Home

Lopi Answer Wood Stove Stove User Manual

1. jou 1 Sp4epuels uoissiu9 op sejejd pnouus Buey 5 fauosey ejejnonaed 0661 Aine Ajduioo HOID3IOHd HOO S31g1LSNAWOD OL SSONVYV319 WNIWININ AON39V NOILO3 OHd 5 Oe s sesso 9 __ Weg WORTH YOLOANNOD OL TIVMH3NHOO PPSM HOLOANNOO 01 TIVMadIS 4 LINN OL VN PSM LINN OL a a o _____ Linn 1 t HOLO3NNOO TIVA 31800 5 HOLO3NNOO SNOILWTIVISNI 312 11 319 16 NOILYTIYLSNI NOLLO310Hd 40074 AWOH TAON GYVGNVLS S3ONVHV319 suonejesu suonejelsul squewauinbay 7 L pue sorqnsnauioo 00125 eoueJeop WNW Iepow gt 40 1HSV ALIYNOAS 5 165 Sq so1938 WLAN 135 SH 99A 931 IH3WWV peroeuuoo euuiu 1edns jepou MSO gt
2. 26 Stove Placement Requirements 9 Re Loading the Stove 26 e eR E 9 Overnight Burn 26 Chimney 10 Normal Operating 26 Chimney Termination Requirements 11 Hints for Burning eierens reti enr den 27 Outside Air 5 11 Selecting Wood 2 4 4 27 Alcove Installation Requirements 12 Dry Wood is Key 27 Mobile Home Requirements 13 Testing Wood 27 INSTALLATION DIAGRAMS Why Dry Wood is 27 Standard Ceiling with a Factory Built Chimney 14 Wood Cutting and Storage 27 Cathedral Ceiling with a Factory Built Chimney 14 Troubleshooting si e tpe patte ot 28 Exterior Factory Built Chimney 15 Maintaining Your Appliance Hearth Stove Positive Connection 15 29 Heath Stove Direct 16 Remove Ash 29 IIE OEM AS
3. 9 Safety Precautions 4 Clearances insert 18 Smell from paint 23 Close Clearance Connectors 9 Smoke Enters Room Troubleshooting 28 Connector Requirements 10 Sounds Normal Operating Sounds 26 Creosote Starting a amc tet ee ene pta 24 Daily 29 Stove Does Not Long Enough 26 Dimensions 2e 6 Stove is Not Hot Enough Troubleshooting 28 Door and Glass Inspection 30 Table of 3 Door Assembly 1 2 32 Touch Up Paints iiic ees 31 Door Gasket Replacement 32 Troubleshooting Operation 28 Door Handle Replacement 30 Warranty Card 2 Door Opening 23 35 Door Passi aieo eet 32 Wood E 27 Draft Performance 10 Yearly Maintenance 31 Elbows Chimney 10 EMISSIONS ER i Te E
4. _ mobile home consult your building official WARNING DO NOT INSTALL IN SLEEPING ROOM tove Cleaiance as outlined above CAUTION THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR WALL AND p CEILING ROOF MUST BE MAINTAINED F Y Travis Industries 93508131 4020327 14 Stove Instal lation for qualified installers only Standard Ceiling with a Factory Built Chimney Cathedral Ceiling with a Factory Built Chimney Travis Industries Chimney Cap See the section Chimney Termination Requirements for more details Chimney Sections ines Insulation Follow the chimney manufacturer s instructions and clearances for floor penetrations A ceiling support is required an attic Follow the chimney manufacturer s instructions and clearances for roof penetrations A storm collar and flashing are required some require a radiation shield Minimum Air Space to Combustibles See Chimney Manufacturer s insulation shield is required where insulation is present Chimney Connector Sections Floor Protection See the section Floor Protection Requirements for more details LI TTT Chimney Cap uu See the section Chimney Termination Requirements for more details je tu Minimum Air Space to
5. Airtight Insulated Clean Out Remove damper or wire it open NOTE This installation may be used with a masonry or zero clearance fireplace This illustration depicts a insert all requireme section Masonry Fireplace Requirements must be fulfilled prior to installation Combustible Mantle Surround Panels See the section Insert Placement Requirements for minimum clearances and hearth required masonry nts in the cur Flue 4 Liner Stainless steel chimney connector must Extend 1 past the block off plate or to the flue liner Airtight insulated Clean Out 93508131 Remove damper or wire it open Block off plate or damper adapter 4020327 22 Insert Installation qualified installers only Insert with Direct Connection Z C Fireplace NOTE Direct connections require installation of an airtight block off plate or damper adapter see Block off Plate Installation on page 20 Insert with Face Seal Connection NOTE Face seal connections require installation of the surround panels and insulation see the Surround Panel Installation on page 41 Travis Industries NOTE This installation may be used with
6. 10 jou oq 5 ejqnsnquioo 13470 pue 65 0 96 smol Jou Ajpides 4n220 dn pjing 0 jo pun pue 12edsu 5 10 1340 10 spjeius edid spjalys JEM peisi LLZ Vd N peyroeds Aq any e siy 12 1 oq 6 e 1 e jou 10 ejqnsnquioo e e Buissed 10 pasinbas suonneoa4d 5 pue 201 01 13434 ease Jno pue e20 Jno 1281002 pue 1 5 1 AJUO SN pue 3914 LN3A3Hd NNNN SNIOV4 TIVMAGIS 31811908059 N ATNO 11065 ASN LN H3MSNV H3MSNV TWIYAS 206 222 721 11 dO SNOILO3S 3 18VOrTddV ANY 2871 OL 031531
7. 39V 1d3ld 3 18lLSn8 N00 NON sha 10 je1sopad episino je s p d jeuondo 1407 esn episino suonej ejsui erqoui uonippe 15 1012euuoo pelsr 991 jo euo 3HInOo3H SNOILVTIVLSNI 39NVHV319 qaonaas 3 1I80lN 8y uydep aAooje peunbea sha 10 P S s1012euuoo jo euo FYHINOAY SNOILVTIVLSNI p nb 5621 10 5 10 pijos esn 10 5 201 75 PAS peniq DSIN SZ 10 2e q OSW vc 9 SNOILVTIVLISNI 5 IVILNAGISSY 5 NOILVTIV LSNI 9NIGNVIS33HJ 30v1d3uld 5 HO 272 L1n8 aouel dde jo 1104 10 1 jou oq 55616 WWHADOAN Paliddns 401 Ajuo 55216 AYOLOVA V OLNI NOLLVTIVLSNI LH3SNI 031511 81 ZH 09 ASLL Buneu 10 10014 TWNOLLdO yeay uo
8. The cover plate has a clip which attaches it underneath the air control 2 Refer to the illustration on the following page to determine the location and size of the hole penetrating the floor and Cut the hole prior to locating the stove 3 Attach gasket to the bottom edge of the lower air boot section near the screen Attach gasket on top of the flanges on the upper air boot section Slide the two sections together with both seams facing the rear do not attach the two sections at this time 4 Follow the directions below for attaching the upper section of the air boot with gasket to the stove 5 Slide the lower section down until it contacts the hearth Attach the two sections together following the directions below Attach the included gasket to all four top edges of the air boot Attach gasket to the bottom edge of the air boot Travis Industries 93508131 Bottom of Stove screwdriver to pry out the knock out 1 i Usea Attach the air boot with the two screws included with the kit gt 4 i amp 1 4 Nutdriver Use the included screws to attach the two telescoping portions of air boot together The included drill bit should be used to drill the hole Make sure the air boot is expanded to the correct size before drilling m 9 64 Drill Bit 5 16 Nutdriver The hole in the floor and hearth must be a minimum 16 square inches It shoul
9. Washers 2 _____ o em 17 59047 Nut whandle amp cam 1 99800410 12 Door Retainer Screws 10 99300218 Replacing the Glass A The glass must not contact the door retainer or door shell directly The glass gasket insulates the glass to prevent cracking Do not over tighten the door retainer The glass gasket attaches to the perimeter of the glass Remove the screws and door retainer to access the glass When installing do not over tighten the screws Replacing the Door Gasket The door gasket inserts into the outer groove of the door retainer Stove gasket cement holds it in place Before installing remove any residual cement Lay the gasket in place start at the lower left corner and cut off any excess gasket do not stretch the gasket The cement fully cures with heat from the stove You may need to open and close the door repeatedly to get the gasket to seat fully Replacing the Door Handle The door handle consists of several components See the illustration above for a component list For details on adjusting the door see page 30 Error Reference source not found Travis Industries 93508131 4020327 Maintaining Your Appliance Firebox Parts Description Description Qty Baffle Support 5 Bar 99900294 2 Air Tube with Sleeve 98900232 Air Tube Push Pins 6 98900353 4 Air Tube Retainer Sleeve 98900356 qty of 9 notate size rem
10. S3ov dauid AHNOSVIW ANY 07Z LTING ANOLOV4 NI ISN ATaVLINS v 2b S 820 1 4 S3INOH NI ISN OS1V ATOS YALVSH WOOH ML Rete ISI INNO V3uv YNOA NI SNOLLOIHLS3H ANY NOILYTIYLSNI 1nO8V S1VIOI34O HO 17201 LOVINOO 19977 SIHL SAOWSY LON OG 4020327 93508131 Travis Industries Optional Equipment 37 Stove Leg Installation Brass 99200500 Cast Black 99200800 Black Steel 99200100 Raise the stove 8 use lumber Attach each leg following the instructions below Attach each leg to the stove by inserting a bolt and washer through the hole or slot in the leg and into the threaded hole on the stove These rubber tipped bolts are for leveling the stove Make sure they contact the floor Do not adjust with weight on the legs the rubber tips may tear 9 16 Socket Wrench Pedestal Part 99200106 Ilf using outside air with the pedestal follow the directions below under Using Outside Air with the Pedestal prior to installing the pedestal Use a 9 16 wrench to attach the two pedestal bolts to the bottom of the stove Jhs lag lag bolts may be through the holes in the base of the pedestal to anc 9 16 Socket Wrench pedestal to the loor The screen insulation cover plate and staples used for outside air Pedes
11. Answer Wood Stove Owner s Manual PEPERTSEEEEEEES SE 4 Freestanding Stove Mobile Home Approved Alcove Approved Hearth Stove Approved Masonry Fireplace Insert Zero Clearance Metal Fireplace Insert SAFETY NOTICE If this appliance is not properly installed a house fire may result For your safety follow the installation directions Contact local building or fire officials about restrictions and installation inspection requirements in your area P Industries Inc Listed 93508131 Copyright 2001 10 00 Tested to U L 1482 4020327 2 Introduction Introduction We welcome you as a new owner of a Lopi Answer wood burning stove In purchasing a Lopi Answer you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics The Lopi Answer is one of the finest appliances the world over This manual will explain the installation operation and maintenance of this appliance Please familiarize yourself with the Owner s Manual before operating your appliance and save the manual for future reference Included are helpful hints and suggestions which will make the installation and operation of your new appliance an easier and more enjoyable experience We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your appliance Import
