McCall Refrigeration MCCR1-S Refrigerator User Manual
Contents
1. NOTES a 9234182 D USE COPPER CONDUCTORS ONLY 2 THIS UNIT MUST BE GROUNDED cuo RE SNe 3 UNIT SHOWN WITH COMPRESSOR EVAP FAN 15 6071 RUNNING AND DOORS CLOSED MOTOR SEE NAMEPLATE FOR MAXIMUM FUSE SIZE PLUG TEMPERATURE CONTROL a y i CONTROL 28 28 3N CIRCUIT S 281 58 LO C emm d BLUE L NCANDESCENT zu ic LIGHT COMPRESSOR E RELAY COMPRESSOR w A83 2123 318 3 WITH BLUE m STRIPES WIRE I NERGY SAVER SWITCH 24 ENERGY SAVER SWITCH S ee lt CONDENSER 2 4 BOX Bg 5s 45 FAN2. Fan delay PT defrost limit 21 McCall Series Reach In Manual Replacement Parts MCCR1 MCCRPT1 MCCDRL2 Solid Doors MCCR1 MCCDRL2 Glass Doors MCCRPT1 Glass Doors Part Number Description 3516433 Blade Fan 25 3517390 Blade Fan 5 56 CW Lexan 3516204A Breaker Vacuum 2194788 Capacitor Start 320MFD 3516427 Coil Condenser Large 3516437 Coil Evap Ref 1DR 3527000 Comp NF7 0 115V 60HZ 2194782KT Control Ref Danfoss 3516322 Drier Filter 2 Inlet 2160019 Guard Fan Wire 2162716 Motor Fan 16W 115V CW 2162715 Motor Fan Bay 3 4ST 3516438 Relay Comp Ovid NF7CLX 2190154 Switch Rocker 20A 125V 3516570 Thermometer Digital 3516429 Valve Therm EXP W O MOP Part Number Description 3516432 Blade Fan 25Deg 8 75 3517390 Blade Fan 5 56 CW Lexan 3516204A Breaker Vacuum 2194787 Capacitor Start 280MFD 3516426 Coil Condenser Small 3516437 Coil Evap Ref 1DR 3526999 Comp NF5 5CLX 115V 60HZ 3516444 Comp Relay Ovid NF5 5CLX 2194782KT Control Ref Danfoss 3516322 Drier Filter 2 Inlet 2160019 Guard Fan Wire 2162717 Motor Fan 9W 115 CW 2162715 Motor Fan Bay 3 4ST 2190154 Switch Rocker 20A 125V 3516570 Thermometer Digital 3516429 Valve Therm EXP W O MOP MCCR2 Solid Doors MCCR2 MCCR2 SL Solid amp Glass Do
3. E 2 NOTES 1 USE_COPPER CONDUCTORS ONLY 2 THIS UNIT MUST BE GROUNDED 3 UNIT SHOWN WITH COMPRESSOR 9294150 Le irq u EVAPORATOR HOUSING qu 008 240 x T vert mt ias g E Las amp 5 2 2 E 16 1 Were n 3 271 amp amp 18 d gs 2 D Se e EA gt as Eg B TN CD 352 gt gs ge x 2 E 56 S 32 2 IPAE g 155 Er G ES 303035 35 ag WI dvA3 7 gt ap ADSNAS z 52 ary 13 8 2 t 5 E Bo an gt gt 1 527 d 8 id 2 a E 55 35 Ez ES f 82 g E a un ESSN Sa pA 2 a nH Ee 5 25 Ls Bro eo 3 a 52 P E UE 5 u A 8 A x 5 E eo 5 ERNA PNE iB 2 eH Ez jz Oe 2 52
4. LIWIT 1SOB430 0400 L a SOLVYIOUYIIY NYA YOLVYDIVAZ 343 Qu 3323384 NYJ MOLVHDdVA3 443 cu Le Jn S 556 31IHA 9 31IHA Lo v18 n M31v3H zm z wow a 5 431 3WOWSSHL VE 3004 1d D B 31IHA 7918 DE 331v3H Swe L LHOIT BDIN31NI 31IHA y 4 038 SLIHA T32 138 ag E PA 343 OE 5 roy e 3LIHA lolo og jedem 3ilH eo NADSE i S LHOIT s ALIHM lt pon 35918 QU 134 3iH 038 i7 gy Nis n N Ie d x 443 x OK gt ang 3m18L 3 ante 5 H aii a dand 2 es CN E 331v3H 1508330 SH gt w z x 5 amp gt de 1 1 2115 zl 4 4 Dl Ss a r4 Rd 5 E Bala a E vos 5 La 1 owl NI ova 11235 sO1vu3914138 M 1NISUHW3Hl STDNINEO wJINVH23M E LOBO dg RE Dm m GM ubl sme sl 9 exc 1123 lt 3323341 304 ONIMA AWISOWA3HL ONY N3HLL 1 lt 430 STOALNOO W2INGH23H SODBIND2 21ND212373 WNOILdO 19 McCall Series Reach In Manual MCCH1 MCCH2 Solid amp Glass Doors Heated Models Wiring Diagram MAIN SWITCH Le are NIGHT SWITCH LIGHT SWITCH
5. MODELS ONLY gt LIGHTS 4 T TS DOOR SWITCHES 1 lt b PER DOOR gt l SOLID poor ONLY la O z z z Di x ntes tree m z HEATER ELEMENTS xit NI 7 Kh AA TEMP HI LIMIT RK CONTROL SAFETY WV WIRING DIAGRAM 15 208 230 COMPONENT AND ALL COMPONENT MATERIALS MUST BE ROHS lt RESTRICTION OF HAZARDOUS SUBSTANCES COMPLIANT SPECIFIC SUBSTANCES ARE LEAD MERCURY CADMIUM HEXAVALENT CHR MIUM POLYBROMINATED BIPHENYLS PBB POLYBROMINATED DIPHENYL ETHERS PBDE McCall Compressor Diagrams Valve EXP Motor fan evaporator Blade fan Fan delay defrost limit IS jn CG R Coil evaporator 14 Motor fan Gy ics SERIE ig V Coil evaporator Re Ni Y y Relay amp Overload Blade fan condenser Guard fan condenser Coil condenser Compressor Relay amp Overload Capacitor start Compressor Drier filter Motor fan condensor Guard fan condenser Coil condenser en e DS oe els E E
6. CONTROL P5 SS FLUORESCENT 48 COMPRESSDR LAMP BALLAST GROUND 12 3 2123 3123 MOTOR PROTECTOR i we FLUORESCENT lt F FLUORESCENT LAMP SWITCHES FLUORESCENT NOTES ALK M LED DISPLAY LAMP BALLAST USED 1 USE COPPER CONDUCTORS ONLY LN E 2 THIS UNIT MUST BE GROUNDED COMPRESSOR 3 UNIT SHOWN WITH COMPRESSOR LAMP RUNNING AND DOORS CLOSED DOC ERAME HEATERS 15 McCall Series Reach In Manual Refrigerator Wiring Diagrams MCCRPT2 MCCR3 Solid Doors NDTES D USE COPPER CONDUCTORS ONLY n 2 THIS UNIT MUST BE GROUNDED ESSN s 3 UNIT SHOWN WITH COMPRESSOR EVAP FAN RUNNING AND DOORS CLOSED MOTOR SEE NAMEPLATE FOR MAXIMUM m i FUSE SIZE PLUG TEMPERATURE CONTROL Dg
7. 8 CONTROL BLUE SWITCH RED low 23 xg BLK FLUORESCENT LAMP S2LI28 8 24 T E 6 2 FAN RELAY ere DOOR UNITS EMPLDY ype LAMP ASSEMBLY i 3 LIGHT ASSEMBLIES 1 DEFROST HEATER Ss WITH BLUE HEATER RELAY Gan Bx t 16 COMPRESSOR Contactor ENERGY SAVER RELAY SWITCH bp 22 2122 3123 ENS 5 an SPLICE 55 a BLK ml Oxf CDNDENSDR FAN GREY C5 Eg 88 85 2 241 159 e m DOOR FRAME MOTOR HEATERS PROTECTOR MAIN WINDING m BLK E RUN CAPACITOR Eyre yet PIE ENERGY SAVER 3 DDUR UNITS EMPLDY v SWITCH 3 HEATER ASSEMBLIES TEMPERATURE 5 R A 4 FLUORESCENT LAMP BALLAST RE 123 212 3 312 3 Lo H CONDENSER FLUORESCENT ART CAPACITOR LAMP SWITCHES LED DISPLAY HI ica FLUORESCENT USED l lt LAMP BALLAST BLK i NOTES RR li 2 USE COPPER CONDUCTORS ONLY Lo DOOR UNITS EMPLOY FLUORESCENT 4 DOOR UNITS EMPLOY 4 2 THIS UNIT MUST BE GROUNDED As LIGHT ASSEMBLIES LP ibe X DOOR FRAME HEATERS 3 UNIT SHOWN WITH COMPRESSOR COMPRESSOR SPPEATES SSEHICIES RUNNING AND DOORS CLOSE 18 McCall v Ll em E e e o e o LI eo e e RUNNING AND DOORS CLOSED Soe Fob Soe wes 555
8. 25 3516432 Blade Fan 25DEG 8 75 3516204A Breaker Vacuum 8517390 Blade Fan 5 56 CW Lexan 3516442 Capacitor Start Run Assy 8516204A Breaker Vacuum 3517340 Coil SmI FRZ 2dr Up 2194789 Capacitor Start 240MFD 3527002 Comp SC18CLX 2 8516426 Coil Condenser Small 2194783KT Control Frz Danfoss 3516436 Coil Evap Frz 1DR 3516322 Drier Filter 2 Inlet 3527001 Comp SC12CLX 2 115 60HZ 2160019 Guard Fan Wire 2194783 Control Frz Danfoss 2194970 Heater Defrost 600W 115V 3516322 Drier Filter 2 Inlet 2194953 Limit High Defrost 2160019 Guard Fan Wire 2162716 Motor Fan 16W 115V CW 2194785 Htr Def 400W 115V 1DR 2194959 Switch Rocker Snap in 2194953 Limit High Defrost 3516570 Thermometer Digital 2162717 Motor Fan 9W 115V CW 3516557 Valve Thermal Expansion 2162715 Motor Fan Bay 3 4ST OTRA 3516441 Relay Comp SC12CLX 2 2194959 Switch Rocker Snap in QUOS 3516570 Thermometer Digital Part Number Description 3516429 Valve Therm Exp W O MOP 9518433 Blade Fan 25 3516204A Breaker Vacuum MCCF1 Glass Doors 2194979 Capacitor Run 45 MFD Part Number Description 2194978 Capacitor Start 145 175 3516433 Blade Fan 25 3517344 Coil Condenser Lrg 2dr 3517390 Blade Fan 5 56 CW Lexan 3517342 Coil Evap Lrg Frz 2dr 3516204A Breaker Vacuum 3527017 Comp AWA2460ZXD 208V 60H 3516442 Capacitor Start Run Assy 2194974 Contactor 2 Pole 120V 3516427 Coil Condenser Large 21
