Home

Melissa 245067 Coffeemaker User Manual

1. A Power Supply B Inter unit Time Delay Power Supply Terminal Base e Fuse or Outdoor Unit Models Wiring Sg Circuit Max Wire AGW 14 Capacity Capacity Diameter C4232 CL4232 65 ft AGW 10 164 ft 50 A 50 A AWG 6 1 Refer to the Wiring System Diagrams See below diagram for the meaning of A B AWG American Wire Gauge Disconnect sw Field supply NOTE Indoor Unit Outdoor Unit T i A o access the electrical component box Osc open the air intake grille and remove the O KA e electrical component box cover Sg Haroma E Wiring System Diagram Ol w Outdoor Unit C CL models Single phase 3 60 Hz 208 230 V Ground SM830078 37 9 ELECTRICAL DATA Electrical characteristics Indoor model XS4232 Outdoor model C4232 CL4232 Indoor Unit Outdoor Unit Complete Unit Fan Motor Fan Motor Compressor Performance at 230 208 V 1 phase 60 Hz 230 208 V 1 phase 60 Hz A 0 9 0 8 1 8 1 8 18 1 18 5 20 8 21 1 Rating conditions kW 0 2 0 16 0 36 0 34 3 67 3 62 4 23 4 12 A 0 9 0 8 1 8 1 8 21 44 22 7 24 1 25 3 Full load conditions kW 0 2 0 16 0 36 0 34 4 49 4 48 5 05 4 98 Starting amperes A EN 2 2 131 131 134 134 Indoor model TS4232 Outdoor model C4232 CL4232
2. SM830078 91 4 COOLING CAPACITY O Indoor Unit XS4232 Outdoor Unit C4232 CL4232 e 208V 1 phase 60Hz RATING CAPACITY 40 500 BTU h AIR FLOW RATE 880 CFM ENT TEMP F C AMBIENT TEMP F C S TEN 23 9 29 4 35 0 40 6 46 1 41 030 39 040 36 770 34 220 31 390 2 97 3 24 3 53 3 95 4 37 27 990 26 830 25 550 24 150 22 650 30 830 29 680 28 400 27 000 25 500 33 810 32 650 31 370 29 980 28 480 36 660 35 500 34 220 32 820 31 320 39 500 38 350 36 770 34 220 31 390 42 570 40 660 38 640 36 330 33 820 3 3 29 3 58 4 01 4 44 24 210 23 190 22 140 20 970 19 730 27 050 26 030 24 980 23 810 22 580 30 030 29 010 27 960 26 790 25 560 32 880 31 860 30 810 29 640 28 400 35 720 34 710 33 650 32 480 31 250 44 190 42 440 40 500 38 350 36 000 3 02 3 31 3 62 4 05 4 48 20 400 19 550 18 620 17 620 16 560 23 250 22 390 21 470 20 470 19 400 26 220 25 370 24 450 23 450 22 380 29 070 28 220 27 290 26 290 25 230 31 920 31 060 30 140 29 140 28 070 46 530 44 910 43 170 41 270 39 160 3 06 3 35 3 67 4 11 4 55 16 690 15 970 15 210 14 400 13 510 19 530 18 810 18 050 17 240 16 360 22 510 21 790 21 030 20 220 19 340 25 360 24 640 23 880 23 070 22 180 28 200 27 480 26 720 25 910 25 030 47 470 45 930 44 310 42 440 40 460 3 11 3 4 3 73 4 17 4 61 15 330 14 720 14 090 13 370 12 620 18 310 17 700 17 060 16 340 15 600 21 160 20 540 19 910 19 190 18 450 24 000 23 390 22 760 22 040 21 290 TC
3. d to 10 ELHM co oF AHO 2 a LHM MIAT AUD nya Fana DA g SG gaa LLT Nd LHM de wt AUD mjn AHO 10 19 UU0 9 TAA ef DA NY9 oui ai NHA AWD AWD 3 s LHM ME d 10p uu00 E HL Oez DECH y A802 OV HL AVL OW nya nya jeuJuna y ypeg TJA NH uneg uwa TANGO DHO AUD weibeig BuuI 91119913 e 49 aleld eure HUN 100pu OL A 0 A 802 Hd 2H09 Addne samog SM830078 45 10 ELECTRICAL WIRING DIAGRAMS 2 Outdoor Unit CL4232 Terminal Plate 6P p 2 e Schematic Diagram __CR CL2432 _ Controller Temperature i 1 TR i In 3 AC 208V 1 T 230V L 1 2 Description Description Compressor Motor Fuse Crankcase Heater High Pressure Switch Outdoor Fan Motor Terminal Plate Outdoor
4. Indoor Unit Outdoor Unit Complete Unit Fan Motor Fan Motor Compressor Performance at 230 208 V 1 phase 60 Hz 230 208 V 1 phase 60 Hz A 0 7 0 7 1 8 1 8 18 1 18 5 20 6 21 0 Rating conditions kW 0 16 0 14 0 36 0 34 3 67 3 62 4 19 4 10 A 0 7 0 7 1 8 1 8 21 44 22 7 23 9 25 2 Full load conditions kW 0 16 0 16 0 36 0 34 4 49 4 48 5 01 4 96 Starting amperes A EN 222 131 131 134 134 Rating Conditions Indoor Air Temperature 80 F DB 67 F WB Outdoor Air Temperature 95 F DB Full Load Conditions Indoor Air Temperature 80 F DB 67 F WB Outdoor Air Temperature 115 F DB SM830078 38 10 ELECTRICAL WIRING DIAGRAMS 1 Indoor Unit OD XS4232 e Electric Wiring Diagram 2P RED 2P YEL THI TH2 GRN YEL Earth Terminal Terminal Plate 4P To Outdoor Unit GRN YEL Switch Assy 3P WHT SW ASSY IND Lamp GRY BLK GRN YEL ho w w Connector 3P WHT GRN YEL Earth Terminal 7P WHT W LESS Controller CR TS2432 PRY SEC DP 2P WHT 2P WHT 3P BLU BRN BRN Connector w w BRN BRN GRY Jee Connector 9P WHT WHT GRY jojo F GRN YE Earth Terminal 39 RE g Y Earth
5. coil dirty or are there YES l Clean heat exchanger coil obstacles near air suction or remove obstacles inlet of outdoor unit e Check if outdoor fan rotates Refer to Only outdoor fan does not run 0618_X_S E Transformer in indoor unit e Check resistance of transformer winding TR1 1033_X_S SM830078 53 12 SERVICE PROCEDURES F Check auxiliary relay 1Y or 2Y lt Check coil resistance of auxiliary relay 1Y or 2Y 0620_X_S G Check indoor fan motor thermal protector 49FMI e Disconnect the socket from 9P WHT connector e Check the continuity between No 8 and No 9 poles of the 9P socket No continuity The thermal protector 49FMI is operated Check fan casing i Fan cannot PP for foreign matter e Check fan rotation be rotated on the inside matter or repair Rotate the fan gently once or twice by hand L Fan motor burnout OK or foreign matter Repair or replace in bearing 0621_X_S e Check fan motor capacitor H Check fuse on the P C B Ass y in the indoor unit e Check fuse on the P C B XS Type only Ass y in the indoor unit Check ls of SEH for continuity pump wincding DP When the fuse blows e Check transformer TR1 C Beak Dolo A ae motor magnetic contactor 52C e Check resistance of indoor fan motor winding 9 FMI x P C B Ass y is defective e Check resistance of louver motor winding LM SM8
6. 18 Dimension inch Air intake grille Air outlet Refrigerant liquid line 3 8 Refrigerant gas line 3 4 Drain connection Power supply entry For discharge duct Humidifier option mounting hole Suspension bolt mounting 1813 XS SM830078 3 DIMENSIONAL DATA 1 Indoor Unit TS4232 6 3 32 7 31 32 EDE SF 8 las ep te Se 11 1 32 F NT SINIR dy Ke 1 1 Y ME ggn Lo Fri pt Zb tr JDD d 3 3 8 2 5 3 4 Baie E 11 1 32 4 3 4 _ 3 5 32 mn Holes in the rear side View from front Hole for wall through piping View from front 12 19 32 6 5 16 Air intake e Remote controller Accessory 2 13 32 2 ft or more Hii o On 6 25 32 Si 10 Air outlet E more 61 7 32 N oO 9 man wi 2 5 2 wy E 3 2 25 32 Q t Ke Ed s w a Ed a 59 1 4 Suspension bolt hole pitch JL 3 8 8 _ 26 3 8 62 ty E 9 7 16 10 or more 8 7 16 5 1 2 7 3 4 Service space Service space 9 7 8
7. SM830078 29 5 PERFORMANCE CHARTS 2 High and Low Pressure Indoor Unit XS4232 TS4232 Outdoor Unit CL4232 e High Pressure High pressure characteristics versus outdoor ambient temperature and indoor temperature Indoor relative humidity 50 Indoor fan speed High 230V 208V Outdoor fan speed Upper Lower Indoor STOP Med Low Low Med Med High High temp 8 T T Ti Le BE cle CT 1 1 1 1 00 7 CT ae D 1 d 1 1 1 280 YA A _ 85 30 1 VYA 80 27 5 260 Lj i 75 24 240 ii An 70 21 LA i SE T T T 5 200 1974 Lt E STI 1 ra 160 4 La ba ia rit 140 1 1 1 1 L 1 23 32 41 50 59 68 77 86 95 104 5 0 5 10 15 20 25 30 35 40 Outdoor ambient temp F C 1444_X_S e Low Pressure Low pressure characteristics versus outdoor ambient temperature and indoor temperature Indoor relative humidity 50 Indoor fan speed High 230V 208V Outdoor fan speed Upper Lower Indoor STOP Med Low Low Med Med High High temp 100 I 1
8. Terminal W 854 2 5268 578 00 0 XS3632 SM830078 10 ELECTRICAL WIRING DIAGRAMS 1 Indoor Unit D XS4232 4 2 CR TS2432 Controller Symbols Description Symbols sn je sbr E Description FMI Indoor Fan Motor TH1 Thermistor Indoor Coil 49FI Indoor Motor Thermal Protector TH2 Room Thermistor Running Capacitor CR TS2432 Indoor Controller Fuse Indicator Lamp Assy Drain Pump Switch Assy Auto Louver Motor Terminal Plate Power Transformer Connector Auxiliary Relay Terminal Float Switch 40 854 2 5268 578 00 0 XS3632 SM830078 10 ELECTRICAL WIRING DIAGRAMS 1 Indoor Unit TS4232 e Electric Wiring Diagram Switch WHT M 3P WHT 7P WHT 3P GRN SW ASSY W LESS Controller CR TS2432 PRY SEC DP FS FM 7P WHT 3P WHT 2P WHT 2P WHT SP BLU 3P RED COMMHL 49FMI ml GRN YEL BRN PNK BRN ORG ORG ee VLT WHT BRN BRN Connector 2P YEL PA Connector 2P WHT BRN j
9. 0 5 10 15 20 25 30 35 40 Outdoor ambient temp F C 1797_X_S SM830078 27 5 PERFORMANCE CHARTS 1 Operating Current Indoor Unit TS4232 230V Operating current A 208V Operating current A Outdoor Unit CL4232 Operating current characteristics versus outdoor ambient temperature and indoor temperature Indoor relative humidity 50 Indoor fan speed High Outdoor fan speed Upper Lower Indoor STOP Med Low Low Med Med High High temp 23 oF C TT TT TT gt fa i __ 85 30 22 EE ME SE 280 27 54 AE TE la 12 75 24 a p gt 70 21 20 IA Ed Zx 19 se L T L T HR 18 ae DE ia 17 2E Ge za ab pzz T T NN 15 FT i mm mm 1 1 1 1 1 1 tii mn tli 23 32 41 50 59 68 77 86 95 104 5 0 5 10 15 20 25 30 35 40 Outdoor ambient temp F C 1798_X_S Indoor Outdoor fan speed Upper Lower temp STOP Med Low Low Med Med High High F C S EI D BE 500 I 1 I I I I pS 22 T p p 24 21 1 70 21 v A T 20 KL aa Leer LAA T 19 ET F
