Lennox Hearth 2800HT Karaoke Machine User Manual
Contents
1. 19 20 SDeCIIISatl olie uuu u luu man ue ton VER 21 Replacement Parts List 22 24 Optional Accessories 25 Safety Listing Eabel u unu ini 26 EPA beluis etos ee 27 Ownership Records 28 TESTING LISTING Model 2800HT has been tested to UL Standards UL 1482 ULC 5627 for installation into residential appli cations The listing laboratory is OMNI Test Laborato ries Inc Beaverton Oregon Report 030 5 06 2 EPA CERTIFICATION This fireplace insert has been tested to rigorous emis sions standard and has been certified by the Environ mental Protection Agency PACKAGING LIST This appliance is packaged with an accessory package which contains the following One Installation and operation instructions man ual One Warranty One Marble set for stove top and ash lip One Insulation pad and strips Place pad under top marble and strips under ash lip marble USING THIS MANUAL Please read and carefully follow all of the instructions found in this manual Please pay special attention to the safety instructions provided in this manual The Home owner s Care and Operation Instructions included here will assure you have many years of dependable and enjoyable service from your appliance CONGRATULATIONS ON THE PURCHASE OF YOUR NEW WOOD BURNING FIREPLACE2. TERMINATES FAN DISC F110 20F gt BLACK CROSS OVER WIRE M2V 18 N3349 ALIHM CAUTION BURNING THE INSERT AT A HIGH BURN RATE FOR EXTENDED PERIODS WITHOUT RUNNING THE BLOW ERS CAN CAUSE EXCESSIVE TEMPERATURES RESULTING IN OVERFIRING DAMAGE TO THE APPLIANCE EXCESSIVE HEAT WILL CAUSE THE PROPELLERS ON THE BLOWERS TO MELT IF THIS OCCURS REPLACE PROPELLERS AND RE VIEW THESE INSTRUCTIONS FOR PROPER OPERATION PROPELLER PART CATALOG 410 25 3 SOME PEOPLE PREFER METAL PROPELLERS WHICH ARE AVAILABLE THROUGH GRAINGER STOCK 2C953 BE ADVISED THAT THESE ARE NOISIER THAN STANDARD PLASTIC BLADES OVERFIRING DAMAGE IS NOT COVERED UNDER THE 5 YEAR PRORATED WARRANTY WARNING THIS APPLIANCE IS EQUIPPED WITH A BLOWER SYSTEM WHICH HAS A FLEXIBLE ELECTRICAL POWER CORD WITH A THREE PRONG GROUNDING PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE PRONG RECEPTACLE PER LOCAL CODES OR NEC ANSI NFPA 70 LATEST EDITION DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THE POWER CORD PLUG DO NOT ROUTE POWER CORD UNDER OR IN FRONT OF APPLIANCE PAGE 15 FUEL BURN RECOMMENDED FUEL This appliance is approved for use with wood only Use only natural dry untreated wood see mportant Warn ings page 2 10 Do not burn particleboard scraps or pressed logs using bonding agents because they can produce conditions which will deteriorate metal Green or uncu
3. Filler Plate The starter pipe extends through the filler plate past the damper and into the existing chimney system Small air leaks should be sealed with high temp fiber glass or ceramic insulation oe L n L n TI DE fe be a fie B n M PF n E i od ru PS e PRODUCT FEATURES AND CONTROLS BLOWER SYSTEM The 500 CFM room air circulation blower system comes equipped with a variable speed control rheostat The blower system can be operated manually or set to operated automati cally so the blowers will turn on when the insert is hot and turn off when the insert is cool See Care and Operation Section Blower System on page 16 Blower System Controls Located on right side of door at bottom of panel luy CR eT DN OFF SWITCH MANUAL OR AUTO RHEOSTAT VARIABLE SPEED CONTROL PRIMARY AIR CONTROL The primary combustion air delivery is controlled by the pri mary air control draft module The control handle is located below the fuel door in the center The heat output can be con trolled by pushing the handle in for a higher burn rate or pulling it out for a lower burn rate The fuel the amount of heat and burn times desired the type of installation are all variables that will affect the control setting The same control settings in a variety of installations will produce different results You will need to try different settings so you can learn how much heat to expect and ho
4. 0K99 Do not touch up your stove with any other paint Using one small piece of 320 grit sand paper and lightly sand the blemish so that the edges are feathered or smooth to the touch between the painted and bare sur faces Do not let the sand paper gum up with paint as this will cause scratches on the metal surface If there are any scratches use 600 grit sandpaper instead Mask off surfaces you do not want painted Paint lightly over the bare surface first as this will act as an undercoat Then paint over a larger area in smooth even strokes to blend See Break In Period on page 13 for information on curing the paint FIREBRICK The firebrick should be inspected periodically and re placed if damaged crumbling or excessively cracked ASH REMOVAL AND DISPOSAL CAUTION MAKE SURE THAT THE FIRE IS OUT AND THE STOVE IS COLD BEFORE REMOVING ASHES Ashes can hold live embers for several days and must be disposed of with care NEVER place ashes in a cardboard box or any other combustible receptacle Proper Disposal of Ashes Ashes should be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a noncombustible floor or on the ground well away from all combustible materials pending final dis posal If the ashes are disposed of by burial in soil or other wise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled PA
5. Marble is a natural product and therefore each piece will have its own unique character Marble can be scratched so care should be taken to avoid putting heavy or rough objects trivet steamers on the surface Do not install the marble before curing the paint The ceramic fiber blanket and cerawool strips provided with appliance must be placed under the marble to insu late it from the high temperatures on top of the firebox Do not place the marble directly on the top metal surface of the stove or it will crack Place ceramic blanket under top marble Place cerawool strips under ashlip marble INSTALLATION STEPS 1 Remove all ashes from the fireplace 2 Remove all materials inside the insert and set them aside 3 Remove the three piece surround assembly face shield and attach insulation material provided using a nonflamma ble adhesive i e RTV Silicone rated 570 F 4 Use a large piece of cardboard or other protective material and place it in front of the fireplace to protect floor or carpet during installation 5 Remove the insert from its wood pallet by removing the screws 6 Prepare chimney connection system as specified for ma sonry or zero clearance fireplaces T Set the insert on the protective cardboard laid out in front of the fireplace centered in front of the fireplace opening 8 Masonry Fireplace Slide insert into the fireplace far enough to attach the starter pipe or positive flue connection
6. 8 avec la controle Start Up Air dans la position ferm e La contr le Start Up Air doit tre ouverte sortie durant les proc dures de l allumage L op ration de cet appareil dans la position Start Up Air ouverte durant les p riodes apr s l allumage peut causer des dangers Espaces Libres Minimum Aux Combustibles en pouces INSERT CLEARANCE DIAGRAM Install insert with a minimum of 6 clearance to combustible sidewall 6 to side and 16 to top trim 27 from top of insert to mantel For fireplace installation with a combustible mantel or top trim part 16101 must be installed as described in the installation manual Floor protector must be non combustible material extending 18 in front of insert and 8 to both sides of the feed door opening SIDEWALL MUR DE C T HEARTH EXTENSION C AUTI ON a HOT WHILE IN OPERATION DO NOT TOUCH CONTACT MAY a CAUSE SKIN BURNS KEEP CHILDREN CLOTHING FURNISHINGS AND COMBUSTIBLE MATERIAL A CONSIDERABLE DISTANCE AWAY SEE NAMEPLATE AND INSTRUCTIONS DO NOT OVERFIRE IF HEATER OR CHIMNEY CONNECTOR GLOWS YOU ARE OVERFIRING INSPECT AND CLEAN CHIMNEY AND CONNECTOR FREQUENTLY UNDER CERTAIN CONDITIONS OF USE CREOSOTE BUILDUP MAY OCCUR RAPIDLY DO NOT USE GRATE OR ELEVATE FIRE BUILD WOOD FIRE DIRECTLY ON HEARTH DO NOT BURN WITH FEED DOOR OPEN FEED DOOR MUST BE CLOSED DURING FIRING EXCEPT WHEN ADDING FUEL OPEN COMBUSTION AIR CONTROL BEFORE OPENING FEED DOOR U S ENVI
