Makita 1100 Planer User Manual
Contents
1. yagi Power Planer 82 mm 3 1 4 MODEL 1100 INSTRUCTION MANUAL o DOUBLE INSULATION SPECIFICATIONS Planing Rabbeting No load speed Overalt depth depth RPM length 3 mm 20 mm 415 mm 1 8 3 4 16 000 16 3 8 Manufacturer reserves the right to change specifications without notice Note Specifications may differ from country to country 4 9 kg 10 8 Ibs IMPORTANT SAFETY INSTRUCTIONS For All Tools WARNING WHEN USING ELECTRIC TOOLS BASIC SAFE TY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK AND PER SONAL INJURY INCLUDING THE FOLLOWING 10 11 12 13 READ ALL INSTRUCTIONS Ma 2 KEEP WORK AREA CLEAN Cluttered areas and benches invite injuries CONSIDER WORK AREA ENVIRONMENT Don t use power tools in damp or wet locations Keep work area well lit Don t expose power tools to rain Don t use tool in presence of flammable liquids or gases KEEP CHILDREN AWAY All visitors should be kept away from work area Don t let visitors contact tool or extension cord STORE IDLE TOOLS When not in use tools should be stored in dry and high or locked up place out of reach of children DON T FORCE TOOL It will do the job better and safer at the rate for which it was intended USE RIGHT TOOL Don t force small tool or attachment to do the job of a heavy duty tool Don t use tool for purpose not intended2. DRESS PROPERLY Don t wear loose clothing or jewelry They can be caught in moving parts Rubber gloves and non skid footwear are recommended when working outdoors Wear protective hair covering to contain long hair USE SAFETY GLASSES Also use face or dust mask if cutting operation is dusty DON T ABUSE CORD Never carry tool by cord or yank it to disconnect from receptacle Keep cord from heat oil and sharp edges SECURE WORK Use clamps or a vise to hold work It s safer than using your hand and it frees both hands to operate tool DON T OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing acces sories Inspect tool cords periodically and if damaged have repaired by autho rized service facility Inspect extension cords periodically and replace if damaged Keep handles dry clean and free from oil and grease DISCONNECT TOOLS When not in use before servicing and when chang ing accessories such as blades bits cutters 14 15 16 17 18 19 20 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on AVOID UNINTENTIONAL STARTING Don t carry plugged in tool with finger on switch Be sure switch is OFF when plugging in OUTDOOR USE EXTENSION CORDS When tool i
3. m Poo ewe ete eB eB HN DO ADH BP BPH we Seas weet ee aw i gn Note The switch and other part specifications may differ from country to country May 15 90 US DESCRIPTION Pan Head Screw M4x25 With Washer Knob 50 Flat Washer 10 Chip Cover Pan Head Screw M4x20 With Washer Spring Pin 4 40 Drum Cover Wing Bolt M5x10 Spring Washer 5 Flat Washer 5 Depth Guide Screw M6x13 Main Frame Compression Spring 17 Rubber Packing Front Base Hex Flange Head Boit M6x17 Drum Plate Pen Head Screw M4x5S Adjust Plate Pan Head Screw M5x18 With Washer Drum Rear Shaft Flat Washer 8 Bail Bearing 6082Z Retaining Ring 8 Drum Ball Bearing 620122 Rubber Pin 6 Drum Housing Pan Head Screw M4x14 With Washer V Pulley 5 29 4 Sleeve 10 15 MAKITA LIMITED ONE YEAR WARRANTY Warranty Policy Every Makita tool is thoroughly inspected and tested before leaving the factory It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase Should any trouble develop during this one year period return the COMPLETE tool freight prepaid to one of Makita s Factory or Authorized Service Centers If inspection shows the trouble is caused by defective workmanship or material Makita will repair or at our option replace without charge This Warranty does not apply where repairs have been made or attempted by others repairs are required
4. motor N O1 ff W 9 10 11 12 13 14 15 ADDITIONAL SAFETY RULES Rags cloth cord string and the like should never be left around the work area Avoid cutting nails Inspect for and remove all nails from the workpiece before operation Handle the blades very carefully Be sure the blade installation bolts are securely tightened before operation Hold the tool firmly with both hands Keep hands away from rotating parts Before using the tool on an actual workpiece let it run for a while Watch for vibration or wobbling that could indicate poor installation or a poorly balanced blade Make sure the blade is not contacting the workpiece before the switch is turned on Wait until the blade attains full speed before cutting Keep at least 200 mm 8 away from the tool at all times Always switch off and wait for the blades to come to a complete stop before any adjusting Never stick your finger into the chip chute Chute may jam when cutting damp wood Clean out chips with a stick Do not leave the tool running Operate the tool only when hand held When leaving the planer switch off and set it with the front base up on a wooden block so that the blades do not contact anything Always change both blades or covers on the drum otherwise the resulting imbalance will cause vibration and shorten tool life SAVE THESE INSTRUCTIONS Removing or installing mini planer bla