10. 23 32 gt lt 19 Dimension inch Drain connection 2 Drain connection for left side Refrigerant liquid line 3 8 Flare connection Refrigerant gas line 3 4 Flare connection Hole for rear side refrigerant tubing Hole for through the wall refrigerant tubing 23 15 16 hole Hole for fresh air intake Knockout hole Hole for right side refrigerant tubing Knockout hole Hole for left side drain connection Knockout hole Hole for power supply Conduit size 1 2 O Infrared rays receiver for wireless remote controller Cutting position for fresh air intake 1341_TS_I SM830078 3 DIMENSIONAL DATA 2 Outdoor Unit C4232 CL4232 6 11 16 26 13 3 8 48 5 8 1 31 32 1 31 32 14 31 32 La 22 27 32 gt 23 29 32 Le 20 Dimension inch Hole for anchor bolt 4 013 Refrigerant tube joint narrow tube Flare connection 3 8 in 9 52 mm Refrigerant tube joint wide tube Flare connection 3 4 in 19 05 mm Refrigerant tubing inlet Power supply inlet 1342_C_S SM830078 4 COOLING CAPACITY Indoor Unit XS4232 Outdoor Unit C4232 CL4232 e 230V 1 phase 60Hz RATING CAPACITY 42 000 BTU h AIR FLOW RATE 980 CFM ENT TEMP F C AMBIEN
11. n PNKT T BLK Jeje YEL Jel VLT jojo WHT 3 gt GRY Jef ov GRY 2 Connector 9P WHT Connector 2P BLK Terminal Plate 4P To Outdoor Unit T GRN YEL Earth Terminal Terminal W 854 2 5268 593 00 0 TS3632 SM830078 _41 10 ELECTRICAL WIRING DIAGRAMS 1 Indoor Unit TS4232 R CR TS2432 Controller BE pRE 218 BRE 1 Description Description Indoor Fan Motor THI Thermistor Indoor Coil Indoor Motor Thermal Protector TH2 Room Thermistor Running Capacitor CR TS2432 Indoor Controller Fuse Indicator Lamp Assy Drain Pump Switch Assy Auto Louver Motor Terminal Plate Power Transformer Connector Auxiliary Relay Terminal Float Switch 854 2 5268 593 00 0 TS3632 SM830078 _42 10 ELECTRICAL WIRING DIAGRAMS 2 Outdoor Unit OD C4232 22240 0 00 968 8925 2 198 M DAN TaA NYD CON LOA67 067 euro yue3 euro y Leg wu DZ ZA jeune IJS LHM de ih la Jojoeuuog LHM dz 10 9 UU0 9 LIA JHM AU o AUD
12. 29 160 28 310 27 390 26 400 25 340 32 030 31 180 30 260 29 270 28 210 46 530 44 910 43 170 41 270 39 160 3 06 3 35 3 67 4 11 4 55 16 690 15 980 15 220 14 410 13 540 19 560 18 850 18 090 17 280 16 410 22 560 21 840 21 090 20 280 19 400 25 430 24 710 23 960 23 150 22 270 28 300 27 580 26 830 26 020 25 140 47 470 45 930 44 310 42 440 40 460 3 11 3 4 3 73 4 17 4 61 15 350 14 740 14 110 13 390 12 650 18 350 17 740 17 110 16 390 15 650 21 220 20 600 19 970 19 260 18 520 24 080 23 470 22 840 22 130 21 390 TC Total Cooling Capacity BTU h SHC Sensible Heat Capacity BTU h CI Compressor Input kW Rating conditions are Outdoor Ambient Temp 95 F DB Indoor Unit Entering Air Temp 80 F DB 67 F WB SM830078 _24 5 PERFORMANCE CHARTS 1 Operating Current Indoor Unit XS4232 Outdoor Unit C4232 Operating current characteristics versus outdoor ambient temperature and indoor temperature Indoor relative humidity 50 Indoor fan speed High 230V Outdoor fan speed Indoor Low High temp 23 F C noh _ 85 30 22 WE 80 27 75 24 21 A 70 21 5 20 ZA LE 5 pz gt 19 EE FH
13. 4 6 0 131 Baal DATA SUBJECT TO CHANGE WITHOUT NOTICE ooling Rating conditions Indoor air temperature 80 F DB 67 F WB Outdoor air temperature 95 F DB 75 F WB Full load conditions Indoor air temperature 80 F DB 67 F WB Outdoor air temperature 115 F DB SM830078 zj 2 SPECIFICATIONS 1 Unit Specifications MODEL No Indoor Unit POWER SOURCE Outdoor Unit TS4232 C4232 230 208 V 1 Phase 60 Hz PERFORMANCE Cooling Capacity BTU h 42 000 40 500 kW 12 32 11 88 Air circulation Hi cu ft min 900 800 Moisture removal High Pints h 14 8 14 6 ELECTRICAL RATINGS Voltage rating VAC 230 208 Available voltage range Running amperes 20 6 21 0 Max running amperes 21 4 22 7 Power input 4 190 4 100 Power factor 88 94 S E E R 10 2 10 3 Max starting amperes 134 134 Maximum fuse size 50 FEATURES Controls Microprocessor Timer ON OFF 24 hours amp Program Fan speed Indoor Outdoor 3 and Automatic control 2 Auto Air deflection Horizontal Vertical Manual Automatic Air filter Washable easy access long life 2 500 hr Remote controller Accessory RCS 5PS4U Refrigerant control Capillary tube Refrigerant tubing connections Flare type Drain pipe tr
14. 64 85 Safety device Operating temperature 248 9 171 27 Run capacitor 440 V 4 uF x 2 Heat exchanger Coil Aluminum plate fin Copper tube Rows Fins per inch 2 SE Face area 11 63 1 08 DATA SUBJECT TO CHANGE WITHOUT NOTICE SM830078 BER 2 SPECIFICATIONS 2 Major Component Specifications B Outdoor Unit MODEL No CL4232 Source 230 208 V 1 phase 60 Hz Controller P C B Ass y CR CL2432 Microprocessor Control circuit fuse 250 V 3 A Compressor Scroll Hermetic Model ZR47KC PFV Source 230 208 V 1 phase 60 Hz Nominal output 2 200 Compressor oil 1 240 Coil resistance Ambient temperature 77 F R W 0 475 S W 1 850 Safety device Internal type Overload relay models Operating temperature Open 320 9 Close 189 20 Operating ampere at 77 F Run capacitor VAC 400 V 50 uF Crank case heater V 230 V 30 W Refrigerant amount charged at shipment lbs kg R22 9 7 4 4 High pressure switch ACB 1UB11 Set pressure OFF kg cm 2 0 30 0 5 ON kg cm 24 2 0 Fan Propeller Number diameter mm 1 18 3 32 460 Fan speeds 3 AUTO Fan motor Model KFC6T 91D6P x 2 Source 230 208 V 1
15. Nua aja ANA JF ANd AUD o o IJS LHM de L d 1opeuu09 eeh 134 SO 134 DA LHM o LIA JHM TANGO Lo AHO T I O ia GA GA AUD 118 ma Nya jddns semod ot N Hi un 100pu OL A OEZ A 802 HdL ZH09 d9 ld uwa L agd wesbeig BuIA 2117994 e SM830078 43 10 ELECTRICAL WIRING DIAGRAMS 2 Outdoor Unit C4232 Terminal Plate 6P Schematic Diag ram 1D Symbols Description CM Compressor Motor FMO1 2 Outdoor Fan Motor 52C Compressor Motor Magnetic Contactor High Pressure Switch Fan Speedcontrol Thermostat Running Capacitor Auxiliary Relay Connector Terminal Plate 854 2 5268 896 00 0 C4232 SM830078 44 10 ELECTRICAL WIRING DIAGRAMS 2 Outdoor Uni CL4232 2224109 0 00 268 892S 2 7S8 M TANI TJA NH 2016 cOW peut yueg LHM d8 J0 98UU0D AE LHM dz 10 99UU0D s ERP 134 ele
16. Total Cooling Capacity BTU h SHC Sensible Heat Capacity BTU h CI Compressor Input kW Rating conditions are Outdoor Ambient Temp 95 F DB Indoor Unit Entering Air Temp 80 F DB 67 F WB SM830078 22 4 COOLING CAPACITY Indoor Unit TS4232 Outdoor Unit C4232 CL4232 e 230V 1 phase 60Hz RATING CAPACITY 42 000 BTU h AIR FLOW RATE 900 CFM ENT TEMP F C AMBIENT TEMP F C S I STETS 23 9 29 4 35 0 40 6 46 1 42 550 40 490 38 140 35 490 32 550 3 01 3 28 3 58 3 98 4 38 29 380 28 220 26 940 25 530 24 020 32 550 31 390 30 110 28 700 27 190 35 860 34 710 33 420 32 020 30 500 39 030 37 880 36 590 35 190 32 550 42 200 40 490 38 140 35 490 32 550 44 140 42 170 40 070 37 670 35 070 3 04 3 33 3 63 4 04 4 45 25 250 24 240 23 190 22 010 20 770 28 420 27 410 26 360 25 180 23 940 31 740 30 720 29 670 28 490 27 250 34 910 33 890 32 840 31 660 30 420 38 080 37 060 36 010 34 830 33 590 45 820 44 020 42 000 39 770 37 340 3 06 3 36 3 67 4 08 4 49 21 110 20 260 19 330 18 330 17 260 24 280 23 430 22 500 21 500 20 430 27 590 26 750 25 820 24 810 23 740 30 760 29 920 28 990 27 980 26 910 33 930 33 090 32 160 31 150 30 080 48 260 46 580 44 770 42 800 40 610 3 1 3 39 3 73 4 14 4 56 17 050 16 330 15 570 14 750 13 870 20 220 19 500 18 740 17 920 17 040 23 530 22 810 22 050 21 240 20 350 26 700 25 980
17. disconnect and circuit breaker for overcurrent protection should be pro vided in the exclusive line To prevent possible hazards from insula tion failure the unit must be grounded Each wiring connection must be done in accordance with the wiring system dia gram Wrong wiring may cause the unit to misoperate or become damaged Do not allow wiring to touch the refriger ant tubing compressor or any moving parts of the fan Unauthorized changes in the internal wiring can be very dangerous The manu facturer will accept no responsibility for any damage or misoperation that occurs as a result of such unauthorized changes 7 8 Regulations on wire diameters differ from locality to locality For field wiring rules please refer to your LOCAL ELECTRI CAL CODES before beginning You must ensure that installation complies with all relevant rules and regulations To prevent malfunction of the air condi tioner caused by electrical noise care must be taken when wiring as follows e The inter unit control wiring and the remote control wiring option should be wired apart from the inter unit power wiring It is recommended that shielding wires or twisted pair wires be used for the remote control and the inter unit control wiring if the air conditioner is installed where it is exposed to the influence of electrical and or electro magnetic noise Recommended Wire Length and Wire Diameter for Power Supply System
