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Husqvarna 4210-E Automobile User Manual

1. FLOORBOARD Page 32 Figure 19 Lubrication Points Electric Vehicles 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Periodic Lubrication Schedules PERIODIC LUBRICATION SCHEDULE GASOLINE VEHICLES REGULAR INTERVAL SERVICE LUBRICATION RECOMMENDED LUBRICANT Semiannually by owneror Dry Moly Lube Husqvarna 603 00 00 trained technician or every Brake pedal shaft bearings 01 50 hours of operation whichever comes first Brake linkage and pivots oa on Maly tide deseen 603 00 00 Accelerator push rod pivots Dry Moly Lube Husqvarna 603 00 00 mounts and shifter cable pivots 01 Front suspension 5 fittings Qv Chassis Lube EP NLGI Grade 2 Brake slides Moly Lube Husqvarna 603 00 00 Annually by trained 7 technician only or every Check fill unitized transaxle to a dp AN n a 100 hours of operation plug level Gear Lube whichever comes first First change 100 hours additional change every 200 hours of Change engine oil and oil filter Da m sd L without titer operation or annually whichever comes first 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Figure 20 Lubrication Points Gasoline Vehicle
2. 17 Tighten the oil filter by hand until tight Do not use a band wrench or channel lock plier to tighten Remove the dipstick and add engine oil into the dipstick port Use a funnel or pour spout to direct the oil into the dipstick port With filter change the engine requires 38 ounces 1 12 liters of oil per change Refer to oil viscosity guidelines for selection of oil grade Figure 31 Replace the dipstick Connect the battery cables positive cable first and tighten terminals to 12 ft lb 16 N m Coat ter minals with Battery Terminal Protector Spray Husqvarna 603 00 00 03 Lower the cargo bed See WARNING For vehicles with cargo beds on page 10 With the Forward Reverse handle in the NEUTRAL position start and run the engine for a few minutes Observe both the drain plug and the oil filter from under the vehicle and watch for oil leaks If leaks appear begin with step 1 and repeat the appropriate step for either or both items to correct the problem Remove the dip stick and check the engine oil as a final step Replace the dip stick Figure 29 Remove Engine Oil Filter Figure 30 Coat Oil Filter Rubber Seal OIL VISCOSITY Choose the viscosity according to the temperature as indicated by the oil viscosity chart Figure 31 See fol lowing NOTE NOTE Using multi grade oils 5W 20 10W 30 and 10W 40 will increase oil consumption Check oil level more frequently when using them 2005 Husqvarna 4210 G 42
3. 4 SOLE REMEDY HUSQVARNA s liability under this limited warranty in any action whether based upon warranty contract negligence strict product liability or otherwise shall be the repair or replacement at HUSQVARNA s option of the vehicle or component thereof that HUSQVARNA deems to be defective Replacement shall mean furnishing during the applicable limited warranty period a new vehicle or factory reconditioned vehicle or component thereof that is identical or reasonably equivalent to the warranted product or component at no cost to the purchaser Repair shall mean remedying a defect in the vehicle or component thereof at no cost to the purchaser during the applicable limited warranty period If HUSQVARNA elects to repair the vehicle it may provide factory reconditioned parts or components All parts and components replaced under warranty shall become the property of HUSQVARNA 5 HOW TO MAKE A WARRANTY CLAIM To make a warranty claim under this limited warranty you must present the vehicle or defective component to an authorized HUSQVARNA dealer Page 48 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual 6 DISCLAIMER THIS LIMITED WARRANTY IS EXCLUSIVE HUSQVARNA MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS OR TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY HUSQVARNA AND EX
4. Battery Explosive gases Do not smoke Keep sparks and flames away from the vehicle and service area Ventilate when charging or operating vehicle in an enclosed area Wear a full face shield and rubber gloves when working on or near batteries Tools wires and metal objects can cause sparks when shorted across a battery Follow all instructions carefully when working with batteries Charge battery in a well ventilated area only Battery Poison Contains acid Causes severe burns Avoid contact with skin eyes or clothing Antidotes DANGER CONTINUED ON NEXT PAGE 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Page 39 Battery Gasoline Vehicles A DANGER External Flush with water Call a physician immediately Internal Drink large quantities of milk or water followed with milk of magnesia or vegetable oil Call a physician immediately Eyes Flush with water for 15 minutes Call a physician immediately A WARNING Do not jump start a dead battery using another battery and jumper cables The battery in the Husqvarna gasoline vehicle is a 12 volt low maintenance battery that requires infrequent watering Figure 25 Any corrosion around the positive or negative terminals should be washed off with a solution of baking soda and water 1 cup 237 mL per gallon 3 8 L of water Rinse solution off the battery Do not allow this solution to enter battery Be s
5. Lubricate brake slides per Lubrication Schedule See Section 6 Wheel Brake Assemblies in the appropriate maintenance and service manual Check brake cables for damage replace if necessary Electrical wiring and connections Check for tightness and damage Forward Reverse switch Check condition of contacts and wire connections Make sure connections are tight Semiannual service by trained technician only or every 50 hours of operation whichever comes first continued Front wheel alignment and camber Check and adjust as required See Section 7 Steering and Front Suspension in the appropriate maintenance and service manual Annual service by trained technician only or every 100 hours of operation whichever comes first Motor controller output regulator MCOR Check for loose hardware cracks and other damage Batteries If batteries are not performing as expected see Section 13 Batteries in the appropriate maintenance and service supplement Page 30 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Periodic Service Schedules PERIODIC SERVICE SCHEDULE GASOLINE VEHICLES REGULAR INTERVAL SERVICE Monthly service by owner or trained technician Engine Check engine oil level change if necessary See Periodic Lubrication Schedules on page 32 Check engine cooling air intake clean if necessary Visually inspec
6. TRANSPORTING ON A TRAILER A WARNING For use on public roads the trailer must meet all federal state and local requirements such as taillights brake lights etc Do not tow a Husqvarna vehicle behind a passenger vehicle or truck on a public road unless it is on an approved trailer The vehicle to be towed should be tied securely to the trailer with the Forward Reverse handle or switch in the NEUTRAL position the key switch in the OFF position and the park brake firmly pressed and locked Do not allow people in the trailer or vehicle being towed Avoid sudden starts sudden stops and tight turns when towing Avoid stopping on a hill when towing If you must stop on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to heed this warning could cause the vehicle to overturn possibly resulting in severe personal injury When towing on a trailer normal road speed of the tow vehicle should be reduced Because of the added length of the trailer caution should be used when turning a corner Remove the vehicle windshield and secure the seat bottom before transporting on a trailer Gasoline vehicles only Turn the fuel shut off valve to the closed OFF position Figure 16 Page 27 Page 24 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Storage Electric Vehicles If the vehicle must be transported over long distances or on public highways it should be tra
7. page 44 Check fuel tank lines cap pump fuel filters and carburetor for fuel leakage Exhaust system gasoline vehicles Check for leaks A WARNING Be sure the plastic has been removed from the seat bottom before operating the vehicle Failure to do so may result in a fire property damage personal injury or death PERFORMANCE INSPECTION After you have familiarized yourself with the vehicle controls and have read and understood the driving instructions take the vehicle for a test drive Use the following checklist as a guide to inspect the vehicle and check daily for proper operation Any prob lems should be corrected by a Husqvarna distributor dealer or a trained technician All Vehicles Forward Reverse control Check for proper operation See Controls and Indicators on page 13 Brakes Be sure the brakes function properly When brake pedal is fully pressed under moderate pres sure it should not go more than halfway to the floor and vehicle should come to a smooth straight stop If the pedal goes more than halfway to the floor or if the vehicle swerves or fails to stop have the brake System checked and adjusted as required Brake adjustment must be maintained so that the brake pedal cannot be pressed to the floor under any circumstance Park brake When latched the park brake should lock the wheels and hold the vehicle stationary on an incline of 20 or less It should release when either the accelerator
8. t n es Ae RS T 4 Ie IPAE D PES 21 Transportirig on a Trailer i essaie 4 QUITAR Ud gue Ne Ree debe qb ee ed 24 Storage Electric Vehicles 25 Storage Gasoline Vehicles llis rrr 26 Maintenance peace ee a ate e cutie de ERR MEE SA Rd 28 Periodic Service Schedules 29 Periodic Lubrication Schedules 0 00 cece err 32 Vehicle Controller Electric Vehicles 34 Batteries Electric Vehicles 00 0 cece te teens 34 Battery Charger Electric Vehicles 36 Battery Gasoline Vehicles 39 Engine Oil Gasoline Vehicles 41 Fueling Instructions Gasoline Vehicles 44 Cleaning the Vehicle 45 ACCOSSOTIIGS 1 arie SET PAR io duree dut eq t 45 Subsequent Owner Registration 0 000 mrs 45 Vehicle Specifications 0 0 0 0c rmm mn 46 Watrantles reeset pea epe Ee ae Irt nun e ga e eod arie dee ert o o eR begeben 48 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Page 3 Vehicle Feature Id
9. Do not allow tools or other metal objects to contact frame when disconnecting battery cables or other electrical wiring Do not allow a positive wire to touch the vehicle frame engine or any other metal component Electric vehicles Place Tow Run switch in the TOW position before disconnecting or connecting the batteries Failure to heed this warning could result in a battery explosion or severe personal injury To avoid unintentionally starting the vehicle disconnect the batteries as shown Figure 2 Page 11 After disconnecting the batteries wait 90 seconds for the controller capacitors to discharge WARNING CONTINUED ON NEXT PAGE Page 10 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual General Information A WARNING Use insulated tools when working near batteries or electrical connections Use extreme caution to avoid shorting of components or wiring All vehicles Wear safety glasses or approved eye protection when servicing the vehicle or battery charger Wear a full face shield and rubber gloves when working on or near batteries Do not wear loose clothing or jewelry such as rings watches chains etc when servicing the vehicle or battery charger AS SEEN FROM PASSENGER SIDE OF VEHICLE Place TOW RUN switch in the TOW FR position before disconnecting or OF y ONT A connecting battery cables EHICLE 29 negative DISCONNECT BATTERY CABLES cable first BEFORE WORKING ON VE
10. IN THE OWNER S MANUAL AND MAINTENANCE AND SERVICE MANUAL WAS NOT PERFORMED AT THE TIME AND IN THE MANNER SPECIFIED IN SUCH MANUALS 5 NO CONSEQUENTIAL DAMAGES In no event shall Husqvarna be liable for any incidental or consequential damages including but not limited to loss related to property other than the vehicle loss of use loss of time inconvenience or any other economic loss This warranty is applicable only where the California or U S EPA emission control system warranty regulation is in effect 6 HOW TO MAKE A WARRANTY CLAIM To make a warranty claim under this limited warranty you must present the vehicle or defective component to an authorized HUSQVARNA dealer or send the defective component freight prepaid to to WARRANTY SERVICES HUSQVARNA INC Husqvarna FOREST amp GARDEN PRODUCT MARKETING MANAGER AUTOMOWER 7349 STATESVILLE ROAD CHARLOTTE NC 28269 IF THE WARRANTY REGISTRATION FORM IS NOT COMPLETED AND RETURNED TO HUSQVARNA AT THE TIME OF THE ORIGINAL RETAIL SALE PURCHASER MUST PROVIDE PROOF OF DATE OF PURCHASE WITH ANY WARRANTY CLAIM 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Page 53 Publication Part Number 603 00 20 02 Edition Code 0505B0705A Husqvarna Forest and Garden 7349 Statesville Rd Charlotte NC 28269 USA www usa husqvarna com huv
11. failure of a warranted part your claim for repair of the engine may be denied If the part in question is not related to the reason the engine required repair the claim will not be denied Covered up to the first required replacement only See the Periodic Service Schedule in the owner s manual Emission related parts will vary between vehicles therefore certain vehicles may not include all of the listed parts or may include equivalent parts 3 EXCLUSIONS Excluded from this warranty is damage to a vehicle or component resulting from a cause other than a defect including unreasonable or unintended strain or use improper installation of accessories installation of parts or accessories that are not original equipment overloading accident alteration abuse or neglect This warranty covers only those failures resulting from defects in material or workmanship Transportation expenses for warranty services are also excluded from this warranty 4 VOIDING OF WARRANTY THIS AND ANY OTHER WARRANTY SHALL BE VOID IF THE VEHICLE IS ABUSED OR USED IN AN UNINTENDED MANNER OR SHOWS INDICATIONS THAT IT HAS BEEN ALTERED IN ANY WAY INCLUDING BUT NOT LIMITED TO MODIFICATION OF THE SPEED GOVERNOR BRAKING SYSTEM STEERING TRANSAXLE OR OTHER OPERATING SYSTEMS OF THE VEHICLE TO CAUSE IT TO PERFORM OUTSIDE HUSQVARNA SPECIFICATIONS THE WARRANTY IS LIKEWISE VOID IF THE VEHICLE INVOLVED SHOWS INDICATIONS THAT REASONABLE OR NECESSARY MAINTENANCE AS OUTLINED
