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Kenmore 141.16223 Gas Grill User Manual
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1. Never store an LP gas tank indoors If you store your gas grill in the garage or other indoor location always disconnect the LP gas tank first and store it safely outside LP gas tanks must be stored outdoors in a well ventilated area and out of the reach of children Disconnected LP gas tanks must not be stored in a building garage or any other enclosed area When your gas grill is not in use the gas must be turned off at the LP gas tank The regulator and hose assembly can be seen after opening the doors if applicable must be inspected before each use of the grill If there is excessive abrasion or wear or if the hose is cut it must be replaced prior to the grill being used again Keep the gas regulator hose away from hot grill surfaces and dripping grease Avoid unnec essary twisting of hose Visually inspect hose prior to each use for cuts cracks excessive wear or other damage If the hose appears damaged do not use the gas grill Call Sears at 1 800 4 MY HOME 1 800 469 4663 for a Sears authorized replacement hose Never light your gas grill with the lid closed or before checking to ensure the burner tubes are fully seated over the gas valve orifices Never allow children to operate your grill Do not allow children to play near your grill A WARNING If you smell gas Shut off gas supply to the gas grill Turn the Control Knobs to OFF position Extinguish any open flame such as candle cigarette ligh
2. S411M05136 Plain Washer M5 132M05082 Pattern Head Screw M5x8mm S411M05136 Plain Washer M5 Purpose of Components Install Wheels To Cart Legs Attaches Foldable Cart Legs Attaches Cart Legs To Cart Bottom Shelf Attaches Left Side Shelf To Grill Head Attaches Side Burner Frame To Grill Head Secure Gas Tank Powers The Electric Ignitor Tighten Caster amp Wheel Bolt Attaches to Bowl Support Bracket Left Attaches to Bowl Support Bracket Left Allows you to tighten Pattern Head Thumb Screws after assembly Install To Side Burner Gas Valve Stem Secure To Side Burner Attaches To Side Burner Gas Valve Bracket Attaches To Side Burner Gas Valve Bracket Attaches To Left amp Right Bowl Panel for Bowl Wind Shield Attaches Towel Rack to Left Side Shelf Attaches Tool Holder to Side Burner Frame Grill Information Center If you have questions about assembly or grill operation or if there are damaged or missing parts when you unpack this unit from the shipping box callus 8am 8pm CST Monday through Friday at 1 888 317 7642 Size and Quantity of each Hardware Piece w Wheel Bolt 3 8 x3 3 8 Spring Washer Nut 3 8 Qty 2 Qty 2 Qty 2 Ref S211G06352 Ref S431M08152 Ref 313G06082 A NNN AY Pattern Head Screw 1 4 x2 3 4 Pattern Head Screw 1 4 x3 4 Pattern Head Screw 1 4 x1 2 Qty 8 Qty 8 Qty 6 Ref S135G04332 Ref S132G04122 Ref S132G04082
3. salt and pepper to taste Preparing the Dressing Prepare dressing in a cooking pan directly over MEDIUM heat Melt butter add onions and bacon then saute 3 minutes Add port red wine and stock cubes and bring to a boil Cook 2 minutes Wear protective gloves and remove pan to allow ingredients to cool Add remaining ingredients and mix Preparing the Turkey Although not required you may want to preheat your grill 3 minutes Wash inside of turkey and dry with paper towels Pack breadcrumb seasoning into the turkey cavity Combine the butter thyme lemon juice and rind together in a bowl Using turkey baster insert butter mixture under skin covering the turkey breast Truss the turkey with string and place it on a baking pan or roasting rack that rests into a cooking pan Remove the cooking grids from your grill if necessary then place the cooking pan and turkey in the center of your grill Turn one outside bumer to LOW the other to MEDIUM and close lid Cook indirectly for 3 1 2 to 4 hours or until cooked Halfway through cooking time you may alternate burner temperatures so that the turkey browns evenly Once cooked remove dressing from cooked turkey slice and serve PIZZA ON THE GRILL You may never want to call out for pizza again Follow this pizza dough recipe or purchase ready made pizza dough found in your grocers refrigerated section next to the biscuits Slice and serve directly from the grill Serves 6 8
4. Bowl Support Brackets as shown Align the 4 holes on Side Shelf with the threaded holes on Left Bow Support Bracket Tighten securely using 4 screws provided 2 Attach Side Burner Frame to Right Bowl Support Brackets as shown Align the 4 holes on Side Burner Frame with the threaded holes on Right Bowl Support Bracket Tighten securely using 4 screws provided AANA Pattern Head Screw 1 4 x3 4 Qty 8 Ref 132G04122 13 10 E N Ro a D Pattern Head Screw M4x8mm Qty 2 Ref S132M04082 Plain Washer M4 Qty 2 Ref S411M04122 Installing Side Burner Kit Attach the Side Burner Gas Valve Assembly to the Side Burner Gas Valve Hole on the Side Burner Frame See Align the 2 holes on the Side Burner Frame with the threaded holes on the Side Burner Gas Valve Bracket Tighten securely using 2 screws and washers provided Cut Fastening Band from Pot Support and set Pot support aside Install the Side Burner through the top hole in Side Burner Frame and onto the Side Burner Gas Valve Make sure that opening at end of Side Burner Connection Tube goes over tip of Side Burner Gas Valve Secure Side Burner with supplied Cotter Pin See Install the Control Knob to the Side Burner Gas Valve Stem See Connect the Electric Wire terminal from Side Burner with the other from Grill Head See Bind the connected Electric Wires and Side Burner Connection Tube together using the supplied Fastening Band The g
5. Ingredients 11 2 teaspoons dried yeast 1 cup lukewarm water 1 2 teaspoon sugar 3 tablespoons olive oil 3 cups all purpose flour cup tomato paste or Italian tomato sauce 6 ounces sliced pepperoni 1 red pepper roasted and sliced cup pitted black olives 8 ounces grated mozzarella cheese It s easy to customize this recipe with toppings to suit your family s taste For spicier crust lightly rub the dough with olive oil then spice with pepper and garlic salt before spreading your tomato sauce Preparing the Pizza Dough Combine yeast water and sugar together and let stand in a warm place until mixture starts to foam Add this yeast mixture to flour and oil and combine to form your pizza dough Knead on a lightly floured surface until smooth and elastic Cover and stand ina warm place until doubled in size Knock back dough and roll out to a rectangle the size of your cooking pan or baking dish Place dough into a lightly oiled pan If you purchased a ready made pizza dough simply open can and roll dough into a lightly oiled cooking pan Preparing the Pizza Spread tomato paste or Italian tomato sauce on top of your pizza dough Top with pepperoni red peppers olives and lastly mozzarella cheese Or if you prefer you may place cheese first with toppings on last Place a cooking pan in center of grill and cook indirectly with one outside burner on HIGH and the other on LOW for approximately 20 minutes or until botto
6. Wing Bolt 1 4 x4 3 8 Battery AA Wrench No 17 Customized Qty 1 Qty 1 Qty 1 Ref 233G04382 Ref P05301001A Ref P05515101L Scale 1 2 Scale 1 2 Scale 1 2 Lighting Stick Qty 1 Pattern Head Screw M4x8mm Ref P05313023B Qty 5 Scale 1 2 Ref S132M04082 Tightening Too Qty 1 is Ref P05515102K Control Knob Cotter Pin Plain Washer M4 Qty 1 Qty 1 Qty 2 Ref P03426061C Ref P05501010B Ref S411M04122 Scale 1 2 SR ee en pe ve CL a Hardware already installed in the Tool Holder l Kit amp Towel Rack l l l l l l l l l Pattern Head Screw M5x8mm Plain Washer M5 I l aty 4 Qty 4 l Ref S132M05082 Ref S411M05136 l L E ON 2 m N pa a iw N N So y Lu v T o Model 141 16223 Parts List REF DESCRIPTION PART QTY J Lid P00138014D 1 2 Lid Hinge Support Right P03320001H 1 3 Lid Hinge Support Left P03320002H 1 4 Temperature Gauge P00601174A 1 5 Lid Handle P00205006B 1 6 Name Plate P00410037C 1 7 Cooking Rack Secondary P01504001E 1 8 Cooking Grid P01602001E 3 9 Flame Tamer Steel P01705002E 3 10 Burner Main with Heat Insulating Ring P02001008C 3 11 Burner Bracket P02203021B 1 12 Gas Collector Box with Electrode P02608001A 2 13 Electric Wire Set P02615003A 1 14 Electric Ignitor 4 port P02502024C 1 14a Battery AA P05301001A 1 15a Bowl Panel Front P0073810GA 1 15b Bowl Pan
7. and Clearance of Grill Never use your gas grill in a garage porch shed breezeway or any other enclosed area Your gas grill is to be used outdoors only at least 24 inches from the back and side of any combustible surface Do not locate this appliance under overhead unprotected combustible surfaces Do not obstruct the flow of ventilation air around the gas grill housing This outdoor gas grill is not intended to be installed in or on recreational vehicles and or boats Never connect an unregulated LP gas tank to your gas grill The gas regulator assembly supplied with your gas grill is adjusted to have an outlet pressure of 11 water column W C for connection to an LP gas tank Only use the regulator and hose assembly supplied with your gas grill Replacement regulators and hose assemblies must be those specified by Sears Have your LP gas tank filled by a reputable propane gas dealer and visually inspected and re qualified at each filling Never fill the gas tank beyond 80 full Have your propane gas dealer check the release valve after every filling to ensure that it remains free of defects Always keep LP gas tanks in upright position Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this gas grill LP gas tanks not connected for use must NOT be stored on bottom shelf or in the vicinity of this or any other gas grill Do not subject the LP gas tank to excessive heat
8. be done every time a new LP gas tank is connected to your grill Turn all Control Knobs to the OFF position Turn off the LP gas tank at the tank valve Disconnect regulator from LP gas tank Let unit stand for 5 minutes to purge air Reconnect regulator to the LP gas tank Open the Grill Lid Turn the LP gas tank valve on slowly until 1 4 to 1 2 open Light the burner farthest from the fuel source by turning its Control Knob to HIGH oe 6 ww o Question Sometimes hear a humming sound coming from my LP gas regulator What causes this Answer The humming noise is gas flowing through the regu lator Alow volume of noise is normal and will not interfere with the operation of your grill If the humming noise is loud and excessive you need to purge air from the gas line or reset the regulator excess gas flow device following the pro cedure above This procedure should be done every time a new LP gas tank is connected to your grill For additional help call the Grill Information Center 8am 8pm CST Monday through Friday at 1 888 317 7642 21 Cooking Instructions AN WARNING Your grill will get very hot Always wear a flame retardant BBQ Mitt when cooking on your grill Never lean over cooking areas while using grill Do not touch cooking surfaces Lid grill housing or other parts while grill is in operation or until the grill has cooled down after use Failure to comply with these instructions may result in serious
