Hustler Turf 42 Lawn Mower User Manual
Contents
1. Fig 5 8 5 7 Hustler Sport 42 48 Deck Maintenance Locator Chart Deck Belt 2 Blades Hustler Sport 48 Deck Hustler Sport 42 Deck Fig 5 9 601396 0109 TROUBLESHOOTING SUGGESTED SUGGESTED SYMPTOMS PROBABLE CAUSES REMEDIES SYMPTOMS PROBABLE CAUSES REMEDIES Steering control levers Place steering control Tractor creeps when Starting motor does not crank not in park brake position or switch not adjusted levers in park brake position or re adjust switch steering control levers are in neurtal Steering linkage needs adjustment Adjust linkage Deck clutch switch engaged Disengage clutch switch Weak or dead battery Recharge or replace Electrical connections are corroded or loose Check the electrical connections 20 amp fuse is blown Replace the 20 amp fuse Tractor circles or veers in one direction Steering linkage needs adjustment Adjust linkage Loose steering linkage Tighten linkage Tires improperly inflated Adjust air pressure to 8 2 psi Transxle component faulty See your dealer For additional causes See engine manual The engine will not start starts hard or fails to keep No fuel or line plugged Fill tank or replace line There is incorrect fuel in the fuel system D2. GENERAL INFORMATION This manual applies to the following Hustler equipment lines Sport 42 48 To the new owner The purpose of this manual is to assist owners and operators in maintaining and operating the Sport tractor and deck Please read it carefully information and instructions furnished can help you achieve years of dependable performance A separate Engine Owner s Manual is included with your owner s packet which contains additional engine information that will not be repeated in this manual You are urged to read it before attempting any operation or repair of the engine It is the owner s responsibility to make certain that the operators and mechanics read and understand this manual and all decals before operating this machine It is also the owner s responsibility to make certain that the operators and mechanics are qualified and physically able individuals properly trained in the operation of this equipment All operator and mechanics must become familiar with the safe operation of the equipment operator controls and safety signs Never let children or untrained people operate or service the equipment Local regulations may restrict the age of the operator IMPORTANT For more detailed maintenance and adjust ment information refer to the proper parts manual for your machine Refer to the Product Literature section of this manual for ordering information The owner user can prevent and is responsible for accide
3. Engine oil and filter Check engine oil daily and after every 4 hours of operation Tractor must be setting level when checking oil Refer to engine manual and maintenance schedule for oil recommendation and capacities Change the engine oil and filter after the first 5 hours of operation per the engine manufacturer s recommendations after that If tractor is being operated in extremely dirty conditions then it is recommended oil be changed more frequently IMPORTANT When removing the oil filter take precautions to minimize oil spillage on the exhaust system Attach the oil drain hose furnished with the unit to the oil drain valve when draining the engine oil Oil drain hose must be removed after oil is drained IMPORTANT All oil drips or spills must be cleaned off of the exhaust system before operating the machine Fig 5 2 Fig 5 2 Engine air filter Perform engine air filter maintenance per the engine s owner s manual General engine maintenance Detailed instructions and recommendations for break in and regular maintenance are specified in the Engine Owner s manual Please refer to this manual for engine servicing lubricating oil levels with quality and viscosity recommendations bolt torques etc The engine warranty is backed by the manufacturer Special attention should be paid to applicable data which will not be duplicated here Belts Inspect belts frequently for wear and serviceability Replace a belt t
4. listed in this manual Check and inflate tires to 8 12 psi Refer to engine manual for more information PRODUCT LITERATURE additional literature concerning your tractor Literature should be ordered from your Hustler dealer or direct from indicated source Parts Manuals If you would like to order a Parts Manual for a particular tractor the Hustler part number for that manual is listed in the following chart Please contact your Hustler dealer to order the manual 601396_0109 7 1 Model Model Number Parts Manual P N List Price Hustler Sport 929125 929133 110907 22 50 601396_0109 INDEX PAGE Anti scalp wheels ooocoocooocooo 200s 4 8 Belts 4 Lus rer he 5 4 Children ai ida Yu EE RE 4 3 Control Panel 0 0c ce ees 4 3 G ntrols tr e PEERS end aaa 4 3 Deck cutting height adjustment 4 8 Driving the tractor 0 2 llis eile sees 4 5 Electrical system 0 0 00 cee eee 5 2 Engine air filter Lase 0 kes 5 4 Engine oil and filter 5 3 Engine starting 22mm seen nn 4 4 Fuel system sv rid ade cee eee 5 3 General engine maintenance 5 4 Hustler Sport 42 48 Deck Maintenance Locator Chart 5 8 Hustler Sport 42 48 Maintenance Schedule 5 6 Hustler Sport 42 48 Tractor Maintenance Locator Chart 5 7 Hydraulic system llle 5 2 brication rare lebe 5 2 Maintenance 8 Adjustments
5. monoxide which is odorless and deadly poison A Never attempt to make any adjustments or repairs to the tractor drive system mower deck or any attachment 601396_0109 5 1 while the tractor engine is running or deck clutch is engaged Repairs or maintenance requiring engine power should be performed by trained maintenance personnel only A Never work under the machine or attachment unless it is safely supported with jack stands Make certain machine is secure when it is raised and placed on the jack stands The jack stands should not allow the machine to move when the engine is running and the drive wheels are rotating Use only certified jack stands Use only appropriate jack stands with a minimum weight rating of 2000 pounds to block the unit up Use in pairs only Fol low the instructions supplied with the vehicle stands A Do not touch hot parts of machine A Keep nuts and bolts tight especially the blade attachment bolts Keep equipment in good working condition A Never tamper with safety devices Check their proper operation regularly A Stop the engine before removing the grass catcher or unclogging the discharge chute Never clear the dis charge chute with the engine running Turn off the engine and be sure the blades have stopped before clean ing Use a stick to clear a plugged discharge area Never use your hand A Grass collection system components are subject to wear damage and deterioration which could expose movin
6. Introduction 5 1 Model and serial number 1 1 Moving tractor with stalled engine 4 5 Mower blade maintenance 5 4 601396_0109 PAGE Mower blade removal 2222222 5 5 Mower deck operation ooocoooooo 4 8 New season preparation 7 1 Operating suggestions 0000 eee 4 6 Operation csv ERGO aa seer ge seats 4 1 Parts and service ss ss ssk s s ess ka ARN eee 1 1 Parts Manuals osososeeessssss ess ss ss ss eee 7 1 Preparation of engine for storage 7 1 Safe Operating Practices 4 1 Safe Servicing Practices o o 5 1 Safety and Instruction Decals 3 1 Safety start interlock system 4 4 Seat adjustment 0 0 eee eee 5 4 Slope operation 2000000 ee eee 4 2 Steering control lever adjustment 5 4 Stopping the engine 0 2 eee ee eee 4 5 Tires adria 5 2 To the new owner 000 eee eee 1 1 Torque values 2 2020 cece ee eee 5 2 Troubleshooting llle eese 6 1 Usirng a ramp rar see een 4 2 Using this manual 0 00 een 1 1 Warranty registration 22 222222 2 nennen 1 1 H HUSTLER Hustler Turf Equipment PO Box 7000 Hesston Kansas 67062 620 327 4911 hustlerturf com PH 601396 1 09
7. material against a wall or obstruction Mate rial may ricochet back toward the operator Always dis engage the blades and wait for them to stop before crossing gravel drives walks or roads A Always keep clear of the mower blades and attachments during their operation A Turn off blades when not mowing A Slow down before turning A Stop the engine before removing the grass catcher or unclogging the discharge chute Never clear the dis charge chute with the engine running Turn off the engine and be sure the blades have stopped before clean ing Use a stick to clear a plugged discharge area Never use your hand A Do not operate the machine while under the influence of alcohol or drugs A Exercise caution when loading or unloading the machine onto a trailer or truck A Always wear safety goggles or safety glasses with side shields when operating the mower A Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury A Follow the manufacturer s recommendation for wheel weights or counterweights A If any attachment or additional weight is mounted on the rear of the unit any rapid movement of the steering con trol levers in either direction could result in a reaction of the tractor that can cause serious injury A Clean flammable
8. material from machine Prevent fires by keeping engine compartment exhaust area battery fuel line fuel tank and operators station clean of accumulated trash grass clippings and other debris Always clean up spilled fuel and oil Using a ramp A Use extreme caution when loading and unloading a unit onto a truck or trailer with a ramp A Use only a single full width ramp do not use individual ramps for each side of the unit Having a full width ramp provides a surface for the tractor frame to contact if the unit starts to tip backwards It also reduces the risk of a wheel going off and the machine tipping over A Do not exceed a 15 degree angle between the ramp and the ground or between the ramp and the trailer or truck A When on a ramp avoid sudden acceleration Slope operation Slopes are a major factor in loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it REMINDER Only operate on slopes of 15 degrees or less A Use extreme caution when operating on slopes Be extremely careful changing directions on a slope Slow down Do not operate where the machine could slip or tip Turn slowly Turn on the most level part of the slope To maximize traction it is better to turn the front of the machine uphill rather than downhill If drive tires lose traction steering control is los
