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Kodak 2400DSV Photo Scanner User Manual

1. 6 PJ10BB Jy KZI YFIR 4 CO ENBLB CO BUSYB To Foot Switch de vcc GND CO SIZEB CO ENDB PWB X PJIX PJ11BB vec nie KEE WYRE E EA ENI i o lt SC PJ12BB Manual Masking Board Horizontal mon PU BUSY 15 DD CO BUSTB REI Pu SIZE ao CO SIZEB Af VAY SBR To Coinvender WIRING DIAGRAM 2 4 MODEL MS 6000 VOLTAGE AC100V 120V 220 240V Jan 2001 0820 0004 58A PWB BB 45V X nea PJIB 1 VR1 R 24 VHRR PWB F g PJIF 2 Z kf24 U7n T Lavhy i A Main Control Board TJnavEU FE RO Y els Auto Image Rotation Volume Opti ption I F Board e 2 ona PWB BB 1 2 TIRE DI p E js WB F Sei R pm R mr PJ2F o i 2 3 PNG m PUSBB B PN 2 S PJST 1 Pa E pyst 2 SEG N P 24V E Piece CSHUTTERO R PJ16 4 8 MEA PJ4BB A ge C BUSY2 SC PUIG A 9 s vee cBusYB P BUSYI R PJI6 A 16 EJ vec K EA a ER RLO mai R ex D RLI PRSHVR GND CM 5 vue ER RL2 LAMPCLK amp oz R3 RL3 Locke EE GE op RS RLS vec
2. DC12V PCSI O DC 12V GND D i 4 4 PWB A CCDEHR CCD Board PWB SSPC UE RI PWBXVIAPIDVAEYTRIR H DC IB eyy b i Oe ut PWB C SIE ILR VRI PTX PC I F Board Manual Masking Board Horizontal Image Leading Edge Reader Position Sensor Control Panel Board D 7 ZavWMJUa 4A Position Sensor Auto Image Rotation Volume PWB BB x 4 VAIHE PWB EEZU 74 VER PWB Y v a PILY A V JERE T PCZAEvLEm2 WBgt 79 PCAA v Vie A Main Control Board Printer I F Board Manual Masking Board Vertical Sean Mirror Position Sensor Scan Position Sensor 0820 0003 51D PWB J ZU A4 JV UE UR PU3 PWB F PWB J PWB SS PWB XPWB Y 2 7 Y 3 Y Option TITLE CIRCUIT DIAGRAM 1 1 Grayscale Memory Board MS 6000 AC100V 120V 220 240V Jan 2001 EE qp Q D p t F Tq GSU H j 41 7j M gt 11 DC 24V 5 GNDO 5 DN i E Fuse 250A 10A 108727 Power Plug Siet Power Fuse CN3 BK 120V 3 PGI Fuse 250V 6 3A ERTIY Power Plug cNt 2 F1 SR Power Fuse 230V N E e 1 Y ToS L1 245 444 Filter Coil PG1 HERZ 24 Fuse 250V 10A Po
3. PJ1EE 60P PJ2EE 80P PJ3EE 50P PJ4EE 40P PJ1G 20P PJ2G 20P PJ1SS 80P PJ2SS 50P 22 General Information CN13 9P CN20 11P CN28 6P CN75 8P CN76 9P CN77 8P CN78 9P PJ1D F 5P PJ2D F 13P PJ3F 2P PJ1X 8P PJ2X 9P PJ1Y 8P PJ2Y 9P PJ2D F PJ1D F a PJ3F amp 23 3 General Information 3 9 Electrical Service Parts on P W Boards NOTE Do not touch the electric parts which has not indicated of this section 3 9 1 Main Control Board PWB BB DSW1 5no00nu0B DSW1 For Factory Use Only Normally all switches are OFF position Do not change to ON position 3 9 2 VE Board PWB EE EM OSC2 OSCH OSC1 Oscillator 42 3158MHz For 400dpi Printer OSC2 Oscillator 95 2106MHz For 600dpi Printer 24 General Information 3 3 9 3 I F Board PWB SS E el RSW1 RSW1 For SCSI ID setting 3 9 4 Main Power Unit PU1 5 5 VR61 For Factory use Do Not Touch VR61 o6 vR63 VR62 For Factory use Do Not Touch VR63 For Factory use Do Not Touch VR62 l 0 F1 Fuse AC250V 12A 100 120V area AC250V 6 3A 220 240V area 3 9 5 Projection Lamp Regulator PU2 VR61 Projection Lamp voltage adjustment VR62 For Factory use Do Not Touch VR63 For Factory use Do Not Touch F1 Fuse AC125V 5A 100 120V area AC250V 5A 220 240V area 3 9 6 Optional Power
4. f OFF is selected from the ON state Centering Fit is disabled Auto Masking is not applicable with the Masking or Trimming settings S S Trimming When ON is selected the image is printed scanned with the non image area frame auto matically masked Masking Prints only the image outside of the area that is de fined on the Screen f Trimming is selected from the OFF state the pre viously entered settings for Centering Fit and Man ual Masking are applied From Trimming when Masking is selected the Centering Fit setting is disabled and the previous settings for the Masking area are applied The manual masking area will be cancelled when ever OFF is selected from the Masking state Neither Trimming nor Masking are available through the Auto Masking function Trimming and Masking cannot be set when the Scanner is connected to the PC Allows you to fine tune the image quality of the print ac cording to the original being used Rotate between Text Fine and Photo with every press of this key Text For use with text images Fine For use with lower grades of film Photo For use with photo images 29 General Information Film Type Key Exposure Adjustment Keys Exposure Mode Key Exposure Display Exposure Mode Indicator Rotates between Auto Nega and Posi each time the key is pressed Auto The scanner automatically determines be tween the film type options
5. 277 i hos Li D La N o 5 d uut ei vz Ge E p p RNC ER i 1 6 nappy 7 8 1st Reader Path Mirror 2nd Reader Path Mirror 2nd Scan Path Mirror Screen 1st Scan Path Mirror ak obs 10 Scan Table Projection Lens Projection Lamp 8rd Scan Path Mirror 0 CCD Assy 2 9 o d Sp 16 General Information Electrical Components Layout 3 6 Kg S201 TS1 LA1 17 General Information Symbol Name F1 Fuse L1 Filter Coil LA1 Projection Lamp M1 Scan Motor M2 Scan Table Motor M3 Power Unit Cooling Fan Motor M4 Projection Lamp Cooling Fan Motor PC1 Image Leading Edge Position Sensor PC2 Scan Mirror Position Sensor PC3 Reader Position Sensor PC4 Scan Position Sensor PU1 Main Power Unit PU2 Projection Lamp Regulator PWB A CCD Board PWB BB Main Control Board PWB C Control Panel Board PWB EE Printer I F Board PWB G Scan Table Connecting Board PWB J Grayscale Memory Board PWB SS PC I F Board PWB T Motor Drive Board S1 Power Switch S201 Interlock Switch TS1 Thermostat PWB J PWB SS Option 18 General Information Symbol Name CNT1 Total Counter M5 Auto Image Rotation Motor PU3 Option Power Unit for RFC 21 PWB D Option I F Board for RFC 15A M UC 2 MARS PWB F Option I F Board for RFC 21 UC 2 MARS PWB X Manual Masking Board
6. 2400DSV Service Manual Kodak BERETTET PREFACE This Service Manual explains the Microfilm Scanner already put on the market It is hoped that this Service Manual will help to provide for more effective machine maintenance in the field there by ensuring optimum machine performance Microfilm Scanner MS6000 All information in this Manual is subject to change without prior notice This manual has not described the printer section Separately refer to the Service Manual of the Printer Contents Contents Safety Precautions for Inspection and Service DISMVLIBIme 1 2 CAUTION 1 3 Other PreCautions ss iiss ccscccsscsccscacdsccacsescascccssasecdscasstvacteessaosecdaccesexeceessas 1 4 Used Batteries Precautions cs eccceseseseeeeeeeeeseeeeeeeeeseeeeeeeeesnenees Installation 2 1 Installation Environment eeeeeseeeeeeeeeneee nennen nennen 2 2 Usage Environment eeeeeeeeeseseeeeeeeee enne nennen nnn nnn nnns 2 3 Installing The Power Supply cernerent 2 4 Installation Space eese eee ene nnne tnnt nannan General Information Bil Specifications idera eni eerte 3 11 MS 6000 m e E a E 3 1 2 MS 6000 amp MSP3000 Printer System seseesssss 3 1 3 MS 6000 amp MSP2000 Printer System
7. Fit the image on the Screen onto the entire surface of the print The machine automatically correct any skew of the image when printed 35 General Information Screen Image Print Image Explanation Auto Format Print The machine automatically determines the E format portrait or landscape of the image on the Screen and prints it as necessary L Ir al L Electrical Zoom The system magnifies the screen image according to the size of paper being used The range of standard magnification is 1 41X for A3 1 55X for Ledger 1 27X for Legal and ES 1 22X for B4 sized paper Mechanical and Electrical 4 RETENI 4 4 1 Mechanical and Electrical Illumination Mechanism 4 1 1 Overview The Illumination Mechanism efficiently uses the light produced by the Projection Lamp to supply the most suitable amount of light for the projection of the Microfilm This amount of light is determined by the size of the Microfilm and by the magnification ratio of the Lens selected for use 4 1 2 Projection Lamp LA1 A DC20V 150W halogen Lamp is used as the light source for the reader and printer functions The Projection Lamp is integrated with a Lamp Reflector which is a polygon mirror to ensure even illuminance A NOTE 1 Whenever the Projection Lamp Unit is removed Make sure that the Power Switch is turned OFF 2 Never touch the Projection Lamp immediatel
8. Remove the screws and then remove the each P W Board PWB BB 5 screws PWB T 4 screws PWB EE 6 screws 72 Disassembly and Cleaning 5 5 4 10 Replacing Scan Motor bushing and friction plate Remove the Optical Cover 2 screws Tilt the Scan Motor Assy in the direction of the arrow and pressing the shaft in the direction of the arrow re move the bushing and then peel the friction plate off the Scan Motor Assy NOTE Do not lose the pin Scan Motor spring bushing 5 4 11 Replacing the Fuse of the Power Unit Remove the Optical Cover 2 screws 73 Disassembly and Cleaning 2 Remove the Power Unit Cover 3 screws 3 Replace the Fuse of PU1 Main Power Unit PU1 AC250V 12A 100 120V area AC250V 6 3A 220 240V area 4 Replace the Fuse of PU2 Projection Lamp Regulator PU2 AC125V 5A 100 120V area AC250V 5A 220 240V area 5 4 12 Replacing the Main Fuse 1 Replace with New Fuse Main Fuse 120V area 250V 10A 220 240V area 250V 6 3A 74 Disassembly and Cleaning 5 5 4 13 Exchanging the Oscillator Chip When using MSP2000 printer you must exchange the Oscillator Chip OSC1 on Printer I F Board PWB EE of the Microfilm Scanner for the Oscillator Chip supplied with MSP2000 Printer 1 Remove the Projection Unit 2 Remove the Lower Left Cover Remove the stopper from the Right Cover and then open the Right Cover 75 5 Dis
9. seseeeseseesss 3 2 System Configuration 3 3 Connection Mode enero neta rnt atnnnann enira tuu nna 3 3 1 PR Mode Scanner Pinter 3 3 2 PC Mode Scanner Personal Compulter 3 4 Parts Identification cesses eene enne nnnns 3 5 Component Layout ceruice eti to ceteri eden eege 3 6 Electrical Components Layout eene 3 7 Electrical Parts Function eeeeeeeeeeeeeeeeeeeeennnnn nnns 3 8 Connectors Layout eniro nncuanrt iit n nica erani ani nuu inna 3 9 Electrical Service Parts on P W Boards eese 3 9 1 Main Control Board PWP DP 3 9 2 l F Board PWB EE sneis 3 9 3 I F Board DWDBGE enne 3 9 4 Main Power Unit DU 3 9 5 Projection Lamp Regulator PU 3 9 6 Optional Power Unit DU Contents 3 10Explanation of Control Panel eese 26 3 10 1 Control Panel Basic seeeeeneeneeeeeeneeeeeeeeeneseeernenesrnseneneeeneenae 26 3 10 2 Control Panel Shift Function eee 33 3 11Image Processing eeeeeeeeeeeeeee eene eene nnn nnns 35 4 Mechanical and Electrical 4 1 Illumination Mechanism eene ennt 37 fa We dE iter eee Pr an etd 37 4 1 2 Projection Lamp A1 37 4 1 8 Projection Lamp Voltage Control Cireount 38 4 1 4 Therm
10. After completing a service job perform a safety check Make sure that all parts wiring and screws are returned to their original positions Check the area surrounding the service site for any signs of damage wear or need of repair Do not pull out the toner hopper while the toner bottle is turning This could result in a damaged hopper motor or locking mechanism e f the product is to be run with the front door open make sure that the toner hopper is in the locked position Safety Precautions for Inspection and Service 1 4 Used Batteries Precautions ALL Areas CAUTION Danger of explosion if battery is incorrectly replaced Replace only with the same or equivalent type recommended by the manufacturer Dispose of used batteries according to the manufacturer s instructions Germany only VORSICHT Explosinsgefahr bei unsachgemaBen austausch der batterie Ersatz nur durch denselben oder einen vom hersteller empfohlenen ahnlichen typ Entsorgung gebrauchter batterien nach angaben des herstellers France ATTENTION lly a danger d explosion s ily a remplacement incorrec de la batterie Remplacer uniquement avec une batterie du meme type ou d un type quivalent recommande par le constructueur Mettre au rebut les batteries usage s conform ment aux instructions du fabricant Denmark only ADVARSEL Lithiumbatteri Eksplosionsfare ved fejlagtig handtering Udskiftning ma kun ske med batteri af
11. PWB Y Manual Masking Board VR1 Auto Image Rotation Volume CNT1 PU3 PWB D PWB F PWB X PWB Y Option 19 General Information 3 3 7 Electrical Parts Function Symbol Name Function CNT1 Total Counter Counts the number of prints F1 Fuse Power Fuse 100 120V Area 250V 10A 220 240V Area 250V 6 3A L1 Filter Coil Power supply noise filter LA1 Projection Lamp The source of the light for projecting the film image M1 Scan Motor The motor which rotate the 1st scanning mirror when carrying out scan of the film image to CCD M2 Scan Table Motor The motor for moving a scanning table to a reader position and a scanning position M3 Power Unit Cooling Fan Motor Exhausts the heated air surrounding the Power Unit out of the machine M4 Projection Lamp Cooling Fan Exhausts the heated air surrounding the Motor Projection Lamp out of the machine M5 Auto Image Rotation Motor The motor which rotate a prism PC1 Image Leading Edge Position Detects the slit on the Scan Mirror mounting Sensor plate Leading edge detect L PC2 Scan Mirror Position Sensor Detects the home position of the Scan Mirror Scan Mirror home position detect L PC3 Reader Position Sensor Detects the reader position of the Scan Table Reader position detect L PC4 Scan Position Sensor Detects the scan position of the Scan Table Scan position detect L PU1 Main Power Unit Converts the
12. Rotation Motor b5 Single Scan function check Turn the machine in the single scan operation b6 Shading Correction Performs the Shading Correction b7 Test Print Performs the Test Print of the Printer b8 for Factory use Do not use in field 81 Function Mode and Adjustment 6 3 6 About the Function Mode Setting Label Remove the Top Cover by using a Slotted Screwdriver FUNCTION MODE SETTING Label is attached on the back of the Top cover When Main Control Board PWB BB is exchanged it inputs the setting value of FACTORY column on the label into each Function Mode Moreover when setting value is changed in field it writes setting value to the FIELD column FUNCTION MODE SETTING TRE FACTORY FIELD FACTORY FIELD FACTORY FIELD EE TREE SBR MARI IBKE DERE 82 Function Mode and Adjustment 6 6 4 Operation of the Function Mode 6 4 4 Entering the Function Mode 1 Press the Exposure Mode Select Key Multi Print Key and Clear Stop Key on the control panel at the same time for two seconds or more The Multi Print Display will show S 2 Press the Multi Print Key to select the function mode Each depression of this key changes the mode into the following SoyoooFoboS y S Setting Function 1 y Setting Function 2 o Setting Function 3 F Machine Operation Check Function 1 b Machine Operation Chec