12. the manufacturer of the appliance All other warranties whether express or implied are hereby expressly disclaimed and purchaser s recourse is expressly limited to the warranties set forth herein IF WARRANTY SERVICE IS NEEDED If you discover a problem that you believe is covered by this warranty you MUST REPORT it to your Travis dealer WITHIN 30 DAYS giving them proof of purchase the purchase date and the model name and serial number Travis Industries has the option of either repairing or replacing the defective component If your dealer is unable to repair your appliance s defect he may process a warranty claim through TRAVIS INDUSTRIES INC including the name of the dealership where you purchased the appliance a copy of your receipt showing the date of the appliance s purchase and the serial number on your appliance At that time you may be asked to ship your appliance freight charges prepaid to TRAVIS INDUSTRIES INC TRAVIS INDUSTRIES INC at its option will repair or replace free of charge your appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty TRAVIS INDUSTRIES INC will return your appliance freight charges years 1 to 5 prepaid by TRAVIS INDUSTRIES INC to your regional distributor or dealership 4 Check with your dealer in advance for any costs to you when arranging a warranty call Dealers may require you to pay a service or trip charges for
13. Blower Does Not Run Troubleshooting 28 Noise Normal Operating Sounds 26 Blower Installation 39 Non Combustible 12 Blower Installation front 43 Opening the 23 Blower Operation optional 26 Re pes EL ener 23 B tti Bate eie Ri EE 25 Outside Air Boot Installation 40 Cathedral 2 0 14 nacht daa bees Sassen 11 Ceiling Penetration 10 Over Firing the Stove 23 Chimney Cleaning esee 31 Overnight Burn sese 26 Chimney Inspection Creosote 31 Paint Touch Up Paint 2 31 Chimney Requirements 10 Paint Curing s eoo mete erat 23 Chimney Termination Requirements 11 Rear Blower 39 Cleaning the Ash esse 29 Re Loading the 26 Cleaning the Glass 29 Safety L abel 7 4 irt estie inns 36 Clearances stove
14. Factory Built 9 ghimney ections Floor Penetration NNA 3 gt Minimum Air 5 to qui me pep Radin Shield wi g gembustiples See crece imney Support mney usually 2 Standard residential installations with reduced clearance connector may use the Reduced clearance determined oyu ihe manufacturer Clearance A of the connector for the c nector to wall ghim clearance the earance iste in this onnee or Sections Mobile home installations must use the gle rances listed in this m u dional Requirements for Floor Protection f tove Clearanc r as outlined in this manual CLIT T LIITITII U Drafting This appliance relies upon natural draft to operate External forces such as wind Performance barometric pressure topography or factors of the home negative pressure from exhaust fans chimneys air infiltration etc may adversely affect draft Travis Industries can not be responsible for external forces leading to less than optimal performance e Standard residential installations may use single wall connector Mobile Homes may not e Standard residential installations with reduced clearance connector may use the clearance determined by the manufacturer of the connector for the connector to wall clearance or the clearance listed in this manual Offsets must be us
15. 21 Baffle Removal and Replacement 34 Insert with Direct Connection ZC Fireplace 22 Air Tube Removal and Replacement 34 Insert with Face Seal Connection 22 Warranty Waray eti y teta reed ea E eco Bo ree a eed 35 Listing Information Listing ee 36 Optional Equipment Stove Legs leen E ee 37 Pedestal zimi er ciet bar 37 Rear Blower eee es 39 Outside Air Boot Installation 40 Surround 5 41 FrontBlower Debe rene ee pede rx dofus 43 Index ue ee a oe antl aed ten See 44 Travis Industries 93508131 4020327 Travis Industries Safety Precautions The viewing door must be closed and latched during operation Never block free airflow through the air vents on this appliance This appliance is designed and approved for the burning of cord wood only Do not attempt to burn any other type of fuel other than cord wood in this appliance it will void all warranties and safety listings Do not touch the appliance while it is hot and educate all children of the danger of a high temperature appliance Young children should be supervised when they are in the same room as the appliance This appliance must be properly installed to prevent the possibility of a house fire The instructions must be strictly adhered to Do not use makeshift me
16. Cause Cold Air Blockage burn a piece of newspaper to establish a draft Close the doors if the flame is not getting enough air first make sure the air control is open all the way in If additional air is needed a small crack in the door is all that is needed Cold Air Blockage burn a piece of newspaper to establish a draft Not enough starter paper use additional newspaper if necessary Not enough air first make sure the air control is open all the way in If additional air is needed a small crack in the door is all that is needed Let the air stabilize before fully opening the door Push the air control in before opening the door Then open the door approximately 1 inch Let air go into the firebox for a few seconds Once the smoke appears to be flowing up the chimney consistently open the door Insufficient Draft Chimney height and outside conditions can negatively affect draft In these cases a small amount of smoke may enter the home Adding more pipe or a draft inducing cap may help Wood is Wet see the section Selecting Wood on page 27 for details on wood Insufficient Draft Chimney height and outside conditions can negatively affect draft In these cases the fire may burn slowly Adding more pipe or a draft inducing cap may help Air Control is Not Wide Open Make sure the air control is all the way in Slide the control back and forth to insure the control is not stuck Stove is Not Up
17. Chimney Cap See the section Chimney Termination Requirements manufacturer s instructions and clearances for roof for more details Chimney Sections Minimum Air Space to ___ penetrations A storm collar and flashing are required some require a radiation Combustibles See shield Chimney Manufacturer s Wall Bands Instructions usually 2 and Supports Min 18 Sa clearance to Minimum 15 Maximum 33 Insulated Tee with cleanout ceiling Follow the chimney Ex 55 manufacturer s instructions and chimney PonngCIOT S clearances for wall Sections M penetrations A eu wall radiation shield Floor Protection 31 RES an thimble is See Floor a 22 required Protection Stove Clearances Requirements LIH See the section Stove Optional for details Placement Requirements insulated for more details chase A I 1 Up NOTE The entire fireplace and chimney must be clean undamaged and meet all local building codes UBC etc Damage must be repaired prior to installation The _____ Cap and flashing prevents water from entering chimney must be 15 to 33 tall ie The liner must be stainless steel connector gt or flexible vent Follo
18. Combustibles See Chimney Manufacturer s Instructions usually 2 Chimney Sections Chimney Connector Sections Floor Protection See the section Floor Protection Requirements for more details PIAA Instructions usually 2 Minimum 15 Maximum 33 Stove Clearances See the section Stove Placement Requirements for more details Follow the chimney manufacturer s instructions and clearances for roof penetrations A storm collar flashing and cathedral style chimney support are required some require a radiation shield Minimum 15 Maximum 33 Stove Clearances See the section Stove Placement Requirements for more details 93508131 4020327 Stove Installation for qualified installers only BE 4 Follow the chimney Exterior Factory Built Chimney NOTE Exterior chimneys are subject to greater moisture and creosote accumulation due to the lower temperatures An insulated chase will reduce these accumulations the proper clearances to the chimney must be maintained Hearth Stove Positive Connection NOTE Most factory built chimney manufacturers make stainless steel chimney liners either flexible or rigid This provides a wide variety of installation options Make sure to follow the manufacturer s instructions for installation and support
19. TREE 6 EPA 6 Exterior 2 15 Feat eS utu e beige 6 Eire Starting 24 Firebox 33 Firebox Parts eese 33 Firebrick and Baffle Inspection 33 Firebrick Removal amp Replacement 33 Floor Protection Requirements stove 8 Floor Protection Requirements insert 18 Glass Cleaning 29 Glass Replacement 32 Hearth Floor Protection Stove 8 Hearth Floor Protection Insert 18 tM e IB MP 15 Heating 5 6 Hints for BUMS ee eden tn 27 Installation Options 6 Travis Industries 93508131 4020327
20. a pair of pliers to disconnect the strain relief which holds the power cord in place With the power cord slackened the molex connectors that attach the power cord to the blower assembly may be disconnected Pry the button plug from the left side of the blower assembly and insert it into the hole on the right side Pull the left side molex connector out from behind the deflection plate and cut the nylon tie that holds the wire back Insert the molex connector on the power cord through the hole on the left side of the blower assembly and attach it to the left side molex connector Route the wire directly behind the blower cage Place the strain relief over the power cord it should be in the same location on the power cord that it was before approximately 2 from where the wires split Insert the strain relief into the hole on the left side until the strain relief locks in place Make sure the power cord wires or molex assembly do not protrude into the opening of the blower The wires tuck in here directly behind the blower cage Left Side of Blower Assembly Disconnect the molex plug inside the Remove the strain relief by blower assembly Remove the power Remove the button plug from the squeezing it from the top and bottom cord by pulling it out of the hole left side and insert it into the hole exposed by removing the strain relief on the right side with a pair of slip joint pliers INSTALLATION IN
