Husqvarna 115 149727 R01 Blower User Manual
Contents
1. chutes etc Close cover before starting CAUTION Disengage mower blades when Grass catcher components are subject crossing driveways or gravel to wear damage and deterioration surfaces and other areas where which could expose moving parts or thrown objects could be a hazard allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary DO NOT attempt to vacuum cans or other potentially hazardous projectiles 13 14 Torque to 30 ft lbs REPAIR PARTS ITEM PART NO O N N N N N N N INC 2 2232 gt O N 5 mn D gt Oo D QTY 539 101977 539 976952 539 104411 539 104763 539 105785 539 106741 539 108084 539 108088 539 108089 539 108120 539 990717 539 108735 539 109552 539 110321 539 110323 539 113683 539 115667 539 125229 539 130292 539 130293 539 130295 539 130296 539 130301 539 130309 539 130313 539 130314 539 130315 539 130316 539 116225 539 130323 539 130324 a Lo 392 AA ON J REPAIR PARTS DESCRIPTION TRACTION SPRING SCREW 10 24 625 RD KNOB W STUD RETAINER U TYPE DECAL WARNING DECAL SEVERING WA2. 512 539 105743 539 990997 522 860702 522 674502 QTY NUT 16 18 FLANGE NYLOC RHSNB 5 1 18 1 HCS 16 18 x 1 HCS 16 18 2 STANDOFF BELT SHIELD SPACER DRIVE PULLEY PULLEY WASHER HCS 72 20 x 2 OUTER SHAFT KEY SHIELD BELT SCREW 12 14 x SLF BELT DECAL NO STEP WINGNUT 7 20 NYLOC BRACKET HOLD DOWN PLATE BACK UP gt NN 0 N REPAIR PARTS DESCRIPTION ITEM PART NO 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 NOT SHOWN 965 610901 QTY 522 801301 539 108096 539 107697 522 923202 539 113232 521 996501 539 976941 522 854402 522 854502 522 854602 522 854702 523 112802 539 408271 539 990316 539 990188 N 4 35 N gt PE O gt N m gt DESCRIPTION SPACER PLUG BAGGER SPRING RETAINER CLEVIS PIN BRACKET WEIGHT WEIGHT PLATE NUT 98 16 FLG NYLOC HCS 98 16 x 1 STRAP SUPPORT RT STRAP SUPPORT LT MOUNT 2 BIN COLLECT BRACKET COLLECTION PLATE REINFORCEMENT HCS 98 16 x 3 RHSNB 5 1 18 34 WASHER 5 1 SAE KIT SEAL FASTENING NOTE ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED 21 P N 115 149727 RO1 05 09 09
3. AM NYLOC PULLEY IDLER WASHER HAIRPIN COTTER 1 WASHER FLAT SAE SCREW x 3 8 THRD FRM HCS 74 20 1 2 WASHER SPLT LOCK WASHER SAE FLT HCS 96 18 1 RHSNB 16 18 34 HCS 74 20 x 7 8 HCS 98 16 x 1 WASHER 5 6 STD FLT DECAL BELT ROUTING KEEPER BELT OUTER KEEPER BELT REAR PLATE BACKING PLATE BACKING RHSNB 5 1 18 x 1 RHSNB 3 16 1 HOUSING w DECALS SPACER BELT RETAINER NOTE ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED 15 REPAIR PARTS A 16 ITEM PARTNO Oa N gt QTY 539 111139 932 127533 532 155042 532 130895 539 976952 532 132796 532 132983 532 133235 539 108096 539 108097 gt REPAIR PARTS DESCRIPTION COVER ASSM COMPLETE SCREEN COVER STRIP REINFORCEMENT LATCH HANDLE COVER SCREW 10 24 x s SPRING COVER LH SPRING COVER SPACER COVER SPRING RETAINER CAP TUBING END ITEM PART NO 11 12 13 14 15 16 17 18 19 QTY 532 179746 532 192786 532 400226 539 105408 539 976977 539 106312 539 108086 532 127534 539 108081 D DE
4. Operator and Parts Manual x Blower Kit 44 Collection System 966004401 2009 HTC All Rights Reserved Beatrice NE Printed in U S A CONTENTS SAFETY RULES auna 4 GENERAL OPERATION 4 SLOPE OPERATION un 4 CHILDREN 5 SERVICE sua 5 CONGRATULATIONS on the purchase of a new collection system It has been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannot easily remedy please contact your nearest authorized service center department They have competent well trained technicians and the proper tools for service and repairs Please read and retain this manual The instructions will enable you to assemble and maintain your collection system properly Always observe the SAFETY RULES WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm ASSEMBLY sans 8 TIPS FOR IMPROVED BAGGING 12 GENERAL RECOMMENDATIONS 12 OPERATION esse da 13 STORAGE rotaci n 13 REPAIR 14 KNOW YOUR BLOWER SYSTEM READ THIS OPERATION MANUAL AND SAFETY RULES BEFORE ASSEMBLING OR OPERATING YOUR BLOWER SYSTEM Compare the illustrations with the carton contents to familiarize yourself with the pa
5. SCRIPTION BAGGER FRAME PIN HINGE CONTAINER SOFT BAG WASHER 10 FLAT NUT 10 24 NYLOC HMS 10 24 x Y NUT 10 24 ACORN GASKET SCREW 10 24 x Y NOTE ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED 17 REPAIR PARTS 228 AD OS 1 e YT A ITEM PARTNO oak D 5 QTY DESCRIPTION 539 108081 539 108082 539 108083 539 108084 539 108085 539 108086 SCREW SPEC 10 14 x Y INDICATOR BAG DUMP SCREW 10 24 x 1 8 WASHER 9 16 x 16 SPACER SPLIT NUT ACORN 10 24 ITEM PARTNO Tas 8 9 10 11 12 QTY 539 108088 539 108089 522 739201 539 109552 539 130294 539 976952 Aa WH gt DESCRIPTION LATCH HOOD WELD NUT PLATED CHUTE UPPER WASHER 9 16 LOCK CHUTE MIDDLE SCREW 10 24 x 625 MACH NOTE ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED 19 REPAIR PARTS 20 ITEM PARTNO TX gt gt gt gt gt gt mn N 539 112899 539 100472 539 990209 539 976937 539 133040 522 956401 539 121105 522 956501 539 115636 539 133070 539 116196 525 399301 539 115643 539 128