18. 25 220 24 410 23 520 29 870 29 150 28 390 27 580 26 690 49 220 47 630 45 950 44 020 41 960 3 16 3 45 3 78 4 2 4 62 15 680 15 070 14 430 13 710 12 960 18 990 18 380 17 740 17 030 16 270 22 160 21 550 20 910 20 200 19 440 25 330 24 720 24 080 23 360 22 610 TC Total Cooling Capacity BTU h SHC Sensible Heat Capacity BTU h CI Compressor Input kW Rating conditions are Outdoor Ambient Temp 95 F DB Indoor Unit Entering Air Temp 80 F DB 67 F WB SM830078 23 4 COOLING CAPACITY Indoor Unit TS4232 Outdoor Unit C4232 CL4232 e 208V 1 phase 60Hz RATING CAPACITY 40 500 BTU h AIR FLOW RATE 800 CFM ENT TEMP F C AMBIENT TEMP F C S E NA 23 9 29 4 35 0 40 6 46 1 41 030 39 040 36 770 34 220 31 390 2 97 3 24 3 53 3 95 4 37 28 050 26 900 25 620 24 230 22 740 30 910 29 760 28 490 27 100 25 610 33 910 32 760 31 490 30 100 28 600 36 780 35 630 34 360 32 970 31 390 39 650 38 500 36 770 34 220 31 390 42 570 40 660 38 640 36 330 33 820 3 3 29 3 58 4 01 4 44 24 250 23 240 22 190 21 020 19 800 27 120 26 100 25 060 23 890 22 660 30 120 29 100 28 060 26 890 25 660 32 990 31 970 30 930 29 760 28 530 35 850 34 840 33 790 32 630 31 400 44 190 42 440 40 500 38 350 36 000 3 02 3 31 3 62 4 05 4 48 20 430 19 580 18 660 17 660 16 600 23 290 22 450 21 530 20 530 19 470 26 290 25 450 24 520 23 530 22 470
19. 88 94 S E E R BTU Wh 10 2 10 3 Max starting amperes A 134 134 Maximum fuse size A 50 FEATURES Controls Microprocessor Timer ON OFF 24 hours amp Program Fan speed Indoor Outdoor 3 and Automatic control 2 Auto Air deflection Horizontal Vertical Automatic Air filter Washable easy access long life 2 500 hr Remote controller Accessory RCS 5PS4U Refrigerant control Capillary tube Refrigerant tubing connections Flare type Drain pump Drain pipe trade size Max head 9 27 32 in above drain connection 3 4 in 26 7 mm Compressor Scroll Operation sound Indoor Hi Me Lo 43 40 36 Outdoor Hi 56 REFRIGERANT TUBING Limit of tubing length 165 50 Limit of tubing length at shipment 50 15 Limit of elevation difference S Outdoor unit is higher than indoor unit 165 50 between the two units Outdoor unit is lower than indoor unit 100 30 Refrigerant tube Narrow tube in 3 8 9 52 outer diameter Wide tube in 3 4 19 05 Refrigerant amount at shipment R22 9 7 4 4 DIMENSIONS 8 WEIGHT Indoor unit Outdoor unit Unit dimensions Height in 11 1 32 280 48 5 8 1 235 Width in 41 11 32 1 050 37 940 Depth in 29 29 32 13 3 8 340 Net weight 205 Indoor grille dimensions Height i Width Depth in 33 27 32 Net weight 15 Indoor Unit Height in 12 7 16 52 7 32 Package dimensions Width in 43 27 32 40
20. 9 7 4 4 DIMENSIONS amp WEIGHT Indoor unit Outdoor unit Unit dimensions 9 7 16 48 5 8 1 235 62 26 3 8 37 13 3 8 Package dimensions 12 15 32 52 7 32 1 326 66 1 16 40 1 016 31 1 16 16 3 8 416 Net weight 84 Shipping weight 97 205 93 229 104 Shipping volume 14 8 19 8 0 56 DATA SUBJECT TO CHANGE WITHOUT NOTICE Indoor air temperature 80 F DB 67 F WB Outdoor air temperature 95 F DB 75 F WB Indoor air temperature 80 F DB 67 F WB Outdoor air temperature 115 F DB Cooling Rating conditions Full load conditions SM830078 z 2 SPECIFICATIONS 2 Major Component Specifications A Indoor Unit MODEL No XS4232 Source 230 208 V 1 phase 60 Hz Remote controller Accessory RCS 5PS4U Controller P C B Ass y CR TS2432 Control circuit fuse 250 V 3 A Switch Ass y SW X363GS Fan Number diameter Turbo 1 19 9 32 490 Fan motor Model SFG6X 61A3P Source 230 208 V 1 phase 60 Hz No of pole r p m 230 V High 6 560 Nominal output 60 Coil resistance Ambient temperature 68 F BRW WHT 71 1 ORG YEL WHT VLT 8 7 VLT PNK VLT ORG 13 3 YEL BLK Safety device Operating temperature 266 174 2 27 Run
21. Unit MODEL No TS4232 Power Transformer ATR 1104A Rated Primary AC 220 V 60 Hz Secondary 10 6 V 0 93 A Capacity 9 85 VAC Coil resistance Q Ambient temprature 77 F 101 BRN BRN Thermistor cut off temperature KS 266 Thermistor Coil sensor PBC 41E S36 Coil resistance Thermistor Room or coil sensor KTEC 35 S6 Coil resistance Switch Ass y SW X363GS Indicator Lamp Ass y IND TS2432 Synchronized Motor 15 MT8 3C DATA SUBJECT TO CHANGE WITHOUT NOTICE SM830078 2 SPECIFICATIONS 3 Other Component Specifications B Outdoor Unit MODEL No C4232 Compressor Motor Magnetic Contactor FC 2SUL Coil rated AC 240 V 60 Hz Coil resistance at 68 F Q 350 10 Contact rated Main AC 240 V 35 A Contact rated Auxiliary AC 240 V 3 A Power Relay HH62S Coil rated AC 240 V 60 Hz Coil resistance at 77 F 17 2 Contact rated AC 220 V 5 A Thermostat Coil sensor YTB 4U305F Operating Temperature 79 3 OFF 75 ON Contact rated 200 to 240 V 1 A DATA SUBJECT TO CHANGE WITHOUT NOTICE SM830078 16 2 SPECIFICATIONS 3 Other Component Specifications B Outdoor Unit MODEL No CL4232 Compressor Motor Magnetic Contactor FC 2SUL Coil rated AC 240 V 60 Hz Coil resistance at 68 F Q 350 10 Yo Contact rated Main AC 240 V 3
22. is set automatically from HIGH to LOW to prevent the indoor heat exchanger from freezing e When the outdoor temperature falls below 78 F the outdoor fan is set from HIGH to LOW automatically When the outdoor temperature rises to 82 F the outdoor fan is set from LOW to HIGH automatically 2 CL4232 Type e In low outdoor temperature the outdoor fan is set automatically from HIGH to MED LOW to prevent the indoor heat exchanger from freezing lt When the outdoor temperature falls below 77 F the outdoor fan is set from HIGH to MED automatically When the outdoor temperature rises to 81 F the outdoor fan is set from MED to HIGH automatically lt When the outdoor temperature falls below 59 F the outdoor fan is set from MED to LOW automatically When the outdoor temperature rises to 63 F the outdoor fan is set from LOW to MED automatically e When the outdoor temperature falls below 47 F the outdoor upper fan is set from LOW to OFF and Lower fan is set from LOW to MED antomatically When the outdoor temperature rises to 50 F the outdoor upper fan is set from OFF to LOW and Lower fan is set from MED to LOW antomatically 870 380 FAN ROTATION RPM 230 Upper fan H Lower fan H Upper fan OFF y Upper fan M Lower fan M Lower fan M Upper fan L Lower fan L e 47 50 59 63 OUTDOOR AIR TEMPERATURE F DB Ser Fig 11 49 SM830078 12 SERVICE PRO
23. is turned off the compressor is not controlled by the room sensor Thermo ON When room temperature rises 1 F above the set temperature T T 1 F Compressor ON Thermo OFF When the room temperature is equal to or below the set temperature T Compressor OFF SM830078 _47 11 PROCESSES AND FUNCTIONS 2 Freeze Prevention Freeze Prevention keeps the indoor heat exchange coil from freezing Freezing reduces the efficiency of the unit and frost buildup on the coil blocks cool air circulation from the indoor unit s fan FREEZE FREEZE PREVENTION PREVENTION MORE THAN 10 MINUTES 6 MINUTES 10 MINUTES 6 MINUTES gt lt gt lt gt lt INDOOR COIL TEMPERATURE THERMO ON 30 F THERMO OFF ON OFF ON OFF ON COMPRESSOR ON OFF ON OFF ON OUTDOOR FAN SET SPEED INDOOR FAN 1029 X_5 Fig 9 3 Drain Pump Control Drain pump operates when compressor starts to operate or when Float Switch turns off FLOAT SWITCH ON OFF ON ON low water level OFF high water level 20 MINUTES COMPRESSOR ON OFF ON OFF ON DRAIN PUMP ON OFF ON OUTDOOR FAN ON OFF ON OFF ON INDOOR FAN SET SPEED 0609_X_S Fig 10 SM830078 _ 48 11 4 PROCESSES AND FUNCTIONS Outdoor Fan Speed Control 1 C4232 Type lt In low outdoor temperature the outdoor fan
24. this manual both as a reference to find specific information about the capacity functions and construction of this unit and as a source of information to help you set up and maintain the unit When this unit is not working properly and the cause is not known you can use the procedures in Section 3 Servicing Procedures to find the problem fix it and restore the unit to its proper functioning This air conditioner has many helpful self diagnostic features to help you identify problem areas quickly So you will be ready when a problem happens we suggest you look this manual over and become familiar with it by following these steps Look at the TABLE OF CONTENTS to get an idea of what is in this manual and where to find it Look at the chapter about TROUBLE SHOOTING so you are familiar with the way the flow charts work They are designed to quide you quickly through the possible causes for each kind of problem that is likely to happen to the Unit Particularly read the introduction to this section and the parts about the self diagnosis and error codes which show on the display Look at the chapter about CHECKING ELECTRICAL COMPONENTS You already know about most of these procedures This chapter gives you the specific values and methods for these components If you don t know some of these procedures you can easily learn them here Read the Instruction Manual The Instruction Manual is included here because it helps you help the use
