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Mitsubishi Electronics FR-F700 Marine Battery User Manual

Contents

1. 3 012 hole Pa o rivet 2 Rating plate 2 C 2 terminal 2 M8 eye nut uu 4 15 hole H A FSE 2o gt 233 S 5 o D Q C t os vo og dp 0 5 V So Dez 505 4 installation hole O E a for M10 screw Within 250 Within 235 S E Earth ground terminal 5 E for M8 screw o FoS A ESER RLI 1 13 a Remove the eye nut after installation of the product 5 5 E c So ae D FR F740 400K FR HEL H400K 2 Unit mm Parameter List e DC reactor supplied Rating plate 2 terminal 2 M8 eye nut 4 15 hole Explanations of Parameters TINO OON TIG Protective Functions
2. 2 9 st O or ee Y Cim L 4 installation hole KOF MIU EGWI Within 270 gt 300 Ds Within 240 995 i Earth ground terminal 950 for M8 screw B O li Remove the eye nut after installation of the product Inverter Type Ed gt a FR F740 450K FR HEL H450K z E O Unit mm O gt c G E 14 RARI 1 y A e Eb Lj la ma memi fini M E e FR F740 500K 560K e DC reactor supplied Rating plate DILO DOLO li Ji DIO CIONI mamar 4 P15 hole Earth ground terminal for M12 screw Remove the eye nut after installation of the product 2 M12 eye nut R L1 S L2 T IL3 N PA BEN 4 installation hole for M10 screw Inverter Type FR F740 500K FR HEL H500K 345 FR F740 560K FR HEL H560K 360 Unit mm e Operation panel FR DUO7 lt Outline drawing gt lt Panel cutting dimension drawing gt Panel FR DUO7 X 4 0
3. PTC input Selection of automatic restart after When the CS signal is left on the inverter restarts automatically at power restoration Note that instantaneous power restart setting is necessary for this operation In the initial setting a restart is disabled Contact input common Common terminal for contact input terminal sink logic and terminal FM Common output sink terminal for 24VDC 0 1A power supply PC terminal Isolated from terminals 5 and SE External transistor When connecting the transistor output open collector output such as a programmable common controller PLC when sink logic is selected connect the external power supply common for 24VDC power supply transistor output to this terminal to prevent a malfunction caused by undesirable currents Can contact input common be used as 24VDC 0 1A power supply When source logic has been selected this terminal source serves as a contact input common 10VD rmissible When connecting the frequency setting potentiometer at an initial UD mu ead current 10mA status connect it to terminal 10 E Te 5VDC Permissible load Change the input specifications when connecting it to terminal 10E current 10mA Inputting 0 to 5VDC or 0 to 10V 4 to 20mA provides the maximum output frequency at 5V 10V 20mA and makes input and output proportional Use Pr 73 to switch from among input 0 to 5VDC initial setting O to 10VDC and 4 to 20mA Voltage input Input r
4. 2 Countermeasures for harmonic current output Small AC reactor FR HAL DC reactor FR HEL YAC reactor and DC reactor options for the control of harmonics current output has been miniaturized DC reactor is supplied with the 75K or more as standard e Connection with high power factor converter FR HC MT HC is possible YConnection is possible to high power factor converter for effective suppressions of power supply harmonics coefficient K5 0 3 Equipped with inrush current limit circuit Because of the built in inrush current limit circuit the current at power on is restricted I OG FREQROL F 700 A Simple Operation 1 Equipped with operation panel with the popular setting dial Operation is easy with the popular setting dial YFrequency and parameters can be set without frustrations YSettings can be made quickly or slowly depending on fast the dial is being turned YSettings are certain due to the clicking sensation and notch on dial DA B 7 nale s MEN 4 Example of parameter change e Operation panel is detachable and can be installed on the front cover Cable connector option is required PU EXT operation mode switchover key is available Dial key operation lock function is available A PU EXT Example of operation mode 2 FR Configurator setup software From start up to maintenance of the inverter is simple Possible to save and print para
5. s o E a S E O O gt G gt 5 E 18 Explanation of the Operation Panel FR DUO7 Operation mode indication PU Lit to indicate PU operation mode EXT Lit to indicate external operation mode NET Lit to indicate network operation mode Rotation direction indication FWD Lit during forward rotation REV Lit during reverse rotation On Forward reverse operation TEE Flickering When the frequency command is Unit indication not given even if the Hz Lit to indicate frequency forward reverse command is given A Lit to indicate current V Lit to indicate voltage Flicker when the set frequency monitor is Monitor indication displayed Lit to indicate monitoring mode i No function Monitor 4 digit LED Hz MON P RUN Shows the frequency parameter AS DURS ES ENE number etc V DE TT REV FWD Operation command e Qo M forward rotation gt Operation command R reverse rotation STOP 7 Setting dial sev RESET Stop operation Setting dial Mitsubishi inverter FR DUO7 dial Used to change the Alarms can be reset frequency setting and er to set each setting parameter values If pressed during operation monitor 5200 fae changes as below E Running Output Output Mode frequency current voltage ni switchover MITSUBISHI FREQROL F 700 Used to change each setting mode Operation mode switchover Used to switch between the PU and external ope
6. zi a i bleeging 4 z hola l J 20 9 2 M3 screw j Cable Operation panel connection connector FR ADP Unit mm e Parameter unit option FR PU04 Outline drawing Panel cutting dimension drawing 5 94 hole 000000 UO0000 CLJOOO 00J Select the installation screws whose length will not exceed the effective depth of the installation screws threads Unit mm 15 Terminal Connection Diagram E 1 DC reactor FR HEL i Resistor unit x Sink logic Be sure to connect the DC reactor ra Option 6 e IS TM E supplied with the 75K or more Main circuit terminal When a DC reactor is connected da um 75K or more O Control circuit terminal to the 55K A the T mu OO Option E eli aaron ete Jumper 7 Do not use PR and PX terminals D Please do not remove the jumper E P PR PX N CN86 connected to terminal PR and PX puce aa EE Three phase AC TOTO Ee power supply X a E uv 2 00 hum as S Connector for LT Earth with without ground o5 cable S 8 2 To supply power to the 8 The 200V class 0 75K and 1 5K ES
7. 15kWx0 9x17 yenx24hx365days 2 01 million yen 2 Inverter control 15kWx0 3x17 yenx24hx365days 0 67 million yen Explanations of Parameters 60 Power Consumption Yo Amount of energy saved o 9 40 FO VO 25 AMIA 28 Inverter control 2 9 a O 0 40 60 80 100 Air volume 96 S gt Damper control E 15kW 15kW O 2 010 000 Save S Y 1 340 000 Inverter a year energy saving 3 control 2 Hw A E O Y670 000 gt 2 gt 5 E AA E ri EUA GOUSERIES Standard Specifications PAU Rating 0200V class OOO AA 079 15 22 21 58 TS M 18 165 2120 39 4 0 7 9 10 Aenea motret fors ts 2691195178 Aa as ee tae Ls m 3 6 6 0 8 2 13 20 26 38 49 60 72 97 119 145 180 244 294 367 O TINI 10 Se rime mE Overload current ratings current rating 4 120 60s 150 3s inverse time characteristics Voltage 5 Three phase 200 to 240V Rated input AC voltage freguency Three phase 200 to 220V 50Hz 200 to 240V 60Hz Permissible AC voltage fluctuation 170 to 242V 50Hz 170 to 264V 60Hz Permissible frequency fluctuation Permissible frequency fluctuation fluctuation 5 poco emessi WAN 25 Jas 85 o va v 20 m sw Ta se sw o T vo ve ve Protective structure JEM 1030 8 Enclosed type IP20 7 Open type IP00 Cooling system Self cooling Forced air cooling a 400V class TypeFR F740 00K F740 DOK Roe ZERI EEE RATA 55
8. P O eas O E E O O Frequency BA N 0015 259 Main circuit capacitor ife measuring Ot 260 100 100 100 NINI N 42 o O Life check r PIANOI Porra HABE M LU UST E page 261 012 Pot 9 4 Power failure stop selection a 263 Subtraction starting frequency Oto teo 9889 oom eo a 264 Powerfaiure deceleration time 1 010360079805 ooo 5 Rotation direction detection selection at 0 1 9999 9999 restarting Q O o 0 2 Soe 0 O O O C O N O RS 485 communication station 0 to 31 0 to 247 8 RS 485 communication speed a n Oa 8 RS 485 communication stop bit length 0 1 10 11 8 RS 485 communication parity check 0 1 2 1 38 selection RS 485 communication number of 0 to 10 9999 m retries RS 485 communication check time O 0 1 to 999 8s 9999 interval RS 485 communication waiting time 0 to 150ms 9999 setting Communication operation command O 4 source Communication EEPROM write selection 0 1 38 343 Communication errorcount TTT 495 Remote output selection on 3 o a dn KEKO O E 503 Watennce me OO Maintenance timer alarm output set time 0 to 9998 9999 9999 NET mode operation command source 0 1 9999 1 9999 44 selection 575 Output interruption detection time 0 to 3600s 9999 sm Differ according to capacities 55K or less 75K or more
9. Polarity Reversible 0 to 10V When the AU signal is off x Terminal 1 added compensation 0 to 10V Terminal 2 Function Terminal 1 added 0 to 5V compensation 6 REI Eo i sim fh k E i Compensation Input Terminal e penal Terminal Terminal 4Input and Polarity Reversible cung Compensation Method 0 Oto 10V Oto 10V command 1 Initial 0 to 10V value x 0 to 5V 0 to 5V signal of to 10V 0 to 10V Terminal 2 negative i override polarity is not accepted Terminal 1 Not function added Indicates that compensation a frequency o a O o lt 0 to 5V Terminal 1 added x compensation 0 to 5V Mi O to 15V Oto 10V 0 to 10V Jj Terminal 2 Function override Oto Terminal 1 0 to 5V added compensation 1 Added compensation Pr 242 Pr 243 A compensation signal can be added to the main speed setting for synchronous operation etc eo O A O lt o jaji O a lt O o lt Output frequency Output frequency When voltage across 4 When voltage across terminals 2 5 is 2 5V terminals 2 5 is 2 5V 5V ri 5V When voltage When ps across terminals X across terminals 2 5 is OV 2 5 is 0V i i 5V 2 5V 0 42 5V 15V Terminal 1 5V 2 5V 0 25V 5V Terminal 1 10V 5V 45V 10V 10V 5V 5V 10V Forward rotation Reverse
10. Rated capacity kVA 2 Rated capacity kVA 2 E y2 12 2 2 bei 5 22 1 26 7 7 32 8 8 43 4 4 33 3 648 8 80 8 8 WA De De De De P xo Ka EL PE Du PE P P Bu dictu 1 8 3 0 4 1 6 4 9 8 13 19 24 30 36 48 60 72 90 Power Overload current ratings current Overload current ratings 120 60s 150 3s inverse time characteristics 25 Protective structure JEM 1030 8 Enclosed type IP20 7 Open type IPOO Cooling system Self cooling Forced air cooling es Type FR F740 DOK 75 90 mo 132 160 185 220 250 260 sis 355 400 450 soo 560_ RENE ss 09 09 e zoo aso pe ss ass 400 ae sn so TESTI 5 o a 122 153 183 221 276 306 367 408 464 518 580 654 736 817 929 Rated input AC voltage frequency Three phase 380 to 480V 50Hz 60Hz Permissible AC voltage fluctuation 323 to 528V 50Hz 60Hz Permissible frequency fluctuation Permissible frequency fluctuation fluctuation 5 Protective structure JEM 1030 8 Open type IP00 Cooling system Forced air cooling TO 1 The applied motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi 4 pole standard motor 2 The rated output capacity indicated assumes that the output voltage is 220V for 200V class and 440V for 400V class 3 When operating the inverter with the carrier frequency set to 3kHz or more the carri
11. sw sno sno 2 2 Ls memeisc t00NFGOA SONFSOA ws jones sms M 8 L3 FRFI20SOK ESAzSA 22SAFITSA 226AF225A ens emo co eo Ls rRemmar a00ar 20a 225AFZZSA oon 2501 omiso enas so ao L6 Feeraoree ston aoa aooar aoon E ws 125 Lm FRFIZOSOR 40084008 messes sNxo 160 160 ro meme sesso memo eno 0 For REFTADOTSK Sues swew wwe eno smo 2 2 Tas FRFMAOISK soar tom wk soar toa sno feno 2 2 Cea FRFMOZIK soar toa SORFIOA SOAFISA fsmo ento 2 L7 REHOSK SWF2A S0NFISA soaron sno feno 2 2 Css remos sorsa soron Fx nao snr 2 2 L5 rRe wes SORFSOA toon oon sws emo 8 8 Tes remotos 1o0ar rea t00AFGOA i000 76a snob fens cw 8 Css rro 225AF200A 226AF I7SA 22SAFZOOA emo emo eo 9 Lm rmemomk __ 2osaezasa oxswms ones 9 9 Taio renon earn oaro ewm 99 9 rise raoa oat 4008 ao0ar aooa sno xw vs Tio FREF7AO iG0K 400AF 4000 E eneo ws 128 L8 erao IE ao0n ooroo sno 38 399 Lum rRrnoznk 600AFSO0 00a 600a snaoo 2 109 2 100 280 1207300 ooon CT SN600 2 100 2 100 aso FRF74
12. 12 13 e FR F740 185K 220K 250K 280K 315K 355K FR F740 185K 220K FR F740 250K 280K 315K FR F740 355K e DC reactor supplied Rating plate 2 S2 eye nut 2 terminal for bolt N ole e p Wr P1 P1 p P 9 0 A A uil E W1 4 installation hole gt W for S screw _ Within D gt Earth ground terminal for S1 screw Remove the eye nut after installation of the product s TNT 1 Ei ETT Au pakit p i AE i DI y a OWSERIEST FRFTADSSKIFR HEL MISEK 175 150 405 S70 240 me mo Mi2 29 Unit mm gu O Jtt n eid Aa au e FR F740 400K e DC reactor supplied
13. 45 Regeneration avoidance 882 to 886 function Pr 882 Regeneration avoidance operation selection Pr 883 Regeneration avoidance operation level Pr 884 Regeneration avoidance at deceleration detection sensitivity Pr 885 Regeneration avoidance compensation frequency limit value Pr 886 Regeneration avoidance voltage gain This function detects a regeneration status and increases the frequency to avoid the regeneration status Possible to avoid regeneration by automatically increasing the frequency and continue operation if the fan happens to rotate faster than the set speed due to the effect of another fan in the same duct Setting POR ANC NN initial value Regeneration avoidance function valid Set the bus voltage level at which regeneration avoidance operates When the bus voltage level is set to low overvoltage error will be less apt to occur However the actual deceleration time increases The set value must be higher than the power supply valtage x 2 Regeneration avoidance function invalid 0 initial value Regeneration avoidance by bus voltage change ratio is invalid Set sensitivity to detect the bus voltage change 1to5 Setting 1 5 Detection sensitivity low high O to 10Hz Set the limit value of frequency which rises at 885 activation of regeneration avoidance function Frequency limit invalid limit Frequency limit invalid Adjust responsiveness at activation of regenerat
14. Be sure to use the inverter and motor after grounding earthing them This connection diagram assumes that the control circuit is sink logic initial setting Refer to the instruction manual for the 3 connection in the case of source logic 16 17 m a a ef j E x patit Terminal Specification Explanation Terminal Symbol Description R L1 S L2 T L3 AC power input Connect to the commercial power supply Inverter output Connect a three phase squirrel cage motor Power supply for control Connected to the AC power supply terminals R L1 and S L2 To retain the alarm display and R1 L11 S1 L21 P circuit alarm output apply external power to this terminal Connect the brake unit FR BU BU MT BU5 power regeneration common converter FR V power regeneration converter MT RC or high power factor converter FR HC MT HC P N Brake unit connection Main circuit P 4 P4 Des For the 55K or less remove the jumper across terminals P P1 and connect the DC reactor i For the 75K or more a DC reactor is supplied as standard PR PX Please do not remove or use terminals PR and PX or the jumper connected Earth Ground For earthing grounding the inverter chassis Must be earthed grounded Turn on the STF signal to start forward rotation and turn it off to When the STF and STR Forward rotation start stop signals are turned on Turn on the STR signal to start reverse rotation
15. Not available YN Vv gt jov 0 LL Explanations Terminal Connection Outline Peripheral Devices ae Protective Parameter Operation Diagram Standard Compatibility Motor Instructions Options of ne Dimension pan Why energy T Specificati Functions Parameters Cist ad Timeo Drawings a savings Warranty Inquiry Connection with Peripheral Devices Peripheral devices necessary for driving the FR F 700 series inverter are indicated below Three phase AC power supply Use within the permissible power supply specifications of the inverter Refer to page 7 PLC ai Moulded case circuit breaker MCCB or earth leakage circuit The inverter can be breaker ELB fuse connected with computer 3 The breaker must be selected carefully since a an in rush current flows in the inverter at power on Refer to page 57 binary protocol Magnetic contactor MC Install the magnetic contactor to ensure safety Do not use this magnetic contactor to start and stop the inverter Doing so will cause the inverter life to be shorten Refer to page 57 Reactor FR HAL FR HEL Reactors option should be used when power harmonics measures are taken the power factor is to be improved or the inverter is installed near a large power supply system 1000kVA or more The inverter may be damaged if you do not use reactors Select the reactor according to the model For the 55K or less rem
16. Separate inverter and power line by more than 30cm at least 10cm ii I Use a twisted pair shielded cable Sensor from sensor circuit Control i ne Supply for HH power LT sensor iA Do not earth ground shield but connect it to signal common cable Do not earth ground enclosure directly i Do not earth ground control cable Leakage currents Capacitances exist between the inverter I O cables other cables and earth and in the motor through which a leakage current flows Since its value depends on the capacitances carrier frequency etc low acoustic noise operation at the increased carrier frequency of the inverter will increase the leakage current Therefore take the following measures Select the earth leakage breaker according to its rated sensitivity current independently of the carrier frequency setting To earth ground leakage currents Type Influence and Measures Leakage currents may flow not only into the inverter s own line but also into the other lines through the earth ground cable etc These leakage currents may operate earth ground leakage circuit breakers and earth leakage relays unnecessarily Countermeasures If the carrier frequency setting is high decrease the Pr 72 PWM frequency selection setting Note that motor noise increases Select Pr 240 Soft PWM operation selection to make the sound inoffensive By using
17. Storage temperature 3 20 C to 65 C gt Atmosphere Indoors without corrosive gas flammable gas oil mist dust and dirt etc Altitude vibration Maximum 1000m above seal level 5 9m s or less 5 conforms to JIS C 60068 2 6 1 Can be displayed only on the operation panel FR DU07 gt 2 Can be displayed only on the parameter unit FR PU04 3 3 Temperature applicable for a short period in transit etc 4 Only the 75K or more functions 5 2 9m s or less for the 185K or more m m OO se Outline Dimension Drawings mi in e FR F720 0 75K 1 5K 2 6 hole Inverter Type D DI_ Unit mm e FR F720 2 2K 3 7K 5 5K e FR F740 0 75K 1 5K 2 2K 3 7K 5 5K oo YO IN OOO 2 46 hole 125 150 EFEC The FR F740 0 75K to 2 2K are not provided with a cooling fan O NAUES me men i jm e FR F720 7 5K 11K 15K e FR F740 7 5K 11K
18. bit ia 10 Tbit n Without parity check With odd parity check With even parity check Set the permissible number of retries at occurrence of a data receive error If the number of consecutive errors exceeds the permissible value the inverter will come to an alarm stop If a communication error occurs the inverter will not come to an alarm stop No PU connector communication Communication with RS 485 terminal can be made but the inverter will come to an alarm stop in the NET operation mode 48 96 192 384 3 6 12 24 2 1 2 initial value 0 to 10 Set the interval of communication check time If a no communication state persists for longer than the permissible time the inverter will come to an alarm stop 9999 initial value No communication check Set the waiting time between data 0 to 150ms i transmission to the inverter and response 0 1 to 999 8s 2 1 When making communication through Modbus RTU protocol with the RS 485 terminals the setting range of Pr 331 within parenthesis is applied 2 The values in parenthesis are added to the setting range of Pr 332 2 Communication EEPROM write selection Pr 342 Parameters written via the inverter s PU connector or RS 485 terminals or from the communication option can be written to the RAM When performing parameter change frequently set 1 in Pr 342 3 Modbus RTU communication specifications Pr 343 Pr 549 The Modbu
19. 34 3 3 3 Acceleration time 0 to 3600 360s 0 1 0 01s 5s 15s 3 EE 28 The parameters marked with O indicate simple mode parameters The shaded parameters in the table allow its setting to be changed during operation even if O initial value is set in Pr 77 Parameter write selection TUER Mutt specd seting high speed 00400 oome 60 i 2 Basic functions 9 Electronic thermal O L relay 0 to 500 0 to 3600A 0 01 0 1A 1 PACO mwenge 9 output current DC injection brake operation frequency 0 to 120Hz 9999 0 01Hz DC injection brake operation time 0 to 10s 2 DC injection brake operation voltage 0 to 3096 4 2 1 4 2 DC Injection 9 9 9 Starting frequency 0 to 60Hz 0 01Hz 9 Jog frequency 0 to 400Hz 0 01Hz 9S Jog acceleration deceleration time 0 to 3600 360s 0 1 0 01s 1 Differ according to capacities 55K or less 75K or more 2 Differ according to capacities 0 75K 1 5K to 3 7K 5 5K 7 5K 11K to 37K 45K 55K 75K or more 3 Differ according to capacities 7 5K or less 11K or more 4 Differ according to capacities 7 5K or less 11K to 55K 75K or more operation i A de eal AA mal em d i ARA ee ERIE UU Ead page topo High speed maximum frequency 120 to 400Hz 0 01 Hz 120 60Hz Base frequency voltage 0 to 1000V 8888 9999 9999 omo Acceleration deceleration reference TIS 0 01Hz frequency nm n e a increments Features Acce
20. 7527 3175 2060 1201 1148 782 735 537 250 450 27273 Ste 8162 3645 2061 1364 1252 873 818 600 375 506 30667 350 3200 2987 2576 1533 1441 961 920 675 ass 571 24006 405 10362 4480 2907 1720 1627 1107 a0 6 36970 456 1601 5066 3274 1949 1832 1247 1169 aso 72 43818 St2 1514050063081 2191 2060 tdc2 1515 964 5 804 48727 570 Wete Gs86 4085 246 2200 1559 1462 1072 800 54545_ _698_ 16554 7001 4582 2727 2564 1746 1636 Applied Current A Motor Outline Peripheral Devices Dimension S a Why energy Features Explanation Drawings p savings Terminal Connection Diagram Terminal Specification uiu id Parameter Operation Parameters List Panel Protective Functions Options e es gt da op c Warranty Compatibility Motor Inquiry 62 63 Application to Motor Application to standard motor When the Mitsubishi standard sguirrel cage motor SF JR 4 pole and inverter of the same capacity are used the torgue characteristics are as shown below Output characteristics 60Hz torque reference Short time maximum torque 1 1207 A 3 220V i i i utput torque Short time maximum torque Short time maximum torque 1 a R N cd t us output torque 96 Short time maximum torque 96 0136 20 30 50 120 Output fr
21. DIES Parameters RS 485 terminal 2 Long Cite and Simple Maintenance 1 Operating life of parts are further lengthened 4 Update is also easy Adoption of newly developed long life cooling fan design life of 10 years Removable terminal block B Longer operating life is further enhanced with the use of ON OFF control of cooling fan Wh Ranana theinyeder th siro Adoption of long life capacitor design life of 10 years 2 elle A I E ME Ae circuit terminals can be exchanged A capacitor with specification of 5000 hours at 105 C ambient temperature is adapted The removable terminal block of the FR Protective Functions F F4 T DANGER Alek Obra Option and Peripheral Devices Un and Hear 1 Ambient temperature yearly average 40 C free from corrosive gas flammable gas oil mist dust and dirt NA ami KA Since the design life is a calculated value it is not a guaranteed value F500 series can be used Precautions for Ip SL ISAAC EET 2 Output current 80 of the rated current of Mitsubishi standard 4P motor The terminal block of the FR F700 series is compatible with Operation Selection al ja ENG CO E Tan s that of the FR F500 series O Precautions for Peripheral Built in JM o durs E 2 State of the art longevity diagnostic method Note that some functions of the FR F700 series are restricted Device Selection EMC filter E aus WU D Degrees of deterioration of main circuit capacitor control
22. Key lock mode 1 invalid 1 Setting dial potentiometer mode Setting dial frequency setting mode Key lock mode Setting dial potentiometer mode valid gt Refer to the section about Pr 57 and 162 to 165 other relevant parameters 166 167 168 169 Parameter for manufacturer setting Do not set 170 171 Refer to the section about Pr 160 and 172 to 174 other relevant parameters gt Refer to the section about Pr 150 and other relevant parameters gt Refer to the section about P 52 and other relevant parameters Pr Function assignment of 178 to 189 input terminal Pr 178 STF terminal function selection Pr 179 STR terminal function selection Pr 180 RL terminal function selection Pr 181 RM terminal function selection Pr 182 RH terminal function selection Pr 183 RT terminal function selection Pr 184 AU terminal function selection Pr 185 JOG terminal function selection Pr 186 CS terminal function selection Pr 187 MRS terminal function selection Pr 188 STOP terminal function selection Pr 189 RES terminal function selection Use these parameters to select change the input terminal functions Pr 178 to Si Name Setting e Middle speed operation initial value command 59 21 21 ion ue 21 24 om Pr 59 21 2 Remote setting deceleration Pr 59 20 L initial value OW Speed operation comman 2 Pr 59 20 l initial value High speed operation command Pr59 1 2 Remote setting acceleration
23. Time Motor DC injection Pel e e Le V Time ik ormore 2 pc O Pr 11 Operation time 75K or more EPA If the Pr 71 initial value is changed to the setting for use with a constant torque motor the Pr 12 setting changes to the corresponding value in the above table Pra 574 Starting frequency Pr 13 Starting frequency Pr 571 Holding time at a start You can set the starting frequency and hold the set starting frequency for a certain period of time Set these functions when you need the starting torque or want smooth motor drive at a start Output 4 frequency Hz 60 Pr13 0 onward Pr 571 setting time rotation ON Setting range SE ths A rr eon r1 2 jay za N 70033 1 i 39479 Pr a VIF pattern matching applications Pr 14 Load pattern selection You can select the optimum output characteristic V F characteristic for the application and load characteristics Setting 0 Setting 1 initial value For constant torque load For variable torque load A A 100 F 4 10096 p 4 o Output voltage Q Output voltage gt ip Pr 3 Base frequency Pr 3 Base frequency Output frequency Hz Output frequency Hz Pr is 46 Jog operation Pr 15 Jog frequency Pr 16 Jog acceleration deceleration time You can set the frequency and acceleration decelertion time for jog operation Jog operation can be performe