9. problem can not be located contact your Hustler Dealer A Engine starting The tractor s safety start interlock system is also designed to protect the operator and others from accidental injury due to unintentional engine starting The engine starting motor will not engage until A Steering control levers are in the park brake position B Deck clutch switch is in the down OFF position A NOTE The operator s seat is equipped with a separate safety switch If for any reason the operator should become unseated when the steering control levers are not in the park brake position park brake switches are disengaged or the deck clutch switch is engaged the engine will stop The following steps are the correct procedures for starting the engine If difficulty is encountered contact the Hustler Dealer in your area 1 Before starting tractor each day perform daily pre operation checking See Safety start interlock system on page 4 4 2 Make sure the steering control levers are in the park brake position and deck clutch switch is disengaged Only start the engine from the operator s position 3 Use choke if unit is equipped with one when engine is cold or if warm engine fails to start within 5 seconds of cranking Avoid flooding and operate engine without choking as soon as possible 4 Set throttle at approximately 1 2 open position 5 Insert key in ignition switch and rotate full clockwise to engage start
10. shields and covers in place except for servicing A Always maintain a safe distance from people and pets when mowing Always stop machine if someone enters the area A Always operate machine in daylight or with adequate working lights A Follow daily and weekly checklists making sure hoses are tightly secured and bolts are tightened A Always observe traffic laws while driving machine from one location to another Watch for traffic when operating near or crossing roadways A Always be alert for hazards such as rocks metal objects and other debris which may be thrown or entangled by mower blades Watch out for holes or deep depressions A Inspect area to be mowed for hazards such as rocks metal objects and other debris which may be thrown or entangled by mower blades Remove these objects before mowing A Always inspect machine for damage after striking a for eign object If damage is found repair machine immedi ately Be sure to stop on level ground disengage deck clutch place steering control levers in park brake posi tion stop tractor engine and remove ignition key when leaving operator s seat to inspect damage A Always wear adequate ear protection such as earplugs when operating this equipment as prolonged exposure to uncomfortable or loud noises can cause impairment or loss of hearing Do not wear radios or music headphones while operating the machinery Safe operation requires your full attention A Do not operate
11. the equipment while wearing sandals ten nis shoes sneakers shorts or any type of loose fitting clothing Long hair loose clothing or jewelry may get tangled in moving parts Always wear long pants safety glasses ear protection and safety shoes when operating this machine 601396_0109 4 1 A Always be aware of what is behind the machine before backing up Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing up A Never push forward suddenly on your steering control levers while the machine is in rearward motion because machine may tip backwards A Never pull back suddenly on your steering control levers while the machine is in forward motion A When moving in reverse push forward slowly on steer ing control levers and avoid sudden movement Rapid movement of the steering control levers in either direc tion could result in a reaction of the tractor that can cause serious injury A Never operate a poorly maintained machine A Never attempt high speed maneuvering especially in crowded or congested areas A Never allow persons to operate this machine without proper instruction or allow children to operate machine Allow only responsible adults who are familiar with these instructions to operate this machine A Never put hands or feet under any part of the machine while it is running A Never carry passengers A Never direct discharged material toward anyone Avoid discharging
12. ERVICE AT en en INTERVALS INDICATED HOURS HOURS Verify safety start interlock system Prior to each use eee Prior to each use Visually inspect tires Prior to each use Check oil level engine 1 Prior to each use or every 4 hours Clean air intake screen 4 Prior to each use or every 4 hours Clean foam element 4 Prior to each use Check fuel level Prior to each use Blades sharpen amp securely Prior to each use fastened Discharge chute securely in place Prior to each use 8 in lowest position Clean engine and transaxle compartment Grease deck height pivots Daily Grease deck lift pedal pivot Change engine oil amp filter 1 3 Clean cylinder amp head fins a Check battery connections Check tire pressure with a gauge Clean engine exterior a Replace air cleaner paper element 4 gt x I gt lt x x x x Clean amp regap spark plugs a Check pump amp deck belt tension and condition 5 Check fuel lines 6 Check fuel tank grommet 6 Tighten lug nuts on wheels 2 Change fuel filter X x x x x x Xx Replace spark plugs NOTES 1 Initial oil change is after 5 hours of operation Thereafter change oil after every 40 hours operation Change more often under dusty or dirty conditions and during hot weather periods 2 Torque initially and after first 2 hours of operation 3 Change engine oil filter per the engine manufactu
13. ar gloves when handling blades Always check for blade damage if mower strikes rock branch or other foreign object during mowing DANGER Never work with blades while engine is Use high blade speed Your mower is designed to operate at full throttle The throttle setting directly controls blade speed The highest blade speed generally gives best cut 601396 0109 Three point turn Step 1 Step 2 Step 3 SH B m 73 ar l 4b Van Neutral Un Right control lever Left control lever Fig 4 7 601396_0109 4 7 Direct grass discharge to right away from unmown area Select a mowing pattern that directs grass discharge towards the outside not towards center of mowing area Generally this means using a pattern utilizing left turns because side discharge is to right In any case avoid throwing grass discharge onto unmowed area because grass is then mowed twice Mowing twice puts an unnecessary load on the unit and reduces mowing efficiency When mowing a lawn for the first time cut grass slightly longer than normal to avoid scalping uneven terrain When possible 1t is best to use the cutting height that was used in the past When cutting grass taller than six inches you may want to mow the lawn twice to achieve a better quality of cut During normal mowing cut only about 1 3 of the grass blade Cutting more than that is
14. authorized dealer later than twenty five 25 months from date of delivery e Within a reasonable time after such notification Hus tler Turf Equipment will correct any defect in mate rial or workmanship on the Hustler Turf Equipment by repairing or replacing part s with either new or used replacement parts e Such repair including parts and labor shall be at the expense of Hustler Turf Equipment and Normal residential purpose means use of product on same lot as your home Use at more than one location is considered commercial use and then the commercial use warranty would apply Third Year At the conclusion of the two year limited warranty described in paragraph a above there shall be an additional one year limited warranty on parts only no labor If the Purchaser discovers within this warranty period a defect in parts e He must promptly notify Hustler Turf Equipment or an authorized dealer in writing of the defect In no event shall such notification be received by Hustler Turf Equipment or an authorized dealer later than thirty seven 37 months from date of delivery e Within a reasonable time after such notification Hus tler Turf Equipment will provide new parts to install on the Hustler Turf Equipment e The installation of the parts shall be at the expense of the owner and Commercial use Hustler Turf Consumer Products used for commercial institutional or rental use are warranted for 90 days
15. cedure to shut off the engine after operating the equipment 1 Place the steering control levers in the park brake position 2 Disengage the deck clutch 3 Throttle back to low idle for a couple of minutes 4 Rotate ignition key counter clockwise to the OFF position Remove the key from switch before leaving the tractor f Bypass valve rod Right rod shown Viewed from the rear right underneath side Fig 4 5 Moving tractor with stalled engine If it becomes necessary to move the tractor when the engine is inoperative the transaxles are equipped with bypass valves Before moving the unit pull out on the bypass valve rods and slide them into the slot to lock in position Both bypass valve rods are located underneath the rear of the tractor at the back of the transaxle Fig 4 5 The steering control levers must be placed in the neutral position to release the park brakes so that the tractor can be moved Do not tow the machine Move it by hand or use a winch to load on a trailer for transporting When transporting on another vehicle the tractor must be secured IMPORTANT Always make certain the two bypass valves are returned to their operating position before running the trac tor following repairs 601396_0109 4 5 WARNING Allow engine exhaust manifold to cool before engaging or disengaging the bypass valves The bypass valve rods are located close to the exhaust system A Driving