12. on or near batteries Gasoline Flammable Explosive Do not smoke Keep sparks and flames away from the vehicle and service area Service only in a well ventilated area DANGER CONTINUED ON NEXT PAGE 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Page 9 General Warnings A DANGER Do not operate gasoline vehicle in an enclosed area without proper ventilation The engine produces carbon monoxide which is an odorless deadly poison A Husqvarna vehicle will not provide protection from lightning flying objects or other storm related hazards If caught in a storm while driving a Husqvarna vehicle exit the vehicle and seek shelter in accordance with applicable safety guidelines for your location A WARNING Follow the procedures exactly as stated in this manual and heed all DANGER WARNING and CAUTION statements in this manual as well as those on the vehicle and battery charger Do not leave children unattended on vehicle Prior to leaving the vehicle unattended or servicing the vehicle set the park brake place the Forward Reverse handle or switch in the NEUTRAL position turn the key switch to the OFF position and remove the key Chock the wheels when servicing the vehicle Improper use of the vehicle or failure to properly maintain it could result in decreased vehicle performance severe personal injury or death Any modification or change to the vehicle that affects the stabili
13. or brake pedal is pressed Reverse buzzer The reverse buzzer should sound as a warning when the Forward Reverse handle or switch is in the REVERSE position Steering The vehicle should be easy to steer and should not have any play in the steering wheel General Listen for any unusual noises such as squeaks or rattles Check the vehicle s ride and perfor mance Have a Husqvarna distributor dealer or a trained technician investigate anything unusual Electric Vehicles Accelerator With the key switch in the ON position and the Forward Reverse switch in the FOR WARD position as the accelerator pedal is pressed the motor should start and the vehicle should accelerate smoothly to full speed When the pedal is released it should return to the original position and the motor should rotate freely or go into motor braking mode See Pedal Up Motor Braking below All Husqvarna vehicles operate at reduced speed in reverse Zero Speed Detect With the vehicle parked on level ground and the park brake disengaged place the Tow Run switch in the RUN position and attempt to push the vehicle Motor braking should engage and cause resistance to rolling moving at no more than 1 to 3 mph 1 5 to 4 8 km h with the Forward Reverse switch in any position When zero speed detect motor braking is engaged the reverse buzzer should emit a distinct pattern of beeps See following WARNING Page 20 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Ow
14. seat To use push in a cord designed for this type of outlet Be sure to disconnect electronic devices from the accessory outlet before the vehicle batteries are charged See following CAUTION A CAUTION Do not leave electronic devices connected to the accessory outlet while the vehicle batteries are being charged The voltage output can fluctuate from 12 volts to 19 volts while the vehicle batteries are charging and this voltage fluctuation can damage some electronic devices To remove a power cord from the accessory outlet rotate it counterclockwise align the arrows and pull the cord out of the outlet Extended use of this accessory can cause the batteries to become heavily discharged If the vehicle batteries become deeply discharged charge the batteries as instructed in the owner s manual appropriate to the vehi cle or contact your local Husqvarna dealer for instructions Inspect the accessory outlet periodically to ensure the electrical connection is clean and free of corrosion PRE OPERATION AND DAILY SAFETY CHECKLIST Each Husqvarna vehicle has been thoroughly inspected and adjusted at the factory however upon receiving your new vehicle s you should become familiar with its controls indicators and operation Carefully inspect each vehicle to ensure that it is in proper working condition before accepting delivery Use the following checklist as a guide to inspect the vehicle This checklist should be used daily to ens
15. servicing the vehicle or battery charger Wear a full face shield and rubber gloves when working on or near batteries Use insulated tools when working near batteries or electrical connections Use extreme caution to avoid shorting of components or wiring CAUTION On all electric vehicles turn off all accessories before charging batteries NOTE Recycle or dispose of discarded batteries in accordance with local state and federal regulations The batteries in electric vehicles are 12 volt deep cycle batteries specially built for electric vehicle applica tion Automotive batteries should never be used New batteries will not deliver their full capabilities until they have been discharged and recharged 20 to 50 times To obtain the maximum service life from new batteries restrict vehicles with new batteries to one hour of operation between charges for the first two months vehicle is in service Batteries should be fully charged before first use of new vehicle before first use of a vehicle after storage and before use each day Page 34 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Batteries Electric Vehicles BATTERY CARE To keep batteries in good working condition follow this maintenance program on a regular basis 1 The batteries should be kept clean and free of corrosion Wash tops and terminals of batteries with a solu tion of baking soda and water 1 cup 237 mL baking soda per gallon
16. the charger with a three prong plug into a two prong outlet Improper connection of the equipment grounding conductor can result in a fire or an electrical shock An extension cord or electrical outlet must accept a three prong plug Extension cord should be a three wire No 12 AWG American Wire Gauge or No 14 SWG British Standard Wire Gauge and be as short as possible The use of improper extension cord could result in fire or an electrical shock Do not operate the charger if it has received a sharp blow was dropped or otherwise damaged in any way Have worn cut or damaged power cords or wires replaced immediately Do not use near fuels grain dust solvents thinners or other flammables Chargers can ignite flammable materials and vapors Do not expose to rain or any liquid Keep the charger dry Never push objects of any kind into the charger through cabinet slots They may touch dangerous voltage points or cause an electrical short circuit that could result in fire or electrical shock Do not connect a stationary charger to the receptacle if the charger cord plug or the vehicle receptacle is broken damaged or does not make a good electrical connection Fire or personal injury can result Have a qualified technician replace the parts When the charger is on the charger DC cord may be disconnected from the vehicle receptacle slowly Jerking or pulling the DC cord out quickly could cause arcing and burning that could damage the
17. valve to the closed OFF position Figure 16 Page 27 and run the engine until fuel remaining in the carbu retor and fuel lines is depleted and the engine stalls 2 2 Loosen but do not remove the carburetor drain screw and drain fuel remaining in bowl into a small clean container then pour the fuel from the container into vehicle fuel tank Tighten the carburetor drain screw 2 3 Disconnect fuel vent line from fuel tank vent nipple Page 26 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Storage Gasoline Vehicles 2 4 Plug the fuel tank vent nipple so that it is air tight We recommend using a slip on vinyl cap 3 Disconnect the battery cables negative cable first 4 Batteries should be clean and free of corrosion Wash tops and terminals of batteries with a solution of baking soda and water 1 cup 237 mL baking soda per 1 gallon 3 8 L of water Rinse solution off bat teries Do not allow this solution to enter the batteries Be sure terminals are tight Let the terminals dry and then coat them with Battery Terminal Protector Spray Husqvarna 603 00 00 03 CLOSED OFF POSITION SELECTOR IS ALIGNED WITH OFF MARKINGS ON THE SIDES OF VALVE e VIEWED Per SELECTOR SIDE OF VALVE Figure 16 Fuel Shut off Valve Closed Position FULL OPEN ON PARTIALLY CLOSED POSITION POSITION A VIEWED FROM SELECTOR VIEWED FROM SELECTOR SIDE OF VALVE SIDE OF VALVE Figure 17 Fuel
18. warranty Some states allow neither limitation on the duration of an implied warranty nor exclusions or limitations of incidental or consequential damages Therefore the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state For further information contact WARRANTY SERVICES HUSQVARNA FOREST amp GARDEN PRODUCT MARKETING MANAGER AUTOMOWER 7349 STATESVILLE ROAD CHARLOTTE NC 28269 OR CALL 1 800 448 7543 Page 52 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT Your new Husqvarna Inc HUSQVARNA vehicle engine complies with both the U S EPA and State of California emission regulations Husqvarna provides the same emission warranty coverage for engines sold in all 50 states YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board CARB and HUSQVARNA are pleased to explain the emission control system warranty on your 2005 vehicle engine In California new small off road engines must be designed built and equipped to meet the State s stringent anti smog standards HUSQVARNA must warrant the emission control system on the vehicle engine for the periods of time listed below provided there has been no abuse neglect or improper maintenance of your small off road engine Your emission control system may include parts such as the carburetor or
19. when checking oil Do not overfill with oil ENGINE OIL LEVEL CHECK 1 Remove the oil level dipstick from the oil filler tube and wipe oil from dipstick Figure 27 See following CAUTION A CAUTION Do not remove dipstick while engine is running 2 Check oil by fully inserting the dipstick into the oil filler tube and immediately removing it If the oil level is at or below the low level mark on the dipstick gauge add oil until the level is between low and full levels safe level 4 Reinsert dipstick into the oil filler tube NOTE Properly recycle or dispose of used oil in accordance with local state and federal regulations Figure 27 Engine Oil Level Check ENGINE OIL AND FILTER CHANGE Engine oil and oil filter should be changed after the first 100 hours of operation After that they should be changed every 200 hours of operation or annually whichever comes first 1 Turn the key switch to the OFF position then remove the key Place the Forward Reverse handle in the neutral POSITION Chock the front wheels 2 Access the engine compartment See following WARNING A WARNING For vehicles with cargo beds remove all cargo before raising the bed or servicing the vehicle If the vehicle is equipped with a prop rod ensure that it is securely engaged while bed is raised Do not close the bed until all persons are clear of cargo bed area Keep hands clear of all crush areas Do not drop cargo bed lower gentl
20. words DANGER WARNING or CAUTION For your protection we recommend that you take special notice of these safety precautions Safety precautions are essential and must be followed If any of the operation or warning decals on the vehicle become damaged have been removed or cannot be easily read they should be replaced immediately to avoid possible property damage personal injury or death Contact your Husqvarna dealer A DANGER A DANGER indicates an immediate hazard that will result in severe personal injury or death A WARNING A WARNING indicates an immediate hazard that could result in severe personal injury or death A CAUTION A CAUTION with the safety alert symbol indicates a hazard or unsafe practice that could result in minor personal injury CAUTION A CAUTION without the safety alert symbol indicates a potentially hazardous situation that could result in property damage GENERAL WARNINGS The following safety statements must be heeded whenever the vehicle is being operated repaired or ser viced Vehicle feature identification information is also included on pages 4 through 7 Other specific safety statements appear throughout this manual and on the vehicle A DANGER Battery Explosive gases Do not smoke Keep sparks and flames away from the vehicle and service area Ventilate when charging or operating vehicle in an enclosed area Wear a full face shield and rubber gloves when working
21. 10 E 4210 GXP and 4210 EXP Owner s Manual Page 43 Fueling Instructions Gasoline Vehicles 20C 10C 0 C SAE 10W 30 SAE 10W 40 4F 14 F 32 F 50 F 68 F 86F 104F Figure 31 Oil Viscosity Chart FUELING INSTRUCTIONS GASOLINE VEHICLES See General Warnings on page 9 DANGER Turn the key switch to the OFF position before fueling Do not pour gasoline into the fuel tank when the engine is hot or while it is running To avoid electric arc caused by static electricity the fuel storage pumping device must be grounded If the pump is not grounded the vehicle must be grounded to the pump before and during the fueling operation If the vehicle has an all weather enclosure installed be sure the fuel tank is properly vented as shown Figure 32 To avoid the possibility of fire clean up any spilled gasoline before operating the vehicle A CAUTION To allow for expansion do not fill higher than one inch from the top of the fuel tank Avoid fuel spillage NOTE Whenever possible avoid using oxygenated fuels and fuels that are blended with alcohol Vehicles to be stored for extended periods should be prepared for storage as instructed See Preparing the Gasoline Vehicle for Extended Storage on page 26 1 Turn the key switch to the OFF position 2 Lift and remove seat bottom 3 The fuel tank is located on passenger side of vehicle Remove fuel cap and fill the fuel tank with fres
22. 17 mph 27 km on a level surface DRIVING INSTRUCTIONS A WARNING Only licensed drivers should be allowed to drive the vehicle If renting or loaning the vehicle make sure the driver is familiar with all controls and operating procedures before allowing the vehicle to be driven No more than two people should be on the vehicle at one time The vehicle is not specially equipped for handicapped persons Be sure all persons can properly operate the vehicle prior to allowing them to drive the vehicle Be sure all passengers are capable of securing themselves in a vehicle before allowing them to ride in one For night use the vehicle must be equipped with headlights taillights and reflectors Stop the vehicle before shifting the Forward Reverse handle Failure to do so may result in injury to an unsuspecting passenger and or damage to the vehicle To help avoid being struck do not stand in front of or behind the vehicle Operate the vehicle from the driver seat only To help prevent falls from the vehicle remain seated in a moving vehicle and hold on to hand holds or handrails at all times Driver should keep both hands on the steering wheel when the vehicle is in motion To help prevent the possibility of serious injury keep your entire body inside the vehicle Do not leave children unattended on vehicle To help prevent overturning the vehicle drive slowly straight up and down slopes Avoid driving the vehicle on sl