9. bodily injury Burn Off Before cooking on your gas grill for the first time you will want to burn off the grill to eliminate any odor or foreign matter Just ignite the burners lower the Lid and operate grill on the HIGH setting for three to five minutes CAUTION Operating your grill on the HIGH setting for longer than five minutes may damage certain parts of your grill Do not leave your grill unattended Preheating To preheat light your grill on HIGH lower the Lid and follow this timetable For high temperature cooking preheat grill 3 to 5 minutes For low temperature cooking preheat grill 3 minutes To slow cook preheating is not necessary Cooking Temperatures High setting Only use this setting for fast warm up searing steaks or chops and for burning food residue off the grill after cooking is complete Never use the HIGH setting for extended cooking Medium to Low Settings Most recipes specify medium to low settings including all smoking rotis serie cooking and for cooking lean cuts such as fish NOTE Temperature settings will vary with the tem perature and the amount of wind outside your home Direct Cooking The direct cooking method can be used with the supplied Cooking Grids and food placed directly over the lit grill Burners Direct Cooking requires the Grili Lid to be open This method is ideal for many recipes including deep frying searing and whenever you want meat poul
10. debris or obstructions through the Burner and out the Ports Figure 1 Regardless of which Burner cleaning procedure you use we recommend you also complete the following steps to help prolong Burner life 1 Use a fiber pad or nylon brush to clean the entire outer surface of each Burner until free of food residue and dirt 2 Clean any clogged ports with a stiff wire such as an open paper clip 3 Inspect each Burner for damage cracks or holes and if such damage is found order and install a new Burner After installation check to ensure that the Gas Valve Orifices are correctly placed inside the ends of the Burner Tubes Also check the position of your Spark Electrode A WARNING The location of the Burner Tube with re spect to the Orifice is vital for safe operation Check to ensure the Orifice is inside the Burner Tube before using your gas grill See Fig 2 If the Burner Tube does not fit over the Valve Orifice lighting the Burner may cause explosion and or fire Figure 2 P GAS VALVE ASSEMBLY ORIFICE BURNER TUBE GAS OLLECTOR BOX SPARK ELECTRODE BURNER BURNER PORT ASSEMBLY TO CLEAN BURNER TUBE INSERT HOOK HERE AE I 1 O FOOT COTTER PIN HEAT INSULATING RING BURNER TUBE 20 Frequently Asked Questions Question Can I convert my grill from LPG to NG Answer No your gas grill is m
11. for future use Guide to Using the Cooking Rack Vegetables are generally easy to cook on the grill The Cooking Rack makes it convenient because you can still use the main cooking area while the vegetables are suspended above the grids Pre cook hard vegetables by briefly boiling or microwaving them before cooking on the grill Wrap vegetables in a double thickness of foil to protect them while cooking on the grill Then remove the foil if desired 10 15 minutes before the end of cooking brush vegetables with butter or oil and finish cooking The Cooking Rack can be used for purposes other than just the obvious Consider using the rack for warming French bread garlic bread croissants or even bagels A small whole fish wrapped in foil also cooks well on the Cooking Rack Parcels of seafood such as scallops prawns and sliced fish fillets prepared in a sauce and portioned into small foil wraps cook well this way too ONION BURGERS A honey and mustard sauce glazes the onion slices as they cook alongside these delicious burgers For optimal sweetness select Vidalia or Walla Walla onions Makes 4 open face burgers Ingredients large sweet onions sliced 12 to 16 ounces tablespoons margarine or melted butter teaspoons dry mustard teaspoons honey pound lean ground beef teaspoon salt teaspoon pepper slices Texas toast lettuce leaves tomato slices 2 NN NN E BAS Preparing Onions Place onions
12. in a cooking pan or on a small piece of aluminum foil Combine melted margarine mustard and honey then drizzle over onions Cover pan with lid or fold up edges of foil and seal with double fold to completely enclose onions leaving space for steam to build Place pan or foil packet on grill directly over medium heat for 15 minutes with the grill lid up Preparing Burgers While onions are cooking combine ground beef salt and pepper in a medium bowl and mix well Shape mixture into four 3 4 inch burger patties and add to grill directly over heat Grill burgers along with onions for about 5 minutes then turn burgers Grill for 8 to 10 minutes more or until no pink remains in meat and onions are tender To serve toast both sides of Texas toast on grill Then top each slice of Texas toast with a burger lettuce tomato and onion Sprinkle with pepper if desired DOUBLE SALSA BURGERS A fresh tomato salsa flavors the beef mixture for a zesty tasting burger The salsa also serves as a colorful topping Makes 6 burger patties Ingredients 1 large tomato seeded and finely chopped 1 2 cup finely chopped green pepper 1 4 cup finely chopped red onion 2 finely chopped seeded jalapeno peppers 1 garlic clove minced 1 tablespoon snipped cilantro 1 4 teaspoon salt 11 2 pounds lean ground beef 2 cups shredded lettuce 1 3 cup finely shredded cheddar cheese 1 4 cup dairy sour cream and or guacamole Preparing the Salsa Combin
13. over the grill cooking area while lighting your gas grill Keep your face and body a safe distance at least 18 inches from the Lighting Hole or Burners when lighting your grill by match If the grill fails to light spark at the Electrode Disconnected Electric Wires Correction Inspect the Ignitor Junction Box found behind the Control Panel Connect loose Electric wires to Junction Box and try to light the grill e Weak AA battery Correction Unscrew the Ignitor Cap and replace the battery the grill still does not light you may need to purge air from the gas line or reset the regulator excess gas flow device Note This procedure should be done every time a new LP gas tank is connected to your grill To purge air from your gas line and or reset the regulator excess gas flow device Turn Control Knobs to the OFF position e Turn off the gas at the tank valve Disconnect regulator from LP gas tank e Let unit stand for 5 minutes to allow air to 4 Turn gas off at source and turn the Control Knob to purge OFF Wait at least five minutes for gas to clear Reconnect regulator to the LP gas tank then retry Turn the tank valve on slowly until 1 4 to 2 If your grill still fails to light check gas supply 1 2 open and connections Open the Grill Lid Push and turn the LEFT Control Knob to 3 Repeat lighting procedure If your grill still fails HIGH to operate turn the gas off at source turn the Co
14. piece of meat requires the rotisserie skewer to be inserted through the center of the length of meat then secured and balanced For meats that contain bones it is best to secure the rotisserie skewer diagonally through the meaty sections If protruding bones or wings brown too quickly cover with pieces of foil Guide to Smoking Preparing to Smoke Smoking gives food a distinctive delicious flavor You will find a variety of wood chips or pellets available for use in smoking grilled foods Pre soaking of wood chips may be required so read and follow the manufac turers instructions for preparation of smoking chips prior to use AS Note it is our experience that many smoking chip and pellet products do not actually produce a smoke but instead infuses the food with flavor Please read product labels carefully and if in doubt ask your retailer for details Using A Smoker Box There are many optional smoking boxes available for purchase Follow these guidelines and always refer to the label of your smoking chips or pellets for specific directions Raise your Grill Lid and light the grill Lower the Grill Lid allowing your grill to reach the desired cooking temperature for the food you are grilling Fill your smoking box with your prepared smoking chips or pellets Dried herbs and spices may also be added to produce different flavors Wear a flame retardant BBQ Mitt and place your smoker box on a Cooking Grid or Flame Tamer di
15. poultry with cooking string to retain shape if desired Bacon strips can be used to cover the outside surface of lean meat and poultry to help prevent it from drying out Another method for keeping food moist during roasting is to put water in a cooking pan then cover with foil The foil should be removed for the first or the last part of the cooking time to ensure proper browning Tips for roasting Except when roasting with water in a roasting pan the juices that collect in the pan can be used as the base for a tasty sauce or gravy Place a cooking pan directly over the heat add extra butter if needed then add several spoonfuls of flour to thicken sauce Finally add sufficient chicken or beef stock to obtain the desired consistency Once the meat is cooked remove it from your grill and cover with a piece of foil Allow it to stand for 10 15 minutes which allows the juices to settle This will make carving easier and ensure a tender juicy roast Type of Food How Cooked Approximate Cooking Times Beef Rare 18 minutes per pound Medium 23 minutes per pound Well done 27 minutes per pound Lamb Medium 18 minutes per pound Well done 23 minutes per pound Veal 27 minutes per pound Pork 30 33 minutes per pound Chicken 20 25 minutes per pound Duck 25 minutes per pound Fish 10 minutes per pound Turkey under 16 pounds Turkey over 16 pounds 20 25 per pound 30 minutes 18 23 per pound 15 minutes BAKING TECHNIQUES From cass