16. e farther forward steering control levers are from neutral the faster tractor will travel forward The farther back steering control levers are from neutral the faster tractor will go in reverse Operating suggestions should be thoroughly familiar with the proper use and operation of the equipment should read the manual completely and thoroughly and should have attempted slow moving maneuvers to become familiar with the operation of the equipment before attempting normal speed operation An inexperienced operator should not mow on slopes or on uneven terrain DANGER Prior to operating the tractor the operator ing the machine place the steering control levers in the park brake position immediately Inspect the machine and involve your Hustler dealer to resolve the problem before continuing to operate WARNING If you lose steering control while operat very responsive Easy does it For smooth operation move lever slowly avoid sudden movement Skill and ease of operation come with practice and experience The machine can spin very rapidly Use caution when making turns and slow down before making sharp turns WARNING The unit s steering control levers are Inexperienced operators may have a tendency to oversteer and lose control Slow moving practice maneuvers are recommended to become familiar with these characteristics before attempting normal speed operation such as gutters or curbs should not be directly appr
17. ed for life and do not require any scheduled service WARNING When washing the mower direct the A spray away especially if using a power washer from the Hydro Gear EZT transmission s seals to prevent water intrusion and to ensure component performance 601396_0109 EZT Integrated t pump motor Fuel system DANGER Observe usual fuel handling precautions A Do not smoke while refueling Extinguish all ciga rettes cigars pipes andother sources of ignition Do not remove fuel cap or fill tank with engine run ning or while engine is hot Clean up any gasoline spills Allow engine to cool before storing machine inside a building Keep fuel away from open flame or spark and store machine away from open flame or spark or pilot light such as on a water heater or other appliances Use extreme care when handling gasoline and other fuels They are extremely flammable and vapors are explosive A fire or explosion from gasoline can burn you and others and can damage property Never refuel or drain the fuel from the machine indoors Never attempt to start engine when there is a strong odor of gasoline fumes present Locate and correct cause Store gasoline in an approved container and keep it out of the reach of children Never buy more than a 30 day supply of gasoline Always place gasoline containers on the ground away from your vehicle before filling Do not fill gasoline containers inside a vehicle or ona truck or trailer bed with int
18. erior carpets or plastic truck bed liners Always place gasoline containers on the ground away from your vehicle before filling When practical remove gas powered equipment from the truck or trailer and refuel the equipment with its wheels on the ground If this is not possible then refuel such equipment on the truck or trailer using a portable container and not a gasoline dispenser noz zle If a gasoline dispenser nozzle must be used keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is com plete Do not use a nozzle lock open device 601396_0109 5 3 Read and observe safety precautions elsewhere in this manual WARNING Gasoline is harmful or fatal if swal lowed Long term exposure to vapors can cause serious injury and illness Avoid prolonged breathing of vapors Keep face away from nozzle and gas tank or fuel con tainer opening Keep gas away from eyes and skin If fuel is spilled on clothing change clothing immedi ately A The fuel tank is located in the tractor s left fender Use regular unleaded gasoline with an octane rating of 87 or higher IMPORTANT Never use methanol gasoline containing methanol or gasohol containing more than 10 ethanol because the fuel system could be damaged Do not mix oil with gaso line IMPORTANT Do not overfill the fuel tanks The fuel tanks should be filled no higher than 2 5 08 cm below the tank s fill neck
19. f air pressure The recommended pressure are Drive wheels 8 12 psi 55 83 KPa Gauge wheels 8 12 psi 55 83 KPa Solid fill tires are not recommended for Hustler turf equipment On any machine with solid filled tires the warranty claim will be denied Lubrication Use SAE multi purpose grease Electrical system The electrical system is a 12 volt negative ground Recommended battery size is a garden tractor BCI group UIR with 225 or better cranking AMP rating A maintenance free battery is recommended Otherwise follow battery manufacturer s maintenance safety storing and charging specifications A A WARNING Battery posts terminals and related accessories contain lead and lead compounds chemi cals known to the State of California to cause cancer and reproductive harm Wash hands after handling WARNING Change batteries in an open well venti lated area away from spark and flames Unplug char ger before connecting or disconnecting from the battery Wear protective clothing and use insulated tools WARNING Avoid skin and clothing contact with battery acid Always wear eye protection when checking the bat tery acid can cause serious injury to skin and eyes If contact occurs flush area with clean water and call physician immediately Acid will also damage cloth ing Do not drink the battery electrolyte Do not allow open flame near the battery when charg ing H
20. from date of delivery on all materials and workmanship If the Purchaser discovers within this warranty period a defect in materials or workmanship e He must promptly notify Hustler Turf Equipment or an authorized dealer in writing of the defect In no event shall such notification be received by Hustler 601396_0109 2 1 rial or workmanship on the Hustler Turf Equipment by repairing or replacing part s with either new or used replacement parts e Such repair including parts and labor shall be at the expense of Hustler Turf Equipment and d The Briggs amp Stratton engine is covered by a two 2 year limited warranty by the engine manufacturer to the original owner residential only and e The battery is covered by a one 1 year limited warranty to the original owner only WHO MUST PERFORM THE WARRANTY SERVICE All warranty service will be performed by dealers authorized by Hustler Turf Equipment Service calls and or transportation expense of the product to and from the authorized dealer for warranty work will be paid by the owner of the product For warranty service contact an authorized dealer WHAT IS NOT COVERED BY THIS WARRANTY Hustler Turf Equipment does not warranty e Some product components or parts not manufactured by Hustler Turf Equipment e Repairs made by unauthorized persons e Damage caused by use of the Hustler Turf Equipment for purposes other than those for which it was designed e Damages cau
21. g parts or allow objects to be thrown Frequently check components and replace with manufacturer s recom mended parts when necessary A Exercise caution when working under the deck as the mower blades are extremely sharp Wrap the blade s or wear gloves and use extra caution when servicing them A Use only genuine Hustler replacement parts to ensure that original standards are maintained Introduction Regular maintenance is the best prevention for costly downtime or expensive premature repair The following pages contain suggested maintenance information and schedules which the operator should follow on a routine basis For more detailed information order the correct parts manual for your unit Refer to the Product Literature section of this manual Remain alert for unusual noises they could be signaling a problem Visually inspect the machine for any abnormal wear or damage A good time to detect potential problems is while performing scheduled maintenance service Correcting the problem as quickly as possible is the best insurance Clear away heavy build up of grease oil and dirt especially in the engine and under the seat platform areas minute dust particle are abrasive to close tolerance engine and hydraulic assemblies Daily inspect mower for grass clippings and wire and string tangles The underside of the mower deck will collect a build up of grass clippings and dirt especially when grass is wet or has high moisture conte
22. g signed by both parties and approved by the President of Hustler Turf Equipment this agreement is understood to be the complete and exclusive agree ment between the parties superseding all prior agreements oral or written and all other communications between the parties relating to the subject matter of this agreement No employee of Hustler Turf Equipment or any other party is authorized to make any warranty in addition to those made in this agreement ALLOCATION OF RISKS This agreement allocates the risks of product failure between Hustler Turf Equipment and the purchaser This allocation is recognized by both parties and is reflected in the price of the goods OWNER S RESPONSIBILITY You must maintain your Hustler Turf Consumer Product follow ing the maintenance procedures described in your owner s man ual Such routine maintenance whether performed by a dealer or by you is at your expense This machine like any other powered equipment is poten tially dangerous unless properly operated Any operator must be cautious and keep safety in mind at all times Any operator prior to using the Hustler Turf Equipment should thor oughly familiarize himself with the owner s manual regarding operation and safety of the machine as well as all safety warn ings on the machine itself WARRANTY REGISTRATION 1 Dealers must register the unit on line at www Hustlerdealer com or by filling out the Warranty registration form provided in