21. date of purchase as follows Years 1 amp 2 COVERAGE PARTS amp LABOR Firebox Assembly Ceramic Glass Re Installation Allowance Firebox Baffle Supports Air Tubes Air Channels Glass breakage from thermal shock In cases where heater must be removed from home for Convection Chamber repairs a partial cost of re installation is covered pre Firebrick authorization required Door Assembly Breakage from thermal shock One Way Freight Allowance Solid Brass or Cast Door Latch Assembly Glass Retainers Accessories One way freight allowance on pre authorized repair Air Control Assembly done at factory is covered Legs Pedestal Panels Blower Slider Plate Pressure Plate Exclusions Paint Gasketing Years 3 Through 5 COVERAGE PARTS amp LABOR Firebox Assembly Door Assembly One Way Fright Allowance Firebox Baffle Supports Air Tubes Air Channels Solid Brass or Cast Door Latch Assembly Glass Retainers One way freight allowance on pre authorized repair Convection Chamber done at factory is covered Air Control Assembly Slider Plate Pressure Plate Exclusions Paint Gasketing Accessories Legs Pedestal Panels Blower Glass Firebrick Re Installation Allowance Years 6 amp 7 COVERAGE PARTS ONLY Firebox Assembly Door Assembly Air Control Assembly Firebox Baffle Supports Air Tubes Air Channels Solid Brass or Cast Door Latch Assembly Glass Retainers Slider Plate Pr
22. e Depth 13 1 2 14 1 2 f Hearth Depth 19 19 g Hearth Width 39 5 8 39 5 8 h Facing Width 42 5 8 47 5 8 i Facing Height 32 32 j Mantel Height 35 1 2 44 This is the distance the insert protrudes from the fireplace opening plus the required 16 of hearth extension Insert Placement Requirements insert must be placed so that no combustibles are within or can swing within e g drapes doors 36 of the front of the insert nsert and hearth must be installed on a level secure floor minimum clearances facing and hearth requirements in the illustration below must be met follow the clearances for the type of fireplace being used either masonry or zero clearance Minimum Clearances Me onv 2 Metal Fireplace Fireplace Sidewall to Insert 13 30 Side Facing 9 1 2 12 Top Facing 12 12 Wall n Mantel to Insert 15 1 2 24 Hearth Front 16 16 p Hearth Side 8 8 Front of Insert 36 36 x Extension onto Hearth 3 3 Does not include the distance the insert extends onto the hearth dimension x Hearth Requirements Must extend 16 in front of the insert and 8 on both sides total of 19 deep by 39 5 8 wide e Must be non combustible 1 4 thick insulating board with a thermal conductivity of K 0 72 Insert Installation or qualified installers only Masonry Fireplace Requirements Chimney must have a clay til
23. not pass up the chimney ball up one sheet of newspaper place it in the center of the grate and light it This should start the chimney drafting this eliminates cold air blockage oore Use plenty of kindling to ensure the stove reaches a proper temperature Once the kindling is burning rapidly place a few larger pieces of wood onto the fire Travis Industries 93508131 4020327 operating Your Appliance Adjusting the Burn Rate Use the air control slider to control the burn rate of the stove See the illustration below for details Use the air control to change the burn rate 42 Low High Burn air Control closed air control open i e Approximate Air Control Settings Overnight Burn Fully out to 9 32 pushed in Medium Burn 9 32 to 5 16 pushed in Medium High Burn 5 16 to 7 16 pushed in High Burn 7 16 to fully pushed in A The air control becomes hot during operation use gloves or a tool to prevent burns The air control may take several minutes to influence the burn rate When making adjustments you may wish to let the stove burn for 10 minutes to gauge performance Ash Removal e Ashes should be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a noncombustible floor or on the ground away from all combustible materials pending final disposal If the ashes are
24. notate size Floor and Side Firebrick Removal amp Replacement Do not pry firebrick they chip and crack easily Remove the floor firebricks first The side firebrick are removed later because they are pinned in place by the floor firebrick Clean the firebox prior to replacing the firebrick Travis Industries 93508131 4020327 Maintaining Your Appliance Air Tube Removal amp Replacement All three air tubes are identical Air Tube Collar Air Tube Remove the left on the air tube collar it may be a roll pin or push pin Roll Pin Push Pin Slide the air tube to the left swing it down and remove from the firebox Baffle Removal amp Replacement The baffle is held up by the front air tube Make sure to support the baffle after removing the air tubes 1 four baffle firebricks then lift the baffle deflector up and over its resting postion 2 Slide the bricks forward and tilt them downwards to remove Travis Industries 93508131 4020327 Warrant 35 To register your TRAVIS INDUSTRIES INC 7 Year Warranty complete the enclosed warranty card and mail it within ten 10 days of the appliance purchase date to TRAVIS INDUSTRIES INC 10850 117th Place N E Kirkland Washington 98033 TRAVIS INDUSTRIES INC warrants this appliance appliance is defined as the equipment manufactured by Travis Industries Inc to be defect free in material and workmanship to the original purchaser from the
25. or on the ground away from all combustible materials pending final disposal Improperly disposed ashes lead to fires Hot ashes placed in cardboard boxes dumped in back yards or stored in garages are recipes for disaster e Wood burning stoves are inherently dirty During cleaning have a vacuum ready to catch spilled ash make sure ash is entirely extinguished There are vacuum cleaners specifically made to remove ash even if the ash is warm Contact your dealer for details Clean the Glass if necessary This appliance has an airwash to keep the glass clean However burning un seasoned wood or burning on lower burn rates leads to dirtier glass especially on the sides Clean the glass by following the directions below Allow the stove to fully cool Apply glass cleaner or soapy water to the inside of the glass Wipe with newspaper or a paper towel For Stubborn Creosote Dip newspaper or a paper towel in cool ashes and wipe it on the glass The ash acts as a light abrasive Wa CS ee The glass will develop a very slight haze over time This is normal and will not affect viewing of the fire Travis Industries 93508131 4020327 30 Maintaining Your Appliance Monthly Maintenance while appliance is in use A Make sure the appliance has fully cooled prior to conducting service Door and Glass Inspection The door must form an air tight seal to the firebox for the stove to work correc
26. otherwise your chimney maynot have eet sufficient draw for the fireplace insert to operate correctly irtight nsu ated Remove damper or wire it open 93508131 4020327 Operating Your Appliance Safety Notice If this appliance is not properly installed a house fire may result For your safety follow the installation A directions Contact local building or fire officials about restrictions and installation inspection requirements in your area A Read and follow all of the warnings on pages 4 and 5 of this manual Before Your First Fire Verify the Installation Before starting the stove verify that the stove is properly installed and all of the requirements in this manual have been followed A Keep all flammable materials 36 away from the front of the stove drapes furniture clothing etc Curing the Paint 546 a hours This heater uses a heat activated paint that will emit some fumes while starting the first fire Open doors and windows to the room to vent these fumes This typically lasts two to four hours You may also notice oil burning off of the interior of the heater This rust stopping agent will soon dissipate Door Gasket The door gasket might adhere to the paint on the front of the heater Leave the door slightly ajar for the first fire and be careful when opening the door after the first fire Over Firing the Stove
27. FAB model DW with TG chimney Minimum Clearance Combustible Non Combustible See the illustration below Alcove Alcove A Sidewall to stove e B Backwall to stove 2 D Connector to sidewall 14 1 2 E Connector to backwall 4 1 2 G Maximum depth of alcove 48 H Minimum width of alcove 35 5 8 J Minimum height of alcove 6 above stove top Alcoves are classified as combustible or non combustible Non combustible alcoves must have walls and a ceiling that are 3 1 2 thick of a non combustible material brick stone or concrete This non combustible material must be spaced and ventilated at least 1 off of all combustible materials walls ceiling etc to allow air to move around the non combustible walls and ceiling All other alcoves are considered combustible The clearances below must be met Non combustible alcove construction on walls and ceiling see the explanation above Ventilated air space 3 1 2 thick non combustible material 1 Min gt Combustible materials Non combustible reinforcer Travis Industries 93508131 4020327 Stove installation for qualified installers only Mobile Home Requirements e Outside air must be installed see Outside Air Requirements page Error Reference source not found 11 e Chimney connector and chimney must be one of the following types DURAVENT model DVL with DURATEC chimney GSW Double Wall Chimney Connecto