25. 04 15 20 25 30 35 40 Outdoor ambient temp F C 1795_X_S SM830078 26 5 PERFORMANCE CHARTS 1 Operating Current Indoor Unit XS4232 Outdoor Unit CL4232 Operating current characteristics versus outdoor ambient temperature and indoor temperature Indoor relative humidity 50 Indoor fan speed High 230V Outdoor fan speed Upper Lower Indoor STOP Med Low Low Med Med High High tomp 23 F C SU 85 30 22 71 80 27 J 24 2 A Z 70 21 5 ET LEE LE 5 19 age gt ME 18 H 1 i 8 17 En 5 ala 18 e Il 1 lo La pl 23 68 77 86 95 104 5 20 25 30 35 40 Outdoor ambient temp F C 1796_X_S 208V ge ndoor Outdoor fan speed Upper Lower temp STOP Med Low Low Med Med High High oF C C 23 T T T T T T _ 85 30 22 an an a 27 i H 1 YA A 2 75 24 i nn LA AEE 70 21 L lt zo M r TI ILL j A I 2 EFT 5 19 i m 5 ll nba 8 g 18 y LE EN EN u AE Sr H O I I I I I 1 16 BF Sin EE SSC 15 AN 1 4 AN EE EE TI Lli il Lli 23 32 41 50 59 68 77 86 95 104 5
26. 30078 _54 12 SERVICE PROCEDURES 3 Outdoor Unit does not Run A Check COOL FAN selector switch in the remote control unit lt Is COOL FAN selector switch NO set to COOL B Check set temperature Try to lower set temperature by Temperature setting button COOLER e Set Operation selector switch to TEST in the indoor unit Outdoor unit runs Is room temperature too low Try to run both indoor and outdoor units with another remote control unit The other remote control unit is defective Room sensor in the remote control unit is defective 0624_X_S 55 gt Set to COOL 0623_X_S SM830078 12 SERVICE PROCEDURES C Check compressor motor magnetic contactor e Check coil resistance of compressor motor magnetic contactor 52C 1035_X_S D Check indoor unit P C B e Check P C B Ass y e Check voltage between terminals No 2 and No 4 at terminal plate No voltage appears P C B Ass y is defective 0628_X_S F Check float switch XS Type only E Check outdoor unit P C B CL3632 Type e Check P C B Ass y e Check voltage between terminals L1 and L2 at terminal plate No voltage appears P C B Ass y is defective 1036_X_S e Refer to 2 3 Drain Pump Control Is drainage prevented from flowing YES lt Check drain hose NO Wait for 20 minutes e Check float switch FS 0
27. 5 A Contact rated Auxiliary AC 240 V 3 A Power Relay HH62S Coil rated AC 240 V 60 Hz Coil resistance at 77 F 17 2 Contact rated AC 220 V 5 A Power Transformer ATR 135B Rated Primary AC 220 V 60 Hz Secondary 14 V 02 A Capacity 2 8 VAC Coil resistance at 78 F Q WHT WHT 482 5 BRN BRN Thermal cut off temperature F 266 Thermistor Outdoor Temp sensor PBC 41E S4 Coil resistance kQ DATA SUBJECT TO CHANGE WITHOUT NOTICE SM830078 17 3 DIMENSIONAL DATA Indoor Unit XS4232 8 19 32 1 8 9 32 2 3 8 3 k ST x Ig Slot amp e Ga D HJ 2 3 4 AA _2 13 32 6 1 2 11 7 32 32 9 32 Ceiling opening J 12 29 32 _ _1 3 16 33 27 32 23 7 32 Suspention bolt pitch L8 19 32 19 11 16 gt 4 29 32 13 15 32 19 32 oO 3 I SSS B Pr SRE Che kl A je ep lo Panel center 40 5 32 Suspention bolt pitch 43 11 16 Ceiling opening Le Le e Remote controller Accessory Ha 6 25 32 2 13 32 3 15 16 41 11 32 s 3 15 16
28. 629_X_S SM830078 56 12 SERVICE PROCEDURES Indoor Unit does not Run Indoor fan and louver motor do not run P C B Ass y is defective 0630_X_S 4 5 Some Part does not Operate A Indoor fan does not run Fan cannot be rotated lt Check fan rotation Rotate the fan gently once or twice by hand e Check resistance of fan motor winding OK e Check fan motor capacitor OK Relay RY1 or RY2 on the P C B Ass y is defective B Louver motor does not run e Check resistance of louver motor winding OK P C B Ass y or remote control unit is defective 0632_X_S 57 Check fan casing for foreign matter on the inside Remove foreign matter or repair Fan motor burnout gt or foreign matter in bearing Repair or replace 0631_X_S SM830078 12 SERVICE PROCEDURES 6 Outdoor Fan does not Run e Check fan casing for foreign matter Remove foreign Fan cannot on the inside matter or repair e Check fan rotation be rotated Rotate the fan gently once or twice by hand e Fan motor burnout or foreign matter in bearing Repair or replace e Check resistance of fan motor winding e Check fan motor capacitor e Check continuity between terminals on the compressor motor magnetic contactor 0633_X_S 7 Outdoor Fan Speed is not Switched from High to Low even when the Outdoor Temperature Falls below 78 F
29. C4232 Type e Check the thermostat 23S 1037_X_S 8 Outdoor Fan Speed is not Switched from High to Med even when the Outdoor Temperature Falls below 77 F Outdoor Fan Speed is not Switched from Med to Low even when the Outdoor Temperature Falls below 59 F CL4232 Type e Check outdoor unit P C B Ass y e Check resistance of outdoor temp sensor 0722 KIS SM830078 _ 58 12 SERVICE PROCEDURES 9 Outdoor Fan does not Run for CL4232 e Check fuse on PCB Ass y in outdoor unit for continuity lf fuse blows e Check resistance of primary winding of transformer TR 1038_X_S 10 Compressor does not Run e Check compressor motor capacitor Wait for 30 minutes until com RC1 pressor has cooled OK Compressor runs e Check PTC Compressor internal thermal OK protector is operated e Check resistance of compressor motor winding e Check power supply voltage Is voltage abnormally low NO Is outdoor heat exchanger coil dirty or are there obstacles near air suction inlet 1039_X_S SM830078 59 12 SERVICE PROCEDURES 11 Poor Cooling Check installation position Change installation of remote control unit YES position of remote Does cool air from air condi control unit tioner reach remote control unit directly Is wide tube between indoor unit Insulate wide tube and and outdoor unit insulated then execute taping with narrow tube YES Temperatu
30. CEDURES 1 Troubleshooting 1 Check before and after Troubleshooting Many problems may happen because of wiring or power supply problems so you should check these areas first Problems here can cause false results in some of the other tests and so should be corrected first Check power supply wiring a Single phase Q Check that power supply wires are correctly connected to terminal No 1 through No 4 on the 4P terminal plate in the indoor unit and L1 and L2 on the 6P terminal in the outdoor unit Check inter unit wiring Q Check that inter unit control wiring AC 230 208 V Line voltage is cor rectly connected between the indoor unit and outdoor unit Single phase outdoor unit Disconnect SW Field supply Indoor Unit Outdoor Unit B Oers O Aro 2 Hte r oro 4 SH supply Inter Unit 0 Wiring Line voltage CS Ground Fig 12 1089_M_I Check power supply Q Check that voltage is within the specified range 10 of the rating Q Check that power is being supplied N KEE If the following troubleshooting must be done with power being supplied be careful not to touch any uninsulated live part that can cause ELECTRIC SHOCK Check the lead wires and connectors in indoor and outdoor units Q Check that the sheath of lead wires is not damaged Q Check that the lead wires are firmly connected at the terminal plate Q Check that the wi
31. Depth in 32 25 32 16 3 8 Shipping weight i 71 229 Shipping volume ft 10 3 19 8 Indoor grille Height in 4 3 32 Package dimensions Width in 49 1 2 Depth in 39 11 32 Shipping weight Shipping volume eft d DATA SUBJECT TO CHANGE WITHOUT NOTICE Cooling Rating conditions Indoor air temperature 80 F DB 67 F WB Outdoor air temperature 95 F DB 75 F WB Full load conditions Indoor air temperature 80 F DB 67 F WB Outdoor air temperature 115 F DB SM830078 2 SPECIFICATIONS 1 Unit Specifications Outdoor Unit CL4232 POWER SOURCE 230 208 V 1 Phase 60 Hz PERFORMANCE Cooling Capacity BTU h 42 000 40 500 kW 12 32 11 88 Air circulation Hi cu ft min 980 880 Moisture removal High Pints h 14 6 14 8 ELECTRICAL RATINGS Voltage rating VAC 230 208 Available voltage range VAC Running amperes 20 8 21 1 Max running amperes 24 1 25 3 Power input 4 230 4 120 Power factor 88 94 S E E R BTU Wh 10 2 10 3 Max starting amperes A 134 134 Maximum fuse size A 50 FEATURES Controls Microprocessor Low ambient control Built in 0 F Timer ON OFF 24 hours amp Program Fan speed Indoor Outdoor 3 and Automatic control 3 Auto Air deflection Horizontal Vertical Automatic Air filter Washable easy access long life 2 500 hr Remote controller Accessory RCS 5PS4U Refrigerant control Capillary t
32. F J ryt nba Se CT T T 17 i nba SHA an an pl ee Et Sp 15 H H H 1 1 1 1 1 1 pl pl pl 23 32 41 50 59 68 77 86 95 104 5 0 5 10 15 20 25 30 35 40 Outdoor ambient temp F C 1799 X_S SM830078 28 5 PERFORMANCE CHARTS 2 High and Low Pressure Indoor Unit XS4232 TS4232 Outdoor Unit C4232 High Pressure High pressure characteristics versus outdoor ambient temperature and indoor temperature Indoor relative humidity 50 Indoor fan speed High 230V 208V Outdoor fan speed Low High 340 Indoor 1 temp F C Fe NIN Sao MM le Discharge pressure psig N 180 160 59 68 77 86 95 104 15 20 25 30 35 40 Outdoor ambient temp F C 1442_X_S Low Pressure Low pressure characteristics versus outdoor ambient temperature and indoor temperature Indoor relative humidity 50 Indoor fan speed High 230V 208V Outdoor fan speed Low High 100 Indoor WA temp D o o a 90 mt F C 80 ri 8 zo d 85 30 B UT 80 27 5 ECC 75 24 S 50 ee 70 21 S ipi 40 it Li 59 68 77 86 95 104 15 20 25 30 35 40 Outdoor ambient temp F C 1800_X_S