7. INSERT MANUFACTURED BY LENNOX HEARTH PROD UCTS When you purchased your new insert you joined the ranks of thousands of concerned individuals whose answer to their home heating needs reflects their concern for aesthetics efficiency and our en vironment We extend our continued support to help you achieve the maximum benefit and enjoy ment available from your new insert It is our goal at Lennox Hearth Products to provide you our valued customer with an appliance that will ensure you years of trouble free warmth and pleasure Thank you for selecting a Lennox Hearth Products stove as the answer to your home heating needs Sincerely All of us at Lennox Hearth Products PAGE 3 PLANNING YOUR INSTALLATION QUESTIONS TO ASK LOCAL BUILDING OFFICIAL correct installation is critical and imperative for reduc ing fire hazards and perilous conditions that can arise when wood burning appliances are improperly installed The installer must follow all of the manufacturer s in structions The installation of a wood burning appliance must con form to local codes and applicable state and federal requirements Familiarity with these requirements be fore installation is essential Important considerations to discuss with local building officials include 1 Applicable codes i e Uniform Mechanical Code State or Regional Codes Electrical codes The blower system has a flexible electrical cord that must be electrically grou
8. PARTS LIST Model 2800HT MS2805 Marble Set Green Also requires 1 each 1053 amp 4 each 1051 1053 Cerawool Pad For Marble requires 1 1051 Cerawool Strips For Marble requires 4 775004M Installation Operation Manual For the location of the nearest dealer for replacement parts contact Lennox Hearth Products 1110 West Taft Avenue Orange CA 92865 PAGE 23 COMPONENT DIAGRAMS Model 2800HT FIREBRICK 1 1 2 THICK Part Oty Dimensions FB 3 2 9x4 1 2 w Hole Notch FB30 1 81 4 x 1 Regular FBI9 1 9x4 1 2 w Cut out FB22 1 9x3 1 4 Regular FB23 2 5x I Regular 6 8 FB30 FB 1 9 x 4 1 2 Regular FB 2 9 x 4 1 2 Notched FB23 RIGHT BACK AIR CONTROLS PRIMARY AIR CONTROL START UP AIR CONTROL SECONDARY AIR TUBES AIR WASH PRIMARY AIR DOOR ASSEMBLY Gold Door Frame Door Rope HANDLE Rop WASHERS 3 4 COIL HANDLE PAGE 24 SAFETY LISTING LABEL Catalog f Model Description Model Masonry Fireplace Kit 14M78 OA2800 66 Offset adapter 6 to 6 diameter This header insulation kit is required when installing the insert into 14M74 ZCFK 28 Zero Clearance Fireplace Kit a masonry fireplace with an opening height of 21 to 24 Opening 14M75 MFK 28 Masonry Fireplace Kit heights higher than 24 do not require this kit 71 0K99 TSPK B Touch up spray paint kit black Zero Clearance Kit 12 oz Spray Can Whe
9. a mini mum of a 6 152 mm starter pipe extending past the header is required See note page 11 9 Factory Built Fireplace USA only Slide insert into the fire place far enough to attach connector to flue outlet See note page 11 PAGE 9 INSTALLATION 10 Offsets can be handled using an offset adapter it aligns starter pipe with flue See Offset Adapter page 26 for ordering information Do not push insert in completely until surround assembly is installed Care should be used to ensure that this adjustable connector is oriented so it does not angle downhill when positioned on the flue outlet on top of insert CORRECT CORRECT Level or even Slightly up at the outbound end is better Sunk ER WRONG WRONG This may produce a problem of smoking during refueling or poor chimney draw PE or 11 If the floor of the fireplace is lower than the hearth leveling bolts will need to be installed not included with the hardware Use a 3 8 10 mm bolt with 2 nuts The bolt length should be at least 1 25 4 mm longer than needed Locate the leveling bolt brackets on the sides of the insert in the back Install the 2 leveling bolts with nuts and adjust length as needed needed is 2 51 mm use a 3 76 mm or C BRACKET ON longer bolt INSERT LENGTH Example If rise 3 8 NUTS UN 3 8 BOLT RISE 12 Reaching over the top of the insert instal
10. appliance To change the power cord from one side of insert to the other perform the following steps 1 Ensure power cord in NOT plugged in 2 Remove the louver blower panels on each side of fuel door as follows Each panel is held in place by two 1 4 7 mm head screws Using a 74 7 mm socket or nut driver remove the screws 3 Remove panels by pulling them outward slightly then forward 4 Locate terminal block on right side of appliance Write down the locations where the black white and green leads from the power cord are attached to the terminal block Disconnect these three wires then re install them onto the terminal block on the left side of appliance in the same corresponding positions as you had written down 5 Reinstall panels BAFFLE PLATE This appliance has a very heavy 60 Ibs 27 kg 3 8 9 5 mm thick steel baffle that is installed directly above the secondary air tubes in the firebox To inhibit the baffle plate from shifting during shipment a packing block is installed at the factory see illustration below The pack ing block needs to be removed prior to burning your in sert During installation the baffle may slide forward and must be repositioned pushed to the back in order for the insert to operate properly When in its proper posi tion the rear flange of the baffle plate should be flush to the back wall of the firebox PACKING BLOCK REMOVE BEFORE BURNING THE INSERT MARBLE
11. before opening the fuel door Excess creosote will not only restrict your draft but it will create a risk of a creosote fire Strictly adhere to maintenance requirements as outlined in this man ual If excess creosote has built up on the inside of the firebox sides and door burn a small hot fire at in tervals that are more frequent with start up control open and primary air control on high for a few min utes Deposits may have built up in the chimney and are restricting the draft or the spark arrester on top of the chimney may be plugged Chimney diameter too large or too small to provide adequate draft The house is too airtight usually takes 20 to 30 min utes for problem to appear as stove lowers air pres sure in house Crack a window open or provide an outside source of air near insert Insufficient vertical height to chimney to achieve adequate draft DOES NOT PRODUCE ENOUGH HEAT 1 2 3 Using green or insufficiently cured wood Excessive draft High ceilings heat rises quickly but can be recircu lated by a well placed ceiling fan with a winter summer switch The area to heat is too large Square foot heating estimates are based on average climates and home design There is an obstruction in the chimney The chimney or chimney cap is restricted by creo sote preventing enough draw to sustain a high heat output rate DOES NOT MAINTAIN A FIRE Soft wood does n
12. optimum performance Installations into a large masonry chimney may require a liner to improve per formance PLANNING YOUR INSTALLATION CLEARANCES WARNING IT IS VERY IMPORTANT THAT YOU OBSERVE THE MINIMUM CLEARANCES DO NOT STORE FIREWOOD WITHIN THIS CLEARANCE SPACE FAILURE TO MAINTAIN CLEARANCES TO ALL COMBUSTIBLES MAY RESULT IN A HOUSE FIRE There are listed clearances for your fireplace insert which were determined in a Laboratory testing and must be maintained Stove top to mantel 27 686 mm Stove top to trim 16 406 mm Stove side to trim 6 152 mm Stove side to sidewall 6 152 mm COMBUSTIBLE MANTLE l AND TRIM Combustible Wall For installation with a combustible mantel or top trim Part 16101 deflector must be installed DRAFT REQUIREMENTS The appliance is merely one component of a larger sys tem The other equally important component is the vent ing system This is necessary for achieving the required flow of combustion air to the fire chamber and for safely removing unwanted combustion byproducts from the appliance If the venting system s design does not pro mote these ends the system may not function properly Poorly functioning venting systems may create per formance problems as well as be a safety hazard i e an oversized chimney may result in less than optimum performance Installations into a large masonry chim ney may require a liner to improve performance A draft test
13. 65
