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Husqvarna 917.28961 Lawn Mower User Manual

1. 45 TRACTOR MODEL NUMBER 2042 289610 BRIGGS ENGINE MODEL NUMBER 331777 TYPE NUMBER 1372 B1 125 141 Sai 187 431 1266 T 118 9 46 NO 105 108 117 118 121 125 127 130 131 133 PART NO 796010 399265 3910865 697106 796025 796584 794683 697110 793988 690946 797579 795387 692125 698281 2226985 796172 796173 791936 792649 698469 796007 794122 791118 792868 791935 691279 691279 697352 499586 691968 690564 793880 697761 796180 692137 796081 690227 691148 691003 793610 690718 695408 amp 694918 amp 696136 695419 843099 790890 796184 796109 amp 690727 699500 699501 694914 TRACTOR MODEL NUMBER YTH2042 289610 BRIGGS ENGINE MODEL NUMBER 331777 TYPE NUMBER 1372 B1 DESCRIPTION Cylinder Assembly Bushing Seal Kit Magneto Side Seal Oil Magneto Side Sump Engine Head Cylinder Gasket Cylinder Head Tube Breather Gasket Crankcase Screw Cylinder Head Plug Oil Drain Crankshaft Seal Oil PTO Side Scre
2. _ J _ Mal _ k ees Ee KEE Lo Lo 11 4 l EEE 1 Change more often when operating under a heavy load or in high ambient temperatures 2 Service more often when operating in dirty or dusty conditions GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor At least once a season check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual e Atleast once a year you should replace the spark plug clean or replace air filter and check blades and belts for wear A new spark plug and clean air filter assure proper air fuel mixture and help your engine run better and last longer BEFORE EACH USE e Check engine oil level e Check brake operation e Check tire pressure Check operator presence and ROS systems for proper operation e Check for loose fasteners 3 Replace blades more often when mowing in sandy soil 13 5 See Cleaning in Maintenance Section 4 Not required if equipped with maintenance free battery LUBRICATION CHART SPINDLE ZERK SPINDLE ZERK FRONT o SS WHEEL BEARING BEARING D STEERING 2 ENGINE SECTO
3. 1090 691293 1091 691333 1095 794152 1119 691183 1127 695407 1263 697124 1264 697104 1266 amp 691917 Red 1266A4697123 1267 697419 1270 793243 1329 33177 1372 B1 1330 272147 Engine Gasket Set Valve Gasket Set Carburetor Overhaul Kit DESCRIPTION Rod Push Intake Rod Push Exhaust Arm Rocker Guide Push Rod Label Emissions Available from a Briggs amp Stratton Authorized Dealer Plate Trim Screw Flywheel Ring Retaining Tie Cable Kit Screw Washer Screw Flywheel Fan Retainer Brush Cap Limiter Gasket Set Valve Screw Alternator Screw Float Bowl Reed Breather Screw Breather Reed Seal O Ring Intake Elbow Seal O Ring Intake Elbow Latch Blower Housing Plug AVS Counterweight Replacement Engine Repair Manual Key No 358 Key No 1095 Key No 121 NOTE All component dimensions given in U S inches 1 inch 25 4 mm SERVICE NOTES 49 SERVICE NOTES 50 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION FOLD THIS Li E SLOPE E Laf ne dm Nes gt gt 2 _ ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL 15 Ub MAX WARNING avoid serious injury operate your tractor and asss down the face of slopes never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing dire
4. 28 817 00 06 12 35 532 19 47 32 45 81918 38 12 51 873 94 08 00 53 532 18 89 67 57 532 40 74 65 58 53219 47 47 59 532 19 47 48 60 87397 10 00 61 532 19 47 40 62 532 19 47 41 63 81700 05 12 64 532 19 98 49 66 871 02 07 48 67 5321947 37 68 873 90 07 00 69 53219 91 62 70 5321961 97 DESCRIPTION Wheel Steering Axle Asm Front Spindle Asm LH Spindle Asm RH Bearing Race Thrust Harden Washer 25 32 x 1 5 8 x 16 Ga Ring Klip T5304 75 Cap Spindle Washer 25 32 x 1 1 4 x 16 Ga Washer Lock Hvy Hlcl Spr 3 8 Nut Crown Lock 3 8 24 unf Shaft Steering Plate Steering Adapter Wheel Steering Strg Supt Lower Insert Wheel Steering Screw 3 8 16 x 3 4 Gear Sector Plate Washer 9 16 ID x 2 3 8 OD 12 GZIN Nut Hex Jam Toplock 1 2 20 Washer Hardened 793 x 1 637 x 060 Bracket Upstop Bolt Shoulder Sector Pivot CFM Washer Thrust Sector Steering Nut Flange Lock 5 8 11 Draglink LH Draglink RH Screw 5 16 18 x 3 4 Retainer Clip Spring Steering Bolt Hex Fghd 7 16 14 x 3 Serr Bushing PM Front Axle Nut Lock Flange 7 16 14 Gr 5 Washer 1 5 x 505 x 118 Bracket Deck Susp Front NOTE All component dimensions given in U S inches 1 inch 25 4 mm 37 TRACTOR MODEL NUMBER 2042 289610 MOWER DECK 42 D man tex LT 33 r3 38 MOWER DECK KEY PART NO NO 1 532 40 29 99 6 532 19 51 86 7 532 41 63 58 8 532 19 30 03 11 532 13 89 71 532 13 41 49 SS 532 13 97
5. Remove end panels and lay side panels flat e Check for any additional loose parts or cartons and remove BEFORE REMOVING TRACTOR FROM SKID TO CHECK BATTERY See Fig 1 e seat to raised position NOTE If this battery is put into service after month and year indicated on label label is located between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY in Maintenance section of this manual for charging instructions e For battery and battery cable installation see RE PLACING BATTERY inthe Service and Adjustments section in this manual ADJUST SEAT See Fig 2 Sitin seat Liftup adjustment lever and slide seat until a com fortable position is reached which allows you to press clutch brake pedal all the way down Release lever to lock seat in position Fig 2 NOTE You may now roll your tractor offthe skid Follow the instructions below to remove the tractor from the skid WARNING Before starting read understand andfollow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects TOROLLTRACTOR OFF SKID See Operation section for location and function of controls Raise attachment lift lever to its highest position Releaseparking brake by depressing clutch brake pedal Place freewheel control in transmission disengaged p
6. height of grass and types of grass being mowed e The average lawn should be cut to approximately 2 1 2 during the cool season and to over 3 during hot months For healthier and better looking lawns mow often and after moderate growth For best cutting performance grass over 6 in height should be mowed twice Make the first cut relatively high the second to desired height TO ADJUST GAUGE WHEELS See Fig 9 Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions NOTE Adjust gauge wheels with tractor on a flat level surface e Adjust mower to desired cutting height See TO AD JUST MOWER CUTTING HEIGHT in the Operation section of this manual e With mower in desired height of cut position gauge wheels should be assembled so they are slightly off the ground Install gauge wheel in appropriate hole as shown and tighten securely e Repeatfor opposite side installing gauge wheelin same adjustment hole 10 TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine You must remain fully and centrally positioned in the seat to prevent the engine from hesitat ing or cutt
7. trailer and refuel it on the ground If this is not possible then refuel such equipment with a portable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim ofthe fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing immedi ately Never overfill fuel tank Replace gas cap and tighten securely SAFETY RULES Safe Operation Practices for Ride On Mowers GENERAL amp 04 Never operate machine closed area Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage and remove any fuel soaked debris Allow machine to cool before storing If you strike a foreign object stop and inspect the machine Repair if necessary before restarting Never make any adjustments or repairs with the engine running Check grass catcher components and the discharge chute frequently and replace with manufacturer s rec ommended parts when necessary Mower blades are sharp Wrap the blade or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Maintain or replace safety and instruction labels as necessary Be sure the area
8. Adjust Carburetor in Service Adjustments Contact an authorized service center department Replace blade Tighten blade bolt Replace blade mandrel Tighten loose part s Replace damaged parts TROUBLESHOOTING CORRECTION PROBLEM CAUSE Engine continues 1 to run when oper ator leaves seat with attachment clutch engaged Faulty operator safety presence control system Worn bent or loose blade Mower deck not level Buildup of grass leaves trash under mower Bent blade mandrel Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Poor cut uneven Mower blades will Obstruction in clutch mechanism not rotate Worn damaged mower drive belt Frozen idler pulley Frozen blade mandrel Poor grass Engine speed too slow discharge Travel speed too fast Wet grass Mower deck not level Low uneven tire air pressure Worn bent or loose blade Buildup of grass leaves trash under mower Mower drive belt worn Blades improperly installed Improper blades used Clogged mower deck vent holes from buildup of grass leaves trash around mandrels Switch is OFF Bulb s or lamp s burned out Faulty light switch Loose or damaged wiring Blown fuse A gt a Headlight s not working if so equipped Bad battery cell s Poor cable connections Faulty regulator if so equipped Faulty alternator Battery will n
9. Asm Deck Lift Vent Side Hood RH Vent Side Hood LH Vent Top Hood Skirt Side RH Skirt Side LH Bezel RH Bezel LH Insert Hex Top RH Insert Hex Top LH Insert Hex Bottom RH Insert Hex Bottom LH Bolt 5 16 18 x 3 4 Clip Retainer Rod Pivot Hood Hood Stop Stud Fastener Bumper Hood Spacer Fender Nut Lock 5 16 18 unc Screw Hex Washead 1 4 20 x 3 8 Plug Cruise Phone Nut Push NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER 2042 289610 drive tex K46 fender 18 r1 DRIVE 32 DRIVE KEY PART NO NO CP om 2 532 12 35 83 15 81913 13 16 17 53241 36 78 22 532 19 76 60 23 532 14 08 45 29 532 40 38 06 33 81200 00 01 35 532 19 95 91 42 532 12 48 72 49 87211 06 14 50 532 19 43 27 51 873 90 06 00 52 532 19 43 26 56 532 13 09 69 64 532 19 62 00 70 53241 14 74 73 87449 05 40 74 532 14 24 32 80 53241 00 24 99 53241 57 42 116 87390 05 00 125 817 00 05 12 143 817 49 05 08 153 532 12 47 88 159 876 02 04 12 160 532 16 94 84 161 532 10 57 09 166 532 42 91 64 TRACTOR MODEL NUMBER 2042 289610 DESCRIPTION Transaxle Tufftorq K46BA Internal Parts Not Available Key Square Washer 13 32 x 13 16 x 16 Ga Spring Brake Rod Shift Knob Rod Brake Ring E Rod Brake Park Cover Foot Pedal Bolt Pulley Idler Flat Lock Nut 3 8 16 Idler V Groove 910 Offset V Belt Drive Shaft Asm Pedal Brake Control Console