23. 2005 Owner s Manual H Husqvarna HUVA210 G HUVA210 E HUV 4210 GXP AND HUW 4210 EKP Utility Vehicles NOTICE The Husqvarna Limited Warranty appears on the last pages of this manual No other warranties express or implied are contained herein Please complete and return the warranty registration card included in this man ual Husqvarna is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual This manual contains proprietary information that is protected by copyright All rights are reserved No part of this manual may be photocopied reproduced or translated to another language without the written consent of Husqvarna The information contained in this document is subject to change without notice Husqvarna reserves the right to change specifications and designs at any time without notice and without the obligation of making changes to units previously sold These vehicles do not conform to Federal Motor Vehicle Safety Standards for automobiles or to FMVSS 500 for low speed vehicles and are not equipped for operation on public streets roads or highways Husqvarna Husqvarna Forest and Garden 7349 Statesville Rd Charlotte NC 28269 USA www usa husqvarna com huv 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Page 1 FOREWORD Thank you for choosing Husqvarna a world leader in outdoor products You have ch
24. 3 8 L of water Rinse solution off of the batteries Do not allow this solution to enter the battery Be sure terminals are tight Let the terminals dry and then coat with Battery Terminal Protector Spray Husqvarna 603 00 00 03 See following NOTE NOTE Dispose of waste water properly The electrolyte level in the batteries should be checked weekly Figure 21 Add water only after charg ing unless the electrolyte level is below the top of the plates In this case add just enough water to cover the plates charge and then check the level again Never charge batteries if plates are exposed above electrolyte level For best battery life add only distilled water See following NOTE NOTE A battery watering gun or bottle is available at many auto parts dealers 3 The hold down straps should be tight enough so that the batteries do not move while the vehicle is in motion but not so tight as to crack or buckle the battery case Tighten hold down retaining nuts to 40 in Ib 4 5 N m The terminal connections should be clean and tight and any worn insulation or frayed wires should be replaced Tighten battery terminals to 110 in Ib 12 4 N m See following CAUTION A CAUTION 4 If battery wire terminals are damaged or corroded they should be replaced or cleaned as necessary Failure to do so may cause them to overheat during operation After use the batteries should be placed on charge The batteries should never be left discha
25. CLUDED FROM THIS WARRANTY THE PURCHASER AND HUSQVARNA EXPRESSLY AGREE THAT THE REMEDY OF THE REPLACEMENT OR REPAIR OF THE DEFECTIVE VEHICLE OR COMPONENT THEREOF IS THE SOLE REMEDY OF THE PURCHASER HUSQVARNA MAKES NO OTHER REPRESENTATION OR WARRANTY OF ANY KIND AND NO REPRESENTATIVE EMPLOYEE OR DEALER OF HUSQVARNA HAS THE AUTHORITY TO MAKE OR IMPLY ANY REPRESENTATION PROMISE OR AGREEMENT WHICH IN ANY WAY VARIES THE TERMS OF THIS WARRANTY 7 NO CONSEQUENTIAL DAMAGES IN NO EVENT SHALL HUSQVARNA BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS RELATED TO PROPERTY OTHER THAN THE VEHICLE LOSS OF USE LOSS OF TIME INCONVENIENCE OR ANY OTHER ECONOMIC LOSS Some states allow neither limitation on the duration of an implied warranty nor exclusions or limitation of incidental or consequential damages Therefore the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state 8 INFORMATION For further information contact WARRANTY SERVICES HUSQVARNA FOREST amp GARDEN PRODUCT MARKETING MANAGER AUTOMOWER 7349 STATESVILLE ROAD CHARLOTTE NC 28269 OR CALL 1 800 448 7543 9 WARNING Any modification or alteration of any vehicle beyond factory specifications including those that affect the weight distribution stability or speed of the vehicle can cause serious personal injury or death
26. HICLE Remove negative cable first Figure 1 Gasoline Vehicle Figure 2 Electric Vehicle GENERAL INFORMATION This manual features two models the electric vehicle and the gasoline vehicle Throughout this manual important features unique to each model are highlighted We urge the owner operator to read and understand this manual and to pay special attention to the features specific to his her vehicle s FRONT BUMPER AND BRUSH GUARD The front bumper and brush guard are an important part of the vehicle s design for correct weight distribution These parts are interchangeable but one or the other must be installed at all times during vehicle operation to achieve proper balance Figure 3 and Figure 4 See following WARNING A WARNING Do not operate the vehicle without an installed front bumper or brush guard that is specifically designed and approved for use on this vehicle Instability in the vehicle could cause serious injury or death 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Page 11 Model Identification Figure 3 Bumper Figure 4 Brush Guard MODEL IDENTIFICATION The serial number of the vehicles are printed on two bar code decals Example HH0501 583947 Figure 5 One is mounted on the frame under the bed on the passenger side There is also a second serial number decal mounted on the front frame behind the dash The dash must be removed to view this decal See fol lowing NO
27. HUSQVARNA LIMITED FOUR YEAR WARRANTY FOR 2005 DEEP CYCLE 12 VOLT BATTERIES HUSVARNA INC HUSQVARNA hereby warrants to the original retail purchaser that the Deep Cycle 12 volt Battery installed in its new electric vehicle equipped with the IQ System purchased from Husqvarna or an authorized distributor or dealer will be free from defects in material and workmanship and will provide performance 60 minute discharge capacity for a period of four years or 800 rounds whichever first occurs from the date of purchase subject to the terms and conditions contained herein This limited warranty only covers defects in material and workmanship for a period of four years or 16 000 energy units from date of purchase The terms of this four year or 16 000 energy units warranty shall be as follows Free replacement with respect to parts and labor within four years or 16 000 energy units as recorded by the Onboard Computer whichever first occurs from the date of purchase The vehicle should be returned to an authorized Husqvarna distributor or dealer with evidence of proof of purchase date Husqvarna reserves the right to test and recharge any battery returned for adjustment and to verify number of energy units by accessing information contained in the IQ System Onboard Computer LIMITED WARRANTY EXCLUSIONS THE PROVISIONS OF THIS LIMITED WARRANTY SHALL NOT APPLY TO FAILURE DUE TO 1 Abuse such as overcharging undercharging improper fluid levels
28. ICE SCHEDULES See General Warnings on page 9 A WARNING Service repairs and adjustments must be made per instructions in the maintenance and service manual NOTE If the vehicle is constantly subjected to heavy use or severe operating conditions the preventive maintenance procedure should be performed more often than recommended in the periodic ser vice and lubrication schedules Both the Periodic Service Schedule and Periodic Lubrication Schedule must be followed to keep vehicle in optimum operating condition 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Page 29 Periodic Service Schedules PERIODIC SERVICE SCHEDULE ELECTRIC VEHICLES REGULAR INTERVAL SERVICE Daily service by owner Batteries Charge batteries after each use only i Check electrolyte level Add water if Weekly service by owner Batteries necessary See page 35 Monthly service by owner Batteries Wash battery tops and clean terminals or trained technician with baking soda water solution Check air pressure and adjust if Tires necessary See Vehicle Specifications on page 46 General vehicle Wash battery compartment and underside of vehicle Semiannual service by trained technician only or every 50 hours of operation whichever comes first Brake system Check brake shoes replace if necessary See Section 6 Wheel Brake Assemblies in the appropriate maintenance and service manual
29. ID STATE SPEED CONTROLLERS HUSQVARNA INC HUSQVARNA hereby warrants to the original retail purchaser that the new Onboard Computer and the Solid State Speed Controller hereinafter called Computer and Controller respectively installed in its new electric vehicle equipped with the PowerDrive System 48 PowerDrive Plus or IQ System purchased from HUSQVARNA or an authorized distributor or dealer will be free from defects in material and workmanship for a period of four years or 16 000 energy units whichever first occurs from the date of purchase subject to the terms and conditions contained herein This limited warranty only covers defects in material and workmanship for a period of four years or 16 000 energy units from date of purchase The terms of this four year or 16 000 energy units limited warranty shall be as follows 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Page 51 Free replacement with respect to parts and labor within four years or 16 000 energy units as recorded by the Computer whichever first occurs from date of purchase The vehicle should be returned to an authorized HUSQVARNA distributor or dealer with evidence of proof of purchase date HUSQVARNA reserves the right to test any Computer returned for warranty and to verify number of energy units by accessing information contained in the Computer LIMITED WARRANTY EXCLUSIONS THE PROVISIONS OF THIS LIMITED WARRANTY SHALL NOT APPLY TO FAI
30. LURE DUE TO 1 Abuse or neglect such as improper battery fluid levels loose wiring or rusted or corroded hardware 2 Lack of proper maintenance as outlined in the electric vehicle owner s manual 3 Damages caused by improper installation of the Computer or Controller 4 Vehicles charged by systems other than the Husqvarna PowerDrive Charger Without limiting the generality of the foregoing in any way and as part of its limited warranty exclusion HUSQVARNA does not warrant that the Computer or Controller is suitable for use in any application other than its PowerDrive System 48 PowerDrive Plus and IQ System products As in the use of any battery operated device a prudent owner will read and study the charger owner s manual the electric vehicle owner s manual the operator instructions and the battery warning labels and will exercise due care in working on or around batteries Transportation expenses for warranty services are also excluded from this warranty WARRANTY LIMITATIONS HUSQVARNA s liability under this limited warranty shall be to replace a defective Computer or Controller Replacement shall be furnishing a new or reconditioned Computer or Controller which is identical or reasonably equivalent to the warranted product at no cost to the purchaser during the four year or 16 000 energy units limited warranty period whichever first occurs except for transportation expenses All parts and components replaced under this limited warran
31. NTY THE PURCHASER AND HUSQVARNA EXPRESSLY AGREE THAT THE REPLACEMENT OR REPAIR OF THE DEFECTIVE VEHICLE OR COMPONENT THEREOF IS THE SOLE REMEDY OF THE PURCHASER HUSQVARNA MAKES NO OTHER REPRESENTATION OR WARRANTY OF ANY KIND AND NO REPRESENTATIVE EMPLOYEE DISTRIBUTOR OR DEALER OF CLUB CAR HAS THE AUTHORITY TO MAKE OR IMPLY ANY REPRESENTATION PROMISE OR AGREEMENT WHICH IN ANY WAY VARIES THE TERMS OF THIS WARRANTY IN NO EVENT SHALL HUSQVARNA BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS RELATED TO PROPERTY OTHER THAN THE BATTERY CHARGER LOSS OF USE LOSS OF TIME INCONVENIENCE OR ANY OTHER ECONOMIC LOSS Damage not resulting from a defect that occurs due to unreasonable use abuse or neglect including failure to provide reasonable or necessary maintenance accident or alteration is excluded from the limited warranty Some states allow neither limitation on the duration of an implied warranty nor exclusions or limitations of incidental or consequential damages Therefore the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state For further information contact WARRANTY SERVICES HUSQVARNA FOREST amp GARDEN PRODUCT MARKETING MANAGER AUTOMOWER 7349 STATESVILLE ROAD CHARLOTTE NC 28269 OR CALL 1 800 448 7543 HUSQVARNA LIMITED FOUR YEAR WARRANTY FOR 2005 ONBOARD COMPUTERS AND SOL
32. Shut off Valve Open Position Figure 18 Fuel Shut off Valve Partially Closed Position 5 To protect the engine remove spark plug and pour 1 2 ounce 14 2 mL of SAE 10 weight oil into the engine through the spark plug hole Rotate engine crankshaft by hand several times then install the spark plug and tighten to 20 ft lb 27 N m 6 Adjust tires to recommended tire pressure See Vehicle Specifications on page 46 7 Perform semiannual periodic lubrication See Periodic Lubrication Schedules on page 32 8 Thoroughly clean front body rear body seats engine compartment and underside of vehicle 9 Do not engage the park brake Chock the wheels to prevent the vehicle from rolling 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Page 27 Maintenance RETURNING THE STORED GASOLINE VEHICLE TO SERVICE 1 Restore fuel system to operation Figure 32 Page 45 1 1 Remove plug from fuel tank vent 1 2 Connect vent tube to fuel tank vent 2 Connect battery cables positive cable first and tighten terminals to 12 ft lb 16 N m 3 Completely open the fuel shut off valve Figure 17 Make sure the valve is fully open A partially closed fuel shut off valve Figure 18 combined with the use of the choke can result in a fouled spark plug and engine failure 4 Placethe Forward Reverse handle in the NEUTRAL position Crank the engine until fuel is pumped into the carburetor and fuel lines and the engine starts T
33. TE NOTE Have the vehicle serial number available when ordering parts or making inquiries 6 Husqvarna SERIAL NUMBER mass HH0501 583947 CHARLOTTE NC 28269 Figure 5 Gas Vehicle Serial Number Page 12 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Controls and Indicators CONTROLS AND INDICATORS See General Warnings on page 9 A WARNING f renting or loaning the vehicle make sure the driver is familiar with all controls and operating procedures before allowing the vehicle to be driven Do not shift the Forward Reverse handle or switch while the vehicle is moving To avoid injury to an unsuspecting passenger or damage to the vehicle always bring the vehicle to a full stop before shifting the Forward Reverse handle or switch Release the accelerator pedal and then press the brake pedal firmly until the vehicle stops To avoid unintentionally starting or rolling the vehicle set the park brake place the Forward Reverse handle or switch in the NEUTRAL position turn the key switch to the OFF position and remove the key when leaving the vehicle Gasoline vehices only Do not tamper with the governor Doing so will void the warranty as well as damage the engine and other components and could result in property damage personal injury or death due to unsafe speeds KEY SWITCH Gasoline Vehicles The key switch is mounted on the dash to the right of the