14. EY LENNOX HEARTH PRODUCTS EPA CERTIFIED WOOD BURNING FIREPLACE INSERT CERTIFIED www nficertified org Wa suggest that our wood burning hearth products be installed and serviced by professionals who are certified in the U S by the National Fireplace Institute NFI as NFI Woodburning Specialists or who are certified in Canada by 0 a Wood Energy Technical Training WETT Wood Energy Technical Training wow Cifrnec ca Woa w RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Tested amp PEPE Beaverton Listed By LA Oregon USA INSTALLATION AND OPERATION MANUAL MODEL 2800HT THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED INSTALLER READ ENTIRE MANUAL THOROUGHLY BEFORE INSTALLATION P N 775004M Rev J 11 03 IMPORTANT WARNINGS CAUTION PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW ROOM HEATER FOR YOUR SAFETY FOLLOW THE INSTALLATION OPERATION AND MAINTENANCE INSTRUC TIONS EXACTLY WITHOUT DEVIATION FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH IF THIS APPLIANCE IS NOT PROPERLY INSTALLED A HOUSE FIRE MAY RESULT CONTACT YOUR LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA 1 10 11 12 If utilizing an older chimney it must be inspected for adequate serviceability Refer to the heading Chimney Inspection on page 4 Install only in masonry fir
15. GE 16 MAINTENANCE DOOR GASKET A spun fiberglass gasket 3 4 19 mm in diameter pro vides the seal around the fuel door Should this become frayed or damaged it should be replaced Spun fiberglass rope gasketing can be purchased from your dealer It must be the same diameter as the original Use high temperature silicone sealer as an adhesive which can also be purchased from your dealer WARNING THE GASKETS MUST BE KEPT IN GOOD CONDITION DO NOT LEAVE THE STOVE BURNING WITH THE DOOR OPEN OR AJAR OTHER THAN START UP AND REFUELING AS DEFINED IN THIS MANUAL THIS WILL CAUSE EXCESSIVE HEAT BUILD UP IN THE APPLIANCE AND COULD IGNITE SURROUNDING COMBUSTIBLES AS WELL AS DAM AGE THE STOVE BY OVERFIRING IT OVERFIRING IS A CONDITION WHERE EXCESSIVE TEMPERA TURES ARE REACHED BEYOND THE DESIGN CA PABILITIES OF THE STOVE SUCH DAMAGE IS NOT COVERED BY THE MANUFACTURER S WARRANTY SERVICING GLASS CAUTION BE CAREFUL NOT TO ABUSE DOOR AS SEMBLY BY STRIKING OR SLAMMING IT IF THE DOOR ASSEMBLY OR GLASS IS BROKEN OR DAM AGED THEY MUST BE REPLACED BEFORE HEATER CAN BE SAFELY OPERATED USE ONLY COMPONENTS PROVIDED BY THE MANUFAC TURER AS REPLACEMENT PARTS Cleaning Glass Ensure stove is cold prior to cleaning glass A commercial glass cleaner designed for stoves is recommended Do not use abrasive cleaners Replacing Glass 1 Remove door from stove by lifting door up and off hinge pins Place the door on a flat pr
16. MASONRY FIREPLACE Note Be sure the damper is locked in the open position A Professional should inspect chimney prior to installation to deter mine if any repairs are necessary or if a chimney reline is necessary The fireplace damper must be secured in the open position If this is not possible it will be necessary to remove the damper Installation into a masonry fireplace requires as a minimum of a flue extension past the header This can be accomplished by one of the following methods Install 6 152 mm smoke pipe if the chimney is located directly above the insert flue outlet CR m L o r aL CERE ED DE EE rn 1 i L ALTA Li Ta F TE Ln SN ETSI ET di T hy E M i k I i i L il i i h 3S A AI V L F bs re Im E ILLUS Ku Use an offset adapter see page 26 to handle offsets This part is available through your dealer PAGE 11 INSTALLATION POSITIVE FLUE CONNECTION FOR MASONRY FIREPLACE continued preferable installation is the positive flue connection a positive seal between the flue extension and the chimney This can be achieved by using a filler plate A filler plate can be made by making a cardboard pat tern to fit the fireplace throat Lay the pattern on 22 gage steel add 2 inches 51 mm to each side and cut Snip corners and bend front lip up and sides and back down Cut an opening for the flue Attach filler plate with masonry screws
17. RONMENTAL PROTECTION AGENCY Certified to comply with July 1990 particulate emission standards DO NOT REMOVE THIS LABEL NE PAS ENLEVER OU RECOUVRIR CETTE ETIQUETTE DIAGRAMME DES ESPACES LIBRES DE LA PIECE INSEREE Installez la pi ce ins r e avec un minimum de 8 d espace libre au mur de cote combustible 6 du cote et 16 de la garniture du haut 27 du haut de la piece ins r e au manteau de la chemin e Pour l installation de la chemin e avec un manteau de chemin e ou le haut de la garniture combustibles la piece 15101 doit tre install e selon les installations du manuel Le protecteur de plancher doit tre de materiel incombustible s tendant de 18 en avant de l appareil et de 8 de chaques c t de l ouverture de la porte d allumage de feu e FACIA OF TRIM PANNEAU O GARNITURI LT 8 EXTENSION DE L ATRE ATTENTIO CHAUD LORS DE L OPERATION NE PAS TOUCHER LE s CONTACT PEUT CAUSER DES BR LURES A LA PEAU GARDEZ LES ENFANTS LES V TEMENTS LES MEUBLES ET LES MAT RIAUX COMBUSTIBLES LOIN DE L ESPACE D SIGN DE L APPAREIL VOIR L TIQUETTE ET LES INSTRUCTIONS NE PAS SURCHAUFFER SI L APPAREIL DE CHAUFFAGE OU LE TUYAU DE CHEMINEE ROUGISSENT VOUS SURCHAUFFEZ INSPECTEZ ET NETTOYEZ LA CHEMINEE FR QUEMMENT SOUS CERTAINES CONDITIONS IL SE PEUT QUE LA CR OSOTE S ACCUMULE RAPIDEMENT N LEVEZ PAS LE FEU BATISSEZ LE FEU DE BOIS DIRECTEMENT SUR L TRE NE PAS BR LER LORSQUE LA PORTE D OUVERTURE ES
18. T OUVERTE LA PORTE D OUVERTURE DOIT TRE FERM E PENDANT L USAGE EXCEPT PENDANT QUE VOUS AJOUTEZ DU FEU OUVREZ LE TUYAU D AIR AVANT D OUVRIR LA PORTE D OUVERTURE Date of Manufacture Date de Fabrication 2002 2003 2004 Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec LI ELEELEL LI EEE EE LI LI TI Made in U S A Fait aux tats Unis P N 16094 Rev C PAGE 26 EPA LABEL Manufactured by Lennox Hearth Products Model _ 2800 H T US ENVIRONMENTAL PROTECTION AGENCY MEETS EPA PARTICULATE MATTER SMOKE CONTROL REQUIREMENTS FOR NONCATALYTIC WOOD HEATERS BUILT ON OR AFTER JULY 1 1990 SMOKE Grams Per Hour 8 5 EFFICIENCY EGENT Ce Gees 1 50 60 70 80 90 100 Wood heaters with higher efficiencies cost less to operate NOT TESTED FOR EFFICIENCY THE VALUE INDICATED IS FOR SIMILAR NONCATALYTIC WOOD HEATERS HEAT OUTPUT 11 500 to 46 700 Btu Hr Use this to choose the right size appliance for your needs ASK DEALER FOR HELP This wood heater will achieve low smoke output and high efficiency only if properly operated and maintained See owner s manuai PAGE 27 OWNERSHIP RECORDS Dealer s Name Dealer s Address City Serial Number Notes State Zip Code Date of Purchase Date Installed SERVICE AND MAINTENANCE LOG Service Date Service Technician Service Description Page 28 LENNUX HEARTH PRODUCTS 1110 West Taft Avenue Orange CA 928
19. TEND IT BEYOND ITS NORMAL TRAVEL OVEREX TENDING THE DOOR TO A FURTHER OPEN POSI TION CAN PUT EXCESSIVE STRESS ON HINGE AREA OF DOOR AND HINGE PINS AND MAY RESULT IN BREAKAGE The door handle assembly is used to open and close the fuel door assembly as follows To open the fuel door Rotate the coil handle from the 6 00 position toward the 9 00 position until door releases see illustration below To close the fuel door Push door closed with the han dle positioned in the 9 00 position While pressing in ro tate the handle to the 6 00 position TO OPEN ROTATE HANDLE 90 DEGREES CLOCKWISE EXE DOOR HANDLE GLASS The glass is a super heat resistant ceramic that with stands continuous temperatures up to 1390 F This tem perature is well beyond the temperatures in which you operate your fireplace insert This appliance is designed to provide a flow of air over the inside of the glass where along with high heat helps keep it clean When operating the fireplace insert on low for extended periods of time the glass may get dirty A short hot fire 15 20 minutes will help clean off much of the normal buildup see Troubleshooting pages 19 20 A commercial glass cleaner designed for fireplace inserts is recommended for cleaning The glass should be cleaned thoroughly with glass cleaner and a soft cloth BEFORE the fireplace insert is burned DOOR GASKET The door gasket must be kept in good condition Do not