16. pulp serve separately or discard Be sure to leave 1 4 inch thick potato shell remaining Brush the inside of each potato shell with melted margarine Spoon 2 teaspoons picante sauce into each potato shell sprinkle with cheese and top with bacon Place prepared potato skins on grill directly over MEDIUM heat Close lid and cook for 8 to 10 minutes or until potato skins are crisp Sprinkle each potato skin with tomato and green onion and then top with sour cream if desired Your Home For repair in your home of all major brand appliances lawn and garden equipment or heating and cooling systems n matter who made it no matter whe sold it For the replacement parts accessories and owners manuals that you need to do it yourself For Sears professional installation of home appliances and items like garage door openers and water heaters 1 800 4 MY HOME 4 200 469 4663 Call anytime day or night U S A and Canada WAW Sears com WWW SERTE CA Our Home For repair of carry in items like vacuums lawn equipment and electronics call or go on line for the location of your nearest Sears Parts amp Repair Center 1 800 488 1222 Call peor day or night U S A only WWW Sears COATI To purchase a protection agreement LSA or maintenance agreement Canada on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Fara pedir servicio de reparaci n Au Canada pour services
17. them yet Slide the slotted holes on the Bow Wind Shield onto the two screws and then tighten firmly See ANIS 4 From the front side of cabinet install the Grease Receptacle under Grease Draining Tray See 3RD Pattern Head Screw M4x8mm Qty 2 Ref S132M04082 Installing Lighting Stick 1 Attach the Lighting Stick to the Left Bow Support Bracket as shown 2 Align the hole at the end of Lighting Stick Wire with the threaded hole on the Left Bowl Sup port Bracket Hand tighten using 1 screw For instructions on manually lighting your grill by match refer to page 18 Lighting Stick Qty 1 Ref P05313023B Pattern Head Screw M4x8mm Qty 1 Ref S132M04082 12 Installing Towel Rack Remove the Washers and Pattern Head Screws from the Towel Rack and use them to secure the Towel Rack to Front Side of Left Side Shelf Pattern Head Screw M5x8mm Qty 2 Ref S132M05082 Plain Washer M5 Qty 2 Ref S411M05136 8 Installing Tool Holder Kit Remove the Washers and Pattern Head Screws from the Tool Holder Slide the 5 Tool Hooks onto the Tool Holder with the hooks facing the Side Burner Frame Use the 2 screws and washers removed in the first step to secure the Tool Holder to Front Side of Side Burner Frame Pattern Head Screw M5x8mm Qty 2 Ref S132M05082 Plain Washer M5 Qty 2 Ref S411M05136 EX Installing Side Shelf and Side Burner Frame 1 Attach Side Shelf to Left
18. 4 cup dry white wine 2 tablespoons olive oil or cooking oil 2 teaspoons snipped fresh tarragon or 1 4 teaspoon dried tarragon crushed teaspoon salt skinless boneless chicken breast halves avocados pitted peeled and chopped tomato chopped clove garlic minced tablespoons finely chopped seeded green chili peppers of your choice green onions finely chopped tablespoon snipped fresh cilantro tablespoon honey tablespoon lemon juice 14 Oa aN Os SR AN Preparing the Chicken Combine wine oil tarragon and salt Rinse chicken and dry with paper towels Place chicken in plastic bag and into shallow dish then add marinade and seal bag Rotate chicken to coat well and chill up to 24 hours turning bag occasionally Preparing the Avocado Dressing Combine avocados tomato garlic chili peppers onions cilantro honey and lemon juice Toss well then cover and chill up to 2 hours Grilling the Chicken Remove the chicken from plastic bag and reserve the marinade Grill chicken directly over MEDIUM heat with lid up for 5 minutes Turn chicken and brush with marinade then grill for 5 10 minutes more or until chicken is no longer pink Serve with side of avocado dressing A 10 BARBECUEDCHICKEN Another backyard favorite this recipe includes an easy to make sweet and spicy sauce Makes 4 servings Ingredients 1 2 cup ketchup 1 4 cup orange marmalade 4 tablespoon vinegar 1 2 teaspoon celery seed 1 2 teaspo
19. 888 317 7642 Checking For LP Gas Leaks Never test for leaks with a flame Prior to first use at the beginning of each season or every time your LP gas tank is changed you must check for gas leaks Follow these four steps 1 Make a soap solution by mixing one part liquid detergent and one part water 2 Turn the grill Control Knobs to the full OFF position then turn the gas ON at source 3 Apply the soap solution to all gas connections If bubbles appear in the soap solution the connections are not properly sealed Check each fitting and tighten or repair as necessary 4 If you have a gas leak that cannot be repaired by tightening turn off the gas at the source disconnect fuel line from your grill and call 1 800 4 MY HOME or your gas supplier for repair assistance 17 Grill Lighting Instructions Basic Lighting Procedures 1 Familiarize yourself with the safety guidelines at the front of this manual Do not smoke while lighting grill or checking gas supply connections 2 Be sure the LP gas tank is filled 3 Check that the end of each Burner Tube is properly located over each Valve Orifice 4 Make sure all gas connections are securely tightened 5 Open the Grill Lid or Side Burner during lighting depending on the burner you are lighting WARNING Failure to open Grill Lid during the lighting procedures could result in a fire or explosion that could cause serious bodily injury death
20. EAK The hearty beef flavor is complemented with a deli cious herb coating Makes 6 servings Ingredients 2 tablespoons ketchup 1 2 teaspoon coarsely ground pepper 11 2 teaspoons snipped fresh rosemary or 1 2 teaspoon dried rosemary crushed 11 2 teaspoons snipped fresh basil or 1 2 teaspoon dried basil crushed 1 8 teaspoon garlic powder 1 1 1 2 pound boneless beef sirloin steak cut 1 inch thick A 8 Preparation Combine ketchup pepper rosemary basil and garlic powder Coat both sides of steak with mixture Grill steak with lid up directly over medium heat for 6 minutes Turn steak and grill for 8 to 12 minutes more or until cooked as desired Cut into serving size pieces BARBECUEDRIBS Serve this tangy barbecue classic with corn on the cob green salad potato salad or coleslaw Makes 4 servings Ingredients 2 pounds American style pork spareribs 1 2 cup barbecue sauce 1 2 cup tomato sauce 2 cloves garlic crushed juice of 1 lemon few drops of tobasco sauce Preparation Place ribs into a large glass or ceramic dish Combine remaining ingredients and pour over the ribs Refrigerate for several hours Preheat your grill 3 minutes and place the ribs on cooking grid Cook indirectly over a low to medium heat until cooked During the last few minutes of cooking you can cook the ribs over a direct fire for added barbecue flavor and texture MARINATED TUNA STEAK Experiment with unique dishes li
21. Owner s Manual Kenmore Liquid Propane Gas Grill Model 141 16223 Grill Information Center If you have questions about assembly or grill operation or if there are damaged or missing parts when you unpack this unit from the shipping box call us 8am 8pm CST Monday through Friday at 1 888 317 7642 WARNING Read this Owner s Manual carefully and be sure your gas grill is properly assembled installed and maintained Failure to follow these instructions could result in serious bodily injury and or property damage This gas grill is intended for outdoor use only and is not intended to be installed in or on recreational vehicles or boats Note to Installer Leave this Owner s Manual with the consumer after delivery and or installation Note to Consumer Leave this Owner s Manual in a convenient place for future reference Sears Roebuck and Co Hoffman Estates IL 60179 U S A P80136001A Date 2003 10 23 Table of Contents Warranty 0 ccc cece cece ene teeneeeneee 2 Safety Instructions 0 0 ee 2 Hardware soosis taiii ae 5 Parts Diagram and Lists 7 Assembly Instructions 0 000 10 Lighting Instructions 17 Cleaningand Maintenance Instructions 19 Frequently Asked Questions 21 Cooking Instructions s A 1 Cooking Guide and Recipes A 2 Kenmore Grill Warranty Full 1 Year Warranty on Grill For one year from the date of purchase Sears will r
22. ain finish However dropping scraping or scratching these items will damage the porcelain finish and allow rusting To minimize rusting we recommend you season the Cooking Grids regularly before and after each use Consistent seasoning will help resist rusting and will create a non stick cooking surface Question How do I season Cooking Grids Answer Before and after each cookout apply a thin layer of cooking oil spray or shortening to each Cooking Grid Be sure to coat the entire surface including edges and any areas with chipped porcelain insert the Cooking Grids into your warm grill for 2 to 3 minutes Question What is the best way to protect my new Kenmore gas grill from the weather Answer A good quality grill cover should be used to protect your grill when not in use A Kenmore Grill Cover is made to fit this particular grill model See your local Sears store or Sears com for more details Also follow the cleaning and maintenance instructions in this Owner s Manual on a timely basis and your new grill will give you years of enjoyment Question My grill does not light properly Why Answer Always light the burner farthest from the fuel source first This draws gas across the manifold helping prevent air pockets which obstruct gas flow Also check these causes Check LP gas supply Check to insure all gas connections are secure The ignition AA battery may need replacing Electric wires may be loose Remove
23. anufactured to exact specifications and is certified for Liquid Propane LPG or Natural Gas NG use only For your safety conversion kits are not available Any attempt to convert your grill will void your warranty Question The hose and regulator supplied with my grill does not fit the older LP gas tank I ve used for years Why Answer The U S Goverment regulates gas appliances and LP gas tanks When regulations are changed the LP gas tank fittings are altered to insure your safety If your LP gas tank does not fit the hose and regulator supplied with your new grill the tank is outdated and must be replaced Note Effective April 1 2002 all LP gas tanks sold must include an OPD Overfill Protection Device This internal device prevents the LP gas tank from being overfilled Tanks without an OPD valve can not be refilled Question s the serial and model number of my grill listed somewhere for future reference Answer This information along with the Grill Information Center telephone number is listed on a silver label found on the side of the Grill Head underneath the Side Shelf Question What causes grill parts to rust and what affect does it have on the grill materials Answer Rusting is a natural oxidation process and may appear on cast iron and steel parts Rust will not affect the short term performance of your grill To protect against the natural rusting process your Cooking Grids and Flame Tamers have a porcel