13. Thermostat Reset Pin Pin Bi metal E 39 Mechanical and Electrical 4 1 5 Condenser Lens e Overview Not only must the amount of light projected onto the Screen or CCD remain even despite changes in the microfilm or magnification ratio but also the light coming from the Projection Lamp must be efficiently condensed To accomplish this the machine is equipped with two Movable Condenser Lens one convex and one concave e Movable Condenser Lenses The Brightness Shift Lever is moved manually according to the magnification of the Projection Lens being used so that the Movable Condenser Lenses are moved to the set position The set position is color coded TYPE 1 to 3 each defined by a corresponding magnification of the Projection Lens TYPE Lens Magnification Color Code TYPE1 7 5X Blue TYPE1 9X 16X Blue TYPE2 13X 27X Green TYPES 23X 50X Yellow Condenser Mirror Light from the Projection Lamp after having passed through the Movable Condenser Lenses strikes this Mirror and is reflected onto the Fresnel Lens e Fresnel Lens The Fresnel Lens which is an acrylic plate with stepped setbacks ensures even illuminance from the Lamp Fresnel Lens Movable Condenser Projection Lamp Condenser Mirror Brightness Shift Lever Mechanical and Electrical 4 4 1 6 Projection Lens The Projection Lens enlarges the image of the Microfilm and proj
14. WIRING DIAGRAM 1 4 TZ2avlhi yr 7 Option Power Unit MODEL MS 6000 VOLTAGE AC100V 120V 220 240V Jan 2001 LB LB UNI NT6 4 B o e HD om LB pyrpp 7 LB pymp ti LB LB RACH cNT6 5 LB LB erro CNT8 5 LB py7ep 8 HB pyrep 12 AT5 3 2 cN76 6 PWB BB eNIT 3 onse 9r lB ma LB PJTBB 13 Me UNE E ain Control Boar gt 3 4 A 7 PWB Y YvcliTWXAXLZHMR CET Manual Masking Board Vertical PJeY 3 4 C 8 1 o d n 3 Ze AIN3 GND AINA GND AINS GND PWB A 5 PJtY CCDS CCD Board Wal Fvo2 Fv03 Fv04 Fv05 Fv06 FV07 FVE1 FVE2 FVE3 SM FVE4 DES PJex FVE6 FVET 5y SH 5y RS GNDCL FAB c Kid B GND A GND LEDSTB2 LEDSTB1 LEDSTBO 4 5 B D LEDSTB2 8 LEDSTBI 3 LEDSTBO PWB Y
15. remains stationary PJ2C 2 reads fluctuations of the input voltages as the Auto Image Rotating Knob is turned there by determining the direction of rotation of the Auto Image Rotating Motor 42 Mechanical and Electrical 4 4 3 1st Scan Path Mirror Optical Section 4 3 1 Overview The basic function of the Optical Section is to project an enlargement of the image on the microfilm onto the Screen when in the Reader Mode and onto the CCD when in the Scan Mode There is a unique light path formed in each of these modes The light path formed in the Reader Mode is called the Reader Path and that formed in the Scan Mode is called the Scan Path Each light path is formed by two Reader Path Mirrors and three Scan path Mirrors 1st Reader Path Mirror 2nd Reader Path Mirror 2nd Scan Path Mirror 43 Mechanical and Electrical 4 3 2 Reader Path The Reader Path is established when the Power Switch is turned ON and remains formed except during a scan movement The image on the microfilm is projected onto the entire area of the Screen by means of the two Reader Path Mirrors The light path between the Projection Lamp and Screen measures 1 293mm 4 3 3 Scan Path When in the Scan mode the 1st Scan Path Mirror moves to a position that will block the Reader Path It then turns to direct the film image through the four Scan Path Mirrors onto the CCD so that it can read the image data
16. sharper as they appear on the copy by correcting the MTF modulation transfer function characteristics resolution MTF Modulation Transfer Function e Smoothing Photo Image Image noise contained in the solid area of the image is reduced to smooth the image thereby improving image quality of photos Contrast fine adjustment y Density reproduction curve Enhances reproduction of characters and fine lines that are low in contrast Conversion into binary Converts 8 bit image data into binary image data by comparing to a certain threshold Binary Image Grayscale Image 50 Mechanical and Electrical 4 B Binary Image PWB BB Grayscale Image C PWB EE Frame Masking Erases the frame to prevent the areas outside the image from being output Serial to parallel Image rotated 909 conversion Serial to parallel conversion Converts pixel by pixel The image data is rotated by serial image data into a 90 degrees and converts corresponding set of pixel by pixel serial image parallel data for 8 pixels data into a corresponding set of parallel data for 8 pixels mage memory standard Image memory option Binary Stores every 8 pixel temporarily Grayscale Stores every 1 pixel temporarily Parallel to serial conversion Converts parallel data for 8 f pixels into
17. 1 Remove the stopper from the Right Cover and then open the Right Cover 2 Screws Only 220 240V area Remove the metal plate in the Left Cover also Remove the Left Cover 1 screw Only 220 240V area Remove the metal plate in the Left Cover also 69 Disassembly and Cleaning After the CCD Assy has been Remove the CCD Assy Lower Plate 2 screws Remove the CCD Assy two shoulder screws Three connectors Unplug connector from the CCD Assy Remove the CCD Assy Cover loosen the four screws NOTE mounted make the shading cor rection b6 by following the pro cedure given on page 104 70 Disassembly and Cleaning 5 5 4 8 Removal of the Power Unit Remove the Optical Cover 2 screws Disconnect the five Connectors of the Power Unit from the machine NOTE For 220 240V area disconnect the 2P connector of the Coil also Remove three screws and then remove the Power Unit from the machine 3 screws 71 5 Disassembly and Cleaning 5 4 9 Removal of the P W Boards Remove the Left Cover Lower Left Cover and Rear Cover Refer to Removal of Outer Cover 2 Open the Right Cover Only 220 240V area Remove the metal plates in the Left and Right Cover also Remove the CCD Assy Lower Cover 2 screws Remove the front and rear Shield Plate loosen the four screws 5 Unplug all connectors on the P W Board
18. 2 79 6 3 3 o mode Setting Function 3 80 6 3 4 F mode machine operation check 81 6 3 5 b mode machine operation check 81 6 3 6 About the Function Mode Setting Label 82 6 4 Operation of the Function Mode eene 83 6 4 1 Entering the Function Mode AAA 83 6 4 2 Execution method in F and b mode except F4 F8 and b6 83 6 4 3 Execution method in F and b mode F4 F8 and b6 84 6 4 4 Execution method in S y and omode 84 6 4 5 Leaving the Function Mode AAA 84 6 5 S mode Operations cerent neri cerei eee eassbee rius 85 6 5 1 S1 Auto Reset ue o en ga e e 85 6 5 2 S2 Auto Power Gave eene 85 Contents 6 5 3 S3 Auto Projection Lamp OFF AAA 85 6 5 4 S4 Coin Vender Foot Switch Getting A 85 6 5 5 S5 Fine Mode Setting AA 86 6 5 6 S6 Paper Tray feed size MSP 3000 Printer 86 6 5 7 S7 Machine ID Printing eeeeen 86 6 5 8 S8 Cycle print mode 87 6 5 9 S9 Nega Contrast Adjustment sseeeeeeeeeeeeieeieeeerereererrnernennene 87 6 5 10 SA Posi Contrast Adjustment 87 6 5 11 Sb Scan Table Stop Position Adjustment Scan Position 88 6 5 12 SC Scan Table Stop Position Adjustment Reader Position 88 6 5 13 Sd Auto image rotation 90 degree rotation function 89 6 5 14 SE The print function at the time of Toner Empty detection 89 6 6 y
19. 99 6 8 6 F6 For Factory Se esie et te Fleet ce eege 99 6 8 7 F7 Projection Lamp Voltage Adjustment 100 6 8 8 F8 Reset the Setting Data 101 6 9 b mode Operations eese nennen nnne nennt 102 6 9 1 b1 Checking the Scan Table Unit Function 102 6 9 2 b2 Scanning mirror operation check 102 6 9 3 D3 For Factory use uoce eir trans 102 Contents 6 9 4 b4 Prism rotation operation check 103 6 9 5 b5 Single scan operation check essssseeseereeseeereerrerrrsrrerereenee 103 6 9 6 b6 Shading Correction essen 104 6 9 7 b7 Test Print FUNCION zisirei nsinir aiaiai aipania 105 6 9 8 b8 For Factory uee ispre eaae RTE 105 Troubleshooting 7 1 How to Use This Section eese 106 7 2 Malfunction Indications esses eene enn 107 7 3 Malfunction Detection Timing eeeeeeeeeeeenenen 108 7 3 1 L2 Projection Lamp malfunction eene 108 7 3 2 C1 Scan Unit Drive malfunction eeeees 108 7 3 3 C2 Scan Mirror Drive malfunction sees 108 7 3 4 C3 Shading Correction maiunchon 109 7 3 5 C4 Cooling Fan Motor malfunction eee 109 7 3 6 Cb Communication Emor 109 7 8 7 CL Printer Clock malfunction sseeseeseeeeeeeeeeeeeeeeeereneerrereeneee 109 7 4 Troubleshooting for
20. AE Coarse adjustment 01 02 ABCDE Replace the PWB A AB CDE Replace the PWB BB ABCDE ABCDE The Image abnormalities of the printer refer to the service manual of the printer and perform the Troubleshooting 117 Troubleshooting 118 100 220 240V AREA only S4 L1 or 100 120V 10A 220V 240V 6 3A DC5v DC 24V 120V AREA only 4 LA1 20V 150W L gt gt 100 120V AREA only S1 CND o5 F1 a X Fuse L1 24 U9 24 W SUBRAT y F PU1 X T YERI Y b TS1 EZS y F Thermostat PUS4Z7a378B1 vk F2 a X F Filter Coil Power Switch Main Power Unit LATHES 7 P Option Power Unit dx use we IN ERY rojection Lamp 220 240V AREA only S2O1REA Ty F PU2BRS y JU aU 5 Interlock Switch Projection Lamp Regulator DC24V T e L DC5V DC12V M4 GND M PWB T 4 AHE M1 2 LUE A Scan Motor M5Z FT1x 30 7 va37t 59 MEWA P YE 4S MERZI 7 278802 YE S PWB FZLZz a VI Fi amp fths Motor Drive Board p zs Auto Image Rotation Motor Power Unit Cooling Projection Lamp Option I F Board ect cee Ec CNT4 5JUf 70 75 Total Counter Fan Motor Cooling Fan Motor C Desv i i e
21. Is the Fuse F1 blown Yes Replace Power Fuse F1 No Is the Interlock Switch S201 in the No Adjust the position of the Switch S201 actuated position when the Projection Unit is installed lYes Is the Fuse of PU1 blown No Replace PU1 or S201 Yes Replace Fuse F1 of PU1 7 5 2 The Projection Lamp does not Light Up Check Item Remedy Check LAT gt Replace LA1 NG JOK Check TS1 gt Replace TS1 NG JOK Is the voltage across CN7 1 and 2 approx gt Check wiring DC17V when the Power ON OFF switch is No in the ON position lYes Is the source voltage developing across gt Check wiring PJ1 1 and 3 on PU2 when the Power ON No OFF switch is in the ON position lYes Is the voltage across PJ3 1 on PU2 and gt Check wiring GND DC5V when the Power ON OFF No switch is in the ON position gt Replace PWB BB Yes Replace PU2 113 Troubleshooting Electrical Components Check 7 6 1 LA1 Projection Lamp 1 Is the circuit across both terminals of the gt No Replace LA1 Lamp conducting when the Lamp is removed from the machine Yes OK 7 6 2 M3 Power Unit Cooling Fan Motor 1 Does the Motor start rotating when the Power Yes OK ON OFF Switch is turned ON i No 2 Is the voltage across CN10 1 and GND gt No Check wiring DC24V with the Power Switch in the ON position Yes Repl
22. Power Switch When a trouble cannot be canceled and occurring frequently it performs troubleshooting with reference to subsequent page 107 Troubleshooting Malfunction Detection Timing 7 3 4 L2 Projection Lamp malfunction Display Detection Timing L2 When scan begins and the light of the Projection Lamp does not strike the CCD 7 3 2 C1 Scan Unit Drive malfunction Display Detection Timing C1 The Scan Position Sensor PC4 is not activated within 2sec after the Scan Table has started moving to the printer position Scan Table ON Motor M2 OFF l Scan Position OFF Sensor PC4 PC4 ON s within 2sec The Reader Position Sensor PC3 is not activated within 2sec after the Scan Table has started moving to the reader position Scan Table ON Motor M2 OFF Reader Position OFF Sensor PC3 PL ON d within 2sec 7 3 8 C2 Scan Mirror Drive malfunction Display Detection Timing C2 The Scan Motor M1 is not deenergized within 16 sec after it has been energized during a scan motion Scan Motor ON M1 Ss OFF 16 sec The Scan Motor M1 is not deenergized within 8 sec after it has been energized during a prescan motion Scan Motor ON M1 ma OFF 8 sec 108 Troubleshooting 7 7 3 4 C3 Shading Correction malfunction Display Detection C3 When during shading correction b6 the projection lamp light to CCD is fe
23. Then holding up the rear side of the Optical Cover and remove it NOTE Mirror is fitted to the back side of the Optical Cover Using care not to touch or damage this mir ror place the Optical Cover upside down Holding up and remove the Screen Frame and then disconnect the connector of the Control Panel Board Remove the stopper from the Right Cover and then open the Right Cover 62 Disassembly and Cleaning Only 220 240V area Remove the metal plate in the Left Cover also Remove the Left Cover 1 screw Only 220 240V area Remove the metal plate in the Right Cover also 5 Remove the Projection Unit 63 Disassembly and Cleaning Remove the Lower Left Cover 2 screws Remove the Lower Right Cover 2 screws Remove the Rear Cover 4 screws 64 Disassembly and Cleaning 5 5 4 2 Replacing of the Projection Lamp 1 Slide the Projection Lamp Unit out Remove the Projection Lamp from the Lamp Holder N NOTE Do not touch with bare hand and extremely hot Projection Lamp immediately after the machine has been turned OFF 3 Remove the Projection Lamp from the Lamp Socket 4 Insert a new Projection Lamp so that the mark on its base is facing upwards Make sure that the new Projection Lamp is inserted securely so that there is no gap between the projection Lamp and the Lamp Socket A NOTE Do not touch the reflector mi
24. Unit PU3 P VR1 For Factory use Do Not Touch VR1 25 3 General Information 3 10 Explanation of Control Panel 3 10 1 Control Panel Basic e200 Output Selection 1 Cassette2 Auto Skew Correction 2 3 4 Text print Mode Fine 5 Auto Film Type gien CC 6 Job Recall Darker a 7 8 Zoom clr Lighter 7 10 12 13 i 14 16 26 General Information 1 Size Selection Key Select the paper feeding source according to the format of the film image that is being reflected in the screen 2 Auto Skew Correction Key Oo Tray when this lamp is lit A 90 degree image rotation is performed dur ing printing The image on the screen will be rotated 90 degrees Consequently the screen image will be oriented horizontally on paper that is positioned lengthwise and vertically on pa per that is positioned crosswise when this lamp is blink The Auto Film Format Select Print function is available when Letter or A4 size paper is placed in both lengthwise and crosswise po sitions in the paper feeding tray and paper feeding cassette Paper that best suits the format of the image on the screen will be used for printing Prints the film image on paper fed from the print tray Cassette1 Prints the film image on paper fed from the cassette 1 Cassette2 Prints the film image on paper fed from the cassette 2 when the Tray and Cassette