28. O COMING x star iets caches ame 15 Clean The 55 2 22 29 Insert Installation pd Maintenance ERN 30 EC EMEN UCM oor and Glass Inspection 30 Planning The Installation wipe edu cH pc eet 17 Check For Creosote 30 Insert Size Requirements 18 Yearly 31 Insert Placement Requirements 18 Touch Up Paint 31 Requirements M 18 Blower 31 Masonry Fireplace Requirements do 19 Firebrick and Baffle Inspection 31 Zero Clearance Metal Fireplace Requirements 19 32 Drafting Performance OH Y Cue vna VERS 19 Replacing the 32 Leveling Bolt Installation E 19 Replacing the Door 1 32 Block Off Plate Installation 20 Replacing the Door 32 INSTALLATION DIAGRAMS Firebox Parts e ee Lib Lure 33 Insert with Positive Connection 21 Floor amp Side Firebrick Removal amp Replacement 33 Insert with Direct Connection Masonry Fireplace
29. STRUCTIONS 1 Remove the two screws above the air control and beneath the ashlip Place the blower assembly underneath the ashlip and replace the two screws removed Before tightening the screws with a 3 8 nutdriver lift the blower up so it tucks underneath the ashlip Remove the two screws here V Plug the blower into a 2 110 volt grounded outlet 3 8 Nutdriver Use a 3 8 nutdriver to replace the two screws Control Box and hold the front blower to the appliance 2 Plug the power cord running from the control box into a grounded 110 volt electrical outlet Travis Industries 93508131 4020327 44 Index Ait Control 2 EEEE TTE nieces 25 Installation stove 7 Air Tube Part Number 33 Installation 22 17 Air Tube Removal amp Replacement 34 Leg Installation 37 AlCOVO oben sei seid 12 Listing 36 2 25 Maintenance oia Rock ERR 29 Baffle Parts tm ertet dese 33 Masonry 19 Baffle Removal and Replacement 33 Mobile Home Requirements 13 Blower 31 Monthly Maintenance 30
30. This stove was designed to operate at a high temperature But due to differences in vent configuration fuel and draft this appliance can be operated at an excessive temperature If the stove top or other area starts to glow red you are over firing the stove Shut the air control down to low and allow the stove to cool before proceeding Opening the Door Rotate the door handle A The door becomes hot during use Use a glove to open the door if the handle is hot To prevent smoke from entering the room open the door a small amount and let air enter the firebox This stabilizes the air flow before opening the door completely Travis Industries 93508131 4020327 operating Your Appliance Starting a Fire Since the dawn of time man has debated the best way to start a fire Some use the boy scout tee pee some prefer the tic tac toe stack Either way review the hints and warnings below to ensure proper fire starting e Make sure the air control is pushed in If additional air is needed open the doors 1 4 during the first five minutes of start up Never use gasoline gasoline type lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up a fire in this stove Keep all such liquids well away from the stove while it is in use If using a firestarter use only products specifically designed for stoves follow the manufacturer s instructions carefully If the smoke does
31. a masonry or zero clearance fireplace This illustration depicts a zero clearance insert all requirements in the section Zero Clearance Fireplace Requirements must be fulfilled prior to installation 1 Combustible Mantle A Surround Panels See the section Insert Placement Requirements for minimum clearances and hearth required Stainless steel chimney connector must Extend 1 past the block off plate Damper must be removed Block off plate or damper adapter ZC Metal firebox Optional Telescoping Legs NOTE This installation may be used with a masonry fireplace only The requirements in the section Masonry Fireplace Requirements must be fulfilled prior to installation Flue Liner No modification to the firebox of the z c fireplace is allowed NAN Combustible Mantle Surround Panels with insulation see Surround Panels installation instructions in the back of the manual See the section Insert n Placement Requirements for minimum clearances and hearth required NOTE It is recommended your chimney have minimum 28 and a maximum of 144 square inch cross sectional area to use seal connection
32. aft The directions below detail the steps for construction and installation of a block off plate 1 The center of the flue is 9 1 4 back from the fireplace opening Travis Industries Determine a location for the block off plate at the top of the firebox below the damper area make it high enough to allow installation of the connection pipe The location should be level and in an area where it can be mounted easily Measure the width at the rear A and front B of the firebox at the height where the block off plate will be installed see the illustration below Then measure the depth of the location where the block off plate will be installed C NOTE Most masonry fireplaces have square fireboxes while certain zero clearance metal fireplaces often have domed firebox tops This makes zero clearance block off plates more difficult to install To simplify the procedure insulation may be used to seal the rounded edges Make a cardboard template of the measurements but add a 2 flange to each side This flange will be used to mount the block off plate to the inside of the firebox Bend the flanges downwards on the template and place it inside the fireplace If the template fits correctly in its planned location go to the next step If it does not make a new template with the appropriate corrections until it fits correctly With the template in place mark the location that is centered in the fireplace and 9 1 4 back from
33. aner to remove any BOTTOM OF buildup on the screens of the blower Firebrick and Baffle Inspection Use the illustration on page 33 as a reference for checking the following items Make sure the appliance is cool before proceeding Baffle Firebricks check the bricks along the ceiling of the firebox to make sure they are intact and have no gaps between them Slide the bricks to eliminate any gaps Baffle Supports make sure the front and back baffle supports in are place and not degraded Slight scaling or rusting of the metal is normal Secondary Air Tubes Check the two air tubes and collars to make sure they are intact and not severely deteriorated Slight scaling or rusting of the metal is normal Make sure the push pins hold the air tubes in place Floor and Wall Firebricks replace any severely damaged firebrick along the side or floor of the firebox Travis Industries 93508131 4020327 Maintaining Your Appliance Door Parts NOTE Attach the glass gasket to the perimeter of the glass NOTE Attach the door LEP e 6 9 16 Wrench 5 16 Nutdriver gasket to the door retainer Deseripion Tat D Description Qty Pat Door Shell Brass ER Glass 15 3 8 x 8 7 8 99400100 Door Shell Black 99300217 3 Glass Gasket Channel Door Retainer 99300214 3 4 x 70 5 Gasket Cement _ a Door Handle w spring 1 99900473 Seo 1 99300100 9
34. ant Information No other Lopi Answer appliance has the same serial number as yours The serial number is stamped onto the label on the back of the appliance Mail your Warranty Card Today and Save Your Bill of Sale This serial number will be needed in case you require service of any type To receive full warranty coverage you will Model Lopi Answer _______ need to show evidence of the date you purchased your appliance Do not mail Serial Number zm your Bill of Sale to us Purchase Date We suggest that you attach your Bill of Sale to this page so that you will have all the information you need in one place should the need for service or information occur Purchased From Travis Industries 93508131 4020327 Table of Contents 3 General Information Operating Your Appliance Introduction amp Important Information 2 Safety Notice siard inrer raid rad aeiaai gan 23 Safety Precautions 4 Before Your First Fire eee 23 Features amp Specifications 6 Opening the inin e 23 Starting 24 Stove Installation Adjusting the Burn 25 Planning The Installation tenes 7 Ash Removal resso i eoe eere beue deret 25 Floor Protection 8 Optional Blower
35. any warranty work This charge can vary from store to store o Travis Industries 93508131 4020327 NO sBuiuedo 3 RE E m 22 4 jo aerd jayu jou 51 any ayy 086 YM PUEDA Id WLL 05801 aq snw 4 y sepis 8 pue Jo IU s rnsnpuj AON 320 das Aine 5 ra ponpen 94 juejeninbo 10 ejqnsnquioo uou 8 2 aq jsnui uon 100 0 2 1 suononuajsur uonejjejsut S je1njoejnueui B B q uem ees 9215 277 4 104 5 eq snw jojjuoo pue Jadwep 272 4 eun Aew 1 98 82 10 Bale JeUOI OaS SSO1D e jsnui eoejdourJ e E 972 jnj 10 euuiuo eoejde4i eui 0 m SE a uonoes 5 e suonejeisur 22 3 rooz 2002 2002 jnoui 10 YM jeisur
36. as wind barometric pressure topography or factors of the home negative pressure from exhaust fans chimneys air infiltration etc may adversely affect draft Travis Industries can not be responsible for external forces leading to less than optimal performance Leveling Bolt Installation Two leveling bolts are included to level the insert if the fireplace has a stepped up hearth To install raise the rear of the insert up and insert the leveling bolts into the holes in the rear corners of the insert Adjust the bolts until they extend the same height as the hearth steps up After the insert is installed fine tune the leveling bolts to level the insert see the illustration The leveling bolts go This distance is the into the holes at the rear corners of the hearth step up The leveling bolts should insert Stick out this far from the Fireplace base of the insert Hearth Travis Industries 93508131 4020327 20 Insert Installation qualified installers only Block Off Plate Installation Whenever this appliance is installed with a direct connection a block off plate or other non combustible seal off device e g damper adapter will need to be installed This device is used to seal the chimney insuring no smoke enters the home and providing the chimney system with a seal to promote dr