20. antern fuel kerosene charcoal lighter fluid or similar liq uids to start or freshen up a fire in this heater Keep all such liquids well away from the heater while it is in use DO NOT OVERFIRE If heater or chimney con nector glows you are overfiring Overfiring this appliance could cause a house fire Overfiring is a condition where the appliance is operated at temperatures above its design capabilities Overfiring can be caused by improper installa tion improper operation lack of maintenance or improper fuel usage Damage caused from over PAGE 2 13 14 15 16 17 18 19 20 21 22 firing is NOT covered under the manufacturer s limited warranty NEVER LEAVE AN UNATTENDED FIREPLACE INSERT BURNING ON HIGH Operation of the fireplace insert with the primary air control at its highest burn rate setting for extended periods can cause dangerous overfiring conditions The primary air control should only be positioned at the highest setting during start up procedures and for short duration When leaving the fire place insert unattended ensure that the primary air control is set to the low or medium low range The Start Up Air Control must only be opened pulled out during the start up procedures CAUTION OPERATION OF THE APPLIANCE WITH THE START UP AIR CONTROL IN THE OPEN POSITION FOR EXTENDED PERIODS CAN CAUSE DANGEROUS OVERFIRING CON DITIONS Use a metal container with a tight fitting lid
21. c and 4 axial blowers When starting a fire leave the blower system off until the insert is thoroughly heated approx 30 minutes after start Up The blowers can be operated in one of the fol lowing manners Auto Turn rocker switch to the off position O off on Turn the rheostat to the on position by rotating the rheostat dial clockwise until it clicks When the insert warms up 110 F the blower will automatically turn on adjust rheostat dial to the desired speed setting When the insert cools down 90 F the blow ers will automatically turn off Manual Turn rocker switch to the on position and adjust rheostat dial to the desired speed The blowers will have to be manually turned off by rotating the rheostat dial counter clockwise until it clicks BLOWER SPECIFICATIONS 115 V 60 Hz two axial blowers 42 amps each 125 CFM each Blower system has a flexible electrical cord that must be electrically grounded per lo cal codes or NEC ANSI NFPA 70 latest edi tion Do not route the power cord under or in front of the appliance Blower System Controls Located on right side of door at bottom of panel ON OFF SWITCH MANUAL OR AUTO RHEOSTAT VARIABLE SPEED CONTROL WIRING DIAGRAM BLACK WHITE A HAL nori T e m e o A oO Cr X RHEOSTAT RHEOSTAT SWITCH SPEED CONTROL OFF ON 75V TO 110V ON OFF SWITCH
22. dling is burning well add increasingly larger pieces of wood until the fire is actively burning and a coal bed develops By keeping both air con trols open for approximately 10 minutes the fuel and the insert will quickly come up to ideal operating tem peratures producing the highest combustion effi ciency and least emissions 6 Close the start up air control push in CAUTION THIS CONTROL SHOULD ONLY BE USED DURING START UP AND REFUELING 7 Set the primary air control to the desired setting The insert will now provide clean efficient and safe heat for your home REFUELING To refuel the insert first move the primary air control to high Let the fire liven up for about one minute Open the fuel door about 1 2 1 cm and hold in this position about 30 seconds or until insert is drafting well Open the door and add wood If the fire or coal bed is almost depleted and a full load of cordwood is added it may be necessary to open the start up air control to re establish a lively fire The use of start up air should only be used for a short period NOTE After refueling and the wood is burning at a brisk rate reset the primary air control to the desired position and close the start up air control PAGE 14 CARE AND OPERATION BLOWER SYSTEM The Blower System consists of a ON OFF rocker switch a variable speed blower speed control switch rheostat located on the right side panel a thermally activated switch fan dis
23. e brick etc it must be mortared or grouted to form a continu ous non combustible surface This protected area must extend a minimum of 18 457 mm to the front of the fuel door opening and 8 203 mm beyond both sides of the fuel door opening HEARTH PROTECTION cl 8 USA 18 457 mm 8 USA 9 241 mm USAANDCANADA 9 241 mm CANADA CANADA CHIMNEY INSPECTION The existing fireplace should be inspected by a local fire marshal or qualified installer for adequate serviceability prior to installing this appliance Factory built fireplace not approved in Canada If any portion of the chimney system shows signs of structural or mechanical weaknesses such as cracks leaky joints corroded or warped surfaces Look for obvious bulges in the lining which may indi cate the need to replace that section use a bright flashlight Any faulty portion must be repaired or re placed prior to installing this appliance Also inspect the attic to see that the chimney has proper clearance to combustible framing members Masonry fireplace The chimney should have no cracks loose mortar other signs of deterioration or blockage Any necessary repairs should be done by a qualified mason If the existing fireplace flue system is dirty or has some obstruction in it clean it A dirty chimney can cause your insert to smoke when refueling and can result in a chimney fire An oversized chimney may result in less than
24. empt to repaint the fireplace insert until the paint is completely cured If the surface later becomes stained or marred it may be lightly sanded and touched up with spray paint from the same paint manufacturer See Maintenance Small Area Paint Touch up page 16 Paint is available at your local authorized Lennox Hearth Products dealer Never attempt to paint a hot stove PAGE 13 CARE AND OPERATION AIR DRAFT CONTROLS This appliance has two combustion air controls located under the hearth extension The control on the left is the Start Up Air Control The control in the center is the Pri mary Air Control PRIMARY AIR CONTROL START UP AIR CONTROL Start Up Air Control To provide sufficient combustion air to achieve a clean burn as quickly as possible the 2800HT supplements its primary air with a separate Start Up supply This con trol should be used only when starting a fire or when refueling The start up air enters the stove at the rear of the firebox and is controlled by the Start Up Air Control rod on the left From a cold start approximately 10 minutes in the open position is all that is required to achieve a stable burn CAUTION OPERATION OF THE APPLIANCE WITH THE START UP AIR CONTROL IN THE OPEN POSI TION PULLED OUT FOR EXTENDED PERIODS WASTES FUEL AND CAN CAUSE DANGEROUS OVERFIRING CONDITIONS PRIMARY AIR CONTROL Once the fuel load is well ignited the Primary Air Control is all that
25. eplaces built to UBC 37 or ULC S628 standards or A factory built fire place built to UL 127 or ULC S610 standards The minimum clearances must be maintained for all combustible surfaces and materials including furniture carpet drapes clothing wood papers etc Do not store firewood within this clearance space Failure to maintain clearances to all com bustibles may result in a house fire This appliance requires a non combustible fire place hearth or hearth extension see Floor Pro tection on page 4 for additional information Minimum ceiling height must be 7 feet 213 cm measured from base of appliance to ceiling DO NOT CONNECT THIS APPLIANCE TO A CHIMNEY FLUE CONNECTED TO ANOTHER AP PLIANCE Do not connect this appliance to air ducts or any air distribution system Do not install appliance in a sleeping room PREVENT CREOSOTE FIRE Inspect and clean chimney frequently Under certain conditions of use creosote buildup may occur rapidly Inspect chimney connector and chimney twice monthly and clean if necessary Using green or inade quately seasoned wood can greatly increase creosote buildup Use dry wood to minimize creosote buildup USE SOLID WOOD FUEL ONLY This appliance is approved for burning dry seasoned natural wood only CAUTION BURN UNTREATED WOOD ONLY DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE NAPHTHA OR ENGINE OIL Never use gasoline gasoline type l