5. because of normal wear and tear The tool has been abused misused or improperly maintained e alterations have been made to the tool IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT INCIDENTAL OR CON SEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A SPECIFIC PURPOSE AFTER THE ONE YEAR TERM OF THIS WARRANTY This Warranty gives you specific legal rights and you may also have other rights which vary from state to state Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you Makita Corporation 3 11 8 Sumiyoshi cho Anjo Aichi 446 Japan 883001B063 PRINTED IN JAPAN 1991 8 N
6. des CAUTION Always be sure that the tool is switched off and unplugged before removing or installing the blade Yo remove the blades on the drum un screw the three installation bolts with the socket wrench The drum cover comes off together with the blades 1 Remove the existing blade if the tool has been in use carefully clean the drum sur faces and the drum cover 2 Loosely attach the adjust plate to the set plate with the pan head screws and set the mini planer blade on the gauge base so that the cutting edge of the blade is perfectly flush with the inside flank of the gauge plate 3 Set the adjust plate set plate on the gauge base so that the planer blade A an head screw locating lugs on the set plate rest in the TEMY ini i adjust plate mini planer blade groove then press in the heel of the adjust plate flush with POSURE the back side of the gauge base and Planer blade locating lugs Set plate tighten the pan head screws Inside flank of A it is important that the blade sits flush gauge plate with the inside flank of the gauge plate the planer blade locating lugs sit in the blade groove and the heel of the adjust ee plate is flush with the back side of the gauge base Check this alignment care fully to ensure uniform cutting Gauge plate Gauge base Mini planer blade 5 Slip the heel of the adjust plate into the groove of the drum 6 Set the drum cover over the adjust plate set plate and sc
7. rew in the three hex flange head bolts so that a gap exists between the drum and the set plate to slide the mini planer blade into position The blade will be positioned by the planer blade locating lugs on the set plate 7 The blade s lengthwise adjustment will need to be manually positioned so that the blade ends are clear and equidistant from the housing on one side and the metal bracket on the other 8 Tighten the three hex flange head bolts with the socket wrench provided and Mini planer blade Drum cover hand rotate the drum to check clear poo Mangs ances between the blade ends and the i tool body Sapine 9 Check the three hex flange head bolts for final tightness Groove 10 Repeat procedures 1 9 for other blade Pianer blade adjustment optional accessory To install the blades first clean out all chips or foreign matter adhering to the drum or blades Use blades of the same dimensions and weight or drum oscilla yn tion vibration will result causing poor Uf 4 7 planing action and eventually tool break Drum a ANG Z down Planer blade A Drum cover S Adjusting plate Place the blade on the gauge base so that the blade edge is perfectly flush with the Inside edge inside edge of the gauge plate Place the Past eee adjusting plate on the blade then simply press in the heel of the adjusting plate flush Planer blade with the back side of the gauge base and Adjusting plate tighten two scre
8. s used outdoors use only extension cords intended for use outdoors and so marked STAY ALERT Watch what you are doing use common sense Don t operate tool when you are tired CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in this instruction manual Have defective switches replaced by authorized service center Don t use tool if switch does not turn it on and off GUARD AGAINST ELECTRIC SHOCK Prevent body contact with grounded surfaces For example pipes radiators ranges refrigerator enclosures REPLACEMENT PARTS When servicing use only identical replacement parts VOLTAGE WARNING Before connecting the tool to a power source receptacle outlet etc be sure the voltage supplied is the same as that specified on the nameplate of the tool A power source with voltage greater than that specified for the tool can result in SERIOUS INJURY to the user as well as damage to the tool If in doubt DO NOT PLUG IN THE TOOL Using a power source with voltage less than the nameplate rating is harmful to the
9. t No 123032 1 e Guide rule Part No 161046 2 Socket wrench Part No 782209 3 Blade gauge Part No 123010 1 e Steel carrying case Part No 181178 9 13 May 15 90 US POWER PLANER 82 mm 3 1 4 Model 1100 Note The switch noise suppressor and other part configurations may differ from country to country 14 MODEL 1100 ITEM NO NO USED MACHINE On anhr Wn ee ee ee ee ee ey wt OOP WH H 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Ss d G oS A AD AS AO BO l BS NN AI AP ROA SH Re ee DESCRIPTION Pan Head Screw M3x6 With Washer Name Plate Pan Head Screw M5x18 With Washer Rivet 0 5 Switch Pan Head Screw M4x6 With Washer Cord Guard Pan Head Screw M4x18 With Washer Strain Relief Cord Pan Head Screw M4x28 With Washer Handle Cover Ball Bearing 6200LB insulation Washer FIELD ASSEMBLY ARMATURE ASSEMBLY With item 14 15 amp 17 19 Fan 80 Ball Bearing G6200LLB Bracket V Pulley 5 26 5L Poly V Belt 5 285 Belt Cover Pan Head Screw M4x25 With Washer Brush Holder Cap Carbon Brush Motor Housing Rubber Pin 4 Pan Head Screw M5x65 With Washer amp Bond Pan Head Screw M4x6 With Washer Baffle Cover Rubber Pin 4 ITEM NO NO USED MACHINE 33 34 35 36 37 38 39 40 4 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