10. Bolt Hex 5 16 18 Gr 5 Screw 1 4 x 1 2 Strap Torque Rod Spring Bypass Nut Lock Hex Flange 5 16 18 Screw 5 16 18 x 3 4 Screw THDROL 5 16 18 Retainer Spring 1 Pin Cotter 1 8 x 3 4 Retainer Clip Spring Return Clutch Nut Push 625 33 KEY PART NO 167 170 174 175 176 178 183 184 185 186 187 188 189 190 205 211 216 221 225 226 227 230 231 232 233 279 NO 532 40 52 57 532 41 34 30 532 19 72 89 532 40 85 39 532 19 62 14 532 19 74 56 532 13 70 57 532 40 31 18 872 11 06 22 532 19 43 21 819 13 32 10 532 19 43 23 532 19 43 17 532 19 43 18 532 12 17 48 532 19 62 12 532 19 61 31 532 40 31 87 532 40 33 19 532 40 15 64 817 49 05 12 532 18 89 67 532 40 72 87 874 78 07 16 532 40 52 96 532 41 31 50 DESCRIPTION Latch Brake Parking Keeper Belt Centerspan Nut Push Shaft Asm Shift Arm Clevis Rod Shift Spring Shift Spacer Axle Handle Parking Brake Bolt Spacer Retainer Washer Link Clutch Ground Drive Bellcrank Ground Drive Keeper Bellcrank Ground Drive Washer 25 32 x 1 5 8 x 16 Ga Bushing Shaft Bracket Pulley Idler Retainer Spring Clip Handle Keeper Belt Transaxle Bracket Mount Torque Screw 5 16 18 x 3 4 Washer Harden 793 x 1 637 x 060 Idler V Groove 1 688 Offset Bolt 7 16 14 x 1 Gr 5 Washer Serrated Link Shift NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER 2042 289610 ENGINE 85 29 90 O
11. Forward 0 52 Reverse 0 2 9 3 AMPS Battery 5 AMPS Headlight AMP HR 28 Min CCA 230 Case Size U1R Blade Bolt Torque 45 55 Ft Lbs CONGRATULATIONS on your purchase of a new tractor It has been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannot easily rem edy please contact your nearest authorized service center department We have competent well trained technicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES Oil Capacity Spark Plug Charging System Battery CUSTOMER RESPONSIBILITIES Read and observe the safety rules e Follow a regular schedule in maintaining caring for and using your tractor e Follow the instructions under Maintenace and Stor age sections of this owner s manual WARNING This tractor is equipped with an internal com bustion engine and should not be used on or near any un improved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the state of California the above is required by law Section 4442 of t
12. H Husqvarna 91 7 289610 YTH2042 Owner s Manual 532 43 65 48 SAFETY RULES Safe Operation Practices for Ride On Mowers DANGER THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH WARNING In order to prevent acci dental starting when setting up trans porting adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug WARNING Do not coast down a hill in neutral you may lose control of the tractor WARNING Tow only the attachments that are recommended by and comply with specifications ofthe manufacturer of your tractor Use common sense when towing Operate only at the low est possible speed when on a slope Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor WARNING A Engine exhaust some of its constituents and cer tain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm A WARNING A Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling GENERAL OPERATION Read under
13. NO 194 NO 532 43 07 71 532 40 87 04 532 41 10 46 532 19 89 07 532 40 86 07 532 19 89 06 532 19 61 25 817 06 05 12 532 41 63 07 873 68 05 00 532 41 22 80 817 49 05 08 532 41 63 58 532 40 75 90 532 40 29 54 532 19 85 14 532 19 95 35 817 00 06 12 532 14 24 32 532 19 63 04 532 40 07 76 532 19 52 27 532 41 50 63 532 40 30 25 532 40 68 59 874 52 05 20 817 00 05 12 873 90 05 00 TRACTOR MODEL NUMBER YTH2042 289610 DESCRIPTION Logo Dash Hood Lens LH Grille Lens RH Plate Engine Screw 5 16 18 x 3 4 Fender Nut Crown Lock 5 16 Drawbar Upper Screw THDROL 5 16 18 x 1 2 Screw 10 x 0 750 BOS Thread Bumper Dash Cupholder Air Duct Shield Browning Screw Hexwash Thor 3 8 16 x 3 4 Screw Crossmember Plate Screw 10 24 x 5 8 Bushing Steering Chassis Bushing Mtg Fender Crgo Dash Lower Bolt 5 16 18 x 1 1 4 Full Thd Screw 5 16 18 x 3 4 Nut Lock Hex Flange 5 16 18 31 KEY PART NO 195 196 202 203 204 205 206 207 208 209 210 211 212 213 214 217 218 228 234 235 236 238 287 289 298 NO 532 40 41 37 532 41 45 80 532 40 30 48 532 40 30 76 532 41 66 13 532 40 17 09 532 40 17 11 532 19 71 98 532 19 71 99 532 19 91 30 532 19 91 31 532 19 91 32 532 19 91 33 874 76 05 12 532 19 91 45 532 40 91 67 532 19 63 95 532 19 51 61 532 40 47 42 532 40 61 29 873 93 05 00 532 40 86 06 817 60 04 06 532 40 35 71 532 11 04 52 DESCRIPTION Plug Dash Console
14. NO SIGHT or standard safety glasses HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE See Fig 4 Your tractor is equipped with an operator presence sens ing switch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine Depress clutch brake pedal all the way down and hold Pull parking brake lever C up and hold release pres sure from clutch brake pedal B then release parking brake lever Pedal should remain in brake position Make sure parking brake will hold tractor secure STOPPING See Fig 5 MOWER BLADES e To stop mower blades place attachment clutch control in the DISENGAGED position qum ATTACHMENT gum ATTACHMENT CLUTCH LEVER d CLUTCH LEVER DISENGAGED ENGAGED Fig 5 GROUND DRIVE e To stop ground drive depress brake pedal all the way down e Move motion control lever J to neutral position ENGINE e Move throttle control D between half and full speed fast position NOTE Failureto move throttle control between half and full speed fast position before stopping may cause engine to backfire performing any adjustments or repairs We recommend a wide vision safety mask over spectacles ignition key F to STOP position and remove key Always remove key when leaving tractor to prevent unauthorized use e Never use the choke to stop the
15. and hold for five 5 seconds Repeat this procedure three 3 times 5 Move motion control lever to neutral position Shut off engine and set parking brake 6 Engage transmission by placing freewheel control in engaged position See TO TRANSPORT in this sec tion of manual Sitting in the tractor seat start engine After the engine is running move throttle control to half 1 2 speed With motion control lever in neutral position slowly disengage clutch brake pedal 8 Slowly move motion control lever forward after the tractor moves approximately five 5 feet slowly move motion control lever to reverse position After the trac tor moves approximately five 5 feet return the motion control lever to the neutral position Repeat this proce dure with the motion control lever three 3 times Your transmission is now purged and now ready for normal operation MOWING TIPS Tire chains cannot be used when the mower housing is attached to tractor e Mower should be properly leveled for best mowing performance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual Thelefthand side of mower should be used for trimming Drive so that clippings are discharged onto the area that has been cut Have the cut area to the right of the tractor This will result in a more even distribution of clippings and more uniform cutting e When mowing large areas start by turning to the right so tha
16. is trying to creep e Tighten adjustment bolt securely Start engine and test e ftractor still creeps repeat above steps until satisfied MOTION CONTROL ADJUSTMENT BOLT Fig 33 Ie REMOVE WHEEL See Fig 34 Block up axle securely e Removeaxlecover retaining ring and washers to allow wheel removal rear wheel contains a square key Do not lose e Repair tire and reassemble e On rear wheels only align grooves in rear wheel hub and axle Insert square key Replace washers and snap retaining ring securely in axle groove e Replace axle cover NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion WASHERS RETAINING RING AXLE COVER SQUARE KEY REAR WHEEL ONLY Fig 34 FRONT WHEEL TOE IN CAMBER Your new tractor front wheel toe in and camber is set atthe factory and is normal The front wheel toe in and camber are not adjustable If damage has occurred to affect the factory set front wheel toe in or camber contact a qualified Service center TO START ENGINE WITH A WEAK BATTERY See Fig 35 WARNING Lead acid batteries generate explosive gases Keep sparks flame and smoking materials away from batteries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See BA
17. pedal is fully depressed and the attachment clutch control is in the disengaged position CHECK OPERATOR PRESENCE SYSTEM e Whenthe engine is running any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine e When the engine is running and the attachment clutch is engaged any attempt by the operator to leave the seat should shut off the engine e attachment clutch should never operate unless the operator is in the seat HEIC REVERSE OPERATION ROS SYSTEM When the engine is running with the ignition switch in the engine ON position and the attachment clutch engaged any attempt by the operator to shift into reverse should shut off the engine When the engine is running with the ignition switch in the ROS ON position and the attachment clutch engaged any attempt by the operator to shift into reverse should NOT shut off the engine or insect control ROS ON POSITION ENGINE ON POSITION NORMAL OPERATING Fig 14 BLADE CARE For bestresults mower blades must be kept sharp Replace bent or damaged blades 14 CAUTION Useonly areplacement blade ap proved by the manufacturer of yourtractor Using a blade not approved by the manu facturer of yourtractor is hazardous could damage yourtractor and void your warranty BLADE REMOVAL See Fig 15 Raise mower to highest position to allow access to blades NOTE Protect your hands with gl
18. 1 06 16 63 5321994 77 64 5321999 18 67 53240 30 12 68 532 42 96 36 69 872 14 05 05 70 532 40 65 63 113 81700 05 10 116 532 12 48 42 117 532 18 86 06 118 873 93 06 00 119 81912 14 14 122 532 19 72 58 123 532 19 72 59 144 532 19 92 04 145 532 19 31 97 147 53240 19 71 152 532 43 51 10 188 53219 51 61 189 873 90 05 00 192 532 19 72 60 195 81700 06 12 241 532 15 29 27 242 53241 55 98 532 41 64 05 532 19 28 70 532 43 29 37 DESCRIPTION Spacer Retainer Screw 3 8 16 x 1 Guard Tuv Idler Arm Brake Mower Bolt Rd Hd Sq Nk 3 8 16 unc x 2 Arm Brake Mower Link Brake Handle Clutch Cable V Belt Bolt Clutch Asm Manual Screw 5 16 18 Bolt Shoulder Wheel Gauge Nut Crownlock 3 8 1 Washer 13 32 x 7 8 x 14 Ga Keeper Belt Engine LH Keeper Belt Engine RH Keeper Belt Pulley Idler Spring Return Manual Clutch Cable Stud Fastener Nut Lock Hex Flange Bracket Brake Stand LH Screw 3 8 16 x 3 4 Screw TT 10 32 5 3 8 Flange Port Washout Coupling Quick connect Mandrel Assembly Includes hous ing shaft assembly and bearing only pulley nut washer and blade bolt washers not included Replacement Mower Complete NOTE All component dimensions given in U S inches 1 inch 25 4 mm MOWER lift tex 22 KEY PART NO NO 2 532 42 20 27 3 532 19 52 31 7 532 41 15 55 10 5321963 14 87 532 19 42 09 88 53241 07 10 89 81919 19 12 90 532 19 42 08 TRACTOR MODEL NUMBER 2042