34. UG AND RECEPTACLE The charger cord plug and receptacle are wear items and should be inspected daily Visually inspect them for cracks loose connections and frayed wiring they must be replaced when worn or damaged If charger plug or receptacle show signs of corrosion or the plug is difficult to insert or remove the receptacle contacts and plug terminals should be cleaned with a good electrical contact cleaner or lightly sprayed with WD 40 brand spray lubricant The plug should then be inserted and removed several times to ensure ease of inser tion ease of removal and good electrical contact See following NOTE NOTE If the warning tag has been damaged or removed from the DC cord have it replaced immediately Page 38 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Battery Gasoline Vehicles 48 VOLT Figure 24 Receptacle Fuse Link RECEPTACLE FUSE LINK As an additional feature to protect the batteries and charging circuit from an overload the electric vehicle is equipped with a receptacle fuse link Figure 24 If the charger does not come on when the vehicle is placed on charge visually inspect the fuse link See following WARNING A WARNING f the receptacle fuse link is blown determine the source of the electrical problem and correct it before replacing the fuse Contact your nearest Husqvarna distributor dealer BATTERY GASOLINE VEHICLES See General Warnings on page 9 A DANGER
35. WARRANTY SHALL NOT APPLY TO FAILURE DUE TO 1 Lack of normal maintenance services such as preventive maintenance checks and tightening loose wire connections 2 Semiconductor parts such as diodes and fuses which are vulnerable to electrical overloads including lightning beyond the control of HUSQVARNA 3 Charger DC cord set with plug which is a wear item and subject to user abuse Page 50 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Any warranty service which includes labor during the first year must be performed by HUSQVARNA or by an authorized distributor or dealer For repairs made by qualified technicians other than HUSQVARNA s factory technicians or an authorized distributor or dealer HUSQVARNA will provide only the replacement parts or components The PowerDrive Chargers are intended to be used by persons with knowledge of the chargers and proper charging practices and only on HUSQVARNA PowerDrive System 48 PowerDrive Plus and IQ System vehicles Any other use renders the Limited Warranties expressed herein and any implied warranties null and void and same are hereby excluded Without limiting the generality of the foregoing in any way and as part of its limited warranty exclusion HUSQVARNA does not warrant that the PowerDrive Charger is suitable for use in any application other than its PowerDrive System 48 PowerDrive Plus and IQ System products As in the use of any electrical device a prudent own
36. amp GARDEN PRODUCT MARKETING MANAGER AUTOMOWER 7349 STATEVEILLE ROAD CHARLOTTE NC 28269 HUSQVARNA EXPLANATION OF EMISSION CONTROL WARRANTY 1 WARRANTY HUSQVARNA vehicle engines manufactured after January 1 1995 and sold in the State of California and U S EPA certified engines manufactured on or after September 1 1996 and sold in all of the United States are covered by this warranty for a period of two years from the date of purchase 2 COVERAGE Warranty repairs will be made without charge for diagnosis parts or labor Such repair labor shall be performed only by HUSQVARNA its authorized dealers or a service agency approved by HUSQVARNA All defective parts replaced under this warranty become the property of HUSQVARNA Normal maintenance items such as spark plugs and filter that are on the list of warranted parts below are warranted up to their first scheduled replacement HUSQVARNA is also liable for damages to other engine components caused by a failure of any warranted part during the warranty period Only HUSQVARNA approved replacement parts may be used in the performance of any warranty repairs and must be provided without charge to the owner The use of replacement parts not equivalent to the original parts may impair the effectiveness of the engine emission control system If such a replacement part is used in the repair or maintenance of the engine and an authorized HUSQVARNA dealer determines it is defective or causes a
37. andle and pull the plug straight out of the receptacle Do not connect a charger to the receptacle if the charger cord plug or the vehicle receptacle is broken damaged in any manner or does not make a good electrical connection Fire or personal injury can result Have it replaced by a qualified service person immediately Failure to follow these instructions could result in damage to the charger cord the plug and or the vehicle receptacle Do not use a charger if The plug is too loose or does not make a good connection The plug and receptacle feel hotter than normal during charge The plug pins or receptacle contacts are bent or corroded The plug receptacle or cords are cut worn have any exposed wires or are damaged in any way Using the charger with any of the above symptoms could result in a fire property damage personal injury or death 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Page 37 Battery Charger Electric Vehicles NOTE When temperatures fall below 65 F 18 3 C batteries charged in unheated areas should be placed on charge as soon as possible after use Batteries are warmest immediately after use and cold batteries require more time to fully charge Insert the charger DC plug into the vehicle receptacle The charger will turn on two to ten seconds later Figure 22 When inserting the DC plug align the raised guide on the plug with the guide slot in the receptac
38. arna 603 00 00 03 Store vehicle in a cool dry place This will minimize battery self discharge Adjust tires to recommended tire pressure See Vehicle Specifications on page 46 Perform semiannual periodic lubrication See Periodic Lubrication Schedules on page 32 Thoroughly clean front body rear body seats battery compartment and underside of vehicle Do not engage the park brake Chock the wheels to prevent the vehicle from rolling Keep batteries fully charged during storage Leave PowerDrive2 Chargers plugged in during storage The onboard computer will automatically acti vate the charger when necessary If charger cannot remain plugged in or AC power will not be avail able during extended storage disconnect the batteries for storage Figure 2 Page 11 See following CAUTION CAUTION Be sure to check the vehicle and charger monthly to ensure the charger is operating correctly during storage 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Page 25 Storage Gasoline Vehicles RETURNING THE STORED ELECTRIC VEHICLE TO SERVICE If necessary connect batteries and tighten terminals to 110 in Ib 12 4 N m Fully charge batteries Adjust tires to recommended tire pressure See Vehicle Specifications on page 46 PON gt Perform the Pre Operation and Daily Safety Checklist on page 19 STORAGE GASOLINE VEHICLES See General Warnings on page 9 A DANGER Do not attempt to drain gasol
39. batteries 544 Ib 246 kg Weight dry without battery 669 Ib 303 kg Forward speed 17 mph 27 km Vehicle Specifications continued on next page Page 46 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Vehicle Specifications SPECIFICATIONS Electric Electric HUV4210 HUV4210 E EXP Gasoline Gasoline HUV4210 HUV4210 G GXP Standard seating capacity LIQUID CAPACITIES Transaxle 22 oz 0 67 L Engine crankcase without filter 32 oz 0 95 L Engine crankcase with filter 38 oz 1 12 L Unitized transaxle 27 oz 0 8 L Fuel tank 7 gallons 26 5 L TIRE PRESSURE Front and rear 18 20 psi 1 24 1 38 Bars 18 20 psi 1 24 1 38 Bars 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Page 47 HUSQVARNA LIMITED TWO YEAR WARRANTY FOR 2005 TRANSPORTATION AND UTILITY VEHICLES 1 WARRANTY HUSQVARNA INC HUSQVARNA hereby warrants to the Original Retail Purchaser that its new 2005 Model Transportation and Utility Vehicles purchased from HUSQVARNA or an authorized dealer shall be free from defects in material and workmanship under normal use and service as a transportation or utility vehicle for the periods stated below subject to the provisions limitations and exclusions contained in this limited warranty LIMITED TWO YEAR 2000 HOUR WARRANTY p
40. bs lubricants trim pieces seats routine wear items such as the charger plug and receptacle brake shoes belts brushes bushings engine mounts mats and pads maintenance adjustments cosmetic deterioration and items which deteriorate or fail due to exposure or ordinary wear and tear Batteries battery charger onboard computer and solid state speed controller are covered under separate HUSQVARNA warranties Also excluded from any HUSQVARNA warranty is damage to a vehicle or component resulting from a cause other than a defect including unreasonable or unintended strain or use improper installation of accessories installation of parts or accessories that are not original equipment overloading accident alteration abuse or neglect Transportation expenses for warranty services are also excluded from this warranty 3 VOIDING OF WARRANTY THIS AND ANY OTHER WARRANTY SHALL BE VOID IF THE VEHICLE IS ABUSED OR USED IN AN UNINTENDED MANNER OR SHOWS INDICATIONS THAT IT HAS BEEN ALTERED IN ANY WAY INCLUDING BUT NOT LIMITED TO MODIFICATION OF THE SPEED GOVERNOR BRAKING SYSTEM STEERING TRANSAXLE OR OTHER OPERATING SYSTEMS OF THE VEHICLE TO CAUSE IT TO PERFORM OUTSIDE HUSQVARNA SPECIFICATIONS THE WARRANTY IS LIKEWISE VOID IF THE VEHICLE INVOLVED SHOWS INDICATIONS THAT REASONABLE OR NECESSARY MAINTENANCE AS OUTLINED IN THE OWNER S MANUAL AND MAINTENANCE AND SERVICE MANUAL WAS NOT PERFORMED AT THE TIME AND IN THE MANNER SPECIFIED IN SUCH MANUALS
41. charger and batteries should be checked by your Husqvarna distributor dealer The warning light will repeatedly illuminate for 10 seconds with 4 second intervals during a charge cycle DC plug is still connected if AC power to the charger is interrupted The light will go out when AC power is restored LED Light In addition to the warning light there is an infrared LED in the dash light assembly which trans mits an infrared signal from the onboard computer OBC This signal is received by the optional Communi cation Display Module Husqvarna 603 00 18 63 which provides information on the condition of the vehicle and batteries TOW RUN SWITCH Electric Vehicles Only A WARNING Place Tow Run switch in the TOW position before disconnecting or connecting the batteries Failure to heed this warning could result in a battery explosion or severe personal injury When the Tow Run switch is in the TOW position all motor braking functions including zero speed detect are disabled Electric vehicles are equipped with a Tow Run switch located under the seat just above the Forward Reverse switch Figure 12 The switch must be in the RUN position in order to operate the vehicle When the switch is in the TOW position power to the vehicle electrical components is turned off and the vehicle will not oper ate See following NOTE NOTE After placing the Tow Run switch in the TOW position allow 10 seconds to elapse before switching bac
42. ctric shock the battery charger must be grounded The charger is equipped with an AC electric cord having an equipment grounding conductor and a grounding type plug The AC plug must be connected to an appropriate receptacle that is properly installed and grounded in accordance with the National Electrical Code and all local codes and ordinances See the owner s manual supplied with the charger for specific operating instructions before using the charger The use of an extension cord with the charger should be avoided If an extension cord must be used use a three conductor no 12 AWG American Wire Gauge or no 14 SWG British Standard Wire Gauge heavy duty cord with ground properly wired and in good electrical condition Keep it as short as possible no more than 12 feet 3 7 m Place all cords so they will not be stepped on tripped over or otherwise subject to dam age or stress Ensure that the charger ventilation slots are unobstructed and that there is adequate ventilation CHARGING BATTERIES A WARNING Be sure all wire connections at the receptacle and the fuse link are clean and tight Do not rock or bend the plug To connect the charger plug to the vehicle receptacle grasp the plug handle and push the plug straight into the receptacle Figure 22 Page 38 Do not pull on the DC cord Figure 23 Page 38 Do not twist rock or bend the plug To disconnect the charger plug from the vehicle receptacle grasp the plug by the h
43. e Rocker Switch Electric Vehicle Figure 9 Accelerator and Brake Pedals ACCELERATOR PEDAL The accelerator pedal is the pedal on the right with the word GO molded into it Figure 9 Electric Vehicles The operation of the accelerator pedal differs from that of an automobile When the key switch is in the ON position and the Forward Reverse switch is in either the FORWARD or REVERSE position pressing the accelerator pedal will automatically release the park brake and start the vehicle moving in the direction selected forward or reverse As the accelerator pedal is pressed speed will increase until full speed is reached When the accelerator is released power will be cut off and the motor will stop running Electric vehicles use a special system which employs motor braking in some modes of operation In those modes the vehicle operates as follows Gasoline Vehicles After starting the engine with the key switch and placing the Forward Reverse handle in the FORWARD posi tion the vehicle should accelerate smoothly to full speed as the accelerator pedal is pressed When the pedal is released it should return to the original position and the engine should idle 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Page 15 Controls and Indicators BRAKE PEDAL The brake pedal is the large pedal on the left with the word STOP molded into it Figure 9 To slow or stop the vehicle press the brake pedal with your foo