24. ap between the Side Burner Electrode Tip and the Side Burner Port should be approximately 1 8 3 16 See GI If the gap is wider than 3 16 use a pair of long nose pliers and gently bend the Electrode Tip toward the burner Place the Side Burner Pot Support into the Side Burner Frame See Place the Side Burner Wind Shield on the Side Burner Frame See Control Knob Qty 1 Ref P03426061C Cy Cotter Pin Qty 1 Ref P05501010B Assembly Tips e When you have finished assembling your grill we strongly urge that all Pat tern Head Thumb Screws SF be tightened either with IR the supplied Tightening Tool or a 2 Phillips Head Fastening Band Qty 1 Ref P055340011 Screwdriver WARNING Be sure the Electric Wire and Regulator Hose are bound together and fixed to the hole on the top of Right Cart Side Panel 14 11 ignitor Battery Installation 1 Remove the Ignitor Cap located on the grill Control Panel 2 Place the manufacturer supplied AA battery into the ignitor Slot Be sure to place the positive pole facing toward you 3 Place the Cap and Spring over the AA battery then tighten the Ignitor Cap onto the grill Control Panel 4 Remove any protective film from outside and inside of Grill Head AABATTERY IGNITOR CAP SPRING IGNITOR SLOT 12 Electrode Check Requires an Assistant Before placing the cooking c
25. arine or butter with hot pepper sauce and drizzle over onions Sprinkle with brown sugar Then bring up two sides of foil square and double fold Bring remaining corners up and completely enclose leaving enough space for steam to build Place wrapped onion blossoms on grill directly over MEDIUM heat Close lid and cook 15 to 25 minutes or until onions are nearly tender Make a 2 inch opening at the top of each onion wrapping then close lid and cook 5 to 10 minutes more or until onions are lightly browned Sprinkle with pepper if desired and serve warm A 12 GRILLED POTATO SKINS Serve these crispy potatoes as a snack or side dish We ve included microwave instructions for a timesav ing short cut Makes 12 servings Ingredients 6 baking potatoes about 8 ounces each 3 tablespoons margarine or butter melted 1 2 cup picante sauce 1 cup shredded cheddar cheese 4 ounces 3 slices bacon crisp cooked and crumbled or use prepackaged bacon bits 1 chopped tomato optional 1 diced green onion optional 1 2 cup sour cream optional Preparation Puncture clean potatoes with a fork wrap in aluminum foil and place directly over LOW to MEDIUM heat Close lid and cook directly for 1 hour or until center is tender OR Microwave clean punctured potatoes on HIGH for 15 to 20 minutes or until center tender Allow cooked potatoes to cool then unwrap and discard foil Cut potatoes in half lengthwise Scoop out potato
26. atively soft and require a short cooking time be comparable to normal pan frying or grilling mushrooms zucchini tomatoes and skewered fruit such as apricots peaches pineapple strawberries and kiwis Remember the Grill Lid must remain up when cooking directly For very firm vegetables particularly potatoes and yams we recommend that you partially boil until almost cooked before placing them on the grill A 3 Guide to Slow Roasting and Baking Techniques An Important Note About Heat Settings The suggested heat settings shown are approximate There are many factors such as outside temperature wind conditions and grill location that affect your grill performance We offer these cooking times as a convenience but suggest you watch the grill thermom eter and adjust the heat accordingly Preparing to Roast Roasting uses the indirect cooking method Therefore the food should be placed on the left or right side of your grill with the Burner lit on the opposite side You can also use the supplied Cooking Grid with an aluminum drip pan underneath allowing you to collect juices for making gravies Remember indirect cooking requires the Lid of your grill to be down Preheating your grill is not required for slow cooking methods such as roasting If you do choose to preheat your grill before roasting turn the Bumers on HIGH and close Lid for approximately 2 3 minutes Food preparation Trim meat of excess fat Truss meat and
27. basil crushed NA MD A 9 Preparation Combine thawed fish margarine or butter lemon juice mustard and basil into a cooking pan or aluminum foil rectangle and cook directly over low flame until melted Brush mixture over both sides of halibut fish steaks Pour balance of mixture into small bowl Place clean cooking pan or foil on center of grill with both outer burners on MEDIUM Place fish on grill and close lid Cook indirectly for 8 to 12 minutes or just until fish begins to flake easily turning once and brushing as needed with remaining mixture ALMOND COATED TROUT This delicious recipe is unique and easy to prepare on your gas grill Makes 4 servings Ingredients 2 trout 1 2 cup all purpose flour 1 egg lightly beaten 1 cup sliced almonds 1 3 cup parmesan cheese grated olive or peanut oil for frying Preparation Remove the Head and tail from trout and fillet all bones Cut each fish in half to form 4 long fillets Coat fish in flour dip in egg and roll in almonds Refrigerate for 1 hour Fill a cooking pan with 1 to 2 inches of oil and place over HIGH heat Cook trout until golden brown Drain oil sprinkle trout with parmesan cheese and serve right from the grill SOUTHWEST CHICKEN BREASTS This popular recipe can also be a grilled chicken salad Slice chicken into small strips and place them on top of shredded lettuce with avocado dressing and top with cheese Makes 6 servings Ingredients 1
28. cook the garlic cloves mellow in flavor making a delicious sauce for any grilled meat And for an appetizer spread the softened cloves over toasted slices of french bread Makes 4 servings Ingredients 1 whole Head of garlic tablespoons olive oil or cooking oil 1 tablespoon snipped fresh basil or 1 2 teaspoon dried basil crushed 1 tablespoon snipped fresh rosemary or 1 2 teaspoon dried rosemary crushed 2 twelve oz boneless rib eye steaks Preparing the Garlic Use a cooking pan or tear off a 24x18 inch piece of aluminum foil and fold long length in half then trim to make a 12 inch square Remove the outer layer of garlic Head then cut off and discard the top 1 2 inch of garlic Head to expose the garlic cloves Place garlic Head in center of a cooking pan or in center of foil with all sides of the foil folded up around the garlic to form a cup Drizzle garlic with oil and sprinkle with basil and rosemary Cover pan or twist the ends of the foil to completely enclose the garlic Preparing Steaks Place steaks and the garlic pack on grill directly over MEDIUM heat and cook about 7 minutes with the lid up Turn steaks and grill for 5 to 8 minutes more or until cooked to taste Then remove steaks and place on platter Remove garlic and drizzle its juices over your steak Remove the softened garlic cloves and spread over your steak Season with salt and pepper as desired and cut into serving size pieces HERB PEPPER SIRLOIN ST
29. d be cleaned whenever food or grease drippings accumulate Wash Flame Tamers with a mild deter gent and rinse with hot water Dry the Flame Tamers thoroughly before you reinstall them into the grill bowl To remove stubborn food residue use a degreaser and fiber or brass cleaning brush Cleaning the Grease Draining Tray Heat Shield and Grease Receptacle To reduce the chance of fire the Grease Draining Tray Heat Shield and Grease Receptacle should be in spected before each grill use Remove grease a plastic spatula works well and wash all parts with a mild soap and warm water solution Cleaning Exterior Surfaces Before initial use and periodically thereafter we suggest you wash your grill using a mild soap and warm water solution You can use a wash cloth or sponge for this process Do not use a stiff wire or brass brush that might remove paint during the clean ing process Keep outdoor cooking gas appliance area clear and free from combustible materials gasoline and other flammable vapors and liquids Cleaning the Inside of the Grill Lid Grease can have a tendency to build up on the inside of the Grill Lid and could drip onto deck or patio when the lid is opened Visually inspect the inside of the Grill Lid before each grill use Remove any grease and wash with a mild soap and warm water solution 19 Cleaning the Grili Interior Burning off the grill after every cookout will keep it ready for instant
30. e tomato green pepper onion jalapeno peppers garlic cilantro and salt in a bowl Set aside 2 tablespoons of salsa Cover and chill remain ing salsa until serving time Preparing Burgers In another bowl combine ground beef with 2 table spoons of reserved salsa mix well Shape mixture into six 1 2 inch thick burgers and place on the grill directly over medium heat with lid up Grill for 13 to 15 minutes or until no pink remains Turn burgers once halfway through grilling time Arrange the shredded lettuce on individual plates Top lettuce with a burger cheddar cheese and salsa Serve with sour cream and or guacamole CHICAGO STYLE HOT DOGS Serve these hot dogs Chicago style with pickled peppers Makes 4 servings Ingredients 1 3 cup ketchup 1 4 cup chopped pickled peppers 2 tablespoons pickle relish 2 tablespoons chopped onion 1 4 teaspoon poppy seed 4 fully cooked 4 ounce jumbo hot dogs 4 hot dog buns Preparing the Relish Combine ketchup chopped pickled peppers relish onion and poppy seed in a small bowl then set aside Preparing Hot Dogs Place hot dogs on grill directly over MEDIUM heat 5 to 8 minutes with the lid up Turn hot dogs and brush with some of the relish mixture Grill hot dogs 6 to 8 minutes more or until thoroughly cooked To Serve Toast inner sides of hot dog buns on grill Serve hot dogs inside buns and top with remaining relish mixture RIB EYE STEAKS WITH GRILLED GARLIC As they
31. el Rear P0072509GA 1 15c Bowl Panel Left P00720054A 1 15d Bowl Panel Right P00721054A 1 16 Bowl Hinge Support P03321001D 2 17 Bowl Support Bracket Left P01304002D 1 18 Bowl Support Bracket Right P01305002D 1 19 Grease Draining Tray P02705015B 1 20 Grease Draining Tray Heat Shield P06903005B 1 21 Grease Receptacle P02701075B 1 22 Gas Valve Manifold Assembly Y0060075 1 23 Protective Pad P055180031 2 24 Control Knob for Main Burner P03412331C 3 25 Control Panel P02906017B 1 26 Side Shelf P01102004C 1 27 Side Burner Frame P01104002C 1 28 Cart Bottom Shelf P01002003D 1 29 Cart Leg Left Caster side P00908001C 2 30 Cart Leg Right Wheel side P00909001C 2 31 Caster Seat P04513001A 2 32 Caster 3 in with Brake P05106001A 2 33 Wheel P05101001A 2 34 Wheel Hub Cap P05116001B 2 35 Wrench No 17 Customized P05515101L 1 Model 141 16223 Parts List REF DESCRIPTION PART QTY 36 Tightening Tool P05515102K 1 37 Lighting Stick P05313023B 1 38 Towel Rack P05209001A 1 39 Tool Holder P05514003F 1 40 Tool Hook P05514053A 5 41 Side Burner Lid P0011503IP 1 42 Side Burner Pot Support P00805013B 1 43 Side Burner Electrode P02607042J 1 44 Side Burner P02002041C 1 45 Side Burner Gas Valve Assembly P03218003G 1 46 Side Burner Connection Tube P03705002A 1 47 Regulator with Hose LPG P03601002A 1 48 Control Knob for Side Burner P03426061C 1 49 Bowl Wind Shield P00737011B 1 50 Side Burner Wind Shi
