Hunter Fan 41877-01 Fan User Manual
Contents
1. 41877 01 06 14 2007 Tab Hole and Tab KS gt A Vw a Canopy Screw Figure 14 Installing the canopy assembling the blades 1 Remove the blade mounting screws and rubber shipping bumpers from the motor 2 For each blade insert one blade mounting screw through the blade iron as shown in Figure 15 and attach lightly to the fan Insert the second blade mounting screw then securely tighten both mounting screws Figure 15 Attaching the blade iron to the fan installing the switch housing attaching the upper switch housing 1 Remove and save the three screws and lock washers from the mounting plate located at the end of the motor shaft 2 Feed the upper plug connector through the center opening of the switch housing gasket and the upper switch housing See Figure 16 Housing Assembly Screw e Switch Housing P Upper Plug Gasket Conntector E E Upper Switch Housing Switch Housing _ Mounting Plate Figure 16 Attaching the upper switch housing to the mounting plate 2007 Hunter Fan Company 3 Assemble the upper switch housing to the mounting plate using the three screws and lockwashers which you removed from the mounting plate Tighten the screws securely ACAUTION Make sure the upper switch housing is se curely attached to the switch housing mounting plate Fail ure to properly attach and tighten all three housing assem bly screws could2. If you need parts or service assistance please call 888 830 1326 or visit us at our WEB site at http www hunterfan com Hunter Fan Company 2500 Frisco Avenue Memphis Tennessee 38114 2007 Hunter Fan Company
3. All wiring must be in accordance with national and local electrical codes and ANSI NFPA 70 If you are unfamiliar with wiring you should use a qualified electrician Note Wall switch Wall Switch Wire for Separate must be acceptable Control of Light Fixture as a general use Power Wires in SESS Ceiling IN White Bare or Green Approved Ceiling Plate Connectors Connections 1 Connect Blk Wht wire from the fan to BIk Wht the wall switch for separate control of the 3 Wires light fixture or from Fan 2 Connect Blk Wht wire from the fan to the ceiling black wire if there is no separate wall switch wire for the light fixture Green Ground Wire from Hanger Pipe not present with flush mounting option Figure 12 Wiring the fan installing the canopy 1 Rotate the fan 180 clockwise from the initial position when hanging the fan The arrows on the hanger ball and on the ceil ing plate should be pointing in the same direction and should be pointing towards the tab hole on the canopy Refer to Fig ure 13 Figure 13 Rotating the fan 2 Hook the tab hole over the tab on the ceiling plate as shown in Figure 14 3 Raise the canopy be sure the holes in the canopy and the ceil ing plate are aligned and loosely assemble the canopy screws one at a time When all three screws are assembled securely tighten all three canopy screws Refer to Figure 14
4. installation and Operation manual for Hunter Ceiling Fans Your new Hunter ceiling fan is an addition to your home or office that will provide comfort and performance for many years This installation and operation manual gives you complete instructions for installing and operating your fan We are proud of our work We appreciate the opportunity to sup ply you with the best ceiling fan available anywhere in the world Before installing your fan record the following information for your records and warranty assistance Please refer to the carton and the Hunter nameplate label located on the top of the fan motor hous ing for the proper information Model Name Catalog Model No Serial No Date Purchased __ Where Purchased Please also attach your receipt or a copy of your receipt for refer ence cautions and warnings e Read entire booklet carefully before beginning instal lation Save these instructions e Use only Hunter replacement parts e To reduce the risk of personal injury attach the fan directly to the support structure of the building ac cording to these instructions and use only the hard ware supplied e To avoid possible electrical shock before installing your fan disconnect the power by turning off the cir cuit breakers to the outlet box and associated wall switch location If you cannot lock the circuit break ers in the off position securely fasten a prominent warning device