6. SHER 4 16 x 16 GA LATCH HOOD WELD NUT PLATED 20 NYLOC NUT 16 18 HEX NUT 20 HEX FLANGE WASHER 4 16 LOCK BOLT HEX 98 24 1 GR 8 WASHER HARDENED V IDLER KEY 16 x KEY 9 16 x 1 IMPELLER COVER BELT HUB BEARING BEARING BUSHING COVER OUTER PULLEY NUT 9 16 18 TEE NUT 20 TEE HCS 16 18 Y SHAFT IMPELLER PIN SPACER PULLEY ITEM PART 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 QTY 539 130335 539 130336 539 130337 539 130338 539 130205 522 949902 539 130341 539 130346 539 200282 539 919078 539 910935 539 115501 539 990055 539 990302 539 108461 539 990118 539 990122 539 990209 539 990316 539 990643 539 990655 539 990692 539 130349 539 131085 539 131087 539 132122 539 132124 539 990208 539 990645 539 130344 510 116501 1 Ss Bb 2 NN Bb NN N 0 GQ a gt DESCRIPTION MOUNT IDLER UPPER MOUNT IDLER LOWER ARM IDLER ARM TENSION BRACKET MOUNT FRONT BRACKET MOUNT REAR PLATE OUTER KEEPER NUT 98 16 HEX J
7. and side of mower for trimming Plastic trash bags 3 0 mil 30 gallon can be inserted inside grass catcher containers for ease of debris disposal To remove the plastic trash bags when full a Disengage blades shift into neutral engage the parking brake and stop the engine b Unlatch and raise cover c Remove one container at a time by grasping container handles and pulling toward the rear off of the tube rails d With the container resting on the ground close and secure the top of the plastic lawn bag e Tip the container on its side and slide the filled bag from the container f Install a new plastic lawn bag with the edges of the bag draped over upper lip of the Container for replacement bags refer to REPLACEMENT PARTS g Repeat for other container h Reinstall containers making sure right container overlaps left container at center supports i Close cover and secure latches over center support tubes Avoid cutting wet grass or in the morning while the dew is still heavy Grass clippings collected under these conditions tend to be sticky and adhere to the walls of the flow path causing clogging 12 Ifthe grass catcher fails to pick up cut grass or leaves it is an indication that clogging has occurred in the system or that the grass catcher containers are full a Disengage blades place motion control levers in neutral position Unlatch and raise cover Slide out containers a
8. ctivity Never assume that children will remain where you last saw them NEVER allow children to operate the machine Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn off the machine if children enter the area Before and when backing look behind and down for small children Never carry children They may fall off and be seriously injured or interfere with safe machine operation Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision SERVICE The operation of any mower can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your mower or performing any adjustments or repairs We recommend a wide vision safety mask over spectacles or standard safety glasses Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater Never run a machine inside a closed area Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Never ta
9. e from another person may ease mounting the cover assembly to mower 1 Lift and rotate cover to align the cover brackets with support assembly tubes 2 Slide the cover down over the support tubes until secure 1 jr SPACER PLUGS 1 Remove plastic end caps from the center bag support arm Fully insert spacer plug into the end of the support tube It may be necessary to tap the spacer into place with a hammer or mallet Replace the plastic end cap back over the spacer The additional extension will hold the hood more securely when latched lt lt Go Insert spacer and Remove center replace cap end cap OPERATION TIPS FOR IMPROVED BAGGING Follow the mower operation instructions in you mower operator s manual When operating your grass catcher on a lawn where grass and leaf bagging equipment has not been used you are picking up thatch and debris that has accumulated for long periods of time The amount collected and the total time of operation may be greater than you will experience with regular use of your grass catcher Always run throttle at full speed when bagging Select a speed low enough to give good mower cutting performance good quality cut and good bagging performance NOTE It may be necessary to overlap width of cut to suit your conditions If grass is extremely tall it should be mowed twice The first time relatively high the second time to desired height Use left h