37. between the two knock outs WARNING Wire Clip To prevent electrical shock the wires must be secured so they do not contact firebox above the Snap Disk convection channel Wires 4 Attach the blower following the directions below e b The blower attaches to the stove with the three V V included screws Use 3 8 socket driver or wrench N 5 7 N e 989 eg Ss i 4 3 8 Nutdriver NOTE Prior to attaching the blower tuck all excess wire into the area inside the blower Attach the quick connects leading from the snap disk to the quick connects from the blower Plug the power cord into a 110 V outlet after installing the orientation does not matter blower Travis Industries 93508131 4020327 40 Optional Equipment Outside Air Boot Installation Part number 99200134 The outside air boot routes outside air to the stove for combustion Refer to the section Outside Air Requirements on page Error Bookmark not defined for installation concerns The directions below detail installation 1 Install the cover plate following the directions below use the cover plate that is 6 1 2 wide Remove the two screws on the cover plate to remove the piece that fits over the air control rod Then replace the piece when the cover plate is in place of Yo e Air Control Rod
38. d e 1 6 Cubic Foot Firebox Volume Single Operating Control Accepts Logs Up to 18 Long Steel Plate Construction 5 16 amp 3 16 e Heavy Duty Refractory Firebrick Factory Built 2 Fireplace Insert Optional High Tech Blower Masonry Fireplace Insert Heating Specifications Approximate Maximum Heating Capacity in square feet 750 to 1 400 stove 750 to 1 200 insert 66 800 70 0 Up to 8 Hours Heating capacity will vary depending on the home s floor plan degree of insulation and the outside temperature It is also affected by the quality and moisture level of the fuel Dimensions Note Maximum BTU s per Hour Cord Wood Calculation Overall Efficiency Oregon Method Maximum Burn Time Measure side corner and back clearances from the stove top S 2 The flue collar protrudes BSc 3 4 above the stove top Height Steel Legs discontinued 26 1 2 Sculptured or Cast Legs 27 7 8 Insert Dimensions Depth into Fireplace 13 1 2 Hearth 3 For inserts add 3 4 for the flue collar ZC metal fireplaces requre 14 1 2 Does not include hearth protection Emissions 3 3 Grams Per Hour EPA Phase II Approved Tests conducted by E E S P C Travis Industries 93508131 4020327 Stove installation for qualified installers only SAFETY NOTICE Please read this entire manual before you install and use your new
39. d be 1 2 smaller than the footprint of the air boot in each dimension to allow for the gasket to seal 4020327 Optional Equipment 41 Surround Panels see part s below Rectangular Panels Surround Panel Size Size on Appliance Including Trim PART 40 1 8 width by 28 1 4 height 99300106 44 1 8 width by 30 1 4 height 99300107 Arched Panels Part 99300108 i 40 1 4 31 3 4 24 4 28 3 4 26 3 4 25 1 4 23 1 2 Radius 40 3 4 INSTALLATION INSTRUCTIONS 1 With the insert 12 from the fireplace install the side surround panels see the directions below Pry the button plugs from both sides of the insert Pre thread the holes on the insert with Attach the side surround panels with the included the screws included in E Screws the surround panel kit Standard both sides Screwdriver 5 16 Nutdriver 2 Adjust the position of the side panels so they are 1 aligned with the top of the insert 2 both the same distance back from the front of the insert 3 perpendicular to the floor use the top panel if necessary to judge alignment Tighten the screws that hold the side panels in place Travis Industries 93508131 4020327 42 Optional Equipment 3 Place the insert into the fireplace and connect the flue if using a positive or direct connection Install the top panel and trim followi
40. disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled Travis Industries 93508131 4020327 operating Your Appliance Optional Blower Operation The blower will turn on once the stove is up to temperature This is typically 15 to 30 minutes after starting the fire Follow the directions below to alter the blower speed OFF HIGH Turn the dial all the way counter The high position is all the way counter clockwise until it clicks off clockwise without clicking off OW Turn the dial all the way clockwise FF aw lt gt m CONTROL CONTROL pupa OFF BLO The blower be used to affect heat output i e to reduce heat output turn the blower down A Route the power cord in a location where it will not come in contact with the appliance or become hot Re Loadin the Stove Follow the directions below to minimize smoke spillage while re loading the stove 1 Push the air control all the way in high burn 2 Open the door slightly Let the airflow inside the firebox to stabilize before opening the doors fully 3 Load wood onto the fire Overnight Burn This stove is large enough to accommodate burn times up to eight hours Follow the steps below to achieve an overnight burn pieces of w
41. e liner or a stainless steel liner positive connection Entire fireplace including chimney must be clean and undamaged Any damage must be repaired prior to installation of the insert Chimney height 15 minimum 33 maximum e Entire fireplace including chimney must meet local building requirements Zero Clearance Metal Fireplace Requirements Must utilize a positive full reline or direct connection block off plate Must be manufactured by one of the following manufacturers e Marco Majestic Heatilator Tempco Superior Entire fireplace including chimney must be clean and undamaged Any damage must be repaired prior to installation of the insert Entire fireplace including chimney must meet local building requirements Chimney height 15 minimum 33 maximum Minimum cross section 28 65 square inches Nyssa E 9 damper and grate B must be removed see the illustration to the right smoke shelf C internal baffles D screen and metal or glass doors F be removed if applicable The masonry lining insulation and any structured rigid frame members metal sides floor door frame face of the fireplace etc I may not be removed or altered Draftin Performance This appliance relies upon natural draft to operate External forces such
42. ed to maintain the stove to wall clearance Mobile homes must use the clearances listed in this manual under Additional Requirements for Mobile Home Installations Travis Industries 93508131 4020327 Stove Installation for qualified installers only Chimney Termination Requirements e Must have an approved to prevent water from entering Must not be located where it will become plugged by snow or other material e Must terminate at least 3 above the roof and at least 2 above any portion of the roof within 10 Slanted Roofs y Chimney must extend 2 gw above any portion of the roof Chimney must within 10 of the chimney extend 3 above the roof 4 Chimney must extend 2 above any portion of the roof Flat Roofs _ Bs within 10 of the chimney Chimney must extend 3 above the roof Outside Air Requirements Required for mobile homes amp in certain localities check with building officials Must not be drawn from an enclosed space garage unventilated crawl space Requires the optional outside air boot for legs or pedestal When using outside air find a location where the chimney and outside air hole do not interfere with structural members of the home A hole must be cut Pedestal with insulation through the floor Outside directs air to the stove protection and floor Air Boot and t
43. ems such as furnaces fans clothes dryers etc This Warranty is void if a Theunit has been operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals b The unit is subject to submersion in water or prolonged periods of dampness or condensation c Any damage to the unit combustion chamber heat exchanger or other components due to water or weather damage which is the result of but not limited to improper chimney venting installation 7 Exclusions to this 7 Year Warranty include injury loss of use damage failure to function due to accident negligence misuse improper installation alteration or adjustment of the manufacturer s settings of components lack of proper and regular maintenance damage incurred while the appliance is in transit alteration or act of God 8 This 7 Year warranty excludes damage caused by normal wear and tear such as paint discoloration or chipping worn or torn gasketing chipped or cracked firebrick etc Also excluded is damage to the unit caused by abuse improper installation modification of the unit or the use of fuel other than that for which the unit is configured use cord wood only 9 Damage to brass surfaces caused by fingerprints scratches melted items or other external sources left on the brass surfaces from the use of abrasive cleaners is not covered in this warranty 10 TRAVIS INDUSTRIES INC is free of liability for any damages caused by the appliance as
44. ents T rs ERI Clay La Liner Stainless steel chimney connector must Extend 1 past the block off plate or to the flue liner Airtight Insulated Clean Out Remove damper or wire it open Block off plate or damper adapter See the section NOTE The chimney must have a clay tile liner If it does not the installation must use a positive connection full reline The entire fireplace and chimney must be clean undamaged and meet all local building codes UBC etc Damage must be repaired prior to installation The chimney must be 15 to 33 tall See the section Stove Placement Requirements for minimum clearances required Chimney connector sections wu See the section Floor Protection Requirements L Stove Placement Requirements for minimum clearances required a B p Nel ee Clay Liner Min 18 clearance to ceiling A This type of installation requires a UBC approved masonry connector 93508131 or a facto