19. 2 Loose damaged part s 3 24 fo ONO Ord Boo Nm gasoline replace fuel filter Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Clean replace air filter Replace spark plug Recharge or replace battery Replace fuel filter Empty fuel tank and refill tank with fresh clean gas Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Depress brake pedal Disengage attachment clutch Recharge or replace battery Replace fuse Clean battery terminals Check all wiring Check replace ignition switch Check replace solenoid or starter Contact an authorized service center department Recharge or replace battery Clean battery terminals Check all wiring Check replace solenoid or starter Raise cutting height reduce speed Adjust throttle control Clean underside of mower housing Clean replace air filter Check oil level change oil Clean and regap or change spark plug Replace fuel filter Empty fuel tank and refill tank with fresh clean gas Empty fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Connect and tighten spark plug wire Clean engine air screen fins Clean replace muffler Check all wiring See To
20. 289610 DESCRIPTION Shaft Asm Lift Lever Asm Lift RH Grip Lever Spring Torsion Pin Cotter 7 16 Bow Tie Lock Spring Lift Assist Washer Clear Zinc Pin Cotter 5 16 Bow Tie Lock T E 40 ES EE NO 91 97 98 100 101 89 91 substituted for Key 101 NO 532 19 51 81 817 00 06 12 532 19 52 70 873 93 06 00 532 40 70 03 DESCRIPTION Link Asm Lift LH Rear Screw Hex Wsh THDR 3 8 16 x 3 4 Link Lift Susp Front Mower Nut Centerlock 3 8 16 unc Link Asm Lift FXD NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER 2042 289610 SEAT ASSEMBLY seat tex_6 tex LT KEY PART NO NO 1 2 3 6 7 8 10 21 532 42 40 67 532 18 01 66 532 14 06 75 873 80 06 00 532 12 41 81 532 17 18 77 532 19 69 77 532 17 18 52 DESCRIPTION Seat Bracket Pivot Fender Strap Asm Fender Nut Lock w Ins 3 8 16 unc Spring Seat Cprsn Bolt 5 16 18 unc x 3 4 w Sems Pan Seat Bolt Shoulder 5 16 18 41 KEY PART NO NO DESCRIPTION 37 87380 05 00 Nut Lock 5 16 18 unc 40 532 19 76 61 Handle Slide Seat 41 5321982 00 Spring Latch Seat 43 87476 06 12 Bolt Fin Hex 3 8 16 unc x 3 4 44 819 13 38 12 Washer 13 32 x 2 3 8 x 12 Ga NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER 2042 289610 TUFF
21. 50 100106 851 692424 868 690968 883 692236 914 697551 947 699915 967 697015 968 698403 975 699502 987 amp 698777 1005 796083 1022 2724755 1023 797421 TRACTOR MODEL NUMBER 2042 289610 BRIGGS ENGINE MODEL NUMBER 331777 TYPE NUMBER 1372 B1 DESCRIPTION Cover Breather Passage Use with Liquid Sealant Reference 850 Gasket Breather Passage Hose Clamp Green Pin Cotter Crank Governor Seal O Ring Intake Manifold Red Seal Choke Throttle Shaft Choke Shaft Spring Seal Assembly Choke Shaft Boot Spark Plug Retainer Air Filter Nut Carburetor Screw Breather Assembly Seal Governor Shaft Pin Locating Link Starter Switch Clip Wire Gear Timing Link Counterweight Counterweight Pin Counterweight Gear Pinion Harness Wiring Nut Brush Retainer Cap Drive Cap End Housing Starter Order Starter Motor Reference 309 693551 for replacement Stud Rocker Arm Seal O Ring Dipstick Tube Dipstick Tube Assembly Sealant Liquid Liquid Sealant is interchangeable with Breather Passage Gasket and or Rocker Cover Gasket Terminal Spark Plug Seal Valve Gasket Exhaust Screw Rocker Cover Solenoid Fuel Filter Pre Cleaner Cover Air Cleaner Bowl Fuel Seal Throttle Shaft Fan Flywheel Gasket Rocker Cover Cover Rocker 48 KEY PART NO 1026 692003 692011 1029 691751 1034 690822 1036 1040 698368 1044 698139 1051 691265 1054 280275 1059 698516 1070 690363
22. 75 E 532 42 47 52 Ss 532 42 27 19 13 532 19 28 72 14 532 18 72 81 15 532 11 04 85 19 532 19 65 39 20 532 15 97 70 21 873 68 05 00 23 532 19 25 57 24 532 10 53 04 25 532 19 70 26 26 532 11 04 52 27 532 40 30 04 29 53213 14 91 30 532 17 39 84 31 532 18 76 90 32 532 19 74 73 33 532 40 02 34 34 872 11 06 12 36 532 19 73 79 37 81913 13 16 38 532 43 25 20 40 873 90 06 00 42 532 19 84 10 43 532 19 72 56 46 532 13 77 29 47 532 19 72 50 55 532 19 72 49 TRACTOR MODEL NUMBER 2042 289610 DESCRIPTION Mower Housing Arm Suspension Screw 10 x 750 BOS Thread Bolt Washer Asm 7 16 20 unf Blade 42 Hi Lift For bagging or discharge Blade 42 Mulching Std For mulching mowers only Blade 42 Mulching Premium For better wear when mulching Blade 42SP 3N1 Blade 42SP 3N1 Premium Shaft Assembly Mandrel Housing Mandrel Bearing Ball Mandrel Bolt Shoulder Baffle Vortex Nut Crownlock 5 16 18 unc Bracket Deflector Cap Sleeve Spring Torsion Deflector Nut Push Shield Deflector Rod Hinge Screw Thdrol Rolling Wsh Hd Washer Spacer Pulley Mandrel Nut Toplock Flanged Bolt Carr Sh 3 8 16 x 1 1 2 Gr 5 Pulley Idler Flat Washer Keeper Belt LH Mandrel Nut Lock Flg 3 8 16 unc Spring Torsion Brake Spring Torsion Retainer Screw Thd Roll 1 4 20 x 5 8 Bracket Clutch Cable Arm Idler 39 KEY PART NO NO 56 532 19 90 92 57 817 00 06 16 59 53214 10 43 60 5321972 61 62 8721
23. GAGED position to remove excess water and to help dry before putting the tractor away WARNING A broken or missing washout fitting could expose you or others to thrown objects from contactwith the blade Replace broken or missing washout fitting immediately prior to using mower again e Pluganyholesin mower with bolts and locknuts SERVICE AND ADJUSTMENTS WARNING TO AVOID SERIOUS INJURY BEFORE PERFORMING ANY SERVICE ADJUSTMENTS Depress brake pedal fully and set parking brake Place motion control lever in neutral position Place attachment clutch in DISENGAGED position Turn ignition key to STOP and remove key Make sure the blades and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug TO REMOVE MOWER See Fig 21 Place attachment clutch in DISENGAGED position Lower attachment lift lever to its lowest position Roll belt off engine pulley M and belt keepers G Remove retainer spring K slide collar L off and push housing guide P out of bracket Remove clutch cable spring Q from idler arm Disconnect front link E from mower remove retainer spring and washer Go to either side of mower and disconnect mower suspension arm A from chassis pin B and rear lift link C from rear mower bracket D remove retainer springs and washers CAUTION AFTER REAR LIFT LINKS ARE DISCO
24. HOKED properly 2 See START ENGINE in Operation section Engine flooded 3 Wait several minutes before attempting to start Bad spark plug 4 Replace spark plug Dirty air filter 5 Clean replace air filter Dirty fuel filter 6 Replace fuel filter Water in fuel 7 Empty fuel tank and carburetor refill tank with fresh Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment 1 Dirty air filter Bad spark plug Weak or dead battery Dirty fuel filter Stale or dirty fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Brake pedal not depressed Attachment clutch is engaged Weak or dead battery Blown fuse Corroded battery terminals Loose or damaged wiring Faulty ignition switch Faulty solenoid or starter Faulty operator presence switch es Weak or dead battery Corroded battery terminals Loose or damaged wiring Faulty solenoid or starter Cutting too much grass too fast Throttle in CHOKE position Build up of grass leaves trash under mower Dirty air filter Low oil level dirty oil Faulty spark plug Dirty fuel filter Stale or dirty fuel Water in fuel Spark plug wire loose 10 Dirty engine air screen fins 11 Dirty clogged muffler 12 Loose or damaged wiring 13 Carburetor out of adjustment 14 Engine valves out of adjustment 15 Worn bent or loose blade 1 Bent blade mandrel
25. NG SIDE 27 TRACTOR MODEL NUMBER 2042 289610 With 12V Outlet Option ELECTRICAL c 9 gt 9 gt i K E ees gt 11 J TRACTOR MODEL NUMBER 2042 289610 ELECTRICAL KEY PART NO NO 1 532 16 34 65 2 874 76 04 12 8 532 19 32 28 16 532 1761 38 21 532 40 02 52 22 532 00 41 52 25 532 41 28 95 26 532 17 51 58 27 87351 04 00 28 532 19 88 85 29 53240 15 45 30 532 19 33 50 33 53241 19 35 34 532 11 07 12 40 532 40 10 98 41 817 72 04 08 42 53213 15 63 43 532 19 25 07 55 81706 05 12 71 532 40 04 49 79 532 17 52 42 87 532 19 78 02 90 532 40 07 25 92 532 19 66 15 93 532 19 25 40 94 53219 18 34 DESCRIPTION Battery Bolt Hex Head 1 4 20 x 3 4 Box Battery Switch Interlock Push In Harness Socket Light w 4152J Bulb Light Cable Starter Fuse Nut Keps Hex 1 4 20 unc Cable Ground Switch Seat Switch Ign Key Chain Switch Light Reset Harness Ign Dash Screw Thd Cut 1 4 20 x 1 2 Cover Terminal Solenoid Screw Thdrol 5 16 18 x 3 4 Harness Chassis Socket Asm Bulb Twistlock Switch Interlock Clutch Cable Cover Terminal Battery Harness Pigtail Reverse Switch Screw Plastite 10 14 x 2 0 Module Reverse ROS NOTE All component dimensions given in U S inches 1 inch 25 4 mm 29 TRACTOR MODEL NUMBER 2042 289610 CHASSIS chas sis tex TEX GT HUSQ 75 CHASSIS KEY PART
26. NNECTED THE ATTACH MENT LIFT LEVER WILL BE SPRING LOADED HAVE ATIGHT GRIP ON LIFT LEVER WHEN CHANGING POSITION OF THE LEVER Slide mower out from under right side of tractor 17 IMPORTANT IF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED ON THE TRACTOR REMOVE THE FRONT LINK E AND REAR LIFT LINKS C FROM TRACTOR AND HOOK THE CLUTCH SPRING Q INTO THE CABLE GUIDE ON FRONT EDGE OF LOWER DASH TO INSTALL MOWER See Fig 21 26 Be sure tractor is on level surface and engage parking brake Lower attachment lift lever to its lowest position CAUTION LIFT LEVER IS SPRING LOADED HAVE A TIGHT GRIP ON LIFT LEVER LOWER IT SLOWLY AND ENGAGE IN LOWEST POSITION NOTE Be sure mower side suspension arms A are point ing forward before sliding mower under tractor e Slide mower under tractor until it is centered under tractor 03042tex SERVICE AND ADJUSTMENTS e ATTACH MOWER SIDE SUSPENSION ARMS e Insert end of link E into hole in front mower bracket CHASSIS Position hole in arm over pin B on outside and secure with washer and retainer spring J of tractor chassis and secure with retainer spring e Repeat on opposite side of tractor Fig 24 e Hook end of clutch cable spring Q into hole in idler Fig 22 arm R e Push clutch cable housing guide P into bracket slide ATTACH REAR LIFT LINKS C Lift rear corner of collar L onto guide and secure wit