24. and brake unit FR BU H terminals so that their the wires of the above recommended size or larger terminal signals match with each other Incorrect connection will damage the inverter When the power supply is 400V class install a step down transformer al sl Name type Specifications Structure etc e The brake unit and resistor unit are options that will fully exhibit the regenerative braking capability of the inverter Use them as a set There are six different brake units as in the following table from which make selection according to the deceleration time e When the brake unit duty ED excess and an alarm occur errors appear in the inverter n Brake unit selection table Brake unit and resistor unit combinations and ED at short time rating when braking torque is 100 cables TICO MOHHHHRHH ia AE nox e e a ED type E MT BU5 55K MT BR5 55K MT BU5 110K 2xMT BR5 55K MT BU5 H75K MT BR5 H75K Peripheral Devices Why energy savings MT BUS5 H150K 2xMT BR5 H75K V o rese eo a ARE eara si O 5 masm als ae MEBUS aereo ace 25 m4 TE H280K AI ng dp MT BU5 H220K ED MT BU5 MT BR5 H75K 2 max L SIT aaa H375K am le 80 50 40 20 15 10 Caution 1 Be sure to select the well ventilated place for installa e BLUES torque 96 at short time rating tion of the resistor unit Ventilation is necessary when 75 132 375 insta
25. for M12 bolt P iS gt Se P1 s5 233 es o e D Q C t O O m Cte elt 59 i lh al va 4 installation hole forMesorewi Within 195 Earth ground terminal cw for M6 screw e 3 5 505 OES inverter Type Wass a FR F740 110K FR HEL H110K Unit mm Terminal Connection Diagram Terminal Specification Explanation eFR F720 75K 90K 110K eFR F740 132K 160K Operation Panel 2 12 hole Lo Parameter List Explanations of Parameters e DC reactor supplied Rating plate o 2 2 terminal 3 3 for M12 bolt Cc olo o ohr il EIE Nee Pil P1 HE 8 P i 2 465 p q A Y alil D p Wi _ 4 installation hole p Ww _ fforSscrew Within D J Earth ground terminal for M6 screw E lt Inverter Type FR F720 TSK FR HEL 75K E FR F720 90K FR HEL 90K E FR E720 MOK FR HEL 110K 3 FR F740 132K FR HEL H132K FR F740 160K FR HEL H160K 3 qu Unit mm g Em 2
26. reverse rotation signal STF signal Foward rotation start SE STR signal Reverse rotation start STF signal Start signal 8888 STR signal Forward reverse rotation signal When Pr 250 is set to 9999 initial value or 8888 The motor is coasted to a stop when the preset time elapses after the start signal is turned off The motor is coasted to a stop Pr 250 1000 s after the start signal is turned off When the start signal is turned off the motor decelerates to stop gt Deceleration starts T when start signal turns off 2 Deceleration time Time set in Pr 8 etc Ss N DC brake O l Time Start ON OFF signal RUN signal ON OFF When Pr 250 is set to values other than 9999 initial value or 8888 4 Output is shut off when set 2 a time elapses after start signal S turned off g Pr 250 El Motor coasts to stop a T Time Start signal ON OFF RUN signal ON OFF Input output phase failure protection selection Pas 872 Pr 251 Output phase failure protection selection Py 872 Input phase failure protection selection You can disable the output phase failure protection function that stops the inverter output if one of the inverter output side load side three phases U V W opens The input phase failure protection selection of the inverter input side R L1 S L2 T L3 can be made valid a IEME Without output phase failure protection 1 initial value With output
27. 15K 18 5K 2 66 hole E es 5 O B 5 s s 7 5 Features O o 5 s mn o D o 8 a o D o 8 a o BD o a o BD o a Peripheral Devices Why energy savings o n D n o n o n H1 H o o o o m o D o o m o D o a8 a Dn D o 8 s o BD o B8 a o D o B o o o o a Standard Specifications o o o o a oo o o a 0 0 0 8 cw oo foe Soe OES a Explanation Terminal Connection Diagram Terminal Specification 24500 E TLE D I IFS F Tr J A A El id i FR F720 15K I 5 FR F740 15K 18 5K Panel Operation 211 Unit mm Parameter List e FR F720 18 5K 22K 30K e FR F740 22K 30K 10 Explanations of Parameters Protective Functions 380 400 Options Instructions 10 Motor The FR F720 30K is not provided with a wiring cover Compatibility 101 5 Warranty Uni
28. 337 9999 BA N G O c 2 E E O O LO 00 DI U nd BA N wj j 4 o9 x NEN NENNEN CEN a ECC ff EC EN O NEN HE Ee 0121012 a pa ICO AAA PE A es Remote output data 2 PU mode operation command source selection Communication Maintenance Remote output PID control Peripheral Devices Why energy Features Standard Specifications savings Outline Dimension Drawings Terminal Connection Diagram Terminal Specification Operation Panel i cd en ES LUE qu A Explanation Explanations Warranty Compatibility Motor Instructions Options ipei of Parameters Inquiry 26 27 Refer to page Initial Value ssa EUN E E EN A BE es os A Parameters Setting Range 0 to 5s 0 1 0 01s 0 01s O N 867 AM output filter 872 Input phase failure protection selection Regeneration avoidance operation e 882 0 1 O selection C E 2 883 Regeneration avoidance operation level 300 to 800V 0 1V 380V 760V 1 45 e Regeneration avoidance at deceleration 2 Q 884 dun 0 to 5 45 D detection sensitivity O T gt 2 885 Regeneration avoidance compensation 0 to 10Hz 9999 0 01Hz 6Hz 45 3 frequency limit value 886 Regeneration avoidance voltage gain 0 to 200 0 1 100 45 Free parameter 1 0 to 9999 9999 5 9999 al Free parameter 2 O to
29. Leakage currents in wire path during commercial power supply Breaker Designed for operation l j l m Harmonic and Surge Standard Breaker cs Ign Leakage current of inverter input side noise filter Suppression 929 igm Leakage current of motor during commercial power supply operation Kasi 9 Igi Inverter unit leakage current Leakage current 1 om _ NS a Op Ig1 mA 3 1000m Example of leakage current Leakage current example of Leakage current ica fi c o per 1km during the commercial Three phase induction motor Ign mA abis bd 2 la 2 pacis n when during the ATA um E 1 Without EMC filter 5 z z e CV cable is routed in power supply operation eakage current Igi E OES metal condi MA Refer to the following SEI leakage current of the An Three phase three wire delta Totally enclosed fan cooled connection 400V60Hz type motor 400V60Hz Leakage current E 5 Ig2 mA n do 120 T 553838 E 100 Te E Motor leakage 3225 2 80 Mini 2 current Igm mA E E D A D 60 Wa Total leakage 3 ALII s c 40 e current mA SAA as ae E g e MTT g AE ee ae o 23 5 814223880150 1 5 3 77 5 15223755 current MA Ig x WA 5 5 3060100 2 2 5 5 1118 53045 10 S Power supply size mm Motor capacity kW For 1 connection the amount of leakage current is 1 3 Inverter leakage current with and without EMC filter QD example Input power conditions E s 200V class 220V 60Hz 400V class 440V 60Hz aW 5 5mm x 5m 5 5mm x 60m powe
30. O S 2 Ed Sc w oO Sea E dg c 3525 ee SOG DI 5 E amp Panel The output signal is proportional to the magnitude of the Output item corresponding monitoring item Output frequency initial setting Output signal O to 10VDC Permissible load current 1mA load impedance 10kQ or more Resolution 8 bit With the PU connector communication can be made through RS 485 for connection on a 1 1 basis only Conforming standard ElA 485 RS 485 Operation Analog signal output Parameter List Explanations of Parameters 6 Ee connector By connector Transmission format Multidrop 9 Communication speed 4800 to 38400bps E Overall length 500m ot n 5 Inverter transmission With the RS 485 terminal communication can be made through RS 485 3 ee terminal Conforming standard ElA 485 RS 485 35 nee Inverter reception Transmission format Multidrop link ot RXD terminal Communication speed 300 to 38400bps Earth Ground Overall length 500m o 9 CAUTION E The inverter will be damaged if power is applied to the inverter output terminals U V W Never perform such wiring EX indicates that terminal functions can be selected fromPr 178 to Pr 196 I O terminal function selection T 1 Low indicates that the open collector output transistor is on conducts High indicates that the transistor is off does not conduct 3 2 Not output during inverter reset z
31. Operation hour meter clear Pr 563 Energization time carrying over times Pr 867 AM output filter Pr 891 Cumulative power monitor digit shifted times The monitor to be displayed on the main screen of the operation panel FR DUO7 parameter unit FR PUOA can be selected Pr 52 Parameter Pr 54 Setting Value FM Pr 158 DU PU main AM LED monitor Setting Output frequency 0 01Hz 0 100 Output current dla 0 100 0 1A 6 200V Output voltage 0 1V 0 100 3 her ny class 800V Alarm display 010 Value of Pr 55 A represented in Running speed 1 r min 1 terms of Pr 37 value 200V class 400V 0 1V 1 400V class 800V Brake duty set 0 1 1 in Pr 30 and Pr 70 Electronic relay function load 0 1 10 dl 10 n jue factor unction operation level Output current peak 0 01A 200V 0 1V 42 4 12 o 2001 class 800V 0 01kW Rated inverter 0 01kW o Rated inverter input ferminalstatus Output terminal 59 status Option input 56 terminal status Option output 57 terminal status Loadmeter OI 7 o R3 2 2 2 2 Pr 268 Monitor decimal digits selection Pr 564 Operating time carrying over times Full Scale Types of Monitor Value Converter output voltage Regenerative brake duty 5 Electronic thermal Converter output voltage peak value 0 1 Reference voltage 24 output Cumulative AAA 1h energization time 2 Actual oper
32. Pr 174 The user group function is designed to display only the parameters necessary for setting From among all parameters a maximum of 16 parameters can be registered to a user group When Pr 160 is set in 1 only the parameters registered to the user group can be accessed The parameters not registered to the user group cannot be read To register a parameter to the user group set its parameter number to Pr 73 To delete a parameter from the user group set its parameter number to Pr 174 To batch delete the registered parameters set Pr 172 in 9999 indicates simple mode parameters and n indicates extended parameters When setting parameters refer to the instruction manual applied and understand instructions Peripheral Devices Why energy Standard Specifications Features savings Outline Dimension Drawings Terminal Connection Operation 2 y o 9 cb cot S O GC x a e Diagram Terminal Specification Explanation Panel Parameter List Warranty Compatibility Motor Instructions Options pied Inquiry 40 41 Pr Operation selection of the 161 operation panel Pr 161 Frequency setting key lock operation selection You can use the setting dial of the operation panel FR DU07 like a potentiometer to perform operation The key operation of the operation panel can be disabled Pr 161 Setting Description 0 initial value Setting dial frequency setting mode
33. R 9 anae nyingsat o o power failure flying start 7 OH Extemal thermal relay input 3 7 R 15 speed selection combination with three speeds RL RM RH 2 RL 1 RM 3 Second function selection 4 AU 5 JOG S T OH EX 1 X4 FR HC connection instantaneous power failure detection 9 st Forward rotation command assigned to STF terminal Pr 778 only assigned to STR terminal Pr 179 only PTC thermistor input i PIA assigned to AU terminal Pr 154 only 66 X66 Extemal NET operation switchover 999 TI 1 When Pr 59 Remote function selection 1 or 2 the functions of the RL RM and RH signals are changed as given in the table 2 The OH signal turns on when the relay contact opens 10 X10 Inverter operation enable signal FR HC FR CV connection ra rt k ur Lali p Pr Terminal assignment of 190 to 196 output terminal Pr 190 RUN terminal function selection Pr 191 SU terminal function selection Pr 192 IPF terminal function selection Pr 193 OL terminal function selection Pr 194 FU terminal function selection Pr 195 ABCI terminal function selection Pr 196 ABC2 terminal function selection You can change the functions of the open collector output terminal and relay output terminal Inverter running Up to frequency Instantaneous power failure undervoltage Pr 190 to Pr 196 Setting Positive Negative 102 Signal Name 103 4 Overload alarm Out
34. a commercial power supply Ata low speed reduce the output torque of the motor since the cooling effect decreases When 100 torque is needed continuously at low speed consider using a constant torque motor Torque characteristic The motor operated by the inverter may be less in motor torque especially starting torque than the one driven by the commercial power supply It is necessary to fully check the load torque characteristic of the machine Vibration The machine installed motor operated by the inverter may be slightly greater in vibration than the one driven by the commercial power supply The possible causes of vibration are as follows 1 Vibration due to imbalance of the rotator itself including the machine 2 Resonance due to the natural oscillation of the mechanical system Caution is required especially when the machine used at constant speed is operated at variable speed The frequency jump function allows HT LER T ILLE p a l T o OO SERT 39479 resonance points to be avoided during operation During acceleration deceleration the frequency within the setting range is passed through An effect is also produced if the PWM carrier frequency in Pr 72 is changed When a two pole motor is operated at higher than 60Hz caution should be taken since such operation may cause abnormal vibration Inverter driven 400V class motor When driving a 400V class motor by the inverter surge voltages attributable t
35. and turning off the power starts the 0 1 measurement of the main circuit capacitor life 259 2 4 8 9 When the Pr 259 value is 3 after powering on DP again the measuring is completed Read the deterioration degree in Pr 258 260 Refer to the section about Pr 72 indicates simple mode parameters and fn indicates extended parameters When setting parameters refer to the instruction manual applied and understand instructions d i f j fa i z Features savings Peripheral Devices Why energy Standard Specifications Outline Dimension Explanation Drawings Terminal Connection Diagram Terminal Specification Operation Panel Parameter List 2 g o 9 ab cot S O 0 x a eE Warranty Compatibility Motor Instructions Options Sere Inquiry 42 Operation at instantaneous Pr asi to 266 power failure Pr 261 Power failure stop selection Pr 262 Subtracted freguency at deceleration start Pr 263 Subtraction starting freguency Pr 264 Power failure deceleration time 1 Pr 265 Power failure deceleration time 2 Pr 266 Power failure deceleration time switchover freguency When a power failure or undervoltage occurs the inverter can be decelerated to a stop or can be decelerated and re accelerated to the set frequency Coasting to stop When undervoltage or power failure occurs the inverter output is shut off When undervoltage or a power failure occurs the inverte
36. constant of the primary delay filter relative to external frequency command analog input terminal 1 2 4 signal can be set e Valid for eliminating noise of the frequency setting circuit O Increase the filter time constant if steady operation cannot be performed due to noise A larger setting results in slower response The time constant can be set between approximately 10ms to 1s with the setting of O to 8 Pr Reset selection disconnected PU 75 detection Pr 75 Reset selection disconnected PU detection PU stop selection You can select the reset input acceptance disconnected PU FR DUO7 connector detection function and PU stop function Pr 75 Disconnected PU Stop Setting ROSS Erie PU Detection Reset input normally enabled If the PU is disconnected Reset input enabled operation will be only when the protective continued as is function is activated 2 Reset input normally When the PU is enabled disconnected Reset input enabled the inverter Pressing decelerates the motor to a stop only in the PU operation mode only when the protective output is shut function is activated off Reset input normally initial nabled If the PU is disconnected Reset input enabled operation will be only when the protective continued as is function is activated 16 Reset input normally When the PU is enabled disconnected Reset input enabled the inverter 17 only when the protective output is shut ES
37. during constant speed or deceleration y r tall prevention operation leve er 3 LL Pr 23 Stall prevention operation level compensation factor at double speed EE SA USMS Ler no O Pr 48 Second stall preventan operation current Pr 49 Second stall prevention operation freguency 9999 RT signal on Stall level Pr 48 d Pr 66 Stall prevention operation reduction starting frequency RT signal off Stall level Pr 22 3 Do Pr 148 Stall prevention level at OV input Pr 149 Stall prevention level at 10V input f ction f Ts 2 Pr 154 Voltage reduction selection during stall prevention operation e Stall prevention operation and fast bie current restriction unction Sa B Pr 156 Stall prevention operation selection Pr 157 OL signal output timer can be restricted according to the operation condition using Pr 156 a This function monitors the output current and automatically changes i d dr ied 3 24 to 27 Refer to the section about Pr 4 to Pr 6 pS the output frequency to prevent the inverter from coming to an alarm S stop due to overcurrent overvoltage etc lt can also limit stall x S ui QD prevention and fast response current limit operation during Input compensation of multi D acceleration deceleration driving or regeneration Stall prevention If the output current exceeds the limit value the output frequency of the inverter is automatically varied to reduce the output current Also the second stall prevention function can restrict the out
38. function is activated off O Reset selection You can select the operation timing of reset function RES signal reset command through communication input e Disconnected PU detection This function detects that the PU FR DU07 FR PU04 has been disconnected from the inverter for longer than 1s and causes the inverter to provide an alarm output E PUE and come to an alarm stop PU stop selection In any of the PU operation external operation and network Pressing decelerates the motor to a stop in any of the PU external and communication operation modes operation modes the motor can be stopped by pressing of the PU 76 Output function of alarm code Pr 76 Alarm code output selection At alarm occurrence its description can be output as a 4 bit digital signal from the open collector output terminals The alarm code can be read by a programmable controller etc and its corrective action can be shown on a display etc Without alarm code output Pr 76 Setting 0 gt value With alarm code output Refer to the following table Alarm code output at alarm occurrence only Refer to the following table The following table indicates alarm codes to be output 0 output transistor off 1 output transistor on Operation Panel Indication FR DU07 E OC1 E OC2 E OC3 E OV1 to E OV3 E THM E THT E UVT E than the above When Pr 76 2 the output terminals output the signals assigned to Pr
39. is activated Appears if the regenerative brake duty reaches or exceeds 85 of the Pr 70 special regenerative brake duty value If the regenerative brake duty reaches 100 a regenerative overvoltage E OV_ occurs displayed only for the 75K or more Electronic thermal relay Appears when the electronic thermal O L relay has reached 85 of the specified function prealarm value PU Stop Appears when Bon the operation panel was pressed during external operation Appears when the cumulative energization time has exceeded the maintenance Maintenance signal output output timer set value E ede Appears when parameters are copied between models with capacities of 55K or Py less and 75K or more Regenerative brake prealarm Warnings 3 Minor fault 4 Fan fault Appears when the cooling fan remains stopped when operation is required or when the speed has decreased hut off durin Overcurrent shut off during Appears when an overcurrent occurred during acceleration acceleration vercurrent shut off durin P uU UDIN Appears when an overcurrent occurred during constant speed operation constant speed Regenerative overvol egenerative overvoltage Appears when an overvoltage occurred during acceleration shutoff during acceleration Regenerative overvoltage shut off during constant Appears when an overvoltage occurred during constant speed operation speed Regenerative overvoltage shut off during deceleration or stop A
40. mechanism for the machine equipment which requires an emergency stop E lt wil take time for the capacitor to discharge after shutoff of the inverter power supply When accessing the inverter for inspection wait for at least 10 minutes after the power supply has been switched off and check to make sure that there are no residual voltage using a tester or the like Wiring BI Application of power to the output terminals U V W of the inverter will damage the inverter Therefore fully check the wiring and sequence to ensure that wiring is correct etc before powering on B The terminals P P1 N are provided for connection of a dedicated option Connect only a dedicated option Do not short the frequency setting power supply terminal 10 and common terminal 5 or the terminal PC and terminal SD Bi Do not wire the maker dedicated terminal PR PX Installation E Avoid hostile environment where oil mist fluff dust particles etc are suspended in the air and install the inverter in a clean place or put it in an ingress protected enclosed panel When placing the inverter in a panel determine the cooling system and panel dimensions so that the ambient temperature of the inverter is within the permissble value refer to page 8 for the specified value E Do not install the inverter on wood or other combustible material as it will be hot locally B Install the inverter in the vertical orientation O Setting B The inverter
41. or 2 PLC 3 LONWORKS FR A7NL A FR A7NC CC Link the above operations can be done from the PLC Parameter unit Eightlanguages FR PUO4 Interactive parameter unit with LCD display FR CB200 Cable for connection of operation panel or parameter unit O indicates a cable length 1m 3m 5m Shared among all models Parameter unit connection cable Operation panel connection FR ADP Connector to connect the operation panel FR DUO7 and connector connection cable Attachment for replacing with the F700 series using the FR AAT installation holes of the FR F500 According to Capacities Intercompatibility attachment Attachment for replacing with the F700 series using the installation holes of the FR A100 lt Excellent gt and FR A200 lt Excellent gt FR ASAT For 200V class 55K or less 400V class 75K or less FR HEL For harmonic current reduction and inverter input power factor For the 55K or improvement total power factor approx 93 less FR BSF01 Shared among all FR BLF For line noise reduction For increasing the braking capability of the inverter for high For the 55K or Boe aise uik inertia load or negative load less B i FR BU l rake unit MT BU5 For increasing the braking capability of the inverter for high According to inertia load or negative load iti Seta uni FR BR Brake unit and resistor unit are used in combination CAPACES MT BR5 converter Unit which can return motor generated b
42. source with one touch e Possible to switch the logic of I O terminals Possible to use in all regions 3 Wide voltage range Accommodate both 240V power supply 55K or less and 480V power supply as standard amp Wide Range of Functions 1 Remote output function You can utilize the on off of the inverter s output signals instead of the remote output function of the programmable logic controller 2 Enhanced I O is standard 12 contact inputs 3 analog inputs 5 open collector outputs 2 relay outputs analog output and pulse output are all standard Possible to assign variety of functions to contact inputs open collector outputs and relay outputs Possible to switch between voltage and current for the analog input Possible to display the ON OFF status of the I O terminals on the operation panel 3 Simple magnetic flux vector control is possible High torque in low speed region is possible with simple magnetic flux vector control 12096 torque is possible at 3Hz with slip compensation V F 4 Optimum Excitation Simple Magnetic Flux Vector For torque For energy savings Applied Motor BUE ecc C ES USES kW Voltage Symbol Inverter Capacity 200V class 400V class LonWorks is a registered trademark of Echelon Corporation and DeviceNet is of ODVA Applied Motor si ESE LES UM EA kW FR F720 L L 1 FR F740 L 1L FR F720 L L FR F740 L1L Available models
43. starts and stops The switching life of the inverter input circuit is about 1 000 000 times For parameter unit operation an automatic restart after power failure is not made and the MC cannot be used to make a start Note that the primary side MC can stop the operation but the regenerative brake specific to the inverter does not operate and the motor coasts to stop Handling of secondary side magnetic contactor Switch the magnetic contactor between the inverter and motor only when both the inverter and motor are at a stop When the magnetic contactor is turned on while the inverter is operating overcurrent protection of the inverter and such will activate When an MC is provided to switch to a commercial power supply for example it is recommended to use commercial power supply inverter switchover operation Pr 135 to 139 O Thermal relay installation The inverter has an electronic thermal relay function to protect the motor from overheating However when running multiple motors with one inverter or operating a multi pole motor provide a thermal relay OCR between the inverter and motor In this case set the electronic thermal relay function of the inverter to OA And for the setting of the thermal relay add the line to line leakage current refer to page 61 to the current value on the motor rating plate For low speed operation where the cooling capability of the motor reduces it is recommended to use a thermal protector o
44. 00V class 30K or less the cause of a trouble can be checked up to 8 past alarms Full of attractive features 4 Freeof Environmental Worries I Reduction of electromagnetic noises 9 Y Inverter noises have been reduced with the adoption of new technologies e Newly developed noise filter EMC filter YBecause of the built in EMC filter the inverter itself can comply with the EMC Directive 2nd environment by setting the connector to with filter 2 3 FR F740 37K Conducted noise ci dBuV a 3 5 7 10 20 30 Frequency MHz 1 Refer to the EMC instruction manual for compliance conditions 2 Leakage current will increase when the EMC filter is selected 3 Since the leakage current when using the EMC filter for the 200V class 0 75K and 1 5K is small the filter is always valid a setting connector is not provided Because of the built in capacitive filter and zero phase reactor 55K or less connecting the optional DC reactor to the inverter will comply with the electric installation work common specification and machine installation work common specification 2001 written under the general editorship of the Japanese Ministry of land infrastructure and transportation DC reactor Option Sell separately Standard supplied Capacitive filter Zero phase reactor Standard Built in Standard Built in Standard Built in Option Sell separately 55K or less 75K or more
