Makita 4200H Saw User Manual
Contents
1. Takita 08 99 y IMPORTANT To assure product SAFETY and RE LIABILITY repairs maintenance or ad justments should be performed by MAKITA Service Centers or other qualified service organizations Al ways use MAKITA replacement parts 4 3 8 110mm CIRCULAR SAW LS WIRING ESS x 4 f SK a NN GA EA A c N DIAGRAMS AWS gt e lt a W OS E ge 0 Model 4200H 403 Fig Part No 414372 1 651215 8 159898 3 643600 9 191945 4 953106 2 911261 6 911146 6 682504 0 664013 1 687052 4 911131 9 343289 0 961004 6 226419 7 213407 3 211056 0 253768 9 254002 0 516291 8 681613 2 211033 2 253192 6 213255 0 522806 1 911285 2 263002 9 150632 4 912121 5 262502 6 251247 1 2 Model 4200H Qty Use m u e e e A O ee a a a ee ee a eS h h o mb db o mb bh ob at nh Description HANDLE COVER SWITCH MOTOR HOUSING BRUSH HOLDER CAP CARBON BRUSH SET CB 124 RIVET PAN HEAD SCREW M5X40 PAN HEAD SCREW M4X25 CORD GUARD CORD 2x18x8 SJT STRAIN RELIEF PAN HEAD SCREW M4X18 BAFFLE PLATE RETAINING RING HELICAL GEAR 19 O RING 26 BALL BEARING 629LLB FLAT WASHER 9 WOODRUFF KEY 3 ARMATUREASS Y 115V Incl Figs 19 20 24 25 INSULATION WASHER BALL BEARING 608LB FLAT WASHER 14 O RING 18 FIELDASS Y 115V Incl Garter Spring 654158 3 Connector 654502 4 PAN HEAD SCREW M5X60 RUBBER PIN 4 BLADE CASE COMPLETE C S2. Part No 721106 8 110 4 3 87 721108 4 Diameter mm Part No 7211076 110 4 3 8 Ap 16 98 US 110 mm 4 3 8 CIRCULAR SAW Model 4200H Note The switch and other part configurations may differ from country to country MODEL 4200H Apr 16 96 US ITEM WO DESCRIPTION ITEM RO DESCRIPTION nt A aeea MACHINE MACHINE 1 1 Handie Cover 31 Bisde Case 2 1 Switch 32 4 C H Screw M4x44 With Washer 3 Motor Housing 33 Rubber Bush 4 2 Brush Holder Cap 34 1 P H Screw M5x14 With Washer 2 Carbon Brush 35 1 Woodrulf Key 4 6 1 Name Plate 36 1 H F H Bolt MOx 1 7 2 Rivet 0 5 37 1 Outer Fiange 38 B 3 P H Screw M5x40 With Washer 39 1 inner Flange 36 9 4 P H Screw M4x25 Weh Washer 40 1 Bearing Retainer 19 33 10 1 Cord Guard 41 1 Spindle 11 1 CORD ASSEMBL Y 42 1 Ball Bearing 6201LLB Assembled Cord Phig amp Item 10 43 y Retaining Ring S 38 12 Strain Reliel 44 1 Salaty Cover 14 2 P H Scraw M4x18 With Washer 45 1 P H Screw M4x6 Wilh Washer 15 i Battie Plate 46 1 Tension Spring 3 16 t Retaining Ring S 8 47 1 W Nut M6 17 1 Helical Gea 20 48 1 F Washer 6 18 1 O Ring 26 49 1 Spring Pin 6 32 19 1 Ball Beating 629118 50 1 C S N Bolt M6x20 20 1 F Washer 9 51 1 C S N Bolt M6x20 21 1 Fan 68 52 1 Base 22 1 Woodrutl Key 3 53 A T Screw MBx10 23 1 ARMATURE ASSEMBLY 54 1 S Washer 6 Assembled Items 19 214 23 29 55 1 W Nut M6 24 1 Insulation
3. INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A SPECIFIC PURPOSE AFTER THE ONE YEAR TERM OF THIS WARRANTY This Warranty gives you specific tegat rights and you may also have other rights which vary from state to state Some states do not allow the exclusion or limitation of incidental oz consequential damages so the above limitation or exclusion may not apply to you Some stales do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you AAA a ee S a a Makita do Brasil Ferramentas El tricas Ltda Rua Makita Brasil No 200 Bairro Dos Alvarengas CEP 09852 070 S o Bernardo Do Campo S o Paulo Brasil
4. Washer 56 4 Washer 6 25 1 Ball Bearing SO8LLB 57 1 Bearing Box ae A ae 26 i F Washer 14 58 1 Retaining Ring S 12 oe 27 1 O Ring 18 59 1 Helicat Gear 41 o 28 1 FIELD ASSEMBLY 60 y Nesdie Besring 810 29 2 H Bott M5x60 With Washer 61 4 Gear Housing 30 1 Rubber Pin 4 Now The switch and other part spectications may differ kom country to country AS MAKITA LIMITED ONE YEAR WARRANTY Warranty Policy i very Makita lool is tits id inspected and tested before leaving the factory t is watranted to be free of defects from wor anship and materials for the period of ONF YEAR from the date of original purchase Should any trouble develop during this anc ycat period return the COMPLETE toot freight prepaid to one of Makita s Factory