44. e or battery charger Anyone doing even simple repairs or service should have knowledge and experience in electrical and mechanical repair The appropriate instructions must be used when performing maintenance Service or accessory installation Electric vehicles Hot Do not attempt to service hot motor Attempting to do so could cause severe burns To avoid unintentionally starting the vehicle disconnect the batteries as shown Figure 2 Page 11 After disconnecting the batteries wait 90 seconds for the controller capacitors to discharge WARNING CONTINUED ON NEXT PAGE Page 28 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Periodic Service Schedules A WARNING Gasoline vehicles only Moving parts Do not attempt to service gasoline vehicle while the engine is running Hot Do not attempt to service hot engine or exhaust system Failure to heed this warning could result in severe burns Turn the fuel shut off valve to the closed OFF position Figure 16 Page 27 To avoid unintentionally starting the vehicle before servicing always disconnect the battery negative cable first Figure 1 Page 11 and disconnect the spark plug wire from the spark plug Frame ground Do not allow tools or other metal objects to contact frame when disconnecting batteries or other electrical wiring Never allow a positive wire to touch the vehicle frame engine or other metal component PERIODIC SERV
45. egative battery lead first 2 sly A WARNING A WARNING 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Page 7 Practice Safety A N WARNING Rotating Parts Safety signs like you see above may at first seem shocking but their impact is mild compared with the reality of severe personal injury Your safety and satisfaction are of the utmost importance to Husqvarna That is why before operating the vehicle we urge you to review the information in this manual Understand and become familiar with the DANGER WARNING and CAUTION state ments and procedures it contains along with the safety decals that are affixed to your vehicle Take time to understand the language of safety It is a language that can save your life PROPOSITION 65 STATE OF CALIFORNIA A WARNING This product contains or emits chemicals or substances that have been determined by the state of California to cause cancer and birth defects or other reproductive harm Page 8 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Safety Details SAFETY DETAILS A WARNING This owner s manual should be read completely before attempting to drive or service the vehicle Failure to follow the instructions in this manual could result in property damage severe personal injury or death It is important to note that some vital statements throughout this manual and on the decals affixed to the vehi cle are preceded by the
46. ehicle should be charged at the first opportunity If the warning light illuminates and the vehicle is unable to operate for 30 minutes have your Husqvarna distributor dealer check the vehicle for a possible battery or electrical system problem When the batteries receive an incomplete charge because 1 the DC power cord is disconnected 2 AC power to the charger is interrupted 3 automatic charger shut off occurs after 16 hours of operation or 4 the charger malfunctions the warning light will indicate as follows Page 16 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Controls and Indicators The warning light will not illuminate if the charge is 9096 or more complete The onboard computer will retain in memory the amount of charge needed to fully replenish the batteries and will complete the charge during the next charge cycle When the charger is unplugged the warning light will illuminate and remain illuminated for 10 seconds if the charge is less than 90 complete but the vehicle has enough power for approximately 30 min utes of operation This will alert the operator that the vehicle may be used but that it must be charged to completion as soon as possible The warning light will repeatedly illuminate for 10 seconds with 4 second intervals if the charger times out at 16 hours and the batteries are not sufficiently charged See the battery charger owner s man ual This indicates an abnormal charge cycle The
47. entification HUV4210 E ELECTRIC VEHICLE DANGER POISON SULFURIC IMMEDIATELY WITH WATER FLUSH EYES H ACID SER can CAUSE GET BLINDNESS OR MEDICAL GASES CAN cause B AMER B SEVERE BURNS Ri FAST BLNDNESSORINURY H KEEP OUT OF THE REACH OF CHILDREN DO NOT TIP KEEP VENT CAPS TIGHT AND LEVEL BATTERY DANGER DECAL ON BATTERY CAPS OR ON BODY UNDER SEAT Do not operate vehicle without this cover properly installed A WARNING Do not direct water stream in this area will cause damage to components See vehicle maintenance and service manual before servicing cci101931501 Place Tow Run switch in TOW position before FAILURE TO HEED THIS Disconnecting or connecting batteries WARNING COULD RESULT IN Towing A BATTERY EXPLOSION OR ELECTRICAL COMPONENT DECAL Extended storage SEVERE PERSONAL INJURY ON SPEED CONTROLLER COVER Servicing CCI 101908601 TOW SWITCH WARNING DECAL ON TOW SWITCH BRACKET UNDER SEAT SERVICE NOTICE DECAL ON BODY UNDER BED THE OWNER OPERATOR should maintain lubricate adjust and operate the vehicle as detailed in the vehicle CHARGER owners manual RECEPTACLE FORWARD REVERSE SWITCH Page 4 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Vehicle Feature Identification HUV4210 E ELECTRIC VEHICLE e ROLLOVER OR FALLING OFF MAY CAUSE SERIOUS INJURY OR DEATH Before using vehicle read operating instructions Re
48. er will read and study the charger owner s manual the electric vehicle owner s manual the operator instructions and the battery warning labels and will exercise due care in working on or around electrical devices Transportation expenses for warranty services are also excluded from this warranty WARRANTY LIMITATIONS HUSQVARNA s liability under this limited warranty or in any action whether based upon warranty contract negligence strict product liability or otherwise shall be the replacement or repair of a charger or component thereof that HUSQVARNA deems to be defective Replacement shall mean furnishing during the applicable limited warranty period a new charger or component thereof that is identical or reasonably equivalent to the warranted product or defective component at no cost to the purchaser Repair shall mean remedying a defect in the charger or component thereof at no cost to the purchaser during the applicable limited warranty period If HUSQVARNA elects to repair the charger it may provide factory reconditioned parts or components All parts and components replaced under warranty shall become the property of HUSQVARNA THIS LIMITED WARRANTY IS EXCLUSIVE HUSQVARNA MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS OR TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY HUSQVARNA AND EXCLUDED FROM THIS WARRA
49. ersonal use application The engine assembly unitized transaxle assembly gasoline vehicle motor transaxle assembly electric vehicle main frame assembly hydraulic dump kit Custom Cab assembly and doors and Driving Range Protective Enclosure are warranted with respect to parts and labor against defects in material and workmanship for a period of two years or 2000 hours of operation whichever first occurs from the date of purchase LIMITED ONE YEAR 1000 HOUR WARRANTY commercial use applications All remaining components of the vehicle not specified otherwise the Portable Refreshment Center and all other original equipment options and accessories supplied by HUSQVARNA are warranted with respect to parts and labor against defects in material and workmanship for a period of one year or 1000 hours of operation whichever first occurs from the date of purchase This limited warranty covers material workmanship and repair labor cost as to those items specifically listed above for the periods specified Such repair labor shall be performed only by HUSQVARNA its authorized dealers or a service agency approved by HUSQVARNA IF THE WARRANTY REGISTRATION FORM IS NOT COMPLETED AND RETURNED TO HUSQVARNA AT THE TIME OF THE ORIGINAL RETAIL SALE PURCHASER MUST PROVIDE PROOF OF DATE OF PURCHASE WITH ANY WARRANTY CLAIM 2 EXCLUSIONS Excluded from any HUSQVARNA warranty are all fuses filters decals except safety decals spark plugs light bul
50. es to a complete stop PARKING AND LEAVING THE VEHICLE 1 After stopping the vehicle firmly press the park brake pedal until it locks This will prevent the vehicle from rolling 2 Turn the key switch to the OFF postion and place the Forward Reverse handle or switch in the NEUTRAL position Remove the key when the vehicle is not in use Electric vehicles only When the Tow Run switch is in the RUN position with the Forward Reverse Switch or key switch in any position the zero speed detect function will prevent the vehicle from rolling at more than 1 to 3 mph 1 5 to 4 8 km h unless the accelerator is pressed This prevents the possibil ity of a parked vehicle with the park brake disengaged rolling away too fast to be overtaken on foot Gasoline vehicles only Turn the fuel shut off valve to the closed OFF position when the vehicle is not in use 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Page 23 Bed Latch BED LATCH See General Warnings on page 9 The bed latch 1 is located under the front corners of the bed Figure 15 Page 24 and engages automati cally when the bed is closed To lift the bed pull the bed latch toward the side of the vehicle and lift the bed To close the bed gently lower the bed to a closed position DO NOT drop the bed See following WARNING A WARNING Keep hands and fingers clear of crush area between the bed and the seat back support Figure 15 Bed Latch
51. eutral 6 Select direction by placing the Forward Reverse handle in desired position F forward or R reverse A buzzer will sound as a warning when the Forward Reverse handle is in the REVERSE position 7 Slowly press accelerator pedal The park brake will release automatically and the vehicle will start to move As the accelerator pedal is pressed speed will increase until full speed is reached See following WARNING and CAUTION A WARNING Operator must control speed when going downhill Do not shift the vehicle out of forward while going downhill If you do you will not be able to shift into reverse or back into forward until stopped Press the brake pedal as necessary and partially press the accelerator when descending a hill With the accelerator pedal partially pressed the governor will cause the engine to assist the brakes in controlling downhill speed STOPPING THE VEHICLE A WARNING Driving through water may affect the brakes After driving through water check effectiveness of the brakes by gently pressing the brake pedal If the vehicle does not slow down at the normal rate continue to press the brake pedal until the brakes dry out and normal performance returns A CAUTION When stopped on a hill use the brake pedal to hold your position Do not use the accelerator pedal To stop the vehicle release the accelerator pedal and press the brake pedal with your right foot until the vehi cle com
52. ever first occurs All batteries which are replaced under this limited warranty become the property of Husqvarna THIS LIMITED WARRANTY IS EXCLUSIVE HUSQVARNA MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS OR TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY HUSQVARNA AND EXCLUDED FROM THIS WARRANTY THE PURCHASER AND HUSQVANRA EXPRESSLY AGREE THAT THE REPLACEMENT OR REPAIR OF THE DEFECTIVE VEHICLE OR COMPONENT THEREOF IS THE SOLE REMEDY OF THE PURCHASER HUSQVARNA MAKES NO OTHER REPRESENTATION OR WARRANTY OF ANY KIND AND NO REPRESENTATIVE EMPLOYEE DISTRIBUTOR OR DEALER OF HUSQVARNA HAS THE AUTHORITY TO MAKE OR IMPLY ANY REPRESENTATION PROMISE OR AGREEMENT WHICH IN ANY WAY VARIES THE TERMS OF THIS WARRANTY This battery is intended to be used by persons with training and experience with batteries and only in Husqvarna electric vehicles Any other use renders the Limited Warranties expressed herein and all implied warranties null and void and same are hereby excluded ALSO EXCLUDED FROM THIS LIMITED WARRANTY ARE ANY AND ALL INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS OF USE OR REVENUE LOSS OF TIME INCONVENIENCE OR ANY OTHER ECONOMIC LOSS Damage not resulting from a defect in material or workmanship or that occurs due to abuse or neglect including failure to provide reasonable and neces
53. fuel injection system the ignition system and catalytic converter Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists HUSQVARNA will repair your vehicle engine at no cost to you including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE The 1995 and later small off road engines are warranted for two years If any emission related part on your engine is defective the part will be repaired or replaced by HUSQVARNA OWNER S WARRANTY RESPONSIBILITIES As the vehicle engine owner you are responsible for the performance of the required maintenance listed in your owner s manual HUSQVARNA recommends that you retain all receipts covering maintenance on your vehicle engine but Husqvarna cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the vehicle engine owner you should however be aware that HUSQVARNA may deny you warranty coverage if vehicle engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting vehicle engine to a HUSQVARNA distribution center as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact WARRANTY SERVICES HUSQVARNA FOREST
54. h unleaded gasoline only See preceding CAUTION 4 Replace fuel cap on tank Ensure cap is tightened securely 5 Replace seat bottom Page 44 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Cleaning the Vehicle VENT TUBES SN Figure 32 Fuel Tank CLEANING THE VEHICLE Husqvarna vehicles are equipped with ABS front bodies and TPO for rear bodies Use only commercially available automotive cleaners with a sponge or soft cloth for normal cleaning A garden hose at normal resi dential water pressure is adequate Husqvarna does not recommend any type of pressure washing or steam cleaning Such a process especially if the vehicle has the rear body removed will expose electrical components to moisture Moisture entering electrical components can result in water damage and subsequent component failure Use non abrasive wax products Battery acid fertilizers tars asphalt creosote paint or chewing gum should be removed immediately to prevent possible stains The seats of the vehicle will last longer with proper cleaning Use a solution of 10 liquid soap and warm water applied with a soft cloth For imbedded dirt a soft bristle brush may be used For heavy soiling difficult stains or scratches blemishes or other body damage see Section 4 of the appropriate maintenance and ser vice manual NOTE Dispose of waste water properly ACCESSORIES There is a complete line of accessory equipment available fr