10. g Tension Release Arm Outer Pulley Skid Plate Twist in Belt Rear Of Deck Idler Pulleys sn BELT COVERS Hold Down 1 Place the deck belt shield on the deck over the Bracket Back up Plate drive pulley and secure with hardware removed 2 Using the back up plate as a template drill holes from steel belt shield in blower housing through the slots on the hold 2 Place retainer on the outer pulley cover down bracket Drill in the middle of the bracket slots to allow for adjustment if needed Remove hold down bracket Align the tab end of the belt cover into the slot on the deck belt shield and the other end over the end of the outer pulley cover 3 Remove blower housing Place back up plate 4 inside the blower housing lining up new drill holes and back up plate Install the hold down bracket by Secure with knob inserting bolts from the inside through the blower nob housing and into the bracket slots Secure with Belt Cover Tab __ flange nuts U Middle Chute Latch Retainer Back up Plate Outer Pulley Cover ASSEMBLY MIDDLE CHUTE 1 Using the hacksaw trim along the dashed line 2 Locate the middle chute flat washer hood latch weld nut lock washer and machine screw from kit 3 Install in the appropriate hole at the upper end of the middle chute according to deck size Machine Screw SAM Tr
11. ich can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it DO Mow up and down slopes 10 Max not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles Use slow speed Choose a low speed so that you will not have to stop while on the slope Use extra care with grass catchers or other attachments These can change the stability of the machine Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE ON MOWERS DO NOT Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible e not mow near drop off ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow wet grass Reduced traction could cause sliding Do not try to stabilize the machine by putting your foot on the ground CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing a
12. im Line Hood Latch I 2 Weld Nut Lock Washer Flat Washer Latch Location 7 s MIDDLE CHUTE 1 Place middle chute over the top end of the blower assembly 2 Latch middle chute to blower assembly Middle Chute Blower Assembly 10 JARA BAGGER MOUNT 1 Using hardware provided in kit attach support mount to unit 2 Attach hanger bracket to support mount Do not fully tighten nuts at this time Support Mount Hanger Bracket 3 Secure rear end of support straps to outside of hanger assembly Set reinforcement plates to the outside of the tank brackets and fasten front end of support strap to tank bracket and reinforcment plate with round head bolt Secure front end of reinforcement plate to tank bracket with hex bolt Fully secure all mounting hardware See illustration NOTE Rear guard hole may need to be drilled out to 5 1 if kit hardware is too large Round Head Bolt Placement Reinforcement Plate Support Straps ASSEMBLY WEIGHT 1 Bolt cast weight to weight brackets using s 16 x 1 bolts and four nuts 2 Slide both weight brackets over the front tube on the frame Be sure to position the weight assembly in the center of the frame 3 Secure with s 16 x 3 bolts and four nuts Weight Bracket CAUTION DO NOT operate mower with grass catcher without front weight installed COVER ASSEMBLY NOTE Assistanc
13. mper with safety devices Check there proper operation regularly CAUTION In order to prevent accidental starting when setting up transporting adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE ON MOWERS Keep machine free of grass leaves or other debris buildup Clean oil or fuel spillage Allow machine to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as shown in the Operator s Manual WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals know to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling WARNING DO NOT tow any trailers etc with this mower They may jackknife or over turn causing damage to the mower and possibly serious injury to the ope
14. nd dispose of clippings Replace containers close cover and latch b Unlatch chutes and check for clogging Remove all debris in chute Reassemble and latch chutes GENERAL RECOMMENDATIONS Always observe safety rules when performing any maintenance Before each use check for loose fasteners Clean unit thoroughly after each use BLADE CARE For best results mower blades must be kept sharp Replace bent or damaged blades See BLADE CARE instructions in your mower operator s manual BEFORE PERFORMING MAINTENANCE SERVICE OR ADJUSTMENTS Set parking brake Place motion control levers in NEUTRAL position Place clutch control in DISENGAGED position Turn ignition key to OFF position Make sure blades and all moving parts have completely stopped Disconnect spark plug wire s from spark plug s and place wire where it cannot come in contact with plug OPERATION STORAGE When grass catcher is to be stored for a period of CAUTION time clean it thoroughly remove all dirt grass leaves Do not leave grass in bagger etc Store in a clean dry place containers Empty containers after each use and before storing Failure to do so may result in spontaneous CAUTION combustion which could develop into a fire DO NOT operate mower with grass catcher partially installed Disengage blades and stop engine before leaving mower seat to empty containers unclogging