45. 1 10V to 10V 11bit E setting resolution 0 06Hz 0 to 60Hz terminal 1 O to 5V 1 Obit LL Digital input 0 01Hz 2 Frequency Analog input Within 0 2 of the max output frequency 25 C 10 C g 7 GB accuracy Digital input Within 0 01 of the set output frequency gt gt P a A j D gt G 3 Voltage frequency characteristics v frequency can be set from 0 to 400Hz Constant torque variable torque pattern or adjustable 5 points V F can D e selected 8 Starting torgue 120 3Hz when set to simple magnetic flux vector control and slip compensation y c Acceleration deceleration time setting 0 to 3600s acceleration and deceleration can be set individually linear or S pattern acceleration deceleration mode e can be selected DO DC injection brake Operation frequency 0 to 120Hz operation time 0 to 10s operation voltage 0 to 30 variable 59 Stall prevention operation level Operation current level can be set 0 to 15096 adjustable whether to use the function or not can be selected En ASIS no Terminal 2 4 0 to 10V 0 to 5V 4 to 20mA can be selected Frequency g Inp Terminal 1 10 to 10V 5 to 5V can be selected setting signal Four digit BCD or16 bit binary using the setting dial of the operation panel when used with the option FR A7AX Available individually for forward rotation and reverse rotation Start signal automatic self holding input 3 wire input can be selected You can select any twelve
46. 1 to 16 5s When the speed has changed to constant from acceleration deceleration Y93 signal is n for Pr 556 time A CEU uume 4 Maintenance timer pulse The maintenance timer value Pr 503 is output as Hi output pulse shape for 2 to 9s 16000h to 72000h 2 Start pulse Output as Hi pulse shape for 1s fixed Time and output current set in Pr 555 are averaged Pr 503 x 1000h Signal output time x 5s 3 Output current average value pulse 40000h The averaged current value is output as low pulse shape for 0 5 to 9s 10 to 180 during start bit output output current average value A Pr 557 A Signal output time x 5s Pr gt Refer to the section about Pr 13 and other relevant parameters Refer to the section about Pr 127 and 979t0 577 other relevant parameters Pr gt Refer to the section about Pr 57 and other relevant parameters Pr gt Refer to the section about Pr 25 and other relevant parameters indicates simple mode parameters and n indicates extended parameters When setting parameters refer to the instruction manual applied and understand instructions Outline Peripheral Devices Dimension S scie Why energy Features Explanation Drawings p savings Terminal Connection Diagram Terminal Specification Operation Panel Parameter List Qm o 9 ab cot S O G x a e Warranty Compatibility Motor Instructions Options P Inquiry 44
47. 12 MRS signal ON Can be switched to external NET operation mode PU or NET operation mode 2 7 X12 MRS signal OFF Fixed to external operation External operation mode Forcibly switched to Operation Mode Switchover NET operation mode 1 271 mode external operation mode USTAA WADI Can be switched to PU or p NET operation mode 3 PU operation mode Fixed to PU operation mode NEToperation mode Fixed to NET operation mode External PU combined Operation mode switching is operation mode disallowed Can be switched to PU or NET operation mode NET operation mode with operation continued 3 Fixed to external operation External operation i E mode Forcibly switched to mode external operation mode 4 The Pr 340 setting 2 or 12 is mainly used for communication operation using the inverter RS 485 terminals When a value other than 9999 selection of automatic restart after instantaneous power failure is set in Pr 57 Restart coasting time the inverter will resume the same operation state which was in before after power has been restored from an instantaneous power failure 2 The operation mode cannot be switched directly between the PU operation mode and network operation mode 3 Operation mode can be changed between the PU operation mode and network operation mode with key of the operation panel FR DUO7 and X65 signal Simple magnetic flux vector Pr o 90 control Pr 80 Motor capacity sim
48. 190 to Pr 196 Pr 77 Prevention of parameter rewrite Pr 77 Parameter write selection You can select whether write to various parameters can be performed or not Use this function to prevent parameter values from being rewritten by misoperation Pr 77 Setting 0 initial value Write is enabled only during a stop Parameter write is not enabled 9 Parameter write is enabled in any operation mode regardless of operation status Pr Prevention of reverse rotation of 78 the motor Pr 78 Reverse rotation prevention selection This function can prevent reverse rotation fault resulting from the incorrect input of the start signal Pr78 Setting 0 initial value Both forward and reverse rotations allowed Reverse rotation disabled Forward rotation disallowed indicates simple mode parameters and n indicates extended parameters When setting parameters refer to the instruction manual applied and understand instructions OO SERIES Outline Peripheral Devices Dimension S a Why energy Features Explanation Drawings p savings Terminal Connection Diagram Terminal Specification Operation Panel Parameter List e g o 2 cb cot S O 0 x OS Warranty Compatibility Motor Instructions Options Sere Inquiry 36 Q Pr Operation mode selection Pr 79 Operation mode selection p 349 Communication startup mode selection e Used to select the operation mode of the inverter You can freely c
49. 9999 parameter Cumulative power monitor digit shifted 0 to 4 9999 times 9999 O N 30 to 150 0 1 100 Inverter rated capacity Load factor Energy saving monitor reference motor capacity Control selection during commercial power supply operation 0 1 to 55 0 to 3600kW 2 0 01 0 1kW 2 BA 0 1 2 3 0 1 9999 0 to 500 9999 0 1 to 1000h 9999 0 1 10 9999 0 to 100 9999 9999 9999 9999 9999 9999 al Power saving rate reference value 0 01 al Power unit cost Energy saving monitor Power saving monitor average time Power saving cumulative monitor clear 0 1 BA C1 Operation time rate estimated value BA O FM terminal calibration AM terminal calibration D C1 C2 Terminal 2 frequency setting bias 902 frequency 0 to 400Hz 0 01Hz OHz co o D Terminal 2 frequency setting bias 0 to 300 0 1 0 39 ES 902 5 125 Terminal 2 frequency setting gain ada doodle 0 01Hz 60Hz 39 c 903 frequency 2 Terminal 2 frequency setting gain 0 to 300 0 1 100 903 C5 Terminal 4 frequency setting bias Sogna OE EE 904 frequency l oh Terminal 4 frequency setting bias 0 to 300 0 1 20 39 126 905 C7 905 989 Terminal 4 frequency setting gain 0 to 400Hz frequency 0 01Hz 60Hz C2 co 0 to 300 0 1 100 C2 co Terminal 4 frequency setting gain 10 100 0 1 0 to 63 Parameter copy alarm release 10 100 2 PU buzzer
50. Changes for the Better MITSUBISHI ELECTRIC INVERTER Model FR F700 00 series i qs ra YA ww d y sh Y zA i z EN 3 LI fio DANGER Fri Read Pe mo n oa 1 f Eni c Pty an wa BCAUTION Risk op i now a VE HELI Mitsubishi Electric Corporation Nagoya Works is a factory certified for 18014001 standards for environmental management systems and ISO9001 standards for quality assurance management systems GRGAN IZATI9 y as i RO MELSOFT JACO Y Y QUALITY ENVIRONMENTAL MANAGEMENT Near a uw MANAGEMENT EC97J1113 Evolution of the Inverter for fan and pump applications energy savings for buildings and factories as a wi awe SO EY 1 More Energy Savings 2 deal toc Fansand Pumps orcas 1 Upgrade of the renown Optimum Excitation Control 2 The effect of energy savings is obvious 1 Adjustable 5 points V F 1 Restart after instantaneous e Comecion win A A A o orr___mm ATL i eripheral Devices Achieved a higher level of energy savings during acc dec to say The effect of energy savings can be confirmed using the Possible to set the torque _ vorago power failure function Why can the inverter nothing of during constant speed operation panel output terminal FM AM terminal and attern that is optimum for the 2 2 save energy e pone pumum ges T Restart can be made without stopping the Ex of Blower Operation Characterist
51. D 260K 600ar 600a S00RFS800A_ SN600 2 325 entes Ls erao ooroo ooreo SN600 2 185 2150 Lam remos EI s00ar sooa s00RF 600a nooo 2 209 2 200 La FRFTAO400 to0nF soon ooon 10008 SN600 2 29 2 200 FR F740 450K BEER 1000AF 1000A 1000AF 1000A m m th 2x250 2x250 FR F740 500K EE CENE 1200AF 1200A 1200AF 1200A a ine s 2x250 2x250 ES FR F740 560K BEER 1600AF 1500A 1600AF 1600A NE n e dus 3x200 3x 200 1 Selections for use of the Mitsubishi 4 pole standard motor with power supply voltage 200VAC 200V class 400VAC 400V class 50Hz NO PM RM MT DM 2 Install one MCCB per inverter Sa MCCB IM For installations in the United States or Canada use the fuse certified by the UL and cUL Refer to the Instruction Manual basics MCC NV i 3 The electrical durability of magnetic contactor is 500 000 times When the magnetic contactor is used for emergency stop during motor driving the electrical durability is 25 times When using the MC for emergency stop during motor driving or using on the motor side during commercial power supply operation select the MC with class AC 3 rated current for the motor rated current 4 Cable For the 55K or less the recommended cable size is that of the cable HIV cable 600V class 2 vinyl insulated cable etc with continuous maximum permissible temperature of 75 C Assumes that the am
52. E te de dp ez rth America E o D Q pun C C OO c S oO FA Center in Taiwan do 2 op S 7 N La E TE FA Center in ASE J 6 E 5 wi A tae r Terminal Connection Diagram Terminal Specification Explanation Panel Operation Parameter List e FA Center in North America e FA Center in Shanghai Mitsubishi Electric Automation Inc Mitsubishi Electric Automation Shanghai Ltd 500 Corporate Woods Parkway Vernon Hills IL60061 2F Block 5 Building Automation Instrumentation Plaza 103 Cao TEL 1 847 478 2100 FAX 1 847 478 2396 Bao Rd Shanghai 200233 TEL 86 21 6484 9360 FAX 86 21 6484 9361 Explanations of Parameters e FA Center in Taiwan Setsuyo Enterprise Co Ltd e FA Center in ASEAN oa 6F No 105 Wu Kung 3rd RD Wu Ku Hsiang Taipei Hsien Mitsubishi Electric Asia Pte Ltd Factory Automation Center FE Taiwan 307 Alexandra road 05 01 02 Mitsubishi Electric Building PP TEL 886 2 2299 2499 FAX 886 2 2299 2509 Singapore 159943 TEL 65 6473 2308 FAX 65 6476 7439 e FA Center in Korea 2 Mitsubishi Electric Automation Korea Co Ltd e FA Center in Hong Kong DongSeo Game Channel BLD 2F 660 11 DeungChon Dong Mitsubishi Electric Automation Hong Kong Ltd FA Division Kangseo ku Seoul 157 030 Korea 10 F Manulife Tower 169 Electric Road North Point Hong Kong TEL 82 2 3660 9607 FAX 82 2 3663 0475 TEL 852 2887 8870 FAX 852 2887 7984 e FA Center in Beijing e
53. FA Center in Europe 2 Mitsubishi Electric Automation Shanghai Ltd Beijing Office Mitsubishi Electric Europe B V German Branch Unit 917 918 9 F Office Tower1 Henderson Center 18 Gothaer Strasse 8 D 40880Ratingen Germany Jianguomennei Dajie Dongcheng District Beijing 100005 TEL 49 2102 486 0 FAX 49 2102 486 7170 O TEL 86 10 6518 8830 FAX 86 10 6518 8030 FA Center in England 3 e FA Center in Tianjin Mitsubishi Electric Europe B V UK Branch Customer Mitsubishi Electric Automation Shanghai Ltd Tianjin Office Technology Centre Room No 909 Great Ocean Building No 200 Shi Zilin Travellers Lane Hatfield Herts AL10 8XB UK 5 Avenue Hebei District Tianjin 300143 TEL 44 1707 276100 FAX 44 1707 278992 3 TEL 86 22 2635 9090 FAX 86 22 2635 9050 3 D ho 40 66
54. LILIK Explanations of Parameters 800 e TH M4 M6 PPRTH1 E a E LIE ed X 3 n o DE 0 OE T 25 AE pa L 480 i 5 75 300 75 Monnia hole pm hole 75 p 450 gt OQ o O un aaa e us ee as eS s Rae mass type value S 200V MEBUSS5K 118 102 90 200 100 2565 550 i740 1720 1 15 1412 8 zov 20 3 class MT BUS HOK 188 172 160 200 100 256 5 550 2000 2000 2 30 22 12 8 ciass MTERS E MT BUSH7SK 118 102 90 200 100 2565 550 1740 1740 1 15 14 12 8 400v BE lt 2 go MEBUSHISOK 188 172 160 200 100 2565 550 2000 2000 2 30 22 12 8 cess H75K class MT BU5 H220K 258 242 230 200 100 256 5 550 2000 2000 3 45 38 12 8 MT BU5 H280K 328 312 300 200 100 256 5 550 2330 2330 4 60 60 12 10 5 _ MrsusHa7aK 306 382 370 200 1002505660 2330 2830 5 vs eo 12 10 E ction diagram verter x The wiring length should be 10m 2 and Gm Inest when Wires re Caution 1 For wiring of the brake unit and inverter use L de an accessory cable supplied with the brake Brake unit a unit Connect the main circuit cable to the ter w minals P and N and connect the control cir e cuit cable to the connector CN8 inside by 8 making cuts in the rubber bush at the top of t
55. Machine Machine 9998 speed 1 speed 1 speed 1 speed 1 102 to eE 1 Motor speed r min conversion formula im Frequency x 120 number of motor poles Pr 144 Machine speed conversion formula de Pr 37 x frequency 60Hz For Pr 144 in the above formula the value is Py 44 100 when 102 to 110 is set in Pr 144 and the value is 4 when Pr 37 0 and Pr 144 0 2 The increments for Hz are 0 01Hz machine speed are 1m min and r min are 1r min Detection of output frequency SU Pra to 43 50 FU FU2 signal Pr 41 Up to frequency sensitivity Pr 42 Output frequency detection Pr 43 Output frequency detection for reverse rotation Pr 50 Second output frequency detection The inverter output frequency is detected and output at the output signals O If the set frequency is considered as 100 output frequency can be adjusted between 1 and 100 with Pr 41 e This parameter can be used to ensure that the running frequency has been reached to provide the operation start signal etc for related equipment Running frequency Adjustment o j range Pr41 c o L I vv IY umo Wd D A 5 SA 3 Qu gt Time SU OFF ON OFF When the output frequency reaches or exceeds the setting of Pr 42 the output frequency detection signal FU is output This function can be used for electromagnetic brake operation open signal etc e When the detection frequency is set in Pr 43 frequency detectio
56. SE iis l Voltage Tw T TO er High power factor converter Outside box po w Dp w a Db WHO o DOTO m 165 _15K 250 400 190 190 205 130 260 270 170 TILE 320 ZOON mis 250 400 190 190 195 so 260 260 170 Hank 340 sso 195 220 215 140 340 310 100 Hesk 460 700 250 280 255 190 aoo 390 285 270 so 203 lt oonrh Name type Specifications Structure etc Application of the sine wave filter For the FR F700 series 75K or more inverter the motor voltage and current can be made to nearly sine wave shaped by providing a sine wave filter on the output side A 1 Low noise w 2 Surgeless LL 3 Motor loss reduction use of standard motor Application condition 8 The following conditions have to be satisfied to install the sine wave filter amp Bic 1 Change the Pr 72 setting to 25 The initial value is 2 E x z The carrier frequency changes to 2 5KHz The sine wave filter is designed on condition that the carrier frequency is 2 5KHz Be sure to change s the setting properly If the inverter is operated with Pr 72 set to other than 25 the inverter and sine wave filter may be damaged 2 The sine wave filter can be used only for 60 Hz or less inverter frequency e Note that the filter can not be used for
57. The power supply specifications of the FR series manual controllers and speed controllers are 200VAC 50Hz 220V 220VAC 60Hz and 115VAC 60Hz Ricca Parameter Parameters List Protective Functions o c on Warranty Compatibility Motor Instructions Inquiry 50 91 Stand alone option Name type Intercompatibility attachment FR AATOO FR ASATULI AC reactor for power coordination FR HAL H O OK DC reactor for power coordination FR HEL H LILIK Specifications Structure etc e FR F500 series intercompatibility attachment The FR F700 series inverter can be installed using installation holes of the conventional FR F500 series with this attachment This attachment is use ful for replacing the conventional model with the FR F700 series Since the installation size of the 400V class 0 75K to 3 7K 7 5K 22K 37K to 55K are the same an intercompatibility attachment is not necessary The depth increases after installation of the inverter when the attachment is used ss EM Y E e FR A100E and FR A200E series installation intercompatibility attachment The FR F700 series inverter can be installed using installation holes of the conventional FR A100E and FR A200E series with this attachment This attachment is useful for replacing the conventional model with the FR F700 series The depth increases after installation of the inverter when the attachment is used AA 5 Outline dime
58. U WANA SATA the s Common for external power supply transistor connector NICICGIOF IO MANE AA AAA wi LEOIR I S operation panel ndc nu uc AN em n Frequency setting signal Analog C 10E 10V we t Frequency meter etc 5 pra T La Q AA MON i Calibration naso O Frequency setting na na ri Moving coil type 2 Ja 0 to SVDC SD resistor 9 1mA full scale potentiometer L 2 0to 10VDC O I 5 1 vol of R n 9 Rea es pie ae Analog common AMO i Analog signal output 2 5 ZEE 0 to 10VDC E Il 0 to 10VDC m Iv C Auxiliary input nm ET sU De i TXD A non RS 485 terminals i gt Terminal 4 input 2 MN em O4 4 to 20mADC m lie E DA T Current input oa z d DES selected 4 i TXD OH Data transmission gt i 4 Terminal input Connector li Oo l specifications can be for plug in option I L BXD T MWA Data reception E changed by analog input Pug p DN LI i O specifications switchover connection DI i Is 3 G l Pr 73 Pr 267 ij NL GND 3 l I mazi l I 1 O It is recommended to use Option connector 1 O A NR s resistor vC C 5V Permissibleload frequency setting signal is gt changed frequently CASINI ISEE Dd current 100mA 3 CAUTION To prevent a malfunction due to noise keep the signal cables more than 10cm away from the power cables
59. and turn it off to simultaneously the stop Reverse rotation start ns stop command is given Start self holding selection Multi speed selection Multi speed can be selected according to the combination of RH RM and RL signals Turn on the JOG signal to select Jog operation initial setting and turn on the start signal STF Jog mode selection or STR to start Jog operation Second acceleration Turn on the RT signal to select second acceleration deceleration time deceleration time When the second function such as second torque boost and second V F base frequency Turn on the STOP signal to self hold the start signal selection are set turning on the RT signal selects these functions Gubu Turn on the MRS signal 20ms or more to stop the inverter output P P Use to shut off the inverter output when stopping the motor by electromagnetic brake Used to reset alarm output provided when protective function is activated Turn on the RES Reset signal for more than 0 1s then turn it off Recover about 1s after reset is cancelled Terminal 4 is made valid only when the AU signal is turned on The frequency setting signal Terminal 4 input selection can be set between 4 and 20mADC Turning the AU signal on makes terminal 2 voltage input invalid AU terminal is used as PTC input terminal thermal protection of the motor When using it as PTC input terminal set the AU PTC switch to PTC Contact input
60. anging Pr 241 You can change the analog input display unit V mA for analog input bias gain calibration Pr to 134 575 to 577 PID control Pr 127 PID control automatic switchover freqeuncy Pr 128 PID action selection Pr 129 PID proportional band Pr 130 PID integral time Pr 131 PID upper limit Pr 132 PID lower limit Pr 133 PID action set point Pr 134 PID differential time Pr 575 Output interruption detection time Pr 576 Output interruption detection level Pr 577 Output interruption release level The inverter can be used to exercise process control e g flow rate air volume or pressure The terminal 2 input signal or parameter setting is used as a set point and the terminal 4 input signal used as a feedback value to constitute a feedback system for PID control Pr 128 10 11 Deviation value signal input Inverter circuit Manipulated Motor variable PID operation 1 Ko nxg TdxS a ge E ae AA A Set point To outside 0 to 5V Feedback signal measured value Kp Proportionality constant Ti Integral time S Operator Td Differential time Pr 128 20 21 Measured value input Inverter circuit no too eS eS ti Mani Motor Pr 133 or PID operation Manipulated terminal 2 UC AS EN e variable Set point Kp Ti xg tldx s 0 to 5VDC M a EE T O Terminal 4 Feedback signal measured value 0 to 10V 4 to 20mA 4 to 20mADC 0 to 5V 0 to 10V Kp P
61. apacity of the sequence output terminal 2 When connecting a DC power supply insert a protective diode 8 The used terminal changes depending on the setting of Pr 180 to Pr 189 input terminal function selection gt Refer to the section about Pr 29 and 14010143 other relevant parameters Pr gt Refer to the section about Pr 37 and other relevant parameters indicates simple mode parameters and fn indicates extended parameters When setting parameters refer to the instruction manual applied and understand instructions Pr Parameter unit display language 145 selection Pr 145 PU display language selection You can switch the display language of the parameter unit FR PUOA to another gt Refer to the section about Pr 22 and 148 149 other relevant parameters Pr Ago to 153 166 167 Detection of output current Y12 signal detection of zero current Y13 signal Pr 150 Output current detection level Pr 151 Output current detection signal delay time Pr 152 Zero current detection level Pr 153 Zero current detection time Pr 166 Output current detection signal retention time Pr 167 Output current detection operation selection The output current during inverter running can be detected and output to the output terminal 1 Output current detection Y12 signal Pr 150 Pr 151 Pr 166 Pr 167 The output current detection function can be used for excessive torque detection etc If the output curre
62. as o For remote operation Allows operation to be controlled from BSE D Motorized speed setter FR FK several places 5VA BES D ratio operation Allows ratios to be set to five inverters E PG follower FR FP tracking operation by a pilot generator PG signal 3VA S 55 i controller 5VA for parallel operation of multiple og g Master controller FR FG maximum 35 inverters D G For soft start and stop Enables acceleration deceleration in moral models Sio Soft starter BREN parallel operation 3VA 25 o For continuous speed control operation Used in combination S DIEM Caeser SIE with a deviation sensor or synchro 5VA as on os Preamplifier FR FA Used as an A V converter or arithmetic amplifier 3VA Explanation Pilot generator QVAH 10 For tracking operation 70V 35VAC 500Hz at 2500r min uo For continuous speed control operation mechanical YVGC 500W NS deviation detection Output 90VAC 90 Terminal Connection Diagram Terminal Specification Frequency setting potentiometer WA2W 1kQ For frequency setting Wirewound 2W 1kQ B characteristic SE Dedicated frequency meter graduated to 120Hz Moving S G Frequency meter YM206NRI 1mA coil type DC ammeter ae hati For frequency meter calibration Carbon film type B Calibration resistor RV24YN 10kQ harata Inverter setup software FR SW1 SETUP Shared among all FR Configrator Supports an inverter startup to maintenance Rated power consumption
63. atically increasing the frequency and continue Terminal Connection ee Hz Motor Lord Torque 96 Annual power saving amount charge Ya S l Mac WA aa Ka ee operation if the fan happens to rotate faster due to Diagram A is simple with an external signal the effect of another fan in the same duct Terminal Specification Corresponds to a wide range of detectors set point and measured value Explanation Easy operation for PID input can either be voltage 0 to 5V 0 to 10 V or current 4 to 20mA 7 PTC thermistor input D ee with the setting 3 Adoption of the original operation continuation Protection of the motor can be certain since the IA dial of the at instantaneous power failure function SL Ol HO GIOCA BE EU AECID FR DUO7 P operation panel M SO addition to the electronic thermal relay function Easy replacement with RS 485 communication is Operation continues without When power is restored during deceleration PTC thermistor input Positive Temperature Coefficient Thermistor p the cooling fan cassette possible with PU connector the motor coasting when an 8 C ial y instantaneous power failure dud i ommercia power supply O Parameter List occurred in fan and blower switchover sequence j j Output A E A A AR appiicalions uo Switchover to commercial power supply operation is n ded T Deceleration Reacceleration simple using R1 and S1 terminals of the control circuit T and commercial power supply switchover sequence
64. ation 1h time 2 3 0 1 200 Motor load factor 0 01kWh Cumulative power ows B oloo Variable 50 Inverter according capacity Power saving effect Cumulative saving to l power parameters PID set point 100 PID measured value 100 1 IP 009 4 __ 17 0 3 4 5 50 51 52 53 54 of 1 Selected by the parameter unit FR PU04 2 The cumulative energization time and actual operation time are accumulated from 0 to 65535 hours then cleared and accumulated again from 0 When the operation panel FR DUO7 is used up to 65 53 65530h is displayed as 1h 0 001 and then accumulated from 0 3 The actual operation time is not added up if the cumulative operation time before power supply off is less than 1h 4 When using the parameter unit FR PU04 kW is displayed 5 Setting can be made for the 75K or more 6 The setting depends on the inverter capacity 55K or less 75K or more The cumulative power monitor value digit can be shifted to the right by the number set in Pr 891 By setting 0 in Pr 170 the cumulative power monitor can be cleared You can check the numbers of cumulative energization time monitor exceeded 65535h with Pr 563 and the numbers of actual operation time monitor exceeded 65535h with Pr 564 Writing O in Pr 171 clears the actual operation time monitor Pr 268 Setting When 1 or 2 decimal places 0 1 increments or 0 01 increments are monitored th
65. ation and NET operation while keeping the same operation status External operation mode PU operation interlock PU operation mode X12 signal ON PU EXT NET ii be switched to the EEEE operation output stop during external operation LR X12 signal OFF e a EL Operation mode can not be switched to the PU operation mode LI il ll m oF of E E ima ne acm S nii 0 E73 m O Specify operation mode at power on Pr 340 When power is switched on or when power comes back on after instantaneous power failure the inverter can be started up in the network operation mode After the inverter has started up in the network operation mode parameter write and operation can be performed from a program Set this mode for communication operation using the inverter RS 485 terminals or communication option You can set the operation mode at power on reset according to the Pr 79 and Pr 340 settings Pr 340 Pr 79 Operation mode at Setting Setting ONG ou Peru Restoration Reset 0 initial As set in Pr 79 value NET operation mode Can be switched to external p PU or NET operation mode 2 PU operation mode Fixed to PU operation mode Can be switched to external or NET operation mode Switching to PU operation mode disabled External PU combined Operation mode switching 3 4 i operation mode disabled Can be switched to external NET operation mode PU or NET operation mode with operation continued X