23. hat shows signs of severe cuts tears separation weather checking and cracking or burns caused by slipping Slight raveling of belt covering does not indicate failure trim ravelings with a sharp knife WARNING If the pump belt fails loss of control will A occur especially when operating on a slope If you lose steering control while operating the machine place the steering control levers in the park brake position immediately Inspect the machine and involve your Hustler dealer to resolve the problem before continuing to operate Inspect the belt pulley grooves and flanges for wear A new belt or one in good condition should never run against the bottom of the groove Replace the pulley when this is the case otherwise belt will lose power and slip excessively Never pry a belt to get it on a pulley as this will cut or damage the fibers of the belt covering Keep oil and grease away from belts and never use belt dressings Any of these will destroy the belt composition in a very short time Seat adjustment The seat can be adjusted forward and rearward by removing the locknut that locks the seat platform in place and pivoting the seat platform up and forward Then loosen the four cap screws on the underneath side of the operator s platform Position the seat where you have the best control of the machine and are the most comfortable and then tighten the cap screws Fig 5 3 Steering control lever adjustment The steering con
24. ing motor Release key when engine starts IMPORTANT The engine starter should not be operated for periods longer than 30 seconds at a time An interval of at least two minutes should be allowed between such cranking periods to protect the starter from overheating and burn out 6 Perform test to make sure safety start interlock system is operating properly Refer to Safety start interlock system section 7 As soon as engine begins to run check to make certain the oil warning light engine light and alternator warning light if applicable are off If not stop engine immediately and check for the cause 8 Allow the engine to idle a few minutes before advancing WARNING The safety interlock system should always function per steps 4 and 5 If it does not func tion properly it should be corrected immediately Do not operate machine without properly functioning seat safety switch WARNING The safety interlock system must not be disconnected or bypassed Doing so could cause the machine to operate unexpectedly resulting in personal injury 601396 0109 the throttle and or engaging the deck clutch 9 Before stopping the engine place the steering control levers in the park brake position disengage the deck clutch and throttle back to low idle for a couple of minutes then rotate ignition key counter clockwise to the OFF position Remove the key from switch before leaving the tractor Stopping the engine Use the following pro
25. l tank and run the engine until it stops from lack 10 11 of fuel Gasoline evaporates if left in carburetor for long periods forming gum and varnish deposits in carburetor These deposits will cause engine flooding and loss of power Remove and replace fuel filter if not done in previous 100 hours Remove spark plugs and pour a tablespoon of engine oil into each spark plug hole Install plugs but do not reconnect plug leads Crank engine with starter at least a dozen revolutions to distribute oil over cylinder walls and valve mechanism Clean exterior surface of engine Spread a light film of oil over any exposed metal surfaces of engine that are subject to corrosion Clean dirt and chaff from cylinders and fins blower housing and muffler Check oil filler cap and fuel tank cap to make certain they are securely in place Refer to engine manual for more information New season preparation Before starting the tractor following post season storage the following servicing is required 1 2 3 Clean tractor removing trash and dirt accumulation Check engine oil level Fill fuel tank with fresh gasoline Run machine at half speed for 5 minutes checking operation of steering control lever Stop engine and check for oil leaks loose fittings and so forth Tighten any bolts that have loosened and make sure all hair pins cotter pins and clevis pins are in place Install all safety shields and review safety precautions
26. lade s The deck is not level Level the deck per the Deck leveling and height adjustment section ofthe parts manual An anti scalp wheel is not set correctly Adjust the height of the anti scalp wheel The underside of the deck is dirty Clean the underside of the deck Tires improperly inflated Adjust air pressure to 8 12 psi A blade spindle is bent Contact your Hustler Dealer For additional causes See engine manual Overheating Air intake screen or cleaning fins clogged Clean screen and fin For additional causes See engine manual Blades do not rotate The deck drive belt is worn loose or broken Install a new deck drive belt The deck drive belt is off the pulley Install the deck drive belt and check for a reason Electric clutch is not engaging Check and or replace 10 amp fuse Contact your Hustler dealer Low engine oil pressure Low oil level Add oil Oil diluted or too light Change oil and check for source of contamination High oil consumption Numerous See your dealer Tractor jerky when starting or operates in one direction only 601396_0109 Steering control linkage needs adjustment Adjust linkage Loose steering linkage Tighten linkage Transaxle component faulty See your dealer 6 1 601396_0109 STORAGE When storing the unit at the the end of the mowing seas
27. ne off and disconnect negative battery cable Block up mower when you must work under it Wear gloves when handling blades Always check for blade damage if mower strikes rock branch or other foreign object during mowing A Always place deck clutch switch in the disengaged position place steering control levers in the park brake position and turn engine off and disconnect negative battery cable Block up mower when you must work under it Wear gloves when WARNING Always wear adequate eye protection when grinding mower blades handling blades Always check for blade damage if mower strikes rock branch or other foreign object during mowing Resharpening pattern Do not sharpen to original pattern below Itis easier to get a straight cutting edge following the resharpening pattern shown above Original edge Fig 5 5 601396_0109 5 5 Mower blade removal Use a 15 16 wrench to remove the 5 8 cap screw holding the blade to the spindle shaft from underneath NOTE A blade holding tool part number 381442 is available from Hustler Turf Equipment It is designed to prevent the blades from rotating when they are being removed or installed on the spindle Contact your Hustler dealer for more information Sharpen the blades on a grinder following pattern as shown Fig 5 5 Touch up sharpening can be done with a file Check the blades for balance following grinding A commercial balancing t
28. ng or checking belt always keep belt covers on mower deck for safety as well as cleanliness A Use a stick or similar instrument to clean under the mower making sure that no part of the body especially arms and hands are under mower A Keep your machine clean and remove any deposits of trash and clippings which can cause engine fires and hydraulic overheating as well as excessive belt wear Clean up oil or fuel spillage Allow machine to cool before storing A Clean flammable material from machine Prevent fires by keeping the top of the deck engine compart ment exhaust area battery hydraulic lines fuel line fuel tank and operator s station clean of accumulated trash grass clippings and other debris Always clean up Spilled fuel and oil A Always wear adequate eye protection when servicing the hydraulic system and battery or when grinding mower blades and removing accumulated debris A Use extra caution when handling gasoline and other fuels They are flammable and vapors are explosive A Never attempt to start engine when there is a strong odor of gasoline fumes present Locate and correct cause A Never remove fuel cap or refuel tractor while engine is running or hot never refuel near an open flame or near devices which can create a spark Refuel outdoors Never refuel or drain the fuel from the machine indoors A Never run the engine in an enclosed area unless exhaust is vented to the outside Exhaust gases contain carbon
29. ngage the blades place the steering control levers in the park brake position turn the engine off and get help A Never make sudden starts stops turns or reverse direc tion especially when maneuvering on slopes The steer ing is designed for sensitive response Rapid movement of the steering control levers in either direction could result in a reaction of the tractor that can cause serious injury A Never stop suddenly while backing down slopes This action may result in a reaction of the tractor that can cause serious physical injury A The Hustler mower is capable of operating horizontally traverse on moderately steep slopes When operating on slopes up to 15 degrees be aware of any conditions that may cause the tractor drive tires to lose traction resulting in a possible loss of control of the machine An operator should not operate on a slope until he is thor oughly familiar with the equipment Do not operate on slopes greater than 15 degrees Refer to Slope Guide page 3 3 when determining the degree of slope to be mowed It is strongly recommended that the operator drive the machine off of the slope using extreme caution if any sign of loss of traction is detected Wait until the condi tion that caused the problem is resolved before attempt ing to operate on the slope again Terrain conditions can affect traction resulting in pos sible loss of control of the machine Some of the condi tions to be aware of are We
