH3 Maximum value 1 gt a Make text file End setup Cancel 5 UTILITY PACKAGE GX Configurator AD MELSEC Q 5 2 2 Operating environment The operating environment of the personal computer where the GX Configurator AD is used is explained Peripheral devices Installation Add in destination Add in to GX Developer Version 4 English version or later Computer main unit Personal computer on which Windows operates Refer to the following table Used operating system and performance required for Required memory personal computer Hard disk For installation 65 MB or more free space 10 MB or more Display 800 x 600 dot or more resolution 3 Microsoft Windows 95 Operating System English version Microsoft Windows 98 Operating System English version Microsoft Windows Millennium Edition Operating System English ve
156. ule without stopping the system A PLC CPU of function version C or later is required Using the mode switching setting buffer memory addresses 158 159 Un G158 Un G159 and operation condition setting request Y9 the module is switched between the normal mode and offset gain setting Mode switching that does mode without the PLC CPU being reset not require PLC CPU to be Using the dedicated instruction G OFFGAN the module is switched reset between the normal mode and offset gain setting mode without the Appendix 2 1 PLC CPU being reset Using GX Configurator AD the module is switched between the normal mode and offset gain setting mode without the PLC CPU being reset Online module change Chapter 7 Section 3 4 13 Section 5 6 2 1 See Appendix 1 1 for a comparison of functions of the function version 2 See Section 2 2 on how to check the function version 2 SYSTEM CONFIGURATION MELSEC Q 2 SYSTEM CONFIGURATION 2 1 Applicable Systems This section describes the system configuration for the A D converter module 1 Applicable module and the number of modules that can be installed JZ The following are the CPU module and network module for remote I O stations in which the A D converter module can be installed and the number of modules that can be installed Number of modules that Applicable module Remarks can be installed ec mem iss UR 1 QO0CPU is M 24 Q01CPU Q02CPU Q02HCPU
157. um value CH2 Minimum value 1 1 1 1 1 1 1 1 1 CH3 Maximum value Make text file Cancel End setup 3 Writing the intelligent function module parameters see Section 5 3 3 Write the intelligent function module parameters to the CPU module This operation is performed using the parameter setting module selection screen 6 PROGRAMMING 6 1 2 Programming example Digital output value read processing X11 Xo XOE B o lirios pt D 00 H Read Module A D CH1 Digital digital READY conversion output values completed flag Mov Di2 Do2 H x CH2 Digital output MOV D3 Dos H 2 CH3 Digital output Error code display and reset processing X10 XOF 2 4 mH BCD D14 K3Y20 H Error Error Error code reset flag signal SET YoF Error clear request YOF XOF 49 Mt RST YoF Error Error Error clear reset flag request request 52 END H MELSEC Q Transfer digital output values D11 to D13 read using automatic refresh to D101 to D103 after A D conversion is completed Output the error code to Y20 to Y2B by BCD code Clear the error code 6 PROGRAMMING 6 2 Programming Example without Using the Utility Package MELSEC Q 1 Programming example using the FROM TO commands Set the A D conversion enabled channel initial setting xo O n J HO Ko H8 KI Module READY IO HO K2 K50 KI To HO K3 K1000 K1 To HO K9 H604
158. upported 5 UTILITY PACKAGE GX Configurator AD MELSEC Q 5 3 Explanation of Utility Package Operation 5 3 1 How to perform common utility package operations 1 Available control keys Special keys that can be used during operation of the utility package and their applications are shown in the table below Cancels a newly entered value when entering data in a cell Closes the window selected in the selection test When a cell is selected clears all of the setting contents Back T C b sa eps Page Up Moves the cursor one page up Page M h d Down oves the cursor one page down Confirms the value entered in the cell 5 UTILITY PACKAGE GX Configurator AD MELSEC Q 2 Data to be created with the utility package The data and files shown below that are created with the utility package are also processed using GX Developer operation Figure 5 1 shows which operation processes which data or file Intelligent function module parameters a This data is created with the automatic refresh setting and stored in the intelligent function module parameter file of the project to be created using GX Developer Project Program r Parameter PLC Parameter Network Parameter Intelligent Function Module Parameter b Steps 1 to 3 shown in Figure 5 1 are performed using the following operations 1 Operating from GX Developer Project Open existing project Save pr