66. ation panel FR DUO7 and parameter unit FR PUOA P390 Setting 1 initial value With buzzer Pr ss PU contrast adjustment Pr 991 PU contrast adjustment Contrast adjustment of the LCD of the parameter unit FR PUOA can be performed Decreasing the setting value makes contrast light P351 Setting 0 Light y 0 to 63 63 Dark PT ogg CL ALLC Er CL PCPY Parameter clear parameter copy Pr 989 Parameter copy alarm release Pr CL Parameter clear Er CL Alarm history clear e Set 1 in Pr CL Parameter clear to initialize all parameters Calibration parameters are not cleared e Set 1 in ALLC All parameter clear to initialize all parameters e Set 1 in Er CL Alarm history clear to clear alarm history 0 Parameter settings can be copied to multiple inverters by using PCPY When parameters are copied to the 75K or more inverter from the 55K or less inverter or vice versa an J alarm appears on the operation panel For the parameters whose setting range differ set Pr989 as below after reset SK orless TSKormore ALLC All parameter clear PCPY Parameter copy Pr 989 setting PCPY Setting Description Cancel 1 Copy the source parameters in the operation panel 2 Write the parameters copied to the operation panel to the destination inverter 3 Verify parameters in the inverter and operation panel Parameters are not cleared when 1 is set in Pr 77 Parameter write s
67. bient temperature is 50 C or less and the wiring distance is 20m or less For the 75K or more the recommended cable size is that of the cable LMFC heat resistant flexible cross linked polyethylene insulated cable etc with continuous maximum permissible temperature of 90 C or more Assumes that the ambient temperature is 50 C or less and wiring is performed in an enclosure IA ni GET ERTES I Note 1 Install the earth leakage breaker ELB on the input side Selection of rated sensitivity current of earth ground leakage breaker of the inverter 2 In the A connection earthed neutral system the itivit ti ified against th d A sensitivity current IS puritied against an ear groun 5 When using th h leak ircuit breaker with the inverter 5 e using the eart EE cult breaker wit fault in the inverter output side Earthing Grounding 9 circuit select its rated sensitivity current as follows must conform to the requirements of national and local independently of the PWM carrier frequency safety regulations and electrical codes JIS NEC g Breaker designed for harmonic and surge suppression section 250 IEC 536 class 1 and other applicable amp B Rated sensitivity currentl An gt 10 x Ig1 Ign Igi Ig2 Igm tandard 5 2 Standard breaker gt andards i SE 5 Rated sensitivity current An gt 10 x Ig1 Ign Igi 3 x Ig2 Igm O Selection example in the case of the left figure 2 lg1 lg2
68. can be operated as fast as a maximum of 400Hz by parameter setting Therefore incorrect setting can cause a danger Set the upper limit using the maximum frequency limit setting function E A setting higher than the initial value of DC injection brake operation voltage or operation time can cause motor overheat electronic thermal relay trip Precautions for selection Inverter capacity selection E When operating a special motor or more than one motor in parallel with a single inverter select the inverter capacity so that 1 1 times the total rated motor current is less than the rated output current of the inverter Starting torque of the motor B The start and acceleration characteristics of the motor driven by the inverter are restricted by the overload current rating of that inverter Generally the torque characteristic is less than when the motor is started by a commercial power supply When torque boost adjustment or simple magnetic flux vector cannot provide enough starting torque select the inverter of one rank higher capacity or increase the capacities of both the motor and inverter O Acceleration and deceleration times Bi The acceleration deceleration time of the motor depends on the motor generated torque load torque and moment of inertia of the load GD E When the current limit function or stall prevention function is activated during acceleration deceleration increase the acceleration deceleration time as the a
69. cing with the FR F700 series SEP User group 16 only 35 o o n Setting methods were partially changed l A l Pr 160 Pr 172 to Pr 173 5 User initial value setting Pr 199 was cleared S5 Changed cleared User initial value setting Pr 199 Substitutable with the copy function of the operation E dp functions panel FR DUO7 DC injection brake function with terminal was cleared Start in reverse rotation is possible with flying start function frequency search of automatic restart after instantaneous power failure function Long wiring mode Setting is not necessary Pr 240 setting 10 11 Pr 240 settings 10 and 11 were cleared DC injection brake function with terminal X13 signal Pr 11 setting value 8888 Pr 180 to Pr 186 setting value 13 Outline Dimension Drawings Explanation 1 Function was cleared Intelligent optimum acceleration deceleration e Pr 60 setting 3 and Pr 61 to Pr 63 For deceleration time overvoltage alarm can be avoided 9 with regeneration avoidance function Pr 882 to Pr 885 Automatic torque boost Automatic torque boost was cleared because of addition Pr 38 Pr 39 of Simple magnetic flux vector Pr 80 Removable terminal block Terminal block Removable terminal block Priority compatibility Terminal block of the F500 can be mounted FR DUO7 FR PU04 DUO4 FR DUO4 unavailable Partly restricted when the FR PUOA is used Dedicated plug in option not compatibl
70. circuit o ML nee MN CEEI capacitor or inrush current limit circuit can be diagnosed by monitor aos AO Belle Trouble can be avoided with the self diagnostic alarms that is Application to Motor AU PTC output when the life span is near switchover switch Any of alarm for main circuit capacitor control circuit capacitor inrush current limit circuit and cooling fan can be output a z Main differences and 3 Maintenance timer compatibilities with oe eee e Maintenance timer output function can also inform of the FR F500 L series with without maintenance time for peripheral equipments EMC filter Average output current value and maintenance timer value are output as pulses TR Warrant 5 Improved workability Poan Easy replacement of cooling fan Y Possible to copy parameters with operation panel A YThe installation position of the cooling fan is in the YParameter setting for multiple inverters is simple by Removable terminal block upper portion of the inverter copy with the operation panel International FA center Fan replacement is easily done without having to remove the main circuit wires e Alarm history Photo FR F740 5 5K v YAlarm history alarm details and frequency current voltage Wiring is easy with the combed shaped wiring cover D and cumulative energization time at time of alarm YWiring cover can be reinstalled after wiring occurrence can be displayed on the operation panel and 200V class 22K or less 4
71. control al Co PU contrast adjustment Y Pr CL Parameter clear O 1 46 a E ALLC All parameter clear 46 S z Er CL Alarm history clear 46 a PCPY Parameter copy 46 4 The initial value differs according to the voltage class 200V class 400V class 2 Differ according to capacities 55K or less 75K or more ERI F O cee Explanations of Parameters Q Pr Manual torque boost Q Pr 24to 27 232 to 239 n n E ab Pr 0 Torque boost Pite Second torque boost Multi speed setting operation E You can compensate for a voltage drop in the low frequency region Pr 4 Multi speed setting high speed Pr 5 Multi speed setting middle speed to improve motor torque reduction in the low speed region Pr 6 Multi speed setting low speed 2 e Motor torque in the low frequency range can be adjusted to the 3 Bs load to increase the starting motor torque o sering ee ae eed 7 e ae LE 9 3 Eu A Y utti speea Setting spee Y utti speea Setting spee as e e The starting torque boost can be changed by switching terminal RT Pr 232 Multi speed setting speed 8 Pr 233 Multi speed setting speed 9 c e When simple magnetic flux vector control is selected in Pr 80 the Pr 234 Multi speed setting speed 10 Pr 235 Multi speed setting speed 11 settings of Pr 0 and Pr 46 are invalid Pr 236 Multi speed setting speed 12 Pr 237 Multi speed setting speed 13 595 C Pr 0 Initial When us
72. control circuit separately are not provided with the ON OFF 9 remove the jumper across connector of the EMC filter se R1 L11 and S1 L21 ood E IE EL Forward jl S Relay output 3 Terminal functions rotation O La Ota DI B1 Terminal functions i vary with the input start m Rel tout nai terminal assignment Reverse O i PAY OP E pary TANE ne Pr 178 to Pr 189 tation DA A1 Alarm output terminal assignment 2 i i tart 5 w i hold St AZIO a Ol Pr 195 Pr 196 5538 tart self holding selection ii AH E ce HEN High speed O E e i Multi speed Middle speed ARM E r Relay output 2 i om selection x UE Low speed AJALI 7 9 I uu OO LA lalla eee O i JOG Open collector output Jog mode O i RUN mino a si su Terminal functions 4 Second function selection O si Up to frequency vary with the output e F3 AU terminal it terminal assignment ar n Instantaneous canbe used Output stop ORE E PF instan failure Pr 190 to Pr 194 terminal Reset AU i fee i z E i f 1 AU Oi i FU so RS i I rent input selection QV oi OFrequency detection a Selection of automatic restart cs PT 2 lt Li SE 1 Open collector output common after instantaneous C 2007 x e m power Tallure Sy Occo cS SII col 25 Contact input common Q 99 9 It is not necessary os 24VDC power supply PC i P
73. ctual time may become longer B o decrease the acceleration deceleration time increase the torque boost value setting of a too large value may activate the stall prevention function at a start longer the acceleration time use the simple magnetic flux vector control or increase the inverter and motor capacities To decrease the deceleration time it is necessary to add the brake unit FR BU MT BUS power regeneration common converter FR CV power regeneration unit MT RC or a similar device to absorb braking energy O Power transfer mechanism gear belt chain etc B When an oil lubricated gear box speed change gear or similar device is used in the power transfer system note that continuous operation at low decelerated speed only may deteriorate oil lubrication causing seizure When performing fast operation at higher than 60Hz fully note that such operation will cause strength shortage due to the noise life or centrifugal force of the power transfer mechanism Instructions for overload operation B When performing operation of frequent start stop of the inverter rise fall in the temperature of the transistor element of the inverter will repeat due to a continuous flow of large current shortening the life from thermal fatigue Since thermal fatigue is related to the amount of current the life can be increased by reducing bound current starting current etc Decreasing current may increase the life However decreas
74. d the wiring length should be within 5m O e Handling precautions 1 The thermal relay in the brake unit will trip if the rated torque is continuously output After a trip reset the inverter and increase its deceleration time ES seting 2 The maximum temperature rise of the discharging resistor is 100 C Use heat resistant wires and wire to avoid contact with resistors g Y e o im 52 53 Name type time al zili i F EGENAN Mina ist ji DEV OO SERIES gt Specifications Structure etc e The brake unit and resistor unit are options that will fully exhibit the regenerative braking capability of the inverter and are always used as a set There are six different brake units as in the following table from which make selection according to the necessary braking torque and deceleration e The brake unit is equipped with a seven segment LED that displays the duty ED and alarm O Brake unit selection table ED at short time rating when braking torque is 100 Motor Capacity 556 75w kW 5KW T8 22kW SOKW 3760 kW 556 200V 5 5K 7 5K 11K 15K 18 5K 22K 30K 37K 45KK 55K gs TERRE ES EC EE aires ED 65 30 25 ts 10 V FR BUSSK FR BU H15K 4 Brake unit tal SS ae EE eee 580 4 15 40 e ee o FRBuH30K wp 6 30 25 15 10 ia ale A Rea Braking torque at short time rati
75. d from either the outside or PU Can be used for conveyor positioning test operation etc Output frequency Hz Pr 20 Pr 15 Forward Jog freguency rdtation gt Time I setting range Reverse I I rotation e i Pr16 v JOG signal GONE Forward rotation STF ON Reverse gt rotation STR ON Pr Logic selection of output stop 17 signal MRS Pr 17 MRS input selection The inverter output can be shut off by the MRS signal The logic of the MRS signal can also be selected Motor coasts to stop Setting value 0 Initial Setting value 2 value Inverter Output Inverter Output stop stop MRS SD PC MRS Time MRS signal STF STR signal 18 Refer to the section about P 1 Pr 2 19 gt Refer to the section about Pr 3 20 21 Refer to the section about Pr 7 Pr 29 indicates simple mode parameters and fn indicates extended parameters When setting parameters refer to the instruction manual applied and understand instructions Pr 19 Setting O initial value Second stall prevention function is not activated Pra 23 48 49 66 148 149 154 156 157 If the output frequency is less than the frequency set in Stall prevention operation 0 01Hz to 400Hz Pr 49 the second stall prevention operation function is 5 PaaS queer activated
76. d parameters When setting parameters refer to the instruction manual applied and understand instructions f p A UU Features savings Peripheral Devices Why energy Standard Specifications Outline Dimension Explanation Drawings Terminal Connection Diagram Terminal Specification Operation Panel Parameter List 2 g o 9 cb cot S O 0 x w e Warranty Compatibility Motor Instructions Options Sere Inquiry 32 Prosz 58 162 to 165 299 611 Restart operation after instantaneous power failure Flying start Pr 57 Restart coasting time Pr 58 Restart cushion time Pr 162 Automatic restart after instantaneous power failure selection Pr 163 First cushion time for restart Pr 164 First cushion voltage for restart Pr 165 Stall prevention operation level for restart Pr 299 Rotation direction detection selection at restarting Pr 611 Acceleration time at a restart You can restart the inverter without stopping the motor in the following cases when commercial power supply operation is switched to inverter operation when power comes back on after an instantaneous power failure when motor is coasting at start 1 5K or less 0 5s 2 2K to 7 5K 1s 11K or more 3 0s 57 75K or more 5 0s The above times are coasting time Set the waiting time for inverter triggered 0 1 to 5s z restart after an instantaneous power 0 1 to 30s fai ailure 9999 initia
77. e Computer link relay output option Built into the inverter FR A5NR RS 485 terminals relay output 2 points FR F720 0 75K 2 2K 3 7K 7 5K 18 5K 22K 37K 45K Installation size FR F740 0 75K to 3 7K 7 5K 22K 37K to 55K are compatible in mounting dimensions For other capacities an optional intercompatibility attachment FR AAT is necessary Terminal Connection Diagram Terminal Specification Operation Panel Parameter List Explanations of Parameters Plug in option Protective Functions Options Instructions gt fe de 99 o O Warranty Inquiry 64 65 T 15 41 17 7 OSEmES Warranty 1 Gratis warranty period and coverage Gratis warranty period Note that an installation period of less than one year after installation in your company or your customer s premises or a period of less than18 months counted from the date of production after shipment from our company whichever is shorter is selected Coverage 1 Diagnosis of failure As a general rule diagnosis of failure is done on site by the customer However Mitsubishi or Mitsubishi service network can perform this service for an agreed upon fee upon the customer s request There will be no charges if the cause of the breakdown is found to be the fault of Mitsubishi 2 Breakdown repairs There will be a charge for breakdown repairs exchange replacements and on site visits for the following four condit
78. e can be greatly suppressed is obtained exhibited fully Install this as required Install this as required Install this as required 1 Compatible with the 55K or less 2 Compatible with the 75K or more Refer to page 49 for the option list and details about 1MHz to 10MHz When more wires are passed through a more effective result can be obtained Earth Ground Devices connected to the output Do not install a power factor correction capacitor surge suppressor or radio noise filter on the output side of the inverter When installing a moulded case circuit breaker on the output side of the inverter contact each manufacturer for selection of the moulded case circuit breaker Earth Ground To prevent an electric shock always earth ground the motor and inverter a Ry AZE TEA Why Can the Inverter Save Energy Msc OVA G The load torque of a motor driven machine generally changes depending on speed On the other hand motor output is proportional to the product of load torque and speed as indicated in the following formula and therefore necessary motor output varies with speed Features Motor output P T x N 9550 x 7 KW T Motor shaft equivalent load torque N m N Motor speed r min n Machine efficiency 5 cb iE gt Oc 025 db zz gt D gt GA TE gem cb jae When this motor is operated by the inverter the inverter output provides the frequency f ap
79. e decimal places are dropped and the monitor displays an integer value 1 increments The monitor value of 0 99 or less is displayed as 0 When 2 decimal places 0 01 increments are monitored the 0 01 decimal place is dropped and the monitor displays the first decimal place 0 1 increments When the monitor display digit is originally in 1 increments it is displayed unchanged in 1 increments When Pr 52 is set to 100 the set frequency monitor is displayed during a stop and the output frequency monitor is displayed during operation LED of Hz flickers during stop and is lit during operation During _ During operation stop During stop running Output Output voltage vets display Using Pr 867 the output voltage response of the terminal AM can be adjusted within the range 0 to 5s Pr ss 56 Pr 55 Frequency monitoring reference Set the full scale value to output the output frequency monitor value to terminal FM and AM Set the full scale value to output the output current monitor value to terminal FM and AM in Pr 56 Output current Output voltage Change of the monitor output from terminal FM and AM Pr 56 Current monitoring reference Pulse speed terminal FM 2400 pulse s Output voltage terminal AM 10VDC 1440 pulse s Output frequency Pr 55 400Hz Pr 55 400Hz reference Pr 56 500A Output current Pr 56 500A reference indicates simple mode parameters and n indicates extende
80. e inverter capacity is larger than the motor capacity make selection according to the motor capacity 5 Power factor improving reactor FR BEL can be used Power factor improving effect FR BEL approx 9596 FR HEL approx 9396 aja ol oja o al j pPI oj SIS ajo a _ o lo w alain ay PR Ory oyo l lOoljo o o o o co o oj A W W NIN o o o a lt N Name type Outline dimension FR BSFO1 8 LL 8 Line noise filter Note 1 Each phase should be wound at least 3 E m times 4T 4 turns in the same direction E S FR BSF01 for small The greater the number of turns the more Sa capacities efficient FR BLF When the thickness of the wire prevents winding use at least 4 in series and ensure 2 that the current passes through each phase Be in the same direction 38 Can be used on the output side in the same S Tm way as the input side D S Please use FR BSF01 for inverters with o small capacities of 3 7K or less Thick wires 38mm or more can not be used In such cases use the FR BLF Outline Dimension Drawings A brake unit is an option that fully enhances the regenerative braking capability of the inverter and should be used with an electrical discharge resistor O Brake units should be selected according to the required braking torque O Brake unit selecti
81. earth leakage circuit breakers designed for harmonic and surge suppression in the inverter s own line and other line operation can be performed with the carrier frequency kept high with low noise Influence and measures Inverter Power supply 5 Leak T Undesirable a an current path NV2 Leakage breaker Line leakage current Type Influence and Measures This leakage current flows via a static capacitance between the inverter output cables The external thermal relay may be operated unnecessarily by the harmonics of the leakage current When the wiring length is long 50m or more for the 400V class small capacity model 7 5kW or less the external thermal relay is likely to operate unnecessarily because the ratio of the Influence leakage current to the rated motor current increases and Countermeasures measures Use Pr 9 Electronic thermal O L relay If the carrier frequency setting is high decrease the Pr 72 PWM frequency selection setting Note that motor noise increases Select Pr 240 Soft PWM operation selection to make the sound inoffensive To ensure that the motor is protected against line to line leakage currents it is recommended to use a temperature sensor to directly detect motor temperature MCCB MC Power i Za i sippy 24 Inverter x i o Thermal relay m A IA fi E T L d line to line static capacitances Line to line leakage currents path Undesirable c
82. eed the stall prevention the motor and inverter 9 LI LI o operation level is constant at the Pr 22 setting up to 400Hz O S pattern acceleration deceleration A O il _ Setting value 1 setting 1 When Pr 23 9999 5 dl For machine tool spindle o to 5 S 9 applications etc S E a Use when acceleration deceleration 2 o o dia D 8 3 ZR must be made in a short time to a c 5 z E 2 id Time high speed region of not lower than lt e 25 base frequency 2 TE 8 O S pattern acceleration deceleration B 9 id pas Setting value 2 setting 2 lt S pattern acceleration Output freguency Hz deceleration B For prevention of load shifting in O Setting 9999 in Pr 49 Second stall prevention operation frequency 5 conveyor and other applications E T L E 1 and turning the RT signal on make Pr 48 Second stall prevention Since acceleration deceleration IS 5 operation current valid i iiie a od E pies Pi S e The stall prevention operation level from OHz to the output mieles current frequency 12 to targe 3 1 E frequency f1 this function eases O frequency set in Pr 49 can be set in Pr 48 g shock produced at acceleration Set frequency exceeds Pr 49 Set frequency is Pr 49 or less 2g deceleration and is effective for load ud Time collapse prevention etc S Output VUA H on ay frequency Hz Output SH ed rE e Backlash measures setting 3 Pr 140 Set Ou
83. election indicates simple mode parameters and fn indicates extended parameters When setting parameters refer to the instruction manual applied and understand instructions m Tr Ewe fa i Outline Peripheral Devices Dimension S a Why energy Features Explanation Drawings p savings Terminal Connection Diagram Terminal Specification Operation Panel Parameter List Qm o 9 cb cot S O G x Tis de Warranty Compatibility Motor Instructions Options Ser e Inquiry 46 ANNI m n SE AE Protective Functions When an alarm occurs in the inverter the protective function is activated bringing the inverter to an alarm stop and the PU display automatically changes to any of the following error alarm indications Function Name Description iia Operation panel lock Appears when operation is tried during operation panel lock HEL l t 1 r O Parameter write error Appears when an error occurs at parameter writing I I ane 8 ES 1d I i t I Fog Copy operation error Appears when an error occurs at parameter copying Eror Appears when the RES signal is on or the PU and inverter can not make normal communication SI O o o O LUI Vn n 0 cil Slc lei Appears during overcurrent stall prevention overcurrent Stall prevention Appears during overvoltage stall prevention overvoltage Appears while the regeneration avoidance function
84. equency Hz The 60Hz torque reference indicates that the rated torque of the motor running at 60Hz is 100 and the 50Hz torque reference indicates that the rated torque of the motor running at 50Hz is 100 Torque boost minimum 0 Torque boost standard initial value Torque boost large 0 75K 10 1 5K to 3 7K 7 5 5K 7 5K 6 11K or more 4 Enabled for torque boost adjustment 3 7kW or less or simple magnetic flux vector control slip compensation setting A general purpose squirrel cage motor must be used at lower continuous operating torque in rated operation as shown in the chart since the cooling capability of the fan installed on the rotor reduces at a lower speed Instantaneous torque occurs 7 200 220V 60Hz or 200V 50Hz in the chart indicates a motor torque standard base frequency set in Pr 3 of the inverter and is not the frequency of the power supply akon O You can also set 60Hz in a 50Hz power supply area 8 As shown in the chart the 60Hz torque reference setting allows you to use the motor more efficiently as it can bring out the 100 torque of the motor continuously 9 This chart shows the characteristic available when a constant torque load is selected for load pattern selection Pr 14 Motor loss and temperature rise The motor operated by the inverter has a limit on the continuous operating torque since it is slightly higher in temperature rise than the one operated by
85. equency cumulative D Alarm definition TOR i energization time right before the protection function was activated and the past 8 alarm definitions are stored Interactive guidance Operation guide trouble shooting with a help function 2 Overcurrent during acceleration overcurrent during constant speed overcurrent during deceleration overvoltage 5 during acceleration overvoltage during constant speed overvoltage during deceleration inverter protection thermal operation motor protection thermal operation heatsink overheat instantaneous power failure occurrence undervoltage input phase failure motor overload output side earth ground fault overcurrent output phase failure external thermal relay operation PTC thermistor operation option alarm parameter error PU disconnection retry PISCINE ZII NATE count excess CPU alarm operation panel power supply short circuit 24VDC power output short circuit output E current detection value excess inrush resistance overheat communication alarm inverter analog input alarm internal circuit alarm 15V power supply fan fault overcurrent stall prevention overvoltage stall prevention S electronic thermal relay function prealarm PU stop maintenance timer alarm 1 brake transistor alarm 4 parameter write error copy operation error operation panel lock parameter copy alarm O _ Ambient temperature 10 C to 50 C non freezing z Ambient humidity 90 RH or less non condensing S
