Makita 6221D Cordless Drill User Manual
Contents
1. yar aks Cordless Driver Drill Equipped with Electric Brake MODEL 6221D MODEL 6221DW With Fast Charger INSTRUCTION MANUAL SPECIFICATIONS e Model 6221D Capacities No load speed Dimensions Wood RPM L x W x H 5 1 mm x 35 mm a eae 202 mm x 50 mm x 218 mm 5 8 3 16 x 1 3 8 7 15 16 x 1 31 32 x 8 19 32 e Battery Cartridge 9100 Model DC9700 Fast Charger Manufacturer reserves the right to change specifications without notice e Note Specifications may differ from country to country Net 1 4 kg 3 1 Ibs 10 mm 3 8 IMPORTANT SAFETY INSTRUCTIONS For All Tools WARNING WHEN USING ELECTRIC TOOLS BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK AND PERSONAL INJURY INCLUDING THE FOLLOWING 10 11 12 13 READ ALL INSTRUCTIONS 1 2 KEEP WORK AREA CLEAN Cluttered areas and benches invite injuries CONSIDER WORK AREA ENVIRONMENT Don t use power tools in damp or wet locations Keep work area well lit Don t expose power tools to rain Don t use tool in presence of flammable liquids or gases KEEP CHILDREN AWAY All visitors should be kept away from work area Don t let visitors contact tool or extension cord STORE IDLE TOOLS When not in use tools should be stored in dry and high or locked up place out of reach of children DON T FORCE TOOL It will do the job better2. 2 a Take the battery to your nearest Makita Factory Service Center or b Take the battery to your nearest Makita Authorized Service Center or Distributor that has been designated as a Makita battery recycling location e Call your nearest Makita Service Center or Distributor to determine the location that provides Makita battery recycling See your local Yellow Pages under Tools Electric MAKITA LIMITED ONE YEAR WARRANTY Warranty Policy Every Makita tool is thoroughly inspected and tested before leaving the factory It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase Should any trouble develop during this one year period return the COMPLETE tool freight prepaid to one of Makita s Factory or Authorized Service Centers If inspection shows the trouble is caused by defective workmanship or material Makita will repair or at our option replace without charge This Warranty does not apply where repairs have been made or attempted by others e repairs are required because of normal wear and tear The tool has been abused misused or improperly maintained e alterations have been made to the tool IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT INCIDENTAL OR CON SEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY MAKITA DISCLAIMS LIABILITY FOR ANY IMPLI
3. mediately Do not operate charger if it has received a sharp blow been dropped or other wise damaged in any way take it to a qualified serviceman Do not disassemble charger or battery cartridge take it to a qualified serviceman when service or repair is required Incorrect reassembly may result in a risk of electric shock or fire To reduce risk of electric shock unplug charger from outlet before attempt ing any maintenance or cleaning Turning off controls will not reduce this risk D ADDITIONAL SAFETY RULES FOR CHARGER amp BATTERY CARTRIDGE Do not charge Battery Cartridge when temperature is BELOW 10 C 50 F or ABOVE 40 C 104 F Do not attempt to use a step up transformer an engine generator or DC power receptacle Do not allow anything to cover or clog the charger vents Always cover the battery terminals with the battery cover when the battery cartridge is not used A battery short can cause a large current flow overheating possible burns and even a breakdown 1 Do not touch the terminals with any conductive material 2 Avoid storing battery cartridge in a container with other metal objects such as nails coins etc 3 Do not expose battery cartridge to water or rain Do not store the tool and Battery Cartridge in locations where the tempera ture may reach or exceed 50 C 122 F Do not incinerate the Battery Cartridge even if it is severely damaged or is completely
4. 92019 4 Battery cover Part No 414938 7 NS e Plastic carrying case 13 Sep 08 94 US CORDLESS DRIVER DRILL Mode 6221D Note The switch and other part configurations may differ from country to country 14 MODEL 6221D Sep 08 94 US TEM sep DESCRIPTION ITEM NO DESCRIPTION MACHINE MACHINE 1 1 Housing Set With Item 40 22 1 Pan Head Screw M5x22 2 1 Name Plate 23 1 Keyless Drill Chuck 10 3 7 Tapping Screw BT4x18 24 1 Pin 4 4 1 Battery Holder 25 1 Clutch Cam 5 1 Switch 26 1 Clutch Cam 6 1 Lever 27 1 Batl Bearing 6805LLB 7 1 Switch Lever 28 1 Spur Gear 15 8 1 Set Piate 29 1 Spur Gear 75 9 1 Compression Spring 27 30 1 Spur Gear 15 10 1 Compression Spring 22 31 t Spur Gear 9 11 1 Washer 10 32 1 Spur Gear 15 12 1 Thrust Needle Gauge 1023 33 1 Spur Gear 15 13 1 Flat Washer 10 34 1 Spur Gear 15 14 1 Slider 35 1 Internal Gear 42 15 2 Cam Plate 36 1 Flat Washer 18 16 2 Pan Head Screw M3x14 With Washer 37 1 DC Motor 17 1 Change Ring 38 1 Hand Strap 18 1 Stop Ring E 9 39 1 Battery 9100 19 1 Ball Bearing 6OOOLLB 40 1 Housing Set With ttem 1 20 1 Bearing Retainer 14 41 1 Label 21 1 Spindle Note The switch and other part specifications may differ from country to country Recycling the Battery The only way to dispose of a Makita battery is amp to recycle it The law prohibits any other method of disposal Ni Cd To recycle the battery 1 Remove the battery from the tool