32. eld P06908001C 1 Owner s Manual P80136001A 1 Hardware Pack P06001005A 1 For the repair or replacement parts you need Call anytime 1 800 4 MY HOME 1 800 469 4663 To make sure you obtain the correct replacement parts for your Kenmore gas grill please refer to the part numbers in this parts list The following information is required to ensure you receive the correct parts 1 Model and Serial Number see CSA label on grill 2 Part Number 3 Part Description 4 Quantity of parts needed Important Keep this Owner s Manual for convenient referral and for part replacement Important Use only Sears authorized parts The use of any part that is not Sears authorized can be dangerous and will also void your product warranty Grill Information Center If you have questions about assembly or grill operation or if there are damaged or missing parts when you unpack this unit from the shipping box call us 8am 89m CST Monday through Friday at 1 888 317 7642 Assembly Instructions CAUTION While it is possible for one person to assemble this grill obtain assistance from another person when handling some of the larger heavier pieces especially the grill head During unpacking and assembly always wear work gloves and eye protection Open Lid of shipping carton and remove top sheet of cardboard Lay cardboard sheet on floor and use as a work surface to protect floor and grill parts from scratches Remove packing materia
33. em is most commonly used for cooking meat or pouby and i designed to cook food slowly You can place a cooking pan beneath the food to collect juices for basting and gravy To flavor the contents of the cooking pan you may add herbs onions or other spices of your choice The cooking times on a rotisserie will be approximately the same as for oven cooking Balancing the Food In rotisserie cooking balancing the food is of utmost importance The rotisserie must turn evenly or the stopping and starting action will cause the food to cook unevenly and possibly burn the heavier side The easiest foods to balance are those of uniform shape and texture To test if the food is balanced correctly when secured place the ends of the rotis serie spit loosely in the palms of your hands If there is no tendency to roll give the spit a quarter turn If it is still stable give it a final quarter turn It should rest without turning in each of these positions It can then be attached to your grill Food Preparation When preparing poultry truss the birds tightly so that wings and drumsticks are close to the body of the bird The cavity of the bird may be stuffed prior to this Pull the neck skin down and using a small skewer fix it to the back of the bird Push the rotisserie spit through lengthwise catching the bird in the fork of the wishbone Center the bird and tighten with the holding forks Test the balance as described before Arolled
34. epair or replace at our option any grill part except for paint loss rusting and ignitor battery that is defective in material or workmanship Limited Warranty on Selected Grill Parts From one year after the date of purchase for the designated time periods listed below Sears will replace the following grill parts if they are defective in material or workmanship You will be charged for labor Total 1 Year Cast Iron Burners Total 2 Years All Other Grill Parts except flame tamers cooking grids and ignitor battery Warranty Service Warranty service is available by contacting the nearest Sears Service Center at 1 800 4 MY HOME Warranty Restrictions e This warranty is void if grill is used for commer cial or rental purposes e This grill is for use with Liquid Propane LP gas only Any attempt to convert this grill to natural gas is dangerous and will void your product warranty e This warranty applies only when the grill is used in the United States This warranty gives you specific legal rights and you may also have other rights which vary from state to state Sears Roebuck and Co Dept 817WA Hoffman Estates IL 60179 Read These Safety Instructions WARNING Combustion byproducts produced when using this product contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING Failure to comply with these instructions could result in a fire o
35. eroles and cornbread to delicious desserts like fondue fruit skewers or crumb cake baking on the grill is as easy as baking in the kitchen Preparing to Bake To bake in your new grill you ll need a baking dish or cast iron cooking pan and a pair of flame retardant BBQ Mitts If the cooking pan is cast iron be sure to season the pan before use Preheat your grill 3 5 minutes then lower heat to achieve the baking temperature desired Baking uses the Oven Temperature indirect cooking method Therefore your cooking pan should be placed on the left or right side of your grill with the burner lit on the opposite side Tips for Baking Prepare your favorite recipe as you would in the kitchen Foods cooked in the grill for long periods of time should always be covered in aluminum foil to retain moisture You will need to stir the food several times as it bakes and add additional liquid if required Watch the temperature and adjust to cook according to your recipe directions Recommended Grill Setting Slow 300 340 F Both outside Burners on LOW Moderate 355 390 F One outside Burner on HIGH and the other outside Burner on LOW High 410 480 F Both outside Burners on HIGH A 4 Guide to Rotisserie Cooking Slow Cooking with a Rotisserie A Kenmore Rotisserie Kit is made to fit this particular model Rotisserie cooking produces foods that are moist flavorful and attractive The optional rotisserie syst
36. flames occasionally to observe for proper flame pattern as shown below BURNER FLAME MAGNIFIED VIEW THROUGH LIGHTING HOLE Cleaning The Burner Tubes and Burner Ports To reduce the chance of FLASHBACK the procedure below should be followed at least once a month in late summer or early fall when spiders are most active or when your grill has not been used for a period of time 4 Turn all Burner Valves to the full OFF position 2 Turn the LP gas tank valve to the full OFF position w Detach the LP gas regulator assembly from your gas grill 4 Remove the Cooking Grids Flame Tamers and Grease Trays from your grill Remove the Cotter Pin from the rear underside of each Burner using a pair of long nose pliers oO 6 Carefully lift each Burner up and away from the Gas Valve Orifice N Checking and cleaning burner venturi tubes for insects and insect nests A clogged tube can lead to a fire beneath the grill Refer to Fig 1 and perform one of these three cleaning methods Bend a stiff wire a lightweight coat hanger works well into a small hook as shown below Run the hook through the Burner Tube and inside the Burner several times to remove any debris e Use a bottle brush with a flexible handle Run the brush through the Burner Tube and inside the Burner several times remov ing any debris Use an air hose to force air through each Burner Tube The forced air should pass
37. ge Shut off gas supply to the gas grill Turn the Control Knobs to OFF position Open the Grill Lid Put out any flame with a Class B fire extinguisher Once the grill has cooled down clean the e Burner Tubes and Burners according to the cleaning instructions found on page 20 in this manual Cleaning and Maintenance As with all appliances proper care and maintenance will keep your grill in top operating condition and prolong its life By following these cleaning procedures on a timely basis your grill will stay clean and work properly with minimum effort Important Note Use a sponge or washcloth to clean exterior grill surfaces A fiber or brass cleaning brush can be used to clean interior grill parts which will accumulate food and grease Grill Bowl Cooking Grids Flame Tamers Grease Draining Tray and Grease Receptacle Never use a wire brush or metal scraper which can scratch or chip the porcelain finish of your grill and promote rusting which is not covered by your product warranty Cleaning the Cooking Grids Before initial use and as needed wash Cooking Grids with a mild detergent and rinse with hot water For stubborn food residue use a degreaser and fiber or brass cleaning brush Dry immediately using a soft cloth or paper towels CAUTION Never clean your grill unless you are sure it is cool to the touch Cleaning the Flame Tamers To reduce the chance of flare ups Flame Tamers shoul
38. gs with the threaded holes at the corners of Cart Bottom Shelf Attach loosely the 8 screws then tighten screws MN Pattern Head Screw 1 4 x2 3 4 Qty 8 Ref 135G04332 1 Screw the 2 Casters into the Caster Seats Turn the threaded Caster Stem by hand clockwise until it stops Tighten securely using the Customized Wrench provided 2 Install the 2 Wheels to the Cart Legs Wheel Side by inserting the wheel bolt through the wheel and axle hole on the cart leg Put spring washer and 3 8 nut onto bolt and tighten securely using the Customized Wrench provided Do not overtighten or wheel will not turn freely Snap Wheel Hub Caps onto wheels Wheel Bolt 3 8 x3 3 8 Qty 2 Ref S211G06352 Spring Washer Qty 2 Ref S431M08152 4 N A J Nut 3 8 Qty 2 Ref S313G06082 A Wrench NO 17 Customized Qty 1 Ref P05515101L 4 Be sure both Casters are locked then with the assistance of another person turn the assembled grill upright 5 installing Grease Draining Tray Kit 1 Position Grease Draining Tray Heat Shield into slots in Grease Draining Tray See 2 From the back side of Grill Head install the Grease Draining Tray and Grease Draining Tray Heat Shield The Grease Draining Tray Heat Shield is required to be present and centered for your safety 3 Insert two M4x8mm Pattern Head Screws into the threaded holes on the Left amp Right Bowl Panel but do not completely tighten
39. ke this tuna steak recipe boasting a delicious wine marinade Makes 4 servings Ingredients 4 6 ounce fresh or frozen tuna steaks cut 1 inch thick Thaw fish if frozen 1 3 cup dry white wine 1 tablespoon lemon juice tablespoon olive oil or cooking oil clove garlic minced teaspoons snipped fresh rosemary crushed or 1 2 teaspoon dried rosemary crushed teaspoon snipped fresh oregano crushed or 1 4 teaspoon dried oregano crushed teaspoon salt No _ 1 4 Preparation Combine wine oil garlic rosemary oregano and salt Place tuna steak in plastic bag and into shallow dish add marinade then seal bag Rotate bag to coat fish well then chill for up to 2 hours turning fish once Remove fish from bag and discard marinade Place a cooking pan with baking rack or roasting rack into center of grill with outer burners on MEDIUM heat Cook tuna steak on top of rack with lid down for 8 to 12 minutes or until fish begins to flake easily Turn fish once during cooking When cooked remove fish from grill and serve MUSTARD GLAZED HALIBUT STEAKS A simple sauce of melted margarine lemon juice Dijon style mustard and basil adds a scintillating note to these sizzling fish steaks Makes 4 servings Ingredients 4 6 ounce fresh or frozen halibut steaks cut 1 inch thick tablespoons margarine or butter tablespoons lemon juice tablespoon Dijon style mustard teaspoons snipped fresh basil or 1 2 teaspoons dried