27. PTIONAL EQUIPMENT SPARK ARRESTER engine tex_BS_2_r3 34 TRACTOR MODEL NUMBER 2042 289610 ENGINE KEY PART NO NO de 2 532 18 86 55 9 532 19 43 20 12 5324054 71 15 53240 74 89 18 53243 02 20 20 532 40 15 08 21 532 41 63 58 28 532 40 11 37 29 532 13 71 80 37 532 12 34 87 42 81004 07 00 45 87351 04 00 69 532 16 52 91 79 532 19 23 34 81 532 14 84 56 82 532 42 82 87 84 817 06 06 20 85 532 17 39 37 87 53217 18 77 90 81700 06 16 94 532 40 54 50 96 81909 14 16 97 8176704 12 DESCRIPTION Engine Briggs Model No 331777 1372 B1 Muffler Keeper Belt Engine Pulley Engine Tank Fuel Cap Asm Control Throttle Screw 10 x 0 750 BOS Thread Fuel Line Spark Arrester Kit Clamp Hose Washer Lock 7 16 Nut Keps Hex 1 4 20 unc Gasket Screw 5 16 18 x 3 4 Tube Drain Oil Easy Valve Drain Oil Screw 3 8 16 x 1 4 Bolt Hex 7 16 20 x 4 Gr 5 Bolt 5 16 18 unc x 3 4 w sems Screw 3 8 16 x 1 Exhaust Tube Washer 9 32 x 7 8x 16 Ga Screw 1 4 20 x 3 4 NOTE All component dimensions given in U S inches 1 inch 25 4 mm For engine service and replacement parts callthe toll free number for your engine manufacturer listed below Briggs amp Stratton Engine Power Rating Information The gross power rating for individual gas engine models is labeled in accordance with SAE Society of Automotive En gineers code J1940 Small Engine Power amp Torque Rating Procedure and rating performance ha
28. R GEAR TEETH D General Purpose Grease Refer to Maintenance ENGINE Section IMPORTANT DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTENTHELIFE OF THESELF LUBRICATING BEARINGS IF YOU FEEL THEY MUST BE LUBRICATED USE ONLY A DRY POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY MAINTENANCE TRACTOR Always observe safety rules when performing any maintenance BRAKE OPERATION If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be checked and adjusted See TO CHECK BRAKE in the Service and Adjustments section of this manual TIRES Maintain proper air pressure in all tires See the sides of tires for proper PSI e Keep tires free of gasoline oil chemicals which can harm rubber e Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM ROS See Fig 14 Be sure operator presence and reverse operation systems are working properly If your tractor does not function as described repair the problem immediately engine should not start unless the brake
29. Stud 10 60 Sealing Cap 18 Washer 10 36 2 8 Collar 10 20 17 Friction Plate Kit NOTE All component dimensions given in 0 5 inches 1 inch 2 25 4 mm 43 TRACTOR MODEL NUMBER 2042 289610 BRIGGS ENGINE MODEL NUMBER 331777 TYPE NUMBER 1372 B1 48 SHORT BLOCK 1058 OPERATOR S MANUAL LIQUID GASKET AND THE BREATHER GASKET ARE INTERCHANGEABLE 1329 REPLACEMENT ENGINE 1330 REPAIR MANUAL 1036 EMISSIONS LABEL 121 CARBURETOR OVERHAUL KIT 51 104 7 634 9 217 617 0 633 127 987 1266 OD 25 26 Lj s 177 524 358 ENGINE GASKET SET 868 943 D 9 2 1022 ev 8 691 0 11 9 G 44 TRACTOR MODEL NUMBER 2042 289610 BRIGGS ENGINE MODEL NUMBER 331777 TYPE NUMBER 1372 B1 474 309 1059 510 1051 me 1119 Yo 544 729 gt 9 310 513 803 ue e 697 e amp y 1090
30. TING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference Our tractors conform to the applicable safety standards of the American National Standards Institute A ATTACHMENT LIFT LEVER Used to raise lower and adjust the mower deck or other attachments mounted to your tractor CLUTCH BRAKE PEDAL Used for declutching and braking the tractor and starting the engine C PARKING BRAKE Locks clutch brake pedal into the brake position D THROTTLE CHOKE CONTROL Used for starting and controlling engine speed E ATTACHMENT CLUTCH LEVER Used to engage the mower blades or other attachments mounted to yourtractor F IGNITION SWITCH Used for starting and stopping the engine REVERSE OPERATION SYSTEM ROS POSI TION Allows operation of mower deck or other powered attachment while in reverse H LIGHT SWITCH Turns the headlights on and off J MOTION CONTROL LEVER Selects the speed and direction of the tractor M FREEWHEEL CONTROL Disengagestransmissionfor pushing or slowly towing the tractor with the engine off WEAR YOUR The operation of any tractor can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your tractor or FORESIGHT IS BETTER THAN
31. TORQ TRANSAXLE MODEL NUMBER 46 MODEL K46BA 7A646084100 ACTUAL PARTS MAY NOT APPEAR AS SHOWN N v ANF Ph 75 6 0 1 AT by d ST Een Si 42 TRACTOR MODEL NUMBER 2042 289610 TUFFTORQ TRANSAXLE MODEL NUMBER 46 KEY PART NO NO 7 532 41 43 95 8 532 41 43 96 9 532 41 43 97 10 53241 59 23 13 53241 43 98 15 53241 43 99 16 53241 44 00 19 53241 44 01 20 53241 44 02 33 53241 44 03 34 53241 44 04 35 53241 44 05 58 53241 44 06 72 53241 44 07 76 53241 44 08 78 53241 44 09 80 53241 44 10 81 532 41 44 11 82 53241 44 12 83 53241 44 13 84 53241 44 14 85 53241 44 15 86 53241 44 16 87 53241 44 17 90 53241 44 18 91 532 41 44 19 95 53241 58 50 96 53241 44 20 97 53241 44 21 101 53241 42 16 102 53241 44 23 103 53241 44 24 105 53241 44 25 106 53241 44 26 107 53241 44 27 108 53241 44 28 109 53241 44 29 DESCRIPTION Vent Valve 15 Magnet Magnet Holder Pump Shaft Bearing Kit Bypass Lever Sealing Cap 30 Snap Ring C 35 O Ring 1a P10a Seal Tc 153507 Pump Shaft Standard E Ring 15 Bearing 6202c3 Roll Pin 6 40 Seal 19 32 8 Brake Lever Brake Return Spring Spring Pin 5 32 O Ring 1a P12 Spring Pin 4 16 Spine Collar Pulley L Fan Black Wave Washer Snap Ring Spring Pin 3 0a 20 Oil Seal 16 22 03 Spring Pin 3 0a 16 Roll Pin 3 5 40 Control Lever Lock Nut 10 Washer 10 40 4 Spring
32. TTERY in the MAINTENANCE sec tion of this manual If jumper cables are used for emergency starting follow this procedure IMPORTANT YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES 17 ATTACH JUMPER CABLES Connect one end of the RED cable to the POSITIVE terminal of each battery A B taking care not to short against tractor chassis e Connectoneendofthe BLACK cable to the NEGATIVE terminal C of fully charged battery e Connect the other end of the BLACK cable D to good chassis ground away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER BLACK cable first from chassis and then from the fully charged battery e RED cable last from both batteries WEAK OR DEAD BATTERY Fig 35 FULLY CHARGED BATTERY SERVICE AND ADJUSTMENTS REPLACING BATTERY See Fig 36 WARNING Do not short battery termi nals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparking from accidental grounding Liftseat pan to raised position e Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor Install new battery with terminals in same position as old battery Firstconn
33. al V BELTS Check V belts for deterioration and wear after 100 hours of operation and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear MAINTENANCE TRANSAXLE MAINTENANCE The transmission fan and cooling fins should be kept clean to assure proper cooling Do not attempt to clean fan or transmission while engine is running or while the transmission is hot To prevent pos sible damage to seals do not use high pressure water or steam to clean transmission e Inspect cooling fan to be sure fan blades are intact and clean e Inspect cooling fins for dirt grass clippings and other materials To prevent damage to seals do not use com pressed air or high pressure sprayer to clean cooling fins TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid mainte nance is not required for the life of the transaxle Should the transaxle ever leak or require servicing contact your nearest authorized service center department ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SG SL Select the oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES F 20 0 30 30 20 10 0 10 20 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE NOTE Although multi viscosity oils BW30 10W30 etc improve starting in cold weather they will result in increased oil co
34. ction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to measure 4 Compare the angle of the fold with the slope of the hill 51 05 04 10 BAD Husqvarna Printed in the U S A
35. d For shipping purposes the tires were overinflated at the factory v Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers Check wiring See that all connections are still secure and wires are properly clamped V Before driving tractor be sure freewheel control is in transmission engaged position See TO TRANS PORT in the Operation section of this manual WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS 4 Engine oil is at proper level 4 Fuel tank is filled with fresh clean regular unleaded gasoline Become familiar with all controls their location and function Operate them before you start the engine Be sure brake system is in safe operating condition Be sure Operator Presence System and Reverse Op eration System ROS are working properly See the Operation and Maintenance sections in this manual It is important to purge the transmission before oper ating your tractor for the first time Follow proper start ing and transmission purging instructions See TO START ENGINE and PURGE TRANSMISSION in the Operation section of this manual lt lt lt These symbols may appear on your tractor or in literature supplied with the pro
36. d roll belt onto engine pulley E e Pull belttoward rear of tractor Carefully work belt down around transmission cooling fan and onto the input pulley Be sure belt is inside the belt keeper e Install belt through stationary idler and clutching idler B Make sure belt is in all pulley grooves and inside all belt guides and keepers Install mower See TO INSTALL MOWER section in this manual SERVICE AND ADJUSTMENTS TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT See Fig 33 The motion control lever has been preset at the factory and adjustment should not be necessary e Loosen adjustment bolt in front of the right rear wheel and lightly tighten Startengine and move motion control lever until tractor does not move forward or backward e Holdmotion control lever in that position and turn engine off While holding motion control lever in place loosen the adjustment bolt e Move motion control lever to the neutral lock gate position e Tighten adjustment bolt securely NOTE If additional clearance is needed to get to adjustment bolt move mower deck height to the lowest position After above adjustment is made if the tractor still creeps forward or backward while motion control lever is in neutral position follow these steps e Loosen the adjustment bolt e Move the motion control lever 1 4 to 1 2 inch in the direction it