5. Raise the fan and place the hook through the loop on the ceil ing plate as shown in Figure 11 Use the note and arrow en graved in the ceiling plate to assist in determining the direc tion to assemble AWARNING Fan may fall if not assembled as directed in these installation instructions N P A A CE ise sa H Fics r S ro gt torr iSi Eg Figure 11 Hanging the fan wiring the fan 1 Disconnect the power by turning off the circuit breakers to the outlet box and associated wall switch location 2 Youcan use either one or two wall switches to control the fan and or lights separately Use connection 1 as described in Fig ure 12 to e control the light with a wall switch and the fan with a pull chain one wall switch required e control the light with a pull chain and the fan with a wall switch one wall switch required or e control the light with one wall switch and the fan with another two wall switches required Use connection 2 as described in Figure 12 if there is no sepa rate wall switch power wire for the light fixture NOTE Wall switches not included 3 Connect the wires as shown in Figure 12 To connect the wires twist the bare metal leads together Place a wire nut over the intertwined length of wire and twist clockwise until tight as 2007 Hunter Fan Company ACAUTION Be sure no bare wire or wire strands are vis ible after making connections
6. result in the switch housing and light fix ture falling attaching the lower switch housing 1 Connect the upper plug connector from the motor to the lower plug connector in the lower switch housing assembly See Fig ure 17 NOTE Both plug connectors are polarized and will only fit to gether one way Make sure that both connectors are properly aligned before connecting them together Incorrect connec tion could cause improper operation and damage to the prod uct __ Upper Switch Housing Lower Plug Connector Upper Plug Connector Lower Switch Housing Housing _ Assembly Screw Figure 17 Connecting the plug connectors 2 Place the lower switch housing assembly over the upper switch housing Align the side screw holes in the upper and lower switch housings Attach the lower switch housing to the up per switch housing with three 6 32 x 3 8 housing assembly screws See Figure 17 installing the light fixture 1 Install the included CFL bulb 2 Align the notches in the globe assembly with the bumps on the fitter 3 Twist the globe assembly clockwise until it locks in place 4 Be sure that the holes in the fitter cover and globe assembly align as shown in Figure 18 If they do not remove the globe assembly and begin with step 2 in a different position 41877 01 06 14 2007 Notch in Fitter Cover Globe Figure 18 Installing the globe assembly installin
7. the rotating fan blades during normal operation e The fan blades are at least 7 feet above the floor and the ceiling is at least 8 feet high e The fan blades have no obstructions to air flow such as walls or posts within 30 inches of the fan blade tips e The fan is directly below a joist or support brace that will hold the outlet box and the full weight of the fan See Figure 3 for the minimum mounting distances to Floor Figure 3 Minimum mounting distances 41877 01 06 14 2007 using an existing fan site If you are preparing a new fan site go to the preparing a new fan site section If you plan to use an existing fan site complete the following checklist for the support brace ceiling hole outlet box and wiring If you can not check off every item see the preparing a new fan site section for instructions on properly preparing the site for your new fan fan support system e Fan must attach directly to building structure e Fan support system must hold full weight of fan and light kit ceiling hole e Outlet box clearance hole directly below the joist or sup port brace outlet box e ULapproved octagonal 4 x 1 1 2 outlet box listed as suitable for outdoor use or as specified by the support brace manufacturer e Outlet box secured to joist or support brace by wood screws and washers through inner holes of outlet box e Outer holes of outlet box aligned with joist or support brac
8. ching the finish A vacuum cleaner brush nozzle can re move heavier dust Surface smudges or an accumulation of dirt and dust can easily be removed by using a mild detergent and a slightly dampened cloth An artistic agent may be used but never use abra sive cleaning agents as they will damage the finish caring for blades The painted and high gloss blade holders may be cleaned in the Same manner as the fan finish The sailcloth blade material should be wiped off with a damp cloth 41877 01 06 14 2007 troubleshooting Problem Nothing happens fan does not move 1 Turn power on replace fuse or reset breaker 2 Loosen canopy check all connections according to the wiring the fan section 3 Check the plug connection in the switch housing 4 Pull the pull chain to ensure it is on 5 Remove the shipping bumpers Problem Noisy operation 1 Tighten the blade bracket screws until snug 2 Tighten the blade screws until snug 3 Check to see if the blade is cracked If so replace all the blades Change to an approved speed control 5 Check and tighten the screws in the switch housing mounting plate and in the upper and lower switch hous ing Problem Excessive wobbling 1 If your fan wobbles when operating use the enclosed bal ancing kit and instructions to balance the fan 2 Tighten all blade and or blade iron screws 3 Turn power off support fan very carefully and check that the hanger ball is properly seated