25. YU PAH DP EB Projection Lamp Cooling Fan Motor CT k 5 272725 Total Counter 24V lt BLK 5Y lt PC 5Y lt PC 5V PC SCNS2 SCNS2 GND lt PC SCNS Kid PJeG GND lt PC Pci SCHEI 5y lt PC GNO lt PC SCNB M B A BLKB Zar 24y SCN A B M A RAYSON 24yeSCND PWB G REV LT JWAT25 4R Scan Table Connector Board Ge Mi KEE Scan Motor PC1 igi EC Lo Image Leading Edge Position Sensor PC2 EE Ki GC CEA geg Scan Mirror Position Sensor 4 CN43 24V lt BLK 24V BLK BLKA A B B Me M2 A UVI TFIRDE 2 Scan Table Motor MODEL MS 6000 VOLTAGE AC100V 120V 220 240V Jan 2001 DWG NO 0820 0004 58A TITLE WIRING DIAGRAM 4 4 MINOLTA Copyright 2001 MINOLTA CO LTD Printed In Japan Use of this manual should be strictly supervised to avoid disclosure of confidential information This publication is printed 0820 7993 11 01020160 on recycled paper MINOLTA CO LTD Printed in Japan
26. in the sub scanning direction The light path between the Projection Lamp and CCD measures 1 298mm 44 Mechanical and Electrical 4 4 3 4 Scan Table Drive Mechanism The Reader Path is switched from the Printer Path or vice versa by moving the Scan Table to the respective positions The Scan Table is driven from the Scan Table Drive Motor M2 The direction and speed of rotation of the Scan Table Drive Motor M2 are controlled by the outputs from pins 3 4 5 and 6 A eB A and B of PJ5T on the Motor Drive Board PWB T Reader Position M Reader Position Sensor PC3 Scan Table Drive Motor M2 Scan Position Sensor PC4 To switch from the Reader Path to the Printer Path the Scan Table Drive Motor M3 is energized there by moving the Scan Table toward the Printer Position The Scan Table at the Reader Position is detected by the Reader Position Sensor PC3 and that at the Printer Position is detected by the Scan Position Sensor PC4 It takes less than 1 3 sec for the Scan Table to move from the Reader to Printer Position 45 Mechanical and Electrical Position Sensor PC1 4 3 5 Scan Mirror Motion Control The motion of the Scan Mirror is controlled by the Scan Lever and Shaft as the Shaft is driven by the Scanning Motor M1 The Scan Mirror scans the image of the microfilm at a speed 1 631 6 of the Scanning Motor M1 Once the prescan motion is initiated the lead
27. malfunction code 110 7 4 1 L2 Projection Lamp malfunction eeeeeeeeereerreerreern 110 7 4 2 C1 Scan Unit Drive Malfunction esee 110 7 4 3 C2 Scan Mirror Drive malfunction sees 110 7 4 4 C3 Shading Correction malfunchon 111 7 4 5 C4 Cooling Fan Motor malfunction esee 111 7 4 6 Cb Communication Emor 111 7 4 7 CL Printer Clock malfunction sseseeseeeeeeeeeeeeeeeerererneerreneneee 112 7 5 Troubleshooting for malfunction eeeeeeeeeeeeee 113 75t Ne ower Hid i ee 113 7 5 2 The Projection Lamp does not Light Up 113 7 6 Electrical Components Check eere 114 7 6 1 LAI Projection Lamp ueber 114 7 6 2 M3 Power Unit Cooling Fan Motor 114 7 6 3 M4 Projection Lamp Cooling Fan Motor 114 7 6 4 PC1 Image Leading Edge Sensor sess 114 7 6 5 PC2 Scan Mirror Position Gensor 114 7 6 6 PCS Reader Position Sensor sseseeseseeeeeeeeeeeeereererererrerreeeeee 115 7 6 7 PC4 Scan Position Sensor see 115 CBR PUT PowWer Unit s siege ieee ete eats 115 7 6 9 PU2 Projection Lamp Regulator eene 115 4 06 10 1 Ower SWIICh iiiter te pr EN bod 115 7 6 11 S201 Interlock Switch 116 7 6 12 TS1 Themoetat eanna ra a aa 116 7 7 Image Troubleshooting esee 117 Safety Pre
28. mode Operations ccccssessesseessseesseeenseesseeeneeeseneseeneaseeeseneneeeenees 90 6 6 1 y2 Auto Paper Source Switching seeseeseeeeeeseeseeeresresrereeereeese 90 6 6 2 y3 Auto Film Format Select Print 90 6 6 3 y5 Memo Image Masking ses 90 6 6 4 y6 Prescan Operation sseeseeeeeeeeeeeeneeenteteeestnttnseestnntnesnnneenen 91 6 6 5 y7 Auto Skew Correction Retain ssee 91 6 6 6 yb Magnification Warning Display AA 91 6 6 7 yC Print Reserve Function eeseeeeeee 91 6 7 0 mode Operations getest 6 7 1 ot Inch Metric Select AA 6 7 2 02 N P Auto Exposure Coarse Adjustment 6 7 3 03 P P Auto Exposure Coarse Adiustment 6 7 4 04 Scan Speed Adjustment sse 6 7 5 05 Adjustment of the image area Lengthwise Position 6 7 6 06 Adjustment of the Top and Bottom Frame Black Band Width 96 6 7 7 07 Adjustment of the Right and Left Frame Black Band Width 97 6 7 8 08 Projection lamp burn out detection L2 setting 98 6 7 9 oA Host Driver Setting AAA 98 6 7 10 ob Vender Model Name Geng 98 6 8 F mode Operations eeeeeeeeeeeeeeeeeenennnennnn nennen nnne 99 6 8 1 F1 ROM Version Check 99 6 8 2 F2 Scan Counter uiii ded one en dee genre 99 6 8 3 F3 Print Courier ac eei roten ves 99 6 8 4 F4 Counter Clear nennen 99 6 8 5 F5 Control Panel LED Check
29. o8 Projection lamp burn out detection go Detects L2 setting d1 Not Detects 09 Not Used go oA Host Driver do MS 6000 di MS 2000 d2 MicroDAX Fixed Window ob Vender Name Model Name go Minolta MS 6000 di Minolta MS 2000 d2 OEM Name 80 Function Mode and Adjustment 6 3 4 F mode machine operation checks No Function Contents F1 ROM Version Check Displays the present ROM version F2 Total Scan Counter Displays the number of times of total scan F3 Total Print Counter Displays total print number of sheets F4 Counter Clear Clears the number of times of total scan and print number of sheets F5 LED Check Control Panel Lights up all the LEDs on the Control Panel for 2 sec F6 for Factory use Do not use in field F7 Projection Lamp Voltage Adjustment Makes adjustment of the Projection Lamp LA1 reference voltage F8 Reset the Setting Data Function mode setting value and job program are reset to the default value 6 3 5 b mode machine operation checks No Function Contents b1 Scan Table Unit drive check Moves the Scan Table into reader and scan position b2 Scan Mirror operation check Moves the Scan Mirror into reader and scan position b3 for Factory use Do not use in field b4 Prism Rotation drive check Checks an operation of Auto Image
30. of the image A on the Screen and on the print to obtain any difference 3 If the difference exceeds 0 6 make the following adjustment 4 Adjusting the 04 of the Function Mode so that the width distance between A and B can be within 0 6 04 Setting Variation Image d5 1 92 Larger d6 1 28 d7 40 64 d8 0 00 d9 0 64 dA 1 28 db 1 92 Smaller 94 Function Mode and Adjustment 6 6 7 5 05 Adjustment of the image area Lengthwise Position 1 Load the Film in the machine and make a print scan lt Conditions of printing scanning gt Size Letter A4 Lengthwise Centering OFF Auto Masking ON 2 Check the black band width of top c Image and bottom on the print scan image 3 Refer to the charts given below Then adjust for top black band width to become the same as bottom black band width by Function y Mode o5 Bottom A KE To Lj ER 05 Setting Border Shift Value mm t Feed Direction d5 3 bottom frame increases A d6 2 d7 1 d8 0 d9 1 dA 2 db 3 top frame increases 95 Function Mode and Adjustment 6 7 6 06 Adjustment of the Top and Bottom Frame Black Band 1 Width Load the Film in the machine and make a print lt Conditions of printing scanning gt Size Letter A4 Lengthwise Centering OFF Auto Masking ON 2 Check the width of the blac
31. portrait screen image can be printed on the landscape paper by this setting Display setting Function y3 do Disable di Enable 6 6 3 y5 Memo Image Masking If film with a memo image on it at the bottom of its frame is scanned with Auto Masking enabled the memo image is erased by Auto Masking In this case setting y5 to the ON d1 position will prevent the memo image from being masked Paper OFF Memo Image Paper Display setting Function y5 KN OFF di ON 90 Function Mode and Adjustment 6 6 6 4 y6 Prescan Operation Select the prescan operation when using an Auto Masking and Auto Skew correction function Display setting Function Explanation y6 do 1 time Reading speed is quick d1 2 times Although reading is late but accuracy of Frame Masking becomes good 6 6 5 y7 Auto Skew Correction Retain Determines whether or not to retain the original uncorrected skew of a screen image after the print has been made Display setting Function y7 do Retained di Not retained 6 6 6 yb Magnification Warning Display Select whether to display the magnification warning when the modification of the standard magnification by an electronic zoom function Display setting Function yb do Not display d1 Display 6 6 7 yC Print Reserve Function Select whether to accept the print
32. power voltage from AC voltage into DC voltage PU2 Projection Lamp Regulator Converts the power voltage from AC voltage into DC voltage and supplies that to LA1 PUS Option Power Unit Converts the power voltage from AC voltage for RFC 21 into DC voltage DC 24V and supplies that to optional RFC21 PWB A CCD Board The CCD reads the film image PWB BB Main Control Board Controls all machine operation PWB C Control Panel Board The keys and LEDs which make operation of the machine possible are included PWB D Option I F Board The Interface board which connects an option RFC MARS PWB EE Printer I F Board Communicates with the Main Control Board and printer PWB F Option I F Board Communicates with the Main Control Board and option MARS RFC 20 General Information Symbol Name Function PWB G Scan Table Connecting Board Connects the Scan Table Section and Main Harness of the machine PWB J Grayscale Memory Board PC Mode Memory used when image is read with Grayscale PR Mode Memory used when image is read by print reserve function PWB SS PC I F Board Communicates with the Personal Computer and machine PWB T Motor Drive Board The substrate which controls the motors PWB X Manual Masking Board The substrate which specifies the Masking Horizontal position of the horizontal direction PWB Y Manual Masking Board The substrate which specifies the Masking Ver
33. samme fabrikat og type Lev r det brugte batteri tilbage til leverandgren Norway only ADVARSEL Eksplosjonsfare ved feilaktig skifte av batteri Benytt samme batteritype eller en tilsvarende type anbefalt av apparatfabrikanten Brukte batterier kasseres i henhold til fabrikantens instruksjoner Sweden only VARNING Explosionsfara vid felaktigt batteribyte Anvand samma batterityp eller en ekvivalent typ som rekommenderas av apparattillverkaren Kassera anvant batteri enligt fabrikantens instruktion Finland only VAROITUS Paristo voi rajahtaa los se on virheellisesti asennettu Vaihda paristo ainoastaan laitevalmistajan suosittelemaan tyyppiin Havita Kaytetty paristo valmistajan ohjeiden mukaisesti 2 Installation BEBEEU 2 2 1 2 2 Installation Installation Environment To ensure safety and utmost performance of the machine the machine should not be used in a place 1 Where it will be subject to extremely high or low temperature or humidity 2 Which is exposed to direct sunlight 3 Which is in the direct air stream of an air conditioner heater or ventilator 4 Which puts the operators in the direct air stream of exhaust of the machine 5 Which has poor ventilation 6 Where ammonia gas might be generated 7 Where it will be subject to sudden fluctuations in either temperature or humidity 8 Which is near any kind of heating device 9 Which does not have stable le
34. the following space for the installation of the machine Allow the enough space around the louver to keep the good ventilation 100 mm 503 mm or 100 mm or 4 19 3 4 100 mm or 4 716 mm or 28 1 4 821 mm or 32 3 8 3 General Information BETTE General Information 3 3 1 Specifications 3 1 1 MS 6000 Specifications Type Desk Top Type Microfilm Scanner Type of Film Microfiche Aperture Card Jacket Roll Films 16 mm 35 mm 16mm Cartridge Film both Positive and Negative Magnification Single Lens 7 5X Zoom Lens 9X 16X 13X 27X 23X 50X Screen Size 300 mm X 300 mm or 12 X 12 Scanning Area Image Rotation Prism Rotation Carrier Rotation Fiche Carrier 5 only Resolution 200 300 400 600 800 dpi PC Mode 400 600 dpi PR Mode When MSP 3000 Printer is connected 400 dpi PR Mode When MSP 2000 Printer is connected Scanning Method Scanning Scanning direction CCD scanning Scanning Feeding direction Mirror scanning Scanning Speed 6 5 sec 1 frame scanning 5 5 sec Multi frame scanning 8 1 2 X 11 or A4 Lengthwise 400dpi AE Exposure Setting 2 way Settings Automatic Control amp Manual Control N P P P Select Auto Manual Select Scanning Mode Text Photo Fine Output Scale PC Mode Binary Grayscale Option PR Mode Binary
35. the machine 1 Is the circuit across COM and NC terminals Yes Replace S201 conducting when the Switch is removed from the machine i No 2 Is the circuit across COM and NC terminals No Replace S201 conducting when the Switch Actuator is depressed Yes OK 7 6 12 TS1 Thermostat 1 Is the Reset Pin in the depressed position No Depress the Reset Pin i Yes 2 Is the circuit across both terminals of the No Replace TS1 Thermostat conducting when the Thermostat Yes OK 116 Troubleshooting 7 7 Image Troubleshooting Trouble Remedy Black or blank print Check the Projection Lamp LA1 for possible discoloration and breaks Adjust the Projection Lamp voltage F7 e N P P P AE Coarse adjustment 01 02 Perform the Shading correction b6 Replace the PWB A Replace the PWB BB Black or white line in the feed direction Clean the Scanner 1st to 3rd Mirrors Clean the CCD Cover glass Perform the Shading correction b6 Replace the PWB A Replace the PWB BB Black or white line in the scan direction Clean the Scanner 1st to 3rd Mirrors Clean the CCD Cover glass Perform the Shading correction b6 AnRAnr Replace the PWB A ADLVE Replace the PWB BB ABCDE ABCDE Uneven image Clean the CCD Cover glass Perform the Shading correction b6 Adjust the Projection Lamp voltage F7 e N P P P