37. dB Or WHITE 4 WHITE bo qo i _ i O O i i O m SEO e ATTACHMENT CLUTC CLUTCH OFF l BLACK J VL CLUTCH BRAKE GRAY PEDALUP temm ILC UA Einer i REVERSE SWITCH i NOT IN REVERSE i BLACK 1 P oal c BLACK 1 2 BLACK BLACK E Y SEAT SWITCH e 13 BLACK NOT OCCUPIED eX 56 ea OO AN 1 1 JUNCTION ICONNECTOR OR 7 4 a EN i 5 SHORTING 3 CHASSIS 1 55 e IGNITION O SPARK m G ut PLUGS GAP e 2 PLUGS ON OPTIONAL TWIN CYL ENGINES BLUE HOUR BLACK METER Denen lt FUEL i m LINE o POWER OUTLET BLUE OPTIONAL 2 2 F EL SHUT OFF CHARGING SYSTEM OUTPUT SOLENOID SAMP DC 3600 RPM CHARGING SYSTEM DISCONNECTED IF SO EQUIPPED oe KH o een LIGHTING SYSTEM OUTPUT i 1 oo 5 3600 DIODE ALTERNATOR i ORANGE i LIGHT SWITCH VOLTS AC MIN 3600 RPM LIGHTS OFF BROWN 3 BLACK e HEADLIGHTS D3 Og WIRING INSULATED CLIPS e DS NOTE IF WIRING INSULATED NON REMOVABLE CLIPS WERE REMOVED FOR CONNECTIONS D Q 10 SERVICING OF UNIT THEY SHOULD BE RE INSTALLED TO PROPERLY SECURE YOUR CHASSIS HARNESS DASH HARNESS WIRING CONNECTOR CONNECTOR MATING SIDE MATI
38. duct Learn and understand their meaning R NH L b REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION SWITCH 0 a ENGINEOFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT MOWER LIFT OPERATION SYSTEM ROS _ BA D h i 509 zl LIGHTS FUEL BATTERY REVERSE FORWARD CRUISE CONTROL KEEP HANDS CLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS SEE SAFETY RULES SECTION DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury FREE WHEEL Automatic Models only CAUTION indicates a hazard which if not avoided might result in minor or moderate injury CAUTION when used without the alert symbol indicates a situation that could result in damage to the tractor and or engine Failure to follow instructions if not avoided could result in death serious injury death The safety alert symbol dl io property damade is used to identify safety inform ation about hazards which can FIRE indicates a hazard which if not avoided could result in death serious injury and or result in death serious injury property damage and or property damage KNOW YOUR TRACTOR READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERA
39. e Fuel Transfer Gasket Float Bowl Kit Choke Shaft Key Timing Connector Hose Intake Manifold Line Fuel Formed Cut to Required Length Screw Control Bracket Adjuster Rocker Arm Link Mechanical Governor Spring Governor Green Link Choke Spring Choke Return Bracket Control Lever Governor Control Spring Governor Link Cap Valve Filter Fuel Clamp Casing Screw Casing Clamp Washer Sealing Blower Housing Screw Blower Housing Long Screw Blower Housing Short Shield Cylinder Screw Cylinder Shield Motor Starter Screw Starter Motor Screen Cup Assembly Armature Magneto Screw Magneto Armature Plug Spark Gasket Set Engine Washer Governor Crank Plug Intake Manifold Plug Cover Retainer Elbow Intake Filter Air Cleaner Cartridge Washer Starter Cable Alternator Strap Starter Nut Governor Control Lever Drive Starter Clutch Drive Dipstick Seal Dipstick Tube Tube Dipstick Armature Starter Order Starter Motor Reference 309 693551 for replacement Bushing Governor Crank Screw Governor Control Lever Nut Starter Cable KEY PART NO 584 794682 585 697109 601 791850 614 691620 616 692012 617 692138 633 699813 634 698779 635 691909 643 698401 654 690958 684 697157 691 692407 718 690959 724 697478 729 691224 741 697128 757 793242 758 793763 759 697392 783 693713 789 698329 797 693167 801 691283 802 691286 803 830 691095 842 691031 847 790442 8
40. ect RED battery cable to positive terminal with bolt and nut as shown Tighten securely Slide terminal cover over terminal e Connect BLACK grounding cable to negative ter minal with remaining bolt and nut Tighten securely Lower seat pan SEAT PAN TERMINAL Fig 36 TO REPLACE HEADLIGHT BULB Raise hood e Pull bulb holder out of the hole in the backside of the grill e Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill e Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting e Check wiring See electrical wiring diagram in the Repair Parts section TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL ASSEMBLY see Fig 37 Raise hood e Unsnap headlight wire connector e Standinfrontoftractor Grasp hood at sides tilt toward engine and lift off of tractor e To replace reverse above procedure HEADLIGHT WIRE CONNECTOR Fig 37 TRANSMISSION REMOVAL REPLACEMENT Should your transmission require removal for service or replacement it should be purged after reinstallation and before operating the tractor See PURGE TRANSMISSION in the Operation section of this manual ENGINE TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at t
41. engine IMPORTANT LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN STOP WILL CAUSE THE BATTERY TO DISCHARGE AND GO DEAD NOTE Under certain conditions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility al ways stop engine when stopping tractor on grass areas CAUTION Always stop tractor com pletely as described above and set parking brake before leavingthe opera tor s position TO USE THROTTLE CONTROL D See Fig 6 Always operate engine at full speed fast Operating engine less than full speed fast reduces engine s operating efficiency e Full speed fast offers the best mower performance Fig 6 TO MOVE FORWARD AND BACKWARD See Fig 7 The direction and speed of movement is controlled by the motion control lever J e Starttractor with motion control lever in neutral position e Release parking brake e Slowly move motion control lever to desired position Fig 7 OPERATION TO ADJUST MOWER CUTTING HEIGHT See Fig 8 The position ofthe attachment lift lever A determines the cutting height Fig 8 Put attachment lift lever in desired cutting height slot The cutting height range is approximately 1 to 4 The heights are measured from the ground to the blade tip with the engine not running These heights are approximate and may vary depending upon soil conditions
42. er s French DESCRIPTION Cap Valve Tire Stem Valve Rim Asm 6 Front Tube Front Service Item Only Tire Front 15 x 6 0 6 Fitting Grease Front Wheel Only Bearing Flange Front Wheel Only Cap Axle 1 50 x 1 00 Tire Rear 18 x 9 5 8 Turf Saver LT Tube Rear Service Item Only Rim Asm 8 Rear Sealant Tire 10 oz Tube NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER 2042 289610 SCHEMATIC SCH11 NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM THE LIGHTS ARE NOT CONNECTED TO THE BATTERY BUT HAVE THEIR OWN ELECTRICAL SOURCE BECAUSE OF THIS THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED AT IDLE THE LIGHTS WILL DIM AS THE ENGINE IS SPEEDED UP THE LIGHTS WILL BECOME THEIR BRIGHTEST IGNITION SWITCH POSITION CIRCUIT OFF M G A1 RUN OVERRIDE B A1 RUN B A1 L A2 START B S A1 O 1 1 10 BATTERY eee STARTER RED 5 O RED N i A M oO O AMMETER FUSE de BLACK OPTIONAL d
43. face then brake must be serviced You may also check brake by 1 Park tractor on a level dry concrete or paved surface depress brake pedal all the way down and engage parking brake 2 Disengage transmission by placing freewheel control in transmission disengaged position Pull freewheel control out and into the slot and release so it is held in the disengaged position The rear wheels mustlock and skid when you try to manually push the tractor forward If the rear wheels rotate then the brake needs to be serviced Contact a qualified service center TO REPLACE MOTION DRIVE BELT See Fig 32 Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left footrest BELT REMOVAL e Remove mower See TO REMOVE MOWER section in this manual NOTE Observe entire motion drive belt and position of all belt guides and keepers e Remove belt from stationary idler A and clutching idler B Pull belt slack toward rear of tractor Carefully remove belt upwards from transmission input pulley and over cooling fan blades D e Remove belt downward from engine pulley E Slide belt toward rear of tractor off the steering plate F and remove from tractor BELT INSTALLATION Install new beltfrom tractor rear to front over the steer ing plate F and above clutch brake pedal shaft G e Pull belt toward front of tractor an
44. ged obstructing fuel flow to carburetor replacement is required e Withenginecool remove filter and plug fuel line sections e Place new fuel filter in position in fuel line with arrow pointing towards carburetor Be sure there are no fuel line leaks and clamps are properly positioned e Immediately wipe up any spilled gasoline CLEANING Clean engine battery seat finish etc of all foreign matter Clean debris from steering plate Debris can restrict clutch brake pedal shaft movement causing belt slip and loss of drive 70 0 0 CAUTION PINCH POINTS STEERING SYSTEM DASH FENDER AND MOWER NOT SHOWN Fig 19 e Keep finished surfaces and wheels free of all gasoline oil etc e Protect painted surfaces with automotive type wax We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and trans mission are covered to keep water out Water in engine or transmission will shorten the useful life of your tractor Use compressed air or a leaf blower to remove grass leaves and trash from tractor and mower DECK WASHOUT PORT See Fig 20 Your tractor s deck is equipped with a washout port on its surface as part of its deck wash system It should be utilized after each use 1 Drive the tractor to a level clear spot on your lawn near enough to a water spigot for your garden hose to reach IMPORTANT Make certain