159. user range settings offset value buffer memory address 218 Un G218 is approx 8C46H and that of the CH1 user range settings gain value buffer memory address 220 Un G220 is approx BD64u Offset gain value Reference value Hexadecimal Approx 800Ci Approx 8C46H 1V Voltage Approx BD38H Current 7 5 Precautions for Online Module Change The following are the precautions for online module change 1 Always perform an online module change in the correct procedure A failure to do So can cause a malfunction or failure 2 If an online module change is made with the user range setting the accuracy after that will fall to about less than three times of the accuracy before that Re set the offset gain values as necessary 8 TROUBLESHOOTING MELSEC Q 8 TROUBLESHOOTING The following section explains the types of errors that may occur when the A D converter module is used and how to troubleshoot such errors 8 1 Error Code List If an error occurs in the A D converter module while writing to or reading data from the PLC CPU the applicable error code is written to buffer memory address 19 Un G19 Table 8 1 Error code list Error code Tm f Error description Processing decimal The input range is set an illegal value using the intelligent function module switch in GX Developer O indicates the incorrectly specified channel number Reset to the correct parameter with GX Developer parameter setting See Sectio
160. value CL CC System S 19 CH4 User range settings gainvaie CT system 1 Set only the pass data classification setting S 2 If data is written to the area set by the system the offset gain values will not be read properly Control data of Q68ADV 1 2 Set data SO sya 2 ee ee See Stores the status when the instruction is ERSS S 1 Completion status Normal completion System cM than 0 Abnormal completion ETA p System area System oa RR RR ESTE S 6 CH2 Industrial shipment settings offsetvalu System S 7 CH2 Industrial shipment settings gainvalue CL System S 8 CH3 Industrial shipment settings offset value System Gr sen S 10 CH4 Industria shipment settings offsetvalu System S 11 CH4 Industrial shipment settings gain value CL System S 12 CHS Industrial shipment settings offset value CC System HELe 19 GOS Indus stipmen setings gah vale __ _ ___1ystery 14 CH6 Industrial shipment settings DISSI value System OA T QUAS 3 5 sgaen S 16 CH7 Industrial shipment settings offsetvaluel System S 17 CH7 Industrial shipment settings gain vale Cd System S 18 CH8 Industrial shipment settings offsetvalu System S 19 CH8 Industrial shipment settings gainvalue
161. value minimum value information XZY monitor test Max value min value info Operating condition setting Offset gain setting p Flash ROM setting Witeto risus Current value module display T File read Make text file J Start monitor Stop monitor Operating settin Offset gain setting hd Details Monitoring Execute test Close See Section 5 6 MELSEC Q 5 UTILITY PACKAGE GX Configurator AD MELSEC Q 5 3 3 Starting the intelligent function module utility Purpose of setting Start the intelligent function module utility from GX Developer and display the module selection screen for the intelligent function module utility parameter setting The screens for performing initial setting automatic refresh setting and monitor test module selection selecting the module for which monitoring testing is to be performed can be started from this screen Startup procedure Tools Intelligent function utility Start Setting screen Intelligent function module utility oO x File Online Tools Help Intelligent function module parameter setting module select Start 1 0 No Package name ooog A D Conversion Module xi Module model name Q644D Intelligent function module parameter setting module StatVO Module modelname Initial setting Autoreftesh 2 OODO 64AD Available Available Initial
162. vaue R Dan 211 CH5 Industrial shipment settings gain value 2 24 te cue Digtal outputvaue R tay 1 9 Eworcode s 20 Settingrange Chioch R Des 214 CH7 industrial shipment settings offset value 2 RW s 2 Setngrage cH5toCH RW R CH8 Industrial shipment settings gain value 6H 6 CH6 Average time average number of times R ndustrial shipmen ndustrial shipmen z DAH DBu DCu CH1 User range settings offset value System area DEu DFu E0u Ein E24 E3 H E4u E54 CH5 Maximum val CH1 User range settings gain val CH2 User range settings offset val CH2 User range settings gain val CH3 User range settings offset val CH3 User range settings gain val CH4 User range settings offset val CH4 User range settings gain val CH5 User range settings offset val CH5 User range settings gain value 2 CH6 User range settings offset val CH6 User range settings gain value e c ue 2 ue 2 ue 2 ue 2 ue 2 5 ue 2 ue 2 E6n E7n E8n E9u CH7 User range settings offset val CHS Minimum value RW 1 Indicates whether reading and writing to from a sequence program are enabled R Read enabled W Write enabled x2 Areas used to restore the user range settings offset gain values when online module change is made Refer to chapter 7 for details of online module change CH7 User range settings gain val c CH5 Minimum va ue