33. Fan Motor Thermal Protector Connector Compressor Motor Magnetic Contactor Terminal Power Transformer Thermistor Outdoor Temperature Running Capacitor Auxiliary Relay Auxiliary Relay CR CL2432 Outdoor Controller 46 854 2 5268 897 00 0 CL4232 SM830078 11 PROCESSES AND FUNCTIONS 1 Room Temperature Control The Unit adjusts room temperature by turning the outdoor unit s compressor ON and OFF This process is controlled by the thermostat located in the remote control unit The figures on this and the next pages show how each part of the system performs when the room temperature changes and the thermostat activates the compressor to start thermo ON or stop thermo OFF Fig 8 shows about the cooling cycle ROOM TEMPERATURE MORE THAN 3 MINUTES SS WITHIN 3 MINUTE S T 1 F ee SET TEMP T F THERMO ON S T THERMO OFF THERMO OFF MORE THAN 3 MINUTES 5 MINUTES COMPRESSOR SET SPEED MANUAL INDOOR FAN OFF ON OFF ON Fi g 8 1028_X_S OUTDOOR FAN Chart Summary and Explanations Once the compressor starts it keeps running for 5 minutes Once the compressor stops it will not start running again for 3 minutes If you change the operation mode during the cooling cycle the control circuit stops the compressor for 3 minutes For 5 minutes after the compressor is first turned on and for 3 minutes after it
34. I 1 1 F C 1 1 1 1 1 1 2 90 4 4 G 2 uN UN 1 v 80 L i 1 L TE T 85 30 feb T LA T T T a ATA LL LL 80 27 60 RES TER TEE RSS 75 24 8 LEE CET LL F Le S 50 E or 70 21 a L E CT 21 40 TE ME MU 23 32 41 50 59 68 77 86 95 104 5 0 5 10 15 20 25 30 35 40 Outdoor ambient temp F C 1801_X_S SM830078 6 AIR THROW DISTANCE CHART MODEL XS4232 HORIZONTAL DISTANCE ft 0 3 7 10 13 17 20 AXIS AIR VELOCITY Y 10 AXIS AIR VELOCITY ft sec VERTICAL DISTANCE ft 13 COOLING FAN SPEED HIGH ROOM AIR TEMP 80 F LOUVER ANGLE 30 COOLING 1428_X_S MODEL TS4232 Horizontal distance ft 0 5 10 15 20 25 30 33 8 SN Axis air velocity ge 5 28 ER E ag 10 Ek x 0 lt gt 15 COOLING FAN SPEED HIGH ROOM AIR TEMP 80 F LOUVER ANGLE 7 SM830078 7 REFRIGERANT FLOW DIAGRAM Indoor Unit 4232 Type Outdoor Unit C4232 CL4232 CO _ Wide tube _ _ service valve a ee D S 3 4 8 5 19 05 mm 4 tT o 3 25 UI an l I D gt 2 amp o bai o O Narrow tube o service valve SENETA NA KANE MBA TA AGE I 1 9 D Sub condenser 3 8 j 9 52 mm 1802_X_S Insulation of Refrigerant Tubing IMPORTANT When installing CL models AN CAUTION insula
35. II 18 ri 3 in o 17 i 16 it i rf li lu 59 68 77 86 95 104 15 20 25 30 35 40 Outdoor ambient temp F C 1792_X_S 208V Outdoor fan speed Indoor Low High ue 23 il E 22 L L A 75 24 21 24 gt 70 21 E ARAN T 5 2 I ee 5 ET li oO 19 1 D l ANA S 18 HH 3 if o 17 l l 16 it i if i il li 59 68 77 86 95 104 15 20 25 30 35 40 Outdoor ambient temp F C 1793_X_S SM830078 _ 25 5 PERFORMANCE CHARTS 1 Operating Current Indoor Unit TS4232 Outdoor Unit C4232 Operating current characteristics versus outdoor ambient temperature and indoor temperature Indoor relative humidity 50 Indoor fan speed High 230V Outdoor fan speed Indoor Low High temp 23 TT F C i 85 30 22 ken 80 27 HA en xr EC I LT Do 20 LEE AT E 8 19 SZ D LT 1 de L 5 i o 17 16 Th 1 59 68 77 86 95 104 15 20 25 30 35 40 Outdoor ambient temp F C 1794_X_S 208V Outdoor fan speed GE Low High emp 23 e TT 85 30 A 1 80 27 ES LA 2 75 24 T 21 HS 70 21 5 20 TILL Le ET d 19 Be li D Il 18 ri o oi o 17 7 16 rf a Hd li 59 68 77 86 95 1
36. O a Z Lu L Outdoor Unit C4232 CL4232 854 016 12 854 016 11 854 016 12 854 016 11 7 NII LNS2Z SS NS PRODUCT CODE No o u 6 E B A z gal Sin d 2 aa O BEEN a A Z 337 Cee 3 5 si OC a sd af Va 5 0 43 gg H O LI 33 o Le O O lt gt O gt AN N jg L gt QQ E O C s cl 3 u Ww Se Sr FE 0 REFERENCE NO SM830078 TS4232 85464869178000 Please Read Before Starting This air conditioning system meets strict safety and operating standards As the installer or service person it is an important part of your job to install or service the system so it operates safely and efficiently For safe installation and trouble free operation you must Carefully read this instruction booklet before beginning Follow each installation or repair step exactly as shown Observe all local state and national electrical codes Pay close attention to all warning and caution notices given in this manual This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death This symbol refers to a hazard or unsafe practice which can result in personal injury or product or property damage If Necessary Get Help These instructions are all you need for most installation sites and maintenance conditions If you require help for a special problem co
37. T TEMP F C a I SITES 23 9 29 4 35 0 40 6 46 1 42 550 40 490 38 140 35 490 32 550 3 01 3 28 3 58 3 98 4 38 29 220 28 050 26 750 25 330 23 810 32 330 31 160 29 860 28 440 26 920 35 580 34 410 33 110 31 690 30 170 38 690 37 520 36 220 34 800 32 550 41 800 40 490 38 140 35 490 32 550 44 140 42 170 40 070 37 670 35 070 3 04 3 33 3 63 4 04 4 45 25 140 24 120 23 050 21 870 20 610 28 250 27 230 26 160 24 970 23 720 31 500 30 480 29 410 28 220 26 970 34 610 33 590 32 520 31 330 30 080 37 720 36 700 35 630 34 440 33 190 45 820 44 020 42 000 39 770 37 340 3 06 3 36 3 67 4 08 4 49 21 050 20 190 19 250 18 240 17 160 24 160 23 300 22 360 21 350 20 270 27 410 26 550 25 610 24 600 23 520 30 520 29 660 28 720 27 710 26 630 33 630 32 770 31 830 30 820 29 740 48 260 46 580 44 770 42 800 40 610 3 1 3 39 3 73 4 14 4 56 17 040 16 320 15 550 14 720 13 830 20 150 19 420 18 650 17 830 16 940 23 400 22 680 21 910 21 080 20 190 26 510 25 780 25 010 24 190 23 300 29 620 28 890 28 120 27 300 26 410 49 220 47 630 45 950 44 020 41 960 3 16 3 45 3 78 4 2 4 62 15 650 15 040 14 400 13 670 12 910 18 910 18 290 17 650 16 920 16 160 22 010 21 400 20 750 20 030 19 270 25 120 24 510 23 860 23 140 22 380 TC Total Cooling Capacity BTU h SHC Sensible Heat Capacity BTU h CI Compressor Input kW Rating conditions are Outdoor Ambient Temp 95 F DB Indoor Unit Entering Air Temp 80 F DB 67 F WB
38. VENDO idiotas 3 Dram Pump CONO ascii 4 Outdoor Fan Speed Control SERVICE PROCEDURES noren a ulin Han edere WK Te e e E ZA Sensor ER 3 Operation of Major Electrical Parts nnee Eeer eebe ici 4 Checking the Electrical Components AAA SM830078 Introduction Read Me First This manual will help you understand and service the air conditioner To help you find the information you need we have divided it into 5 main sections Each section is divided into chapters with charts tables and explana tions to help you find and repair problems Section 1 Specifications tells you about the physical and electrical make up of the unit as well as its heating and cooling capacities Look in this section to find the correct values for components and functions Section 2 Processes and Functions explains each different part of the cooling and heating cycle and how each control function reacts to changing conditions to keep the room at the set temperature range Section 3 Electrical Data which has fold out schematic and wiring diagrams so you can find the parts you need to check when something is wrong and see how they should be connected Section 4 Service Procedures has two main parts a diagnostic chapter to help you find the specific component to replace or adjust and a chapter with specific procedures and values to guide you in checking the electrical components in the unit HOW TO USE THIS MANUAL You can use
39. ade size 3 4 in 26 7 mm Compressor Scroll Operation sound Indoor Hi Me Lo Outdoor Hi 42 40 35 56 REFRIGERANT TUBING Limit of tubing length 165 50 Limit of tubing length at shipment 50 15 Limit of elevation difference between the two units Outdoor unit is higher than indoor unit 165 50 Outdoor unit is lower than indoor unit 100 30 Refrigerant tube outer diameter Narrow tube Wide tube 3 8 9 52 3 4 19 05 Refrigerant amount at shipment R22 9 7 4 4 DIMENSIONS amp WEIGHT Indoor unit Outdoor unit Unit dimensions in 9 7 16 48 5 8 1 235 i 62 37 26 3 8 13 3 8 12 15 32 52 7 32 1 326 66 1 16 40 1 016 31 1 16 16 3 8 416 Net weight 84 205 93 Shipping weight 97 229 104 Package dimensions Shipping volume ft y 19 8 0 56 DATA SUBJECT TO CHANGE WITHOUT NOTICE Cooling Rating conditions Full load conditions Indoor air temperature 80 F DB 67 F WB Outdoor air temperature 95 F DB 75 F WB Indoor air temperature 80 F DB 67 F WB Outdoor air temperature 115 F DB SM830078 2 SPECIFICATIONS 1 Unit Specifications MODEL No Indoor Unit POWER SOURCE Outdoor Unit TS4232 CL4232 230 208 V 1 Phase 60 Hz PERFORMANCE Cooling Capacity BTU h 42 000 40 500 kW 12 32 11 88 Air