40. ll safety lighting and operating instructions 2 Check gas valve orifices burner tubes and burner ports for any obstructions 3 Perform gas leak check Before each use of your grill 1 Pull out the Grease Tray and remove all grease and food debris to prevent grease fire hazard 2 Be sure the grill is positioned outdoors at least 24 inches from the back and side of any combus tible surface Guide to Grilling Meat and Poultry with the Direct Cooking Method Grilling Steak and Ribs Turn the grill Burners on HIGH close the Lid and preheat your grill 3 to 5 minutes Open Lid and place the meat on the Cooking Grid directly above the lit Burners Cook the meat on both sides until seared Reduce the heat to MEDIUM and cook meat until done Grilling times will vary according to meat thickness Grilling Hamburgers and Sausages Turn the grill Burners on HIGH close Lid and preheat your grill 3 to 5 minutes Open Lid and place the meat on the Cooking Grid directly above the lit Burners Cook the meat on both sides until seared Reduce the heat to MEDIUM and cook the meat until done Grilling times will vary according to meat thickness Grilling Poultry Turn the grill Burners on HIGH close Lid and preheat your grill 2 to 3 minutes Then raise the Lid reduce heat to MEDIUM and cook poultry directly over lit Burners until done Poultry skin is fatty so you should expect some flare ups when using this direct method To mi
41. ls and cart parts from shipping carton You may slice the carton front corners with a utility knife to lay open the carton front panel This will allow you to raise the grill head Lid and remove the components packed inside the head making it easier to lift With an assistant lift the grill head out of the shipping carton and place it on the cardboard work surface Use the parts list to check that all parts have been included Inspect the grill for damage as you assemble it Do not assemble or operate the grill if it appears damaged If there are damaged or missing parts when you unpack the shipping box or you have questions during the assembly process call the NOOO ND Grill Information Center 1 888 317 7642 8am 8pm CST Monday through Friday Assembling The Cart To The Grill Head 4 Lay the Grill Head flat on its back as shown Unfold the 2 pre assembled Right Cart Legs See EF Tighten securely using 2 screws provided 2 Unfold the 2 pre assembled Left Cart Legs as shown Pull down the 2 Left Cart Legs See EX Align the holes on the Left Bowl Support Bracket with the threaded holes on Left Cart Leg See ER Tighten securely using 4 screws provided NNN Pattern Head Screw 1 4 x1 2 Qty 6 Ref 132G04082 2 NOTE Before attaching the Cart Bottom Shelf to Cart be sure tank hole on the Bottom is located on the right side Install the Cart Bottom Shelf between the Cart Legs Align the holes on Cart Le
42. m of crust is light brown Lastly raise the lid and finish cooking pizza by turning burner under the cooking pan on high for about 2 minutes This will insure the center of pizza gets brown Then turn off heat slice and serve directly from pan FRESH VEGETABLE STIR FRY Take a trip to the Orient with this easy and healthy vegetable recipe Makes 4 6 servings Ingredients tablespoons oil onion cut into wedges carrot thinly sliced cups broccoli cut into small flowerets red pepper sliced sticks celery thinly sliced cup snow peas cup chicken broth ee ee On s N N Preparation Heat oil in a wok or saute pan directly over a HIGH heat Add onion and cook 1 minute Add carrot and broccoli and stir fry 2 minutes then add red pepper celery and snow peas and continue cooking 1 minute more Add chicken broth and toss veg etables until cooked to desired doneness ONION BLOSSOMS Great served as a snack or to dress up barbecued meats poultry or fish Makes 4 servings Ingredients 4 medium sweet onions 4 5 ounces each 1 tablespoons margarine or butter melted 1 teaspoon Dijon style mustard teaspoon hot pepper sauce 1 tablespoon brown sugar 1 pepper optional Preparation Peel onions then cut almost completely through each onion forming 8 wedges Onion will be loose but still be intact Prepare four 12 inch squares of aluminum foil Place one onion in the center of each foil square Stir marg
43. ners operation Check to ensure the Orifice is e Use work gloves to protect your hands inside the Burner Tube before using your Wear eye protection gas grill See Fig 2 If the Orifice is not When you have finished assembling your inside the Burner Tube lighting the Burner grill we strongly urge that all Pattern may cause explosion and or fire Head Thumb Screws be tightened either with the supplied Tightening Tool or a 2 Phillips Head Screwdriver Tightening Tool HE Ref P05515102K GAS VALVE ASSEMBLY ORIFICE BURNER TUBE Contents for Hardware Pack Part P06001005A The following table illustrates a breakdown of the hardware pack It highlights what components are used in the various stages of assembly Ref Component 4 Uee parea S313G06082 Nut 3 8 S132G04082 Pattern Head Screw 1 4 x1 2 135G04332 Pattern Head Screw 1 4 x2 3 4 132G04122 Pattern Head Screw 1 4 x3 4 132G04122 Pattern Head Screw 1 4 x3 4 S233G04382 Wing Bolt 1 4 x4 3 8 P05301001A Battery AA P05515101L Wrench No 17 Customized P05313023B Lighting Stick 132M04082 Pattern Head Screw M4x8mm P05515102K Tightening Tool P03426061C Contro Knob P05501010B Cotter Pin S132M04082 Pattern Head Screw M4x8mm S411M04122 Plain Washer M4 132M04082 Pattern Head Screw M4x8mm Hardware already installed in the Tool Holder Kit amp Towel Rack 132M05082 Pattern Head Screw M5x8mm
44. nimize flare ups try grilling poultry using the indirect method Place the poultry on one side of the grill with the opposing Burners on MEDIUM heat and lower the grill Lid Grilling times will vary based on the size of your poultry Grilling Pork Turn Burners on HIGH and preheat your grill 3 to 5 minutes with the Lid closed Raise Lid place pork on Cooking Grid and cook until seared Reduce heat to MEDIUM and cook until done Grilling times will vary according to meat thickness Cut of Meat T bone steak Sirloin steak Beef spare ribs Porterhouse steak New York strip steak Hamburgers Sausages Chicken breast cook with bone down Chicken wings Drumsticks Whole bird cook with breast up Chops Loins Cutlets A 2 Approximate Cooking Times Rare 4 8 minutes Medium 10 14 minutes Well done 15 20 minutes Rare 4 6 minutes Medium 8 10 minutes Well done 10 15 minutes Direct method approximately 15 minutes Indirect method up to 30 minutes Indirect method approximately 1 hour Medium 10 14 minutes Well done 15 20 minutes Guide to Grilling Fish and Seafood with the Direct Cooking Method Whole Fish and Whole Fillets Cut of Meat Approximate Cooking Times Preheat your grill on HIGH for 2 3 minutes Whole fish 10 12 minutes per pound or with the Lid down Raise lid and turn Whole fish fillets until fish is opaque Burners to MEDIUM heat Place fish skin down on grill and cook over direc
45. ntrol Knobs to OFF then check the following Misalignment of Burner Tubes over Orifices Correction Reposition Burner Tubes over Orifices Obstruction in gas line Correction Remove fuel line from grill Do not smoke Open gas supply for one second to clear any obstruction from fuel line Close off gas supply at source and reconnect fuel line to grill Plugged Orifice Correction Remove Burners from grill by pulling Cotter Pin beneath Burner using Long nose pliers Carefully lift each Burner up and away from gas valve Orifice Remove the Orifice from gas valve and gently clear any obstruction with a fine wire Then reinstall all Orifices Burners Cotter Pins and cooking components If an obstruction is suspected in Gas Valves or Manifold call the Grill Information Center at 1 888 317 7642 Obstruction in Burner Tubes Correction Follow the Burner Tube cleaning procedure on page 20 of this Owner s Manual 18 Press Electric ignitor for 3 4 seconds to light the burners lf all checks or corrections have been made and you still have questions about operating your gas grill call the Grill Information Center 8am 8pm CST Monday through Friday at 1 888 317 7642 A WARNING Should a FLASHBACK fire occur in or around the Burner Tubes follow the instructions below Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury death or property dama
46. od and chicken Deep frying uses a large portion of oil preferably saturated The outdoor location is ideal for deep frying as smoke grease and smells disperse in the open air instead of collecting on the ceiling of your kitchen Preparing to Deep fry Deep fry on your grill using a cooking pan or wok over direct heat Fill a cooking pan no more than haif full of vegetable or corn oil Start with LOW heat then raise the heat gradually Check the temperature of the oil carefully with a frying thermometer or test with a cube of bread The cube of bread should brown in about 30 seconds for most cooking needs A temperature between 350 and 400 degrees is optimal for preparing the majority of deep fried foods Food Preparation Foods being deep fried taste better when coated with either batter or breadcrumbs to add flavor and prevent moisture from escaping Tips for Deep frying Wear a flame retardant BBQ Mitt and slowly lower foods into the hot oil using a wire scoop or stainless steel tongs Add only a small quantity of food to the oil allow it to cook then repeat with another small quantity This ensures the oil doesn t drop in tempera ture Once the food is cooked remove it carefully and drain onto a paper towel Turn the heat off as soon as you have finished deep frying and allow your pan to cool When the oil is cool remove all remnants of fried foods by straining it through a fine metal sieve and store it in a clean bottle
47. omponents into your grill ensure that the Spark Electrode Tip is properly positioned within each Gas Collector Box a 3 1 4 wide stainless mechanism found at the front between each set of Burners The easiest way to ensure this is to perform this Electrode Check 1 Be sure all Control Knobs are set to OFF and open the Grill Lid 2 Have an assistant stand behind to the right of the grill and look down at each Gas Collector Box NEVER put your face inside Grill Head 3 Press the Ignitor Cap You should hear a clicking sound and your assistant should see a small blue spark within each Gas Collector Box If a spark is present the Electrode Tips are properly positioned 4 If no spark is seen the Spark Gap as shown below needs to be adjusted as follows e Using an adjustable wrench loosen the Inside Nut just until the Gas Collector Box can be maneuvered and turned upward The gap between the Spark Electrode Tip and Spark receiver should be approximately 3 16 e ifthe gap is wider than 3 16 use a pair of long nose pliers and gently squeeze the Gas Collector Box until the gap is correct e Return the Gas Collector Box to its original horizontal position secure the Inside Nut and try the Electrode Check again 5 If no clicking sound is heard check the following common causes If you need assistance call the Grill Information Center at 1 888 317 7642 e ignitor AA battery not installed properly e Electric