86. er frequency automatically decreases if the inverter output current exceeds the value in parenthesis of the rated current This may cause the motor noise to increase 4 The Yo value of the overload current rating indicated is the ratio of the overload current to the inverter s rated output current For repeated duty allow time for the inverter and motor to return to or below the temperatures under 100 load 5 The maximum output voltage does not exceed the power supply voltage The maximum output voltage can be changed within the setting range Power supply Output Power However the pulse voltage value of the inverter output side voltage remains unchanged at about 4 that of the power supply 6 The power supply capacity varies with the value of the power supply side inverter impedance including those of the input reactor and cables 7 When the hook of the inverter front cover is cut off for installation of the plug in option the inverter changes to an open type IP00 8 FR DUOT IP40 Except for the PU connector MU EAT DGImatis me 2 151 137 NS UU S USE 0 Common specifications Control system High carrier frequency PWM control V F control optimum excitation control simple magnetic flux vector control Output frequency range 0 5 to 400Hz P 0 015Hz 0 to 60Hz terminal 2 4 0 to 10V 12bit Frequency Analog input 0 03Hz 0 to 60Hz terminal 2 4 0 to 5V 11bit O to 20mA 11bit terminal
87. eration pattern 29 140 to 143 and back lash measures Pr 140 Backlash acceleration stopping frequency Pr 142 Backlash deceleration stopping frequency Pr 29 Acceleration deceleration pattern selection Pr 141 Backlash acceleration stopping time Pr 143 Backlash deceleration stopping time You can set the acceleration deceleration pattern suitable for application You can also set the backlash measures that stop acceleration deceleration once at the parameter set frequency and time during acceleration deceleration O Linear acceleration deceleration setting 0 initial value Setting value 0 Outline Dimension Drawings Terminal Connection Diagram Terminal Specification Explanation Operation Panel Parameter List Qm o 9 cb cot O GC x a e the stall prevention level can be reduced in the high frequency Po G When the frequency is changed for E M i E o acceleration deceleration etc in Oz region This function is effective for performing operation up to the S E high speed region on a centrifugal separator etc Normally set lada lo ru i Z o 9 P 9 si 9 P y 2 frequency is changed linearly linear SN 60Hz WA and 100 ia Gi acceleration deceleration to reach O By setting 9999 initial value in Pr 23 Stall prevention operation the set frequency without straining o level compensation factor at double sp
88. eration start deceleration Pr262 time switchover 1 p COMUNE TUS frequency ff s E fg 1 Power failure stop mode Pr 261 1 If power is restored during power failure deceleration deceleration to a stop is continued and the inverter remains stopped To restart turn off the start signal once then turn it on again Power supply i During deceleration at gt 2 occurrence of power failure 3 During stop at i occurrence of power failure 5 e 6 I E Time STF SS AAA Y46 Turn off STF once to make acceleration again 2 Instantaneous power failure time continuation function Pr 261 2 When power is restored during deceleration after an instantaneous power failure acceleration is made again up to the set frequency When this function is used in combination with the automatic restart after instantaneous power failure operation deceleration can be made at a power failure and acceleration can be made again after power restoration When power is restored after a stop by deceleration at an instantaneous power failure automatic restart operation is performed if automatic restart after instantaneous power failure has been selected Pr 57 9999 operation When power is restored during Pr 261 2 deceleration Power supply Output Reacceleration Time When used with automatic restart Pr 261 2 Pr57 79999 after instantaneous power failure i Durin
89. esistance 10kQ 1kQ Maximum permissible voltage 20VDC Current input Input resistance 2500 2 Maximum permissible current 30MA Inputting 4 to 20mADC or 0 to 5V 0 to 10V provides the maximum output frequency at 20mA 5V 10V makes input and output proportional This input signal is valid only when the AU Frequency setting signal is on terminal 2 input is invalid Use Pr 267 to switch between the input 4 to 20mA and 0 current to 5VDC 0 to 10VDC initial setting Voltage input Input resistance 10kO 1kQ Maximum permissible voltage 20VDC Current input Input resistance 2500 2 Maximum permissible current 30mA Inputting O to 5 VDC or 0 to 10VDC adds this signal to terminal 2 or 4 frequency setting signal Use Pr 73 to switch between the input 0 to 5VDC and 0 to 10VDC initial setting Control circuit input signal Frequency setting voltage Frequency setting Input resistance 10kO 1kQ Maximum permissible voltage 20VDC 5 Frequency setting Common terminal for frequency setting signal terminal 2 1 or 4 and analog output terminal common AM Do not earth grouna k i bw ma li E ne Description Changeover contact output indicates that the inverter protective function has activated and the Relay output 1 alarm output stopped Abnormal No conduction across B C Across A C Continuity Normal Across 3 output B C Continuity No conduction across A C Contact capacity 230VAC 0 3A Po
90. etries An alarm output is provided during retry operation 101 to 110 Use Pr 66 to set the waiting time from when an inverter alarm occurs until a retry is made in the range O to 10s O Reading the Pr 69 value provides the cumulative number of successful restart times made by retry Pr 66 gt Refer to the section about Pr 65 and 071989 other relevant parameters Pr gt Refer to the section about Pr 30 and I other relevant parameters gt Refer to the section about Pr 22 and other relevant parameters Use the constant torque motor Pros applied motor Pr 71 Applied motor Setting of the used motor selects the thermal characteristic appropriate for the motor Setting is necessary when using a constant torque motor Thermal characteristic of the electronic thermal relay function suitable for the motor is set O Motor used Constant torque SF HRCA Thermal Characteristic of the Electronic Thermal Relay Function WA Thermal characteristics of a standard motor value 1 Pr 71 Setting Standard SF JR Thermal characteristics of the Mitsubishi constant torque motor Thermal characteristics of a standard 2 motor Adjustable 5 points V F 20 Mitsubishi standard motor SF JR4P 1 5kW or less O For the 5 5K and 7 5K the Pr 0 Torque boost and Pr 12 DC injection brake operation voltage settings are automatically changed according to the Pr 7 setting as follows Constant Torque Mot
91. g power failure Power supply Automatic restart after instantaneous power failure Time at occurrence of I I I I I I I power failure I li i Va Reset time Pr 57 Y46 l Pr gt Refer to the section about Pr 73 and other relevant parameters Pr gt Refer to the section about Pr 52 and other relevant parameters 269 Parameter for manufacturer setting Do not set Pr gt Refer to the section about P 57 and other relevant parameters Pr gt Refer to the section about Pr 117 and sati other relevant parameters indicates simple mode parameters and n indicates extended parameters When setting parameters refer to the instruction manual applied and understand instructions Hr f nei n Hor dy SERIE Jj Pr ass 339 550 551 Operation command source and speed command source during communication operation Pr 338 Communication operation command source Pr 339 Communication speed command source Pr 550 NET mode operation command source selection Pr 551 PU mode operation command source selection When the RS 485 terminals or communication option is used the external operation command and speed command can be made valid Also the control command source in the PU operation mode can be selected Setting SERE tie RE Pr NN initial Operation command source communication value Operation command source external initial Speed command source communication va
92. hange between operation by external signal external operation operation by PU FR DUO7 PU operation operation by combination of PU operation and external operation external PU combined operation and network operation when RS 485 terminals or a communication option is used LED Indication Description Off On External operation mode PU _ EXT NET um ic ae PU operation mode PU EXT NET Fixed to PU operation mode External operation mode PU EXT NET a OS NET operation mode PU EXT NET External PU combined operation mode 1 Running frequency Start signal PU FR DUO7 FR PU04 setting or external signal Ext TE WA input multi speed OM Signe input terminal STF setting across STR terminals 4 5 valid when AU signal PU EXT NET turns on External PU combined operation mode 2 Running frequency Start signal Input from the PU External signal FR DU07 FR input terminal 2 4 PU04 1 Jog multi speed setting etc Fwo Rev Pr 79 Setting External PU switchover mode Press 0 initial to switch between the PU and external operation mode External operation mode at power on Fixed to external operation mode Operation can be performed by switching between the external and Net operation PU operation mode PU EXT NET AA AA External operation mode PU EXT NET a 05 En NET operation mode PU EXT NET Switch over mode Switch among PU operation external oper
93. he inverter Inverter Caution 2 The brake unit which uses multiple resistor gt units has terminals equal to the number of S resistor units Connect one resistor unit to one E l pair of terminals P PR Cable provided with a brake unit Brake unit MT BU5 ELIT gt 3 E 54 55 Power regeneration common converter FR CV H O OK High power factor converter FR HC H LILIK e Enables 100 torque continuous regeneration to support continuous regenerative operation for line control etc e Eliminates the need to use a brake unit with each inverter reducing total space and total cost O Saves energy since regeneration energy is used for the other inverters and excess energy is returned to the power supply e Connection example O R L1 O S L2 1 O T L3 R1 L11 O S1 L21 Dedicated stand alone FR CV type reactor FR CVL Power regeneration Inverter common converter R LM ya R2 L12 Wes IT d SIL21 p S2 L22 AC power xi Le suppl T L31 T2 L32 iene O i q_e FR CV H Unit mm MAGA Voltage Capacity Capacity n BR 103 o ESE 2c os 9 R2 L1 0 v Remove the jumpers across terminals R L1 R1 L11 and S L2 S1 L21 of the inverter and cum AT Unit mm connect the control circuit power supply across terminals R1 L11 S1 L21 Always keep Voltage Voltage
94. hen output current exceeded the output current detection level set by the value exceeded parameter Inrush resistor overheat Appears when the resistor of the inrush current limit circuit overheated Communication error Appears when a communication error occurred during the RS 485 communication inverter with the RS 485 terminals 1 Appears when 30mA or more is input or a voltage 7 5V or more is input with the GO pelis uet terminal 2 4 set to current input Internal circuit error Appears when an internal circuit error occurred Brake AAA E EU This function stops the inverter output if an alarm occurs in the brake circuit e g detection damaged brake transistors In this case the inverter must be powered off immediately Internal circuit error for the model 55K or less Resetting the inverter initializes the internal thermal integrated data of the electronic thermal relay function The error message shows an operational error The inverter output is not shut off Warnings are messages given before major failures occur The inverter output is not shut off Minor faults warn the operator of failures with output signals The inverter output is not shut off When major failures occur the protective functions are activated to shut off the inverter output and output the alarms The external thermal operates only when the OH signal is set in Pr 76 to Pr 189 input terminal function selection Outline Peripheral Devices Dimension S ce Why e
95. ics Ratio of Motor Power Consumption during Acc Dec WA EOS with the newly developed energy saving machine s characteristic EC V F motor when the motor is coasting due to an Driving of the Mitsubishi 400V 4 poles monitor Possible to expect even more pattern V F4 instantaneous power failure eomer of 9 i Energy Saving Monitor List energy savings with optimum We 3 P e Standard J ES ES WA Conventional mode Bus F500 Ex of Power Savings IGICUR ES excitation control and optimum Us ya NU A 5 5 Flying start Specifications s e Monitor Display 5 dl 7 V F pattern working together curves r 2 a A S da weg Power saving rate Y Vie Characteristic Base e Smoothly restarts a motor that is rotating even in 3 RATO 2 FR F700 E AE A 2 Enhanced PID function dii the opposite direction due to the windmill effect TEOR S4 fF 3 I Power saving amount charge e Outline Dimension 3 Power saving average value kW Energy savings in low speed region PID shutoff sleep control function 6 Regenerati on avoidance function Drawings E o Power saving rate average value Yo Shorter PID startup time PID automatic switchover function Possible to avoid reaeneration VE NETTE T RN 5 Power saving charge average value Monitor of set point measured value deviation possible PID monitor OSSIDI 10 avoid Tegenerdi gie ch co 3 C 0 16 20 30 40 50 Annual power saving amount kWh Convenient ior HVAC nadia sig cv autom
96. ifference between the estimated value of power necessary for commercial power supply operation and the input power calculated by the 0 01kW inverter 0 1kW Power during commercial power supply operation input power monitor Ratio of power saving on the assumption that power during commercial power supply operation is 100 Power saving Power Power during commercial power supply operation 100 saving 0 1 rate Ratio of power saving on the assumption that Pr 893 is 100 Power saving Pr893 100 Average value of power saving amount per hour during predetermined time Pr 897 Power saving Power saving average gt Power saving x At value Prn897 0 01kWh 0 1kWh Ratio of power saving average value on the assumption that the value during commercial power supply operation is 100 Power saving rate reference Ratio of power saving average value on the value assumption that Pr 893 is 100 Power saving average value PB 2 Power saving x At Pr 897 SUOL x10 Power saving charge average value Power saving average value represented in terms of charge Power saving average value x Pr 896 0 01 0 1 indicates simple mode parameters and fn indicates extended parameters When setting parameters refer to the instruction manual applied and understand instructions The following gives the items which can be monitored by the cumulative saving power monitor Pr 52 51 The cumulative power mo
97. ime to set the deceleration time required to Pr 19 Base frequency voltage Pr 47 Second V F base frequency stop from the Pr 20 Acceleration deceleration reference frequency 3 Used to adjust the inverter outputs voltage frequency to the motor rating sai When operating a standard motor generally set the rated frequency of 60Hz _ Running the motor to Pr 3 Base frequency When running the motor using a frequency Setting gt commercial power supply inverter switch over operation set Py 3 to gt neremenis 8 0 1s Increments and a the same value as the power supply frequency 23 i mu value Range setting range of 5 2 ime When you want to change the base frequency when switching multiple e Oto 3600s acceleration 8 motors with one inverter use the Pr 47 Second base freguency ee RO Increments deceleration ime time 0 01s time setting can m Use Pr 19 Base frequency voltage to set the base voltage e g rated Range be changed z motor voltage 0 to 360s E gt 4 Vv i 3 gt Pelo 5 Q o 5 Output frequency ya S Hz Pr 3 Pr 47 indicates simple mode parameters and fn indicates extended parameters When setting parameters refer to the instruction manual applied and understand instructions 28 Motor protection from overheat electronic thermal relay function De Pa Pr 9 Electronic thermal O L relay py 51 Second electronic thermal OL relay Set the current of the electr
98. ing Pr 238 Multi speed setting speed 14 Pr 239 Multi speed setting speed 15 38 100 Value the constant C b dock th t d in th t ith 5 torque motor an be used to change the preset speed in the parameter wi Heo Output the contact signals di volage Any speed can be selected by merely turning on off the contact 0208 o oD Pro Setting CELICA signals RH RM RL REX signals 25 Pr46 range e The inverter operates at frequencies set in Pr 4 when RH signalis G 8 7 ignal i ignal i a ae a MET on Pr 5 when RM signal is on and Pr 6 when RL signal is on e initial set Pr 77 value frequency is changed to the setting e Frequency from speed 4 to speed 15 can be set according to the E for use with a constant combination of the RH RM RL and REX signals Set the running 8 e 5 torque motor the Pr 0 frequencies to Pr 24 to Pr 27 Pr 232 to Pr 239 In the initial value S258 setting changes to the Sos corresponding value in setting speed 4 to 15 are unavailable E 5 above m Speed 1 A Speed 10 E l High speed Speed 5 gt S Maximum minimum E Speed 2 seeds d So 1 2 18 g need Speed 4 3 WA frequency Low speed 3 nes S 3 Y I I I I I Pr 1 Maximum frequency 7 Pr 2 Minimum frequency 9 d A EE SE ed oi SN Time i RH lt EA ONON D RH ONJON ONION 2 Pr 18 High Speed maximum frequency zu FON me n en ON jon om a You can limit the motor speed RL rex JONONONONONONONON z A A e Clamp
99. ing current will result in insufficient torque and the inverter may not start Therefore increase the inverter capacity to have enough allowance for current Precautions for Peripheral Device Selection Installation and selection of moulded case circuit breaker Install a moulded case circuit breaker MCCB on the power receiving side to protect the wiring of the inverter primary side For MCCB selection refer to page 57 since it depends on the inverter power supply side power factor which changes depending on the power supply voltage output frequency and load Note that the operation characteristics of the completely electromagnetic MCCB changes according to the higher harmonic current so a larger capacity must be selected Check it in the data of the corresponding breaker As an earth ground leakage breaker use the Mitsubishi earth ground leakage breaker designed for harmonics and surges Refer to page 58 When installing a moulded case circuit breaker on the secondary side of the inverter contact each manufacturer for selection of the moulded case circuit breaker Handling of primary side magnetic contactor For operation via external terminal terminal STF or STR used provide a primary side MC to prevent an accident caused by a natural restart at power recovery after a power failure such as an instantaneous power failure and to ensure safety for maintenance work Do not use this magnetic contactor to make frequent
100. ion 186 CS terminal function selection 7 AA 24 25 62 64 to 67 9999 189 RES terminal function selection e oO E e del v o 49 c 2 O c ucl E E _ D o S _ 82 IFterminalfunconselection 07 108 tio to 116 125 S E 193 OLterminalfunction selection 126 145to147 164 170 9 G 195 ABC1 terminal function selection 0 to 5 7 8 10 to 19 25 1 e 4 25 26 45 to 47 64 70 90 ER 91 94 to 96 98 99 100 to c l l l 105 107 108 110 to 116 ABC2 terminal function selection 125 126 145 to 147 164 1 9999 41 170 190 191 194 to 196 198 199 9999 Multi speed setting 8 speed to 15 speed Multi speed 0 to 400Hz 9999 0 01Hz 9999 1 35 Soft PWM operation selection 1 Analog input display unit switchover 1 O 9 100 O al 0 0 1 75 al Terminal 1 added compensation amount 0 to 100 terminal 4 1 1 Cooling fan operation selection 1 Terminal 1 added compensation amount 0 to 100 1 terminal 2 BA N 9999 0 5s N BA N Rated slip 0 to 50 9999 0 01 Slip compensation time constant 0 01 to 10s 0 01s Constant output region slip compensation selection 8888 9999 selection i Override bias 0 to 200 0 1 N A N 9999 N N 0 9999 1 1 1s 1 BA N 50 O al Override gain 0 to 200 0 1 150 O al c O T
101. ion from among inverter running up to speed instantaneous power failure undervoltage overload warning output frequency detection second output frequency detection regenerative brake prealarm 4 electronic thermal relay function pre alarm PU operation mode inverter operation ready output current detection zero current detection PID lower limit PID upper limit PID forward rotation reverse rotation output commercial power supply inverter switchover MC1 commercial power supply Operating status inverter switchover MC2 commercial power supply inverter switchover MC3 fan fault output heatsink overheat pre alarm inverter running start command on deceleration at an instantaneous power failure PID control activated during retry during PID output suspension life alarm alarm output 3 power off signal power savings average value update timing current average monitor alarm output 2 maintenance timer alarm remote output minor failure output alarm output Open collector output 5 points relay output 2 points and alarm code of the inverter can be output 4 bit from the open collector When used with the You can select any seven signals using Pr 313 to Pr 319 extension output terminal function selection from among FR A7AY FR A7AR control circuit capacitor life main circuit capacitor life cooling fan life inrush current limit circuit life and the above option stated signals Only positive logic can be set for terminals of
102. ion avoidance A larger setting will 0 to 200 improve responsiveness to the bus voltage change However the output frequency could become unstable Pr agg 889 Free parameter Pr 888 Free parameter 1 Pr 889 Free parameter 2 Parameters you can use for your own purposes You can input any number within the setting range 0 to 9999 For example the number can be used As a unit number when multiple units are used As a pattern number for each operation application when multiple units are used As the year and month of introduction or inspection Pr gt Refer to the section about Pr 52 and other relevant parameters PT Jag to 899 Energy saving monitor Pr 892 Load factor Pr 893 Energy saving monitor reference motor capacity Pr 894 Control selection during commercial power supply operation Pr 895 Power saving rate reference value Pr 896 Power unit cost Pr 897 Power saving monitor average time Pr 898 Power saving cumulative monitor clear Pr 899 Operation time rate estimated value From the power consumption estimated value during commercial power supply operation the energy saving effect by use of the inverter can be monitored output The following provides the items that can be monitored by the power saving monitor Pr 52 Pr 54 Pr 158 50 Only power saving and power saving average value can be output to Pr 54 terminal FM and Pr 158 terminal AM Energy SO Description and Formula onitor Item D
103. ions otherwise there will be a charge 1 Breakdowns due to improper storage handling careless accident software or hardware design by the customer 2 Breakdowns due to modifications of the product without the consent of the manufacturer 3 Breakdowns resulting from using the product outside the specified specifications of the product 4 Breakdowns that are outside the terms of warranty Since the above services are limited to Japan diagnosis of failures etc are not performed abroad If you desire the after service abroad please register with Mitsubishi For details consult us in advance 2 Exclusion of chance loss from warranty liability Regardless of the gratis warranty term compensation to chance losses incurred to your company or your customers by failures of Mitsubishi products and compensation for damages to products other than Mitsubishi products and other services are not covered under warranty 3 Repair period after production is discontinued Mitsubishi shall accept product repairs for seven years after production of the product is discontinued 4 Terms of delivery In regard to the standard product Mitsubishi shall deliver the standard product without application settings or adjustments to the customer and Mitsubishi is not liable for on site adjustment or test run of the product International FA center 177 o 2 5 o o LL N D e FA Center in Engla Sc A go ae E FA Center in
104. l 2 Analog input selection 1 Input filter time constant 1 36 Reset selection disconnected PU detection PU stop selection 76 oO 0 1 2 0 1 2 0 1 2 0 1 2 3 4 6 7 0 4 to 55KW 9999 0 to 3600kW 9999 0 01 0 1kW 9999 O to 500 9999 0 0010 0 to 400m0 9999 1 0 01MO 1 O to 400Hz 9999 0 01Hz 9999 0 to 400Hz 9999 0 01Hz 9999 0 Alarm code output selection Q2 O Parameter write selection 7 79 00 oO O Reverse rotation prevention selection ee C2 N 1 1 0 1 1 1 1 1 1 1 1 1 Operation mode selection 1 1 Motor capacity simple magnetic flux vector control C2 N Oo Motor constant R1 9999 vector control NI magnetic flux C2 00 VIF1 first frequency oO V F1 first frequency voltage Co V F2 second frequency C2 Co V F2 second frequency voltage VIF3 third frequency VIF3 third frequency voltage 0 to 1000V 0 to 400Hz 9999 9999 0 to 1000V 0 0 to 400Hz 9999 9999 0 to 1000V 0 0 V V V V V 9 1 2 1 1 00 V F4 fourth frequency 107 V F4 fourth frequency voltage VIF5 fifth frequency VIF5 fifth frequency voltage oO Co LL gt o E O o LO d Q 00 o O lt Co 00 O to 400Hz 9999 0 01Hz 9999 0 to 31 48 96 192 384 O O lt 2 N WO amp W 117 PU communication station 192 Co PU communication speed PU communication stop bi
105. l Specification Explanation Operation Panel Reactor for sine wave filter Capacitor for sine wave filter Rating plate Terminals Terminal H Parameter List Explanations of Parameters 4 G installation hole Installation hole ad REESE RC Op EA M10 M12 200V MT BSC 75K 205 190 285 230 70 40 40 47 M6 39 E na class MT BSC 90K 280 265 270 180 90 55 80 67 M12 55 400V MT BSC H75K 205 190 220 170 70 40 50 67 M6 30 MT BSL H75K 330 150 285 185 216 318 M10 M10 MT BSLHTSK 330 150 285 185 216 318 wro io 60 400 A ce e 400V class Protective Functions Leave more than 25mm space between capacitors Recommended cable size The cable sizes between the Inverter and MT BSL and between the MT BSL and IM depend on U V W of Peripheral devices list page 57 e e 5 Q The cable size to the MT BSC is as table below 2 MT BSC 75K MT BSC 90K MT BSC H75K MT BSC H110K 2 D 9 O gt gt a to OL O O gt E 5 oF 96 57 ERAAI o mr yA OO SERES gt Peripheral devices list Moulded Case Circuit Breaker MCCB 2 or Recommended Cable Earth Leakage Circuit Breaker ELB Contactor 3 Size mm 4 Voltage Applicable Inverter Type Commercial power Reactor connection connection supply operation um Lis p remis wein SOAFISA