9. e e Bottom of outlet box recessed a minimum of 1 16 into ceiling wiring e Electrical cable secured to outlet box by approved con nector Six inches of lead wires extend from outlet box See Figure 4 for an adequate existing fan site Support Brace Ceiling Joist Approved Connector Washer Ceiling Wood Screw A Figure 4 Adequate existing fan site Outlet Box If your existing fan site is suitable go to the installing the ceiling plate section and begin installing your new Hunter fan preparing a new fan site To prepare the fan site follow four steps e Cutting the Ceiling Hole e Installing the Support Brace if necessary e Installing the Outlet Box e Preparing the Wiring 2007 Hunter Fan Company 4 cutting the ceiling hole 1 Locate the site for the hole directly below the joist or support brace that will hold the outlet box and fan 2 Cut a 4 diameter hole through the drywall or plaster of the ceiling as shown in Figure 5 You will use the hole to install the support brace and outlet box Ceiling Joist Support Brace TF Diameter Ceiling Ceiling Hole Figure 5 Cutting the ceiling hole installing the support brace If there is a ceiling joist directly above the hole which will allow the outlet box to be recessed a minimum of 1 16 in the ceiling go to installing the outlet box section If there is not an adequate ceiling joist available do the followin
10. g 1 Attach a 2 x 4 support brace between two joists The sup port brace must allow the bottom of the outlet box to be re cessed a minimum of 1 16 into the ceiling See Figure 6 2 Check the support brace to ensure it will support the full weight of the fan and light kit installing the outlet box 1 Obtain a UL approved octagonal 4 x 1 1 2 outlet box plus two 8 x 1 1 2 wood screws and washers available from any hardware store or electrical supply house 2 Orient the outlet box so that both the inner and outer holes in the box align with the joist or support brace 3 Drill pilot holes no larger than the minor diameter of the wood screws 5 64 through the inner holes of the outlet box 4 Attach the outlet box directly to the support brace or joist with two 8 x 1 1 2 wood screws and washers The bottom of the outlet box must be recessed a minimum of 1 16 into the ceiling as shown in Figure 6 Washer aT T Outlet Box Wood Screw 1 16 Recess Figure 6 Installing the outlet box 41877 01 06 14 2007 preparing the wiring ACAUTION All wiring must be in accordance with na tional and local electrical codes and ANSI NFPA 70 If you are unfamiliar with wiring you should use a qualified elec trician 1 Make sure the circuit breakers to the fan supply line leads and associated wall switch location are turned off If you cannot lock the circuit breakers in the off position securely fasten a prominent warni
11. g without the light fixture 1 Install the upper switch housing as shown in the attaching the upper switch housing section 2 Disconnect the two single plug connectors in the lower switch housing Place the dummy terminals in the sack parts on the end of each single plug connector The female dummy termi nal must be placed on the male plug connector and the male dummy terminal on the female plug connector 3 Remove the fitter assembly from the lower switch housing by removing the two screws inside of the fitter as shown in Figure 19 A N Fa Fitter Remove these screws Figure 19 Removing the fitter assembly 4 Install the lower switch housing as shown in the attaching the lower switch housing section 5 Install the cap and plug button as shown in Figure 20 SS Qa DO Figure 20 Installing the cap and plug button 2007 Hunter Fan Company operating your ceiling fan 1 Turn on electrical power to the fan 2 The fan pull chain controls power to the fan The pull chain has four settings in sequence High Medium Low and Off e Pull the chain slowly to change settings e Release slowly to prevent the chain from recoiling into the blades e The chain uses a breakaway connector that separates if the chain is jerked If this happens simply reinsert the chain into the connector cleaning your ceiling fan caring for finishes For cleaning a soft brush or lint free cloth should be used to pre vent scrat
12. ng device such as a tag to the service panel 2 Thread the fan supply line through the outlet box so that the fan supply line extends at least 6 beyond the box as shown in Figure 7 3 Attach the fan supply line to the outlet box with an approved connector available at any hardware store or electrical supply house Refer to Figure 7 4 Make certain the wiring meets all national and local standards and ANSI NFPA 70 Approved Connector Wire Leads a Figure 7 Preparing the wiring You have now successfully prepared your ceiling fan site For in structions on how to install your ceiling fan continue with the in stalling the ceiling plate section installing the ceiling plate 1 Drill two pilot holes into the wood support structure through the outermost holes on the outlet box The pilot holes should be 9 64 in diameter 2 Place the ceiling gasket over the ceiling plate so that the slots and raised surfaces on the ceiling gasket align with the slots and holes on the ceiling plate 3 Pierce holes in the neoprene through the slots in the ceiling plate at a spacing to match the holes in the outlet box 4 Thread the lead wires from the outlet box through the hole in the middle of the ceiling plate 5 Align the slotted holes refer to Figure 8 in the ceiling plate with the pilot holes in the wood support structure For Angled Ceilings Be sure to orient the ceiling plate so that the arrows on the ceiling plate a