26. ery in the dwelling is insufficient to support the demands of these appliances problems can result i e excessive negative pressure can develop in the dwelling which will affect the rate at which this appliance can draft See Draft Re quirements on this page PLANNING YOUR INSTALLATION FACTORY BUILT FIREPLACES Not Approved In Canada In the USA this appliance is approved for installation into a listed factory built solid fuel burning fireplace built to UL 127 or ULC S610 standards The fireplace fire box must accept the insert without modification other than removing bolted or screwed together pieces such as smoke shelf deflectors ash lips screen or door tracks and damper assemblies that must be reinstalled to restore the fireplace to its original operating condition if the insert is removed and not replaced The removal of any part must not alter the integrity or outer shell of the pre engineered fireplace cabinet in any way Venting Requirements for factory built fireplace The fireplace damper must be secured in the open po sition This appliance requires the use of a 6 152 mm diameter flex or rigid UL1777 listed 2100 HT liner or equivalent The liner must extend from the flue outlet of the appliance to termination Do not face seal over fire place chimney cooling air systems Offsets can be han dled with an offset adapter it aligns starter pipe with fireplace flue For more information on the offset adapter
27. es not burn easily Attempting to burn green wood often results in a lot of smoke and very little fire Time is the most important factor in seasoning wood Ideally the moisture content should be reduced to 11 20 although very few of us will be able to check that figure There are several steps that should be taken to ensure that that you come close to these figures MAINTENANCE SEASONING GUIDE Softwoods 6 months to 18 months Hardwoods 12 months to 24 months Logs that are 5 127 mm diameter across or larger should be split in half three pieces if over 8 inches 203 mm and four pieces when over a foot across If the tree fell 2 to 4 years ago it still needs to be cut split and seasoned for 6 to 24 months depending on the wood WOOD STORAGE Wood to be seasoned should be stacked in an area open enough to ensure good air circulation on both sides leav ing adequate space between woodpiles to walk comfort able Do not stack wood against a wall or building It helps to elevate the woodpiles off the ground two 2 x 4 s running lengthwise beneath the woodpile works well This allows air to flow under the bottom logs Wood that is kept outdoors either covered with a tarp or not covered at all will not burn well until it has been in an enclose space for one to two months SMALL AREA PAINT TOUCH UP The stove body is painted with a quality high temperature stove paint Use only model TSPK B Stove Paint Cata log
28. f Stove to 6 Center of Flue 6 152 mm 192 mm 15 1 2 ho 1 2 Approx burn time 8 10 hours 394 mm 241 mm 28 1 4 22 Fuel capacity 50 60 Ibs Sm 23 27 kg Firebox size cubic feet 2 9 c f 884 cubic mm Maximum Burn Rate 74 100 BTU EPA BTU Range 11 500 46 700 BTU EPA Efficiency 63 15 1 2 Emissions Rate grams hour 4 5 gph 394 mm Approx weight with brick 435 lbs 197 kg Primary Air Control Manual Start up Air Manual Blower Assemblies 500 cfm total 4 fans 125 cfm ea 42 amps ea Square feet heating capacity and burn time are approxi mations only They will vary depending upon the level of insulation climate house design ceiling height ambient outside temperatures and how the stove is operated Dimensions shown are approximations only 74 6 4 mm PAGE 21 REPLACEMENT PARTS LIST Model 2800HT Door Pas i O Hinge Pin 1 4 28 UNF Retrofit requires drill 3 213 amp tap 10362 Torque Plate Latch Electrical Parts gt gt O 11573 Motor fan propeller included Component Parts gt O Fan Panel Left Louvered 16091 FanPanel Right Louvered po Surround And Trim _ O 2842 Surround Kit 32 X 42 Standard with Gold Tone Trim 2047 Trim Surround Gold Tone 32 X 42 FireboxPats i O 16052 D Baffle Plate Top 3 8 Thick Secondary Air Tube Set 3 tubes tabs included Miscelaneous ComponentParts PAGE 22 REPLACEMENT
29. h cleaning Overfiring of a stove is a condition where excessive tem peratures are reached beyond the design capabilities of the appliance The damage that occurs from overfiring is not covered under the MANUFACTURER S limited war ranty The following are a few conditions that should be evalu ated and corrected if necessary if an overfiring condi tion is suspected Overfiring Caused From Improper Installation Ensure that all installation requirements have been met as out lined in the installation manual The chimney should be clean and in good repair A draft test should be performed to determine if the draft requirements of the appliance are being met A draft gauge should read between 05 and 07 inches water column W C Excessive draft above 07 W C will allow too much combustion air to be pulled in which results in hotter burns Too little draft below 05 W C will not allow enough combustion air delivery to maintain a fire this may result in improper operation of appliance i e wont maintain fire unless fuel door is left open See below Overfiring Caused From Improper Op eration on this page Overfiring Caused From Improper Operation Operate this appliance only as outlined in this manual Never burn the appliance with the fuel door open or ajar Do not oper ate this stove with the primary air control in the high posi tion pushed in for extended periods This wastes fuel and can cause dangerous
30. he rain cap For flue collar offsets use only part 14M78 and ZC Kit P N 14M74 See manual for further information Zero clearance installation is not allowed in Canada Install in masonry fireplaces built to UBC Chapter 37 Do not remove brick or mortar from masonry fireplace to accommodate insert Masonry fireplace installation requires a minimum of a positive flue connection In Canada a full length 635 flue liner is required NOTE Replace glass only with 5mm ceramic Electrical Rating Aerovox 810625082 motor 115 VAC 5 Watts 60 Hz DANGER Risk of electrical shock Disconnect power before servicing unit Do not route power cord under or in front of appliance NOTE As an extension of the ash drawer rule of UL 1482 paragraph 10 7 Exception 2 this appliance was tested for maximum temperature production Paragraph 10 8 with the Startup Air control in the closed position Therefore the Startup Air control must only be opened pulled out during the start up procedures Operation of the appliance in the Startup Air OPEN pulled out position during periods after start up can cause DANGEROUS OVER FIRING CONDITIONS Minimum Clearance to Combustible Materials in inches Manufactured by Manufactur par Tested amp LENNOX HEARTH PRODUCTS Listed By 1110 West Taft Avenue c Orange CA 92865 OMNI Test Laboratories Inc Report No 030 5 06 2 Beaverton Oregon USA PREVENTION DES FEUX DE MAISON Installez et u
31. he use of a 6 152 mm diameter flex or rigid single wall pipe minimum 24 25 MSG black or blued steel connector pipe stainless steel recommended Canada Requirements Masonry Fireplaces This fireplace insert must be installed into an approved solid fuel Masonry fireplace only installation into a factory built fireplace is not approved The fireplace damper must be secured in the open position The fireplace in sert must be installed with a continuous chimney liner of 6 152 mm diameter extending from the fireplace in sert to the top of the chimney The chimney liner must conform to the Class 3 requirements of CAN ULC 9635 Standard for Lining Systems for Existing Masonry or Factory Built Chimneys and Vents or CAN ULC 9640 Standard for Lining Systems for New Masonry Chimneys PAGE 7 Offsets Offsets can be handled with an offset adapter it aligns starter pipe with fireplace flue For more information on the offset adapter see pages 10 and 26 FIREPLACE CHIMNEY MAXIMUM SIZE TO ENSURE PROPER DRAFT USA ONLY Note Installations in Canada require a full length liner The fireplace insert flue size is 6 inches 152 mm di ameter which is approximately 28 square inches 711 square mm the minimum The maximum flue size should be no more than 3 three times the cross sec tional area of the size of the fireplace insert flue collar In this case that would be no larger than a 10 inch 254 mm diamete