36. to set the number of prints when print ing continuous multiple pages The value of this setting increases by one 1 2 3 with every push of the key Maximum 19 PR mode only Press to make a print scan of the image shown on the Screen 32 General Information 3 10 2 Control Panel Shift Function elt Output Tray Selection Cassette C Cassette2 Auto Skew Correction et C e Centering Fit e e x3 e Tex print Mode Fine Photo Resolution Auto Film Type Nega Posi Job Recall Zoom clr Lighter 33 3 General Information 1 Lamp Illuminance Key 2 Resolution Key 3 Job Recall Key 4 Zoom Key 5 Shift Key 6 PC PR Key When this key is pressed together with the Shift Key the illumination of the screen is adjusted When this key is continuously pressed the screen is gradually darkened until it is turned OFF When any key is pressed then the illumination returns to the maximum level When this key is pressed together with the Shift Key the resolution of the Scanner is set When the Scanner is connected to the Printer 4H and 6H When the Scanner is connected to the PC 2H 3H 4H 6H and 8H 4H represents 400dpi and 6H represents 600dpi When this key is pressed together with the Shift Key the program registration locations 1J 2J and 3J are called Each time this key is pressed while the Shift Key is held
37. 1 Motor Step A B A B A 1 L H H H 2 L L H H amp DC24V 3 HL H H SIN A 4 H L L H 5 H H L H B B 6 HI H LI L O DC24V 7 H H H L 8 L H HYIL Motor Step Speed Full Size Scan 800dpi 1924349567 5 8 1 82 5mm sec Scan 600dpi 1324349567 5 8 1 110mm sec Scan 400dpi 13243495697 3 8 1 165 mm sec Scan 300dpi 13253 4567 8 1 220 mm sec Scan 200dpi 24682 330 mm sec Prescan 86428 330 mm sec 47 Mechanical and Electrical CCD Section There are five 960 pixel CCD sensor chips arranged in a zigzag as illustrated below The total number or pixels that can be read is 4 800 with a resolution of 400dpi TOP VIEW Reading With 304 8 mm or more Pixel Size 63 5 um x 63 5 um 48 Mechanical and Electrical 4 45 Image Bus The image data read by the CCD goes through analog to digital conversion before being output CCD The CCD Charge Coupled Device reads the data on the Film PWB BB The elemental output signals are evened out in compensation for uneven illuminance of the Projection Lamp and sensitivity variations among CCD cells and Projection Lens Shading correction Shading Correction If the CCD were to read the reflected light from an original having a uniform density the outputs along the length of that CCD may v
38. 1 indicators are both lit This key is used to turn the Auto Skew Correction func tion ON or OFF When this function is applied the Auto Skew Correction indicator will turn on and the system will correct any skew of the image during printing After printing the skew can be reset or retained 27 3 General Information 3 Centering Fit Key When this key is pressed the setting rotates from OFF to the Centering and Fit functions When Auto Masking Trimming or Masking are set to off Auto Masking will automatically be enabled when Centering is selected Centering Places a screen image that had been searched using Auto masking or an image that has been trimmed in the center of the page Ka Fit Enlarges a screen image that had been searched using Auto masking or an image that has been trimmed to fit the page When Masking N is selected or when the Scanner is connected to the PC this mode cannot be used 28 General Information 3 4 Masking Key 5 Print Mode Key When pressed this key rotates from OFF to the Auto Trimming or Masking functions Each time this key is pressed selection is switched in order of OFF Auto Masking Manual Trimming gt Manual Masking OFF vU Auto Masking The Auto Masking function will omit the frame non image area of a printed film image H N sch The previous Centering Fit setting is applied when ever ON is selected from the OFF state
39. 9 5 b5 Single scan operation check Checks single scan operation 1 2 3 Referring to the setting procedure for Function mode set b5 Press the Start Key to perform the single scan operation After the single scan operation has been completed b5 blinking on the Multi print Display lights up steadily and the machine completes the operation Press the Start Key once again to perform single scan operation 108 Function Mode and Adjustment 6 9 6 b6 Shading Correction This adjustment is necessary after the replacement of PWB A or PWB BB 1 Checks the surface of the 1st to 3rd scan path mirror and if dirty clean it 2 Place Projection Lens TYPE 2 in position and set a lens zoom ratio of 20X 3 Load film and bring the image into focus Do not move the focus ring after this operation 4 Remove the Projection Lens and the Film Carrier 5 Remove the Optical Cover and Prism from the machine 6 Cover the entire Screen with a black sheet of paper to prevent an extraneous light from striking the Screen 7 Turn on the Power Switch and waits for 5 minutes and stabilizes temperature of IC on PWB A 8 Set the function mode into b6 and depress the Mode Memory key to perform the Shading Correction 9 The execution time of a Shading Correction is 10 minutes from about 6 minutes A Display changes as follows during Shading Correction execution H1 gt H2 H3 gt H9 gt H0 1 E1 When a displa
40. BB lYes M2 Is C1 shown when scanning motion gt No OK lYes Check PC3 NG Replace PC3 LOK Check PC4 NG Replace PC4 OK Replace PWB BB 7 4 3 C2 Scan Mirror Drive malfunction Check Item Remedy Is C2 shown even when power is gt No OK turned OFF then ON again Yes Does the Scan Motor rotate when the Yes Check Wiring Power Switch is turned ON Replace the following parts PWB T No PWB BB M1 Check PC1 gt NG Replace PC1 OK Check PC2 gt NG Replace PC2 0K Replace PWB BB 110 Troubleshooting 7 4 4 C3 Shading Correction malfunction Check Item Remedy Is C3 displayed during Function Mode No Replace PWB BB b6 execution Replace CCD Assy PWB A lYes Performs the function mode b6 once NG Replace PWB BB again Refers to the clause of Shading Correction in chapter 6 Replace CCD Assy PWB A 7 4 5 C4 Cooling Fan Motor malfunction Check Item Remedy Is C4 shown even when power is No OK turned OFF then ON again lYes Does the Cooling Fan Motor M3 M4 Yes Check Wiring turn smoothly after the Power Switch Replace PWB BB has been turned ON No Check M3 and M4 NG Replace M3 Replace M4 OK Check Wiring Replace PWB BB 7 4 6 Cb Communication Error Check Item Remedy Is Cb shown even when power is No OK turned OF
41. ERING FOR STR LEN VARO AVATTAESSA OLET ALTTIINA NAKYMATTOMALLE LASERSATEILYLLE ALA KATSO SATEESEEN 1144D270AA 0947 7127 01 ADVARSEL USYNLIG LASERSTR LING VED ABNING UNDGA UDS ETTELSE FOR STRALING VARNING OSYNLIG LASERSTRALNING NAR DENNA DEL AR PPNAD STRALEN AR FARLIG E MGMITBERUM SUT AMAL MMOL dE RAR 1167P001AA 1 Safety Precautions for Inspection and Service 1 3 Other Precautions To reassemble the product reverse the order of disassembly unless otherwise specified While the product is energized do not unplug or plug connectors into the circuit boards or harnesses The magnet roller generates a strong magnetic field Do not bring it near a watch floppy disk magnetic card or CRT tube Anair gun and vacuum cleaner generates a strong electrostatic charge that can destroy the ATDC sensor and other sensors Before cleaning a component with one of these devices be sure to remove all the sensors Otherwise use a blower brush and cloth when cleaning parts When handling circuit boards with MOS ICs observe the INSTRUCTIONS FOR HANDLING THE PWBs WITH MOS ICs applicable only to the products using MOS ICs The PC Drum is a very delicate component Observe the precautions given in HANDLING OF THE PC DRUM because mishandling may result in serious image problems Note that replacement of a circuit board may call for readjustments or resetting of particular items or software installation
42. F then turned ON again lYes Is the dedicated interface cable used No Replace the Interface Cable lYes Checks the connection of an interface NG Reconnect the Interface Cable cable LOK Replace the following parts sequentially Interface Cable Printer I F Board PWB EE of Scanner Interface Board of Printer 111 Troubleshooting 7 4 7 CL Printer Clock malfunction Check Item Remedy Is CL shown even when power is gt No OK turned OFF then turned ON again lYes Is the dedicated interface cable used gt No Replace the Interface Cable lYes Checks the connection of an interface No Reconnect the Interface Cable cable lYes Confirm the frequency of the Oscillator NG Reinstall the Oscillator on PWB EE When using the MSP3000 Printer OSC1 42 3158MHz OSC2 95 2106MHz When using the MSP2000 Printer OSC1 19 5332MHz OSC2 None LOK or Replace the Oscillator Replace PWB EE 112 Troubleshooting 7 5 Troubleshooting for malfunction 7 5 1 No Power Check Item Remedy Has the Power Switch S1 been No Turn on the Power Switch S1 turned ON lYes Has the Power Cord been securely No Plug in the power cord connected to the machine lYes Has the Power Cord been securely No Plug the power cord into the power plugged into the outlet outlet lYes
43. PC Interface SCSI 2 Option Auto Edit Function Auto Frame Masking Auto Centering Auto Skew Correction Fit Trimming Masking Electrical Zoom Electrical Image Rotation Light Source Halogen Lamp 20V 150W DDL Type Power Requirement 120VAC 60Hz 220 240VAC 50 60Hz Power Consumption Less than 350W with all options B T U British Thermal Unit 900 BTU Reader Mode 850 BTU Scan Mode Acoustic noise 53 dB or less Scanning 50 dB or less Reader Dimensions 503 mm W x 821 mm D x 716 mm H or 19 3 4 W x 32 3 8 D x 28 1 4 H Weight 39 Kg or 86 Ibs 10 General Information Specifications Standard Accessories Power Cord Printer Cable Operator s Manual Options Lenses Prism Unit Fiche Carrier 5 Universal Carrier UC 2 Roll Film Carrier 9B Roll Film Carrier 15A 15M Roll Film Carrier 21 MARS Controller 4 MARS Mini Controller 2 Manual Frame Masking Kit Counter Kit Foot Switch Kit PC Interface Kit Grayscale Memory Board 11 General Information 3 1 2 MS 6000 amp MSP3000 Printer System Specifications Type Microfilm Scanner Printer System Printing Method Laser Electrostatic Resolution 400 600 dpi Print Size 8 1 2 x 11 or A4 Crosswise 11 x 17 or A3 Lengthwise 8 1 2 x 11 or A4 Lengthwise 8 1 2 x 14 or B4 Lengthwise Print Speed 20 sheets pe
44. PUIG A PUIG B PJST 24v PWB C Se Pt vc 4 GNDCPC 24NCSCND 24V lt BLK 2avcenT Ser 24V lt SCND 24V lt BLK PWB C GND lt PC gt BLKA BLKA lise l i 5 B C gr A LELAR pe D 5VCPC A AM Control Panel Board see y D si T 24V BLK gt a 24V BLKD B 4 1 4 H 3 fa 24V BLKD M Pat VC V ee a Gates 2 4 G 1 HI Hn S E Ve PWB T PWB G E 4 Keng MBAR E ER Ee UE E EE Motor Drive Board Scan Table Connector Board PJ4SS 0820 0004 58A AYALA RER zH WIRING DIAGRAM 3 4 For Coinvender Not Used MODEL MS 6000 ee I F VOLTAGE AC100V 120V 220 240V DATE ISSUED Jan 2001 3 4 I 6 4 3 4 I 5 4 ST PJeG 24V GLK 24V BLK 24y BLK M5 M5 Z kf Znun T Lz7a2z2t 45 Auto Image Rotation Motor M4 ae
45. RLG RLG BLS RT EN GNDS2 ag ag vec au su SENSI Sege AIRVR amp 4 amp 21 3 L 8 ema BR neu G pyic B 12 gt 1 4 H 4 ek Bek Ree 8 fe B B lt lt l B w e lt PJ8BB A WC D PC3 axe USD CND lt PCD D Reader Position Sensor WC op BLKS2 LOCKL Ke WC D m app PC4 hei me RE EE EC E geg D mes GNDCPC PBUSY 18 Pca Scan Position Sensor d PWB IB lt lt e R lt e IB IK 1 2 sl 4 5 g 7 g E D PJST
46. Schedule List Parts Cleaning Cycle Replacement Cycle Refer to Reader and Scan Path Mirrors When image page 67 trouble occurs Friction Plate wenn 300 000 scans page 73 Bushing 300 000 scans page 73 Projection Lamp ss When L2 displays page 65 Replacement cycle is the number of times of scan 5 3 2 Details of readjustments needed when parts are replaced Replacement of the following parts calls for rechecking readjustments or resetting of certain items Follow the corresponding procedure given below whenever they have been replaced Name Readjustments Resetting Rechecking PWB A 1 Shading Correction b6 2 Auto Exposure Coarse Adjustment PWB BB 1 Shading Correction b6 2 Scan Speed Adjustment Turn off all DIP switches DSW1 on the new board Make the function mode setting S y o on the new board About the Function Mode Setting Label on page 82 PWB SS Make the same SCSI ID setting for Rotary Switch RSW1 on the new board as those of the old board PU2 Projection Lamp Voltage Adjustment F7 Refer to Function Mode and Adjustment on page 77 for the adjustment procedure 61 5 Disassembly and Cleaning 5 4 Disassembly and Cleaning Procedure 5 4 1 Removal of the Outer Covers 4 2 3 Remove the two screws and then slide the Optical Cover to the rear side of the machine
47. a corresponding set PWB SS of pixel by pixel serial image data Printer I F SCSI I F Transfers parallel image data i Transfer rallel im ta for for 8 pixels to the Printer NSLS pele eninade daig Te I I I I I ee 8 pixels to the host computer Printer Host Computer PC 51 Mechanical and Electrical Auto Masking 4 6 1 Overview If a print is made from an image that is projected smaller than the Markers on the screen the non image areas of the film result in black bands running around the image on the print The Auto Masking Function Automatically detects the non image areas of the film 4 6 2 Masking Area Detection The CCD Board PWB A is detects the density of the film image If Auto Masking is selected on the control panel the CCD Board PWB A detects the masking area By measuring the intensity of light while the Scan Mirror makes a prescan motion 4 6 3 Requirements for Auto Masking e Film Requirements Negative Positive Film Base Density 0 2 or less 0 8 or more Background Density 0 8 or more 0 2 or more Main Scanning Direction CCD Feed Direction scanning direction Screen 52 Mechanical and Electrical 4 e Effective Image and Effective Frame Screen 45mm or more 10mm or more SS _ _ P 10mm or more 45mm or more Effective Image Width Th
48. ace M3 7 6 3 Md Projection Lamp Cooling Fan Motor 1 Does the Motor start rotating when the Power Yes OK ON OFF Switch is turned ON i No 2 Is the voltage across CN18 1 and GND No Check wiring DC24V with the Power ON OFF Switch in the ON position Yes Replace M4 7 6 4 PC1 Image Leading Edge Sensor 1 Is the voltage across PJ8 A3 on PWB BB No Replace PC1 and GND OV when the Power Switch is in the ON position and the light emitted by the Sensor LED is blocked i Yes 2 Is the voltage across PJ8 A3 on PWB BB No Replace PC1 and GND DC5V when the light emitted by the Sensor LED strikes the Sensor Yes OK photosensitive element 7 6 5 PC2 Scan Mirror Position Sensor 1 Is the voltage across PJ8 B15 on PWB BB No Replace PC2 and GND OV when the Power Switch is in the ON position and the light emitted by the Sensor LED is blocked i Yes 2 Is the voltage across PJ8 B15 on PWB BB No Replace PC2 and GND DC5V when the light emitted by the Sensor LED strikes the Sensor Yes OK photosensitive element Troubleshooting 7 6 6 PC3 Reader Position Sensor Is the voltage across PJ8 B12 on PWB BB and GND OV when the Power ON OFF Switch is in the ON position and the light emitted by the Sensor LED is blocked Yes gt No Replace PC3 Is the voltage across PJ8 B12 on PWB BB and GND DC5V when the light emitted b