30. not recommended unless grass is sparse or it is the end of the mowing season Alternate mowing direction to keep the grass growing straight and better dispersion of the clippings Remember grass grows at different rates at different time of the year Mow more often in the early spring to maintain the same cutting height As the growth rate slows in mid summer mow less frequently If you cannot mow at a regular interval mow at a high cutting height then mow again two days later at a lower cutting height Raise the cutting height of the mower if the cutting width of the mower is wider than the previous mower This ensures that uneven turf is not cut too short Raise the cutting height of the mower if the grass if slightly taller than normal or if it contains a high degree of moisture Then mow it again with the cutting height set lower If the machine s forward motion must be stopped while mowing a clump of grass clippings may drop onto your lawn To avoid this move onto a previously cut area with the blades engaged mower deck towards bystanders Do not operate the WARNING Never direct discharge of material from mower without either the discharge chute or the entire grass collection system in place Fig 4 8 Side discharge chute Mower deck operation A With the engine running engage the deck clutch switch Fig 4 1 and advance engine throttle to full rpm NOTE Engaging the deck clutch at high engine rpm or when
31. nt This build up will harden restricting blade and air movement and will probably show a poorer quality of cutting Therefore it should be removed routinely To do this it will be necessary to raise and block the deck using jack stands or blocks in the full up position and scrape the build up from underneath Some repairs require the assistance of a trained service mechanic and should not be attempted by unskilled personnel Consult your Hustler service center when assistance is needed Torque values A Torque values are given below WARNING Particular attention must be given to tightening the drive wheel lug nuts and blade spindle bolts Failure to correctly torque these items may result in the loss of a wheel or blade which can cause serious damage or personal injury Ft Ibs Nm Wheel lug nuts 65 75 88 14 101 7 Blade spindle bolt top 118 160 01 Blade spindle bolt bottom IB Ec 160 01 Lug nuts only It is recommended that these be checked after the first 2 hours of operation initially every 50 hours and following removal for repair or replacement For all other torques refer to the various tractor parts manuals for standard torque chart See the Product Literature section of this manaul for ordering information For engine torque values see engine owner s manual Tires It is important for level mowing that the tires have the same amount o
32. nts or injuries occurring to themselves other people or property Using this manual General operation adjustment and maintenance guidance is outlined for both the experienced and novice Hustler user Operating conditions vary considerably and cannot all be addressed individually Through experience however operators should find no difficulty in developing good operating skills suitable to most conditions Directions used in this manual for example RIGHT or LEFT refer to directions when seated on tractor facing forward unless otherwise stated 601396_0109 1 1 Photographs and illustrations used were current at the time of printing but subsequent production changes may cause your machine to vary slightly in detail Hustler Turf Equipment reserves the right to redesign and change the machine as deemed necessary without notification If a change has been made to your machine which is not reflected in this owner s manual or the parts manual see your Hustler dealer for current information and parts Warranty registration The Delivery and Warranty Registration form must be completed and signed to validate your warranty protection As the new equipment owner you are expected to see that the form is completed and forwarded to Hustler Turf Equipment at time of delivery Be sure to register the tractor plus each attachment that displays a model and serial identification number plate with Hustler Turf Equipment IMPORTANT Any una
33. oached at high speed in an attempt to jump them as the operator could be thrown from the equip ment Approach at a slow speed and angle one drive wheel at the obstruction Continue at an angle until the wheel clears and then pivot the opposite wheel around WARNING Sharp depressions or raised obstacles When turning on soft wet turf keep both wheels rolling either forward or backward Pivoting on one stopped wheel can damage turf This is especially important when mowing Tractor performance is maximum when the throttle is set at full rpm This gives maximum power to the drive wheels and deck when needed Use the control levers to control ground speed rather than engine rpm Keep blades sharp Many professional mowing companies have additional sets of blades and change blades twice a day once in the morning and again at noon Many problems with incorrect cutting patterns are due to dull blades or blades which have been sharpened incorrectly Information on sharpening blades is listed in this manual s maintenance section In addition most communities have individuals or companies which specialize in sharpening mower blades Blade sharpness should be checked daily running or deck clutch switch is engaged on Always place deck clutch switch in the disengaged position place steering control levers in the park brake position and turn engine off and disconnect negative battery cable Block up mower when you must work under it We
34. ock system The tractor is equipped with a safety start interlock system consisting of the park brake switches seat switch and deck clutch switch Check tractor safety start interlock system daily prior to operation This system is an important tractor safety feature It should be repaired immediately if it malfunctions The machine incorporates a separate seat switch which will stop the tractor engine when the operator is unseated for any reason while the tractor is operating This is a safety feature designed to prevent runaway or accidental entanglement To inspect the system 1 The operator must be on the seat when testing the seat switch 2 Set both steering control levers in the park brake position 3 Start the engine and allow it to warm up to operating temperature 4 With the deck clutch switch down and the steering control levers in the park brake position slowly raise off of the seat The engine should continue to run 5 With the deck clutch switch up and or the steering control levers in the neutral forward or reverse position slowly raise off of the seat The engine should stop 6 If the engine fails to stop when the deck clutch switch is up or one or both of the steering control levers are up and 4 4 the operator is off the seat check the function of the seat switch Ifthe seat switch is not operating properly is not opening or closing and if the cause can not be determined replace the seat switch If the
35. on the following steps should be taken to ensure readiness for the next mowing season 1 9 Remove all grass dirt and trash from tractor and mower Clean tractor and mower and touch up all scrapes with Hustler spray paint IMPORTANT Wash the machine with a mild detergent and water Do not pressure wash the machine Avoid excessive use of water especially near the control panel engine and the integrated pump motor units Install new air filter per Engine Owner s Manual Check thoroughly for any worn or damaged parts that need replacing and order them from your dealer Thoroughly lubricate machine according to lubrication instructions Block tractor up so weight is off tires Do not deflate tires Remove the battery from machine a Clean battery b Check the electrolyte level c Charge the battery if necessary d Store battery in a cool dry place do not expose to freezing temperatures e Always keep the battery fully charged Especially important to prevent battery damage when the temperature is below 32 F Perform separate engine preparation as listed below Store tractor in a clean dry place Preparation of engine for storage When engine is to be unused for long periods proceed as follows 1 2 3 4 This section contains sources of Run engine for a minimum of 15 minutes Drain oil from crankcase while engine is still warm Refill with fresh oil of proper viscosity Drain fue
36. ool is available through most hardware supply stores or balancing can be done by placing the blade on an inverted line punch or 5 8 bolt Blade should not lean or tilt Spin the blade slowly blade should not wobble If blade is out of balance true it up before reinstalling Lay the blade on a flat surface and check for distortion Fig 5 6 and Fig 5 7 Replace any distorted blade Do not re use spindle bolts which have stripped worn or undercut threads Torque bolts on spindles to 118 foot pounds 160 01nm when reinstalling blades IMPORTANT The blade sail curved part must be point ing upward toward the inside of the deck to ensure proper cut ting IMPORTANT When mounting blades rotate them after installation to ensure blade tips do not touch each other or sides of the mower WARNING Failure to correctly torque the bolt may result in the loss of the blade which can cause serious injury WARNING Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them A A Warped Blade Replace Cutting plane A Straight Blade Comparison of Warped and Straight Blades Fig 5 6 Cutting edge Twisted Blade Edge replace Cutting Plane Cutting edge Lo Straight Blade Edge End view of blades comparing twisted and straightened blades Fig 5 7 Hustler Sport 42 48 Maintenance Schedule Refer to Fig 5 8 S