55. ine when the engine is hot or while it is running Be sure to clean up any spilled gasoline before operating the vehicle Store gasoline in an approved gasoline container only Store in a well ventilated area away from sparks open flames heaters or heat sources Keep gasoline out of reach of children Do not siphon gasoline from the vehicle A WARNING Only trained technicians should service or repair the vehicle or battery charger Anyone doing even simple repairs or service should have knowledge and experience in electrical and mechanical repair The appropriate instructions must be used when performing maintenance service or accessory installation Turn the key switch to the OFF position remove the key and leave the Forward Reverse handle in the NEUTRAL position during storage This is to prevent unintentionally starting the vehicle or a fire hazard Turn the fuel shut off valve to the closed OFF position Figure 16 A CAUTION Batteries in a low state of charge will freeze at low temperatures PREPARING THE GASOLINE VEHICLE FOR EXTENDED STORAGE 1 Store vehicle in a cool dry place This will minimize battery self discharge If the battery appears to be weak have it charged by a trained technician Use an automotive type 12 volt battery charger rated at 10 amps or less 2 Drain carburetor and seal the fuel tank 2 1 Place the Forward Reverse handle in the NEUTRAL position Turn the fuel shut off
56. ise allowing the residual oil in the filter port and filter to drain into the oil drain pan Figure 29 Page 43 See following NOTE NOTE An oil drip guard can be used to prevent excess oil from dripping into the engine base place Use an empty quart one litter container and but the bottom off at an angle then slide the open area of the container up and under the oil filter prior to removing Position the port of the plastic container so oil will be directed into the oil pan Figure 28 Or make a drip guard by folding a piece of card board thin metal or plastic under the oil filter forming a channel to direct the filter port oil into the drain pan Dispose of used oil according to the environmental laws and regulations for your area Page 42 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual 10 11 Engine Oil Gasoline Vehicles Use a clean rag and wipe the oil filter mounting bracket surface clean where the oil filter gasket seats Install a new oil filter Husqvarna 603 00 00 06 onto the engine oil filter port Apply a light coat of white lithium NLGI Number 2 grease Dow Corning BR2 Plus or equivalent or new engine oil to the rubber seal around the outside surface of the filter before attaching it to the oil filter port Figure 30 This will help seal the filter to the oil mounting bracket NOTE Use only Husqvarna oil filters 603 00 00 06 designed for this engine 12 13 14 15 16
57. it contains Translated owner s manuals can be downloaded from the Husqvarna web site at www usa husqvarna com huv Below is a quick reference table of items that will help you maintain this vehicle These parts can be pur chased from your authorized Husqvarna dealer REGULAR MAINTENANCE ITEMS PERIODIC MAINTENANCE ITEMS Engine Oil Filter 286 cc and 351 cc Battery gasoline vehicle 603 00 00 06 603 00 00 02 Engine Air Filter 286 cc and 351 cc Spark Plug O H V 286 cc and 351 cc 603 00 00 04 603 00 00 07 Engine Fuel Filter 286 cc and 351cc Spring Tune Up Kit 603 00 00 08 603 00 00 05 Battery Terminal Protector Spray Battery electric vehicle 603 00 00 03 603 00 20 23 Dry Moly Lube 603 00 00 01 Page 2 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual TABLE OF CONTENTS Vehicle Feature Identification HUV4210 E Electric Vehicle 4 Vehicle Feature Identification HUV4210 G Gasoline Vehicle 6 Safety Details m E A nee iia a SEs eed ade een se a de E eae 9 General 5 2 hne 9 Generalntfortiatiorr x3 3 512 29 9 iw bind eR UR RUP PR LE eR Wiles ESSE 11 Model Identification lt o reniei hr 12 Controls and Indicators liiis hmmm 13 Pre Operation and Daily Safety Checklist llle res 19 Driving nstr ctlons
58. k to the RUN position After placing the Tow Run switch in the RUN position allow 10 seconds to elapse before operating the vehicle The Tow Run switch should be placed in the TOW position under the following conditions Before Towing the Vehicle Place the Tow Run switch in the TOW position to disable all motor braking functions thus preventing possible damage that could occur to the vehicle or electrical components if the vehicle is towed while the zero speed detect motor braking function is operating Before Disconnecting or Connecting Battery Cables Place the Tow Run switch in the TOW posi tion to turn off power to the vehicle electrical system thus preventing severe arcing and possible bat tery explosion as the battery cables are disconnected For Long Term Storage Place the Tow Run switch in the TOW position to turn off power to the vehicle electrical system thus preventing vehicle electrical components from discharging the batteries 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Page 17 Controls and Indicators Figure 12 Tow Run Switch CHOKE Gasoline Vehicles Only The choke is located on the seat support panel below and to the left of the driver s left knee Figure 13 If the vehicle is hard to start in cool or cold temperatures simply push in the choke cover to activate it Hold it during start up and release the choke cover after the engine starts and runs smoothly Figure 13 Ch
59. l vehicle Check for loose hardware and tighten if necessary Two year service by trained technician only or every 200 hours of operation whichever comes first Fuel filters Replace Dispose of used filters properly A WARNING If any problems are found during scheduled inspection or service do not operate the vehicle until repairs are made Failure to make necessary repairs could result in fire property damage severe personal injury or death 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Page 31 PERIODIC LUBRICATION SCHEDULES Periodic Lubrication Schedules PERIODIC LUBRICATION SCHEDULE ELECTRIC VEHICLES whichever comes first REGULARINTERVAL SERVICE LUBRICATION RECOMMENDED LUBRICANT Semiannually by owner or Dry Moly Lube Husqvarna 603 00 00 trained technician or every Brake pedal shaft bearings 01 50 hours of operation whichever comes first Brake linkage and pivots oa 1 Moly Lube tklusgvarna 603 00 00 Accelerator pivot rod supports 3 a Moly Lube Husqvarna 603 00 00 Charger receptacle Qv WD 40 Brake slides G S Moly Lube Husqvarna 603 00 00 Front suspension 5 fittings Qv Chassis Lube EP NLGI Grade 2 Annually by trained technician only or every 22 oz 0 67 L SAE 30 WT API Class 100 hours of operation Tevel SE SF or SG Oil or higher
60. le and push straight in slowly Husqvarna battery chargers interact with the vehicle onboard computer The computer records the amount of energy consumed during vehicle use While the charger is plugged in the vehicle s control circuit is locked out preventing operation of the vehicle as well as the possibility of consequent damage to the charger and the vehicle Once the lockout is actuated the charger turns on The onboard computer then records the amount of energy being returned to the batteries When the optimum amount of energy needed to replenish the batteries is returned the charger will shut off The control circuit lockout remains activated until the charger plug is dis connected from the vehicle Figure 22 Correct Insertion of Charger DC Plug Figure 23 Incorrect Insertion of Charger DC Plug Husqvarna electric vehicles are supplied with a PowerDrive 2 battery charger Husqvarna 603 00 20 09 Use PowerDrive 2 chargers with this electric vehicle As long as the PowerDrive 2 is allowed to shut off by itself the batteries will be fully charged Overcharging and undercharging will normally be prevented Batteries should be put on charge even if they have been used for only a short period 10 minutes The Pow erDrive 2 charger is automatic and will turn off when batteries are fully charged If the charger does not seem to be operating properly or if the batteries seem weak contact your local Husqvarna distributor dealer PL
61. loose wiring or rusted or corroded hardware 2 Lack of proper maintenance as outlined in the electric vehicle owner s manual 3 Damages caused by improper installation of the battery 4 Neglect breakage freezing fire explosion wreckage the addition of any chemical or the operation of the battery in an uncharged condition below half charge 1 200 specific gravity 5 A battery damaged by a defective charger Without limiting the generality of the foregoing in any way and as part of its limited warranty exclusion Husqvarna does not warrant that its PowerDrive battery is suitable for use in any application other than in its products As in the use of any 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Page 49 battery a prudent owner will read and study the charger owner s manual the electric vehicle owner s manual the operator instructions and the battery warning labels and will exercise due care in working on or around batteries Transportation expenses for warranty services are also excluded from this warranty WARRANTY LIMITATIONS HUSQVARNA s liability under this limited warranty shall be to replace a defective battery Replacement shall be furnishing a new or used battery with sufficient life to complete the remainder of the warranty term which is identical or reasonably equivalent to the warranted product at no cost to the purchaser during the four year or 16 000 Energy Unit limited warranty period which
62. main seated while moving Do not start vehicle until all occupants are seated Hold on to seat handle while moving Read owner s manual and dash mounted safety warnings prior to driving Study and understand controls TO OPERATE Turn wheels to desired direction and ensure path is clear Turn key to ON position While stopped place Forward Reverse switch in desired position F Forward N Neutral R Reverse Buzzer will sound Park brake will release and vehicle will start moving when accelerator pedal is pressed Slowly press accelerator pedal to increase speed To stop release accelerator pedal and press brake pedal BEFORE LEAVING Press park brake pedal until it locks and holds vehicle Place Forward Reverse switch in NEUTRAL position Turn key to OFF position and remove key when notin use Operate from driver side only and not on public roads Two 2 persons per seat maximum Drive slowly in tums and straight up and down slopes Never stand in front of or behind vehicle Never operate under the influence of alcohol or drugs Do not leave children unattended on vehicle Use brakes to reduce speed when coasting downhill Keep entire body inside vehicle while moving MOTOR BRAKING Electric motor braking provides speed regulation functions For parked vehicle beeping alarm indicates vehicle roll away Inoperation beeping alarm indicates reduction in motor b
63. n be removed only when the key switch is in the OFF position FORWARD REVERSE CONTROL Gasoline Vehicles The Forward Reverse handle is located on the seat support panel Figure 7 The handle has three distinct positions F FORWARD N NEUTRAL and R REVERSE Rotate the handle towards the driver FOR WARD to operate the vehicle in the forward direction or towards the passenger REVERSE to operate the vehicle in reverse Husqvarna vehicles operate at reduced speed in REVERSE The engine can be started only when the handle is in the straight up position NEUTRAL The engine must be at idle before shifting the Forward Reverse handle See WARNING and CAUTION on page 13 Electric Vehicles The Forward Reverse rocker switch is located on the seat support panel Figure 8 The F FORWARD and R REVERSE positions are clearly marked Push down the FORWARD side of the switch to operate the vehi cle in the forward direction or push down the REVERSE side of the switch to operate the vehicle in reverse When the rocker switch is positioned in the NEUTRAL position with neither side down the vehicle will not operate if the accelerator pedal is pressed The reverse buzzer will sound as a warning when the Forward Reverse switch is in the REVERSE position Husqvarna vehicles operate at reduced speed in REVERSE Page 14 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Controls and Indicators e NS Figure 8 Forward Revers
64. ner s Manual Driving Instructions A WARNING Zero speed detect will not limit vehicle speed to 1 mph 1 6 km h on very steep grades Do not operate vehicle on slopes exceeding 20 grades Pedal Up Motor Braking adjustable on IQ System vehicles Accelerate the vehicle to full speed and then release the accelerator pedal Motor braking should quickly and smoothly slow the vehicle to approximately 11 mph 17 7 km h Motor braking will disengage when vehicle slows to 11 mph 17 7 km h This feature is adjustable for IQ System vehicles only Contact your local Husqvarna dealer dis tributor to inquire about this adjustable feature Pedal Down Motor Braking Accelerate down an incline with the accelerator pedal pressed When the vehicle reaches maximum designed speed motor braking should engage and limit the vehicle to its maximum designed speed On very steep grades the vehicle may slightly exceed its maximum designed speed requiring use of the brake pedal Gasoline Vehicles Accelerator With the key switch in the ON position and the Forward Reverse switch in the FOR WARD position as the accelerator pedal is pressed the engine should start and the vehicle should accelerate smoothly to full speed When the pedal is released it should return to the original position and the engine should stop All Husqvarna vehicles operate at reduced speed in reverse Governor Check maximum speed of the vehicle The vehicle should operate at
65. nic ignition with electronic RPM limiter Transaxle Double reduction helical gear with 12 3 1 direct drive axle Unitized transaxle Fully synchronized forward and reverse with neutral and reduced speed reverse 11 8 1 forward 17 1 1 reverse Torque converter Automatic variable speed dry type Electrical system 48 volts DC reduced speed reverse Electrical system 12 volt 500 cca at 0 F 17 8 C 650 at 32 F 0 C 105 minute reserve capacity and 35 amp charging capacity Batteries High capacity deep cycle Trojan PowerDrive 12 volt 117 min capacity Charger Automatic 48 volt UL and CSA listed STEERING SUSPENSION BRAKES Steering Self adjusting rack and pinion Suspension Front and rear tapered mono leaf springs with dual hydraulic shocks Brakes Dual rear wheel self adjusting brakes with cast iron drums and single brake pedal with automatic release park brake BODY CHASSIS Frame Chassis Twin I Beam welded aluminum Front body ABS Rear body TPO Tires 20 x 10 0 8 tubeless 4 ply rated DIMENSIONS WEIGHT Overall length 100 2 inches 2545 mm Overall width 45 inches 1143 mm Overall height at steering wheel 46 9 inches 1191 mm Wheelbase 66 5 inches 1689 mm Ground clearance 5 5 inches 140 mm Front wheel tread 34 5 in 88 cm Rear wheel tread 38 5 in 98 cm Weight without