9. 96 12 81 3 1 4 2092 12 5 418lbs 5 15P 2 64 190kg MCCR2 S SH G GH 115 9 0 51 92 27 54 6 1 3 3226 19 650165 5 15P 4 51 295kg MCCR3 S SH G GH 115 16 0 78 89 42 47 9 1 2 5465 24 830165 5 20 5 51 376kg Reach In Refrigerators Sliding Glass Doors Standard Width amp Depth Storage Shelf CA z s No Of R 404A Shipping NEMA Energy Model Voltage Amps proci peru Shelves H P BTU HR Charge Oz Weight Plug KWH MCCR2 SLG 115 9 0 51 92 27 54 6 1 3 3226 19 670165 5 15P N A 304kg Reach In Refrigerator Freezer Combinations Dual Temps Hinged Doors Standard Width amp Depth Storage Shelf R 404A eee No Of BTU Shipping NEMA Energy Model Section V Amps Capacity Capacity Shelves H P HR Charge Weight Plug KWH Ft Ft Oz MCCDTR1 SH Refrigerator 115 11 52 4 23 2 1 5 1543 10 525165 14 0 238kg 5 20P N A Freezer 115 11 52 4 23 2 1 3 1260 12 MCCDRL2 S SH G GH Refrigerator 115 6 8 24 96 12 81 3 1 4 2092 12 5 730165 5 15P Freezer 115 78 24 96 12 81 3 1 2 1516 125 331k9 515p Reach In Freezers Hinged Doors Standard Width amp Depth Storage Shelf R 404A EROR No Of Shipping NEMA Energy Model Voltage Amps Capacity Capacity Shelves BTU HR Charge Weight Plug KWH Ft Ft Oz MCCF1 S SH 115 78 24 96 12 81 3 1 2 1516 12 5 440lbs 5 15P 7 63 200kg MCCF1 G GH 115 11 5 24 96
10. FLUORESCENT LAMP TEMPERATURE Se 25 CONTROL RUE erm SENE lt 2 FLUORESCENT LAMP ASSEMBLY 58 2A L CONTROL B H 3h cincult 5 ide Ld eem dud 1 COMPRESSOR RELAY COMPRESSOR Vm 10 212 3 3123 WITH BLUE M Wet aoe STRIPES WIRE gt ENERGY SAVER SWITCH 58 CONTROL Es 52 Ice 50x a sPucE 1 HS 2 52 CONDENSER EE cab 188 FAN MOTOR 281188 M POWER BOX BLK BLK EVAPORATOR 2 23 DOOR UNITS EMPLOY MOTOR nw FAN MOTOR HEATER ASSEMBLIES AIN WINDING EN i RUN CAPACITOR s lal ENERGY SAVER DOOR FRAME ATRE Ws SVITCH HEATERS LN REL i CONDENSER 4 FLUORESCENT i st LAMP BALLAST 123 2123 312 3 VINDING aoo et FLUORESCENT as 289 START CAPACITOR LAMP LED DISPLAY NON 2 E BK USED T e FLUORESCENT ud LAMP BALLAST ft fee RAE HEATERS 4 3 DOOR UNITS EMPLOY 3 DOOR UNITS EMPLOY FLUORESCENT 3 HEATER ASSEMBLIES Pagi 3 LIGHT ASSEMBLIES LAMP 16 COMPRESSOR McCall Fr
11. L CONTROL 23 l3 3N LCIRCUIT 5 25 28 LO Cry BLUE NCANDESCENT x WE 1 LIGHT COMPRESSOR I Eu RELAY COMPRESSOR M M 123 2123 3123 WITH BLUE Cy STRIPES M NUT H z ENERGY SAVER SWITCH a SA BOX V ka eS Bel m SPLICE L He 2 2 CONDENSER 1 7 EE rz ee 58 MOTOR W POWER BOX BLK REN BLK EVAPORATOR 3 DOOR UNITS EMPLOY MOTOR 00 eta FAN MOTOR 5 HEATER ASSEMBLIES protector MAIN WINDING BEK RUN CAPACITOR RED BLK CLLAHN FE 5 ENERGY SAVER DOOR FRAME TEN SWITCH HEATERS CONDENSER et 1 START 123 2123 3123 WINDING DOOR INCANDESCENT 1 ic SWITCHES LIGHT EIS DOOR BLK ae START CAPACITOR HINGE DISPLAY NON SWITCHES GF USED PI 1127 3 DOOR UNITS EMPLOY ii 3 DOOR SWITCHES 1 ag DOOR UNITS EPL oY E 3 DOOR SWITCHES FRAME HEATERS 3 DOOR UNITS EMPLOY _ HEATER ASSEMBLIES COMPRESSOR MCCRPT2 Glass Doors M Leer UIT RAN S i 1 USE COPPER CONDUCTORS ONLY l Tae 2 THIS UNIT MUST BE GROUNDED RED DOOR UNITS EMPLOY 3 UNIT SHOWN WITH COMPRESSOR BLK FLUORESCENT LAMP 3 LIGHT ASSEMBLIES RUNNING AND DOORS CLOSED 9294149 Eu RE HS m EVAPORATOR HOUSING ul N rae 2 cs IE EVAP FAN BLK MOTOR FLUORESCENT LIGHT LINE VOLTAGE EEN BALLAST 15 60 1 LAMP SEE NAMEPLATE FOR MAXIMUM SWITCH RED BU 71 FUSE SUE i PLUG
12. Turn the knob fully counter clockwise to turn the refrigeration system off Never turn the knob more than 1 dial number and always allow 8 hours for temperature stabilization before making any additional adjustments Refrigerator Whenever the refrigerator is plugged in and the control has completed initializing the evaporator fans will run continuously and the optional digital temperature will display box temperature in degrees F The temperature control will cycle the compressor and condenser fan motor to maintain box temperature at the control setting Refrigerator Defrost The temperature control also monitors the evaporator temperature and will turn off the compressor and condenser fan motor when needed to allow accumulated frost on the evaporator to clear During this defrost cycle the digital temperature display will read dEF After the defrost cycle is complete the temperature 10 control will return to a normal cooling cycle but the display will continue to read dEF until the evaporator returns to normal cooling temperatures up to 15 minutes Energy Saver Switch The energy saver switch is a rocker switch located next to the thermostat knob The normal operating position for this switch is the OFF or O position If excessive condensation is observed on the door opening flip the energy saver switch to the ON or position red portion of the rocker switch will be visible Freezer Whenever the freezer
13. brazing rod nitrogen or similar fees Refrigerants R404A A maximum of 15 00 Ib or 1 00 0z will be reimbursed 25 McCall Series Reach In Manual Standard One Year Limited Warranty One year parts and labor five year compressor McCall warrants to the Original Purchaser of the McCall product herein called the Unit that such Unit and all parts thereof will be free from defects in material and workmanship under normal use and service for a period of one 1 year from the date of shipment of the Unit to the Original Purchaser or if the Original Purchaser returns the warranty card completely filled out including the date of installation within thirty 30 days of receipt of the Unit one 1 year from the date of installation During this one year warranty period McCall will repair or replace any defective part or portion there of returned to McCall by the Original Purchaser which McCall determines was defective due to faulty material or workmanship During this one year warranty period McCall will pay labor crating and freight incurred in the removal of the Unit or defective component and shipment to McCall Reimbursement is subjectto the following limitations A maximum of 1 hour is allowed to diagnose a defective component A maximum of 1 hour is allowed for retrieval of parts not in stock A maximum travel distance of 100 miles round trip and 2 hours will be reimbursed Overtime installation start up normal control a
14. does not include unit base air or water cooled condenser receiver electrical accessories such as relay capacitors refrigerant controls or condenser fan motor assembly This warranty does not cover labor charges incidental to the replacement of parts This warranty further does not include any equipment to which said condensing unit is connected such as cooling coils temperature controls or refrigerant metering devices This warranty shall be void if tne Motor Compressor in McCall s sole judgement has been subjected to misuse neglect alteration or accident operated contrary to the recommendations specified by the Unit manufacturer repaired or altered by anyone other than McCall in any way so as in McCall s sole judgment to affect its quality or efficiency or if the serial number has been altered defaced or removed This Warranty does not apply to a Motor Compressor in any Unit that has been moved from the location where it was originally installed The addition of methyl chloride to the condensing unit or refrigeration system shall void this warranty General Conditions McCall shall not be liable in any manner for any default or delay in performance hereunder caused by or resulting from any contingency beyond McCall s control including but not limited to war governmental restrictions or restraints strike lockouts injunctions fire flood acts of nature short or reduced supply of raw materials or discontinuance of any pa