106. l value 0 to 60s Set a voltage starting time at restart 0 initial value With frequency search 162 Without frequency search reduced voltage system Frequency search at every start Reduced voltage system at every start 0 to 20s Set a voltage starting time at restart Consider using these parameters 164 0 to 100 according to the load inertia moment torque magnitude Consider the rated inverter current as 165 0 to 150 100 and set the stall prevention ER operation level during restart operation A OE Without rotation direction detection With rotation direction detection 299 When Pr 78 0 the rotation direction is 9999 detected M When Pr 78 721 2 the rotation direction is not detected 0 to 3600s Set the acceleration time to reach the set frequency at restart 611 9999 Acceleration time for restart is the normal acceleration time e g Pr 7 The setting range varies according to the inverter capacity 55K or less 75K or more Connection diagram MC switchover n sequence For use for only automatic restart after instantaneous power failure or flying start short CS SD in advance e When 0 initial value or 10 is set in Pr 62 the inverter smoothly starts after detecting the motor speed upon power restoration O Even when the motor is rotating in the opposite direction the inverter can be restarted smoothly as the direction of rotation is detected You ca
107. leration deceleration Peripheral Devices Why energy savings wn E Stall prevention operation level 0 to 150 9999 120 DIS O Su E HE a o Stall prevention operation level 0 to 200 9999 0 1 9999 30 E 3 D compensation factor at double speed 0p o Multi speed setting 4 speed to 7 speed Multi speed input compensation selection Acceleration deceleration pattern 0 1 2 3 4 30 selection 1 Outline Dimension Drawings Multi speed Terminal Connection Diagram Terminal Specification Explanation Regenerative function selection 0 2 0 1 24 EA A amp 85 Frequency jump 1A 0 to 400Hz 9999 0 01Hz 9999 DO O 3 NN 31 Frequency jump 18 Oto4oora 0809 oome 999 ST 33 WFememyimpzA Oro ome sso oome 999 ST 34 Frequency jump 28 oro ome oome 999 ST 85 Frequency jump 3A oro ome 9680 oome 999 ST 38 FewemyimpiB Oto4oorz seo oome 999 ST 3T Smdmay fas 1 9 Ds 4 4 as ar 9 Frequency jump i D DIA ES i qu A Up to frequency sensitivity 0 to 100 31 42 Output frequency detection 0 to 400Hz 0 Output frequency detection for reverse 0 to 400Hz 9999 0 04Hz 9999 31 rotation Second acceleration deceleration time O to 3600 360s 0 1 0 01s Second deceleration time 0 to 3600 360s 9999 0 1 0 01s 9999 Second torque boost 0 to 3096 9999 9999 Explanations of Parameters Freque
108. lling the resistor in a place e g enclosure where O AAA ea Caution 2 The temperature rise of the discharging resistor is ZON 75K 90K 110K 300deg Therefore wire the cable so as not to touch Outline Dimension Drawings aay v rao ik sux vac Cake zac AR 375K the resistor In addition separate the parts with low E heat resistance and the resistor by at least 40 to S 5 2 MT BUS 55K bann t 5638 i 2303 Caution 3 The temperature of the resistor unit abnormally SSmi V MraUs tOK wrausstk increases if the brake unit is operated exceeding the 5 specified duty Since the resistor unit may result in MT BUS H75K 100 20 overheat if the temperature of the brake unit is left 4 MT BU5 H150K unchanged switch off the inverter E MT BU5 H220K The resistor unit is provided with a thermostat a contact as V MT BUS H280K overheat protection If this protective device is activated under normal operation it is assumed that the deceleration time is too short In such a case increase the deceleration time setting of To obtain a large braking torque the motor has to have a torque characteristic the inverter that meets the braking torque Check the torque characteristic of the motor Operation Panel Parameter List Brake unit e Outline dimension drawings MT BU5 H EIEIK A A a AA th A HASWA le NP e Resistor unit MT BR5 H
109. lue Speed command source external Frequency setting from communication is invalid terminal 2 and 1 setting from external is valid Speed command source external Frequency setting from communication is valid terminal 2 and 1 setting from external is invalid rai Communication option valid Inverter RS 485 terminal valid Automatic communication option recognition Normally the RS 485 terminals are valid When the communication option is fitted the communication option is valid Select the RS 485 terminals as the PU operation mode control source Select the PU connector as the PU operation mode control source 550 9999 initial value 551 mom value Pr 550 and Pr 551 are always write enabled 340 Refer to the section about Pr 79 Pr gt Refer to the section about Pr 117 and id other relevant parameters Pr Remote output function 495 to 497 REM signal Pr 495 Remote output selection Pr 496 Remote output data 1 Pr 497 Remote output data 2 You can utilize the on off of the inverter s output signals instead of the remote output terminal of the programmable logic controller i pia pina td i LU tss ERIE Pr To determine the 503 to 504 maintenance time of parts Pr 503 Maintenance timer Pr 504 Maintenance timer alarm output set time When the cumulative energization time of the inverter reaches the parameter set time the maintenance timer output signal Y95 is output MT i
110. meter setting file making parameter management simple Possible to use communications connecting to any of PU connector and RS 485 terminals IAN MELSOFT O O E eee NDITI MITSUBISHI FREOROL F 700 FREQROL F 700 Symbol 6 Enhanced Network 1 RS 485 terminal is standard equipped GO RS 485 terminals are available in addition to the PU connector RS 485 communication can be performed using the operation panel or parameter unit Since terminals for input and output are provided separately multi drop connection is easily done Modbus RTU Binary protocol has been added for communications in addition to computer link 2 Possible to correspond with major networks Possible to connect with LonWorks CC Link Ver 1 1 and Ver 2 0 DeviceNetw and Profibus DP when used with communication options Power Inverter Inverter supply Up to 42 units can unit CPU be connected when connections are inverter only FR A7NC FR A7NC Terminating Terminating resistor resistor CC Link dedicated cable CC Link network Network management computer I Inverter Inverter gt Y Le see Pump FR A7NL Air conditioner FR A7NL LonWorks Network Free Topology 10 E Lighting Security system T Global Compliance 1 Complies with UL cUL EN LVD standards Ws CE LISTED 2 Possible to switch sink
111. mistor input connected to the terminal AU Appears when an alarm occurred in the option card or an AC power supply is PTC thermistor operation Option alarm connected to the R L1 S L2 T L3 when the high power factor converter connection is set Option slot alarm Appears when a communication error occurred in the communication option Option alarm Appears when a functional error occurred in the plug in option Parameter storage devide Appears when operation of the element where parameters are stored became alarm abnormal control circuit board KO 0 D i 2 c 4 2 3 4 5 6 Appears when a communication error between the PU and inverter occurred the PUdiecomecion communication interval exceeded the permissible time during the RS 485 communication with the PU connecter or communication errors exceeded the number of retries during the RS 485 communication Retry count excess Appears when the operation was not restarted within the set number of retries Parameter storage devide Appears when operation of the element where parameters stored became alarm abnormal main circuit board Appears during the CPU and peripheral circuit errors Operation panel power supply short circuit Appears when the RS 485 terminal power supply or operation panel power supply RS 485 terminals power was shorted supply short circuit E p Pon Appears when terminals PC SD were shorted Output current detection Appears w
112. n for reverse rotation use only can also be set This function is effective for switching the timing of electromagnetic brake operation between forward rotation rise and reverse rotation fall during vertical lift operation etc e When outputting a frequency detection signal besides the FU signal set the detection frequency to Pr 50 The FU2 signal is output when the output frequency reaches or exceeds the Pr 50 setting O A c 3 50 on Forward ace dh BT rotation N le Pr 42 57 RE A gt Time 2 o 1 N Reverse To Pr43 6 ha N rotation Pr 50 Output Lo 3 Hu e OFF OFF RERO FU OFF ON OFF ON OFF 44 45 Refer to the section about Pr 7 Pr 8 46 gt Refer to the section about Pr 0 47 gt Refer to the section about Pr 3 gt Refer to the section about Pr 22 and other T5109 relevant parameters Pr gt Refer to the section about Pr 41 and other relevant parameters 51 Refer to the section about Pr 9 indicates simple mode parameters and n indicates extended parameters When setting parameters refer to the instruction manual applied and understand instructions Pr so 54 158 170 171 268 563 564 867 891 Change of DU PU monitor descriptions Cumulative monitor clear Pr 52 DU PU main display data selection Pr 54 FM terminal function selection Pr 158 AM terminal function selection Pr 170 Cumulative power meter clear Pr I71
113. n select whether to make rotation direction detection or not with Pr 299 Rotation direction detection selection at restarting When Pr 162 0 10 with frequency search Instantaneous power failure time Power supply A Motor speed N r min Inverter output frequency f Hz Inverter output voltage E V Restart cushion Coasting Speed time Pr 58 setting time Pr 57 detection time d Acceleration time at a restart Pr 611 setting The output shut off timing differs according to the load condition e When Pr 162 1 or 11 automatic restart operation is performed in a reduced voltage system where the voltage is gradually risen with the output frequency unchanged from prior to an instantaneous power failure independently of the coasting speed of the motor When Pr 162 z 1 11 without frequency search Instantaneous power failure time Power supply r1 R L1 S L2 T L3 1 pS D Motor speed N r min Inverter output frequency f Hz Inverter output voltage E V Coasting time Pr 57 setting Restart cushion time Pr 58 setting The output shut off timing differs according to the load condition Pros Remote setting function Pr 59 Remote function selection Even if the operation panel is located away from the enclosure you can use contact signals to perform continuous variable speed operation without using analog signals By merely
114. ncy detection Protective Functions o c o 47 Second V F base frequency 0 to 400Hz 9999 0 01Hz 9999 O gt E Q 5 Second stall prevention operation 0 to 150 0 1 120 30 5 current E S Second stall prevention operation 0 to 400Hz 9999 ne D frequency 9 V Cd Second output frequency detection 0 to 400Hz 0 01Hz 2 v O to 500A 9999 Second electronic thermal O L relay 0 to 3600A 9999 0 01 0 1A 1 9999 0 5 6 8 to 14 17 20 23 fp RI H H H n 5 gt O 1to3 5 6 8to 14 17 21 RA A 9 Frequency monitoring reference 0 to 400Hz 0 01Hz c O 2 5t Current monitoring reference 0 to 500 0 to 3600A 0 01 0 1A 1 RAEN AVENEL 32 d output current E 0 0 1 to 5s 9999 o O 3 gt HE E 5S5 Restart cushion time 0 to 60s 0 1s 1s 33 z lt x 4 Differ according to capacities 55K or less 75K or more 22 23 Refer to Parameters page Stall prevention operation reduction 0 to 400Hz 0 01Hz 60Hz starting frequency 0 to 10 101 to 110 EN UENN Yo oO Setting Range Increments Initial Value O N Number of retries at alarm occurrence 34 34 Retry waiting time Retry count display erase 70 71 0 to 10 0 1 2 20 O to 15 0 to 6 25 1 0 to 7 10 to 17 0 to 8 00 3 14 to 17 Im 14 Special regenerative brake duty 2 0 O N Applied motor N O al PWM frequency selection 3 74 O a
115. nergy Features Explanation Drawings p savings Terminal Connection Diagram Terminal Specification Operation Panel Parameter List Explanations of Parameters 0 Ge O Ou 22 o5 qt Warranty Compatibility Motor Instructions Options Inquiry 48 49 nm Pa i i OO SERES Option and Peripheral Devices O Options By fitting the following options to the inverter the inverter is provided with more functions One plug in option can be fitted This input interface sets the high frequency accuracy of the inverter using an external BCD or binary digital signal BCD code 3 digits maximum 999 BCD code 4 digits maximum 9999 Binary 12 bits maximum FFFH Binary 16 bits maximum FFFFH This option provides the inverter with open collector outputs selected from among the standard output signals This option adds two different signals that can be monitored at the terminals FM and AM such as the output frequency output voltage and output current 16 bit digital input FR A7AX Digital output FR A7AY extension analog output Shared among all models 20mADC or 5VDC 10V meter can be connected Relay output FR A7AR Output any three output signals available with the inverter as standard from the relay contact terminals Plug in Type CC LINK FR A7NC This option allows the inverter to be operated or monitored E or the parameter setting to be changed from a computer
116. ng when 10 ED is 15s Motor Capacity 551 75kw tw 15kW SKI 226 301w 376 456 556W cur 200V 5 5K 7 5K 11K 15K 18 5K 22K 30K 37K 45KK 55K ing 280 200 120 100 LIUM BU 30K V Brake unit 4 FR BU H15K Braking 280 200 120 100 80 70 260 180 160 130 100 80 70 30K 37K 45KK 55K Resistor unit Brake unit Es se 9 5 900 1290 5180 4180 120 1001 Bigot Brake Unit T Resistor Unit T FR BU H OOK rake Uni ype esistor Uni ype Resistor unit FR BR H LILIK lt OOf COON FR BU 15K FR BR 15K FR BU 30K FR BR 30K FR BU 55K FR BR 55K FR BU H15K FR BR H15K FR BU H30K FR BR H30K FR BU H55K FR BR H55K oa P P N Note 1 The temperature rise of the resistor unit is about a P P PR PR Use the wires of the above recommended size or larger Connection example maximum of 100 C Therefore use heat resistant wires such as glass wires 3 Inverter Three phase AC power supply rw R L1 S L2 T L3 V W Inverter P N 3 k 5m or less gt Within 10m Within 10m Minimize the cable length between the inverter and brake unit and the resistor unit and brake unit Use a twisted cable when the wiring length exceeds 5m If twisted wires are used the distance should be within 10m Use Connect the inverter terminals P N
117. nitor data digit can be shifted to the right by the number set in Pr 891 Cumulative power monitor digit shifted times Energy Saving Monitor Item Description and Formula Power saving amount 0 01kWh 0 1kWh Power saving is added up per hour 2 Power saving x t Power saving amount charge Power saving amount represented in terms of charge Power saving amount x Pr 896 0 01 0 1 Estimated value of annual power saving amount Power saving amount Pr 899 Operation time during 100 power saving totalization Annual power saving amount 0 01kWh x 24 x 365 x 0 1kWh Annual power saving amount charge Annual power saving amount represented in terms of charge Annual power saving amount gt Pr 896 0 01 0 1 The increments vary according to the inverter capacity 55K or less 75K or more Adjustment of terminal FM C0 900 C1 901 and AM calibration CO Pr 900 FM terminal calibration CI Pr 901 AM terminal calibration The operation panel and parameter unit can be used to calibrate the full scales of the terminals FM and AM 1 FM terminal calibration C0 Pr 900 The terminal FM is preset to output pulses By setting the Calibraton parameter CO Pr 900 the meter connected to the inverter can be calibrated by parameter setting without use of a calibration resistor Using the pulse train output of the terminal FM a digital display can be provided by a digital counter The monito
118. nsion Applied Inverter Unit mm Mass Mass We wi ole fe me WwW D M m 075K 14 74 99 08 CHAK 135 596 ms 15 Less than D o A N N zx zx al Ex al e zx al al oO o a CO CO Y o w a a O o O Eh 2 0 0 V 22K 55K VK d5K 18 5K 160 175 128 22K 45K 55K O o X N O O Y Note 1 Make selection according to the applied motor capacity When the inverter capacity is larger than the motor capacity make selection according to the motor capacity Power factor improving reactor FR BAL can be used Power factor improving effect FR BAL approx 90 FR HAL approx 88 aja 00 00 a a as ck Dai 00 00 ala a a ojo NIN ojo oj a N x ala N o N o lt N al e Outline dimension o Lo D 6 S A J O O N N O O a NINI gt ajaj N W Co Note 1 Be sure to remove the jumper across terminals P P1 of the inverter A failure to do so will produce no power factor improving effect 2 The wiring length between the reactor and inverter should be within 5m 3 The size of the cables used should be equal to or larger than that of the power supply cables R L1 S L2 T L3 4 Make selection according to the motor capacity When th
119. nt remains higher than the Pr 750 setting during inverter operation for longer than the time set in Pr 151 the output current detection signal Y 12 is output from the inverter s open collector or relay output terminal Pr 166 9999 Pr 167 2 0 Pr 150 Output current Pr 151 1 A gt Pr166 ae Minimum 100ms initial value Output current 4 gt detection signal OFF ON OFF Y12 2 Zero current detection Y13 signal Pr 152 Pr 153 If the output current remains lower than the Pr 152 setting during inverter operation for longer than the time set in Pr 153 the zero current detection Y13 signal is output from the inverter s open collector or relay output terminal Output current Pr 152 O A NE pie Start signal OFF ON 7 Zero current OFF ON OFF ION detection time tp Pas Detection time Detection time Once turned on the zero current detection time Y13 signal is held on for at least 100ms gt Refer to the section about Pr 22 and other relevant parameters Pr 154 Pr Selection of action conditions of 199 the second function signal RT Pr 155 RT signal reflection time selection You can select the second function using the external terminal RT signal You can also set the RT signal operation condition reflection time m This function is immediately made valid with on S DUE of the RT signal This function is valid only during the RT signal 10 is
120. o 59 Commercial power supply operation 0 1 1 39 EN 3 switchover selection at an alarm 33 n d Automatic switchover frequency 223 O between inverter and commercial power 0 to 60Hz 9999 0 01Hz 9999 39 S i supply operation Backlash acceleration stopping 0 to 400Hz 0 04Hz Hz 30 pS frequency BO Backlash acceleration stopping time O to 360s 0 1s 0 5s 0 3 wes i e Backlash deceleration stopping 0 to 400Hz 0 01Hz frequency Backlash deceleration stopping time 0 to 360s 0 1s 0 5s 0 2 4 6 8 10 102 104 Speed setting switchover 106 108 110 PU display language selection 0 to 7 Stall prevention level at 0V input 0 to 15096 Stall prevention level at 10V input 0 to 150 0 196 Output current detection level 0 to 150 0 196 nus current detection signal delay 0 to 10s 0 15 Zero current detection level 0 to 150 0 1 Zero current detection time 0 to 1s 0 01s Voltage reduction selection during stall 0 4 prevention operation e Outline Dimension Drawings D O Na Explanation Diagram Terminal Specification 120 0 150 120 0 1 Terminal Connection C2 e O o BA O o Panel Operation BA O 5 0 5s Current detection oO RB C2 C O CO O o ho cb en ES LS qu A Protective Functions v zer v 1 to 3 5 6 8 to 14 17 21 158 AM terminal function selection i Automatic switchover ON range between commercial p
121. o the wiring constants may occur at the motor terminals deteriorating the insulation of the motor In such a case consider taking the following measures 1 Rectifying the motor insulation 1 Use a 400V class inverter driven enhanced motor Note The four poles of the Mitsubishi standard motor SF JR SB JR have the 400V class inverter driving insulation enhanced feature 2 For the dedicated motor such as the constant torque motor and low vibration motor use the inverter driven dedicated motor 2 Suppressing the surge voltage on the inverter side Connect a filter on the secondary side of the inverter to suppress a surge voltage so that the terminal voltage of the motor is 850V or less When driving by the Mitsubishi inverter connect an optional surge voltage suppression filter FR ASF H for the 55K or less and an optional sine wave filter MT BSL BSC for the 75K or more on the inverter output side insulation Application to constant torque motor Since a constant torque motor is greater in current than the standard motor the inverter capacity may be one rank higher For a constant torque motor decrease the torque boost setting Recommended value 0 75kW 696 1 5 to 3 7kW 496 5 5 to 7 5kW 3 11 to 37kW 2 45 to 55kW 1 5 75k or more 1 When two or more motors are operated synchronously torque imbalance is likely to occur as motor slip is smaller than that of the standard motor Application to
122. of outgoing harmonic current Outgoing harmonic current fundamental wave current value converterd from received power voltage x operation ratio x harmonic content Operation ratio Operation ratio actual load factor x operation time ratio during 30 minutes Harmonic content Found in Table Table 1 Harmonic content Values of the fundamental current is 100 Reactor sm Noused fesa Used AC side 38 14 Usea DO side 30 E Applied Current E ions zw som from6 6kV lie 15 550 275 167 195 1086 6847 1420 12 86 7 181 5 177 4342 3006 722 758 355 081 860 5640 36 1048 10 0 7 40 24 45 2406 1 369 i85 zi 13 7287 4606 9529 86 2 4820 375 28 15 2018 aa 731 3866 2220 259 t43 9102 1857 1709 9546 6582 57772 3896 Fundamental Wave Current Converted from 6 6kV No reactor 100 operation ratio _30_ 980 490 2970 347 te3i Z18 2825 22677 277 9207 772 5846 ar 1z1 604 3860 428 2879 150 3r1 1 2818 1574 135 95 16 6588 Fundamental Wave Current Converted from 6 6kV With DC reactor 100 operation ratio 75 245 125 8200 672 2257 99 626 375 350 230 224 164 so zes iar 9 104 2673 Tt5B 748 445 410 285 267 198 62 216 14400 153 3027 102 1100 655 615 419 385 288 160 258 17200 183 469120851915 782 735 500 469 344 220 355 25067 252 6455 27e7 1807 1076 1011 688 645 473 250 405 26807 286
123. on and constant speed operation invalid during acceleration deceleration Functions that can be set as second functions Funci n parameter Number Parameter Number Parameter Number Parameter Number Electronic thermal O L Pr 51 Pr 155 Setting Pr 9 relay gt Refer to the section about Pr 22 and d other relevant parameters 198 relevant parameters gt Refer to the section about Pr 135 and other Qu Proa to 174 Display of applied parameters and user group function gt Refer to the section about Pr 54 and other 199 relevant parameters Pr 160 User group read selection Pr 172 User group registered display batch clear Pr 173 User group registration Pr 174 User group clear O Parameter which can be read from the operation panel and parameter unit can be restricted In the initial setting only the simple mode parameters are displayed Pr 160 9999 initial value Description Only the simple mode parameters can be displayed Simple mode extended parameters can be displayed Only parameters registered to the user group can be displayed 1 Display of simple mode parameters and extended parameters Pr 160 When Pr 160 9999 initial value only the simple mode parameters can be displayed on the operation panel FR DUO7 and parameter unit FR PUOA When 0 is set in Pr 160 simple mode parameters and extended parameters can be displayed 2 User group function Pr 160 Pr 172 to
124. on table Motor kW 8 35 0 75 3 7 7 5 30 37 Seas 2 8 50 30s BU 1500 BU 3700 BU 7 5K BU 15K 2xBU 15K 3xBU 15K sui BU BU 4x 5x 6x x O 0 10096908 eno 3700 BU 7 5K BU 15K 2xBU 15K debe A A O ek ue 50 30s BU H7 5K BU H15K BU H30K 2xBU H30K Da O 100 30s ME BU H7 5K BU H15K BU H30K 2xBU H30K 3xBU H30K The inverter of 1 5K or less with 400V output can not be used in combination with a brake unit To use in combination with a brake unit use the inverter of 2 2K or more e Combination of brake unit and electrical discharge resistor o Resistor type Cable P N Brake unit Resistor type Cable P N 2 2 Parameter List Explanations of Parameters GRZG200 100 GRZG300 50 2 Brake unit GRZG300 52 2 2 GRZG400 20 3 BU H OO four in series um diii twelve in series 3 5mm EN GRZG400 20 R resistor GZG type o wes ESS 200V output Protective Functions GRZG type e Discharge resistor e c p on O D 2 Unit mm ie ean pType wT A 6ZG300W i es A 5 erzez00 soe 26 56 E BU H7 5K H15K H30K GRZG400 Note 1 Connect so that the terminal symbols are the same for both inverter and brake unit Incorrect connection will damage the inverter E 2 Minimize the cable length between the inverter and brake unit and between the discharging resistor and brake unit Use a twisted cable when a the wiring length exceeds 2m If twisted cables are use
125. onic overcurrent protection to protect the motor from overheat This feature provides the optimum protective characteristics including reduced motor cooling capability at low speed e This function detects the overload overheat of the motor stops the operation of the inverter s output transistor and stops the output O Set the rated current A of the motor in Pr 9 e When using a motor with an external thermal relay etc set O in Pr 9 to make the electronic thermal relay function invalid Note that the output transistor protection of the inverter E THT functions e When using the Mitsubishi constant torque motor 1 Set 1 in Pr 71 This provides a 100 continuous torque characteristic in the low speed range 2 Set the rated motor current in Pr 9 e When the RT signal is on thermal protection is provided based on the Pr 51 setting Use this function when rotating two motors of different rated currents individually by a single inverter When rotating two motors together use external thermal relays Proto 42 DC injection brake Pr 10 DC injection brake operation frequency Pr 11 DC injection brake operation time Pr 12 DC injection brake operation voltage The DC injection brake can be operated at a motor stop to adjust the stop timing and braking torque gt y c When When 3 Using the Using 5 5 3 Pr 12 Initial Mitsubish the El O 5 Value Constant Energy 5 E Torque Saving 8 gt
126. or Standard Motor Setting Setting 0 2 20 indicates simple mode parameters and n indicates extended parameters When setting parameters refer to the instruction manual applied and understand instructions Peripheral Devices Why energy Features Standard Specifications re I LU US NE savings Terminal Connection Outline Diagram Dimension Drawings Terminal Specification Operation Panel Parameter List Warranty Compatibility Motor Instructions Options Eine Inquiry 34 Qm o 9 cb cot S O GC x a e Explanation Pr 72 240 260 Carrier frequency and SoftPWM selection Pr 72 PWM frequency selection Pr 240 Soft PWM operation selection Pr 260 PWM frequency automatic switchover You can change the motor sound Setting ri FOE ANC CNN You can change the PWM carrier frequency The 0 to 15 setting displayed is in KHz 0 to 6 25 Note that O indicates 0 7kHz 15 indicates 14 5kHz and 25 indicates 2 5kHz Soft PWM is invalid When O to 5 0 to 4 for the 75K or more is set in Pr 72 Soft PWM is valid PWM carrier frequency is constant independently of load When the carrier frequency is set to 3kHz or more Pr 72 2 3 perform continuous operation at less than 85 of the rated inverter current 260 1 Decreases PWM carrier frequency automatically when load increases The setting range varies according to the inverter capacity 55K or less 75K