49. ags Do not store or place these P W Boards in a location exposed to direct sunlight or in a location where they will be exposed to high temperatures After removal from a machine P W Board must be placed in their respective conductive bag or wrapped in aluminum foil without fail Never wrap them in plastic paper or any other material When removal from the conductive bag or case becomes absolutely necessary always place the Board removed on its conductive mat in an area as free as possible from static electricity Do not touch the terminals of the ICs with your bare hands 5 2 2 Precautions when replacing PWBs 1 2 Any Board should be replaced as an Assy When taking any Board out of its conductive bag or conductive case do not touch the terminals of the ICs or the printed pattern Place it in position by holding only the edge of the Board Connect the connectors to or disconnect them from any Board only after having unplugged the Main Power Cord of the machine 5 2 3 Precautions when checking PWBs 1 Avoid checking PWBs with testers instead use operating parts of the machine indicator lamps and other means to evaluate operational conditions Never permit shorts between IC terminals due to metal fittings etc If itis necessary to touch elements on the PWB with your hand make sure your body is properly grounded 60 Disassembly and Cleaning 5 3 Maintenance and Inspection 5 3 4 Preventive Maintenance
50. ary individually due to uneven light distribution along the length of the Lamp and varying sensitivities of different CCD chips These variations are corrected through shading correction White Black Image White v U n CCD output Black M LLP After Shading Correction Black White A D conversion The analog image signals output from the CCD are converted to digital image signals Line memory The pixel signals from the five CCD chips are output serially in the order of CCD1 CCD2 CCD3 CCD4 and CCD5 Density conversion The data read by the CCD is proportionate to the intensity of the light that has passed through the film A conversion formula is used to convert the data read by the CCD into the image density data which has a characteristic linear to the film density 49 Mechanical and Electrical A Resolution conversion Magnifica in main direction tion Change scanning Centering in main scanning direction MTFc orrection Linear y conversion Nonlinear conversion Converts the output resolution from 400 dpi to 800 600 300 or 200 dpi Enlargement or reduction in the main scanning direction Centers the image data by shifting it in the main scanning direction Edge emphasis and smoothing are carried out Edge Emphasis Text Image The outlines of characters and fine lines are made
51. assembly and Cleaning Only 220 240V area Remove the metal plate in the Right Cover also 4 Remove the Shield Cover front 5 Remove the two Oscillator Chips from PWB EE eme t t c PWB EE LA C pipi 6 Install the Oscillator Chip supplied into the OSC1 socket as shown on the illustration 7 Reinstall all the covers 76 Function Mode and Adjustment 6 ea 6 6 1 6 2 Function Mode and Adjustment Precautions 1 Always unplug connectors by holding the connector housing Pulling on the cable cord can lead to problems with poor contact When unplugging connectors on the PWBs themselves always make sure the power is OFF first 2 If it is necessary to plug in the power cord and operate the machine after disassembling it please be careful of the following e Keep your hands clothing etc well away from operating or rotating parts such as gears and fan motors etc e Never touch the terminals of electrical parts or high voltage parts such as power unit 3 See DISASSEMBLY AND CLEANING for the procedures to replace parts and disassemble the machine 4 Before starting the adjustment procedures always make sure that the power cord has been unplugged Overview The function mode which performs setting and adjustment of the machine is constituted as follows Display Function Mode Contents wem S mode Machine Function Setting Mode 1 L l y mode Machin
52. cautions for Inspection and Service BETTE Safety Precautions for Inspection and 1 1 1 Serv ice When performing inspection and service procedures observe the following Depend precautions to prevent accidents and ensure utmost safety ing on the model some of the precautions given in the following do not apply Different below AN The follo markings are used to denote specific meanings as detailed Indicates a potentially hazardous situation which if WARNING not avoided could result in death or serious injury Indicates a potentially hazardous situation which if CAUTION not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices wing graphic symbols are used to give instructions that need to be observed A Used to call the service engineer attention to what is graphically represented inside the marking including a warning Used to prohibit the service engineer from doing what is graphically represented inside the marking Used to instruct the service engineer to do what is graphically represented inside the marking WARNING 1 Always observe precautions AN Parts requiring special attention in this product will include a label containing the mark shown on the left plus precautionary notes Be sure to observe the precautions Be sure to observe the Safety Information given in Operator s Manual Sa
53. ction Lamp into less than 30 seconds 6 8 8 F8 Reset the Setting Data Function mode setting value and job program are reset to the default value 1 Sets the function mode F8 2 Press the Mode Memory Key 3 A display window blinks and setting data is cleared 101 6 Function Mode and Adjustment 6 9 b mode Operations 6 9 1 b1 Checking the Scan Table Unit Function This mode should be used to check the Scan Table Unit Function 1 Referring to the setting procedure for Function mode set b1 2 Press the Start Key to move the Scan Table Unit to the Scan position 3 Press the Start Key to move the Unit to the Reader position 6 9 2 b2 Scanning mirror operation check This mode should be used to check the Scan Mirror and the Scan Motor Scan 5 Prescan 1 Referring to the setting procedure for Function mode set b2 2 Press the Start key to perform scan operation Scan and Prescan 6 9 3 b3 For Factory use For factory adjustment Do not use in field 102 Function Mode and Adjustment 6 6 9 4 b4 Prism rotation operation check Checks the rotation operation AIR function of a prism 1 2 Referring to the setting procedure for Function mode set b4 Press the Start Key to perform the 45 degree prism rotation The screen image rotates 90 degrees Whenever the Start Key pressed prism repeats 45 degree rotation clockwise rotation and counterclockwise rotation 6
54. do Enable 60 seconds d1 Disable 6 5 2 S2 Auto Power Save Turns the Printer s fuser OFF if the system is left idle for a specific period of time 200V units operate on a default 30 minute Auto Power Save setting Display setting Function S2 do Disable di Enable 30 minute after d2 Enable 60 minute after 6 5 3 S3 Auto Projection Lamp OFF Turns the Scanner s Projection Lamp OFF if the system is left idle for a specified period of time Display setting Function S3 go Disable di Enable 30 minute after d2 Enable 60 minute after 6 5 4 S4 Coin Vender Foot Switch Setting When you equip this system with the coin vender option or Foot Switch option select the d1 d2 or d3 Display setting Function S4 do Disable di Enable Coin Vender d2 Enable Coin Vender d3 Enable Foot Switch d1 and d2 are the same functions 85 Function Mode and Adjustment 6 5 5 S5 Fine Mode Setting Select the function in the fine mode when selecting Nega print mode on the control panel Display setting Function Contents S5 do Mode 1 Applied when film contains text that is poorly Contrast Emphasis contrasted against its background making it difficult to read d1 Mode 2 Applied when film contains blurred black and Outline Emphasis white images 6 5 6 S6 Paper Tray feed size MSP 3000 Printer De
55. down the display is switched in order of 1J gt 2J gt 3J When this key is pressed together with the Shift Key the electrical zoom magnification is set Zoom When this key is pressed together with the Shift Key the magnification is increased by an increment of 0 01X up to 2 00X Zoom clr When this key is held down together with the Shift Key for one second the standard magnification is resumed Zoom When this key is pressed together with the Shift Key the magnification is decreased by a decrement of 0 01X down to 0 50X Executes an expansion function when being pressed together with the intended function key When this key is pressed together with the Shift Key the connection to the PC or to the Printer is selected This key is not valid unless the PC interface kit optional is installed 34 General Information 3 11 Image Processing Screen Image Print Image Explanation Auto Masking The system masks the black bands that run along the edges of the image The system masks everything but the center of the image The Manual Frame Masking Kit option is required The system masks the center of the image appearing on the screen through the Manual Frame Masking Panel function The Manual Frame Masking Kit option is required The system generates an image that is centered on the printed page from an image on the screen with a masked frame
56. e Function Setting Mode 2 LI l o mode Machine Function Setting Mode 3 ae LI m F mode Machine Operation Check Function 1 PF D b mode Machine Operation Check Function 2 LI mark in column of setting expresses an in default setting 77 6 Function Mode and Adjustment 6 3 Function Mode List 6 3 1 S mode Setting Function 1 No Function Setting Contents S1 Auto Reset do ON 60 sec di OFF S2 Auto Power Save do Disable di Enable 30 minute d2 Enable 60 minute S3 Auto Projection Lamp OFF do Disable di Enable 30 minute d2 Enable 60 minute S4 Coin Vender amp Foot Switch do Disable di Enable Coin Vender d2 Enable Coin Vender d3 Enable Foot Switch S5 Fine Mode do Mode 1 Contrast Emphasis di Mode 2 Outline Emphasis S6 Paper Tray Feed Size do Crosswise MSP3000 Printer di Lengthwise S7 Machine ID Printing do None di Pattern 1 d2 Pattern 2 S8 Cycle Print Mode do Disable di Enable S9 Contrast Adjustment N P di Lower d8 Center dF Higher SA Contrast Adjustment P P di Lower d8 Center dF Higher Sb Scan Table Stop Position do toward the rear Adjustment Scan Position dF toward the screen SC Scan Table Stop Position do toward the screen Adjustment Reader Position dF toward the rear Sd Auto Image Rotation 90 degree rotation dO Disable Function di Enable SE The print function at the ti
57. e Screen defined with the Manual Masking Panels The print area is defined independently in the vertical direction and horizontal direction If none is specified the machine makes a normal print There are 42 LEDs switches laid out both in the horizontal as well as vertical direction Two Clear Buttons are placed one at the bottom of the vertical row of LEDs switches and the other on the left end of the horizontal row of LEDs switches Screen LED switches 000000000 Ess VHHHHEH EE EH REEL E UE EE ELE E L j OI UI UU TENE EEEE BELLE EF FIEL B GN ll Clear Button LED switches The machine makes a print of only the image area defined with the LED Switches on a ee Ke EZ 000000000 fiin n n n n n UT ll III III III III Print Area 56 Mechanical and Electrical 4 9 2 to 1 Printing Function 4 9 1 Overview As shown above two scanners each equipped with the 2 to 1 Printing Function can be connected to a single printer which manages the print jobs sent from both scanners Each scanner can be set to print marks Bl or WE in the top left hand corner of the page enabling easy identification of each scanner s print job Scanner Printer 4 9 2 Operation When printing the scanner occupies the printer When the print is ended th
58. e image is considered as an image if it extends 45 mm or more Effective Frame Width The frame is considered as a frame if it extends 10 mm or more The effective image width in the vertical and horizontal direction must be 45 mm or more e Memorandum Image Masking Screen 17mm or more Image Width X L Memorandum Image width X 12mm or more Memorandum Image length 17mm or more XxL 17mm Detected as a Blip L 17mm lt X lt L 17mm Unfixed L 17mm x X Detected as a Blip 53 Mechanical and Electrical e Memo image away from the frame A Island blip An island blip a blip that positions away from the image is not masked it is considered as a normal Screen 54 Mechanical and Electrical 4 7 4 7 1 Overview Auto Image Skew Correction The CCD Board PWB A detects the image which skew on the screen and corrects automatically at the time of scan Corrects of the straight image by rotating the prism unit by the auto image rotation motor M5 4 7 2 Requirements for Auto Skew Correction less than 30 Image slant Image Size Frame of Image 10mm or more 10mm or more i B 10mm or more 100mm or more I 10mm or more H H 1 1 Me 94 t 45mm or more less than 30 100mm x 45mm or more 10mm or more 55 Mechanical and Electrical Print Area_ Manual Frame Masking The machine makes a print of the area of image on th
59. e scanner opens the printer The scanning begins when the start key to the other scanner is pushed And waited that the printer is opened while storing the image in the memory in the scanner while printing Meanwhile scanner is shown for the Multi print display to blink and not to accept the next scanning If the print of the preceding other scanner ends and the printer is opened the image stored in the memory as here occupies the printer is printed A job that is waiting to be printed can be cancelled by pressing the Clear Stop key on the scanner that sent the job Push the Clear Stop Key three times when you used the print reserve function As a result the print job is deleted from the memory and that scanner s Multi print Display stops blinking and stays lit 57 4 Mechanical and Electrical 4 9 3 Identification Marks In order to distinguish which scanner sent a print job the scanners are equipped with an identification Mark Printing Function which has the following settings Function Mode Setting Identification Mark S7 do no mark di S7 d1 Prints pattern 1 B d2 S7 d2 Prints pattern 2 NI Identification Mark Print Direction The printable area is reduced by 3 mm on the left side and the 1 5 mm wide identification mark is printed in the top corner of the page at a distance of 1 5 mm to the left of the image 58 Disassembly and Cleaning 5 BEGG Disassemb