37. p belts Part Number 601816 Keep shields and covers in place while machine is in opera tion Keep hands feet and clothing away from rotating pulleys and belts A WARNING Part Number 600899 If you loose steering control while operating the machine place the steering control levers in the park brake position immediately Inspect the machine and involve your Hustler dealer to resolve the problem before continuing to operate If pump belt fails steering control will be lost Refer to owner s manual for inspection and replacement intervals and refer to above paragraph for emergency procedures Part Number 601892 WARNING Thrown objects Always maintain a safe distance from peo ple and pets when mowing Always stop machine if someone enters the area Inspect area to be mowed for hazards such as rocks metal objects and other debris which may be thrown or entangled by mower blades Remove these objects before mowing Part Number 601967 WARNING Clean flammable material from Fire machine Prevent fires by keeping engine compartment top of deck exhaust area battery fuel line fuel tank and operator s station clean of accumulated trash grass clippings and other debris Always clean up spilled fuel and oil A Fast B Slow C Choke D Mower blade engage disengage switch E Ignition switch insert key F OFF G ON H Engine start position I Wear ea
38. perator is responsible for accidents or hazards occurring to other people or their property A Specific safety warning decals are located on the equipment near the immediate areas of potential hazards These decals should not be removed or obliterated Replace them if they become non readable The following illustrations show the various decals that are located on the machine A brief explanation for those requiring one is shown to help the operator understand the meanings of these decals y Read Owner s Manual and Safety Warning Decals before attempting to operate this machine Part Number 601837 DANGER Rotating blades pulleys amp belts Keep shields and covers in place while machine is in operation Keep hands feet and clothing away from rotating pulleys and belts 601396 0109 3 1 eo WY Do not smoke while refueling Do not remove the fuel tank cap or fill with engine running or while the engine is hot Allow engine to cool before storing machine inside a building Store away from open flame or spark if there is fuel in tank Clean up any gasoline spills Do not refuel while in enclosed trailer or other enclosed areas WARNING Thrown objects Never operate the mower deck with side deflector dam aged altered removed or in raised position except when the entire grass catcher attachment or mulching sys tem is being used Part Number 601817 DANGER Rotating blades pulleys am
39. pment is purchased as a consumer product any implied warranty of merchantability or fitness for a particular purpose is limited to the duration of this limited warranty Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state LIMITATION OF REMEDIES In no case shall Hustler Turf Equipment be liable for any spe cial incidental or consequential damages based upon breach of warranty breach of contract negligence strict liability in tort or any other legal theory Such damages include but are not limited to e Loss of profits e Loss of savings or revenue e Loss of use of Hustler Turf Equipment or any associ ated equipment e Cost of capital e Cost of any substitute equipment facilities services or downtime e The claims of third parties including customers and injury to property Some states do not allow the exclusion or limitation of inciden tal or consequential damages so the above limitation or exclu sion may not apply to you TIME LIMIT Any action for breach of warranty must be commenced within thirty seven 37 months following delivery of the goods in a residential application Any action for breach of warranty must be commenced within 120 days following delivery of the goods in a rental application NO OTHER WARRANTIES Unless modified in writin
40. r engage clutch with engine running at high rpm or when the deck is under load Clutch belts or deck could be damaged C Ignition switch Fig 4 1 a three position switch off run and start With key inserted rotate it clockwise to START position release key when engine starts and switch will automatically return to the RUN position A Choke Throttle B Deck clutch switch C Ignition switch Fig 4 1 601396_0109 4 3 Controls A Steering control levers Fig 4 2 amp Fig 4 3 these levers control the tractor s speed direction stopping neutral lock and park brake Levers are used to steer accelerate decelerate stop and change direction When the control levers are in the park brake position Fig 4 3 the tractor will not move when the engine is on and drive pumps are operating WARNING The parking brake may not hold the trac A tor if parked on a slope Block or chock the machine when parked on a slope B Deck lift pedal Fig 4 4 the deck lift pedal is used to raise or lower the deck Push on the pedal to raise the deck and then place the deck height locking pin into the desired cutting height hole Push the deck lift pedal to raise the deck when going over obstructions Steering control lever Shown with steering control levers in neutral position Fig 4 2 Steering control levers in park brake position Deck lift pedal Fig 4 4 Safety start interl
41. r engine and remove ignition key when leaving operator s seat A Keep children out of the mowing area and under the watchful care of a responsible adult other than the opera tor A Be alert and turn the machine off if children enter the area A Before and while backing look behind and down for small children A Never carry children even with the blades off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine A Never allow children to operate the machine A Use care when approaching blind corners shrubs trees the end of a fence or other objects that may obscure vision A Never allow children or others in or on towed equipment Control Panel A Choke Throttle control Fig 4 1 a cable is linked to engine throttle for controlling engine speed Move lever forward to increase engine rpm move lever rearward to decrease engine rpm To reach the choke position push forward on the lever as far as it will go As the lever is pushed forward you will notice a detente position when the lever is moved past this point the choke is engaged Do not operate the machine in the choke position B Deck clutch switch Fig 4 1 this switch engages the deck Pull the switch up to engage and push switch down to disengage the clutch IMPORTANT Neve
42. r protection eye protection and safety shoes when operating this equipment J Read Operators Manual before attempting to operate this machine Read Operator s Manual before attempting to service this manual 3 2 601396 0109 5 ol 9 Y y gt IVY ESA lo 601396 0109 WARNING Read Owner s Manual and decals before attempting to operate this machine WARNING Roll over Mowa safe distance minimum of 10 feet away from drop offs retaining walls drainage ditches embankments water and other types of hazards to avoid a wheel dropping over the edge or to avoid the ground from breaking away WARNING Back over Do notcarry passengers Always stop machine if someone enters the area Always be aware of what is behind the machine before backing up Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing up WARNING Roll over Slow down before turning Do notoperate on slopes greater than 15 degrees Keep all movement on slopes slow and gradual Never make sudden changes in speed and direction Do not mow on slopes above a retaining wall or drop off WARNING Ejection Donotoperate on slopes greater than 15 degrees Keep all movement on slow and gradual when going up or down slopes Do not remove or modify stabilizer wheels or injury can result WARNING Loss of trac
43. rain the tank and replace the fuel with the proper type There is dirt in the fuel filter Replace the fuel filter There is abnormal vibration The engine mounting bolts are loose Tighten the engine mounting bolts The engine pulley idler pulley or blade pulley is loose Tighten the appropriate pulley The engine is pulley is damaged Contact your Hustler Dealer The cutting blade s is are bent or unbalanced Install new cutting blade s A blade mounting bolt is loose Tighten the blade mounting bolt Spindle bearing is worn or loose Replace or tighten spindle bearing A blade spindle is bent Contact your Hustler Dealer running Dirt water or stale fuel in Contact your Hustler the fuel system Dealer The choke is not on Move the choke lever to Numerous See engine manual Engine Runs with continuous A Numerous See engine manual misfiring or engine runs unevenly or erratically Loss of power or system will not operate in either direction Restrictions in air cleaner Service air cleaner Poor compression See your dealer Steering linkage needs adjustment Adjust linkage Tow valve open Close tow valve The traction drive belt is worn loose or broken Install a new traction drive belt Uneven cutting height The blade s are not sharp Sharpen the blades A cutting blade s is are bent Install new cutting b