45. essure Plate Convection Chamber Exclusions Paint Gasketing Accessories Legs Pedestal Panels Blower Glass Firebrick Re Installation Allowance One Way Freight Allowance Labor CONDITIONS amp EXCLUSIONS 1 This new appliance must be installed by a qualified installer It must be installed operated and maintained at all times in accordance with the instructions in the Owner s Manual Any alteration willful abuse accident neglect or misuse of the product shall nullify this warranty This warranty is nontransferable and is made to the ORIGINAL purchaser provided that the purchase was made through an authorized Travis dealer Discoloration and some minor expansion contraction or movement of certain parts and resulting noise is normal and not a defect and therefore not covered under warranty Over firing operation where the steel may glow red of this appliance can cause serious damage and will nullify this warranty The warranty as outlined within this document does not apply to the chimney components or other Non Travis accessories used in conjunction with the installation of this product If in doubt as to the extent of this warranty contact your authorized Travis retailer before installation Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees buildings roof tops wind hills or mountains or negative pressure or other influences from mechanical syst
46. he rodent screen nailed in place here see the optional equipment instructions for exact sizes 1 IITITIITI Optional Air Duct must not be longer than 15 and at least 16 square inches in cross section Air may be drawn from a ventilated Outside air entrance must be placed so crawl space or use an air duct it does not become blocked by snow Travis Industries 93508131 4020327 12 Stove Installation for qualified installers only Alcove Installation Requirements Whenever the stove is placed in a location where the ceiling height is less than 7 tall it is considered an alcove installation Because of the reduced height the special installation requirements listed below must be met e Chimney connector and chimney must be one of the following types DURAVENT model DVL with DURATEC chimney GSW Double Wall Chimney Connector with Super Chimney Twenty One DURAVENT model DVL with DURA PLUS chimney SELKIRK METALBESTOS model DS connector with model SSII chimney AMERI TEC model DCC with model HS chimney C C Excel 2100 2 Can 103 HT USA chimney with HP connector SECURITY model DL with SECURITY model ASHT or S2100 chimney Standard Masonry Chimney with any one of the above listed connectors METAL
47. he sections that follow detail the requirements that must be met for a safe installation To further help installation the most common types of installations are explained in table below Prior to installing your insert make a detailed plan with dimensions to double check them against all of the requirements listed Installation Type Insert with Positive Flue Full Reline Utilizes existing masonry or zero clearance fireplace Page 21 Provides best draft Easiest to clean Insert with Direct Connect Flue Utilizes existing masonry or zero clearance fireplace Page 21 and 22 Provides good draft Requires fireplace block off plate see page 18 Insert with Face Seal Connection Utilizes existing masonry fireplaces with cross section Page 22 of 28 to 144 not approved for zero clearance fireplaces Provides okay draft Easiest to install Requires the optional surround panels and insulation see Surround Panels on page 41 Surround Panels insert must be installed with surround panels see page 41 Travis Industries 93508131 4020327 18 Travis Industries 93508131 4020327 Insert Instal lation ACUE Insert Size Requirements see Illustration below Minimum Fireplace Size M on 20 Metal Fireplace Fireplace Height front 20 3 4 20 3 4 b Height rear 20 3 4 20 3 4 c Width front 23 5 8 25 5 8 d Width rear 23 5 8 25 5 8
48. ibles are within or can swing within e g drapes doors 36 of the front of the stove Ifthe stove is placed in a location where the ceiling height is less than 7 it must follow the requirements in the section Alcove Installation Requirements Must maintain the clearances to combustibles listed below drywall furniture etc Clearances Corner Installations Straight Installations NOTE Measure clearances to the stove top Minimum Clearance See the illustration below Sidewall to stove Backwall to stove Cornerwall to stove Connector to sidewall Connector to backwall Connector to cornerwall Reduced clearance installations require one of the chimneys and connectors listed below moov URAVENT model DVL with DURATEC chimney GSW Double Wall Chimney Connector with Super Chimney Twenty One DURAVENT model DVL with DURA PLUS chimney SELKIRK METALBESTOS model DS connector with model SSII chimney AMERI TEC model DCC with model HS chimney Excel 2100 2 Can 103 HT USA chimney with HP connector EE model DL with SECURITY model ASHT 52100 chimney Standard Masonry Chimney with any one of the above listed connectors ETAL FAB model DW with TG chimney NOTE Standard residential installations with reduced clearance connector may use the clearance determined by the manufacturer of the connector for the connector to wall clearance or the clearance listed in this manual Offsets mu
49. imney Uses two elbows to route chimney outside Page 15 Exterior chimney is hidden from the room Elbows reduce draft Optional exterior chase reduces cold air blockage Hearth Stove Positive Connection Utilizes existing masonry or zero clearance metal chimney Page 15 Provides good draft due to full reline Easier to clean than direct or horizontal hearth stove Hearth Stove Direct Connection Utilizes existing masonry or zero clearance metal chimney Page 16 Requires construction of a block off plate Draft reduced due to elbows amp chimney cross section Interior Masonry Chimney Utilizes existing masonry chimney not approved for zero Page 16 clearance metal fireplaces Travis Industries 93508131 4020327 Stove Instal lation for qualified installers only Floor Protection Requirements Stove must be placed on the Travis Industries legs or Pedestal Must be non combustible and at least 018 thick 26 gauge Floor protection must be non combustible and at least 018 thick 26 gauge Minimum Minimum 38 1 4 35 5 8 Travis Industries 93508131 4020327 Stove Installation for qualified installers only Stove Placement Requirements Clearances may be reduced by methods specified in NFPA 211 listed wall shields pipe shields or other means approved by local building or fire officials Stove must be placed so that no combust
50. ited this creosote makes an extremely hot fire The chimney and chimney connector should be inspected at least once every two months during the heating season to determine if a creosote buildup has occurred If creosote has accumulated it should be removed to reduce the risk of a chimney fire T If you are not certain of creosote inspection contact your dealer or local chimney sweep for a full inspection Excess creosote buildup may cause a chimney fire that may result in property damage injury or death Travis Industries 93508131 4020327 Maintaining Your Appliance Yearly Maintenance A Make sure the appliance has fully cooled prior to conducting service Touch Up Paint Included with the owner s pack of this appliance is a can of Stove Brite paint To touch up nicks or dulled paint apply the paint while the appliance is cool Sand rusted or damaged areas before preparation use 120 grit sandpaper Clean and dry the area to prepare the surface Wait at least one hour before starting the appliance The touched up area will appear darker than the surrounding paint until it cures from heat Curing will give off some fumes while curing open windows to ventilate Cleaning the Air Duct and Blower if applicable Use a vacuum to clean the air ducts channels This prevents dust from burning and creating odors The optional blower should be vacuumed every year to remove any buildup of dust lint etc Use a vacuum cle
51. nce unless instructions are given in this manual All other work must be done by a trained technician Allow the appliance to cool before carrying out any maintenance or cleaning Maintain the door and glass seal and keep them in good condition Avoid placing wood against the glass when loading Do not slam the door or strike the glass Do not throw this manual important operating and maintenance instructions that you will need at a later time Always follow the instructions in this manual 93508131 5 Do not place clothing other flammable items on or near this appliance Do not make any changes or modifications to an existing masonry fireplace or chimney to install this appliance Do not make any changes to the appliance to increase combustion air Overfiring the appliance may cause a house fire If a unit or chimney connector glows you are overfiring Do not use a grate or other device to elevate the fire off of the firebox floor Burn the fire directly on the bricks Travis Industries Inc grants no warranty implied or stated for the installation or maintenance of your appliance and assumes no responsibility of any consequential 5 4020327 6 Features 8 Specifications Installation Options Features Freestanding Freestanding in an Alcove Freestanding in a Mobile Home EPA Phase II Approve
52. ng the directions below Top Trim Install the top panel so the two tabs insert into the joggle clips on the top panel iu E 6 Tighten the set screws from the back side with a small standard screwdriver Pe B L Bracket L Bracket X Right Side Trim Right Side Construct the panel trim Insert one leg of Trim each L bracket into the top and side trim piece Align the trim to form a precise corner then tighten the two set screws with a small standard screwdriver Slide the trim over the Double Back panels Attach a piece of included double back tape to the bottom of each side trim to keep it from flaring at the bottom Tape oy Insulation Installation required for face seal installations only 1 With the insert drawn 6 from the fireplace glue the insulation strip included with the surround panel kit to the back of the panels using RTV silicon or stove gasket cement The insulation should be installed so it overlaps the fireplace opening to form a seal between the panels and the fireplace face Let the silicon or cement dry Push the insert into the fireplace allowing the insulation to form a seal between the panels and the fireplace Use a screwdriver to tuck any exposed insulation behind the panels Travis Industries 93508131 4020327 Optional Equipment 43 Front Blower part 99000128 TO SWITCH THE POWER CORD TO THE LEFT SIDE Use