40. blocks to provide a solid level foundation for the outdoor unit This prevents water damage and abnormal vibration In an area with High Winds Securely anchor the outdoor unit down with bolts and a metal frame Provide a suitable air baffle In a Snowy Area for Heat Pump type Sys tems Install the outdoor unit on a raised platform that is higher than drifting snow Provide snow vents When Connecting Refrigerant Tubing lt Ventilate the room well in the event that refrigerant gas leaks during the installation Be careful not to allow contact of the refrigerant gas with a flame as this will cause the generation of poisonous gas lt Keep all tubing runs as short as possible lt Use the flare method for connecting tubing lt Apply refrigerant lubricant to the matching surfaces of the flare and union tubes before connecting them then tighten the nut with a torque wrench for a leak free connection lt Check carefully for leaks before starting the test run NOTE Depending on the system type liquid and gas lines may be either narrow or wide Therefore to avoid confusion the refrigerant tubing for your particular model is specified as either narrow or wide rather than as liquid or gas When Servicing lt Turn the power OFF at the main power box mains before opening the unit to check or repair electrical parts and wiring Keep your fingers and clothing away from any moving pa
41. capacitor 440 V 6 uF Heat exchanger Coil Aluminum plate fin Copper tube Rows Fins per inch 2 14 9 Face area 5 17 0 48 Panel Model No PNR XS3632 Indicator Lamp Ass y IND XS3632 Auto louver motor MTS 3C Auto louver motor Rated 240 VAC 3 W 3 rpm Coil resistance Ambient temperature 77 F 16 430 Q 8 Yo DATA SUBJECT TO CHANGE WITHOUT NOTICE 10 SM830078 2 SPECIFICATIONS 2 Major Component Specifications A Indoor Unit MODEL No TS4232 Source 230 208 V 1 phase 60 Hz Remote controller Accessory RCS 5PS4U Controller P C B Ass y CR TS2432 Control circuit fuse 250 V 3A Switch Ass y SW X363GS Fan Number diameter Centrifugal 4 5 29 32 150 Fan motor Model KFG4X 101C6P Source 230 208 V 1 phase 60 Hz No of pole r p m 230 V High 1 015 Nominal output 100 Coil resistance Ambient temperature 68 F BRW WHT 6105 ORG YEL 13 23 WHT VLT 9 955 YEL BLK 19 25 VLT ORG 9 576 BLK PNK 10 81 Safety device Operating temperature 266 174 2 27 Run capacitor 440 V 4 uF Heat exchanger Coil Aluminum plate fin Copper tube Rows Fins per inch 3 14 9 Face area 3 51 0 326 Au
42. circulation Hi cu ft min 900 800 Moisture removal High Pints h 14 8 14 6 ELECTRICAL RATINGS Voltage rating VAC 230 208 Available voltage range Running amperes 20 6 21 0 Max running amperes 21 4 22 7 Power input 4 190 4 100 Power factor 88 94 S E E R 10 2 10 3 Max starting amperes 134 134 Maximum fuse size 50 FEATURES Controls Microprocessor Low ambient control Built in O F Timer ON OFF 24 hours amp Program Fan speed Indoor Outdoor 3 and Automatic control 3 Auto Air deflection Horizontal Vertical Manual Automatic Air filter Washable easy access long life 2 500 hr Remote controller Accessory RCS 5PS4U Refrigerant control Capillary tube Refrigerant tubing connections Flare type Drain pipe trade size 3 4 in 26 7 mm Compressor Scroll Operation sound Indoor Hi Me Lo Outdoor Hi 42 40 35 56 REFRIGERANT TUBING Limit of tubing length 165 50 Limit of tubing length at shipment 50 15 Limit of elevation difference between the two units Outdoor unit is higher than indoor unit 165 50 Outdoor unit is lower than indoor unit 100 30 Refrigerant tube outer diameter Narrow tube Wide tube 3 8 9 52 3 4 19 05 Refrigerant amount at shipment R22
43. creased service life Fig 4 e EAT e use lug bolts or equivalent to bolt down E unit reducing vibration and noise Fig 3 In case of multiple installations H Unit spacing if air discharge chamber is not used H Unit spacing when air discharge chamber is used Min 4 ft 4 Min 5 ft Min 4 ft Min 4 ft Min 8 inch Min 4 ft Min 1 r 2 inch Air H Min d ft 4 discharge M chamber Min 1 ft 2 inch es 4 Min 12 ft T 1 Min 1 ft Min 8 inch Min 1 ft If you would like to make the separation smaller on the air Only up to 3 units can be installed side by side under the above discharge side use an air discharge chamber conditions The next group must be spaced at least 1 ft away You can install any number of units side by side from the first group 0933_C_S Air discharge Concrete block 4 inch x 1 ft 4 inch beams or equal 2 Anchor bolts Mine 6inch 4 pieces Fig 4 0934_C_I SM830078 35 8 INSTALLATION INSTRUCTIONS Air Discharge Chamber for Top Discharge Install the air discharge chamber in the field when e itis difficult to keep a space of minimum 2 ft between the air discharge outlet and the obstacle e the air discharge outlet is facing the side walk and discharged hot air can annoy the passers by Refer to Fig 5 Wind Shield for CL Model IMPORTANT It is recommended to use wind shields for CL model Fig 6 CL model is designe
44. d to use in low outdoor temperature conditions General When the outdoor unit is installed in a position exposed to strong wind like seasonal winds with low air temperature in winter wind shield must be installed on the outdoor unit This unit is designed so that the fan of the outdoor unit runs at low speed when the air conditioner is operated at low outdoor air temperatures When the outdoor unit is ex posed to strong wind the system pressure drops because of the freeze protector For outer dimensions of wind shield please see Fig 7 E 22 5 16 ss A Bi o 11 13 16 gt a H 5 sl 2 N ch ol IS Cl o 23 5 16 El 5 5 32 CL3032 3632 1352 C I CL4232 Air discharge Wind shield air discharge side Fig 6 Recommended outer dimensions of wind shield field supply 21 13 16 J E 21 5 8 22 7 16 23 15 32 5 3 16 9 27 32 9 27 32 21 13 16 1 7 32 T ol _ 5 5 32 0936_C_I SM830078 36 8 3 INSTALLATION INSTRUCTIONS Electrical Wiring General Precautions on Wiring 1 2 Before wiring confirm the rated voltage of the unit as shown on its nameplate then carry out the wiring closely following the wiring diagram Provide a power outlet to be used exclu sively for each unit and a power supply
45. e socket connected to the indoor fan motor Refer to 1 2 A Major component specifications Outdoor fan motor FMO Outdoor unit Measure the coil resistance e Measure the resistance in the same manner as explained above Refer to 1 2 B Major component specifications Motor capacitor Both in indoor and outdoor unit Remove the lead wires from the capacitor terminals and then place a probe on the capacitor terminals as shown in Fig 18 Observe the deflec tion of the pointer setting the resis tance measuring range of the multim eter to the maximum value The capacitor is good if the pointer bounces to a great extent and then gradually returns to its original posi tion The range of deflection and the de flection time differ according to the capacity of the capacitor Multimeter Compressor motor capacitor Fan motor capacitor Fig 18 1041_X_S SM830078 64 12 SERVICE PROCEDURES Continuity of fuse on P C B Ass y e Check for continuity using a multimeter as shown in Fig 19 NOTE Method Used to Replace Fuse on PCB Ass y 1 Remove the PCB Ass y from the electri cal component box 2 Remove the fuse from PCB Ass y using pliers while heating the soldered leads on the back side of the PCB Ass y with a soldering iron 30W or 60W Fig 20 3 For replacement insert a fuse of the same rating to the intended posit
46. ion and solder it Allow time to radiate heat during sol dering so that the fuse does not melt AN When replacing the fuse be sure not to break down the varis tor 4 Thermistor Characteristic Curve D Room temp sensor KTEC 35 o Resistance ko Resistance ko ND oO A A O N O O a 50 59 68 77 86 95 104 gt Temperature F 1044_M_I 65 Fuse Jam 1042 X_S Fig 19 Soldering iron Pliers 1043_X_S Fig 20 Coil sensor PBC 41E 40 35 30 25 20 14 23 32 41 50 59 68 gt Temperature F 1045_M_I SM830078 lt The specifications designs and information in this brochure are subject to change without notice SANYO FISHER Service Company CENTRAL REGION 1739 Sands Place Suite G Marietta GA 30067 Phone 770 951 8284 Fax 770 951 2077 Jun 2000 Printed in U S A
47. is a possibility of short circuit e Check capacity of circuit breaker Replace it with a suitable one larger capacity Is capacity of circuit breaker sufficient e Check resistance of outdoor fan motor winding e Check resistance of compressor motor winding 0614 X_S Neither indoor unit nor outdoor unit runs A Poweris not supplied Sai Reset the breaker e Check power supply PRESS IS power being supplied to outdoor unit Wait for recovery Power failure or consult power supply company 0615_X_S B Check remote control unit Try to run both indoor and NO outdoor units with another remote control unit gt Refer to item C The other remote control unit is defective 0616 X_S SM830078 52 12 SERVICE PROCEDURES C Check Operation selector switch in the indoor unit e Has Operation selector YES switch been set to ON position IND LAMP Ass y or P C B m Ass y in the indoor unit is defective Set Operation selector switch to ON But neither unit runs Switch Ass y or P C B Ass y in the indoor unit is defective 0617_X_S D Check compressor motor protectors a High pressure switch 63PH Disconnect the socket from 2P WHT connector Check the continuity between No 1 and No 2 poles of the socket e Check high pressure switch Does high pressure switch actuate 63PH e Is outdoor heat exchanger