48. on chili powder 1 4 to 1 2 teaspoon bottled hot pepper sauce 1 2 1 2 to 3 pound broiler fryer chicken pre cut Preparing the Sauce Combine ketchup marmalade vinegar celery seed chili powder and hot pepper sauce in a cooking pan and cook directly over a LOW to MEDIUM heat Leave the cooked sauce in the pan and remove from heat until chicken is prepared Preparing the Chicken Wash chicken and dry with paper towels Turn outside burners on MEDIUM and place pre cut chicken pieces bone side down in center of grill Close lid and cook indirectly for 1 hour or until chicken is no longer pink Brush occasionally with sauce Remove chicken from grill once cooked then place cooking pan with sauce into center of grill and reheat Pour warmed sauce over chicken and serve TRADITIONAL HOLIDAY T RKEY imagine everyone s surprise when you serve your next holiday turkey complete with dressing delicious and tender straight from the grill Serves 8 10 Ingredients for Turkey 8 10 pound whole turkey 4 ounces butter softened tablespoons chopped thyme tablespoons lemon juice teaspoons grated lemon rind NNN Ingredients for Dressing 2 ounces butter 2 onions finely chopped 8 ounces bacon chopped 2 tablespoons port wine cup red wine 2 chicken stock cubes 4 ounces chopped cashews hazelnuts or pecans 1 2 cup chopped celery 1 2 cup chopped carrot 1 1 1 2 cups fresh white breadcrumbs 1 egg lightly beaten
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50. or property damage 6 Set Control Knobs to OFF and open the LP gas tank valve slowly until 1 4 to 1 2 open Open LP gas tank i OFF 7 Push and turn the LEFT Control Knob to HIGH I HIGH OFF 8 Immediately press the Electric Ignitor for 3 4 seconds to light the Burner PRESS D 9 If ignition does not occur in 5 seconds turn the burner control s off wait 5 minutes and repeat the lighting procedure 10 Once the left grill burner is ignited the adjacent burner can be lit by simply turning its Control Knob to HIGH 11 Adjust Control Knobs to your desired cooking temperature Misalignment of Ignitor on Burner Correction Check for proper position of the Electrode Tip as shown in step 7 12 The gap between the Spark Electrode Tip and Spark Receiver should be approximately 3 16 Adjust if necessary With the gas supply closed and all Control Knobs set to OFF press the Electric ignitor cap and check for the presence of a 15 Manually Lighting Your Griil by Match To light your gas grill by match insert a match into the Lighting Stick and follow steps 1 through 6 of the Basic Lighting Procedures Then light the match and place Lighting Stick through the Lighting Hole on the left side of the grill as shown below Turn the nearest Control Knob to the HIGH setting to release gas The Burner should light immediately LIGHTING HOLE LIGHTING STICK A WARNING Never lean
51. paring a complete meal using meat poultry or seafood in infinite combinations with other interesting ingredients like vegetables rice or noodles Preparing to Stir fry Although it is possible to stir fry in other dishes a wok is your best tool Its high sides enable the cook to stir food without spillage Its construction allows you to cook quickly at high temperatures with instant control of heat which is essential for successful stir frying Food preparation Slice meat and poultry into long thin strips and cube fish fillets Remove all fat from meat and poultry and cut large vegetables into even slices or cubes Marinate foods for extra flavor and tenderness Marinat ing times will vary for red meat fish and or various cuts Less tender cuts of meat should be marinated longer Remember to always chill marinating food in the refrigerator prior to cooking Stir fry meats poultry or fish first Next add hard vegetables like carrots Then continue with softer vegetables like snowpeas and peppers To ensure even cooking continually stir and toss the food in the wok using a wooden spoon or spatula Tips for Stir frying Place a wok on a Cooking Grid or Side Burner directly over a HIGH heat Add only a small amount of food at a time to ensure fast cooking and also to allow the wok to reheat between ingredients DEEP FRYING TECHNIQUES A wide variety of foods can be deep fried outdoors on your grill from potatoes to seafo
52. r in the absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 or CAN CGA B149 1 Natural Gas and Propane installation Code 2 Sears Roebuck and Co Correct LP Gas Tank Use LP gas grill models are designed for use with a standard 20 Ib Liquid Propane Gas LP gas tank not included in grill box Never connect your gas grill to an LP gas tank that exceeds this capacity A tank of approximately 12 inches in diameter by 18 1 2 inches high is the maximum size LP gas tank to use You must use an OPD gas tank which offers a listed Overfill Prevention Device This safety feature prevents tank from being overfilled which can cause malfunction of LP gas tank regulator and or grill The LP gas tank must be constructed and marked in accordance with the Specifications for LP Gas Cylinders of the U S Department of Transportation O T or the National Standard of Canada CAN SA B339 Cylinders Spheres and Tubes for Trans portation of Dangerous Goods and Commission as applicable 1 The LP gas tank has a shutoff valve termi nating in an LP gas supply tank valve outlet that is compatible with a Type 1 tank con nection device The LP gas tank must also have a safety relief device that has a direct connection with the vapor space of the tank 2 The tank supply system must be arranged for vapor withdrawal 3 The LP gas tank used must have a collar to protect the tank valve Proper Placement
53. r explosion that could cause serious bodily injury death or property damage A WARNING Your grill will get very hot Never lean over the cooking area while using your grill Do not touch cooking surfaces grill housing Lid or any other grill parts while the grill is in operation or until the grill has cooled down after use Failure to comply with these instructions may result in serious bodily injury a Do not store a spare LP gas cylinder under or near this appliance b Never fill the cylinder beyond 80 percent full and c If the information in a and b is not followed exactly a fire causing death or serious injury may occur FOR YOUR SAFETY Do not store or use gasoline or other flam mable material and liquids in the vicinity of this or any other appliance ALP cylinder not connected for use must not be stored in the vicinity of this or any other appliance FOR YOUR SAFETY If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame such as candle cigarette lighter etc that could cause gas to ignite 3 Open the Grill Lid 4 lf odor continues immediately call your gas supplier or your fire department LP Gas Safety Instructions IMPORTANT Your Kenmore LP Gas Grill cannot be converted to use Natural Gas Attempting to do so is extremely hazardous and will also void the grill warranty Grill Installation Codes The installation must conform with local codes o
54. re it has proper external mating threads to fit the hose amp regulator assembly provided Type 1 connec tion per ANSI Z21 58b 2002 Be sure all Burner Valves are in the OFF position v Inspect the valve connection port and regulator assembly Look for damage or debris Remove any debris Inspect hose for damage Never use damaged or plugged equipment 5 When connecting the regulator assembly to the tank valve hand tighten nut clockwise to a full stop See ENEJ DO NOT use a wrench to tighten because it could damage the Quick Coupling Nut and result in a hazardous condition 6 Open the tank valve fully counterclockwise Use a soapy water solution to check all connections for leaks before attempting to light your grill See Checking for LP Gas Leaks on page 17 If a leak is found turn the tank valve off and do not use your grill until the leak is repaired Disconnecting A Liquid Propane Gas LP gas Tank From Your Griil 4 Turn the Burner Valves and LP gas tank valve to the full OFF position Turn clockwise to close 2 Detach the hose and regulator assembly from the LP gas tank valve by turning the Quick Coupling Nut counterclockwise SECONDARY COOKING RACK COOKING GRID STEEL FLAME lt TAMER SLOTS FOR LE RACK Type 1 connection per ANS 221 58b 2002 QUICK COUPLING NUT CAUTION When the appliance is not in use the gas must be turned off at the supply tank Congratula
55. rectly above a lit grill Burner The heated smoking chips or pellets will flavor your foods Tips for Smoking You can reduce the strength of the smoke flavor by only smoking for half or three quarters of the cooking time The heat required for smoking is normally LOW to MEDIUM Foods naturally high in oils lend themselves well to smoking while drier foods benefit from a marinade You can also rub the food with herbs spices or flavored oils Many foods can be smoked to produce stunning results with very little effort Here are a few suggestions Tuna steaks marinated in Asian flavors of sesame oil soy sauce and sherry Pork fillets rubbed with ginger orange rind and brushed with maple syrup e Mussels brushed with lemon rind and chili oil e Lamb cutlets marinated in virgin olive oil lemon oregano and black pepper The same marinade can be used for a whole leg or rack of lamb e Chicken boneless chicken pieces especially sliced breasts e Fish sliced fillets of firm fish assorted seafood such as prawns scallops and calamari Pork sliced fillets diced or minced pork sliced leg steak sliced chops Beef sliced fillet rib eye round rump sirloin e Lamb sliced fillet round loin Guide to Stir Frying and Deep Frying STIR FRYING TECHNIQUES This method of cooking is popular around the world and can be easily accomplished outdoors on your Kenmore gas grill it s a quick and healthful way of pre