or Authorized Service Centers M inspection shows the trouble is caused by defective workmanship or material Makita will pair or al our option replace without charge This Warranty does not apply where e tepairs have been made or attempted by others e repairs are required because of normal wear and tear e The toot has been abused misused or improperly maintained e alterations have been made to the tool IN NO EVENT SHALE MAKITA BE LIABLE FOR ANY INDIRECT INCIDENTAL OR CON SEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THI TERM OF THIS WARRANTY MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES
5. and free to slip in the holders Both carbon brushes should be replaced at the same time Use only identical carbon Limit mark brushes i A Fig 11 Use a screwdriver to remove the brush holder caps Take out the worn carbon brushes insert the new ones and secure WE the brush holder caps Brush holder cap Screwdriver O Fig 12 To maintain product SAFETY and RELIABILITY repairs any other maintenance or adjust ment should be performed by Makita Authorized or Factory Service Centers always using Makita replacement parts ACCESSORIES CAUTION These accessories or attachments are recommended for use with your Makita tool specified in this manual The use of any other accessories or attachments might present a risk of injury to persons The accessories or attachments should be used only in the proper and intended manner COMBINATION Saw Blade ay CROSS CUT Saw Blade SN METAL CUTTING Saw Blade ZON CARBIDE TIPPED Saw Blade LA Socket Wrench Part No 782209 3 Wrench 22 Part No 781011 1 10 Hole diameter mm 20 3 4 Diameter mm Part No 110 4 3 8 721104 2 Diameter Hole No diameter Part No mm mmi teeth 721105 0 ao e 110 4 3 8 Hole No diameter ho mm teeth TEM 20 3 4 Bid Ae Hole N diameter mm teeth O 12 Rip Fence Guide Rule Part No 164095 8 Diameter mim
6. voltage resulting in loss of power and overheating Table 1 shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gage The smaller the gage number the heavier the cord TABLE 1 MINIMUM GAGE FOR CORD SETS Total Length of Cord in Feet 0 25 26 50 51 100 101 150 Ampere Rating More Not More AWG Than Than 0 6 18 16 16 14 6 10 18 16 14 12 0 12 16 16 14 12 4120 e 16 14 12 Not Recommended OUTDOOR USE EXTENSION CORDS When tool is used outdoors use only extension cords intended for use outdoors and so marked STAY ALERT Watch what you are doing use common sense Don t operate tool when you are tired CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced by an authorized serv ice center unless otherwise indicated elsewhere in this instruction manual Have defective switches replaced by authorized service center Don t use tool if switch does not turn it on and off GUARD AGAINST ELECTRIC SHOCK Prevent body contact with grounded surfaces For example pipes radiators
7. Fig amp ro Rip fence Guide rule The handy rip fence allows you to do extra accurate straight cuts Simply slide the rip fence up snugly against the side of the stock and secure i in position with the thumb screw on the front of the base It makes repeated cuts of uniform stock width possible too Sawing For sawing set the base plate on the wood to be cul without the blade making any con tact Then switch the saw on Now simply move the saw forward over the wood sur face keeping it lat and advancing smoothly until ihe sawing is completed To get clean cuts keep your sawing line straight and your speed of advance uniform For bevel work Loosen the wing nut on the bevel scale plate on base front Set for destred angle 0 45 by tilting accordingly then re tighien the wing nul firmly Bevel scale plate Wing aut Guide uiel Thumb screw Fig 7 Replacing the saw blade Do not replace with saw blade bigger than 4 3 8 To replace the saw blade grip the outer flange with a wrench 22 then remove the hex bolt with a socket wrench The blade comes off easily J Loosen Fig 10 MAINTENANCE CAUTION Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance Replacing carbon brushes Remove and check the carbon brushes regularly Replace when they wear down to the limit mark Keep the carbon brushes clean