5. ED WARRANTIES INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A SPECIFIC PURPOSE AFTER THE ONE YEAR TERM OF THIS WARRANTY This Warranty gives you specific legal rights and you may also have other rights which vary from state to state Some states do not allow the exclusion or limitation of incidenta or consequential damages so the above limitation or exclusion may not apply to you Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you Makita Corporation 3 11 8 Sumiyoshi cho Anjo Aichi 446 Japan 883987 061 PRINTED IN JAPAN 1994 11 N
6. and safer at the rate for which it was intended USE RIGHT TOOL Don t force small tool or attachment to do the job of a heavy duty tool Don t use tool for purpose not intended for example don t use circular saw for cutting tree limbs or logs DRESS PROPERLY Don t wear loose clothing or jewelry They can be caught in moving parts Rubber gloves and non skid footwear are recommended when working outdoors Wear protective hair covering to contain long hair USE SAFETY GLASSES Also use face or dust mask if cutting operation is dusty DON T ABUSE CORD Never carry tool by cord or yank it to disconnect from receptacle Keep cord from heat oil and sharp edges SECURE WORK Use clamps or a vise to hold work It s safer than using your hand and it frees both hands to operate tool DON T OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing acces sories Inspect tool cords periodically and if damaged have repaired by autho rized service facility Inspect extension cords periodically and replace if damaged Keep handles dry clean and free from oil and grease DISCONNECT TOOLS When not in use before servicing and when chang ing accessories such as blades bits cutters 14 15 16 17 18 19 20 21 22 REMOVE ADJUSTING KEYS AND WRENCHES Form habi
7. for battery charger Before using battery charger read all instructions and cautionary markings on 1 battery charger 2 battery and 3 product using battery CAUTION To reduce risk of injury charge only MAKITA Battery Cartridge 9100 Other types of batteries may burst causing personal injury and damage Do not expose charger to rain or snow Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire electric shock or injury to persons To reduce risk of damage to electric plug and cord pull by plug rather than cord when disconnecting charger Make sure cord is located so that it will not be stepped on tripped over or otherwise subjected to damage or stress An extension cord should not be used unless absolutely necessary Use of improper extension cord could result in a risk of fire and electric shock If extension cord must be used make sure a That pins on plug of extension cord are the same number size and shape as those of plug on charger b That extension cord is properly wired and in good electrical condition and c That wire size is at least as large as the one specified in the table below TABLE 1 RECOMMENDED MINIMUM AWG SIZE FOR EXTENSION CORDS FOR BATTERY CHARGERS Length of Cord Feet 25 50 100 150 AWG Size of Cord 18 18 18 16 Do not operate charger with damaged cord or plug replace them im
8. g and more holes per battery change High speed steel For drilling in metal wood and plastic Jobbers length Special surface treatment for lubricity gives smoother drilling 784010 0A 784011 0A Slotted SSS LESBUb Se Part No Shank Flute Overall dia length length 711011 A 1 16 1 16 718 1 7 8 711012 A 3 32 3 32 1 1 4 2 1 4 Phillips bit 711013 A 1 8 1 8 1 5 8 2 3 4 711014 A 5 32 5 32 2 3 1 8 L 711015 A 3 16 3 16 2 5 16 3 1 2 p 711016 A 7 32 7 32 2 1 2 3 3 4 En 711017 A 1 4 iae 23a y 711018 A 9 32 9 32 2 5 16 4 1 4 PartNo Size Eni 711019 A 5 16 5 16 3 3 16 4 1 2 784201 5 65 2 5 8 711020 A 11 32 11 32 3 7 16 4 3 4 711021 A 3 8 3 8 3 5 8 g 784202 3 45 1 3 4 711000 A A 6 pc set 1 16 1 8 3 16 1 4 784203 1 tie 65 2 5 8 5 16 3 8 Best selling bits in 784206 5 l 110 4 3 8 CONVENIGPE CASA 784207 3 150 5 7 8 e Rubber pad assembly e Double ended Phillips Slotted bit Part No 123001 2 2 1 2 long Part No 784613 A 1 3 4 long Part No 784614 0 o oP O SEE e Wool bonnet Part No 743401 6 e Foam polishing pad Part No 743023 2 12 e Fast charger Model DC9700 Part No 113103 2 e Charger 12V for car Model DC9112 Part No 113110 5 e Fast charger Model DC1201 Part No 113126 0 e Battery cartridge 9100 Part No 1