15. rator UNPACKING INSTRUCTIONS CONTAINER CONTENTS e Remove all parts and packing materials from Blower Assembly Drive Pulley carton Belt Shield Belt TOOLS REQUIRED Mounting Bracket Bag of Hardware js Wrench or ratchet and socket Weight 1 2 Wrench ratchet and socket je Socket Torque Wrench Phillips Head Screwdriver Hacksaw Pliers Do N Drill and 7 s bit new Bag Dump Indicator Middle Chute Belt Cover Blower Housing NOTE When right hand R H and left hand L H are mentioned in this manual it means when you are seated on the mower in the operator s position CAUTION BEFORE ASSEMBLING GRASS CATCHER TO MOWER Set parking brake Place motion control levers in NEUTRAL position Turn ignition key OFF and remove key Make sure the blades and all moving parts have completely stopped Disconnect spark plug and place wire where it cannot come in contact with plug ASSEMBLY 1 INSTALLING DRIVE PULLEY 1 Remove the discharge chute from the deck Deck 8 Use heavy washer and bolt supplied in kit to attach configuration will vary by size and model pulley to spindle Torque to 55 75 Lower deck to the lowest cutting position 9 Reinstall the deck belt To prevent interference with the new belt shield New Bolt reverse the bolt nut assembly on the rear of the E deck height adjustment plate 4 Remove
16. rect it towards anyone Do not operate the mower without either the entire grass catcher or the guard in place Slow down before turning Never leave the machine unattended when the engine is running Always turn off the blades set the parking brake stop the engine and remove the key before leaving the machine Turn off blades when not mowing Stop engine before removing grass catcher or unclogging chute Mow only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch out for traffic when operating near or crossing roadways Use extra care when loading and unloading the machine onto a trailer or truck Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury DO operate mower with grass catcher unless the front weights are installed e Keep machine free of grass leaves or other debris buildup which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause buildup to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents wh
17. rts before starting the assembly Study the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to prevent injury to yourself and others Save this manual for future reference The operation of any mower can result in foreign objects thrown into the eyes which can result in severe eye damage ALWAYS wear safety glasses or eye shields before starting your mower and while mowing Standard safety glasses are recommended or a wide vision safety mask for over spectacles SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE ON MOWERS DANGER THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH GENERAL OPERATION Read understand and follow all instructions in the manual and on the machine before starting Only allow responsible adults who are familiar with the instructions to operate the machine Clear the area of objects such as rocks stones toys wire etc which could be picked up and thrown by the blades Be sure the area is clear of all people and pets before mowing Stop the machine if anyone enters the area Never carry passengers or children even with blades off Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Be aware of the mower discharge direction and do not di
18. the right hand discharge side belt cover from the deck SA N L 2 New Heavy Washer _ Deck Height lt Adjustment Belt Shield Standoff f bolt nut assembly Spindle Key Replacement 5 Discharge Chute 5 Remove the bolt securing the right hand deck pulley tothe y di BLOWER ASSEMBLY 6 Replace right blade shaft with new longer shaft The existing drive pulley and key will fit on the new shaft Install blower drive pulley with the raised 1 Install the front mount bracket to the deck with the portion of pulley hub down Slide spacer inside pin and hairpin cotter supplied with the kit new pulley Add key to new pulley Hairpin Cotter N lle 7 Remove two rear bolts from spindle and place belt shield standoff where the two bolts were removed Replace bolts and tighten Outer Pulley Cover ASSEMBLY 2 7 HOLD DOWN BRACKET DRIVE 1 Temporarily secure the hold down bracket to the 1 Make sure the tension release lever is forward or skid plate using a bolt and nut from the kit and the disengaged outer hole in the bracket 2 Place the belt over the pulley on the deck Refer to If needed prop the blower housing up so it sits vertically level but leave no more than an gap between the deck and blower housing 3 Move the tension release arm to the rear and engage in the latch illustration for proper routin
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