66. nsported on an approved trailer that has the approved load rating of 1200 Ib 544 kg per vehicle being transported See fol lowing NOTE NOTE A two car trailer should be rated at 2 x 1200 2400 Ib 2 x 544 1088 kg STORAGE ELECTRIC VEHICLES See General Warnings on page 9 A WARNING Turn the key switch to the OFF position remove the key and leave the Forward Reverse handle or switch in the NEUTRAL position during storage This is to prevent unintentionally starting the vehicle or a fire hazard Place the Tow Run switch in the TOW position Do not attempt to charge frozen batteries or batteries with bulged cases Discard the battery Frozen batteries can explode A CAUTION Batteries in a low state of charge will freeze at low temperatures To avoid exposing electrical components to moisture and subsequent damage do not use any type of pressure washing or steam cleaning equipment to wash the vehicle PREPARING THE ELECTRIC VEHICLE FOR EXTENDED STORAGE 1 2 o ocho Fully charge batteries See Charging Batteries on page 37 Batteries should be clean and free of corrosion Wash tops and terminals of batteries with a solution of baking soda and water 1 cup 237 mL baking soda per 1 gallon 3 8 L of water Rinse solution off bat teries Do not allow this solution to enter the batteries Be sure terminals are tight Let the terminals dry and then coat them with Battery Terminal Protector Spray Husqv
67. oke Figure 14 Low Oil Warning Light and Headlight Switch LOW OIL WARNING LIGHT Gasoline Vehicles Only The gasoline golf car is equipped with a low oil warning light 1 located on the dash panel to the right of the key switch Figure 14 If the warning light comes on oil should be checked and added to the engine as nec essary before continuing to use the vehicle The vehicle should never be driven with the low oil warning light remaining on If the warning light goes on and off you may proceed but oil should be added at the first oppor tunity If the oil level is correct and the warning light stays on have a trained technician check the vehicle See following CAUTION Page 18 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Pre Operation and Daily Safety Checklist CAUTION Failure to add oil immediately when the low oil warning light stays on may result in permanent engine damage HEADLIGHT CONTROL The headlight control 2 is located on the dash to the left of the key switch Figure 14 Pull out to turn the lights on push in to turn the lights off The headlights operate on 12 volts DC from the battery See following NOTE NOTE Using the headlights for extended periods of time without the engine running or with the engine idling will discharge the battery 12 VOLT OUTLET ACCESSORY Some vehicles are provided with a 12 volt outlet protected with a 10 amp fuse located in the fuse box under the
68. om Husqvarna and our dealers distributors You can obtain the name and phone number of your closest Husqvarna contact by visiting our web site at www usa husqvarna com Care should be taken that these accessories are properly installed by trained technicians and that they are used in the manner for which they were designed SUBSEQUENT OWNER REGISTRATION In the event a vehicle is bought as a used vehicle we strongly urge the new owner to register the vehicle with Husqvarna This will enable us to contact you if the need arises Please send your name address and serial number of the vehicle to Husqvarna 7349 Statesville Rd Charlotte NC 28269 Attention Vehicle Registra tion 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Page 45 VEHICLE SPECIFICATIONS Vehicle Specifications SPECIFICATIONS i Electric Gasoline Electric Gasoline HUV4210 HUV4210 HUV4210 E EXP HUV4210 G GXP POWER SOURCE Drive motor Direct drive 48 volts DC shunt wound 3 2 hp Engine 4 cycle OHV 286 cc 9 0 hp rated single cylinder air cooled with pressure lubrication system Engine 4 cycle OHV 351cc 11 0 hp rated single cylinder air cooled with pressure lubrication system Fuel system Side draft carburetor with float bowl fixed jets fuel filters and impulse fuel pump Governor Automatic ground speed sensing internally geared in unitized transaxle Ignition Transistor electro
69. opes exceeding 20 incline WARNING CONTINUED ON NEXT PAGE 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Page 21 Driving Instructions A WARNING To help avoid possible injury to an inattentive passenger and or damage to the vehicle avoid sudden starts sudden stops and abrupt turns To help avoid the possibility of losing control of or overturning the vehicle reduce speed for adverse driving conditions such as wet grass or rough terrain Do not use the vehicle on public roads It is not designed or intended for street use and should not be licensed for use on public roads Obey all local rules The vehicle should be driven in only specified areas by trained drivers Do not drive while under the influence of alcohol drugs or medications To prevent overturning the vehicle drive slowly in turns Use brakes to reduce speed when coasting downhill No one should drive the vehicle without first being instructed in the proper operation and use of the vehicle s controls An experienced operator should accompany each first time driver on a test drive before allowing him her to operate the vehicle alone To ensure safe operation of the vehicle follow exactly and in order all of the following procedures Read and understand all instructions prior to driving the vehicle STARTING THE VEHICLE Electric Vehicles 1 oa KR woh Study and understand controls Make sure everyone is
70. osen the finest utility vehicle on the market Please protect your investment and ensure that your Husqvarna vehicle provides years of reliable superior performance by reading and following the maintenance instructions in this manual Your comfort and safety are important to us so we urge you to read and follow the step by step operating instructions and safety precautions in this manual These instructions must be followed in order to avoid the risk of severe personal injury If you rent or loan your vehicle to others we recommend that you ask them to read this manual before they operate the vehicle Husqvarna products are backed by a customer support system designed to offer you fast courteous service In the event that your Husqvarna vehicle needs repairs or service we recommend that your local authorized Husqvarna representative perform them For the name and address of the Husqvarna representative nearest you logon to our web site at www usa husqvarna com If you would prefer to write to us direct your letter to Husqvarna Attention Marketing Services 7349 Statesville Rd Charlotte NC 28269 USA Your local autho rized Husqvarna representative can also provide technical advice parts and service manuals We hope you will consider this owner s manual a permanent part of your Husqvarna vehicle If you sell the vehicle please include the manual so that the next owner will have the important operating safety and main tenance information
71. plug and receptacle and could cause batteries to explode Do not block or cover the charger ventilation slots The slots provide ventilation and protect the charger from overheating Do not allow clothing blankets or other material to cover the charger Do not allow the charger to operate for more than 30 minutes at 19 or more amperes Install surge arrestors on incoming AC power lines Surge arrestors will help protect electrical components in the charger and on the vehicle from all but direct or close lightning strikes Page 36 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Battery Charger Electric Vehicles NOTE Because the vehicle s onboard computer OBC has a storage charge feature that automatically checks and recharges the batteries as necessary every 15 days the charger can remain plugged to an electric vehicle throughout the storage period Shortly after charging begins the PowerDrive 2 Charger will shut off in order to run a self diagnos tic program ammeter will drop to zero Charging will resume in a few moments ammeter returns to previous rate of charge This will be repeated at one hour and at two hours into the charge cycle Each electric vehicle is supplied with a fully automatic PowerDrive 2 battery charger as standard equipment Husqvarna 603 00 20 09 The AC cord to each charger is to be connected to a source capable of supplying 10 amperes minimum per charger To reduce the risk of ele
72. raking Apply brakes to further reduce vehicle speed as required System is activated only when tow switch is in the RUN position When towing this vehicle tow switch must be in the TOW position DRIVER AND PASSENGER WARNING DECAL Ld LIGHT 102825701 SWITCH OPERATING INSTRUCTIONS BATTERY CONDITION INDICATOR KEY SWITCH SERIAL BATTERY NUMBER MAH UNDER PASSENGER SEAT ON FRAME I llo x WE w LZ SN ACCELERATOR PARK BRAKE PEDAL PEDAL BRAKE PEDAL GUE PULL LATCH AND Can cause severe injury OPEN BED Stay clear when closing bed CTT ME so A WARNING PULLLATCHAND OPEN Stay clear when closing bed 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Page 5 Vehicle Feature Identification HUV4210 G GASOLINE VEHICLE E ROLLOVER OR FALLING OFF MAY CAUSE SERIOUS INJURY OR DEATH Read owner s manual and dash mounted safety warnings prior to driving Study and understand controls TO START ENGINE Place shift lever in Neutral position Press brake pedal Turn key switch to START position and release TO OPERATE VEHICLE Turn wheels to desired direction and ensure path is clear Engine must be at idle before moving shift lever While vehicle is stopped and engine is at idle place Forward Reverse switch in desired position F Forward N Neu
73. rged any longer than absolutely necessary do not leave discharged overnight LEVEL BATTERY CAP INDICATOR PLATES ELECTROLYTE LEVEL AT LEAST 1 2 INCH 13 MM ABOVE PLATES OR TO LEVEL INDICATOR Figure 21 Electric Battery Electrolyte Level 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Page 35 Battery Charger Electric Vehicles BATTERY CHARGER ELECTRIC VEHICLES A DANGER The charging area must be ventilated Hydrogen level in the air must never exceed 2 The total volume of air in the charging area must be changed five times per hour Exhaust fans should be located at the highest point of the roof Contact a local HVAC engineer Do not charge the vehicle batteries with the vehicle covered or enclosed Any enclosure or cover should be removed or unzipped and pulled back when batteries are being charged An accumulation of hydrogen gas could result in an explosion A WARNING Only trained technicians should repair or service the charger Contact your nearest Husqvarna distributor dealer Each charger should have its own dedicated 15 or 20 ampere separately protected circuit breaker or fuse single phase branch circuit in accordance with all applicable electrical codes for the location Connect the charger AC supply cord to a properly grounded three wire outlet of the proper voltage and frequency as shown on the charger Do not use an adapter to plug
74. s Page 33 Vehicle Controller Electric Vehicles VEHICLE CONTROLLER ELECTRIC VEHICLES The electric vehicle is equipped with a solid state speed controller In order to properly service and maintain the solid state controller vehicle it is necessary to understand the electrical circuitry and the functions of all components in both systems Therefore if any repair or servicing needs to be performed we recommend that it be performed by an authorized Husqvarna distributor dealer using Husqvarna parts BATTERIES ELECTRIC VEHICLES See General Warnings on page 9 A DANGER Battery Explosive gases Do not smoke Keep sparks and flames away from the vehicle and service area Ventilate when charging or operating vehicle in an enclosed area Wear a full face shield and rubber gloves when working on or near batteries Charge batteries in a well ventilated area only Batteries emit hydrogen while being charged Hydrogen is an explosive gas and must never exceed a level of 296 of the air Battery Poison Contains acid Causes severe burns Avoid contact with skin eyes or clothing Antidotes External Flush with water Call a physician immediately Internal Drink large quantities of milk or water followed with milk of magnesia or vegetable oil Call a physician immediately Eyes Flush with water for 15 minutes Call a physician immediately A WARNING Wear safety glasses or approved eye protection when
75. sary maintenance accident or alteration is excluded from this limited warranty Some states allow neither limitation on the duration of an implied warranty nor exclusions or limitations of incidental or consequential damages Therefore the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state For further information contact WARRANTY SERVICES HUSQVARNA FOREST amp GARDEN PRODUCT MARKETING MANAGER AUTOMOWER 7349 STATESVILLE ROAD CHARLOTTE NC 28269 OR CALL 1 800 448 7543 HUSQVARNA LIMITED FOUR YEAR WARRANTY FOR 2005 POWERDRIVE BATTERY CHARGERS HUSQVARNA INC HUSQVARNA hereby warrants to the original retail purchaser that its new PowerDrive Chargers purchased from HUSQVARNA or an authorized distributor or dealer will be free from defects in material and workmanship under normal use and service for a period of four years from the date of purchase subject to the terms provisions limitations and exclusions contained herein The limited warranty with respect to parts and labor only covers defects in material and workmanship for a period of four years from the date of purchase Such repair labor shall be performed only by HUSQVARNA or by an authorized distributor or dealer Purchaser shall be responsible for all freight costs to and from HUSQVARNA s facility LIMITED WARRANTY EXCLUSIONS THE PROVISIONS OF THIS LIMITED
76. seated and holding onto seat hand holds or handrails Read safety warnings located on dash and or above pedals Make sure wheels are turned in desired direction Turn the key to the ON position and make sure nothing is in your path Select direction by placing the Forward Reverse switch in desired position F forward or R reverse A buzzer will sound as a warning when the Forward Reverse switch is in the REVERSE position Slowly press accelerator pedal The park brake will release automatically and the vehicle will start to move As the accelerator pedal is pressed speed will increase until full speed is reached See following WARNING A WARNING Operator must control vehicle speed when going downhill Pedal down or pedal up motor braking may be used to help control speed when going downhill however steep terrain or other conditions may require that pedal braking be used in conjunction with motor braking Gasoline Vehicles gt Study and understand controls Make sure everyone is seated and holding onto seat hand holds or handrails Read safety warnings located on dash and or above pedals Make sure wheels are turned in desired direction Page 22 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Driving Instructions 5 Turn the key all the way to the START position and hold activating the choke as necessary until the engine is running smoothly The engine will idle in n