48. n sensor Neither outdoor fan nor compressor runs b Short Outdoor fan and compressor do not stop Excessive cooling 3 Operation of Major Electrical Parts Operation Mode Operation Indoor unit and Remote Control unit Oudoor unit Indicator lamps Fan Fan Compressor R Room Night setback Function Temp Cool Timer Energy saver Sweep Thermo ON O O O O O Manual Thermo OFF O Night Thermo ON O O O O O O Cool setback Thermo OFF O O O Ing Timaer ON Timer O set OFF Timer O O O O O Freeze prevention O O O Fan O O Cool O O O O O O Sweep Fan O O Flap Cool O Or O O O O Stop Fan O O NOTE O Refer to Cooling Mode SM830078 61 12 SERVICE PROCEDURES 4 Checking the Electrical Components 1 Measurement of Insulation Resistance e The electrical insulation is acceptable when the resistance exceeds 1 MQ Power Supply Wires Clamp the earthed wire of the Power Supply wires with a lead clip of the insu lation resistance tester and measure the resistance by placing a probe on either of the power wires Fig 13 Then measure the resistance between the earthed wire and the other power wires Fig 13 Indoor Unit Clamp an aluminum plate fin or copper tube with the lead clip of the insulation resistance tester and measure the resistance by placing a probe on the terminal plate Fig 14 Outdoor Uni
49. ntact our sales service outlet or your certified dealer for additional instructions In Case of Improper Installation The manufacturer shall in no way be responsible for improper installation or maintenance service including failure to follow the instructions in this document SPECIAL PRECAUTIONS When Wiring ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR DEATH ONLY A QUALIFIED EXPERIENCED ELECTRICIAN SHOULD ATTEMPT TO WIRE THIS SYSTEM e Do not supply power to the unit until all wiring and tubing are completed or reconnected and checked Highly dangerous electrical voltages are used in this system Carefully refer to the wiring diagram and these instructions when wiring Improper connections and inadequate ground ing can cause accidental injury or death lt Ground the unit following local electrical codes lt Connect all wiring tightly Loose wiring may cause overheat ing at connection points and a possible fire hazard When Transporting Be careful when picking up and moving the indoor and outdoor units Get a partner to help and bend your knees when lifting to reduce strain on your back Sharp edges or thin aluminum fins on the air conditioner can cut your fingers When Installing In a Room Properly insulate any tubing run inside a room to prevent sweating that can cause dripping and water damage to walls and floors In Moist or Uneven Locations Use a raised concrete pad or concrete
50. phase 60 Hz No of pole rpm 230 V High 6 879 Nominal output 110 x2 Coil resistance Ambient temperature 68 F 11 42 10 60 BRN WHT WHT VLT 67 14 VLT YEL 64 85 YEL PNK Safety device Internal type Operating temperature 248 9 171 27 Run capacitor 440 V 4 uF x 2 Heat exchange Coil Aluminum plate fin Copper tube Rows Fins per inch 2 ie 12 7 Face area 13 11 63 1 08 DATA SUBJECT TO CHANGE WITHOUT NOTICE SM830078 2 SPECIFICATIONS 3 Other Component Specifications A Indoor Unit MODEL No XS4232 Power Transformer ATR 1104A Rated Primary AC 220 V 60 Hz Secondary 10 6 V 0 93 A Capacity 9 85 VAC Coil resistance Ambient temprature 77 F WHT WHT 101 BRN BRN Thermistor cut off temperature 266 Thermistor Coil sensor PBC 41E S36 Coil resistance Thermistor Room or coil sensor KTEC 35 S6 Coil resistance Drain pump WP20SL 21 Rated AC 200 V 14 7 W Float switch FS 0218 103 MAX Rated Contact rated AC 200 V 50 W Switch Ass y SW X363GS Indicator Lamp Ass y IND XS3632 Synchronized Motor MT8 3C DATA SUBJECT TO CHANGE WITHOUT NOTICE SM830078 _14 2 SPECIFICATIONS 3 Other Component Specifications A Indoor
51. r to set the temperature controls properly and know how to take care of any simple problems that may happen as well as know when to call for service The Instruction Manual also has illustrations care and installation information not found in the rest of the service manual It is short and if you read it carefully you will be able to answer the customers questions easily and also know the most efficient ways for setting times and temperatures Please use this manual to make your work easier keep the air conditioner functioning well and keep your customers satisfied SM830078 1 OPERATING RANGE XS4232 TS4232 C4232 Temperature Indoor Air Intake Temp Outdoor Air Intake Temp Maximum 95 F DB 71 F WB 115 F DB Minimum 67 F DB 57 F WB XS4232 TS4232 CL4232 Temperature Indoor Air Intake Temp 67 F DB Outdoor Air Intake Temp Maximum 95 F DB 71 F WB 115 F DB Minimum 67 F DB 57 F WB 0 F DB SM830078 2 SPECIFICATIONS 1 Unit Specifications Outdoor Unit C4232 POWER SOURCE 230 208 V 1 Phase 60 Hz PERFORMANCE Cooling Capacity BTU h 42 000 40 500 kW 12 32 11 88 Air circulation Hi cu ft min 980 880 Moisture removal High Pints h 14 6 14 8 ELECTRICAL RATINGS Voltage rating VAC 230 208 Available voltage range VAC Running amperes 20 8 21 1 Max running amperes 24 1 25 3 Power input 4 230 4 120 Power factor
52. re difference Possibilitv of Ch e Measure temperatures of suction is small Hes ity 0 arge and discharge air of indoor unit refrigerant refrigerant shortage R22 Temperature difference between suction and discharge air is large enough Approx 10 deg or more e Check clogging of air filter lt Is fan speed set to LOW Clean filter Air filter is clogged YES Set fan speed to either HIGH or MEDIUM lt Review cooling load estimate Reduce cooling load or if performance of air conditioner replace the unit with is normal higher cooling capacity 1040_X_S 12 Excessive Cooling YES Set the temperature to lt The set temperature is too low higher value using temperature setting button of the remote control unit lt Is the remote control unit installed at a place where it can Change installation position of the remote control unit detect the room temperature properly 0637_X_S SM830078 60 12 SERVICE PROCEDURES 2 A Sensor is Defective Indoor heat exchanger coil temp Sensor is defective a Open No continuity in sensor Compressor and outdoor fan repeat ON for 10 minutes and OFF for 6 minutes when sensor opens b Short Freeze Prevention does not operate when dehumidified water is frozen on the indoor coil Room temp Sensor in the remote control unit is defective a Open No continuity i
53. re is a continuity between terminals socket Multimeter Fig 17 0642_X_S Indoor fan motor thermal protector 49Fl Indoor unit e Disconnect the connector which leads to the indoor fan motor FMI e Check the socket s terminals Compressor motor thermal protector Outdoor unit lt Disconnect the wires from terminals of compressor e Check the terminals of compressor Outdoor fan motor thermal protector 49FO Outdoor unit e Disconnect both the connector which leads to the outdoor fan motor FMO e Check socket s terminal SM830078 63 12 SERVICE PROCEDURES 3 Checking the Electrical Parts Power transformer TR1 Power transformer TR Indoor unit Measure the coil resistance Primary 230 208 V Measure the resistance between two WHT lead wire terminals of socket connected to power transformer e Secondary 10 6 V Measure the resistance between two BRN lead wires Refer to 1 3 A Other component specifications Outdoor unit Measure the coil resistance Primary 230 208 V Measure the resistance between two WHT lead wire terminals of socket jointed to power transformer Secondary 14 V Measure the resistance between two BRN lead wires Refer to 1 3 B Other component specifications Indoor fan motor FMI Indoor unit Measure the coil resistance Measure the resistance between each terminal of th
54. ring is correct Reference e Condition of general cooling operation Thermo ON SWEEP tadas ON Indoor fan speed HIGH SM830078 50 12 SERVICE PROCEDURES 2 Air Conditioner does not Operate Circuit breaker trips or fuse blows a When the circuit breaker is set to ON it is tripped soon e There is a possibility of ground fault e Check insulation resistance If resistance value is 1 MQ or less it is a defect of insulation Example Outdoor unit xIL1 breaker power line Ground Set the circuit breaker to OFF Remove power supply cords from the terminal plate in the outdoor unit e Check insulation resistance of power supply cords Execute rewiring Remove inter unit power line from the terminal plate in the outdoor unit e Check insulation resistance of outdoor unit e Check insulation resistance of electrical parts in the outdoor unit Insulation of outdoor unit is defective Remove inter unit power line from the terminal plate in the indoor unit e Check insulation resistance of indoor unit e Check insulation resistance of electrical parts in the indoor unit Insulation of indoor unit is defective Inter unit power lines are defective Execute rewiring 1340_X_S SM830078 51 12 SERVICE PROCEDURES b Circuit breaker trips in several minutes after turning the air conditioner on e There