127. or more Note When Pr 260 1 initial value if continuous operation is performed at 8596 or more of the rated inverter current with Pr 72 value set to 3 SkHz or more the carrier frequency is automatically reduced This may cause the motor noise to increase Pra 242 243 252 253 267 Analog input selection Pr 73 Analog input selection Pr 242 Terminal 1 added compensation amount terminal 2 Pr 243 Terminal 1 added compensation amount terminal 4 Pr 252 Override bias Pr 253 Override gain Pr 267 Terminal 4 input selection e You can select the function that switches between forward rotation and reverse rotation according to the analog input polarity the override function and the input signal specifications O For the terminals 1 2 4 used for analog input voltage input 0 to 5V 0 to 10V or current input 4 to 20mA can be selected e The additional compensation and fixed ratio of analog compensation override using terminal 2 as an auxiliary input can be made to multi speed operation or the speed setting signal main speed of the terminal 2 or terminal 4 E indicates the main speed setting Compensation Input Terminal Terminal 4 Input and Compensation Method Pr 73 Terminal 2 Terminal 1 Setting pem 1 1 Terminal 1 Not function a 0 to 10V added Indicates that value compensation a frequency 0 to 5V command 0 to 5V signal of Terminal 2 negative override polarity is not accepted
128. ory exists Em is displayed G E 5 4 20 Br Bn mmt m 7 v 5 s pl LULUETS NE Parameter List For simple variable speed operation of the inverter the initial setting of the parameters may be used as they are Set the necessary parameters to meet the load and operational specifications Parameter setting change and check can be made from the operation panel FR DUO7 For details of parameters refer to the instruction manual Only simple mode parameters are displayed by the initial setting of Pr 160 User group read selection Set Pr 160 User group read selection as required Simple mode parameter fer em range teremento nt Range Initial Value Number page o Tergueboost o 04 esso 1 Maximum frequency oeno oome 12080Hzi 2 Minimum frequency O 0tbizHz oo o 60Hz 4 Muitispeed setting high speed Oto400Hz oomz 60Hz 8 Multispeed setting middle speed Oto400Hz ooz 30Hz 6 Mulspeedset ng lowspeed Oto400Hz oomz 10Hz 8 E a 7 05 9 9 0 Deceleration time 0 to 3600 360s 0 1 0 01s 10s 30s 3 Electronic thermal O L relay O to 500 0 to 3600A 0 01 0 1A 1 potes vena output current Terminal 2 frequency setting gain frequency 126 Terminal 4 frequency setting gain frequency Oto400Hz oomz 160 User group read selection Aa 1 Extended mode parameter 2 2 2 2 2 2 2 2 2 2
129. ove the jumpers across terminals P P1 to connect to the DC reactor Refer to page 51 DC reactor Inverter FR F700 The life of the inverter is influenced by ambient temperature The ambient temperature should be as low as possible within the permissible range Refer to page 8 This must be noted especially when the inverter is installed in an enclosure Wrong wiring might lead to damage of the inverter The control signal lines must be kept fully away from the main circuit to protect them from noise RS 485 terminal block S It supports Mitsubishi inverter protocol and Modbus RTU TELE a E LATE mes gt m Noise filter FR BSF01 FR BLF FR HAL FR HEL pi pj R L1 S L2 T L3 Install a noise filter to reduce Refer to page 51 For the 75K or more a DC P N Earth UVW the electromagnetic noise Noise fil reactor is supplied generated from the inverter oise filter Always instale reactor Ground Effective in the range from FR BLF It is not necessary for the 55K or less p Refer to page 51 AE Brake unit FR BU 1 MT BU5 2 X 9 Q Power regeneration common converter PR High power factor FR CV 1 Resistor unit FR HC 1 MT HC 2 converter MT RC 2 The regenerative braking Power supply harmonics Greater braking capability capability of the inverter can b
130. ove the motor efficiency to maximum and determines output voltage as an energy saving system Pr Retry function at alarm 65 67 to 69 occurrence Pr 67 Number of retries at alarm occurrence Pr 69 Retry count display erase Pr 65 Retry selection Pr 68 Retry waiting time If an alarm occurs the inverter resets itself automatically to restart You can also select the alarm description for a retry When selection of automatic restart after instantaneous power failure is selected Pr 57 Restart coasting time restart operation is performed at retry operation as at an instantaneous power failure Use Pr 65 to select the alarm to be activated for retries e indicates the alarms selected for retry Pr 65 Setting oo Pr ssetting AO SS SETE PSA RAMA de EEC E A ee e Fase a meme Pn aa e ei CA A A RA e 0c por ETM Jej ETT elo see e je A 0 GO EBE e je EGF jej EOHT e J A got e je EOM je o ERE e o A i w EDO e je ESR e e ee e jej Alarm Indication for Retry E OC1 E OC2 E OC3 E OV1 E OV2 ola O DF O Set the number of retries at alarm occurrence in Pr 67 Pr 67 Setting Set the number of retries at alarm occurrence An alarm output is not provided during retry operation Set the number of retries at alarm occurrence The setting value of minus 100 is the number of r
131. ower supply and 0 to 10Hz 9999 0 01Hz 9999 39 inverter operation User group read selection 0 1 9999 WAN 9999 Frequency setting key lock operation 0 1 10 11 1 41 selection 4 33 Automatic restart after instantaneous O 1 10 11 power failure selection First cushion time for restart 0 to 20s First cushion voltage for restart 0 to 10096 Stall prevention operation level for 0 to 150 restart SERRE current detection signal retention 0 to 10s 9999 Output current detection operation O 4 selection w o Qo Options 0 1 0 Automatic functions 0 1 120 Instructions D O 1 40 detection 167 Parameter for manufacturer setting Do not set 170 Cumulative power meter clear 0 10 9999 1 9999 32 Compatibility 171 Operation hour meter clear 0 9999 9999 2 172 pre registered display batch 9999 0 to 16 173 User group registration 0 to 999 9999 174 User group clear 0 to 999 9999 0 amp E O Warranty BA O w w Motor 9999 9999 D User group 4 e e e o o o o Inquiry 24 25 page 0 to 8 10 to 12 14 16 178 STF terminal function selection 24 25 60 62 64 to 67 1 41 9999 0 to 8 10 to 12 14 16 179 STR terminal function selection 24 25 61 62 64 to 67 1 61 41 9999 180 Ri terminal function selection _ AAA 183 Rr terminal function selection AAA AA 1 e 185 400 terminal function select
132. pacitances of the wiring The overall wiring length for connection of multiple motors should be within the value in the table below Pr 72 PWM frequency 0 75K selection setting carrier frequency pa Use the recommended connection cable when installing the operation panel away from the inverter unit or when connecting the parameter unit For remote operation via analog signal wire the control cable between the operation box or operation signal and inverter within 30m and away from the power circuits main circuit and relay sequence circuit to prevent induction from other devices When using the external potentiometer instead of the parameter unit to set the frequency use a shielded or twisted cable and do not earth ground the shield but connect it to terminal 5 as shown below 3 10 10E Freguency setting Twisted cable potentiometer Shielded cable O 10 10E mre 2 i e 5 Frequency setting potentiometer Earth Ground When the inverter is run in the low acoustic noise mode more leakage currents occur than in the non low acoustic noise mode due to high speed switching operation Be sure to use the inverter and motor after grounding earthing them In addition always use the earth ground terminal of the inverter to earth ground the inverter Do not use the case and chassis N OF ON dd Outline Peripheral Devices Dimen
133. phase failure protection 872 0 initial value Without input phase failure protection With input phase failure protection 252 253 gt Refer to the section about Pr 73 and other relevant parameters Pr Display of the life of the 255 to 259 inverter parts Pr 255 Life alarm status display Pr 256 Inrush current limit circuit life display Pr 257 Control circuit capacitor life display Pr 258 Main circuit capacitor life display Pr 259 Main circuit capacitor life measuring Degrees of deterioration of main circuit capacitor control circuit capacitor or inrush current limit circuit and cooling fan can be diagnosed by monitor When any part has approached the end of its life an alarm can be output by self diagnosis to prevent a fault Use the life check of this function as a guideline since the life except the main circuit capacitor is calculated theoretically Setting FR ANC RN Display whether the control circuit capacitor main circuit capacitor cooling fan and each 255 0 to 15 parts of the inrush current limit circuit has reached the life alarm output level or not Reading only 256 0 to 100 Display the deterioration degree of the inrush current limit circuit Reading only 257 0 to 100 Display the deterioration degree of the control circuit capacitor Reading only Display the deterioration degree of the main 258 0 to 100 circuit capacitor Reading only The value measured by Pr 259 is displayed Setting 1
134. ple magnetic flux vector control Pr 90 Motor constant R1 Providing optimum excitation to the motor can also produce high torque in a low speed region simple magnetic flux vector control Set the used motor capacity equal to or one rank higher than the inveter capacity in Pr 80 The number of motor poles should be any of 2 4 and 6 poles Single motor operation one motor for one inverter Wiring length from inverter to motor should be within 30m When simple magnetic flux vector control is not used set 9999 initial value in Pr 80 For Pr 90 Motor constant R1 normally setting is not necessary When you need more torque under simple magnetic flux vector control for other manufacturer s motor set the motor primary resistance value R1 for A connection in Pr 90 37 indicates simple mode parameters and fn indicates extended parameters When setting parameters refer to the instruction manual applied and understand instructions Pr 100 to 109 Adjustable 5 points V F Pr 101 V FI first frequency voltage Pr 103 V F2 second frequency voltage Pr 105 V F3 third frequency voltage Pr 106 V F4 fourth frequency Pr 107 V F4 fourth frequency voltage Pr 108 V F5 fifth frequency Pr 109 V FS fifth frequency voltage A dedicated V F pattern can be made by freely setting the V F characteristic between a startup and the base frequency and base voltage under V F control frequency voltage frequency Possible to set
135. ppears when an overvoltage occurred during deceleration and at a stop Inverter overload shut off Appears when the electronic thermal relay function for inverter element protection electronic thermal relay was activated function Motor overload shut off electronic thermal relay function Fin overheat Appears when the heatsink overheated Instantaneous power failure protection P Appears when an instantaneous power failure occurred at an input power supply Undervoltage protection Appears when the main circuit DC voltage became low Input phase failure Appears if one of the three phases on the inverter input side opened Appears when the output frequency drops to 0 5Hz as a result of deceleration due to SEEN pueden the excess motor load Output side earth ground l fault overcurrent protection Appears when an earth ground fault occurred on the inverter s output side Output phase failure protection External thermal relay operation 6 Overcurrent shut off during i deceleration or stop Appears when an overcurrent occurred during deceleration and at a stop Appears when the electronic thermal relay function for motor protection was activated 2 V i 2 Appears if one of the three phases on the inverter output side opened Appears when the external thermal relay connected to the terminal OH operated Appears when the motor overheat status is detected for 10s or more by the external PTC ther
136. propriate to the motor speed 2 and the then output voltage V is determined by a V f constant pattern in the case of a constant torque load S5 For example when the motor is operated at middle speed f i e output voltage V decreases and therefore the inverter E dp output power V x reduces if the output current is constant Proportionately the inverter input current decreases and the power consumption reduces Namely when the motor output reduces the input power of the inverter also decreases as a matter of course The fundamental principle of energy saving by the inverter is to eliminate wasted power consumption by minimizing loss caused by the other devices and minimizing the motor output as compared to the other system for example commercial power supply operation or secondary resistance control of wound rotor motor A maximum energy saving effect is produced on a fan pump or like by the variable torque load characteristic that reduces load torque as speed decreases Outline Dimension Drawings Terminal Connection Diagram Terminal Specification Explanation Motor speed control enables substantial energy saving operation as compared to commercial power supply operation Operation Panel l l For example when a 15kW motor is operated at 60 air volume and Damper control discharge side the power charge is 17 yen kW h the power charge as much as below 100 can be saved in a year 3 SE 80 1 Damper control a
137. put frequency range in which the stall prevention function is valid Pr 49 O Fast response current limit If the current exceeds the limit value the output of the inverter is shut off to prevent an overcurrent O Set in Pr 22 the ratio of the output current to the rated inverter current at which stall prevention operation will be performed Normally set this parameter to120 initial value e When 9999 is set in Pr 22 stall prevention operation level can be changed by the signal to the auxiliary input terminal terminal 1 For the adjustment of bias gain of analog signal use Pr 148 and Pr 149 e During high speed operation above the rated motor frequency acceleration may not be made because the motor current does not increase If operation is performed in a high frequency range the current at motor lockup becomes smaller than the rated output current of the inverter and the protective function OL is not executed if the motor is at a stop To improve the operating characteristics of the motor in this case Proa speed and remote setting Pr 28 Multi speed input compensation selection By inputting the frequency setting compensation signal terminal 1 2 the speed frequency can be compensated for relative to the multi speed setting or the speed setting by remote setting function Pr 28 Setting O initial value Without compensation With compensation Pr Acceleration decel
138. put frequency detection Second output frequency detection Second output frequency detection PID forward reverse rotation output F N 1 0 U IPF OL 10 FU I Y 2 12 3 13 4 N P L 5 NO m Y R S R 1 P 1 R 1 1 Y 1 FD 1 FU 16 R 1 M 1 Commercial power supply switchover MC1 Commercial power supply TE switchover MC2 C lt N Commercial power supply switchover MC3 Fan fault output Heatsink overheat pre alarm During inverter running and start command is on C de lt Q2 N al FAN 6 FIN RUN3 During deceleration at 6 occurrence of power failure retained until release Energy saving average value updated timing Current average monitor signal 1 1 9 U C 4 1 1 1 1 1 1 2 45 46 Y 47 4 Y 0 170 3 SLEEP 1 7 1 1 1 A 9 9 9 192 6 7 Y 9 Y 9 Y 9 6 9 9 Y9 9 9 5 5 T 5 5 T 1 5 6 4 0 0 1 2 3 3 5 REM Remote output 8 LF Minor fault output 9 ALM Alarm output Setting can be made for the 75K or more 232 to 239 P Refer to the section about Pr 4 to Pr 6 Pr gt Refer to the section about Pr 72 and other relevant parameters 241 Refer to the section about Pr 125 Pr 126 gt Refer to the section about Pr 73 and ARA AAA other relevant parameters indicates simple mode parameters and fn indicates extended parameters When setting parameters refer
139. r value is 1440 pulses s output at the full scale value of Pr 54 FM terminal function selection Indicator E nicer WA Digital indicator analog meter oy 1 AMA 1440 pulse s gt C1 wr A8 Ji Calibration resistor evoc SDC T2 Pulse width T1 Adjust using calibration parameter CO Pulse cycle T2 Set with Pr 55 frequency monitor Set with Pr 56 current monitor 1 Not needed when the operation panel FR DUO7 or parameter unit FR PUOA is used for calibration Used when calibration must be made near the frequency meter for such a reason as a remote frequency meter However the frequency meter needle may not deflect to full scale if the calibration resistor is connected In this case use this resistor and operation panel or parameter unit together 2 AM terminal calibration C7 Pr 901 The AM terminal is factory set to output 10VDC in the full scale state of each monitor item By setting the calibration parameter CI Pr 901 the ratio gain of the output voltage can be adjusted to the meter scale Note that the maximum output voltage is 10VDC C2 902 to C7 905 Refer to the section about Pr 125 Pr 126 9g9 Parameter for manufacturer setting Do not set PT gg Buzzer control of the operation panel Pr 990 PU buzzer control You can make the buzzer beep when you press key of the oper
140. r can be decelerated to a stop When undervoltage or a power failure occurs the inverter can be decelerated to a stop If power is restored during a power failure the inverter accelerates again 0 initial value Normally operation can be performed with the initial value unchanged But 262 0 to 20Hz adjust the frequency according to the magnitude of the load specifications moment of inertia torque When output frequency gt Pr 263 Decelerate from the speed obtained 0 to 120Hz from output frequency minus Pr 262 263 When output frequency lt Pr 263 Decelerate from output frequency 9999 Decelerate from the speed obtained from output frequency minus Pr 262 264 0 to 3600 360s Seta deceleration slope down to the frequency set in Pr 266 Set a deceleration slope below the Ss UU frequency set in Pr 266 9999 Same slope as in Pr 264 Set the frequency at which the 266 0 to 400Hz deceleration slope is switched from the Pr 264 setting to the Pr 265 setting When the setting of Pr 21 Acceleration deceleration time increments is 0 initial value the setting range is 0 to 3600s and the setting increments are 0 1s and when the setting is 1 the setting range is 0 to 360s and the setting increments are 0 01s Power supply E LLL Pr 264 Power failure deceleration time 1 Pr 265 Power failure deceleration time 2 Output Subtracted frequency frequency at Power failure decel
141. r supply unbalance within 396 Voltage EMC Filter V ON mA OFF mA EM Phase grounding Earthed neutral system pu For the 200V class 0 75K and 1 5K the EMC filter is always valid The leakage current is 1mA Explanations of Parameters Protective Functions o c Q Warranty Compatibility Motor Instructions Inquiry 58 59 Precautions for Operation Selection Precautions for use of the inverter AN Safety Precautions Bi To operate the inverter correctly and safely be sure to read the instruction manual before starting operation B This product has not been designed or manufactured for use with any equipment or system operated under life threatening conditions B Please contact our sales office when you are considering using this product in special applications such as passenger mobile medical aerospace nuclear power or undersea relay equipment or system B Although this product is manufactured under strict quality control safety devices should be installed when a serious accident or loss is expected by a failure of this product E The load used should be a three phase induction motor only O Operation B A magnetic contactor MC provided on the primary side should not be used to make frequent starts and stops It could cause the inverter to fail B However at this time the motor cannot be brought to a sudden stop Hence provide a mechanical stopping holding
142. r thermistor incorporated motor Q Secondary side measuring instrument When the wiring length between the inverter and motor is long select the device that has enough current rating Otherwise the measuring instrument or CT which is used especially for the 400V class small capacity inverter may generate heat due to the influence of line leakage current To measure and display the output voltage and output current of the inverter it is recommended to use the terminal AM 5 output function of the inverter 0 Disuse of power factor improving capacitor power capacitor The power factor improving capacitor and surge suppressor on the inverter output side may be overheated or damaged by the harmonic components of the inverter output Also since an excessive current flows in the inverter to activate overcurrent protection do not install a capacitor or surge suppressor For power factor improvement use the power factor improving DC reactor see page 51 Wire thickness and wiring distance When the wiring length between the inverter and motor is long use thick wires so that the voltage drop of the main circuit cable is 2 or less especially at low frequency output A selection example for the wiring distance of 20m is shown on page 57 Especially at a long wiring distance the maximum wiring length should be within 500m since the overcurrent protection function may be misactivated by the influence of a charging current due to the stray ca
143. raking energy back For the 55K or Dedicated stand alone reactor FR CVL to the power supply in common converter system for the FR CV I Energy saving type high performance brake unit which can For the 75K or Power regeneration converter MT RC regenerate the braking energy generated by the motor to the power supply more The high power factor converter switches the converter section on off to reshape an input current waveform into a According to sine wave greatly suppressing harmonics Used in capacities combination with the standard accessory Surge voltage suppression filter FR ASF Filter for suppressing surge voltage on motor Pel ne 55K or less Reduce the motor noise during inverter driving For the 75K or Use in combination with a reactor and a capacitor For harmonic current reduction and inverter input power factor FR HAL improvement total power factor approx 88 AC reactor DC reactor Line noise filter y D a o c 9 L Oo c uy V FR HC MT HC High power factor converter Sine wave For independent operation With freguency meter freguency Mente ei Bees setting potentiometer and start switch Sh o 5 _ For synchronous operation 1 5VA by external signal 0 to g 5 DC tach follower FR AL BV 0 to 10V DC LL O For three speed switching among high middle and low E Three speed selector FR AT speed operation 1 5VA E o _
144. ration mode When using the external operation mode operation using a separately connected frequency setting potentiometer and start signal press this key to light up the EXT indication Change the Pr 79 value to use the combined mode PU PU operation mode EXT External operation mode Energy saving monitor is displayed when the energy saving monitor of Pr 52 is set 19 Basic operation At powering on external operation mode Features Peripheral Devices Why energy savings Standard Specifications Outline Dimension Drawings F and frequency flicker Frequency setting has been written and completed PU operation mode output frequency monitor Terminal Connection Diagram Terminal Specification Explanation HEEE Output current monitor Dd e O O em O D Q Parameter List Display the current setting Parameter setting mode Explanations of Parameters Protective Functions Parameter and a setting value flicker alternately Value change Parameter write is completed o Parameter clear All parameter Alarm clear a S S o M gt Operation for displaying alarm history g Past eight alarms can be displayed The latest alarm is ended by O When no alarm hist
145. requency as desired in relation to the frequency setting signal 0 to 5VDC 0 to 10V or 4 to 20mA 1 Change the frequency at maximum analog input Pr 125 Pr 126 Set a value in Pr 125 Pr 126 when changing only the frequency setting gain of the maximum analog input power current C2 Pr 902 to C7 Pr 905 setting need not be changed Initial value o O I N Output frequency Hz in Pr125 La Bias C2 Pr902 y 100 0 Frequency setting signal 5V 0 10V C3 Pr902 C4 Pr 903 A Initial value o 60Hz y 2 C ON SL 5 2 Gain Pr126 O Bias C5 gt Y PRIOR 4 DI 100 0 4 Frequency setting signal 20mA C6 Pr904 C7 Pr905 2 Analog input bias gain calibration C2 Pr 902 to C7 Pr 905 The bias and gain functions are used to adjust the relationship between the input signal entered from outside the inverter to set the output frequency e g 0 to 5V 0 to 10V or 4 to 20mADC and the output frequency Set the bias frequency of terminal 2 input using C2 Pr 902 Factory set to the frequency at OV Using Pr 125 set the output frequency relative to the frequency command voltage current set in Pr 73 Analog input selection Set the bias frequency of the terminal 4 input using C5 Pr 904 Factory set to the frequency at 4mA Using Pr 126 set the output frequency relative to 20mA of the frequency command current 4 to 20mA 3 Analog input display unit ch
146. roportionality constant Ti Integral time S Operator Td Differential time Switch between the inverter operation and 135 to 139 159 commercial power supply operation to use Pr 135 Commercial power supply switchover sequence output terminal selection Pr 136 MC switchover interlock time Pr 137 Waiting time at a start Pr 138 Commercial power supply operation switchover selection at an alarm Pr 139 Automatic switchover frequency between inverter and commercial power supply operation Pr 159 Automatic switchover ON range between commercial power supply and inverter operation The complicated sequence circuit for commercial power supply inverter switchover is built in the inverter Hence merely inputting the start stop or automatic switchover selection signal facilitates the interlock operation of the switchover magnetic contactor Pr135 Setting Description 0 initial value Without commercial power supply switchover sequence With commercial power supply switchover sequence Sink logic type Pr 185 7 Pr 192 2 17 Pr 193 2 18 Pr 194 19 MC2 External MCCB i thermal relay XK Inverter start forward rotation Inverter commercial STF MC1 IPF power supply switchover CS Operation interlock MRS 3 MC2 OL 2 External JOG OH 4VDC thermal reset ARES SD MC3 FU Frequency 10 setting signal E SE l Commercial power supply switchover sequence connection diagram 1 Take caution for the c
147. rotation Forward rotation sqo EN STF Reverse rotationi Forward rotation ZAS b When Pr 73 setting is 10 to 15 Forward rotation a When Pr 73 setting is O to 5 The terminal 1 frequency setting auxiliary input signal is added to the main speed setting signal of the terminal 2 or 4 2 Override function Pr 252 Pr 253 When an override is selected the terminal 1 or 4 is used for the main speed setting and the terminal 2 for the override signal When the main speed of the terminal 1 or terminal 4 is not input compensation by the terminal 2 is invalid 200 eec x oe 2 Pr 252 8 3 T o 1 Initial value pr253 8 100 50 to 150 D gt O 50 0 i OV 2 5V 5V 5V 10V Voltage across terminals 2 5 When an override is selected the terminal 1 or 4 is used for the main speed setting and the terminal 2 for the override signal 50 to 150 at 0 to 5V or 0 to 10V When the main speed of the terminal 1 or 4 is not input compensation by the terminal 2 is invalid When Pr 22 Stall prevention operation level 9999 the value of the terminal 1 is as set to the stall prevention operation level 35 indicates simple mode parameters and indicates extended parameters When setting parameters refer to the instruction manual applied and understand instructions Pr Noise elimination at the analog 74 input Pr 74 Input filter time constant The time