13. our fan parts Carefully unpack your fan to avoid damage to the fan parts Check for any shipping damage to the motor or fan blades If one of the fan blades was damaged in shipment return all the blades for re placement NOTE If you are installing more than one fan keep the fan blades in sets as they were shipped If any parts are missing or damaged contact your Hunter dealer or call Hunter Parts Department at 888 830 1326 choosing your mounting position Standard Mounting Figure 1 hangs from the ceiling by a downrod included for ceilings 8 feet or higher For ceilings higher than 8 feet you can purchase Hunter extension downrods All Hunter fans use sturdy 3 4 diameter pipe to assure stability and wobble free performance Figure 1 Standard mounting 2007 Hunter Fan Company 30 From Wall or 8 Minimum Nearest Ceiling Height Obstruction 7 Minimum Angle Mounting Figure 2 hangs from a vaulted or angled ceiling Figure 2 Angle mounting preparing the fan site These guidelines are designed to help you select the best location for your fan and to prepare the site prior to installing the fan Proper ceiling fan location and attachment to the building structure are essential for safety reliable operation maximum efficiency and energy savings choosing the fan site Within the room where you want to install the fan choose a fan site where e Noobject can come in contact with
14. re pointing towards the ceiling peak Refer to Figure 8 2007 Hunter Fan Company Arrows for Orienting on Angled Ceiling Figure 8 Locating the slotted holes to use 6 Place a flat washer on each of the two 3 screws and pass the screws through the slotted holes in the ceiling plate as shown in Figure 9 7 Tighten the screws into the 9 64 pilot holes do not use lubri cants on the screws Do not overtighten Ceiling Joist Ceiling Plate Flat Washer K Outlet Box 3 Wood Screw Figure 9 Installing the ceiling plate assembling the fan assembling the fan for a standard or angled ceiling 1 Insert the pipe through the canopy and adapter cover with the adapter ring assembled To keep the adapter ring as sembled twist the adapter cover around the downrod Refer to Figure 12 Feed wires from the fan through the downrod 2 Screw the downrod into the fan assembly until tight IMPOR TANT Tighten downrod set screw as shown in Figure 10 ACAUTION The downrod has a special coating on the threads Do not remove this coating the coating prevents the downrod from unscrewing Once assembled do not remove the downrod 3 Slide the adapter cover down by twisting it around the downrod until it is flush to the top of the motor housing 4 Continue to the hanging the fan section 41877 01 06 14 2007 Hanger Ball Adapter Cover Set Screw Figure 10 Assembling the downrod hanging the fan 1
15. such as a tag to the service panel e All wiring must be in accordance with national and local electrical codes and ANSI NFPA 70 If you are unfamiliar with wiring you should use a qualified elec trician e To reduce the risk of personal injury do not bend the blade attachment system when installing balancing or cleaning the fan Never insert foreign objects be tween rotating fan blades e To reduce the risk of fire electrical shock or motor damage do not use a solid state speed control with this fan Use only Hunter speed controls 41877 01 06 14 2007 getting ready To install a ceiling fan be sure you can do the following e Locate the ceiling joist or other suitable support in ceil ing Drill holes for and install wood screws e Identify and connect electrical wires e Lift 40 pounds If you need help installing the fan your Hunter fan dealer can di rect you to a licensed installer or electrician gathering the tools You will need the following tools for installing the fan e Electric drill with 9 64 bit Standard screwdriver e Phillips head screwdriver e Wrench or pliers considering optional accessories Consider using Hunter s optional accessories including a wall mounted or remote speed control To install and use the accesso ries follow the instructions included with each product For quiet and optimum performance of your Hunter fan use only Hunter speed controls checking y
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