9. he direction of rotation Slide the revers ing switch to the left for clockwise rota tion or to the right for counterclockwise CAUTION 1 ot DE Reversing switch e Always check the direction of rotation before operation e Move the reversing switch only after the tool comes to a complete stop Changing the direction of rotation before the tool stops may damage the tool Overload protector The overload protector automatically cuts out to break the circuit whenever heavy work is prolonged Wait 20 30 seconds before resuming operation CAUTION Always withdraw the tool from the workpiece before resuming operation If the tool cannot be withdrawn hold the tool firmly when turning on the tool to overcome a strong reaction Adjusting fastening torque ree The fastening torque can be adjusted in six Drill marking stages by turning the adjusting ring so that the pointer on the adjusting ring points to a number on the tool body The fastening torque is minimum when the pointer points to the number 1 and maximum when it points to the marking The clutch will slip at varying torque levels when the pointer is set at the numbers 1 to 5 The clutch is designed not to slip at the ev marking Before actual operation drive a trial screw into your material or a piece of duplicate material to determine which torque level is required for a particular application NOTE The adjusting ring cannot be locked with the p
10. lled dry CAUTION e Pressing excessively on the tool will not speed up the drilling In fact this excessive pressure will only serve to damage the tip of your bit decrease the tool performance and shorten the service life of the tool e There is a tremendous force exerted on the tool bit at the time of hole breakthrough Hold the tool firmly and exert care when the bit begins to break through the workpiece e A stuck bit can be removed simply by setting the reversing switch to reverse rotation in order to back out However the tool may back out abruptly if you do not hold it firmly e Always secure small workpieces in a vise or similar hold down device 10 MAINTENANCE CAUTION Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance To maintain product SAFETY and RELIABILITY repairs maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers always using Makita replacement parts 11 ACCESSORIES CAUTION These accessories or attachments are recommended for use with your Makita tool specified in this manual The use of any other accessories or attachments might present a risk of injury to persons The accessories or attachments should be used only in the proper and intended manner e Bits e Drill bits Tested best in Makita driver drills for smooth fast drill 784214 0A 784215 0A Phillips in
11. mes the charging light will not come on If this occurs let the cartridge cool off for a while Then re insert it and try to charge it once more e When you charge a new battery cartridge or a battery cartridge which has not been used for a long period it may not accept a full charge This is a normal condition and does not indicate a problem You can recharge the battery cartridge fully after discharging it almost completely a couple of times e If you wish to charge two battery cartridges allow 15 minutes between chargings on the fast charger Reset button 7 Installing or removing driver bit or drill bit CAUTION Always be sure that the tool is switched off and the battery cartridge is removed before installing or removing the bit Hold the ring and turn the sleeve counter clockwise to open the chuck jaws Place the bit in the chuck as far as it will go Hold the ring firmly and turn the sleeve clockwise to tighten the chuck To remove the bit hold the ring and turn the sleeve counterclockwise Switch action Tool speed is increased by increasing pres sure on the trigger To start the tool simply pull the trigger Release the trigger to stop CAUTION Sleeve Tighten Before inserting the battery cartridge into the tool always check to see that the switch trigger actuates properly and returns to the OFF position when released Reversing switch action This tool has a reversing switch to change t
12. nserting the battery cartridge If the cartridge does not slide in easily it is not being inserted correctly Charging Battery Plug the fast charger into your power cartridge source Insert the battery cartridge so that Charging light the plus and minus terminals on the bat tery cartridge are on the same sides as their Start button respective markings on the fast charger Insert the cartridge fully into the port so that it rests on the charger port floor Press the start button red The charging Fast charger light will come on and charging will begin E If the charging light does not come on press the reset button yellow first then the start button red If the charging light goes out within 10 seconds even after pressing the reset button and start button a couple of times the battery cartridge is dead CAU TION Wait for more than 5 seconds after the charging light goes out to press the reset button again Replace it with a new one When the charging light goes out after about one hour you may remove the fully charged battery cartridge After charging unplug the charger from the power source CAUTION e Your new battery cartridge is not charged You will need to charge it before use eDo not keep the button pressed in with tape etc or the circuit will not function pro perly Also a malfunction of the charger may result possibly causing overheating etc e f you try to charge a cartridge from a just operated tool someti