56. t heat until done Use cooking time as a guide or until fish is opaque but still moist Smaller Fish Fillets and Cubes Follow the directions from above using Fish fillets 4 5 minutes each side approximate cooking times shown at right Boneless cubes or until fish is opaque Place a small piece of aluminum foil on the Cooking Grids if the fish pieces are small enough to drop between the Cooking Grids Guide to Grilling Vegetables and Fruit Prepare your fruit or vegetables and brush with butter Cooking times using the indirect method with the or basting sauce if desired To cook indirectly the hood down will be similar to those for your kitchen food should be placed on the left or right side of your oven However there are many factors such as outside grill with the Burner lit on the opposite side and the temperature wind conditions and location of grill that grill lid down Or center your food on the Secondary affect your grill performance so we suggest you watch Cooking Rack and light the outer grill Burners Either the grill thermometer and adjust the heat accordingly way indirect cooking must be done with the Lid down In some instances you may want to grill vegetables Cooking times for foods prepared with the direct and fruit directly over the heat using the supplied method will be much shorter mainly because of the Cooking Grids Foods that work best with direct heat direct heat source and softness of the food Timing will are rel
57. ter etc that could cause gas to ignite Open the Grill Lid Get away from the LP gas tank Do not try to fix the problem yourself If odor continues or you have a fire you cannot extinguish call your fire department Do not call near the LP gas tank because your telephone is an electri cal device and could create a spark resulting in fire and or explosion NOTE The normal flow of gas through the regulator and hose assembly can create a humming noise A low volume of noise is perfectly normal and will not interfere with operation of the grill If humming noise is loud and excessive you may need to purge air from the gas line or reset the regulator excess gas flow device This purging proce dure should be done every time a new LP gas tank is connected to your grill For help call the Grill information Center for assistance 8am 8pm CST Monday through Friday 1 888 317 7642 CAUTION BEWARE OF FLASHBACK Flashback Prevention CAUTION Spiders and small insects occa To reduce the chance of FLASHBACK see sionally spin webs or make nests in the grill CAUTION at left clean the Burner Tubes and Burner Tubes during transit and warehousing Burners before fully assembling your grill These webs can lead to a gas flow obstruc Remove the Cotter Pin from the rear underside tion which could result in a fire in and around of each Burner using a pair of long nose pliers the Burner Tubes This type of fire is known Carefully lift each B
58. the battery inspect the ignitor Junction Box found behind the Control Panel and connect any loose wires Spark Electrode Tips may need repositioning With the gas supply closed and all Control Knobs set to OFF press the Ignitor Button and have another person watch for the presence of a spark at the Electrode Tips The gap between the Spark Electrode Tip and Spark Receiver should be about 3 16 If there is no spark at Electrode Tip refer to the Electrode Check proce dures in this manual and adjust gap as directed Check that the end of each burner tube is properly located over each gas valve orifice There may be an obstruction in the gas line To correct this remove LP gas Hose and Regulator from your grill Do not smoke Open gas supply for one second to clear any obstruction from fuel line Close off gas supply at source and reconnect fuel line to your grill If an obstruction is suspected in the orifice or gas valves call the Grill Information Center Question My grill has a low flame and sometimes will not light Why Answer You need to purge air from the gas line or reset the regulator excess gas flow device Opening the tank valve all the way or too quickly is what triggers the regulators safety device to shut down the gas flow which prevents excessive gas flow to your grill Lighting the burner farthest from the fuel source every time will help eliminate air pockets in the manifold Note This procedure should
59. tions Your Kenmore LP gas grill is now ready for use Before the first use and at the beginning of each season and whenever the LP gas tank has been changed Read all safety lighting and operating instructions Check Gas Valve Orifices Burner Tubes and Burner Ports for any obstructions Perform gas leak check according to instructions found on page 17 of this manual WARNING If you smell gas Shut off gas supply to the gas grill Turn the Control Knobs to OFF position Extinguish any open flame such as candle cigarette lighter etc that could cause gas to ignite Open the Grill Lid Get away from the LP gas tank Do not try to fix the problem yourself lf odor continues or you have a fire you cannot extinguish call your fire department Do not call near the LP gas tank because your telephone is an electri cal device and could create a spark resulting in fire and or explosion NOTE The normal flow of gas through the regulator and hose assembly can create a humming noise A low volume of noise is perfectly normal and will not interfere with operation of the grill If humming noise is loud and excessive you may need to purge air from the gas line or reset the regulator excess gas flow device This purging proce dure should be done every time a new LP gas tank is connected to your grill For help call the Grill Information Center Grill Information Center 8am 8pm CST Monday through Friday 1
60. try or fish to have an open flame barbecued taste Indirect Cooking The indirect cooking method can also be used with the supplied Cooking Grids To cook indirectly the food should be placed on the left or right side of your grill with the Burner lit on the opposite side Or place your food on the Secondary Cooking Rack mounted inside your grill bowl and light the 2 outer grill Burners Either way indirect cooking must be done with the Lid down Seasoning Cooking Grids Before and after each cookout apply a thin layer of cooking oil spray or vegetable shortening to each Cooking Grid Be sure to coat the entire surface includ ing edges and any areas with chipped porcelain Insert the Cooking Grids into your warm grill for 2 to 3 minutes Flare Ups The fats and juices dripping from grilled food can cause flare ups Since flare ups impart a favorably distinctive taste and color to food cooked over an open flame they should be accepted up to a point Nevertheless uncontrolled flaring can result in a ruined meal WARNING Do not line the bottom of the grill housing With aluminum foil sand or any substance that will restrict the flow of grease into the Grease Draining Tray and Receptacle Failure to comply with these instructions could result in a fire or explosion which could cause serious bodily injury death or property damage FOR YOUR SAFETY Before the first use and at the beginning of each season 1 Read a
61. urner up and away from the as a FLASHBACK and can cause serious Gas Valve Orifice then refer to Figure 1 and damage to your grill and create an unsafe perform one of these three cleaning methods operating condition for the user 1 Bend a stiff wire a lightweight coat hanger To reduce the chance of FLASHBACK you works well into a small hook as shown must clean the burner tubes before assem below Run the hook through the Burner Tube bling your grill and at least once a month in and inside the Burner several times to remove late summer or early fall when spiders are any debris most active Also perform this Burner Tube cleaning procedure if your grill has not been CD used for an extended period of time 2 Use a bottle brush with a flexible handle Run the brush through the Burner Tube and inside the Burner several times removing any debris 3 Use an air hose to force air through each Burner Tube The forced air should pass debris or obstructions through the Burner and out the Ports Figure 1 GAS COLLECTOR BOX SPARK ELECTRODE BURNER BURNER PORT ASSEMBLY TO CLEAN BURNER TUBE INSERT HOOK HERE NANTES sera l lee FOOT COTTER PIN AT INSULATING RING R TUBE HE BURNER TU Assembly Tips A WARNING 7 The location of the Burner Tube with re Long nose pliers can be used to remove spect to the Orifice is vital for safe Cotter Pin when cleaning the Bur
62. use However once a year you should give the entire grill a thorough cleaning to keep it in top operating condition Follow these steps 1 2 3 Turn all Burner Valves to the full OFF position Turn the LP gas tank valve to the full OFF position Disconnect the regulator from the gas tank Inspect the hose with regulator assembly for cracking cuts or any other damage and replace as neccessary with Sears replacement parts See Parts List Remove and clean the Flame Tamers Cooking Grids Cooking Rack and Grill Burners 5 Cover each Gas Valve Orifice with aluminum foil 6 Brush the inside and bottom of the grill with a fiber or brass cleaning brush and wash with a mild soap and warm water solution Rinse thoroughly and let dry Remove aluminum foil from Orifices and check each Orifice for obstruction Check each Spark Electrode adjusting as needed The space between the Spark Electrode Tip and Spark Receiver should be approximately 3 16 Replace the Burners and adjust the Gas Collector Box The edge of the collector box should be overlapping the Burner Port 10 Replace Flame Tamers and the Cooking Grids 11 Reconnect the gas source and observe the Burner flame for correct operation CAUTION 1 2 bag Do not obstruct the flow of air for combustion and ventilation Keep the ventilation openings of the cylinder enclosure cabinet free and clear of debris Visually check burner
63. wires may be loose Remove the AA battery inspect the Ignitor Junction Box found behind the Control Panel and connect any loose wires GAS COLLECTOR BOX INSIDE NUT HHH 3 16 SPARK GAP SPARK ELECTRODE TIP SPARK RECEIVER Grill Information Center If you have questions about assembly or grill operation or if there are damaged or missing parts when you unpack this unit from the shipping box call us 8am 8pm CST Monday through Friday at 1 888 317 7642 13 Installing Cooking Components Important Before cooking on your grill the first time wash the Cooking Grids with warm soapy water Rinse and dry thoroughly Season with cooking oil regularly After cooking is completed turn grill to HIGH setting for about five minutes to burn off excess grease or food residue 1 Place the 3 Steel Flame Tamers on the lower ledge above Burners 2 Evenly space the Cooking Grids on the ledge above the Flame Tamers 3 Place the Secondary Cooking Rack into the slots on the upper left and upper right of Grill Bowl Side Panels Connecting A Liquid Propane Gas LP gas Tank To Your Grill 1 Place a 20 Ib tank with foot ring into the hole in the Bottom Shelf Se Make sure the tank valve is in the OFF positon Turn clockwise to close Use provided Wing Bolt to secure gas tank Wing Bolt 1 4 x4 3 8 HUM Qty 1 Ref S233G04382 N Check the tank valve to insu
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