163. w H Current value ile save display ite to read Make text file Stop monitor Details Monitoring Close X Y monitor test gt 1 Max value min value info X Y monitor test Ir Maximum yalue minimum value information Bee Module information r Module information Module model name Q64AD Function Version C Start 1 0 No 0000 Module model name Q64AD Function Version C Start 1 0 No 0000 Module type A D Conversion Module Module type A D Conversion Module Setling item Current value Setting value Setting item Current value Setting value 4 X00 Module ready DN Ready CH1 Maximum value 532 X01 Temperature drift compensation flag ON Compensated CH1 Minimum value 430 gt lt 08 High resolution mode status flag FF Normal resolution CH2 Maximum value 478 X08 Operating condition setting completed flag ON No request CH2 Minimum value 308 XD Offset gain setting mode flag FF Normal mode CH3 Maximum value 1083 X0B Channel change completed flag OFF No request CH3 Minimum value 745 IX0D Maximum value minimum value reset completed OFF Release CH4 Maximum value 1557 feg CH4 Minimum value 318 X0E A D conversion completed flag ON Completed Maximum value minimum value reset request Release Release Ae XOF Error flag OFF No error YOS Operating condition setting request OFF No request re
164. xternal power of the module that will be changed online After the module has failed data may not be saved properly Referring to Section 3 4 15 therefore prerecord the data to be saved offset gain values of the industrial shipment settings and user range settings in the buffer memory Note The dedicated instruction cannot be executed during an online module change When using the dedicated instruction to execute save restoration therefore execute save restoration in the other system If the other system is unavailable execute restoration by performing write to the buffer memory 7 1 Online Module Change Conditions The CPU A D converter module GX Developer and base unit given below are needed to perform an online module change 7 1 CPU The Q12PHCPU or Q25PHCPU is needed Note that it cannot be used on the remote I O station of the MELSECNET H For precautions for multiple PLC system configuration refer to the Process CPU User s Manual Function Explanation Program Fundamentals 2 A D converter module The module of function version C or later is necessary 3 GX Developer GX Developer of Version 7 10L or later is necessary 4 Base unit 1 For an online module change use the main base unit and Q6 JB extension base unit The module installed on the main base unit or Q6 B extension base unit can be change online 2 The module installed on the Q5 B extension base unit cannot be changed online Whe
165. y module 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q 4 5 Switch Setting for Intelligent Function Module The settings for the intelligent function module are performed using the I O assignment settings for GX Developer 1 Setting item The intelligent function module switches consist of switches 1 to 5 and are set using 16 bit data When the intelligent function module switches are not set the default value for switches 1 to 5 is 0 Table 4 1 Switch setting item oou Settingitem Input range setting Analog input range Input range setting value Switch 1 KOOL 4 to 20 mA Due CH4CH3CH2CH1 0 to 20 mA 1H 1to5V 2H Input range setting 0to5V 3H 10to 10V 4H Switch 2 E 0to 10V 5H SBSH EES User range setting FH 00H With temperature drift correction 01 to FFH numeric value other than 00H Without temperature drift correction OH Normal resolution mode 1 to FH numeric value other than OH High resolution mode OH Normal mode A D conversion processing 1 to FH numeric value other than 0H Offset gain setting mode 0 Fixed Setting any value within the setting range will provide the same operation When the setting range is 1 to FH set 1 for example Switch 3 Switch 4 Depending on the type of module used the settings for A D unit input range are shown below Q64AD OH to 5H FH e Q68ADV OH 2H to 5H FH

Mitsubishi Electronics Q64AD TV Converter Box User Manual

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