15. is plugged in and the control has completed initializing including the initial defrost cycle the evaporator fans will run continuously except during a defrost cycle and the digital temperature display will display box temperature in degrees F The temperature control will cycle the compressor and condenser fan motor to maintain box temperature at the control setting Freezer Automatic Defrost The control also monitors compressor total running time and will enter a defrost cycle after total compressor running time is greater than 4 hours since the last defrost cycle OR if evaporator coil temperature drops below 34 F 37 C indicating excessive frost on the coil Freezer Manual Defrost If a manual defrost is desired simply unplug the unit for several seconds then plug unit back in This will cause the control to re initialize and then enter a defrost cycle When the control enters the defrost mode it switches off the evaporator fan motor compressor and condenser fan motor and switches on the defrost heater to warm the evaporator coil Thereby melting all frost accumulated during the previous refrigeration cycle The digital temperature display will now read dEF The control will continue the defrost cycle for a MINIMUM of 8 minutes and a MAXIMUM of 30 minutes depending on the amount of frost accumulated on the evaporator coil After the defrost cycle is complete the control returns to a normal refrigeration cycle however t
16. 10 2 2194372 Thermostat Htd Cabinet 2162691 Motor Fan 115V 50 60 3516223 Regulator Pressure 5 8 2194751 Relay SPST NO 120V FRZ Shelf Re 7 lacement Parts 2190154 Switch Rocker 20A 125V 3516570 Thermometer Digital Part Number Description 2194260 Timer Paragon Reach in 3978170 Shelf Chrome Heated Model 3516280 Valve EXP R404A FRZ 1 2 3978279 Shelf Epoxy Refrigerator amp Freezer 3516041 Valve Solenoid 1 40DF 3234617KT Hinge 1 5 16 Offset with adjustable housing MCCDTR1 Solid Doors 8234782 Shelf Clip 55 Part Number Description 3516172 Blade Fan 5 56 CCW 3516239 Coil Evap Dough RT Spec 3516220 Coil Evap Frz RT Spec 3526969 Cond Unit 1 3HP 404A FRZ 3526968 Cond Unit 1 5HP 404A REF 2194782KT Control REF Danfoss 2194536 Control Temp In 40D Out 2194046 Fan Delay Defrost Limit 3516173 Guard Plastic Fan 6 3978197 Guard Wire Evaporator 2194659 Heater 115V 100W 1A 2194670 Heater 115V 305W 3A 2194679 Heater Drain 120V 3 75W 2162691 Motor Fan 115V 50 60 5066440 Switch Rocker SPDT D8 3516570 Thermometer Digital 2194532 Thermostat FRZ RF000072 Timer Defrost Air O 3516271 Valve EXP R404A FRZ 1 4 3516273 Valve EXP R404A REF 1 4 McCall Standard Labor Guidelines To Repair Or Replace Parts On McCall Equipment Advice and recommendations given by McCall Service Technicians do not constitute or guarantee any special coverage maximu
17. 12 81 3 3 4 1923 12 5 440lbs 5 15P 11 29 200kg MCCF2 S SH 115 12 0 51 92 27 54 6 3 4 2648 17 710165 5 15P 15 16 322kg MCCF2 G GH 115 10 0 51 92 27 54 6 1 4793 30 710lbs N A 19 95 208 230 322kg MCCF3 S SH 115 10 0 78 89 42 47 9 1 4793 30 960lbs N A 16 26 208 230 435kg MCCF3 G GH 115 11 4 78 89 42 47 9 1 5940 72 960lbs N A 29 07 208 230 435kg McCall Specifications continued Pass Thru Refrigerators Hinged Doors Standard Width Storage Shelf ES n No Of R 404A Shipping NEMA Energy Model Voltage Amps Shelves BTU HR Charge Oz Weight Plug KWH MCCRPT1 S SH 115 6 8 26 64 12 81 3 1 4 2092 12 5 455 bs 5 15P 3 14 206kg MCCRPT1 G GH 115 78 26 64 12 81 3 1 3 2488 12 5 455165 5 15 4 58 206kg MCCRPT2 S SH 115 16 0 55 42 27 54 6 1 2 5465 24 7001 5 5 20 5 96 318kg MCCRPT2 G GH 115 16 0 55 42 27 54 6 1 2 5465 24 700165 5 20 8 16 318kg Reach In Hot Food Cabinets Hinged Doors Standard Width amp Depth Storage Shelf Shipping NEMA Energy Model Voltage Amps Capacity FC Capacity Ft No OESh lves Weight Plug KWH MCCH1 S G 120 208 240 9 0 24 96 12 81 3 418lbs N A N A 190kg MCCH2 S G 120 208 240 16 0 51 92 27 54 6 650165 N A N A 295kg MCCH3 S G 120 208 240 17 8 78 89 42 47 9 830165 N A N A 376kg N McCall Series Reach In Manual Installation
18. 5 5 TE 5 8 5 8 B at ao in m WDSN3S a 5 Zen zee o aj 1300895 H TE y E a z a a SDISNAS j 5 Je A 2 dv 3 25 BS 55 185 Lz 3 55 50 889 S 0350 3D 2 avasit 031 ae 55 Diagram i CS i 2 e LJ LI NEN i CS _ m o e e e N LI e e 571081 09 812313 351 5542 HOLIMS AlddNS 33A Dd d301A0dd 38 LON AWW XD AWW 33A Dd 573004 310W38 BAWA 01033705 HLI 329434 LINN ANDI NULLISUd 435 12 X000 JHL NI NMOHS 502 SSHOLIAS 000 AJNO 51 1 2 WIINVHOAW HLIM CASN 04102 LIWII 1504130 ONTAIM HOLIMS 0 130 naHl SSvd e al SLIHM 038 1 S3IUN st 50 5 Lied yd HOLIMS A ddfS N3 Dd SSd 31038 HOLIMS aDDd Sa 13495 HOIH STH MOlVB3DIHi38 LINN 9NISN3IND2 ANI D 8323384 LINN 9 5 4NI D Aviad
19. 6H 1 N PLUG CONTROL 3T 10 lt DEFROST sel 18 HEATER w F Rut 25 28 a2 2 H Sal 2a FAN RELAY EVAPORATOR FAN INCANDESCENT LIGHT LO TET NT HEATER RELAY DEFROST HEATER el P a O t Eden WoW 5 CONTROL WITH BLUE 1 BOX WIRE COMPRESSOR ENERGY SAVER STRIPES ME RELAY CDMPRESSDR SVITCH 1123 22 3 3123 B M ERES SPLICE 5 BLK 2A EN E CONDENSOR FAN Tae an 2 Le Le v POWER BOX GREY LIBE ra BLK Ne S MAN WINDING 4 RUN CAPACITOR Jl RED ya PY ENERGY SAVER DOOR FRAME SWITCH HEATERS URE 9 5 R Li tt G START CONDENSER MANNE 1123 8183 sieg NE en m poor INCANDESCENT m I S START CAPACITUR SWITCHES LIGHT i NUN i LED DISPLAY Lc poor BLK v ust BLK ae HINGE cor SWITCHES DOOR FRAME HEATERS COMPRESSOR m MCCF2 MCCF3 Glass Doors LINE VOLTAGE ze ES EA 115 208 240 60 1 9294151 SEE NAMEPLATE FOR MAXIMUM LIGHT APORAT NI T FUSE SUE BALLAST EVAPORATOR HOUSING P SWITCH BLUE EVAP FAN 208 240V 1 RED NOTOR 115V BLK FLUDRESCENT LAMP nae dee alt wes Te uS t BLUE LIMIT SWITCH AT XE TAI FEES Da Contactor 1 Contactor 1 Y Cr C TEMPERATURE BLK CONTROL TOMPRESSDR FLUORESCENT LIGHT FLUORESCENT BALLAST i 17 L m N LAMP
20. 94783KT Control Frz Danfoss 3516436 Coil Evap Frz 1DR 2160019 Guard Fan Wire 3527002 Comp SC18CLX 2 2194970 Heater Defrost 600W 115V 2194783KT Control Frz Danfoss 2194953 Limit High Defrost 2160019 Guard Fan Wire 2162716 Motor Fan 16W 115V CW 2194785 Htr Def 400W 115V 1DR 2194980 Relay Potential Start 2194953 Limit High Defrost 2194959 Switch Rocker Snap in 2162716 Motor Fan 16W 115V CW 8516570 Thermometer Digital 2162715 Motor Fan Bay 3 4ST 3516557 Valve Thermal Expansion 2194959 Switch Rocker Snap in 3516570 Thermometer Digital McCall Series Reach In Manual Replacement Parts continued Glass Doors All Heated Models Part Number Description Part Number Description 3517390 Blade Fan 5 56 CW Lexan 2162516 Blower Hi Temp Reach In 3516204A Breaker Vacuum 2194377 Control Knob 3516305 Coil Evap R 404A 2194645 Heating Elem Fin 900W 3526917 Cond Unit DJAL 0150 CAV 2194618 Relay Timer 120V 1HP 2194991 Condensate Heater 2162517 Ring Inlet Hi Temp 3516043 Control Temp Frz 2194370 Sensor Temp Htd Cab 3516227 Drier Filter 5 CU IN 2194409 Switch Rocker 20A 2HP 2194046 Fan Delay Defrost Limit 3516570 Thermometer Digital 2194671 Heater 115V 400W 2 PC 000 1 0001 Thermostat Hi Limit 2194672 Heater 115V 500W
21. Call Additional Four Year Protection Plan and any applicable McCall Service Labor Contract the Original Purchaser agrees and acknowledges that no other warranties are offered or provided in connection with or for the Motor Compressor or any part thereof In no event will McCall be liable for special incidental or consequential damages or for damages in the nature of penalties 27 McCALL Thank you for choosing McCall Help is a phone call away Help our team of professional courteous Customer service reps by having your model number and serial number available at the time of your call 800 733 8829 Model S N Installation Date For a list of McCall s authorized parts depots visit our website at www mccallrefrigeration com McCALL 980 S Isabella Rd Mt Pleasant 48858 U S A 888 732 2446 800 669 0619 www mccallrefrigeration com McCall reserves the right to make changes in design or specifications without prior notice 2010 McCall All rights reserved Printed in the U S A DMMCSERIESIREACHIN 06 10 9294297