44. rent axle mount holes in the wheel mount bracket Fig 4 10 When adjusting the rear anti scalp wheels the wheel should be in the same axle mount hole as the front anti scalp wheels Anti scalp wheel WA gt s Adjusting holes Fig 4 10 601396 0109 MAINTENANCE 8 ADJUSTMENTS Safe Servicing Practices This product is capable of amputating hands and feet and throwing objects Always follow all safety instructions to avoid serious injury or death Service A Unless specifically required DO NOT have engine run ning when servicing or making adjustments to tractor Park the machine on level ground Place steering control levers in the park brake position disengage deck clutch lower deck remove ignition switch key and disconnect negative battery cable before doing any maintenance Wait for all movement to stop before adjusting cleaning or repairing Repairs or maintenance requiring engine power should be performed by trained maintenance per sonnel only To prevent carbon monoxide poisoning be sure proper ventilation is available when engine must be operated in an enclosed area Read and observe safety warnings in front of manual A Before working on or under the deck make certain engine cannot be accidentally started Shut engine off and remove ignition switch key for maximum safety Repairs or maintenance requiring engine power should be performed by trained maintenance personnel only A Except when changi
45. rer s recommendations Refer to Engine Owner s Manual for recommendations and other maintenance items 4 Service more often under dusty or dirty conditions 5 Pump drive belt only Inspect every 6 months or 100 hours and replace if worn or cracking is noticed Otherwise replace every 200 hours or 2 years whichever comes first 6 Check fuel line hoses and fuel tank grommet for any cracks or leaks REFERENCES a Refer to Engine Owner s Manual NOTE After completing maintenance cycle 100 hours repeat cycle 601396_0109 Hustler Sport 42 48 Tractor Maintenance Locator Chart Viewed from top of unit 601396_0109 pmi p ud ud PRADOS 1 2 3 4 5 6 7 8 Engine Oil Fill amp Dipstick Fuel Filter Engine Air Cleaner Engine Oil Drain Plug Battery Fuel Tank Engine Oil Filter Deck Lift Pivot Zerks 2 Park Brake Switch 2 Drive Tire Pump Belt Engine Air Intake Screen Front Gauge Wheel Tires
46. se the front of the mower to come off of the ground resulting in possible loss of control causing serious injury or death To make a three point turn to the right move the left steering control lever farther forward from neutral than the right steering control lever and start the turn Next pull back on the steering control levers until they are past neutral and the machine starts to go rearward Pull right steering control lever farther rearward from neutral than the left steering control lever until the rear of the machine has pivoted around Then push the steering control levers forward until they are both past neutral and the machine starts to go forward Push the left steering control lever farther forward from neutral than the right steering control lever and finish the turn Fig 4 7 WARNING Always be aware of what is behind the A machine before backing up Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing up FRONT OF TRACTOR FACES THIS DIRECTION ZERO DEGREE TURN FORWARD TRAVEL N NEUTRAL POSITION Direction of arrows indicate direction of tractor movement FORWARD TRAVEL RIGHT TURN REVERSE TRAVEL RIGHT TURN REVERSE TRAVEL Fig 4 6 IMPORTANT Rapid movement of steering control levers is not recommended as damage to the hydraulic system compo nents may occur To increase speed increase steering control lever s distance from neutral Th
47. sed by disasters such as fire flood wind and lightening e Damages caused by neglect abuse abnormal use improper or unreasonable use accident negligence misuse or foam filled solid filled tires e Repairs or replacement resulting from the use of unauthorized parts accessories or attachments Repairs or replacement as the result if any alterations or modifications in the determination of Hustler Turf Equipment which adversely affects the operation performance or durability of the equipment e Hustler Turf Equipment which has the serial number removed or made illegible e Depreciation or damage caused by normal wear lack of reasonable and proper maintenance failure to fol low the product s owner s manual operating mainte nance and adjustment instructions or other operational instructions provided by Hustler Turf Equipment e Normal maintenance parts and service including but not limited to filters fuel lubricants tune up parts belts blades blade sharpening bearings brake or steering adjustments e Repairs necessary due to improper fuel contaminates in the fuel system or failure to properly prepare the fuel system prior to any period of non use over three months DISCLAIMER OF WARRANTY The foregoing warranties are in lieu of all other warranties expressed or implied including but not limited to the implied warranties of merchantability and fitness for a particular pur pose However if the Hustler Turf Equi
48. spark ignition system complies with Canadian ICES 002 The Engine Owner s Manual provides information regarding the U S Environmental Protection Agency EPA and the California Emission Control Regulation of emission systems maintenance and warranty Keep Engine Owner s Manual with your unit Should the Engine Owner s Manual become damaged or illegible re place immediately Replacements may be ordered per the information found in the Product Information section of the owner s manual 1 2 601396_0109 SPORT 42 48 TRACTORS 8 DECKS HUSTLER TURF CONSUMER PRODUCT TWO YEAR LIMITED WARRANTY THREE YEAR PARTS ONLY 90 DAYS LIMITED WARRANTY FOR COMMERCIAL USE WHAT IS COVERED BY THIS WARRANTY Turf Equipment or an authorized dealer later than Hustler Turf Equipment makes the following warranty to the 120 days from date of delivery original purchaser only e Within a reasonable time after such notification Hus a Hustler Turf Consumer Products used for normal tler Turf Equipment will correct any defect in mate residential purposes are warranted for two 2 years from date of delivery on all materials and workmanship If the Purchaser discovers within this warranty period one year from date of delivery a defect in materials or workmanship e He must promptly notify Hustler Turf Equipment or an authorized dealer in writing of the defect In no event shall such notification be received by Hustler Turf Equipment or an
49. t terrain Depressions in the ground i e holes ruts washouts Mounds of dirt Soil type 1 e sand loose dirt gravel clay Grass type density and height Extremely dry conditions of grass Tire pressure The attachments mounted to the tractor will also affect the way 1t handles on a slope Be aware that each attachment s characteristics vary Another consideration to safe mowing on slopes is to be aware of what is located at the bottom of the slope Extreme caution should be used when there is a hazard located at the bottom of the slope Some examples are Water i e lake river Cliffs retaining walls Roads highways Buildings Rocks These are just a few examples of situations when cau tion must be used when operating on a slope There are many other possibilities too numerous to mention Just remember to always exercise extreme caution when oper ating on any slope DUO N BD ORDENE 601396 0109 Children Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them A Never leave machine unattended with ignition key in switch especially with children present A Children or bystanders may be injured if they move or attempt to operate the tractor while it is unattended Always disengage deck clutch place steering control levers in park brake position stop tracto
50. t which could cause serious injury or death If it becomes necessary to turn downhill turn slowly and gradually if possible A Do not remove or modify the stabilizer wheels A Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles A Remove obstacles such as rocks tree limbs etc A Keep all movement on slopes slow and gradual Do not make sudden changes in speed or direction A Avoid starting and stopping on a slope If tires lose trac tion disengage the blades and proceed slowly straight down the slope A Mow a safe distance minimum of 10 feet away from drop offs retaining walls drainage ditches embank ments water and other types of hazards to avoid a wheel dropping over the edge or to avoid the ground from breaking away This will reduce the risk of the machine suddenly rolling over causing serious injury or death A Use a walk behind push mower or hand held trimmer on slopes and near drop offs retaining walls drainage ditches embankments and water to avoid machine roll over and serious injury or death A Do not mow on wet grass Reduced traction could cause sliding and loss of steering control A Do not tow on slopes The weight of the towed equip ment may cause loss of traction and control A Do not try to stabilize the machine by putting your foot on the ground A If the mower s tires lose traction when operating on slopes dise
51. the owner s packet If using the Warranty registration form it MUST be completed and signed by the authorized dealer and original purchaser 2 For validation the completed Warranty registration form MUST be forwarded to Hustler Turf Equipment within ten 10 days following date of purchase 3 The date of purchase constitutes delivery 601396_0109 SAFETY PRECAUTIONS This safety alert symbol is used to call attention to a message intended to provide a reasonable degree of PERSONAL SAFETY for operators and other persons during the normal operation and servicing of this equipment DANGER denotes immediate hazards which WILL result in severe personal injury or death WARNING denotes a hazard or unsafe practice which COULD result in severe personal injury or death This manual uses two other words to highlight information IMPORTANT calls attention to special mechanical information and NOTE emphasizes general information worthy of special attention All operators and mechanics should read this manual and be instructed about safe operating and maintenance procedures If the operators or mechanics cannot read and understand English it is the owner s responsibility to explain this material to them This machine meets or exceeds the B 71 1 2003 specifications of the American National Standards Institute in effect at the time of production However improper use or maintenance by the operator or owner can result in injury To red