148. s RTU protocol is valid for only communication from the RS 485 terminals Setting m perno Emo Pr Display the number of communication 343 errors during Modbus RTU communication Reading only mala Mitsubishi inverter computer link protocol 549 Modbus RTU protocol indicates simple mode parameters and fn indicates extended parameters When setting parameters refer to the instruction manual applied and understand instructions Features savings Peripheral Devices Why energy Standard Specifications Outline Dimension Explanation Drawings Terminal Connection Diagram Terminal Specification Operation Panel Parameter List e m o 9 cb cot S O G x ecd Warranty Compatibility Motor Instructions Options pines Inquiry 38 SERA m 2e js DA l U US ENIES Q 2 Pran C2 902 to C7 905 Analog input frequency change and voltage current input and frequency adjustment calibration Pr 125 Terminal 2 frequency setting gain frequency Pr 126 Terminal 4 frequency setting gain frequency Pr 241 Analog input display unit switchover C2 Pr 902 Terminal 2 frequency setting bias frequency C3 Pr 902 Terminal 2 frequency setting bias C4 Pr 903 Terminal 2 frequency setting gain C5 Pr 904 Terminal 4 frequency setting bias frequency C6 Pr 904 Terminal 4 frequency setting bias C7 Pr 905 Terminal 4 frequency setting gain e You can set the magnitude slope of the output f
149. s displayed on the operation panel FR DUO7 This can be used as a guideline for the maintenance time of peripheral devices First power ON 9998 999800h Maintenance timer Pr504 Pr 503 Time Y95 signal OFF ON ON MT display e The cumulative energization time of the inverter is stored into the EEPROM every hour and indicated in Pr 503 Maintenance timer in 100h increments Pr 503 is clamped at 9998 999800h 549 Refer to the section about Pr 117 to Pr 124 550 to 551 Refer to the section about Pr 338 Pr 339 Pr Current average value 355 to 597 monitor signal Pr 555 Current average time Pr 556 Data output mask time Pr 557 Current average value monitor signal output reference current The average value of the output current during constant speed operation and the maintenance timer value are output as a pulse to the current average value monitor signal Y93 The pulse width output to the I O module of the PLC or the like can be used as a guideline due to abrasion of machines and elongation of belt and for aged deterioration of devices to know the maintenance time The current average value monitor signal Y93 is output as pulse for 20s as 1 cycle and repeatedly output during constant speed operation From acceleration to constant speed operation Time I I I4 1 cycle 20s pe Next cycle Y93 signal 1 Data output mask time 5 End pulse output as low pulse shape for
150. setting this parameter you can use the acceleration deceleration and setting clear functions of the motorized speed setter FR FK Pr 59 Setting RH RM RL signal Frequency setting 0 initial value Multispeedseting es No Turning STF STR off clears remotely set frequency Remote setting gt When Pr 59 1 2 When Pr 59 1 When Pr 59 3 IN When Pr 59 2 3 o 5 Boo ecu essai O Nee e at S Acceleration RH Deceleration RM Clear RL Forward ON ON ON ON rotation STF Power supply ON ON External runnning frequency other than multi speed operation or PU running frequency indicates simple mode parameters and fn indicates extended parameters When setting parameters refer to the instruction manual applied and understand instructions Pr 0 Energy saving control selection Pr 60 Energy saving control Without a fine parameter setting the inverter automatically performs energy saving operation This inverter is optimum for fan and pump applications Pr 60 Setting 0 initial value Normal operation mode Energy saving operation mode In the energy saving operation mode the inverter 4 automatically controls the output voltage to minimize the inverter output voltage during a constant operation Optimum excitation control mode The optimum excitation control mode is a control system which controls excitation current to impr
151. signals using Pr 178 to Pr 189 input terminal function selection from among multi speed selection second function selection terminal 4 input selection JOG operation selection selection of automatic restart after instantaneous power failure external thermal relay input HC connection inverter operation enable signal HC connection instantaneous power failure detection PU operation external inter lock signal PID control enable terminal PU operation external operation switchover output stop start self holding selection forward rotation command reverse rotation command inverter reset PTC thermistor input PID forward reverse operation switchover PU NET operation switchover NET external operation switchover command source switchover Digital input ow OMS cas JE 5 0 OES Q Start signal Explanation Input signals Terminal Connection Diagram Terminal Specification AT 205 Maximum and minimum frequency settings frequency jump operation external thermal relay input selection polarity Se AAA clone reversible operation automatic restart after instantaneous power failure operation original operation continuation at DA P instantaneous power failure commercial power supply inverter switchover operation forward reverse rotation O prevention operation mode selection PID control computer link operation RS 485 You can select any seven signals using Pr 190 to Pr 196 output terminal function select
152. sion S scie Why energy Features Explanation Drawings p savings Terminal Connection Diagram Terminal Specification A Parameter Operation Parameters List Panel Protective Functions Options 02 9 gt da ip Warranty Compatibility Motor Inquiry 60 61 O Noise When performing low noise operation at higher carrier frequency electromagnetic noise tends to increase Therefore refer to the following measure example and consider taking the measures Depending on the installation condition the inverter may be affected by noise in a non low noise initial status B The noise level can be reduced by decreasing the carrier frequency Pr 72 E As measures against AM radio broadcasting noise and sensor malfunction turning on the built in noise reduction filter produces an effect For the switching method refer to the instruction manual E As measures against induction noise from the power cable of the inverter an effect is produced by putting a distance of 30cm at least 10cm or more and using a twisted pair shielded cable as a signal cable Do not earth ground shield but connect it to signal common cable Noise reduction examples Install filter FR BLF FR BSF01 on inverter output side Enclosure Decrease carrier frequency Inverter x power x supply x Use 4 core cable for motor power cable and use one cable y as earth ground cable
153. special motors Pole changing motor As this motor differs in rated current from the standard motor confirm the maximum current of the motor and select the inverter Be sure to change the number of poles after the motor has stopped If the number of poles is changed during rotation the regenerative overvoltage protecion circuit may be activated to cause an inverter alarm coasting the motor to a stop Geared motor The continuous operating rotation range of this motor changes depending on the lubrication system and maker Especially in the case of oil lubrication continuous operation in the low speed range only can cause gear seizure For fast operation at higher than 60Hz please consult the maker Synchronous motor This motor is not suitable for applications of large load variation or impact where out of sync is likely to occur Please contact us when using this motor because its starting current and rated current are greater than those of the standard motor and will not rotate stably at low speed Main Differences and Compatibilities with the FR F500 L Series item FR F500 L FR F700 Simple mode parameters 61 Simple mode parameters 15 Pr 0 Torque boost initial value 11K to 37K 2 45K 55K 1 5 8 Pr 0 Torque boost initial value When the torque boost value of the FR F500 series m 11K to 55K 2 used was the initial value it is not necessary to change the torque boost value from the initial value when repla
154. speed Pr 333 RS 485 communication stop bit length Pr 334 RS 485 communication parity check selection Pr 335 RS 485 communication number of retries Pr 336 RS 485 communication check time interval Pr 337 RS 485 communication waiting time setting Pr 341 RS 485 communication CR LF selection Pr 342 Communication EEPROM write selection Pr 343 Communication error count Pr 549 Protocol selection 1 Initial settings and specifications of RS 485 communication Pr 117 to Pr 124 Pr 331 to Pr 337 Pr 341 Used to perform required settings for RS 485 communication between the inverter and personal computer There are two different communications communication using the PU connector of the inverter and communication using the RS 485 terminals eYou can perform parameter setting monitor etc using the Mitsubishi inverter protocol or Modbus RTU protocol e To make communication between the personal computer and inverter initialization of the communication specifications must be made to the inverter Data communication cannot be made if the initial settings are not made or there is any setting error Specify the inverter station number Set the inverter station numbers when two or more inverters are connected to one personal computer Set the communication speed The setting value x 100 equals the communication speed For example the communication speed is 19200bps when the setting value is 192 ME Stop bit length Data length
155. t mm Inquiry 10 e FR F720 37K 45K 55K e FR F740 37K 45K 55K Inverter Type W W1 W2 H Hi d D FR F720 37K OO FR F720 45K 55K a ele e Unit mm e FR F740 75K 90K e DC reactor supplied Rating plate 2 terminal for M12 bolt 0 Q p q al V 4 installation hole for M6 screw Within D gt Earth ground terminal for M6 screw FR F740 75K SE o 0 e ce Sem 90 0 FR F740 75K 43 SARA a FR F740 90K 465 Unit mm A eFR F740 110K bilidad e DC reactor supplied 4 E o Rating plate o 5 2 terminal T a
156. t length oO Co 0 1 2 PU communication parity check Number of PU communication retries 38 CO WWW C2 C2 W CO wj amp WI wj oO oO C2 O co co 00 00 00 Co 00 O C2 Co PU communication check time interval 0 0 1 to 999 8s 9999 9999 1 1 1 1 1 1 1 1 1 1 1 1 PU connector communication PU communication waiting time setting 0 to 150ms 9999 9999 Co PU communication CR LF presence absence selection 00 Terminal 2 frequency setting gain 125 frequency 0 to 400Hz 0 01Hz 60Hz 0 to 400Hz 0 01Hz 60Hz 0 to 400Hz 9999 0 01Hz 9999 10 11 20 21 50 51 60 BEN 0 1 to 100096 9999 0 196 100 C2 co Terminal 4 frequency setting gain 126 frequency oO Co PID control automatic switchover 127 freqeuncy co PID action selection PID proportional band O co PID integral time 0 1 to 3600s 9999 1s 0 to 10096 9999 9999 0 to 10096 9999 9999 0 to 10096 9999 9999 0 01 to 10 00s 9999 9999 co PID upper limit PID operation DO co PID lower limit co PID action set point PID differential time 4 Differ according to capacities 55K or less 75K or more 2 Setting can be made for the 75K or more C2 co fud Refer page Commercial power supply switchover 3 i 0 1 1 39 sequence output terminal selection 1Hz Backlash measures uN Vv AM 3 S 23 37 Waiting time ata star Oo 1008 c O m dS 1 2 1 c
157. the FR A7AR Selection can be made from output frequency motor current steady or peak value output voltage frequency setting value running speed converter output voltage steady or peak value electronic thermal relay function load factor Pulse analog output input power output power load meter reference voltage output motor load factor power saving effect regenerative brake duty 4 PID set value PID measured value using Pr 54 FM terminal function selection pulse train output and Operation specifications Parameter List Explanations of Parameters Output signals Protective Functions Pr 158 AM terminal function selection analog output Output frequency motor current steady or peak value output voltage frequency setting running speed converter E output voltage steady or peak value electronic thermal relay function load factor input power output power load asas meter cumulative energization time actual operation time motor load factor cumulative energization power power gt PU P 9 saving effect cumulative saving power regenerative brake duty 4 PID set point PID measured value PID deviation 7 FR DUO7 value inverter I O terminal monitor input terminal option monitor 1 output terminal option monitor 1 option fitting 6 E FR PU04 status monitor 2 terminal assignment status 2 E eae Alarm definition is displayed when the protective function is activated the output voltage current fr
158. the higher frequency operation than this Otherwise the filter loss will increase g A A O O 3 Use the inverter with capacity one rank higher 2 S5 4 Install an external thermal relay of the motor D gt QD e Circuit configuration and connection Sine wave filter Motor Inverter type Applied Inverter 2 i capacit iiis US hX kW ii Reactor for filter Capacitor for filter nverter O Carrier 2 5kHz II 200V MT BSL 75K 1xMT BSC 75K FR F720 90K class 90 MT BSL 90K 1xMT BSC 90K FR F720 110K MT BSL H75K 1xMT BSC H75K FR F740 90K 90 MT BSL H110K 1xMT BSC H110K FR F740 110K 110 MT BSL H110K 1xMT BSC H110K FR F740 132K 132 MT BSL H150K 2xMT BSC H75K FR F740 160K WI output E the s Li the ci current pool ba 160 MT BSL H220K 2xMT BSC H110K FR F740 185K Hox ih size larger than indicated Iu wave form with size larger than indicated in the Wave form at a 185 _MT BSL H220K S HR A table below recommended cable motor terminal 220 MT BSL H220K 2xMT BSC H110K FR F740 250K Sine wave filter size 250 MT BSL H280K 3xMT BSC H110K FR F740 280K 280 MT BSL H280K 3xMT BSC H110K FR F740 315K MT BSL H OOK For the 2 x connect capacitors in parallel as in the connection MT BSC H LIEIK diagram If the rated motor current x 1 05 to 1 1 is less than 80 of the inverter rated current an inverter with same kW with a motor can be used Outline Dimension Drawings Terminal Connection Diagram Termina
159. the power input terminals R L1 S L2 T L3 open Incorrect connection will damage the BABE AED inverter Opposite polarity of terminals N P will damage the inverter i EGG SKK m EE LEN 330 4 7 5K Do not insert an NFB between the terminals P N between P L P between N s rac 130 320 LAND i O Ksk Assign the terminal for X10 signal using any of Pr 178 to Pr 189 input terminal 220 160 350 150 410 y function selection Be sure to connect the power supply and terminals R L11 S L21 T MC1 If the inverter is operated without connection the power regeneration common converter will be damaged e Substantially suppresses power harmonics to realize the equivalent O Has the power regeneration function as standard capacity conversion coefficient K5 0 in the Harmonic suppression Connects multiple inverters to enable common converter system guideline for specific consumers operation O Specifications Inverter Type av Rated input voltage Three phase 200V to 220V 50Hz Three phase The applicable capacity to the high frequency 200V to 230V 60Hz 380V to 460V 50 60Hz power factor converter is the total E capacity of the inverters Rated input current A 33 61 115 215 17 31 57 110 The output voltage varies with the Rated output voltage V 2 293VDC to 335VDC 558VDC to 670VDC input voltage value e Outline dimension Unit mm pid Visi eg Reactor 1 FR HCLO1 Reactor 2 FR HCL02
160. the torque pattern that is optimum for the machine s characteristic Pr 100 V FI first frequency Pr 102 V F2 second frequency Pr 104 V F3 third frequency Voltage A Base frequency voltage Pr 19 Torque boost Pr 0 Freguency Base freguency V F Characteristic p 3 Adjustable 5 points V F will not function under simple magnetic flux vector control When Pr 19 Base frequency voltage 8888 or 9999 Pr 71 cannot be set to 2 To set Pr 7 to 2 set the rated voltage value to Py 9 When the frequency values of the points are the same a write inhibit error occurs Set the points frequencies voltages of Pr 100 to Pr 109 within the ranges of Pr 3 Base frequency and Pr 19 Base frequency voltage When 2 is set in Pr 71 Pr 47 Second V F base frequency will not function When 2 is set in Pr 77 thermal characteristic of the electronic thermal relay function changes to thermal characteristics of a standard motor Proa to 124 331 to 337 341 to 343 549 Communication initial setting Pr 117 PU communication station Pr 118 PU communication speed Pr 119 PU communication stop bit length Pr 120 PU communication parity check Pr 121 Number of PU communication retries Pr 122 PU communication check time interval Pr 123 PU communication waiting time setting Pr 124 PU communication CR LF presence absence selection Pr 331 RS 485 communication station Pr 332 RS 485 communication
161. the upper and lower limits of the output frequency e When you want to perform operation above 120Hz set the upper 1 When turning RH RM and RL off and REX on with 9999 set in Pr 232 limit of th tout f to Pr 18 multi speed setting 8 speed the inverter operates at frequency set in imit of the output frequency to Pr 18 Pr 6 When Pr 18 is set Pr 1 automatically switches to the frequency of Pr 18 When Pr 1 is set Pr 18 is automatically changed to the frequency set in Pr 1 A 1 Clamped at the Output frequency qe Pr 8 Pra 21 44 45 e g o 9 cb cot S O mu x a Le Protective Functions UE acce i Acceleration deceleration time setting Prl Pr 7 Acceleration time Pr 8 Deceleration time Pris gt KUMA Pr 20 Acceleration deceleration reference freguency vr p gt Pr 21 Acceleration deceleration time increments Pr 44 Second acceleration deceleration time a 0 5 10V Pr 45 Second deceleration time 9 Clamped atthe 4MA 20mA I i minimum frequency Used to set motor acceleration deceleration time Set a larger value for a slower speed increase decrease or a Base frequency voltage smaller value for a faster speed increase decrease 3 3 19 47 q y 9 O Use Pr 7 Acceleration time to set the acceleration time required to E reach Pr 20 Acceleration deceleration reference frequency from OHz E Pr 3 Base frequency Use Pr 8 Deceleration t
162. to the instruction manual applied and understand instructions rn AA E MM LU US us Prasa Increase cooling fan life Pr 244 Cooling fan operation selection You can control the operation of the cooling fan 200V class 2 2K or more 400V class 3 7K or more built in the inverter Pr 244 Setting The cooling fan operates at power on Cooling fan on off control invalid The cooling fan is always on at power on Cooling fan on off control valid The fan is normally on during inverter operation The fan switches on off according to the temperature during a stop of the inverter whose status is monitored 1 initial value Pr 245 to 247 Slip Compensation Pr 245 Rated slip Pr 246 Slip compensation time constant Pr 247 Constant output region slip compensation selection The inverter output current may be used to assume motor slip to keep the motor speed constant Pr Selection of motor stopping 250 method and start signal Pr 250 Stop selection Used to select the stopping method deceleration to a stop or coasting when the start signal turns off Used to stop the motor with a mechanical brake etc together with switching off of the start signal You can also select the operations of the start signals STF STR Description Pr 250 Setting Sar sioni Stop operation STF STR Pop STF signal Foward rotation start Cie nee STR signal Reverse rotation start STF signal Start signal 4000s to 1100s STR signal Forward
163. tor as before For compliance to the Harmonic suppression guideline for consumers who receive high voltage or special high voltage Target Capacity Make a judgment based on Harmonic suppression guideline for consumers who receive high voltage or special high voltage issued by the Japanese Ministry of Economy Trade and Industry formerly Ministry of International Trade and Industry in September 1994 and take measures if necessary For calculation method of power supply harmonics refer to materials below Three phase 200V AII E Reference materials capacities Harmonic suppression measures of the general purpose inverter Jan 2004 Japan Electrical Manufacturer s Association Calculation method of harmonic current of the general purpose inverter used by specific consumers JEM TR201 Revised in December 2003 Japan Electrical Manufacturer s Association Three phase 400V For compliance to Harmonic suppression guideline of the general purpose inverter input current of 20A or less for consumers other than specific consumers published by JEMA Target Capacity Measures Connect the AC reactor or DC reactor recommended in a catalog or an instruction manual Three phase 200V Reference materials Harmonic suppression guideline of the general purpose inverter input current of 20A or less JEM TR226 Revised in December 2003 Japan Electrical Manufacturer s Association O Calculation
164. tput wi Setting value 3 frequency Jen Anti backlash measure fo Pr 143 l Pr49 S function To avoid backlash acceleration Zi Time gt yar deceleration is temporarily stopped E Stall mm Fu Pr 142 i 3 Hor ME mero W B x Set the acceleration deceleration DI T E Gi used Pr 48 Pr 22 Pr 48 amp stopping frequency and time in Pr used used used 6 gt AW Ap Time 140 to Pr 143 Pr I41 Pr 143 indicates simple mode parameters and fn indicates extended parameters When setting parameters refer to the instruction manual applied and understand instructions 30 Pr Selection of 30 70 regeneration unit Pr 30 Regenerative function selection Pr 70 Special regenerative brake duty O Use the high power factor converter FR HC to reduce harmonics improve the power factor or continuously use the regenerative mode O For the 75K or more use the brake unit MT BU5 or BR5 when the regenerative brake duty is need to be increased due to frequent starts and stops Use the high power factor converter MT HC to reduce harmonics improve the power factor or continuously use the regenerative mode 55K or less High power factor converter FR HC power regeneration common converter FR CV 75K or more gt O initial value Notued 2 High power factor converter MT HC Pr 70 Special regenerative brake duty can be set for the 75K or more inverter Pr A
165. urrent path 0 Harmonic suppression guideline Harmonic currents flow from the inverter to a power receiving point via a power transformer The harmonic suppression guidelines were established to protect other consumers from these outgoing harmonic currents The three phase 200V input specifications 3 7kW or less are previously covered by Harmonic suppression guideline for household appliances and general purpose products and other models are covered by Harmonic suppression guideline for consumers who receive high voltage or special high voltage However the general purpose inverter has been excluded from the target products covered by Harmonic suppression guideline for household appliances and general purpose products in January 2004 and all capacities of all models are now target products of Harmonic suppression guideline for consumers who receive high voltage or special high voltage Harmonic suppression guideline for consumers who receive high voltage or special high voltage This guideline sets forth the maximum values of harmonic currents outgoing from a high voltage or especially high voltage consumer who will install add or renew harmonic generating equipment If any of the maximum values is exceeded this guideline requires that consumer to take certain suppression measures Users who use models other than the target models are not covered by the guideline However we ask to connect an AC reactor and a DC reac
166. void mechanical resonance 31 to 36 points frequency jump Pr 31 Frequency jump IA Pr 32 Frequency jump 1B Pr 33 Frequency jump 2A Pr 34 Frequency jump 2B Pr 35 Frequency jump 3A Pr 36 Frequency jump 3B When it is desired to A Frequency jump avoid resonance S ee 1 attributable to the 3 natural frequency ofa 35 mechanical system these parameters allow i resonant frequencies to be jumped e Up to three areas may be set with the jump frequencies set to either the top or bottom point of each area e The value set to 1A ZA or YA is a jump point and operation in the jump zone is performed at these frequencies O Frequency jump is not performed if the initial value is set to 9999 e During acceleration deceleration the running frequency within the set area is valid Praz 144 Pr 37 Speed display Pr 144 Speed setting switchover You can change the PU FR DUO7 monitor display or frequency setting to motor speed or machine speed e When the running speed monitor is selected each monitor and setting are determined according to the combination of Pr 37 and Pr 144 The units within the thick frame are the initial values Output Set Running Iene Pr 37 Pr 144 Setting Frequency Frequency Speed Setting Setting a Parameter Monitor Monitor Monitor Setting o ee mn e 2 to 10 Speed display and speed setting 102 to r min 1 r min 1 r min 1 r min 1 110 speed 1 1 to 2 to 10 Machine Machine
167. wer factor 0 4 e se 30VDC 0 3A E 1 changeover contact output Contact capacity 230VAC 0 3A Power factor 0 4 30VDC 0 3A te Switched low when the inverter output frequency is equal to or Inverter running higher than the starting frequency initial value 0 5Hz Switched 2 high during stop or DC injection brake operation 1 E Sq Switched low when the output frequency reaches within the range Permissible load 24VDC E SE Up to frequency of 10 initial value of the set frequency Switched high during 0 1A Ss ti acceleration deceleration and at a stop 1 a voltage drop is 3 4V x Switched low when stall prevention is activated by the stall maximum when the signal Overload alarm prevention function Switched high when stall prevention is is on Su cancelled 1 55 ng dp Instantaneous power Switched low when an instantaneous power failure and under Alarm code 4bit output failure voltage protections are activated 1 Refer to page 36 Switched low when the inverter output frequency is equal to or Frequency detection higher than the preset detected frequency and high when less than the preset detected frequency 1 PON eatis Sua Common terminal for terminals RUN SU OL IPF FU common Output item Output frequency initial setting i ics Permissible load current 2mA Select one e g output frequency from monitor items 2 1440 SEE Outline Dimension Drawings To S gt o 2 oa O o O S O

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