13. ointer positioned half way between the numbers Adjusting ring Screwdriving operation Place the point of the driver bit in the screw head and apply pressure to the tool Start the tool slowly and then increase the speed gradually Release the trigger as soon as the clutch cuts in NOTE e Make sure that the driver bit is inserted straight in the screw head or the screw and or bit may be damaged e When driving wood screws predrill pilot Nominal diameter of Recommended size holes to make driving easier and to pre moot x ae SS vent splitting of the workpiece See the 3 5 9 64 2 2 2 5 3 32 3 32 chart 3 8 5 32 2 5 2 8 3 32 7 64 4 5 11 64 2 9 3 2 7 64 1 8 4 8 3 16 3 1 3 4 1 8 9 64 5 1 13 64 3 3 3 6 1 8 9 64 Drilling operation First turn the adjusting ring so that the pointer on the adjusting ring points to the ex marking Then proceed as follows e Drilling in wood When drilling in wood best results are obtained with wood drills equipped with a guide screw The guide screw makes drilling easier by pulling the bit into the workpiece e Drilling in metal To prevent the bit from slipping when starting a hole make an indentation with a center punch and hammer at the point to be drilled place the point of the bit in the indenta tion and start drilling Use a cutting lubricant when drilling metals The exceptions are iron and brass which should be dri
14. ould be properly repaired or replaced by an authorized serv ice center unless otherwise indicated elsewhere in this instruction manual Have defective switches replaced by authorized service center Don t use tool if switch does not turn it on and off GUARD AGAINST ELECTRIC SHOCK Prevent body contact with grounded surfaces For example pipes radiators ranges refrigerator enclosures REPLACEMENT PARTS When servicing use only identical replacement parts POLARIZED PLUGS To reduce the risk of electric shock this equipment has a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install the proper outlet Do not change the plug in any way VOLTAGE WARNING Before connecting the tool to a power source receptacle outlet etc be sure the voltage supplied is the same as that specified on the nameplate of the tool A power source with voltage greater than that specified for the tool can result in SERIOUS INJURY to the user as well as damage to the tool If in doubt DO NOT PLUG IN THE TOOL Using a power source with voltage less than the nameplate rating is harmful to the motor IMPORTANT SAFETY INSTRUCTIONS 10 11 12 FOR CHARGER amp BATTERY CARTRIDGE SAVE THESE INSTRUCTIONS This manual contains important safety and operating instructions
15. t of checking to see that keys and adjusting wrenches are removed from tool before turning it on AVOID UNINTENTIONAL STARTING Don t carry tool with finger on switch Be sure switch is OFF when plugging in EXTENSION CORDS Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table 1 shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gage The smaller the gage number the heavier the cord TABLE 1 MINIMUM GAGE FOR CORD SETS Total Length of Cord in Feet Ampere Rating More Not More AWG Than Than 0 6 18 16 14 6 10 18 14 12 10 12 16 14 12 12 16 14 Not Recommended OUTDOOR USE EXTENSION CORDS When tool is used outdoors use only extension cords intended for use outdoors and so marked STAY ALERT Watch what you are doing use common sense Don t operate tool when you are tired CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged sh
16. worn out The battery cartridge can explode in a fire ADDITIONAL SAFETY RULES FOR CORDLESS DRIVER DRILL Be aware that this tool is always in an operating condition because it does not have to be plugged into an electrical outlet Always be sure you have a firm footing Be sure no one is below when using the tool in high locations Hold the tool firmly Keep hands away from rotating parts When drilling into walls floors or wherever live electrical wires may be encountered DO NOT TOUCH ANY METAL PARTS OF THE TOOL Hold the tool only by the insulated grasping surfaces to prevent electric shock if you drill into a live wire Do not leave the tool running Operate the tool only when hand held Do not touch the drill bit or the workpiece immediately after operation they may be extremely hot and could burn your skin SAVE THESE INSTRUCTIONS Installing or removing battery cartridge e Always switch off the tool before insertion or removal of the battery cartridge e To remove the battery cartridge pull out the set plate on the tool and grasp both sides of the cartridge while withdrawing it from the tool e To insert the battery cartridge align the tongue on the battery cartridge with the groove in the housing and slip it into place Snap the set plate back into place Be sure to close the set plate fully before using the tool Battery cartridge Set plate e Do not use force when i
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