45. h retainer spring K mower and position slot in link assembly over pin D on rear mower bracket and secure with washer and gt Gi olas pulley cin beit keepers h retainer spring Fig 25 IMPORTANT CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES Raise attachment lift lever to highest position necessary adjust gauge wheels before operating Fig 23 mower as shown inthe Operation section ofthis manual e ATTACH FRONT LINK E Work from left side of trac tor Insert rod end of link assembly through front hole G M m in tractor front suspension bracket F 77 4 3 gt 03042tex SERVICE AND ADJUSTMENTS TO LEVEL MOWER Make sure tires are properly inflated to the PSI shown on tires If tires are over or under inflated it may affect the appearance of your lawn and lead you to think the mower is not adjusted VISUAL SIDE TO SIDE ADJUSTMENT See Fig 27 e With all tires properly inflated and if your lawn appears unevenly cut determine which side of mower is cutting lower e With a 3 4 or adjustable wrench turn lift link adjust ment nut A to the left to lower LH side of mower or to the right to raise LH side of mower Turn nut left to lower mower Turn nut right to raise mower Fig 27 NOTE Each full turn of adjustment nut will change mower height about 3 16 Test your adjustment by mowing some uncut grass and visually c
46. he California Public Resources Code Other states may have similar laws Federal laws apply on federal lands TABLE OF CONTENTS SAFETY RULES eene 2 3 PRODUCT 5 4 CUSTOMER RESPONSIBILITIES 4 ASSEMBLY essent nen 5 6 OPERATION curia nikon 7 12 MAINTENANCE SCHEDULE eee 13 MAINTENANCE eere 13 16 SERVICE AND ADJUSTMENTS 17 22 SIROL TC 26 TROUBLESHOOTING eene 24 25 REPAIR PARTS 26 48 UNASSEMBLED PARTS Keys 2 Keys Sheet 1 Oil Drain Tube For Future Use aoa ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes are listed 1 1 2 wrench 2 7 16 wrenches Tire pressure gauge Utility knife Pliers When right or left hand is mentioned in this manual it means when you are in the operating position seated behind the steering wheel TO REMOVE TRACTOR FROM CARTON UNPACK CARTON e Remove all accessible loose parts and parts cartons from carton e Cut along dotted lines on all four panels of carton
47. he factory and adjustment should not be necessary If adjustment is nec essary see engine manual TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjust ment should not be necessary If adjustment is necessary see engne manual TO ADJUST CARBURETOR Your carburetor is not adjustable If your engine does not operate properly due to suspected carburetor problems take your tractor to an authorized service center for repair and or adjustment STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more WARNING Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame orspark Allowthe engineto cool before storing in any enclosure TRACTOR Remove mower from tractor for winter storage When mower isto be stored for a period of time cleanitthoroughly remove all dirt grease leaves etc Store in a clean dry area Clean entire tractor See CLEANING in the Maintenance section of this manual e Inspect and replace belts if necessary See belt replacementinstructions in the Service and Adjustments section of this manual e Lubricate as shown in the Maintenance section of this manual e sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary e Touch up all rusted or chipped pain
48. hecking the appearance Readjust if necessary until you are satisfied with the results PRECISION SIDE TO SIDE ADJUSTMENT See Fig 28 With all tires properly inflated park tractor on level ground or driveway CAUTION Blades are sharp Protect your hands with gloves and or wrap blade with heavy cloth Raise mower to its highest position e At both sides of mower position blade at side and measure the distance A from bottom edge of blade to the ground The distance should be the same on both sides Fig 28 e If adjustment is necessary see step in Visual Adjust ment instructions above e Recheck measurements adjust if necessary until both sides are equal FRONT TO BACK ADJUSTMENT See Fig 29 amp 30 IMPORTANT Deck must be level side to side To obtain the best cutting results the mower blades should be adjusted so the front tip is 1 8 to 1 2 lower than the rear tip when the mower is in its highest position CAUTION Blades are sharp Protect your hands with gloves and or wrap blade with heavy cloth e Raise mower to highest position e Position blade so the tip is pointing straight forward Measure distance B to the ground at front and rear tip of the blade I gt Fig 29 e If front tip of blade is not 1 8 to 1 2 lower than the rear tip go to the front of tractor e With an 11 16 or adjustable w
49. ing is necessary move throttle control lever to slower position e If stopping is absolutely necessary push clutch brake pedalquicklytobrake position and engage parking brake e Move motion control lever to neutral position IMPORTANT THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL POSITION WHEN THE BRAKE PEDAL IS DEPRESSED e Torestart movement slowly release parking brake and clutch brake pedal e Slowly move motion control lever to slowest setting Make all turns slowly 11 BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped from the factory already filled with summer weight oil e Check engine oil with tractor on level ground e Removeoilfill cap dipstick and wipe clean reinsertthe dipstick and screw cap tight wait for a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill For cold weather operation you should change oil for easier starting See OIL VISCOSITY CHART in the Maintenance section of this manual e To change engine oil see the Maintenance section in this manual ADD GASOLINE Fillfueltankto bottom offiller neck Do not overfill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities thatcan be used withi
50. ing off when operating your equipment on rough rolling terrain or hills Select desired height of cut see TO ADJUST MOWER CUTTING HEIGHT e Start mower blades by engaging attachment clutch control TO STOP MOWER BLADES Disengage attachment clutch control CAUTION Do not operate the mower without either the entire grass catcher on mowers so equipped orthe deflector shield S in place See Fig 10 Fig 10 TO TRANSPORT See Figs 11 When pushing or towing your tractor be sure to disengage transmission by placing freewheel control in freewheeling position Free wheel control is located at the rear of tractor JhRaiseattachmentliftto highest position with attachment lift control e Pull freewheel control out and into the slot and release so it is held in the disengaged position e Do not push or tow tractor at more than two 2 MPH e To reengage transmission reverse above procedure TRANSMISSION ENGAGED TRANSMISSION DISENGAGED Fig 11 NOTE To protect hood from damage when transporting your tractor on a truck or a trailer be sure hood is closed and secured to tractor Use an appropriate means of tying hood to tractor cord TOWING CARTS amp OTHER 5 Tow only the attachments that are recommended by and comply with specifications ofthe manufacturer of your trac tor Use common sense when towing Too heavy of a load while on a
51. is clear of bystanders before operat ing Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while back ing Never carry children even with the blades shutoff They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine Keep children out ofthe mowing area and in the watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Mow up and down slopes 15 Max not across Choose a low ground speed so that you will not have to stop or shift while on the slope Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope If machine stops while going uphill disengage blades shift into reverse and back down slowly Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible PRODUCT SPECIFICATIONS Gasoline Capacity 2 5 Gallons and Type Unleaded Regular Oil Type API SG SL SAE 30 above 32 F SAE 5W 30 below 32 F W Filter 56 2 W O Filter 48 oz Champion RC12YC Gap 030 Ground Speed MPH
52. k or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not empty the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE in the Maintenance section of this manual DER S Remove spark plug s e Pour one ounce of oil through spark plug hole s into cylinder s Turnignition key to START position for a few seconds to distribute oil e Replace with new spark plug s OTH ER Do not store gasoline from one season to another e Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems e If possible store your tractor indoors and cover it to give protection from dust and dirt e Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your tractor to rust IMPORTANT NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM PROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not start Loss of power Excessive vibration CAUSE 1 2 3 4 5 6 K 8 9 o Gv C OX Or ONS TROUBLESHOOTING CORRECTION Out of fuel 1 Fill fuel tank Engine not C
53. k replace light switch Check wiring and connections Replace fuse Replace battery Check clean all connections Replace regulator Replace alternator Place freewheel control in engaged position See CLEANING in the maintenance section Replace motion drive belt Purge transmission Install axle key at rear wheel See TO REMOVE WHEEL in the Service and Adjustments section Move throttle control between half and full speed fast position before stopping engine Turn ignition key to ROS ON position See Operation section TRACTOR MODEL NUMBER 2042 289610 DECALS KEY PART NO NO DESCRIPTION 1 532 41 16 58 Decal Fender Warn Instructions 2 532 42 91 96 Decal Hood Logo 4 532 41 06 42 Decal Hood Panel 5 532 42 38 29 Decal Customer Respons 6 532 43 65 57 Decal Replacement 8 532 42 95 51 Decal Engine 9 532 14 50 05 Decal Battery Dnge Poi WHEELS AND TIRES 4 10 wheel_art_1 tex 26 KEY PART NO 11 12 KEY NO NO 532 17 05 63 532 16 03 96 532 16 69 60 532 41 08 05 532 41 10 56 532 43 65 48 532 43 65 49 PART NO 532 05 91 92 532 06 51 39 532 13 83 36 532 05 99 04 532 10 62 22 532 12 49 57 532 12 49 59 532 17 50 39 532 42 05 31 532 12 49 26 532 13 83 37 532 14 43 34 DESCRIPTION Decal Warning Decal Mower V Belt Schematic Decal Bypass Pad Footrest LH Pad Footrest RH Manual Owner s English Manual Own
54. lcohol or drugs Watch for traffic when operating near or crossing roadways e Use extra care when loading or unloading the machine into a trailer or truck e Always wear eye protection when operating ma chine e Dataindicates that operators age 60 years and above are involved in a large percentage of riding mower re lated injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury e Follow the manufacturer s recommendation for wheel weights or counterweights Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause build up to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage Il SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it e Mow up and down slopes not across e Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles Choose a low ground speed so that you will not have to stop or shift while on the slope Do not mow on wet grass Tires ma