77. steering column Figure 6 It has three positions OFF ON and START To start the vehicle place the Forward Reverse handle in the NEUTRAL position and turn the key past the ON position to the START position and hold until the engine is running smoothly When the engine is cold it may be necessary to use the choke See Choke on page 18 Release the key and it will return to the ON position and the engine should idle The engine will continue to idle until the key is turned to the OFF position See following WARNING CAUTION and NOTE A WARNING Moving parts Keep clear of the engine compartment while the engine is running CAUTION Do not rev the engine for long periods of time while the Forward Reverse handle is in the NEUTRAL position Failure to heed this caution could result in damage to the unitized transaxle Do not shift the Forward Reverse handle while the accelerator pedal is pressed Shift the handle only when the vehicle is at a complete stop Failure to heed this caution could result in damage to the unitized transaxle 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Page 13 Controls and Indicators NOTE The key can be removed only when the key switch is in the OFF position Figure 6 Key Switch Electric Vehicles The key switch is mounted on the dash to the right of the steering column It has two positions OFF and ON which are clearly labeled See following NOTE NOTE The key ca
78. t Figure 10 Figure 10 Brake Pedal Figure 11 Park Brake Pedal PARK BRAKE PEDAL The park brake pedal is the small raised portion in the upper left corner of the brake pedal It has the word PARK molded into it and the words PARK BRAKE marked on top of it Figure 10 To set the park brake press the brake pedal firmly and tilt the park brake portion of the pedal forward with your foot Figure 11 See following WARNING A WARNING The park brake will release automatically when either the accelerator or brake pedal is pressed The park brake has multiple locking positions and should be firmly pressed and locked to prevent the vehicle from rolling BATTERY WARNING LIGHT Electric Vehicles Only Electric vehicles feature a dash mounted warning light to the right of the key switch that when the vehicle is in operation indicates low battery voltage or when the vehicle is being charged indicates a charging prob lem The warning light is controlled by the onboard computer When the vehicle is in operation the warning light will illuminate and remain illuminate if Batteries voltage drops below 48 volts when there is no load on the batteries the vehicle is stopped and there are no accessories on Batteries have discharged to less than 25 6 of rated capacity If the warning light illuminates when the vehicle is operating there will be enough power remaining to drive the vehicle for approximately 30 minutes However the v
79. t the unshrouded area around engine exhaust for grass and debris and clean if necessary Tires Check air pressure and adjust as necessary See Vehicle Specifications on page 46 General vehicle Wash engine compartment and underside of vehicle Do not wash engine when hot Semiannual service by trained technician only or every 50 hours of operation whichever comes first Battery Clean terminals and wash dirt from casing check electrolyte level See Battery Gasoline Vehicles on page 39 Front wheel alignment and camber Check and adjust if necessary See Section 7 Steering and Front Suspension in the appropriate maintenance and service manual Electrical wiring and connections Check for tightness and damage Brake system Check brake shoes replace if necessary Lubricate brake slides See Periodic Lubrication Schedules on page 32 Check brake cables for damage replace if necessary Annual service by trained technician only or every 100 hours of operation whichever comes first Engine Check for leaks around gaskets fill plugs etc Inspect clean and regap spark plug replace if necessary Annual service by trained technician only or every 100 hours of operation whichever comes first continued Engine air intake system Check air filter element clean or replace if necessary Check clamps for tightness check hose for cracks Genera
80. the vehicle CRUSH AREA Can cause severe injury Stay clear when closing bed PULL LATCH AND OPEN BED owners manual 102831901 102833301 CRUSH AREA Can cause severe injury Stay clear when closing bed PULL LATCH AND OPEN BED Page 6 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Vehicle Feature Identification HUV4210 G GASOLINE VEHICLE A WARNING GASOLINE EXPLOSION FIRE CAN CAUSE SEVERE INJURY OR DEATH NO SMOKING SPARKS OR OPEN FLAME STOP ENGINE ALLOW TO COOL BEFORE REFUELING TURN FUEL VALVE ON DURING OPERATION A WARNING 7 OFF DURING STORAGE OR TRANSPORT CAN CAUSE SEVERE INJURY GASOLINE WARNING DECAL Rotating parts ON VEHICLE FRAME NEAR FUEL TANK HOT manifold amp muffler OIL FILL KEEP CLEAR CCI 101960501 ROTATING PARTS AND HOT MANIFOLD DECAL ON STARTER GENERATOR FUEL SHUT OFF VALVE FORWARD REVERSE HANDLE INCORRECT WIRING COULD RESULT IN SEVERE INJURY OR DEATH Diode and solenoid connections must have correct polarity FRAME GROUND AND Keep all persons clear of engine belts when making final GOVERNOR WARN ING DECAL ON VEHICLE FRAME NEAR BATTERY connections 102345901 cause severe injury or death Do not tamper with engine governor adjustment CCI 1019152 01 Do not contact positive battery post or cable to frame Disconnect n
81. tral R Reverse Buzzer will sound Park brake will release and vehicle will start moving when accelerator pedal is pressed Slowly press accelerator pedal to increase speed To stop release accelerator pedal and push brake pedal BEFORE LEAVING Press park brake pedal until it locks and holds vehicle Place Forward Reverse switch in NEUTRAL position Turn key to OFF position and remove key when use Before using vehicle read operating instructions Do not start vehicle until all occupants are seated Operate from driver side only and not on public roads Drive slowly in tums and straight up and down slopes Never operate under the influence of alcohol or drugs Use brakes to reduce speed when coasting downhill Qorr fon Remain seated while moving Hold on to seat handle while moving Two 2 persons per seat maximum Never stand in front of or behind vehicle Do not leave children unattended on vehicle Keep entire body inside vehicle while moving eso BRL 022 OPERATING INSTRUCTIONS DRIVER AND PASSENGER WARNING DECAL LIGHT KEY SERIAL SWITCH SWITCH NUMBER UNDER PASSENGER FUEL GAUGE LOW OIL SEAT ON FRAME WARNING ACCELERATOR PARK BRAKE PEDAL PEDAL BRAKE PEDAL SERVICE NOTICE DECAL ON BODY UNDER BED THE OWNER OPERATOR should maintain lubricate adjust and operate the vehicle as detailed in
82. ty become the property of HUSQVARNA THIS LIMITED WARRANTY IS EXCLUSIVE HUSQVANRA MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS OR TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY HUSQVARNA AND EXCLUDED FROM THIS WARRANTY THE PURCHASER AND HUSQVARNA EXPRESSLY AGREE THAT THE REPLACEMENT OR REPAIR OF THE DEFECTIVE VEHICLE OR COMPONENT THEREOF IS THE SOLE REMEDY OF THE PURCHASER HUSQVARNA MAKES NO OTHER REPRESENTATION OR WARRANTY OF ANY KIND AND NO REPRESENTATIVE EMPLOYEE DISTRIBUTOR OR DEALER OF HUSQVARNA HAS THE AUTHORITY TO MAKE OR IMPLY ANY REPRESENTATION PROMISE OR AGREEMENT WHICH IN ANY WAY VARIES THE TERMS OF THIS WARRANTY This computer or controller is intended to be used only in HUSQVARNA PowerDrive System 48 PowerDrive Plus and IQ System electric vehicles Any other use renders the Limited Warranties expressed herein and all implied warranties null and void and same are hereby excluded ALSO EXCLUDED FROM THIS LIMITED WARRANTY ARE ANY AND ALL INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS OF USE OR REVENUE LOSS OF TIME INCONVENIENCE OR ANY OTHER ECONOMIC LOSS Damage not resulting from a defect in material or workmanship or that occurs due to abuse or neglect including failure to provide reasonable and necessary maintenance accident or alteration is excluded from this limited
83. ty or handling of the vehicle or increases maximum vehicle speed beyond factory specifications could result in severe personal injury or death Do not operate the vehicle without an installed front bumper or brush guard that is specifically designed and approved for use on this vehicle Instability in the vehicle could cause serious injury or death Figure 3 and Figure 4 Check the vehicle for proper location of all vehicle safety and operation decals and make sure they are in place and are easy to read For vehicles with cargo beds remove all cargo before raising the bed or servicing the vehicle If the vehicle is equipped with a prop rod ensure that it is securely engaged while bed is raised Do not close bed until all persons are clear of cargo bed area Keep hands clear of all crush areas Do not drop cargo bed lower gently and keep entire body clear Failure to heed this warning could result in severe personal injury or death Only trained technicians should service or repair the vehicle or battery charger Anyone doing even simple repairs or service should have knowledge and experience in electrical and mechanical repair The appropriate instructions must be used when performing maintenance service or accessory installation Gasoline vehicles To avoid unintentionally starting the vehicle Disconnect battery cables negative cable first Figure 1 Disconnect the spark plug wire from the spark plug Frame ground
84. ure terminals are tight battery terminals should be tightened to 12 ft Ib 16 N m Let the terminals dry and then spray them with Battery Terminal Protector Spray Husqvarna 603 00 00 03 See preceding WARNING and following CAUTION A CAUTION If battery wire terminals are damaged or corroded they should be replaced or cleaned as necessary Failure to do so may cause them to overheat during operation BATTERY CAP LEVEL d ps PLATES ier Sind ELECTROLYTE LEVEL AT LEAST 1 2 INCH 13 MM ABOVE PLATES OR TO LEVEL INDICATOR Figure 26 Gasoline Battery Electrolyte Level Be sure battery clamp is properly tightened Tighten to 12 ft Ib 16 N m A loose battery clamp may allow the battery to become damaged from vibration or jarring If battery appears weak have it charged by a trained technician The battery should never be left discharged any longer than absolutely necessary do not leave discharged overnight Page 40 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Engine Oil Gasoline Vehicles ENGINE OIL GASOLINE VEHICLES See General Warnings on page 9 Even though the low oil warning light on the dash should illuminate if oil level becomes low engine oil level should be checked monthly Vehicle should be on a level surface
85. ure that the vehicle is in proper working condition and in conjunction with the Periodic Service Schedules on page 29 Any problems should be corrected by a Husqvarna distributor dealer or a trained technician General All the parts should be in place and properly installed Be sure that all nuts bolts and screws are tight On gasoline vehicles check all hose clamps for tight fit as well as the starter belt for tightness Safety and information decals Check to ensure that all safety and information decals are in place See pages 4 through 7 Tires Check for proper tire pressure Visually inspect tires for wear damage and proper inflation on a daily basis See Vehicle Specifications on page 46 Battery ies Check electrolyte to ensure that it is at its proper level Figure 21 Page 35 or Figure 26 Page 40 Check battery posts Wires should be tight and free of corrosion On electric vehicles charge batteries fully before first use of vehicle 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Page 19 Pre Operation and Daily Safety Checklist Charger cord plug and receptacle electric vehicles Visually inspect for cracks loose connec tions and frayed wiring See Plug and Receptacle on page 38 Engine gasoline vehicles Check for proper engine oil level See Engine Oil Gasoline Vehicles on page 41 Fuel gasoline vehicles Check fuel level See Fueling Instructions Gasoline Vehicles on
86. urn the engine off See following NOTE NOTE Due to the oil added to the engine in preparation for storage engine may smoke excessively for a short time when it is run for the first time after storage 5 Adjust tires to recommended tire pressure See Vehicle Specifications on page 46 6 Perform the Pre Operation and Daily Safety Checklist on page 19 MAINTENANCE See General Warnings on page 9 To ensure trouble free vehicle performance it is very important to follow an established preventive mainte nance program Regular and consistent vehicle maintenance can prevent vehicle downtime and expensive repairs that can result from neglect Use the Pre Operation and Daily Safety Checklist on page 19 and the fol lowing Periodic Service Schedules and Periodic Lubrication Schedules to keep the vehicle in proper working condition Any vehicle not functioning correctly should be removed from use until it is properly repaired This will prevent further damage to the vehicle and avoid the possibility of injury due to unsafe conditions Contact your local Husqvarna distributor dealer to perform all repairs and semiannual and annual periodic ser vice A WARNING If any problems are found during scheduled inspection or service do not operate the vehicle until repairs are made Failure to make necessary repairs could result in fire property damage severe personal injury or death Only trained technicians should service or repair the vehicl
87. y and keep entire body clear Failure to heed this warning could result in severe personal injury or death 2005 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Page 41 Engine Oil Gasoline Vehicles 3 Disconnect the battery cables negative cable first See WARNING To avoid unintentionally start ing on page10 4 Position a pan designed for oil changes under the front drain plug Figure 28 5 Use a 14 mm socket or box end do not use an open end wrench to remove the drain plug turning it counterclockwise and allow the engine oil to drain into the pan See following WARNING A WARNING Do not attempt to change engine oil when the engine is hot or even warm Engine oil can cause skin burns Weat safety glasses or approved eye protection when servicing the vehicle Wear rubber gloves when handling oil drain plug oil filter and oil drain pan 6 Clean the oil drain plug threads with solvent to remove oil and oil residue Make sure that the compres sion washer remains on the drain plug 7 Use a 14 mm socket or box end do not use an open end wrench and replace the front oil drain plug turning it clockwise and tighten to 18 ft lb 24 4 N m OIL FILTER DRAIN PAN Figure 28 Engine Oil Drain Plug and Pan 8 Relocate the oil drain pan to a position under the engine oil filter Figure 28 Page 42 9 Remove the engine oil filter turning it counterclockw

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