60. ects it onto the Screen or CCD Each Projection Lens comes in a unit The Focus Ring and Zoom Ring of the Unit are used to bring the image on the Screen into focus and enlarge or reduce it respectively The Prism Lens for image rotation is installed in the Prism Holder fixed to the machine The Projection Lens Unit is slid into position in the Lens Holder of the machine To insert the Unit raise the Prism Holder and at the same time push it into position When a Projection Lens Unit is installed the Brightness Shift Lever must be moved as required according to each magnification Prism Unit Prism Holder Zoom Ring Lens Holder Focus Ring Projection Lens Unit 41 Mechanical and Electrical Rotating Motor Image Rotation The Prism Unit is rotated to correct any tilt of the image microfilm projected on the Screen 4 2 1 Prism Rotation The Auto Image Rotating Knob is linked to the Auto Image Rotating Variable Resistor VR1 Turning the Knob clockwise or counterclockwise turns the Auto Image Rotating Motor M5 whose drive is transmitted via a belt to the Prism Gear thus turning the Prism Unit Belt Auto Image Rotating Variable Resistor VR1 Auto Image M5 Prism Unit Rotating Knob 4 2 2 Auto Image Rotating Motor M5 Control Circuit When the Auto Image Rotating Knob is at the home position center voltage at PJ2C 2 is set at DC2 5V and the Auto Image Rotating Motor M5
61. ensity on the print scan output in the Auto Exposure mode is not satisfactory This adjustment is necessary after the replacement of PWB A and PWB BB Be sure to adjust the Projection Lamp Voltage F7 and Shading Correction b6 before this Adjustment 1 Turn the Power Switch set the Auto Exposure Mode into Auto and select the center position of exposure level 2 Make a print scan and check the image density lt Conditions of printing scanning gt Print Mode Text Film Type Posi 3 Refer to the charts given below Then adjust to desired image density by Function Mode 03 o3 Setting Function Image density d4 4 step lighter Lighter d5 3 step lighter A d6 2 step lighter d7 1 step lighter d8 Standard d9 1 step darker dA 2 step darker db 3 step darker Y dC 4 step darker Darker 93 Function Mode and Adjustment 6 7 Thi on Thi A 04 Scan Speed Adjustment s operation is used to match the width on the Screen image with that the print scan image s adjustment is necessary after the replacement of PWB BB zm Screen s Image 1 Feed Direction A B Load the Film in the machine and make a print scan lt Conditions of printing scanning gt Size Letter A4 Lengthwise Centering OFF Masking OFF 2 Measures the width
62. est Point TP on the PWB D when creating a closed circuit or measuring voltage The procedures are given in the order of greater frequency of occurrence of malfunctions and in the order of operation The procedures preclude possible malfunctions due to noise and other external causes Refer to the wiring diagram of Appendix for wiring of electrical parts Since this manual has not indicated the trouble of the printer refer to the service manual of the printer 106 Troubleshooting 7 2 Malfunction Indications Display Contents Section L2 Projection Lamp malfunction Scanner C1 Scan Unit Drive malfunction C2 Scan Mirror Drive malfunction C3 Shading Correction malfunction C4 Cooling Fan Motor malfunction C6 Fusing malfunction Printer C7 Laser Diode malfunction C8 Polygon Motor malfunction C9 Main Motor malfunction CA Cooling Fan Motor malfunction Cb Communication Error Scanner or Printer CL Printer Clock malfunction Scanner PE Paper Empty Printer PO Paper Size Error P1 Paper Misfeed Paper Take up Section P2 Paper Misfeed Paper Transport Section P3 Paper Misfeed Fusing Section E1 Printer Power OFF or Cable disconnect E2 Top Cover Open If the above trouble is displayed first perform the following works 1 Turns off the power switch and unplug the power cord 2 After 10 seconds or more progress plug the power cord and turns on
63. fety Precautions for Inspection and Service 2 Before starting the procedures be sure to unplug the power cord This product contains a high voltage unit and a circuit with a large current capacity that may cause an electric shock or burn The product also contains parts that can jerk suddenly and cause injure If this product uses a laser laser beam leakage may cause eye damage or blindness 3 Use the specified parts For replacement parts always use the genuine parts specified in the manufacturers Parts Manual Installing a wrong or unauthorized part could cause dielectric breakdown overload or undermine safety devices resulting in possible electric shock or fire Replace a blown electrical fuse or thermal fuse with its corresponding genuine part specified in the manufacturer s Parts Manual Installing a fuse of a different make or rating could lead to a possible fire If a thermal fuse blows frequently the temperature control system is probably of a problem and action must be taken to eliminate the cause of the problem 4 Handle the power cord with care and never use a multiple socket Do not brake crush or otherwise damage the power cord Placing a heavy object on the power cord or pulling or bending it may damage it resulting in a possible fire or electric shock Do not use a multiple outlet to which any other appliances or machines is connected Be sure the power outlet meets or e
64. gt Printer s Option Face Up Tray 12 General Information 3 3 2 System Configuration Scanner Projection Lens Single Lens Zoom Lens dk Ss Sh SA OS 9 16X 13 27X 23 50X Film Carrier Auto Retrieval Controller FC 5 RFC 21 MARS C 4 13 General Information Connection Mode This Scanner is available in the following configurations 3 3 1 PR Mode Scanner Printer The Scanner is connected to a dedicated printer allowing scanned images to be printed out directly MSP2000 Printer Each scanner is designed exclusively for use with its respective Printer 3 8 2 PC Mode Scanner Personal Computer The Scanner is connected to a personal computer and the scanned images can be uploaded to the computer An optional PC interface kit required for connection to a personal computer Connection to a personal computer and printer can be switched using Control Panel 14 General Information 3 4 Parts Identification o om RF WNP a N O 13 Screen Control Panel Option Interface Connector option Fuse Holder Power Cord Socket Printer Connector SCSI Connector Power Switch Projection Unit Image Rotation Knob Fiche Carrier 5 option Brightness Select Lever Projection Lens option 15 3 General Information 3 5 Component Layout 1 2 LN LG ZS DOS 4 4
65. i MS 2000 d2 MicroDAX Fixed Window 6 7 10 ob Vender Model Name Setting Set the vender name and model name displayed in PC at the PC mode Display setting Function ob do Minolta MS 6000 di Minolta MS 2000 d2 OEM Name 98 Function Mode and Adjustment 6 6 8 F mode Operations 6 8 1 F1 ROM Version Check Used when checking the present ROM version of the machine 1 Sets the function mode F1 and press the Start Key 2 Shows the current ROM version number of the machine Ex ROM Version 25 GO gt 01 Ver 25G001 6 8 2 F2 Scan Counter Used when checking the total Scan Counter 1 Sets the function mode F2 and press the Start Key 2 Shows the current Scan Counter of the machine Ex Display 02 gt 46 5 12 24 612 count 6 8 3 F3 Print Counter Used when checking the total Print Counter 1 Sets the function mode F3 and press the Start Key 2 Shows the current Print Counter of the machine Ex Display 01 gt 23 gt 45 12 345 prints 6 8 4 F4 Counter Clear This mode should be used to clear the scan counter and print counter Sets the function mode F4 Press the setting mode memory key A display window blinks and counter is cleared Performs F2 and F3 and checks the scan counter and print counter FON gt 6 8 5 F5 Control Panel LED Check This mode should be used to light up the LEDs and check these func
66. ing edge of the image is synchronized with that of the paper and the completion of the scan motion is detected by the Scan Start Position Sensor PC1 which are activated and deactivated by the cutouts in the light blocking Lever Scan Mirror first makes a prescan motion for reading the data before making the scan motion Light blocking Lever Scan Mirror Position Sensor PC2 Scanning Motor M1 Image Leading Edge Scan Lever Prescan gt Scan The Image Leading Edge Position Sensor PC1 and Scan Mirror Position Sensor PC2 detect the cutouts in the light blocking lever The starting position for the prescan or scan motion is determined by particular states of these sensors blocked activated or unblocked deactivated as detailed below Scan Motion PC1 PC2 Prescan ON blocked OFF unblocked Scan ON blocked ON blocked 46 Mechanical and Electrical 4 3 6 Mirror Scan Motor M1 Control Circuit Drive of the Scanning Motor M1 is controlled by the signals which are input to the Motor Driver Board PWB T from the Main Control Board PWB BB These signals determine the direction forward or backward and speed of rotation of the Scanning Motor when the Scan Mirror makes a prescan and scan motion These signals cause the Scanning Motor drive pulses to be output from the pins A B A B of the Motor Driver Board PWB T which turns the Scanning Motor M
67. k Function 2 c4 for factory use do not entry 3 Press the Exposure Adjustment Key to selectthe function number 15825 2815 yloy225 5y1 0102 501 F1F225 F1 b1 b2 gt b1 gt Darker select AUTO sl 3 Lighter select QOOQUGO00NND00000000 6 4 2 Execution method in F and b mode except F4 F8 and b6 AMD 1 To perform the function press the Start key 83 Function Mode and Adjustment 6 4 3 Execution method in F and b mode F4 F8 and b6 1 To perform the function press the Mode Memory key Mode Memory Key 6 4 4 Execution method in S y and o mode 1 Press the Exposure Mode Select Key 2 The present setting value is displayed on the display window 3 Press the Exposure Adjustment Key to select the setting number 4 Press the Start Key to update the setting value 6 4 5 Leaving the Function Mode 1 Press the Exposure Mode Select Key Multi Print Key and Clear Stop Key on the Control Panel at a time Darker OUOQ00000Ns000000000 j select AUTO sl Lighter HI LL select 84 Function Mode and Adjustment 6 6 5 S mode Operations 6 5 1 S1 Auto Reset Setting changes made to the control panel that are not used within 60 seconds of being input are automatically cancelled and the system reverts back to the original settings Display setting Function S1
68. k band running around the image area 3 Refer to the charts given below Then adjust to desired black band width by Function Mode o6 06 Setting Adjusted black band width mm d5 643 band width decreases d6 4 3 d7 2 3 d8 0 3 d9 2 3 dA 4 3 db 6 3 band width increases Image Top and Bottom Frame A Feed Direction 96 Function Mode and Adjustment 6 6 7 7 07 Adjustment of the Right and Left Frame Black Band Width 1 Loadthe Film in the machine and make a print scan Conditions of printing scanning Size Letter A4 Lengthwise Centering OFF Auto Masking ON 2 Check the width of the black band Image running around the image area 3 Refer to the charts given below Then adjust to desired black band Right and Left Frame width by Function Mode 07 Y Y o7 Setting Adjusted black band width mm d5 643 band width decreases d6 4 3 d7 2 3 de s Feed Direction d9 2 3 dA 4 3 db 6 3 band width increases 97 Function Mode and Adjustment 6 7 8 08 Projection lamp burn out detection L2 setting Select whether to detect L2 when Projection Lamp burn out Display setting Function 08 do Detects d1 Not Detects 6 7 9 oA Host Driver Setting Set the Host Driver which uses at the PC mode Display setting Function oA do MS 6000 d
69. ly and Cleaning 5 5 1 Precautions 5 1 1 1 Precautions for Disassembly and Cleaning Before disassembling always make sure the Power Plug is unplugged Use only fuses of the indicated rating Except specified occasion re assembly have to be carried out by reversing the disassembly procedure If it is necessary to plug in the Power Cord and operate the machine after disassembling it please be careful of the following Keep your hands clothing etc well away from operating or rotating parts such as belts rollers fan motors etc Never touch the terminals of electrical parts or high voltage parts such as chargers and the high voltage unit When the machine is stopped the Projection Lamp is hot so handle it very carefully To prevent damage to ICs from static electricity do not touch the ICs on the PWB or the terminals of peripheral electricity parts with your hands Always unplug connectors by holding the connector housing Pulling on the connectors on the PWBs themselves always make sure the Power Cord is unplugged first Do not disassemble the Right and Left Frame Covers and the fixing screws to which red paint has been applied Right Frame Cover Left Frame Cover 59 Disassembly and Cleaning Handling of P W Boards 5 2 1 Precautions regarding transportation and storage 1 5 During shipment or when in storage new P W Board must not be indiscriminately removed from their protective b
70. me of Toner do print is impossible Empty detection di print is possible 78 Function Mode and Adjustment 6 3 2 y mode Setting Function 2 No Function Setting Contents yl Not Used do y2 Auto Paper Source Switching do Auto Switching d1 Disabling Auto Switching y3 Auto Film Format Select Print do Disable di Enable y4 Not Used do y5 Memo Image Masking do OFF di ON y6 Prescan Operation do 2 times di 1 time y7 Auto Skew Correction Retain do Retain di Not Retain y8 Not Used do y9 Not Used do yA Not Used do yb Magnification Warning Display do Not Display d1 Display yC Print Reserve Function do Not Accepts d1 Accepts y3 default setting d0 USA and Canada Area d1 except USA and Canada Area Function Mode and Adjustment 6 3 3 o mode Setting Function 3 No Function Setting Contents o1 Metric Inch Setting do Metric di Inch o2 N P Auto Exposure Coarse d4 Lighter Adjustment dC Darker o3 P P Auto Exposure Coarse d4 Lighter Adjustment dC Darker 04 Scan Speed Adjustment d5 Lager db Smaller o5 Adjustment of the image area d5 Shift to a Top Lengthwise Position db Shift to Bottom o6 Adjustment of the Right and Left d5 band width decreases Frame Black Band Width db band width increases 07 Adjustment of the Top and Bottom d5 band width decreases Frame Black Band Width db band width increases