8. H SCREW M4X14 RUBBER BUSH PAN HEAD SCREW M6X20 Part Fig No 35 254001 2 36 265226 3 37 224081 2 39 224080 4 40 285815 8 41 321197 5 42 211129 9 43 961155 5 44 164473 2 45 911103 4 46 231773 6 47 934301 3 48 941151 9 49 951219 3 50 251919 8 51 251919 8 52 168158 2 53 265724 7 54 942151 2 55 934301 3 56 942151 2 57 315117 9 58 961052 5 59 226420 2 60 212046 6 61 159648 6 62 265883 7 ACCESSORIES 400 A 90093 401 164095 8 402 781011 1 403 782209 3 Qty Used h ee ee ee ee A ee ee bh o b mb a h mi att _h Description WOODRUFF KEY 4 H F HEAD BOLT M6X17 OUTER FLANGE 36 INNER FLANGE 36 BEARING RETAINER 19 33 SPINDLE BALL BEARING 602DDW RETAINING RING S 38 SAFETY COVER PAN HEAD SCREW M4X6 TENSION SPRING 4 WING NUT M6 FLAT WASHER 6 SPRING PIN 6 32 BOLT M6X20 BOLT M6X20 BASE ASSEMBLY WING BOLT M5X10 SPRING WASHER 6 WING NUT M6 SPRING WASHER 6 BEARING BOX RETAINING RING S 12 HELICAL GEAR 41 NEEDLE BEARING 810 GEAR HOUSING SCREW M5X6 4 3 8 CARBIDE BLADE GUIDE RULE WRENCH 22 SOCKET WRENCH 9 08 99 Pr mr oe y JAKI Circular Saw 110 mm 4 3 8 MODEL 4200H INSTRUCTION MANUAL DOUBLE INSULATION SPECIFICATIONS Overall Power EJER mer ek 3 0 kg 6 6 Ibs 32 mm 21 mm 230 mm 3 41 8 Manufacturer reserves the right to change specifications without notice Note Specifications may differ from country to country WARNING For
9. e is rotating Don t attempt to remove cut material when blade is moving CAUTION Blades coast after turn off A TYPICAL ILLUSTRATION OF SUPPORT LARGE PANELS TO AVOID KICKBACK SUPPORT THE PANEL NEAR THE CUT Large panels must be supported as shown in Fig 1 to minimize the risk of blade pinching and kickback When cutting operation requires the resting of the saw on the work piece the saw shali be rested on the larger portion and the smaller piece cut off Fig 1 Always us a fence or straight edge guide when ripping Guard Against Kickback Kickback occurs when the saw stalls rapidly and is driven back towards the operator Release switch immediately if blade binds or saw stalls Keep blades sharp Support large panels as shown in Fig 1 Use fence or straight edge guide when ripping Don t force tool Stay alert exercise control Don t remove saw from work during a cut while the blade is moving Lower Guard Raise lower guard with the retracting handle 8 Adjustments Before cutting be sure depth and bevel adjustments are tight Use Only Correct Blades In Mounting Don t use blades with incorrect size holes Never use defective or incorrect blade washers or bolts Avoid Cutting Nails Inspect for and remove all nails from lumber before cutting 11 12 When operating the saw keep the 2 A TYPICAL ILLUSTRATION OF cord away from the cutting area and PROPER SUPPORT AND SUPPLY position it so
10. outdoors Wear protective hair covering to contain long hair USE SAFETY GLASSES Also use face or dust mask if cutting operation is dusty DON T ABUSE CORD Never carry tool by cord or yank it to disconnect from receptacle Keep cord from heat oil and sharp edges SECURE WORK Use clamps or a vise to hold work It s safer than using your hand and it frees both hands to operate tool DON T OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing acces sories Inspect tool cords periodically and if damaged have repaired by autho rized service facility Inspect extension cords periodically and replace if damaged Keep handles dry clean and free from oil and grease DISCONNECT TOOLS When not in use before servicing and when chang ing accessories such as blades bits cutters 14 15 16 17 18 19 20 21 22 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on AVOID UNINTENTIONAL STARTING Don t carry tool with aer on switch Be sure switch is OFF when plugging in EXTENSION CORDS Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line