10. t by tightening the screw Edge fence You may wish to add to the length of the fence by attaching an extra piece of wood Convenient holes are provided in the fence for this purpose NOTE When planing move the tool with the edge fence flush with the side of the workpiece Otherwise uneven planing may result Max shiplapping depth is 20 mm 3 4 Chamfering To make a cut as shown at the right align the V groove in the front base with the edge of the workpiece and plane it as shown in the figure A V groove Align the V groove with the edge of the workpiece Front base g p Sharpening planer blades Always keep your blades sharp for the best performance possible Use the sharpening hoider to remove nicks and produce a fine edge Sharpening holder First loosen the two wing nuts on the holder and insert the blades A and B so that they contact the sides C and D Wing nut Then tighten the wing nuts Blade B Side D 10 Immerse the dressing stone in water for 2 or 3 minutes before sharpening Hold the holder so that the blades both contact the dressing stone for simultaneous sharpening at the same angle 11 MAINTENANCE CAUTION Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance Replacing carbon brushes Remove and check the carbon brushes regularly Replace when they wear down to the limi
11. t mark Keep the carbon brushes clean and free to slip in the holders Both carbon brushes should be replaced at the same time Use only Makita carbon brushes Limit mark Use a screwdriver to remove the chip cover as shown in i own in the figure Screwdriver Chip cover Use a screwdriver to remove the brush holder caps Take out the worn carbon brushes insert the new ones and secure the brush holder caps Screwdrive Brush holder cap To maintain product SAFETY and RELIABILITY repairs any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers always using Makita replacement parts 12 ACCESSORIES CAUTION These accessories or attachments are recommended for use with your Makita tool specified in this manual The use of any other accessories or attachments might present a risk of injury to persons The accessories or attachments should be used only in the proper and intended manner e Replacement baldes Width 82 mm 3 1 4 Part No 731001 4 eMini planer blades Material Tungsten carbide Width 82 mm 3 1 4 Part No 793322 2 Use with set plate 343433 9 o Dressing stone Part No 741802 2 o Screwdriver Part No 783002 8 e Sharpening holder Part No 123004 6 eHex flange hd bolts Part No 251920 3 o e e Planer blades Material Tungsten carbide Width 82 mm 3 1 4 Part No 731201 6 e Bevel guide Par
12. trigger Release the trigger to stop For continuous operation pull the trigger and then push in the lock button To stop the tool from the locked position pull the trigger fully then release it CAUTION Lock button Trigger switch Before plugging in the tool always check to see that the trigger switch actuates properly and returns to the OFF position when released Planing operation First rest the tool front base flat upon the workpiece surface without the blades making any contact Switch on and wait until the blades attain full speed Then move the tool gently forward Apply pres sure on the front of tool at the start of planing and at the back at the end of planing Planing will be easier if you incline the workpiece in stationary fashion so that you can plane somewhat downhill The speed and depth of cut determine the kind of finish The power planer keeps cut ting at a speed that will not result in jam ming by chips For rough cutting the depth of cut can be increased while for a good finish you should reduce the depth of cut and advance the tool more slowly Shiplapping To make a stepped cut as shown at the right use the edge fence Draw a cutting line on the workpiece In sert the edge fence into the hole in the front of the tool Align the blade edge with the cutting line Blade edge Adjust the edge fence until it comes in con tact with the side of the workpiece then secure i
13. ws on the adjusting plate Now slip the heel of the adjusting plate ae al into the drum groove then fit the drum y cover on it Tighten the three installation a ata WEY Gauge base 7 y bolts evenly and alternately with the socket wrench Gauge plate Blade edge Screws e WR CAUTION Tighten the blade installation bolts carefully when attaching the blades to the tool A loose installation bolt can be dangerous Always check to see they are tightened securely For the correct planer blade setting Your planing surface will end up rough and uneven unless the blade is set properly and securely The blade must be mounted so that the cutting edge is absolutely level that is parallel to the surface of the rear base Below are some examples of proper and improper settings A Front base Movable shoe B Rear base Stationary shoe Correct Although this side view cannot show setting it the edges of the blades run perfectly parallel to the rear base surface Nicks in Cause One or both blades fails to surface have edge parallel to rear base line Gouging Cause One or both blade edges fails at start to protrude enough in relation to rear base line Gouging Cause One or both blade edges pro at end trudes too far in relation to rear base line Adjusting depth of cut Depth of cut may be adjusted by simply turning the Knob on the front of the tool Switch action To start the tool simply pull the
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