52. the tractor DANGER Never make sudden stops or reverse direction especially when maneuvering on a slope The steering is designed for sensitive response Rapid movement of the steering control levers in either direction could result in a reaction of the tractor that can cause serious injury After starting engine engage the control levers and steer as follows To go forward push steering control levers forward an equal distance Fig 4 6 To go in reverse pull steering control levers rearward an equal distance Fig 4 6 To turn left move the right steering control lever farther forward from neutral than the left steering control lever Fig 4 6 To turn right move the left steering control lever farther forward from neutral than the right steering control lever Fig 4 6 0 degree turn move one steering control lever forward and the other steering control lever back of neutral This will allow the drive wheels to counter rotate Fig 4 6 To stop or decrease speed move steering control levers to neutral When going forward pull back gently on steering control levers When going in reverse push forward gently on steering control levers For emergency stop when traveling forward or rearward place the steering control levers in the park brake position immediately DANGER When moving in the rearward direction A push forward gently on steering control levers and avoid sudden movement Any sudden movement could cau
53. tion control on slopes Shut off blades Backslowly down the slope when loss of traction occurs 3 3 3 4 601396_0109 SLOPE GUIDE Use this diagram when determining the degree of slope to be mowed E 15 Slope Guide Lines D 10 Hold this sheet of paper in front of you Make sure that Line A is horizontal Align Line B with a vertical surface such as pole tree or building Fold the paper along the slope guide lines C D or E Align the closest slope guide line with the ground slope This will give you a close estimation of the ground slope mw be m 601396 0109 3 5 3 6 601396_0109 OPERATION Safe Operating Practices This product is capable of amputating hands and feet and throwing objects Always follow all safety instructions to avoid serious injury or death Operation A Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job Only use accessories and attachments approved by the manufacturer A Never leave a running machine unattended Always stop on level ground disengage deck clutch place steering control levers in park brake position stop tractor engine and remove ignition key before leaving operator s seat for any reason including emptying the catcher or unclog ging the chute A Do not change the engine governor setting or overspeed the engine A Always remain seated while operating machine A Always keep safety
54. trol levers can be adjusted for operator comfort By loosening the cap screws that attaches the upper control lever to the lower lever Fig 5 4 the upper control lever can be pivoted to fit the operator s personal preference The steering control levers can also be adjusted up and down Remove the cap screws and slide the upper control lever up or down and align the holes in it with the holes in lower lever Re install the cap screws and tighten The steering control levers should be adjusted so that they align with each other when in the neutral position amp er u 3 Y Cap screw Upper control lever v Cap screw Lower control lever Fig 5 4 Mower blade maintenance Check the mower blades daily they are the key to power efficiency and well groomed turf Keep them sharp a dull blade 601396_0109 will tear rather than cut the grass leaving a brown ragged top on the grass within a few hours A dull blade also requires more power from the engine Replace any blade which is bent cracked or broken A A WARNING Never attempt to straighten a bent blade by heating or weld a cracked or broken blade as the blade may break and cause serious injury Replace worn or damaged blades DANGER Never work with blades while engine is running or deck clutch switch is engaged on Always place deck clutch switch in the disengaged position place steering control levers in the park brake position and turn engi
55. uce the potential for injury comply with these safety instructions and always pay attention to the safety alert symbol which means DANGER or WARNING personal safety instructions Failure to comply with the instructions may result in personal injury or death Safety and Instruction Decals Incorrect usage of this machine may result in severe injury Personnel operating and maintaining it should be trained in the proper use and should read the manuals completely and thoroughly before attempting to set up operate adjust or service this machine It is the owner s responsibility to make certain that the operators and mechanics read and understand this manual and all decals before operating this machine It is also the owner s responsibility to make certain that the operators and mechanics are qualified and physically able individuals properly trained in the operation of this equipment All operators and mechanics must become familiar with the safe operation of the equipment operator controls and safety signs Never let children or untrained people operate or service the equipment Local regulations may restrict the age of the operator The owner user can prevent and is responsible accidents or injuries occurring to themselves other people or property The owner should also ensure that the operator mechanic know that they are responsible for their own safety as well as the safety of other persons within the vicinity Remember the o
56. under heavy load in tall grass for example can cause belts and or electric clutch to slip resulting in premature wear or possible damage DANGER Never attempt to make any adjustments to the mower deck while the engine is running or with the deck drive clutch engaged Mower blades cannot be seen and are located very close to deck housing Fingers and toes can be cut off instantly Deck cutting height adjustment Deck height is adjustable from 1 4 1 2 3 81 cm 11 43 cm in 1 4 64 cm increments Step on the deck lift pedal to release tension from the adjusting pin Pull the pin out and insert it into the desired cutting height Fig 4 9 Step on the deck lift pedal and raise the deck to its highest position and latch the transport mode lever in place when transporting the unit Transport lever Fig 4 9 Anti scalp wheels Anti scalp wheel kits are standard on Sport units These anti scalp wheels are designed to minimize scalping when mowing on rough uneven terrain After setting the cutting height adjust the anti scalp wheels so they extend below the deck but do not contact the ground They should always be at least 1 4 to 3 4 6 35mm to 19 05mm below the deck With the unit sitting on a flat level surface the wheel position can be adjusted up or down as needed from 3 4 to 1 3 4 19 05mm to 44 45mm below the blade surface Move the wheels up or down in 1 2 12 70mm increments using the diffe
57. uthorized modification alteration or use of non approved attachments voids the warranty and releases Hustler Turf Equipment from any liability arising from subsequent use of this equipment Model and serial number Tractor model and serial numbers are found on the serial identification plate located on the front of the operator s platform next to the operator s left leg These numbers are required on the Warranty Registration form They will also assure you of the correct service parts when replacement becomes necessary Parts and service Use original Hustler replacement parts only These parts are available through your local Hustler dealer To obtain prompt efficient service always provide the following information when ordering parts 1 Correct part description 2 Correct model number 3 Correct serial number All warranty repair and service must be handled through an authorized Hustler dealer Arrangements should be made through your local service center A WARNING A The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm IMPORTANT This engine is not equipped with a spark arrester muffler It is a violation of California Public Resource Code Section 4442 to use or operate this engine on any forest covered brush covered or grass covered unimproved land Other states or federal areas may have similar laws This
58. ydrogen gas forms inside the battery This gas is both toxic and flammable and may cause an explosion if exposed to flame Always remove the negative ground first and replace it last Do not overfill battery Electrolyte may overflow and damage paint wiring or structure When cleaning the battery use soap and water Be careful not to get soap and water into the battery Clean the battery terminals with a solution of four parts water and one part baking soda when they become corroded WARNING Shorts caused by battery terminals or metal tools touching metal tractor components can cause sparks Sparks can cause a battery gas explo sion which will result in personal injury Prevent the battery terminals from touching any metal tractor parts when removing or installing the battery Do not allow metal tools to short between the battery terminals and metal tractor parts WARNING Incorrect battery cable routing could cause damage to the tractor and battery cables This can cause sparks which can cause a battery gas explo sion which will result in personal injury Always disconnect the negative black battery cable s before disconnecting the positive red cable s Always connect the positive red battery cable s before connecting the negative black cable s A Hydraulic system The Sport 42 48 is equipped with two Hydro Gear EZT integrated pump motor transmissions Fig 5 1 The EZT integrated pump motor transmissions are seal
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