32. is needed to vary the burn rate in the insert Push in for a high burn rate pull out for a slower burn rate USE CONTROL SETTINGS THAT WORK FOR YOU The fuel the amount of heat you want the type of instal lation you have and how long you wish the fire to burn are all variables that will affect the control setting The same control settings in a variety of installations will pro duce different results Familiarize yourself with your fireplace insert by trying different settings so you can learn how much heat to expect and how long the fire will burn It may take a week or two to learn but your patience will be rewarded by the warmth and pleasant satisfaction that only a wood fire can provide HOW TO START AND MAINTAIN A FIRE 1 Set the primary air control to the open position push in 2 Set the start up air control to the open position pull out 3 Build a fire directly on the firebrick covering the bot tom of the stove a Place two or three loosely crumpled sheets of newspaper in the insert firebox b Add a small amount of dry kindling randomly on the top of the newspaper c Place one or two more loosely crumpled newspa pers on top of the kindling and light the bottom paper first then light the top paper 4 Once the kindling is ignited and burning on its own close the fuel door The upper fire should help pre heat the chimney and create an effective draft while the lower fire ignites the kindling 5 When the kin
33. l the starter pipe in the stove flue or attach the positive flue con nection to the insert See Note page 11 SLIDE FAR ENOUGH IN TO ATTACH PIPE PAGE 10 INSTALLATION SURROUND ASSEMBLY IMPORTANT Do not face seal over chimney cooling air system on superior brand or any brand fireplace which is designed with the chimney cooling air system 13 Pull the insert slightly forward to its desired position attach the face shield using the sur round clips and hardware as shown The fi berglass insulation strips should be secured along the top and sides step 3 Assemble the gold tone trim using the 2 inside corner brackets Attach trim to the face shield and stove Push the appliance back until face shield insula tion is compressed against the fireplace front forming a tight seal Test for air leaks by hold inq a candle around edge of face shield to see if smoke is pulled into fireplace Note Preferred method of attaching connector to flue outlet is to install two L Brackets 1 25 4 mm angle bracket 3 4 19 mm wide on oppo site sides of the flue outlet Use self tapping screws to secure in place Cut a 77 13 mm height and 74 19 mm width notch in the front of connector pipe liner or adapter that will attach to flue outlet Install connector into flue outlet and secure to angle brackets using machine screws Seal around connection with furnace cement POSITIVE FLUE CONNECTION FOR
34. leave the stove burning with the door ajar or open Leav ing the door ajar or open while the stove is burning will cause excessive heat build up in the stove overfiring and could ignite surrounding combustibles as well as damage the stove such damage is not covered by the manufac turer s warranty BREAK IN PERIOD Your fireplace insert finish is a high temperature paint that requires time and temperature to completely cure We rec ommend that you ventilate the house during the initial burns The paint emits non toxic odors during this process KEEP YOUR HOUSE WELL VENTILATED DURING THE CURING PROCESS TO PREVENT ACTIVATION OF YOUR HOME SMOKE DETECTOR The paint manufacturer recommends three burn cycles to cure the paint The first two burns should be low heat ap proximately 250 F for 20 minutes each using paper and light kindling After each 20 minute burn allow the appliance to cool com pletely The third burn should be at least medium high or about 450 F for 45 60 minutes The paint will become soft and emit non toxic haze during these burns Keep the area well ventilated As the paint cures it will become slightly lighter in color Eventually the entire surface will become an even color Once the paint has been softened and cooled two or three times it will harden Do not turn on a blower during the curing process Do not place anything on the fireplace insert surface until the paint is completely cured Do not att
35. n installing the 2800HT into a high dome or low profile type factory built fireplace ZC this kit is required The kit con sists of insulation and components to deflect and dissipate heat OFFSET ADAPTER Installations requiring offsets can be handled using an off set adapter it aligns starter pipe with flue 1 1 2 to 5 1 2 38 to 140 mm Adjustable Y 172 48 mm 4 6 152 mm Actual Appearance ST SS PAGE 25 SAFETY LISTING LABEL CONTACT YOUR LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR AREA CONTACTEZ LE BUREAU DE LA CONSTRUCTION OU LE BUREAU DES INCENDIES AU SUJET DES RESTRICTIONS ET DES INSPECTIONS D INSTALLATION DANS VOTRE VOISINAGE Listed Fireplace Accessory Insert Chemin e Ins r e Enregistr e Avec Accessoires FOR USE WITH SOLID WOOD FUEL ONLY POUR USAGE AVEC LE BOIS SEULEMENT Serial No Num ro de S rie FARTESTOVE Model Mod le 2800 H T Tested To Test UL 1482 ULC 5628 HY IFMNOX HEARTH PRODUCTS PREVENT HOUSE FIRES Install and use only in accordance with manufacturer s installation instructions and your local building codes CAUTION Do not pass chimney connector through a combustible surface Do not connect this unit to a chimney flue serving another appliance Approved for installation in listed zero clearance fireplaces in USA Zero clearance installations require a full reline from the flue collar to t
36. nded per local codes or per electrical codes In USA NEC ANSI NFPA 70 1987 In Canada CSA C22 1 WARNING ELECTRICAL GROUNDING IN STRUCTIONS THIS APPLIANCE IS EQUIPPED WITH A THREE PRONG GROUNDING PLUG FOR YOUR PROTEC TION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE PRONG RE CEPTACLE DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG DO NOT ROUTE POWER CORD UNDER OR IN FRONT OF APPLIANCE 2 Local amendments 3 Is a permit required cost You may wish to contact your insurance company to ask if they require this 4 Rooms where the installation is not allowed SMOKE DETECTORS Since there are always several potential sources of fire in any home we recommend installing smoke detec tors If possible install the smoke detector in a hallway adjacent to the room to reduce the possibility of occa sional false activation from the heat produced by the fireplace insert If your local code requires a smoke detector be installed within the same room you must follow the requirements of your local code Check with your local building department for requirements in your area IMPORTANT THIS APPLIANCE IS NOT AP PROVED FOR INSTALLATION INTO A MANUFAC TURED MOBILE HOME IN CANADA OR IN THE USA FLOOR PROTECTION This appliance requires a heat resistant non combustible approved fireplace hearth or hearth exten sion If the floor protection is to be stone til
37. ng Baffle Plate To remove locate the 3 secondary air tubes which support the baffle in the upper firebox They are secured in place by one bolt each at the point where they meet the left wall Remove bolt and slide tube to the right until it releases Remove all 3 tubes this way Next slide the baffle plate all the way to one side until it will drop diagonally into lower firebox Remove baffle plate through door opening diagonally WARNING DO NOT OPERATE THE INSERT WITH OUT THE BAFFLE PLATE PROPERLY INSTALLED THIS WILL VOID WARRANTY In the event of a chimney fire Make sure the fuel door is securely closed Adjust the primary air control to the lowest most closed setting Call the fire department immediately After a chimney fire the complete chimney system should be checked by a qualified technician be fore further use Consult your dealer for suggestions on proper chimney care Contact your local municipal or provincial fire au thority for information on how to handle a chimney fire Have a clearly understood plan for handling a chimney fire REINSTALL BAFFLE PLATE After your chimney has been swept reinstall the baffle plate See Cleaning Removing Baffle Plate above and reverse steps PAGE 18 TROUBLESHOOTING N SMOKES OUT FUEL DOOR WHEN OPEN The primary air control is closed The chimney is too cool Set the primary air control on HIGH setting with start up control OPEN for a few minutes