71. nction Scanner PE Paper Empty Printer PO Paper Size Error P1 Paper Misfeed Paper Take up Section P2 Paper Misfeed Paper Transport Section P3 Paper Misfeed Fusing Section E1 Printer Power OFF or Cable disconnec E2 Top Cover Open 12 Add Toner Indicator Blinks when the Imaging Cartridge or Toner Cartridge of the Printer is running out of toner and lights up when the cartridge has completely run out of toner 31 3 General Information 13 Memory Input Key 14 Clear Stop Key 15 Multi Print Keys 16 Start Key To store one of the following functions into the memory of the Scanner first set one of the functions on Control Panel and then press this button with the head of a pen or other device The next time the scanner is turned ON that function will appear as a default setting until a new one is entered Maximum three kind of setting can be memorized 1 Film Type 2 Print mode 3 Output Selection 4 Print image density 5 Exposure mode 6 Centering or Fit 7 Masking 8 Auto Skew Correction 9 Horizontal Area setting 10 Vertical Area setting 11 Electrical Zoom 12 Resolution If you do not press the pinhole for at least 60 seconds after a setting has been made with the Auto Reset func tion set to ON the previous setting remains valid Press to clear the setting on the Multi Print Display re setting it to 1 or to stop a multi print cycle This key is used
72. not possible Select whether to enable the 90 degrees image rotation with the prism when A3 size Ledger or the B4 size Legal is printed with 600dpi The landscape screen image can be printed by effectively setting when the prism is installed Display setting Function Sd do Disable di Enable 6 5 14 SE The print function at the time of Toner Empty detection Selects the printing function in the case of detecting the Toner Empty of the printer Display setting Function SE do print is impossible d1 print is possible 89 Function Mode and Adjustment y mode Operations 6 6 1 y2 Auto Paper Source Switching Allows you to specify the paper source when same size paper is loaded into the both paper feeding tray and paper feeding cassette Display setting Function Function y2 do Auto switching Printing continues by automatically switching to the remaining paper source after paper in the specified paper source runs out di Disabling A paper empty mode occurs and printing ceases Auto Switching after paper in the specified paper source runs out The paper source must be refilled or the paper source must be switched by pressing the Size Selection Key in order to resume printing 6 6 2 y3 Auto Film Format Select Print Selects the function which rotates 90 degrees and prints a screen image When only the landscape paper is set to the printer the
73. nsportation and storage 60 5 2 2 Precautions when replacing PuWBs AAA 60 5 2 3 Precautions when checking PWBs esee 60 5 3 Maintenance and Inspection eese 61 5 83 1 Preventive Maintenance Schedule List sssssse 61 5 3 2 Details of readjustments needed when parts are replaced 61 5 4 Disassembly and Cleaning Procedure eese 62 5 4 1 Removal of the Outer Covers sse 62 5 4 2 Replacing of the Projection Lamp 65 5 4 3 Cleaning of the Projection Lamp 66 5 4 4 Cleaning of the Condenser Lens and Mirrors 66 5 4 5 Cleaning of the each Mirrors sssseeseeseeeseeseeeeeseeeresrsresresnsrene 67 5 4 6 Cleaning of the CCD Filter eseeeee 68 5 4 7 Removal of the CCDAeeny sese 69 5 4 8 Removal of the Power Unit 71 5 4 9 Removal of the P W Boards AAA 72 5 4 10 Replacing Scan Motor bushing and friction plate 73 5 4 11 Replacing the Fuse of the Power Un 73 5 4 12 Replacing the Main Fuse AA 74 5 4 13 Exchanging the Oscillator Chip 75 Function Mode and Adjustment 6 1 PreCaUtiOns cececssseessseeessseeesssceesseeeesnseeesasseesaseeeeeneeeseasnenenseeeeneeeees 77 G22 OVO VIOW 77 6 3 Function Mode List esee enne 78 6 3 1 S mode Setting Function 1 78 6 3 2 y mode Setting Function
74. of negative or pos itive for print production Nega Select when using negative film Dark and light values of the print will be reversed Posi Select when using positive film Dark and light values of the print will be consistent with the image on film Use this key to adjust the image density of the image to be printed during the Auto or Manual Exposure mode The Darker key supports darker image density and the Lighter key supports lighter image density Press to select between the Auto or Manual Exposure mode Indicates the current density level of the printed image Auto Exposure mode is indicated when the green Auto light is on The green Auto light turns off when the Scan ner is in the Manual Exposure mode 30 General Information 3 11 Multi Print Display Shows the number of prints set to be made Also dis plays corresponding codes in the event of a malfunction or paper misfeed The blinking number in this display indicates the Scanner in operation Display Contents Unit L2 Projection Lamp malfunction Scanner C1 Scan Unit Drive malfunction C2 Scan Mirror Drive malfunction C3 Shading Correction malfunction C4 Cooling Fan Motor malfunction Cp Fusing malfunction Printer C7 Laser Diode malfunction C8 Polygon Motor malfunction C9 Main Motor malfunction CA Cooling Fan Motor malfunction Cb Communication Error Scanner Printer CL Printer Clock malfu
75. on Adjustment Scan Position This adjustment is necessary when any of the following symptoms occurs Symptom 1 Each time a print is made the image on the Screen shifts vertically Symptom 2 The noise becomes big that is heard when the Scan Table hits against the Scan Table Stopper during its motion from the reader position to printer position Display setting Scan Table Stop Position Sb do toward the rear Ge on oe E the screen The stop position of the Scan Table should be set toward the rear for symptom 1 explained above and toward the screen for symptom 2 6 5 12 SC Scan Table Stop Position Adjustment Reader Position This adjustment is necessary when any of the following symptoms occurs Symptom 1 Each time a print is made the image on the Screen shifts vertically Symptom 2 The noise becomes big that is heard when the Scan Table hits against the Scan Table Stopper during its motion from the reader position to printer position Display setting Scan Table Stop Position SC do toward the screen d d B eta the rear The stop position of the Scan Table should be set toward the screen for symptom 1 explained above and toward the rear for symptom 2 Function Mode and Adjustment 6 6 5 13 Sd Auto image rotation 90 degree rotation function When printing the A3 Ledger size or B4 Legal size by 600dpi the 90 degrees electric image rotation is
76. ostat TS81 oett nde itt 39 4 1 5 Condenser Lens AE 40 dp Projection ng anerer gute EE a 41 4 2 Image Rotation eeeeeeeeeseeeeeeeeeee esee nennen rnnt n nnn 42 4 21 Prism Rotation is ac deed ees 42 4 2 2 Auto Image Rotating Motor M5 Control Circuit 42 4 3 Optical Section euer See 43 Sc We EE 43 4 3 2 Reader Palth in d RR RES Raa EEEa IER 44 4 3 3 Scan Baths nieto tete ne ep ah pet 44 4 3 4 Scan Table Drive Mechanisme 45 4 3 5 Scan Mirror Motion Control 46 4 3 6 Mirror Scan Motor M1 Control Clou 47 4 4 COD Section ree decet eeree tee deret eonun 48 KERNIuEF DUT 49 4 6 Auto Masking TEE 52 AGT e EE 52 4 6 2 Masking Area Detechon AA 52 4 6 3 Requirements for Auto Masking AAA 52 4 7 Auto Image Skew Correction eese 55 Ge We TEE 55 4 7 2 Requirements for Auto Skew Correcton 55 4 8 Manual Frame Masking crees nennen 56 4 9 2 to 1 Printing Function eere nnne 57 49T OVEN ege i ER ee 57 4 922 Operations iati eate REB CE MIO 57 4 9 3 Identification Marks eese 58 5 Disassembly and Cleaning 5 1 Precautions uires auia r ea artnorp asap aU E NEESdA Eege eg 59 Contents 5 1 1 Precautions for Disassembly and Cleaning 59 5 2 Handling of P W Boards eee 60 5 2 1 Precautions regarding tra
77. period time Avoid dusty locations and places exposed to oil mist or steam Avoid working positions that may block the ventilation port of the product 4 Precautions for Handling Batteries Replace a rundown battery with the same type as specified in the manufacturer s parts manual Before installing a new battery make sure of the correct polarity of the installation or the battery could burst Dispose of used batteries according to the local regulations Never dispose of them at the user s premises or attempt to try to discharge one 5 Precautions for Laser Beam Products Employing Laser Only Removing the cover marked with the following caution label could lead to possible exposure to the laser beam resulting in eye damage or blindness Be sure to unplug the power cord before removing this cover If removing this cover while the power is ON is unavoidable be sure to wear protective laser goggles that meet specifications Make sure that no one enters the room when the machine is in this condition When handling the laser unit observe the Precautions for Handling Laser Equipment ESCHER DANGER C tt CAUTION INVISIBLE LASER RADIATION WHEN OPEN AVOID XPOSURE TO BEAM zail Mett VORSICHT UNSICHTBARE LASERSTRAHLUNG WENN ABDECKUNG Invisible laser radiation when open GE FFNET NICHT DEM STRAHL AUSSETZEN 4 AVOID DIRECT EXPOSURE ADVARSEL USYNLIG LASERSTR LING NAR DEKSEL APNES UNNGA TO BEAM EKSPON
78. r minute 8 1 2 x 11 or A4 Crosswise First Print Time 13 seconds 8 1 2 x 11 or A4 Crosswise Warm up Time Less than 70 seconds Multiple Printing 1 19 sheets LED countdown identification Paper Supply Automatic Feeding System Paper Feeding Tray 250 sheets max Paper Cassette 1 250 sheets max Paper Cassette 2 250 sheets max Option Power Consumption Less than 1100W Scanner 350W Printer 750W Printer s Dimensions 561mm W x 521mm D x 409 mm H or 22 W x 20 1 2 D x 16 H Printer s Weight 28 Kg or 61 3 4 Ibs including Imaging Cartridge Printer s Option Second Paper Cassette Unit 3 1 3 MS 6000 amp MSP2000 Printer System Specifications Type Microfilm Scanner Printer System Printing Method Laser Electrostatic Resolution 400 dpi Print Size 8 1 2 x 11 or A4 Print Speed 8 sheets per minute 8 1 2 x 11 or A4 First Print Time 19 seconds 8 1 2 x 11 or A4 Warm up Time Less than 20 seconds Multiple Printing 1 19 sheets LED countdown identification Paper Supply Automatic Feeding System Multipurpose tray 150 sheets max Power Consumption Less than 930W Scanner 350W Printer 580W Printers Dimensions 394 mm W x 446 mm D x 328 mm H or 15 1 2 W x 17 1 2 D x 13 H Printers Weight 17 Ibs 7 8kg lt Including Toner Drum Cartridge
79. reserve function while the printer is warming up Display setting Function yC do Not accepts d1 Accepts 91 Function Mode and Adjustment o mode Operations 6 7 1 01 Inch Metric Select Select the inch or metric setting of the machine Display setting Function o1 do Metric di Inch 6 7 2 02 N P Auto Exposure Coarse Adjustment This adjustment is made when the image density on the print scan output in the Auto Exposure mode is not satisfactory This adjustment is necessary after the replacement of PWB A and PWB BB Be sure to adjust the Projection Lamp Voltage F7 and Shading Correction b6 before this Adjustment 1 Turn the Power Switch set the Auto Exposure Mode into Auto and select the center position of exposure level 2 Make a print scan and check the image density Conditions of printing scanning Print Mode Text Film Type Nega 3 Refer to the charts given below Then adjust to desired image density by Function Mode o2 02 Setting Function Image density d4 4 step lighter Lighter d5 3 step lighter A d6 2 step lighter d7 1 step lighter d8 Standard d9 1 step darker dA 2 step darker db 3 step darker Y dC 4 step darker Darker 92 Function Mode and Adjustment 6 6 7 3 03 P P Auto Exposure Coarse Adjustment This adjustment is made when the image d
80. rror surface of the Projection Lamp a Fingerprints smudges or debris should be wiped clean with a soft dry cloth 65 Disassembly and Cleaning Insert the new Projection Lamp all the way into the Lamp Holder 6 Slide the Projection Unit back into the machine 5 4 3 Cleaning of the Projection Lamp 1 Wipe all foreign matter off the surface of the Projection Lamp with a soft piece of cloth which has been dampened with alcohol he 5 4 4 Cleaning of the Condenser Lens and Mirrors 1 Remove the Projection Unit 2 Dust off the surface of the Condenser Mirror by using a blower brush or a piece of soft cloth 66 Disassembly and Cleaning 5 5 4 5 Cleaning of the each Mirrors 1 Remove the Optical Cover Wipe clean the 1st Reader Path Mirror with a soft piece of cloth Wipe clean the 2nd Reader Path Mirror with a soft piece of cloth 4 Remove the Left Cover 1 screw Only 220 240V area Remove the metal plate in the Left Cover also 67 Disassembly and Cleaning 5 Wipe clean the 2nd and 3rd Scan Path Mirror with a soft piece of cloth 5 4 6 Cleaning of the CCD Filter Remove the Left Cover 1 screw Only 220 240V area Remove the metal plate in the Left Cover also 2 Dust off the surface of the CCD Filter by using a blower brush or a piece of soft cloth 68 Disassembly and Cleaning 5 4 7 Removal of the CCD Assy
81. termines the desired paper size supplied by the Paper Tray of the printer It is possible to feed the following paper sizes and orientations into the printer Inch values Letter Lengthwise or Letter Crosswise Metric values A4 Lengthwise or A4 Crosswise Display setting Function S6 do Crosswise d1 Lengthwise 6 5 7 S7 Machine ID Printing When two scanners are connected to one printer this function leaves an identification marker Bi on the print so that the scanner used for the job can be determined after printing Pattern Dimension 3mm x 3mm Mark Position Right side of leading edge Display setting Function S7 go None d1 Pattern 1 d2 Pattern 2 Pattern 1 feed direction Pattern 2 feed direction 86 Function Mode and Adjustment 6 6 5 8 S8 Cycle print mode This function automatically scans the next image following a preset period of time Images are set by the user onto the Carrier Glass in between cycles Display setting Function S8 do Disable di Enable 6 5 9 S9 Nega Contrast Adjustment Adjusts contrast in the negative film use Display setting Contrast S9 di Lower d8 Center dF Higher 6 5 10 SA Posi Contrast Adjustment Adjusts contrast in the positive film use SA di Lower Center Higher 87 Function Mode and Adjustment 6 5 11 Sb Scan Table Stop Positi