22. ED BI ENERGY SAVER DOOR FRAME TEMPERATURE SWITCH HEATER CONTROL CONDENSER WINDING FAN PROTECTOR 12321233123 oo DOOR INCANDESCENT SWITCH UGHT BLK 4 LEDDISPLAY SS coo add DOOR USED COMPRESSOR HINGE SWITCH FRAME HEATERS MCCF1 Glass Doors 9294109 LUNE VOLTAGE em EVAPORATOR HOUSING 1 115 601 1 3655 m SEE NAMEPLATE FOR MAXIMUM EVAP FAN FUSE SIZE MOTOR HIGHTEMP fof LMT TEMPERATURE SWITCH CONTROL FLUORESCENT LAMP CONTROL 3 CIRCUIT DEFROST 1 HEATER m T il 2 2 5 FLUORESCENT LAMP ASSEMBLY 55 zs MEN EVAPORATOR FAN BLK d HEATER RELAY LO Q COMPRESSOR w RELAY COMPRESSOR CONTROL 1 WITH BLUE Box ENERGY SAVER STRIPES WE 112321233123 piu jo CONDENSOR FAN I 5 88 E BK ep SS ee 85 88 w POWERBOX 8 36 T MOOR PROTECTOR MAIN WINDING UNCAPACTOR ENERGY SAVER DOOR FRAME CLUHNF SWITCH HEATER TEMPERATURE FLUORESCENT LAMP BALLAST aoo START 1 12321233123 WINDING CONDENSER FLUORESCENT LAMP SWITCH FLUORESCENT LAMP 2 2 START CAPACITOR N N TED DISPLAY F USED LoL w NOTES Bw 1 USE COPPER CONDUCTORS ONLY i i 2 THIS UNIT MUST BE GROUNDED 3 UNIT SHOWN WITH COMPRESSOR aus RUNNING AND DOORS CLOSED COMPRESSOR 17 McCall Series Reach In Manual Freezer Wiring Diag
23. INTRODUCTION Jud Let m gd 5 Specifications ssssssseseeeneennene nnns 6 7 8 9 Electronic Temperature Control 10 Heated Cabinet Operation 11 Maintenance sss iioc n er 12 13 Wiring Diagrams ttt ttes 14 20 Compressor Diagrams cccccccesececscsesesssscseseeecesseseseens 21 Replacement 2 22 24 Standard Labor 25 Standard One Year 1 26 Additional Three Year Warranty 27 Serial Number Location The serial number is on the identification plate that also includes the model number A typical identification plate is shown below On refrigeration and freezer unit the identification plate is located inside the right most door near the top front corner of the right interior wall On heated units the identification plate is located in the shroud area on the right side panel Always have the serial number of your unit available when calling for parts or service A complete list of authorized McCall parts depots can be found at www mccallrefrigeration com 2010 McCall All rights reserved Reproduction without written permiss
24. Location Cabinets represented in this manual are intended for indoor use only Be sure the location chosen has a floor strong enough to support the total weight of the cabinet 1000 pounds 450 kg per door section Reinforce the floor if necessary to provide for maximum loading For the most efficient operation be sure to provide good air circulation inside and out The location should be selected so that the power cord can be connected without any extensions Inside Unit Take care not to block airflow to the fans or heating elements and allow space along the front back and sides Outside Unit Be sure that the unit has access to ample air avoid hot corners and locations near stoves and ovens Provide a minimum clearance of 12 30cm above the unit that is open to the front Door Removal The doors can be removed during installation if necessary Remove the door by opening the door to 90 lift it up and ease it out of the hinge brackets Leg Caster Utility Base Installation Some cabinets may weigh over 1000 pounds 450 AY kg Use a lifting device capable of supporting the unit when removing skid or installing legs casters WARNING or utility base To install the legs or casters refer to Figure 1 To install the utility base refer to Figure 2 Proceed as follows 1 Remove unit from skid 2 Raise unit to access leg caster mounting holes on bottom of unit Figure 2 Utility Base Installation 3 Att
25. MOTOR SPLICE 41 BLK BAND B pee e cis o M POWER BOX x Ax START RELAY EVAPORATOR FAN MOTOR 10 START CAPACITOR ia BLK t a CLLANF RED BLK CELENTE ENERGY SAVER DOOR FRAME TEMPERATURE COMPRESSOR SWITCH HEATERS CONTROL GROUND CONDENSER FAN i MOTOR PROTECTOR 0 12 3 212 3 3123 DOOR INCANDESCENT SWITCHES LIGHT LED DISPLAY oo USED DOOR COMPRESSOR HINGE SWITCHES aM FRAME HEATERS MCCR2 MCCR2 SL Glass Doors 8 4 FLUDRESCENT LIGHT 11 929 123 N FLUORESCENT BALLAST 1 H LINE VOLTAGE RED 115 60 1 SEE NAMEPLATE FOR MAXIMUM T ALK ELOURESTENT EAM FUSE SIZE pipe ua ves ap EVAPORATOR HOUSING CONTROL EUN ME En ee AL muc A AK EVAP FAN A CONTROL N LIGHT FLUORESCENT JALANI me CY SWITCH RED BLUE D ag 1 RES FLUDRESCENT LAMP z a RELAY COMPRESSOR Tat 1274 A CE x 112 3 212 3 318 3 FLUORESCENT LAMP ASSEMBLY aal 58 LO E I xe ades E BLUE Oa bis x CONDENSER CO Bo s FAN MOTOR a4 Ps lug BEK v gs a5 2 E 2 22 WITH BLUE WIRE 188 ENERGY SAVER STRIPES i NU v ink Y D SPLICE EVAPORATOR BK _ FAN MOTOR M CONTROL BOX BLK mR START RELAY xe T 10 ll START ENERGY SAVER DOOR FRAME EOPRGETUR SWITCH HEATERS BLK t TEMPERATURE P RSS
26. McCALL Ta i P A Ii Series Reach Ins with Aluminum Interior Service Installation and Care Manual Please read this manual completely before attempting to install or operate this equipment Notify carrier of damage Inspect all components immediately See page 3 June 2010 McCall Series Reach In Manual Important Warning And Safety Information WARNING Read this manual thoroughly before operating installing or performing maintenance on the equipment FAILURE TO FOLLOW INSTRUCTIONS IN THIS MANUAL CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE UNLESS ALL COVER AND ACCESS PANELS ARE IN PLACE AND PROPERLY SECURED DO NOT OPERATE THIS EQUIPMENT DAMP OR WET HANDS MAY STICK TO COLD SURFACES ALLOW HEATED EQUIPMENT TO COOL DOWN BEFORE ATTEMPTING TO CLEAN OR SERVICE CAUTION Observe the following Minimum clearances must be maintained Keep the equipment area free and clear of combustible material Allow adequate clearance for air openings Operate equipment only on the type of electricity indicated on the specification plate Unplug the unit before making any repairs Retain this manual for future reference McCall S rial Number ete eed 3 Receiving And Inspecting The Equipment 3 Model Numbers seen 4
27. TERS MCCR1 MCCRPT1 Glass Doors u 9294105 N FLUORESCENT LIGHT 9 LINE VOLTAGE 9 BALLAST 115 60 1 SEE NAMEPLATE FOR MAXIMUM FRESE FLUORESCENT me EVAPORATOR HOUSING sve FLUORESCENT LAMP 1 EVAP FAN TEMPERATURE l MOTOR CONTROL PluG L N Se J 1 3 5 FLUORESCENT LAMP ASSEMBLY 5 w w il 85 85 1 EZ COMPRESSOR BLUE 88 88 RELAY COMPRESSOR LO 1 1 2 3 2 1 2 3 3 1 2 3 BLK oo cco 1 CONDENSER E WITH BLUE i FANMOTOR ENERGYSAVER m mE p 84 Ee E SWITCH EP 98 85 NEN CONTROL 551188 2 BOX w SPLICE BLK l wW POWER BOX EVAPORATOR FAN MOTOR yf START RELAY 10 4 n START s ANWW ENERGY SAVER a ae DOOR FRAME 1 456 COMPRESSOR SWITCH HEATER TUE GROUND CONDENSER FLUORESCENT FAN MOTORPROTECTOR TAMPEALLAST 2321233123 aoo FLUORESCENT L L Lues FLUORESCENT ay LAMP NOTES 1 USE COPPER CONDUCTORS ONLY 2 THIS UNIT MUST BE GROUNDED 3 UNIT SHOWN WITH COMPRESSOR RUNNING AND DOORS CLOSED LED DISPLAY FUSED COMPRESSOR FRAME HEATERS 14 McCall Refrigerator Wiring Diagrams MCCR Solid Doors