38. ot burn as long or as well as sea soned hardwood resulting in a short burn time Wood size too small Burns at too rapid a rate The gasket seal on the fuel door or glass is leaking air Repair or replace it if necessary Excessive Draft There may be an obstruction in the chimney BACKPUFFING Downdraft in the chimney a special wind cap may be needed The house is too airtight ventilation is needed Insufficient vertical height to chimney to achieve adequate draft ODORS 1 2 At ES PAGE 19 Creosote accumulation in firebox brush out on next cleaning Chimney downdraft when stove is not operating close the primary air control Paint curing on first several burns DIRTY GLASS Poor draft conditions Long burn periods at low draft settings Burning wet pitchy or spongy wood Poorly arranged logs too close to glass Draft problems If installing into a larger flue it may be necessary to use a full length liner to achieve adequate draft for the appliance A draft gauge should read a minimum of 05 w c inches water column not to exceed 07 w c for optimum performance See Draft Require ments page 5 TROUBLESHOOTING OVERFIRING DAMAGE If the heater or chimney connector glows you are overiir ing Other symptoms may include Cracking warping or burning out of components gold door may turn color stove glass may develop a haze which will not come off wit
39. otected towel clean flat surface with the inside of the door facing up Remove the glass clips by removing screws holding clips then carefully remove broken glass one piece at a time protective gloves are recommended 2 Clean area where the glass with gasket will be in stalled 3 Install new glass with gasket use only factory 5 mm glass with glass channel gasket Do not substitute Carefully reinstall glass clips Be very careful not to overtighten screws 4 Reinstall door CLEANING BLOWERS The blowers require inspection and cleaning annually to remove lint dust etc If there are pets in the dwelling the blowers should be cleaned at least twice a year To ac cess remove blower covers remove the two 1 4 7 mm hex head screws on each panel then inspect propellers replace if cracked broken or melted and vacuum out lint dust and debris CREOSOTE FORMATION AND NEED FOR REMOVAL What is Creosote When wood is burned slowly it pro duces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes an extremely hot fire Also creosote deposits tend to form in long runs of venting where gases become too cool prior to exhausting Note Single wall pipe cools rapidly there fore installations using this type of fl
40. overfiring conditions NEVER leave the stove unattended on high settings Operation of the appliance with the Start Up Air Control in the open pulled out position for extended periods can cause dangerous overfiring conditions Overfiring Caused from lImproper Maintenance Strictly adhere to all maintenance requirements at fre quent intervals as prescribed in this manual including cleaning of flue and stove Should the fuel door or glass gaskets become worn or damaged they should be re placed Overfiring Caused From Improper Fuel This appliance is approved for use with natural dry well seasoned wood only ask your authorized dealer what are approved fuels for your area Do not burn garbage particleboard scraps or pressed logs using bonding agents because they can produce conditions that will deteriorate metal Do not over load or use kindling wood or mill ends as primary fuel as this may cause overfiring PAGE 20 SPECIFICATIONS Model 2800HT Approx heat capacity Up to 1800 Sq Feet 42 Up to 550 Sq Meters 107 cm TT Maximum log length 18 457 mm Flue size 6 152 mm Width w standard surround 42 107 cm 32 813 mm Width at fireplace opening 24 610 mm Width at rear of firebox 22 1 2 572 mm Depth into Fireplace 15 1 2 994 mm Depth overall 28 1 2 718 mm Height 20 508 mm Height w standard surround 32 813 mm s rn Ke 22 1 2 572 mm Back o
41. ox Dimensions HT LINER Minimum size required for fireplace firebox recessed area into fireplace CANADA APPROVED LINER S635 FLUE LINER MEINI 2 pma Width at front of fireplace 24 1 4 616 mm Width at back of fireplace 23 1 4 591 mm FACTORY BUILT 2C Depth into fireplace 15 3 4 400 mm FIREPLACE USA ONLY APPROVED LINER 6 DI AMETER 2100 HT LINER FACTORY BUILT FIREPLACE REQUIREMENTS Note In Canada installation into a Factory Built Fireplace is not approved When installing the 2800HT into a high dome or low profile type factory built fireplace ZC a ZC Fire place kit is required kit consists of components to insulate and allow for heat dissipation See page 206 for ordering REMOVE FIRE information PLACE DAMPER OR SECURE OPEN Factory Fireplace Minimum Firebox Dimensions Minimum size required for fireplace firebox recessed area into fireplace Min unrestricted front opening 21 533 mm Min inside firebox height at flue opening 22 559 mm Width at front of fireplace 24 1 4 616 mm Width at back of fireplace 23 1 4 591 mm Depth into fireplace 15 3 4 400 mm Side View of Typical Factory Built Fireplaces 21 533 mm 22 559 mm Do not face seal over chimney cooling air system PAGE 8 INSTALLATION POWER CORD CHANGEOVER DANGER Risk of electrical shock Disconnect power before servicing appliance Do not route power cord under or in front of
42. r stack area approx 85 sq inches 216 sq cm Note Formulas for calculating Area Calculating area of a circle m x r Area n 3 1416 r 1 2 diameter To calculate area of square or rectangle Width x Depth Area Notes gt It may be necessary to use a full length liner to achieve adequate draft for the appliance A draft gauge should read more than 04 W C l but less than 08 W C I for optimum performance This appliance is approved for all heatform style fireplaces masonry fireplace with a metal fire box liner INSTALLATION FIREPLACE INSTALLATION e USA only All masonry fireplace installations re quire a minimum positive flue connection using a block off plate or a positive seal past the bottom of the chimney flue tile liner In Canada a full reline is required CHIMNEY TERMINATION CAP e Measure fireplace size to make certain the insert will fit before considering the installation ENSURE CHIMNEY IS SOUND MASONRY FIREPLACE REQUIREMENTS This appli ance may be installed in a masonry fireplace with an open ing height of at least 21 inches 533 mm using Masonry Fireplace Kit P N 14M75 Installation into a masonry fire place with an opening of 24 610 mm or higher does not require this header insulation kit See page 26 for ordering MASONRY FIREPLACE USA APPROVED LINER 6 DIA FLEX OR RIGID 24 26 MSG BLACK OR S BLUED STEEL PIPE OR 2100 Masonry Fireplace Minimum Fireb
43. red wood does not work well as fuel and can cause increased creosote buildups The value of green wood as a source of heat is limited Do not overload or use kin dling wood or mill ends as primary fuel as this may cause overfiring Overfiring is a condition where excessive tem peratures are reached beyond the design capabilities of the stove The damage that occurs from overfiring is not covered under the stove warranty WARNING BURNING IMPROPER FUEL I E CHAR COAL CAN RESULT IN CARBON MONOXIDE POI SONING WHICH MAY LEAD TO DEATH CARBON MONOXIDE POISONING EARLY SIGNS OF CARBON MONOXIDE POISONING RESEMBLES THE FLU WITH HEADACHES DIZZINESS OR NAU SEA IF YOU HAVE THESE SIGNS GET FRESH AIR AT ONCE HAVE THE HEATER INSPECTED BY A QUALAFIED SERVICE TECHNICAN SOME PEOPLE ARE MORE AFFECTED BY CARBON MONOXIDE THAN OTHERS THESE INCLUDE PREGNANT WOMEN PEOPLE WITH HEART OR LUNG DISEASE OR ANEMIA THOSE UNDER THE INFLUENCE OF ALCOHOL AND THOSE AT HIGH ALTITUDES WHY SEASONED WOOD The key to the success of a good fire that produces heat from a wood burning insert is the wood It needs to be well seasoned natural wood What does Well Seasoned mean When a tree is cut down the wood is green full of sap and moisture This moisture content can exceed 80 which must be reduced to less than 20 Wood properly sea soned is then capable of generating the heat the fireplace insert was designed to provide Green wood do