11. ranges refrigerator enclosures REPLACEMENT PARTS When Servicing use only identical replacement parts POLARIZED PLUGS To reduce the risk of electric shock this equipment has a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install the proper outlet Do not change the plug in any way VOLTAGE WARNING Before connecting the tool to a power source receptacle outlet etc be sure the voltage supplied is the same as that specified on the nameplate of the tool A power source with voltage greater than that specified for the tool can result in SERIOUS INJURY to the user as well as damage to the tool If in doubt DO NOT PLUG IN THE TOOL Using a power source with voltage less than the nameplate rating is harmful to the motor ADDITIONAL SAFETY RULES 1 Support Large Panels Use Rip Fence Keep Guards In Place and In Working Order Never wedge or tie lower guard open Check operation of lower guard before each use Don t use if lower guard does not close briskly over saw blade CAUTION If saw is dropped lower guard may be bent restricting full return Keep Blades Clean and Sharp Sharp blades minimize stalling and kickback DANGER Keep Hands Away From Cutting Area Keep hands away from blades Don t reach underneath work while blad
12. that it will not be CORD ROUTING caught on the workpiece during the cutting operation Operate with proper hand support proper work support and supply cord routing away from the work area Fig 2 WARNING It is important to support the work properly and to hold the saw firmly to pre vent loss of control which could cause personal injury Fig 2 illustrates typical hand support of the saw Never attempt to saw with the cir cular saw held upside down in a vise This can lead to serious acci dents because it is extremely dan gerous Fig 3 13 Before setting the tool down after completing a cut be sure that the lower tele scoping guard has closed and the blade has come to a complete stop SAVE THESE INSTRUCTIONS How to use Lock off switch button here is a locktolf switch button on the handle Jo start the tool first depress the lock off switch button and thea pull the tag ger Release the trigger to stop The tigger will not work before the lock off switch but ton is depressed or Top guide The shorter slot as seen from right is for bevel cuts of 45 degrees Align it with your cutting line Cutting depth To adjust the cutting depth loosen the thumb screw on the depth guide then holding down the base with one hand raise tr lower the body for the desired depth 2 A A 1e es ee wee e a aa Lart oft catedra batt os saadichy Gadde Fig 4 Fig 5
13. your personal safety READ and UNDERSTAND before using SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE Blade diameter No load speed RPM 110 mm 4 3 8 IMPORTANT SAFETY INSTRUCTIONS For All Tools WARNING WHEN USING ELECTRIC TOOLS BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK AND PERSONAL INJURY INCLUDING THE FOLLOWING a 2 10 11 12 13 READ ALL INSTRUCTIONS KEEP WORK AREA CLEAN Cluttered areas and benches invite injuries CONSIDER WORK AREA ENVIRONMENT Don t use power tools in damp or wet locations Keep work area well lit Don t expose power tools to rain Don t use tool in presence of flammable liquids or gases KEEP CHILDREN AWAY All visitors should be kept away from work area Don t let visitors contact tool or extension cord STORE IDLE TOOLS When not in use tools should be stored in dry and high or locked up place out of reach of children DON T FORCE TOOL It will do the job better and safer at the rate for which it was intended E A USE RIGHT TOOL Don t force small tool or attachment to do the job of a heavy duty tool Don t use tool for purpose not intended for example don t use circular saw for cutting tree limbs or logs DRESS PROPERLY Don t wear loose clothing or jewelry They can be caught in moving parts Rubber gloves and non skid footwear are recommended when working
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