28. ach the legs casters or utility base to bottom of cabinet using hex head bolts Leveling After the cabinet has been placed in the desired location cabinets with legs must be leveled Level units from front to back and from side to side Leveling will insure proper door operation and removal of condensate Cabinets with casters must have the caster brake set so the cabinet cannot move Stabilizing It is very important that all legs are properly adjusted to keep the cabinet level evenly distribute the weight and to make sure the unit will not rock lean or be unstable McCall Installation continued Electrical Connection SPECIFICATIONS or the serial tag data and your local code or the National Electrical Code to be Refer to the amperage data list in the North America Use Only NEMA plugs DANGER sure the unit is connected to the proper power Me Call uses ines uf pits source A protected circuit of the correct voltage and Th you do not haye the right amperage must be run for connection of the supply have a certified electrician install cord or permanent connection to the unit The power the correct power source must be turned off and disconnected whenever ry 115601 performing maintenance or repair functions NEMA 5 15R Permanently connected units must be connected 115 208 2301 in accordance with NEC Article 422 Appliances NEMA 14 20R C Disconnecting means It is the responsibility of CAUTION the en
29. asket Maintenance Door gaskets require regular cleaning to prevent mold and mildew build up and also to retain the elasticity of the gasket Gasket cleaning can be done with the use of warm soapy water Avoid full strength cleaning products on gaskets as this can cause them to become brittle and crack Never use sharp tools or knives to scrape or clean the gasket Gaskets can be easily replaced and do not require the use of tools or an authorized service person The gaskets are Dart style and can be pulled out of the groove in the door and new gaskets can be pressed back into place Drain Maintenance Base Each unit has a drain located inside the unit that removes the condensation from the evaporator coil and routes it to an external condensate evaporator pan Each drain can become loose or disconnected during normal use If you notice water accumulation on the inside of the unit be sure the drain tube is connected to the evaporator drain pan If water is collecting underneath the unit make sure the end of the drain tube is in the condensate evaporator in the machine compartment The leveling of the unit is important as the units are designed to drain properly when level Be sure all drain lines are free of obstructions Caster Maintenance Wipe casters with a damp cloth monthly to prevent corrosion The power switch must be turned to OFF and the unit disconnected from the power source whenever Note performing service maintenance funct
30. d be sure to rinse repeatedly and dry thoroughly Routine cleaning of stainless steel can be done with soap and water Extreme stains or grease should be cleaned with a non abrasive cleaner and plastic scrub pad Always rub with the grain of the steel There are stainless steel cleaners available which can restore and preserve the finish of the steels protective layer Early signs of stainless steel breakdown are small pits and cracks If this has begun clean thoroughly and start to apply stainless steel cleaners in attempt to restore the passivity of the steel Never use an acid based cleaning solution Many food products have an acidic content which can caumoN deteriorate the finish Be sure to clean the stainless steel surfaces of ALL food products Common items include tomatoes peppers and other vegetables Cleaning the Condenser Coil In order to maintain proper refrigeration performance the condenser fins must be cleaned of dust dirt and grease regularly It is recommended that this be done at least every three months If conditions are such that the condenser is totally blocked in three months the frequency of cleaning should be increased Clean the condenser with a vacuum cleaner or stiff brush If extremely dirty a commercially available condenser cleaner may be required Failure to maintain a clean condenser coil can initially cause high temperatures and excessive run times Continuous operation with a dirty or clogged condens
31. d to release McCall from all obligations hereunder or any other obligations express or implied Parts furnished by suppliers to McCall are guaranteed by McCall only to the extent of the original manufacturer s express warranty to McCall Failure of the Original Purchaser to receive such manufacturers warranty shall in no way create any warranty expressed or implied or any other obligation or liability on McCall s part in respect thereof IF THE CUSTOMER IS USING A PART THAT RESULTS IN A VOIDED WARRANTY AND A McCall AUTHORIZED REPRESENTATIVE TRAVELS TO THE INSTALLATION ADDRESS TO PERFORM WARRANTY SERVICE THE SERVICE REPRESENTATIVE WILL ADVISE CUSTOMER THE WARRANTY IS VOID SUCH SERVICE CALLS WILL BE BILLED TO CUSTOMER AT THE AUTHORIZED SERVICE CENTER S THEN APPLICABLE TIME AND MATERIALS RATES CONSIDER CUSTOMER MAY INITIATE A SERVICE AGREEMENT WITHOUT PARTS COVERAGE Under no condition does this warranty give the Original Purchaser the right to replace the defective Unit with a complete Unit of the same manufacturer or of another make Unless authorized by McCall in writing this warranty does not permit the replacement of any part including the motor compressor to be made with the part of another make or manufacturer 26 If shipment of a replacement part is requested prior to the arrival in the McCall factory of the part claimed to be defective the Original Purchaser must accept delivery of the replacement part on a C O D basis wi
32. d user to provide the disconnect means to r9 1156041 satisfy the authority having jurisdiction NEMA 5 20R The power cords supplied with this equipment are three pronged plugs and must be connected to a three pronged wall outlet for proper grounding Do not use an adapter to connect to a two Figure 3 Plug Configurations pronged outlet The three pronged outlet provides a ground connection which must be used to prevent a shock hazard Have the wall outlet checked by a qualified electrician to be sure a proper ground is present and that the outlet provides the correct voltage and CAUTION required amperage to match the rating plate Any power cord that is frayed or damaged should be replaced When disconnecting the unit from the power source do not pull on the wire Firmly grip the plug and remove from outlet The plugs shown in Figure 3 are used on the various models McCall Series Reach In Manual Electronic Temperature Control Operation The electronic temperature control constantly monitors box temperature as well as evaporator coil temperature to maintain consistent product temperatures The control also sends temperature readings to the digital temperature display The control circuits continually self check and if an error occurs the digital display will switch from temperature read out to error read out i e E1 Even when an error is displayed the refrigeration and controls system should continue to function howeve