44. see pages 10 and 26 WARNING DO NOT SUBSTITUTE THE HEAT RATED 2100 HT LINER WITH ANY OTHER TYPE LINE OR A FIRE MAY RESULT CAUSING PROP ERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE PAGE 6 Factory Built Fireplace Installation DUAL PLANNING YOUR INSTALLATION MASONRY FIREPLACES This appliance is approved for installation into a ma sonry fireplace built to UBC 37 or ULC S628 standards Do not remove brick or mortar form the masonry fire place to accommodate this appliance If the fireplace has been modified to accommodate the fireplace insert a metal tag documenting what was modified must be attached to the fireplace as required by Clause 5 1 11 it must be secured using screws or nails to the fire place in a location readily visible should the fireplace insert be removed The lettering shall not be less than 5 mm high Metal Tag THIS FIREPLACE HAS BEEN ALTERED TO AC COMMODATE A FIREPLACE INSERT AND SHOULD BE INSPECTED BY A QUALIFIED PER SON PRIOR TO RE USE AS A CONVENTIONAL FIREPLACE IMPORTANT Any opening between the masonry of the fireplace and the facing masonry must be per manently sealed USA Requirements Masonry Fireplaces The fire place damper must be secured in the open position In the USA a flue extension past the fireplace header is required as a minimum A preferred installation is a positive flue connection sealing the throat of the chim ney This appliance requires t
45. should read greater than 04 W C inches water column and less than 08 W C American National Standards Institute ANSI NFPA 211 92 draft 1 7 A chimney or vent shall be so designed and con structed to develop a flow sufficient to completely remove all flue and vent gases to the outside atmosphere The venting system shall satisfy the draft requirements of the connected appliance in accordance with the manufacturer s instructions PROVIDE ADEQUATE AIR FOR COMBUSTION In well insulated and weather tight homes it may be difficult to establish a good draft up your chimney The poor draft is caused by a shortage of air in the house To provide the needed air crack a window on the wind ward side of the house VENTILATION REQUIREMENTS THE FRESH AIR REQUIREMENTS OF THIS APPLI ANCE MUST BE MET WITHIN THE SPACE WHERE IT WILL BE INSTALLED Ventilation is essential when using a solid fuel burning heater The combustion process of this heater uses oxygen from inside the dwelling and it may be neces sary to open a window or install a vent to provide make up air into a dwelling that is well insulated modern con struction standards have resulted in homes that are highly energy efficient and that allow little heat loss and air transfer Other appliances in the dwelling also con tribute to removing air from the dwelling i e clothes dryers exhaust fans fireplaces and other fuel burning appliances If the available fresh air deliv
46. tilisez en accord avec les instructions d installation du fabricant et des codes locaux AVIS Ne pas faire passer le tuyau de chemin e travers une surface combustible Ne pas connecter cet appareil un tuyau de chemin e servant un autre appareil Approuv pour l installation dans les Etats Unis pour les chemin es enregistr es sans espaces libres Les installations sans espaces libres exigent une doublure entiere du col du tuyau jusqu au capuchon de pluie Pour le col du tuyau utilisez la piece 14M78 et ZC P N14M74 Voir le manuel pour des instructions suppl mentaires L installation sans espaces libres n est pas l gale au Canada Installez les chemin es en briques selon UBC Chapitre 37 Ne pas enlever des briques ou du ciment de la chemin e en brique de fa on accommoder la pi ce ins r e L installation de la chemin e en briques exige un connecteur de tuyau positif Au Canada une doublure de tuyau de grandeur de 5635 est exig e NOTE Remplacez la vitre avec une c ramique de 5mm seulement Puissance lectrique Moteur A rovox 10625082 115 VAC 5 Watts 60 Hz DANGER Il y a risque de d charge lectrique D connectez le fil lectrique de la prise de contact avant le service Ne pas faire passer le fil lectrique sous ou en avant de l appareil NOTE L extension du tiroir des cendres est selon UL 1482 Paragraphe 10 7 Exception 2 Cet appareil a t test pour la production de temp rature maximum Paragraphe 10
47. to dispose of ashes IN THE EVENT OF A COMPONENT FAILURE USE ONLY COMPONENTS PROVIDED BY THE MANUFACTURER AS REPLACEMENT PARTS Burning any kind of fuel uses oxygen from the dwelling Be sure that you allow an adequate source of fresh air into the room where the fire place insert is operating see Ventilation Re quirements on page 5 CAUTION HOT WHILE IN OPERATION An ap pliance hot enough to warm your home can se verely burn anyone touching it Keep children clothing and furniture away Contact may cause skin burns Do not let children touch the appli ance Train them to stay a safe distance from the appliance Do not operate this appliance without the fire box baffle plate properly installed Build fires directly upon the brick hearth inside the fireplace insert Do not use grates irons or any other method to elevate the fire See the listing label located on the back of fire place or see Safety Listing Label on page 26 SAVE THESE INSTRUCTIONS TABLE OF CONTENTS Important Warnings 2 Testing Listing EPA Using this Manual 3 Planning Your Installation 4 7 INStANAUON y c Aas 8 12 Product Features and Controls 12 Care and Operation 13 15 Recommended Fudel 16 Maintenance Man 16 18 Troubleshooting
48. ue are more suscep tible to creosote deposits To inhibit the build up of creosote adjust the primary air control to a medium high or high setting for a 10 minute period each day Do not attempt to burn out heavy creo sote accumulations in this manner This must be re moved from the chimney by scraping or brushing to re duce the risk of a chimney fire Burn Approved Fuel Only This stove is approved for burning dry seasoned natural wood only Using green or inadequately seasoned wood may increase creosote buildup Removal of Fireplace Insert for Inspection Pull Fireplace insert forward until the screws securing the flue connection can be accessed Detach flue by remov ing screws Pull unit forward and out of fireplace Inspect the chimney and chimney connector as follows Inspection Frequency The chimney connector and chimney should be inspected at least twice monthly dur ing the heating season to determine if a creosote buildup has occurred If creosote has accumulated it should be removed to reduce the risk of a chimney fire To reinstall insert follow instructions on pages 9 and 10 instructions 8 through 12 PAGE 17 MAINTENANCE Cleaning If the chimney is to be cleaned without re moving the insert from the fireplace the baffle plate in the firebox must first be removed Chimney cleaning should only be done by a qualified chimney sweep See following Cleaning Removing Baffle Plate Cleaning Removi
49. w long the fire will burn START UP PRIMARY AIR AIR CONTROL CONTROL START UP AIR CONTROL The start up air control provides additional air delivery to assist in establishing a draft in a cold flue system The control handle is located below the fuel door on the left From a cold start ap proximately 10 minutes in the open position is all that is required to achieve a stable burn PAGE 12 CARE AND OPERATION GOLD DOOR The doorframe is plated with 24 karat industrial grade gold and requires curing to harden the gold Once it is cured it will never tarnish Prior to burning this appliance the door frame should be cleaned thoroughly with a good window cleaning solution and a soft cloth Do not use any metal polishes or abrasives to clean the gold surface Any oils or fingerprints left on the gold could become permanent blemishes if the stove is burned prior to their removal Af ter the first few fires the gold will cure The 74 19 mm diameter door rope gasket is made of highly durable high temperature resistant material It must be kept in good condition Do not leave the stove burning with the door ajar or open Leaving the door ajar or open while the stove is burning will cause excessive heat build up in the stove overfiring and could ignite surrounding combustibles as well as damage the stove such damage is not covered by the manufacturer s warranty DOOR OPERATION CAUTION WHEN OPENING THE DOOR DO NOT EX
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