55. rts lt Clean up the site when installation is finished Check that no metal scraps or bits of wiring have been left inside the unit e Ventilate any enclosed areas when installing or testing the refrigeration system Contact of refrigerant gas with fire or heat can produce poisonous gas lt Confirm after installation that no refrigerant gas is leaking If the gas comes in contact with a burning stove gas water heater electric room heater or other heat source it can cause the generation of poisonous gas SM830078 11 12 oP PJ Table of Contents OPERATING RANGE insistent SPECIFICATIONS a ner ds D ee le sasana ea s ea ee done 2 Major Component Specifications nonnen eneen ennnennnn anana nean A Indoor Unit a ae a B Outdoor WANI aa saa saga aen una 3 Other Component Specifications ee ENEE A Indoor UNIT dee edentate A B UE dn SE aa AIS Ee RN KE D indoor ll A E 2 Outdoor PR Re aaa asa Wak id COOLING CAPACITY E PERFORMANCE CHARTS essaient 1 Operating GONE src 2 Oh and E AIR THROW DISTANCE CHART iiaaaiiaaaaaaaaaaaaaaasasaaaaaaaaaasaaaaaaaaaanaaaaaaaaaan REFRIGERANT FLOW DIAGRAM ss INSTALLATION INSTRUCTIONS nanas ELECTRICAL DATA storneren denied edes ELECTRICAL WIRING DIAGRAMS sise So A aa BA a aa aa Aa an a a aa aa a a NA aia aaa 2 Outdoor asa aaa Re SR Se ne PROCESSES AND FUNCTI N Sosa den 1 Room Temperature Control username 2 Freeze Pro
56. t Measure the resistance by placing a probe on the terminal plate in the same manner as explained above Fig 14 Measurement of Insulation Resis tance for Electrical parts e Disconnect the connector of the de sired electric part from terminal plate P C B Ass y etc Fig 15 lt Similarly disconnect the lead wires from compressor capacitor etc Fig 16 e Measure the resistance in the same manner as illustrated on the right Refer to Electrical Wiring Diagram If the probe does not enter the hole be cause the hole is too narrow use a probe with a thinner pin Earthed wire Insulation tester Fig 13 0638_X_S Terminal plate Clip f Copper tube or metallic part 0639_X_S Fig 14 Probe Clip 7 od Copper tube or metallic part Y Insulation A tester Fig 15 0640_X_S From fan motor compressor and other parts e yo TAN Metallic YA Probe 4 va part tt SE Clip Na jf ed Insulation tester 0641_X_S Fig 16 SM830078 62 12 SERVICE PROCEDURES 2 Checking the Protective Devices e Disconnect the connector which consists of P plug and S socket when you want to check the protective device e Then check continuity among plug s and or socket s terminal as in Fig 17 e Normality of the protective device can be judged by the following table The Protective Device is proved normal if the
57. te both wide and narrow Three tube Min 5 16 in Insulation Thickness Min 5 16 in When outdoor temperature is low condensation can K ee also from on a narrow tube So always insulate both Wide tube Genie wide and narrow tubes CL type After a tube has been insulated ni CAUTION never try to bend it into a narrow Min 5 16 in curve because it can casue the 2 O tube to break or crack Wide tube Narrow tube 1005 C 1 C type SM830078 32 8 INSTALLATION INSTRUCTIONS 1 Tubing Length e Refrigerant tubing between the indoor and INDOOR Tubing length L outdoor units should be kept as short as SCH possible e Select and decide the installation location so that the length of the refrigerant tubing will be within the limits given in Table 1 OUTDOOR UNIT Elevation difference H LLL LEAD UV I UB EE LAE 0711_M_I Fig 1 Table 1 Model C4232 Tubing Data CL4232 Tubing size Narrow tube in Mm 3 8 9 52 outer dia Wide tube in Mm 3 4 19 05 Limit of tubing length ft 165 Outdoor unit is higher ft 165 Limit of elevation difference than indoor unit between the 2 units Outdoor unit is lower ft 100 than indoor unit Max allowable tubing length at shipement ft 50 Required additional refrigerant oz ft 0 86 Refrigerant charged at shipment Ibs 9 7 No additional charge of compressor oil is necessary 1 H
58. to louver motor Model No MTS 3C Auto louver motor Rated 240 VAC 3 W 3 rpm Coil resistance Ambient temperature 77 F 16 430 Q 8 Yo DATA SUBJECT TO CHANGE WITHOUT NOTICE SM830078 2 SPECIFICATIONS 2 Major Component Specifications B Outdoor Unit MODEL No C4232 Source 230 208 V 1 phase 60 Hz Compressor Scroll Hermetic Model ZR47KC PFV Source 230 208 V 1 phase 60 Hz Nominal output 4 270 Compressor oil 1 240 Coil resistance Ambient temperature 77 F R W 0 475 S W 1 850 Safety device Internal type Overload relay models Operating temperature Open F 320 9 Close oF 189 20 Operating ampere at 77 F A Run capacitor VAC uF 400 V 50 uF Refrigerant amount charged at shipment Ibs kg R22 9 7 4 4 High pressure switch ACB 1UB11 Set pressure OFF kg cm 2 0 3 0 5 ON kg cm 24 2 0 Fan Propeller Number diameter mm 18 3 32 460 Fan speeds 2 AUTO Fan motor Model KFC6T 91D6P x 2 Source 230 208 V 1 phase 60 Hz No of pole rpm 230 V High 6 879 Nominal output 110 x2 Coil resistance Ambient temperature 68 F VLT YEL YEL PNK 11 42 10 60 BRW WHT WHT VLT 67 14
59. total tubing length becomes 50 to 165 ft charge additional refrigerant R22 by 0 86 oz ft 33 SM830078 8 INSTALLATION INSTRUCTIONS 2 Selecting the Installation Site Indoor Unit Ceiling Mounted Type AVOID e areas where leakage of flammable gas may be expected e places where large amounts of oil mist exist e direct sunlight e locations near heat sources which may affect performance of the unit e locations where external air may enter the room directly This may cause sweating on the air discharge ports causing them to spray or drip e locations where the remote control unit will be splashed with water or affected by dampness or humidity e installing the remote control unit behind curtains or furniture e locations where the receiver in the indoor Ceiling Min 10 inch Min 10 inch Front view NOTE The rear of the indoor unit can be installed flush against the wall 7 Air Ceiling discharge Min 2ft Air intake ID Side view 1379 TI unit is exposed to the inverter lamp light Recessed Type Faulty operation of the unit occurs DO e select an appropriate position from which every corner of the room can be uniformly cooled e select a location where the ceiling is strong enough to support the weight of the unit e select a location where tubing and drain pipe have the shortest run to the outdoor unit e allo
60. ube Refrigerant tubing connections Flare type Drain pump Drain pipe trade size Max head 9 27 32 in above drain connection 3 4 in 26 7 mm Compressor Scroll Operation sound Indoor Hi Me Lo 43 40 36 Outdoor Hi 56 REFRIGERANT TUBING Limit of tubing length 165 50 Limit of tubing length at shipment 50 15 Limit of elevation difference Outdoor unit is higher than indoor unit 165 50 between the two units Outdoor unit is lower than indoor unit 100 30 Refrigerant tube Narrow tube in 3 8 9 52 outer diameter Wide tube in 3 4 19 05 Refrigerant amount at shipment k R22 9 7 4 4 DIMENSIONS amp WEIGHT Indoor unit Outdoor unit Unit dimensions Height in 11 1 32 280 48 5 8 1 235 Width in 41 11 32 1 050 37 940 Depth in 29 29 32 760 13 3 8 340 Net weight 27 205 Indoor grille dimensions Height in 78 Width in 1 150 Depth in 33 27 32 860 Net weight 15 7 Indoor Unit Height in 12 7 16 316 52 7 32 Package dimensions Width in 43 27 32 1 114 40 2 0 Depth in 32 25 32 833 16 3 8 Shipping weight 71 3 229 Shipping volume oft 10 3 0 293 19 8 Indoor grille Height in 4 3 32 104 Package dimensions Width in 49 1 2 1 257 Depth in 39 11 32 999 Shipping weight 29 1 Shipping volume ft
61. w room for operation and maintenance as well as unrestricted air flow around the unit e install the unit within the maximum elevation difference above or below the outdoor unit and within a total tubing length from the outdoor unit as detailed in Table 1 e allow room for mounting the remote control unit about 3 ft off the floor in an area that is not in direct sunlight nor in the flow of cool air from the indoor unit Air delivery will be degraded if the distance from the floor to the ceiling is greater than 10 ft 34 1330_X_S SM830078 8 INSTALLATION INSTRUCTIONS P Exhaust fan Outdoor Unit A n Hot air a c vi BUI AVOID Heat source Out e heat sources exhaust fans etc Fig 2 door e damp humid or uneven locations SH DO 0591_C_I e choose a place as cool as possible Fig 2 e choose a place that is well ventilated and outside air temperature does not exceed maximum 115 F constantly Min Min z Obstacle above inch 1 inch Mur S e allow enough room around the unit for air Min intake exhaust and possible mainte 4 in 7 ft nance Fig 3 Air i i dis e provide a solid base about 6 inch above charge ground level to reduce humidity and Min 2 ft possible water damage in the unit and de

Melissa 245067 Coffeemaker User Manual

Contents

Download Pdf Manuals

Related Search

Related Contents