53. nst the air control portion of the stove see the illustration below Remove the two screws on the cover plate to remove the piece that fits over the air control rod Then replace the piece when the cover plate is in place Sg Urs Travis Industries 93508131 Air Control Rod The cover plate has a clip which attaches it underneath the air control 4020327 Optional Equipment 39 Rear Blower Installation Part number 99000138 The rear blower improves heat transfer by pushing heated air through the convection channel Operating instructions are described in the section Blower Operation on page Error Bookmark not defined 1 stove should be in place with the legs installed prior to installing the rear blower 2 Follow the directions below to install the thermodisk Air Control Rod These wires pass through the left side convection channel Thermodisk lt Insert the thermodisk Assembly 27 down assembly 4 to 5 inside gt here to create a snug fit the convection channel 3 Install the wire clip following the directions below Feed the two snap disk wires into Use a screwdriver to the eye of the wire clip Remove pry out the knock out all slack from the wire making sure not to dislodge the snap disk Pinch the eye of the wire clip to Slide the wire clip secure the wires over the edge of the strip of metal
54. ood to re ignite the fire if desired Differences if chimney height and draft may lower overall burn times Normal Operating Sounds Move the air control to high burn and let the stove become hot burn for approximately 15 minutes Load as much wood as possible Use large pieces if possible Let the stove burn on high for 15 minutes to keep the stove hot then turn the air control to low In the morning the stove should still be hot with embers in the coal bed Stir the coals and load small Creaks and Clicks The 3 16 and 5 16 steel may creak or click when the stove heats up and cools down this is normal Blower Sounds The blower will make a slight humm as it pushes air through the stove Hint Make sure the leveling bolts on legs are extended preventing the hearth from amplifying any vibrations Travis Industries 93508131 4020327 operating Your Appliance Hints Burning Get the appliance hot before adjusting to low burn Use smaller pieces of wood during start up and high burns to increase temperature Use larger pieces of wood for overnight or sustained burns e Stack the wood tightly together to establish a longer burn Leave a bed of ashes 1 2 deep to allow for longer burns e Be considerate of neighbors amp the environment burn dry wood only Burn small intense fires instead of large slow burning fires when possible Learn your appliance s operating characteristics
55. r with Super Chimney Twenty One DURAVENT model DVL with DURA PLUS chimney SELKIRK METALBESTOS model DS connector with model SSII chimney AMERI TEC model DCC with model HS chimney C C Excel 2100 2 Can 103 HT USA chimney with HP connector SECURITY model DL with SECURITY model ASHT or S2100 chimney Standard Masonry Chimney with any one of the above listed connectors METAL FAB model DW with TG chimney NOTE Reduced clearance connectors may not connect to the flue collar order an appliance adapter for the connector being used e Stove placement must maintain the following clearances to combustibles drywall furniture etc Minimum Clearance Reduced Clearance See the illustration below Connector Sidewall to stove Backwall to stove Cornerwall to stove Connector to sidewall Connector to backwall Connector to cornerwall nmoou Corner Installations Straight Installations NOTE Measure clearances to the stove top e If using offsets use the connector clearance listed to the right not the connector manufacturer s 12 Min clearance e appliance must be secured to the floor consult your building official Secure the outside air boot to the floor and stove to insure the stove does not dislocate Connector Clearance Mobile home installations require a spark arrester at the as outlined above chimney termination e appliance must be grounded to the chassis of the
56. room heater Failure to follow instructions may result in property damage bodily injury or even death Contact local building or fire officials about restrictions and installation inspection requirements in your area Planning The Installation We suggest that you have an authorized Travis Industries dealer install your stove If you install the stove yourself your authorized dealer should review your plans for installation Check with local building officials for any permits required for installation of this stove and notify your insurance company before proceeding with installation Preparation for Installation e Check for damage to the exterior of the stove dents should be reported scratches can be fixed by applying touch up paint e Check the interior of the firebox replace cracked firebrick and make sure baffle is in place The stove can be lightened by removing the firebricks and baffle pg 26 replace before operation Stove Installation Considerations The table below details the six most common types of installations and the considerations for each type Alternative methods of installation are available if they comply with local building codes Standard Ceiling with a Factory Built Chimney Requires ceiling and roof penetration Page 14 Provides best draft Cathedral Ceiling with a Factory Built Chimney Cathedral style chimney support required Page 14 Provides best draft Exterior Factory Built Ch
57. ry built U L Listed wall thimble Make sure the clean out seals in place 4020327 Insert Installation ior qualified installers only 17 SAFETY NOTICE Please read this entire manual before you install and use your new room heater Failure to follow instructions may result in property damage bodily injury or even death Contact local building or fire officials about restrictions and installation inspection requirements in your area Planning The Installation We suggest that you have an authorized Travis Industries dealer install your stove If you install the stove yourself your authorized dealer should review your plans for installation Check with local building officials for any permits required for installation of this stove and notify your insurance company before proceeding with installation Preparation for Installation e Check for damage to the exterior of the inserts dents should be reported scratches be fixed by applying touch up paint e Check the interior of the firebox replace cracked firebrick and make sure baffle is in place The stove can be lightened by removing the firebricks and baffle pg 26 replace before operation Insert Installation Considerations e This insert is approved for installation into an existing masonry or zero clearance metal fireplace Depending upon your installation concerns several options are yours to provide the most desirable installation T
58. st be used to maintain the stove to wall clearance NOTE Reduced clearance connectors may not connect to the flue collar order an appliance adapter for the connector being used Travis Industries 93508131 4020327 10 Stove Installation for qualified installers only Chimney Requirements DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE e Chimney connector must be a minimum 24 MSG black or 26 MSG blued steel 6 diameter Chimney must be used from the first floor or wall penetration to the chimney cap Use 6 diameter type UL 103 HT chimney from one manufacturer do not mix brands or code approved masonry chimney with a flue liner e Chimney connector and chimney must be fastened to the stove and each adjoining section e Follow the chimney manufacturer s clearances and requirements e Use the chimney manufacturer s fire stops attic guards roof supports and flashings when passing through a ceiling or thimble when passing through a combustible wall No more than 180 of elbows two 90 elbows or two 45 amp one 90 elbow etc NOTE Additional elbows may be allowed if draft is sufficient Whenever elbows are used the draft is adversely affected Additional chimney height may be required to boost draft Chimney Oe 1 Ree t the section mney Termination ior Minimum System 15 Maximum System 33 Roof Penetration Egui adiation nes
59. tal 23 5 8 Using Outside Air with the Pedestal NOTE when ttached the 16 1 4 stove front is with th front of the pedestal Before installing check the section Outside Air Requirements on page 11 for installation concerns 1 Determine the location of the outside air hole penetrating the floor amp hearth The illustration above details the size of pedestal and its location in relation to the stove The hole may be cut anywhere underneath the pedestal as long as it is not within 2 of the outside perimeter of the pedestal is at least 16 square inches in area and does not interfere with structural members of the home Place the rodent screen over the hole above or below and secure with staples Travis Industries 93508131 4020327 38 Optional Equipment 2 Lift the stove and place piece of wood along one side to keep it elevated Use a screwdriver to pry out the forward knock out underneath the stove it is 4 wide and 2 deep 3 Attach the stove to the pedestal with the included bolts Tuck the included insulation underneath the side edges of pedestal to seal off any air from entering underneath the pedestal 4 Attach the cover plate to the front of the stove Remove the two screws that hold the piece that fits over the air control rod in place Slide the air control plate in place underneath the air control rod Replace the piece removed from the cover plate The cover plate should form an air tight seal agai