55. mate capacity see PRODUCT SPECIFICATIONS section ofthis manual e Use gauge on oil fill cap dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at FULL line on dipstick Tighten cap onto the tube securely when finished ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change ifthe tractor is used more than 100 hours in one year AIR FILTER Your engine will not run properly using a dirty air filter Ser vice air cleaner more often under dusty conditions CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressedairto remove dirtand stubborn dried gum fibers ENGINE COOLING SYSTEM See Fig 17 Debris may clog the engine s air cooling system Remove blower housing and clean the area shown to prevent over heating and engine damage CLEAN OUT CHAFF AND DEBRIS AIR SCREEN MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or damage SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS section of this manual MAINTENANCE IN LINE FUEL FILTER See Fig 18 The fuel filter should be replaced once each season If fuel filter becomes clog
56. n 30 days to assure fuel freshness CAUTION Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame IMPORTANT WHEN OPERATING IN TEMPERATURES BELOW 32 F 0 C USE FRESH CLEAN WINTER GRADE GASOLINE TO HELP ENSURE GOOD COLD WEATHER STARTING CAUTION Alcohol blended fuels called gasohol or using ethanol or methanol can attract mois ture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur TO START ENGINE See Fig 3 When starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine e Besure freewheel controlis in the transmission engaged position e 5 on seat in operating position depress clutch brake pedal and set parking brake e Place motion control lever in neutral position e Move attachment clutch to DISENGAGED position Move throttle control to choke position NOTE Before starting read the warm and cold starting procedures tha
57. nsumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after every 50 hours of operation or at least once ayear ifthe tractor is not used for 50 hours in one year Check the crankcase oil level before starting the engine and after each eight 8 hours of operation Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL See Fig 16 Determine temperature range expected before oil change oil must meet service classification SG SL sure tractor is on level surface e Oil will drain more freely when warm e Catch oil in a suitable container Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine when changing oil e Remove yellow cap from end of drain valve and install the drain tube onto the fitting e Unlock drain valve by pushing inward and turning counterclockwise e To open pull out on the drain valve e After oil has drained completely close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown 32 40 60 80 100 15 OIL DRAIN VALVE CLOSED AND POSITION YELLOW CAP Fig 16 e Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve Refill engine with oil through oil fill dipstick tube Pour slowly Do not overfill For approxi
58. od e Theattachmentscanalsobeusedduringtheenginewarm up period after the transmission has been warmed up NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual PURGE TRANSMISSION CAUTION Never engage or disengage freewheel lever whilethe engine is running To ensure proper operation and performance it is recom mended that the transmission be purged before operating tractor for the first time This procedure will remove any trapped air inside the transmission which may have devel oped during shipping of your tractor IMPORTANT SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR 1 Place tractor safely on a level surface that is clear and open with engine off and parking brake set 2 Disengage transmission by placing freewheel control in freewheeling position See TO TRANSPORT in this section of manual 3 Sitting in the tractor seat start engine After the engine is running move throttle control to slow position With motion control lever in neutral position slowly disengage clutch brake pedal 12 4 Move motion control lever to full forward position and hold for five 5 seconds Move lever to full reverse position
59. osition See TO TRANSPORT in the Operation section of this manual e Roll tractor forward off skid e Remove banding holding the deflector shield up against tractor Continue with the instructions that follow ASSEMBLY CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for best cutting performance Reduce tire pressure to PSI shown on tires CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See LEVEL MOWER in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM After you learn howto operate your tractor check to see that the brake is operating properly See TO CHECK BRAKE in the Service and Adjustments section of this manual CHECKLIST BEFORE YOU OPERATE YOUR NEW TRACTOR WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST instructions have been completed Y No remaining loose parts in carton 4 Battery is properly prepared and charged Seatis adjusted comfortably and tightened securely 4 All tires are properly inflate
60. ot charge Freewheel control in disengaged position Debris on steering plate if equipped Motion drive belt worn damaged or broken Air trapped in transmission during shipment or servicing Axle key missing Loss of drive Engine throttle control not set between Engine back g half and full speed fast position before fires when turn ing engine OFF stopping engine Reverse operation system ROS is not ON Engine dies when 1 Pe while mower or other attachment engaged tractor is shifted into reverse 25 1 mmc 11 Ov BOO Check wiring switches and connections If not corrected contact an authorized service center department Replace blade Tighten blade bolt Level mower deck Clean underside of mower housing Replace blade mandrel Clean around mandrels to open vent holes Remove obstruction Replace mower drive belt Replace idler pulley Replace blade mandrel Place throttle control in FAST position Shift to slower speed Allow grass to dry before mowing Level mower deck Check tires for proper air pressure Replace blade Tighten blade bolt Clean underside of mower housing Replace mower drive belt Reinstall blades sharp edge down Replace with blades listed in parts manual Clean around mandrels to open vent holes Turn switch ON Replace bulb s or lamp s Chec
61. oves and or wrap blade with heavy cloth e Remove blade bolt by turning counterclockwise e Install new or resharpened blade with stamped THIS SIDE UP facing deck and mandrel assembly IMPORTANT TO ENSURE PROPER ASSEMBLY CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY e Install and tighten blade bolt securely 45 55 Ft Lbs torque IMPORTANT SPECIAL BLADE BOLT HEAT TREATED MANDREL ASSEMBLY BLADE BOLT SPECIAL K CENTER HOLE Fig 15 BATTERY Yourtractor has abattery charging system which is sufficient for normal use However periodic charging of the battery with an automotive charger will extend its life e Keep battery and terminals clean e Keep battery bolts tight e Keep small vent holes open e Recharge at 6 10 amperes for 1 hour NOTE Theoriginal equipmentbattery on yourtractor is main tenance free Donotattemptto open or remove caps or cov ers Adding or checking level ofelectrolyte is not necessary TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to leak power e Disconnect BLACK battery cable first then RED bat tery cable and remove battery from tractor e Rinse the battery with plain water and e Clean terminals and battery cable ends with wire brush until bright e Coat terminals with grease or petroleum jelly e Reinstall battery See REPLACING BATTERY in the SERVICE AND ADJUSTMENTS section ofthis manu
62. rench loosen jam nut A several turns to clear adjustment nut B e With a 3 4 or adjustable wrench turn front link adjust ment nut B clockwise tighten to raise the front of mower or counterclockwise loosen to lower the front mower LOOSEN ADJUST NUT B TO LOWER MOWER TIGHTEN ADJUST NUT B TO RAISE MOWER LOOSEN JAM NUT A FIRST Fig 30 NOTE Each full turn of the adjustment nut will change mower height about 1 8 e Recheck measurements adjust if necessary until front tip of blade is 1 8 to 1 2 lower than the rear tip e Hold adjustment nut in position with wrench and tighten jam nut securely against adjustment nut SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT See Fig 31 The mower blade drive belt may be replaced without tools Park the tractor on level surface Engage parking brake BELT REMOVAL e Remove mower from tractor See REMOVE MOWER in this section of manual Work belt off both mandrel pulleys and idler pulleys e Pull belt away from mower BELT INSTALLATION e Work belt around both mandrel pulleys and idler pulleys Make sure belt is in all pulley grooves and inside all belt guides e Install mower See TO INSTALL MOWER in this section of manual MANDREL IDLER PULLEYS PULLEY MANDREL PULLEY FIG 31 TO CHECK BRAKE If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved sur
63. s been obtained and corrected in accordance with SAE J1995 Revision 2002 05 Torque values are derived at 3060 RPM horsepower values are derived at 3600 RPM Actual gross engine power will be lower and is affected by among other things ambient operat ing conditions and engine to engine variability Given both the wide array of products on which engines are placed and the variety of environmental issues applicable to operating the equipment the gas engine will not develop the rated gross power when used in a given piece of power equipment actual on site or net power This difference is due to a variety of factors including but not limited to accessories air cleaner exhaust charging cooling carburetor fuel pump etc application limitations ambient operating conditions temperature humidity altitude and engine to engine variability Due to manufacturing and capacity limitations Briggs amp Stratton may substitute an engine of higher rated power for this Series engine 1 800 233 3723 35 TRACTOR MODEL NUMBER 2042 289610 STEERING ASSEMBLY steering tex_HUSQHR_3 mn 36 TRACTOR MODEL NUMBER 2042 289610 STEERING ASSEMBLY KEY PART NO NO 1 532 42 34 69 2 532 19 59 68 4 532 40 30 87 5 532 40 30 88 6 532 12 49 31 7 532 12 17 48 8 812 00 00 29 9 532 12 12 32 13 5321217 49 14 81004 06 00 15 87354 06 00 16 5324082 19 19 5321947 29 21 532 18 67 37 22 532 42 05 37 26 53241 59 87
64. slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor REVERSE OPERATION SYSTEM ROS Your tractor is equipped with a Reverse Operation System ROS Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS ON position A WARNING Backing up with the attachment clutch en gaged while mowing is strongly discouraged Turning the ROS ON to allow reverse operation with the attachment clutch engaged should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged Do not mow in reverse unless absolutely necessary USINGTHEREVERSE OPERATION SYSTEM SeeFig 12 Only use if you are certain no children or other bystanders will enter the mowing area e Move motion control lever to neutral N position e With engine running turn ignition key counterclockwise to ROS ON position down and behind before and while backing e Slowly move motion control lever to reverse R posi tion to start movement When use of the ROS is no longer needed turn the ignition key clockwise to engine ON position ROS ON POSITION ENGINE ON POSITION NORMAL OPERATING Fig 12 TO OPERATE ON HILLS e Choose the slowest speed before starting up or down hills e Avoid stopping or changing speed on hills e If slow
65. stand and follow all instructions on the machine and in the manual before starting Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times Only allow responsible adults who are familiar with the instructions to operate the machine Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blades Be sure the area is clear of bystanders before operat ing Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction Material may ricochet back toward the operator Stop the blades when crossing gravel surfaces Donotoperate machine without the entire grass catcher discharge chute or other safety devices in place and working e Slow down before turning e Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge chute e Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of a
66. t clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished See Fig 13 Fig 13 e Ifgrassisextremelytall itshouldbemowedtwicetoreduce load and possible fire hazard from dried clippings Make first cut relatively high the second to the desired height e Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing Always operate engine at full throttle when mow ing to assure better mowing performance and proper discharge of material Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired When operating attachments select a ground speed that will suit the terrain and give best performance of the attachment being used MAINTENANCE BEFORE EACH USE MAINTENANCE SCHEDULE EVERY 8 HOURS EVERY EVERY EVERY EVERY BEFORE 100 SEASON STORAGE HOURS HOURS HOURS LK LI 1 J J ET ee ee Et ee Le Check for Loose Fasteners Lubrication Chart _ LR _ l pem MERE J S Change Engine Oil with oil filter 11 Lv Mis Jve Clean Air Filter __ we
67. t follow OPERATION e Insertkey into ignition and turn key clockwise to START position and release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute If the engine does not start after several attempts move throttle control to fast position wait a few minutes and try again If engine still does not start move the throttle control back to the choke position and retry WARM WEATHER STARTING 50 F 10 C and above When engine starts move the throttle control to the fast position e The attachments and ground drive can now be used If the engine does not accept the load restart the engine and allow it to warm up for one minute using the choke as described above COLD WEATHER STARTING 50 F 10 C and below Whenengine starts allow engine to run with the throttle control in the choke position until the engine runs roughly then move throttle control to fast position This may require an engine warm up period from several seconds to several minutes depending on the temperature AUTOMATIC TRANSMISSION WARM UP e Before driving the unit in cold weather the transmission should be warmed up as follows sure the tractor is on level ground Place the motion control lever in neutral Release the parking brake and let the clutch brake slowly return to operating position e Allowone minute for transmission to warm up This can be done during the engine warm up peri
68. t surfaces sand lightly before painting BATTERY Fully charge the battery for storage e After a period of time in storage battery may require recharging To help prevent corrosion and power leakage during long periods of storage battery cables should be disconnected and battery cleaned thoroughly see TO CLEAN BATTERY AND TERMINALS in the Maintenance section of this manual After cleaning leave cables disconnected and place cables where they cannot come in contact with battery terminals e H battery is removed from tractor for storage do not store battery directly on concrete or damp surfaces 23 ENGINE FUEL SYSTEM IMPORTANT ITISIMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLOR METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Empty the fuel tank by starting the engine and let it run until the fuel lines and carburetor are empty e Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur e Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in minimizing the formation offuel gum deposits during storage Add stabilizer to gasoline in fuel tan
69. the tractor s discharge chute is directed AWAY from your house garage parked cars etc Remove bagger chute or mulch cover if attached 2 Make sure the attachment clutch control is in the DISENGAGED position set the parking brake and stop the engine 3 Threadthenozzle adapter packaged with yourtractor s Operators Manual onto the end of your garden hose 4 Pull back the lock collar of the nozzle adapter and push the adapter onto the deck washout port at the left end of the mower deck Release the lock collar to lock the adapter on the nozzle HOSE NOZZLE ADAPTER WASHOUT IMPORTANT Tug hose ensuring connection is secure 5 Turn the water on 6 While sitting in the operator s position on the tractor re start the engine and place the throttle lever in the Fast position IMPORTANT Recheck the area making certain the area is clear 7 Move the tractor s attachment clutch control to the EN GAGED position Remain inthe operator s position with the cutting deck engaged until the deck is cleaned 8 Move the tractor s attachment clutch control to the DISENGAGED position Turn the ignition key to the STOP position to turn the tractor s engine off Turn the water off 9 Pull back the lock collar of the nozzle adapter to discon nect the adapter from the nozzle washout port 10 Move the tractor to a dry area preferably a concrete or paved area Place the attachment clutch control in the EN
70. w Crankcase Cover Sump Flywheel Key Flywheel Piston Assembly Standard Piston Assembly 020 Oversize Ring Set Standard Ring Set 020 Oversize Lock Piston Pin Pin Piston Rod Connecting Screw Connecting Rod Valve Exhaust Valve Intake Spring Valve Intake Spring Valve Exhaust Guard Flywheel Keeper Valve Slinger Governor Oil Tappet Valve Gear Cam Short Block Manifold Intake Gasket Intake Gasket Intake Stud Carburetor Screw Intake Manifold Screw Flywheel Guard Kit Idle Mixture Screw Throttle Valve Kit Idie Speed Pin Float Hinge Valve Float Needle Valve Choke Jet Main Standard Jet Main High Altitude Kit Carburetor Overhaul Carburetor Plug Welch Valve Throttle Kit Throttle Shaft Float Carburetor 47 KEY NO 135 137 141 146 186 187 188 192 202 209 216 217 222 227 232 238 240 265 267 276 304 305 305A 306 307 309 310 324 333 334 337 358 404 415 415A 431 445 462 474 503 505 510 513 523 524 525 544 552 562 579 PART NO 698780 amp 698781 792777 691639 794873 791805 691693 691986 691841 692208 691840 695409 694042 691374 691842 691843 394358s 691024 794904 695410 796416 697102 793376 796006 691003 693551 690323 796308 795315 691061 491055s 796187 691691 690283 794129 697122 698083 691261 696459 691532 691251 693699 692024 699908 691032 697184 697144 691119 691029 DESCRIPTION Tub
71. y appear in the mowing area for another ride and be run over or backed over by the machine Never allow children to operate the machine Use extracare when approaching blind corners shrubs trees or other objects that may block your view of a child IV TOWING Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equip ment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop V SAFE HANDLING OF GASOLINE To avoid personal injury or property damage use extreme carein handling gasoline Gasoline is extremely flammable and the vapors are explosive Extinguish all cigarettes cigars pipes and other Sources of ignition Use only approved gasoline container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Never fuel the machine indoors Never store the machine or fuel container where there is an open flame spark or pilotlight such as on a water heater or other appliances Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner Always place containers on the ground away from your vehicle when filling Remove gas powered equipment from the truck or
72. y lose traction Always keep the machine in gear when going down slopes Do not shift to neutral and coast downhill Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope e Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction which could cause the machine to roll over Use extra care while operating machine with grass catchers or other attachments they can affect the stability of the machine Do no use on steep slopes Donottry to stabilize the machine by putting your foot on the ground e Donotmow near drop offs ditches or embankments The machine could suddenly roll over if a wheel is over the edge or if the edge caves in CHILDREN accidents occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keep children out ofthe mowing area and in the watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenl

Husqvarna 917.28961 Lawn Mower User Manual

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