82. tical position of the vertical direction S1 Power Switch Turns ON or OFF the machine S201 Interlock Switch Detects the removing or installing of the Projection Unit TS1 Thermostat Cuts off the current to the Projection Lamp LA1 when it detects overheating Rating 195 C VR1 Auto Image Rotation Volume The Volume which adjusts the rotation direction and the speed of an auto image rotation motor M5 CNT1 PU3 PWB D PWB F PWB J PWB SS PWB X PWB Y Option 21 3 General Information 3 8 Connectors Layout PJ2PU2 pJ3pu2 B CN10 CN PJ4PU1 R k CNA PJIPUS Se A PJ2PU3 CN2 SS PJ2A PJA ME che Drop PAOS CN7 PJ1BB D J4BB Ke pa PJ12BB PJ3BB Cows mE PJ3EE f CN17 Q PJ2EE PJ2SS PJHBB pJi0BB BIER P PJ7BB ZE B ppi PJ1SS PJ4EE JOBBN f L lt PJIT e Z PJAT p CDCN15 Benis Bena Bens CN1 3P CN42 3P PJ12BB 4P CN2 2P CN43 6P PJ1C 28P CN3 2P PJ10 3P PJ2C 3P CN4 4P PJ11 Ap PJ1T 4P CN5 2P PJ1A 4P PJ2T 32P CN6 2P PJ2A 20P PJ3T 9P CN7 3P PJ3A 10P PJ4T 8T CN8 2P PJ1BB 3P PJ5T 6T CN10 3P PJ2BB 20P PJ1PU1 3P CN11 6P PJ3BB 10P PJ2PU1 4P CN12 12P PJ4BB 24P PJ3PU1 6P CN15 3P PJ5BB 32P PJ4PU1 3P CN17 5P PJ6BB 60P PJ1PU2 3P CN18 3P PJ7BB 26P PJ2PU2 4P CN19 2P PJ8BB 30P PJ3PU2 2P CN21 4P PJ9BB 18P PJ1PU3 5P CN40 6P PJ10BB 7P PJ1PU3 6P CN41 3P PJ11BB 11P PJ2PU3 4P PJ9BB PJ12BB Not Used CN11 CN12 PJ1G PJ1 PJ1C PJ11 PJ2G PJ2CQ CN42 CN41 CN40 o CN43
83. tions 1 Sets the function mode F5 2 Press the print button to light up all LEDs on the Control Panel for about 2 seconds 6 8 6 F6 For Factory use For factory adjustment Do not use in field 99 6 Function Mode and Adjustment 6 8 7 F7 Projection Lamp Voltage Adjustment This Adjustment is made to adjust the Projection Lamp Voltage This Adjustment is necessary after the replacement of the Projection Lamp Regulator PU2 1 Remove the Optical Cover 2 Remove the Projection Unit 3 Insert the proves of a multi meter into the receptacle of 2P connector locates at the right side bottom of the machine Test Prove Pin 1 Red cord Test Prove Pin 2 Green cord 4 Turn ON the Interlock Switch S201 5 Connect the Power Plug with the outlet and turn ON the Power Switch 100 Function Mode and Adjustment 6 6 Referring to the setting procedure for Function mode set F7 7 To perform the adjustment press the Start key 8 Rotate VR61 on PU2 so that the reading voltage on the multi meter becomes DC21 5 0 2V 9 Cancel the Function Mode 10 Check the Projection Lamp voltage in reader mode is DC17 0 0 3V AN NOTE In order to prevent damage of the Projection Lamp be careful of the following items in adjustment Do not exceed the DC21 7V during Projection Lamp voltage adjustment Makes full lighting time in F7 mode of the Proje
84. ult in a fire or electric shock If this product uses a laser laser beam leakage may cause eye damage or blindness 10 Restore all parts and harnesses to their original positions To promote safety and prevent product damage make sure the harnesses are returned to their original positions and properly secured in their clamps and saddles in order to avoid hot parts high voltage parts and sharp edges or being crushed To promote safety make sure that all tubing and other insulating materials are returned to their original positions Make sure that floating components mounted on the circuit boards are at their correct distance and position off the boards 1 Safety Precautions for Inspection and Service 1 2 CAUTION 1 Precautions for Service Jobs A toothed washer and spring washer if used originally must be reinstalled Omitting them may result in contact failure which could cause an electric shock or fire When reassembling parts make sure that the correct screws size type are used in the correct places Using the wrong screw could lead to stripped threads poorly secured parts poor insulating or grounding and result in a malfunction electric shock or injury AN Take great care to avoid personal injury from possible burrs and sharp edges on the parts frames and chassis of the product When moving the product or removing an option use care not to injure your back or allow
85. vel floor 10 Where it may be splashed with water 11 Which is dirty or where it will receive undue vibration 12 Which is near volatile flammables or curtains AN NOTE Ifthe machine is placed near a window insure that the Screen faces inside not the window Usage Environment In order to make sure the machine functions in good condition please make sure the ambient environment satisfies the following requirements Temperature 10 35 C Temperature fluctuation 10 C per hour or less Humidity 15 85 Humidity fluctuation 20 per hour or less Installation 2 2 3 Installing The Power Supply 1 Do not plug the Power Cord into a power outlet via an extension cord supplying electricity to more than one unit 2 Do not connect the machine to a power outlet used for other equipment or appliances 3 More than one appliance connected to a single outlet could cause a drop or surge in the electrical supply resulting in operational problems for the machine Voltage fluctuation Specified voltage 10 Frequency fluctuation Specified frequency 3Hz The following items should be checked periodically Make sure the power supply plugs do not feel warm Power supply cords should be free of cracks and scratches Power supply plugs should be firmly plugged into outlets eoo e LL e e 2 4 Installation Space To ensure easy machine operation replacement of consumables and maintenance service jobs provide
86. w unusually 7 3 5 C4 Cooling Fan Motor malfunction Display Detection Timing C4 A HIGH Cooling Fan Motor Lock Signal is output after the Power Switch is turned ON Motor M3 M4 stopped J C4 1 l Cooling Fan H I l Motor Lock Signal L within 5 sec 7 3 6 Cb Communication Error Display Detection Timing Cb Detected the following conditions 4 times during machine initialization No response of the printer in less than 100 msec from command transmission e A parity error is in receiving data Receives a command error and a parity error 7 39 7 CL Printer Clock malfunction Display Detection Timing Cb The clock of the Oscillator OSC1 2 on the Printer I F Board PWB EE is not suitable for the printer 109 7 Troubleshooting 7 4 Troubleshooting for malfunction code 7 4 4 L2 Projection Lamp malfunction Check Item Remedy Check LA1 NG Replace LA1 LOK The carrier glass is covered by a dark Yes Remove paper or any other obstruction colored piece of paper or some other from the carrier glass thing that would prevent light from gt No Replace PWB A shining through the glass Replace PWB BB 7 4 2 C1 Scan Unit Drive Malfunction Check Item Remedy Does the Scan Table Drive Motor gt No Wiring Check rotate when the Power Switch is turned Replace the following parts ON PWB T PWB
87. wer Plug F1 SR Power Fuse CN3 BL 10V 7 Jp a z za TS1 YEAR Yk Thermostat mei S 122 D HL A SEKR Projection Lamp PU1 EECH Main Power Unit PJ2PU S1 BRAT YF Power Switch S201 ZERI YF Interlock Switch aay PU aod f p 3 4 C 7 KO F GND PPU 9 1 L1 24 53 a4w Filter Coil am UTR PJ2PU2 LANPC LANP lt LANPC LANPC RR VIL YALA Projection Lamp Regulator PJ3PU2 P 3 4 H 3 se Ki Ai LMPCLK 1 2 PU2 ST RRS UPL FaAL 4a Projection Lamp Regulator 192 iE PPS PJ2PU3 M3 BRAND yr VE A Power Unit Cooling Fan Motor EI za 24y Ei op PJ2PU3 Kn 0820 0004 58A
88. xceeds the specified capacity 5 Be careful about the high voltage parts AN A part marked with the symbol shown on the left carries a high voltage Touching it could result in an electric shock or burn Be sure to unplug the power cord before servicing this part or the parts near it 6 Do not keep your hands wet when performing the procedures Y e Do not unplug or plug in the power cord or perform any kind of service or inspection with wet hands Doing so could result in an electric shock Safety Precautions for Inspection and Service 7 Do not touch a high temperature part AN A part marked with the symbol shown on the left and other parts such as the exposure lamp and fusing roller can be very hot while the machine is energized Touching them may result in a burn Wait until these parts have cooled down before replacing them or any surrounding parts 8 Make a ground connection at all times This item may not be effected in USA o Be sure to connect a ground wire to the ground terminal even when performing an inspection or repair Without proper grounding electrical leakage could result in an electric shock or fire Never connect the ground wire to a gas pipe water pipe telephone ground wire or a lightning conductor 9 Do not remodel the product D e Modifying this product in a manner not authorized by the manufacturer may res
89. y after it is turned OFF be careful it is extremely hot 3 Do not touch with hand or dirty with grease the surfaces of the Projection Lamp and Lamp Reflector 37 Mechanical and Electrical 4 1 3 Projection Lamp Voltage Control Circuit The intensity of the light emitted by the Projection Lamp is adjusted to a level optimum for the image density by controlling the voltage applied to the Projection Lamp The exposure data optimum for film image density is determined through auto exposure data sampling made during prescan This exposure data is output as a Projection Lamp clock from the Main Control Board PWB BB to the Projection Lamp Regulator PU2 The ON and OFF periods of the Projection Lamp clock extending 606 usec are varied to control the Lamp voltage The longer the OFF time the higher the Lamp voltage Projection Lamp clock ON OFF 38 Mechanical and Electrical 4 4 1 4 Thermostat TS1 To avoid any of the troubles accompanying an excessive rise in the temperature inside the machine caused by a failure of the Cooling Fan to dissipate heat produced by the Projection Lamp there is a Thermostat installed at the back of the Projection Lamp When the ambient temperature of the Projection Lamp exceeds 122 C the Heat Sensitive Plate expands pushing up the Pusher Pin which in turn cuts off the current to the Projection Lamp Circuit The Circuit is reset by pushing the Reset Pin
90. y the Sensor LED strikes the Sensor photosensitive element gt No Replace PC3 Yes OK 7 6 7 PC4 Scan Position Sensor Is the voltage across PJ8 A6 on PWB BB and GND OV when the Power ON OFF Switch is in the ON position and the light emitted by the Sensor LED is blocked Yes gt No Replace PC4 Is the voltage across PJ8 A6 on PWB BB and GND DCS5V when the light emitted by the Sensor LED strikes the Sensor photosensitive element gt No Replace PC4 Yes OK 7 6 8 PU1 Power Unit Is the Fuse of PU1 blown No Yes Replace Fuse Is the output voltage of each Connector correct when the Power Switch is in the ON position gt No Replace PU1 Yes OK 7 6 9 PU2 Projection Lamp Regulator position 1 Is the Fuse of PU2 blown Yes Replace Fuse No 2 Is the voltage across CN7 1 and CN7 2 No Replace PU2 DC17 0V when the machine is in the reader mode Yes OK 7 6 10 S1 Power Switch 1 Are the circuits across 1 and 2 and 3 and 4 5 Yes Replace S1 conducting when the Power Switch is removed from the machine and in the OFF position No 2 Are the circuits across 1 and 2 and 3 and 4 No Replace S1 conducting when the Switch is in the Yes OK 115 Troubleshooting 7 6 11 S201 Interlock Switch is removed from
91. y was set to 1 or E1 Shading Correction was completed Displays E1 when a printer is not connected 10 When a Shading Correction carries out an unusual end on the way and displays C3 perform once again from Procedure 1 11 After Shading Correction is completed attach the Film Carrier and Prism 104 Function Mode and Adjustment 6 6 9 7 b7 Test Print Function The test print of the printer can be executed 1 Referring to the setting procedure for Function mode set b7 2 Press the Start Key 3 The following test prints are output by the printer Feeding Direction he 6 9 8 b8 For Factory use For factory adjustment Do not use in field 105 7 Troubleshooting BEBEEETOOO Troubleshooting 7 7 1 How to Use This Section 1 If a component on a P W Board or any other functional unit including motor is defective the booklet only instructs you to replace the whole P W Board or functional unit and does not give troubleshooting procedure applicable within the defective unit All troubleshooting procedures contained herein assumes that there are no breaks in the harnesses and cords and all connectors are plugged in the right positions For the removal procedure of covers and parts refer to the DISASSEMBLY CLEANING section GND indicated in this booklet represents a O volt line of the circuit concerned equivalent to chassis ground however be sure to use the T
92. your hands to be caught in mechanisms 2 Precautions for Servicing with Covers and Parts Removed Wherever feasible keep all parts and covers mounted when energizing the product If energizing the product with a cover removed is absolutely unavoidable do not touch any exposed live parts and use care not to allow your clothing to be caught in the moving parts Never leave a product in this condition unattended AN Never place disassembled parts or a container of liquid on the product parts falling into or the liquid spilling inside the mechanism could result in an electric shock or fire Never use a flammable spray near the product This could result in a fire Make sure the power cord is unplugged before removing or installing circuit boards or plugging in or unplugging connectors Always use the interlock switch actuating jig to actuate an interlock switch when a cover is opened or removed The use of folded paper or some other object may damage the interlock switch mechanism possibly resulting in an electric shock injury or blindness Safety Precautions for Inspection and Service 3 Precautions for Working Environment The product must be placed on a flat level surface that is stable and secure Never place this product or its parts on an unsteady or tilting workbench when servicing Provide good ventilation at regular intervals if a service job must be done in a confined space for a long

Kodak 2400DSV Photo Scanner User Manual

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