60. tallers only i 7 cover plate to prevent water EON Insert with Positive Connection NOTE Most factory built chimney manufacturers make stainless steel chimney liners either flexible or rigid This provides a wide variety of installation options Make sure to follow the manufacturer s instructions for installation and support Insert with Direct Connection Masonry Fireplace NOTE Direct connections require installation of an airtight block off plate or damper adapter see Block off Plate Installation on page 20 Travis Industries Install a non combustible from entering the chimney NOTE This installation used with a masonry or may be zero clearance fireplace The requirements in the sec tion Masonry Fireplace Requirements or Zero Clearance Fire Requirements must be fulfilled prior to installation Combustible Mantle Surround Panels See the section Insert Placement Requirements for l minimum clearances and hearth required plaace a A wee a Cap prevents water from entering Flue Liner The liner must be stainless steel connector or flexible vent Follow the liner manufacturer s insturctions for installation and support
61. the fireplace opening This location approximates the center of the flue when the insert is in place a slight offset may occur based upon insert and block off plate placement Remove the template and cut 6 1 4 diameter hole centered on this mark Make the block off plate of 24 gage or thicker steel to match the template Drill two holes in each flange for mounting the plate Mount the block off plate using masonry screws NOTE Use sheet metal screws on zero clearance metal fireplaces screws need only be long enough to penetrate the first layer of metal Insulate the block off plate using high temperature fiberglass insulation Kaowool or equivalent and furnace cement allow the cement to dry for at least 24 hours before burning After placing the appliance and installing the pipe through the block off plate use high temperature fiberglass insulation and furnace cement to seal any cracks between the pipe and block off plate Block Off Plate Template 3i p E 2 Flanges Measurement Damper for attaching A the block off 4 i 1 Le gt plate w J Measurement 1 he gt Ped 1 Measurement The center of the flue is 9 1 4 back from the 1 fireplace opening 6 1 4 in diameter 93508131 4020327 Insert Installation or qualified ins
62. thods or compromise in the installation Inspect the chimney connector and chimney at least twice monthly and clean if necessary Creosote may build up and cause a house fire Do not connect this appliance to any chimney serving another appliance 93508131 e Gasoline or other flammable liquids must never be used to start the fire or Freshen Up the fire Do not store or use gasoline or other flammable liquids in the vicinity of this appliance Ashes must be disposed in a metal container with a tight lid and placed on a non combustible surface well away from the home or structure Keep furniture drapes curtains wood paper and other combustibles a minimum of 36 away from the front of the appliance Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area Notify your insurance company of this appliance as well This appliance must be connected to a listed high temperature UL 103 HT residential type chimney or an approved masonry chimney with a standard clay tile or stainless steel liner 4020327 Travis Industries Safety Precautions When installed in a mobile home this appliance must be bolted to the floor have outside air and not be installed in the bedroom Per H U D requirements Check with local building Officials Never try to repair or replace any part of this applia
63. tly Inspect the door gasket to make sure it forms an air tight seal to the firebox The door can be lifted off the hinges if extensive repairs are conducted High Temperature anti sieze EEE IIIS aad Use wood stove gasket cement to re adhere may be used on the door Er loose gasket hinges to eliminate squeaks s If the glass is damaged replace 0 Severely frayed thread bare it see Replacement Parts for gasket should be replaced details r Si Si Si Si Si Si a ee ae The door latch should pull the door against the face of the stove but not so tight as to not allow full handle rotation If the latch requires adjustment follow the directions below Door Cam Door Handle Na LI Door Cam Adjustment To tighten remove Washers washer from the x inside of the door frame To loosen Use a 9 16 place an additional Door Frame socket wrench to washers on the remove this nut inside of the door frame or loosen the nut 1 2 turn Creosote Formation and Need for Removal When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining When ign
64. to Temperature This is normal The blower will come on when the stove is hot usually 15 to 30 minutes Electricity is Cut to the Blower Check the household breaker or fuse to make sure it is operable This appliance burns for up to 8 hours Depending upon wood draft and other factors the burn time may be shorter Make sure the doors are sealing and not allowing air into the firebox See the section Door and Glass Inspection on page 30 for details Check the ash bed for coals Often coals are still glowing under a slight bed of flyash By raking these into a pile you can re start your stove quickly 93508131 4020327 Maintaining Your Appliance Failure to properly maintain and inspect your appliance may reduce the performance and life of the appliance void your warranty and create a fire hazard Daily Maintenance while stove is in use Remove Ash if necessary Ash removal is not required once it builds up 1 2 to 1 of ash may be desirable because it slows the burn rate Generally remove ash once it has built up over 1 Follow the directions below to remove ash 1 Letthe stove cool completely at least two hours after the last coal has extinguished co 2 Place a cloth or cardboard protector over the hearth to catch ash and protect against scratching 3 Open the doors and scoop the ash into a metal container with a tight fitting lid The closed container of ashes should be placed on a noncombustible floor
65. to obtain optimum performance Selecting Wood Dry Wood is Key Dry wood burns hot emits less smoke and creates less creosote Leads Testing Wood Moisture dA A n i Less A Split wood stored in a dry Heat Heat NY 4 area will be fully dry within ts Lead a year This insures dry E nk x uut To wood If purchasing wood E d for immediate use test the mc wood with a moisture meter Some experienced wood burners can measure wood moisture by knocking pieces together and listening for a clear knock and not a thud Why Dry Wood is Key Less Smoke and Creostoe More Smoke and Creostoe Wet wood when burned must release water stored within the wood This cools the fire creates creosote and hampers a complete burn Ask any experienced wood burner and he or she will agree dry wood is crucial to good performance Wood Cutting and Storage Cut wood to length and Store the wood off the ground in a chop into quarters covered area Allow for airflow around the wood to dry the wood Air Flow 2 Travis Industries 93508131 4020327 oeratinc Your Appliance Troubleshooting Problem Smoke Enters Room During Start Up Kindling Does Not Start Fire Smolders Smoke Enters Room While Re Loading Stove Does Not Burn Hot Enough Blower Does Not Run Stove Does Not Burn Long Enough Travis Industries Possible
66. w the liner manufacturer s instructions for installation and support Airtight Insulated Clean Out Remove damper or wire it open See the section Combustible Mantle Min 18 Floor Protection See the section Floor Protection Requirements E for more details ofl Stove Placement Requirements for minimum clearances required Travis Industries 93508131 4020327 16 Stove Instal lation for qualified installers only Hearth Stove Direct Connection NOTE Direct connections require installation of an airtight non combustible block off plate or damper adapter Interior or Exterior Masonry Chimney NOTE This type of installation requires a UBC approved masonry connector or a factory built U L Listed wall thimble Travis Industries for more details X NOTE The chimney must have a clay tile liner If it does not the installation must use a positive connection full reline The entire fireplace and chimney must be clean undamaged and meet all local building codes UBC etc Damage must be repaired prior to installation The chimney must be 15 to 33 tall Max 8 lt Combustible Mantle Min 18 Floor Protection See the section Floor Protection Requirem
67. well as inconvenience expenses and materials Incidental or consequential damages are not covered by this warranty In some states the exclusion of incidental or consequential damage may not apply 11 This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the Travis appliance without the express written permission of TRAVIS INDUSTRIES INC and bearing a TRAVIS INDUSTRIES INC label of approval 12 Any statement or representation of Travis products and their performance contained in Travis advertising packaging literature or printed material is not part of this 7 year warranty 13 This warranty is automatically voided if the appliance s serial number has been removed or altered in any way If the appliance is used for commercial purposes it is excluded from this warranty 14 No dealer distributor or similar person has the authority to represent or warrant Travis products beyond the terms contained within this warranty TRAVIS INDUSTRIES INC assumes no liability for such warranties or representations 15 Travis Industries will not cover the cost of the removal or re installation of hearths facing mantels venting or other components 16 If for any reason any section of this warranty is declared invalid the balance of the warranty remains in effect and all other clauses shall remain in effect 17 This 7 year warranty is the only warranty supplied by Travis Industries Inc

Lopi Answer Wood Stove Stove User Manual

Contents

Download Pdf Manuals

Related Search

Related Contents