33. djustments general maintenance glass breakage freight damage and or correcting an end user installation error will not be reimbursed under warranty unless pre approved with a Service Work Authorization from McCall McCall will pay the return costs if the Unit or part thereof was defective The term Original Purchaser as used herein means that person firm association or corporation for whom the Unit was originally installed This warranty does not apply to any Unit or part thereof that has been subjected to misuse neglect alteration or accident such as accidental damage to the exterior finish operated contrary to the recommendations specified by McCall or repaired or altered by anyone other than McCall in any way so as to in McCall s sole judgment affect its quality or efficiency This warranty does not apply to any Unit that has been moved from the location where it was originally installed This warranty also does not cover the refrigerator drier or the light bulbs used in the Unit The warranty is subject to the user s normal maintenance and care responsibility as set forth in the Service and Installation Manual such as cleaning the condenser coil and is in lieu of all other obligations of McCall McCall neither assumes nor authorizes any other person to assume for McCall any other liability in connection with McCall s products Removal or defacement of the original Serial Number or Model Number from any Unit shall be deeme
34. ectronic temperature control It provides improved pull down times reducing compressor cycling and longer compressor life with lower energy consumption Control system uses adaptive defrost to assure evaporator coil is free of ice and operating at optimum efficiency Evaporator condensate is eliminated using an energy efficient hot gas system Freezer Refrigeration System All components are mounted to the exterior cabinet ceiling outside the food zone and are assembled as one piece and can be removed as one piece Environmentally friendly R404A refrigerant is used The system has the capability of maintaining between 5 F and 0 F 21 C and 18 C in heavy use food service operations Refrigerant is metered using a highly responsive thermostatic expansion valve System is controlled using an electronic temperature control which provides improved pull downtimes reducing compressor cycling and longer compressor life with lower energy consumption Control system uses adaptive defrost to assure evaporator coil is free of ice and operating at optimum efficiency Evaporator condensate is eliminated using an energy efficient hot gas system Heating System Heating system cabinets are designed to maintain temperatures between 120 F and 200 F 49 C and 93 C Heating elements are helical shaped with tubular fins A circulating fan provides uniform airflow in the cabinet The entire heating system is mounted to the exterior of the cabinet ce
35. eezer Wiring Diagrams MCCF1 Solid Doors 9294106 H LINE VOLTAGE E 115 60 1 1 USE COPPER CONDUCTORS ONLY SEE NAMEPLATE FOR MAXIMUM 2 THIS UNIT MUST BE GROUNDED EVAPORATOR HOUSING p WENE 1 3 UNIT SHOWN WITH COMPRESSOR 1 RUNNING AND DOORS CLOSED MOTOR HIGH TEMP LMT OS SWH Y AW e CONTROL PLUG DEFROST E HEATER 28 85 36 88 FAN RELAY EVAPORATOR FAN INCANDESCENT LIGHT HEATERRELAY DEFROST HEATER _ _ Ue 1 aom 4 a WITH BLUE l COMPRESSOR BOX ENERGY SAVER STRIPES wE RELAY COMPRESSOR SWITCH 112321233123 SPLICE 5 CONDENSOR FAN m Ba POWER BOX 82 5 EDS 8 5 START CAPACITOR e Yn R
36. er coil can result in compressor failure Neglecting the condenser coil cleaning procedures will void any warranties associated with the compressor and cost to replace the compressor Never use a high pressure water wash for this cleaning procedure as water can damage the electrical Components located near or at the condenser coil Doors Hinges Over time and with heavy use doors the hinges may become loose If this happens tighten the screws that mount the hinge brackets to the frame of the unit Loose or sagging doors can cause the hinges to pull out of the frame which may damage both the doors and the hinges In some cases this may require qualified service agents or maintenance personnel to perform repairs McCall Maintenance continued Do not place hot pans on against the grey ABS door liner Do not throw items into the storage area nore Failure to follow these recommendations could result in damage to the interior of the cabinet or to the blower coil Overloading the storage area restricting the airflow and continuous opening and closing of the doors and drawers will hamper the units ability to maintain operational temperature Preventing blower coil corrosion To help prevent corrosion of the blower coil store all acidic items such as pickles and tomatoes in sealable containers Immediately wipe up all spills Continuous opening and closing of the doors will hamper the unit s ability to maintain optimum
37. frigeration com McCall Additional Four Year Protection Plan tor motor compressor only In addition to the Standard One Year Warranty on the Motor Compressor contained in the above listed McCall product the Unit McCall also agrees to repair or exchange with similar or interchangeable parts in design and capacity at McCall s option the defective Motor Compressor contained in the Unit the Motor Compressor or any part thereof for the Original Purchaser only at any time during the four 4 years following the initial one 1 year period commencing on the date of installation for the Original Purchaser Failure of the Original Purchaser to register the registration card containing the Original Purchasers name address date of installation model number and serial number of the Unit containing the Motor Compressor within 30 days from the date of installation shall void this warranty This additional warranty is only available if the Motor Compressor is inoperative due to defects in material or factory workmanship as determined by McCall in its sole judgment and discretion The Original Purchaser shall be responsible for returning the defective Motor Compressor to McCall prepaid F O B at the address shown on the back cover of this manual The term Original Purchaser as used herein means that person firm association or corporation for whom the Unit was originally installed The term Motor Compressor as used herein
38. he evaporator fan motor will not switch on for 2 minutes AFTER the compressor and condenser fan motor have begun operating The digital temperature display will continue to read dEF until the evaporator has returned to normal freezing temperatures up to 30 minutes Dual Temperature Refrigerator Freezer Cabinets These units combine both a refrigerator compartment and a freezer compartment in the same cabinet Each compartment has its own separate refrigeration unit McCall Heated Cabinet Operation The Heated units have a POWER ON OFF switch located behind the flip up shroud at the front top of the unit for controlling power to the unit and an electronic thermostat for setting the temperature A circulating fan provides uniform airflow in the cabinet Power Up 1 gt wn e Check that unit is properly connected to the power Source Raise the shroud to access the controls Set the Main POWER ON OFF switch to the ON position Adjust the electronic thermostat to the desired tempera ture Allow unit to warm up before use The unit surface is very hot Avoid direct contact A with skin use appropriate protective apparel such as gloves DANGER Power Down 1 wo Turn the unit off by setting the POWER ON OFF switch to the OFF position After use allow unit to cool down Clean equipment as discussed in the MAINTENANCE section of this manual McCall Series Reach In Manual Maintenance Door G
39. iling outside the food zone It is assembled as one piece and can be removed as one piece An adjustable electronic thermostat controls temperature The system ON OFF switch is located on the front exterior of the cabinet Dual Temperature Refrigeration Freezer Each compartment has its own separate refrigeration system Condensing units are located on top of the cabinet outside the food zone behind the removable upper shroud Evaporator coils are located inside the cabinet mounted to the interior ceiling of each compartment Defrost is automatic Condensate travels down a tube in the cabinet sidewall to a receptacle mounted to the exterior bottom of the cabinet where it evaporates with the aid of an electric heater Each compartment s temperature is individually monitored and controlled Two exterior Thermometer Digitals monitor temperature Refrigerator compartment maintains temperature between 33 F and 41 F 1 C and 5 C Freezer compartment maintains temperature between 5 F and 5 F 21 C and 15 C Refrigerant is metered using a highly responsive thermostatic expansion valve a McCall Series Reach In Manual Specifications Reach In Refrigerators Hinged Doors Standard Width amp Depth Storage Shelf z No Of R 404A Shipping NEMA Energy Model Voltage Amps ona rocas Shelves H P BTU HR Charge Oz Weight Plug KWH MCCR1 S SH G GH 115 6 8 24
40. ion is prohibited McCall Model MCCR1 S Serial 0801152000599 Elec Req 115V 60Hz 1Ph Ampacity 6 8 Covington Tennessee System 1 System 2 Refrigerant Type R404A Refrigerant Amount 12 5025 Design Pressures High Side 450 Low Side 150 For Parts or Service Please Call 1 800 733 8829 Ut Receiving And Inspecting The Equipment Even though most equipment is shipped crated care should be taken during unloading so the equipment is not damaged while being moved into the building 1 Visually inspect the exterior of the package an skid or container Any damage should be noted and reported to the delivering carrier immediately 2 If damaged open and inspect the contents with the carrier In the event that the exterior is not damaged yet upon opening there is concealed damage to the equipment notify the carrier Notification should be made verbally as well as in written form 4 Request an inspection of the concealed equipment This should be done within 10 days from receipt of the equipment 5 Check the lower portion of the unit to be sure legs or casters are not bent 6 Also open the compressor compartment housing and visually inspect the refrigeration package Be sure lines are secure and base is still intact 7 Freight carriers can supply the necessary forms upon request 8 Retain all crating material until an inspection has been made or waived Uncrating the Equipment First cut and re
41. ions cleaning the refrigerated area Refrigerators and Freezers The interior and exterior can be cleaned using soap and warm water If this isn t sufficient try ammonia and water or a nonabrasive liquid cleaner When cleaning the exterior always rub with the grain of the stainless steel to avoid marring the finish Do not use an abrasive cleaner because it will scratch the stainless steel and can damage the breaker strips and gaskets Stainless Steel Care and Cleaning To prevent discoloration or rust on stainless steel several important steps need to be taken First we need to understand the properties of stainless steel Stainless steel contains 70 8096 iron which will rust It also contains 12 30 chromium which forms an invisible passive film over the steel s surface which acts as a shield against corrosion As long as the protective layer is intact the metal is still stainless If the film is broken or contaminated outside elements can begin to breakdown the steel and begin to form discoloration or rust Proper cleaning of stainless steel requires soft cloths or plastic scouring pads NEVER USE STEEL PADS WIRE BRUSHES OR SCRAPERS Cleaning solutions need to be alkaline based or non chloride cleaners Any cleaner containing chlorides will damage the protective film of the stainless steel Chlorides are also commonly found in hard water salts and household and industrial cleaners If cleaners containing chlorides are use
42. m of 1 hour is allowed to diagnose a defective component maximum of 1 hour is allowed for retrieval of parts not in stock maximum travel distance of 100 miles round trip and 2 hours will be reimbursed Overtime installation start up normal control adjustments general maintenance glass breakage freight damage and or correcting and end user installation error will not be reimbursed under warranty unless pre approved with a Service Work Authorization from McCall You must submit the number with the service claim Labor Of 1 Hour Is Allowed To Replace Thermostat Contactor Relay Door Jamb Switch Evaporator Condenser Fan Motor and Blade Solenoid Coil Circulating Fan Motor and Blade Hi limit Thermal Protector Switch Delay Defrost Termination Switch Compressor Start Components and Overload Protector Defrost Timer Thermometer Microprocessor Control Transformer Door Hinges Locks and Gaskets Condensate Element Labor Of 2 Hours To Replace Drawer Tracks Cartridges Pressure Control e Solenoid Valve Defrost Element Heating Element Locate Repair Leak Labor Of 3 Hours To Replace EPR or CPR Valve Condenser or Evaporator Coil Expansion Valve Labor Of 4 Hours To Replace Compressor This includes recovery of refrigerant and leak check 55 00 maximum reimbursement for refrigerant recovery includes recovery machine pump torch oil flux minor fittings solder
43. move the banding from around the crate Remove the front of the crate material use of some tools will be required If the unit is on legs remove the top of the crate as well and lift the unit off the skid If the unit is on casters it can be rolled off the skid McCall Series Reach In Manual Model Numbers MCC McCall Reach In R Refrigerator None Reach in 121 Section S Solid Full F Freezer PT Pass Thru 2 2 Section SH Solid Half H Heated RL Refrigerator Left 3 3 Section SLG Sliding Glass Full D Dual Temp TR Top Refrigerator G Hinged Glass Full GH Hinged Glass Half McCall Introduction McCall reach in models have an aluminum interior and exterior with a stainless steel frontand shroud Door gaskets are magnetic and mount to the door snapping in place and are removable without tools Keyed door lock is mounted in the door next to the handle Doors can be removed from the cabinet without the use of tools Each door has two edge mount self closing cam lift style hinges Refrigeration System All components are mounted to the exterior cabinet ceiling outside the food zone and are assembled as one piece and can be removed as one piece Environmentally friendly R404A refrigerant is used The system has the capability of maintaining between 27 F and 41 F 3 C and 5 C in heavy use food service operations Refrigerant is metered using a highly responsive thermostatic expansion valve Systems are controlled using an el
44. nment The sole and exclusive remedies of any person relating to the Unit and the full liability of McCall for any breach of this warranty will be as provided in this warranty Other than this McCall Standard One Year Limited Warranty any applicable McCall Additional Three Year Protection Plan or applicable McCall Service Labor Contract the Original Purchaser agrees and acknowledges that no other warranties are offered or provided in connection with or for the Unit or any other part thereof In no event will McCall be liable for special incidental or consequential damages or for damages in the nature of penalties IF DURING THE WARRANTY PERIOD CUSTOMER USES A PART FOR THIS McCall EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM McCall OR ANY OF ITS AUTHORIZED SERVICE CENTERS AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION THIS WARRANTY WILL BE VOID FURTHER McCall AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY IN WHOLE OR IN PART DUE TO THE INSTALLATION OF ANY MODIFIED PART AND OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER If the warranty becomes void Customer may purchase from McCall if available a Service Agreement or service at the then current time and materials rate For more information on McCall warranty s log on and check out the Service section of our web site at www mccallre
45. ors MCCR3 MCCRPT 2 Solid amp Glass Doors Part Number Description 3516433 Blade Fan 25 3516204A Breaker Vacuum 2194788 Capacitor Start 320MFD 3517343 Coil Condenser Small 3517341 Coil Evap 5 Ref 2dr Up 3527000 Comp NF7 0 115V 60HZ 2194782KT Control Ref Danfoss 3516322 Drier Filter 2 Inlet 2160019 Guard Fan Wire 2162716 Motor Fan 16W 115V CW 3516438 Relay Comp Ovid NF7CLX 2190154 Switch Rocker 20A 125V 3516570 Thermometer Digital 3516429 Valve Therm EXP W O MOP Part Number Description 3516433 Blade Fan 25 3516204A Breaker Vacuum 3516442 Capacitor Start Run Assy 3517344 Coil Condenser Lrg 2dr 3517341 Coil Evap Sml Ref 2dr Up 3527016 Comp SC15MLX 2 115V 60HZ 2194782KT Control Ref Danfoss 3517345 Drier Filter 3 8 Danfos 2160019 Guard Fan Wire 2162716 Motor Fan 16W 115V CW 2190154 Switch Rocker 20A 125V 3516570 Thermometer Digital 3516557 Valve Thermal Expansion McCall Replacement Parts continued MCCF1 MCCDRL2 Solid Doors MCCDRL2 Glass Doors MCCF2 Solid Doors Part Number Description Part Number Description 3516433 Blade Fan
46. r not at optimal performance Whenever the display has an error read out McCall Service should be contacted At initial start up or anytime power is disconnected then reconnected to the unit the control will delay all operations for a short time up to 10 minutes While in this delay period the control initializes the control parameters and confirms that the temperature sensors and circuits are operational The digital temperature display will not display temperature OR errors until the self check is complete and the control has switched on the evaporator fan motor compressor and condenser fan motor REGARDING FREEZERS After initializing the control will immediately enter a DEFROST mode and the uu display will read DEF The compressor and condenser fan as well as the evaporator fan will remain off until initialization defrost is complete This initial defrost cycle may take up to 15 minutes to complete at which time the freezing cycle will begin The display will continue to read DEF for an additional 30 minutes before displaying temperature The control is located in the control box in the top of the unit behind the hinged louvered front panel Refrigerators are factory set at mid range to maintain about 38 F 3 C box temperature Freezers are factory set at mid range to maintain about 3 F 18 C box temperature To adjust for colder temperatures turn the knob clockwise For warmer temperatures turn the knob counter clockwise
47. rams MCCF2 Solid Doors Lu N NOTES D USE CDPPER CONDUCTORS ONLY LINE VOLTAGE 2 THIS UNIT MUST GROUNDED EVAPORATOR HOUSING 115 60 L 95 SEE NAMEPLATE FOR MAXIMUM 3 UNIT SHOWN WITH COMPRESSOR EVAP FAN FUSE SIZE RUNNING AND DOORS CLOSED MOTOR HIGH TEMP LIMIT TEMPERATURE CONTROL SWITCH
48. refrigeration temperature McCall Series Reach In Manual Refrigerator Wiring Diagrams MCCR1 MCCRPT1 Solid Doors 9294104 NOTES USE COPPER CONDUCTORS ONLY 2 THIS UNIT MUST BE GROUNDED EVAPORATOR HOUSING 1 115 60 1 3 UNIT SHOWN WITH COMPRESSOR EVAP FAN SEE NAMEPLATE FOR MAXIMUM RUNNING AND DOORS CLOSED MOTOR E FUSE SIZE 1 l PLUG TEMPERATURE CONTROL CONTROL Bg 95 CIRCUIT EI 5 S8 BLUE INCANDESCENT E LIGHT COMPRESSOR RELAY 12321233123 WITH BLUE MR STRIPES ENERGY SAVER SWITCH x CONDENSER BOX w FAN MOTOR s2 Es ax 88 82 591 589 W POWERBOX di gt START RELAY EVAPORATOR 11 START FAN MOTOR p CAPACITOR BLK RED BLK ENERGY SAVER DOOR FRAME TEMPERATURE COMPRESSOR SWITCH HEATER CONTROL GROUND G CONDENSER l FAN MOTORPROTECTOR 12321233123 DOOR INCANDESCENT SWITCH LIGHT BLK oo De a te w LED DISPLAY DOOR IF USED COMPRESSOR HINGE SWITCH FRAME HEA
49. rt or the MotorCompressor by the unit manufacturer Replacement of a defective Motor Compressor is limited to one 1 Motor Compressor by us during the four 4 four period McCall shall replace the Motor Compressor at no charge This warranty does not give the Original Purchaser of the Motor Compressor the right to purchase a complete replacement Motor Compressor of the same make or of another make It further does not permit the replacement to be made with a Motor Compressor of another kind unless authorized by McCall In the event McCall authorizes the Original Purchaser to purchase a replacement Motor Compressor locally only the wholesale cost of the Motor Compressor is refundable Expressly excluded from this warranty are damages resulting from spoilage of goods Except as provided in any applicable Standard One Year Limited Warranty or applicable Service Labor Contract the foregoing is exclusive and in lieu of all other warranties whether written or oral express or implied This Warranty supersedes and excludes any prior oral or written representations or warranties McCall expressly disclaims any implied warranties of merchantability fitness for a particular purpose or compliance with any law treaty rule or regulation relating to the Motor Compressor and the full liability of McCall for any breach of this warranty will be as provided in this warranty Other than any applicable McCall Standard One year Limited Warranty this Mc
50. th credit being issued after the part has been received and inspected at McCall s plant and determined by McCall to be within this warranty No claims can be made under this warranty for spoilage of any products for any reason including system failure The installation contractor shall be responsible for building access entrance and field conditions to insure sufficient clearance to allow any hood s vent s or Unit s if necessary to be brought into the building McCall will not be responsible for structural changes or damages incurred during installation of the Unit or any exhaust system McCall shall not be liable in any manner for any default or delay in performance hereunder caused by or resulting from any contingency beyond McCall s control including but not limited to war governmental restrictions or restraints strike lockouts injunctions fire flood acts of nature short or reduced supply of raw materials or discontinuance of the parts by the original part manufacturer The Service Labor Contract if applicable the foregoing is exclusive and in lieu of all other warranties whether written or oral express or implied This warranty supersedes and excludes any prior oral or written representations or warranties McCall expressly disclaims any implied warranties of merchantability fitness for a particular purpose or compliance with any law treaty rule or regulation relating to the discharge of substances into the enviro
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